Scroll comprESSorS

r410a // hermetic
Scroll compressors
orbit Series: Tandem // Trio
50 Hz // ESP-131-4
ORBIT compound compressor assemblies (GSD series)
ORBIT Tandem and Trio scroll compressor assemblies
consist of two or three compressors, respectively, connected
in a parallel configuration and offer advantages over single
compressors with equivalent capacity. They are characterized
by innovative technical features and very high energy efficiency
especially adapted to the annual load characteristics of air
conditioning systems and heat pumps. The compressor design
has been further optimized for low sound emissions, smooth
running and reliability.
q Simple, robust and efficient capacity control with high IPLV
and ESEER by means of cycling of individual compressors.
q Innovative oil equalization system.
q Compressors mount directly to solid frame rails for low
vibration levels (no spacers required).
q One Tandem or Trio piping kit fits for all sizes of the series
(for GSD60235 and GSD80182 & GSD80235, the discharge
height is +7mm).
Compound compressor systems (typical challenges)
While many of the standardization, capacity control and
IPLV benefits of Tandem and Trio compound systems with
scroll compressors are well known, so are some of the
application challenges faced by OEM’s and system builders.
q Highly variable piping configurations from model to model
caused by differences in compressor interface points.
q Difficulty maintaining oil balance in all phases of unit
operation (particularly in heat-pump applications).
q Control restrictions (starting/sequencing) imposed by the
compressor manufacturer.
q Operational challenges in the factory caused by the
small and difficult to control restrictor washers needed in
conventional piping packages.
2
ESP-131-4
BITZER Advanced Header Technology
Our engineers have addressed these challenges and have
developed the BITZER Advanced Header Technology. This
patent pending technology takes advantage of the unique
design characteristics of the ORBIT series compressors.
Isolated oil sump design and good miscible PVE oil provide
the foundation for BITZER’s solution by operating with low oil
carry-over rates. Advanced header technology then operates
by ensuring that small differences in pressure drop in header
tubing do not impact oil balance in low mass-flow situation.
Like those found in many air-to-water heat-pumps. BITZER
Advanced Header Technology offers concrete advantages and
benefits to the OEM customer.
q Common Piping
• A single Advanced Header can cover many different
sized Tandem combinations
• Supports the OEM’s lean-production initiatives with
less inventory and working capital tied up in piping
q No Restrictor Washers
• Less chance of mistakes in factory assembly
q No restriction in start-up, capacity control, or lead-lag
control sequences
• Does not require costly changes to unit firmware
q Enables a wide range of creative application solutions
for full-load, part-load, or hybrid capacity and efficiency
optimization
• Uneven Tandems
• Mixed Tandems (normal optimization or low
condensing)
• Mixed or uneven Trios
• Fixed + variable speed Tandems
q Operating characteristics of the Advanced Header
Technology
• Enables tubing to be produced to normal tolerances
• Enables in-house, or outsourced tubing production
without concern for small pressure drop differences
ESP-131-4
3
ORBIT 6 even compound assemblies
kW
200
150
153
120
100
Cooling capacity
84
50
102
90
Single
52
40
34
30
27
80
68
60
54
102
Even Tandems
EvenTrio
0
GSD60120 GSD60137GSD60154 GSD60182GSD60235
ORBIT 6 uneven Tandem assemblies
kW
100
80
Cooling capacity
60
40
20
27
30
27
34
30
34
27
30
40
40
27
30
51
51
34
40
34
40
51
51
0
57
61
64
67
70
74
78
81
85
91
Capacity combinations
4
ESP-131-4
ORBIT 8 even compound assemblies
kW
200
350
312
150
250
273
50
120
195
150
10050
153
249
200
100
Cooling capacity
Capacity (tons @ARI)
300
156 90
81
117
54
78
39
27
102
166
130
104
52
30
104
52
91
40
83
65
102
80
68
60
182
208
34
Single
Even Tandems
EvenTrio
0 0
GSD80182
Single
GSD80235 Even
GSD80295
GSD80385
Tandems
Single
Tandems
GSD80421
GSD80485
EvenTrio
Trio
ORBIT 8 uneven Tandem assemblies
kW
200
150
91
65
65
83
83
65
Cooling capacity
100
50
83
91
148
156
104
91
104
104
187
195
0
169
174
Capacity combinations
ESP-131-4
5
ORBIT 6 + ORBIT 8 Tandem assemblies
kW
160
140
52
120
100
80
27
27
30
34
30
40
34
27
30
91
91
118
121
40
34
40
52
52
52
Cooling capacity
60
40
83
65
65
65
83
83
65
83
91
91
125
131
83
91
104
65
20
0
92
95
99
105
110
113
117
117
123
135
143
156
Capacity combinations
Performance of compound compressor assemblies
The performance data of the com­pounded compressors corresponds to the sum of the performance data of each of the single
compressors.
For further information on technical design and performance data of single compressors see BITZER Software and brochures
ESP-120 and ESP-130.
Assemblies of higher capacity with ORBIT 8 compressors see ESP-131.
6
ESP-131-4
ORBIT 6 Tandem assemblies – Technical data
Compressor types
Displacement
with 50 Hz
m3/h
Capacity step
%
Weight
➀
Pipe connections ODS
DL
SL
Discharge line
Suction line
kg
mm
inch
mm
inch
Assembly kit no.
Even compressor assemblies
2 x GSD60120VAB
39,6
100 : 50
186
35
1 3/8
54
2 1/8
2 x GSD60137VAB
44,4
100 : 50
186
35
1 3/8
54
2 1/8
2 x GSD60154VAB
49,6
100 : 50
186
35
1 3/8
54
2 1/8
2 x GSD60182VAB
58,4
100 : 50
186
35
1 3/8
54
2 1/8
2 x GSD60235VAB
75,2
100 : 50
188
35
1 3/8
54
2 1/8
Contact BITZER
Uneven compressor assemblies
GSD60120VAB + GSD60137VAB
42,0
100 : 52:47
186
35
1 3/8
54
2 1/8
GSD60120VAB + GSD60154VAB
44,6
100 : 56:44
186
35
1 3/8
54
2 1/8
GSD60120VAB + GSD60182VAB
49,0
100 : 60:40
186
35
1 3/8
54
2 1/8
GSD60120VAB + GSD60235VAB
57,4
100 : 65:35
187
35
1 3/8
54
2 1/8
GSD60137VAB + GSD60154VAB
47,0
100 : 53:47
186
35
1 3/8
54
2 1/8
GSD60137VAB + GSD60182VAB
51,4
100 : 57:43
186
35
1 3/8
54
2 1/8
GSD60137VAB + GSD60235VAB
59,8
100 : 63:37
187
35
1 3/8
54
2 1/8
GSD60154VAB + GSD60182VAB
54,0
100 : 54:49
186
35
1 3/8
54
2 1/8
GSD60154VAB + GSD60235VAB
62,4
100 : 60:40
187
35
1 3/8
54
2 1/8
GSD60182VAB + GSD60235VAB
66,8
100 : 56:44
187
35
1 3/8
54
2 1/8
Contact BITZER
Contact BITZER for combinations not shown.
Technical data of single compressors see BITZER Software and brochure ESP-120.
➀ Weight including assembly kit
Charged with polyvinyl ether oil BVC32
2 x Oil heater (option)
90 W, 115 V/230 V/460 V/575 V
ESP-131-4
7
ORBIT 8 Tandem assemblies – Technical data
Compressor types
➀
Displacement with
50 Hz
m3/h
Capacity step
%
Weight
➁
kg
Pipe connections ODS
DL
SL
Discharge line
Suction line
mm
inch
mm
inch
Assembly kit no.
Version “B”
➂
Version “R”
➂
Even compressor assemblies
2 x GSD80295V
96,6
100 : 50
326
42
1 5/8
76
3 1/8
2 x GSD80385V
123,6
100 : 50
330
42
1 5/8
76
3 1/8
2 x GSD80421V
135,2
100 : 50
329
42
1 5/8
76
3 1/8
2 x GSD80485VA
154,4
100 : 50
361
42
1 5/8
76
3 1/8
Contact BITZER
Uneven compressor assemblies
GSD80295V + GSD80385V
110,1
100 : 56 : 44
328
42
1 5/8
76
3 1/8
GSD80295V + GSD80421V
115,9
100 : 58 : 42
327
42
1 5/8
76
3 1/8
GSD80295V + GSD80485V
125,5
100 : 62 : 38
344
42
1 5/8
76
3 1/8
GSD80385V + GSD80421V
129,4
100 : 52 : 48
324
42
1 5/8
76
3 1/8
GSD80385V + GSD80485V
139,0
100 : 56 : 44
345
42
1 5/8
76
3 1/8
GSD80421V + GSD80485V
144,8
100 : 53 : 47
341
42
1 5/8
76
3 1/8
Contact BITZER
Contact BITZER for combinations not shown.
Technical data of single compressors see BITZER Software and brochure ESP-130.
➀ Each compressor combination is available in two versions:
GSD8...VA = ORBIT 8 optimized for air-cooled systems and reversible chillers
GSD8...VW = ORBIT 8 Boreal optimized for systems with low condensing temperature
(Combinations with GSD80182V are only available as version “A”)
➁ Weight including assembly kit
➂ B = Direct brazing connections
R = Rotalock connections
Charged with polyvinyl ether oil BVC32.
2 x Oil heater (option)
140 W, 115 V/230 V/460 V/575 V
8
ESP-131-4
ORBIT 6 + ORBIT 8 Tandem assemblies – Technical data
Compressor types
Displacement
with 50 Hz
m3/h
Capacity step
%
Weight
➀
Pipe connections ODS
DL
SL
Discharge line
Suction line
kg
mm
inch
mm
inch
76
3 1/8
GSD60120VAB + GSD80295VAB
68,1
100 : 71:29
258
42
1 5/8
GSD60120VAB + GSD80385VAB
81,6
100 : 76:24
260
42
1 5/8
76
3 1/8
GSD60120VAB + GSD80421VAB
87,4
100 : 77:23
259
42
1 5/8
76
3 1/8
GSD60137VAB + GSD80295VAB
70,5
100 : 54:32
258
42
1 5/8
76
3 1/8
GSD60137VAB + GSD80385VAB
84,0
100 : 74:26
260
42
1 5/8
76
3 1/8
GSD60137VAB + GSD80421VAB
89,8
100 : 76:25
259
42
1 5/8
76
3 1/8
GSD60154VAB + GSD80295VAB
73,1
100 : 66:34
258
42
1 5/8
76
3 1/8
GSD60154VAB + GSD80385VAB
86,6
100 : 78:29
260
42
1 5/8
76
3 1/8
GSD60154VAB + GSD80421VAB
92,4
100 : 73:27
259
42
1 5/8
76
3 1/8
GSD60182VAB + GSD80295VAB
77,5
100 : 62:38
258
42
1 5/8
76
3 1/8
GSD60182VAB + GSD80385VAB
91,0
100 : 68:32
260
42
1 5/8
76
3 1/8
GSD60182VAB + GSD80421VAB
96,8
100 : 70:30
259
42
1 5/8
76
3 1/8
GSD60235VAB + GSD80295VAB
85,9
100 : 56:44
259
42
1 5/8
76
3 1/8
GSD60235VAB + GSD80385VAB
99,4
100 : 62:38
261
42
1 5/8
76
3 1/8
GSD60235VAB + GSD80421VAB
105,2
100 : 64:36
261
42
1 5/8
76
3 1/8
GSD60235VAB + GSD80485VAB
114,8
100 : 67:33
277
42
1 5/8
76
3 1/8
Assembly kit no.
Contact BITZER
Contact BITZER for combinations not shown.
Technical data of single compressors see BITZER Software and brochures ESP-120 and ESP-130.
➀ Weight including assembly kit
Charged with polyvinyl ether oil BVC32
Oil heater (option)
ORBIT 6: 90 W, 115 V/230 V/460 V/575 V
ORBIT 8: 140 W, 115 V/230 V/460 V/575 V
ESP-131-4
9
ORBIT 6 Trio assemblies – Technical data
Compressor types
Displacement
with 50 Hz
Capacity step
➀
Pipe connections ODS
DL
SL
Discharge line
Suction line
Weight
m3/h
%
kg
mm
inch
mm
inch
3 x GSD60120VAB
59,4
100 : 66 : 33
284
42
1 5/8
64
2 5/8
3 x GSD60137VAB
66,6
100 : 66 : 33
284
42
1 5/8
64
2 5/8
3 x GSD60154VAB
74,4
100 : 66 : 33
284
42
1 5/8
64
2 5/8
3 x GSD60182VAB
87,6
100 : 66 : 33
284
42
1 5/8
64
2 5/8
Assembly kit no.
Contact BITZER
Contact BITZER for combinations not shown.
Technical data of single compressors see BITZER Software and brochure ESP-120.
➀ Weight including assembly kit
Charged with polyvinyl ether oil BVC32
3 x Oil heater (option)
90 W, 115 V/230 V/460 V/575 V
Extent of delivery Tandem/Trio assembly kits
Piping kit: Suction, discharge and oil equaliz­ing tubes and fittings.
Rail kit: Compressor mounting hardware, rails and supporting isolation grommets.
10
ESP-131-4
ORBIT 8 Trio assemblies – Technical data
Compressor types
➀
Displacement Capacity step
with 50 Hz
Weight
➁
Pipe connections ODS
DL
SL
Discharge line
Suction line
CFM
%
lbs
mm
inch
mm
inch
3 x GSD80182VA
87,0
100 : 66 : 33
476
54
2 1/8
76
3 1/8
3 x GSD80235V
115,8
100 : 66 : 33
485
54
2 1/8
76
3 1/8
3 x GSD80295V
144,9
100 : 66 : 33
494
54
2 1/8
76
3 1/8
3 x GSD80385V
185,4
100 : 66 : 33
500
54
2 1/8
76
3 1/8
3 x GSD80421V
202,8
100 : 66 : 33
497
54
2 1/8
76
3 1/8
3 x GSD80485V
231,6
100 : 66 : 33
548
54
2 1/8
76
3 1/8
Assembly kit no.
Version “B”
➂
Version “R”
➂
Contact BITZER
Contact BITZER for combinations not shown.
Technical data of single compressors see BITZER Software and brochure ESP-130.
➀ Each compressor combination is available in two versions:
GSD8...VA = ORBIT 8 optimized for air-cooled systems and reversible chillers
GSD8...VW = ORBIT 8 Boreal optimized for systems with low condensing temperature
(Combinations with GSD80182V are only available as version “A”)
➁ Weight including assembly kit
➂ B = Direct brazing connections
R = Rotalock connections
Charged with polyvinyl ether oil BVC32
2 x Oil heater (option)
140 W, 115 V/230 V/460 V/575 V
Extent of delivery Tandem/Trio assembly kits
Piping kit: Suction, discharge and oil equaliz­ing tubes and fittings.
Rail kit: Compressor mounting hardware, rails and supporting isolation grommets.
ESP-131-4
11
Typical even and uneven Tandem assemblies of ORBIT 6 (subject to change)
SL
#1
#2
6
4
DL
5
7
8
Note: Shown above is a typical even or uneven Tandem assembly of ORBIT 6 compressors with
BITZER Advanced Header Technology.
Contact BITZER for dimensional information, other versions, and application information.
Typical even and uneven Tandem assemblies of ORBIT 8 (subject to change)
2 (HP)
DL
#1
4
6
SL
#2
5
7
8
Note: Shown above is a typical even or uneven Tandem assembly of ORBIT 8 compressors with
BITZER Advanced Header Technology.
Contact BITZER for dimensional information, other versions, and application information.
Connection positions see p. 15
12
ESP-131-4
Typical uneven Tandem assemblies of ORBIT 6 and ORBIT 8 (subject to change)
SL
2 (HP)
7/16''-27 NPTF
DL
#1
4
#2
6
8
7
5
Note: Shown above is a typical uneven Tandem assembly of ORBIT 6 and ORBIT 8 compressors with
BITZER Advanced Header Technology.
Contact BITZER for dimensional information, other versions, and application information.
Connection positions see p. 15
ESP-131-4
13
Typical even Trio assemblies of ORBIT 6 (subject to change)
SL
#1
4
7
#2
8
DL
#3
6
5
Note: Shown above is a typical even Trio assembly of ORBIT 6 compressors with
BITZER Advanced Header Technology.
Contact BITZER for dimensional information, other versions, and application information.
14
ESP-131-4
Typical even Trio assemblies of ORBIT 8 (subject to change)
2 (HP)
#3
#2
#1
5
6
4
5
7
8
DL
SL
Note: Shown above is a typical even Trio assembly of ORBIT 8 compressors with
conventional trio piping.
Contact BITZER for dimensional information, other versions, and application information.
Connection positions
2
4
5
6
7
8
High pressure (HP) or discharge gas temperature sensor (Schrader)
Sight glass
Oil service connection
Oil equalizing line
Mounting position for vibration dampers
Mounting position for Tandem and Trio fixing rails
SLSuction line
DLDischarge line
ESP-131-4
15
B itze r Kühlmaschinenbau GmbH
Eschenbrünnlestr aße 15 // 71065 Sindelfingen // Germany
Tel +49 (0)70 31 932-0 // Fa x +49 (0)70 31 932-147
[email protected] // w w w.bitzer.de
Subject to change // 80171002 // 09.2014