TRAILER WIRING / ELECTRICAL CONNECTORS
Transcription
TRAILER WIRING / ELECTRICAL CONNECTORS
TRAILER WIRING / ELECTRICAL CONNECTORS ® T-ONE CONNECTORS T-One Connectors require no splicing of vehicle wires. Simply locate your vehicles wiring harness connector, ® ® unplug the connection and insert the T-One Connector into the vehicle’s harness. No special tools required. • “Factory” appearance • Quick and easy installation • Solid, weatherproof, one-piece construction • No cutting, splicing or taping of vehicle wires • Includes converter where needed • 16 gauge wire with 4-Flat plug & cap CALL US FOR HELP WITH YOUR VEHICLE APPLICATION! REPLACEMENT FACTORY TOW PACKAGE WIRING HARNESSES • Exact replacement for damaged factory wiring harnesses • Installs in seconds on vehicles not factory pre-wired • Upgrades vehicles from 4-Flat factory wiring to 6 or 7-Way connectors • Connects directly to standard factory connector • Attractive point-of-purchase packaging CALL US FOR HELP WITH YOUR VEHICLE APPLICATION! MULTI-PLUG T-ONE® CONNECTORS • Ability to tow trailers with different style trailer connectors • Durable plastic shell • Weather tight seal • Attractive point-of-purchase pack 40955 20135 Part No. Description 40955 7/4-Way Multi-Plug T-One® Connector Clam - Hoppy GM / Ford / Nissan (See Application Guide For Fit Information) Clam - Tow Ready 7/4-Way Multi-Plug T-One® Connector Chrysler/Dodge/Jeep (See Application Guide For Fit Information) Clam - Tow Ready 7/4-Way Multi-Plug T-One® Connector Toyota / Lexus (See Application Guide For Fit Information) 20135 20137 Packaging 20137 7-WAY U.S. CAR ELECTRICAL CONNECTORS 118015 11-893 • Replacement for O.E.M. Connectors • Durable plastic shell • Weather tight seal Part No. 20047 11-916 Description Packaging 118015 7-Way U.S. Car Connector (car end) 11-893 GM / Ford (See Application Guide for fit information) 20047 7-Way U.S. Car Connector (car end) 11-916 GM / Ford (See Application Guide for fit information) Note: Use Installation Bracket 20212 Clam - Tow Ready Bulk - Pollak Clam - Tow Ready Bulk - Pollak TRAILER LIGHT POWER MODULE WITH INTEGRATED CIRCUIT PROTECTION ZCI™ UNIVERSAL T-CONNECTOR - ZCI™ sensor technology and direct connection to the tow vehicle battery, eliminates all electrical connection and interference with the tow vehicle electrical system. Vehicles with 12 volt system only. • NO CUTTING OR SPLICING VEHICLE WIRING! • Isolates Trailer Light Operation from Tow Vehicle’s Electrical System • Works with 2 or 3 wire systems • Works with PWM or Multiplexed systems requiring 2, 3 or 4 wire hookup • Rated for up to 4.2 amps for turn/stop & 7.5 amps for taillight trailer circuits • Works with low side switched vehicles (Ford Windstar) • Lead-free surface mount technology • Will work with standard & LED bulbs NEW! Part No. Description Packaging 119250 119251 ZCI™ Power Module ZCI™ Power Module & Wiring Kit (119250 & 118151) Clam - Tekonsha Clam - Tekonsha 94 119250 TRAILER WIRING / ELECTRICAL CONNECTORS HOW IT WORKS • ModuLite® connects directly to vehicle’s battery & powers the towing lights • ModuLite® provides from 2.1 to 7.5 amps of power per circuit to the trailer lights, depending on the unit INSTALLATION ModuLite® power modules typically install in 30 to 45 minutes depending on the ease of routing the power supply wire from the battery to the rear of the vehicle. COMPATIBLE VEHICLES FOR MODULITE® • Vehicles that have separate turn and stop light circuits (3 wire system) • ModuLite® can also be used on vehicles with standard 2 wire systems to reduce electrical load • Hazard flasher override to illuminate the trailer brake lights during tow vehicle flasher operation is provided WHEN YOU NEED MODULITE® • • • • Trailer has more than one light assembly per side and is equipped with multiple clearance or running lights If the tow vehicle may tow a variety of different trailers Vehicle is equipped with lamp out sensors or other electronic devices that could be damaged by voltage fluctuations Owners manual cautions against adding additional loads to electrical circuits For example: Jeep Grand Cherokee “Do not connect trailer lighting system directly to the lighting system of your vehicle. Failure to comply could damage the vehicles electrical system and/or result in personal injury.” HOW TO DETERMINE THE RIGHT MODULITE® FOR YOU The converter you choose depends on the type of trailer you’ll be towing and the car or truck you’ll be towing it with. The electrical systems on some vehicles are designed to handle the power needs of the vehicle only. Be sure to consult your owner’s manual for their recommendations. • 2 wire systems have stop and turn on the same circuit • 3 wire systems have brake and turn lights on separate circuits Bulb Type Candle Power Rated Amps Watts 57—1895 2057 2 32 2 — 21 15 21 15 12 32 32 3 3 2 0.27 2.10 0.48 — 1.40 0.98 1.44 1.04 1.07 2.10 2.10 0.59 0.35 0.27 3.780 26.880 6.720 35 17.920 12.544 18.432 13.312 13.696 26.880 26.880 8.260 4.900 3.780 MR16 921 922 1141 93 105 1156 1157 168 194 MODULITE® PROTECTOR • The unit is rated for up to 2.1 amps for Turns/Stops circuits and 5.6 amps for the Taillight circuit • Draws power directly from the vehicle battery and uses less than 5mA of the vehicle circuit for sensing to turn the trailer functions on and off • Will work with either LED/Incandescent bulbs (vehicle & trailer) • Has integrated re-settable Short Circuit and Overload protection, to safeguard itself and the tow vehicle from shorts and installation wiring mishaps • Designed not to send feedback thru the vehicle circuits • The trailer brakes will override the hazard lamps when the brake is activated • The taillight circuit has been upgraded to work with vehicles that use a pulse width modulation (PWM), this will allow the converter to turn on fully and gives the trailer lights full brightness during activation • Will work with most vehicles that have a multiplex system for lighting • Will not work with vehicles with low-side switch • Can be used on a 2 wire or 3 wire system • All solid-state components in potted encapsulation REPLACES • Includes integrated protective cover Part No. 119179 119180 Description ® Modulite Protector Modulite® Protector & Wiring Kit (119179 & 118151) 119176 Packaging Clam - Tow Ready Clam - Tow Ready 119180 119179 95 TRAILER WIRING / ELECTRICAL CONNECTORS MODULITE® HD PROTECTOR • The unit is rated for up to 4.2 amps for Turns/Stops circuits and 7.5 amps for the Taillight circuit • Draws power directly from the vehicle battery and uses less than 5mA of the vehicle circuit for sensing to turn the trailer functions on and off • Will work with either LED/Incandescent bulbs (vehicle & trailer) • Has integrated re-settable Short Circuit and Overload protection, to safeguard itself and the tow vehicle from shorts and installation wiring mishaps • Designed not to send feedback thru the vehicle circuits • The trailer brakes will override the hazard lamps when the brake is activated • The taillight circuit has been upgraded to work with vehicles that use a pulse width modulation (PWM), this will allow the converter to turn on fully and gives the trailer lights full brightness during activation • Will work with most vehicles that have a multiplex system for lighting • Will not work with vehicles with low-side switch • Can be used on a 2 wire or 3 wire system • All solid-state components in potted encapsulation REPLACES Part No. Description Packaging 119147 119148 Modulite® HD Protector Modulite® HD Protector & Wiring Kit (119147 & 118151) Clam - Tow Ready Clam - Tow Ready NEW DESIGN! 119146 119148 119147 MODULITE® HD PLUS • The unit is rated for up to 4.2 amps for Turns/Stops circuits and 7.5 amps for the Taillight circuit • Universal ModuLite designed to be used on most vehicles plus the hard to wire vehicles • Draws power directly from the vehicle battery and uses less than 5mA of the vehicle circuit for sensing to turn the trailer functions on and off • Will work with either LED/Incandescent bulbs (vehicle & trailer) • Has integrated re-settable Short Circuit and Overload protection, to safeguard itself and the tow vehicle from shorts and installation wiring mishaps • Designed not to send feedback thru the vehicle circuits • The trailer brakes will override the hazard lamps when the brake is activated • Advanced circuitry works in all standard applications as well as vehicles with ST and STT pulse width modulation (PWM) systems • Interprets/decodes multiplex signal inputs (i.e. Audi, BMW, Mercedes and VW) • Will not work with vehicles with low-side switch • Can be used on a 2 wire or 3 wire system • All solid-state components in potted encapsulation • Includes integrated protective cover 119190 Part No. 119191 119190 119191 Description ® Modulite HD Plus Modulite® HD Plus Includes Wiring Kit (119190 & 118151) Packaging Clam - Tow Ready Clam - Tow Ready MODULITE® WIRING KITS Part No. Description Packaging 118151 Wiring Kit For Installing All ModuLites®, Includes 10 Amp Fuse (20’ Length) Clam - Tow Ready 96 118151 TRAILER WIRING / ELECTRICAL CONNECTORS MODULITE® HD PROTECTOR W/BACKUP • The unit is rated for up to 4.2 amps for Turns/Stops circuits and 7.5 amps for the Taillight circuit and 4.2 amps for Back-Up circuit • Draws power directly from the vehicle battery. Uses less than 5mA of the vehicle circuit for sensing to turn the trailer functions on and off • Will work with either LED/Incandescent bulbs (vehicle & trailer) • Has integrated re-settable Short Circuit and Overload protection, to safeguard itself and the tow vehicle from shorts and installation wiring mishaps • Designed not to send feedback thru the vehicle circuits • The trailer brakes will override the hazard lamps when the brake is activated • The taillight circuit has been upgraded to work with vehicles that use a pulse width modulation (PWM), this will allow the converter to turn on fully and gives the trailer lights full brightness during activation • Will work with most vehicles that have a multiplex system for lighting • Will not work with vehicles with low-side switch • Integrated 5-flat electrical wiring connector. Fifth circuit added for surge brake lockout or backup light circuit on trailers (some units will come with a 5-way cap, mounting bracket sold separately) • Can be used on a 2 wire or 3 wire system • All solid-state components in potted encapsulation • Includes integrated protective cover Part No. Description 119177 Modulite® HD Protector w/Backup & 5-Flat Connector for Backup Clam - Tow Ready Light or Surge Brake Lockout Circuit Packaging NEW DESIGN! 119177 MODULITE® ULTRA • The unit is rated for up to 4.2 amps for Turns/Stops circuits and 16 amps for the Taillight circuit • Universal ModuLite designed to be used on most vehicles plus the hard to wire vehicles • Draws power directly from the vehicle battery. Uses less than 5mA of the vehicle circuit for sensing to turn the trailer functions on and off • Will work with either LED/Incandescent bulbs (vehicle & trailer) • Has integrated re-settable Short Circuit and Overload protection, to safeguard itself and the tow vehicle from shorts and installation wiring mishaps • Designed not to send feedback thru the vehicle circuits • The trailer brakes will override the hazard lamps when the brake is activated • Advanced circuitry works in all standard applications as well as vehicles with ST and STT pulse width modulation (PWM) systems • Interprets/decodes multiplex signal inputs (i.e. Audi, BMW, Mercedes and VW) • Will not work with vehicles with low-side switch • Can be used on a 2 wire or 3 wire system • All solid-state components • Includes integrated protective cover Part No. 119192 Description ® ModuLite Ultra Packaging Clam - Tow Ready NEW DESIGN! 119192 TAILLIGHT CONVERTERS • Rated for up to 2.1 amps for Turns/Stops circuits and 7.5 amps for the Taillight circuit • Adapts import and domestic vehicles with separate turn and stop lights (3 wire system) to standard trailer taillight wiring (2 wire system) • Will work with either LED/Incandescent bulbs (vehicle & trailer) • Designed not to send feedback thru the vehicle circuits • All solid-state components in potted encapsulation • Will not work with vehicles with low-side switch • Includes integrated protective cover Part No. Description Packaging 119130 119178 Taillight Converter with 60” 4-Flat Car End Connector Taillight Converter with 60” 4-Flat Car End Connector CIRCUIT PROTECTED CONVERTER Connects A Tow Vehicle With A 2 Wire System To A Towed Vehicle With A 3 Wire System Clam - Tow Ready Clam - Tow Ready 118158 119130 Clam - Tow Ready 119178 97 118158 TRAILER WIRING / ELECTRICAL CONNECTORS 4-WAY FLAT WIRE HARNESSES All Tow Ready® 4-Flat Wiring conforms to SAE Spec. J1128 assuring you of consistent quality and reliability. 4-Flat harnesses come in a variety of lengths and packages to fit your every need. Features Include: • 18 gauge bonded wires • Taillight, stop and turn functions printed on wire • Ground wire runs full length of assembly 4-WAY FLAT CAR END WIRE HARNESSES • 7.5 Amps max per circuit Part No. Description Packaging 118002 60” Car End - Includes 4 Wire Taps Clam - Tow Ready 4-WAY FLAT TRAILER END WIRE HARNESSES • 7.5 Amps max per circuit Part No. Description Packaging 118004 118009 118033 12” Trailer End 21’ Trailer End 48” Trailer End Clam - Tow Ready Clam - Tow Ready Clam - Tow Ready 4-WAY FLAT CAR & TRAILER WIRE HARNESSES • 7.5 Amps max per circuit • Includes both car and trailer 4-Flat Connectors wired end to end Part No. Description Packaging 118045 118185 60” Car & Trailer End Loop - includes 4 wire taps 18” Car & Trailer End Loop - includes 4 wire taps Clam - Tow Ready Clam - Tow Ready 4-WAY FLAT DUST COVER Part No. Description Packaging 20112 Dust Cover For 4-Flat Connector Clam - Tow Ready 4-WAY ROUND CONNECTORS 118077 11-408P 11-403P 11-400P Part No. Description Packaging 118077 11-408P 118101 11-410P 118102 11-409P 11-400P 11-402P 11-403P 11-404P 4-Way Round Chrome Car End & Trailer End Plug Connectors Clam - Tow Ready Boxed - Pollak Clam - Tow Ready Boxed - Pollak Clam - Tow Ready Boxed - Pollak Boxed - Pollak Boxed - Pollak Boxed - Pollak Boxed - Pollak 4-Way Round Chrome Car End Connector 4-Way Round Chrome Trailer End Connector 4-Way Round Heavy-Duty Car & Trailer End Plug Connectors 4-Way Round Heavy-Duty Trailer End Connector 4-Way Round Heavy-Duty Trailer End Connector with Guard 4-Way Round Heavy-Duty Car End Connector ATTACHMENT & MOUNTING BRACKETS 118144 118140 118137 Part No. Description Packaging 118140 Attachment Bracket For 4-Flat, 5-Flat, 4-Way & 5-Way Round Connectors, Includes Clamp (Piece 1 Of 2, Short Bracket) Mounting Bracket For 4-Flat Connectors, (Piece 2 Of 2) Mounting Bracket For 4, 5 & 6-Way Round Connectors, (Piece 2 Of 2) Clam - Tow Ready 118144 118137 98 Clam - Tow Ready Clam - Tow Ready TRAILER WIRING / ELECTRICAL CONNECTORS 5-WAY FLAT ELECTRICAL WIRE HARNESSES • Fifth wire added for surge brake lockout or backup light circuit on today’s newer trailers • 7.5 amps maximum per circuit Part No. Description Packaging 118016 V5500B 118017 V5500A 5-Flat 72” Car End Wiring Harness Clam - Tow Ready Clam - Peterson Clam - Tow Ready Clam - Peterson 5-Flat 48” Trailer End Wiring Harness 5-WAY ROUND CONNECTORS Part No. Description Packaging 11-500 5-Way Round Chrome Car End & Trailer End Plug Connectors Spring Loaded Cover Mounting holes 1-3/4” on centers 5-Way Round Chrome Trailer End Connector 5-Way Round Chrome Car End Connector Boxed - Pollak 11-501 11-502 11-500 Boxed - Pollak Boxed - Pollak 6-WAY ELECTRICAL CONNECTORS • Durable metal shell Part No. Description Packaging 118036 118037 6-Way Heavy-Duty Metal Car End Socket Connector 6-way Heavy-Duty Metal Trailer End Plug Connector Clam - Tow Ready Clam - Tow Ready 6-WAY HD METAL CONNECTORS Heavy duty die cast corrosion resistant housing, spring loaded car end cover, and coded terminals. Interchangeable with other standard 6-way connectors. 11-605 11-616 Part No. Description Packaging 11-603 11-604 11-609 11-608 11-605 11-616 6-Way Metal Car End (11-609) and Trailer End (11-604) 6-Way Metal Trailer End Only 6-Way Metal Car End Only 6-Way Metal Car End With Rubber Boot (11-616) 6-Way Metal Trailer End With Spring Guard Only Connector Boot for the Pollak Part#: 11-607 & 11-608 Bulk - Pollak Bulk - Pollak Bulk - Pollak Boxed - Pollak Bulk - Pollak Boxed - Pollak 6-WAY SQUARE WIRE HARNESSES • Used on tent trailers Part No. Description Packaging 12-601 6-Way Square Connector Kit (Male & Female Ends) 48” Wire Leads on Female End - 12" Wire Leads on Male End 6-Way Square to 4-Flat Adapter - 12" Loop Boxed Pollak 118104 12-601 118140 • 7.5 amps maximum per circuit Bagged - Tow Ready ATTACHMENT & MOUNTING BRACKETS 11-617 118137 Part No. Description Packaging 118140 Attachment Bracket For 4-Flat, 5-Flat, 4-Way & 5-Way Round Connectors, Includes Clamp (Piece 1 Of 2, Short Bracket) Mounting Bracket For 4 & 6-Way Round Connectors, Zinc Mounting Bracket For 4, 5 & 6-Way Round Connectors, (Piece 2 Of 2) Mounting Bracket For 5-Flat Connectors, (Piece 2 Of 2) Clam - Tow Ready 11-617 118137 20046 20046 99 Bulk - Pollak Clam - Tow Ready Clam - Tow Ready TRAILER WIRING / ELECTRICAL CONNECTORS 6-WAY SUPER SEALED CAR END WITH CABLE Prewired, 6-Way car end sealed with 4 ft. of UL listed 6-way cable (White, Blue and Red-10 gauge; Yellow, Brown and Green-14 gauge). Solid brass terminals and housing of industrial-strength, glass-filled thermoplastic, door with EPDM rubber gasket and heavy duty stainless steel spring. Part No. Description Packaging 50-86-004 6-Way Super Sealed Car End w/4 Ft. Cable Bulk 6-WAY MOLDED TRAILER END CONNECTOR WITH CABLE Encapsulated terminals and wires to form one weather resistant, non-corrosive assembly. Molded connector can be used with thermo-plastic or metal 6-way car end connectors. Part No. Description Packaging 50-61-006 6-Way Molded Trailer Cord w/6 Ft. Cable, 6-14 gauge Bulk 7-WAY RV BLADE STYLE CONNECTORS Part No. Description Packaging 118020 12-707 118021 12-706 12-705 7-Way Plastic Car End Socket Connector Clam - Tow Ready Bulk - Pollak Clam - Tow Ready Bulk - Pollak Bulk - Pollak 118030 12-703 118031 12-702 12-700 7-Way Plastic Trailer End Plug Connector 7-Way Plastic Trailer End & Car End Plug Connector Includes 12-706 & 12-707 7-Way Metal Car End Socket Connector Clam - Tow Ready Bulk - Pollak Clam - Tow Ready Bulk - Pollak Bulk - Pollak 7-Way Metal Trailer End Plug Connector 7-Way Metal Trailer End & Car End Plug Connector Includes 12-703 & 12-703 7-WAY PIN STYLE CONNECTORS Pin Style Plug has round brass pins to ensure minimum voltage drop and pull grips for easy insertion and removal. Available in Poly or Die-Cast Part No. Description Packaging 11-720 11-700 11-750 11-702 11-723 11-704 11-752 11-710EP 11-761 11-762 11-763 11-771 7-Way Die-Cast Truck End Only 7-Way Die-Cast Trailer End Only 7-Way Die-Cast Truck & Trailer End (11-720 & 11-700) 7-Way Die-Cast Trailer End Only With Spring Guard 7-Way Plastic Truck End Only 7-Way Plastic Trailer End Only 7-Way Plastic Truck & Trailer End (11-723 & 11-704) 7-Way Plastic Trailer End Only With Spring Guard Boot for 7-Way Truck End Boot for 7-Way Trailer End Cable Guard for 11-700 & 11-704 Zinc Mounting Bracket for 11-XXX Series Connectors Bulk - Pollak Bulk - Pollak Bulk - Pollak Boxed - Pollak Bulk - Pollak Bulk - Pollak Bulk - Pollak Boxed - Pollak Bulk - Pollak Bulk - Pollak Bulk - Pollak Bulk - Pollak ATTACHMENT & MOUNTING BRACKETS Part No. Description Packaging 118136 Attachment Bracket For 6 & 7-Way Round Connectors, Includes Clamp (Piece 1 Of 2, Long Bracket) Mounting Bracket For 7-Way Car Connectors, (Piece 2 Of 2) Mounting Bracket For 7-Way Car Connectors, (Piece 2 Of 2) Mounting Bracket For 7-Way Car Connectors, Zinc Mounting Bracket For 7-Way Car Connectors, Coated 6-Way and 7-Way Connector Mounting Box For Hitches w/2-1⁄2” Sq. Cross Tubes 6-Way and 7-Way Connector Mounting Box With Universal Fit For Both Square And Round Tube Hitches Clam - Tow Ready 20212 118138 12-701 12-711 118156 118159 Clam - Tow Ready Clam - Tow Ready Bulk- Pollak Bulk- Pollak Display Box - Tow Ready Display Box - Tow Ready 100 20212 118136 118138 12-701 118159 TRAILER WIRING / ELECTRICAL CONNECTORS 7-WAY SUPER SEALED CAR END WITH CABLE Prewired 7-way car end sealed with 4 ft. of UL listed 7-way cable. Solid brass terminals, housing of industrial-strength, glass-filled thermoplastic, door with EPDM rubber gasket and heavy duty stainless steel spring. Part No. Description Packaging 50-87-004 7-Way Super Sealed Car End w/4 Ft. Cable Bulk 50-87-004 7-WAY MOLDED TRAILER END CONNECTORS WITH CABLE - RV CLOCKING* 7-way plastic trailer connector molded to heavy duty 7-way insulated cable. Primary wire gauges within the insulated cable are: Black and White-10 gauge, Blue-12 gauge, Brown-Red-Green-Yellow-14 gauge. Can be used with thermo-plastic or metal 7-way car end connectors. Part No. Description Packaging 50-67-001 7-Way Molded Trailer Cord w/6 Ft. Cable 50-67-003 7-Way Molded Trailer Cord w/8 Ft. Cable 50-67-005 7-Way Molded Trailer Cord w/10 Ft. Cable Bulk Bulk Bulk Double Ended 7-Way Molded Trailer End with Cable Part No. Description Packaging 50-67-901 Double Ended 7-Way Molded Trailer Cord w/6 Ft. Cable Bulk 50-67-901 VEHICLE SPECIFIC USCAR 7-WAY PRE-WIRED CABLES FOR HOOK-UP OF FIFTH WHEEL AND GOOSENECK TRAILERS Allows remote wiring in pickup beds or other hard to access areas when towing a fifth wheel or gooseneck trailer, using an OEM USCAR connector. Features durable plastic housing with weather tight seal. CALL US FOR HELP WITH YOUR VEHICLE SPECIFIC APPLICATION! 90° 7-WAY PRE-WIRED CABLES FOR HOOK-UP OF FIFTH WHEEL AND GOOSENECK TRAILERS 7-way 90° connector molded to heavy duty 7-way insulated cable for fifth wheel or gooseneck trailer applications. Allows remote wiring in pickup beds or other hard to access areas. Part No. Description Packaging 50-97-407 90° 7-Way Molded Trailer Cord w/7 Ft. Cable 51-97-410 90° 7-Way Molded Trailer Cord w/9 Ft. Cable (GM / Ford Applications) Bulk Box- Bargman 6-WAY / 7-WAY TRAILER EXTENSION • Durable connectors • 7 ft. lead reaches almost anywhere Part No. Description Packaging 118666 118664 6-Way Connector - extension cable 7’ 7-Way Connector - extension cable 7’ Bagged Bagged 7-WAY MOLDED TRAILER END CONNECTOR REPLACEMENT KIT - RV CLOCKING* Features self cleaning contacts, one foot of cable, butt connectors and weather resistant shrink tubing. Part No. Description Packaging 54-67-525 7-Way Molded Trailer End Connector Replacement Kit w/1 Ft. Cable Bagged - Bargman *NOTE: Reference Wiring Diagrams for pin locations. 101 TRAILER WIRING / ELECTRICAL ADAPTERS VEHICLE/TRAILER ADAPTERS Step-Up Style For a quick switch from one style plug to another when towing multiple trailers. Dual Port Vehicle/Trailer Adapters - Step - Up Style Part No. Description Packaging 20144 47185 20143 4-Way Flat to 4-Way Flat and 7-Way Blade (Photo A) Clam - Tow Ready Clam - Hoppy Clam - Tow Ready 4-Way Flat to 4-Way Flat and 6-Way Round (Photo B) B A 4, 5, 6 and 7-WAY Vehicle Adapters Part No. Description Packaging 20136 V5412 118700 V5413 118702 5414 118704 V5417 118708 118703 5415 4-Flat To 5-Flat Adapter 4-Way Round Pin to 4-Flat Adapter 6-Way Round Pin To 4-Flat Adapter Clam - Tow Ready Clam - Peterson Clam - Tow Ready Clam - Peterson Clam - Tow Ready Bagged - Peterson Clam - Tow Ready Clam - Peterson Clam - Tow Ready Clam - Tow Ready Bagged - Peterson 7-Way Flat Pin To 4-Flat Adapter 7-Way To 6-Way Adapter, Electric Brakes To Outer Pin (S) 7-Way To 6-Way Adapter, Electric Brakes To Center Pin (A) 7-Way To 5-Flat Adapter 118702 5414 118703 5415 118704 V5417 20136 6-WAY AND 7-WAY ELECTRICAL ADAPTERS • Used to convert any trailer wiring component, T-One® or Taillight Converter with a 4-Flat Trailer End Connector to a 6 or 7-Way Round Connector • For simple mounting, choose 6 & 7-Way Mounting Box Part Numbers 118156, 118157 or 118159 (sold separately) Part No. Description Packaging 20320 20321 20322 20125 4-Flat To 6-Way Round Pin Connector 4-Flat To 7-Way Flat Pin Connector - Plastic 4-Flat To 7-Way Flat Pin Connector - Metal 4-Flat To 7-Way Flat Pin U.S. Car Connector - Plastic Clam - Tow Ready Clam - Tow Ready Clam - Tow Ready Clam - Tow Ready 20321 20125 7-WAY PRE-WIRED ADAPTERS • Used to convert any trailer wiring component, T-One® or Taillight Converter with a 4-Flat Trailer End Connector to a 7-Way Round Connector. Each kit includes 20’ of wire. • For simple mounting, choose 7-Way Mounting Box Part Numbers 118156, 118157 or 118159 (sold separately) Part No. Description Packaging 118799 7-Way Flat Pin Connector w/ Pre-wired Brake Wire Clam - Tow Ready 118799 BRAKE MATE™ KIT - 7-WAY PRE-WIRED ADAPTERS Includes all necessary parts required to completely install all brake controls. No other parts are necessary. Each BRAKE MATE™ KIT includes: • Pre-wired 7-way round connector • Scotch locks (5 pcs.) • 4-Flat trailer end • Ring connectors (7 pcs.) • Heavy-Duty flasher • Self tapping screws (8 pcs.) • Heavy-Duty breakers (2 pcs.) • Tie straps (6 pcs.) • For simple mounting, choose 7-Way Mounting Box Part Numbers 118156, 118157 or 118159 (sold separately) Part No. Description Packaging 118607 7-Way Flat Pin Brake Mate™ Kit Clam - Tow Ready 102 118607 TRAILER WIRING / ELECTRICAL ADAPTERS VEHICLE / TRAILER ADAPTERS 47465 The Hopkins line of wiring adapters includes 7 RV Blade, 6 Pole Round, 5 Wire Flat and 4 Wire Flat adapters that will allow you to tow multiple trailers without the need for rewiring trailers or vehicles. 47175 47185 47435 47565 47385 47595 PART # Description Truck Side Trailer Side Packaging 47465 47175 Multi-Tow 47185 Multi-Tow 47435 4 Pole Round to 4 Way Flat 4 Wire Flat to 6 Pole Round & 4 Way Flat 4 Wire Flat to 7 Way RV Blade Style & 4 Way Flat 6 Pole Round to 7 Way RV Blade Style 6 Pole Round to 4 Way Flat 7 Way RV Blade Style to 6 Pole Round & 4 Way Flat 7 Way RV Blade Style to 4 Way Flat & 5 Way Flat 7 Way RV Blade Style to 7 Way Round Pin 6 Pole Round Coiled Extension 4 Pole Round 4 Wire Flat 4 Way Flat 6 Pole Round & 4 Way Flat 7 Way RV & 4 Way Flat 7 Way RV Clam - Hoppy Clam - Hoppy 20143 47565 Multi-Tow 47385 Multi-Tow 47595 47055 Extension 4 Wire Flat 6 Pole Round 6 Pole Round 7 Way RV Clam - Hoppy Clam - Hoppy 7 Way RV 4 Way Flat 6 Pole Round & 4 Way Flat 4 Way Flat & 5 Way Flat 7 Way Round Pin 6 Pole Round 6 Pole Round 7 Way RV Clam- Tow Ready Clam - Hoppy Clam - Hoppy Clam - Hoppy Clam - Hoppy 47055 TRAILER WIRING HARNESS V5425Y 25’, split four conductor harness Designed to split at trailer tongue and run down each side of frame Flat four-way plug Includes trunk connector Color-coded wire meets SAE J1128 specs Part No. Description Packaging V5425Y Split Trailer Harness - Complete Kit Display Pack ELECTRICAL JUNCTION BOX 5601100 Provide a fast, simplified way of connecting wires from the trailer connector to the trailer wiring. The box, complete with 4 wire enter/exit ports, includes hardware, rubber grommets, and features external mounting flanges. Part No. Description Packaging 5601100 Junction Box Bagged HEAVY DUTY FLASHERS & RELAYS 38659 38665 38660 39552 536/552 Part No. Description Packaging 39552 536/552 38659 38660 38665 Heavy-Duty 552 Flasher Heavy-Duty Variable Load Flasher SPDT 5 Terminal Micro Relay,12 Volt, 30 Amp, 1997-Up Ford F-150/F-250 SPDT 5 Terminal Relay,14 Volt, 20 Amp, 1999-Up Ford F-250/F-350 4 Terminal Relay, 12 Volt, 2007-Up Chevrolet Equinox, Pontiac Torrent & Suzuki XL-7/2008-Up Ford Escape, Mazda Tribute & Mercury Mariner Clam - Tow Ready Bulk Bulk Bulk Bagged BLACK CONVOLUTED SLIT LOOM 05750 05751 Part No. Description Packaging 05750 05751 3/8” Conduit - 100 Foot Coil 1/2” Conduit - 100 Foot Coil 1 Box 1 Box 103 TRAILER WIRING COMPONENTS CIRCUIT BREAKERS Used in 6, 12 and 24V DC applications. Automotive, R.V., air conditioners, battery chargers, any application requiring over-current protection. Non-corrosive molded cover eliminates grounding when operating against a fault line. Available with or without 90 degree mounting bracket. 54-115 54-215 54-730 Part No. Description Packaging 54-115 54-215 54-120 54-220 54-125 54-130 54-230 54-135 54-140 54-240 54-250 54-730 15 Amp Circuit Breaker, Cycling Automatic Reset - No Mounting Bracket 15 Amp Circuit Breaker, Cycling Automatic Reset - W/ Mounting Bracket 20 Amp Circuit Breaker, Cycling Automatic Reset - No Mounting Bracket 20 Amp Circuit Breaker, Cycling Automatic Reset - W/ Mounting Bracket 25 Amp Circuit Breaker, Cycling Automatic Reset - No Mounting Bracket 30 Amp Circuit Breaker, Cycling Automatic Reset - No Mounting Bracket 30 Amp Circuit Breaker, Cycling Automatic Reset - W/ Mounting Bracket 35 Amp Circuit Breaker, Cycling Automatic Reset - No Mounting Bracket 40 Amp Circuit Breaker, Cycling Automatic Reset - No Mounting Bracket 40 Amp Circuit Breaker, Cycling Automatic Reset - W/ Mounting Bracket 50 Amp Circuit Breaker, Cycling Automatic Reset - W/ Mounting Bracket 30 Amp Circuit Breaker, Blade Type Terminal - Non-Cycling - Modified Reset Special “snap off” feature provides three lengths of .300, .500, or .750. 15 Amp Circuit Breaker, Plug in Type Blade- Terminals (Mack) Non-Cycling - .250 inch Quick Connect Terminals Designed with an additional resistive component this style breaker remains open as long as power is available or until the load is removed. 20 Amp Circuit Breaker, Sealed Circuit Breaker (Type I) Designed for exposed applications (moisture, dust, oil). Supplied with 12” wire loop. 20 Amp Circuit Breaker, Sealed Circuit Breaker (Type I) Designed for exposed applications (moisture, dust, oil). Supplied with 12” wire loop. W/ Mounting Bracket 100 AMP - Single Rate Thermal Type Breaker Type III Switchable Manual Surface Mount Stud insulators are provided. Housing: Thermoset plastic: UL rated 94VO; 3110°F 155°C. Splash Proof, Dust Proof 60 Amp Circuit, Manual Push Button Reset 90 Amp Circuit, Manual Push Button Reset 120 Amp Circuit, Manual Push Button Reset 150 Amp Circuit, Manual Push Button Reset Bulk 54-891 54-891 54-920 54-921 54-920 54-871PL 54-871PL 52-116 52-216 18167-010 AG STYLE SFE STYLE GBC STYLE ATO STYLE MINI MAXI PAL CB60PB CB90PB CB120PB CB150PB Bulk Bulk Bulk Bulk Bulk Bulk Bulk Bulk Bulk Bulk Boxed Bulk Bulk Bulk Bulk FUSES AND FUSE HOLDERS Part No. Description Packaging 52-116 Heavy Duty 30 Amp. Fuse Holder, 12 gauge Wire Bulk 52-216 Bulk 18167-010 AG Fuses Heavy Duty In-Line Fuse Holder for use with 25 or 30 Amp ATO fuses Supplied with two 4” leads of 12 gauge wire 20 Amp fuse holder with protective cover (10 pack) All Glass - Available in 1,3,5, 7.5,10,15,20, 25 & 30 amp, and AGW 15 SFE Fuses Glass fuses. SFE fuses available in 7.5, 9, 14, 20 & 30 amps. 5 Pack GBC Fuses ATO Fuses MINI Fuses MAXI Fuses PAL Fuses Ceramic type. GBC fuses available in 8 & 16 amps. Autofuse® Blade Fuses - Available in 3, 4, 5, 7.5, 10, 15, 20, 25, 30 & 40 amps. MINI® Blade Fuses - Available in 2, 3, 4, 5, 7.5, 10, 15, 20, 25, 30, & 40 amps. MAXI™ Blade Fuses - Available in 20, 30, 40, 50, & 60 amps. PAL™ Bolt-On Fuses - Available in 20, 30, 40, 50, & 60 amps. 5 Pack 5 Pack 5 Pack Bulk Bulk 10 Pack 5 Pack DIELECTRIC GREASE Using dielectric grease on electrical connectors helps prevent corrosion and increases reliability. 11755 Part No. Description 11755 Dielectric Grease, 2 oz. tube 104 Display Pack - Tow Ready TRAILER WIRING COMPONENTS PRIMARY WIRE Single conductor copper stranded insulated primary wire for OEM and replacement in the automotive equipment industry. Available in 8. 10, 12, 14, and 16 gauge. Part No. Description Part No. Description 02552 02550 02510 02514 02508 02509 02512 02574 02578 02572 02573 02576 02460 02464 02458 02459 02462 02461 02463 02474 02478 02472 02473 02476 02475 02477 8 Gauge - 100 ft. roll, Black 8 Gauge - 100 ft. roll, Red 10 Gauge - 100 ft. roll, Black 10 Gauge - 100 ft. roll, Blue 10 Gauge - 100 ft. roll, Red 10 Gauge - 100 ft. roll, White 10 Gauge - 100 ft. roll, Yellow 10 Gauge - 500 ft. roll, Black 10 Gauge - 500 ft. roll, Blue 10 Gauge - 500 ft. roll, Red 10 Gauge - 500 ft. roll, White 10 Gauge - 500 ft. roll, Yellow 12 Gauge - 100 ft. roll, Black 12 Gauge - 100 ft. roll, Blue 12 Gauge - 100 ft. roll, Red 12 Gauge - 100 ft. roll, White 12 Gauge - 100 ft. roll, Yellow 12 Gauge - 100 ft. roll, Green 12 Gauge - 100 ft. roll, Brown 12 Gauge - 500 ft. roll, Black 12 Gauge - 500 ft. roll, Blue 12 Gauge - 500 ft. roll, Red 12 Gauge - 500 ft. roll, White 12 Gauge - 500 ft. roll, Yellow 12 Gauge - 500 ft. roll, Green 12 Gauge - 500 ft. roll, Brown 02410 02414 02408 02409 02412 02411 02413 02424 02428 02422 02423 02426 02425 02427 02360 02364 02358 02359 02362 02361 02363 02374 02378 02372 02373 02376 02375 02377 14 Gauge - 100 ft. roll, Black 14 Gauge - 100 ft. roll, Blue 14 Gauge - 100 ft. roll, Red 14 Gauge - 100 ft. roll, White 14 Gauge - 100 ft. roll, Yellow 14 Gauge - 100 ft. roll, Green 14 Gauge - 100 ft. roll, Brown 14 Gauge - 500 ft. roll, Black 14 Gauge - 500 ft. roll, Blue 14 Gauge - 500 ft. roll, Red 14 Gauge - 500 ft. roll, White 14 Gauge - 500 ft. roll, Yellow 14 Gauge - 500 ft. roll, Green 14 Gauge - 500 ft. roll, Brown 16 Gauge - 100 ft. roll, Black 16 Gauge - 100 ft. roll, Blue 16 Gauge - 100 ft. roll, Red 16 Gauge - 100 ft. roll, White 16 Gauge - 100 ft. roll, Yellow 16 Gauge - 100 ft. roll, Green 16 Gauge - 100 ft. roll, Brown 16 Gauge - 500 ft. roll, Black 16 Gauge - 500 ft. roll, Blue 16 Gauge - 500 ft. roll, Red 16 Gauge - 500 ft. roll, White 16 Gauge - 500 ft. roll, Yellow 16 Gauge - 500 ft. roll, Green 16 Gauge - 500 ft. roll, Brown PARALLEL PRIMARY WIRE (RIBBON WIRE) Color coded parallel copper stranded primary wire is constructed of three or four standard wallprimary wires bonded together side by side so that the wires are held by a thermoplastic insulation. Part No. Description 02912 02913 02915 02916 16 Gauge - 3 Conductor - Green/Yellow/Brown, 100 ft. roll 16 Gauge - 3 Conductor - Green/Yellow/Brown, 500 ft. roll 16 Gauge - 4 Conductor - Green/Yellow/Brown/White, 100 ft. roll 16 Gauge - 4 Conductor - Green/Yellow/Brown/White, 500 ft. roll DUPLEX BRAKE WIRE Duplex brake cable is made with two insulated primary wires laid parallel and covered with a high quality 30 mil. vinyl jacket. 12 gauge recommended for electric brakes. Part No. Description 03221 03212 03213 03218 03219 03206 03207 10 Gauge - 2 Conductor 12 Gauge - 2 Conductor 12 Gauge - 2 Conductor 12 Gauge - 2 Conductor 12 Gauge - 2 Conductor 14 Gauge - 2 Conductor 14 Gauge - 2 Conductor 105 100 ft. roll 100 ft. roll 500 ft. roll 100 ft. roll w/Red Vinyl Jacket 500 ft. roll w/Red Vinyl Jacket 100 ft. roll 500 ft. roll TRAILER WIRING COMPONENTS TRAILER WIRING CABLE This trailer cable is made with a plastic over-all jackets. The single conductors are standard d d copper and color coated for identification purposes. Good resistance to abrasion, oil, grease, acid and weather. This cable is the most durable of all. Part No. Description Packaging 04900 04901 04902 04904 04905 04906 04908 04909 04914 04927 04915 16 Guage, 4 Conductor, Black/Brown/Red/White, 100 Foot Roll 16 Guage, 4 Conductor, Black/Brown/Red/White, 500 Foot Roll 16 Guage, 6 Conductor, Black/Brown/Red/Green/Blue/White, 100 Foot Roll 14 Guage, 4 Conductor, Black/Brown/Red/White, 100 Foot Roll 14 Guage, 4 Conductor, Black/Brown/Red/White, 500 Foot Roll 14 Guage, 6 Conductor, Yellow/Brown/Red/Green/Blue/White, 500 Foot Roll 14 Guage, 7 Conductor, Yellow/Brown/Red/Green/Black/Blue/White, 100 Foot Roll 14 Guage, 7 Conductor, Yellow/Brown/Red/Green/Black/Blue/White, 500 Foot Roll 12/6-10/1, 7 Conductor, Yellow/Brown/Red/Green/Black/Blue/White, 100 Foot Roll 12/6-10/1, 7 Conductor, Yellow/Brown/Red/Green/Black/Blue/White, 500 Foot Roll 14/4-10/1-12/2, 7 Conductor, Yellow/Brown/Red/Green/Black/Blue/White, 500 Foot Roll Spool TRAILER WIRING HARNESS V5425Y 25’, split four conductor harness Flat four-way plug Designed to split at trailer tongue and run down each side of frame Includes trunk connector Color-coded wire meets SAE J1128 specs Part No. Description Packaging V5425Y Split Trailer Harness - Complete Kit Display Pack TERMINALS AND CONNECTORS 05714 05715 05701 05702 05703 05704 05705 12103L 12105L 05709 Heat Shrink Tubing 05743 05744 05745 Part No. Description Packaging 05713 05714 05715 36618 36619 36620 36621 37677 05743 05743C 05744 05744C 05745 05745C 05709 05708 12103L 12105L 05705 05703 05702 05704 05701 Butt Connectors, 22-16 gauge wire, Red (100 pack) Butt Connectors, 16-14 gauge wire, Blue (100 pack) Butt Connectors, 12-10 gauge wire, Yellow (100 pack) 3M™ FP301 Heat Shrink Tubing 10 Pack , 3/32 in x 6 in 3M™ FP301 Heat Shrink Tubing 10 Pack , 1/8 in x 6 in 3M™ FP301 Heat Shrink Tubing 10 Pack , 3/16 in x 6 in 3M™ FP301 Heat Shrink Tubing 10 Pack , 1/4 in x 6 in 3M™ Heat Shrink Tubing FP-301, Color-Assortment Kit Heat Shrink Butt Connectors, 22-18 gauge wire, (25 pack) Heat Shrink Butt Connectors, 22-18 gauge wire, (100 pack) Heat Shrink Butt Connectors, 16-14 gauge wire, (25 pack) Heat Shrink Butt Connectors, 16-14 gauge wire, (100 pack) Heat Shrink Butt Connectors, 12-10 gauge wire, (25 pack) Heat Shrink Butt Connectors, 12-10 gauge wire, (100 pack) Female “Quick Connect”, 16-14 guage wire, Yellow (100 pack) Male “Quick Connect”, 16-14 guage wire, Yellow (100 pack) Ring Terminal, 12-10 gauge wire, 3⁄8” stud Ring Terminal, 10-12 gauge wire, 5⁄16” stud Insulated Ring Terminal, 16-14 gauge wire, 3/8” stud Insulated Ring Terminal, 12-10 gauge wire, #10 stud (3⁄16”) Insulated Ring Terminal, 16-14 gauge wire, 1⁄4” stud Insulated Ring Terminal, 12-10 gauge wire, 1⁄4” stud Insulated Ring Terminal, 16-14 gauge wire, #10 stud (3⁄16”) 100 Pack 100 Pack 100 Pack 10 Pack 10 Pack 10 Pack 10 Pack 10 Pack 25 Pack 100 Pack 25 Pack 100 Pack 25 Pack 100 Pack 100 Pack 100 Pack 50 Pack 50 Pack 100 Pack 50 Pack 100 Pack 50 Pack 100 Pack CABLE (ZIP) TIES Part No. Description Packaging 05724 05725 05726 05727 5 inch Black Ties (100 pack) 7 inch Black Ties (100 pack) 11 inch Black Ties (100 pack) 14 inch Black Ties (100 pack) 100 Pack 100 Pack 100 Pack 100 Pack 106 Spool Spool Spool Spool Spool Spool WIRING COMPONENTS / SWITCHES / ALARMS SWITCHES Since 1909 Pollak™ has developed, manufactured, and supplied a wide variety of electro-mechanical products including Toggle Switches, Door Switches, Ignition Switches, Back-Up Alarms, and related items for the Truck, Off-Road, RV, and Towing Industries 34-212 34-213 34-576 Part No. Description Packaging 34-212 50 Amps, 6-24 Volt Toggle Switch Circuitry - On-Off Terminals - 2, Voltage - 50 VDC, Handle Length - 1” Same as 34-212 with 1-1/2” bat handle 20Amps @ 12 VDC Toggle Switch Circuit: DPDT ON - ON, Positions: 2, Termination: 6 Screw, Mounting: 15/32” Dia. Bushing. 75 Amp at 6-28 Volts (D.C) Push-Pull Switch 2 Position, S.P.S.T Off-On. Heavy Duty Die-Cast Body, Chrome Plated, Knob, Copper Terminals, Mounting Stem 5/8” Long, 15/32” Dia. Marine- Push-Pull Switch 3 Position- Off- On- Both On For Controlling Running Lights, etc. Large 3/4” Dia. Face Nut. Mounting Stem 1-1/4” Long 7/16” Dia. Marine Starter Switch Magneto grounded in “off” position glass filled delrin housing, stainless steel terminals, moulded velox base.13/16” diameter mounting bushing special weather proofing seal and drain hole. Furnished with terminal Hardware, Mounting Nuts and two keys. Ignition Starter Switch 4 Position Switch with Momentary Start and Universal Type Die-Cast Housing Ignition Starter Switch 3 Position Switch with Momentary Start and Universal Type Die-Cast Housing Battery Master Disconnect Switch with Faceplate Single pole battery disconnect, two position (on & off) 12V DC, 20A continuous 125A intermittent 15 sec. on, 5 min. off. Two 3/8” copper terminal studs. Brass mounting stem 3/4”-16 THD., 23/32” long, fits through 3/16” panel Bulk 34-213 34-576 35-306 33-403 33-403 35-306 33-105 33-105 31-103 33-103 31-253 31-253 SW700 SW700 Bulk Bulk Bulk Bulk Bulk Bulk Bulk Boxed DOOR SWITCHES Part No. Description Packaging 52-620 Door Plunger Switch For most Ford and Chrysler products, 14V at 10 Amps, Lamp Load Overall length 2-1/8”, Plunger travel 3/16”, Self tapping thread. Self-Adjusting Mating Connector For 52-620 Switch. Three 8” 18 gauge wire leads. Bulk 52-620 52-622 Bulk BACKUP / BODY-UP SWITCHES BACKUP ALARMS 52-622 41-706 Part No. Description Packaging 41-706 8 DC Amp Back-Up Alarm Switch For vehicles not equipped with automatic back-up light circuit. Mounts adjacent to reverse shift. Spring loaded lever - Springs to Off Mechanical Body-Up Switch - Multi-Use Stoplight-Mechanical Switch Spring loaded lever - Springs to On Back Up Alarm, 97 dB 12-24 VDC. Low frequency tone. Epoxy sealed from moisture, dust and vibration. Self-grounding. 4” L x 1-5/8” W x 2-5/8” T Heavy-Duty Back-Up Alarm, 107 dB A Medium to Heavy Duty unit for off-highway trucks, dump trucks, loaders, etc. Size - 5”W x 4.7”D x 3.1”H Mounting - 2” x 4.25” centers Operates in temperature ranges (-40 F to 170 F) Body Up Indicator Kit Kit Includes: Weather Tight Switch, 20’ Wiring Harness, Packard Weatherproof Connectors, Body and Chassis Mounting Brackets, Red Indicator Light Body Up Indicator Kit with Buzzer Light Kit Includes: Weather Tight Switch, 20’ Wiring Harness, Packard Weatherproof Connectors, Body and Chassis Mounting Brackets, Red Indicator Buzzer Light Replacement plunger switch w/ Packard connector Used in SK10 and SK12 Body Up Indicator Kits Body Up Indicator Kit Pre-Wired, 15 Amp Bulk 52-602 52-602 BA0972 BA0972 41-851 41-851 SK10 B90 SK12 SK10 SK12 B90 B95W 107 Bulk Display Boxed Boxed Display Boxed Display Boxed Boxed Boxed