EUROLIGHT worktop installation maintenance instructions

Installation and maintenance instructions
EUROlight® worktops
Decor
side
Saw type
Panel or table circular saws
The worktop lies on the guide
carriage and is guided towards
the bench circular saw.
Postformed edge towards the
guide rail.
above
Postformed
edge
Correct
Illustration 1
Measurement C
below
Coreboard
thickness
Feed direction
Postformed
edge
With the help of the EGGER template as well as a standard, commercially available
hand router and router bit, worktop joints can be produced without problems.
In addition to the EGGER template you will need a hand router (e.g. Festool OF
2000 E/1 or Mafell LO 65 Ec) fitted with a 12.7 mm diameter router bit (TREND
3/85X1/2TC)and a 30 mm guide bush should be used. The router should be set so
that milling should take place in three stages, each one increasing in depth Set
the router at 3 increasing depths (so that the router bit is not overloaded and in
order to achieve an optimal cut). When cutting the female joint we advise that the
template is aligned parallel to the postformed edge with a space of 7 mm. With the
male joint the template should be aligned parallel to the side of the worktop, with
a maximum space of 20 mm from the template to the cut edge of the worktop. In
addition to the corner joints, the milling of the slots for the EUROLIGHT® Worktop
Connector Type M bolts can also be done using the template. The template should
be placed flushed with the edges of the worktop and fixed in place. The spacings
for the holes are shown in the following sketch and the respective milling depths
are included in the following table.
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Postforming –
Model 300/3
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8 mm
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Measurement A
Measurement B
EGGER laminate
Measurement C
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Honeycomb
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Plate saws, table circular saws,
��� manual circular saws or jigsaws can be used
for cutting the worktops. Cutting with carbide tipped or diamond tipped cutting
Detail �
Detail
tools have proven themselves suitable. Different factors are responsible for a
good finish, such as saw blade projection,
Work feed speed, tooth shape, tooth division,
top
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vers decorative surface is
rotation speed, cutting speed and whetherrethe
on top or
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underneath. A guide rail should be used when using manual circular saws or
jigsaws.
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Detail “cut outs“
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Work 920 mm
top r
e ve r
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id
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trati 41 kg
on: W
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orkt
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60 mm
58 kg p rev
Measurement
R� A Measurement B Measurement C
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600 mm
Coreboard thickness
51 kg
Honeycomb
Detail �
Detail �
Surface layer 8 mm
EGGER laminate
52
EUROLIGHT®
Worktop
EUROLIGHT®
T-Profile
Detail
Illustration 2
Please allow for additional thickness when cutting out the hob/sink
Chipboard surface layer – thickness 8 mm
Coreboard thickness
DETAIL
EGGER Laminate
Cardboard honeycomb core
EGGER Universal Glue
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Detail “cut outs“
EUROLIGHT® T-Profile has been specifically developed for hob and sink cut-outs.
The profile not only protects sink and hob cut-outs from heat and moisture, they
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also guarantee the necessary pressure
stability. The profiles are designed for
use with EUROLIGHT® Worktops in standard thicknesses of 38 and 60 mm. Before
processing, attention must be given that the worktop is securely positioned so
that no damage occurs during the sawing, milling or drilling work. Narrow sections
of worktop in particular can break or crack through inappropriate handling during
processing. For hobs and sinks the cut-outs should always be rounded, as sharp
edges have an adverse effect on the material and can lead to formation of tears
Detail “cut outs“
(illustration 1). This especially applies for the area around hobs, where due to the
frequent heat influence increased shrinkage tension arises through the drying out
of the laminate.
Please specifically observe the instructions and installation templates supplied
by the respective manufacturer!
The cut-outs should preferably be made using a portable hand router or CNC
milling machine. When using jigsaws, the cut-out corners should be pre-drilled
with the largest radius possible, and the cut-out sawn out from radius to radius. The
board cut-outs should be secured so that they cannot fall out in an uncontrolled
way and thereby cause injury to individuals. The cutting must be performed from
the underside of the worktop to prevent the laminate from tearing. The edges
should be finished by means of sandpaper, filing or manual top milling to eliminate
cracks due to chipping.
Measurement B
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Coreboard thickness
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38 mm
50
Cut-outs
Measurement A
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56
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Measurement A Measurement B Measurement C
Coreboard thickness
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vers
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Cutting
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Measurement B
4,1oo mm
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Measurement A
920 mm
4,1oo mm
Work
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60
We recommend finishing any exposed edges with 64 x 2 mm ABS Edging.
Melamine edging or laminate can be used if a supporting chipboard frame is glued
in place. EGGER ABS Edging can be glued by hand using EGGER Universal Glue
or contact adhesive. The Universal Glue should be applied evenly to a clean and
dust-free chipboard edge using a paint brush. Then the ABS Edging is pressed on
with an edge press or screw clamp using a rigid underlay, ensuring that there is
sufficient overhang of edging on both the face and the underside of the worktop.
Please observe the specifications of the glue manufacturer.
Measurement A Measurement B Measurement C
Coreboard thickness
We recommend using edge routing tools or special cutting blades for the finishing
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of the edges. Any further finishing
which
is required can be done with a draw blade
�� to even out possible
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irregularities from��routing. The edges are then buffed in order
��
�� to remove any��
�� profile.
dirt and to create
an edge
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4,1oo� mm
Detail �
300/3
Weight
ide
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42
+0.3
-0.3
Edging
Detail �
Coreboard thickness
40
+�.�
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®
EUROLIGHT
Worktop
connector
Type
600 mm
38 mm
35 kg
Detail �M
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300/3
Thickness
Width
reve
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30
46
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on: W
orkt
op re
M
Measurement C
300/3
Length
EGGER
4,1oo
mm
ktop
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300/3
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After removing the packaging and before processing, the worktop should be
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EGGER
EUROLIGHT
connector
Type
checked for visible
damage.
All individuals thatWorktop
engage in transporting,
or handling
worktops should wear personal protection equipment (safety shoes, gloves,
suitable working clothes etc.). Please bear the weight
worktop in mind and
Illuof
stthe
ratio
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n: W
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store in a dry location!
or
Illus
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28
+0.3
-0.3
Further detailed information regarding the use of the “EGGER Template” is
available upon request.
Measurement C
Handling
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34
50
The right angled profiles of the EUROLIGHT® T-Profile are slotted between the
surface layers of the worktops (Illustration 2). For a durable fixing between the
worktop and the T-Profile we recommend using EGGER Universal Adhesive, which
should be applied on the top and bottom grooves (Illustration 3). As the T-Profile
is approximately 1 mm narrower than the worktops, the unprotected areas must
then be sealed.
Finally a slot for the EUROLIGHT® Type M worktop connector is cut into the
longitudinal frame – female joint – with a depth of 28, 40 or 50 mm depending
on the worktop thickness. Usually a jigsaw is used for this cut.
EGGER EUROLIGHT Worktop connector Type M
E1 Chipboard frame –
width 35 mm
+0.3
-0.3
Sealing of edges and cut-outs
Honeycomb
Surface layer 8 mm
EGGER laminate
T-Profile width
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UV lacquer seal
Polyurethane hot melt adhesive
seal
Measurement C
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E1 Chipboard surface layer –
thickness 8mm
Cardboard honeycomb core
E1 Chipboard surface layer –
thickness 8mm
Moisture resistant balancer paper
Measurement B
38
Coreboard thickness
Laminate – abrasion, impact and
scratch resistant according to EN
438:2005
Measurement A
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Manual circular saws or jigsaws
The manual circular saw is guided
against the worktop.
Postformed edge towards the
operator.
Joining EUROLIGHT® Worktops
Model
Measurement B
Measurement A
The substrate is an E1 lightweight board, with the guarantee that these lightweight
worktops fulfil the same quality characteristics of conventional worktops. The
substrate has a decorative laminate bonded onto the surface and around the
profile. The abrasion, impact and scratch resistance of the laminate ensures
the practical functionality of a worktop. A lacquer and hot melt adhesive seal
protects the back of the worktop against moisture. EUROLIGHT® Worktops are
tested according to British and European standards and fulfil the required
quality criteria.
Incorrect
Feed direction
EUROLIGHT®
T-Profile
Material description
Application
T-Profile width
With EGGER EUROLIGHT® Worktops you have chosen the next generation of
worktops and have purchased a high quality product. By using a lightweight
board substrate the weight is significantly reduced and offers the possibility to
use thicker worktops to create modern, contemporary designs. To maintain this
high level in spite of daily wear, the following recommendations for processing,
installation and care should be observed.
Illustration 3
To ensure that your EUROLIGHT® Worktop remains in excellent condition, it is
essential that all these exposed edges of chipboard are sealed with a silicone
sealant or contact adhesive. The hob cut outs should be protected in the same
way using the T-Profile but it is also advisable to cover with aluminium tape to
prevent heat affecting the cut-out. In addition to this, the sealing rings or sealing
profiles supplied with mixer taps, sinks and hobs should be mounted in all cases
according to the manufacturer's instructions.
Fitting sinks
Cut-outs for sinks should be produced according to the measurements and
positioning specifications and/or by using the mounting templates supplied by
the manufacturer. Cut-out edges must be carefully protected against moisture by
using the EUROLIGHT® T-Profile as described above. Accompanying or integrated
dry seals as well as mounting brackets from the manufacturer should be used
according to the assembly instructions. The mounting brackets are generally
designed for a worktop thickness of 38 mm, and for this purpose EGGER has
developed the EUROLIGHT® sink installation adapter for 50 mm and 60 mm
worktops. The adapter can be used for many sink brands and the adapters and
mounting brackets are assembled by simply inserting them into each other (see
illustration 4).
Stain or mark
Cleaning cloth Cleaning agent
Dry
Moist
Mentholated Acetone
Warm water Cleaning
spirit
& cleaning agent
agent
without
abrasive
substances
Tea
Coffee
Fruit juice
Wine
Fruit stains
Milk
Dust, light dirt
Fat
Oil
Soup and sauces
Nail polish
Felt-tipped pens
Lipstick
Shoe polish
Water based paints
Solvent based paints
Fingerprints
Illustration 4
Blood
The mounting brackets shown in illustration 4 are specifically typical for sinks.
In contrast, screw-type mounting rails or fixing brackets can be directly screwed
onto the EUROLIGHT® T-Profile.
Protection against water vapour
Worktops are especially influenced by water vapour and heat in the areas around
dishwashers and ovens. Therefore, in addition to the hot melt adhesive seal,
the underside of the worktop should be protected through additional measures.
Some appliance manufacturers supply appropriate deflection profiles made
of aluminium, which must be installed. These so called “vapour protection
elements” deflect the water vapour and the heat radiation (illustration 5).
During installation carefully observe the specifications provided by the appliance
manufacturer.
If the appliance is not supplied with an aluminium profile then we recommend the
use of a self adhesive aluminium tape (illustration 6).
The above mentioned guarantee performances can only be fulfilled under the
following conditions:
1. Use in domestic areas. For use in commercial areas a separate agreement would
need to be undergone.
2. Certification that the EGGER Postformed worktops were supplied and installed
by an authorised specialist company, or respectively by an authorized specialist.
3. Appropriate treatment. That means that no abrasive, surface damaging agents
and / or tools may be used for cleaning.
4. Assessment by a technician from EGGER.
No guarantee is undertaken for mechanical damage, especially scratches that are
caused by inappropriate cleaning or other means of force.
One speaks of abrasion when the decor layer in at least one location is completely
and clearly visibly removed and this location has a surface of at least 1 cm².
The guarantee only applies for the first purchaser and is not transferable.
If a guarantee claim should arise, we will make a new worktop available to you.
The replacement will be from our current product range at the time of the guarantee claim. The guarantee claim does not comprise of a claim for the supplied decor
or model.
The guarantee claim can only be presented with submittal of the original invoice.
The customer address and date of purchase must be visible on the original
invoice. The guarantee performance is executed through transport of a worktop
corresponding to the product claimed for, to the address of the customer at our
expense. Our guarantee obligation is fulfilled through this transfer and no further
claims are possible.
Nicotine
The following instructions should be observed in daily use.
Placing burning cigarettes on the worktop surfaces leads to surface
damage. Always use an ashtray.
note
The details in this leaflet are based on practical experiences as well as on our own investiga-
Worktop surfaces should not be used as a cutting surface as it can
also leave cutting marks on highly resistant laminate surfaces.
Always use a cutting board.
tions and conform to our current level of knowledge. They serve for information purposes and
do not contain any assurances of product characteristics or suitability for certain application
purposes. Our general terms of business and delivery apply.
Placing hot cooking utensils such as saucepans and frying pans directly
from the hob or oven onto the working surface should be avoided, as
depending on the heat exposure a change in the gloss appearance or
damage to the surface can arise. Always use heat resistant mats.
Spilled liquids should always be cleaned up immediately, especially in
the areas around cut-outs and joints.
We with gladly provide you with further information regarding processing,
cleaning & maintenance if requested. Please contact us on 01434 602191.
Illustration 5
Illustration 6
Care and maintenance recommendations
Due to their resistant, hygienic and sealed laminate surface, EUROLIGHT® Worktops do not require any special maintenance or care. As a general rule spilled
substances such as tea, coffee and wine etc. should be cleaned immediately
as the cleaning work increases if they are left to dry. When necessary, cleaning
should be done with a damp cloth and mild detergent cleaner. Abrasive scouring
powders, creams and even polishes should all be avoided. As everything from
light and fresh to severe and stubborn stains are possible, and which are caused
by the most varied substances, correct cleaning is an important matter.
Worktop Guarantee
EUROLIGHT® worktops conform to the high EGGER quality standard as well as
applicable standards and regulations, and are tested according to EN 438-2:2005
with regard to all relevant quality requirements. We guarantee for a period of 10
years from the date of purchase that with correct installation, use as intended in
domestic areas, normal wear and appropriate treatment, the following product
defects will not arise:
Abrasion of the surface layer
Fading through sunlight
Remaining surface stains
egger (UK) limited
Anick Grange Road
Hexham, Northumberland
NE46 4JS
United Kingdom
T +44 1434 602191
F +44 1434 605103
[email protected]
www.egger.co.uk