JASCO MODEL 851-AS INTELLIGENT SAMPLER
Transcription
JASCO MODEL 851-AS INTELLIGENT SAMPLER
JASCO MODEL 851-AS INTELLIGENT SAMPLER OOUMI AJUM LJ LJ JASCO No.2967-5 Ishikawa-cho, Hachioji City, Tokyo 192 Japan. August, 1990. WARRANTY Thank you for purchasing the JASCO MODEL 851-AS INTELLIGENT SAMPLER. This product is warranted against defects for one full year from the date of delivery. If during this period the product should malfunction due to any defect in materials and workmanship/ JASCO will repair or replace the defective part(s) at no cost to the buyer. However, this warranty does not apply to damage resulting from: 1) Incorrect operation, 2) Repairs or modifications made without the written authorization of Jasco, 3) Use of non-Jasco parts or fittings, 4) Accidents beyond the control of Jasco, 5) Disasters, 6) Corrosion due to use of incorrect solvents or reagents, and, 7) Handling by other than a JASCO-authorized representative. This warranty is limited and does not cover parts: the following 1) 2) 3) 4) Duterium lamp, tungsten lamp, and other light sources, Mirrors in Lamp section and cell windows, Fuses, batteries, glassware, recording charts, and ink, Plunger seals, needle seals, cell window packings, valve seals, disk seals, and other sealing materials, 5) Fittings such as ferrules and set screws; filters such as inlet filters and line filters, and, 6) Pre-column and guard column. This warranty does not apply to the analysis column, which is covered under separate warranty. Except as noted, all parts and repairs supplied under this warranty are guaranteed for one full year from date of delivery of the original product. 8/16/'90 -i- 851-AS00.RV5 INTRODUCTION This Operation Manual describes the operation of the JASCO Model 851-AS INTELLIGENT SAMPLER. To insure optimal trouble-free performance over the life tof this instrument, carefully read this instruction manual to obtain a thorough understanding of the operation of the product before attempting to operate it. Special considerations and precautions for safe and efficient use are also described in the manual. These appear in the form of (NOTEs), <CAUTIONs> and [WARNINGS] as shown below. [WARNING] Warns you to potentially hazardous situations that may cause personal injury, and how to avoid these situations. <CAUTION> Alerts you to situations that may cause instrument failure or damage, and how to avoid these situations. (NOTE) Information to aid you in obtaining from your instrument. best performance Pressurized solvents, which are potentially hazardous, are used in high performance liquid chromatography (HPLC). Pay ample care for safety, the operator must wear a face protector, when injecting samples, opening valves, etc.. 8/16/'9O -ii- 851-AS00.RV5 TABLE OF CONTENTS 1. UNPACKING and INSTALLATION 1-1 Unpacking and Verification 1-1-1 Main Unit 1-2-1 Standard Accessories 1-2 Installation . 1-2 1-2-1 Requirements on installation site .... 1-2 1-2-2 Installation 1-3 1-3 Plumbing 1-3-1 Plumbing 1-3-2 Installing auto-drain module 1-4 Cable Connection 1-6 1-4-1 Cable connection 1-6 1-4-2 Cable connection for interlock function 1-8 1-5 Initial Settings 1-5-1 Turning o the pwer 1-5-2 Replacing solvent 1-5-3 Cautions for the use of alkaline buffer solution 1-9 1-9 1-9 Re-shipping 1-10 1-6 2. 1-4 1-4 1-5 1-9 GENERAL DESCRIPTION AND PRINCIPLE OF OPERATION ... 2-1 2-1 Features 2-1 2-2 3. 1-1 1-1 1-1 1-1 Operation Principle in Fixed Volume Injection Mode 2-2-1 Control system 2-2-2 Hydraulic system 2-2-3 Flow line in READY or WAIT status fixed volume injection mode 2-2-4 Sample loading in fixed volume injection mode 2-2-5 Sample injection in fixed volume injection mode 2-2-6 Needle flushing in fixed volume injection mode SPECIFICATIONS 8/16/'90 2-2 2-2 2-4 2-6 2-7 2-9 2-10 3-1 - iii - 851-AS00.RV5 4. FUNCTIONAL DESCRIPTION 4-1 Key Pad 4-2 Rear Panel 4-3 Sample Rack 4-4 Front and Side Covers 4-1 4-1 4-4 4-7 4-8 5. OPERATION MODES AND KEY SEQUENCES 5-1 Selecting INJECTION MODE and Syringe Size ... 5-1-1 Location of INJECTION MODE selection switch 5-1-2 Location of SYRINGE SIZE selection switch 5-1 5-1 5-2 5-3 6. 7. Entering Analytical Parameters 5-2-1 Entering parameters in VARIABLE AND NORMAL (NRM) MODES 5-2-2 Entering parameters in FIXED AND NORMAL (NRM) MODES 5-2-3 Editing previously entered parameters. 5-2-4 Entering parameters in PROGRAM MODE .. 5-1 5-2 5-4 5-7 5-7 5-9 TYPES OF SAMPLE VIALS 6-1 6-1 Types of Sample Vials 6-1 6-2 Minimum Sample Quantity 6-3 6-3 Using PTFE Sheet as Packing 6-3 OPERATION 7-1 7-1 Operation 7-1 7-1-1 Starting and stopping operation 7-1 7-1-2 Operation after pressing [RUN] key ... 7-2 7-1-3 Stop due to trouble 7-3 7-1-4 Minimum analysis time 7-4 7-2 Pause 7-5 7-3 Operation after Parameters Have Been Set Again 7-5 7-4 Flush solvent 7-4-1 Selecting flush solvent 7-4-2 Setting number of flush and quantity flush solvent 7-6 7-6 7-5 Replacing Solution 7-5-1 Replacing flush solvent 7-8 7-8 7-6 Leaving 851-AS autosampler without operation for Long Time 7-9 8/16/'90 - iv - 7-7 851-AS00.RV5 8. INPUT/OUTPUT FUNCTIONS 8-1 Outline 8-2 9. 8-1 8-1 Starting 802-SC System Controller from 851-AS Intelligent Sampler 8-2-1 Outline 8-2-2 Operation and timing chart 8-2-3 Notes on gradient elution with pre-column derivatization detection .. 8-2 8-2 8-3 8-5 8-3 Synchronization of gradient elution and injection wait time (use of REMOTE INJ.) .... 8-9 8-3-1 Injection wait time 8-9 8-3-2 Timing chart using REMOTE INJ 8-10 8-4 Operation with 880-PU Solvent Delivery Pump (use of LC-NET , STOP IN, and STOP OUT) ... 8-15 8-4-1 Outline 8-15 8-4-2 Wiring 8-15 8-4-3 Timing chart 8-18 8-4-4 Program example 8-19 8-4-5 Notes on creating program 8-21 8-4-6 Operation 8-22 OPERATIONS WITH 801/802-SC SYSTEM CONTROLLER 9-1 9-1 SYS-MODE (Systme Controller Mode of 851-AS) . 9-1 9-1-1 System setup for Intelligent Sampler and System Controller 9-1 9-1-2 Parameters for System Controller ANALYSIS SEQUENCE 9-2 9-1-3 Parameters for System Controller SYSTEM FILE 9-3 9-2 Examples of Measurements 9-2-1 Isocratic elution 9-2-2 Gradient elution 9-2-3 Conditioning for next measurement with different SYSTEM FILE 9-4 9-4 9-7 9-13 9-3 Building Analysis Conditions 9-14 9-3-1 Entering parameters to ANALYSIS SEQUENCE 9-14 9-3-2 Entering parameters to SYSTEM FILE ... 9-16 9-4 Starting Measurement 9-4-1 Timing chart 9-4-2 Starting and ending measurement 9-4-3 Stopping operation during measurement 9-4-4 Trouble stop 9-4-5 Recovery from trouble stop 9-4-6 Measuring emergency sample 9-4-7 Specifyig sample start number 9-4-8 Types and operations of alarms 8/16/'90 - v - 9-17 9-17 9-18 9-18 9-19 9-20 9-20 9-21 9-21 851-AS00.RV5 10. SPECIAL KEY OPERATIONS 10-1 Reset and Self-diagnostic Program Run 10-1 10-1 10-2 Pre-column Derivatization Mode 10-2-1 Operatng principle 10-2-2 Entering parameters for precolumn derivatization 10-2-3 Locations of sample and reagent vials on sample rack 10-1 10-1 10-3 10-3 Turning ON/OFF sample check function 10-6 10-4 Sample Dilution 10-4-1 Operation principle of sample dilution 10-4-2 Setting parameters for dilution 10-7 10-7 10-8 10-5 Turning ON/OFF Cooling Unit 10-10 10-6 Setting Amount of Sample Loss 10-11 10-5 10-7 Setting Activating Position of sample checker 10-12 10-8 Selectinglnjection Mode 10-13 10-8-1 To change from VARIABLE fo FIXED mode 10-14 10-8-2 Changing injection mode from FIXED to VARIABLE 10-15 11. 10-9 Setting the air volume 10-15 10-10 Setting needle home position 10-16 Maintenance 11-1 11-1 Optional sample loops, metering loops and microsyringes for larger injection volumes .. 11-1 11-2 Replacing the sample loop 11-3 11-3 Replacing the microsyringe 11-4 11-4 Pressure Withstand Test of High Pressure Line indluding Injector Valve 11-6 11-5 Replacing the rotor seal (See Figure 11-3) .. 11-7 12. TROUBLESHOOTING 12-1 Error messages displayed during self-diagnostic operation 12-1-1 ROM CECK ERROR, RAM CHECK ERROR and BACK UP ERROR 12-1-2 X-Y-Z DRIV.ERROR and VALVE DRIV.ERROR 8/16/'90 - vi - 12-1 12-1 12-1 12-1 851-AS00.RV5 12-2 Trouble 12-2-1 12-2-2 12-2-3 12-2-4 12-2-5 12-2-6 12-2-7 12-2-8 messages displayed during operation . 12-2 X-AXIS DRIVER and Y-AXIS DRIVER 12-2 Z-AXIS DRIVER 12-2 INJECTOR DRIVER 12-2 3WAY VLV.DRIVER 12-2 Syringe driver 12-3 STOP IN 12-3 WAST(e) BOTTLE FULL 12-3 SAMPLE RACK SET 12-3 12-3 Degraded Reproducibility 12-3-1 Checking for injector valve leaks ... 12-3-2 Checking for flow line blockage and leaky fittings . 12-3-3 Cleaning PTFF tubing 8/16/'90 - vii - 12-4 12-4 12-4 12-7 851-AS00.RV5 1. UNPACKING and INSTALLATION 1-1 1-1-1 Unpacking and Verification Main Unit Remove the main unit from the box, holding the bottom of the cabinet. Do not support the unit by holding the knobs, terminals, etc.. Confirm that the serial number on the main unit's rear number plate is identical to the number in the inspection certificate. Also confirm that the line voltage and frequency specified on the number plate are compatible with those of the power outlet. If they are not, DO NOT PLUG IN THE UNIT. Contact your nearest Jasco agent for assistance. 851-AS XXXXXXXX MAY. 1990 MODEL SERIAL No. DATE LINE VTG. AC 1 0 0 V 50/80HZ 0.4A PROTECT CLASS I 1 MMX M OUPMt JDMN wmnow D00.J.TD M n w r n a n Pig. 1-1 Number Plate 1-1-2 Standard Accessories Remove all accessories and verify that each part agrees with the items in the standard accessories list. If any parts are missing or damaged, contact your JASCO agent. 8/13/'9O 1-1 851-AS01.RV5 1-2 Installation 1-2-1 Requirements on installation site Since high performance liquid chromatograph requires a relatively large volume of solvents, compared with general analytical instruments, the installation site should be selected taking into account that solvents might be spilt or vaporized. The installation site should satisfy the following requirements; 1) Good ventilation Since most solvents used in liquid chromatography are harmful to your health as well as flammable, it is essential that ventilation be adequate. 2) Fire Safety Use of an open flame in the vicinity of the instrument must be strictly avoided. In addition, equipment capable of generating sparks (e.g. electric motors, open switches, etc.) should not be located in the same area as HPLC equipment. Fire extinguishers must be provided in case of an emergency. 3) Emergency shower, eye-washer, sink, etc These must be provided nearby the instrument for aid treatment in the event of an emergency. first 4) No exposure to direct sunlight The equipment should be shielded from direct sunlight. 5) Limited Temperature Variation Ambient temperature should remain within a 15 Ambie range. - 25°C 6) No direct air flow from air-conditioning 7) Absence of any appreciable vibration 8) Stable power line voltage The allowable line voltage variation is specified as ±10%; however, variation less than +5% is preferable. 9) Absence of strong magnetic, electromagnetic and electric fields Strong fields can result in instrument mal-functions. 8/13/'90 1-2 851-AS01.RV5 10) 1-2-2 Secure Ground Terminal To prevent electric shock, the instrument must be securely grounded to a proper ground terminal such as that on a power distribution panel. Installation Necessary rack dimensions vary according to the size of the system. However, for a system consisting of the 880-PU pump, 851-AS autosampler, 860-CO column oven, and 807-IT integrator, the rack must be at least 100 cm wide, 75 cm deep, and be capable of safely supporting a total weight of 100 kg. Figure 1-2 shows an example of system layout. <CAUTION> When setting up the system, be sure to leave at least 10 cm of free space around the top and sides of units for heat dissipation. a DDO 875-UV O®ooo O®OO CO CD O@ooo O®OO _|ooo|_ 880-PU 807-IT Fig. 1-2 8/13/'9O 860-CO 851-AS System layout 1-3 851-AS01.RV5 1-3 Plumbing 1-3-1 Plumbing Connect tubing between 851-AS, a pump and a column, attach a drain tubing, referring to Figure 1-3. POP Fig. 1-3 COLUW then FLUSH Plumbing (1) Stainless steel tubing (1/16" X 0.5, I.D.) to a pump (2) Stainless steel tubing (l/16"x 0.25, I.D.) to a column (3) PTFE tubing 2.0mm O.D.X 1.4mm I.D with filter, 1/16" x 0.8mm I.D. with thumb screw to flushing solvent reservoir. For 4. selection of the flushing solvent, refer to Section 8/13/'9O 1-4 7 851-AS01.RV5 1-3-2 Installing auto-drain module Refer to Figure 1-5 and install the auto-drain module. VACUUM DRAIN t t Fig. 1-5 Tubing and Cable Connection of Auto-Drain Module (1) PTFE tubing (3 mm O.D x 2 mm I.D) to the tube connector labeled "VACUUM" on the rear panel. (2) PTFE tubing (3 mm O.D x 2 mm In.D) to the tube connector labeled "DRAIN" on the rear panel. (3) Insert the connector (1) to the receptacle labeled "WASTE LEVEL" on the rear panel. Connection of tubing of (2) and (3) are done by the following procedure. Loosen the nut, insert the PTFE tube and then tighten the nut with finger tight. 8/13/'9O 1-5 851-AS01.RV5 1-4 Cable Connection 1-4-1 Cable connection Perform connection of the power referring to Figure 1-6. and the «y marker cables DO EKTSIHT Pig. 1-6 Cable Connection (1) Marker cable connection for 851-AS and 870/875-UV Connect the cable from "INJ. MARKER" on the rear panel of 851-AS to "MARKER IN" on the rear panel of 870/875UV detector. An injection marker appears every time 851-AS injects a sample on the recorder output signal of 870/875-UV. (2) Marker cable connection Connect the cable from rear panel of 851-AS to 807-IT integrator. An starts the integrator sample. 8/13/'9O for 851-AS and 807-IT integrator the other "INJ. MARKER" on the "MARKER IN" on the rear panel of injection marker automatically every time 851-AS injects a 1-6 851-AS01.RV5 (3) Power cable [WARNING 1] Be sure to ground the unit. If left ungrounded, the unit presents a shock hazard. When the voltage between the unit's case and ground is measured using a highimpedance voltmeter (e.g. a digital multimeter), the potential can be as great as the outlet voltage. This is because the unit's external case is connected to the power line through a capacitor in the noise filter. However, the presence of a voltage reading between the case and ground does not necessarily indicate an electrical problem. During normal operation, the current flowing through the capacitor is less than 1 mA and as such does not present a hazard to health. [WARNING 2] Metallic water taps should not be used for grounding because the piping is often made of plastic. For safety reasons, never use a gas line for grounding. Ground the unit properly using the ground terminal on a power distributor, etc. <CAUTION 1> Turn off the main power switch whenever the power cable has to be connected/disconnected. <CAUTION 2> The marker cable must be connected separately from each pair of terminals to each unit as shown in Figure 5-1. Never connect one marker output to more than one external unit. (NOTE) Ratings of marker output is as follows: 1) Contact closure output (contact capacity 15V, 50mA). 2) Closes for 0.6 sec. on each injection 8/13/'9O 1-7 851-AS01.RV5 1-4-2 Cable connection for interlock function This instrument is provided with a circuit which inputs and outputs signals from external instruments. For details of the function, refer to Chapter 8. An example of cable connection with pump 880-PU is shown in Figure 1-7. If the cable connection is done in such a manner, the pump will stop and prevent waste of solvent during failure of the instrument. In case the pump is stopped by a problem (for example, OVER PRESS) 851-AS will stop and prevent idle run and waste of samples. nn o o 0 oo e STOP OUT STOP IN STOP GND OUT Fig. 1-7 Interlock Connection between 851-AS and 880-PU (1) Interlock connection from 880-PU to 851-AS Connect "STOP OUT" on the rear panel of 851-AS to "STOP IN" of 880-PU. (2) Interlock connection from 880-PU to 851-AS Connect "STOP OUT" on the rear panel of 880-PU to "STOP IN" of 851-AS. 8/13/'9O 1-8 851-AS01.RV5 1-5 1-5-1 Initial Settings Turning on the power After completing the plumbing and cable connection, turn on the main switch, and then the sub-power switch. The main power switch is located on the rear panel (refer to Figures 4-1 and 4-2). On turning the sub-switch on, the built-in self-diagnostic program will automatically run and check the function of each section. If any failure is found, an error message will appear on the LCD multi-display. On completion of the self-diagnostics without fail, the following message will be shown on the LCD display. STATUS Fig. 1-8 1-5-2 ANALYSIS TIME R E A D N R M Y MODE SAMP# 1 5.0, / 9/9 NO. OF INJ. 5 1 0 INJ. VOL. Display Immediately after Completion of Self-Diagnostics. Replacing solvent The lines in the sampler have been purged with methanol before shipping from the factory. Replace the solvent to the one to be used with referring to Section 7-5. During replacement of solvent, check all fittings for leakage. There may be loose fittings after transportation. 1-5-3 Cautions for the use of alkaline buffer solution Replace the rotor seal from the standard Vespel to the Tefzel (option) in case alkaline buffer solution (10 pH or above) is to be used. If used as it is, the rotor will be corroded, resulting in liquid leakage. Tefzel rotor generally wears out faster than Vespel, but has higher resistance to alkali. With regard to the replacing procedure refer to Section 8.5. 8/13/'9O 1-9 851-AS01.RV5 1-6 Re-shipping Make sure that the X and Y arms are secured with brackets before re-shipping for long distance, e.g., for factory repair. 8/13/'9O 1-10 851-AS01.RV5 2. 2-1 GENERAL DESCRIPTION AND PRINCIPLE OF OPERATION Features JASCO MODEL 851-AS intelligent sampler is a newly developed autosampler for JASCO 800 series HPLC line, and has the following features. 1) 2) 3) 4) 5) 6) 7) 8) 9) Injection mode can be selected either variable (partial loop loading) or fixed volume injection (full loop loading) by a switch. Sample vials are placed in a compact rack on an X-Y table, which allows access to any sample vial among 100 samples. The sample vial is of air-tight, that enables no concentration change due to solvent evaporation even during a long term analysis. An optional Peltier chiller keeps the samples at the temperature of 4'C. Simple flow line and air segmented sampling permit high reproducibility with minimum sample loss. Interactive operation procedure by the LCD multidisplay and the simple key strokes allows easy operation. Build-in 10-step method program file enables 10 different method; sample numbers, number of injections per a sample in the fixed injection mode. In addition to the above parameters injection volume can be changed in the variable injection mode. Built-in self diagnostic and maintenance program facilitates trouble-shooting. The 851-AS is compatible with 801/802-SC system controller. The 851-AS sampler incorporates the following mechanisms/functions and performs the fixed or the variable volume injection by sequentially controlling these functions by using a built-in microprocessor. 1) 2) 3) 4) 5) 8/13/'90 Driving mechanism for moving the sample suction needle up/down (Z-axis) The XY-movement mechanism for moving the needle arm for selecting sample vials. Microsyringe control mechanism for sample metering The injection valve and its drive mechanism The 3-way valve and its drive mechanism for sample metering and loop flushing 2-1 851-AS02.RV5 2-2 2-2-1 Operation Principle in Fixed Volume Injection Mode Control system The schematic diagram for the built-in microprocessor system is shown in Fig. 2-1. The microprocessor detects the position of each mechanism by a position sensing device and send commands to motor driver. In this way, necessary commands are sent sequentially in the required order according to each operation mode. For example, an injection in fixed volume injection mode is done by performing the following sequence. 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13) 14) Injection valve goes to "LOAD" position. Needle goes down into sample vial. Microsyringe draws the measured amount of sample. Needle goes up. Microsyringe draws the sample into the loop. Injector valve goes to "INJECT" position to make an injection. Needle moves to the flushing port and comes down into the flushing solvent. Microsyringe discharges the flushing solvent to clean the needle. 3-way valve goes to "flushing solvent RESERVOIR" position. Microsyringe draws in the flushing solvent. 3-way valve goes to "NEEDLE" position. Microsyringe discharges the flushing solvent to clean the needle. Needle goes up. The XY-axis arm moves to the next sample position. 8/13/'9O 2-2 851-AS02.RV5 801/802-SC LC-Net circuit CPU ROM RAM KEY BOARD I/O + circuit LCD X axis (INJ) (X) MOTOR STEP Y axis (Y) — AC (LOAD) MOTOR MOTOR Z axis DRIVER (Z) — DRIVER (RSVR) MOTOR S axis (S) —J (NDL) ( ): Fig. 8/13/'9O 2-1 Photo interrupter Block Diagram for Control System 2-3 851-AS02.RV5 2-2-2 Hydraulic system The hydraulic Fig. 2-2. system of 851-AS sampler is illustrated in IKJECTOi VALVE 3-KAT VALVE NEEDLE I DDOOO' LOOP RACE i DK1II PORT Q STEII6E N.0S1 SOLVJIT Fig. 8/13/'9O DEAII COLDNI 2-2 Hydraulic system of 851-AS Sampler 2-4 851-AS02.RV5 The change of the flow lines in accordance operating sequence is as shown in Fig. 2-3. with the IIADY LOAB FIOSI MJECT Fig. 8/13/'9O 2-3 Change of Flow Lines 2-5 851-AS02.RV5 2-2-3 Flow line in READY or WAIT status in injection mode fixed volume In READY or WAIT status, the eluent will flow to the column through the sample loop as shown Fig. 2-4. The needle is filled with mobile phase solvent. Fig. 2-4 8/13/'9O Flow Line in READY Status 2-6 851-AS02.RV5 2-2-4 Sample loading in fixed volume injection mode The injection valve position changes from "INJECT", illustrated in Fig. 2-4, to "LOAD" and the mobile phase solvent flows to the column via the valve, however, the loop is by-passed as shown in Fig. 2-5. Then the needle comes down into the sample solution in the specified vial, and the Microsyringe will draw the sample and load the loop fully with the sample as shown in Fig. 2-6. Then the needle will go up. Fig. 2-5 Flow Line in Sample Loading Sample Needle Micro-syringe Fig. 2-6 8/13/'9O Loaded sample in loop 2-7 851-AS02.RV5 In the 851-AS Autosampler, a unique air bubble segmentation method is employed to minimize a sample loss even in the fixed volume injection mode, i.e., full loop loading injection. The operation sequence is as described below. 1) 2) 3) 4) 5) The metering micro-syringe draws a little amount of air through the needle before it comes down into the sample solution. The needle comes down into the sample and draw a little amount of sample. The needle elevates and draw a little amount of air again. The needle comes down into the sample and draw a necessary amount of the sample. The needle elevates and draw the air segmented sample into the sample loop. By this arrangement, a little amount of the sample wetts the internal wall of the sample tube and the concentration decrease of the metered sample by the flushing solvent can be minimized. 8/13/'90 2-8 851-AS02.RV5 2-2-5 Sample injection in fixed volume injection mode The injection valve position changes from "LOAD", illustrated in Fig. 2-5, to "INJECT" and the mobile phase solvent flows through the loop and inject the sample to the column as shown in Fig. 2-8. Fig. 2-8 8/13/'9O Flow Line in Sample Injection 2-9 851-AS02.RV5 2-2-6 Needle flushing in fixed volume injection mode The needle moves to the flushing port and comes down into the flushing solvent, then the microsyringe will discharge the solvent to clean the needle. Then the 3-way valve changes to "RESERVOIR" and draw in the flushing solvent, as shown in Fig. 2-9, and then discharge again to clean the needle for another time, as shown in Fig. 2-10. Number of the flushing cycles depends on the parameter value entered to NO. OF FLUSH. After completing flushing, the status returns to READY which flow line is shown previously shown in Fig. 2-4. Fig. 2-9 Drawing flushing solvent in microsyringe Fig. 2-10 8/13/'9O of Cleaning Needle 2-10 851-AS02.RV5 2-3 Operation Principle of Variable Volume Injection 2-3-1 Control system An injection in the variable volume injection mode is by performing the following sequence. 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) 13) 14) 15) 2-3-2 done Needle goes down into sample vial with the injection valve in "INJECT" position. Microsyringe draws the measured (injection volume plus 10-30(i 1)amount of sample. Needle goes up. Microsyringe draws the sample into the holding loop. Injector valve goes to "LOAD" position. Microsyringe pushes the amount (injection volume) of sample into the sample loop. Needle moves to the flushing port and comes down. Injector valve goes to "INJECT" position to make an injection. Microsyringe discharges the flushing solvent to clean the needle. 3-way valve goes to "flushing solvent RESERVOIR" position. Microsyringe draws in the flushing solvent. 3-way valve goes to "NEEDLE" position. Microsyringe discharges the flushing solvent to clean the needle. Needle goes up. The XY-axis arm moves to the next sample position. Hydraulic system Hydraulic system used in the variable volume injection mode is identical to that used in the fixed volume injection mode which is shown in Fig. 2-2 except for the metering loop appears in Fig. 2-11. 2-3-3 Flow line in injection mode READY status in variable volume In READY status, the eluent flows to the column through the sample loop in the same way as in the fixed volume injection mode shown in Fig. 2-4. The needle is filled with mobile phase solvent. 8/13/'90 2-11 851-AS02.RV5 2-3-4 1) Sample loading in variable volume injection mode Metering the sample The needle on the XY-arm moves to the sample vial to be injected, and comes down into the sample solution. The microsyringe draws the measured amount (injection volume plus 10-30n 1) of sample into the holding loop as shown in Fig. 2-11. The needle side end of the sample solution in tubing is as illustrated in Fig. 2-12 at this moment. The other end of sample is air-segmented to reduce the mixing and dilution of the sample with the mobile phase/flushing solvent a shown. Measurement loop Fig. 2-11 8/13/'9O Flow line in sample loading 2-12 851-AS02.RV5 Needle Micro-syringe Fig. 2-12 2) Loaded sample in the metering loop Loading the sample loop with metered amount of sample The injection valve position changes from "INJECT", illustrated in Fig. 2-11, to "LOAD" and the mobile phase solvent now flows to the column via the valve, however, the loop is by-passed as shown in Fig. 2-5 in Section 22-4. The other part of the flow line is made into a series connection of the microsyringe, the metering loop, the sample loop and the needle. The microsyringe will discharge the amount, the injection volume, of the flushing solvent which pushes the same amount of the sample solution into the sample loop as illustrated in Fig. 2-13. Needle Micro-syringe Sample Fig. 2-13 8/13/'9O Loaded sample in the sample loop 2-13 851-AS02.RV5 2-3-5 Sample injection in variable volume injection mode The injection valve position changes from "LOAD", illustrated in Fig. 2-11, to "INJECT" and the mobile phase solvent flows through the loop and inject the sample to the column in the same as in the fixed volume injection mode shown in Fig. 2-8 in Section 2-2-5. 2-3-6 Needle flushing in variable volume injection mode This operation is performed in the same manner as in Section 2-2-6, refer to Figs. 2-9 and 2-10. 8/13/'9O 2-14 described 851-AS02.RV5 3. SPECIFICATIONS Model name: 851-AS Intelligent Sampler Injection mode: Variable or fixed volume selectable by a switch No. of samples: Loop size: Injection volume.* 100 100(i L (standard) Variable; 1 - 200M L(standard) 201 - 1000^ L (optional 2.5 mli syringe is required) Fixed; 1 0 0 M L (standard) other loops available as optional accessory (10, 20, 50, Reproducibility: Variable; 100, 200, better 500, 1000M 1). than 1 % R. S.D for 1 0 M L injection. better than 0.5 % for 100 M L« Fixed; 0.5 % for 1 0 - 1 0 0 M L. with methanol as the mobile phase. Cross-contamination:Less than 0.05 % Injection volume; 2 0 M No. of flush; 2 Sample loss: Metering syringe! Sample vial: Max. 30 M L (minimum 10 M L) 500M L(standard), 2.5 mL as an option for 2 0 1 - 1 0 0 0 M L injection 1.5 mL glass (standard) with PTFE laminated silicone with a screw cap. rubber septum L micro vial and 3.0 mL vial are available as optional accessory. For 3.0 mL vial requires an optional sample rack. 300M 8/13/'9O 3-1 851-AS03.RV5 Sample cooling: Reagent addition! Dilution: Max. operating pressure: Solvent wetted material: Factory-optional item (Peltier chiller), +4± l'C in 10 - 25*C environment. 2 reagents can be added for sample derivatization. 10-time dilution 350 kgf/cm2 SS-316 stainless steel, fluoropolymer and glass Operation: By interactive key operation with key pad and LCD display (16 characters x 2 lines). Sequence control: programmable in 10 steps, sample no., injection volume and no. injections. Self-diagnostics: Memory, drive mechanism, etc.. External control: By 801/802-SC system controller R through LC-Net . Inputs and outputs: Injection marker out; 3 Remote injection in; 1 Stop in; 1 Stop out; 1 Sample no. 300(W) x 320(H) x 470(D), ca. 33 kg Dimensions: Power requirement: 100VAC 50/60 Hz, max. 40W Max. 150W in case of sample cooling. 115 - 240VAC 50/60 Hz available. 8/13/'9O 3-2 851-AS03.RV5 4. FUNCTIONAL DESCRIPTION 4-1 Key Pad STATUS ANALYSIS TIME NODE SANPt NO.OF INJ VOL INJ F/V V:OM I HOOE I SLCT POWER OFF o 1ON F i g . 4-1 Key/Display Key Pad Function LCD display displays operating parameters and status in 16 characters and 2 lines. Numerical KEYs are used for inputting parameter values. The keys consist of 0 - 9, and decimal point keys. [CLR] used for clearing erroneously entered parameter values. This key is also used for silencing the audible alarm which sounds on a problem is detected. 8/13/'9O 4-1 851-ASIM04.RV5 Key/Pisplay Function [OPEN] is used for opening a file, in which operating parameters are stored, and editing in NORMAL MODE and PROGRAM MODE. [CLOSE] is used for closing a file, i.e., returning to the MONITOR MODE after checking or editing the parameter file. [ENTER] is used for entering parameter values into a file by pressing this key after the numerical keys. [MODE SLCTJ is used for selecting a MODE from NORMAL and PROGRAM MODEs. This key is effective only when the STATUS is READY and STOP. [CTRL] is used for special key operations such as DIAGNOSTICS in combination with other keys. [STOP] is used for changing the STATUS from RUN to STOP. [RUN] is used for RUNning the program. This key is effective only when the STATUS is READY and STOP. [RESET] is used for resetting the program time to "0.0 min". This key is effective only when the status is STOP, into the set up program. The key is also used to start the start-up diagnostics after clearing TROUBLE MESSAGE on the LCD display. [FLUSH] is used to start FLUSHing. This key is effective only when the STATUS is READY. INJECTION MODE lamp displays the INJECTION MODE. When the INJECTION MODE is VARIABLE, the lamp is lit, when the MODE is FIXED, the lamp is off. 8/13/'9O 4-2 851-ASIM04.RV5 Key/Display Function (NOTE) INJECTION MODE CAN BE selected by the F-V switch which is located inside the front panel. Refer to Chapter 2 and 5 for details. PRE-COLUMN shows that the sampler is in PRE-COLUMN derivatization MODE. Refer to Chapter 10 for details. POWER switch This is the sub-power switch routinely used for turning the power on/off. However, a part of the system is still on even though this switch is turned off in order to keep a part of the control be activated. Refer to Section 4.2. 8/13/'90 4-3 851-ASIM04.RV5 4-2 Rear Panel Fig. 4-2 851-AS Rear Part Function Component (1) MAIN POWER switch is used for turning the power on/off to 851-AS. This switch is used when the sampler is to be kept unused for a long period of time, e.g. more than a month. In routine operation, use the sub-power switch on the front panel. (2) AC XXXV is the power inlet for 851-AS. Connect the female end of the power cable. [WARNING] Confirm that the voltage labeled on the instrument is compatible with the power line to be used before connecting the power cable to the outlet. 8/13/'9O 4-4 851-ASIM04.RV5 Function Component (3) FUSE Fuse for protection of the instrument. [WARNING] When replacing the fuse, the following procedure must be strictly followed. (A) Pull out the power cable from the power outlet. (B) Replace the fuse with a new one which is identical in specifications. (4) GND Ground the instrument outer cover by connecting this terminal to a ground terminal on the power distributor when the power cable and outlet without grounding pin is used. [WARNING] A solvent which might be electrically conductive is always flowing in the system. Make sure that the instrument is securely grounded in order to prevent electric shock in case of a solvent leak. (5) LC-NET is the receptacle for LC-Net. (6) VACUUM This is the suction port for the autodrain module. The PTFE tubing labeled "VACUUM" from the waste reservoir is connected to this port by inserting the PTFE tube and tightening the plastic nut with fingers. (7) DRAIN This is the drain port of the flushing solvent. The PTFE tubing labeled "DRAIN" from the waste reservoir is connected to this port by inserting the PTFE tube and tightening the plastic nut with fingers. (8) INJ. MARKER terminals Outputs the contact closure signal for 0.6 sec when the sample is injected. There are 3 pairs of terminals which can be used independently 8/13/'9O 4-5 851-ASIM04.RV5 Function Component (9) AUX. Auxiliary connector, at present. This is not in use (10) STOP IN Closing of these terminals is functionally equivalent to pressing [STOP] key on the front panel. These terminals are used for stopping the RUNning program by an external instrument. (11) STOP OUT When the program is completed or aborted by a detection of a problem, these terminals will output contact closure signal for 0.6 sec. External instruments can be stopped by this signal. This function is not activated by [STOP] key or [STOP IN]. (12) REMOTE INJ. terminals An injection is done in accordance with the set SAMPLE # and NO. OF INJ., every time these terminal are electrically closed (shortened) for 0.6 sec. (13) WASTE LEVEL When the level of the solvent in the waste reservoir becomes higher than the limit, the program will display a trouble message on the LCD display, close these terminals and automatically stop the operation of the 851-AS sampler. 8/13/'9O 4-6 851-ASIM04.RV5 4-3 Sample Rack The sample rack for sample vials is shown in Figure 4-3. The rack can be removed by lifting in the upward direction, then drawing out. An optional cooling rack is also shown in Figure 4-4. 8/13/'9O Fig. 4-3 Sample Rack Fig. 4-4 Cooling Rack 4-7 851-ASIM04.RV5 4-4 Front and Side Covers Figure 4-5 shows how to remove and replace the side covers. Fig. 4-5 8/13/'9O front and Front and Side Covers 4-8 851-ASIM04.RV5 5. OPERATION MODES A N D K E Y SEQUENCES 5-1 5-1-1 Selecting INJECTION MODE and Syringe Size Location of INJECTION MODE selection switch The V/F (Variable/Fixed) selection switch is located on the back side of the key as shown in Figure 5-1. To select FIXED INJECTION M O D E , turn the switch to the position marked 11 F", and to select VARIABLE INJECTION MODE, turn the switch to "V". SV 1 jSTLINGEl 2.5.1 1 I O.Sal SV 2 flHJ MODE | •FIXED VAfil Fig. 5-1 Location of V/F Selection Switch and Syringe Size Selection Switch. If V (VARIABLE INJECTION MODE) is selected, the F/V LED (INJECTION MODE LAMP) on key pad turns on with turning the power on. In case of FIXED INJECTION MODE, Display 5-1 appears and 851-AS is waiting for the operator to input the LOOP VOLUME. Input the volume (fi 1) of the loop installed. In case of VARIABLE INJECTION MODE, Display 5-2 appears and 851-AS is now in the MONITOR DISPLAY of the NORMAL MODE. RDY NRM INJECTION VOL. xx (i 1 Display 5-2. Display 5-1 8/13/'9O 0.0/ 10 50 1/5 20 5-1 851-AS05.RV5 5-1-2 Location of SYRINGE SIZE selection switch The Syringe Size selection switch is also located on the back side of the key as shown in Figure 5-1. Turn the switch to either the 0.5 mL or the 2.5 mL position in accordance with the syringe installed. [WARNING] Turn off the main power switch and unplug the power cable from the power outlet, before uncover the key pad. The above operation is allowed only when the main power switch of 851-AS is OFF and the power cable is unplugged from the power outlet. 8/13/'9O 5-2 851-AS05.RV5 5-2 Entering Analytical Parameters Necessary Fig. 5-1. key sequences and display transition is shown READY 0.0/ 000 NRM 000 0/0 000 (MODE S E L E C T ] - * (OPEN] 1 ANL TIME: XX mln N0.OF FLUSH: 0 (nIENTER) + ortOPEN) tnlENTERl INJ VOL: XX N.0 INJ: 0 InXENTER] + [nXENTER) (CLOSE]' READY 0 . 0 / 0 0 0 PRQ 0 0 0 0 / 0 0 0 0 (OPEN] ANL TIME: XX mln 4-(CLOSE)— SAMPLE # : 0 0 0 - 0 0 4-[CLOSED— in — (CLOSE)-* (nIENTER] (nXENTER) ANL TIMEKXX) mln NO.OF FLUSH: X criOPEN) [nXENTER] orfOPEN) NO,OF FLUSH [OPEN] — (CLOSE)-> ortOPEN] STO SAMP#XXX-000 VOL 0 0 0 0 N.INJ 0 (CLOSE] -> [nXENTER] STO SAMP#OOO-XXX VOL 0 0 0 0 N.INJ 0 (nXENTER] (CLOSE) -> oHOPEN) ST1-ST8 ST10 SAMPWOOO-OOC VOL 0 0 0 0 N.INJ X Fig. 5-1 8/13/'9O (CLOSQ-V Key sequences and display transition 5-3 851-AS05.RV5 5-2-1 Entering parameters in VARIABLE AND NORMAL (NRM) HODEs Analytical READY. parameter entry is allowed when the STATUS is In this Paragraph, all the key sequences and displays explained are in VARIABLE (V) and NORMAL (NRM) MODEs. Parameter entry procedure will be described by entering following conditions. Analysis time : Injection volume : Sample # (No.) : No. of injections: No. of flushing : 1) 2) previously 0.0/ 10 50 1/5 20 Opening the parameter file on MONITOR DISPLAY Open the parameter file by the following key sequences; [OPEN]: opens the parameter file, and displays the following display. ANLS TIME (analysis time) is blinking and prompting the operator to enter the analysis time, 35 min in this example. ANLS TIME: xx min SAMPLE #: 20 - 80 3) 35 min. 20 fi 1 10 - 100 1 1 MONITOR DISPLAY MONITOR DISPLAY shows parameters which were entered as: RDY NRM the xx means a blinking value. Entering ANLS TIME (analysis time) Enter ANLS TIME (35 min) by the following key sequences; [3] [5] [ENTER]: then the display will change to; ANLS TIME: 35 min SAMPLE #: xx - 80 851-AS is now prompting the operator starting SAMPLE #. 8/13/'90 5-4 to enter the 851-AS05.RV5 4) Entering SAMPLE # (starting and ending sampler No.) Enter the starting SAMPLE # (10) by the following keysequences ; [1] [0] [ENTER]: then the display will change to; ANLS TIME: 35 min SAMPLE #: 10 - xx 851-AS is now prompting the operator to enter ending SAMPLE # (100). Press the keys as follows; the [1] [0] [0] [ENTER]: then the display will change to; ANLS TIME: 35 min SAMPLE #: 10 -100 Then to; INJ. VOL. : N. 0 INJ.: XX A* 1 5 851-AS is now prompting the operator INJ. VOL. (injection volume). 5) to enter the Entering INJ. VOL. (INJECTION VOLUME) Enter the INJECTION VOLUME (20n 1) by the following key sequences; [2] [0] [ENTER]: then the display will change to; INJ. VOL.: 20 N. 0 INJ.: x 851-AS is now prompting the operator N. O INJ. (NO. OF INJECTIONS). to enter the Entering N. 0 INJ. (NO. OF INJECTIONS) Enter the N. INJ. (1) by the following key sequences; [1] [ENTER]: then the display will change to; INJ. VOL. : 20 N. 0 INJ.: 1 8/13/'9O 5-5 851-AS05.RV5 Then to; NO. OF FLUSH x 851-AS is now NO. OF FLUSH. prompting the operator Entering NO. OF FLUSH Enter the NO. OF FLUSH (1) sequences; [1] [ENTER]: by the to enter the following key then the display will change to; NO. OF FLUSH 1 to; ANLS TIME: 35 min SAMPLE #: 10 -100 Now, the parameters of the example have been Press; [CLOSE]: RDY NRM entered. then the parameter file is closed and the display will change to the MONITOR DISPLAY; 0.0/ 35 20 1/1 10 Press; [RESET]: to reset the program time clock to "0 min". 851-AS is now ready to RUN. <CAUTION> Whenever the file is changed, [RESET] key pressed in order to reset the program time to or the parameters will not be accepted. 8/13/'9O 5-6 must be "0 min", 851-AS05.RV5 5-2-2 Entering parameters in FIXED AND NORMAL (NRH) MODEs In this Paragraph, all the key sequences and explained are in FIXED (F) and NORMAL (NRM) MODEs. displays The key sequences are essentially the same manner as described in Paragraph 5.2.1, but INJ. VOL. (Injection volume) can not be entered, and this volume is determined by the loop installed. 5-2-3 Editing previously entered parameters Key sequences for partial editing will be given below. The example here shows the change of no. of injections from 1 to 2. Analysis time : Injection volume : Sample # (No.) : No. of injections: No. of flushing : 1) MONITOR DISPLAY MONITOR DISPLAY shows parameters which were entered as: RDY NRM 2) changed to 2 previously 0.0/ 35 20 1/1 10 Opening the parameter file on MONITOR DISPLAY Open the parameter file by the following key sequences; [OPEN]: opens the parameter file, and displays the following display. ANLS TIME (analysis time) is blinking and prompting the operator to enter the analysis time, 35 min in this example. ANLS TIME: xx min SAMPLE #: 10 -100 3) 35 min. 20 fi 1 10 - 100 1; will be 1 xx means a blinking value. Opening a display where N. O INJ. is shown. [OPEN]: 8/13/'90 then the display will change to; 5-7 851-AS05.RV5 INJ. VOL.: xx N. 0 INJ.: 1 [ENTER]: the display will change to; INJ. VOL.: 20 N. 0 INJ.: x 4) Entering N. 0 INJ. (NO. OF INJECTIONS) Enter the N. INJ. (2) by the following key sequences; [2] [ENTER]: then the display will change to; INJ. VOL. : 20 ft 1 N. 0 INJ.: 2 [CLOSE]: RDY NRM [RESET]: 8/13/'9O then the parameter file is closed and the display will change to the MONITOR DISPLAY; 0.0/ 10 50 1/5 20 to reset the program time clock to "0 min". 851-AS is now ready to RUN. 5-8 851-AS05.RV5 5-2-4 Entering parameters in PROGRAM MODE In this Paragraph, all the key sequences and displays explained are in VARIABLE (V) and PROGRAM (NRM) MODE, Parameter entry procedure will be described by entering the following conditions step by step. There are 10 steps (STEP #1 to STEP # 9 ) , however in this example, 4 STEPs will be utilized. Analysis time : 10 min. No. of flushings: 1 time Starting and ending Sample #/Injection volume: Step #0; 1-15/lOiU 1 Step #1; 20-40/20^ 1 Step #2; 5 0 - 7 0 / 5 M 1 Step #3, 99-100/100^ 1 No. of injections: 1 1) MONITOR DISPLAY MONITOR DISPLAY shows parameters which were entered as: RDY PRG 2) 0.0/ 10 50 1/5 20 Opening the parameter file on MONITOR DISPLAY Open the parameter file by the following key sequences; [OPEN]: opens the parameter file, and displays the following display. ANLS TIME (analysis time) is blinking and prompting the operator to enter the analysis time, 35 min in this example. ANLS TIME: xx min NO.OF FLUSH: 3 3) previously xx means a blinking value. Entering ANLS TIME (analysis time) Enter ANLS TIME (10 min) by the following key sequences; [1] [0] [ENTER]: then the display will change to; ANLS TIME: 10 min NO.OF FLUSH: x 851-AS is now NO. OF FLUSH. 8/13/'90 xx means a blinking value. prompting the operator 5-9 to enter the 851-AS05.RV5 4) Entering the NO. OF FLUSH Enter the NO. OF FLUSH (1) sequences; [1] [0] [ENTER]: by the following key then the display will change to; ANLS TIME: 10 min NO.OF FLUSH: 1 then to; STO SAMP#: xx- 15 VOL 50 N, INJ 3 xx means a blinking value. 851-AS is now prompting the operator starting SAMPLE # (1). 5) Entering SAMPLE # for STEP#1 Enter the starting SAMPLE # (1) by the sequences; to enter the following key [1] [ENTER]: then the display will change to; STO SAMP#: 1- xx VOL 50 N, INJ 3 xx means a blinking value. 851-AS is now prompting the operator to enter ending SAMPLE # (15). Press the keys as follows; the [1] [5] [ENTER]: then the display will change to; STO SAMP#: 1- 15 VOL xx N, INJ 3 xx means a blinking value. 851-AS is now prompting the operator INJ. VOL. (injection volume). 8/13/'9O 5-10 to enter the 851-AS05.RV5 6) Entering INJ. VOL. (INJECTION VOLUME) Enter the INJECTION VOLUME (IOJC* 1) by the following key sequences; [1] [0] [ENTER]: then the display will change to; STO SAMP#: 1- 15 VOL 10 N, INJ x x means a blinking value. 851-AS is now prompting the operator N. 0 INJ. (NO. OF INJECTIONS). 7) to enter the Entering N. 0 INJ. (NO. OF INJECTIONS) Enter the N. INJ. (1) by the following key sequences; [1] [ENTER]: then the display will change to; STO SAMP#: 1- 15 VOL 10 N, INJ 1 Then to; ST1 SAMP#: xx- 15 VOL 10 N, INJ 1 851-AS is now prompting the operator starting SAMPLE # for STEP 1. to enter the 8) Entering the parameters to other STEPs Enter the starting and SAMPLE #s, INJECTION VOLUMES, NO. OF INJECTIONS to STEPs 1 through 4 with referring to the procedure given as 5 ) , 6) and 7 ) . 9) Deleting previously entered parameters in STEPs after 5 After entering the parameters to STEPs 0 through 4, delete parameters in STEPs after 5 to 9, if there are any value left in these steps, by the following key sequences; ( [CTRL] + [CLEAR]: 8/13/'90 Press [clear] key while [CTRL] is kept depressed. 5-11 key 851-AS05.RV5 10) Closing the program file and returning to MONITOR then the program file is closed and the display will change to the MONITOR DISPLAY; [CLOSE]: RDY PRG [RESET]: 50 0.0/ 10 1/5 20 to reset the program time clock to "0 min". 851-AS is now ready to RUN. (NOTE) If erroneous values are accidentally entered, edit file with referring to 5.2.3. 8/13/'9O 5-12 the 851-AS05.RV5 6. TYPES OF SAMPLE VIALS 6-1 Types of Sample Vials Three types of sample vials can be used with the Intelligent Sampler. The specifications of these sample vials are shown in Table 6-1. Figure 6-1 shows exploded views of the sample vials with septa and caps. Table 6-1 Specifications of Sample Vials Capacity Type 3.0 1.5 1.5 300 300 Large vial Standard vial Micro vial Remaining amount* Glass ml ml ml yL juL Clear** Clear Amber Clear Amber 330 f£L 330 fiL 10 ixL 10 (iL The amount of sample that cannot be drawn needle and remains in the sample vial. ** by the To use this sample vial, an optional sample vial rack, a needle assembly, and sample vial holder must be used. O Micro Vial O Hole Large vial Standard Vial Micro vial : Holder Micro vial Fig. 6-1 Sample Vial Assembly 8/16/'90 6-1 851AS-06.RV5 The base material of the septum is silicone rubber. Two types of septa are available, one laminated with PTFE on both sides and the other bare silicone rubber. Use the PTFE-laminated type when organic solution is used. The bare silicone rubber type should be used when water aqueous solution is used. <Caution 1> Be sure to use a septum. If a cap is screwed onto a sample vial without a septum, the depth of the sample vial becomes less than the rated value, causing the needle to hit the bottom of the sample vial. Consequently, a Z-axis trouble may occur. <Caution 2> Do no not use a used septum; otherwise, the sample vial cannot be sealed correctly, or the hole on the tip of the needle is clogged with debris of the used septum. <Caution 3> Be sure to clean the sample vial with acid or alkali depending on a sample to be analyzed. Especially, when UV detection at a short wavelength or fluorescent detection at a high sensitivity is performed, ghost peaks may be caused by dirty sample vial. The 3-ml sample vial is easy to clean because of its large diameter. <Caution 4> Be sure to filter samples by using a membrane (0.45jum) filter because solid substances remaining in a sample may cause blocking of the flow path, damages to the valves, and clogging of the filter of the column. 8/16/'9O 6-2 851AS-06.RV5 6-2 Minimum Sample Quantity The quantity of a sample, which must be in a sample vial for a single sample injection, is the sum of the following (1) through to (4): (1) (2) (3) (4) Sample for cleaning of flow path: Quantity of injected sample Quantity of sample loss (See 10-6.) Quantity of residual sample in sample vial (See 6-1.) For example, when the standard sample vial is used to inject 10/JL of a sample, where the sample loss is 30jtL, the necessary quantity of the sample in the sample vial is as follows: (1) Sample for cleaning of flow path : 3/zL (see Fig. 2-7) (2) Quantity of injected sample : 10//L (3) Quantity of sample loss : 30/zL (4) Quantity of residual sample in sample vial: 330(K, Total 373/uL To inject IOJUL of a sample, using the micro-vial, the required quantity of the sample is 68juL, as shown below. If the absolute quantity of a sample is small, use the microvial. (1) (2) (3) (4) Sample for cleaning of flow path : Quantity of injected sample : Quantity of sample loss : Quantity of residual sample in sample vial: Total 3/aL 10//L 30juL 25£tL 68 fiL 6-3 Using PTFE Sheet as Packing The septum is an expendable and must not be used, because, if the same septum is used over and over again, the flow path is clogged with debris coming off from the septum, reducing the airtightness of the sample vial. It is possible to substitute PTFE sheet for a septum. 8/16/'9O 6-3 851AS-06.RV5 Attachment Put an O-ring (P-5) of viton, silicone, and neoprene into the cap. Cover the sample vial with PTFE sheet 15 mm square by 50 to 100#m thickness. Screw the cap onto the sample vial covered with PTFE sheet. (See Figure 6-2.) O-ring PTFE sheet Fig. 6-2 Using PTFE Sheet as Packing Instead of an O-ring, a silicone rubber septum can also used. This septum can be reused several times because does not produce debris. 8/16/'9O 6-4 be it 851AS-06.RV5 7. OPERATION 7-1 7-1-1 Operation Starting and stopping operation When the [RUN] key is pressed, the 851-AS autosampler starts operating and a message indicating the status of the autosampler is displayed on the LCD panel. After the sample of a specified sample end number has been injected and the specified analysis time has elapsed, the 851-AS autosampler stops. At this time, a contact closure signal (i.e., the contact is closed) is output from the STOP OUT terminals on the rear panel (see Figure 4-2). The contact that have becomes open again when the [RESET] signal is pressed. The 851-AS autosampler can also be started by using the REMOTE INJECT terminals on the rear panel (see Figure 4-2). When a contact signal is input to these terminals (i.e., when the terminals are shorted for at least 0.6 second), the autosampler performs a step operation, making a making a sample injection and a flushing once. Then the autosampler enters the READY status without making preparation for injection of the next sample. For details on how to use the REMOTE INJECT terminals, refer to 8-2. 8/16/'90 7-1 851AS-07.RV5 7-1-2 Operation after pressing [RUN] key Table 7-2 illustrates the operations performed by the 851-AS autosampler after the [RUN] key has been pressed. Table 7-1 Operations of 851-AS autosampler 851-AS starts 851-AS status READY RUN Needle moves to position of — sample vial containing sample [RUN] key is pressed LOAD. Measurement starts Sample is introduced to sample loop Sample is injected to column INJECT flushing starts FLUSH * flushing ends WAIT Needle moves to position of LOAD. sample vial containing next sample Delay time Analysis Time (ANLS.TIME) Measurement starts Sample is introduced to sample loop Sample is injected to column INJECT flushing starts FLUSH flushing ends WAIT When an analysis time is specified, the sample is injected each time the specified analysis time has elapsed. Injection of the sample starts from the phase before [INJECT] in the above table. The time elapses from when the injection is started until the injection ends is a delay time, which varies according to the quantity of the sample to be injected and the number of flushing times to be performed. The minimum analysis time that can be set However, if the delay time is longer than analysis time, the actual analysis time is delay time. 8/16/'9O 7-2 is 1 minute, the specified equal to the 851AS-07.RV5 7-1-3 Stop due to trouble The 851-AS autosampler stops when a trouble occurs or when a signal is input to the STOP IN terminals on the rear panel (see Figure 4-2). At this time, the following operations are performed: a) The alarm beeper sounds. b) An error message is displayed on the LCD panel. c) A contact closure signal is output from the STOP OUT terminals on the rear panel (see Figure 4-2) (i.e., the contact is closed). (NOTE) If the 851-AS autosampler fails, it stops immediately. When a signal is input to the STOP IN terminals, the 851-AS autosampler stops after it has completed the flushing process. For details, refer to 12. Troubleshooting. When the [RESET] key is pressed, the alarm beeper stops, and the STOP OUT terminals return to its normal state (i.e., the contact is open). Then the built-in self-diagnostic program runs, if message [READY] is displayed on the LCD panel, in response, set the parameters of the analysis conditions and press the [RUN] key to start the 851-AS autosampler again. (NOTE) The [RESET] key is pressed to clear the trouble status. When this key is pressed, the program proceeds to the next step and stands by with the 851-AS autosampler in the READY status. The sample which was not injected due to the trouble will not be injected, though the [RESET] key is pressed unless setting new parameters. 8/16/'9O 7-3 851AS-07.RV5 7-1-4 Minimum analysis time The minimum analysis time that can be set is 1 minute. However, the actual time intervals between injections the total of the time required for the LOAD, INJECT, and FLUSH operations. This total time equals to the minimum analysis time. If an analysis time shorter than the minimum analysis time is set, the time count does not proceed, exceeding the specified analysis time. The minimum analysis time varies with injection volume in the VARIABLE injection mode. In the FIXED injection mode, the minimum analysis time varies with the loop volume. Table 7-2 shows the minimum analysis time (minimum injection time interval) at a given injection volume. Table 7-2 Delay Time (Minimum Analysis Time) A. VARIABLE injection mode Syringe capacity 500/«L 2500/uL Injection volume 1 - 10A<L 11 - 20/zL 21 - 50juL 51 - 100/zL 101 - 200uL Minimum analysis time 240 250 280 330 430 280 330 430 101 - 2Q0fiL 201 - 500A*L 501 -IOOOJUL sec sec sec sec sec sec sec sec B. FIXED injection mode Syringe capacity Injection volume Minimum analysis time 240 240 250 280 330 430 280 330 430 5/JL 500fjL 50/JL 100A<L 200//L 200/JL 2500fjL 500(JL 1000/JL 8/16/'9O 7-4 sec sec sec sec sec sec sec sec sec 851AS-07.RV5 7-2 Pause When the [STOP] key is pressed, the indicator on the [RUN] key blinks, and the 851-AS autosampler is ready to stop. When the [STOP] key is pressed while the autosampler is in the WAIT status, the autosampler stop immediately. If the 851-AS autosampler is in other status (such as LOAD, INJECT, or FLUSH) when the [STOP] key is pressed, the autosampler completes the flushing process, and then stops. When the 851-AS autosampler stops, the indicator on the [STOP] key, which has been blinking, lights. When the [RUN] key is pressed, the 851-AS autosampler resumes the interrupted operation. (NOTE) When the [RESET] key is pressed while the 851-AS autosampler stops, the 851-AS autosampler executes the program from the beginning again. 7-3 Operation after Parameters Have Been Set Again After the 851-AS autosampler has paused, do not press the [RESET] key. If the key is pressed by mistake, set an analysis start sample number again. 8/16/'90 7-5 851AS-07.RV5 7-4 7-4-1 Flush solvent Selecting flush solvent Generally, the flush solvent must be of the same composition as the eluent, ie., the mobile phase solvent. Practically, the mobile phase solvent in a reservoir can be drawn and used as the flush solvent. However, if the solvent is not strong enough to clean the line or if the mobile phase is a buffer solution, select a flush solvent by giving consideration to the following points: (a) (b) If the solvent is not strong enough Use a solution that can dissolve the strongly than the mobile phase solvent. sample more If the mobile phase solvent is a buffer solution Use an appropriate solvent without salt. <CAUTION> Since the flow path of the flush solvent is narrow and its pressure resistance is low, should the flush solvent be precipitated in the path and thus be clogged, it is difficult to make a recovery. (NOTE) On selecting and preparation of flush solvent; 1) The boiling point must be high. 2) The flush solvent must not be precipitated. 3) The flush solvent must be inter-miscible with the sample solution and the mobile phase solvent at any ratio. 4) The flush solvent must not contain any suspended matters. 5) The pH must be in a range of 2 to 7 (this limitation is due to the materials of the threeway valve's rotor seal). 8/16/'9O 7-6 851AS-07.RV5 7-4-2 Setting number of flush and quantity of flush solvent Unless the autosampler is contaminated by the sample, that may be checked by injecting only the mobile phase solvent and see if there is any ghost peak, the number of flushing times should be set to minimum, i.e, once in order to minimize the total analysis time. If any ghost peak is seen by injecting only the solvent, increase the number of flushing (for the key strokes, refer to 5-2). If ghost peaks are still observed even though the number of flushing times is set to three times, use a much stronger solvent for flushing. If the three-time flushing causes too long an analysis time though ghost peaks can be eliminated, use a much stronger solvent and reduce the number to 1 or 2. The following flushing: quantity of flush solvent is used for one To clean a 500-fiL micro-syringe: 500/uL/once To clean a 2500-juL micro-syringe: 2500juL/once Prepare a necessary amount of flush solvent depending on the number of flushing and analysis time. 8/16/'90 7-7 851AS-07.RV5 7-5 Replacing Solution 7-5-1 Replacing flush solvent To replace the flush solvent, follow these steps: 1) Pull up the PTFE tube from the flush solvent reservoir. 2) Remove the PTFE tube from the 851-AS autosampler, drain liquid inside the tube. 3) Draw the new solvent into the tube by using a syringe, supplied as an accessory, and attach the tube to the FLUSH port on the front panel of the 851-AS autosampler. 4) Switch the three-way valve to the reservoir side by the following key strokes; hold down the [CTRL] key and press the [3] key. Then press the [1] key. 5) Remove the panel cover with the keyboard by lifting the cover upward. To do this, refer to the description of the sample loop replacement in Chapter 11 (see Figure 11-1). 6) Remove the micro-syringe with the tubes connected. To do this, refer to the description of the micro-syringe replacement in Chapter 11 (see Figure 11-2). 7) Place the flush solvent reservoir to the level above the micro-syringe position and remove the plunger of the micro-syringe. 8) Drain the solvent from the micro-syringe to replace the solvent in the tube and the micro-syringe. At this time, prepare a container into which the solvent is drained. 9) When the micro-syringe is filled with the new solvent, confirm that no air bubble is present in the microsyringe. Then insert the plunger into the microsyringe . 10) Install the micro-syringe and the panel cover. 11) Press the [CLOSE] key. 8/16/'9O 7-8 and 851AS-07.RV5 12) Initialize the 851-AS autosampler by the following key strokes; hold down the [CTRL] key and press the [0] key. Then press the [FLUSH] key to clean the flow path. 7-6 Leaving 851-AS autosampler without operation for Time Long When the 851-AS autosampler is to be left without operation for a long time (longer than 3 days), after using water, buffer solution, or an organic solvent containing halogen group. Such a solvent remaining in the line must be replaced with a stable solution, e.g., methanol. <CAUTION> If the 851-AS autosampler is left without the solvent replaced, the solvent may corrode the solvent wetted material or may be precipitated in the line, that may cause a fatal problem with the flow line. After replacing the solvent, turn off the main power switch on the rear panel (see Figure 4-2). 8/16/'90 7-9 851AS-07.RV5 8. INPUT/OUTPUT FUNCTIONS 8-1 Outline Six types of input/output terminals are provided on the rear panel. It is described in Section 8-2 how to use these terminals. Four types of the terminals are contact closure signal input/output terminals. This means that the output terminals (INJECT MARKER and STOP OUT)are internally connected to relays which close to output singals as contact closure signals. The contact capacity of each relay is 15 V/50 mA. The input terminals (STOP IN and REMOTE INJECT) must be connected to an external relay having contact capacity at least 5 V/10 mA. Since all JASCO HPLC instruments including this Intelligent Sampler have input/output terminals which satisfy these contact capacity requirements, no consideration is necessary when using JASCO instruments. However, when connecting the sampler to other manufacturer's instruments, be sure to verify the signal type. When making cable connections, always connect terminals on a one-to-one basis; never connect a single pair of terminals on the sampler to multiple external devices. Good Bad •a- Bad Intelligent Sampler Fig. 8-1 8/16/'9O Other device Cable Connection 8-1 851AS-8.RV5 8-2 8-2-1 Starting 802-SC System Intelligent Sampler Controller from 851-AS Outline The 851-AS Intelligent Sampler is provided with a function to start the 802-SC system controller and other devices synchronizing the timing with the sample injection. This function is convenient for applications in which the time required for the sample injection is difficult to estimate, such applications may include analysis employing pre-column derivatization method, gradient elution method, injection with dilution. To utilize this function, connect the INJ.MARKER terminals of the Intelligent Sampler to the REMOTE INJ. terminals of the 802-SC System Controller. o o o oo IIIIIIIIIIII DD IIIIIIIIIIII minium • oo • <=> «EMOTE INJ. INJ. HARIER Intelligent 802-SC Sampler 'REMOTE INJ. I N J . MARKER Fig. 8-2 Connection with System Controller 8/16/'9O 8-2 851AS-8.RV5 8-2-2 Operation and timing chart Before discussing the synchronized operation of the 851-AS Intelligent Sampler with the 802-SC System Controller/ set parameters and operate the HPLC system as follows: (NOTE) 1) Set the analysis time to the 851-AS Intelligent Sampler. 2) Do not set the. parameters for the 851-AS to the SYSTEM FILE in the 802-SC System Controller. 3) Enter an analysis time to the ANLS FILE of 801/802-SC whose value shorter than that set to the 851-AS Intelligent Sampler. Also enter a sample number range and number of injections whose values should be equivalent to those set to the 851-AS. Note that the above parameter entry is only for synchronizing both the sample numbers appearing on the CRT of the 802-SC and on the LCD of the 851-AS. The 851-AS will not be controlled by 802-SC unless it is connected to the 802SC through the LC-Net. 4) Wait until the baseline becomes stable by operating the system using PUMP/HOLD function, see the 802-SC Instruction Manual. Table 8-1 below shows the timing chart of the synchronized operation of the 851-AS Intelligent Sampler with 802-SC System Controller, using the pre-column derivatization method of the Sampler. 8/16/'90 8-3 851AS-8.RV5 Table 8-1 Timing Chart Controller of Intelligent Sampler 851-AS starts Status display READY LOAD Press "RUN" Sample is drawn Reagent 1 is drawn Reagent 2 is drawn Mixing Valve is changed to [LOAD] Reaction time Valve ischanged to [INJECT] Flushing line Standby and System 802-SC display PUMP/HOLD INJECT FLUSH WAIT RUN/PAUSE End of analysis time PUMP/HOLD End of analysis time To next sample 8-2-3 LOAD Notes on gradient elution with pre-column zation detection derivati- An example is given in this section where the 851-AS Intelligent Sampler is operated in connection with the 802SC System Controller in the 2-pump high-pressure mixing gradient elution by utilizing the pre-column derivatization of the sampler. The operations of the 851-AS Intelligent Sampler and 802-SC System Controller are explained, assuming the following program: <Analysis conditions> System Controller: Flowrate Gradient elution : : Intelligent Sampler: Sample number range Injection volume Analysis time Number of flushing Reagent 1 Reagent 2 Number of mixing times Reaction time 8/16/'9O 8-4 1.0 ml/minute 20% A -> 60% A/25 10 min HOLD : 1 : 20juL : : : 45 min 3 times 10A<L : IOJUL : : 3 times 1 minute min, 10 851AS-8.RV5 (1) Setting of System Controller For how to set the conditions of the ANALYSIS FILE and SYSTEM FILE, refer to the 802-SC System Controller Instruction Manual. When setting the conditions of the ANALYSIS FILE, pay attention to the following points: a. Set the analysis time (ANLS TIME, in min) equal to shorter than that set for the 802-AS. or The indicators on the [RUN] and [PAUSE] keys of the System Controller light and the program starts when external start signal is input from the 851-AS to the 802-SC System Controller. After the analysis time set for the ANALYSIS FILE has elapsed, the indicators on the [RUN] and [PAUSE] keys go off, and the indicator on the [PUMP/HOLD] key lights. The System Controller then returns to the initial conditions of analysis and waits for the input of the next start signal. If the analysis time of the System Controller is set longer than that of the Intelligent Sampler, the next signal is input to the System Controller while it is in the RUN status, and consequently, the program is not restarted. b. Set a sample number range (SAMPLE#) and number of injections (No. of INJ.) to the 802-SC same as those set for the Intelligent Sampler, so that the sample numbers of the 802-SC and 851-AS coincide with each other. When the sequence of the ANALYSIS FILE made with the above conditions satisfied, it will be as shown in Figure 8-3. <<ANALYSIS SEQUENCER PROTECT 0: OFF FLUSH 1 STEP LABEL SAMPLE* VOL No.of ANLS S. (ul) INJ. TIME FILE* (min) * 1 1- 10 1 1 1 45 Fig. 8-3 Setting Example of ANALYSIS FILE 8/16/'9O 8-5 851AS-8.RV5 Pay attention to this point when setting the conditions of the SYSTEM FILE: When the Intelligent Sampler injects a sample, the program of the System Controller starts. At this time, two requirements must be satisfied. One is that the pump of the System Controller must operate under the [PUMP/HOLD] status, and the other is that the column must be well-equilibrated after gradient and the baseline is stable. Figure 8-4 shows the program. S.FILE# 1: 2P GRAD PAGE 4 «TIME PR0GRAM>> NO TIME *1 2 3 4 25.0 35.0 FUNCTION COMP A CURVE A COMP A CURVE A VALUE 60 0 20 10 Fig. 8-4 Setting Example of SYSTEM FILE In this program, the time required for the column to return to the initial conditions is the sum of ten min, which is the difference between 35 min and the analysis end time, 45 min, and the time required for drawing and mixing the sample and reagent solutions, and reaction time. Figure 8-5 is the timing chart of this program. 8/16/'9O 8-6 851AS-8.RV5 Time of Analysis File Composition 60S 20X i i Time (m in) i i 35 0 i i 45 851-AS LOAD INJ LOAD INJ 802-SC PUMP/ HOLD RUN+ PAUSE PUMP/ HOLD RUN+ PAUSE Fig. 8-5 Timing Chart When the status of the Intelligent Sampler changed from LOAD to INJ, the status of the System Controller changes from [PUMP/HOLD] to [RUN]+[PAUSE]. Since the analysis time of the ANALYSIS FILE is 45 min, the System Controller enters the [PUMP/HOLD] status and waits for the start signal from the Intelligent Sampler after the analysis ends. The Intelligent Sampler enters the LOAD status and draws the sample and reagent solutions after the analysis time has elapsed. 2) Setting of Intelligent Sampler To set the sample, refer to 5-2-1 Setting in normal mode. For setting the pre-column derivative, refer to 10-2 Precolumn derivative. 8/16/'9O 8-7 851AS-8.RV5 8-3 Synchronization of gradient elution and injection time (use of REMOTE INJ.) 8-3-1 wait Injection wait time In gradient elution or flow programming, it is necessary to inject a sample at a proper timing after a gradient or a flow program has been started. This can be easily done by using the REMOTE INJ terminals on the rear panel ((12) in Figure 4-2). When a signal is input to these terminals, the sample is injected after specific time has elapsed. The duration of the time is determined by the flowrate, regardless of whether the FIXED or VARIABLE injection mode is set, and is therefore independent of the injection mode and the number of flushing. Table 8-2 shows the relation between the injection wait time and the injection volume in the VARIABLE injection mode, while Table 8-3 shows the relation in the FIXED injection mode. After the sample has been injected, flushing is performed, and the 851-AS Intelligent Sampler enters the WAIT status, until the next signal is input (normally, the Intelligent Sampler does not enter the WAIT status but proceed to the measurement of the next sample). Table 8-2 Injection Wait Time in VARIABLE Injection Mode Syringe capacity 500juL Quantity of injected sample 1 11 21 51 101 lOfzL 20/iL 50fiL - 100/iL - 200/iL 1 - 2500juL 201 501 - 200/iL 500iuL IOOOJUL Injection wait time* 120 sec 130 sec 160 sec 210 sec 310 sec 160 210 310 sec sec sec *In the VARIABLE injection mode, the injection volume can be changed in the PROGRAM mode. Note, however, that the injection time may vary in this case. For example, if injection is started by the signal input to the REMOTE INJ terminals, the inject time is delayed by 40 seconds when 50 fJL of sample is injected (with a delay time of 160 seconds) after 10//L of sample has been injected (with a delay time of 120 seconds). In this case, inject the same amount of sample wherever possible. 8/16/'90 8-8 851AS-8.RV5 Table 8-3 Injection Wait Time in FIXED Injection Mode Syringe capacity Injection volume 5fiL Injection wait time* IOJUL 20/AL 500/iL 120 50,uL 8-3-2 sec 130 sec 160 sec IOOJUL 210 200/nL 200/uL 1000/uL 2500juL 120 sec sec 310 sec 210 sec 310 sec Timing chart using REMOTE INJ. Table 8-4 shows the timing of a variable injection operation when the REMOTE INJ. terminals are used. Table 8-4 Timing chart using REMOTE INJ. Input of REMOTE INJ. X-Y arm moves Sample is introduced to measurement loop Valve rotates Sample is introduced to sample loop Valve rotates to inject sample Cleaning Standby Status display READY LOAD INJ FLUSH READY The signal requesting an injection to be input to the REMOTE INJ. terminals is a contact closure signal which is normally open and closes for at least 0.6 second for activating an injection. The signal can be input only when the 802-SC Intelligent Sampler is in the READY status, and is ignored when the Sampler is in any other status. To use the pre-column derivatization function by using the 802-SC System Controller, or to start the Sampler by using external event signals, set the injection timing of the Intelligent Sampler as shown below. 8/16/'90 8-9 851AS-8.RV5 The System Controller sets EVENT to 2 (to momentarily close for 0.6 second) in TIME PROGRAM of the SYSTEM FILE. The set time should be earlier than the actual sample injection time by the wait time (refer to Tables 8-2 and 8-3), and the injection to injection time interval should always be longer than the minimum analysis time (see Table 7-1). Figure 8-6 shows the wiring. J o o minium illinium minium o oo o czm D D • oo WENT 802-SC Intelligent Sampler "EVENT "REMOTE INJ* Fig. 8-6 Wiring with System Controller 8/16/'9O 8-10 851AS-8.RV5 How to set the programs of the Intelligent Sampler and System Controller is explained below, taking an example. <Analysis conditions> Intelligent Sampler: Sample number range: 1 to 10 Injection volume : 10ixL Number of flushing : Once System Controller: Analysis time Number of analyses : (1 to 10) Flowrate ! Gradient conditions! Injection time : 20 min (set in ANALYSIS SEQUENCE) 10 times (set in ANALYSIS SEQUENCE) 1.0 ml/min (the following parameters are set in SYSTEM FILE) 50% A to 100% A/5 min When gradient starts (EVENT 1 is used) 1) Setting of Intelligent Sampler For details on setting, refer to 5-2. MONITOR [CLOSE] [OPEN] ANL TIME : SAMPLE # : \ INJ VOL : N,0 INJ : \ XX min XX- XX [1] [ENTER] [20] [ENTER] [45] [ENTER] Since the analysis time is by the System Controller, minimum analysis time, min, is set for Intelligent Sampler. Sample start number, 20, end number, 45, are set. set the 1 the and Injection volume, 10pL, and the number of injections, once, are set. XX/i 1 X [10] [ENTER] [1] [ENTER] The number of flushing. NO,OF FLUSH X [1] [ENTER] 8/16/'9O 8-11 851AS-8.RV5 2) Setting of ANALYSIS SEQUENCE Set the analysis time and the total number of analyses. To set the total number of analyses, set the sample number range and the number of injections. Set the sample number range to SAMPLE* 1 to 10, because the number of analyses in this example is 10. At this time, set No. of INJ. (the number of injections) to 1. Set the analysis time to 20 min. <<ANALYSIS SEQUENCER STEP LABEL * 1 SAMPLE! VOL (ul) 1-10 10 No. of INJ. 1 PROTECT 0: OFF 1 FLUSH ANLS S. TIME FILE# 20 0 3) Setting of SYSTEM FILE (1) Set the initial conditions for the pump. to the 801/802-SC Instruction Manual. S.FILE# 0 : 2P GRAD For details, refer PAGE 1 << INITIAL CONDITIONS 1 >> TOTAL : FLOW 1.00 ml/min COMP A (PUMP 1) 50 % B (PUMP 2) 50 X P.MAX P.min 8/16/'9O 250 kg/cm2 0 kg/cm2 8-12 851AS-8.RV5 4) Setting of SYSTEM FILE (2) Set condtions of the 860-CO Column Oven and the detector on page 2 For how to set these, refer to the Instruction Manual. When the REMOTE INJ terminals of the Intelligent Sampler are connected to the EVENT 1 terminals of the System Controller, be sure to set EVENT 1 to [0]. S.FILE# 0 : 2P GRAD <(INITIAL CONDITIONS 2>> : TEMP 40* C OVEN UV : 254 nn 0.1601) AUFS RESPONSE 2, SATANDARD EVENT 1 , 0 VALVE A : 1 2 , 0 B :1 3 , 0 C :1 4 , 0 5 , 0 CONTROLLED 6 , 0 AC OUT : To enter alphabet, Press A B C D E F G H J K L M N 0 P Q S T U V W X Y Z PAGE 2 1, ON "ALPHA" key. I / + R * # SPACE A label name consisting of up to five characters can be assigned to each EVENT. For example, a label "851AS" can be assigned to EVENT 1. EVENT 1851 AS, 0 VALVE A : 1 B :1 2 0 C :1 3 0 0 4 CONTROLLED 5 t 0 AC OUT : 1, ON 6 i 0 To enter alphabet , Press "ALPHA" key. A B C D E F G H I / + J K L M N 0 P Q R * # S T U V W X Y Z SPACE 8/16/'9O 8-13 851AS-8.RV5 5) Setting of SYSTEM FILE (3) Although the actual sample injection time is 5 min after the time program has been started, the set time of EVENT 1 (851AS) is 3 min after the start. Because the time required to inject IOJUL of sample, which is 2 min from Table 8-2 Injection Wait Time. Therefore, set the time of EVENT 1 to 3 min. S.FILE# 0 PAGE 4 : 2P GRAD << TIME PROGRAM >> NO 1 2 3 4 5 6 TIME 3.0 5.0 FUNCTION 851AS COMP A CARVE A 10.0 COMP A CURVE A 12.0 COMP A CURVE A 8/16/'9O 8-14 VALUE 2 50 0 100 0 50 10 (Starts Metering) (injection) 851AS-8.RV5 8-4 Operation with 880-PU Solvent Delivery Pump (use of LCNET11, STOP IN, and STOP OUT) 8-4-1 Outline The 851-AS Intelligent Sampler can be used in combination with the Model 880-PU Pump to automatically analyze highpressure mixing gradient elution. Two of 880-PU Pump are connected to the Sampler with the LC-Net' ' cable, so that gradient elution is started on the sample injection. During the sample is eluted in the gradient elution/ and the program is returned to the initial conditions, the next sample can be prepared so that it can be injected on the start of the next gradient program. This series of operations can be cyclically performed. (NOTE) In this operation, the Intelligent Sampler takes initiative and controls the operating timing of the pumps, whereas in the operation described in 8-2, the gradient equipment takes initiative to control the operation timing of the Intelligent Sampler. 8-4-2 Wiring Connect the LC-Net cable by referring to Figure 8-7. <CAUTION 1> Use the LC-Net cable to connect the devices shown in Figure 8-7 only. If the cable is extended to connect any other devices, the Intelligent Sampler may malfunction. <CAUTION 2> Connect the cable in the correct direction. Also attention to the assignement of the pump numbers. 8/16/'90 8-15 pay 851AS-8.RV5 ~v oo Illllilllllll illllillllll Illllilllllll PUMP 1 PUMP 2 D 0 LC net C 851-AS LC net A 880-PU PUMP-2 880-PU PUMP-1 Fig. 8-7 Connection of LC-Net Cable 8/16/'9O 8-16 851AS-8.RV5 Connect the signal cables by referring to Figure 8-8. The function of each cable is as follows: (3) If the Intelligent Sampler stops due to occurrence of a trouble, this cable sends a signal to the pumps to stop solvent delivery. When the Intelligent Sampler stops, therefore, solvent delivery is also stopped, so that the solvent is not wasted. When the Intelligent Sampler completes its operation (i.e., when it has executed all the set programs), the pumps also stop. Therefore, solvent delivery can be stopped without using the timers of the pumps. (4) If the pumps stop due to occurrence of a trouble (such as when the pressure limiter is activated), this cable sends a signal to stop the Intelligent Sampler, so that idle injection of the Intelligent Sampler can be prevented. 851-AS 880-PU STOP OUT + GND STOP IN + STOP IN + STOP OUT + Fig. 8-8 Connections of Signal Cables 8/16/'9O 8-17 851AS-8.RV5 8-4-3 Timing chart The Intelligent Sampler sends the following two signals the pumps during operation: to 1) Program start signal At the very moment the Intelligent Sampler is to inject a sample (in the INJECT status), the Intelligent Sampler sends a program start signal to the pumps. The 2-pump gradient programs of the pumps are started at this moment. 2) Program reset signal When the Intelligent Sampler makes preparations for injecting the next sample (in the LOAD status), it sends a program reset signal to the pumps. This signal returns the programs of the pumps to the initial conditions. However, the Intelligent Sampler does not output the program reset signal while it is making preparations for injecting the sample immediately after the Sampler is started (i.e., immediately after the [RUN] key has been pressed). Table 8-5 shows the timing of the VARIABLE injection operation. When the Intelligent Sampler injects a sample, it sends the program start signal to the pumps through the LC-Net cable. In response, the pumps start their programs. When the Intelligent Sampler starts injecting a sample, it sends the program reset signal to the pumps. Sample injection by the Intelligent Sampler, gradient start and stop by the pumps are started in this sequence. Table 8-5 Operation Timing [RUN] starts X-Y arm samples Status display 851-AS READY Program execution status 880-PU INITIAL RUN LOAD "Initial conditions' Sample is measured Valve rotates LOAD Sample is introduced to loop Valve rotates INJECT Flushing FLUSH (X-Y arm moves to flush port) Standby WAIT X-Y arm LOAD To next sample 8/16/'9O 8-18 Start Reset "Initial conditions" 851AS-8.RV5 8-4-4 Program example An example of operation of the Intelligent Sampler with pumps by means of 2-pump gradient elution method is shown below. <Analysis conditions> Pumps: Flowrate Gradient conditions Intelligent Sampler: Sample number range Injection volume Analysis time Number of injections Number of flushing 8/16/'90 1.0 ml/minute 50% A -> 100% A/20 min -> 100% A/10 min 1 -> 10 : : : 8-19 40 min Once Once 851AS-8.RV5 1) Setting of Pump No. 1 Set the parameters of the first Pump as follows: FLOW : l.Oml/min PRESS: Okg/min [PRGM] PRGM MODE TIME A 60% B 40% 0 [A ] Set the flowrate to 1.0 ml/minute. Press the [PROG] key to PROGRAM mode. set the Set the flowrate to 1.0 ml/minute. Press the [A ] key to display message "INITIAL". the Set the flowrate to 1.0 ml/minute. PRGM MODE STEP 0 INITIAL A 60 % Input the initial gradient, 60%. value of the [A ] PRGM MODE STEP 1 TIME 20 A 100 % Set STEP 1 so that the gradient increases to 100% 20 min later. [A ] PRGM MODE STEP 2 TIME 30 A 100 % Set STEP 2 so that the gradient increases to 100% 30 min later. [A ] PRGM MODE STEP 3 TIME 31 A 60 % Set STEP 3 so that the gradient decreases to the initial value, 60%, 31 min later. This is to stabilize the column. 2) Setting of Intelligent Sampler Set the analysis conditions of the Intelligent by referring to 5-2-1 Setting in NORMAL mode. 8/16/'9O 8-20 Sampler 851AS-8.RV5 3) Operation a. Display the following messages on the Pump No.l and press the [PRGM RUN/STOP] to start the Pump. Wait until the base line stabilizes. At this time, the indicator on the [PUMP] key and the indicator on the [PRGM RUN/STOP] key light. PGRM MODE TIME A 60% B 40% 0 b. After the [RUN] key analysis. base line has stabilized, press the of the Intelligent Sampler to start c. When the Intelligent Sampler injects a sample, the program of the Pump starts. The program of the Pump is reset and the Pump waits for the next start signal when the Intelligent Sampler loads the next sample. 8-4-5 Notes on creating program 1) Minimum injection-to-injection interval The time elapses since the program of the Pump is reset until the next start signal is input to the Pump is determined by the injection wait time of the Intelligent Sampler. As shown in Table 8-2, this time value is 210 seconds when IOO/JL of a sample is injected, which is relatively a short period of time. Create the program of the Pump taking the time required for the column regeneration into account. In other words, include the time required for the column regeneration for the initial conditions in the time program. 2) Difference of time between the 851-AS and 880-PU The execution time of the time program of the Pump is not equal to the ANLS TIME (injection interval time) of the Intelligent Sampler, and can be calculated by the following formula: ANLS TIME (injection interval time) - Injection wait time (See Table 8-1.) When this time has elapsed, the time program is and returns to the initial conditions. 8/16/'90 8-21 reset 851AS-8.RV5 8-4-6 1) 2) 3) 4) Operation Create a program by referring to 8-4-3. Execute the program of the Pump under the initial conditions. For how to execute the program, refer to the Instruction Manual of the Model 880-PU Pump. Wait until the column stabilizes under the initial conditions. Press the [RUN] key of the Intelligent Sampler. (NOTE 1) When the Intelligent Sampler or Pump is stopped during operation and then restart, operate the Sampler and Pump in the above sequence. For example, if the Pump does not operate under the initial conditions, reset and return the Pump to the initial conditions, and follow steps 2 ) , 3 ) , and 4) above. (NOTE 2) If the Intelligent Sampler is connected to one or more Pump with cables (3) and (4) shown in Figure 8-8 and if a trouble has occurred in one of the devices, reset all the devices including the device responsible for the trouble. 8/16/'9O 8-22 851AS-8.RV5 9. OPERATIONS WITH 801/802-SC SYSTEM CONTROLLER 9-1 9-1-1 SYS-MODE (System Controller Mode of 851-AS) System setup Controller for Intelligent Sampler and System The Intelligent Sampler can be controlled fully by the Model 801/802-SC System Controller. To perform inter-connection operation, the System Controller must be set as follows: (1) Connect the Intelligent Sampler Controller with the LC-Net cable. to the System (2) Turn on the power to the Intelligent Sampler only. (3) Set the following two modes of the Intelligent Sampler: a. VARIABLE or FIXED injection mode b. Turn off the pre-column derivative mode. After the Intelligent Sampler has been set, turn the power off. (4) Turn on the power to the System Controller and then the Intelligent Sampler. On the system check screen of the System Controller, confirm that the Intelligent Sampler and the other connected devices have been LC-Net-ON. If any of the devices is not ON, repeat the above procedure from the beginning. The Intelligent Sampler can be reset by holding down the [CTRL] key and pressing the [0] key for retrying LC-Net-ON. If the Sampler is LC-Net-ON, the message SYS-MODE is shown on the Sampler LCD display and under control of the 802-SC System Controller. (5) If the Intelligent Sampler is set in the FIXED injection mode, set the quantity of the loop used for the quantity of the injected sample of the ANALYSIS SEQUENCE. 8/16/'90 9-1 851-AS09.RV5 9-1-2 Parameters for System Controller ANALYSIS SEQUENCE The following parameters are to be entered to the <<ANALYSIS SEQUENCES'>: Sample number Injection volume Number of injections Analysis time SYSTEM FILE number Number of flushing and label name of sample The meaning of each parameter and points to be described below. noted are (1) Sample number (SAMPLE*) Set a sample start number and sample end number for each step. If only one sample is to be injected, set the same number to both the start and end numbers. If no injection is to be performed, enter - (minus) for both the numbers. When sample vials numbered 5 to 10 are set, set 5 to the sample start number and 10 to the sample end number. If these numbers are reversed, i.e., 5 to the end number and 10 to the start number, injection starts from sample number 10 and proceed to samples 11, 12, and so on, until sample 100 is injected. Then injections are made from 1 to 5. If sample vials 95, 96, 97, 98, 99, 100 and 1 through 5 are set, set 95 to the sample start number 95 and 5 to the sample end number. (2) Injection volume (VOL) Enter the injection volume for each step. Check the injection method, the loop volume, and the metering loop volume (refer to 11-1) then enter appropriate injection volumes to steps in the «ANALYSIS SEQUENCE». (3) Number of injections from the same sample vial (No. INJ.) of Set this parameter for each step. In case a sample number is specified, it means injections are performed repeatedly by the number of injections from the same sample vial of the specified number sample number. When - (minus) is set as the sample number, i.e., when the Intelligent Sampler is used in salve mode, it means the number of times the step is repeated. 8/16/'90 9-2 851-AS09.RV5 (4) Analysis time (ANLS TIME) Set the analysis time for each step. When a sample number is set, this parameter indicates the time intervals at which the sample is injected. The injection timing in the analysis time is set by the <<TIME PROGRAM>> in the SYSTEM FILE. When the Intelligent Sampler is not under control of the 802-SC, this parameter means the execution time of the step. (5) SYSTEM FILE (S.FILE) Number Set the SYSTEM FILE number which is used for each step. (6) Number of flushing (FLUSH) This parameter is used commonly for all steps in the <<ANALYSIS SEQUENCE>>. Set the maximum number of flushing required in each step. (7) Label name of sample (LABEL) Enter label name to each step. The label name of a sample is used as reminder. This parameter does not affect any operations of the System Controller and Intelligent Sampler even if it is not set. 9-1-3 Parameters for System Controller SYSTEM FILE The SYSTEM FILE defines the injection timing in its PROGRAM>>. «TIME In gradient elutioh, where the solvent composition varies with time, an injection timing is important to obtain best result. Set "INJECT" to <<TIME PROGRAM>> to specify the injection time. The time set as "INJECT" must be shorter than the analysis time (ANLS TIME) set by the <<ANALYSIS PROGRAM>>; the Intelligent Sampler does not operate. In isocratic elution, where the solvent composition stays at the same ratio, it is not necessary to set the injection timing (even if the injection timing is set, it does not affect the result). If the setting of "INJECT" is missing from the <<TIME PROGRAM>>, the System Controller automatically makes a judgment, and sets the injection timing to 0. This does not, however, appear on the screen. 8/16/'90 9-3 851-AS09.RV5 9-2 9-2-1 Examples of Measurements Isocratic elution The operations of the Intelligent Sampler are explained accordance with Program Example (1) shown in Table 9-1. in Flowrate : 1.0 ml/minute Sample number range: 1 to 10 Injection volume : 20juL Analysis time : 10 min "ZERO" and "ALARM" are set in the <<TIME PROGRAM>> of the SYSTEM FILE so that the UV detector is automatically performs autozero and that the buzzer sounds to inform the operator of the end of analysis. Since "INJECT" is not set, injection is executed with TIME of "0". ANLS Table 9-1 Program Example of Isocratic Elution (1) <<ANALYSIS SEQUENCER PROTECT 0: OFF FLUSH 1 STEP LABEL SAMPLES VOL U No.of 1) INJ. ANLS TIME S• FILE* (min) * 1 1-10 20 1 S.FILEI 1 : IP ISO « 1 PAGE 1 INITIAL CONDITIONS 1 >> PUMP 1 : FLOW P.MAX P.MIN C.P 8/16/'9O 15 1.00 ml/min 100 kg/cm2 0 kg/cn2 0 kg/c*2 9-4 851-AS09.RV5 PAGE 4 S.FILE4 1: IP ISO << TIME PROGRAM >> NO 1 2 TIME 14.0 14.0 FUNCTION VALUE ZERO ALARM 0.10 Program Example (2) shown in Table 9-2 is to change the injection quantity of sample 20 to 10, 20, and 30AIL under the same elution conditions as in Example (1) (the program of the SYSTEM FILE is the same). Flowrate : Sample number range: Injection volume : Analysis time : 8/16/'9O 1.0 ml/minute 1 to 10 10, 20, 30/xL 15 min 9-5 851-AS09.RV5 Table 9-2 Program Example of Isocratic Elution (2) <<ANALYSIS SEQUENCER PROTECT 0: OFF FLUSH 1 STEP LABEL SAMPLE! VOL ANLS No.of (n1) INJ. TIME S• FILE# (•in) * 1 20 - 20 10 1 15 2 20 - 20 20 - 20 1 1 15 3 20 30 IS S.FILEt 1 : IP ISO 1 1 1 PAGE 1 << INITIAL CONDITI ONS 1 » PUMP 1 : FLOW P.MAX 1.00 100 ml/fflin kg/cm2 P.MIN 0 kg/cm2 C.P 0 kg/cm2 PAGE 4 S.FILE# 1 : IP ISO << TIME PROGRAM >> NO 1 2 8/16/'9O TIME FUNCTION 14.0 ZERO 14.0 ALARM 9-6 VALUE 0.10 851-AS09.RV5 9-2-2 Gradient elution (1) Delay time For obtaining reproducible results in gradient elution or flow programming, the injection time must be constant throughout the program, though the injection volume and the sample number may differ. The time required to draw and meter the sample varies with the injection volume. To hold the injection time of the Intelligent Sampler constant, it is necessary to change the operation start time according to the injection volume. The time difference between the operation start time and injection end time is referred to as a "delay time". Table 9-3 shows a delay time required to inject a given quantity of a sample. Table 9-3 Delay Time Quantity of injected sample (fiL) 1 - 100 101 - 200 201 - 250 251 - 300 301 - 400 401 - 500 501 - 600 601 - 700 701 - 800 801 - 900 901 - 1000 Delay time (minutes) 3.5 4.5 5.5 5.5 6.5 7.5 8.5 9.5 10.5 11.5 12.5 Enter the INJECT (injection timing) parameter to <<TIME PROGRAM>> in the SYSTEM FILE. Also enter parameters for gradient curve by following steps. 1) Calculate the delay time of the Intelligent Sampler Table 9-3. 2) Enter the value of "INJECT" longer than the delay calculated in 1 ) . 3) Create a gradient curve so that the "INJECT" time forms to given timing. from time con- If the above steps are followed in reverse order, i.e., if a gradient curve is created first and then the "INJECT" time is set so that it conforms to given timing, make sure that the "INJECT" time is longer than the calculated delay time. 8/16/'9O 9-7 851-AS09.RV5 (2) Minimum analysis time The operations of the Intelligent Sampler include the movements of the needle, measurement and injection of a sample, and flushing. The minimum analysis time that can be set is the delay time and flushing time. It takes 1.5 min to flushing once. sum of perform The actual minimum analysis time is therefore the sum of the value shown in Table 9-3 and {1.5 minute x (number of times cleaning is performed)}. <CAUTION> Do not set an analysis time shorter than the minimum analysis time; otherwise, the sample is injected every other time. The operations of the Intelligent below, taking a program example. 8/16/'90 9-8 Sampler are described 851-AS09.RV5 Table 9-5 shows a program example of gradient elution method. Flowrate: 1.0 ml/minute Gradient: 5 0 % A hold/5 minutes => 5 0 % A - 1 0 0 % A / 1 0 minutes Sample number range: 1 to 10 Injection volume : 20 f/L Analysis time : 15 minutes Injection time : 5 m i n after program is started Number of flushing: Once In this example, the delay time is 3.5 m i n when flushing is performed once (from Table 9 - 3 ) , which is appropriate. Figure 9-1 illustrates the actual proceeding and <<TIME PROGRAM>>. COMP(°Jb) 100 10 15 ANLS TIME(min) <<TIME PROGRAM>> / / / t I t 1 1 1 15 1 1 1 30 Time Actual proceeding Fig. 9-1 <<TIME PROGRAM>> and Actual Proceeding 8/16/'9O 9-9 851-AS09.RV5 Table 9-5 Gradient Elution Program Example (1) <<ANALYSIS SEQUENCER PROTECT 0: OFF FLUSH 1 LABEL STEP SAMPLES VOL No.of </« 1) INJ. ANLS TIME S* FILE# (min) 1 - 10 * 1 1 20 • 2P GRAD S.FILE# 2 • 15 2 PAGE 1 << INITIAL CONDITI ONS 1 >> TOTAL : FLOW I.00 COMP A (PUMP 1) B (PUMP 2) P.MAX P.MIN 50 50 ml/min % % 100 kg/cm2 0 kg/cm2 PAGE 4 S.FILES 2: SP GRAD << TIME PROGRAM >> NO 1 2 3 4 5 6 7 8/16/'9O TIME 5.0 5.0 10.0 12.0 FUNCTION COMP A CURVE A INJECT COMP A CURVE A COMP A CURVE A 9-10 VALUE 50 0 100 0 50 10 851-AS09.RV5 Next, an example where the value of INJECT is shorter than the delay time is described. In this case, the actual injection time differs from the specified time by the INJECT • . Flowrate: 1.0 ml/minute Gradient: 50% A - 100% A/5 minutes Sample number range: 1 to 10 Injection volume : 20 fjL Analysis time : 15 minutes Injection time : 0 minute (when program is started) Number of flushing : Once The program example shown in Table 9-6 is the same as the one shown in Table 9-5 except <<TIME PROGRAM>>, and is to perform injection with an analysis time of 0 minute because the value of "INJECT" in « T I M E PROGRAM>> is not set. Since no wait time is specified for the first injection (i.e., injection of the sample numbered 1 ) , the time adjustment is made when the Intelligent Sampler is started. Therefore, <<TIME PROGRAM>> is not executed immediately even when the System Controller is started (and thus the value of ANLS TIME displayed on the CRT does not increase), and the System Controller waits until the Intelligent Sampler completes its preparation for injection. As soon as a sample is injected, the value of ANLS TIME starts increasing, and execution of <<TIME PROGRAM>> is started. Figure 9-2 illustrates <<TIME PROGRAM>> and the actual proceeding. COMPCJo) 100 so IN IECT 10 15 ANLS TIMElmin) <<T1HE PROGRAM)) o 0T isa 0 5 10 *-0 5 10 »-0- ANLS TIME Fig. 9-2 <<TIME PR0GRAM>> and Actual Proceeding 8/16/'9O 9-11 851-AS09.RV5 Table 9-6 Gradient Elution Program Example (2) <<ANALYSIS SEQUENCER PROTECT 0: OFF 1 FLUSH LABEL SAMPLES VOL •ft STEP * 1 1-10 No.of 1) INJ. 20 ANLS S TIME FILE# (min) 15 2 1 S.FILEI 2 : 2P GRAD PAGE 1 << INITIAL CONDITI ONS 1 >> TOTAL : FLOV\ 1.00 COMP A (PUMP 1) B (PUMP 2) P.MAX P.MIN 50 50 ml/min % % 100 kg/cm2 0 kg/cffl2 PAGE 4 S.FILE# 2: 2P GRAD << TIME PROGRAM >> NO 1 2 3 4 8/16/'9O TIME 5.0 7.0 FUNCT ION COMP A CURVE A COMP A CURVE A 9-12 VALUE 100 0 50 10 851-AS09.RV5 9-2-3 Conditioning SYSTEM FILE for next measurement with different When - (minus) is entered to the SAMPLE* in «ANALYSIS SEQUENCE>> (to either one of the sample start number and sample end number), only SYSTEM FILE can be executed without a sample injection. When samples requires different analysis conditions, i.e. different system files, the above function is used for conditioning the system including the separation column. The program example shown in Table 9-7 is to continuously analyze three types of samples with different SYSTEM FILES. Labels Al, Bl, and C3 are assigned. Label CON (stands for CONDITIONING) is assigned to steps for conditioning without sample injection. When this program is executed, the Intelligent Sampler operates as follows: 1) Samples 1 to 5 are injected under the conditions of SYSTEM FILE 1. 2) The Intelligent Sampler does not inject the next sample in order to make preparations for the next injection (conditioning), and delivers the new solvent for 5 min under the conditions of SYSTEM FILE 2. 3) Samples 6 to 10 are injected under the conditions of SYSTEM FILE 2. The Intelligent Sampler does not inject the next sample 4) in order to make preparations for the next injection (conditioning), and delivers the new solvent for 5 minutes under the conditions of SYSTEM FILE 3. 5) Samples 11 to 15 are injected under the conditions of SYSTEM FILE 3. Table 9-7 Example of Program Including Conditioning PROTECT 0: OFF FLUSH 1 STEP LABEL SAMPLE* VOL (Ml) No.of INJ. ANLS S • TIME FILE# (•in) 1 2 3 4 5 8/16/'9O Al CON B2 CON C3 1 -- 5 - •• 1 0 30 30 1 1 6 •- 10 - •- 15 11 - 15 30 30 30 1 1 1 9-13 20 5 20 5 20 1 2 2 3 3 851-AS09.RV5 9-3 9-3-1 Building Analysis Conditions Entering parameters to ANALYSIS SEQUENCE The parameters of a "STEP" already executed or under execution cannot be changed, but the parameters of a "STEP" which has not yet been executed can be changed. The parameter FLUSH, which indicates the number of times cleaning is performed, is an exception and can be changed at any time. However, the new value of this parameter does not become valid until the STEP has been executed once with the old value of the parameter. The STEPs under execution or standing by are indicated by *, which is displayed on the left of the STEP numbers. Two examples are given below. First, refer to Table 9-8. Table 9-8 Program Example <<ANALYSIS SEQUENCER PROTECT 0: OFF 1 FLUSH STEP 1 * 2 3 4 LABEL SAMPLES VOL 1-10 20 30 40 50 10 - 20 20 - 30 30 - 40 No.of (fi 1) INJ. 1 1 1 1 ANLS S TIME FILE# Uin) 15 1 1 20 1 25 2 30 In this example, STEP 2 is being executed or stands by. In this case, it is impossible to change the settings of STEPs 1 and 2, but it is possible to change the parameters of STEPs 3, 4, and 5. The value of the parameter FLUSH of any of these STEPs, including STEPs 1 and 2, can be changed. However, STEPs 1 and 2 are not executed under the newly specified value of the FLUSH parameter until STEP 3 is once executed. 8/16/'9O 9-14 851-AS09.RV5 Next, see Table 9-9. Table 9-9 Program Example <<ANALYSIS SEQUENCER < STEP LABEL SAMPLE! PROTECT 0: OFF FLUSH 1 • VOL No.of (A 1 ) INJ. ANLS TIME S. FILE! (nin) * 1 2 3 4. 1-10 10 - 20 20 - 30 30 - 40 20 30 40 50 1 1 1 1 15 20 25 30 1 1 1 2 In this example, STEP 1 is either under execution or in the standby status. In this case, it is possible to change the settings of STEP 2 if STEP 1 stands by, but not if STEP 1 is under execution. If STEP 1 stands by after it has been partially executed, the parameters of STEP 2 can be changed as follows: 1) 2) 3) 4) 5) Press the [STOP] key if "PUMP/HOLD" is currently performed. Display the monitor screen. Press the [RESET] key. Display the «ANALYSIS SEQUENCE>> screen*. Set the parameters of the STEPs starting from STEP 1. *The [RESET] of the System Controller can be effected while this screen is displayed. 8/16/'9O 9-15 even 851-AS09.RV5 9-3-2 Entering parameters to SYSTEM FILE The numeric values of all FILEs can be changed at any time, but a newly specified numeric value does not go into effect until the next STEP. The mode of a FILE under execution cannot be changed. Refer to Table 9-8 in 9-3-1. In this example, STEP 2 is either under execution or in the standby status. Is is therefore impossible to change the mode of SYSTEM FILE 1, but possible to change the numeric values of the FILE. However, the FILE is executed with the old value while STEP 2 is being executed, and the newly specified numeric value becomes valid when execution of STEP 3 is started. Both the mode and numeric values of SYSTEM FILE 2 can be changed, and this file is executed in the new mode and with the new value, starting from STEP 4. Key strokes for changing the numeric values FILE is described as below. 1) 2) of a SYSTEM Display the «SYSTEM MONITOR» screen. Specify the number of the FILE whose numeric values are to be changed, as follows: [SYSTEM FILE] [N] [OPEN] (N = 0 to 9) (NOTE) The key strokes [SYSTEM FILE], [N], and [ENTER] is valid only when no program is set for <<ANALYSIS SEQUENCE>>. 3) 4) 5) Specify new numeric values. Close the file by pressing the [CLOSE] key. The number of the SYSTEM FILE under execution or in the standby status is displayed on the monitor screen. 8/16/'90 9-16 851-AS09.RV5 9-4 Starting Measurement 9-4-1 Timing cnart The Intelligent Sampler sequentially executes the analysis STEPS set in <<ANALYSIS SEQUENCE», starting from STEP 1, and stops when the last step has been executed. During one STEP is being executed, the same measurement is repeated except that the sample number is incremented, i.e., a different sample is injected. Figure 9-3 shows the timing chart of a STEP when the sample is injected at 0 min of the analysis time clock (ANLS TIME 0/XX). This is done when "INJECT" is not set in <<TIME SEQUENCE» of SYSTEM FILE. If <<ANALYSIS SEQUENCE>> consists of more than one step, the operations shown in Figure 9-3 are performed for each step. Status display (ANALYSIS MONITOR) (RUN) Operation starts READY Needle moves to the vial with sample start number LOAD Sample is metered (Valve moves to LOAD position) Sample is drawn into loop Sample is injected onto INJECT column (Valve moves to INJECT position) Flushing FLUSH (Needle moves back to home position) standby READY Needle moves the next vial LOAD Sample is metered (Valve moves to LOAD position) Sample is drawn into loop Sample is injected onto column (Valve moves to INJECT position) LOAD Cleaning (Needle moves back to home position) FLUSH 8/16/'9O ANALYSIS TIME* ANALYSIS TIME INJECT ANALYSIS TIME 9-17 851-AS09.RV5 (NOTE) On some occasions, the value of ANALYSIS TIME does not increase even when the [RUN] key is pressed, but this does not mean that the Intelligent Sampler is malfunctioning. This phenomenon occurs when the 851-AS is not ready for injection and stops the clock of the 802-SC System Controller until the Sampler becomes ready as shown in Figure 9-3. 9-4-2 Starting and ending measurement The 851-AS Sampler starts the measurement when the [RUN] key is pressed. The status of the Sampler and ANALYSIS TIME are displayed on the «ANALYSIS MONITOR» screen of the 802-SC controller. The analysis STEPs set for <<ANALYSIS SEQUENCE>> is executed, starting from STEP 1, and the Sampler stops when the last STEP has been executed. 9-4-3 Stopping operation during measurement When the [PAUSE] key is pressed, the Sampler stops as soon as it has completed the analysis of a STEP under execution. In other words, the value of ANALYSIS TIME continues to increase and the Sampler operation goes on even after the key has been pressed, and the Sampler stops when the time of ANALYSIS TIME is up. Then the indicator on the [PAUSE] key goes off and the indicator on the [PUMP/HOLD] key lights. If the Intelligent Sampler is in the LOAD status at this time (to process the sample already in the needle), the Sampler performs the INJECTion and then returns to READY status. The easiest method to stop the Intelligent Sampler is to press the [PAUSE] key. However, use of the [PUMP/HOLD] or [STOP] key may be better on some occasions, when other devices (such as a pump and detector) are also under control of the System Controller. 1) Pressing [PUMP/HOLD] key The operations to be performed after pressing [PUMP/HOLD] key differs depending on the status of Intelligent Sampler. The corresponding operations listed in Table 9-9. 8/16/'9O . 9-18 the the are 851-AS09.RV5 Table 9-9 Operations after pressing [PUMP/HOLD] key Status READY " "LOAD" "INJECT" "FLUSH" 11 Operation Immediately stops Stops after "LOAD" is completed Proceeds to "READY" and then stops ditto 2) Pressing [STOP] key The operations to be performed after pressing the [STOP] key differs depending on the status of the Intelligent Sampler. The corresponding operations are listed in Table 9-10. Although the Intelligent Sampler proceeds to the READY status, the Sampler stops with the sample remaining in the loop because the Pump (880-PU) also stops solvent delivery when the [STOP] key is pressed. When the [STOP] key is pressed, the value of ANALYSIS TIME returns to 0. Table 9-10 Operations after pressing [STOP] external stop in is activated. Status "READY" "LOAD" "INJECT" "FLUSH" 9-4-4 key or Operation Immediately stops Enters "INJECT", "FLUSH", and "READY", and then stops Enters "FLUSH" and "READY", and then stops Enters "READY" and stops Trouble stop The Intelligent Sampler immediately stops if a failure has occurred in the Sampler itself. If a failure occurs in the other devices that are controlled b y the System Controller such as the Pump (880-PU), Detector (870-UV), and Oven (860C O ) ) , the Intelligent Sampler performs some operations depending on the status of the Sampler at that time, and then stops (see Table 9-10). When the Sampler stops due to trouble, the followings occur: 1) The [STOP] indicator lights. 2) The alarm beeper sounds. 3) An error message is displayed on the lower part monitor screen. 8/16/'9O 9-19 of the 851-AS09.RV5 4) The timer stops (increment of ANALYSIS TIME stops). To stop the beeper, press the [CLEAR] key. When the [STOP] or [RESET] key is pressed, the beeper stops, the error message disappears, the time is reset, and the value of ANALYSIS TIME returns to 0. 9-4-5 Recovery from trouble stop The Intelligent Sampler proceeds to the READY status before it stops, except when a failure has occurred in the Sampler. After returning to the READY status, the Sampler can be started again immediately. However, if the Sampler has stopped due to occurrence of a trouble, the Pump has also been stopped; therefore, there may be some sample still remaining in the sample loop. In this case, press the [PUMP] key to start the Pump and elute the sample. The cause of the problem must, of course, before starting the measurement again. 9-4-6 be eliminated Measuring emergency sample The procedure to perform the interrupt processing of an emergency sample without changing the contents of the program is explained. 1) Press the [PAUSE] key if the System Controller is in the RUN status. 2) The System Controller enters the PUMP/HOLD status after the analysis under execution is completed. 3) Set a sample vial containing the sample to be processed in the sample rack. <Caution> Do not pull out the test tube rack while the Intelligent Sampler is in the RUN status. Change the sample vials while the Sampler is in the PUMP/HOLD status. 4) Display the <<ANALYSIS MONITOR>> screen and press the [DIRECT MODE] key. 5) Set "-" to STEP#, the sample number set in the above step 3) to SAMPLE*, and the injection volume of the sample to INJ.VOL. 8/16/'90 • 9-20 851-AS09.RV5 6) Press the [RUN] key. The Intelligent Sampler injects the sample for the interrupt processing, and then automatically resumes program execution, proceeding to the next analysis STEP of the program. To cancel the interrupt processing, follow these steps: 1) Before pressing the [DIRECT MODE] key Press the [RUN] key. While the [PAUSE] indicator lights, the Intelligent Sampler enters the RUN status even when the [PAUSE] key is pressed again. 2) During setting Press the [DIRECT MODE] or [STOP] key again. [STOP] key is pressed, the Pump also stops.) (When the 3) Before pressing the [RUN] key after setting is completed Press the [STOP] key. 9-4-7 Specifying sample start number It is possible to start the program from a specified step number and sample number without changing the contents of the program. 1) Press the [STOP] key. 2) Display the <<ANALYSIS SEQUENCE>> and determine the STEP* and SAMPLE* from which analysis is to start. 3) Display the <<ANALYSIS MONITOR>> screen again. 4) Press the [DIRECT MODE] key. 5) Specify the numbers determined in 2) as STEP# and SAMPLE*. 6) Press the RUN key. 9-4-8 Types and operations of alarms In addition to the trouble messages those displayed when the Intelligent Sampler should fail, the following two alarm messages, may be displayed on some occasions: 1) AUTO SAMPLER BUSY When the [RUN] key is pressed while the Intelligent Sampler is operating, this message is displayed. (For example, this message is displayed when the [RUN] key is pressed immediately after the [STOP] key is pressed while the Sampler is still in the RUN status.) 8/16/'9O 9-21 851-AS09.RV5 2) SAMPLE NOT SET The Intelligent Sampler checks the presence of the sample vial whose number is specified in the analysis STEP before it goes on to inject the sample. If the sample vial is missing, this message is displayed. Therefore, no sample is measured or injected (air is not injected), but the value of ANALYSIS TIME continues to increase. The Sampler restores to the normal operation when the next sample vial is detected. 8/16/'9O . 9-22 851-AS09.RV5 10. SPECIAL KEY OPERATIONS The term "special key operations" refers to operations that involve pressing the [CTRL] key together with some numeric key while the 851-AS is in the READY status. There are 10 special key operations, one each for numeric keys 0 to 9. This chapter describes each of these operations. 10-1 Reset and Self-diagnostic Program Run [CTRL]+[0] The above key strokes reset the Sampler and run the selfdiagnostic program. This key operation can be used in place of turning the power off and on after changing the setting of the metering syringe selection switch or injection type selection switch behind the key pad. When the 851-AS Sampler is to be operated under control of the 802-SC System Controller, i.e., in the 851-AS SYS-MODE, and the above key strokes will reset the Sampler and it will enter the SYS-MODE without turning the power off and on to the Sampler. 10-2 Pre-column Derivatization Mode [CTRL]+[1] The above key strokes set the Sampler into derivatization mode. 10-2-1 the pre-column Operating principle In the pre-column derivatization function, a sample and upto two reaction reagents are drawn into a loop where derivatization reaction takes place. Then derivatized sample is injected. The pre-column follows: derivatization operation is performed as 1) When one reaction reagent is used (a) The specified volume of sample is drawn by the by the air segment method. 8/16/'9O 10-1 syringe 851-AS10.RV5 (b) The reagent is then drawn. The amount of the reagent is the sum of the specified amount and sample loss (see 10-6). (c) The sample and the reagent are drawn into the metering loop. (d) Next, the sample and reagent are mixed. The drawn reagent is pushed back to the needle side in the loop. The quantity of the mixture to be pushed back to the needle side is determined by the sum of the volume of the sample and specified amount of the reagent. The same quantity of the reagent is drawn and mixed with the sample in a tube. This series of operations is repeated by the specified number of times. (e) The injector valve is switched and the mixture of the sample and reagent is introduced into the loop, and counting of the reaction time is started. (f) After the reaction time has elapsed, the injector valve is switched, and the sample is injected onto the column. (g) Flushing is performed. (h) After the lapse of specified analysis time, the above operations are repeated starting from (1). The total analysis time is the sum of the analysis time of the sample, time required to drawn the sample and reagent, mixing time, and reaction time. 2) When two reagents are used Both the sample and the first reagent are drawn by the specified amount, but the amount of the second reagent to be drawn is the sum of the specified amount and sample loss. The total quantity of the sample, the first reagent, and the second reagent are drawn to the loop. The remainder is the same as 1 ) . <CAUTION> When the total volume of the sample and the reagents is greater than the loop volume, the specified volume of the sample cannot be injected. Be sure to check the loop volume before setting the quantity of the sample and reagents (see 11-1). The standard sample loop volume is IOOJUL. (NOTE) When the optional pre-column derivatization loop is used, the mixing efficiency is enhanced and better repeatability can obtained. 8/16/'9O . 10-2 851-AS10.RV5 10-2-2 Entering parameters for precolumn derivatization For the volume of the sample to be injected, refer description of the PRG/NRM mode. to the This section reagents. of the focuses on the setting of the amount The following key strokes [CTRL]+[1] will display the messages as shown on the 851-AS front panel LCD : PRE-COLUMN METH. YES = 1, NO = 0 Press the [1] key for YES, the PRE COLUMN indicator lights, and the following messages are displayed: When [0] is input, the screen returns to the monitor screen. 1st 2nd VOL VOL XX ^ 1 XX a 1 XX = 1 - 999 XX = 0 - 999 Set the quantity of reagents 1 and 2 by the numerical keys. Press the [ENTER] key to conclude the setting. To specify the quantity of only one reagent, input [0] in response to the message "2nd VOL". After the quantity of the reagents have been set, the following messages are displayed: NO,OF MIXING XX REACT.TIME XX.X XX = 1 - 99 times XX = 0.1 - 99.9 min Set the number of mixing and the reaction time. Input the values of these parameters by using the numerical keys and the [ENTER] key. Then the display returns to the amounts of reagents. When the [CLOSE] key is pressed at this time, the screen returns to the monitor screen. 8/16/'9O 10-3 851-AS10.RV5 Figure 10-1 illustrates how the LCD screen changes when pre-column derivatization function is used. the >*• MONITOR LCD [CTRL]+[1] • PRE-COLUMN METH.• YES « 1, NO = 0 [0] [1] 1st VOL XX fi 1 2nd VOL XX ft 1 [CLOSE] s [n][ENTER] [n][ENTER] or [OPEN] \ NO,OF MIXING XX REACT.TIME XX.X [CLOSE] [n][ENTER] or [OPEN] Fig. 10-1 LCD Screens When Pre-column Derivative Function Is Used 8/16/'9O 10-4 851-AS10.RV5 10-2-3 Locations of sample and reagent vials on sample rack Sample positions: 1 to 80 Reagent positions: 81 to 96 The locations of the vials containing the reagents differ as the number of the samples increase by 10. The following table shows the locations of samples on the sample rack, and the corresponding locations for the reagents. Sample number range 1-10 11 - 20 21 - 30 31 - 40 41 - 50 51 - 60 61 - 70 71 - 80 reagent 1 81 82 83 84 85 86 87 88 reagent 2 89 90 91 92 93 94 95 96 Locations 97 to 100 are not used. 8/16/'9O 10-5 851-AS10.RV5 10-3 Turning ON/OFF sample check function [CTRL]+[2] The above key strokes set the Sampler into the sample function on/off mode. check When vials made by other than JASCO are used, sample check function may not work properly because of the different dimensions, though they can be placed in the rack. In such a case, the above function should be disabled. When the [CTRL]+[2] key is pressed while the monitor screen is displayed, the messages shown on the right in Figure 10-2 are displayed. [CTRL]+[2] MONITOR SAMPLE CHECK ON-1 OFF-0 OFF [1] or [0] Fig. 10-2 Turning ON/OFF Sample Check Function To turn on the sample check function, input [1] and [ENTER]; to turn it off, input [0] and [ENTER]. When the sample check function is turned on and the sample vial is not detected, the needle moves to the position of the vial and goes down to a specified position at which the sample check function seek for the vial (see 10-7). When the absence of the vial is detected. The needle moves back to the flushing position, and stands-by until the next measurement is started. 8/16/'9O 10-6 851-AS10.RV5 10-4 Sample Dilution [CTRL]+[3] The above key strokes activate the sample dilution function. 10-4-1 Operation principle of sample dilution Specified amounts of sample solution and dilution solvent are drawn into the same loop, then these are mixed by moving the solution back and forth in the loop. The dilution ratio is expressed as follows; (amount of sample) + (amount of dilution solvent) Dilution Ratio - . Injection volume where, Amount of sample: INJ. VOL set in NORMAL or PROGRAM MODE Amount of dilution solvent drawn: Amount set in DILUTION MODE Volume injected onto column: INJ. VOL set in NORMAL or PROGRAM MODE Therefore, the amount of the sample from the original vial is the same as to the amount of the diluted sample to be injected onto the column. The following steps show the dilution process. 1) Needle assembly is moved to the specified vial no. by XY axes 2) Four n L of air is drawn by the syringe for air segmentation. 3) Six fj. L of sample is drawn and used for flow line rinsing. 4) Two fi L of air is drawn for air segmentation. 5) Set amount of sample is drawn. 6) The needle assembly is moved to the vial in which the dilution solvent is. 7) Set amount of the dilution solvent is drawn. 8) Set amount of air to AIR VOLUME is drawn that causes a solution consisting of the sample and the dilution solvent moves to just before one of the port, from which tubing is connected to the needle, of the six-way valve. 8/16/'9O 10-7 851-AS10.RV5 9) Mixing is carried out by moving the solution back to the needle, then the solution is moved again to the port. This process is repeated as many times as the number set to NO. of MIXING, see 10-4-2. 10) Set amount, INJ. VOL, of the diluted solution is loaded to the sample loop by switching the injection valve. 11) Injection of the diluted sample solution is injected onto the column by switching the valve. 12) Flushing process is performed for cleaning the line. 10-4-2 Setting parameters for dilution As described in the last section, the amount of the original sample drawn for dilution is the same as the amount of the diluted sample solution to be injected onto the column. Following example shows the procedure for setting parameters for 10-time dilution. Dilution conditions: INJ. VOL (injection volume); 10 M L SAMPLE* (Sample vial no.) ; 1 Dilution solvent vial no. ; 51 (see NOTE below) NO. MIXING (No. of mixing) ; 6 times Mixing ratio ; 10:1 (NOTE) Dilution solvent vial no. is automatically set (SAMPLE* + 5 0 ) . Accordingly, in the above case, it 51. 1) Setting INJ. VOL For setting INJ. follows. VOL (injection volume) proceed to is as In READY status in NORMAL mode, READY 10.0/10.0 NRM 1 1/1 XX Press [OPEN] key, ANL TIME: 10 min SAMPLE*: 1-5 8/16/'90 . 10-8 851-AS10.RV5 Press [OPEN] key again, INJ VOL: N.O INJ: 10 (X L 1 Press [CLOSE] key. 2) Calling up DILUTION MODE Press [CTRL] + [3], DILUTION MODE YES - 1, NO = 0 Press [1][ENTER] XX = 1 - 200 fi L XX = 1 - 99 DIL. SOL XX (i L N.O MIXING XX In order to set the dilution ratio to 10:1, the amount of dilution solvent should be set to 90 (i L. For N.O MIXING (No. of mixing), 6 is to be set. [9][0][ENTER], [6][ENTER] DIL. SOL 90 (i L N.O MIXING 6 Press [CLOSE], READY 10.0/10.0 DIL 1 1/1 XX Now the sampler is in READY status in DILUTION MODE. Pressing [RUN] key will following conditions; start the analysis under the Sample start and end numbers: 1 - 5 Sample injection volume: 10jti L Dilution solvent vial no. : 51 - 56 Amount of dilution solvent added: 90/i L Number of mixing: 6 8/16/'9O 10-9 851-AS10.RV5 (NOTE) When the DILUTION MODE is used, a septum of sample vial needs to be have a cross-cut t for needle clearance. Without a cross-cut, a small amount of air goes in and mixing efficiency is extremely lowered by air segmentation effect. 10-5 Turning ON/OFF Cooling Unit [CTRL]+[4] The above function. key strokes activate the An optional sample temperature at 4°C. cooling unit cooling thermostats unit on/off the sample When the [CTRL]+[4] key is input, the messages shown on right in Figure 10-4 are displayed. the [CTRL]+[4] MONITOR COOLING UNIT YES=1, NO=0 NO [1] or [0] Fig. 10-4 Turning ON/OFF Cooling Unit To turn on the sample cooling unit, press [1] [ENTER] keys; to turn off, press [0] and [ENTER] keys. and If your Intelligent Sampler is not provided with the cooling unit, this setting is not effective. 8/16/'9O . 10-10 851-AS10.RV5 10-6 Setting Amount of Sample Loss [CTRL]+[5] The above key strokes activate the function amount of sample loss. to set the The amount of the sample to be left outside the sample loop can be set to any value in the range of 10 to 30(iL. If the sample is scarce in quantity, and the amount of sample loss must be kept minimum, reduce the amount of sample loss by using this function. However, a low boiling point such as dichloromethane is to be used for the mobile phase and the sample solvent, the above value should be set to as much as possible because such a solvent is easily cavitated in the line, resulting in poor reproducibility in quantitative analysis. When the [CTRL]+[5] key is input while the monitor screen is displayed, the messages shown on the right in Figure 10-5 are displayed. [CTRL]+[5] MONITOR SET SAMPLE LOSS > 30 pL [n][ENTER] n = 10-30^1 Fig. 10-5 Setting Sample Loss Quantity Set the desired value by using the numerical keys [ENTER] key. 8/16/'9O 10-11 and the 851-AS10.RV5 10-7 Setting Activating Position of Sample Checker [CTRL]+[6] The above key strokes activate the function position of sample checker. to set the The sample checker detects presence of a sample vial by hitting the cap of a vial. This function is to change the height at which the sample checker determines the presence. When the [CTRL]+[6] key is input, the following messages are displayed: SET S.C POSITION YES = 1 , NO = 0 Set the sample vial in sample position number 5=9- on the sample rack and press [1] key for YES. The needle moves to the position, and moves down as low as 5 cm. Then the following messages are displayed: SET S.C POSITION PULSE 1500 OFF These messages indicate that the needle moves down by 1500 pulses (which is the number of pulses sent to the stepper motor of the needle elevating mechanism) and that the sample checker has not yet come into contact with the vial cap. When the [0] key is pressed at this time, the number of pulses increases; when the [1] key is pressed, the number of pulses decreases. Press the [0] key to increase the number of pulses until the message "ON" is displayed on the lower right of the screen, as follows: SET S.C POSITION PULSE 2300 ON This value indicates the lower limit of the height of a vial. Increase the number of pulses further by 30 to 40 pulses, and then press the [ENTER] key to complete the setting. 8/16/'9O 10-12 851-AS10.RV5 Figure 10-6 illustrates how the screen changes. [CTRL]+[6] SET S.C POSITION YES - 1, NO - 0 MfYW"I TOR [0] V [ENTER] SET S.C POSITION PULSE 2300 ON [1] [0] or [1] SET S •C POSITION PULSE 1500 OFF Fig. 10-6 Operations of Sample Checker 10-8 Selecting Injection Mode [CTRL]+[7] The injection mode selector switch (V/F switch) is provided on the back of the keypad. When the power is turned onto the Intelligent Sampler, the injection mode specified by this switch is displayed. The injection mode can be changed after power is turned on without turning off the power, by inputting the [CTRL]+[7] key. Figure 10-7 shows the messages displayed when this key is input. [CTRL]+[7] INJECTION MODE V=l F=0 VARIABLE MONITOR LCD [0]or[l][ENTER] Fig. 10-7 Selecting Injection Mode The injection mode selected by the [CTRL]+[7] key becomes invalid when the power is turned off or when a trouble occurs, and the mode selected by the V/F selector switch becomes valid. Therefore, the effect of the [CTRL]+[7] key input is temporary. 8/16/'9O 10-13 851-AS10.RV5 10-8-1 To change from VARIABLE to FIXED mode [CTRL]+[7] When the [CTRL]+[7] key is input while the VARIABLE injection mode is set, the following messages are displayed: INJECTION MODE V=l F=0 VARIABLE The message "VARIABLE" blinks, time. Input the [0] key at this INJECTION MODE V=l F=0 FIXED The message "VARIABLE". "FIXED" is then displayed in the place of The message "FIXED" is still blinking, the F/V indicator on the front panel goes off. Press the [ENTER] key to complete the setting. <CADTION> When the injection mode is changed from VARIABLE to FIXED, the injection volume specified in the VARIABLE mode remains in effect. If the injection volume is not specified, it is automatically set to 100juL as a default value. To change the injection volume, set the FIXED mode by operating the F/V selector switch on the back of the keyboard, execute the self-diagnosis function by pressing keys as [CTRL]+[0]. The following messages are then displayed on the LCD. Then change the injection volume. INJECTION VOL. XX 8/16/'9O [I 1 10-14 851-AS10.RV5 10-8-2 Changing injection mode from FIXED to VARIABLE When the [CTRL]+[7] key strokes are performed, the following messages are displayed: INJECTION MODE V=l F=0 FIXED The message "FIXED" blinks. Press the [1] key. The message "VARIABLE" is displayed in the place of "FIXED". INJECTION MODE V=l F=0 VARIABLE The message "VARIABLE" is still blinking, but the indicator on the front panel goes off. Then press [RETURN] key to complete the setting. 10-9 F/V the Setting the air volume [CTRL]+[8] After the sample has been metered, the sample is drawn into the metering loop by the metering syringe. At this time, air is drawn from the tip of the needle. The volume of the air drawn by the needle (i.e., the displacement of the sample fin the loop in terms of volume) can be specified by pressing keys as [CTRL]+[8]. For details, refer to 12-4 851-AS PRODUCTION PROGRAM. When the [CTRL]+[8] key is pressed, the messages the right in Figure 10-8 are displayed. shown on [CTRL]+[8] MONITOR LCD • AIR VOLUME 2300 PLUSE [n][ENTER] Fig. 10-8 8/16/'9O Setting Air Volume 10-15 851-AS10.RV5 The numerical value indicating the number of pulses blinks. This value is precisely adjusted in factory before shipment and is printed on the back wall of the sample rack space. <CAUTION> This value has an influence on the performances of the Intelligent Sampler. Do not change this value without reason. 10-10 Setting needle home position [CTRL]+[9] The above key strokes set the needle home position, which is factory-adjusted, in the same manner as the number of pulses described in 10-9. [CTRL]+[9] MONITOR X-Y PULSE SET X= 50 Y= 13 [n][ENTER][n][ENTER] Fig. 10-9 Setting Home Position of Needle For details, refer to 12-4 851-AS PRODUCTION PROGRAM. <CAUTION> This value has an influence on the performances of the Intelligent Sampler. Do not change this value without reason. 8/16/'9O . 10-16 851-AS10.RV5 11. Maintenance 11-1 Optional sample loops, metering loops microsyringes for larger injection volumes and When using variable volume injection, the relationship between the injection volume and volumes of the sample loop, the metering loop, and the microsyringe is as follows. Table 11-1 List of sample loops, metering loops and microsyringes required for various injection volumes in variable injection mode Injection volume 1 - 100M L sample loop microsyrinqe L 250M L 500M L 200(i L 250M L 500M L 1200M L 2500M L 100M 1 - 200/* L metring loop (option) 100 - 1000M L 100M L (option) (option) (option) As indicated in the table above, injection of up to is possible simply by changing the sample loop. 200M L Note that, when injection of more than 2 0 0 M L is necessary, the metering loop and microsyringe must be replaced as well as the sample loop. Linearity of the injection volume can be maintained within about one half of the volume of the sample loop. 8/16/'9O 11-1 to 851-AS11.RV5 With fixed volume injection, the above relationship is as follows. Table 11-2 List of sample loops, metering loops and microsyringes required for various injection volumes in fixed injection mode Injection volume 5(i L sample loop 5M metrincr loop microsyrinqe L* 250M L 500M L L 10M L* 250M L 500M L 20JU L 20M L* 250M L 500M L 50M L 50M L* 250M L 500M L 100M L 100M L 250M L 500M L 500M L 10M 200M L 200M L* 250M L 500M L 5 0 0 M L* 250M L 2500M 1000M L 1 0 0 0 M L* 250M L 2 5 0 0 M L* L* * loops and ssyringes marked with * are optional item. In fixed volume injection, the sample is not held metering loop, and replacement is not necessary. 8/16/'9O 11-2 in the 851-AS11.RV5 11-2 Replacing the sample loop [WARNING] Strictly observe the following points when replacing the sample loop. (a) Make sure that the sampler's power is turned OFF. For safety, set the main power switch (located on the rear panel as shown in Figure 4-2) to OFF. (b) Make sure that pumps are stopped. Removal of the sample loop with solvent flowing will result in spilling. The sample loop is installed on the injector valve located behind the keypad of the left side of the sampler. The keypad can be removed by unscrewing the two screws at the top and sliding upward. (See Figure 11-1.) Remove the sample loop using the 1/4 in. wrench provided, then install the sample loop with necessary volume in its place. <CAUTION> Make sure that the compression screw of the end of the loop is not tilted with respect to the threads of the fitting gland. Before tightening the screw with the 1/4 in. wrench, tighten securely with finger-tight and verify that the compression screw sits neatly in position. Sample loop Micro-syringe Fig. 11-1 8/16/'9O Removing/installing the syringe drive compartment cover 11-3 851-AS11.RV5 11-3 Replacing the microsyringe [WARNING] Strictly observe the following points when replacing the microsyringe. (a) Make sure that the sampler's power is turned OFF. For safety, set the main power switch (located on the rear panel as shown in Figure 4-2) to OFF. (b) Make sure that pumps are stopped. Removal of the microsyringe with solvent flowing will result in spilling. The microsyringe is installed in the microsyringe drive compartment. (See Figure 11-1.) Refer to Figure 11-2 when replacing the microsyringe. After replacement, set the switch behind the keyboard (see Figure 11-3) to the setting that matches the capacity of the microsyringe. Procedure for removing the microsyringe; 1) Remove the tube from the fitting by unscrewing the compression screw (3). 2) Loosen the screw (2) holding the syringe plunger. 3) Remove the syringe by removing the four screws (1) holding the retaining bands. 4) Slip the rubber tube covering the syringe barrel to the tubing. 5) Remove the tubing (4) from the oulet of the syringe by turing it couterclockwise. Procedure for installing the microsyringe; 1) Attach the tubing (4) to the syringe by inserting it to the oulet of the syringe and turning it clockwise with finger-tight. Never over-tighten. 2) Mount the syringe to the syringe drive assembly, and secure it by the retaining bands (1). 3) Tighten the plunger retaining screw (2). 4) Connect the tubing to the union fitting by screwing the compression screw (3) using a wrench. 8/16/'9O 11-4 851-AS11.RV5 Fig. 11-2 Replacing the microsyringe rum Fig. 11-3 8/16/'9O Switches behind the panel 11-5 851-AS11.RV5 11-4 Pressure Withstand Test including Injector Valve of High Pressure Line The rotor seal inside the injector valve wears gradually with use, resulting in the lower pressure withstanding, the lower reproducibility of peak areas, heights, and retention times. Therefore, pressure withstand test must be performed from time to time to routinely obtain best results. The test procedure is as follows; 1) 2) 3) 4) 5) 6) 7) Replace the solvent in the system with one that is safe (such as water). Set the pump flowrate to 1.0 ml/min and PRESS MAX to 300 kg/cm . Plug the "to COLUMN" port with a mail plug. Turn on the pump and start flowing water, then the pump will automatically stop at the preset PRESS MAX of 300 kg/sm . Observe the pressure decay. If the pressure decreases less than 50 kg/cm within 5 min, the high pressure withstand test result is good. (See Note below.) Using the manual operation program of the production program (see Section 12-4), switch the injector valve to INJECT and LOAD and repeat steps 2) to 4 ) . If the pressure drops quickly, there can be leaky fittings. Visually inspect the fittings on ports 1, 2, 3, and 6 of the injector valve. If a solvent leaks due to rotor seal wear, the rotor seal must be replaced. See 11-5 for rotor seal replacement procedures. (NOTE) The pressure withstand test of the sampler musted be performed by using a good pump which has less 50kg/cm pressure decay in the pressure withstand test for the pump itself. Before performing the test for the sampler, the pump pressure withstand test needs to be performed. 8/16/'90 11-6 851-AS11.RV5 11-5 Replacing the rotor seal (See Figure 11-3) 1) Remove the key pad cover. See 11-2, "Replacing the sample loop" and Figure 11-1 for the procedure. 2) Disconnect all tubing from the injection valve. 3) Remove the three black alien screws (1) from the injection valve. Use the 9/64-inch hex wrench provided with the 851-AS. All other black set screws are positioning guide, never touch them. 4) Remove the stator (2) and the plunger (3), then remove the rotor seal (4). 5) Align mark (5) on a new rotor seal with pin (6). 6) Set the flange (3) into place so that pin (6) fits into the space between the two stopper pins on the flange. 7) Set the stator (2) into place, insert the alien screws, than evenly tighten them one by one, tightening each bolt a little by little. 8) Connect the tubing to the ports 1 through 6 on the injection valve as follows. Port 1 = sample loop; Port 2 = to PUMP port; Port 3 = to COLUMN port; Port 4 = sample loop; Port 5 = through metering loop to 3-way valve. Port = 6 to NEEDLE <CAUTION> Tubing from ports 5 and 6 is of PTFE. Be careful not to over-tighten. Over-tightening may cause deformation of the tubing, blocking the flow of sample solution and flushing solvent, resuting in poor reproducibility, and other problems. 9) Using the procedure described in section 11-4, verify that no leaks are present in the valve or fittings. Fig. 11-3 8/16/'9O Replacing the rotor seal 11-7 851-AS11.RV5 12. TROUBLESHOOTING Error messages appear both during normal operation or as result of self-diagnostic operation. 12-1 Error messages operation 1) 2) 3) 4) 5) 12-1-1 ^ i SELF SELF SELF SELF SELF DIAGNOSIS DIAGNOSIS DIAGNOSIS DIAGNOSIS DIAGNOSIS displayed during a self-diagnostic ROM CHECK ERROR RAM CHECK ERROR BACK UP ERROR X-Y-Z DRIV.ERROR VALVE DRIV.ERROR ROM CHECK ERROR, RAM CHECK ERROR and BACK UP ERROR ROM CHECK and RAM CHECK ERROR messages indicate that there is some problem with ROM check sum error and/or RAM read/write error. BACK UP ERROR message indicates trouble with the back-up battery or electrical system which causes memory back-up problem. Pressing [CTRL]+[RESET] temporarily clears ROM CHECK ERROR, RAM CHECK ERROR AND BACK ERROR messages, and the operator can proceed to READY status. If the sel-diagnostic run completed after pressing [CTRL]+[RESET], the sampler can be operated temporarilly by entering parameters manually. In order to set parameters which were not automatically set due to the above errors, press [CTRL]+[8] (refer to 10-9) and check the parameter value against the value shown on the left side wall of the sample rack compartment, also press [CTRL]+[9] (refer to 10-10) and check for needle the home position. If the values differ, input the values indicated on the panel, referring to Sections 10-9 and 10. 12-1-2 X-Y-Z DRIV.ERROR and VALVE DRIV.ERROR X-Y-Z DRIV.ERROR indicates trouble with the X-Y arm and needle drive mechanisms. This trouble occurs if these drive mechanisms do not return to the home position (the flushing port). Remove any obstruction, then turn the main power switch on the rear of the unit back on again and run the self-diagnostics again. VALVE DRIV.ERROR indicates failure of the injection valve to move to the load or to the inject position. This can occur 8/16/'9O 12-1 851-AS12.RV5 when salt from a buffer solution precipitated on the rotor, resulting in too high friction of valve rotation. Flush the valve following the procedure described for rotor seal replacement in Section 11-5. 12-2 Trouble messages displayed during operation Trouble messages displayed during normal operation are as follows. 1) 2) 3) 4) 5) 6) 7) 8) 9) 12-2-1 X-AXIS DRIVER Y-AXIS DRIVER Z-AXIS DRIVER INJECTOR DRIVER 3WAY VALV.DRIVER SYRINGE DRIVER STOP IN WAST BOTTLE FULL SAMPLE RACK SET X-AXIS DRIVER and Y-AXIS DRIVER These messages indicate a needle movement failure in X or Ydirection on the sample rack. 12-2-2 Z-AXIS DRIVER This message indicates a needle up/down movement failure. 12-2-3 INJECTOR DRIVER This message indicates failure of the injector to from the load to the inject position or vice versa. 12-2-4 rotate 3WAY VALV.DRIVER This message indicates failure of the 3-way valve to rotate. 8/16/'9O 12-2 851-AS12.RV5 12-2-5 Syringe driver This message indicates abnormal operation of syringe. the metering When the intelligent sampler detects any of the above problems described in Paragraphs 12-2-1 - 12-2-5, it displays the corresponding message. Remove any mechanical obstruction to the indicated movement. If there is no mechanical obstruction and the movement problem is still exist, contact a JASCO service representative for assistance. 12-2-6 STOP IN This message indicates that operation has stopped due to a contact closure input from another device connected to the STOP IN terminal. After removing the cause of the problem occured in the other device, press [RESET] to resume operation. 12-2-7 WAST(e) BOTTLE FULL This message indicates the liquid level in the waste bottle has reached the liquid surface sensor. Drain the waste liquid, then press [RESET] to resume operation. 12-2-8 SAMPLE RACK SET This message indicates that the sample rack is not correctly positioned. Re-place the sample rack to its correct position, then press [RESET] to resume operation. 8/16/'90 12-3 851-AS12.RV5 12-3 Degraded Reproducibility If the reproducibility becomes degraded, that is often to leackage. 12-3-1 due Checking for injector valve leaks Following the procedure explained in section 11-4, perform the pressure withstand test for the injector valve. 12-3-2 Checking for flow line blockage and leaky fittings Following the procedure described below, check for blockage of the metering and flush line, and for leaky fittings. Remove the two screws from the top of the sampler and remove the control panel with keypad. (See Figure 11-1.) 1) Clear the blocked line to the 3-way injector valve, and needle a) b) c) d) 2) selector valve, Using an 8-mm wrench, remove the compression screw from the PTFE tube pipe connecting the microsyringe to the center port of the 3-way valve. Connect the outlet port of the pump to the center port of the 3-way valve as shown in Figure 12-1. Be sure to connect a line filter to the oulet port of the pump. Using either an eluent solvent or flushing solvent, flow the sovent at the flowrate of 10 ml/min, after making sure that the pump's P MAX setting is set to 20 kg/cm . The solvent will squirt from the the side of the needle. Prepare a narrow necked bottle to receive the liquid. With methanol, the flow resistance of the line is about 1-2 kg/cm . Check that no blockage or leaks are present at this pressure. Clearing the blocked line between the 3-way valve the flushing port (see Figure 12-2) a) 8/16/'9O and Press [CTRL]+[3] to switch the 3-way valve to the flushing solvent position, then perform the above steps c) and d ) . 12-4 851-AS12.RV5 b) 3) Solvent squirts from the flushing port. Afterwards, press the [CLOSE] key to return the 3way valve to its former position. Clearing the blocked microsyringe and the connected to the microsyringe (see Figure 12-3) a) line Remove the raicrosyringe and i t s plunger. Connect the microsyringe tubing to the pump and perform the above steps c) and d). Solvent squirts from the bottom of the microsyringe. Prepare a narrow necked bottle to receive the liquie. b) 6-way valve 3-way valve line filter J S drain syringe pump Fig. 8/16/'9O 12-1 Flow line for removing the flow path (1) 12-5 blockage from 851-AS12.RV5 6-way valve 3-way valve line f i l t e r drain syri nge Oo pump Fig. 12-2 Flow l i n e for removing blockage from the flow path (2) Fig. 12-3 Flow line for removing blockage from the flow path (3) 8/16/'9O 12-6 851-AS12.RV5 (NOTE 1) The above procedure will clear any blockage from the tubing. If the flow resistance is still higher or the reproducibility is still poor, please contact the nearest JASCO service representative for assistance. (NOTE 2) When checing testing reproducibility, always take a sample from the same sample vial. If sampling is done from different vials, reproducibility may be affected by the sample vial contamination or by variations in concentration resulting from evaporation of the sample solvent. 12-3-3 Cleaning PTFE tubing A cause of the degraded reproducibility is sometimes due to contaminated PTFE tubing between the needle and the injector valve. This contamination is often caused by adsorption of hydrophorbic molecules with relatively higher molecular weight, which have less solubility in most of the organic solvents. A complex mixture sample, e.g. serum, urine etc., contains a wide range of compounds from non-polar to polar and of low to high molecular weights. When this type of samples is injected, a mobile phase solvent often fails to dissolve all the components in the sample, and some components are precipitated and adsorbed on the wall of the PTFE tube. These contaminants are often found by visual inspection, so, change the PTFE tubing. 8/16/'9O 12-7 if 851-AS12.RV5