Public PDF - Hy
Transcription
Public PDF - Hy
HY-PRO FILTRATION TF4 TF4 In-Tank Filter Assembly Featuring Hy-Pro G8 Dualglass High Performance DFE Rated Filter Element Technology Applications Hy-Pro Low pressure TF4 series filters are ideal for installation on the return line to remove contaminant ingested or generated by the system. Power units Mobile equipment Compact alternative to spin-on filters (In-tank mount) Features, Benefits, Advantages DFE rated elements G8 Dualglass elements are DFE rated to assure performance even when exposed to the toughest conditions that hydraulic systems can generate (See DFE for details). Product Specifications Operating Pressure 100 psi (6.85 bar) maximum Maximum Flow rate 75 gpm, 281 lpm Design safety factor 2.5:1 Element collapse 150 psid (10 bar) Assembly material Head: Cast aluminum (impregnated) Bowl: Conductive synthetic Low housing pressure drop Unique internal flow paths provide low resistance to flow (Low pressure drop). Wire mesh media support Ensures media integrity during dynamic flow. Don’t sacrifice performance with plastic mesh. Coreless element (4C element only) Reduce disposal costs and reduce Environmental impact. Incinerates at 1100°F and weighs less. Fluid compatibility (ISO 2948) Compatible with petroleum based oils, specified water based, oil/water emulsion, and specified synthetic fluids with Flurocarbon or EPR seals (call for compatibility) Most of the assembly is inside tank. Compact alternative to spin-ons. Bypass setting 25 psid (1.77 bar) standard Tank mounted Weight (w/element) With element 3.4 Lbs, 1.53 kg Temperature rating Single or Dual inlet ports Available with one inlet port or two Inlet ports with 180° orientation Maximize flexibility of installation. Buna: -40°F (-40°C) to 225°F (107°C) Viton®: -15°F (-26°C) to 275°F (135°C) Top loading Minimal mess and oil loss. Clean and easy to service. Universal mounting pattern Accommodates North American and European mounting patterns. Removable bowl Dispose of all contaminated fluid and clean bowl during service. Twist open bolt cover Keyways on cover require only loosening cover bolts during service. No lost bolts. Viton® is a registered trademark of E. I. du Pont de Nemours and Company or its affiliates. www.hyprofiltration.com TF4 FILTER ASSEMBLY SELECTION AND SIZING GUIDELINES Effective filter sizing requires consideration of flow rate, viscosity (operating and cold start), fluid type and degree of filtration. When properly sized, bypass during cold start can be avoided/minimized and optimum element efficiency and life achieved. The filter assembly differential pressure values provided for sizing differ for each media code, and assume 150 SSU (32cSt) viscosity and 0.86 fluid specific gravity. Use the following steps to identify the correct high pressure filter assembly. 1. Calculate Dp coefficient at both operating and cold start viscosity: Actual Operating Viscosity (SSU) Dp Coefficient = Actual S.G. X 150 0.86 2. Calculate actual clean filter assembly Dp at both operating and cold start viscosity: Actual assembly clean Dp = Flow rate x Dp Coefficient x Assembly Dp factor (from sizing table) 3. Sizing Recommendations to optimize performance and permit future flexibility: • • • • • To avoid or minimize bypass during cold start the actual assembly clean Dp calculation should be repeated for start-up conditions if cold starts are frequent. Actual assembly clean Dp should not exceed 5 psid at normal operating viscosity. If suitable assembly size is approaching the upper limit of the recommended flow rate at the desired degree of filtration consider increasing the assembly to the next larger size if a finer degree of filtration might be preferred in the future. This practice allows the future flexibility to enhance fluid cleanliness without compromising clean Dp or filter element life. Once a suitable filter assembly size is determined consider increasing the assembly to the next larger size to optimize filter element life and avoid bypass during cold start. When using water glycol or other specified synthetics we recommend increasing the filter assembly by 1~2 sizes. High viscosity fluid (ie gear lube ISO 220) will typically display very high viscosity as the temperature drops below 100°F. For such applications avoiding bypass during start-up might not be possible. TF4** Assembly Differential Presure Factors Media Code Element Code Max Flow gpm (lpm) Port Size Dp Factor* (psid/gpm) Dp Factor* (bar/lpm) 3M 30 (112) 0.285 0.0055 6M 42 (157) 0.189 0.0036 0.147 0.0028 0.115 0.0023 10M 16M 4C, K 50 (187) 55 (206) 1 1/4” (B4, S4, N4) 25M 65 (243) 0.098 0.0018 **W 75 (281) 0.011 0.0002 10000 Media Code Media Description A G8 Dualglass high performance media combined with water removal scrim. bx[c] = 1000 (bx = 200) M G8 Dualglass our latest generation of DFE rated, high performance glass media for all hydraulic & lubrication fluids. bx[c] = 1000 (bx = 200) W Stainless steel wire mesh media bx[c] = 2 (bx = 2) nominally rated 1M 1000 Beta Ratio • 3M 10M 6M bx[c] = 1000 16M 100 25M 10 2.5 www.hyprofiltration.com 4 5 6 7 10 12 16 22 25 Micron size mm [c] (per ISO11171) TF4 TF4 ASSEMBLY PART NUMBER GUIDE Table 1 Table 2 Table 3 Table 4 Table 5 Table 6 TF4 Table 7 - - TF4 ELEMENT PART NUMBER GUIDE Table 2 Table 4 HP 4C L9 BOLD text denotes standard options that are available for quick shipment. Non-standard options are subject to longer lead times. Table 1 Code Table 2 Port Configuration Code Filtration Rating Media Type Omit Single inlet port 1M b2.5[c] = 1000 (b1 = 200) G8 Dualglass D* Double Inlet port 180° orientation 3M b5[c] = 1000 (b3 = 200) G8 Dualglass 6M b7[c] = 1000 (b6 = 200) G8 Dualglass 10A b12[c] = 1000 (b12 = 200) Water removal 10M b12[c] = 1000 (b12 = 200) G8 Dualglass *Available only with ‘S4’ option from table 3. Table 3 Code Porting Options B4 BPST 1 1/4” 16 A b16[c] = 1000 (b17 = 200) Water removal S4 SAE-20 1 1/4” 16 M b16[c] = 1000 (b17 = 200) G8 Dualglass N4 NPT 1 1/4” 25A b22[c] = 1000 (b25 = 200) G8 Dualglass 25M b22[c] = 1000 (b25 = 200) wire mesh 25W 25m nominal wire mesh 40W 40m nominal wire mesh 74W 74m nominal wire mesh 149W 149m nominal wire mesh Table 4 Code Seal Material B Nitrile (Buna) element seals V Viton® element seals for specified synthetics or high temps (>150°F) E EPR Viton® is a registered trademark of E. I. du Pont de Nemours and Company or its affiliates. Table 5 Code Pressure Indicator M Visual Pressure Gauge E 3-wire Electrial Pressure Switch D DIN Electrical Pressure Switch X No indicator (Pressure ports plugged) Table 6 Code H4 Table 7 Code Drop Tube Option 4 4” Nominal drop tube extension 6 6" Nominal drop tube extension 8 8" Nominal drop tube extension 9 9" Nominal drop tube extension 10 10" Nominal drop tube extension 12 12" Nominal drop tube extension Drop tube with angle cut extends by the nominal length beyond the bowl nipple. Special Options HPK series element instead of HP4C coreless. HPK conforms to AIAG HF4 automotive standard. For element part number replace 4C with K and if -12M in place of 10M for the element p/n www.hyprofiltration.com TF4 TF4 INSTALLATION DRAWING TF4D INSTALLATION DRAWING www.hyprofiltration.com FA-TF4-081512