Ultima CI-80 Shelving

Ultima CI-80 Shelving
Assembly Instructions and User Guide
Starter
Extension
Assembly specification
These instructions are to assemble Dexion Ultima CI-80 Shelving which conforms with the specifications below.
• Frame heights not more than 2175mm
• Frame depths 400 mm
• Not less than two intermediate storage levels in a bay
• Maximum shelf load – 130kg based on uniformly distributed shelf load
• M
aximum bay load – 500kg based on 400mm shelf depth and 600mm maximum shelf spacing (assuming shelving bay has been assembled in
accordance with these instructions)
Refer to your Dexion Supply Centre for assembly of shelving units outside these specifications.
Site requirements
Floor
Should generally be of a solid CONCRETE construction designed to accept the point loads imposed by the rack legs. Installations on other types of floor,
such as timber, bitumen and tarmac, should be specifically designed to suit the strength of the individual floor.
Dry conditions
This product is intended for use in dry internal applications.
Temperature range
+3°C to +40°C.
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Ultima CI-80 Shelving
Assembly Instructions and User Guide
Major components
The major components of the shelving are shown below for reference.
Key:
1. Frame panel
2. Baseplate
3. Levelling plate
4. Back panel
5. Back panel (Extension shown)
6. Shelf
7. Shelf stiffener (not shown on diagram)
8. Shelf clip
9. Kick plate
10. Finishing panel
11. Rear cover
12. Clean top extrusion
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Ultima CI-80 Shelving
Assembly Instructions and User Guide
Components required
The following is a schedule of the minimum components you require to safely assemble Ultima CI-80 Shelving. The number of starters and extension
shelving units purchased will determine the final quantities of each component.
Frames x 2
minimum
Back Panels x 1
minimum
NOTE: If assembling
a more than 1 bay
in a run, be aware that
the first bay is a
‘starter’ bay, and the
second bay is an
‘extension bay’.
Extension back panels
are 30mm wider than
starter back panels.
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Rear Cover x 2
minimum
NOTE: Only required
for units with Finishing
Panels.
Finishing Panels x 2
minimum
NOTE: Only required
for units with Finishing
Panels.
Ultima CI-80 Shelving
Assembly Instructions and User Guide
Components required
Shelves x 8
minimum
Shelf Clips x 30
minimum
Kick Plate x 1
minimum
Clean Top Extrusion x 1
minimum
(No image available)
NOTE: Only required
for units with Finishing
Panels.
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Baseplate x 4
minimum
Ultima CI-80 Shelving
Assembly Instructions and User Guide
Components required
M6x16 Set Screw x 30
minimum
M6 Nylock Nut x 30
minimum
M6 x 16 Gr8.8 Screw is used to fix
the following:
M6 Nyloc Nut is used to fix the
following:
• Kickplates to Frame Panels where
Kickplate is either side of bay
Rear Baseplates to Frame Panels
(Back braced)
• Kickplates to Frame Panels for
extension bays
• Spine Bracing.
M6x10 Comb Screw and Nut ZP x 30
minimum
• Spine Bracing.
8G x 3/8 Self Tapping Screw ZP x 16
minimum
M6 x 10 Comb Screw & Nuts are
used to fix the following:
8G x 3/8 Self Tapping Screws are
used to fix the following:
• Back Panels to Frame Panels
• Finishing Panels to Frame Panels
(in combination with 8g U Nuts)
• Shelves to Frame Panels (when
bolted rather than clipped)
• Kickplates to Frame Panels through
one Kickplate ONLY
• Baseplates to Frame Panels (non
Back braced rear or adjoining type)
NOTE: Only required for units with
Finishing Panels.
8G U Nut ZP x 16
minimum
8G ‘U’ Nuts are used to fix the
following:
• Finishing Panels to Frame Panels (in
combination with 8g x 3/8 Screws).
NOTE: Only required for units with
Finishing Panels.
PAGE 5 of 11
• Baseplates to Frame Panels (Back
braced rear or adjoining type)
• Finishing Panels to Rear Covers
NOTE: Only required for units with
Finishing Panels.
Ultima CI-80 Shelving
Assembly Instructions and User Guide
Before you start Assembly please note the following:
If assembling more than 1 bay in a run, be aware that the first bay is a ‘starter’ bay, and the second bay is an ‘extension bay’.
Starter Bay
Starter bays have 2 frame panels and a ‘starter’ back panel. Note that the rear flanges of the frame panels are orientated to face inwards towards each
other for a starter bay.
Extension Bay
Extension bays have 1 frame panel and a ‘extension’ back panel. The rear flange of the frame panel is orientated to face the starter bay.
On shelving runs, stager the back panels, one under, next over, next under etc as shown.
This helps keep the run straight.
PAGE 6 of 11
Ultima CI-80 Shelving
Assembly Instructions and User Guide
Assembly instructions
1. S
tart by assembling 2 Frames, a Starter Back Panel and a Clean Top Extrusion, and a Shelf at the
top of the bay as shown.
NOTE:
• At this stage, the back panel bolts should not be fully tightened.
• The M6x10mm screws and nuts for fixing the back panels need to be spaced no more than
300mm apart. 2175mm high bays require 8 screws and nuts per frame equally spaced.
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Ultima CI-80 Shelving
Assembly Instructions and User Guide
Assembly instructions
2. A
ssemble the front Kick Plate and Front Base Plates using 2 M6x16 hex head bolts and M6 nuts per
Base Plate. Ensure the Base Plates are orientated as shown so the frame sits fully on the base plate.
NOTE: Front Base
Plates are fixed from
RH side of the frame
as shown.
RH Front Base Plate
LH Front Base Plate
3. N
ow assemble the rear Base Plates using the same 2 Mx16 Hex Head Bolts and M6 Hex Nuts.
RH Rear Base Plate
Top view of frame panel showing
the front base plate fixed from the
RH side of the frame, and the rear
base plate is fixed from the LH side
of the frame.
PAGE 8 of 11
LH Rear Base Plate
Bay showing base
plates correctly fitted.
Ultima CI-80 Shelving
Assembly Instructions and User Guide
Assembly instructions
4. F
it rear Shelf Clips for the bottom shelf in the
third slot from the base as shown.
5. Fit the bottom Shelf so it is supported by the
2 Shelf Clips at the rear, and the Kick Plate at
the front.
6. N
ow, using 4 Shelf Clips, fit at least 1
intermediate Shelf in the middle of the bay.
7. L
ocate the bays into their final position and fit
intermediate Shelves.
PAGE 9 of 11
Ultima CI-80 Shelving
Assembly Instructions and User Guide
Assembly instructions
8. N
ext screw the Rear Cover to the Rear Flange
of the Finishing Panel using 8gx10 screws as
shown.
10. T
o attach the Finishing Panel, position the
panel against the Frame Panel and fit the 4
– 8gx 10 screws through the holes in the
Frame Panel.
PAGE 10 of 11
9. Fit the Finishing Panel fixings by pushing the
4 – 8g ‘U’ nuts onto the top and bottom of
the panel as shown.
Ultima CI-80 Shelving
Assembly Instructions and User Guide
Important safety information and guidelines for use
Individual loads should be stable and self
supporting with a maximum unit weight
within the safe working recommendations.
Recommended safe loading
The illustration below depicts the recommended safe loadings from the EU Directive for Manual Handling. This is a guide only, recognising the wide range
of personal capabilities, together with the diversity of handling situations.
General care
Little or no maintenance is required other than cleaning. Wipe with a damp cloth, using a mild detergent (only if required).
• Do not use a hose to spray the shelving
• Do not use abrasive or caustic cleaning agents
Inspections
Periodic inspections should be carried out to identify any damage or issues due to incorrect use. Check for the following:
• Frame fixings are secure
• Frames and shelves are free from damage
• Shelves are not overloaded
• All shelf clips are correctly engaged in the frame
• Shelves are fully engaged in the shelf clips
• Rack out-of-plumb should not exceed height/500 in both directions
IMPORTANT
If the shelving is damaged it should be reported immediately to ensure the necessary precautionary actions are taken.
It is not recommended to repair damaged components. Any part no longer fit for use should be replaced on a like for like basis.
Never apply heat in an attempt to straighten bent components.
Whilst the utmost care is taken to ensure the accuracy of the data and design details shown within, Dexion (Australia) Pty Limited cannot, under any circumstances, be held liable for any injuries, expenses
or loss which may, in any degree, be attributed to the use or adoption of such data and design details. Any modification, repair, or alteration of Dexion products by a third party without written approval from
Dexion voids Dexion’s obligations under the Lifetime Warranty. This document remains the sole property of Dexion (Australia) Pty Limited. © Copyright: Dexion (Australia) Pty Limited
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