Framo 80 and Simotec PDF

2014-04
Simotec
Products: Framo 80
13.0
Products: Framo 80
13.1
Products: Structural Elements 100/120
13.2
Products: Pipe Shoes
13.3
Framo 80: Beam Section and Screw
13.4
Framo 80: Cantilever Bracket and End Support STA
13.5
Framo 80: Beam Bracket and End Support WBD
13.6
Framo 80: U-Holder and Channel Adapter
13.7
Framo 80: Sliding Assemblies
13.8
Framo 80: Fixed Points
13.9
Structural Elements 100/120: Beam Bracket TKO and End Support WBD-C
13.10
Structural Elements 100/ 120: Joining Beam Bracket QKO
13.11
Structural Elements 100/120: Assembly Set and End Support STA
13.12
Structural Elements 100/ 120: T-Adapter and Adapter Plate
13.13
Structural Elements 100/120: Angled Beam Bracket SKO
13.14
Pipe Shoes: Composition of Guided Pipe Shoe Supports
13.15
Pipe Shoes: Delivery option and assembly
13.16
Pipe Shoes: Assembly on wide flange Beams and sloping pipes
13.17
Pipe Shoes: Adjustable Height
13.18
Support: Bearing height 40 mm
13.19
13.i
Simotec
Cantilever Bracket AK F 80
Beam Bracket TKO F 80
with End Cap
with End Cap
End Support STA F 80
End Support STA F 80 - E
End Support STA F 80 - A
End Support WBD F 80
Welding Adapter
ASA F 80 GPL 100 8kt
Joining Plate AP
Beam Section Holder TPH F 80
Channel Adapter SA F 80
U-Holder SB F 80
Beam Section TP F 80
13.0
2014-04
Products: Framo 80
Simotec
Products: Framo 80
Guiding Set FS F 80
Slide Set GS F 80 1G
Slide Set GS F 80 2G
Fixed Point Set XS F 80
Mounting Plate GPL F 80
U Bolt Fastening F 80
Self Forming Screw FLS F 80
2014-04
End Cap F 80
13.1
Simotec
Beam Bracket TKO
Joining Beam Bracket QKO
Angled Beam Bracket SKO 100
100; 120
100; 120
suitable for both profile types
End Support STA
T-Adapter TA
Joining Plate AP
100; 120
100; 120
Bracket Plates FV 100/120
Assembly Set P
End Cap ADK
suitable for both profile types
P2 ; P3
100; 120
13.2
2014-04
Products: Structural Elements 100/120
Simotec
Products: Pipe Shoes
Pipe Shoe LA-HV
Pipe Shoe LC-HV
Pipe Shoe LD-HV
Guiding Set FS
Guiding Set FS Z
Fixed Point Set XS
80/120 up to 280/300
Sliding Set LU-H 040
80/120 up to 280/300
Guided Support FR-H 040
Fixed Point XR-H 040
2014-04
Pre-Insulated Pipe Shoe LK-HV
13.3
Simotec
Framo 80: Beam Section and Screw
One Self Forming Screw FLS 80 passes through the slot (11x30) to connect into the
internal adapter elements within the box section e.g. square End Support to WBD F
80, octagonal End Support to STA F 80.
Self Forming Screws FLS 80 screw directly into the 9.1mm holes (perforations) running along the outer edges of each face of the Framo profile. All
end plates of the connecting Framo supports are fixed to the profile in this
way. e.g. Cantilever Brackets AK F 80, End Supports STA F 80, Channel
Adaptor SA F 80 and Slide Sets GS F 80.
Note:
a Each end plate connects to
the Framo profile by means
of 4no. Self Forming Screws
FLS 80.
Fine and infinite adjustment of End Connectors
(e.g. Cantilever Brackets AK F80):
The specially designed off-set hole pattern to the outer edges
of each profile face ensures a continuous 4-bolt connection of
the end plate along the complete surface (length) of the profile.
Off-set hole-lines allow for multiple connections of
end plates on all four faces at the same level of the
profile, without collision of the Self Forming Screws
FLS 80 inside the box section.
Self Forming Screw FLS F 80
The non-cutting, cold formed threads of the
screw form their own M10 threads to the perforated Framo 80 profile. The low thread forming torque and resulting high clamping
force, offers a superior process-reliable shake-proof fastening. A special stop gearing provides additional safety against over-torquing.
13.4
2014-04
Caution!
a Tightening Torque 60 Nm !
Simotec
Framo 80: Cantilever Bracket and End Support STA
Cantilever Bracket AK F 80
(End Cap incl. in scope of delivery)
for direct assembly to Beam Section
F 80 with 4 Self Forming Screws FLS
F 80.
End Support WBD F 80
Beam Section F 80
The hole pattern of the Mounting Plate allows a continuous height setting
on Beam Section F 80.
Suitable for cantilevers up to 800mm
Cantilever Bracket AK F 80
The Cantilever Bracket AK F 80 E allows a flush corner to the underside
of the profile.
Cantilever Bracket AK F 80 E
Note:
a A cross-beam may be formed
by adding an End Support STA
F 80 to the open end of the
Cantilever Bracket for attachment to an adjoining profile or
solid surface.
End Support STA F 80
for construction of cross-bars, every
cut length of the Beam Section will
achieve the required number of FLS
80 screw connections
Note:
a End supports STA F 80 are
provided on both sides of the
cross beam.
Type
STA F 80
Type
STA F 80 - E
End Support STA F 80
for direct connection to cast-in
anchor channels
Holes for M12
2014-04
Under load, the side
which is not fixed with
screws should be born
against the upright Beam
Section.
13.5
Simotec
Framo 80: Beam Bracket and End Support WBD
Beam Bracket TKO F 80
as a prefabricated cantilever support
or beam bracket component
Variable assemblies for base plate
(220 x 220)
u to existing primary steel members
with flange widths up to 120mm by
means of beam clamp Assembly
Set P2 (tightening torque 85Nm)
Assembly Set P2
u to Simotec Beam Sections 100/
120 form locking with Joining Plates FV 100/120
Beam Bracket TKO F 80
u to concrete and masonry with Anchors M12
u to cast-in anchor channels with THead Bolts
Caution!
a The screw connections at the
end of the profile have to be
positioned close to the foot
plate to ensure secure performance of the construction in
bending
Type
WBD F 80 - T
with flexible octagonal adapters inside the
cross beam profile. This ensures that pipe
supports can be added without clashes of
FLS 80 screws even at the ends of the profile.
13.6
2014-04
Different sized foot plates type WBD are available for
connection to primary steel flanges up to 300mm wide,
or for heavy duty anchor loads where axial spacings
between the anchors needs to be increased.
Note:
a Each connecting adapter is fastened by means of 4 Self Forming Screws FLS 80; each 2x2
pairing passing through the
central-slots on opposing sides
of the profile, and screwed to
the internal adapter holes
Simotec
Framo 80: U-Holder and Channel Adapter
SB F 80 - 16
for flange height up to 16 mm.
U-Holder SB F 80
for direct assembly to Beam Sections
of various widths at a height up to
16 mm resp. 40 mm max.
All necessary connecting elements
are part of the scope of delivery.
Note:
a Application of U-Holders
always to be used in pairs.
SB F 80 - 40
for flange height up to 40 mm.
Minimal overhang of profile is
50mm from the supporting edge
of the primary steelwork for
secure connection
Minimal overhang of profile is 70mm from the
supporting edge of the primary steelwork for
secure connection
Channel Adapter SA F 80
Channel Assembly:
All required CC-connecting components
are pre-assembled and will automatically
engage in the channel's slot when pushing
on the bolt head.
2014-04
This makes for a simple adaptation of Channel Systems 41/41/2.5 or Double Channel 41/41/2.5D.
Further products of the Siconnect system are then easily accommodated too.
13.7
Simotec
Framo 80: Sliding Assemblies
Guiding Set FS F 80
is need to create a guided
pipe shoe
Slide Set GS F 80 - 1 (slide plate included),
Slide Set GS F 80 - 2G (base plate with guide
bars and slider included)
for direct assembly to the Beam Section F 80.
With Sikla Threaded Tube G 1/2", the pipe clamp
Stabil I can be mounted directly into the connecting
thread.
Adjustment by means of Counter Nut.
1/2"
M16/M10
Type
GS F 80 1G
Type
GS F 80 2G 2
UB Fastening Brackets F 80 for U-bolts
Note:
a U-bolts preferably should be
used as Guiding Supports!
1/2" - 3" as
a slotted bracket
(1 piece)
Type UB F 80 1/2" - 1 1/2"
(1 piece)
for M10
Type UB F 80 2" - 3"
(1 piece)
for M12
4" - 6" as set (2 brackets)
Type UB F 80 4" - 6"
(1 set)
13.8
2014-04
for M16
Simotec
Framo 80: Fixed Points
To create modular Anchor Points for
the Pipe Shoe range, the Fixed Point
Set XS F 80 is mounted onto the
Beam Section F 80, and the front plate of the assembly locks into the prenotched base plate of the Pipe Shoe.
Fixed Point Set XS F 80
Threaded Studs and Nuts are included in the scope of delivery.
Fixed Point Set XS F 80
Mounting Plate GPL F 80
Mounting Plate GPL F 80
Beam Section
Holder TPH F 80
for in-situ
fastening
Mounting Plate GPL F 80 is fixed
crosswise to the Beam Section F 80
by means of 2 Self Forming Screws.
Caution!
a Note the permissible bending
moment of the threaded tube!
The connecting thread
allows the direct adaption
of a Pipe Clamp Stabil I
with
Sikla-Threaded Tube G
1/2".
Thread 1/2", M16, M12 and M10
2014-04
Adjustment by means of
Counter Nut.
13.9
Simotec
Structural Elements 100/120: Beam Bracket TKO and End Support WBD-C
Horizontal Beam Bracket TKO:
Wall connection with 4 Heavy Load
Anchors M12
Caution!
a Anchor configuration to be
designed considering the
load and axial spacing of
the anchors
Guided Support with horizontal beam section.
Vertical Beam Bracket TKO:
85 Nm
Tightening
Torque
M12x35
Bracket Plates FV 100/120:
M12x80
M12x45
50 Nm
Tightening
Torque
End Support
WBD - C
Bracket Plates
FV 100/120
Floor connection with 4 Heavy Load
Anchors M12
Connection of horizontal Beam
Bracket TKO to vertical Beam Bracket TKO through Bracket Plates
FV 100/200 with 2 Hexagon Screws
M12x35 and 4 Hexagon Screws
M12x45 including appropriate
washers.
Caution!
a Form closed connections of
the beams is compulsory if
clamping connections are not
allowed.
Change over to Sikla Siconnect
Product System:
13.10
The End Support WBD - C allows
the adaption of a Channel to a
vertical TKO, e.g. by means of
Assembly Set P2.
2014-04
Height-adjustable
Sliding Support on
horizontal Beam Section.
Simotec
Structural Elements 100/ 120: Joining Beam Bracket QKO
The Joining Beam Bracket QKO
enables single-arm constructions on
concrete or steel beams.
Type QKO
Type QKO … q enables the connection of load bearing cantilever in a
perpendicular position to the main
vertical column, which only rarely
could be replicated by conventional
means.
2014-04
Type QKO ... q
13.11
Simotec
Structural Elements 100/120: Assembly Set and End Support STA
The narrow side of the
Beam Clip has to be
seated on the flange.
Assembly Set P2:
All necessary fasteners to connect
a Beam Bracket TKO to a Beam
Section are included in the scope of
delivery of an Assembly Set P2.
Caution!
a Tightening torque of the M12
Hex Bolts = 85Nm
End Support STA:
Connection to wall with 4 Heavy Load
Anchors M12. Fastening to the horizontal Beam Bracket TKO by means
of the End Support STA
Beam Bracket TKO:
Connection of vertical to horizontal
Beam Bracket TKO with Assembly
Set P2.
13.12
2014-04
Fixed Point Pipe Shoe on
horizontal Beam Bracket.
Simotec
Structural Elements 100/ 120: T-Adapter and Adapter Plate
T-Adapter TA:
Built upright or overhead, T-Adaptors
in various dimensions enable the
direct connection of one or several
Pipe Supports.
Before tightening the bolt connections (included in scope of delivery),
slots allow an easy height adjustment.
Adapter Plate AP:
For fixation of a Beam Bracket TKO
or other Component with Sikla-Mounting Plate 220x220 to an existing
Bracket with flange width > 120 to
max. 300 mm.
Installation process:
2014-04
"Back view"
1. Bolt Adapter Plate together with
Mounting Plate (connecting elements in the scope of delivery)
2. On site connection with Assembly
Set P to the Beam or Heavy Load
Anchors to the building structure
(at requested centre distance)
13.13
Simotec
Structural Elements 100/120: Angled Beam Bracket SKO
Angled Beam Bracket SKO:
As brace support for cantilevers or
reinforcement of frame structures;
installation angle 30° or 60°.
Lateral bracing also possible
13.14
2014-04
Mounting Plates 220x220 placed at
the end of an Angled Beam Bracket
SKO allow the form-closed connection to Beam Brackets TKO 100 or 120
through Bracket Plates FV 100/120.
Simotec
Pipe Shoes: Composition of Guided Pipe Shoe Supports
F!
The recommended distances between
Guiding Sets according to EN 13480-3,
para. C should be observed.
L
F
L
X
Axial Expansion Joint
Guided Pipe Shoe F
Pipe Shoe L
Fixed Point Pipe Shoe
X
Example for pipe installation:
2014-04
For the pipe support
- 1 Fixed Point (X)
- 2 Sliding Supports (L)
- 2 Guiding Supports (F)
are used.
An axial compensator has to be used
to adjust the linear expansion of the
pipe due to a change in temperature.
Guiding Sets (F!) have to be installed
directly before and after an axial
compensator is attached.
Observe the installation instructions
of the expansion joint manufacturer.
13.15
Simotec
Pipe Shoes: Delivery option and assembly
Delivery option:
Pipe Shoe
Combine the Pipe Shoe with a
Guiding Set FS or Fixed Point
Set XS; either a guided pipe shoe
or anchored pipe shoe can be
assembled.
optional
combination
Caution!
a Depending on the flange
width, the correct type of either Fixed Point Set FS or XS
should be attached.
with Guiding Set FS makes a
guided pipe shoe assembly
with Fixed Point Set XS makes
an anchored pipe shoe assembly
Assembly of Clamping Hooks with
Guided Pipe Shoes:
max. sliding distance = L - B
L = length of the Mounting Plate
B = flange width of the Beam
Section
To allow movement of the pipe shoe
base plate on the supporting Beam,
all 4 Clamping Hooks have to be
mounted such that a 2mm clearance
to the pipe shoe base plate is maintained.
Frictional force with Sliding and
Guiding Supports:
The coefficient of static friction µ0
depends on the consistence of the
surface consistency.
Distance 2mm
For Simotec Supports with Sliding
Plates PA on hot-dipped galvanised
Beams µ0 = 0.2.
13.16
2014-04
Distance 2mm
Simotec
Pipe Shoes: Assembly on wide flange Beams and sloping pipes
Wide Flange Beams:
Clamping Hook
in front of stop plate
Clamping Hook
When assembling Fixed Point Pipe
Shoes to Beams with a flange width
200mm and wider, the front Clamping
Hooks have to mounted in front of the
stop plate and to the outside edge of
the Pipe Shoe base plate.
This means that the opposing Clamping Hook is then also still arranged
above, and to the outer edges of the
Pipe Shoe base plate, for beams with
a flange width up to 220mm.
Anti-lift stopper to be
positioned in the
middle - for beam
flange widths 240mm
on
For Beams with a flange width from
240mm, the anti-lift stoppers are additionally installed to the centre-section of the beam on both outer edges of
the Pipe Shoe base plate.
Assemblies with a pipe gradient:
Fixed Point Pipe Shoe must be installed with the front stopper plate section on the lower pipe-fall side required
of the Pipe Shoe base plate.
Fall
max. 3%
2014-04
Stop plate
13.17
Simotec
Pipe Shoes: Adjustable Height
HV-Supports:
These pipe shoes allow fine height
adjustment based on 3 basic height
settings
Height H is always measured from
TOS (Top of Steel) to BOP (Bottom of
Pipe).
Setting range
HV 090: 88.5 ... 113.5 mm
HV 150: 116 ... 168.5 mm (pict.)
HV 200: 171 ... 223.5 mm
Hmin = 116 mm
Hmax = 168.5 mm
13.18
2014-04
H = 150 mm
(preadjustment as
delivered)
Simotec
Support: Bearing height 40 mm
Sliding Support LU - H 040
Guided Support FR - H 040:
From pipe size DN 200 on, first screw
in place the interconnecting PA-bearings, each with one Hexagon bolt
M12x30 and Hexagon nut.
The Hook Clamp and U-Channel
section are assembled onto the
supporting beam by means of the
Fixing Sets (included as part of the
scope of supply).
After the pipe is installed in place,
the U-bolt is screwed tightly into
the U-channel
2014-04
During axial expansion, the pipe is
able to slide on the PA-bearing block
sections of the assembly, as this
section is 2mm higher than the
U-channel located in front.
13.19