Series 80 High-Speed Mighty Mouse Connectors

Transcription

100 Ohm High Speed, High Bandwidth, UltraMiniature Connectors, Cables and Accessories
Series 80 High-Speed
Mighty Mouse Connectors
Featuring
DuPont™ Teflon®
PFA Insulators
United States

United Kingdom

Germany

France

Nordic

Italy
Sneak Peek Draft Edition • September 2011

Spain

Japan
SERIES 801 HIGH SPEED
FIELD HARDENED FOR
GIGABIT THROUGHPUT
THE RUGGEDIZED CIRCULAR CONNECTOR
FOR HIGH BANDWIDTH FIELD APPLICATIONS
G
lenair Series 80 Mighty Mouse connectors are already deployed in countless tactical and field applications. In fact,
the Mighty Mouse connector has become the industry standard for ruggedized environmental circular connectors
in weight and size sensitive applications such as soldier gear, unmanned vehicles, and man-portable satellite uplink
equipment. Now Glenair introduces its Series 80 Mighty Mouse High Speed solution for data bus frequencies above 1 GHz,
such as are required for eSata, 10GBASE-T, and LVDS systems. The Series 80 High Speed features all the same performance
attributes as our original Mighty Mouse, but adds special purpose PFA (Teflon®) inserts that deliver superior insertion loss
and balanced impedance performance for high-speed Ethernet applications at frequencies above 1 GHz.
GLENAIR, INC. • 1211 Air Way • Glendale, CA 91201-2497 • Tel: 818-247-6000 • Email: [email protected] • www.glenair.com
Series 801
High Speed
Mighty Mouse
Series 801 Mighty Mouse High-Speed
Double-Start ACME Thread Connectors
Table of Contents and Product Selection Guide
SERIES 801 HIGH-SPEED DOUBLE-START PRODUCT SELECTION GUIDE
Introduction
and General
Reference
Page 2
Plugs
Page 16
801-036, 801-039
Crimp
Receptacles
Page 18
801-037, 801-040
PCB/Solder Cup
Receptacles
Page 22
801-038
Overmolded
Cordsets
Page 24
859-041
Metal Covers
Page 29
667-217, 667-218
Rubber Covers
Page 32
809-190, 809-191
© 2011 Glenair, Inc.
Introduction and General Reference
Introductory materials covering high speed datalink protocols,
connector product anatomy, contacts, tools, and space flight application
mod codes.
Series 801 High-Speed Plugs
These connectors are supplied with crimp contacts. Two shell styles
are available: integral band platform for direct attachment of the cable
shield, or choose accessory threads for attachment of backshells or
strain reliefs.
Series 801 High-Speed Crimp Receptacles
Jam nut, square flange and in-line versions. Integral shield termination
platform or accessory threads. Contacts are crimp-type, and are
packaged with the connector.
Series 801 High-Speed Receptacles With Solder Cup
or PCB Termination
These panel mount connectors feature non-removeable contacts.
Choose printed circuit board terminals or solder cup contacts.
Terminations are potted with epoxy for additional protection.
High Speed Differential Pair Cordsets
Series 801 High Speed Mighty Mouse connectors are optimized for
use with high frequency parallel pair cable. Glenair supplies this #28
AWG extruded FEP cable in either customer-specified lengths or preterminated to selected connectors.
Series 801 Metal Protective Covers
Thread-on metal covers provide a watertight seal and prevent damage.
Select nylon cord or wire rope lanyards with a range of ring terminal
diameters to fit every application requirement.
Series 801 Rubber Protective Covers
Splashproof rubber covers are ideal for tactical applications. These
friction-fit neoprene caps attach to cable or chassis with nylon rope.
U.S. CAGE Code 06324
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
1
E-Mail: [email protected]
Series 801
High Speed
Mighty Mouse
Introduction to High-Speed, Balanced Impedance
Connectors and Cables for SATA and Other Differential
Data Bus Applications
High speed, High Bandwidth Performance
for Military Grade Connectors and Cables
I
n response to requests for ruggedized, shielded
connectors and cables to replace unshielded
systems for high-speed serial data, Glenair
developed its Mighty Mouse line of high speed serial
data cordsets. Available for 100BASE-T, 1000BASE-T
Gigabit Ethernet, IEE 1394, USB 2.0 and CAN Bus
applications, these cordsets combined aerospacegrade data cables with Series 80 Mighty Mouse harsh
environment connectors for maximum performance
and minimum size. These cables, which used our
standard Series 80 Mighty Mouse connectors with LCP
insulators, have been successfully used in hundreds
of Ethernet and other high speed data protocol
applications. Now Glenair is proud to introduce
our latest High-Speed Mighty Mouse innovation, a
DuPont™ Teflon® PFA Insulator equipped Mighty Mouse
connector series that delivers even better impedance,
VSWR and insertion loss performance in 100 Ohm,
balanced impedance applications.
High Speed Performance
Impedance
100 OHMS ±7 OHMS
at 100-Picosecond
VSWR
<1.4 up to 4-GHz
Insertion Loss
1 GHz
.51 dB
2 GHz
.53 dB
3 GHz
.57 dB
4 GHz
1.2 dB
5 GHz
1.25 dB
special PFA (Teflon) insulator-equipped connectors,
combined with our high-performance high-speed
differential 859-041 Series cable, deliver performance
levels not available in other ultraminiature militarygrade interconnection assemblies.
High-Speed Data Protocols
Ethernet
Avionic and other military vehicle data transfer
systems are growing increasingly complicated—the
number of data paths, data rates and the quantity
and sophistication of subsystems continue to
escalate. In addition to transmission speed, accuracy
and reliability are tremendously important. Ethernet
communication technology, with its huge installed
base and history of reliability, is ideally suited
for military vehicles and other field applications.
Although there are many MIL-STD-1553 bus
architecture and data link systems in use, applications
such as tactical radar require faster data rates than
older architectures can deliver.
Next-Generation Series 80 Mighty Mouse
Connectors with DuPont™ Teflon® PFA
Insulators
The new High-Speed Mighty Mouse connectors
and ASAP cordsets presented in this catalog offer
the same space and weight savings as our original
LCP versions with superior performance in SATA and
2, 3, and 4 pair differential cable applications. These
miniaturized connectors and cordsets are ideal for
ultra high bandwidth data switches requiring high
density packaging. Performance measurements for
impedance, VSWR and insertion loss indicate that the
Basic Ethernet protocol is referred to as “CSMA/
DC” (Carrier Sense, Multiple Access and Collision
Detection). To define some terms: “Carrier Sense,” the
hosts can detect whether the medium is idle or busy;
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2
Series 801
High Speed
Mighty Mouse
an order of magnitude more data into the same
cable than can Fast Ethernet, but employs the same
transmission schemes and frame format as the earlier
Ethernet versions.
“Multiple Access,” multiple hosts are connected to the
common medium; and “Collision Detection,” when a
host transmits, the protocols can determine whether
its transmission has collided with the transmission of
another host. If two or more information packets are
sent simultaneously, a collision occurs and neither
transmission is successful—collision detection
instructs the system to retransmit the colliding
packets. Legacy Ethernet is half-duplex, meaning
information can move in only one direction at a time,
and is less-than-ideal for many avionic applications,
as fastest-possible communication is not guaranteed.
The collision problem occurs in any bus-oriented
architecture, such as MIL-STD-1553.
IEEE 1394
In the early 1990s, Apple Computer and Texas
Instruments worked with the Institute of Electrical
and Electronics Engineers (IEEE) to establish a very
fast serial bus interface standard that supports data
transfer rates of up to 400 mbps (in 1394a) and 800
mbps (in 1394b). Products supporting the 1394
standard go under different names, depending on
the company. Apple uses the name FireWire, Texas
Instrument uses Lynx and Sony uses i.link to describe
their 1394 products. A single 1394 port can be used
to connect up 63 external devices. In addition to its
high speed, 1394 also supports isochronous data,
delivering
rate. This isochronous
g data at a guaranteed
g
feature makes it ideal for devices that need to transfer
high levels of data in real-time, such as video
and audio applications. 1394 makes full use of
all SCSI (Small Computer System Interface, a
parallel interface standard used for attaching
peripheral devices to computers).
Full-duplex, switched Ethernet eliminates the
collision problem by employing links that are pointto-point (not a bus) with a separate twisted pair for
transmission and reception. Full-duplex also has the
ability to send and receive data at the same time by
employing a network of Ethernet switches
able to forward incoming packets to their
appropriate destinations. Gigabit Ethernet
transfers data on four pairs of wires instead
of only two pairs under legacy Ethernet
forms. Further, transmission coding is
enhanced for Gigabit Ethernet so that the
standard clock rate of
125 MHz that produces
100 mbps data transfer
rates in so-called
“Fast Ethernet” is
supercharged to
1,000 mbps. Gigabit
Ethernet can fit
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3
High Speed
Mighty Mouse
MIL-STD-1553
.113 (2.9)
MIL-STD-1553 defines all aspects of the serial digital
multiplex data bus for military vehicles. Multiplexing
combines two or more information channels on to a
common transmission medium. When compared to
older analog point-to-point wire bundles, multiplexing
allows for weight reduction, simplicity of system
design, standardization and flexibility. The 1553 data
bus provides integrated, centralized system control
and a standard interface for all interconnected
equipment. Devices connect using twisted, shielded
pairs of wires to maintain message integrity. All
devices in the system are connected to a redundant
pair of buses to provide a second path of traffic
should one of the buses become damaged. Data
rates of 1 megabit per second (mbps) are standard
under MIL-STD-1553. MIL-STD-1773 contains the
requirements for fiber optic cabling systems as a
1553 bus transmission medium.
.097 (2.5)
Insulation
Inner Shield
.075 (1.9) .015 (0.4)
.059 (1.5)
Outer Shield
Jacket
2x .038 (1.0)
Cross-section of Glenair high-performance series
859-041 100 Ohm differential parallel pair cable. For
SATA applications Glenair recommends our 801-045
cordsets with two parallel pairs of the special wire
terminated to four #23 AWG contacts.
Series 859-041 Cable Construction Details
SATA
Serial ATA (SATA or Serial Advanced Technology
Attachment) is a computer bus interface for
connecting host bus adapters to mass storage
devices such as hard disk drives and optical drives.
Serial ATA was designed to replace the older ATA (AT
Attachment) standard (also known as EIDE), offering
several advantages over the older parallel ATA (PATA)
interface: reduced cable-bulk and cost (7 conductors
versus 40), native hot swapping, faster data transfer
through higher signalling rates, and
more efficient transfer through an
optional I/O queuing protocol.
SATA is an emerging standard
in C4ISR and other forms of
battlefield communications and
data transmission electronics.
SATA host-adapters
and devices
communicate
via a high-speed
serial cable
over two pairs of
conductors.
Conductor
Conductor
28 AWG Silver Plated High Strength
Copper Alloy
Insulation
Extruded Foamed Fluoropolymer
Color: Blue and White
Inner Shield
Aluminum/Polyester Tape, 100% Coverage
Outer Shield
Round Silver Plated Copper Braid,
90% Coverage
Jacket
Extruded FEP
Color: Transparent Blue
Series 859-041 Cable Properties
Impedance
100 ± 10 Ohms
Capacitance
12.0 pF/Ft (Nom)
V.O.P.
80%
Attenuation
0.25 dB/m @ 100 MHz
0.75 dB/m @ 500 MHz
1.25 dB/m @ 1000 MHz
Temperature Rating
150° C
Printed in U.S.A.
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4
Series 801
High Speed
Mighty Mouse
High-Performance, High-Speed Differential
Technologies Available Now From Glenair
High Speed Series 80 Mighty Mouse Connectors
with DuPont™ Teflon® PFA Insulators
The Series 80 High Speed Mighty Mouse is Glenair's latest entry in our world
of high-speed interconnect solutions. The connector is equipped with special
PFA (Teflon) insulators and is optimized for use with high-speed differential wire
such as our 859-041 series cable. Three insert arrangements are offered with 4, 7
and 10 size #23 contacts. The high-density, small form factor connector is suited
for applications where traditional military circular connectors are too large or
too heavy, and where the demands for high bandwidth, balanced impedance
performance are at their highest. Other Glenair High Speed Solutions include:
High-Bandwidth Fiber Optic Connectors, Cables, and Termini
From our QPL MIL-PRF-28876 fiber optic connectors to our MIL-DTL-38999 type
solutions, Glenair produces advanced performance fiber optic interconnection
systems for every military and commercial standard. Fiber optic connectors,
termini and cabling deliver secure high speed data in applications that require
superior insertion loss and high data throughput. Fiber optic interconnect systems
offer exponentially larger bandwidth compared to standard electrical cabling. Glenair
nair
manufactures a solution for every branch of the military and every mission-critical
commercial application. Series #16 AWG Mighty Mouse fiber optic solutions are also
o now
available.
High-Performance Shielded Contact Connectors
High-speed differential impedance contacts, such as those used in advanced
digital communications applications, are another key specialty at Glenair. Our
Twinax and Quadrax contacts are exactingly engineered and manufactured using
the best available materials and manufacturing processes. Conductive elements
are gold-plated copper alloy. Dielectrics are high performance fluorocarbon. Most
Glenair cylindrical connectors, including our D38999 type, can accommodate
shielded contacts that deliver balanced impedance performance for application
frequencies above 1GHz..
Field-Ready, Integrated RJ-45 and USB Connectors
Glenair integrates commercial connection devices that traditionally deliver
datalinks for high-speed protocols into standard MS type connector shells. We
offer rugged field-ready circular connectors that enclose single and double RJ-45 or
USB connectors. Users of these standard products need not worry about damaging
delicate high bandwidth connections in harsh conditions when these connectors
are deployed in place of standard, non-protected solutions. The MIL-DTL-5015 or
MIL-DTL-26482 type connector shells provide impact resistance, ingress protection and
positive coupling.
Printed in U.S.A.
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5
Series 801
High Speed
Mighty Mouse
Series 801 High-Speed Mighty Mouse
Cutaway View
Plug
“G Load” AntiDecoupling Spring
Beryllium Copper
Retention Clip
Machined Aluminum or
Stainless Steel
Fluorosilicone
Grommet
Gold-Plated Pin
Contacts
DuPont™
Teflon® PFA
Insulator
Fluorosilicone
Interfacial Seal
Integral Shield
Attachment Platform or
Accessory Thread
Peripheral Seal
Fluorosilicone
O-Ring
Jam Nut
Receptacle
M39029 Type Split-Tine Socket
Contact with Stainless Steel Hood
Closed Entry DuPont™
Teflon® PFA Insulator
Dimensions in Inches (millimeters) are subject to change without notice.
Printed in U.S.A.
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6
Series 801
High Speed
Mighty Mouse
Size #23 Crimp Contacts
for Series 801 High-Speed Mighty Mouse Connectors
Size #23 Crimp Contacts
Standard size #23 contacts accept #22 to #28 AWG wire. Choose "small bore" versions for #26
to #30 AWG wire. For thermocouple applications, specify alumel or chromel contacts. Contacts
are bulk packaged. Terminate with standard M22520 crimper with special positioner.
Contact
Type
Pin
Pin
Pin
Pin
Socket
Socket
Socket
Socket
#23 Pin Contact
Wire Size
#22 – #28
#26 – #30
#22 – #28
#22 – #28
#22 – #28
#26 – #30
#22 – #28
#22 – #28
Material
BeCu
BeCu
Alumel
Chromel
BeCu
BeCu
Alumel
Chromel
Part Number
809-001
809-042
809-065A
809-065C
809-002
809-043
809-066A
809-066C
ØA
In.
mm.
.0335-.0355 0.851-0.902
.0229-.0245 0.582-0.622
.0335-.0355 0.851-0.902
.0335-.0355 0.851-0.902
.0335-.0355 0.851-0.902
.0229-.0245 0.582-0.622
.0335-.0355 0.851-0.902
.0335-.0355 0.851-0.902
.165 (4.19)
.160 (4.06)
.289 (7.34)
.283 (7.19)
#23 Socket Contact
Ø .0275 (0.699)
.0265 (0.673)
Ø .053
(1.35)
MAX
.275 (6.99)
.265 (6.73)
Ø .056 (1.42)
MAX
COLOR
BAND
COLOR
BAND
Ø .048 (1.22)
.044 (1.12)
.440 (11.18)
MAX
HOOD
Ø .048 (1.22)
.044 (1.12)
ØA
.034 (0.86)
.029 (0.74)
SPHERICAL RADIUS
.015 (0.38) MAX FLAT
Color Tool
Band Code
None A, C
Blue A, D
None A, C
None A, C
None A, C
Blue A, D
None A, C
None A, C
.031 (0.79)
.025 (0.64)
Ø A .055 (1.40)
MAX
CRIMP TENSILE STRENGTH
Material and Finish
Values are in pounds and are minimums.
Beryllium copper alloy per ASTM B196 or B197, 50 microinches gold plated per ASTM B488
Type II Code C Class 1.25 over nickel plate per QQ-N-290 Class 2, 50-100 microinches.
Thermocouple contacts: alumel or chromel alloy, unplated, per ANSI 96.1
Socket contact hood: stainless steel, passivated per AMS-QQ-P-35.
Wire
Gage
#22
#24
#26
#28
#30
Silver or Tin
Coated Copper
Wire
12
8
5
3
1.5
Nickel
Coated
Copper Wire
8
6
3
2
1.5
Specifications
Current Rating: 5 Amps maximum
Voltage Drop (at 5 Amps and 25° C): 70 millivolts maximum
Temperature Range: -65° to + 200° C
Socket Contact Minimum Separation Force: 0.5 ounces
Crimp Tools and Insertion/Removal Tools
Crimper: 809-015
Positioner: 809-005 (standard). Use P/N 809-057 for small bore contacts 809-065 and 809-066
Standard Insertion/Removal Tool: 809-088
Printed in U.S.A.
www.glenair.com
7
Series 801
High Speed
Mighty Mouse
Size #23 Crimp Contact Termination,
Installation and Removal Instructions
How To Terminate, Install and Remove Size #23 Contacts
1 Adjustment Wheel
Set Up Crimp Tool. Install proper positioner into
crimp tool. The label on the positioner shows
the proper tool setting for each wire size. Turn the
adjustment wheel to the correct setting.
2 Strip Wire. Remove wire insulation, taking care
to avoid nicking or cutting wire strands. Strip
wire to length shown.
.145/.155
(3.68/3.94)
2
1
Crimp Tool
3 Insert wire into contact. The wire should be
visible in the inspection hole.
4 Insert contact into crimp tool as shown. Make
sure that the contact is fully inserted into
the tool. Squeeze handle completely. The ratchet
mechanism will not allow a partial crimp. Release
handle and remove contact.
Positioner
INSPECTION
HOLE
3
5 Inspect crimped contact. Wire should be fully
inserted and the crimp should be uniform in
appearance.
4
Insertion⁄Extraction Tool 809-088
EXTRACTION TIP
WHITE END
5
INSERTION TIP
BLUE END
CONTACT
RETAINER CLIP
6 Install contact into connector. Push the contact
through the rear grommet until the contact
locks into place. This can usually be done by hand
without the need for a tool. If the wire gage is #26
or smaller, a tool is helpful. There are two techniques
for installing contacts with a tool. One method is to
push the contact in by hand, then use the tool to
finish the insertion. The other method is to position
the insertion tip against the contact shoulder,
then insert the contact. Use insertion/extraction
tool 809-088 to install contacts. Slide the wire into
the groove on the blue end of the tool. Slide the
tool tip up the contact until it touches the contact
shoulder. USE CARE TO AVOID DAMAGING THE
CONNECTOR.
RUBBER
GROMMET
RETAINER
TINE
6
7 Contact Extraction. Use tool 809-088. The white
end is used for contact extraction. First, push
the wire into the groove of the metal tip. Slide the
tip of the tool into the connector. Push the tool into
the connector cavity until the tip bottoms in the
connector. Avoid wiggling or rocking the tip. This may
damage the cavity. A straight push is best. Pinch the
wire between your finger and the white plastic grip
and slide the tool and contact out of the connector.
Wire insulation diameter greater than 0.045 inches
(1.14mm) is too large to work properly with the
extraction tool. connector damage is possible.
RUBBER
GROMMET
7
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8
Series 801
High Speed
Mighty Mouse
Size #23 Crimp Contact Sealing Plugs and Tools
Grommet Sealing Plugs
UNWIRED
CONTACT
SEALING
PLUG
Grommet sealing plugs are used to seal unwired contact cavities. The size #23 sealing plug is specially
designed to fit Glenair Series 80 grommets. After installing unwired contacts into unused cavities,
insert knob end of sealing plug into grommet until it bottoms against the unwired contact per
illustration. Install sealing plugs with standard contact insertion/extraction tools . The size #23 plug
is polyphenylsulphone.
B
ØC
ØA
Size Color
#23 Black
Part
Number
809-155
Military Part
Number
(None)
D
A Ref.
in.
mm.
.040
1.02
Insertion/
Removal Tool
M81969/14-01
B Ref.
in.
mm.
.51
13.0
C Ref.
in.
mm.
.052
1.32
D Ref.
in.
mm.
.050
1.27
Miniature Adjustable Crimp Tools
Standard M22520/2-01 crimper for use with standard size #23 Mighty Mouse contacts . Crimp
tools perform precision eight indent crimps for gas-tight wire terminations and excellent
tensile strength. Adjustment wheel has 8 settings. Ratchet mechanism prevents improper
crimps. Use with bayonet-type positioners. Check calibration with M22520/3 gages. Length
is 6.75 inches, weight is approx. 10 oz.
Military Part
Number
M22520/2-01
Part Number
809-015
Daniels Part
Number
AFM8
Tool Code
A
Positioners For Use With Miniature Adjustable Crimp Tools
C
D
These bayonet-type positioners hold contacts at correct height for crimping with M22520/2 type miniature
step adjustable tools, above. Face plate shows correct tool settings. "C" Positioner is for standard size #23
contacts. #22-#28 AWG. Use with 809-015 crimp tool. "D" Positioner is for small bore size #23 contacts. #26-#30 AWG.
Use with 809-015 crimp tool.
Figure
C
D
Military Part
Number
(none)
(none)
Part Number
809-005
809-057
Daniels Part
Number
K1461
(none)
Tool Code
C
D
Contact Insertion and Removal Tool
Insertion/Extraction Tool for #23 Contacts. This tool
features molded plastic grips and sturdy stainless
steel tips. Blue/White molded handle.
Size
#23
Type
Part Number
Insertion/Extraction 809-088
Military Part
Number
(None)
Daniels Part
Number
(None)
Printed in U.S.A.
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9
Series 801
High Speed
Mighty Mouse
Guidelines for Space-Grade Applications
Series 80 Connectors for Space Flight
The small size and reduced weight of the Series 80 connector make it an
excellent choice for space instrumentation. Series 80 connectors are available
with special screening and outgassing for satellites and space vehicles. This
section explains NASA guideline for connector selection, screening and
outgassing. This section also explains how to order connectors screened to
meet NASA EEE-INST-002.
Five questions this
section will answer
regarding Series 80
connectors for space
flight
1
Material Selection:
What materials are
approved for space-grade
connectors? What materials
are prohibited? Does the
Series 80 connector contain
space-approved materials?
Outgassing: What is
outgassing, why is it
important, and how does it
affect connector selection?
Is special processing
required to meet outgassing
requirements?
2
Screening: What is
NASA screening and
what level of screening is
required?
3
HOW TO ORDER SPACE GRADE SERIES 80 CONNECTORS
Step 1: Find a Standard Part Number
Electroless nickel plated shells are preferred for space flight. Cadmium plating is
prohibited.
Step 2: Select a NASA Screening Level
The term “Screening Level” refers to the final inspection procedure.
Level 1 for mission-critical highest reliability
Level 2 for high reliability
Level 3 for standard reliability
Step 3: Choose Outgassing Processing
A detailed explanation of outgassing is on the following pages. The fluorosilicone
rubber seals commonly used on aerospace-grade connectors such as MILDTL-38999 and Series 80 connectors, along with certain bonding agents and inks,
do not meet NASA outgassing requirements unless the connector is specially
processed. Glenair outgassing tests have shown oven baking or thermal vacuum
outgassing processing are sufficient to reduce outgassing levels to NASA
standards. Oven baking is more economical than thermal vacuum outgassing.
Step 4: Select the Mod 429 Code that Matches the Desired
Level of Screening and Outgassing
Use the following table to choose the right modification code. Add the mod code to
the connector part number. Example: 801-007-16M6-7PA-429C
NASA SCREENING LEVELS AND MODIFICATION CODES
Special Screening Plus Outgassing
Processing
4
Magnetic permeability:
Are nonmagnetic
connectors required?
5
Cryogenic exposure:
Are these connectors
suitable for -200° C.
exposure?
NASA Screening
Level
Level 1 Highest
Reliability
Level 2 High
Reliability
Level 3 Standard
Reliability
Special Screening
Only
8 Hour Oven Bake
Thermal Vacuum
Outgassing
400° F.
24 hrs. 125° C.
Mod 429B
Mod 429J
Mod 429C
Mod 429
Mod 429K
Mod 429A
(Use standard part
number)
Mod 186
Mod 186M
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10
Series 801
High Speed
Mighty Mouse
What materials are approved for
space flight?
Series 80 Connectors for
Space Flight
Material Selection: What
materials are approved for
space flight? What materials
are restricted? How to choose
the right materials for Series 80
connectors.
1
Section C2 “Connectors and Contacts” of
NASA EEE-INST-002 provides guidelines
for materials used in connectors for space
flight applications. Aluminum is a preferred
material for connector components, and
electroless nickel is the preferred finish.
Beryllium copper is a preferred material
for contacts. 50 microinch minimum gold
plating is the preferred contact finish. LCP is
a preferred material for dielectric insulating
materials.
What materials are prohibited?
100% tin plating shall not be used. Pure
tin can grow “whiskers” which can lead to
catastrophic electrical short circuits. Silver
plating is prohibited because of corrosion
concerns. Cadmium is prohibited because
it is unstable in vacuum environments.
Specifying Series 80 connectors for
space flight
Standard Series 80 connectors meet NASA
guidelines for material selection. Specify
“M” for aluminum shells with electroless
nickel finish. The table below lists the
Series 80 materials.
SERIES 80 CONNECTOR MATERIALS APPROVED FOR SPACE FLIGHT
Component
Material
Notes
Shells, Coupling Nuts, Jam
Nuts
Aluminum alloy 6061 T6, electroless nickel plated
Approved for Space Flight
Rigid Insulators
DuPont™ Teflon® PFA
Contact Retention Clip
Grommet, Peripheral Seal,
Interfacial Seal, O-ring
Beryllium copper, heat-treated, unplated
Blended fluorosilicone/silicone elastomer, 30% silicone per
ZZ-R-765, 70% fluorosilicone per MIL-R-25988
Requires outgassing
processing
Hermetic Insert
Vitreous glass
Pin Contact
Beryllium copper alloy per ASTM B197, 50 microinches gold
plated per ASTM B488 Type II Code C Class 1.25 over nickel
plate per QQ-N-290 Class 2, 50-100 microinches
Pin Contact, Hermetic
Nickel-iron alloy per ASTM F30 (Alloy 52),50 microinches
gold plated per ASTM B488 Type II Code C Class 1.25 over
nickel plate per QQ-N-290 Class 2, 50-100 microinches
Ferromagnetic material.
Socket Contact
Beryllium copper alloy per ASTM B197, 50 microinches gold
plated per ASTM B488 Type II Code C Class 1.25 over nickel
plate per QQ-N-290 Class 2, 50-100 microinches.
Socket Contact Hood
Stainless steel, passivated per AMS-QQ-P-35
Adhesives
RTV and epoxies (see following table for outgassing info)
Requires outgassing
processing
Potting Compound, PCB and
Solder Cup Versions
Environmental and Hermetic Connectors: Stycast 2651/Catalyst
9 epoxy encapsulant. Filter Connectors: Stycast 2850FT/Catalyst
11 thermally conductive epoxy encapsulant.
Filter Element
Multilayer Ceramic Planar Array, ferrite inductors
Printed in U.S.A.
www.glenair.com
11
Series 801
High Speed
Mighty Mouse
Outgassing: What is
outgassing and how does it
2
affect connector selection? Is
special processing required to
meet outgassing requirements?
What is outgassing?
Plastic and rubber materials give off
gaseous molecules. For example, the smell
inside a new car is caused by polymer
outgassing. Heat and vacuum increase the
rate of diffusion. In a spacecraft the gases
coming off polymers can contaminate
optical surfaces and instruments. The
result is degraded performance.
How is outgassing measured?
The space industry has adopted a
standardized test procedure, ASTM E 595,
to evaluate out-gassing properties of
polymers. Small samples of material are
heated to 125° C. at a vacuum of 5 X 10-5
torr for 24 hours.
Then the sample is weighed to calculate
the Total Mass Loss (TML). The TML
cannot exceed 1.00% of the total initial
mass. During the test, outgassed matter
condenses on a cooled collector plate.
The quantity of outgassed matter is
caluclated to determine the Collected
Volatile Condensable Material (CVCM).
The CVCM cannot exceed 0.10% of the
original specimen mass.
Is special outgassing processing
necessary on Series 80
connectors?
NASA states “A bakeout for outgassing
control is driven by the application and may
be required where tight contamination
control must be maintained.” NASA
generally recommends that military
circular connectors undergo outgassing
processing. This processing can be
performed by Glenair; however, some
customers prefer to fabricate higher
level subassemblies before outgassing
processing.
Outgassing At-a-Glance
1
Fluorosilicone rubber
components and encapsulants
exceed NASA outgassing limits.
2
NASA recommends outgassing
processing to reduce outgassing
to acceptable levels.
3
An inexpensive oven bakeout
has better results than the more
costly thermal vacuum outgassing.
The higher temperature of the oven
bakeout is more effective at removing
volatile materials. However, both
methods assure compliance with
outgassing limits.
4
Glenair Mod 429 codes provide an
easy ordering solution, whatever
the outgassing option.
OUTGASSING PROPERTIES OF MATERIALS USED IN SERIES 80 CONNECTORS
TML
%
TCVML
%
Component
Material
Front and Rear Insulator
Rear Grommet
Interfacial Seal
Peripheral Seal
Liquid Crystal Polymer Vectra C130
Blended flourosilicone/silicone
elastomer, 30% silicone per ZZ-R-765,
70% flourosilicone per MIL-R-25988
0.03
0.0
0.48
0.14
Eccobond 104 A/B
0.52
0.08
Emerson & Cuming Data
Sheet
DC3145 RTV, per MIL-A-46146
2.52
0.58
NASA Test GSC28621
Coupling Nut Retainer
Torlon® 4203L
1.88
0.01
Coupling Nut Epoxy
O-Ring
White Epoxy Ink for
Silkscreening
Potting Compound, Solder
Cup and PC Tail Connectors
Potting Compound, Solder
Cup and PC Tail Connectors
Potting Compound, Filter
Receptacles
Hysol C9-4215
Flourosilicone Rubber
0.48
0.32
0.01
0.03
Glenair Test at NuSil
Technology 03-12-2003
Glenair Test
NASA Test GSFC8687
Markem 7224 White
0.49
0.03
NASA Test #GSC19899
Hysol C9-4215
0.48
0.01
Glenair Test
DC3145 RTV, per MIL-A-46146
2.52
0.58
NASA Test GSC28621
Stycast epoxy, 2850FT/Catalyst 11
0.29
0.02
Mfgr Data Sheet
Front-To-Rear Insulator
Bonding Material
Insulator-to-Rubber Bonding
Material
Test Reference
NASA Test # GSC17478
Glenair testing conducted
at NuSil Technology
02/27/2001
Printed in U.S.A.
www.glenair.com
12
Series 801
High Speed
Mighty Mouse
3
Screening: What is NASA
screening and what level of
screening is required?
NASA EEE-INST-002 SCREENING REQUIREMENTS
Inspection/ Test
What is NASA screening?
Visual Inspection
Mechanical
Voltage (DWV)
Insulation Resistance
Contact Engagement and Separation Force (socket
contacts)
Coupling Force
Air leakage (Hermetic connectors only)
Solderability/Resistance to Soldering Heat
NASA specification EEE-INST-002
provides instructions on selecting,
screening and qualifying parts for use on
NASA GSFC space flight projects. Table
2A in the NASA specification contains
inspection instructions for circular
connectors including MIL-DTL-38999.
Series 80 connectors are not mentioned
in the NASA spec but are similar to
D38999 connectors, so Table 2A applies
by similarity to Series 80 connectors.
What about qualification
requirements?
Projects using connectors covered by
military specifications are typically able
to waive qualification testing. Projects
considering using the Series 80 for space
flight should obtain guidance from the
NASA Level
2
100%
2 pcs.
2 pcs.
2 pcs.
100%
2 pcs.
2 pcs.
2 pcs.
2 pcs.
N/A
2 pcs.
100%
2 pcs.
N/A
100%
N/A
1. NASA screening requirements from Table 2A of EEE-INST-002 “Screening
Requirements for Circular Connectors...”
What screening level is required?
NASA defines three levels of screening:
level 1 for highest reliability, level 2 for
high reliability, and level 3 for standard
reliability. Level 3 equates to standard
lot acceptance inspection. Levels 1 and
2 call for additional testing.
NASA Level
1
5
overseeing space agency regarding the
suitability of existing Glenair Series 80 test
data, available on request.
Cryogenic exposure: Can
Series 80 connectors operate
satisfactorily at -200°C?
4
Series 80 connectors are rated to -65° C.
Glenair does not have data to validate these
connectors for cryogenic applications. EEEINST-002 states “...experience has proven
it is possible for (non-certified) connector
types to be used successfully at cryogenic
temperatures. It is recommended that
connector samples should be subjected to 5
cycles of cryogenic temperature...(followed
by examination for cracks and DWV)”.
Magnetic permeability: Are
nonmagnetic connectors
required?
Spacecraft designers generally avoid the
use of ferromagnetic materials, which can
become magnetized and can interfere
with sensitive instruments. Series 80
aluminum shell connectors have a
maximum permeability of 2 mu.
SERIES 80 MODIFICATION CODES
Modification
Code
Description
Application Notes
Part Number Example
MOD-186
Oven bake connector for 8 hours at
400° F.
Intended for space flight applications. See
800-006-06M5-3SN-186
Guidelines for Space-Grade Applications.
MOD-429
Special NASA high-reliability
screening and processing
Use this mod code on all Series 80
connectors. See Guidelines for SpaceGrade Applications.
MOD-489
Solder dip PC tails in 63/37 tin-lead
801-011-02M7-10PA-489
MOD-501
Replace spanner-style jam nut w/
Use this mod code on all Series 80 rear
hex-style jam nut w/ safety wire holes panel mount jam nut connectors (style 07).
800-010-07M6-4SN-501
MOD-518
Waterblock sealing of PCB and
solder cup receptacles. Sealing
meets 10-4 cc/second maximum
helium leak rate at 15 PSI pressure
differential following three cycles of
thermal shock.
801-011-07M9-19SA-518
801-010-02M13-37PB-429J
For use on all panel mount receptacles with
printed circuit board or solder cup contacts.
Printed in U.S.A.
www.glenair.com
13
Series 801
High Speed
Mighty Mouse
General information
DOUBLE-START ACME
MATING THREADS
INTEGRAL SHIELD
TERMINATION AND
MOLDING PLATFORM
 Double-Start ACME Thread
with anti-decoupling spring or
ratchet
 Special Purpose PFA (Teflon)
Insulators
 Crimp Rear Release Contacts
 Integral Band Platform
M39029 TYPE GOLD
PLATED CONTACTS
CRIMP OR PC TAIL
TERMINATION
 Supplied with Size #23 GoldPlated Copper Alloy Crimp,
PCB, or Solder Cup Contacts
 Environmentally Sealed
Series 801 High-Speed Mighty Mouse Plug
and Receptacle Connectors
The 801 Series High Speed Mighty Mouse is ideal for use in USB 2.0, eSATA and other high-speed databus applications. The
connector is equipped with special PFA (Teflon) insulators and is optimized for use with high-speed differential wire such
as our 859-041 Series cable. Three insert arrangements are offered with 4, 7 and 10 size #23 contacts. The high-density,
small form factor connector is suited for applications where traditional military circular connectors are too large or too
heavy. The double-start threads provide full mating in 1½ turns, and the plug features an anti-decoupling spring for
vibration resistance. The unique integral molding/band platform allows direct shield attachment and cable overmolding.
Receptacles are available with printed circuit board contacts. Plugs have anti-decoupling wave spring, or specify ratchet
mechanism for added security.
Impedance
VSWR
Insertion Loss
100 OHMS ±7 OHMS
at 100-Picosecond
1 GHz
.51 dB
2 GHz
.53 dB
<1.4 up to 4-GHz
3 GHz
.57 dB
4 GHz
1.2 dB
5 GHz
1.25 dB
In order to achieve high speed performance,
this Connector must be mated to another high
speed Mighty Mouse Connector. Data taken
with adjacent pairs and grommet removed.
Please consult factory for impedance and
VSWR measurements with grommets intact.
Data taken with adjacent pairs and grommet
removed. Please consult factory for insertion
loss measurements with grommets intact.
Printed in U.S.A.
www.glenair.com
14
Series 801
High Speed
Mighty Mouse
General information
Specifications
Current Rating
5 AMPS
Dielectric Withstanding Voltage
Operating Temperature
Shock
Vibration
Shielding Effectiveness
Durability
500 VAC RMS
5000 megohms minimum
-65° C. to +150° C.
300 g.
37 g.
55 dB minimum from 100MHz to 1000MHz.
2000 mating cycles
Materials and Finishes
Double-Start ACME Threads resist
cross-threading and shearing.These
aerospace-grade Series 801 plugs
feature 1½ turns of the coupling
nut to full mating.
Two Shell Styles: Integral platform
for direct shield attachment using
Band-Master™ ATS advanced
termination system, or accessory
thread for attaching a strain relief.
Shells, Jam Nuts
Aluminum alloy or stainless steel
Contacts
Insulators
Contact Retention Clip
Interfacial Seal, O-rings, Wire
Sealing Grommet
Copper alloy, 50 μInch gold plated
PFA
Beryllium copper alloy
Insert Arrangements
Mating Face View of Pin Connector
(Socket Connector Numbers are Reversed)
1
Printed Circuit Board and Solder
Cup versions with precision
machined low profile shells.
1
2
6
4
Crimp, Rear Release contact
system, with #23 contacts.
Fluorosilicone rubber
5
3
2
2
3
3
7
4
7
4
10
9
6-4
6-7
Shell Size 6
4 Size #23 Contacts
Shell Size 6
7 Size #23 Contacts
1
8
7 - 10
Shell Size 7
10 Size #23 Contacts
Harsh Environment: fluorosilicone
seals, aluminum or stainless steel
shells, and gold-plated copper alloy
contacts for superior performance in
demanding applications.
High Speed: Special purpose PFA
(Teflon) insulators deliver superior
Impedence, VSWR and insertion loss
values.
Printed in U.S.A.
www.glenair.com
15
Series 801
High Speed
Mighty Mouse
801-036 and 801-039
Double-Start ACME Threads
Plug Connector Ordering Information
Series 801 High Speed
Plug Connector
Glenair’s Series 801 Mighty Mouse connector features a double-start modified stub
ACME mating thread for improved protection against cross-mating and theread
damage. Connector shells are machined aluminum or stainless steel. The connector is
equipped with special PFA (Teflon) insulators and is optimized for use with high-speed
differential wire such as our 859-041 cable. Three insert arrangements are offered with
4, 7 and 10 #23 AWG contacts, packaged separately. Terminate contacts with standard
M22520 tools. Metal clips inside the connector body lock contact into place. Contacts
are removable. Fluorosilicone seals and rear grommet protect connector from water
ingress. Terminate cable shield directly to connector body with BAND-IT strap, or choose
rear accessory thread to attach optional cable clamp or backshell.
HOW TO ORDER
Sample Part Number
801-036
-16
M
7-10
P
A
Series
Shell Style
Shell Material / Finish
Shell Size- Insert
Arrangement
Contact Type
Shell Key
Position
-16
M
Connector supplied
with contacts
Normal
Plug with Anti- Aluminum / Electroless Nickel
Decoupling
RoHS Compliant
Spring
NF
801-036
Banding
Platform
-26
Self-Locking
Plug with
Ratchet
Mechanism
(the "Clicker")
1
2
4
3
Aluminum / Cadmium with
Olive Drab Chromate
A
Pin Connector,
Less Contacts
6-4
ZNU
Aluminum / Zinc-Nickel with
Black Chromate
B
1
6
MT
5
Aluminum / Nickel-PTFE
RoHS Compliant
Socket Connector,
Less Contacts
2
3
7
P
4
Pin
6-7
A
Alternate Key
Positions:
B
C
D
E
F
S
Socket
Z1
Stainless Steel / Passivated
RoHS Compliant
2
3
G
1
7
801-039
Rear Accessory
Thread
4
10
9
8
Pin with 30 AWG
Crimp Barrel
H
Socket with 30 AWG
Crimp Barrel
7 - 10
Connectors with contacts
are supplied with signal
crimp contacts. These
contacts are not installed.
Printed in U.S.A.
www.glenair.com
16
Series 801
High Speed
Mighty Mouse
801-036 and 801-039
Plug Connector Ordering Information
1.000(25.4)
MAX
2 SAFETY WIRE
HOLES AT 180°
B THREAD
.960 (24.4)
MAX.
SHIELD
TERMINATION
PLATFORM
øA
øC
D THREAD
STRAIGHT KNURL
Accessory Thread
801-039
Integral Band Platform
801-036
Dimensions
Shell
Size
6
7
MASTER
KEY
B THREAD
Style 16
ØA
In.
mm.
Style 26
ØA
In.
mm.
.60
.69
.70
.79
15.2
17.5
17.8
20.1
B Thread
.375-.05P-1L-2B
.4375-.05P-1L-2B
In.
ØC
mm.
.290
.390
7.4
9.9
D Thread
UNEF-2A
.3125-32
.4375-28
Plug Key Positions
A°
A
150°
210°
75°
210°
C
95°
230°
D
140°
275°
E
75°
275°
F
95°
100 OHMS ±7 OHMS
at 100-Picosecond
VSWR
<1.4 up to 4-GHz
In order to achieve high speed
performance, this Connector must be
mated to another high speed Mighty
Mouse Connector.
This Connector mates with all Quick
Coupling High Density Receptacle
Connectors with same polarization
and opposite contact gender, (801-003
through 801-006 and 801-009 through
801-012)
B°
B
Impedence
B° A°
Insertion Loss
210°
1 GHz
.51 dB
2 GHz
.53 dB
3 GHz
.57 dB
4 GHz
1.2 dB
5 GHz
1.25 dB
Data taken with adjacent pairs and
grommet removed.
Material and Finish
Plug Barrel, Coupling Nut: Aluminum Alloy or Stainless Steel
Insulator: PFA
Interfacial Seal, Grommet Seal: Fluorosilicone
Contact: Copper Alloy, 50 Microinch Gold Plated per ATSM B 488, Type II, Code C, Class 1.25
(.00005 Min THK), over a suitable underplate.
Printed in U.S.A.
www.glenair.com
17
Series 801
High Speed
Mighty Mouse
801-037 and 801-040
Crimp Receptacle Connector Ordering Information
In-Line
Shell Style 01
Rear Panel Jam Nut Mount
Shell Style 07
Square Flange Mount
Shell Style 02
HOW TO ORDER
Sample Part Number
801-037
-02
Z1
6-4
S
A
Series
Shell Style
Shell Size- Insert
Arrangement
Contact Type
Shell Key
Position
M
Aluminum / Electroless
Nickel
RoHS Compliant
-01
801-037
Receptacle
with Banding
Platform
In-Line
For Free-Hanging
Cables
NF
1
2
4
3
Aluminum / Cadmium
with Olive Drab
Chromate
1
6
Aluminum / Zinc-Nickel
with Black Chromate
5
MT
-02
Square Flange
801-040
Receptacle
with Accessory
Thread
For Front or Rear
Mounting
B
C
D
E
F
4
P
Pin
S
Socket
Z1
2
3
Stainless Steel /
Passivated
RoHS Compliant
Alternate
Key
Positions:
Socket Connector,
Less Contacts
3
6-7
RoHS Compliant
A
B
2
7
Normal
Pin Connector,
Less Contacts
6-4
ZNU
A
Connector
supplied with
contacts
G
1
7
4
10
9
8
7 - 10
Pin with 30 AWG
Crimp Barrel
H
Socket with 30 AWG
Crimp Barrel
Connectors with contacts
are supplied with signal
crimp contacts. These
contacts are not installed.
-07
Jam Nut
For Rear Panel
Mounting
Printed in U.S.A.
www.glenair.com
18
Series 801
High Speed
Mighty Mouse
801-037 and 801-040
-01 In-Line Crimp Receptacle Dimensions
.900 (22.9)
MAX
MASTER
KEYWAY
3
7
12
16
19
.430 (10.9)
MAX
.060 (1.5)
øA
1
4
øD
8
13
17
B FLAT
C THREAD
RED FULL MATE
INDICATOR STRIPE
E THREAD
801-037-01
Accessory Thread
801-040-01
Key Positions
Dimensions
Shell
Size
6
7
In.
ØA
mm.
B Flat
In.
mm.
C
Thread
In.
ØD
mm.
E Thread
UNEF-2A
.415
10.54
.385
9.78
.375-.05P-.1L-2A
.290
7.37
.3125-32
.480
12.19
.445
11.30
.4375-.05P-1L2A
.390
9.91
.4375-28
Insertion Loss
Impedence
100 OHMS ±7 OHMS
at 100-Picosecond
1 GHz
.51 dB
2 GHz
.53 dB
VSWR
<1.4 up to 4-GHz
3 GHz
.57 dB
4 GHz
1.2 dB
5 GHz
1.25 dB
speed Mighty Mouse Connector.
This Connector mates with all Quick Coupling
High Density Plug Connectors with same
polarization and opposite contact gender,
(801-001, 801-002 and 801-007 and 801-008).
A° B°
A
B
C
D
E
F
A°
B°
150°
75°
95°
140°
75°
95°
210°
210°
230°
275°
275°
210°
removed.
Material and Finish
Plug Barrel, Coupling Nut: Aluminum Alloy or Stainless Steel
Insulator: PFA
Interfacial Seal, Grommet Seal: Fluorosilicone
Contact: Copper Alloy, 50 Microinch Gold Plated per ATSM B 488, Type II, Code C, Class 1.25
(.00005 Min THK), over a suitable underplate.
Printed in U.S.A.
www.glenair.com
19
Series 801
High Speed
Mighty Mouse
801-037-02 and 801-040-02
-02 Square Flange Receptacle Dimensions
.900 (22.9) MAX
B BSC
TYP
MASTER KEYWAY
.430 (10.9) MAX
øC
4X ø D THRU
1
3
7
A SQ
TYP
.060 (1.5)
4
12
øF
8
13
17
16
19
E THREAD
RED FULL MATE
INDICATOR BAND
G THREAD
.100 (2.54) MAX PANEL
THICKNESS
801-037-02
Accessory Thread
801-040-02
Dimensions
ØD
A
Shell
Size
6
7
ØC
In.
mm.
mm. +.003 +.08
In.
mm.
B BSC
In.
mm.
In.
.590
.650
14.99
16.51
.423
.483
.750
.850
10.74
12.27
19.05
21.59
.093
.093
2.36
2.36
E
Thread
.375-.05P-.1L-2A
.4375-.05P-1L-2A
In.
ØF
mm.
.290
.390
7.37
9.91
G Thread
UNEF-2A
.3125-32
.4375-28
Key Positions
Series 801 Panel Cutout
ø C ± .003 (0.08)
A° B°
ØB
ØA
B BSC
øA
Shell
Size
In
mm.
ØC
In
mm.
In
mm.
+.003 +.08
6
.390
9.91
.423
10.74
.093
2.36
7
.450
11.43
.483
12.27
.093
2.36
Insertion Loss
Impedence
100 OHMS ±7 OHMS
at 100-Picosecond
1 GHz
.51 dB
2 GHz
.53 dB
VSWR
<1.4 up to 4-GHz
3 GHz
.57 dB
4 GHz
1.2 dB
5 GHz
1.25 dB
(801-001, 801-002 and 801-007 and 801-008).
A
B
C
D
E
F
removed.
A°
B°
150°
75°
95°
140°
75°
95°
210°
210°
230°
275°
275°
210°
Material and Finish
Plug Barrel, Coupling Nut: Aluminum
Alloy or Stainless Steel
Insulator: PFA
Interfacial Seal, Grommet Seal:
Fluorosilicone
Contact: Copper Alloy, 50 Microinch
Gold Plated per ATSM B 488, Type II,
Code C, Class 1.25 (.00005 Min THK),
over a suitable underplate.
Printed in U.S.A.
www.glenair.com
20
Series 801
High Speed
Mighty Mouse
801-037-01 and 801-040-01
-07 Jam Nut Receptacle Dimensions
1.060 (26.9)
MAX
.430 (10.9) MAX
MASTER
KEYWAY
.060 (1.5)
øA
3
1
7
B FLAT
.100(2.54) MAX
PANEL THICKNESS
4
12
øF
8
13
16
19
17
D THREAD
RED FULL MATE
INDICATOR BAND
C FLAT
G THREAD
E THREAD
801-037-07
Accessory Thread
801-040-07
Dimensions
Shell
Size
6
7
In.
ØA
mm.
.635
.755
16.13
19.18
B Flat
In.
mm.
C Flat
In.
mm.
.410
.536
.595
.723
10.41
13.61
D
Thread
15.11
18.36
ØF
mm.
E Thread
UN-2A
In.
.4375-28
.5625-32
.290
.390
.375-.05P-.1L-2A
.4375-.05P-1L2A
A FLAT
A Flat
Shell
Size
A° B°
In.
mm.
In.
mm.
± .002 ± 0.05 ± .002 ± 0.05
.420
10.66
.448
11.37
7
.551
13.99
.573
14.55
100 OHMS ±7 OHMS
at 100-Picosecond
1 GHz
.51 dB
2 GHz
.53 dB
VSWR
<1.4 up to 4-GHz
3 GHz
.57 dB
(801-001, 801-002 and 801-007 and 801008).
A
B
C
D
E
F
Insertion Loss
Impedence
.3125-32
.4375-28
ØB
6
7.37
9.91
Key Positions
Series 801 Jam Nut Panel Cutout
øB
G Thread
UN-2A
A°
B°
150°
75°
95°
140°
75°
95°
210°
210°
230°
275°
275°
210°
4 GHz
1.2 dB
Material and Finish
5 GHz
1.25 dB
Insulator: PFA
Fluorosilicone
Contact: Copper Alloy, 50 Microinch
Gold Plated per ATSM B 488, Type II,
Code C, Class 1.25 (.00005 Min THK),
over a suitable underplate.
removed.
Printed in U.S.A.
www.glenair.com
21
Series 801
High Speed
Mighty Mouse
801-038
PCB Receptacle Ordering Information
Printed Circuit Board Receptacles feature low profile shells for minimum protrusion inside
enclosures and integral standoffs for board washout. The connector is equipped with
special PFA (Teflon) insulators and is optimized for use with high-speed differential wire
such as our 859-041 Series cable. Three insert arrangements are offered with 4, 7 and 10
PC tail or solder cup terminations. Contacts are non-removable.
Water Immersion, Unmated Specify 801-038 connectors for applications where open
face water immersion is not a requirement. For MIL-STD-810 Method 512G immersion
requirements, specify 801-041 watertight connectors . These 801-033 connectors are
specially sealed ("MOD-518") and are 100% tested to maintain a helium leak rate of 1 x
10-4 cc/second at one atmosphere pressure differential from -40C to +70C.
Series 801 High Speed
Printed Circuit Board
Receptacle
HOW TO ORDER
Sample Part Number
801-038
-07
M
7-10
P
A
Series
Shell Style
Shell Size- Insert
Arrangement
Contact
Type
Key
Position
M
Nickel
RoHS Compliant
801-038
Receptacle for
PCB or Solder Cup
Termination, with
Standard Epoxy
Potting
2
4
3
6-4
NF
-02
Olive Drab Chromate
Square Flange
801-041
1
6
ZNU
Receptacle for
Solder Cup or PCB
Termination with
Special Mod Code
518 Sealing for Open
Face (Unmated)
Water Immersion
Requirements. 100%
Leak Tested.
1
5
with Black Chromate
MT
RoHS Compliant
3
E
2
Pin,
Solder Cup
1
4
8
Insertion Loss
Impedence
.51 dB
2 GHz
.53 dB
VSWR
<1.4 up to 4-GHz
3 GHz
.57 dB
4 GHz
1.2 dB
5 GHz
1.25 dB
B
C
D
E
F
F
Socket,
Solder Cup
7 - 10
1 GHz
(801-001, 801-002 and 801-007 and 801-008).
6-7
9
100 OHMS ±7 OHMS
at 100-Picosecond
4
10
Stainless Steel /
Passivated
RoHS Compliant
Alternate Key
Positions:
Socket,
PC Tail
3
7
Z1
-07
Jam Nut
A
Normal
S
2
7
P
Pin,
PC Tail
Material and Finish
Insulator: PFA
Potting Compound: Epoxy
Fluorosilicone
Contact: Copper Alloy/Gold Plate
removed.
Printed in U.S.A.
www.glenair.com
22
Series 801
High Speed
Mighty Mouse
801-038
-02 Square Flange and -07 Jam Nut Dimensions
.925 (23.5)
MAX
.760 (19.3) MAX
H BSC
TYP
.280 (7.1) MAX
.060 (1.5)
MASTER
KEYWAY
.125 (3.18) MIN
PC TAIL
øJ
3
7
4
12
øF
8
øL
13
17
16
19
B FLAT
4
øF
8
øL
13
16
17
.025
D
THD
Square Flange
801-038-02
1
12
19
4X ø K THRU
.280 (7.1) MAX
.125 (3.18) MIN
PC TAIL
.060 (1.5)
1
3
7
G SQ
TYP
.100 (2.54) MAX
PANEL THICKNESS
.025
C FLAT
øA
RED FULL MATE
INDICATOR BAND
E THREAD
Jam Nut
801-038-07
RED FULL MATE
INDICATOR BAND
D THREAD
Dimensions
Ø A
B Flat
C Flat
Shell
Size In. mm. In. mm. In. mm.
ØK
E
ØF
G Sq.
H BSC
ØJ
Thread
In. mm.
ØL
UN-2A In. mm. In. mm. In. mm. In. mm. ±.003 ±0.08 Tail Dia.
D
Thread
6
.635 16.13 .410 10.41 .595 15.11 .375-.05P-.1L-2A
.4375-28
.330
8.38
.590 14.99
.423 10.74 .750 19.05 .093 2.36
7
.755 19.18 .536 13.61 .723 18.36 .4375-.05P-1L2A
.5625-32
.432 10.97
.650 16.51
.483 12.27 .850 21.59 .093 2.36
#23
.018/.022
(0.46/0.56)
ø C ± .003 (0.08)
Panel Cutout
øE
D Flat
B BSC D FLAT
ØA
Shell
Size
6
7
øA
02 Square Flange
ØB
ØC
In.
mm.
In.
mm.
In.
.390
.450
9.91
11.43
.423
.483
10.74
12.27
.093
.093
ØE
In.
mm.
In.
mm.
± .002 ± 0.05 ± .002 ± 0.05
mm.
2.36
2.36
.416
.542
10.57
13.77
.447
.572
11.35
14.53
07 Jam Nut
Straight PCB Footprints
.038 (0.97)
TYP
cL
1
2
cL
Pin
Connector
6-4
.038 (0.97)
TYP
4
3
.038 (0.97)
TYP
cL
2
1
cL
Socket
Connector
6-4
4
3
.038 (0.97)
TYP
.038 (0.97)
TYP
Pin
Connector
6-7
cL
4
.066 (1.68)
TYP
Pin
Connector
7-10
2
7
6
10
9
cL
1
4
5
8
.066 (1.68)
TYP
cL
cL
.114 (2.90)
1
2
6
7
3
4
5
.066 (1.68)
TYP
Socket
Connector
7-10
.038 (0.97)
3
TYP
.076 (1.93)
TYP
.038 (0.97)
TYP
.076 (1.93)
TYP
3
7
5
cL
.114 (2.90)
2
1
6
.076 (1.93)
TYP
Socket
Connector
6-7
cL
cL
.038 (0.97)
1
TYP
cL
.076 (1.93)
TYP
4
8
3
2
6
5
9
7
10
.066 (1.68)
TYP
Printed in U.S.A.
www.glenair.com
23
Series 801
High Speed
Mighty Mouse
High Speed Overmolded Differential Pair Cordsets
Series 801 Mighty Mouse Double-Start ACME Thread
Abrasion-Resistant Polyurethane Jacket provides
cold temperature flexibility and high strength. Low
smoke/zero halogen material meets requirements
for low toxicity.
90% Coverage Silver Plated Copper Braid is
terminated directly to connector with stainless steel
Band-Master ATS™ strap.
Watertight Overmold provides strain relief and
environmental protection.
Overmolded
O
vermolded High Speed
Differential Cordset
100 Ohm Differential Parallel Pair Cable provides
outstanding performance and durability.
Series 801 High Speed 100 Ohm Differential Parallel
Pair Harsh Environment Shielded Cordsets
These overmolded cordsets withstand abrasion and chemical exposure. Low smoke zero halogen jacket reduces the
amount of toxic and corrosive gasses emitted during combustion. Cable construction features silver coated stranded
conductors with extruded foamed fluoropolymer insulation, silver plated copper braid shield and extruded FEP
jacket. Choose single-ended pigtails or double-ended "back-to-back" versions. These cables are ideally suited for high
speed digital signals such as SATA or other applications that require 100 ohm controlled impedance performance.
Semi-rigid polyamide overmold provides strain relief and environmental sealing.
HARSH ENVIRONMENT CORDSET SPECIFICATIONS
Cable Jacket Material
Thermoplastic Polyurethane, Black, Low-Smoke, Zero-Halogen
Cable Shield
Conductors
Band-Master™ ATS Shield Termination Band
Current Rating
Test Voltage (Dielectric Withstanding Voltage)
Operating Temperature
Silver-Coated Copper Braid, 90% Minimum Coverage
Silver Coated Stranded Wire, PTFE Insulated
Stainless Steel
#23 1 Amp
#23 500 VAC Sea Level
200 megohms minimum
-30° C. to +150° C.
Excellent Resistance to Most Solvents, Fuels, and Oils; Poor Resistance
to Strong Acids and Bipolar Solvents (Alcohol)
50 dB minimum from 100MHz to 1000MHz.
Toxicity Index 3.9 per NES 713
Oxygen Index 28% per ASTM D-2863
Smoke Index 24 per NES 711
Solvent Resistance, Polyamide Overmold
Shielding Effectiveness
Cable jacket Flammability and Toxicity
Printed in U.S.A.
www.glenair.com
24
Series 801
High Speed
Mighty Mouse
859-041
100 OHM Differential Parallel Pair Data Cable
Construction Details
Conductor
28 AWG Silver Plated High Strength Copper Alloy
Insulation
Extruded Foamed Fluoropolymer
Color: Blue and White
Inner Shield
Aluminum/Polyester Tape, 100% Coverage
Outer Shield
Round Silver Plated Copper Braid, 90% Coverage
Jacket
Extruded FEP
Color: Transparent Blue
.113 (2.9)
.097 (2.5)
Conductor
Insulation
Inner Shield
.075 (1.9) .015 (0.4)
.059 (1.5)
Outer Shield
Jacket
2x .038 (1.0)
Properties
Impedance
100 ± 10 Ohms
Capacitance
12.0 pF/Ft (Nom)
V.O.P.
80%
Attenuation
0.25 dB/m @ 100 MHz
0.75 dB/m @ 500 MHz
1.25 dB/m @ 1000 MHz
Temperature Rating
150° C
Printed in U.S.A.
www.glenair.com
25
Series 801
High Speed
Mighty Mouse
801-042 and 801-043 High Speed
Overmolded Differential Pair Cordsets
2 PAIR DIFFERENTIAL HIGH SPEED OVERMOLDED CORDSET
Sample Part Number
801-042
-A
C
4
M
Series
End A
Connector
End B
Connector
Wire
Size
Shell Material /
Finish
A
4
801-042
Overmolded
Cordset,
with size #23
Contacts
-A
Plug, with
Male Pin
Contacts
Plug, with Male #28 AWG
Pin Contacts
M
Aluminum /
Electroless Nickel
6-4
6-4
Aluminum /
Cadmium with Olive
Drab Chromate
Plug, with
Female Socket
Plug, with
Contacts
Female Socket
Contacts
C
Receptacle,
-C
with Male Pin
Receptacle,
Contacts
with Male Pin
D
Contacts
Receptacle,
-D
with Female
Receptacle, Socket Contacts
with Female
N
Socket
No Connector
Contacts
(Single-Ended)
-B
A
-36
Insert Protective Shell
Arr.
Cover Key Pos. Length
NF
B
N
P
Metal
Protective
Covers
Included
N
No Covers
Supplied
ZNU
|Aluminum / ZincNickel with Black
Chromate
A
Normal
B
Pos. B
C
Overall
Length In
Inches
12 Inch
Min.
Pos. C
D
Pos. D
E
MT
Pos. E
Aluminum / NickelPTFE
F
Z1
Pos. F
Stainless Steel /
Passivated
Sample Part Number
801-043
-A
C
6
M
Series
End A
Connector
End B
Connector
Wire
Size
Shell Material /
Finish
A
6
801-043
Overmolded
Cordset,
with size #23
Contacts
-A
Plug, with
Male Pin
Contacts
Pin Contacts
B
Plug, with
-B
Female Socket
Plug, with
Contacts
Female Socket
Contacts
C
Receptacle,
-C
with Male Pin
Receptacle,
Contacts
with Male Pin
D
Contacts
Receptacle,
-D
with Female
Receptacle, Socket Contacts
with Female
N
Socket
No Connector
Contacts
(Single-Ended)
M
Aluminum /
Electroless Nickel
NF
Aluminum /
Cadmium with Olive
Drab Chromate
ZNU
Chromate
MT
Z1
Stainless Steel /
Passivated
6-7
N
A
-36
Arr.
6-7
P
Metal
Protective
Covers
Included
N
No Covers
Supplied
A
Normal
B
Pos. B
Overall
Length In
Inches
12 Inch
Min.
C
Pos. C
D
Pos. D
E
Pos. E
F
Pos. F
Contact factory for wiring schematics
Printed in U.S.A.
www.glenair.com
26
Series 801
High Speed
Mighty Mouse
801-044 and 801-045 High Speed (SATA)
Overmolded Differential Pair Cordsets
Sample Part Number
801-044
-C
D
8
Z1
Series
End A
Connector
End B
Connector
Wire
Size
Shell Material /
Finish
A
8
801-044
Overmolded
Cordset, with
Size #23
Contacts
-A
Plug, with
Male Pin
Contacts
Pin Contacts
M
Aluminum /
Electroless Nickel
7-10
7-10
Aluminum /
Cadmium with Olive
Drab Chromate
-B
Plug, with
Female Socket
Plug, with
Contacts
Female Socket
Contacts
C
-C
Receptacle,
with Male Pin
Receptacle,
Contacts
with Male Pin
Contacts
D
-D
Receptacle,
with Female
Receptacle,
with Female Socket Contacts
Socket
N
Contacts
No Connector
(Single-Ended)
A
-72
Arr.
NF
B
P
P
Normal
N
C
No Covers
Supplied
ZNU
A
Metal
Protective
Covers
Included
Chromate
B
Pos. B
Pos. C
Overall
Length In
Inches
12 Inch
Min.
D
Pos. D
E
Pos. E
MT
F
Pos. F
Z1
Stainless Steel /
Passivated
OVERMOLDED SATA CORDSET
Sample Part Number
801-045
-B
N
4
NF
Series
End A
Connector
End B
Connector
Wire
Size
Shell Material /
Finish
A
4
801-045
Overmolded
Cordset, with
Size #23
Contacts
-A
Plug, with
Male Pin
Contacts
Pin Contacts
B
-B
Plug, with
Female Socket
Plug, with
Contacts
Female Socket
Contacts
C
-C
Receptacle,
with Male Pin
Receptacle,
Contacts
with Male Pin
Contacts
D
-D
Receptacle,
with Female
Receptacle,
with Female Socket Contacts
Socket
N
Contacts
No Connector
(Single-Ended)
M
Aluminum /
Electroless Nickel
NF
Aluminum /
Cadmium with Olive
Drab Chromate
ZNU
Chromate
MT
Z1
6-7
N
A
-48
Arr.
6-7
P
Metal
Protective
Covers
Included
N
No Covers
Supplied
A
Normal
B
Pos. B
C
Overall
Length In
Inches
12 Inch
Min.
Pos. C
D
Pos. D
E
Pos. E
F
Pos. F
Stainless Steel /
Passivated
Contact factory for wiring schematics
Printed in U.S.A.
www.glenair.com
27
Series 801
High Speed
Mighty Mouse
Series 801 Mighty Mouse Double-Start ACME Threads
Overmolded Cordset Dimensions
LENGTH
+ 2.0/-0.0 (+50.8/ -0.0)
12 IN. (300 mm.) MIN.
A MAX.
POLYAMIDE
OVERMOLD
B MAX.
SERIES 801
RECEPTACLE
SHIELDED
JACKETED
CABLE
OPTIONAL
PROTECTIVE COVER
WITH POLYURETHANE
WIRE ROPE
RIGHT ANGLE CORDSETS
LENGTH + 2.0/-0.0 (+50.8/ -0.0)
12 IN. (300 mm.) MIN.
MASTER
KEY
LOCATED 180°
FROM CABLE EXIT
C MAX.
E
MAX.
How To Order Right Angle Cordsets
Insert the letter “R” after the End A or End B
Connector letter designator.
Example
Straight cable 801-xxx-AC4Z16-4PA-72
Right Angle
801-xxx-ARCR4Z16-4PA-72
D
MAX.
DIMENSIONS
Shell
Size
5
6
7
8
9
10
13
16
17
A Max.
In.
mm.
B Max.
In.
mm.
0.6
0.6
0.7
0.75
15.24
15.24
17.78
19.05
C Max.
In.
mm.
2.2
2.2
2.2
2.3
55.88
55.88
55.88
58.42
1.5
1.5
1.5
1.6
2.6
2.6
66.04 0.85
66.04 0.85
21.59 1.9
21.59 1.9
2.9
3.2
3.7
73.66 1.1
81.28 1.3
93.98 1.4
27.94 2.2
33.02 2.5
35.56 3.0
38.1
38.1
38.1
40.64
D Max.
In.
mm.
0.6
0.6
0.7
0.75
15.24
15.24
17.78
19.05
E Max.
In.
mm.
1.9
1.9
2.1
2.2
48.26
48.26
53.34
55.88
48.26 0.85
48.26 0.85
21.59 2.4
21.59 2.4
60.96
60.96
55.88 1.1
63.5
1.3
76.2
1.4
27.94 2.9
33.02 3.3
35.56 3.5
73.66
83.82
88.90
Printed in U.S.A.
www.glenair.com
28
Series 801
High Speed
Mighty Mouse
667-217 and 667-218
Metal Protective Cover Ordering Information
Meta
Protect Connectors From Damage
Machined aluminum covers have rubber
gaskets for a watertight fit.
Stainless Steel Fittings and Rings Choose
small diameter eye fittings for panel
attachment. Larger rings fit under the jam
nut or over cable jackets. Split rings can be
installed on fully assembled cables.
Polyurethane-Coated SST Wire Rope
offers high strength, excellent abrasion
resistance and good flexibility. Or, choose
Teflon ® jacket for high temperature
exposure.
Braided Nylon Rope provides excellent
flexibility and good abrasion resistance,
and can be ordered with slip knot fittings
for easy installation on any size cable.
HOW TO ORDER
Sample Part Number
667-217
Series
-M
-G
M
Nickel
RoHS Compliant
667-217
NF
Protective
Olive Drab Chromate
Cover for use
with Series
ZNU
801 Plugs
with Black Chromate
Protective
Cover for
use with
Series 801
Receptacles
Attachment Shell
Type
Size
-G
Nylon Rope
-6
Attachment Code
Attachment
Length in
Inches
Omit for attachment Types N (No Attachment)
and SK (Slip Knot)
-H
-N
Small Ring
No Attachment
01
02
04
06
–
–
–
–
.126 (3.20) I.D.
.145 (3.68) I.D.
.188 (4.78) I.D.
.197 (5.00) I.D.
14
15
16
17
18
19
20
21
22
23
24
–
–
–
–
–
–
–
–
–
–
–
.385 (9.78) I.D.
.445 (11.30) I.D.
.570 (14.48) I.D.
.635 (16.13) I.D.
.695 (17.65) I.D.
.885 (22.48) I.D.
1.070 (27.17) I.D.
1.135 (28.83) I.D.
1.210 (30.73) I.D.
1.275 (32.39) I.D.
1.375 (34.94) I.D.
50
52
54
56
58
60
64
68
–
–
–
–
–
–
–
–
.420 (10.67) I.D.
.480 (12.19) I.D.
.635 (16.13) I.D.
.745 (18.92) I.D.
.885 (22.48) I.D.
1.010 (25.65) I.D.
1.125 (28.58) I.D.
1.345 (34.16) I.D.
-S
SST Sash Chain
-SK
Nylon Rope With
Slip Knot
Z1
SST Wire Rope,
No Jacket
Stainless Steel /
Passivated
RoHS Compliant
6
7
04
SST Wire Rope,
Teflon® Jacket
MT
RoHS Compliant
667-218
9
-T
-U
Large Ring
SST Wire Rope,
Polyurethane
Jacket
"SST" =
Stainless Steel
Split Ring
Omit for
attachment
Type N (No
Attachment)
Example
"-6" equals six
inch length
Printed in U.S.A.
www.glenair.com
29
Series 801
High Speed
Mighty Mouse
667-217 and 667-218
Metal Protective Cover Dimensions
Attaching a 667-218 Receptacle Cover to a
Rear Panel Mounted Jam Nut Receptacle
ATTACHMENT RING
FITS UNDER JAM NUT
PROTECTIVE
COVER
667-218
Attaching a Cover to a Panel With a Screw
PANEL
RECEPTACLE
CONNECTOR
STYLE 07
JAM
NUT
Solid Ring
Ring I.D.
Ring O.D.
In.
mm.
In.
mm.
Dia. Shell
Code Size ± .010 ±0.25 ± .015 ± 0.38
5
.385
9.78 .510 12.95
14
6
.445 11.30 .565 14.35
15
7, 8
.570 14.48 .685 17.40
16
9
.635 16.13 .760 19.30
17
10
.695 17.65 .820 20.82
18
13
.885 22.48 1.010 25.65
19
16
1.070 27.17 1.195 30.35
20
17
1.135 28.83 1.250 31.75
21
21
1.375 34.93 1.490 37.85
24
Ring I.D.
Ring O.D.
mm.
In.
mm.
Dia. Screw In.
Code Size ±.005 ±0.13 Max. Max.
Small Ring
.126
3.20 .31
7.9
01 #4, M3
for Attaching
#6
.145
3.68
.31
7.9
02
Receptacle Covers
.188
4.78 .31
7.9
04 #8, M4
to a Panel with a
Screw
#10
.197
5.00 .31
7.9
06
Attaching a Cover to a Cable Using a
Split Ring
Attaching a Cover to a Cable Assembly With
a Solid Ring
INSTALL SPLIT
RING OVER CABLE
JACKET
INSTALL RING BEFORE
MOLDING OR BACKSHELL
INSTALLATION
#4-40 FILL.
HD. SCREW
Max.
Solid Ring
Dia. Cable
Code Dia. (in.)
Ring I.D.
Ring O.D.
In.
mm.
In.
mm.
Dia. Shell
Code Size ± .010 ±0.25 ± .015 ± 0.38
5,6
.385
9.78 .510 12.95
14
7
.445 11.30 .565 14.35
15
8, 9
.570 14.48 .685 17.40
16
10, 13
.695 17.65 .820 20.82
18
16, 17 1.070 27.17 1.195 30.35
20
21
1.210 30.73 1.312 33.32
22
Large Split Ring for
Attaching Covers to
Cables
50
52
54
56
58
60
64
68
.410
.470
.625
.735
.875
1.000
1.115
1.335
#4-40
LOCKNUT
AND SPLIT
WASHER
Ring Diameter
Min. ID
Max. OD
In.
mm.
.420 10.67
.480 12.19
.635 16.13
.745
.885
1.010
1.125
1.345
18.92
22.48
25.65
28.58
34.16
In.
mm.
.580
.640
.796
14.73
16.26
20.22
.905
1.046
1.171
1.285
1.505
22.99
26.57
29.74
32.64
38.23
Printed in U.S.A.
www.glenair.com
30
Series 801
High Speed
Mighty Mouse
667-217 and 667-218
Metal Protective Cover Dimensions
GASKET
.800 (20.3)
MAX
GASKET
A
B
C THREAD
-2A
Shell
Size
5
6
C THREAD
-2B
LENGTH
± .25 (6.4)
LENGTH
± .25 (6.4)
667-217 Plug Cover
667-218 Receptacle Cover
Dimensions
Lanyard Options
A Max.
B Max.
mm.
In.
mm.
C
.465
11.81
.488
12.40
.3125-.05P-1L
.525
13.34
.555
14.10
.375-.05P-1L
In.
.800 (20.3)
MAX
.600 (15.2)
MAX
Nylon Rope
Polyurethane Coated Wire Rope
Aluminum alloy or stainless steel
Gasket
Silicone rubber
Wire,Hardware
Stainless steel, passivated
Black polyurethane over stainless
steel rope, -55° to +125°C.,
very flexible, excellent abrasion
resistance, excellent resistance to
fuels, .080" (2mm) diameter
Translucent FEP jacket over
stainless steel, -55° to +200°C.,
fair flexibility, good abrasion
resistance, .100" diameter
Materials and Finishes
Cover
-55° to +100°C., black, very
flexible, very good abrasion
resistance, good resistance to
fuels, .120" (3mm) diameter
Teflon® Jacketed Wire Rope
Stainless steel, #8 chain, .240"
(6mm)
Sash Chain
Slip Knot (SK)
for Attaching Covers to Cable
55° to +100°C., black, very
flexible, very good abrasion
resistance, good resistance to
fuels, .120" (3mm) diameter.
Length includes .5" (13mm)
diameter loop.
Printed in U.S.A.
www.glenair.com
31
Series 801
High Speed
Mighty Mouse
809-190 and 809-191
Rubber Protective Cover Ordering Information
These splashproof molded rubber covers
fit all Series 801 plugs and receptacles.
Braided black nylon lanyard is available
with metal rings, cable tie or slipknot for
attachment to panel or to cable. -400 to
+1200 C operating temperature, fungus
resistant per MIL-STD-810G Method 508.6.
Materials
Cover
Lanyard
Cable Tie
Ring
Crimp Sleeve
Neoprene rubber
blend, black
.062" (1.57) diameter
nylon cord, black
6/6 nylon, black, SST
locking tab
Stainless steel, black
zinc-cobalt finish
Copper Alloy, black
zinc-cobalt finish
HOW TO ORDER
Sample Part Number
809-191
- 05
G
6
- SCS
C
Series
Shell
Size
Lanyard
Type
Lanyard
Length
Attachment Code
Conductive
Rubber
-06
-07
-G
Length in
Inches
Nylon Rope
-WS
Nylon Cable Tie, 1.77 Inch (45mm) Maximum Wire
Bundle Diameter
(Omit for no
lanyard)
Omit for
Standard
Neoprene
C
Conductive
Rubber
-SCS
809-190
Protective Cover for
use with Series 801
Receptacles
Adjustable Slip Knot with Crimp Sleeve. The sleeve
can be crimped with pliers for a permanent attachment.
-00
Lanyard With No Attachment (Fused End)
Lug Terminals and Rings
Lug Terminal
809-191
Protective Cover for
use with Series 801
Plugs
Solid Ring
-01
-02
-06
-07
–
–
–
–
.126 (3.20) I.D.
.145 (3.68) I.D.
.188 (4.78) I.D.
.197 (5.00) I.D.
-08
-09
-10
-11
-12
-13
-14
-15
-16
-17
-18
-19
-20
-21
–
–
–
–
–
–
–
–
–
–
–
–
–
–
.385 (9.78) I.D.
.445 (11.30) I.D.
.516 (13.11) I.D.
.570 (14.48) I.D.
.583 (14.81) I.D.
.635 (16.13) I.D.
.695 (17.65) I.D.
.776 (19.71) I.D.
.885 (22.48) I.D.
.896 (25.76) I.D.
1.015 (25.78) I.D.
1.070 (27.18) I.D.
1.135 (28.83) I.D.
1.141 (28.98) I.D.
Printed in U.S.A.
www.glenair.com
32
Series 801
High Speed
Mighty Mouse
809-190 and 809-191
Rubber Protective Cover Dimensions
Attaching a 809-190 Receptacle Cover to a
Rear Panel Mounted Jam Nut Receptacle
ATTACHMENT RING
FITS UNDER JAM NUT
Attaching a Cover to a Panel With a Screw
PANEL
PROTECTIVE
COVER
809-190
LUG
TERMINAL
RECEPTACLE
CONNECTOR
STYLE 07
SCREW
CONNECTOR
JAM
NUT
PROTECTIVE
COVER
809-190
Ring I.D.
Ring O.D.
In.
mm.
In.
mm.
Dia. Screw
Code Size ±.005 ±0.13 Max. Max.
Lug Terminal
.126
3.20 .31
7.9
01 #4, M3
for Attaching
#6
.145
3.68
.31
7.9
02
Receptacle Covers
.188
4.78 .31
7.9
06 #8, M4
to a Panel with a
Screw
#10
.197
5.00 .31
7.9
07
Ring I.D.
Ring O.D.
In.
mm.
In.
mm.
Dia. Shell
Code Size ± .010 ±0.25 ± .015 ± 0.38
Solid Ring
09
6
.445
11.30
.565
14.35
11
7
.570
14.48
.685
17.40
Type WS Cable Tie
BLACK NYLON CABLE TIE
WITH SST LOCKING TAB
a Solid Ring
INSTALL RING BEFORE
MOLDING OR BACKSHELL
INSTALLATION
SST SCREW WITH
SELF-LOCKING NUT
Type SCS Slip Knot
Ring I.D.
In.
mm.
Ring O.D.
In.
mm.
Dia. Shell
Code Size ± .010 ±0.25 ± .015 ± 0.38
FRICTION/CRIMP SLEEVE
Large Ring
08
6
.385
9.78
.510
12.95
09
7
.445
11.30
.565
14.35
Printed in U.S.A.
www.glenair.com
33
Series 801
High Speed
Mighty Mouse
809-190 and 809-191
Rubber Protective Cover Dimensions
SOLID RING
øA
LUG TERMINAL
NO LUG, FUSED END (00)
ø.50
REF
LENGTH MEASURED
AT.50 DIAMETER
SLIP KNOT WITH CRIMP SLEEVE (SCS)
øB
CABLE TIE (WS)
D
C
LENGTH
(SEE PART NUMBER DEVELOPMENT)
809-190 Receptacle Cover
Shell
Size
06
07
ØA
In.
.35
.41
mm.
8.9
10.4
ØB
In.
.47
.53
mm.
11.9
13.5
809-191 Plug Cover
C
In.
.31
.31
D
mm.
7.9
7.9
In.
.62
.62
Shell
Size
06
07
mm.
15.7
15.7
ØA
In.
.57
.66
mm.
14.5
16.8
ØB
In.
.76
.85
mm.
19.3
21.6
C
D
In.
mm.
.375
9.5
.375
9.5
In.
mm.
.875 22.2
.875 22.2
Printed in U.S.A.
www.glenair.com
34
MORE HIGH SPEED
MATCHED IMPEDANCE
SOLUTIONS FROM GLENAIR
The world's broadest selection of high-speed,
high-bandwidth interconnect products for milaero and other harsh environment applications
Glenair offers a full range of products to solve the most demanding high-speed interconnect challenges—from
the size- and weight-saving Mighty Mouse line, to Fiber Optic solutions that address the most demanding
high bandwidth and EMI immunity requirements. Many Glenair connector technologies that are suitable for
general purpose signal applications also excel in 100 Ohm high-speed differential impedance applications
as well as other installations that require low insertion loss, low VSWR and high data-rate performance. These
pages present brief overviews of the interconnection systems produced by Glenair capable of delivering
benchmarked high-speed performance. Please view these catalogs on our website for additional information
Series 80 “Mighty Mouse” Connectors and Cables
Glenair’s revolutionary connector series that reduces interconnect system size and
weight by 50% compared to MIL-DTL-38999 connectors. Originally developed
oped as a
smaller and lighter alternative to D38999 connectors for aerospace
e
applications, the Mighty Mouse is used on hundreds of missioncritical defense, medical, industrial and geophysical applications.
s.
The Mighty Mouse product line includes filtered connectors,
power and coaxial layouts, board mount connectors, overmolded
cordsets, plus fiber optic and high-speed versions. High-speed
cordsets, terminated to a broad range of commercial USB and
Ethernet interconnects are available as standard catalog offerings.
MIL-DTL-83513 Micro-D Connectors and Cables
Glenair offers both Military Standard 83513 Micro-D connectors as well as COTS
selections,
backshells, mounting hardware and more. Our TwistPin
selec
l ct
contact
provides superior performance—especially in vibration
co
on
and shock applications. Where interconnect failure is simply
not an option, the Glenair high-reliability Micro-D offers
a wealth of performance benefits which far outweigh any
potential
cost savings realized by specifying a lesser caliber
po
ot
connector.
If downtime is a critical concern, other connectors
con
cannot match the long-term durability and performance
advantages of the MIL-DTL-83513 Micro-D.
Fiber Optic Interconnect Solutions
Today, the use of fiber optic systems to carry digitized voice, video, and data is
universal. Fiber optic interconnect systems offer exponentially larger bandwidth
compared to standard electrical cabling. Glenair manufactures a solution for
every branch of the military and every mission-critical commercial
application. Glenair's fiber optic offerings include Series #16 AWG
Mighty Mouse, QPL MIL-PRF-28876 fiber optic connectors and
MIL-DTL-38999 type solutions, the innovative high-density GHD
connector system, and the revolutionary Eye-Beam™ expandedbeam lens terminus. The low insertion loss Eye-Beam™ offers
comparable performance to standard butt joint termini in a package
that’s built to withstand rugged use and frequent mating/de-mating in
n
field conditions.
AS39029 Qualified High Performance Contacts
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Glenair brings a new perspective to the supply of high-performance crimp,
shielded and fiber optic contacts: High Availability! Whether you need a standard
duty socket for a MIL-DTL-28840 connector or an extended duty pin for MILDTL-38999 Series III, we have you covered with products that are always in
stock—with no dollar or quantity minimums. The AS39029 product series supplied
by Glenair includes all the most popular standard and extended duty pin and
socket co
contacts
for use in high-performance circular and rectangular
on
multi-pin
connectors. We are particularly well positioned to supply
mullti
special-purpose
shielded Coaxial, Twinax and Quadrax
s
contacts.
High-Speed Datalink Transmission Connectors
Bridge the gap between high performance data transmission and rugged
field-ready circular connectors with Glenair Datalink Transmission Connectors:
High-speed serial data connectors and standard duty Ethernet connectors
protected with military-grade connector shell packaging. USB, RJ-45 and
Quadrax interconnects are integrated inside sealed, ruggedized M5015
and M26482 type connector shells. By integrating the two into
o
a single, refined package, users will no longer have to worry
about damaging delicate high bandwidth connections in
harsh conditions. The MIL-DTL-5015 or MIL-DTL-26482 type
connector shells provide impact resistance, ingress protection
and positive coupling—all in a wide array of finishes and
shell styles.
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Series 79 Micro-Crimp Connectors
Today's defense/aerospace systems require advanced levels of
environmental protection, electromagnetic shielding and size/weight
reduction. The Series 79 was developed to meet these needs, especially
for applications that require higher-density, smaller size and
d lighter
weight than is provided by the venerable D-sub. The Micro-Crimp
-Crimp
Crimp
connector features crimp, rear-release size #23 contacts on .0
.075
075 inch
(1.9 mm) spacing, as well as size #12 and #16 power and coaxial
oaxxial
crimp contacts in a range of hybrid layouts. Panel mounted
d
connectors feature conductive sealing gaskets. Right
angle printed circuit board connectors have an EMI shroud
d
to prevent electromagnetic interference. Wire sealing
grommets and interfacial seals protect circuits from moisture
and contamination. Available in 31 insert arrangements, the
Micro-Crimp provides a wide selection of arrangements for highspeed data as well as general-duty signal and power transmission.
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MIL-DTL-38999 Cylindrical Connectors
MIL-DTL-38999
Cylindrical Connectors
s
Hermetics, Filters, Environmentals, FeedededThrus, Lanyards, Sav-Cons® and More!!
United States

United Kingdom

Germany

France

Nordic

Italy
1st Edition • September, 2008

Spain

Japan
MIL-DTL-38999 is a high-performance connector family designed for cableto-panel
I/O applications in military aerospace and other demanding
to
situations.
Environmental class plugs and receptacles—with highsitt
density
insert arrangements (up to 128 contacts)—are available with
d
crimp removable contacts, PC tails, and solder cups. Glenair
manufactures
both Military Standard MIL-DTL-38999 as well as
ma
m
commercial
Hermetic connectors plus EMI/EMP filter versions,
c
standard environmentals, bulkhead feedthroughs, Sav-Con®
connector savers and more. All of our D38999 type solutions
are
a available with contacts and insulators optimized for highspeed
applications
sp
Series 28 HiPer-D Connectors
Meet the Series 28 HiPer-D. Intermateable and intermountable with standard
M24308 type D-Subs, the HiPer-D meets the need for improved performance in
hostile environments. Unlike standard M24308 connectors with stamped steel
shells, the HiPer-D is machined from aluminum or stainless steel. The dielectric
inserts are made with thermoset epoxy for unbeatable resistance to chemicals
and are capable of 200°C continuous operating temperature. Aerospace grade
fluorosilicone grommets and face seals provide watertight
ht
sealing. Integrated grounding fingers provide advanced
electromagnetic compatibility. Best of all, the HiPer-D
is available in every standard and high-density M24308
layout and is stocked for immediate same-day shipment.
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Visit us at www.glenair.com and use the literature order form for immediate catalog fulfillment
A World of
Interconnect
Solutions
Glenair, Inc.
1211 Air Way • Glendale, California • 91201-2497
Telephone: 818-247-6000 • Fax: 818-500-9912 • [email protected]
www.glenair.com
Telephone:
Glenair Power
203-741-1115
Products Group
Facsimile:
860 N. Main Street Extension
203-741-0053
Wallingford, CT
[email protected]
06492
Glenair Microway Systems
7000 North Lawndale Avenue
Lincolnwood, IL
60712
Glenair Electric GmbH
Siemensstrasse 9
D-61449 Steinbach
Germany
Telephone:
847-679-8833
Facsimile:
847-679-8849
Telephone:
49-6171-5905-0
Facsimile:
49-6171-5905-90
Glenair UK Ltd
40 Lower Oakham Way
Oakham Business Park
P.O. Box 37, Mansfield
Notts, NG18 5BY England
Glenair Nordic AB
Gustav III : S Boulevard 46
S - 169 27 Solna
Sweden
Glenair Iberica
C/ La Vega, 16
45612 Velada
Spain
Telephone:
+44-1623-638100
Facsimile:
+44-1623-638111
[email protected]
Telephone:
+46-8-50550000
Facsimile:
+46-8-50550001
[email protected]
Telephone:
+34-925-89-29-88
Facsimile:
+34-925-89-29-87
[email protected]
[email protected]
Telephone:
Glenair Italia S.p.A.
+39-051-780098
Via Cà dell’Orbo Nord, 22
Facsimile:
40055 Villanova di Castenaso
+39-051-782259
Bologna, Italy
[email protected]
Telephone:
Glenair France SARL
+33-5-34-40-97-40
7, Avenue Parmentier
Facsimile:
Immeuble Central Parc #2
+33-5-61-47-86-10
31200 Toulouse
[email protected]
France
Printed in U.S.A.