Section I – Tank Wash Products

Section I – Tank Wash Products
Overview
Tank Wash Products
Table of Contents
This section provides an overview of our automated tank
cleaning systems, tank washers and tank wash nozzles.
Specification Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I2
You’ll find clean-in-place and portable solutions to help
automate rinsing, sanitizing, disinfecting and sterilizing tanks up
to 80 ft. (24.4 m) in diameter.
Motor-Driven Tank Washers
For Tanks up to 80' (24.4 m) Dia.. . . . . . . . . . . . . . . . . . . . . . . . . . . I5
AA290AG
Choose from a comprehensive selection of tank washers and
nozzles in different sizes, materials, spray coverages, flow rates,
pressures and connections.
For Tanks up to 34' (10.4 m) Dia.. . . . . . . . . . . . . . . . . . . . . . . . . . . I6
AA190
For total tank cleaning automation, our turnkey AutoJet® Tank
Cleaning System can be configured with any Spraying Systems Co.
tank wash nozzle or tank washer. These systems include all the
necessary pumps, motors, valves and washdown control panels
to ensure optimal performance of the tank washer or tank wash
nozzles and minimize the need for operator intervention.
For Tanks up to 8' (2.4 m) Dia.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . I7
AA090
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I8
Fluid-Driven Tank Wash Nozzles
• Motor-Driven Tank Washers:
– An external air, electric or explosion-proof electric motor drives
the nozzle hub where two to four high-impact solid stream
sprays rotate and clean large tanks up to 80' (24.4 m) in diameter.
For Tanks up to 25' (7.6 m) Dia.. . . . . . . . . . . . . . . . . . . . . . . . . . . . I9
27500, 27500R
• Fluid-Driven Tank Wash Nozzles:
– The liquid flow is all that is needed for rotation. Nozzles can
either be free spinning or rotating at nearly constant speed
and can clean tanks up to 25' (7.6 m) in diameter.
For Tanks up to 20' (6.1 m) Dia.. . . . . . . . . . . . . . . . . . . . . . . . . . . I11
D40159-PVDF Rokon®, D26984-PVDF Rokon, D40159-SS,
-316SS, D26984-SS, -316SS
For Tanks up to 18' (5.5 m) Dia.. . . . . . . . . . . . . . . . . . . . . . . . . . . I10
28500, 28500R
For Tanks up to 12' (3.7 m) Dia.. . . . . . . . . . . . . . . . . . . . . . . . . . . I12
D41800E
• Fixed Tank Wash Nozzles:
– Reliable nozzles that stay in position while spraying and can
rinse tanks up to 22' (6.7 m) in diameter.
• AutoJet Tank Cleaning Systems:
– Turnkey system for total automation of tank washing. The system
automatically monitors and controls all components to increase
productivity, minimize operating costs and decrease downtime.
For Tanks up to 8' (2.4 m) Dia.. . . . . . . . . . . . . . . . . . . . . . . . . . . . I13
18250A, 21400A, 23240, 36640, D41892, 30473
Fixed Tank Wash Nozzles
For Tanks up to 5' (1.6 m) Dia.. . . . . . . . . . . . . . . . . . . . . . . . . . . . I16
3150, 15498, VSM, 10706
For more detailed information including performance data, request
Catalog 15, A Guide to Safe and Effective Tank Cleaning.
For Tanks up to 23' (7.0 m) Dia.. . . . . . . . . . . . . . . . . . . . . . . . . . . I18
63225
Tank Cleaning Systems
AutoJet Tank Cleaning Systems. . . . . . . . . . . . . . . . . . . . . . . . . . I20
Phone 1(630) 665-5000, FAX 1(630) 260-0842
Visit Our Web Site: www.spray.com, Email: [email protected]
I1
Tank Wash
Products
For Tanks up to 22' (6.7 m) Dia.. . . . . . . . . . . . . . . . . . . . . . . . . . . I19
6353, 6353-MFP, 12900-1
Tank Wash Products
Tank Wash Products
Selection and Optimization Tips
Automated tank cleaning offers many benefits: increased productivity, reduced
maintenance time and labor costs, decreased chemical and water costs, improved worker
safety and cleaner tanks.
Start by Selecting the Right Tank Cleaning Nozzle
Address These Factors First to Identify the Best Tank Wash Solution for your Application
Residue
Is the substance sticky or easily cleaned? Can it be dissolved by the cleaning liquid?
What is the level of impact required to dissolve it and wash it away?
Cleaning Distance
Determination
Level of Cleaning
• Rinsing: Majority of residue is loosened and removed with water.
• Cleaning: Remaining residue is loosened and removed with water and cleaning agent.
• High impact cleaning: Utilizes the impact of the spray to break apart difficult and stubborn
residues and wash them away.
• Sanitizing: Chemical agent is applied to all surfaces to kill microorganisms to an
acceptable level.
• Disinfecting: Kills most bacteria with the exception of spores.
• Sterilizing: Eliminates all forms of life.
Cleaning Solution and Required Temperature of the Cleaning Liquid
Chemical additives are typically used to remove contaminants, improve tank wettability
and reduce droplet formation. Heat can improve the cleaning action of many water-based
detergent chemicals.
Tank Size and Spray Distance
Spray distance is usually measured in terms of the tank diameter, however, it is important
to consider the tank length and height. For example, if a tank is 20 ft. (6 m) in diameter and
40 ft. (12 m) long, use two tank washers that specify 20 ft. (6 m) or a single tank washer that
can clean up to 40 ft. (12 m).
Flow Rate
Use the lowest possible flow rate to achieve your cleaning objectives. The lower the flow,
the less liquid required, less effluent for disposal and less energy consumed. A general
guideline is to work with a minimum of 0.2 gal/min/ft2 (7 l/min/m2).
A more moderate recommendation is 0.4 gal/min/ft2 (15 l/min/m2). This guideline generally
applies to stationary nozzles where all the surfaces of the tank are sprayed at the same time.
Nozzles that rotate usually contact part of the tank at one time, thus less flow rate is needed.
Spray Impact
Hard-to-clean residues require a higher level of impact than residues that are easily rinsed.
It is difficult to determine the exact impact value of each tank wash nozzle.
However, a general rule of thumb can help you increase the level of impact when
determining the optimum cleaning requirements for your application. Increasing flow rate is
more effective than increasing pressure. As the chart below shows, doubling the flow rate
increases impact as much as 100%, while doubling pressure provides only 40% more impact.
Impact Determination
Flow
Rate
Pressure
Relative
Impact
13 gpm
(50 l/min)
45 psi
(3 bar)
1.0
13 gpm
(50 l/min)
90 psi
(6 bar)
1.4
26 gpm
(100 l/min)
45 psi
(3 bar)
2.0
Spray distance is usually measured
in terms of tank diameter. However,
you should also consider the tank
length and height. You may need to
use more than one tank washer to
clean the entire tank thoroughly.
Impact values are based on theoretical total impact formula:
Impact = .0526 x flow rate x =pressure
Phone 1(630) 665-5000, FAX 1(630) 260-0842
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I2
Tank Wash Products
Selection and Optimization Tips Continued
Spray Pattern
Types of Tank Cleaning Nozzles
Solid stream sprays provide the greatest impact, followed by flat
fan and full cone sprays. Typically, fixed spray nozzles with full
cone sprays are used for gentle rinsing and washing. Fluid driven
nozzles with flat fan sprays offer more impact and are commonly
used for cleaning. High-pressure and motor-driven nozzles use
solid streams for maximum impact.
High-pressure
(motor-driven)
Two to four nozzles
rotate on a motor
driven gear hub
Fluid-driven
(reactionary force)
Rotational velocity
increases as
pressure increases
Fluid-driven
(constant speed)
Rotates at constant
speed as pressure
fluctuates
Fixed
(stationary)
Multiple orifice
assemblies stay
in position while
spraying
Spray Coverage and Obstructions
Cleaning Cycle Duration
Most cleaning cycles last from 10 to 30 minutes and include three
to four stages: pre-rinse, which should remove 90% of the soil;
cleaning; post-rinse and sanitizing.
Nozzle Material and Connection Type
For most applications, stainless steel nozzles are used for their
durability and ability to withstand high temperatures. For corrosive
applications, nozzles made of polytetrafluoroethylene (PTFE)
or polyvinylidene fluoride (PVDF) are preferred. For sanitary
applications, standards may require materials, such as PTFE, and
stringent design and mounting specifications.
Phone 1(630) 665-5000, FAX 1(630) 260-0842
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I3
Tank Wash
Products
Cleaning coverage provided by various spray angles ranges from
65° to 360° degrees. Multiple nozzles may be required if a spray
cannot reach a part of the tank due to internal obstructions such
as a mixer or agitator.
Tank Wash Products
Tank Wash Products
Ensure Efficient Delivery to Nozzles with Strainers and Lances
Line strainers are another critical component of your automated
system. Particulates in the liquid can clog nozzles or stop rotation,
which results in insufficient cleaning and potential product
contamination. Filtering the liquid with line strainers prevents
clogging and also extends the wear life of downstream equipment
including nozzles and pumps.
For fine straining, woven wire mesh screens provide very small
openings to strain particulates down to 200 mesh (74 microns).
The mesh screen should be made of stainless steel for strength
and corrosion resistance. The screen is critical to the operation of
the strainer, and an extra screen should be kept on hand for each
strainer installed.
Model TW Strainer
8310A Strainer
Tank wash lances are more than just an installation component.
Lances ensure efficient delivery of the liquid to the nozzle. We
design and fabricate lances for any of our nozzles to ensure troublefree system performance and offer single-source convenience.
Lances are available in different lengths for optimal positioning
within the tank. In many cases, nozzles are positioned so the spray
impacts directly on the heavily soiled areas or skim lines.
Options
• Nozzle
• Pipe/tube size
• Flange type
• Lance length above and below
• Pipe fitting/connector
• Material
Lance with 28500R
Tank Wash Nozzle
and Tri-Clover Flange
Lance with 6353
Tank Wash Nozzle and
Raised Face Flange
Integrate All System Components
To optimize cleaning performance all components – tank wash
nozzles, pumps, motors, valves and strainers – should be
integrated into an efficient system. Our sales engineers help
solve tank cleaning application problems and integration issues
on a daily basis. They are available for on-site, no-obligation
consultation upon request.
For total tank cleaning automation, an AutoJet® Tank Cleaning
System is an ideal solution. AutoJet Tank Cleaning Systems
include pump/motor sets sized for best performance, inlet/outlet
valves with pressure gauges and inlet strainers. Cycle timing
control and chemical injection are optional features that enhance
cleaning efficiency, effectiveness and consistency. The systems
are easy to install, operate and maintain.
Phone 1(630) 665-5000, FAX 1(630) 260-0842
Visit Our Web Site: www.spray.com, Email: [email protected]
I4
Motor-Driven Tank Washers
for Tanks up to 80' (24.4 m) Dia.
Features and Benefits
AA290AG
• Versatile cleaning of large tanks, vats and vessels up to 80'
(24.4 m) in diameter.
• Choose either air or explosion-proof electric motors.
• Motor positioned outside of tank for longer life and fewer
failures due to exposure to harmful cleaning solutions.
• Easily customized to meet unique requirements – change flow
rates through nozzle selection or adjustments to inlet pressure.
• Long-life construction features corrosion-resistant 316 Stainless
Steel and PTFE fluoropolymer resin seals.
• For difficult cleaning, a four-nozzle hub is available instead of the
standard two solid stream nozzles.
• Easily mounted – choose from 3', 4' or 6' (0.9, 1.2 or 1.8 m)
shaft lengths.
• Key feature overview:
– Flow rate range: 22 to 200 gpm (85 to 752 l/min).
– Pressure range: 50 to 250 psi (3.5 to 17 bar).
– Maximum operating temperature: 200°F (93°C).
– Tank opening size: 7.25" (184 mm) for two-nozzle hub and 8.25"
(210 mm) for four-nozzle hub.
2" NPT or BSPT (F)
– Spray coverage: 360°.
– Weight: 46 to 69 lbs. (20.9 to 31.4 kg).
Optimization Tips
• See page I2 for optimization tips.
Tank Wash
Products
Applications
• Batch process tank cleaning
• Fermentation tank cleaning
• Mixing tank cleaning
• Paint tank cleaning
See Also
http://
• Accessories
– Strainers
• Data Sheets 290AG and 290E-E
A motor-driven tank washer is used to add liquid
to a batch in a reactor vessel and then provide
rinsing when the reaction is complete.
• Strainer Catalog
• Tank Wash Catalog
Phone 1(630) 665-5000, FAX 1(630) 260-0842
Visit Our Web Site: www.spray.com, Email: [email protected]
I5
Tank Wash Products
Motor-Driven Tank Washers
for Tanks up to 34' (10.4 m) Dia.
Features and Benefits
• Cleans medium to large tanks up to 34' (10.4 m) in diameter.
• Variable speed air motor means increased productivity through
flexible wash cycle time from five to 11 minutes.
• Choose air, electric or explosion-proof electric motors.
• Optional adjustable flanges accurately position turret within tank.
• Select from standard three-prong mounting flange, 150# raised
face flange or sanitary Tri-Clamp® flange.
• Thoroughly cleans all interior tank surfaces as the spray turret
rotates in a spherical pattern.
• Motor positioned outside of tank for longer life and fewer failures
due to exposure to harmful cleaning solutions.
• Key feature overview:
– Flow rate range: 3.1 to 44 gpm (11.8 to 170 l/min).
• Powerful cleaning performance with high-impact solid stream
MEG spray nozzles.
– Pressure range: 100 to 500 psi (7 to 35 bar).
• Reduces costs by using minimal liquid consumption.
– Up to 1000 psi (70 bar) with AA190AGH high pressure version.
• Lightweight and portable – allows for maximum use and
quick payback.
– Maximum operating temperature: 200°F (93°C).
– Tank opening size: 3.75" (95 mm) for two-nozzle hub.
• Long-life construction features corrosion-resistant
316 Stainless Steel and PTFE fluoropolymer resin seals.
– Spray coverage: 360°.
– Weight: 14 to 34 lbs. (6.4 to 15.4 kg).
• Easily mounted – choose from 3', 4' or 6' (0.9, 1.2 or 1.8 m)
shaft lengths.
AA190
Optimization Tips
Mounting Flange
Options
• See page I2 for optimization tips.
Applications
• Batch tank cleaning
• Tri-Clamp flange
– Available in 3", 4" and 6"
• Fermentation tank cleaning
• Mixing tank cleaning
• Paint tank cleaning
• Slurry tank cleaning
• Standard three-prong
mounting flange
See Also
http://
• Accessories
– Adjustable three-prong flanges
• Data Sheets 190AG, 190AGH, 190E, 190E-EP
• 150# raised face flange
– Available in 3" and 4"
• Strainer Catalog
1" NPT or BSPT (F)
Phone 1(630) 665-5000, FAX 1(630) 260-0842
Visit Our Web Site: www.spray.com, Email: [email protected]
I6
Motor-Driven Tank Washers
for Tanks up to 8' (2.4 m) Dia.
Features and Benefits
AA090
• Cleans small- to medium-sized tanks up to 8' (2.4 m) in diameter.
• Provides maximum efficiency and cost reduction through
high-impact cleaning with minimum liquid consumption.
• Choose from air, electric or explosion-proof electric motors.
• Lightweight and portable – allows for maximum use and
quick payback.
• Long-life construction features corrosion-resistant
316 Stainless Steel and PTFE fluoropolymer resin seals.
• Easily mounted with choices of 1.5', 3', 4' or 6' (0.5, 0.9, 1.2 or 1.8 m)
shaft lengths.
• Optional adjustable flange accurately positions turret within tank.
• Key feature overview:
– Flow rate range: 1.5 to 7.3 gpm (5.7 to 28 l/min).
– Pressure range: 100 to 500 psi (7 to 35 bar).
– Maximum operating temperature: 200°F (93°C).
– Tank opening size: 2.3" (59 mm).
– Spray coverage: 360°.
– Weight: 12-1/2 to 26 lbs. (5.7 to 11.8 kg).
1" NPT or BSPT (F)
Optimization Tips
• See page I2 for optimization tips.
Applications
• Drum cleaning
See Also
http://
• Accessories
– Adjustable three-prong flanges
• Data Sheets 090AG, 090E and 090E-EP
• Strainer Catalog
A motor-driven tank washer is used to clean
small- and medium-sized mixing tanks.
Phone 1(630) 665-5000, FAX 1(630) 260-0842
Visit Our Web Site: www.spray.com, Email: [email protected]
I7
Tank Wash
Products
• Tote cleaning
Tank Wash Products
Motor-Driven Tank Washers, Accessories
22250
Features and Benefits
39204
• Adjustable accessories to achieve maximum
cleaning efficiencies.
• Adjustable flanges allow maximum cleaning efficiencies by
positioning nozzle turret to various spray depths along the
length of extension.
Adjustable three-prong flange
For use with AA090 or
AA190 tank washers
39205
Optimization Tips
Mounting kit for mounting the
standard AA190 three-prong
flange to a 4" 150# flange
Includes 316 Stainless Steel
raised face flange, lockwasher,
bolts and PTFE gasket
• See page I2 for optimization tips.
See Also
http://
• Data Sheets 43047, 43047-1, 22250, 39205, 46395,
45260, 39204
43047
• Tank Wash Catalog
Adjustable flange with
Tri-Clamp® fitting
2-1/2", 3", 4" and 6" sizes
45260
Tank wash adapter for
tanks with 2" to 4" inlet sizes
Celcon® (acetal) with
304 Stainless Steel
screws resists corrosion
Ball joint assembly
4" and 6"
Adjust the ball swivel to
change the angle of spray
head as much as 60°
46395
Adjustable raised face
flange for tanks with
150# flange connections
2", 3" and 4" sizes
Adjustable flanges can be positioned
anywhere on the shaft.
Phone 1(630) 665-5000, FAX 1(630) 260-0842
Visit Our Web Site: www.spray.com, Email: [email protected]
I8
Fluid-Driven Tank Wash Nozzles
for Tanks up to 25' (7.6 m) Dia.
Features and Benefits
• Ideal for rinsing tanks, vessels and containers up to 25' (7.6 m) in diameter.
• Key feature overview:
• Especially suited for CIP systems – no motor source is needed due to the
reactionary force of the cleaning liquid to rotate the spray head.
– Flow rate range: 4 to 391 gpm (15 to 1490 l/min).
• Low pressure for cleaning and rinsing applications.
– Maximum operating temperature: 200°F (93°C).
• Long-life material of construction – corrosion-resistant PTFE fluoropolymer resin.
• Some sizes available in carbon-filled PTFE for improved thermal characteristics
and higher mechanical strength over the standard material PTFE.
• Spray angles range from 180° to 360° to meet most application needs.
– Pressure range: 10 to 50 psi (0.7 to 3.5 bar).
– Tank opening size: 2" to 7" (51 to 178 mm)
depending on capacity size.
– Spray coverage: 180° spraying up or down,
270° spraying up or down and 360°.
• 27500R has a rotating spray head that can be easily removed from the body for
inspection and maintenance.
27500
27500R
Optimization Tips
• See page I2 for optimization tips.
Applications
• Food processing tanks
1/2" to 3" NPT or BSPT
• Pharmaceutical processing tanks
1/2" to 1" NPT or BSPT
Removable Viton® O-ring for
easy detachment of spray ring
from nozzle body
See Also
http://
• Accessories
– Strainers
• Data Sheets 27500-1/2, -3/4, -1, -2, -3 and 27500R
• Strainer Catalog
• Tank Wash Catalog
Tank Wash
Products
Carbon-filled PTFE
Fluid-driven tank wash nozzles
clean liquid and pigment material
from broke chest ceilings.
Phone 1(630) 665-5000, FAX 1(630) 260-0842
Visit Our Web Site: www.spray.com, Email: [email protected]
I9
Tank Wash Products
Fluid-Driven Tank Wash Nozzles
for Tanks up to 18' (5.5 m) Dia.
Features and Benefits
• Ideal for cleaning tanks, vessels and containers up to 18' (5.5 m)
in diameter.
• An advantage for sanitary applications, the threadless and tapered
design promotes self-draining to prevent buildup on nozzle.
• Key feature overview:
– Flow rate range: 9 to 100.6 gpm (34 to 384 l/min).
– Pressure range: 10 to 50 psi (0.7 to 3.5 bar).
– Maximum operating temperature: 200°F (93°C).
• Secured to inlet connection with 316 Stainless Steel locking pin.
– Tank opening size: 2.5" to 4" (64 to 102 mm) depending on
capacity size.
• Conforms to 3A sanitary standard 78-00 for spray cleaning devices
to remain in place.
– Spray coverage: 180° spraying up or down, 270° spraying up
or down and 360°.
• Constructed of PTFE fluoropolymer resin – ideal for harsh cleaning
chemicals.
• 28500R has a rotating spray head that can be easily removed for
inspection and maintenance.
28500
Optimization Tips
28500R
• See page I2 for optimization tips.
Applications
• Food processing tanks
3/4", 1", 1-1/2" DN20, DN25
and DN40 sanitary tubing
• Pharmaceutical processing tanks
3/4", 1", 1-1/2" DN20, DN25
and DN40 sanitary tubing
See Also
http://
• Accessories
– Strainers
• Data Sheets 28500R-3/4, -1, -1-1/2, 28500R
• Strainer Catalog
• Tank Wash Catalog
Milk filling machines are cleaned in place with fluid-driven tank wash nozzles.
Phone 1(630) 665-5000, FAX 1(630) 260-0842
Visit Our Web Site: www.spray.com, Email: [email protected]
I10
Fluid-Driven Tank Wash Nozzles
for Tanks up to 20' (6.1 m) Dia.
Features and Benefits
D40159-PVDF Rokon®,
D26984-PVDF Rokon
• Cleans, rinses, sanitizes medium-sized tanks up to 20' (6.1 m)
in diameter.
• Rotates at nearly constant speed of 2 to 30 RPM over a wide
range of fluid pressure for more thorough cleaning.
• The increase in impact of up to four times higher than a
conventional rotating nozzle means cleaning efficiency is
improved through minimized fluid consumption.
• Perfect for cleaning, sanitizing and foaming applications
because of limited rotation speed.
• PVDF nozzle body constructed of chemical- and corrosionresistant Kynar® (PVDF) with a PTFE washer and a
polyethylene sleeve.
PVDF
3/8" and 1/2" NPT or BSPT
• 303 or 316 Stainless Steel body available with a PTFE sleeve
and washer.
• Stainless steel versions are available to meet the European
ATEX standard for use in explosive environments.
D40159-SS, -316SS,
D26984-SS, -316SS
• Key feature overview:
– Flow rate range: 1.4 to 31 gpm (5.3 to 128 l/min).
– Pressure range: 15 to 230 psi (1 to 16 bar).
– Maximum operating temperature: 160°F (70°C).
– Spray coverage D40159: 65°, 120°, 180° and 260° spraying
up or down.
– Spray coverage D26984: 360°.
– Weight: 6.9 oz. (0.19 kg) to 25.6 oz. (0.73 kg).
Optimization Tips
Stainless Steel
1/2" NPT or BSPT
• See page I2 for optimization tips.
Tank Wash
Products
Applications
• Mixing tank cleaning
• Vessel cleaning
See Also
http://
• Accessories
– Strainers
• Data Sheets 40159-PVDF; D26984-PVDF, -SS
• Strainer Catalog
Fluid-driven constant speed tank wash nozzles are
used to rinse the inside of food mixing tanks.
• Tank Wash Catalog
Phone 1(630) 665-5000, FAX 1(630) 260-0842
Visit Our Web Site: www.spray.com, Email: [email protected]
I11
Tank Wash Products
Fluid-Driven Tank Wash Nozzles
for Tanks up to 12' (3.7 m) Dia.
Features and Benefits
• Cleans, rinses, sanitizes medium-sized tanks up to 12' (3.7 m)
in diameter.
• Stainless steel versions are available to meet the European ATEX
standard for use in explosive environments.
• Rotates at nearly constant speed of 2 to 30 RPM over a wide
range of fluid pressure for more thorough cleaning.
• Key feature overview:
– Flow rate range: 2.7 to 34 gpm (10 to 128 l/min).
• The increase in impact of up to four times higher than a
conventional rotating nozzle means cleaning efficiency is
improved through minimized fluid consumption.
– Pressure range: 20 to 230 psi (1.5 to 16 bar).
– Maximum operating temperature: 302°F (150°C).
• Perfect for cleaning, sanitizing and foaming applications
because of limited rotation speed.
– Tank opening size: 1-1/4" (32 mm).
• Patented self-flushing water bearing design eliminates
internal bearings or races.
– Materials: 316L, HASTELLOY® available upon request.
– Spray coverage: 360°.
– Weight: 4.5 oz. (0.13 kg).
• Sanitary pin version conforms to 3-A sanitary standard 78-01
for clean-in-place (CIP) devices.
Optimization Tips
See Also
• See page I2 for optimization tips.
• Accessories
– Strainers
• Data Sheet D41800E
Applications
http://
• Strainer Catalog
• Tank Wash Catalog
• Mixing tank cleaning
• Vessel cleaning
D41800E
Stainless Steel
3/8" NPT or BSPT
D41800E
.75" (19.2 mm) I.D. Sanitary
Conforms to 3A standards
for CIP
Fluid-driven constant speed tank wash nozzles clean the
interior of large tanks in the manufacturing of cellulose.
Phone 1(630) 665-5000, FAX 1(630) 260-0842
Visit Our Web Site: www.spray.com, Email: [email protected]
I12
Fluid-Driven Tank Wash Nozzles
for Tanks up to 8' (2.4 m) Dia.
Features and Benefits
• Effectively washes interior of small tanks and drums up to 8'
(2.4 m) in diameter.
• Key feature overview for 18250A:
– Cleaning nozzle fits through holes just 2-7/32" (60 mm)
in diameter.
• Features three high-impact flat sprays mounted in a rotating
spray head.
– Weight: 25.6 oz. (0.73 kg).
• The precisely positioned orifices provide complete orbital
coverage of all interior surfaces.
– Maximum tank diameter: 8' (2.4 m).
– Slightly larger orifice capacities are available for
cleaning tanks, barrels and drums.
• Can be installed in either vertical or horizontal positions.
• Maximum wear life and corrosion resistance results from
construction made of 316 Stainless Steel with bearing retainers
constructed of Ryton®; sleeves of PTFE.
– Flow rate range: 10.5 to 55 gpm (48 to 205 l/min).
• Key feature overview for 21400A:
– Compact rotating-type drum cleaning nozzle fits through
openings just 2-1/4" (60 mm).
• Pressure range: 10 to 60 psi (0.7 to 4 bar).
• Spray coverage: 360°.
– Maximum tank diameter: 5' (1.5 m).
• Maximum operating temperature: 200°F (93°C) 18250A
and 21400A.
– Weight: 24 oz. (0.68 kg).
– Flow rate range: 5 to 22 gpm (23 to 82 l/min).
• High temperature versions available. Maximum operating
temperature: 350°F (177°C) 18250AHT and 21400AHT.
18250A
Optimization Tips
21400A
• See page I2 for optimization tips.
Applications
• Barrel cleaning
• Drum cleaning
• Tank cleaning
3/4" NPT or BSPT (F)
See Also
http://
• Accessories
– Strainers
• Data Sheets 18250A and 21400A
• Strainer Catalog
• Tank Wash Catalog
Fluid-driven tank wash nozzles
are used in textile manufacturing
to keep the sides of processing
vessels free of dust.
Phone 1(630) 665-5000, FAX 1(630) 260-0842
Visit Our Web Site: www.spray.com, Email: [email protected]
I13
Tank Wash
Products
3/4" NPT or BSPT (F)
Tank Wash Products
Fluid-Driven Tank Wash Nozzles
for Tanks up to 8' (2.4 m) Dia.
Features and Benefits
• Excellent for general rinsing and light cleaning in small
containers, cylinders or duct work.
• Variety of spray coverages available.
• Key feature overview for 23240:
– Cleans tanks up to 3' (0.9 m) in diameter.
• Key feature overview for D41892:
– Effectively rinses chemical containers and spray tanks up to
6.5' (2 m) in diameter.
– The rotating head is driven by the cleaning liquid and the rotating
speed is almost independent from the operating pressure.
– A self-cleaning sliding bearing means minimal maintenance.
– Choose from two designs: 23240-2 has two flat spray orifices
positioned to produce the self-rotating force and provide side
sprays. 23240-3 adds a top orifice resulting in a nearly full
spherical spray coverage.
– Light-weight body and flat spray inserts are constructed of
POM-DELRIN® for durability and corrosion resistance.
– Flow rate range: 4.0 to 7.5 gpm (15.9 to 29 l/min).
– 316 Stainless Steel nozzle with bearings and races made of
hardened stainless steel for maximum wear life or choose 316
Stainless Steel throughout for maximum corrosion resistance.
Discs constructed of nylon or PTFE.
– Pressure range: 20 to 70 psi (1.5 to 5 bar).
– Flow rate range: 3.5 to 22 gpm (14 to 79 l/min).
– Spray coverage: 360°.
– Pressure range: 20 to 200 psi (1.5 to 12 bar).
– Maximum operating temperature: 180°F (82°C); 350°F (177°C)
with optional PTFE sleeve.
– Tank opening size: 1-1/32" (26 mm).
– Maximum operating temperature: 160°F (70°C).
– Tank opening size: 1-29/64" (37 mm).
– Weight: 0.88 oz. (0.025 kg).
• Key feature overview for 30473:
– Compact fluid-driven nozzle provides 360° coverage for
cleaning tanks up to 8' (2.4 m) in diameter at 40 psi (2.8 bar).
– Chemical-resistant PTFE construction with removable Viton®
O-ring that allows rotating spray head to be easily removed for
inspection and maintenance.
– 23240-2 spray coverage: side spray.
– 23240-3 spray coverage: 360°.
– Weight: 8.16 oz. (0.23 kg).
• Key feature overview for 36640:
– Excellent choice for rinsing small containers up to 3'
(0.9 m) in diameter.
– Flow rate range: 2.1 to 4.5 gpm (7.8 to 18 l/min).
– Pressure range: 10 to 50 psi (0.7 to 4 bar).
– Maximum operating temperature: 200°F (93°C).
– Tank opening size: 1" (25 mm).
– Achieve maximum wear life and corrosion resistance
with stainless steel and hardened stainless steel
bearings and races.
– Weight: 0.5 oz. (0.02 kg).
– Versatile and compact nozzle spins in any mounted position
and the two flat spray tips provide cylindrical spray coverage.
– Efficient operation at lower pressures and flow rates than
typical spinning nozzles.
– Flow rate range: 0.8 to 2.2 gpm (3.4 to 7.9 l/min).
– Pressure range: 10 to 60 psi (0.7 to 4 bar).
– Maximum operating temperature: 200°F (93°C).
– Tank opening size: 1-1/32" (26 mm).
– Weight: 3.2 oz. (0.09 kg).
Compact keg washing nozzles are used to clean
and sterilize the inside of kidney dialysis barrels.
Phone 1(630) 665-5000, FAX 1(630) 260-0842
Visit Our Web Site: www.spray.com, Email: [email protected]
I14
Fluid-Driven Tank Wash Nozzles
for Tanks up to 8' (2.4 m) Dia.
23240
Optimization Tips
36640
• See page I2 for optimization tips.
Applications
• Chemical container cleaning
1/2" NPT or BSPT (F)
• Cylinder cleaning
1/4" NPT or BSPT (F)
• Keg washing
• Pipe/duct work cleaning
D41892
30473
See Also
http://
• Accessories
– Strainers
• Data Sheets 23240, 36640, 41892 and 30473
• Strainer Catalog
• Tank Wash Catalog
1/4" NPT or BSPT (M)
Tank Wash
Products
1/2" NPT or BSPT (F)
A keg washing nozzle is also used to automate the cleaning of ducts and cyclones.
Phone 1(630) 665-5000, FAX 1(630) 260-0842
Visit Our Web Site: www.spray.com, Email: [email protected]
I15
Tank Wash Products
Fixed Tank Wash Nozzles
for Tanks up to 5' (1.6 m) Dia.
Features and Benefits
• Stationary nozzles ideal for cleaning or rinsing small vessels.
• Key feature overview for VSM:
– Rinses smaller containers or vessels up to 5' (1.6 m)
in diameter.
– 40 spray orifices combine to produce a 240° spray angle.
• Multiple orifices spray several patterns and coverages.
• Durable, corrosion-resistant design.
• Key feature overview for 3150:
– Low capacity stationary tank wash nozzle to clean interior
of small distribution and process vessels up to 3' (0.9 m)
in diameter.
– Meets most durability specs with either nylon or 303 Stainless
Steel construction.
– Flow rate range: 2.7 to 72 gpm (10.4 to 269 l/min).
– Versions are available with 21 orifices for 360° coverage
or 15 orifices for 210° forward only.
– Pressure range: 10 to 150 psi (0.7 to 10 bar).
– Multiple spray orifices to achieve most efficient spray
coverage and patterns.
– Tank opening size: 2" (51 mm) in diameter.
– Maximum operating temperature: 200°F (93°C).
– Spray coverage: 240°
– 3/4" (19 mm) neck allows drainage during washing.
– Materials: Nylon
– Flow rate range: 5.2 to 26 gpm (23 to 91 l/min).
– Weight: 3 to 8 oz. (0.09 to 0.23 kg).
• Key feature overview for 10706:
– Specialized tube cleaning nozzle features very high-impact
cleaning from six solid stream sprays.
– Pressure range: 10 to 150 psi (1 to 10 bar).
– Maximum operating temperature: 212°F (100°C).
– Tank opening size: 2" (51 mm) diameter.
– A 10° backward spray projection aids in propelling the nozzle
through the tube.
– Spray coverage: 210°, 360°
– Materials: Brass, mild steel, 303 or 316 Stainless Steel.
– Durable hardened stainless steel construction.
– Weight: 24 oz. (0.68 kg).
• Key feature overview for 15498:
– Specifically designed to clean kegs up to 2' (0.6 m)
in diameter.
– Versions are available with 21 orifices for 360° coverage or
15 orifices for 210° forward only.
– Can pass through a standard keg bung and can fit on
automatic keg washers.
– Flow rate range: 0.58 to 47 gpm (2.2 to 178 l/min).
– Pressure range: 300 to 5000 psi (21 to 345 bar).
– Maximum operating temperature: 200°F (93°C).
– Tank opening size: 3/4" (19 mm) diameter.
– Weight: 0.32 oz. (0.01 kg).
– Reduced neck design allows for drainage while washing.
– Machined flats on base of nozzle make inlet connections easy.
– Flow rate range: 5.5 to 11.7 gpm (23 to 43 l/min).
– Pressure range: 60 to150 psi (5 to10 bar).
– Maximum operating temperature: 212°F (100°C).
– Tank opening size: 2" (51 mm) in diameter.
– Spray coverage: 210°, 360°.
– Materials: 303 or 316 Stainless Steel.
– Weight: 18.08 oz. (0.51 kg).
Phone 1(630) 665-5000, FAX 1(630) 260-0842
Visit Our Web Site: www.spray.com, Email: [email protected]
I16
Fixed Tank Wash Nozzles
for Tanks up to 5' (1.6 m) Dia.
3150
Optimization Tips
15498
• See page I2 for optimization tips.
Applications
• Container cleaning
1" NPT or BSPT (M)
• Drum washing
1" NPT or BSPT (M)
• Keg washing
• Tube cleaning
VSM
• Vessel cleaning
10706
See Also
http://
• Accessories
– Strainers
• Data Sheets 15498 and 10706
1/8" NPT or BSPT (F)
• Strainer Catalog
• Tank Wash Catalog
Tank Wash
Products
1/2" or 3/4" NPT or BSPT (F)
Keg washing nozzles use 21 full cone spray tips to remove particles
from a tobacco manufacturer’s clean-in-place duct wash down system.
Phone 1(630) 665-5000, FAX 1(630) 260-0842
Visit Our Web Site: www.spray.com, Email: [email protected]
I17
Tank Wash Products
Fixed Tank Wash Nozzles
for Tanks up to 23' (7.0 m) Dia.
Features and Benefits
• Ideal for cleaning, rinsing and low pressure washing.
• Key feature overview:
– Flow rate range: 22 to 32 gpm (83 to 121 l/min).
• Suitable for CIP – no moving parts.
• 316L Stainless Steel construction permits the use of a wide array
of CIP chemicals.
– Pressure range: 15 to 30 psi (1 to 2 bar).
• Low maintenance.
– Tank opening size: .75" to 1" (19 to 25 mm).
• Deliver reliable, consistent performance.
– Spray coverage: 360°.
– Maximum operating temperature: 400°F (204°C).
Optimization Tips
63225
• See page I2 for optimization tips.
Applications
• Chemical tanks
• Food processing tank cleaning
• Pharmaceutical tank cleaning
3/4" to 2" tube inlet connection
See Also
http://
• Accessories
– Strainers
• Data Sheet 63225
• Strainer Catalog
• Tank Wash Catalog
Fixed spray balls are used for low-pressure washing and rinsing of
tanks in chemical, pharmaceutical and food applications.
Phone 1(630) 665-5000, FAX 1(630) 260-0842
Visit Our Web Site: www.spray.com, Email: [email protected]
I18
Fixed Tank Wash Nozzles
for Tanks up to 22' (6.7 m) Dia.
Features and Benefits
• High capacity stationary tank wash nozzles feature 13 FullJet®
nozzles for spraying numerous patterns and coverages.
• Key feature overview for 6353-MFP:
– Large-flow capacity rinses tanks up to 10' (3.1 m) in diameter.
• Simple, reliable and does not contain any moving parts.
• Constructed in a choice of material: brass, mild steel and
stainless steel.
– Reliability and increased rinsing action are achieved
through 3/8" Maximum Free Passage FullJet nozzles
to help prevent clogging.
• Pressure range: 20 to 50 psi (1.5 to 3.5 bar).
– Flow rate range: 25 to 80 gpm (93 to 301 l/min).
• Maximum operating temperature: 212°F (100°C).
– Tank opening size: 6" (152 mm).
• Spray coverage: 360°.
– Materials: Brass or 316 Stainless Steel.
• Can be specially designed for a wide range of coverages.
– Weight: 59.2 oz. (1.6 kg).
• Key feature overview for 6353:
• Key feature overview for 12900:
– Extra-large flow capacity cleans larger tanks up to 22' (6.7 m).
– Large-flow capacity rinses tanks up to 10' (3.1 m) in diameter.
– Uses 1/4" or 3/8" full cone nozzles.
– Adaptable assembly accepts 1/2", 3/4" or 1" full cone nozzles.
– Flow rate range: 8.9 to 60 gpm (35 to 230 l/min).
– To rinse deeper tanks, use 12900-2 which has 1-1/2"
bottom outlet connection for use with a pipe extension
and a 6353 nozzle assembly.
– Tank opening size: 6" (152 mm).
– Materials: Brass, 303 or 316 Stainless Steel.
– Flow rate range: 72 to 385 gpm (280 to 1470 l/min).
– Weight: 72 oz. (2 kg).
6353
– Tank opening size: 10" (254 mm).
6353-MFP
– Materials: Brass or 316 Stainless Steel.
– Weight: 18.1 lbs. (8.2 kg).
Optimization Tips
• See page I2 for optimization tips.
Applications
• Tank cleaning
1-1/2" NPT or BSPT (F)
• Vessel cleaning
See Also
12900-1
• Accessories
– Strainers
• Data Sheets 6353, 6353-MFP,
12880M and 12900
http://
• Strainer Catalog
• Tank Wash Catalog
3" NPT or BSPT (F)
Tank wash nozzles are used to rinse oil additives
from the walls of 14' (4.3 m) tanks.
Phone 1(630) 665-5000, FAX 1(630) 260-0842
Visit Our Web Site: www.spray.com, Email: [email protected]
I19
Tank Wash
Products
1-1/2" NPT or BSPT (F)
Tank Wash Products
Tank Cleaning Systems
Features and Benefits
Optimization Tips
• AutoJet® Tank Cleaning Systems provide repeatable cleaning
performance to facilitate regulatory compliance and ensure
operator safety.
• See page I2 for optimization tips.
Applications
• Pumps, valves and all system components selected and
integrated to provide optimal performance of tank cleaning
nozzles.
• Cleaning over-the-road tanker trucks and railroad tanker cars
• Cleaning processing, mixing and storage tanks
• Efficient operation decreases downtime and reduces both
chemical and water consumption, along with their related
disposal costs.
• Clean paint tanks
• Keg, drum and barrel washing
• Single source convenience simplifies ordering and installation.
• Reactor cleaning
• System components overview:
– Washdown control panels.
• Tote cleaning
See Also
– Positive displacement triplex diaphragm pumps.
– Maximum flow rate: 20 gpm (76 l/min).
http://
• Accessories
– Strainers
• Tank Wash Catalog
– Maximum pressure: 500 or 1000 psi (35 or 69 bar).
– Totally enclosed fan-cooled motors.
– Adjustable pressure relief valves.
– Inlet strainers.
– Power requirements: 230/460 VAC or 480 VAC - 3Ph - 50-60Hz.
• System configuration overview:
– Manual or timer-based wash cycle control.
– Optional chemical injection.
– NEMA 4, NEMA 4X or NEMA 7 rating.
– Platform mounted – stationary or portable on wheels.
Phone 1(630) 665-5000, FAX 1(630) 260-0842
Visit Our Web Site: www.spray.com, Email: [email protected]
I20