upright rammer - Harbor Freight Tools

Transcription

UPRIGHT RAMMER
with 4 HP ROBIN® ENGINE
96422
Set up, Operating, and Servicing
Instructions
Using an engine indoors CAN KILL YOU IN
MINUTES.
Engine exhaust contains carbon monoxide.
This is a poison you cannot see or smell.
NEVER use inside
a home or garage,
EVEN IF doors and
windows are open.
Only use OUTSIDE
and far away from
windows, doors, and
vents.
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
Save this manual.
Copyright© 2007 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
Revised Manual 09c, 09k
Contents
Important SAFETY
Information............................ 3
General Safety Rules.............. 3
Specific Safety Rules............... 5
Specifications.......................... 6
Unpacking.................................. 6
Operating Instructions...... 6
To Transport the Rammer...... 6
Pre-start instructions............ 6
To Start the Engine................... 7
Machine Operation..................... 8
Maintenance And
Servicing................................. 9
Cleaning, maintenance, and
lubrication................................. 9
PARTS LIST
- ENGINE & FRAME...................11
ASSEMBLY DIAGRAM
- ENGINE & FRAME.................. 12
PARTS LIST
- DRIVE TRANSMISSION......... 13
ASSEMBLY DIAGRAM
- DRIVE TRANSMISSION......... 14
PARTS LIST
- PISTON ASSEMBLY............... 15
ASSEMBLY DIAGRAM
- PISTON ASSEMBLY............... 16
PARTS LIST
- SUPPORT PLATE................... 17
LIMITED 90 DAY WARRANTY.... 18
Troubleshooting...................... 10
SKU 96422
For technical questions, please call 1-800-444-3353.
Page 2
Save This Manual
NOTICE is used to
address practices
not related to personal injury.
Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning
procedures. Write the product’s serial
number in the back of the manual near the
assembly diagram (or month and year of
purchase if product has no number). Keep
this manual and the receipt in a safe and
dry place for future reference.
CAUTION, without
the safety alert
symbol, is used to address
practices not related to
personal injury.
WARNING! Read all instructions.
Failure to follow all instructions
listed below may result in fire,
serious injury and/or DEATH.
The warnings and precautions
discussed in this manual cannot
cover all possible conditions and
situations that may occur. It must
be understood by the operator that
common sense and caution are
factors which cannot be built into
this product, but must be supplied
by the operator.
Important SAFETY
Information
In this manual, on the labeling,
and all other information
provided with this product:
This is the safety alert
symbol. It is used to alert
you to potential personal
injury hazards. Obey all
safety messages that
follow this symbol to avoid
possible injury or death.
DANGER indicates
a hazardous
situation which, if not
avoided, will result in death or
serious injury.
WARNING
indicates a
hazardous situation which, if
not avoided, could result in
death or serious injury.
CAUTION, used
with the safety
alert symbol, indicates a
hazardous situation which, if
not avoided, could result in
minor or moderate injury.
SKU 96422
SAVE THESE INSTRUCTIONS
General Safety Rules
WARNING! Read all instructions
Failure to follow all instructions
listed below may result in
serious injury.
1.
Work area safety
a.Keep work area clean and well
lit. Cluttered or dark areas invite
accidents.
b.Do not operate power tools in
explosive atmospheres, such as in
the presence of flammable liquids,
gases or dust. Power tools create
sparks which may ignite the dust or
fumes.
c. Keep children and bystanders
away while operating a power tool.
Page 3
Distractions can cause you to lose
control.
2.
4.
a.Do not force the power tool. Use
the correct power tool for your
application. The correct power tool
will do the job better and safer at the
rate for which it was designed.
Personal safety
a.Stay alert, watch what you are
doing and use common sense
when operating a power tool. Do
not use a power tool while you are
tired or under the influence of drugs,
alcohol or medication. A moment
of inattention while operating power
tools may result in serious personal
injury.
b.Do not use the power tool if the
switch does not turn it on and
off. Any power tool that cannot
be controlled with the switch is
dangerous and must be repaired.
c. Store idle power tools out of the
reach of children and do not allow
persons unfamiliar with the power
tool or these instructions to operate
the power tool. Power tools are
dangerous in the hands of untrained
users.
b.Use safety equipment. Always wear
eye protection. Safety equipment
such as dust mask, non-skid
safety shoes, hard hat, or hearing
protection used for appropriate
conditions will reduce personal
injuries.
d.Maintain power tools. Check for
misalignment or binding of moving
parts, breakage of parts and any
other condition that may affect the
power tools operation. If damaged,
have the power tool repaired before
use. Many accidents are caused by
poorly maintained power tools.
c. Avoid accidental starting. Ensure
the switch is in the off-position when
the unit is not in use. Carrying
power tools with your finger on the
switch or plugging in power tools that
have the switch on invites accidents.
d.Remove any adjusting key or wrench
before turning the power tool on. A
wrench or a key left attached to a
rotating part of the power tool may
result in personal injury.
e.Use the power tool in accordance
with these instructions and in the
manner intended for the particular
type of power tool, taking into
account the working conditions and
the work to be performed. Use
of the power tool for operations
different from those intended could
result in a hazardous situation.
e.Do not overreach. Keep proper
footing and balance at all times.
This enables better control of the
power tool in unexpected situations.
f. Dress properly. Do not wear loose
clothing or jewelry. Keep your hair,
clothing and gloves away from
moving parts. Loose clothes, jewelry
or long hair can be caught in moving
parts.
SKU 96422
Power tool use and care
5.
Service
a.Have your power tool serviced by
a qualified repair person using only
identical replacement parts. This will
ensure that the safety of the power
tool is maintained.
Page 4
Specific Safety Rules
1.
2.
Using an engine indoors CAN KILL
YOU IN MINUTES. Engine exhaust
contains carbon monoxide. This is
a poison you cannot see or smell.
NEVER use inside a home or garage,
EVEN IF doors and windows are
open. Only use OUTSIDE and far
away from windows, doors, and
vents.
Fire and explosion Hazard! Do not
fill while engine running or hot, while
smoking, or if damaged. Do not
overfill.
3.
Hold securely with both hands on
proper handle locations. Creates
strong forces during operation.
Pregnant women or infirm persons
should consult physician before use.
4.
Keep children away during use.
Store out of reach of children with
engine switch and fuel lever turned
off.
5.
Wear steel-toed work
boots, ANSI-approved
safety goggles, dust mask,
ear protection, and heavyduty work gloves during use.
6.
Keep out from under base.
7.
Move carefully and securely in upright
position. Refer to manual for details.
Rammer extremely top heavy.
8.
Maintain labels and nameplates on
the tool. These carry important safety
information. If unreadable or missing,
contact Harbor Freight Tools for a
replacement.
9.
The Spring Retaining Base Plate
retains heavy springs under
SKU 96422
compression. When removing the
Base Plate, follow the instructions
in the “Maintenance” section of this
manual carefully to avoid serious
personal injury.
10. Do not perform service or repairs on
the Rammer while it is running. Stop
the engine and remove the spark
plug to prevent accidental starting.
11. Make sure all safety guards are
in place and in proper working
condition.
12. People with pacemakers should
consult their physician(s) before
use. Electromagnetic fields in close
proximity to heart pacemaker could
cause pacemaker interference or
pacemaker failure. In addition,
people with pacemakers should
adhere to the following: Caution is
necessary when near the magneto,
spark plug, and spark plug wire of a
running engine. The engine should
always be off if adjustments are to be
made.
13. The warnings, precautions,
and instructions discussed in
this instruction manual cannot
cover all possible conditions and
situations that may occur. It must
be understood by the operator that
common sense and caution are
factors which cannot be built into this
product, but must be supplied by the
operator.
Save these
instructions.
Page 5
To Transport the Rammer
Specifications
Impact Force
Impact BPM
Shoe Size
Rammer Oil
Capacity & Type
Engine Type
Net Weight
3900 Pounds Maximum
660<->700
14-3/4” x 11”
DOLLY
27 Ounces / SAE 20W/50
EPA - approved 4 Horsepower
160 lb.
SAFETY STRAP
Robin®
IMPORTANT! This product requires oil
and fuel to be added before starting. Attempting to start the Engine
without oil WILL ruin the Engine
and void the Warranty.
SAFETY STRAP
FIGURE A
NOTE: The Engine’s carburetor may need
to be adjusted by a qualified mechanic for high-altitude use.
Unpacking
When unpacking, make sure that the
item is intact and undamaged. If any parts
are missing or broken, please call Harbor
Freight Tools at the number shown on the
cover of this manual as soon as possible.
Operating Instructions
Read the entire Important
Safety Information
section at the beginning of this
manual including all text under
subheadings therein before setup or use of this product.
SAFETY STRAP
CAUTION! The Rammer is extremely top
heavy. Move carefully and securely
in an upright position. With additional
assistance, strap the Rammer to a
dolly (dolly and straps not included)
capable of supporting the weight of
the Rammer. Then carefully move
the Rammer to the work location.
(See Figure A.)
Pre-start instructions
1.
IMPORTANT: Your Warranty is
voided if you do not put engine oil in
the Engine’s crankcase prior to its
first use. Before each use, check the
oil level. Never run the Engine with
low or no engine oil. Running the Engine with low or no engine oil WILL
permanently damage the Engine and
void the Warranty.
2.
The Engine MUST be filled with a
high quality, 10W/30 grade engine oil.
REV 09c
SKU 96422
Page 6
To Start the Engine
FIGURE B
OIL DIPSTICK
3.
To add engine oil, unscrew and remove the Oil Dipstick. Pour approximately 20 ounces of engine oil into
the Oil Receptacle. Do not overfill.
Then screw the Oil Dipstick back into
the Oil Receptacle. (See Figure B.)
1.
Unscrew and remove the Hex Bolt
(1A) located at the top of the Transmission Housing (3A). Make sure the
oil is level with the oil fill receptacle
in the Housing. If necessary, top off
with SAE 20W/50 oil. Then replace
the Hex Bolt.
(See Figure G, page 9.)
2.
Position the Rammer on a flat, level
ground surface.
3.
Start and operate the engine according to the provided engine manual.
4.
Allow the engine to warm up. Grasp
the Rail (4) firmly and slowly pull
the Throttle Lever towards the
FAST position. The Rammer will
commence the pounding action. Do
not accelerate to wide open throttle
position from the resting position.
Allow yourself time to get the feel
and required control over guiding the
Rammer.
5.
To turn off the Engine, turn the throttle
towards idle and the Engine’s Power
Switch (27) to its “OFF” position.
Then turn the Engine’s Fuel Valve to
its “CLOSED” position.
FUEL TANK CAP
FUEL TANK
FIGURE C
4.
To fill the Fuel Tank, unscrew and
remove the Fuel Tank Cap. Fill the
Fuel Tank with approximately 3/4
gallon of unleaded gasoline. Avoid
fuel spills. Wipe off any spilled fuel.
Then replace the Fuel Tank Cap.
WARNING! DO NOT attempt to fill
the Fuel Tank when the Engine is
running or hot. (See Figure C.)
Machine Operation
1.
WARNING! When operating the
Rammer, keep feet clear from the
Bottom Plate (3C) to avoid personal
injury.
2.
CAUTION! Do not operate the Rammer on hard, unyielding surfaces to
avoid damage to the machine.
3.
CAUTION! Operate the Rammer using both hands.
REV 09c
SKU 96422
Page 7
4.
When operating, guide the Rammer
with both hands, but allow the machine to do the work. Bearing down
on the handle is unnecessary and
limits the Bottom Plate (3C) ramming
action.
5.
On nearly level surfaces, the Rammer moves forward in rapid jumps.
On uneven surfaces or inclines, rocking the handle slightly may assist the
Rammer in moving forward.
6.
Guide the Rammer so that the
entire Bottom Plate (3C), and not
just the front or back edge, does the
impacting.
7.
To start the machine operation,
move the Throttle Lever to the FAST
position.
8.
As the soil becomes compacted,
the jump height of the Rammer will
increase.
9.
With practice, you will learn how to
adjust the technique to the specific
work conditions.
SKU 96422
Page 8
Maintenance And
Servicing
Risk of serious personal
WARNING
injury from accidental
HEX BOLT (1A)
TRANSMISSION
HOUSING (3A)
starting. Turn the Power
Switch of the tool to its “OFF”
position and remove the spark
plug before performing any
inspection, maintenance, or
cleaning procedures.
Damaged equipment can fail,
causing serious personal
injury. Do not use damaged
equipment. If abnormal noise
or vibration occurs, have the
problem corrected before
further use.
FIGURE G
HEX
BOLT
(23B)
BOTTOM
PLATE (3C)
2.
BEFORE EACH USE, unscrew and
remove the Hex Bolt (1A) located at
the top of the Transmission Housing
(3A). Make sure the oil is level with
the oil fill receptacle in the Housing.
If necessary, top off with SAE 20W/50
oil. Then replace the Hex Bolt.
(See Figure G.)
3.
EVERY 300 OPERATING HOURS
OR SIX MONTHS, drain the old
oil from the Transmission Housing
(3A) and refill with approximately 27
ounces of clean, new SAE 20W/50
oil. To do so, unscrew and remove
the Hex Bolt (1A) located at the top of
the Transmission Housing. Unscrew
and remove the Hex Bolt (23B)
located at the bottom of the Cylinder
Cover Body (21B) and allow the old
oil to drain into a proper container.
Allow the old oil to completely drain.
Replace the Hex Bolt at the bottom
of the Cylinder Cover Body. Refill the
Transmission Housing with new oil.
Then replace the Hex Bolt at the top
of the Transmission Housing.
(See Figure G.)
Cleaning, maintenance, and
lubrication
1.
BEFORE EACH USE, inspect the
general condition of the tool. Check
for loose screws, misalignment or
binding of moving parts, cracked or
broken parts, damaged or worn Shoe
(3C), and any other condition that
may affect its safe operation.
SKU 96422
CYLINDER
BODY
COVER
(21B)
Page 9
4.
After Use, clean external surfaces
of the tool with a garden hose. Do
not spray the Engine with water or
other liquids.
5.
WHEN STORING, drain all fuel out of
the Engine’s Fuel Tank (See Engine
manufacturer’s manual). If this is
not done, old fuel in the Engine’s Fuel
Tank and Carburetor may become
contaminated (average “fuel life ‘ is
approximately 90 days) and prevent
the Engine from starting until cleaned
out. Do not drain the oil. Store the
Rammer in a clean, dry, safe location
out of reach of children and other
unauthorized people.
6.
ENGINE MAINTENANCE: Refer to
the Engine manufacturer’s manual
(included) for complete Engine
maintenance instructions.
7.
CAUTION! All maintenance, service,
and repairs not mentioned in this
manual must only be performed by a
qualified service technician.
Troubleshooting
Problem
Engine will not start
Rammer not
compacting properly.
SKU 96422
Possible Causes
Probable Solutions
1. Power Switch is in “OFF”
position.
2. Low on fuel or oil.
3. Faulty Spark Plug.
4. Throttle Lever in wrong position.
5. Fuel Valve in “CLOSED”
position.
6. Spark Plug Wire loose.
7. Fuel Line clogged.
8. Air Filter clogged.
9. Fuel contaminated.
10. Faulty ignition system.
1. Turn Power Switch to “ON” position.
Improper use of machine.
Refer to “Machine Operation” section on
page 7.
2.
3.
4.
5.
Add fuel or oil.
Clean or replace Spark Plug.
Properly adjust Throttle Lever.
Open Fuel Valve.
6. Attach Wire to Spark Plug.
7. Clean Fuel Line.
8. Clean Air Filter.
9. Drain fuel and replace with new fuel.
10. Have a qualified service technician
check out ignition system.
Page 10
PLEASE READ THE FOLLOWING CAREFULLY
The manufacturer and/or distributor has provided the parts list and assembly diagram in this manual
as a reference tool only. Neither the manufacturer or distributor makes any representation or
warranty of any kind to the buyer that he or she is qualified to make any repairs to the product,
or that he or she is qualified to replace any parts of the product. In fact, the manufacturer and/
or distributor expressly states that all repairs and parts replacements should be undertaken by
certified and licensed technicians, and not by the buyer. The buyer assumes all risk and liability
arising out of his or her repairs to the original product or replacement parts thereto, or arising
out of his or her installation of replacement parts thereto.
PARTS LIST
- ENGINE & FRAME
Part
Description
Q’ty
Part
Description
Q’ty
1
Protection Cover
1
15
Clutch Wheel
1
2
Gas Tank Cover
1
16
Hex Bolt (M10x50)
2
3
Gas Tank
1
17
Spring Washer (#10)
4
4
Rail
1
18
Nut (M10)
2
5
Flat Washer (#6)
8
19
Engine
1
6
Spring Washer (#6)
8
20
Throttle Handle
1
7
Hex Bolt (M6x15)
8
21
Throttle
1
8
Hex Bolt (M10x20)
12
22
Spring
1
9
Flat Washer (#10)
12
23
Pipe Clamp
2
10
Spring Washer (#10)
12
24
Oil Pump
1
11
Cushion Block
2
25
Oil Valve
1
12
Buckle
1
26
End Cap
1
13
Nut (M12x1.25)
1
27
Power Switch
1
14
Spring Washer (#12)
1
28
Spark Plug Wrench
1
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not
available individually as replacement parts.
SKU 96422
Page 11
ASSEMBLY DIAGRAM
- ENGINE & FRAME
SKU 96422
Page 12
PARTS LIST
- DRIVE TRANSMISSION
Part
Description
Q’ty
Part
Description
Q’ty
1A
Hex Bolt (M14x1.5x15)
1
12A
Hole Circlip (#72)
1
2A
Washer (#14)
1
13A
Brace Gear
1
3A
Transmission Housing
1
14A
Driving Gear
1
4A
Flat Washer (#8)
6
15A
Oil Seal (52x35x7)
1
5A
Spring Washer (#8)
6
16A
Bearing (6205)
2
6A
Nut (M8)
4
17A
Shield Ring
1
7A
Hex Bolt (M8x30)
2
18A
Hole Circlip (#52)
1
8A
Hex Bolt (M8x40)
8
19A
Shaft Circlip (#25)
1
9A
Bearing (6205)
1
20A
Hex Bolt (M6x20)
7
10A
Shaft Circlip (#35)
1
21A
Back Cover
1
11A
Bearing (6207)
1
22A
Seal Washer
1
SKU 96422
Page 13
ASSEMBLY DIAGRAM
- DRIVE TRANSMISSION
20A
1A
2A
21A
3A
22A
6A
18A
5A
4A
5A
4A
7A
12A
10A
9A
13A
11A
16A
18A
19A
17A
15A
14A
SKU 96422
Page 14
PARTS LIST
- PISTON ASSEMBLY
Part
Description
Q’ty
Part
Description
Q’ty
1B
Connection Rod
1
14B
Flat Washer (#8)
6
2B
Bearing (6203)
1
15B
Oil Seal (2.65 x 106)
1
3B
Hole Circlip (#40)
1
16B
Piston
1
4B
Shaft Circlip (#17)
1
17B
Hoop
2
5B
Whirl Rod
1
18B
Protection Cover
1
6B
Flat Washer (#8)
1
19B
Plate
1
7B
Spring Washer (#8)
1
20B
Oil Seal (2.65x87.5)
1
8B
Self Locking Nut (M8)
1
21B
Cylinder Cover Body
1
9B
Piston Rod
1
22B
Washer (#8)
2
10B
Combining Spring
1
23B
Hex Bolt (M8x12)
2
11B
Damp Spring
1
24B
Oil Seal (2.65x106)
1
12B
Hex Bolt (M8x20)
6
25B
Bottom Cover
1
13B
Spring Washer (#8)
6
26B
Screw (M8x15)
3
SKU 96422
Page 15
ASSEMBLY DIAGRAM
- PISTON ASSEMBLY
1B
2B
3B
4B
7B
8B
5B
15B
6B
16B
17B
9B
12B
13B
14B
18B
17B
19B
11B
10B
20B
21B
22B
23B
24B
25B
26B
SKU 96422
Page 16
PARTS LIST
- SUPPORT PLATE
Part
Description
Q’ty
Part
Description
Q’ty
1C
Hook Strap
2
6C
Flat Washer (Ø12)
11
2C
Pad
1
7C
Bolt (M12x90)
2
3C
Bottom Plate
1
8C
Bolt (M12x120)
2
4C
Nut (M12)
15
9C
Bolt (M12x50)
11
5C
Spring Washer (Ø12)
15
10C
Cushion Plate
1
1C
10C
4C
5C
2C
6C
3C
4C
5C
9C
7C
8C
SKU 96422
Page 17
LIMITED 90 DAY WARRANTY
Harbor Freight Tools Co. makes every effort to assure that its products meet high
quality and durability standards, and warrants to the original purchaser that this product
is free from defects in materials and workmanship for the period of 90 days from the date
of purchase. This warranty does not apply to damage due directly or indirectly, to misuse,
abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity,
improper installation, normal wear and tear, or to lack of maintenance. We shall in no event
be liable for death, injuries to persons or property, or for incidental, contingent, special
or consequential damages arising from the use of our product. Some states do not allow
the exclusion or limitation of incidental or consequential damages, so the above limitation
of exclusion may not apply to you. This warranty is expressly in lieu of all
other warranties, express or implied, including the warranties of
merchantability and fitness.
To take advantage of this warranty, the product or part must be returned to us with
transportation charges prepaid. Proof of purchase date and an explanation of the complaint
must accompany the merchandise. If our inspection verifies the defect, we will either
repair or replace the product at our election or we may elect to refund the purchase price
if we cannot readily and quickly provide you with a replacement. We will return repaired
products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning
the product.
This warranty gives you specific legal rights and you may also have other rights which
vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
SKU 96422
Page 18

upright rammer - Harbor Freight Tools

Transcription

Similar documents

Untitled - Aeronautics

G8.3 And GTA8.3. - Cummins Engines

FD620D

MADE IN THE USA - Saylor

automotive features in a compact package.

engines - Yamaha

Dual Port, Four Barrel, Aluminium lnlet Manifold. Crane Cam and

The Holset VG Turbocharger

Kewatec_EASY

MOTORUP XTREME 800 Engine Treatment PDF