Sodick-AQ series Large Wire EDM

Large Capacity Linear Motor Driven CNC Wire EDM
AQ750L
AQ750LH
AQ900L
AQ1200L
create your future
Standard Features - Ensure
Continuous and Unattended
Production
The design of the machine compliments the linear motor drives and
is ideal for automation.
Jumbo Feeder
The wire supply device can fit up
to a 20 kg wire bobbin. This enables
long periods of uninterrupted
machining.
High Speed, Large Capacity, Linear Motor Driven Wire Cut EDM
High Speed Generator
The LN2W high speed generator is standard
on the Sodick AQ Series. Both brass and
coated wire are compatible with this advanced
generator.
Low Maintenance Tank Seal
The tank seal flushing function enables the
machines capability for high precision stable
machining. This function also makes for easier
maintenance and extends the life of the seal.
In response to the growing demands for large dies for items; such as, large flat screen TV's, this series is designed specifically for
machining large size dies for display panel components, as well as, those for aerospace, power generation and automotive parts such
as, turbine hubs, aerofoil vanes, instrument panels and bumpers.
The AQ750L/AQ750LH/AQ900L/AQ1200L use linear motors on all four axes for smooth and accurate motion along all axes. Linear
motors are developed and manufactured by Sodick. Incorporating the linear motor drive system, Sodick wire-cut EDMs have
enabled difficult machining operations that were not possible with conventional ball screw-type EDMs.
The linear motor-driven EDMs, eliminate the need for ball screws by incorporating non-contact drive technology. Use of the Linear
Motor removes the deterioration in machining accuracy caused by worn ball screws. Sodick is so confident of the durability and
accuracy of their machines, that a 10 year positioning accuracy guarantee if offered. Sodick is the only Manufacturer to offer a 10
year positioning accuracy guarantee.
Lower ecological impact
due to energy saving
technologies is incorporated
in all Sodick products.
Super Jet AWT
The automatic wire threader (Super
Jet AWT) with thermal cutting
device is specifically designed for
automated, unattended, multicavity runs.
Flexible Work Holding
Multiple workpieces can be set up at the same time
by using the standard moveable rail on the AQ750L/
AQ750LH/AQ900L. This is an option on the AQ1200L.
L-Cut
(Wire Chopper)
Using the Wire Chopper, the
ejected wire is chopped into
small pieces for easy disposal.
Multi-Filtration System
Vertical Sliding Tank Door
An automatic and ergonomic
vertical drop down tank door
increases work space; making
access for work set-up even easier.
An extensive improvement in filtration capability
makes high speed and accurate machining easier
to achieve.
Core Technologies
Developed by Sodick for the Highest Level of Manufacturing
Starting with the development of electrical discharge circuits, Sodick has continued to pursue the highest possible level of
accuracy, speed and versatility in machining. As a result, the technology for CNC units, fine ceramics, linear motors, motion
controllers and the electrical discharge power supply have been established as core technologies for Sodick.
CNC Unit + Discharge Unit
The AQ Series features Sodick’s latest LN power supply unit capable of high speed,
high precision and high efficiency machining. A CNC system based on the modern
control theory is used in conjunction with the LN Series and achieves outstanding
results. Performance of the electrical discharge unit is achieved by controlling the
method and duration of the energy pulses.
Linear Motor Drive + Motion Controller
Sodick's linear motors are a direct-drive, vibration-free device which features unrivalled acceleration, positioning accuracy
and no backlash. The linear motors high dynamic responsive stability for precision machining and performance will not
diminish over time and remain maintenance-free. Linear motors achieve even greater performance thanks to the Sodick
motion controller which has been perfected over the years.
NC Unit
Gap Detection
Motor
Driver
Workpiece
Workpiece
Motor
Sodick Motion Controller
With a linear motor drive system, there is no mechanical
connection between the linear motor drives and the table;
unlike ball-screw drives, which can incur costly repairs in the
event of a collision.
Automatic Machining Condition
Selection
A database within the machine contains details on the
best conditions for a particular wire diameter, workpiece
material or workpiece thickness and ensures the best possible
machining results. The operator can make use of the extensive
conditions provided by Sodick or add their own conditions to
suit unusual applications.
Your Sodick Control: For Every Day
All Day Support
Designing cutting form tools using 2D Form Design is made possible
by the LN Series Control. Varying top and bottom contours, involute
gears, coreless forms (pocket machining) and free-form curves can be
designed easily. Furthermore, data created in DXF format can easily
be imported and converted into a machining program.
Linear Scale
Linear Motor
Sodick's anti-collision circuit protects the machine from
accidental collisions. The circuit constantly monitors voltage in
the axes drives. When voltage exceeds a pre-determined load,
the machine will stop and give the operator an error message.
2D Form Design
Wire
Wire
Collision Protection
Encoder
Gap Detection
Sodick
Motion
Controller
NC Unit
Control Features: LN Series
Ball-screw
Conventional Ball Screw Drive
Remote Monitoring
Ceramic Components
The AQ Series is constructed using ceramic components for the work-stand
table and other critical parts, all of which are built to ensure high precision
machining with better electrical insulation, abrasion resistance and rigidity.
Ceramics are ideal for high precision machining due to their low thermal
expansion coefficient (less than one third than that of cast iron), high rigidity
and resistance to ageing.
No need to return at night or on weekends to check the status of the
machine. A standard LAN interface allows operators to monitor the
main functions of the machine by accessing the control remotely.
Machine Dimensions
Specifications AQ750L/AQ750LH/AQ900L/AQ1200L
AQ750L/AQ750LH
Machine tool
AQ750L
AQ900L
AQ1200L
3,307 lbs (1,500 kg)
AQ750LH
4,409 lbs (2,000 kg)
8,818 lbs (4,000 kg)
X-Axis Travel
29.53" (750 mm)
35.43" (900 mm)
47.24" (1,200 mm)
Y-Axis Travel
19.68" (500 mm)
23.62" (600 mm)
31.50" (800 mm)
15.75" (400 mm)
15.75" (400 mm)
36.22" x 24.41" (920 x 620 mm)
48.03" x 32.28"
(1,220 mm x 820 mm)
460 660 (AQ750LH)
610 (AQ750LH)
50
Z-Axis Travel
15.75" (400 mm)
U x V Axis Travel
10~410
(STAND BASE
to UPPER GUIDE)
410
2250 2685 (AQ750LH)
1000
2350 2785 (AQ750LH)
Maximum Weight of Workpiece
AQ750L
24.00" (600 mm)
30.31" x 20.47" (770 x 520 mm)
Taper Capacity at Max. Z Height
Standard: 30° (Option: 45°)
AWT (Automatic Wire Threader)
Standard
Wire Diameter Range
0.006" ~ 0.012" (0.15 ~ 0.3 mm)
Wire Feed Speed
Max. 16.54"/sec (420 mm/sec)
Wire Tension (Min. ~ Max.)
200 ~ 2,800g (3 ~ 23 N)
Machining Method
Distance from Floor to Table Top
100
150
AQ900L
2800
AQ750LH differences shown in blue (AQ750LH has additional dielectric
tank on left side of machine which is an additional 550 mm wide)
Commercial Tolerance
(Machining Process)
WEIGHT
Medium
*
PARTS CODE
Grade
MATERIAL
over
0.1
over
incl
0.2
over
incl
0.3
incl
0.5
incl
0.8
incl
1.2
3 to
6 to
30
30 to 120
over 120 to 315
over 315 to 1000
over 1000 to 2000
*
REMARKS
3 incl
6 incl
0.5 to
S:\3D-data\EDW\New_AQ750L\
Machine Tool Dimensions (W x D x H)
2100
Division of
dimension
Flushing, Submerged
HEAT
TREATMENT
SURFACE
TREATMENT
*
*
DATE
H R C **
*
~ **
CHECKED
DRAWN
1:20
AQ750L(2)
QTY.
KIT
* /
SIZE
A3
47.24" (1,200 mm)
161.4" x 152.4" x 98.0"
(4,100 x 3,870 x 2,490 mm)
Installation Area (W x D)
125.9" x 161.4" (3,200 x 4,100 mm)
137.8" x 165.4"
(3,500 x 4,200 mm)
204.72" x 204.72"
(5,200 x 5,200 mm)
Machine Tool Weight
11,684 lbs (5,300 kg)
17,637 lbs (8,000 kg)
24,251 lbs (11,000 kg)
Max.: 15 kVA
Max.: 15 kVA
Max.: 15 kVA
108.66" x 110.2" x 109.6"
(2,760 x 2,800 x 2,785 mm)
UNIT
*
External dimensions
DRAWING NO.
MT504736A
TITLE
**
DESIGN
SCALE
MACHINE
Nitta
13/NOV/2007
41.34" (1,050 mm)
93.7" x 124.0" x 94.3"
(2,380 x 3,150 x 2,395 mm)
Tool Power Input
REVISION
APPROVED
*
’//
B
39.4" (1,000 mm)
82.7" x 110.2" x 92.5"
(2,100 x 2,800 x 2,350 mm)
SHEET 1 OF 2
Dielectric Tank
Capacity
AQ750L/AQ750LH
AQ750LH
AQ900L
AQ1200L
334.2 gallons (1,265 liters)
433 gallons (1,640 liters)
422.7 gallons (1,600 liters)
792.5 gallons (3,000 liters)
Paper Cartridge Exchange Filter (x2)
(Internal Pressure)
Paper Cartridge Exchange Filter
(x3)
4-Replaceable Paper Filters
(Internal Pressure Type)
Ion Exchange Resin (18-lit. type, 4.8 gal)
Ion Exchange Resin (18-lit. type,
4.8 gal)
Ion Exchange Resin (18-lit. type,
4.8 gal)
2007年11月22日 9:40:30
Dielectric Fluid Filtration System
Deionizer
Options
Due to ongoing research, specifications are subject to change without prior notice
Taper Flex 45
For further advanced high angle taper cutting up to 45º, Taper Flex
45 is optionally available. Taper Flex 45 is easy to use and requires no
special training. The option consists of three parts; high angle guides,
compensation jig and specialized software.
AQ1200L
Multi-Axis Control
Sodick's LN20W is capable of controlling up to 8-axes simultaneously. The
multi-axis controller LN20W is available as a factory option.
Custom-Made Solutions: Extra Large
Workpieces
The AQ750LH features a cutting height maximum of 24" (600 mm)
while submerged as a standard feature. This same feature is optionally
available on the AQ1200L. Upon special request, a larger custom
worktank is available. This is especially useful for industries; such as,
aeropace and power generation.
create your future
Sodick, Inc.
1605 N. Penny Lane
Schaumburg, IL 60173
B201109-A-AQ7509001200L
Toll Free 888-639-2325
Phone 847-310-9000
Fax
847-310-9011
Sodick Contact
[email protected]
onlinewww.sodick.com