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INTERLOCK SPARK 24V HOT 115V:60HZ 3 FAN COMB. 24V GND MAIN LIMIT BLOWER G GND W NEUTRAL MED FAN RELAY CONTROL 1 2 C NO HI * SWITCH BOX 4 5 * LO BLWR. 1 MTR. IGNITER R PV GND 6 MV/PV R W MODULE BK ROLLOUT SWITCH BK CAP. COMB. C MV R NO BLOWER COMB. BLWR. RELAY R 115V MV W TRANSFORMER R W W NO FAN CONTROL COM GAS VALVE BR SWITCH COIL VALVE VALVE R Y FAN CONTROL PV LIMIT MV/PV COIL W BK 24V GAS MV VALVE LOCK R 24V BK PV C 24V INTER- C MV/PV LIMIT COM R BK ROLLOUT SWITCH FAN 1 BL NC 3 NO MV 6 BK BL W RELAY V LOW VOLT BRD G R Y W C W CONTROL BOX W R BK BL G W R BLOWER MOTOR CAPACITOR THERMOSTAT BLACK BK BLUE BL BROWN BR GREEN G PRESSURE SWITCH FAN RELAY COLOR CODE G G COIL COIL R W COMB. BLWR. RELAY ORANGE O THERMOSTAT LINE VOLTAGE FACTORY RED R IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH LINE VOLTAGE FIELD VIOLET V THE APPLIANCE MUST BE REPLACED, IT MUST BE LOW VOLTAGE FACTORY WHITE W LOW VOLTAGE FIELD YELLOW Y REPLACED WITH TYPE AWM - 105 3/64 C 4 / 64 INSULATION WIRE OR ITS EQUIVALENT. * SEE TABLE IN MANUAL FOR C.F.M. VS. E.S.P. TO DETERMINE PROPER HEATING AND COOLING SPEED CONNECTIONS. 1007878 7R ¶¶12·· OHDG RQ FRPEXVWLRQ 3DUW EORZHU ,1,7,$7( UHOD\ ,1387 'HWDLO RI ZLULQJ IRU $03 0$; 3RVW 3XUJH 7LPHU /2$' 7R ¶¶&·· EODFN OHDG RQ FRPEXVWLRQ EORZHU UHOD\ LIMIT BLWR BL BK Y W BK BR BR MAIN IGNITER COMB TRANS BK SPARK COIL W 24V C 2 GND 5 COIL 24V GND V 4 BK MV/PV Y MODULE PV RELAY 7R H[ KDXVW EORZHU 7R Y ZKLWH OHDG RQ WUDQVIRUPHU BK W BR BR W BK BK W MOTOR BLOWER BK TRANS BL Y R V BK BL W Y RELAY FAN BK R G VALVE R 5 STAT THERMO- G Y W 1 R Y R 6 4 BK W 2 C 3 BL NC W NO CONTROL BOX RELAY BLWR COMB COIL C LOW VOLTAGE FIELD LOW VOLTAGE FACTORY LINE VOLTAGE FIELD PV W GAS VALVE MV/PV MV MODULE MV MV/PV PV GND 24V GND 24V SPARK LINE VOLTAGE FACTORY G LOW VOLT BRD W BR AUX NO R ROLLOUT SWITCH R R W LIMIT V R MAIN LIMIT C LIMIT W R R FAN CONTROL W BK COIL 24V COM ROLLOUT SWITCH ROLLOUT SWITCH BLOWER COMB. BL BL R BK IGNITER O ORANGE YELLOW WHITE VIOLET Y W V R G RED BR GREEN BLUE BROWN BK BL BLACK COLOR CODE BK W G * SEE TABLE IN MANUAL FOR C.F.M. VS. E.S.P. TO DETERMINE PROPER HEATING AND COOLING SPEED CONNECTIONS. CAPACITOR SWITCH LOCK INTER- BK GND NEUTRAL HOT 115V:60HZ BOX CONNECTION NO MV PV COIL COIL 1 COIL RELAY COMB. BLWR. COIL FAN RELAY 24V 115V 6 4 * COMB. 5 1 VALVE COM REPLACED WITH TYPE AWM - 105^C 4/64 INSULATION 24V LIMIT R LIMIT MAIN SWITCH ROLLOUT SWITCH 1008061 THERMOSTAT W SWITCH ROLLOUT G PRESSURE SWITCH CAP. ROLLOUT MTR. BLWR. HI LIMIT AUX IGNITER THE APPLIANCE MUST BE REPLACED, IT MUST BE WIRE OR ITS EQUIVALENT. LO MED * FAN CONTROL BLOWER FAN RELAY MODULE MV/PV VALVE GAS TRANSFORMER RELAY 2 3 GND. NEUTRAL IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH C C C COMB. BLWR. NO CONTROL FAN SWITCH INTERLOCK 115V-60HZ MV/PV FIELD HOT MV BL PV PRESSURE SWITCH LADDER DIAGRAM GND DISCONNECT BEFORE SERVICING 24V GND DANGER: ELECTRICAL SHOCK HAZARD SPARK R :LULQJ 'LDJUDP 24V CONNECTION DIAGRAM )DQ $VVLVWHG &RPEXVWLRQ )XUQDFH 6HUYLFH 0DQXDO 3DUW )DQ $VVLVWHG &RPEXVWLRQ )XUQDFH 6HUYLFH 0DQXDO :LULQJ 'LDJUDP 3DUW )DQ $VVLVWHG &RPEXVWLRQ )XUQDFH :LULQJ 'LDJUDP 6HUYLFH 0DQXDO 3DUW HOT BL BR BR BK D1 BL UNUSED MOTOR * * MOTOR LEADS BLOWER O 2 HOT 1 115V BLWR COMB. W W BL W R R 1 HUM C G Y LOW VOLT BOARD 3 2 LINE VOLTAGE FIELD LINE VOLTAGE FACTORY * HEAT W 6 5 4 24V SPARK R PV VALVE GAS MV/PV MV MODULE MV MV/PV PV GND 24V GND INTERNAL CIRCUIT BOARD WIRING STAT CONT * COOL LOW VOLTAGE FIELD R N 1 X X FMR SEC C LOW VOLTAGE FACTORY G BK N CIR BLOWER 4 Y BL R R W THERMO- W EAC ACCESSORIES 3 NEUTRAL 2 SWITCH BK ROLLOUT W R R SWITCH LIMIT SWITCH ROLLOUT AUX. LIMIT ROLLOUT MAIN BLOWER COMB. BL * SEE TABLE IN MANUAL FOR C.F.M. VS. E.S.P. TO DETERMINE PROPER HEATING AND COOLING SPEED CONNECTIONS. CAPACITOR SWITCH LOCK INTER- BK GND NEUTRAL 115V:60HZ BOX CONNECTION FIELD TRANS BL BL R W W BK IGNITER W WHITE Y V VIOLET YELLOW R O ORANGE RED G GREEN BR BLUE BROWN BK BL BLACK COLOR CODE R BK G C S2 L1 L1 L1 XFMR S1 SWITCH G G W Y R W D1 5 2 3 6 1 LO PV COIL COIL WIRE OR ITS EQUIVALENT. REPLACED WITH TYPE AWM - 105^C 4/64 INSULATION THE APPLIANCE MUST BE REPLACED, IT MUST BE ROLLOUT MV/PV HUM EAC N4 N N N3 N1 PRESSURE SWITCH MODULE VALVE N2 CAPACITOR SWITCHES GAS AUX. LIMIT LIMIT MV MAIN SWITCH MOTOR BLOWER TRANSFORMER ROLLOUT 24V 115V BLOWER COMBUSTION CONSTANT FAN (OPT) M LO UNUSED M HI HI NEUTRAL UNUSED HEAT COOL GND. 115V-60HZ IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH R HUM L1 L1 L1 HOT EAC THERMOSTAT C SEC X INTERLOCK FURNACE SWITCH MV PRESSURE CONTROL LADDER DIAGRAM MV/PV DISCONNECT BEFORE SERVICING GND DANGER: ELECTRICAL SHOCK HAZARD PV CONNECTION DIAGRAM 1009280 IGNITER SPARK 24V GND :LULQJ 'LDJUDP 24V 6HUYLFH 0DQXDO )DQ $VVLVWHG &RPEXVWLRQ )XUQDFH 3DUW )DQ $VVLVWHG &RPEXVWLRQ )XUQDFH W YELLOW Y R WHITE G RED BR ORANGE O GREEN BLUE BROWN BK BL BLACK 3DUW COLOR CODE :LULQJ 'LDJUDP 6HUYLFH 0DQXDO )DQ $VVLVWHG &RPEXVWLRQ )XUQDFH 6HUYLFH 0DQXDO Y YELLOW O W WHITE G R ORANGE RED BR GREEN BK BL BROWN BLUE 3DUW BLACK :LULQJ 'LDJUDP )DQ $VVLVWHG &RPEXVWLRQ )XUQDFH :LULQJ 'LDJUDP 6HUYLFH 0DQXDO 3DUW )DQ $VVLVWHG &RPEXVWLRQ )XUQDFH 6HUYLFH 0DQXDO :LULQJ 'LDJUDP 3DUW GND 12 12 140 180 DELAY SPEED 12 3 60 C Y HEAT ON DLY 1 2 3 OFF UP G Y W R C G Y W R R NEUTRAL X 4 BLUE-MLO O RED LOW VOLTAGE FACTORY W Y WHITE YELLOW LOW VOLTAGE FIELD INTERNAL CIRCUIT BOARD WIRING R G ORANGE BR BL BK GREEN BROWN BLUE BLACK COLOR CODE O LINE VOLTAGE FIELD LINE VOLTAGE FACTORY ORANGE-MHI RED -LO BLACK -HI * SPEED TAP CODE SEE TABLE IN MANUAL FOR C.F.M. VS. E.S.P. TO DETERMINE PROPER HEATING AND COOLING SPEED CONNECTIONS. C MOTOR 3 BLOWER 30 BR 6 BL 5 3 W 2 BR O BL BK 5 XFMR G Y Y G W W 5 R R AUX. LIMIT MAIN LIMIT VENT LIMIT WHEN USED AUX. LIMIT ROLLOUT SWITCH IGNITER SENSOR MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE AWM - 105^C WIRE OR ITS EQUIVALENT. 1 2 3 EFT OUTPUT PRESSURE SWITCH 24 VOLT LP MODELS (ONLY) 4 3 4 24 VOLT COMMON 24 VOLT HOT N N N LP PRESSURE SWITCH SWITCH PRESSURE ROLLOUT SWITCH TRANSFORMER IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE THERMOSTAT C 3 2 4 6 1 SEC 24V HUM EAC 2 1 1010511 EAC + HUM: 0.8 A MAX. COMBINED * 12 100 1 CIR BLOWER CAPACITOR HEAT OFF DLY N THERMOSTAT 12 60 N BK EAC X R R S W HUM C Y 2 UNUSED G MTR LEADS W DI SEC XFMR 3 BL R 4 HUM CAPACITOR N CAPACITOR N 30 SEC AUX. LIMIT R 6 115V L1 EAC BLOWER EXHAUST N 60 SEC Y 1 BL 1 S2 L1 D1 LO MOTOR M LO UNUSED UNUSED BLOWER 12 3 HEAT W 3 R L1 HI M HI CONSTANT (OPT) HEAT COOL 12 3 COOL AUX. LIMIT 2 R O BK L1 L1 L1 30 SEC. CONT Y MAIN LIMIT EFT OUTPUT SWITCH PRESSURE 2 1 S1 HEAT ON DELAY CONTROL BL W 4 3 24 VOLT 4 180 SEC 24V SECONDARY BL 3 HEAT OFF DELAY FURNACE W BK 115V PRIMARY R W 2 GAS VALVE 1 GND. 140 SEC TRANSFORMER VENT LIMIT WHEN USED BL MODULE COOL OFF DELAY: 30 SEC. G BK 4 ROLLOUT SWITCH ROLLOUT SWITCH SWITCH INTERLOCK 100 SEC BL W 3 W R IGNITER NEUTRAL 12 3 SWITCH 2 BK BLOWER LP PRESSURE SWITCH LP MODELS (ONLY) 115V-60HZ 12 3 LOCK 1 BK W EXHAUST HOT 12 3 INTER- ONLY CONDUCTORS COPPER 60HZ HOT NEUTRAL COMMON 24 VOLT 24 VOLT HOT LADDER DIAGRAM 12 3 115V SWITCH PRESSURE SENSOR DISCONNECT BEFORE SERVICING 60 SEC BOX CONNECTION FIELD DANGER: ELECTRICAL SHOCK HAZARD COOL ON DELAY: FURNACE :LULQJ 'LDJUDP CONTROL CONNECTION DIAGRAM )DQ $VVLVWHG &RPEXVWLRQ )XUQDFH 6HUYLFH 0DQXDO 3DUW FAN CONTROL MODULE FIELD TWINNING CONNECTIONS ARE ON EDGE OF CIRCUIT BOARD. USE TWINNING KIT NAH003WK01. MATCH Z1 AND Z2 CONNECTIONS TO SAME POINTS ON 2ND FURNACE CONTROL. ADD LOW VOLTAGE WIRING AND RELAY PER TWINNING KIT INSTRUCTION MANUAL. GAS VALVE GND NEUTRAL HOT 12 12 12 100 140 180 DELAY SPEED 12 3 60 C Y 1 2 3 OFF UP HEAT ON DLY 3 G Y W R C G Y W R MOTOR 30 BLOWER 6 BR 5 3 BR 2 R BL 1 CIR BLOWER W NEUTRAL X 4 BLUE-MLO BK O RED LOW VOLTAGE FACTORY W Y WHITE YELLOW LOW VOLTAGE FIELD INTERNAL CIRCUIT BOARD WIRING R G ORANGE BR BL GREEN BROWN BLUE BLACK COLOR CODE LINE VOLTAGE FIELD LINE VOLTAGE FACTORY ORANGE-MHI RED -LO BLACK -HI * SPEED TAP CODE BL SEE TABLE IN MANUAL FOR C.F.M. VS. E.S.P. TO DETERMINE PROPER HEATING AND COOLING SPEED CONNECTIONS. C G Y Y G W W 5 R R AUX. LIMIT IGNITER ROLLOUT SWITCH AWM - 105^C WIRE OR ITS EQUIVALENT. MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE 24 VOLT HOT 1 3 4 3 4 EFT OUTPUT 24 VOLT PRESSURE SWITCH 2 24 VOLT COMMON LP PRESSURE SWITCH LP MODELS (ONLY) SWITCH PRESSURE ROLLOUT SWITCH SENSOR IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE THERMOSTAT C 3 2 4 6 1 SEC MAIN LIMIT TRANSFORMER 2 1 1010513 EAC + HUM: 0.8 A MAX. COMBINED * HEAT OFF DLY N CAPACITOR 12 60 N X THERMOSTAT EAC O S BK HUM C R R MTR LEADS W 2 UNUSED Y DI G 3 W O XFMR 24V N N N 30 SEC SEC XFMR AUX. LIMIT BK 5 HUM EAC N 60 SEC HEAT R 4 HUM CAPACITOR N CAPACITOR MOTOR N 12 3 COOL R 6 115V L1 EAC BLOWER EXHAUST LO M LO BLOWER 12 3 Y 1 BL 1 S2 L1 D1 HI M HI 30 SEC. CONT W 3 R L1 UNUSED UNUSED CONSTANT (OPT) HEAT COOL HEAT ON DELAY CONTROL 2 R O BK L1 L1 L1 180 SEC EFT OUTPUT SWITCH PRESSURE 2 1 S1 140 SEC BL MAIN LIMIT 4 3 24 VOLT 4 100 SEC Y W 3 GND. 60 SEC 24V SECONDARY BL W 2 GAS VALVE 1 MODULE NEUTRAL HEAT OFF DELAY FURNACE W BK 115V PRIMARY R BL SWITCH INTERLOCK 115V-60HZ 12 3 TRANSFORMER ROLLOUT SWITCH ROLLOUT SWITCH COMMON HOT COOL OFF DELAY: 30 SEC. G BL BK 2 W R IGNITER 24 VOLT HOT 24 VOLT 12 3 SWITCH W 1 BK BLOWER LP PRESSURE SWITCH LP MODELS (ONLY) SENSOR 12 3 LOCK BK W EXHAUST SWITCH PRESSURE LADDER DIAGRAM 12 3 INTER- ONLY CONDUCTORS COPPER 60HZ 115V BOX CONNECTION FIELD DISCONNECT BEFORE SERVICING DANGER: ELECTRICAL SHOCK HAZARD COOL ON DELAY: FURNACE :LULQJ 'LDJUDP CONTROL CONNECTION DIAGRAM 6HUYLFH 0DQXDO )DQ $VVLVWHG &RPEXVWLRQ )XUQDFH 3DUW FAN CONTROL MODULE FIELD TWINNING CONNECTIONS ARE ON EDGE OF CIRCUIT BOARD. USE TWINNING KIT NAH003WK01. MATCH Z1 AND Z2 CONNECTIONS TO SAME POINTS ON 2ND FURNACE CONTROL. 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(24 VAC AT TERMINALS #1 & #3 ) NO INSET CHECK: • LINE VOLTAGE POWER • LOW VOLTAGE TRANSFORMER • WIRING HSI TERMINALS YES • TURN GAS SUPPLY OFF • SET THERMOSTAT TO CALL FOR HEAT IS #4 TERMINAL NOW POWERED ON GAS VALVE/IGNITION SYSTEM CONTROL ? (24 VAC NOMINAL) NO YES NO IGNITER WARMS UP AND GLOWS RED CHECK: • PIN #3 ON FAN TIMER ( 24VAC OUTPUT) • COMBUSTION BLOWER • PRESSURE SWITCH UNPLUG PILOT BURNER CABLE, AND MEASURE VOLTAGE AT GAS VALVE/ IGNITION CONTROL HSI TERMINALS ( 24 VAC NOMINAL, SEE INSET) NO REPLACE GAS VALVE/ IGNITION CONTROL YES REPLACE IGNITER/ FLAME ROD ASSEMBLY YES PILOT VALVE OPENS NO YES • TURN GAS ON • PILOT BURNER SHOULD LIGHT NO MEASURE VOLTAGE TO GAS VALVE/IGNITION CONTROL ( MINIMUM VOLTAGE 19.5 VAC.) NO REPLACE IGNITER/FLAME ROD ASSEMBLY ( BUT DO NOT DISCARD YET). RESTART TROUBLESHOOTING SEQUENCE. DOES MAIN VALVE OPEN? YES DISCARD OLD IGNITER/ FLAME ROD ASSEMBLY CHECK TRANSFORMER AND LINE VOLTAGE POWER SUPPLY REPLACE IGNITER/ FLAME ROD ASSEMBLY YES SYSTEM OK NO YES YES MAIN VALVE OPENS REPLACE GAS VALVE/ IGNITION CONTROL NO REPLACE GAS VALVE/ IGNITION CONTROL. 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