Väderstad Genuine Parts

Transcription

Väderstad Genuine Parts
Väderstad Genuine Parts
Developed and tested for optimal results
Profitable crop production is
our driving ambition
Väderstad develops and manufactures soil tillage
implements and seed drills of very high quality. Our
driving ambition is to create flexible machines that
produce the desired results irrespective of the til�lage system in use on the farm. Most of our machines
carry out several operations in one pass and have a
high capacity - all to save time, energy and money.
Thousands of farmers around the world can testify
that a Väderstad machine does an excellent job and
has a long life.
No detail is unimportant
Each detail of a Väderstad machine has a function to
perform and therefore strength, precise fit and durability are of the greatest importance for us, regardless
of whether we are dealing with a bolt or a full frame
construction. In order to ensure that our machines
operate in line with our intention of helping to optimise crop production economics for the farmer, we
carry out numerous, repeated tests in the laboratory
and in the field. This provides us with confirmation
that we are maintaining uniformly high manufacturing quality, irrespective of whether the subject of the
tests costs a little or a lot.
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20 advanced test rigs
do the work
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By conducting repeatable tests under controlled conditions, results are obtained in a
short time. Trials that would take several years to carry out in the field can be simulated
in a laboratory environment, and run day and night. Many different technological solutions can be tested during the actual development process, which means that the best
option can be quickly identified. The lead time from idea to finished product on the
market is therefore short.
Testing of bearings, hubs and discs
The bearings are sprayed with a mixture of water, sand,
clay and fertiliser
Hubs and discs are subjected to a horizontal force while
they are rotating
The climate chamber
Tine testing
Hydraulics testing
Load measurements in the field
Fatigue testing in the lab
Dry tests
The dust chamber
The carousel
Endurance testing and optimisation of soil flow
Lab tests followed by hard testing
in the field and stone quarry
The Väderstad disc concept
Väderstad has long experience of disc implements and was first to market in 1999 with
a wide-scale launch of the Carrier concept, a type of machine which has since sold in
large numbers world-wide. Today Väderstad offers a broad portfolio of Carrier implements with disc diameter 450 or 610 mm and different toolbars, with CrossCutter Disc
for ultra-shallow cultivation and control of field hygiene.
Väderstad works with conically shaped discs, where each disc is mounted on its own
arm. The idea behind this is to always produce optimal results across the entire working width and maintain the same working angle relative to the soil surface, irrespective
of working depth or degree of wear. The conical disc also presses down stones instead
of bringing them up to the surface.
Specialist hardened V-55 disc
A hardwearing disc must have a wellbalanced combination of properties such
as hardness and elasticity. If the material
is too hard the disc is brittle and susceptible to cracking. If it is too elastic instead,
it wears quickly. All Väderstad discs are
now made from specialist hardened steel
in a process that does not compromise the
elasticity. We have named this V-55, where
55 represents the degree of hardness on
the HRC/Rockwell scale. Normally hardened wearing parts have a hardness of
45-48 HRC. The material in V-55 has been
shown to extend disc life considerably.
Ruthless endurance testing in our stone quarry.
In order to guarantee long life, all wearing parts get to endure everything from
abrasive sandy soils to tough clay and stony soils. The finished machines are also
driven lap after lap in a gravel pit and a stone quarry, to stress test frames and welds.
In that environment the machines undergo more ruthless treatment than they will
ever experience again and it effectively reveals any shortcomings, which can be
remedied. This leads to long life and thus good overall economy.
Greaseless bearings save time
Bearings are a sensitive point on the machine and here long life must be achieved
in an extremely aggressive environment.
Väderstad’s sealed bearings units are
completely maintenance free. The bearings have x-seals that effectively prevent
dirt from entering.
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In addition to manufacturing in Väderstad, since 2011 we
also own 100% of the production capacity of Svensk Presshärdning. On a production area of 9000 square metres,
around 35 robots and a similar number of employees laser
cut, mill, press, specially harden (V-55), sand blast and
spray 500,000 discs per year. In addition, most parts of your
Väderstad machine that come into contact with the soil are
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manufactured here, in a fully automated process. The proximity to our Väderstad production site gives us clear competitive advantages: capacity adjustment, quality assurance,
accessibility, customisation, precision and influence over
price, to name but a few. Translated into customer benefits,
most of these are synonymous with operating reliability, a
security you will not want to be without in the peak season.
Modular points system increases flexibility
SW
TD, CS
50 mm
80 mm
120 mm
240 mm
80 mm
120 mm
TD, CS
80 mm
120 mm
TD, CS
120 mm
TD, CS, SW
80 mm
TD, CS
120 mm
TD, CS, SW
50 mm
80 mm
TD
120 mm
TD
50 mm
80 mm
120 mm
MIXES
NZA
MIXES
NZA
120 mm
120 mm
80 mm
50 mm
50 mm
80 mm
300 mm
Levels and grades
soil.
cm
0
DEEP LOOSENS
DEEP LOOSENS
BREAKS
140 mm
BREAKS
35 mm
Slices off weeds.
No mixing.
Slices off weeds.
Broad slicing effect.
Slices off weeds.
Mixes and raises
the uppermost soil
layer.
Slices up and mixes
the uppermost soil
layer. Good for
controlling mice.
Mixes powerfully in
shallow cultivation.
All-round
cultivation.
Breaks up dense soil
layers. Improves
drainage.
Cultivates and mixes
to depth.
Breaks up dense
soil layers down to
40 cm.
Breaks up dense soil
layers down to 40 cm
and mixes down to
30 cm
0 cm
10
10
20
20
30
30
40
40
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Combination options for your cultivator
NZ Aggressive
Rexius Twin
Swift
Cultus
cm
cm
0
0
10
10
20
20
30
30
40
40
A modular points system with many possible combinations increases the flexibility of the cultivator
and allows the work to be adapted to requirements
in different fields and to the conditions prevailing in
different seasons. With the modular shin and point
system, one and the same tine can carry out work in
different soil zones. Different widths of points and
shins mean that uniform cultivation can be achieved across the entire working width. y screwing on
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TopDown
wing shares, the same slicing effect as provided by a
goosefoot share can be achieved, while extra deepacting tines can break up pans and at the same time
give a mixing action, or just a breaking effect.
The shin wears much more slowly than the point.
With the divided shin and point, only the most worn
part needs to be replaced. This maintains the mixing
effect and gives uniform cultivation over time.
The point is easy to replace, since it is only
attached by one bolt made from extra hard steel.
Precision is extremely important. Therefore shin
and point are separated so that cultivation stays
uniform over time.
Marathon best in the long run
Many good reasons to choose
Väderstad Genuine Parts
Custom-made fit
Väderstad Genuine Parts are uniquely designed and adapted to each individual
Väderstad machine. This means maximum quality, reliable function and guaranteed
exact fit. The result is that valuable time does not have to be spent on adjustments
when replacing parts.
•
Continuous development
Work is always underway to develop and improve wearing parts. Improvements
introduced within serial manufacture of Väderstad machines have an immediate
effect in parts manufacturing.
• Lower wear parts costs per hectare
Always the right working depth,
working angle and cultivation quality across the entire working width of
the cultivator
• Sharp points require a lower draught force
•
• Requires no depth adjustment to
compensate for uneven wear
• Considerably longer life than
conventional points
Saves time and money thanks to fewer
point changes right in the middle of
spring and autumn tillage. This in-
creases the proportion of productive time in the field
Marathon hard metal point
Standard point
Weight change (g)
100,00%
Constant testing
In order to ensure that manufacturing quality is uniformly high, constant testing
is carried out on all Genuine Parts.
Long life
The perfect fit and use of high quality components and materials increase the durability and life of the machines, which means that a Väderstad machine saves time,
gives good results and is very economical.
Warranty
Väderstad normally provides a 12-month warranty on replacement and wearing
parts (as long as the wearing parts have not been in the soil). On some parts the
warranty period is up to 3 years.
99,00%
98,00%
97,00%
96,00%
95,00%
Security
Genuine Parts from Väderstad guarantee optimal function and high security.
94,00%
93,00%
Second-hand value
Follow the recommended service schedule and use Genuine Parts. That ensures
high second-hand value.
92,00%
91,00%
90,00%
0
6
12
18
Independent studies show that a hard metal point can give up to 9 times longer life.
This diagram illustrates the percentage of weight remaining after 24 hours in our carousel.
(Väderstad testing division, June 2012).
24
Time (hours)
9
Cultivator points Cultus, Swift, TopDown s/n 1650-
155027
Point
50 mm
155028
Point
80 mm
168264
Point TD, CS
120 mm
159043
DeepLoosening
TD 1650-
165038
Goosefoot
Swift
240 mm
449859
Wing share
Standard
172326
Point TD
210 mm
498382
Marathon
50 mm
475311
Wing share
Marathon
Mixing shins Cultus
483461
MixIn
50 mm
RRP = Recommended Retail Price
10
476871
MixIn
80 mm
172282
MixIn
120 mm
452956/57
Twisted
80 mm
452958/59
Throw-in
80 mm
498383
Marathon
80 mm
485996
Point TD, CS
LowDisturbance
Mixing shins TopDown s/n 1650-
483233
MixIn
50 mm
482278
MixIn
80 mm
168265
MixIn
120 mm
Mixing shins Swift
492597
/495534
Twisted
80 mm
151281/151836
Throw-in
80 mm
492603
MixIn
50 mm
481615
MixIn
80 mm
492597
/495534
Twisted
80 mm
Points TopDown s/n -1649
449859
Wing share
Standard
447152
Point
50 mm
444898
Point
80 mm
444897
Point
120 mm
496851
LowDisturbance
50 mm
498384
Marathon
50 mm
498385
Marathon
80 mm
475311
Wing share
Marathon
Väderstad
fasteners
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Tines for harrows and track eradicators
201470
Agrilla
Nova
428797
Agrilla
Cobra
443842
Agrilla
X-tra
306239
Following
harrow tine
445067
Following
harrow tine
double
474064
Following
harrow tine
ST single
419997
Point CB
45 mm
bowed
419996
Point CB
100 mm
straight
419999
Point CB
100 mm
bowed
425587
Point
CB 150 mm
straight
440603
Point CB
150 mm
bowed
466169
Following
harrow tine
ST 125 mm
CrossBoard
419998
Point CB
45 mm
straight
Quickchange system
Harrow points
400523-25
Superpoint
Standard
x 25
12
302300-25
Point
Agrilla
x 25
494539
Goosefoot
NZA
135 mm
433940
Fixing
443360
Pin
430400
SingleKnife
433939
DoubleKnife
471512
Following
harrow tine
ST 167 mm
Discs
451792
RD Ø370 flat
s/n 100-702,
V55-material
451793
RD Ø370 flat
s/n 703-1499,
V55-material
474609
CR Ø450 flat
V55-material
170097
CR Ø510 conical
V55-material
451371
RD Ø410 flat
s/n 1500-,
V55-material
451372
RD Ø410 conical
s/n 3040-,
V55-material
154626
CRXL Ø610 conical
V55-material
459608
CR Ø432 conical
V55-material
466947
CR Ø450 conical
V55-material
160405
ST Ø380
V55-material
466230
TP Ø380 flat
Seed coulters
307107/8
RD
s/n 100-898
432116/17
RD
s/n 899-
432118/19
RD
s/n 899-,
short slit
432120/21
RD
Fertiliser
coulter
170127/28
TP
499059/60
RD
Bean coulter
153859
TP
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Roller rings Rollex, Rexius and Rexius Twin
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101106
Roller ring Crosskill
101107
Roller ring Crosskill
101108
Roller ring Crosskill
101109
Roller ring Crosskill
101112
Roller ring Crosskill
301002
Roller ring Cambridge
301012
Roller ring Cambridge
101080
Roller ring Cambridge
Heavy Duty
101081
Roller ring Cambridge
Heavy Duty
441750
Roller ring Cambridge
broad RS 1230
308300
Roller ring claw/claw
308301
Roller ring claw/smooth
308302
Roller ring smooth
Roller rings Carrier, Cultus and TopDown
442340
Roller ring steel 600 mm
CR 300-400, 925-1225, CRD
CS 420-620, CRXL 925-1225
TD
441937
Roller ring steel 600 mm outer
CR 300-400, 925-1225, CRD
CS 420-620, CRXL 925-1225
TD
428311
Roller ring steel 550 mm
CR 420-820
428308
Roller ring steel 600 mm
CR 925-1225, CR 425
CRXL 925-1225
479231
Roller ring steel 550 mm
CS 300-400, CRL 425-625
CRX 425-625
479234
Roller ring steel 550 mm outer
CS 300-400, CRL 425-625
CRX 425-625
155857
Roller ring steel 600 mm
CRL/CRXL 425-625
157949
Roller ring steel 600 mm outer
CRL/CRXL 425-625
Find the parts you want
on www.vaderstad.com
Visit our website for more information that can help you maximise your investment.
Read on the spot or download and print up-to-date product brochures, instruction
manuals, etc. in the language of your choice. By following the link to ‘Service & Parts‘
you can also find relevant accessories and upgrades for your machine (for example
download the latest software for your Control Station).
Our website also provides links giving you full access to our parts catalogues, which are
on the Agroparts website.
How to log in
Follow the link in the Agroparts logotype from our website to
www.agroparts.com. On your first visit to this service, please
complete the following steps:
1. On the lower lefthand side, click on Please click here to register!
2. Fill in the fields and click Send.
3. Log in:
If you have just registered for the first time you will be automatically forwarded to the login form, just click on Login. If you
are already registered, enter your username and password on
the lower left hand side and Login. This site always has up-todate parts documentation for all Väderstad products.
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990606-ENVV ver. 05 2014-09
These labels on our genuine parts are a guarantee of uniformly high quality!