Click here - Vaderstad

Transcription

Click here - Vaderstad
Profitable crop production is our
driving ambition
Väderstad develops and manufactures soil tillage
implements and seed drills of very high quality. Our
driving ambition is to create flexible machines that
produce the desired results irrespective of the tillage
system in use on the farm. Most of our machines carry out
several operations in one pass and have a high capacity all to save time, energy and money. Thousands of farmers
around the world can testify that a Väderstad machine
does an excellent job and has a long life.
No detail is unimportant
Each detail of a Väderstad machine has a function to
perform and therefore strength, precise fit and durability
are of the greatest importance for us, regardless of
whether we are dealing with a bolt or a full frame
construction. In order to ensure that our machines
operate in line with our intention of helping to optimise
crop production economics for the farmer, we carry
out numerous, repeated tests in the laboratory and in
the field. This provides us with confirmation that we
are maintaining uniformly high manufacturing quality,
irrespective of whether the subject of the tests costs a
little or a lot.
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20 advanced test rigs do the work
By conducting repeatable tests under controlled conditions, results are obtained in a short time.
Trials that would take several years to carry out in the field can be simulated in a laboratory
environment, and run day and night. Many different technological solutions can be tested during
the actual development process, which means that the best option can be quickly identified. The
lead time from idea to finished product on the market is therefore short.
Testing of bearings, hubs and discs.
The bearings are sprayed with a mixture of water, sand,
clay and fertiliser.
Hubs and discs are subjected to a horizontal force while
they are rotating .
The climate chamber.
Tine testing.
Hydraulics testing.
Load measurements in the field.
Fatigue testing in the lab.
Dry tests.
The dust chamber.
The carousel.
Endurance testing and optimisation of soil flow.
Lab tests followed by hard testing in the field
and stone quarry
The Väderstad disc concept
Väderstad has long experience of disc implements and was first to market in 1999 with a widescale launch of the Carrier concept, a type of machine which has since sold in large numbers
world-wide. Today Väderstad offers a broad portfolio of Carrier implements with disc diameter
450 or 610 mm and different toolbars, with CrossCutter Disc for ultra-shallow cultivation and
control of field hygiene.
Väderstad works with conically shaped discs, where each disc is mounted on its own arm.
The idea behind this is to always produce optimal results across the entire working width and
maintain the same working angle relative to the soil surface, irrespective of working depth or
degree of wear. The conical disc also presses down stones instead of bringing them up to
the surface.
Specialist hardened V-55 disc
A hardwearing disc must have a well-balanced
combination of properties such as hardness
and elasticity. If the material is too hard the
disc is brittle and susceptible to cracking. If
it is too elastic instead, it wears quickly. All
Väderstad discs are now made from specialist
hardened steel in a process that does not
compromise the elasticity. We have named
this V-55, where 55 represents the degree of
hardness on the HRC/Rockwell scale. Normally
hardened wearing parts have a hardness of
45‑48 HRC. The material in V-55 has been
shown to extend disc life considerably.
Ruthless endurance testing in our stone quarry.
In order to guarantee long life, all wearing parts get to endure everything from abrasive
sandy soils to tough clay and stony soils. The finished machines are also driven lap after
lap in a gravel pit and a stone quarry, to stress test frames and welds. In that environment
the machines undergo more ruthless treatment than they will ever experience again and
it effectively reveals any shortcomings, which can be remedied. This leads to long life and
thus good overall economy.
Greaseless bearings save time
Bearings are a sensitive point on the machine
and here long life must be achieved in an
extremely aggressive environment. Väderstad’s
sealed bearings units are completely
maintenance free. The bearings have x-seals
that effectively prevent dirt from entering.
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In addition to manufacturing in Väderstad, since 2011
we also own 100% of the production capacity of Svensk
Presshärdning. On a production area of 9000 square metres,
around 35 robots and a similar number of employees laser
cut, mill, press, specially harden (V-55), sand blast and spray
500,000 discs per year.
In addition, most parts of your Väderstad machine that come
into contact with the soil are manufactured here, in a fully
automated process.
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The proximity to our Väderstad production site gives us
clear competitive advantages: capacity adjustment, quality
assurance, accessibility, customisation, precision and
influence over price, to name but a few.
Translated into customer benefits, most of these are
synonymous with operating reliability, a security
you will not want to be without in the peak season.
Our flexible
flexiblepoint
pointsystem
systemmodifies
modifiesyour
your
TopDown,
Swift,
Opus
Cultus
to any
working
condition
Our
TopDown,
Swift,
Opus
andand
Cultus
to any
working
condition
SW
TD, OS, CS
120 mm
TD, OS, CS
TD, OS, CS
TD, OS, CS, SW
120 mm
120 mm
80 mm
210 mm
120 mm
80 mm
Marathon
TD, OS, CS, SW
120 mm
80 mm
80 mm
50-80 mm
TD, OS, CS
TD, OS, CS
50 mm
80 mm
TD, OS
120 mm
TD, OS
50 mm
80 mm
120 mm
MIXING
80 mm
MIXING
50 mm
240 mm
50-80 mm
80 mm
120 mm
50 mm
Marathon
50 mm
50 mm
50-80
mm
50 mm
80 mm
BREAKING
BREAKING
Marathon
SUB-SOILING
SUB-SOILING
300 mm
Slices off weeds.
Broad slicing effect.
cm
Slices off weeds. Mixes
and raises the top soil
layer. Breaks dense
layers when needed.
Slices up and mixes
the uppermost soil
layer. Good for
controlling mice.
Mixes powerfully in
shallow cultivation.
All-round cultivation. Full mixing with
reduced draught
requirement.
Breaks up dense soil
layers. Improves
drainage.
Cultivates and
mixes to depth.
Breaks up dense
soil layers down to
40 cm.
Breaks up dense soil
layers down to 40 cm
and mixes down to
30 cm.
0
0
10
10
20
20
30
30
40
40
cm
Abbreviations: TD = TopDown, OS = Opus, SW = Swift, CS = Cultus
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Combination options for your cultivator
NZ Aggressive
Rexius Twin
Swift
Cultus
cm
cm
0
0
10
10
20
20
30
30
40
40
A modular points system with many possible combinations
increases the flexibility of the cultivator and allows the
work to be adapted to requirements in different fields and
to the conditions prevailing in different seasons. With the
modular shin and point system, one and the same tine
can carry out work in different soil zones. Different widths
of points and shins mean that uniform cultivation can be
achieved across the entire working width.
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TopDown
By screwing on wing shares, the same slicing effect as
provided by a goosefoot share can be achieved, while
extra deep-acting tines can break up pans and at the same
time give a mixing action, or just a breaking effect.
The shin wears much more slowly than the point. With
the divided shin and point, only the most worn part needs
to be replaced. This maintains the mixing effect and gives
uniform cultivation over time.
The point is easy to replace, since it is only attached by
one bolt made from extra hard steel. Precision is extremely
important. Therefore shin and point are separated so that
cultivation stays uniform over time.
Marathon best in the long run
Many good reasons to choose Väderstad
Genuine Parts
Custom-made fit
Väderstad Genuine Parts are uniquely designed and adapted to each individual Väderstad
machine. This means maximum quality, reliable function and guaranteed exact fit. The result
is that valuable time does not have to be spent on adjustments when replacing parts.
Continuous development
Work is always underway to develop and improve wearing parts. Improvements introduced
•Always the right working depth, working
angle and cultivation quality across the
entire working width of the cultivator
•Requires no depth adjustment to
compensate for uneven wear
•Considerably longer life than
conventional points
•Lower wear parts costs per hectare
within serial manufacture of Väderstad machines have an immediate effect in parts
•Sharp points require a lower draught force
manufacturing.
•Saves time and money thanks to fewer
point changes right in the middle of spring
and autumn tillage. This increases the
proportion of productive time in the field
Constant testing
In order to ensure that manufacturing quality is uniformly high, constant testing is carried out
on all Genuine Parts.
Long life
Weight change (g)
Marathon hard metal point
Standard point
The perfect fit and use of high quality components and materials increase the durability and
100,00%
life of the machines, which means that a Väderstad machine saves time, gives good results
99,00%
and is very economical.
98,00%
97,00%
Warranty
96,00%
Väderstad normally provides a 12-month warranty on replacement and wearing parts (as long
95,00%
as the wearing parts have not been in the soil). On some parts the warranty period is up to
94,00%
3 years.
93,00%
Security
92,00%
Genuine Parts from Väderstad guarantee optimal function and high security.
91,00%
90,00%
0
6
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Independent studies show that a hard metal point can give up to 9 times longer life.
This diagram illustrates the percentage of weight remaining after 24 hours in our carousel.
(Väderstad testing division, June 2012).
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24
Time (hours)
Second-hand value
Follow the recommended service schedule and use Genuine Parts. That ensures high
second-hand value.
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Cultivator points Swift, Cultus, TopDown s/n: 1650New
Point 50mm | Part No. 155027
RRP: £9.90 | Offer: £8.26
Saving: £1.64
Point 50-80mm | Part No. 188623
RRP: £12.50 | Offer: £10.43
Saving: £2.07
Point 80mm | Part No. 155028
RRP: £12.50 | Offer: £10.43
Saving: £2.07
CS, TD
Point 120mm | Part No. 168264
RRP: £18.50 | Offer: £15.45
Saving: £3.05
CS, TD
LD Point | Part No. 485996
RRP: £43.90 | Offer: £36.60
Saving: £7.30
TD
DL Point | Part No. 159043
RRP: £57.90 | Offer: £48.30
Saving: £9.60
Goosefoot 240mm | Part No. 165038
RRP: £16.50 | Offer: £13.76
Saving: £2.74
Wingshares | Part No. 449859
RRP: £25.50 | Offer: £21.27
Saving: £4.23
TD
Point 210mm | Part No. 172326
RRP: £31.90 | Offer: £26.60
Saving: £5.30
Point 50mm | Part No. 498382
RRP: £56.00 | Offer: £46.70
Saving: £9.30
Point 80mm | Part No. 498383
RRP: £69.00 | Offer: £57.50
Saving: £11.50
Wingshares | Part No. 475311
RRP: £99.00 | Offer: £82.50
Saving: £16.50
Points TopDown s/n: -1650
Wingshares | Part No. 449859
RRP: £25.50 | Offer: £21.27 | Saving: £4.23
Point 50mm | Part No. 447152
RRP: £18.50 | Offer: £15.43
Saving: £3.07
RRP = Recommended Retail Price
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Point 80mm | Part No. 444898
RRP: £18.50 | Offer: £15.43
Saving: £3.07
Point 120mm | Part No. 444897
RRP: £24.50 | Offer: £20.45
Saving: £4.05
LD Point | Part No. 496851
RRP: £43.90 | Offer: £36.60
Saving: £7.30
Point 50mm
Part No. 498384
RRP: £59.50
Offer: £49.60
Saving: £9.90
Point 80mm
Part No. 498385
RRP: £83.50
Offer: £69.60
Saving: £13.90
Wingshare | Part No. 475311
RRP: £99.00 | Offer: £82.50 | Saving: £16.50
Mixing shins Swift
Mixing Shin 50mm
Part No. 492603
RRP: £13.00 | Offer: £10.84
Saving: £2.16
Mixing shins Cultus
Mixing Shin 80mm
Part No. 481615
RRP: £15.50 | Offer: £12.93
Saving: £2.57
Mixing Shin 50mm
Part No. 483461
RRP: £13.00 | Offer: £10.84
Saving: £2.16
Mixing shins TopDown
Mixing Shin 80mm
Part No. 476871
RRP: £15.50 | Offer: £12.93
Saving: £2.57
Mixing Shin 50mm
Part No. 483233
RRP: £13.00 | Offer: £10.84
Saving: £2.16
Mixing Shin 80mm
Part No. 482278
RRP: £15.50 | Offer: £12.93
Saving: £2.57
Bearings and Housings
Bearing | Part No. 405814
RRP: £18.70 | Offer: £15.60
Saving: £3.10
Bearing and Housing | Part No. 420832
RRP: £39.80 | Offer: £33.20
Saving: £6.60
Bearing Housing | Part No. 482496
RRP: £58.00 | Offer: £48.40
Saving: £9.60
Bearing Housing | Part No. 152271
RRP: £55.30 | Offer: £46.15
Saving: £9.15
Bearing Housing | Part No. 152456
RRP: £55.30 | Offer: £46.15
Saving: £9.15
Wheels and Tyres
Tyre | Part No. 160000
RRP: £138.00 | Offer: £115.00
Saving: £23.00
Wheel | Part No. 160001
RRP: £302.00 | Offer: £252.00
Saving: £50.00
Wheel Aramidpro | Part No. 160006
RRP: £366.00 | Offer: £305.00
Saving: £61.00
Tyre Aramidpro | Part No. 160011
RRP: £197.00 | Offer: £164.25
Saving: £32.75
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Tines for Harrows and Track Eradicators
S Tine Std | Part No. 400525
RRP: £23.30 | Offer: £19.45
Saving: £3.85
Tine Agrilla Super
Part No. 201064-70
RRP: £31.00 | Offer: £25.85
Saving: £5.15
Tine Agrilla Super
Part No. 201064-71
RRP: £25.80 | Offer: £21.50
Saving: £4.30
Agrilla Nova | Part No. 201470
RRP: £19.90 | Offer: £16.60
Saving: £3.30
Agrilla Cobra | Part No. 428797
RRP: £24.00 | Offer: £20.00
Saving: £4.00
Agrilla X-tra | Part No. 443842
RRP: £41.50 | Offer: £34.60
Saving: £6.90
FH Tine | Part No. 306239
RRP: £6.20 | Offer: £5.17
Saving: £1.03
FH Tine | Part No. 445067
RRP: £10.50 | Offer: £8.76
Saving: £1.74
CB Point 45mm Bent
Part No. 419997
RRP: £6.50 | Offer: £5.42
Saving: £1.08
CB Point 100mm Straight
Part No. 419996
RRP: £9.50 | Offer: £7.92
Saving: £1.58
CB Point 100mm Bent
Part No. 419999
RRP: £10.00 | Offer: £8.35
Saving: £1.65
CB Point 150mm Straight
Part No. 425587
RRP: £16.50 | Offer: £13.75
Saving: £2.75
CB Point 150mm Bent
Part No. 440603
RRP: £17.90 | Offer: £14.95
Saving: £2.95
CB Tine Std
Part No. 201787
RRP: £13.60 | Offer: £11.35
Saving: £2.25
CB Tine
Part No. 202181
RRP: £31.00 | Offer: £25.85
Saving: £5.15
CrossBoard
CB Point 45mm Straight
Part No. 419998
RRP: £4.50 | Offer: £3.76
Saving: £0.74
Harrow Points
Point Std
Part No. 400523-25
RRP: £49.90 | Offer: £41.60
Saving: £8.30
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HD Point 8mm
Part No. 192213-20
RRP: £49.90 | Offer: £41.60
Saving: £8.30
Scrapers
Point 25mm
Part No. 423023
RRP: £38.00 | Offer: £31.70
Saving: £6.30
Agrilla Super
Part No. 302300-25
RRP: £145.00 | Offer: £121.00
Saving: £24.00
Goosefoot 135mm
Part No. 494539
RRP: £10.90 | Offer: £9.10
Saving: £1.80
Scraper
Part No. 307002
RRP: £7.00 | Offer: £5.84
Saving: £1.16
Scraper
Part No. 451404
RRP: £5.40| Offer: £4.50
Saving: £0.90
Discs
Coulter Disc | Part No. 451371
RRP: £21.50 | Offer: £18.00 | Saving: £3.50
System Disc | Part No. 451372
RRP: £23.90 | Offer: £20.00 | Saving: £3.90
Disc 432 | Part No. 459608
RRP: £27.50 | Offer: £23.30 | Saving: £4.60
Disc 450 | Part No. 466947
RRP: £27.90 | Offer: £23.30 | Saving: £4.60
Disc 450 | Part No. 474609
RRP: £27.90 | Offer: £23.30 | Saving: £4.60
Disc 510mm | Part No. 170097
RRP: £39.00 | Offer: £32.50 | Saving: £6.50
Disc 610mm | Part No. 154626
RRP: £54.50 | Offer: £45.50 | Saving: £9.00
CrossCutter Disc | Part No. 175807
RRP: £51.90 | Offer: £43.50 | Saving: £8.40
CrossCutter Disc | Part No. 175810
RRP: £51.90 | Offer: £43.50 | Saving: £8.40
Disc | Part No. 443333
RRP: £70.80 | Offer: £59.00 | Saving: £11.80
Seed Coulters
Coulter | Part No. 432116/17
RRP: £31.50 | Offer: £26.25
Saving: £5.25
Roller Rings
Coulter | Part No. 432118/19
RRP: £31.50 | Offer: £26.25
Saving: £5.25
Coulter | Part No. 432120/21
RRP: £37.00 | Offer: £31.00
Saving: £6.00
Bean Coulter | Part No. 191167/68
RRP: £31.50 | Offer: £26.25
Saving: £5.25
Roller Ring Wide | Part No. 301002
RRP: £54.50 | Offer: £45.50
Saving: £9.00
Roller Ring Narrow | Part No. 301012
RRP: £28.50 | Offer: £23.80
Saving: £4.70
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RexiusTwin
Whether the soil is light or heavy, there is great potential with RexiusTwin. It can level, crush clods and reconsolidate at
a speed and intensity that are unique. The sharp, heavy rings, which overlap in the press, force any remaining coarse
clods through and under the rings, giving an extreme crushing effect. The rings are slightly wavy in shape to give a
driving force and leave a loose surface. To maintain this quality of work it is important to keep your RexiusTwin in the
best condition ready for your next season. Väderstad offer two options to replace worn ring:
Option 1 Rings only: Replace the rings and re-use shafts and bearings.
Option 2 Gang sets: Just unbolt the gangs and replace with ready assembled units.
RST Ring Sets (Rings Only)
RST Ring Sets (Rings Only)
Model Size
RRP
Special Price
Saving
330
£7,066.00 £5,652.80
£1,413.20
450
£9,582.00
£7,665.60
£1,916.40
550
£11,842.00
£9,473.60
£2,368.40
630
£13,650.00
£10,920.00
£2,730.00
830
£17,790.00
£14,232.00
£3,558.00
1030
£22,298.00
£17,838.40
£4,459.60
RST Gang Sets
Model Size
Part No.
RRP
Special Price
Saving
330
N/A
N/A
N/A
N/A
450
307673
£16,610.00
£13,870.00
£2,740.00
550
307674
£18,700.00
£15,615.00
£3,085.00
630
307675
£20,380.00
£17,017.00
£3,363.00
830
307676
£29,380.00
£24,532.00
£4,848.00
1030
307678
£33,530.00
£27,998.00
£5,532.00
When considering your options bear in mind, are your shafts and bearings worn? Do you have the facilities to remove
the rings from the shaft? Will you require extra labour? If so, you may find it more cost effective to choose option 2,
replacing the gang set.
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Contact your nearest Authorised Väderstad
Dealer for further information.
Väderstad Ltd, Unit One, Ellesmere Business Park
Grantham, Lincolnshire NG31 7XT
T: 01476 581900
E: [email protected]
W: wwwvaderstad.com/uk
These labels on our genuine parts are a guarantee of uniformly high quality!