Click here - Vaderstad
Transcription
Click here - Vaderstad
Profitable crop production is our driving ambition Väderstad develops and manufactures soil tillage implements and seed drills of very high quality. Our driving ambition is to create flexible machines that produce the desired results irrespective of the tillage system in use on the farm. Most of our machines carry out several operations in one pass and have a high capacity all to save time, energy and money. Thousands of farmers around the world can testify that a Väderstad machine does an excellent job and has a long life. No detail is unimportant Each detail of a Väderstad machine has a function to perform and therefore strength, precise fit and durability are of the greatest importance for us, regardless of whether we are dealing with a bolt or a full frame construction. In order to ensure that our machines operate in line with our intention of helping to optimise crop production economics for the farmer, we carry out numerous, repeated tests in the laboratory and in the field. This provides us with confirmation that we are maintaining uniformly high manufacturing quality, irrespective of whether the subject of the tests costs a little or a lot. 2 4 20 advanced test rigs do the work By conducting repeatable tests under controlled conditions, results are obtained in a short time. Trials that would take several years to carry out in the field can be simulated in a laboratory environment, and run day and night. Many different technological solutions can be tested during the actual development process, which means that the best option can be quickly identified. The lead time from idea to finished product on the market is therefore short. Testing of bearings, hubs and discs. The bearings are sprayed with a mixture of water, sand, clay and fertiliser. Hubs and discs are subjected to a horizontal force while they are rotating . The climate chamber. Tine testing. Hydraulics testing. Load measurements in the field. Fatigue testing in the lab. Dry tests. The dust chamber. The carousel. Endurance testing and optimisation of soil flow. Lab tests followed by hard testing in the field and stone quarry The Väderstad disc concept Väderstad has long experience of disc implements and was first to market in 1999 with a widescale launch of the Carrier concept, a type of machine which has since sold in large numbers world-wide. Today Väderstad offers a broad portfolio of Carrier implements with disc diameter 450 or 610 mm and different toolbars, with CrossCutter Disc for ultra-shallow cultivation and control of field hygiene. Väderstad works with conically shaped discs, where each disc is mounted on its own arm. The idea behind this is to always produce optimal results across the entire working width and maintain the same working angle relative to the soil surface, irrespective of working depth or degree of wear. The conical disc also presses down stones instead of bringing them up to the surface. Specialist hardened V-55 disc A hardwearing disc must have a well-balanced combination of properties such as hardness and elasticity. If the material is too hard the disc is brittle and susceptible to cracking. If it is too elastic instead, it wears quickly. All Väderstad discs are now made from specialist hardened steel in a process that does not compromise the elasticity. We have named this V-55, where 55 represents the degree of hardness on the HRC/Rockwell scale. Normally hardened wearing parts have a hardness of 45‑48 HRC. The material in V-55 has been shown to extend disc life considerably. Ruthless endurance testing in our stone quarry. In order to guarantee long life, all wearing parts get to endure everything from abrasive sandy soils to tough clay and stony soils. The finished machines are also driven lap after lap in a gravel pit and a stone quarry, to stress test frames and welds. In that environment the machines undergo more ruthless treatment than they will ever experience again and it effectively reveals any shortcomings, which can be remedied. This leads to long life and thus good overall economy. Greaseless bearings save time Bearings are a sensitive point on the machine and here long life must be achieved in an extremely aggressive environment. Väderstad’s sealed bearings units are completely maintenance free. The bearings have x-seals that effectively prevent dirt from entering. 5 In addition to manufacturing in Väderstad, since 2011 we also own 100% of the production capacity of Svensk Presshärdning. On a production area of 9000 square metres, around 35 robots and a similar number of employees laser cut, mill, press, specially harden (V-55), sand blast and spray 500,000 discs per year. In addition, most parts of your Väderstad machine that come into contact with the soil are manufactured here, in a fully automated process. 6 The proximity to our Väderstad production site gives us clear competitive advantages: capacity adjustment, quality assurance, accessibility, customisation, precision and influence over price, to name but a few. Translated into customer benefits, most of these are synonymous with operating reliability, a security you will not want to be without in the peak season. Our flexible flexiblepoint pointsystem systemmodifies modifiesyour your TopDown, Swift, Opus Cultus to any working condition Our TopDown, Swift, Opus andand Cultus to any working condition SW TD, OS, CS 120 mm TD, OS, CS TD, OS, CS TD, OS, CS, SW 120 mm 120 mm 80 mm 210 mm 120 mm 80 mm Marathon TD, OS, CS, SW 120 mm 80 mm 80 mm 50-80 mm TD, OS, CS TD, OS, CS 50 mm 80 mm TD, OS 120 mm TD, OS 50 mm 80 mm 120 mm MIXING 80 mm MIXING 50 mm 240 mm 50-80 mm 80 mm 120 mm 50 mm Marathon 50 mm 50 mm 50-80 mm 50 mm 80 mm BREAKING BREAKING Marathon SUB-SOILING SUB-SOILING 300 mm Slices off weeds. Broad slicing effect. cm Slices off weeds. Mixes and raises the top soil layer. Breaks dense layers when needed. Slices up and mixes the uppermost soil layer. Good for controlling mice. Mixes powerfully in shallow cultivation. All-round cultivation. Full mixing with reduced draught requirement. Breaks up dense soil layers. Improves drainage. Cultivates and mixes to depth. Breaks up dense soil layers down to 40 cm. Breaks up dense soil layers down to 40 cm and mixes down to 30 cm. 0 0 10 10 20 20 30 30 40 40 cm Abbreviations: TD = TopDown, OS = Opus, SW = Swift, CS = Cultus 7 Combination options for your cultivator NZ Aggressive Rexius Twin Swift Cultus cm cm 0 0 10 10 20 20 30 30 40 40 A modular points system with many possible combinations increases the flexibility of the cultivator and allows the work to be adapted to requirements in different fields and to the conditions prevailing in different seasons. With the modular shin and point system, one and the same tine can carry out work in different soil zones. Different widths of points and shins mean that uniform cultivation can be achieved across the entire working width. 8 TopDown By screwing on wing shares, the same slicing effect as provided by a goosefoot share can be achieved, while extra deep-acting tines can break up pans and at the same time give a mixing action, or just a breaking effect. The shin wears much more slowly than the point. With the divided shin and point, only the most worn part needs to be replaced. This maintains the mixing effect and gives uniform cultivation over time. The point is easy to replace, since it is only attached by one bolt made from extra hard steel. Precision is extremely important. Therefore shin and point are separated so that cultivation stays uniform over time. Marathon best in the long run Many good reasons to choose Väderstad Genuine Parts Custom-made fit Väderstad Genuine Parts are uniquely designed and adapted to each individual Väderstad machine. This means maximum quality, reliable function and guaranteed exact fit. The result is that valuable time does not have to be spent on adjustments when replacing parts. Continuous development Work is always underway to develop and improve wearing parts. Improvements introduced •Always the right working depth, working angle and cultivation quality across the entire working width of the cultivator •Requires no depth adjustment to compensate for uneven wear •Considerably longer life than conventional points •Lower wear parts costs per hectare within serial manufacture of Väderstad machines have an immediate effect in parts •Sharp points require a lower draught force manufacturing. •Saves time and money thanks to fewer point changes right in the middle of spring and autumn tillage. This increases the proportion of productive time in the field Constant testing In order to ensure that manufacturing quality is uniformly high, constant testing is carried out on all Genuine Parts. Long life Weight change (g) Marathon hard metal point Standard point The perfect fit and use of high quality components and materials increase the durability and 100,00% life of the machines, which means that a Väderstad machine saves time, gives good results 99,00% and is very economical. 98,00% 97,00% Warranty 96,00% Väderstad normally provides a 12-month warranty on replacement and wearing parts (as long 95,00% as the wearing parts have not been in the soil). On some parts the warranty period is up to 94,00% 3 years. 93,00% Security 92,00% Genuine Parts from Väderstad guarantee optimal function and high security. 91,00% 90,00% 0 6 12 Independent studies show that a hard metal point can give up to 9 times longer life. This diagram illustrates the percentage of weight remaining after 24 hours in our carousel. (Väderstad testing division, June 2012). 18 24 Time (hours) Second-hand value Follow the recommended service schedule and use Genuine Parts. That ensures high second-hand value. 9 Cultivator points Swift, Cultus, TopDown s/n: 1650New Point 50mm | Part No. 155027 RRP: £9.90 | Offer: £8.26 Saving: £1.64 Point 50-80mm | Part No. 188623 RRP: £12.50 | Offer: £10.43 Saving: £2.07 Point 80mm | Part No. 155028 RRP: £12.50 | Offer: £10.43 Saving: £2.07 CS, TD Point 120mm | Part No. 168264 RRP: £18.50 | Offer: £15.45 Saving: £3.05 CS, TD LD Point | Part No. 485996 RRP: £43.90 | Offer: £36.60 Saving: £7.30 TD DL Point | Part No. 159043 RRP: £57.90 | Offer: £48.30 Saving: £9.60 Goosefoot 240mm | Part No. 165038 RRP: £16.50 | Offer: £13.76 Saving: £2.74 Wingshares | Part No. 449859 RRP: £25.50 | Offer: £21.27 Saving: £4.23 TD Point 210mm | Part No. 172326 RRP: £31.90 | Offer: £26.60 Saving: £5.30 Point 50mm | Part No. 498382 RRP: £56.00 | Offer: £46.70 Saving: £9.30 Point 80mm | Part No. 498383 RRP: £69.00 | Offer: £57.50 Saving: £11.50 Wingshares | Part No. 475311 RRP: £99.00 | Offer: £82.50 Saving: £16.50 Points TopDown s/n: -1650 Wingshares | Part No. 449859 RRP: £25.50 | Offer: £21.27 | Saving: £4.23 Point 50mm | Part No. 447152 RRP: £18.50 | Offer: £15.43 Saving: £3.07 RRP = Recommended Retail Price 10 Point 80mm | Part No. 444898 RRP: £18.50 | Offer: £15.43 Saving: £3.07 Point 120mm | Part No. 444897 RRP: £24.50 | Offer: £20.45 Saving: £4.05 LD Point | Part No. 496851 RRP: £43.90 | Offer: £36.60 Saving: £7.30 Point 50mm Part No. 498384 RRP: £59.50 Offer: £49.60 Saving: £9.90 Point 80mm Part No. 498385 RRP: £83.50 Offer: £69.60 Saving: £13.90 Wingshare | Part No. 475311 RRP: £99.00 | Offer: £82.50 | Saving: £16.50 Mixing shins Swift Mixing Shin 50mm Part No. 492603 RRP: £13.00 | Offer: £10.84 Saving: £2.16 Mixing shins Cultus Mixing Shin 80mm Part No. 481615 RRP: £15.50 | Offer: £12.93 Saving: £2.57 Mixing Shin 50mm Part No. 483461 RRP: £13.00 | Offer: £10.84 Saving: £2.16 Mixing shins TopDown Mixing Shin 80mm Part No. 476871 RRP: £15.50 | Offer: £12.93 Saving: £2.57 Mixing Shin 50mm Part No. 483233 RRP: £13.00 | Offer: £10.84 Saving: £2.16 Mixing Shin 80mm Part No. 482278 RRP: £15.50 | Offer: £12.93 Saving: £2.57 Bearings and Housings Bearing | Part No. 405814 RRP: £18.70 | Offer: £15.60 Saving: £3.10 Bearing and Housing | Part No. 420832 RRP: £39.80 | Offer: £33.20 Saving: £6.60 Bearing Housing | Part No. 482496 RRP: £58.00 | Offer: £48.40 Saving: £9.60 Bearing Housing | Part No. 152271 RRP: £55.30 | Offer: £46.15 Saving: £9.15 Bearing Housing | Part No. 152456 RRP: £55.30 | Offer: £46.15 Saving: £9.15 Wheels and Tyres Tyre | Part No. 160000 RRP: £138.00 | Offer: £115.00 Saving: £23.00 Wheel | Part No. 160001 RRP: £302.00 | Offer: £252.00 Saving: £50.00 Wheel Aramidpro | Part No. 160006 RRP: £366.00 | Offer: £305.00 Saving: £61.00 Tyre Aramidpro | Part No. 160011 RRP: £197.00 | Offer: £164.25 Saving: £32.75 11 Tines for Harrows and Track Eradicators S Tine Std | Part No. 400525 RRP: £23.30 | Offer: £19.45 Saving: £3.85 Tine Agrilla Super Part No. 201064-70 RRP: £31.00 | Offer: £25.85 Saving: £5.15 Tine Agrilla Super Part No. 201064-71 RRP: £25.80 | Offer: £21.50 Saving: £4.30 Agrilla Nova | Part No. 201470 RRP: £19.90 | Offer: £16.60 Saving: £3.30 Agrilla Cobra | Part No. 428797 RRP: £24.00 | Offer: £20.00 Saving: £4.00 Agrilla X-tra | Part No. 443842 RRP: £41.50 | Offer: £34.60 Saving: £6.90 FH Tine | Part No. 306239 RRP: £6.20 | Offer: £5.17 Saving: £1.03 FH Tine | Part No. 445067 RRP: £10.50 | Offer: £8.76 Saving: £1.74 CB Point 45mm Bent Part No. 419997 RRP: £6.50 | Offer: £5.42 Saving: £1.08 CB Point 100mm Straight Part No. 419996 RRP: £9.50 | Offer: £7.92 Saving: £1.58 CB Point 100mm Bent Part No. 419999 RRP: £10.00 | Offer: £8.35 Saving: £1.65 CB Point 150mm Straight Part No. 425587 RRP: £16.50 | Offer: £13.75 Saving: £2.75 CB Point 150mm Bent Part No. 440603 RRP: £17.90 | Offer: £14.95 Saving: £2.95 CB Tine Std Part No. 201787 RRP: £13.60 | Offer: £11.35 Saving: £2.25 CB Tine Part No. 202181 RRP: £31.00 | Offer: £25.85 Saving: £5.15 CrossBoard CB Point 45mm Straight Part No. 419998 RRP: £4.50 | Offer: £3.76 Saving: £0.74 Harrow Points Point Std Part No. 400523-25 RRP: £49.90 | Offer: £41.60 Saving: £8.30 12 HD Point 8mm Part No. 192213-20 RRP: £49.90 | Offer: £41.60 Saving: £8.30 Scrapers Point 25mm Part No. 423023 RRP: £38.00 | Offer: £31.70 Saving: £6.30 Agrilla Super Part No. 302300-25 RRP: £145.00 | Offer: £121.00 Saving: £24.00 Goosefoot 135mm Part No. 494539 RRP: £10.90 | Offer: £9.10 Saving: £1.80 Scraper Part No. 307002 RRP: £7.00 | Offer: £5.84 Saving: £1.16 Scraper Part No. 451404 RRP: £5.40| Offer: £4.50 Saving: £0.90 Discs Coulter Disc | Part No. 451371 RRP: £21.50 | Offer: £18.00 | Saving: £3.50 System Disc | Part No. 451372 RRP: £23.90 | Offer: £20.00 | Saving: £3.90 Disc 432 | Part No. 459608 RRP: £27.50 | Offer: £23.30 | Saving: £4.60 Disc 450 | Part No. 466947 RRP: £27.90 | Offer: £23.30 | Saving: £4.60 Disc 450 | Part No. 474609 RRP: £27.90 | Offer: £23.30 | Saving: £4.60 Disc 510mm | Part No. 170097 RRP: £39.00 | Offer: £32.50 | Saving: £6.50 Disc 610mm | Part No. 154626 RRP: £54.50 | Offer: £45.50 | Saving: £9.00 CrossCutter Disc | Part No. 175807 RRP: £51.90 | Offer: £43.50 | Saving: £8.40 CrossCutter Disc | Part No. 175810 RRP: £51.90 | Offer: £43.50 | Saving: £8.40 Disc | Part No. 443333 RRP: £70.80 | Offer: £59.00 | Saving: £11.80 Seed Coulters Coulter | Part No. 432116/17 RRP: £31.50 | Offer: £26.25 Saving: £5.25 Roller Rings Coulter | Part No. 432118/19 RRP: £31.50 | Offer: £26.25 Saving: £5.25 Coulter | Part No. 432120/21 RRP: £37.00 | Offer: £31.00 Saving: £6.00 Bean Coulter | Part No. 191167/68 RRP: £31.50 | Offer: £26.25 Saving: £5.25 Roller Ring Wide | Part No. 301002 RRP: £54.50 | Offer: £45.50 Saving: £9.00 Roller Ring Narrow | Part No. 301012 RRP: £28.50 | Offer: £23.80 Saving: £4.70 13 RexiusTwin Whether the soil is light or heavy, there is great potential with RexiusTwin. It can level, crush clods and reconsolidate at a speed and intensity that are unique. The sharp, heavy rings, which overlap in the press, force any remaining coarse clods through and under the rings, giving an extreme crushing effect. The rings are slightly wavy in shape to give a driving force and leave a loose surface. To maintain this quality of work it is important to keep your RexiusTwin in the best condition ready for your next season. Väderstad offer two options to replace worn ring: Option 1 Rings only: Replace the rings and re-use shafts and bearings. Option 2 Gang sets: Just unbolt the gangs and replace with ready assembled units. RST Ring Sets (Rings Only) RST Ring Sets (Rings Only) Model Size RRP Special Price Saving 330 £7,066.00 £5,652.80 £1,413.20 450 £9,582.00 £7,665.60 £1,916.40 550 £11,842.00 £9,473.60 £2,368.40 630 £13,650.00 £10,920.00 £2,730.00 830 £17,790.00 £14,232.00 £3,558.00 1030 £22,298.00 £17,838.40 £4,459.60 RST Gang Sets Model Size Part No. RRP Special Price Saving 330 N/A N/A N/A N/A 450 307673 £16,610.00 £13,870.00 £2,740.00 550 307674 £18,700.00 £15,615.00 £3,085.00 630 307675 £20,380.00 £17,017.00 £3,363.00 830 307676 £29,380.00 £24,532.00 £4,848.00 1030 307678 £33,530.00 £27,998.00 £5,532.00 When considering your options bear in mind, are your shafts and bearings worn? Do you have the facilities to remove the rings from the shaft? Will you require extra labour? If so, you may find it more cost effective to choose option 2, replacing the gang set. 14 Contact your nearest Authorised Väderstad Dealer for further information. Väderstad Ltd, Unit One, Ellesmere Business Park Grantham, Lincolnshire NG31 7XT T: 01476 581900 E: [email protected] W: wwwvaderstad.com/uk These labels on our genuine parts are a guarantee of uniformly high quality!