docKennametal 2013 Master Catalog — Face Mills — Metric — A
download 
Report Transcription
Kennametal 2013 Master Catalog — Face Mills — Metric — A
Face Mills Dodeka Series • Performance Booster (12 True Edges per Insert) . . . . . . . . . . . . . . . . . . . . . . . . . .O2–O29 Dodeka Mini . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O4–O15 Dodeka . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O16–O24 Dodeka MAX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O26–O29 MEGA Series • Heavy-Duty Machining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O30–O47 MEGA 45° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O32–O35 MEGA 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O38–O39 MEGA 60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O40–O43 MEGA 90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O44–O47 Beyond BLAST KSSM 45° • First Choice for Machining Titanium . . . . . . . . . . . . . . . . . . . . . . . . . .O48–O53 KSSM 45° • Conventional Machining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O54–O60 KSOM Mini • KSOM • Best-in-Class Free-Cutting Face Mills . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O62–O77 Fix-Perfect Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O78–O99 Fix-Perfect Finisher • Cast Iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O80–O82 Fix-Perfect 70° • Cast Iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O84–O87, O92–O94 Fix-Perfect 90° • Cast Iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O88–O91, O96–O98 HexaCut Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O100–O113 HexaCut 45° • Cast Iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O103–O106 HexaCut 60° • Cast Iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O108–O112 KSSR 84° • Cast Iron • Roughing and Finishing (84° Lead) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O114–O123 KCMS Cartridge Milling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O124–O127 KSCM PCD AluMill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O128–O137 Fix-Perfect 90° Aluminium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O138–O146 Chamfer Mills (30°, 45°, 60°) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .O147–O153 www.kennametal.com O1 Dodeka™ Series • Leader in Advanced Face Milling Applications Primary Application Dodeka, Dodeka Mini, and Dodeka MAX ™ are the most comprehensive face milling boosters on the market today. Twelve true cutting edges per insert mean low cost per edge and high productivity. With Beyond ™ premium milling grades, you will see up to 30% higher Metal Removal Rates (MRR), 25% lower cutting forces due to real soft cutting action, and up to 35% better tool life in light to heavy machining. Features and Benefits Dodeka Mini Series • Most comprehensive face milling booster in the market, up to Ap1 max = 4,4mm All different cutter body variations can be loaded with one insert style. Dodeka Mini High-Feed 12 O2 True Cutting Edges 15° lead Dodeka Mini 45° 12 True Cutting Edges 45° lead Dodeka Mini 60° 12 True Cutting Edges 60° lead Insert HNGJ0604 HNPJ0604 Insert HNGJ0604 HNPJ0604 Insert HNGJ0604 HNPJ0604 Ap1 max = 1,6mm Ap1 max = 3,2mm Ap1 max = 4,4mm Dodeka Mini HF can be loaded with all Dodeka Mini standard inserts, except wiper inserts. Best-in-class leader in face milling up to Ap1 max = 3,2mm. Excellent choice for near net shape strategies and driven tools. Achieve a higher axial depth-of-cut capability up to Ap1 = 4,4mm with standard Dodeka Mini inserts. www.kennametal.com Dodeka™ Mini Series insert size HN.J06 Ap1 max = 4,4mm page O4–O15 Dodeka™ insert size HN.J0905 Ap1 max = 4,5mm page O16–O24 Dodeka MAX ™ insert size HN.J1307 Ap1 max = 8mm page O26–O29 P M K N S Capable in all material groups • Excellent results in machining titanium www.kennametal.com O3 Dodeka™ Mini High-Feed (HF) 15° End Mills • Twelve cutting edges per insert. • High-Feed capability. Dodeka Mini High-Feed 15° • Screw-On End Mills catalogue number KSHRHF025D02M16HN06 KSHRHF025D03M16HN06 D1 25 25 D1 max 38,2 38,2 D DPM 29 17,0 29 17,0 G3X L1 WF M16 32 22 M16 32 22 Ap1 max 1,6 1,6 Z kg 2 0,18 3 0,16 max RPM 20000 20000 4153688 4153689 KSHRHF032D03M16HN06 KSHRHF032D04M16HN06 32 32 45,2 45,2 29 29 17,0 17,0 M16 40 22 M16 40 22 1,6 1,6 3 0,24 4 0,25 17600 17600 4153690 4153691 KSHRHF040D04M16HN06 KSHRHF040D05M16HN06 40 40 53,2 53,2 29 29 17,0 17,0 M16 40 22 M16 40 22 1,6 1,6 4 0,30 5 0,30 15800 15800 Z kg 2 0,33 3 0,31 max RPM 20000 20000 Face Mills order number 4153686 4153687 Dodeka Mini High-Feed 15° • Cylindrical End Mills order number 4153692 4153703 catalogue number KSHRHF025D02A20HN06L120 KSHRHF025D03A20HN06L120 D1 25 25 D1 max 38,2 38,2 D 20 20 L 120 120 LBX 32 32 Ap1 max 1,6 1,6 4153704 4153705 KSHRHF032D03A25HN06L130 KSHRHF032D04A25HN06L130 32 32 45,2 45,2 25 25 130 130 40 40 1,6 1,6 3 4 0,52 0,53 17600 17600 Spare Parts D1 25 32 insert screw 193.492 193.492 Nm 3,5 3,5 wrench 170.025 170.025 40 193.492 3,5 170.025 NOTE: D1 = 40 for Spare Parts table. O4 www.kennametal.com Dodeka™ Mini High-Feed (HF) 15° Shell Mills • Twelve cutting edges per insert. • High-Feed capability. Dodeka Mini High-Feed 15° • Shell Mills order number 4153706 4153707 catalogue number KSHRHF040A05RS15HN06 KSHRHF050A05RS15HN06 D1 40 50 D1 max 53,2 63,1 D D6 L 22 38 40 22 38 40 Ap1 max 1,6 1,6 Z 5 5 kg 0,29 0,39 max RPM 15800 12700 4153708 4153709 KSHRHF063A06RS15HN06 KSHRHF080A08RS15HN06 63 80 76,1 93,1 22 50 40 27 60 50 1,6 1,6 6 8 0,67 1,26 10100 7900 Spare Parts insert screw 193.492 193.492 Nm 3,5 3,5 wrench 170.025 170.025 63 80 193.492 193.492 3,5 3,5 170.025 170.025 Face Mills D1 40 50 Dodeka Mini High-Feed First choice for long reach face milling applications or light fixtures. Chip thinning effect due to lead angle 14,5˚. Tremendous enlargement of feed rate and Metal Removal Rate (MRR). Up to 40% shorter machining cycle time. www.kennametal.com O5 Dodeka™ Mini High-Feed (HF) 15° Inserts Insert Selection Guide Light Machining Geometry Grade .E..LD KC725M .E..LD KCPK30 .E..LD KCPM20 .E..LD KC725M .E..LD KCPK30 .E..LD KCK15 .E..LD KCPK30 .F..LDJ K313 .F..LDJ KC410M .E..LD KC725M .E..LD KC725M .S..GD KC725M — — Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1 General Purpose Geometry Grade .S..GD KC725M .S..GD KCPK30 .S..GD KCPM20 .S..GD KC725M .S..GD KCPK30 .S..GD KCK15 .S..GD KCPK30 .F..LDJ KC410M .E..LD KC510M .S..GD KC725M .S..GD KC725M .S..HD KC725M — — Heavy Machining Geometry Grade .S..HD KC725M .S..HD KCPK30 .S..HD KCPM20 .S..HD KC725M .S..HD KCPK30 .S..HD KCK15 .S..HD KCPK30 .E..LD KC510M .E..LD KC510M .S..HD KC725M .S..HD KC725M — — — — Indexable Inserts HNPJ-HD first choice alternate choice HNGJ-LDJ catalogue number HNGJ0604ANFNLDJ D 12,00 BS 1,54 L10 6,44 Rεε 1,00 S 4,48 hm 0,02 cutting edges 12 D 12,00 12,00 BS 1,54 — L10 6,44 6,43 Rε 1,0 3,2 S 4,48 4,48 hm 0,05 0,05 cutting edges 12 12 D 12,00 BS 1,45 L10 6,44 Rε 1,0 S 4,45 hm 0,08 cutting edges 12 D 12,00 12,00 BS 1,45 — L10 6,44 6,43 Rε 1,0 3,2 S 4,40 4,42 hm 0,14 0,10 cutting edges 12 12 HNGJ-LD catalogue number HNGJ0604ANENLD HNGJ060432ANENLD HNPJ-GD catalogue number HNPJ0604ANSNGD K313 KC410M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 P M K N S H K313 KC410M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 HNPJ-GD K313 KC410M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 HNGJ-LD HNPJ-HD catalogue number HNPJ0604ANSNHD HNPJ060432ANSNHD O6 K313 KC410M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 Face Mills HNGJ-LDJ www.kennametal.com Dodeka™ Mini High-Feed (HF) 15° Recommended Starting Speeds and Feeds • 15° Approach Angle Recommended Starting Speeds [m/min] Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 1 H 2 3 K313 — — — — — — — — — — — — 955 — — — — — — — — — — — — — — — — — — — — 835 — — — — — — — — KC410M — — — — — — — — — — — — 715 — — — — — — — — — — — — — — — — — — — — 1460 1300 — — — — — — — — — — — — — — — — — — — 1300 1195 — — — — — — — KCPM20 660 410 370 275 330 230 270 245 195 435 345 290 — — — — — — — — — KC510M — — — — — — — — — — — — 1195 1100 — — — — — — — — — — 295 — — — — — 350 275 235 770 695 — — — — — — — — — — 240 — — — — — 315 250 205 685 640 — — — — — — — KC520M — — — 200 — — — — — 285 230 190 630 585 — — — — — — — KC725M 580 370 330 255 300 200 240 215 175 390 310 255 — — — — — — — — — 535 330 305 230 275 175 205 190 150 350 280 240 — — — — — — — — — 315 260 240 215 180 160 205 185 140 — — — — — 45 45 55 75 — — — 275 230 205 180 160 120 180 160 120 — — — — — 35 35 45 55 — — — — — — — — — — — — 325 255 215 — — — — — — — — — — — — — — — — — — 295 225 190 — — — — — — — — — KC522M — — — — — — — — — 260 215 170 — — — — — — — — — 395 330 305 270 225 200 245 225 170 275 215 180 — — 50 50 60 85 — — — KCK15 255 195 170 145 145 95 165 130 95 — — — — — 30 30 30 35 — — — — — — — — — — — — 505 400 335 — — — — — — — — — 345 290 255 225 200 150 215 190 145 250 195 160 — — 45 45 50 60 — — — 325 240 215 180 180 120 200 160 115 220 180 145 — — 35 35 35 45 — — — KCPK30 — — — — — — — — — 460 355 300 — — — — — — — — — — — — — — — — — — 410 330 275 — — — — — — — — — 545 335 305 225 310 190 250 225 175 355 280 235 — — — — — — — — — 475 305 275 210 275 165 220 195 160 320 255 210 — — — — — — — — — 440 275 250 190 255 — 190 170 140 285 230 195 — — — — — — — — — Face Mills Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 1 H 2 3 NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds [mm] Insert Geometry .F..LDJ .E..LD .S..GD .S..HD 0,33 0,33 0,66 0,66 10% 0,65 0,98 1,45 1,67 1,31 1,97 2,39 2,70 0,25 0,25 0,49 0,49 Light Machining 20% 0,48 0,73 1,07 1,23 Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,97 0,21 0,42 0,84 0,20 1,46 0,21 0,63 1,27 0,20 1,76 0,43 0,93 1,53 0,40 1,98 0,43 1,07 1,72 0,40 40% 0,39 0,59 0,87 1,00 0,79 1,18 1,42 1,60 General Purpose 0,20 0,20 0,39 0,39 50–100% 0,39 0,58 0,86 0,98 0,77 1,16 1,39 1,57 Heavy Machining Insert Geometry .F..LDJ .E..LD .S..GD .S..HD NOTE: Use “Light Machining” values as starting feed rate. www.kennametal.com O7 Dodeka™ Mini 45° End Mills • Twelve cutting edges per insert. • Maximum number of teeth per diameter. • Productivity booster in all materials. Dodeka Mini 45° • Screw-On End Mills catalogue number KSHR025D02M16HN06 KSHR025D03M16HN06 D1 25 25 D1 max 33,2 33,2 D 29 29 DPM 17,0 17,0 G3X L1 M16 32 M16 32 WF 22 22 Ap1 max 3,2 3,2 Z 2 3 kg 0,14 0,13 max RPM 20000 20000 4126343 4126344 KSHR032D03M16HN06 KSHR032D04M16HN06 32 32 40,2 40,2 29 29 17,0 17,0 M16 M16 40 40 22 22 3,2 3,2 3 4 0,21 0,21 17600 17600 4126345 4126346 KSHR040D04M16HN06 KSHR040D05M16HN06 40 40 48,2 48,2 29 29 17,0 17,0 M16 M16 40 40 22 22 3,2 3,2 4 5 0,26 0,26 15800 15800 Face Mills order number 4125881 4125882 Dodeka Mini 45° • Weldon® End Mills order number 4126347 4126348 catalogue number KSHR025D02B20HN06 KSHR025D03B20HN06 D1 25 25 D1 max 33,2 33,2 D 20 20 L 82 82 L2 32 32 Ap1 max 3,2 3,2 Z 2 3 kg 0,22 0,21 max RPM 20000 20000 4126349 4126350 KSHR032D03B25HN06 KSHR032D04B25HN06 32 32 40,2 40,2 25 25 97 97 40 40 3,2 3,2 3 4 0,40 0,41 17600 17600 Spare Parts O8 D1 25 32 insert screw 193.492 193.492 Nm 3,5 3,5 wrench 170.025 170.025 40 193.492 3,5 170.025 www.kennametal.com Dodeka™ Mini 45° End Mills • Twelve cutting edges per insert. • Long-reach version. Dodeka Mini 45° • Cylindrical End Mills order number 4126351 4126352 catalogue number KSHR025D02A20HN06L120 KSHR025D03A20HN06L120 D1 25 25 D1 max 33,2 33,2 D 20 20 L 120 120 LBX 32 32 Ap1 max 3,2 3,2 Z 2 3 kg 0,28 0,28 max RPM 20000 20000 4126385 4126386 KSHR025D02A25HN06L200 KSHR025D03A25HN06L200 25 25 33,2 33,2 25 25 200 200 32 32 3,2 3,2 2 3 0,72 0,71 20000 20000 4126383 4126384 KSHR032D03A25HN06L130 KSHR032D04A25HN06L130 32 32 40,2 40,2 25 25 130 130 40 40 3,2 3,2 3 4 0,50 0,50 17600 17600 Spare Parts www.kennametal.com insert screw 193.492 193.492 Nm 3,5 3,5 wrench 170.025 170.025 Face Mills D1 25 32 O9 Dodeka™ Mini 45° Shell Mills • Twelve cutting edges per insert. • Maximum number of teeth per diameter. • Productivity booster in all materials. Face Mills Dodeka Mini 45° • Shell Mills order number 4126387 4124313 catalogue number KSHR040A04RS45HN06 KSHR040A05RS45HN06 D1 40 40 D1 max 48,2 48,2 D D6 L 22 38 40 22 38 40 Ap1 max 3,2 3,2 Z 4 5 kg 0,25 0,25 max RPM 15800 15800 4126388 4122886 KSHR050A04RS45HN06 KSHR050A05RS45HN06 50 50 58,2 58,2 22 38 40 22 38 40 3,2 3,2 4 5 0,36 0,37 12700 12700 4126389 4122887 KSHR050A06RS45HN06 KSHR063A04RS45HN06 50 63 58,2 71,2 22 38 40 22 50 40 3,2 3,2 6 4 0,36 0,59 12700 10100 4122889 4126390 KSHR063A06RS45HN06 KSHR063A08RS45HN06 63 63 71,2 71,2 22 50 40 22 50 40 3,2 3,2 6 8 0,65 0,64 10100 10100 4126391 4126392 KSHR080A05RS45HN06 KSHR080A08RS45HN06 80 80 88,1 88,1 27 60 50 27 60 50 3,2 3,2 5 8 1,13 1,25 7900 7900 4126403 4126404 KSHR080A10RS45HN06 KSHR100B06RS45HN06 80 100 88,1 108,1 27 60 50 32 80 50 3,2 3,2 10 6 1,19 1,73 7900 6300 4126405 4126406 KSHR100B09RS45HN06 KSHR100B12RS45HN06 100 100 108,1 108,1 32 80 50 32 80 50 3,2 3,2 9 12 1,84 1,84 6300 6300 4126407 4126408 KSHR125B08RS45HN06 KSHR125B12RS45HN06 125 125 133,1 133,1 40 90 63 40 90 63 3,2 3,2 8 12 2,87 2,98 5050 5050 4124262 KSHR125B16RS45HN06 125 133,1 40 90 63 3,2 16 3,05 5050 Spare Parts D1 40 50 insert screw 193.492 193.492 Nm 3,5 3,5 wrench 170.025 170.025 socket-head cap screw 125.025 125.025 coolant lock screw assembly — — mill cutter lock screw — — coolant shower plate — — 63 80 193.492 193.492 3,5 3,5 170.025 170.025 125.025 125.230 — — — — — — 100 125 193.492 193.492 3,5 3,5 170.025 170.025 — — MS2189C — — 420.200 — 470.232 O10 www.kennametal.com Dodeka™ Mini 45° Inserts Insert Selection Guide Light Machining Geometry Grade .E..LD KC725M .E..LD KCPK30 .E..LD KCPM20 .E..LD KC725M .E..LD KCPK30 .E..LD KCK15 .E..LD KCPK30 .F..LDJ K313 .F..LDJ KC410M .E..LD KC725M .E..LD KC725M .S..GD KC725M .E..LD KC510M Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1 General Purpose Geometry Grade .S..GD KC725M .S..GD KCPK30 .S..GD KCPM20 .S..GD KC725M .S..GD KCPK30 .S..GD KCK15 .S..GD KCPK30 .F..LDJ KC410M KC510M .E..LD .S..GD .S..GD .S..HD .S..GD Heavy Machining Geometry Grade .S..HD KC725M .S..HD KCPK30 .S..HD KCPM20 .S..HD KC725M .S..HD KCPK30 .S..HD KCK15 .S..HD KCPK30 .E..LD KC510M .E..LD KC510M .S..HD KC725M .S..HD KC725M — — — — KC725M KC725M KC725M KC522M Indexable Inserts HNGJ-LD HNPJ-GD HNPJ-HD first choice alternate choice P M K N S H HNGJ-LDJ/XNGJ-LDJ3W catalogue number HNGJ0604ANFNLDJ XNGJ0604ANFNLDJ3W D 12,00 12,00 BS 1,54 4,80 L10 6,44 7,20 Rε 1,0 1,6 S 4,48 4,51 hm 0,02 0,02 cutting edges 12 3 HNGJ-LD/XNGJ-LD catalogue number HNGJ0604ANENLD HNGJ060432ANENLD D 12,00 12,00 BS 1,54 — L10 6,44 6,43 Rε 1,0 3,2 S 4,48 4,48 hm 0,05 0,05 cutting edges 12 12 XNGJ0604ANENLD3W 12,00 4,80 7,20 1,6 4,51 0,05 3 K313 KC410M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 * For wiper insert XNGJ, 3 left-hand (LH) and 3 right-hand (RH) wiper edges per insert. catalogue number HNPJ0604ANSNGD D 12,00 BS 1,45 L10 6,44 Rε 1,0 S 4,45 hm 0,08 cutting edges 12 D 12,00 12,00 BS 1,45 — L10 6,44 6,43 Rε 1,0 3,2 S 4,40 4,42 hm 0,14 0,10 cutting edges 12 12 HNPJ-HD catalogue number HNPJ0604ANSNHD HNPJ060432ANSNHD www.kennametal.com K313 KC410M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 HNPJ-GD K313 KC410M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 * For wiper insert XNGJ, 3 left-hand (LH) and 3 right-hand (RH) wiper edges per insert. O11 Face Mills Wiper XNGJ * K313 KC410M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 HNGJ-LDJ Dodeka™ Mini 45° Recommended Starting Speeds and Feeds • 45° Approach Angle Recommended Starting Speeds [m/min] Face Mills Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 1 H 2 3 Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 1 H 2 3 K313 — — — — — — — — — — — — 955 — — — — — — — — — — — — — — — — — — — — 835 — — — — — — — — KC410M — — — — — — — — — — — — 715 — — — — — — — — — — — — — — — — — — — — 1460 1300 — — — — — — — — — — — — — — — — — — — 1300 1195 — — — — — — — KCPM20 660 410 370 275 330 230 270 245 195 435 345 290 — — — — — — — — — KC510M — — — — — — — — — — — — 1195 1100 — — — — — — — — — — 295 — — — — — 350 275 235 770 695 — — — — 190 — — — — — 240 — — — — — 315 250 205 685 640 — — — — 155 — — KC520M — — — 200 — — — — — 285 230 190 630 585 — — — — 110 — — KC725M 580 370 330 255 300 200 240 215 175 390 310 255 — — — — — — — — — 535 330 305 230 275 175 205 190 150 350 280 240 — — — — — — — — — 315 260 240 215 180 160 205 185 140 — — — — — 45 45 55 75 — — — 275 230 205 180 160 120 180 160 120 — — — — — 35 35 45 55 — — — — — — — — — — — — 325 255 215 — — — — — — — — — — — — — — — — — — 295 225 190 — — — — — — — — — KC522M — — — — — — — — — 260 215 170 — — — — — — — — — 395 330 305 270 225 200 245 225 170 275 215 180 — — 50 50 60 85 145 — — KCK15 255 195 170 145 145 95 165 130 95 — — — — — 30 30 30 35 — — — — — — — — — — — — 505 400 335 — — — — — — — — — 345 290 255 225 200 150 215 190 145 250 195 160 — — 45 45 50 60 110 — — 325 240 215 180 180 120 200 160 115 220 180 145 — — 35 35 35 45 85 — — KCPK30 — — — — — — — — — 460 355 300 — — — — — — — — — — — — — — — — — — 410 330 275 — — — — — — — — — 545 335 305 225 310 190 250 225 175 355 280 235 — — — — — — — — — 475 305 275 210 275 165 220 195 160 320 255 210 — — — — — — — — — 440 275 250 190 255 — 190 170 140 285 230 195 — — — — — — — — — NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds [mm] Insert Geometry .F..LDJ .E..LD .S..GD .S..HD 0,12 0,12 0,24 0,24 10% 0,24 0,35 0,54 0,60 0,47 0,71 0,94 0,97 0,09 0,09 0,18 0,18 Light Machining 20% 0,18 0,27 0,41 0,45 Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,35 0,08 0,15 0,31 0,07 0,53 0,08 0,23 0,46 0,07 0,70 0,16 0,35 0,61 0,15 0,72 0,16 0,39 0,63 0,15 40% 0,14 0,22 0,33 0,37 0,29 0,43 0,57 0,59 General Purpose 0,07 0,07 0,14 0,14 50–100% 0,14 0,21 0,32 0,36 0,28 0,42 0,56 0,57 Heavy Machining Insert Geometry .F..LDJ .E..LD .S..GD .S..HD NOTE: Use “Light Machining” values as starting feed rate. O12 www.kennametal.com Dodeka™ Mini 60° Shell Mills • Twelve cutting edges per insert. • Higher Ap1 max with standard inserts. • Productivity booster in all materials. Dodeka Mini 60° • Shell Mills order number 4147022 4147713 catalogue number KSHR040A04RS60HN06 KSHR040A05RS60HN06 D1 40 40 D1 max 46,1 46,1 D D6 L 22 38 40 22 38 40 Ap1 max 4,4 4,4 Z 4 5 kg 0,21 0,21 max RPM 15800 15800 4147714 4147715 KSHR050A04RS60HN06 KSHR050A05RS60HN06 50 50 56,1 56,1 22 22 38 38 40 40 4,4 4,4 4 5 0,32 0,32 12700 12700 4147716 4147717 KSHR063A04RS60HN06 KSHR063A06RS60HN06 63 63 69,2 69,2 22 22 50 50 40 40 4,4 4,4 4 6 0,57 0,59 10100 10100 4147718 4147719 KSHR080A05RS60HN06 KSHR080A08RS60HN06 80 80 86,2 86,2 27 27 60 60 50 50 4,4 4,4 5 8 1,08 1,15 7900 7900 4147720 4147721 KSHR100B06RS60HN06 KSHR100B09RS60HN06 100 100 106,1 106,1 32 32 80 80 50 50 4,4 4,4 6 9 1,70 1,78 6300 6300 4147722 4147723 KSHR125B08RS60HN06 KSHR125B12RS60HN06 125 125 131,2 131,2 40 40 90 90 63 63 4,4 4,4 8 12 2,92 2,96 5050 5050 Face Mills Spare Parts D1 40 50 insert screw 193.492 193.492 Nm 3,5 3,5 wrench 170.025 170.025 mounting screw KLSSM22-39-CG — socket-head cap screw — 125.025 coolant lock screw assembly — — mill cutter lock screw — — coolant shower plate — — 63 80 193.492 193.492 3,5 3,5 170.025 170.025 — — 125.025 125.230 — — — — — — 100 125 193.492 193.492 3,5 3,5 170.025 170.025 — — — — MS2189C — — 420.200 — 470.232 www.kennametal.com O13 Dodeka™ Mini 60° Inserts Insert Selection Guide Light Machining Geometry Grade .E..LD KC725M .E..LD KCPK30 .E..LD KCPM20 .E..LD KC725M .E..LD KCPK30 .E..LD KCK15 .E..LD KCPK30 .F..LDJ K313 .F..LDJ KC410M .E..LD KC725M .E..LD KC725M .S..GD KC725M — — Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1 General Purpose Geometry Grade .S..GD KC725M .S..GD KCPK30 .S..GD KCPM20 .S..GD KC725M .S..GD KCPK30 .S..GD KCK15 .S..GD KCPK30 .F..LDJ KC410M .E..LD KC510M .S..GD KC725M .S..GD KC725M .S..HD KC725M — — Heavy Machining Geometry Grade .S..HD KC725M .S..HD KCPK30 .S..HD KCPM20 .S..HD KC725M .S..HD KCPK30 .S..HD KCK15 .S..HD KCPK30 .E..LD KC510M .E..LD KC510M .S..HD KC725M .S..HD KC725M — — — — Indexable Inserts HNGJ-LD HNPJ-GD HNPJ-HD first choice alternate choice P M K N S H BS 1,54 L10 6,44 Rε 1,00 S 4,48 hm 0,02 cutting edges 12 D 12,00 12,00 BS 1,54 — L10 6,44 6,43 Rε 1,0 3,2 S 4,48 4,48 hm 0,05 0,05 cutting edges 12 12 D 12,00 BS 1,45 L10 6,44 Rε 1,0 S 4,45 hm 0,08 cutting edges 12 D 12,00 12,00 BS 1,45 — L10 6,44 6,43 Rε 1,0 3,2 S 4,40 4,42 hm 0,14 0,10 cutting edges 12 12 HNGJ-LD catalogue number HNGJ0604ANENLD HNGJ060432ANENLD HNPJ-GD catalogue number HNPJ0604ANSNGD K313 KC410M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 D 12,00 K313 KC410M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 catalogue number HNGJ0604ANFNLDJ K313 KC410M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 HNGJ-LDJ HNPJ-HD catalogue number HNPJ0604ANSNHD HNPJ060432ANSNHD O14 K313 KC410M KC510M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 Face Mills HNGJ-LDJ www.kennametal.com Dodeka™ Mini 60° Recommended Starting Speeds and Feeds • 60° Approach Angle Recommended Starting Speeds [m/min] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 2 H 3 K313 — — — — — — — — — — — — 955 — — — — — — — — — — — — — — — — — — — — 835 — — — — — — — — KC410M — — — — — — — — — — — — 715 — — — — — — — — — — — — — — — — — — — — 1460 1300 — — — — — — — — — — — — — — — — — — — 1300 1195 — — — — — — — KCPM20 660 410 370 275 330 230 270 245 195 435 345 290 — — — — — — — — — KC510M — — — — — — — — — — — — 1195 1100 — — — — — — — — — — 295 — — — — — 350 275 235 770 695 — — — — — — — — — — 240 — — — — — 315 250 205 685 640 — — — — — — — KC520M — — — 200 — — — — — 285 230 190 630 585 — — — — — — — KC725M 580 535 330 305 230 275 175 205 190 150 350 280 240 — — — — — — — — — 370 330 255 300 200 240 215 175 390 310 255 — — — — — — — — — 315 260 240 215 180 160 205 185 140 — — — — — 45 45 55 75 — — — 275 230 205 180 160 120 180 160 120 — — — — — 35 35 45 55 — — — — — — — — — — — — 325 255 215 — — — — — — — — — — — — — — — — — — 295 225 190 — — — — — — — — — KC522M — — — — — — — — — 260 215 170 — — — — — — — — — 395 330 305 270 225 200 245 225 170 275 215 180 — — 50 50 60 85 — — — KCK15 255 195 170 145 145 95 165 130 95 — — — — — 30 30 30 35 — — — — — — — — — — — — 505 400 335 — — — — — — — — — 345 290 255 225 200 150 215 190 145 250 195 160 — — 45 45 50 60 — — — 325 240 215 180 180 120 200 160 115 220 180 145 — — 35 35 35 45 — — — KCPK30 — — — — — — — — — 460 355 300 — — — — — — — — — — — — — — — — — — 410 330 275 — — — — — — — — — 545 335 305 225 310 190 250 225 175 355 280 235 — — — — — — — — — 475 305 275 210 275 165 220 195 160 320 255 210 — — — — — — — — — 440 275 250 190 255 — 190 170 140 285 230 195 — — — — — — — — — Face Mills Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 2 H 3 NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds [mm] Insert Geometry .F..LDJ .E..LD .S..GD .S..HD 0,10 0,10 0,20 0,20 10% 0,19 0,29 0,43 0,49 0,39 0,58 0,70 0,79 0,07 0,07 0,15 0,15 Light Machining 20% 0,14 0,22 0,32 0,37 Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,29 0,06 0,13 0,25 0,06 0,43 0,06 0,19 0,38 0,06 0,52 0,13 0,28 0,45 0,12 0,59 0,13 0,32 0,51 0,12 40% 0,12 0,18 0,26 0,30 0,24 0,35 0,43 0,48 General Purpose 0,06 0,06 0,12 0,12 50–100% 0,12 0,17 0,26 0,29 0,23 0,35 0,42 0,47 Heavy Machining Insert Geometry .F..LDJ .E..LD .S..GD .S..HD NOTE: Use “Light Machining” values as starting feed rate. www.kennametal.com O15 Dodeka™ High-Feed (HF) 15° Shell Mills • Twelve cutting edges per insert. • 2mm depth-of-cut capability. • High feed rates for rough face milling. Dodeka High-Feed 15° • Shell Mills order number 4042332 4042533 catalogue number KSHRHF50A04RS15HN09 KSHRHF63A05RS15HN09 D1 50 63 D1 max 67,9 80,9 D 22 22 D4 — — D6 L 38 40 50 40 Ap1 max 2,2 2,2 Z 4 5 kg 0,41 0,65 max RPM 11400 8950 4042534 4042535 KSHRHF80A06RS15HN09 KSHRHF100B08RS15HN09 80 100 97,9 117,9 27 32 — — 60 50 80 50 2,2 2,2 6 8 1,24 1,89 7300 5900 4042536 4042537 KSHRHF125B09RS15HN09 KSHRHF160C12RS15HN09 125 160 142,9 177,9 40 — 40 66,7 90 63 110 63 2,2 2,2 9 12 3,23 5,14 4800 3900 Face Mills Spare Parts D1 50 63 insert screw 193.492 193.492 Nm 3,5 3,5 wrench 170.025 170.025 socket-head cap screw 125.025 125.025 coolant lock screw assembly — — mill cutter lock screw — — coolant shower plate — — 80 100 193.492 193.492 3,5 3,5 170.025 170.025 125.230 — — MS2189C — — — — 125 160 193.492 193.492 3,5 3,5 170.025 170.025 — — — — 420.200 420.200 470.232 470.233 O16 www.kennametal.com Dodeka™ High-Feed (HF) 15° Inserts Insert Selection Guide Light Machining Geometry Grade .E..LD KC725M .E..LD KCPK30 .E..LD KCPM20 .E..LD KC725M .S..GD KCPK30 .E..LD KCK15 .S..GD KCPK30 .F..LDJ KC410M .F..LDJ KC410M .S..GD KC725M .S..GD KC725M .S..GD KC725M — — Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1 General Purpose Geometry Grade .S..GD KC725M .S..GD KCPK30 .S..GD KCPM20 .S..GD KC725M .S..HD KCPK30 .S..GD KCK15 .S..HD KCPK30 .F..LDJ KC410M .F..LDJ KC410M .S..GD KC725M .S..HD KC725M .S..HD KC725M — — Heavy Machining Geometry Grade .S..GD KC725M .S..GD KCPK30 .S..HD KCPM20 .S..GD KC725M .S..HD KCPK30 .S..GD KCK15 .S..HD KCPK30 .F..LDJ KC410M .F..LDJ KC410M .S..HD KC725M .S..HD KC725M — — — — Indexable Inserts HNGJ-GD HNGJ-HD HNPJ-GD HNPJ-HD first choice alternate choice P M K N S H catalogue number HNGJ0905ANFNLDJ HNGJ0905ANENLD D 15,88 15,88 S 5,56 5,56 L10 9,00 9,00 BS 1,80 1,80 Rε 1,2 1,2 hm 0,02 0,05 cutting edges 12 12 D 15,88 S 5,56 L10 9,00 BS 1,80 Rε 1,2 hm 0,06 cutting edges 12 D 15,88 15,88 S 5,46 5,44 L10 8,59 8,50 BS 1,66 — Rε 1,2 4,4 hm 0,06 0,06 cutting edges 12 12 D 15,88 S 5,56 L10 8,58 BS 1,80 Rε 1,2 hm 0,10 cutting edges 12 D 15,88 15,88 S 5,46 5,44 L10 8,59 8,50 BS 1,66 — Rε 1,2 4,3 hm 0,18 0,13 cutting edges 12 12 KC410M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 HNGJ-LD and -LDJ HNGJ-HD catalogue number HNGJ0905ANSNHD HNGJ090543ANSNHD KC410M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 catalogue number HNGJ0905ANSNGD KC410M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 HNGJ-GD HNPJ-HD catalogue number HNPJ0905ANSNHD HNPJ090543ANSNHD www.kennametal.com KC410M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 catalogue number HNPJ0905ANSNGD KC410M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 HNPJ-GD O17 Face Mills HNGJ-LD HNGJ-LDJ Dodeka™ High-Feed (HF) 15° Recommended Starting Speeds and Feeds • 15° Approach Angle Recommended Starting Speeds [m/min] Face Mills Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 H 1 KC410M — — — — — — — — — — — — 1460 1300 — — — — — — — — — — — — — — — — — 1300 1195 — — — — — KC520M — — — — — — — — — — — — 1195 1100 — — — — — — — — — — — — — — 325 255 215 — — — — — — — — — — — — — — — — 295 225 190 — — — — — — — Material KCK15 Group 1 — — — 660 2 — — — 410 3 — — — 370 P 4 — — — 275 5 — — — 330 6 — — — 230 1 — — — 270 M 2 — — — 245 3 — — — 195 1 505 460 410 435 K 2 400 355 330 345 3 335 300 275 290 1–2 — — — — N 3 — — — — 1 — — — — 2 — — — — S 3 — — — — 4 — — — — H 1 — — — — NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. KC522M — — — — — — — — — 260 215 170 — — — — — — — 395 330 305 270 225 200 245 225 170 275 215 180 — — 50 50 60 85 — 0,33 0,33 0,55 0,55 10% 0,65 0,98 1,37 1,67 1,31 1,97 2,38 2,70 0,25 0,25 0,41 0,41 345 290 255 225 200 150 215 190 145 250 195 160 — — 45 45 50 60 — 325 240 215 180 180 120 200 160 115 220 180 145 — — 35 35 35 45 — KCPM20 580 370 330 255 300 200 240 215 175 390 310 255 — — — — — — — Recommended Starting Feeds [mm] Insert Geometry .F..LDJ .E..LD .S..GD .S..HD KC725M 20% 0,48 0,73 1,02 1,23 275 230 205 180 160 120 180 160 120 — — — — — 35 35 45 55 — 255 195 170 145 145 95 165 130 95 — — — — — 30 30 30 35 — KCPK30 535 330 305 230 275 175 205 190 150 350 280 240 — — — — — — — 545 335 305 225 310 190 250 225 175 355 280 235 — — — — — — — Light Machining Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,97 0,21 0,42 0,84 0,20 1,46 0,21 0,63 1,27 0,20 1,75 0,36 0,89 1,52 0,33 1,98 0,36 1,07 1,72 0,33 315 260 240 215 180 160 205 185 140 — — — — — 45 45 55 75 — 40% 0,39 0,59 0,83 1,00 0,79 1,18 1,42 1,60 475 305 275 210 275 165 220 195 160 320 255 210 — — — — — — — General Purpose 0,20 0,20 0,33 0,33 50–100% 0,39 0,58 0,81 0,98 0,77 1,16 1,39 1,57 440 275 250 190 255 — 190 170 140 285 230 195 — — — — — — — Heavy Machining Insert Geometry .F..LDJ .E..LD .S..GD .S..HD NOTE: Use “Light Machining” values as starting feed rate. O18 www.kennametal.com Dodeka™ 45° End Mills • Twelve cutting edges per insert. • Soft cutting action. • Through tool coolant. Dodeka 45° • Weldon® End Mills catalogue number KSHR40D03R50B25SHN09 KSHR40D04R50B25SHN09 D1 40 40 D1 max 51,0 51,0 D L 25 107 25 107 L3 50 50 Ap1 max 4,5 4,5 Z 3 4 kg 0,53 0,52 max RPM 15800 15800 D1 40 40 D1 max 51,0 51,0 D L 25 107 25 107 L3 50 50 Ap1 max 4,5 4,5 Z 3 4 kg 0,53 0,53 max RPM 15800 15800 Face Mills order number 3324829 3324830 Dodeka 45° • Cylindrical End Mills order number 3644452 3645083 catalogue number KSHR40D03R50A25SHN09 KSHR40D04R50A25SHN09 Spare Parts D1 40 www.kennametal.com insert screw 193.492 Nm 3,5 wrench 170.025 O19 Dodeka™ 45° Shell Mills • Twelve cutting edges per insert. • Through-coolant standard. • Soft cutting action. Dodeka 45° • Shell Mills catalogue number KSHR40A04RS45HN09 KSHR50A04RS45HN09 D1 40 50 D1 max 51,0 61,0 D 22 22 D4 — — D41 — — D6 L 39 40 38 40 Ap1 max 4,5 4,5 Z 4 4 kg 0,25 0,32 max RPM 15800 12700 3324832 3749959 KSHR50A05RS45HN09 KSHR63A05RS45HN09 50 63 61,0 74,0 22 22 — — — — 38 40 50 40 4,5 4,5 5 5 0,33 0,60 12700 10100 3325163 3325164 KSHR63A06RS45HN09 KSHR63A07RS45HN09 63 63 74,0 74,0 22 22 — — — — 50 40 50 40 4,5 4,5 6 7 0,56 0,57 10100 10100 3749960 3325165 KSHR80A05RS45HN09 KSHR80A06RS45HN09 80 80 91,0 91,0 27 27 — — — — 60 50 60 50 4,5 4,5 5 6 1,12 1,07 7900 7900 3325166 3749961 KSHR80A09RS45HN09 KSHR100B06RS45HN09 80 100 91,0 111,0 27 32 — — — — 60 50 80 50 4,5 4,5 9 6 1,11 1,73 7900 6300 3325167 3325168 KSHR100B08RS45HN09 KSHR100B11RS45HN09 100 100 111,0 111,0 32 32 — — — — 80 40 80 50 4,5 4,5 8 11 1,68 1,73 6300 6300 3749962 3325169 KSHR125B08RS45HN09 KSHR125B10RS45HN09 125 125 135,9 135,9 40 40 — — — — 90 63 90 63 4,5 4,5 8 10 2,84 2,77 5050 5050 3325170 3750013 KSHR125B14RS45HN09 KSHR160C10RS45HN09 125 160 136,0 171,0 40 40 — 66,7 — — 90 63 110 63 4,5 4,5 14 10 2,86 4,75 5050 3900 3325171 3325172 KSHR160C12RS45HN09 KSHR160C16RS45HN09 160 160 171,0 171,0 40 40 66,7 66,7 — — 110 63 110 63 4,5 4,5 12 16 4,56 4,70 3900 3900 3587732 3587753 KSHR200C16RS45HN09 KSHR250C20RS45HN09 200 250 211,0 261,0 60 101,6 60 101,6 — — 130 63 130 63 4,5 4,5 16 20 6,43 9,93 3180 2550 3587754 KSHR315C24RS45HN09 315 326,0 60 101,6 177,8 230 80 4,5 24 22,90 2020 Face Mills order number 3647201 3324831 Spare Parts D1 40 50 insert screw 193.492 193.492 Nm 3,5 3,5 wrench 170.025 170.025 mounting screw KLSSM22-39-CG MS2072CG low-head cap screw — 129.025 socket-head cap screw — — coolant lock screw assembly — — mill cutter lock screw — — coolant shower plate — — 63 80 193.492 193.492 3,5 3,5 170.025 170.025 MS1234CG MS2038CG — — 125.025 125.230 — — — — — — 100 125 193.492 193.492 3,5 3,5 170.025 170.025 — — — — — — MS2189C — — 420.200 — 470.232 160 200 193.492 193.492 3,5 3,5 170.025 170.025 — — — — — — — — 420.200 — 470.233 470.234 250 315 193.492 193.492 3,5 3,5 170.025 170.025 — — — — — — — — — — 470.235 470.236 NOTE: Please order all spare parts separately. O20 www.kennametal.com Dodeka™ 45° Shell Mills • Twelve cutting edges per insert. • Through-coolant standard. • Soft cutting action. Dodeka 45° • Shell Mills • JIS (Japanese Industry Standard) D order number 3645084 3645085 catalogue number KSHR80A06RS45HN09-J KSHR80A09RS45HN09-J D1 80 80 D1 max 91,0 91,0 mm 25,400 25,400 in 1.000 1.000 D6 L 60 50 60 50 Ap1 max 4,5 4,5 Z 6 9 kg 1,08 1,21 max RPM 7900 7900 3645087 3645086 KSHR100B11RS45HN09-J KSHR100B08RS45HN09-J 100 100 111,0 111,0 31,750 31,750 1.250 1.250 80 50 80 50 4,5 4,5 11 1,96 8 1,91 6300 6300 3645088 3645089 KSHR125B10RS45HN09-J KSHR125B14RS45HN09-J 125 125 135,9 136,0 38,100 38,100 1.500 1.500 90 63 90 63 4,5 4,5 10 3,16 14 3,25 5050 5050 3645090 3645091 KSHR160B12RS45HN09-J KSHR160B16RS45HN09-J 160 160 171,0 171,0 50,800 50,800 2.000 2.000 110 63 110 63 4,5 4,5 12 4,98 16 5,14 3900 3900 D1 80 100 insert screw 193.492 193.492 Nm 3,5 3,5 wrench 170.025 170.025 125 160 193.492 193.492 3,5 3,5 170.025 170.025 Face Mills Spare Parts NOTE: Metric cutter diameters with inch bore sizes. www.kennametal.com O21 Dodeka™ 45° Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1 Light Machining Geometry Grade .E..LD KC725M .E..LD KCPK30 .E..LD KCPM20 .E..LD KC725M .S..GD KCPK30 .E..LD KCK15 .S..GD KCPK30 .F..LDJ KC410M .F..LDJ KC410M .S..GD KC725M .S..GD KC725M .S..GD KC725M — — General Purpose Geometry Grade .S..GD KC725M .S..GD KCPK30 .S..GD KCPM20 .S..GD KC725M .S..HD KCPK30 .S..GD KCK15 .S..HD KCPK30 .F..LDJ KC410M .F..LDJ KC410M .S..GD KC725M .S..HD KC725M .S..HD KC725M — — Heavy Machining Geometry Grade .S..GD KC725M .S..GD KCPK30 .S..HD KCPM20 .S..GD KC725M .S..HD KCPK30 .S..GD KCK15 .S..HD KCPK30 .F..LDJ KC410M .F..LDJ KC410M .S..HD KC725M .S..HD KC725M — — — — Indexable Inserts • Dodeka • XNGJ • Finishing first choice alternate choice XNGJ-LDJ3W and -GD3W catalogue number XNGJ0905ANFNLDJ3W XNGJ0905ANSNGD3W D 15,88 15,88 S 5,51 5,51 L10 9,60 9,60 BS 6,00 6,00 Rε 2 2 cutting edges 3 3 P M K N S H KC410M KC725M KCK15 KCPM20 KCPK30 Face Mills XNGJ-LDJ3W * XNGJ-GD3W * * 3 left-hand (LH) and 3 right-hand (RH) wiper edges per insert. O22 www.kennametal.com Dodeka™ 45° Indexable Inserts HNGJ-LD HNGJ-LPJ HNGJ-GD HNGJ-HD HNPJ-GD HNPJ-HD first choice alternate choice P M K N S H catalogue number HNGJ0905ANFNLDJ HNGJ0905ANENLD D 15,88 15,88 S 5,56 5,56 L10 9,00 9,00 BS 1,80 1,80 Rεε 1,2 1,2 hm 0,02 0,05 cutting edges 12 12 D 15,88 S 5,56 L10 9,00 BS 1,80 Rε 1,2 hm 0,06 cutting edges 12 D 15,88 15,88 S 5,46 5,44 L10 8,59 8,50 BS 1,66 — Rε 1,2 4,4 hm 0,06 0,06 cutting edges 12 12 D 15,88 S 5,56 L10 8,58 BS 1,80 Rε 1,2 hm 0,10 cutting edges 12 D 15,88 15,88 S 5,46 5,44 L10 8,59 8,50 BS 1,66 — Rε 1,2 4,3 hm 0,18 0,13 cutting edges 12 12 KC410M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 HNGJ-LD and -LDJ catalogue number HNPJ0905ANSNGD HNPJ-HD catalogue number HNPJ0905ANSNHD HNPJ090543ANSNHD www.kennametal.com O23 Face Mills HNPJ-GD KC410M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 catalogue number HNGJ0905ANSNHD HNGJ090543ANSNHD KC410M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 HNGJ-HD KC410M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 catalogue number HNGJ0905ANSNGD KC410M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 HNGJ-GD Dodeka™ 45° Recommended Starting Speeds and Feeds • 45° Approach Angle Recommended Starting Speeds [m/min] Face Mills Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 H 1 KC410M — — — — — — — — — — — — 1460 1300 — — — — — KC520M — — — — — — — — — — — — 1300 1195 — — — — — — — — — — — — — — — — — 1195 1100 — — — — — — — — — — — — — — 325 255 215 — — — — — — — — — — — — — — — — 295 225 190 — — — — — — — Material KCK15 Group 1 — — — 660 2 — — — 410 3 — — — 370 P 4 — — — 275 5 — — — 330 6 — — — 230 1 — — — 270 M 2 — — — 245 3 — — — 195 1 505 460 410 435 K 2 400 355 330 345 3 335 300 275 290 1–2 — — — — N 3 — — — — 1 — — — — 2 — — — — S 3 — — — — 4 — — — — H 1 — — — — NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. KC522M — — — — — — — — — 260 215 170 — — — — — — — 395 330 305 270 225 200 245 225 170 275 215 180 — — 50 50 60 85 — 0,12 0,12 0,20 0,20 10% 0,24 0,35 0,50 0,60 0,47 0,71 0,86 0,97 0,09 0,09 0,15 0,15 345 290 255 225 200 150 215 190 145 250 195 160 — — 45 45 50 60 — 325 240 215 180 180 120 200 160 115 220 180 145 — — 35 35 35 45 — KCPM20 580 370 330 255 300 200 240 215 175 390 310 255 — — — — — — — Recommended Starting Feeds [mm] Insert Geometry .F..LDJ .E..LD .S..GD .S..HD KC725M 20% 0,18 0,27 0,37 0,45 275 230 205 180 160 120 180 160 120 — — — — — 35 35 45 55 — 255 195 170 145 145 95 165 130 95 — — — — — 30 30 30 35 — KCPK30 535 330 305 230 275 175 205 190 150 350 280 240 — — — — — — — 545 335 305 225 310 190 250 225 175 355 280 235 — — — — — — — Light Machining Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,35 0,08 0,15 0,31 0,07 0,53 0,08 0,23 0,46 0,07 0,64 0,13 0,32 0,56 0,12 0,72 0,13 0,39 0,63 0,12 315 260 240 215 180 160 205 185 140 — — — — — 45 45 55 75 — 40% 0,14 0,22 0,30 0,37 0,29 0,43 0,52 0,59 475 305 275 210 275 165 220 195 160 320 255 210 — — — — — — — General Purpose 0,07 0,07 0,12 0,12 50–100% 0,14 0,21 0,30 0,36 0,28 0,42 0,51 0,57 440 275 250 190 255 — 190 170 140 285 230 195 — — — — — — — Heavy Machining Insert Geometry .F..LDJ .E..LD .S..GD .S..HD NOTE: Use “Light Machining” values as starting feed rate. O24 www.kennametal.com KM4X ™ The Next Generation Spindle Interface for Heavy-Duty Machining! KM4X is designed to take on your most aggressive machining jobs. This next generation KM spindle interface should be your first choice for heavy-duty machining applications. It’s especially suited for large structural components, like titanium aerospace components. We engineered these rotating and static tool adaptors to handle 3x more bending capacity than similar competitive models. What does this mean for you? • Enables full use of machine and cutting tools for the highest productivity. • Higher metal removal rates. • Can retrofit to existing machines to boost throughput without buying new equipment. • Ideal for aerospace and transportation industry machining jobs. Experience the advantages at your Authorised Kennametal Distributor or at www.kennametal.com. www.kennametal.com Dodeka MAX™ 45° Shell Mills • Twelve cutting edges per insert. • 25% lower cutting forces. • Laser-hardened pocket seats. Dodeka MAX 45° • Shell Mills order number 4059463 4060935 catalogue number KSHR80A04RS45HN13 KSHR100B05RS45HN13 D1 80 100 D1 max 97,3 117,3 D 27 32 D4 — — D41 — — D6 L 60 50 80 50 Ap1 max 8,0 8,0 Z 4 5 kg 1,26 1,81 max RPM 7900 6300 4060936 4059485 KSHR125B06RS45HN13 KSHR160C09RS45HN13 125 160 142,3 177,3 40 40 — 66,7 — — 90 63 110 63 8,0 8,0 6 9 3,07 4,34 5050 3900 4060912 4060937 KSHR200C10RS45HN13 KSHR200C12RS45HN13 200 200 217,3 217,3 60 101,6 60 101,6 — — 130 63 130 63 8,0 8,0 10 12 6,41 6,48 3180 3180 4060933 4060938 KSHR250C12RS45HN13 KSHR250C14RS45HN13 250 250 267,3 267,3 60 101,6 60 101,6 — — 130 63 130 63 8,0 8,0 12 14 10,30 10,27 2550 2550 4060934 4059486 KSHR315C14RS45HN13 KSHR315C18RS45HN13 315 315 332,3 332,3 60 101,6 60 101,6 177,8 177,8 230 80 230 80 8,0 8,0 14 18 24,04 24,62 2020 2020 Face Mills Spare Parts D1 80 100 insert screw 193.531 193.531 Nm 8,0 8,0 Torx Plus wrench TTP25 TTP25 socket-head cap screw 125.230 — coolant lock screw assembly — MS2189C mill cutter lock screw — — coolant shower plate — — 125 160 193.531 193.531 8,0 8,0 TTP25 TTP25 — — — — 420.200 420.200 470.232 470.233 200 250 193.531 193.531 8,0 8,0 TTP25 TTP25 — — — — — — 470.234 470.235 315 193.531 8,0 TTP25 — — — 470.236 O26 www.kennametal.com Dodeka MAX™ 45° Shell Mills • Twelve cutting edges per insert. • 25% lower cutting forces. • Laser-hardened pocket seats. Dodeka MAX 45° • Shell Mills • JIS (Japanese Industry Standard) D mm in 25,400 1.000 31,750 1.250 D4 — — D41 — — D6 L 60 50 80 50 Ap1 max 8,0 8,0 Z 4 5 kg 1,23 1,82 max RPM 7900 6300 142,3 177,3 38,100 50,800 1.500 2.000 — — — — 90 63 110 63 8,0 8,0 6 9 3,20 4,45 5050 3900 200 200 217,3 217,3 47,625 47,625 1.875 101,6 1.875 101,6 — — 130 63 130 63 8,0 8,0 10 12 7,69 7,81 3180 3180 KSHR250C12RS45HN13J KSHR250C14RS45HN13J 250 250 267,3 267,3 47,625 47,625 1.875 101,6 1.875 101,6 — — 130 63 130 63 8,0 8,0 12 11,75 14 11,81 2550 2550 KSHR315C14RS45HN13J KSHR315C18RS45HN13J 315 315 332,3 332,3 47,625 47,625 1.875 101,6 177,8 230 80 1.875 101,6 177,8 230 80 8,0 8,0 14 25,38 18 25,51 2020 2020 order number 4060996 4060997 catalogue number KSHR80A04RS45HN13J KSHR100B05RS45HN13J D1 80 100 D1 max 97,3 117,3 4060998 4060999 KSHR125B06RS45HN13J KSHR160C09RS45HN13J 125 160 4060993 4061000 KSHR200C10RS45HN13J KSHR200C12RS45HN13J 4060994 4061001 4060995 4061002 Face Mills Spare Parts D1 80 100 insert screw 193.531 193.531 Nm 8,0 8,0 Torx Plus wrench TTP25 TTP25 socket-head cap screw 125.230 — coolant lock screw assembly — MS2220C mill cutter lock screw — — coolant shower plate — — 125 160 193.531 193.531 8,0 8,0 TTP25 TTP25 — — — — 420.200 420.240 470.380 470.381 200 250 193.531 193.531 8,0 8,0 TTP25 TTP25 — — — — — — 470.242 470.243 315 193.531 8,0 TTP25 — — — 470.244 www.kennametal.com O27 Dodeka MAX™ 45° Inserts Insert Selection Guide Light Machining Geometry Grade .E..GD KC725M .E..GD KCPK30 .E..GD KCPK30 .E..GD KC725M .E..GD KCPK30 .E..GD KCK15 .E..GD KCPK30 — — — — Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1 .E..GD .E..GD .S..GD — General Purpose Geometry Grade .S..GD KC725M .S..GD KCPK30 .S..GD KCPK30 .S..GD KC725M .S..GD KCPK30 .S..GD KCK15 .S..GD KCPK30 — — — — KC725M KC725M KC725M — .S..GD .S..GD .S..HD — Heavy Machining Geometry Grade .S..HD KC725M .S..HD KCPK30 .S..HD KCPK30 .S..HD KC725M .S..HD KCPK30 .S..HD KCK15 .S..HD KCPK30 — — — — KC725M KC725M KC725M — .S..HD .S..HD — — KC725M KC725M — — Indexable Inserts HNPJ-HD first choice alternate choice HNGJ-GD D 22,23 S 7,41 L10 12,83 BS 1,88 Rε 1,2 hm 0,05 cutting edges 12 D 22,23 S 7,53 L10 12,83 BS — Rε 2,0 hm 0,13 cutting edges 12 catalogue number HNPJ1307ANSNHD HNPJ130720ANSNHD D 22,23 22,23 S 7,31 7,42 L10 12,83 12,83 BS 1,88 — Rε 1,2 2,0 hm 0,25 0,23 cutting edges 12 12 HNPJ130735ANSNHD 22,23 7,33 12,83 — 3,5 0,23 12 catalogue number HNGJ1307ANENGD HNPJ-GD catalogue number HNPJ130720ANSNGD HNPJ-HD O28 KC520M KC725M KCK15 KCPK30 P M K N S H KC520M KC725M KCK15 KCPK30 HNPJ-GD KC520M KC725M KCK15 KCPK30 Face Mills HNGJ-GD www.kennametal.com Dodeka MAX™ 45° Recommended Starting Speeds and Feeds • 45° Approach Angle Recommended Starting Speeds [m/min] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H KC520M — — — — — — — — — 325 255 215 — — — — — — — KC725M — — — — — — — — — 295 225 190 — — — — — — — — — — — — — — — — 260 215 170 — — — — — — — 315 260 240 215 180 160 205 185 140 — — — — — 45 45 55 75 — 275 230 205 180 160 120 180 160 120 — — — — — 35 35 45 55 — KCK15 255 195 170 145 145 95 165 130 95 — — — — — 30 30 30 35 — — — — — — — — — — 505 400 335 — — — — — — — KCPK30 — — — — — — — — — 460 355 300 — — — — — — — — — — — — — — — — 410 330 275 — — — — — — — 545 335 305 225 310 190 250 225 175 355 280 235 — — — — — — — 475 305 275 210 275 165 220 195 160 320 255 210 — — — — — — — 440 275 250 190 255 — 190 170 140 285 230 195 — — — — — — — NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds [mm] Insert Geometry .E..GD .S..GD .S..HD 0,17 0,24 0,24 10% 0,35 0,46 0,60 0,65 0,84 0,97 0,13 0,18 0,18 Light Machining 20% 0,27 0,35 0,45 Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,49 0,11 0,23 0,42 0,10 0,63 0,16 0,30 0,55 0,15 0,72 0,16 0,39 0,63 0,15 40% 0,22 0,28 0,37 0,40 0,51 0,59 General Purpose 50–100% 0,10 0,21 0,39 0,14 0,28 0,50 0,14 0,36 0,57 Heavy Machining Insert Geometry .E..GD .S..GD .S..HD www.kennametal.com Face Mills NOTE: Use “Light Machining” values as starting feed rate. O29 MEGA 45° • Superior Heavy-Duty Milling Primary Application With four true cutting edges per heavy-duty MEGA 45° insert, you know you are getting the low cost per edge and high productivity you need and have come to expect from Kennametal. The soft cutting edge design enables 30% lower cutting forces, and the carbide shim provides protection to the cutter body. Choose MEGA 45° inserts for all of your steel and cast iron indexable milling needs. Features and Benefits Features Benefits Four true cutting edges per heavy-duty MEGA 45° insert. Low cost per edge and high productivity. Soft cutting edge design. 30% lower cutting forces. Up to 30% increased Metal Removal Rates (MRR). Performance leader in steel and cast iron materials. Carbide pocket shims. Excellent cutter body protection. O30 www.kennametal.com 4 True Cutting Edges Soft cutting edge design Integrated wiper facets for excellent floor finish LNPU24 Strong insert for stable machining www.kennametal.com O31 MEGA 45° • Heavy-Duty Face Milling Shell Mills • Four cutting edges per insert. • Ap1 max = 17mm. • Up to 30% higher metal removal rate (MRR). • Cutter body protection with carbide shims. Face Mills MEGA45 • Shell Mills order number 4040931 4040932 catalogue number MEGA45D125B06LN24 MEGA45D160C07LN24 D1 125 160 D1 max 160,3 195,4 D D2 40 169 40 201 D4 — 66,7 D41 — — D6 L 90 63 130 63 Ap1 max 17,2 17,2 Z 6 7 kg 4,40 6,46 max RPM 12620 11150 4102923 4040953 MEGA45D200C07LN24 MEGA45D200C09LN24 200 200 235,4 235,4 60 239 60 239 101,6 101,6 — — 160 63 160 63 17,2 17,2 7 9 8,41 8,83 9970 9970 4102924 4040954 MEGA45D250C09LN24 MEGA45D250C11LN24 250 250 285,4 285,4 60 287 60 287 101,6 101,6 177,8 177,8 225 63 225 63 17,2 17,2 9 13,54 11 13,97 8920 8920 4102925 4040955 MEGA45D315C10LN24 MEGA45D315C13LN24 315 315 350,4 350,4 60 352 60 352 101,6 101,6 177,8 177,8 225 80 225 80 17,2 17,2 10 22,57 13 23,03 7950 7950 Spare Parts D1 125 160 insert screw MS1162 MS1162 Nm 5,0 5,0 shim SM-906 SM-906 universal bit torque driver DTQ3054 DTQ3054 drive bit BTQT25 BTQT25 200 250 MS1162 MS1162 5,0 5,0 SM-906 SM-906 DTQ3054 DTQ3054 BTQT25 BTQT25 315 MS1162 5,0 SM-906 DTQ3054 BTQT25 NOTE: Shim screw: MS1162. O32 www.kennametal.com MEGA 45° • Heavy-Duty Face Milling Shell Mills • JIS • Four cutting edges per insert. • Ap1 max = 17mm. • Up to 30% higher metal removal rate (MRR). • Cutter body protection with carbide shims. • JIS standard. MEGA45 • Shell Mills • JIS (Japanese Industry Standard) D mm in D2 D4 38,100 1.500 169 — 50,800 2.000 201 101,6 order number 4040956 4040957 catalogue number MEGA45D125B06LN24J MEGA45D160C07LN24J D1 125 160 D1 max 160,3 195,4 D41 — — D6 L 97 63 130 63 Ap1 max 17,2 17,2 Z 6 7 kg 4,87 7,10 max RPM 12620 11150 4102926 4040958 MEGA45D200C07LN24J MEGA45D200C09LN24J 200 200 235,4 235,4 47,625 47,625 1.875 239 101,6 1.875 239 101,6 — — 160 63 160 63 17,2 17,2 7 9 9,21 9,63 9970 9970 4102927 4040959 MEGA45D250C09LN24J MEGA45D250C11LN24J 250 250 285,4 285,4 47,625 47,625 1.875 287 101,6 177,8 225 63 1.875 287 101,6 177,8 225 63 17,2 17,2 9 14,97 11 15,40 8920 8920 4102928 4040960 MEGA45D315C10LN24J MEGA45D315C13LN24J 315 315 350,4 350,4 47,625 47,625 1.875 352 101,6 177,8 225 80 1.875 352 101,6 177,8 225 80 17,2 17,2 10 23,48 13 23,94 7950 7950 Face Mills Spare Parts D1 125 160 insert screw MS1162 MS1162 Nm 5,0 5,0 shim SM-906 SM-906 universal bit torque driver DTQ3054 DTQ3054 drive bit BTQT25 BTQT25 200 250 MS1162 MS1162 5,0 5,0 SM-906 SM-906 DTQ3054 DTQ3054 BTQT25 BTQT25 315 MS1162 5,0 SM-906 DTQ3054 BTQT25 NOTE: Shim screw: MS1162. www.kennametal.com O33 MEGA 45° • Heavy-Duty Face Milling Inserts Insert Selection Guide Light Machining Geometry Grade .S..HD KC725M .S..HD KC725M .S..HD KC725M — — — — Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1 .S..HD .S..HD — — — — — — General Purpose Geometry Grade .S..HD KC725M .S..HD KCPK30 .S..HD KCPK30 — — — — KC520M KC520M — — — — — — .S..HD .S..HD — — — — — — Heavy Machining Geometry Grade .S..HD KCPK30 .S..HD KCPK30 .S..HD KCPK30 — — — — KCK15 KCPK30 — — — — — — .S..HD .S..HD — — — — — — KCPK30 KCPK30 — — — — — — Indexable Inserts first choice alternate choice P M K N S H LNPU-HD catalogue number LNPU2410ANSRHD O34 LI 29,00 BS 2,25 W 25,02 Rε 1,20 S 10,00 hm 0,23 cutting edges 4 KC520M KC725M KCK15 KCPK30 Face Mills LNPU-HD www.kennametal.com MEGA 45° • Heavy-Duty Face Milling Recommended Starting Speeds and Feeds Recommended Starting Speeds [m/min] KCK15 255 195 170 145 145 95 — — — — — — — — — — — — — — — — — — — — — — — — 505 400 335 — — — — — — — — — — — — — — — — — — 460 355 300 — — — — — — — — — Recommended Starting Feeds [mm] Insert Geometry .S..HD 0,24 10% 0,54 0,97 0,18 KCPK30 — — — — — — — — — 410 330 275 — — — — — — — — — Light Machining 20% 0,41 Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,72 0,16 0,35 0,63 0,15 40% 0,33 0,59 545 335 305 225 310 190 — — — 355 280 235 — — — — — — — — — General Purpose 50–100% 0,14 0,32 0,57 475 305 275 210 275 165 — — — 320 255 210 — — — — — — — — — 440 275 250 190 255 — — — — 285 230 195 — — — — — — — — — Heavy Machining Insert Geometry .S..HD Face Mills Material KC520M KC725M Group 1 — — — 315 275 2 — — — 260 230 3 — — — 240 205 P 4 — — — 215 180 5 — — — 180 160 6 — — — 160 120 1 — — — — — 2 — — — — — M 3 — — — — — 1 325 295 260 — — 2 255 225 215 — — K 3 215 190 170 — — 1–2 — — — — — N 3 — — — — — 1 — — — — — 2 — — — — — S 3 — — — — — 4 — — — — — 1 — — — — — 2 — — — — — H 3 — — — — — NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. NOTE: Use “Light Machining” values as starting feed rate. www.kennametal.com O35 MEGA 15, 60, and 90 Primary Application The real performance booster in heavy-duty milling. With four true cutting edges per heavy-duty insert, you know you are getting the low cost per edge and high productivity you need and have come to expect from Kennametal. The soft cutting edge design enables 30% lower cutting forces, and the carbide shim provides protection to the cutter body. Choose MEGA 15, MEGA 60, and MEGA 90 for all of your steel and cast iron indexable milling needs. Features and Benefits Features • Four true cutting edges per heavy-duty insert. • One insert style for MEGA 15, MEGA 60, and MEGA 90. • Soft cutting edge design. • Up to 30% increased Metal Removal Rates (MRR). • Carbide pocket shims. 4 True Cutting Edges Soft cutting edge design Benefits • Low cost per edge and high productivity. Integrated wiper facets for excellent floor finish • Maximum flexibility to address application needs. • 30% lower cutting forces. • Performance leader in steel and cast iron materials. • Excellent cutter body protection. LNPU22 Strong insert for stable machining O36 www.kennametal.com One Insert Style for MEGA 15, MEGA 60, and MEGA 90 MEGA 15 MEGA 60 MEGA 90 60° lead LNPU2210 Ap1 max = 6mm www.kennametal.com 15° lead LNPU2210 Ap1 max = 21mm 90° lead LNPU2210 Ap1 max = 25mm O37 MEGA 15 • Heavy-Duty Face Milling Shell Mills • Inserts • Four cutting edges per insert. • Ap1 max = 6mm. • High-Feed capability. • Cutter body protection with carbide shims. MEGA15 • High-Feed • Shell Mills order number 4163319 4163320 catalogue number MEGA15D125B06LN22 MEGA15D160C07LN22 D1 125 160 D1 max 172,2 207,1 D D2 40 185 40 220 D4 — 66,7 D41 — — D6 L 100 63 130 63 Ap1 max 6,1 6,1 Z 6 7 kg 4,72 6,49 max RPM 9200 8130 4163321 4163322 MEGA15D200C09LN22 MEGA15D250C11LN22 200 250 247,0 296,9 60 260 60 305 101,6 101,6 — 177,8 160 63 225 63 6,1 6,1 9 9,72 11 14,36 7270 6500 4163703 MEGA15D315C13LN22 315 361,8 60 372 101,6 177,8 225 80 6,0 13 21,52 5790 NOTE: For spare parts, see page O40. Insert Selection Guide Face Mills Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1 O38 Light Machining Geometry Grade .S..HD KC725M .S..HD KC725M .S..HD KCPK30 — — — — .S..HD KC520M .S..HD KCK15 — — — — — — — — — — — — General Purpose Geometry Grade .S..HD KC725M .S..HD KCPK30 .S..HD KCPK30 — — — — .S..HD KCK15 .S..HD KCPK30 — — — — — — — — — — — — Heavy Machining Geometry Grade .S..HD KCPK30 .S..HD KCPK30 .S..HD KCPK30 — — — — .S..HD KCPK30 .S..HD KCPK30 — — — — — — — — — — — — www.kennametal.com MEGA 15 • Heavy-Duty Face Milling Indexable Inserts LNPU-HD first choice alternate choice P M K N S H catalogue number LNPU221012PNSRHD LI 26,50 BS 2,31 W 25,01 Rε 1,20 S 10,00 KC520M KC725M KCK15 KCPK30 LNPU-HD cutting edges 4 hm 0,23 Recommended Starting Speeds and Feeds Recommended Starting Speeds [m/min] KC520M — — — — — — — — — 325 255 215 — — — — — — — — — KC725M — — — — — — — — — 295 225 190 — — — — — — — — — — — — — — — — — — 260 215 170 — — — — — — — — — 315 260 240 215 180 160 — — — — — — — — — — — — — — — 275 230 205 180 160 120 — — — — — — — — — — — — — — — KCK15 255 195 170 145 145 95 — — — — — — — — — — — — — — — — — — — — — — — — 505 400 335 — — — — — — — — — KCPK30 — — — — — — — — — 410 330 275 — — — — — — — — — — — — — — — — — — 460 355 300 — — — — — — — — — 545 335 305 225 310 190 — — — 355 280 235 — — — — — — — — — 475 305 275 210 275 165 — — — 320 255 210 — — — — — — — — — 440 275 250 190 255 — — — — 285 230 195 — — — — — — — — — Face Mills Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 2 H 3 NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds [mm] Insert Geometry .S..HD 0,66 10% 1,50 2,27 0,49 Light Machining 20% 1,11 Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 1,67 0,43 0,97 1,45 0,40 40% 0,90 1,36 General Purpose 50–100% 0,39 0,88 1,33 Heavy Machining Insert Geometry .S..HD NOTE: Use “Light Machining” values as starting feed rate. www.kennametal.com O39 MEGA 60 • Heavy-Duty Face Milling Shell Mills • Four cutting edges per insert. • Ap1 max = 21mm. • Up to 30% higher metal removal rate (MRR). • Cutter body protection with carbide shims. MEGA60 • Shell Mills order number 4147458 4147459 catalogue number MEGA60D125B06LN22 MEGA60D160C07LN22 D1 125 160 D1 max 150,0 184,9 D D2 40 155 40 190 D4 — 66,7 D41 — — D6 L 90 63 130 63 Ap1 max 21,4 21,4 Z 6 7 kg 3,76 5,73 max RPM 11130 9830 4147460 4147461 MEGA60D200C07LN22 MEGA60D200C09LN22 200 200 224,9 224,9 60 225 60 225 101,6 101,6 — — 160 63 160 63 21,4 21,4 7 9 8,17 8,26 8790 8790 4147462 4147483 MEGA60D250C09LN22 MEGA60D250C11LN22 250 250 274,9 274,9 60 275 60 275 101,6 101,6 177,8 177,8 225 63 225 63 21,4 21,4 9 12,93 11 13,09 7870 7870 4147484 4147485 MEGA60D315C10LN22 MEGA60D315C13LN22 315 315 339,9 339,9 60 340 60 340 101,6 101,6 177,8 177,8 225 80 225 80 21,4 21,4 10 21,29 13 21,39 7010 7010 Face Mills Spare Parts D1 125 160 insert screw MS1162 MS1162 Nm 5,0 5,0 shim SM-906 SM-906 universal bit torque driver DTQ3054 DTQ3054 drive bit BTQT25 BTQT25 200 250 MS1162 MS1162 5,0 5,0 SM-906 SM-906 DTQ3054 DTQ3054 BTQT25 BTQT25 315 MS1162 5,0 SM-906 DTQ3054 BTQT25 NOTE: Shim screw: MS1162. O40 www.kennametal.com MEGA 60 • Heavy-Duty Face Milling Shell Mills • JIS • Four cutting edges per insert. • Ap1 max = 21mm. • Up to 30% higher metal removal rate (MRR). • Cutter body protection with carbide shims. • JIS standard. MEGA60 • Shell Mills • JIS (Japanese Industry Standard) D mm in D2 38,100 1.500 155 50,800 2.000 190 order number 4147486 4147487 catalogue number MEGA60D125B06LN22J MEGA60D160C07LN22J D1 125 160 D1 max 150,0 184,9 D4 — — D41 — — D6 L 97 63 130 63 Ap1 max 21,4 21,4 Z 6 7 kg 4,15 6,27 max RPM 11130 9830 4147488 4147489 MEGA60D200C07LN22J MEGA60D200C09LN22J 200 200 224,9 224,9 47,625 47,625 1.875 225 101,6 1.875 225 101,6 — — 160 63 160 63 21,4 21,4 7 9 9,02 9,11 8790 8790 4147490 4147491 MEGA60D250C09LN22J MEGA60D250C11LN22J 250 250 274,9 274,9 47,625 47,625 1.875 275 101,6 177,8 225 63 1.875 275 101,6 177,8 225 63 21,4 21,4 9 14,47 11 14,63 7870 7870 4147492 4147493 MEGA60D315C10LN22J MEGA60D315C13LN22J 315 315 339,9 339,9 47,625 47,625 1.875 340 101,6 177,8 225 80 1.875 340 101,6 177,8 225 80 21,4 21,4 10 22,94 13 23,04 7010 7010 Face Mills Spare Parts D1 125 160 insert screw MS1162 MS1162 Nm 5,0 5,0 shim SM-906 SM-906 universal bit torque driver DTQ3054 DTQ3054 drive bit BTQT25 BTQT25 200 250 MS1162 MS1162 5,0 5,0 SM-906 SM-906 DTQ3054 DTQ3054 BTQT25 BTQT25 315 MS1162 5,0 SM-906 DTQ3054 BTQT25 NOTE: Shim screw: MS1162. www.kennametal.com O41 MEGA 60 • Heavy-Duty Face Milling Inserts Insert Selection Guide Light Machining Geometry Grade .S..HD KC725M .S..HD KC725M .S..HD KCPK30 — — — — Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1 .S..HD .S..HD — — — — — — General Purpose Geometry Grade .S..HD KC725M .S..HD KCPK30 .S..HD KCPK30 — — — — KC520M KCK15 — — — — — — .S..HD .S..HD — — — — — — Heavy Machining Geometry Grade .S..HD KCPK30 .S..HD KCPK30 .S..HD KCPK30 — — — — KCK15 KCPK30 — — — — — — .S..HD .S..HD — — — — — — KCPK30 KCPK30 — — — — — — Indexable Inserts first choice alternate choice P M K N S H LNPU-HD catalogue number LNPU221012PNSRHD O42 LI 26,50 BS 2,31 W 25,01 Rε 1,20 S 10,00 hm 0,23 cutting edges 4 KC520M KC725M KCK15 KCPK30 Face Mills LNPU-HD www.kennametal.com MEGA 60 • Heavy-Duty Face Milling Recommended Starting Speeds and Feeds Recommended Starting Speeds [m/min] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 2 H 3 KC520M — — — — — — — — — 325 255 215 — — — — — — — — — KC725M — — — — — — — — — 295 225 190 — — — — — — — — — — — — — — — — — — 260 215 170 — — — — — — — — — 315 260 240 215 180 160 — — — — — — — — — — — — — — — 275 230 205 180 160 120 — — — — — — — — — — — — — — — KCK15 255 195 170 145 145 95 — — — — — — — — — — — — — — — — — — — — — — — — 505 400 335 — — — — — — — — — KCPK30 — — — — — — — — — 460 355 300 — — — — — — — — — — — — — — — — — — 410 330 275 — — — — — — — — — 545 335 305 225 310 190 — — — 355 280 235 — — — — — — — — — 475 305 275 210 275 165 — — — 320 255 210 — — — — — — — — — 440 275 250 190 255 — — — — 285 230 195 — — — — — — — — — NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Insert Geometry .S..HD 0,20 10% 0,49 0,79 0,15 Light Machining 20% 0,37 Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,59 0,13 0,32 0,51 0,12 40% 0,30 0,48 General Purpose 50–100% 0,12 0,29 0,47 Heavy Machining Insert Geometry .S..HD Face Mills Recommended Starting Feeds [mm] NOTE: Use “Light Machining” values as starting feed rate. www.kennametal.com O43 MEGA 90 • Heavy-Duty Face Milling Shell Mills • Four cutting edges per insert. • Ap1 max = 25mm. • Up to 30% higher metal removal rate (MRR). • Cutter body protection with carbide shims. MEGA90 • Shell Mills order number 4129656 4129657 catalogue number MEGA90D125B06LN22 MEGA90D160C07LN22 D1 125 160 D 40 40 D4 — 66,7 D41 — — D6 L 90 63 130 63 Ap1 max 25,5 25,5 Z 6 7 kg 3,19 4,86 max RPM 10070 8900 4129658 4129659 MEGA90D200C07LN22 MEGA90D200C09LN22 200 200 60 60 101,6 101,6 — — 160 63 160 63 25,5 25,5 7 9 6,85 6,92 7960 7960 4129660 4129661 MEGA90D250C09LN22 MEGA90D250C11LN22 250 250 60 60 101,6 101,6 — — 160 63 160 63 25,5 25,5 9 11 9,82 9,95 7120 7120 4129662 4129664 MEGA90D315C10LN22 MEGA90D315C13LN22 315 315 60 60 101,6 101,6 177,8 177,8 225 80 225 80 25,5 25,5 10 13 17,66 17,78 6340 6340 Face Mills Spare Parts D1 125 160 insert screw MS1162 MS1162 Nm 5,0 5,0 shim SM-906 SM-906 universal bit torque driver DTQ3054 DTQ3054 drive bit BTQT25 BTQT25 200 250 MS1162 MS1162 5,0 5,0 SM-906 SM-906 DTQ3054 DTQ3054 BTQT25 BTQT25 315 MS1162 5,0 SM-906 DTQ3054 BTQT25 NOTE: Shim screw: MS1162. O44 www.kennametal.com MEGA 90 • Heavy-Duty Face Milling Shell Mills • JIS • Four cutting edges per insert. • Ap1 max = 25mm. • Up to 30% higher metal removal rate (MRR). • Cutter body protection with carbide shims. • JIS standard. MEGA90 • Shell Mills • JIS (Japanese Industry Standard) D order number 4129665 4129666 catalogue number MEGA90D125B06LN22J MEGA90D160C07LN22J D1 125 160 mm 38,100 50,800 in 1.500 2.000 D4 — — D41 — — D6 L 97 63 130 63 Ap1 max 25,5 25,5 Z 6 7 kg 3,44 5,63 max RPM 10070 8900 4129667 4129668 MEGA90D200C07LN22J MEGA90D200C09LN22J 200 200 47,625 47,625 1.875 1.875 101,6 101,6 — — 160 63 160 63 25,5 25,5 7 9 7,63 7,70 7960 7960 4129669 4129670 MEGA90D250C09LN22J MEGA90D250C11LN22J 250 250 47,625 47,625 1.875 1.875 101,6 101,6 — — 160 63 160 63 25,5 25,5 9 11 11,09 11,22 7120 7120 4129671 4129672 MEGA90D315C10LN22J MEGA90D315C13LN22J 315 315 47,625 47,625 1.875 1.875 101,6 101,6 177,8 177,8 225 80 225 80 25,5 25,5 10 13 19,31 19,46 6340 6340 Face Mills Spare Parts D1 125 160 insert screw MS1162 MS1162 Nm 5,0 5,0 shim SM-906 SM-906 universal bit torque driver DTQ3054 DTQ3054 drive bit BTQT25 BTQT25 200 250 MS1162 MS1162 5,0 5,0 SM-906 SM-906 DTQ3054 DTQ3054 BTQT25 BTQT25 315 MS1162 5,0 SM-906 DTQ3054 BTQT25 NOTE: Shim screw: MS1162. www.kennametal.com O45 MEGA 90 • Heavy-Duty Face Milling Inserts Insert Selection Guide Light Machining Geometry Grade .S..HD KC725M .S..HD KC725M .S..HD KCPK30 — — — — Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1 .S..HD .S..HD — — — — — — General Purpose Geometry Grade .S..HD KC725M .S..HD KCPK30 .S..HD KCPK30 — — — — KC520M KCK15 — — — — — — .S..HD .S..HD — — — — — — Heavy Machining Geometry Grade .S..HD KCPK30 .S..HD KCPK30 .S..HD KCPK30 — — — — KCK15 KCPK30 — — — — — — .S..HD .S..HD — — — — — — KCPK30 KCPK30 — — — — — — Indexable Inserts first choice alternate choice P M K N S H LNPU-HD catalogue number LNPU221012PNSRHD O46 LI 26,50 BS 2,31 W 25,01 Rε 1,20 S 10,00 hm 0,23 cutting edges 4 KC520M KC725M KCK15 KCPK30 Face Mills LNPU-HD www.kennametal.com MEGA 90 • Heavy-Duty Face Milling Recommended Starting Speeds and Feeds Recommended Starting Speeds [m/min] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 2 H 3 KC520M — — — — — — — — — 270 210 175 — — — — — — — — — KC725M — — — — — — — — — 245 190 160 — — — — — — — — — — — — — — — — — — 215 175 145 — — — — — — — — — 260 220 200 180 150 130 — — — — — — — — — — — — — — — 230 190 170 150 135 100 — — — — — — — — — — — — — — — KCK15 215 160 140 120 120 80 — — — — — — — — — — — — — — — — — — — — — — — — 420 335 280 — — — — — — — — — KCPK30 — — — — — — — — — 385 295 250 — — — — — — — — — — — — — — — — — — 340 275 230 — — — — — — — — — 455 280 255 190 260 160 — — — 295 235 195 — — — — — — — — — 395 255 230 175 230 135 — — — 265 210 175 — — — — — — — — — 370 230 205 160 210 — — — — 240 190 160 — — — — — — — — — NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Insert Geometry .S..HD 0,17 10% 0,43 0,68 0,13 Light Machining 20% 0,32 Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,51 0,11 0,28 0,44 0,10 40% 0,26 0,41 General Purpose 50–100% 0,10 0,25 0,41 Heavy Machining Insert Geometry .S..HD Face Mills Recommended Starting Feeds [mm] NOTE: Use “Light Machining” values as starting feed rate. www.kennametal.com O47 Beyond BLAST™ • KSSM™ 45 More than just the right tool — the ultimate solution. Primary Application The Beyond BLAST KSSM 45° utilises Precision Coolant Technology (PCT) to aggressively apply coolant directly to the cutting area. Not only does this reduce heat at the cutting edge, but it also assists with reducing tool and chip friction, increasing chip evacuation, and relieving shear stress. Because the Beyond BLAST technology can be applied in low-pressure conditions, there is no need to invest in additional equipment. It’s so easy to convert from conventional to Beyond BLAST technology, it can be done directly on the floor — virtually eliminating costly downtime. See what the performance leader can do for your titanium machining. Features and Benefits Features Benefits PCT — Precision Coolant Technology. Coolant delivery exactly to the cutting area. Increased heat transfer. Less tool/chip friction and shear stress. Improved chip control. True internal coolant assists chip evacuation. Beyond BLAST also works with regular low-pressure conditions. No need for investments in high-pressure equipment. Easy to convert from conventional to Beyond BLAST Technology. Shop-floor-proven handling reduces costly downtime. Up to 100% better tool life. Performance leader in machining titanium. O48 www.kennametal.com www.kennametal.com O49 Beyond BLAST ™ KSSM™ 45° Shell Mills • Precision Coolant Technology (PCT). • Coolant delivery exactly to cutting area. • Increased heat transfer. • Improved chip control. • Productivity booster for machining titanium. Face Mills BB Shell Mills 45° order number 4137779 4137780 catalogue number 50A04RS45SE14BB 63A05RS45SE14BB D1 50 63 D1 max 63,9 76,8 D 22 22 D4 — — D6 50 50 L 40 40 Ap1 max 6,6 6,6 Z 4 5 kg 0,47 0,61 max RPM 18400 16400 4137781 4137782 80A06RS45SE14BB 100B07RS45SE14BB 80 100 93,8 113,7 27 32 — — 60 80 50 50 6,6 6,6 6 7 1,19 1,89 14500 13000 4147354 4137783 100B10RS45SE14BB 125B08RS45SE14BB 100 125 113,7 138,7 32 40 — — 80 90 50 63 6,6 6,6 10 8 1,91 3,36 13000 11600 4147355 4137784 125B12RS45SE14BB 160C10RS45SE14BB 125 160 138,7 173,6 40 40 — 66,7 90 63 100 63 6,6 6,6 12 10 3,35 4,33 11600 10300 4147356 4137785 160C14RS45SE14BB 200C12RS45SE14BB 160 200 173,6 213,6 40 60 66,7 101,6 100 63 130 63 6,6 6,6 14 12 4,35 6,47 10300 9200 4147357 200C16RS45SE14BB 200 213,6 60 101,6 130 63 6,6 16 6,84 9200 Spare Parts D1 50 63 insert screw MS2078 MS2078 Nm 4,0 4,0 Torx Plus driver DT15IP DT15IP low-head cap screw 129.025 129.025 socket-head cap screw — — coolant lock screw — — coolant shower plate assembly — — 80 100 MS2078 MS2078 4,0 4,0 DT15IP DT15IP — — MS2038 — — MS2195C — — 125 160 MS2078 MS2078 4,0 4,0 DT15IP DT15IP — — — — MS2187C — — MCCM16001 200 MS2078 4,0 DT15IP — — — MCC080001 O50 www.kennametal.com Beyond BLAST ™ KSSM™ 45° Shell Mills • JIS • SE..14... • Precision Coolant Technology (PCT). • Coolant delivery exactly to cutting area. • Increased heat transfer. • Improved chip control. • Productivity booster for machining titanium. BB Shell Mills 45° • JIS (Japanese Industry Standard) D catalogue number 80A06RS45SE14BBJ 100B07RS45SE14BBJ D1 80 100 D1 max 93,8 113,7 mm 25,400 31,750 in 1.000 1.250 D4 — — D6 L 56 50 73 50 Ap1 max 6,6 6,6 Z 6 7 kg 1,13 1,76 max RPM 14500 13000 4147358 4137788 100B10RS45SE14BBJ 125B08RS45SE14BBJ 100 125 113,7 138,7 31,750 38,100 1.250 1.500 — — 73 50 97 63 6,6 6,6 10 1,79 8 3,62 13000 11600 4147359 4137789 125B12RS45SE14BBJ 160B10RS45SE14BBJ 125 160 138,7 173,6 38,100 50,800 1.500 2.000 — — 97 63 100 63 6,6 6,6 12 3,62 10 4,99 11600 10300 4147360 4137790 160B14RS45SE14BBJ 200C12RS45SE14BBJ 160 200 173,6 213,6 50,800 47,625 2.000 1,875 — 101,6 100 63 130 63 6,6 6,6 14 5,01 12 7,07 10300 9200 4147361 200C16RS45SE14BBJ 200 213,6 47,625 1,875 101,6 130 63 6,6 16 7,08 9200 Face Mills order number 4137786 4137787 Spare Parts D1 80 100 insert screw MS2078 MS2078 Nm 4,0 4,0 Torx Plus driver DT15IP DT15IP socket-head cap screw 125.230 — coolant lock screw — MS2220C coolant shower plate assembly — — 125 160 MS2078 MS2078 4,0 4,0 DT15IP DT15IP — — MS2244C MS2245C — — 200 MS2078 4,0 DT15IP — — MCC080001 www.kennametal.com O51 Beyond BLAST ™ KSSM™ 45° Inserts Insert Selection Guide Light Machining Geometry Grade — — — — — — — — — — — — — — — — — — — — — — Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1 .E..GD2 — General Purpose Geometry Grade — — — — — — — — — — — — — — — — — — — — — — KC725M — .E..GN — Heavy Machining Geometry Grade — — — — — — — — — — — — — — — — — — — — — — KC725M — .S..GN — KC725M — Indexable Inserts • BB KSSM 45° BS 45˚ L10 20˚ D Rε SECX-GD2 S Face Mills SECX-GN SECX-GD2 first choice alternate choice SECX-GN catalogue number SECX1404AEENGN SECX1404AESNGN D 14,00 14,00 BS 1,85 1,85 L10 14,00 14,00 D 14,00 BS 1,85 L10 14,00 Rε 1,00 1,00 S 4,76 4,76 hm 0,06 0,08 cutting edges 4 4 hm 0,06 cutting edges 4 SECX-GD2 catalogue number SECX1404AEENGD2 O52 Rε 1,00 S 4,76 P M K N S H KC725M SECX-SNGN KC725M SECX-ENGN www.kennametal.com Beyond BLAST ™ KSSM™ 45° Recommended Starting Speeds and Feeds Recommended Starting Speeds [m/min] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 2 H 3 KC725M — — — — — — — — — — — — — — — — — 75 — — — — — — — — — — — — — — — — — — — — 35 — — — — — — — — — — — — — — — — — — — — 55 — — — NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Insert Geometry .E..GD2 .E..GN .S..GN 0,17 0,17 0,21 10% 0,26 0,26 0,31 0,36 0,36 0,44 0,12 0,12 0,15 Light Machining 20% 0,19 0,19 0,23 Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,27 0,11 0,17 0,24 0,10 0,27 0,11 0,17 0,24 0,10 0,33 0,13 0,20 0,29 0,13 40% 0,16 0,16 0,19 0,22 0,22 0,27 General Purpose 50–100% 0,10 0,15 0,22 0,10 0,15 0,22 0,12 0,18 0,26 Heavy Machining Insert Geometry .E..GD2 .E..GN .S..GN Face Mills Recommended Starting Feeds [mm] NOTE: Use “Light Machining” values as starting feed rate. www.kennametal.com O53 KSSM™ 45° Primary Application Universal face mill for conventional machining. Features and Benefits • Insert SE.T1404. • Ap1 max = 6,6mm. • Four true cutting edges. • Pocket seat protection with carbide shims. • Easy handling and rapid insert change. O54 -LD2 -GP2 -GB2 For light machining and semi-finishing, light edge prep. For medium roughing, medium edge prep. For heavy roughing, strongest edge protection. www.kennametal.com KSSM™ 45° End Mills • Consumes less power. • Rapid insert changes. KSSM 45° • Weldon® End Mills order number 1926943 catalogue number 40D3R049B32SSE14G D1 40 D1 max 54,0 D 32 L 110 L2 49 Ap1 max 6,6 Z 3 kg 0,70 max RPM 26000 • Rapid insert changes. Face Mills • Suitable for a wide variety of workpiece materials. KSSM 45° • Cylindrical End Mills order number 3127213 3127216 catalogue number 50D4R049A32SSE14G 63D5R049A32SSE14G D1 50 63 D1 max 63,9 76,8 D 32 32 L 130 130 L2 49 49 Ap1 max 6,6 6,6 Z 4 5 kg 0,92 1,08 max RPM 23250 20710 3127217 80D6R049A32SSE14G 80 93,8 32 130 49 6,6 6 1,36 18380 Spare Parts D1 40 50 insert screw MS2078 MS2078 Nm 4 4 Torx Plus driver DT15IP DT15IP 63 80 MS2078 MS2078 4 4 DT15IP DT15IP www.kennametal.com O55 KSSM™ 45° Shell Mills • Rapid insert changes. • Carbide shims for pocket protection. Face Mills KSSM 45° • Shell Mills order number 1926850 1926812 catalogue number 40A03RS45SE14EG 50A03RS45SE14EG D1 40 50 D1 max 54,0 63,9 D 16 22 D4 — — D6 44 50 L 40 40 Ap1 max 6,6 6,6 Z 3 3 kg 0,30 0,40 max RPM 26000 22500 1926900 1926899 50A04RS45SE14EG 63A04RS45SE14EG 50 63 63,9 76,8 22 22 — — 50 50 40 40 6,6 6,6 4 4 0,40 0,50 22500 20200 1926897 1926894 63A05RS45SE14EG 80A05RS45SE14EG 63 80 76,8 93,8 22 27 — — 50 60 40 50 6,6 6,6 5 5 0,60 1,10 20200 18000 1926893 1926926 80A06RS45SE14EG 100B05RS45SE14EG 80 100 93,8 113,7 27 32 — — 60 80 50 50 6,6 6,6 6 5 1,20 1,70 18000 16000 1926925 1926924 100B07RS45SE14EG 125B06RS45SE14EG 100 125 113,7 138,7 32 40 — — 80 90 50 63 6,6 6,6 7 6 1,80 2,90 16000 14400 1926911 1926909 125B08RS45SE14EG 160C07RS45SE14EG 125 160 138,7 173,6 40 40 — 66,7 90 63 100 63 6,6 6,6 8 7 3,00 4,10 14400 12500 1926908 160C10RS45SE14EG 160 173,6 40 66,7 100 63 6,6 10 4,30 12500 Spare Parts D1 40 50 insert screw MS2078 MS2078 Nm 4,0 4,0 Torx Plus driver DT15IP DT15IP shim — — shim screw — — hex driver — — low-head cap screw MS2040 129.025 socket-head cap screw — — 63 80 MS2078 MS2078 4,0 4,0 DT15IP DT15IP — SM455 — SRS3 — DH35M 129.025 — — MS2038 100 125 MS2078 MS2078 4,0 4,0 DT15IP DT15IP SM455 SM455 SRS3 SRS3 DH35M DH35M — — — — 160 MS2078 4,0 DT15IP SM455 SRS3 DH35M — — O56 www.kennametal.com KSSM™ 45° Shell Mills • JIS • Rapid insert changes. • Carbide shims for pocket protection. KSSM 45° • Shell Mills • JIS (Japanese Industry Standard) D order number 3669080 3127218 catalogue number 80A05RS45SE14EG-J 80A06RS45SE14EG-J D1 80 80 D1 max 93,8 93,8 mm 25,400 25,400 in 1.000 1.000 D6 L 60 50 60 50 Ap1 max 6,6 6,6 Z 5 6 kg 1,13 1,16 max RPM 18000 18000 3669081 3127219 100B05RS45SE14EG-J 100B07RS45SE14EG-J 100 100 113,7 113,7 31,750 31,750 1.250 1.250 80 50 80 50 6,6 6,6 5 7 1,70 1,80 16000 16000 3669082 3127220 125B06RS45SE14EG-J 125B08RS45SE14EG-J 125 125 138,7 138,7 38,100 38,100 1.500 1.500 90 63 90 63 6,6 6,6 6 8 3,26 3,09 14400 14400 3669693 3127221 160B07RS45SE14EG-J 160B10RS45SE14EG-J 160 160 173,6 173,6 50,800 50,800 2.000 2.000 100 63 100 63 6,6 6,6 7 4,58 10 — 12500 12500 Face Mills Spare Parts D1 80 100 insert screw MS2078 MS2078 Nm 4,0 4,0 Torx Plus driver DT15IP DT15IP shim SM455 SM455 shim screw SRS3 SRS3 hex driver DH35M DH35M 125 160 MS2078 MS2078 4,0 4,0 DT15IP DT15IP SM455 SM455 SRS3 SRS3 DH35M DH35M www.kennametal.com O57 KSSM™ 45° Inserts Insert Selection Guide Light Machining Geometry Grade .E..LD2 KC725M .E..GP2 KCPK30 .E..GB2 KCPM20 .E..GP2 KC725M .E..GB2 KCPK30 .E..GP2 KCK15 .E..GB2 KCPK30 .F..LE KC410M .F..LE KC410M .E..LD2 KC725M .E..GP2 KC725M .S..GP2 KC725M — — Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1 General Purpose Geometry Grade .E..GP2 KC725M .E..GB2 KCPK30 .S..GP2 KCPM20 .E..GB2 KC725M .S..GP2 KCPK30 .E..GB2 KCK15 .S..GP2 KCPK30 .F..LE KC410M .F..LE KC410M .E..GP2 KC725M .E..GB2 KC725M .S..GB2 KC725M — — Heavy Machining Geometry Grade .E..GB2 KC725M .S..GP2 KCPK30 .S..GB2 KCPM20 .S..GP2 KC725M .S..GB2 KCPK30 .S..GP2 KCK15 .S..GB2 KCPK30 .F..LE KC410M .F..LE KC410M .E..GB2 KC725M .S..GP2 KC725M — — — — Indexable Inserts SECT-LE SECT-LD2 SEKT-GP2 SECT/SEKT/SEPT choice alternate choice SECT-LE catalogue number SECT1404AEFNLE L10 14,00 BS 2,65 Rε 1,0 hm 0,02 cutting edges 4 D 14,00 S 4,76 D 14,00 S 4,76 L10 14,00 BS 2,65 Rε 1,0 hm 0,04 cutting edges 4 D 14,00 14,00 S 4,76 4,76 L10 14,00 14,00 BS 2,65 2,65 Rε 1,0 1,0 hm 0,05 0,11 cutting edges 4 4 SECT-LD2 catalogue number SECT1404AEENLD2 SEKT-GP2 catalogue number SEKT1404AEENGP2 SEKT1404AESNGP2 O58 KC410M KC520M KC725M KCK15 KCPM20 KCPK30 KY3500 Face Mills KC410M KC520M KC725M KCK15 KCPM20 KCPK30 KY3500 first KC410M KC520M KC725M KCK15 KCPM20 KCPK30 KY3500 P M K N S H www.kennametal.com KSSM™ 45° Indexable Inserts SEPT-GB2 SECW-GNW SECW-GN SECW-GNW SEPT-GB2 catalogue number SEPT1404AEENGB2 SEPT1404AESNGB2 D 14,00 14,00 S 4,76 4,76 L10 14,00 14,00 D 14,00 S 4,76 L10 8,26 D 14,00 S 4,76 L10 14,00 Rεε 1,0 1,0 BS 2,65 2,65 hm 0,08 0,13 cutting edges 4 4 SECW-GNW catalogue number SECW1404AEENGNW BS 8,26 Rε 0,8 hm 0,04 cutting edges 2 SECW-GN catalogue number SECW1404AESNGN www.kennametal.com BS 2,65 Rε 1,0 hm 0,16 cutting edges 4 O59 Face Mills choice alternate choice KC410M KC520M KC725M KCK15 KCPM20 KCPK30 KY3500 KC410M KC520M KC725M KCK15 KCPM20 KCPK30 KY3500 first KC410M KC520M KC725M KCK15 KCPM20 KCPK30 KY3500 P M K N S H KSSM™ 45˚ Recommended Starting Speeds and Feeds • 45° Approach Angle Recommended Starting Speeds [m/min] Face Mills Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H KC410M — — — — — — — — — — — — 1460 1300 — — — — — KC520M — — — — — — — — — — — — 1195 1100 — — — — — — — — — — — — — — — — — 1300 1195 — — — — — — — — — — — — — — 325 255 215 — — — — — — — — — — — — — — — — 295 225 190 — — — — — — — KCPM20 660 410 370 275 330 230 270 245 195 435 345 290 — — — — — — — KC725M — — — — — — — — — 260 215 170 — — — — — — — 315 260 240 215 180 160 205 185 140 — — — — — 45 45 55 75 — KCK15 275 255 195 170 145 145 95 165 130 95 — — — — — 30 30 30 35 — 230 205 180 160 120 180 160 120 — — — — — 35 35 45 55 — KCPK30 580 370 330 255 300 200 240 215 175 390 310 255 — — — — — — — 535 330 305 230 275 175 205 190 150 350 280 240 — — — — — — — 545 335 305 225 310 190 250 225 175 355 280 235 — — — — — — — 475 305 275 210 275 165 220 195 160 320 255 210 — — — — — — — — — — — — — — — — 505 400 335 — — — — — — — — — — — — — — — — 460 355 300 — — — — — — — — — — — — — — — — 410 330 275 — — — — — — — KY3500 440 275 250 190 255 — 190 170 140 285 230 195 — — — — — — — — — — — — — — — — 965 765 645 — — — — — — — — — — — — — — — — 880 685 570 — — — — — — — — — — — — — — — — 780 635 525 — — — — — — — NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds [mm] Insert Geometry .F..LE .E..LD2 .E..GP2 .E..GB2 .S..GP2 .S..GB2 .S..GN 0,12 0,13 0,17 0,20 0,24 0,24 0,24 10% 0,24 0,27 0,29 0,32 0,38 0,44 0,47 0,47 0,50 0,54 0,58 0,64 0,69 0,72 0,09 0,10 0,13 0,15 0,18 0,18 0,18 Light Machining 20% 0,18 0,20 0,22 0,24 0,29 0,33 0,35 Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,35 0,08 0,15 0,31 0,07 0,38 0,08 0,18 0,33 0,08 0,41 0,11 0,19 0,35 0,10 0,43 0,13 0,21 0,38 0,12 0,48 0,16 0,25 0,42 0,15 0,52 0,16 0,29 0,45 0,15 0,54 0,16 0,31 0,47 0,15 40% 0,14 0,16 0,18 0,20 0,23 0,27 0,29 0,29 0,31 0,33 0,35 0,39 0,42 0,44 General Purpose 0,07 0,08 0,10 0,12 0,14 0,14 0,14 50–100% 0,14 0,16 0,17 0,19 0,23 0,26 0,28 0,28 0,30 0,32 0,34 0,38 0,41 0,43 Heavy Machining Insert Geometry .F..LE .E..LD2 .E..GP2 .E..GB2 .S..GP2 .S..GB2 .S..GN NOTE: Use “Light Machining” values as starting feed rate. O60 www.kennametal.com More than just the right tool • the ultimate solution. That’s Beyond BLAST.™ That’s Different Thinking. At Kennametal, innovation follows vision. Our revolutionary products and services are inspired by asking “what if?” The solutions that follow — like our Beyond BLAST through-coolant inserts — deliver remarkable results in the world’s most demanding machining environments. A cutting-edge insert that delivers coolant precisely at the cutting edge. Now that’s Different Thinking. That’s Kennametal. To learn more about your productivity gains using Beyond BLAST technology, visit www.kennametal.com. Milling • Beyond BLAST technology uses low-pressure conditions to offer many of the high-pressure performance benefits. • Delivers superior performance on titanium, using either high- or low-pressure coolant systems. • Effective thermal management results in reduced cutting temperatures, improved lubricity, superior chip control, and longer tool life. • Beyond BLAST for milling increases tool life by up to 100% compared with conventional coolant delivery systems. www.kennametal.com O61 KSOM™ Mini • KSOM™ Primary Application Super soft cutting due to super positive rake face. Features and Benefits Features • KSOM Mini: insert OFKT06/OFPT06. • KSOM: insert OFKT07/OFPT07. • KSOM Mini: Ap1 max = 3,5mm (8 indexes); Ap2 max = 9mm (4 indexes). • KSOM: Ap1 max = 5mm (8 indexes); Ap2 max = 12mm (4 indexes). Benefits • Low cutting forces deliver higher feed capability. • Excellent performance in stainless steel and super alloys. • First choice solution in machining turbochargers. O62 www.kennametal.com Super positive rake face. For screw and wedge clamping. Eight true cutting edges per insert. Numbered cutting edges. 25° clearance angle on insert. Free cutting action. Insert OF.T06/OF.T07 www.kennametal.com O63 KSOM™ Mini End Mills • Eight cutting edges per insert. • Super soft cutting. Ap1 max = 3,5mm (8 edges) Ap2 max = 9mm (4 edges), reduce feed rate by 40% KSOM Mini • Screw-On End Mills catalogue number KSOM32R02M16OF06 KSOM32R03M16OF06 D1 32 32 D1 max 41,1 41,1 3115901 3115900 KSOM40R03M16OF06 KSOM40R04M16OF06 40 40 49,0 49,0 D DPM 29 17 29 17 G3X L2 WF M16 40 22 M16 40 22 Ap1 max 3,5 3,5 Z 2 3 max ramp angle 11.0° 11.0° kg 0,23 0,21 max RPM 19890 19890 29 29 M16 40 22 M16 40 22 3,5 3,5 3 4 7.5° 7.5° 0,27 0,27 15920 15920 17 17 Face Mills order number 3115896 3115895 Ap1 max = 3,5mm (8 edges) Ap2 max = 9mm (4 edges), reduce feed rate by 40% KSOM Mini • Weldon® End Mills order number 3115894 3115893 catalogue number KSOM32R02B20OF06 KSOM32R03B20OF06 D1 32 32 D1 max 41,1 41,1 D 20 20 L L3 76 25 76 25 Ap1 max 3,5 3,5 Z 2 3 max ramp angle 11.0° 11.0° kg 0,25 0,23 max RPM 19890 19890 3115882 3115899 KSOM32R03B25OF06 KSOM40R03B25OF06 32 40 41,1 49,0 25 25 82 25 82 25 3,5 3,5 3 3 11.0° 7.5° 0,32 0,37 19890 15920 3115898 3115897 KSOM40R04B25OF06 KSOM40R04B32OF06 40 40 49,0 49,0 25 82 25 32 110 49 3,5 3,5 4 4 7.5° 7.5° 0,37 0,67 15920 15920 Spare Parts D1 32 40 O64 insert screw 193.433 193.433 Nm 6 6 Torx Plus wrench TTP15 TTP15 www.kennametal.com KSOM™ Mini End Mills • Eight cutting edges per insert. • Super soft cutting. Ap1 max = 3,5mm (8 edges) Ap2 max = 9mm (4 edges), reduce feed rate by 40% KSOM Mini • Cylindrical End Mills order number 3660311 3660312 catalogue number KSOM32R02A20OF06 KSOM32R03A20OF06 D1 32 32 D1 max 41,1 41,1 D 20 20 L L3 76 25 76 25 Ap1 max 3,5 3,5 Z 2 3 max ramp angle 11.0° 11.0° kg 0,25 0,24 max RPM 19890 19890 3660943 3660944 KSOM32R03A25OF06 KSOM40R03A25OF06 32 40 41,1 49,0 25 25 82 25 82 25 3,5 3,5 3 3 11.0° 7.5° 0,32 0,38 19890 15920 3660945 3660946 KSOM40R04A25OF06 KSOM40R04A32OF06 40 40 49,0 49,0 25 82 25 32 110 49 3,5 3,5 4 4 7.5° 7.5° 0,37 0,68 15920 15920 Spare Parts www.kennametal.com insert screw 193.433 193.433 Nm 6 6 Torx Plus wrench TTP15 TTP15 Face Mills D1 32 40 O65 KSOM™ Mini Shell Mills • Eight cutting edges per insert. • Super soft cutting. Ap1 max = 3,5mm (8 edges) Ap2 max = 9mm (4 edges), reduce feed rate by 40% Face Mills KSOM Mini • Shell Mills order number 3115903 3115902 catalogue number KSOM50R04OF06 KSOM50R06OF06 D1 50 50 D1 max 58,9 58,9 D 22 22 D4 — — D6 L 38 43 38 43 Ap1 max 3,5 3,5 Z 4 6 max ramp angle 5.0° 5.0° kg 0,35 0,35 max RPM 12730 12730 3115905 3115904 KSOM63R05OF06 KSOM63R07OF06 63 63 71,8 71,8 22 22 — — 50 43 50 43 3,5 3,5 5 7 3.9° 3.9° 0,62 0,63 10110 10110 3115907 3115906 KSOM80R06OF06 KSOM80R09OF06 80 80 88,7 88,7 27 27 — — 60 50 60 50 3,5 3,5 6 9 2.9° 2.9° 1,10 1,12 7960 7960 3115909 3115908 KSOM100R07OF06 KSOM100R10OF06 100 100 108,6 108,6 32 32 — — 80 50 80 50 3,5 3,5 7 10 2.2° 2.2° 1,71 1,75 6370 6370 3115911 3115910 KSOM125R08OF06 KSOM125R12OF06 125 125 133,6 133,6 40 40 — — 94 63 94 63 3,5 3,5 8 12 1.7° 1.7° 2,74 2,83 5090 5090 3115913 3115912 KSOM160R10OF06 KSOM160R16OF06 160 160 168,5 168,5 40 66,7 40 66,7 114 63 114 63 3,5 3,5 10 16 1.3° 1.3° 4,30 4,46 3980 3980 Spare Parts D1 50 63 insert screw 193.433 193.433 Nm 6,0 6,0 Torx Plus wrench TTP15 TTP15 low-head cap screw 129.025 — socket-head cap screw — 125.025 coolant lock screw assembly — — mill cutter lock screw — — coolant shower plate — — 80 100 193.433 193.433 6,0 6,0 TTP15 TTP15 — — 125.230 — — MS2189C — — — — 125 160 193.433 193.433 6,0 6,0 TTP15 TTP15 — — — — — — 420.200 420.200 470.232 470.233 O66 www.kennametal.com KSOM™ Mini Shell Mills • JIS • Eight cutting edges per insert. • Super soft cutting. Ap1 max = 3,5mm (8 edges) Ap2 max = 9mm (4 edges), reduce feed rate by 40% KSOM Mini • Shell Mills • JIS (Japanese Industry Standard) D order number 3660947 3660948 catalogue number KSOM80R06OF06-J KSOM80R09OF06-J D1 80 80 D1 max 88,7 88,7 mm 25,400 25,400 in 1.000 1.000 D6 L 60 50 60 50 Ap1 max 3,5 3,5 Z 6 9 kg 1,22 1,24 max RPM 7960 7960 3660949 3660950 KSOM100R07OF06-J KSOM100R10OF06-J 100 100 108,6 108,6 31,750 31,750 1.250 1.250 80 50 80 50 3,5 3,5 7 10 1,96 1,99 6370 6370 3660951 3660952 KSOM125R08OF06-J KSOM125R12OF06-J 125 125 133,6 133,6 38,100 38,100 1.500 1.500 90 63 90 63 3,5 3,5 8 12 2,77 3,19 5090 5090 3660953 3660954 KSOM160R10OF06-J KSOM160R16OF06-J 160 160 168,5 168,5 50,800 50,800 2.000 2.000 110 63 110 63 3,5 3,5 10 16 4,66 4,80 3980 3980 D1 80 100 insert screw 193.433 193.433 Nm 6,0 6,0 Torx Plus wrench TTP15 TTP15 125 160 193.433 193.433 6,0 6,0 TTP15 TTP15 www.kennametal.com Face Mills Spare Parts O67 KSOM™ Mini Inserts Insert Selection Guide Light Machining Geometry Grade .E..LB KC725M .E..LB KCPK30 .E..GB KCPK30 .E..LB KC725M .E..LB KCPK30 .E..LB KCK15 .E..LB KCPK30 .F..LBJ KC410M .F..LBJ KC410M .E..LB KC725M .E..LB KC725M .E..GB KC725M — — Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1 General Purpose Geometry Grade .E..GB KC725M .E..GB KCPK30 .E..GB KCPM20 .E..GB KC725M .E..GB KCPK30 .E..GB KCK15 .E..GB KCPK30 .F..LBJ KC410M .F..LNJ KC410M .E..GB KC725M .E..GB KC725M .S..HB KC725M — — Heavy Machining Geometry Grade .S..HB KC725M .S..HB KCPK30 .S..HB KCPM20 .S..HB KC725M .S..HB KCPK30 .S..HB KCK15 .S..HB KCPK30 .F..LNJ KC410M .E..LBJ KC422M .S..HB KC725M .S..HB KC725M — — — — Indexable Inserts OF.T-LB Face Mills first choice alternate choice OFKT-LNJ catalogue number OFKT06L5AFFNLNJ D 14,70 S 5,00 L10 6,00 BS — Rε 0,8 hm 0,02 cutting edges 8 D 14,70 14,70 S 5,00 5,00 L10 6,00 6,00 BS — — Rε 0,8 0,8 hm 0,02 0,03 cutting edges 8 8 D 14,70 14,70 S 5,00 5,00 L10 6,00 6,00 BS 1,23 1,21 OFKT-LBJ catalogue number OFKT06L5AFFNLBJ OFKT06L5AFENLBJ OFKT-LB catalogue number OFKT06L5AFENLB OFKT06L5AFSNLB O68 Rε 0,8 0,8 hm 0,10 0,22 cutting edges 8 8 KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 P M K N S H KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 OF.T-LBJ KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 OF.T-LNJ www.kennametal.com KSOM™ Mini Indexable Inserts OF.T- HB catalogue number OFKT06L5AFENGB D 14,70 S 5,00 L10 6,00 BS — Rε 0,8 hm 0,15 cutting edges 8 D 14,70 S 5,00 L10 6,00 BS — Rε 0,8 hm 0,21 cutting edges 8 D 14,70 S 5,00 L10 6,00 BS — Rε 0,8 hm 0,15 cutting edges 8 D 14,70 S 5,00 L10 6,00 BS — Rε 0,8 hm 0,21 cutting edges 8 OFKT-HB catalogue number OFKT06L5AFSNHB OFPT-GB catalogue number OFPT06L5AFENGB OFPT-HB catalogue number OFPT06L5AFSNHB www.kennametal.com O69 Face Mills OFKT-GB KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 first choice alternate choice KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 P M K N S H KC410M KC422M KC520M KC522M KC725M KCK15 KCPM20 KCPK30 OF.T-GB KSOM™ Mini Recommended Starting Speeds and Feeds • 43° Approach Angle Recommended Starting Speeds [m/min] Face Mills Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H KC410M — — — — — — — — — — — — 1460 1300 — — — — — KC422M — — — — — — — — — — — — 1300 1195 — — — — — — — — — — — — — — — — — 1195 1100 — — — — — — — — — — — — — — — — — 1285 1135 — — — — — 255 195 170 145 145 95 165 130 — — — — — — — — — 505 400 335 — — — — — — — KC725M 315 260 240 215 180 160 205 185 140 — — — — — 45 45 55 75 — — — — — — — — — — — — — 1135 1050 — — — — — KC520M — — — — — — — — — — — — 1050 915 — — — — — — — — — — — — — — 325 255 215 — — — — — — — — — — — — — — — — 410 330 275 — — — — — — — 660 410 370 275 330 230 270 245 195 435 345 290 — — — — — — — KCK15 275 230 205 180 160 120 180 160 120 — — — — — 35 35 45 55 — 95 — — — — — 30 30 30 35 — — — — — — — — — — 460 355 300 — — — — — — — KC522M — — — — — — — — — 295 225 190 — — — — — — — — — — — — — — — — 260 215 170 — — — — — — — 395 330 305 270 225 200 245 225 170 275 215 180 — — 50 50 60 85 — 535 330 305 230 275 175 205 190 150 350 280 240 — — — — — — — 545 335 305 225 310 190 250 225 175 355 280 235 — — — — — — — 345 290 255 225 200 150 215 190 145 250 195 160 — — 45 45 50 60 — KCPM20 325 240 215 180 180 120 200 160 115 220 180 145 — — 35 35 35 45 — KCPK30 580 370 330 255 300 200 240 215 175 390 310 255 — — — — — — — 475 305 275 210 275 165 220 195 160 320 255 210 — — — — — — — 440 275 250 190 255 — 190 170 140 285 230 195 — — — — — — — NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds [mm] Insert Geometry .F..LBJ .F..LNJ .E..LBJ .E..LB .S..LB .E..GB .S..HB 0,12 0,12 0,12 0,24 0,24 0,24 0,24 10% 0,24 0,24 0,27 0,37 0,59 0,51 0,59 0,47 0,47 0,50 0,59 0,90 0,71 0,97 0,09 0,09 0,09 0,18 0,18 0,18 0,18 Light Machining 20% 0,18 0,18 0,20 0,27 0,44 0,38 0,44 Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,35 0,08 0,15 0,31 0,07 0,35 0,08 0,15 0,31 0,07 0,37 0,08 0,18 0,32 0,07 0,44 0,16 0,24 0,39 0,15 0,67 0,16 0,38 0,58 0,15 0,53 0,16 0,33 0,46 0,15 0,72 0,16 0,38 0,63 0,15 40% 0,14 0,14 0,16 0,22 0,36 0,31 0,36 0,29 0,29 0,30 0,36 0,54 0,43 0,59 General Purpose 0,07 0,07 0,07 0,14 0,14 0,14 0,14 50–100% 0,14 0,14 0,16 0,22 0,35 0,30 0,35 0,28 0,28 0,30 0,35 0,53 0,42 0,57 Heavy Machining Insert Geometry .F..LBJ .F..LNJ .E..LBJ .E..LB .S..LB .E..GB .S..HB NOTE: Use “Light Machining” values as starting feed rate. O70 www.kennametal.com KSOM™ Mini Application • OF.T06L5 KSOM Mini Application • OF.T06L5 Ramping Helical Interpolation plunging length = tangent of plunging angle ramping angle hole diameter Metric Version D1 mm 32 40 50 63 80 100 125 160 D1 max mm 41,1 49,0 58,9 71,8 88,7 108,6 133,6 168,5 Metric Version Ap max mm 9 9 9 9 9 9 9 9 ramping angle (°) 11,0 7,5 5,0 3,9 2,9 2,2 1,7 1,3 ramping length mm 46,3 68,4 102,9 132,0 177,7 234,3 303,2 396,6 D1 max mm 41,1 49,0 58,9 71,8 88,7 108,6 133,6 168,5 hole diameter min mm max mm 61,7 81,7 77,5 97,6 97,4 117,4 123,3 143,3 157,2 177,2 197,2 217,1 247,1 267,0 317,1 377,0 Ap/rev mm 4,7 4,7 4,7 4,7 4,7 4,7 4,7 4,7 Face Milling Face Mills Plunging D1 mm 32 40 50 63 80 100 125 160 max plunging depth Ap1 max www.kennametal.com mm 3,2 max DOC Ap Ap1 max Ap2 max mm 3,5 9,0 chipload (fz) 1 x fx 0,6 x fz O71 KSOM™ Shell Mills • Eight cutting edges per insert. • Super soft cutting. Ap1 max = 5mm (8 edges) Ap2 max = 11mm (4 edges), reduce feed rate by 40% KSOM • Shell Mills order number 3115873 3115582 catalogue number KSOM63R04OF07 KSOM63R05OF07 D1 63 63 D1 max 74,3 74,3 D 22 22 D4 — — D6 L 50 43 50 43 Ap1 max 5,0 5,0 Z 4 5 max ramp angle 5.5° 5.5° kg 0,61 0,55 max RPM 10100 10100 3115875 3115874 KSOM80R04OF07 KSOM80R06OF07 80 80 91,2 91,2 27 27 — — 60 50 60 50 5,0 5,0 4 6 4.0° 4.0° 1,14 1,06 7900 7900 3115877 3115876 KSOM100R05OF07 KSOM100R08OF07 100 100 110,9 110,9 32 32 — — 80 50 80 50 5,0 5,0 5 8 3.0° 3.0° 1,66 1,57 6300 6300 3115879 3115878 KSOM125R06OF07 KSOM125R10OF07 125 125 136,0 136,0 40 40 — — 90 63 90 63 5,0 5,0 6 10 2.3° 2.3° 2,56 2,68 5000 5000 3115881 3115880 KSOM160R07OF07 KSOM160R12OF07 160 160 170,9 170,9 40 66,7 40 66,7 110 63 110 63 5,0 5,0 7 12 1.7° 1.7° 4,20 4,34 3900 3900 Face Mills Spare Parts D1 63 80 insert screw 193.409 193.409 Nm 6,0 6,0 Torx Plus wrench TTP20 TTP20 socket-head cap screw 125.025 125.230 coolant lock screw assembly — — mill cutter lock screw — — coolant shower plate — — 100 125 193.409 193.409 6,0 6,0 TTP20 TTP20 — — MS2189C — — 420.200 — 470.232 160 193.409 6,0 TTP20 — — 420.200 470.233 O72 www.kennametal.com KSOM™ Shell Mills • JIS • Eight cutting edges per insert. • Super soft cutting. Ap1 max = 5mm (8 edges) Ap2 max = 11mm (4 edges), reduce feed rate by 40% KSOM • Shell Mills • JIS (Japanese Industry Standard) D order number 3652091 3652092 catalogue number KSOM80R04OF07-J KSOM80R06OF07-J D1 80 80 D1 max 91,2 91,2 mm 25,400 25,400 in 1.000 1.000 D6 L 50 50 50 50 Ap1 max 5,0 5,0 Z 4 6 max ramp angle 4.0° 4.0° kg 0,94 1,03 max RPM 7900 7900 3652093 3652094 KSOM100R05OF07-J KSOM100R08OF07-J 100 100 110,5 110,5 31,750 31,750 1.250 1.250 60 50 60 50 5,0 5,0 5 8 3.0° 3.0° 1,26 1,41 6300 6300 3652095 3652096 KSOM125R06OF07-J KSOM125R10OF07-J 125 125 136,0 136,0 38,100 38,100 1.500 1.500 80 63 80 63 5,0 5,0 6 10 2.3° 2.3° 2,43 3,10 5000 5000 3652097 3652098 KSOM160R07OF07-J KSOM160R12OF07-J 160 160 170,9 170,9 50,800 50,800 2.000 100 63 2.000 100 63 5,0 5,0 7 12 1.7° 1.7° 4,22 4,14 3900 3900 D1 80 100 insert screw 193.409 193.409 Nm 6,0 6,0 Torx Plus wrench TTP20 TTP20 125 160 193.409 193.409 6,0 6,0 TTP20 TTP20 www.kennametal.com Face Mills Spare Parts O73 KSOM™ Inserts Insert Selection Guide Light Machining Geometry Grade .E..LB KC725M .E..LB KCPK30 .E..LB KCPK30 .E..LB KC725M .E..LB KCPK30 .E..LB KCK15 .E..LB KCPK30 .F..LNJ KC410M .F..LNJ KC410M .E..LB KC725M .E..LB KC725M .E..GB KC725M — — Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1 General Purpose Geometry Grade .E..GB KC725M .E..GB KCPK30 .E..GB KCPK30 .E..GB KC725M .E..GB KCPK30 .E..GB KCK15 .E..GB KCPK30 .F..LNJ KC410M .F..LNJ KC410M .E..GB KC725M .E..GB KC725M .S..HB KC725M — — Heavy Machining Geometry Grade .S..HB KC725M .S..HB KCPK30 .S..HB KCPK30 .S..HB KC725M .S..HB KCPK30 .S..HB KCK15 .S..HB KCPK30 .F..LNJ KC410M .F..LNJ KC410M .S..HB KC725M .S..HB KC725M — — — — Indexable Inserts OF.T-GB Face Mills first choice alternate choice OFKT-LNJ catalogue number OFKT07L6AFFNLNJ D 18,70 S 6,00 L10 7,50 BS — Rε 1,2 hm 0,02 cutting edges 8 catalogue number OFKT07L6AFENLB OFKT07L6AFSNLB D 18,70 18,70 S 6,00 6,00 L10 7,50 7,50 BS 2,10 2,10 Rε 1,2 1,2 hm 0,10 0,22 cutting edges 8 8 catalogue number OFKT07L6AFENGB D 18,70 S 6,00 L10 7,50 BS — Rε 1,2 hm 0,15 cutting edges 8 OFKT-LB OFKT-GB O74 KC410M KC520M KC522M KC725M KCK15 KCPK30 P M K N S H KC410M KC520M KC522M KC725M KCK15 KCPK30 OF.T-LB KC410M KC520M KC522M KC725M KCK15 KCPK30 OF.T-LNJ www.kennametal.com KSOM™ Indexable Inserts OF.T-GB first choice alternate choice OFKT-HB catalogue number OFKT07L6AFSNHB D 18,70 S 6,00 L10 7,50 BS — Rε 1,2 hm 0,21 cutting edges 8 D 18,70 S 6,00 L10 7,50 BS — Rε 1,2 hm 0,15 cutting edges 8 D 18,70 S 6,00 L10 7,50 BS — Rε 1,2 hm 0,21 cutting edges 8 OFPT-GB catalogue number OFPT07L6AFENGB OFPT- HB Face Mills catalogue number OFPT07L6AFSNHB KC410M KC520M KC522M KC725M KCK15 KCPK30 P M K N S H KC410M KC520M KC522M KC725M KCK15 KCPK30 OF.T-LB KC410M KC520M KC522M KC725M KCK15 KCPK30 OF.T- HB www.kennametal.com O75 KSOM™ Recommended Starting Speeds and Feeds • 43° Approach Angle Recommended Starting Speeds [m/min] Face Mills Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H KC410M — — — — — — — — — — — — 1460 1300 — — — — — KC520M — — — — — — — — — — — — 1300 1195 — — — — — — — — — — — — — — — — — 1195 1100 — — — — — KC725M 315 260 240 215 180 160 205 185 140 — — — — — 45 45 55 75 — — — — — — — — — — 325 255 215 — — — — — — — KC522M — — — — — — — — — 295 225 190 — — — — — — — — — — — — — — — — 260 215 170 — — — — — — — KCK15 275 230 205 180 160 120 180 160 120 — — — — — 35 35 45 55 — 255 195 170 145 145 95 165 130 95 — — — — — 30 30 30 35 — — — — — — — — — — 505 400 335 — — — — — — — — — — — — — — — — 460 355 300 — — — — — — — 395 330 305 270 225 200 245 225 170 275 215 180 — — 50 50 60 85 — 345 290 255 225 200 150 215 190 145 250 195 160 — — 45 45 50 60 — KCPM20 — — — — — — — — — 410 330 275 — — — — — — — 660 410 370 275 330 230 270 245 195 435 345 290 — — — — — — — 325 240 215 180 180 120 200 160 115 220 180 145 — — 35 35 35 45 — KCPK30 580 370 330 255 300 200 240 215 175 390 310 255 — — — — — — — 535 330 305 230 275 175 205 190 150 350 280 240 — — — — — — — 545 335 305 225 310 190 250 225 175 355 280 235 — — — — — — — 475 305 275 210 275 165 220 195 160 320 255 210 — — — — — — — 440 275 250 190 255 — 190 170 140 285 230 195 — — — — — — — NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds [mm] Insert Geometry .F..LNJ .E..LB .S..LB .E..GB .S..HB 0,12 0,24 0,24 0,24 0,24 10% 0,24 0,37 0,59 0,51 0,59 0,47 0,59 0,90 0,71 0,97 0,09 0,18 0,18 0,18 0,18 Light Machining 20% 0,18 0,27 0,44 0,38 0,44 Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,35 0,08 0,15 0,31 0,07 0,44 0,16 0,24 0,39 0,15 0,67 0,16 0,38 0,58 0,15 0,53 0,16 0,33 0,46 0,15 0,72 0,16 0,38 0,63 0,15 40% 0,14 0,22 0,36 0,31 0,36 0,29 0,36 0,54 0,43 0,59 General Purpose 0,07 0,14 0,14 0,14 0,14 50–100% 0,14 0,22 0,35 0,30 0,35 0,28 0,35 0,53 0,42 0,57 Heavy Machining Insert Geometry .F..LNJ .E..LB .S..LB .E..GB .S..HB NOTE: Use “Light Machining” values as starting feed rate. O76 www.kennametal.com KSOM™ Application • OF.T07L6 KSOM Mini Application • OF.T07L6 Ramping Helical Interpolation plunging length = tangent of plunging angle ramping angle hole diameter Metric Version D1 mm 63 80 100 125 160 D1 max mm 74,2 91,1 111,0 135,9 170,8 Metric Version Ap max mm 9 9 9 9 9 ramping angle (°) 5,5 4,0 3,0 2,3 1,7 ramping length mm 121,5 167,3 223,2 291,3 394,2 D1 max mm 74,2 91,1 111,0 135,9 170,8 hole diameter min mm max mm 122,7 145,0 156,6 178,0 196,5 218,7 246,4 268,7 316,9 338,6 Ap/rev mm 6,3 6,3 6,3 6,3 6,3 Face Milling Face Mills Plunging D1 mm 63 80 100 125 160 max plunging depth Ap1 max www.kennametal.com mm 4,2 max DOC Ap Ap1 max Ap2 max mm 5,0 11,0 chipload (fz) 1 x fx 0,6 x fz O77 Fix-Perfect™ Cast Iron Rougher and Finisher Primary Application Performance booster in machining cast iron materials. Based on workpiece requirements, Fix-Perfect covers all face- and shoulder-milling applications when machining cast iron materials with best-in-class productivity. Eight true cutting edges per insert deliver low cost per edge and best CPP ceramic inserts available as standard line items. Features and Benefits Fix-Perfect Cast Iron 70° and 90° Roughing and Finishing in One Tool Fix-Perfect Cast Iron Finisher Best-in-Class Fine-Finishing Concept • Innovative tangential insert clamping. • Rigid and stable cutter design. • First choice for high feed rates. • High-precision pocket seat. • Protection of non-cutting edges. • Perfect axial runout without insert adjustment. • Adjustable element for fine finishing with wiper inserts. • Reliable, excellent floor finish and flatness. • PCBN-tipped wiper inserts available for excellent floor finish. • Easy handling and low-cost cutter setup. • Micro-precise runout setup. 4-edged insert 8-edged insert 0,04mm Wiper insert O78 www.kennametal.com Fix-Perfect ™ Finisher Fix-Perfect Cast Iron Fix-Perfect Cast Iron 70° and 90° Fix-Perfect 70° Fix-Perfect 90° 70° www.kennametal.com 90° O79 Fix-Perfect™ • Cast Iron Shell Mills • Finishing Face Mills Finishing Face Mills • Shell Mills • Right Hand order number 1998359 1998358 catalogue number 63A04RP00MD10CF 63A06RP00MD10CF D1 52 52 D1 max 63,0 63,0 D 22 22 D2 65 65 D4 — — D6 L 55 40 55 40 Ap1 max 1,0 1,0 Z 4 6 kg 0,70 0,73 max RPM 20200 20200 1893753 1886327 80A06RP00MD10CF 80A09RP00MD10CF 69 69 80,0 80,0 27 27 82 82 — — 64 50 64 50 1,0 1,0 6 9 1,25 1,35 15900 15900 1893754 1886328 100B08RP00MD10CF 100B12RP00MD10CF 89 89 100,0 100,0 32 102 32 102 — — 84 50 84 50 1,0 1,0 8 12 1,85 2,20 12750 12750 1893755 1886329 125B10RP00MD10CF 125B16RP00MD10CF 114 114 125,0 125,0 40 127 40 127 — — 104 63 104 63 1,0 1,0 10 16 3,75 3,85 10200 10200 1893756 1886330 160C12RP00MD10CF 160C20RP00MD10CF 149 149 160,0 160,0 40 162 40 162 66,7 66,7 140 63 140 63 1,0 1,0 12 20 6,60 6,75 7950 7950 1893757 1886331 200C14RP00MD10CF 200C24RP00MD10CF 189 189 200,0 200,0 60 202 60 202 101,6 101,6 180 63 180 63 1,0 1,0 14 24 9,70 9,85 6350 6350 1893758 1886332 250C18RP00MD10CF 250C30RP00MD10CF 239 239 250,0 250,0 60 252 60 252 101,6 101,6 230 63 230 63 1,0 1,0 18 30 16,65 16,85 5100 5100 Spare Parts D1 max 63 80 clamp stud 410.085 410.085 clamp screw 420.060 420.060 hex wrench 170.003 170.003 Nm 5,0 5,0 mounting screw 125.025 125.230 coolant screw 420.104 420.120 mill cutter lock screw — — coolant shower plate — — 100 125 410.085 410.085 420.060 420.060 170.003 170.003 5,0 5,0 — — 420.160 — — 420.200 — 470.232 160 200 410.085 410.085 420.060 420.060 170.003 170.003 5,0 5,0 — — — — 420.200 — 470.233 470.234 250 410.085 420.060 170.003 5,0 — — — 470.235 NOTE: Please order spare parts separately. For diameters of 125mm and 160mm, use the coolant screw and coolant cap spare parts together. Torque wrench (KTW45) and 3mm hex bit (69709922164) may be purchased separately to ensure proper torque setting. O80 www.kennametal.com Fix-Perfect™ • Cast Iron Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1 Light Machining Geometry Grade — — — — — — — — — — .F..GD4W KC520M .E..GD4W KC520M — — — — — — — — — — — — General Purpose Geometry Grade — — — — — — — — — — .F..GD4W KC520M .E..GD4W KC520M — — — — — — — — — — — — Heavy Machining Geometry Grade — — — — — — — — — — .F..GD4W KC520M .E..GD4W KC520M — — — — — — — — — — — — Indexable Inserts • Fix-Perfect • MDHX1004... Right Hand MDHX-GD MDHX-GD4W first choice alternate choice P M K N S H D 12,70 S 4,76 BS 0,80 hm 0,04 cutting edges 4 D 12,70 12,70 S 4,76 4,76 BS 4,23 4,23 hm 0,04 0,02 cutting edges 4 4 catalogue number MDHX1004ZDERGD4W MDHX1004ZDFRGD4W MDHX-GD4W Left Hand first choice alternate choice K110M KC520M KTPK20 MDHX-GD4W • Right Hand P M K N S H catalogue number MDHX1004ZDFLGD4W www.kennametal.com D 12,70 S 4,76 BS 4,23 hm 0,02 cutting edges 4 K110M KC520M MDHX-GD4W • Left Hand O81 Face Mills catalogue number MDHX1004ZDERGD K110M KC520M KTPK20 MDHX-GD • Right Hand Fix-Perfect™ • Cast Iron Recommended Starting Speeds and Feeds • 75° Approach Angle Recommended Starting Speeds [m/min] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H K110M — — — — — — — — — 155 135 120 — — — — — — — KC520M — — — — — — — — — 145 130 105 — — — — — — — — — — — — — — — — 135 120 95 — — — — — — — — — — — — — — — — 325 255 215 — — — — — — — — — — — — — — — — 295 225 190 — — — — — — — KTPK20 — — — — — — — — — 260 215 170 — — — — — — — — — — — — — — — — 275 220 185 — — — — — — — — — — — — — — — — 235 180 150 — — — — — — — — — — — — — — — — 195 160 130 — — — — — — — NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds [mm] Insert Geometry .F..GD4W .E..GD4W .E..GD 0,11 0,13 0,13 10% 0,13 0,16 0,16 0,17 0,20 0,20 0,08 0,10 0,10 Light Machining 20% 0,10 0,12 0,12 Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,13 0,07 0,09 0,11 0,07 0,15 0,09 0,10 0,13 0,08 0,15 0,09 0,10 0,13 0,08 40% 0,08 0,10 0,10 0,10 0,12 0,12 General Purpose 50–100% 0,06 0,08 0,10 0,08 0,10 0,12 0,08 0,10 0,12 Heavy Machining Insert Geometry .F..GD4W .E..GD4W .E..GD Face Mills NOTE: Use “Light Machining” values as starting feed rate. O82 www.kennametal.com Fix-Perfect™ • Cast Iron Insert Loading Procedure Insert Loading Procedure 2. Load insert — push insert against pin and axial pocket wall. 3. Tighten screw to a torque of 5 Nm. 4. Check the axial runout. 5. Do not exceed the maximum recommended RPM. tool diameter (mm) maximum axial runout maximum RPM 63 10 μm 20000 80 10 μm 15900 100 10 μm 12750 125 10 μm 10200 160 15 μm 7950 200 15 μm 6350 250 15 μm 5100 www.kennametal.com Face Mills 1. Clean insert and insert pocket seat. O83 Fix-Perfect™ 70° • Cast Iron Shell Mills • SPHX1205.. • Eight cutting edges per insert. • Rough and finish in one operation. • Tangential mounted inserts deliver higher feed rates. • Adjustable pockets (D1 = 80–160mm). Ap1 max = 5,9mm (8 edges) Ap2 max = 9,5mm (4 edges), reduce feed rate by 30% Shell Mills catalogue number 50A04RP70SP12CFP 50A05RP70SP12CFP D1 50 50 D D2 22 62 22 62 D4 — — D6 L 42 43 42 43 Ap1 max 5,9 5,9 Z 4 5 Z ADJ 0 0 kg 0,50 0,50 max RPM 6300 6300 1501666 1503029 50A06RP70SP12CFP 63B05RP70SP12CFP 50 63 22 22 62 75 — — 42 43 54 40 5,9 5,9 6 5 0 0 0,50 0,70 6300 5000 1887101 1501667 63B07RP70SP12CFP 63B08RP70SP12CFP 63 63 22 22 75 75 — — 54 40 54 40 5,9 5,9 7 8 0 0 0,75 0,75 5000 5000 1503038 1887102 80B06RP70SP12C1WFP 80B08RP70SP12C2WFP 80 80 27 27 92 92 — — 64 50 64 50 5,9 5,9 6 8 1 2 1,20 1,30 4000 4000 1501668 1503034 80B10RP70SP12CFP 100B08RP70SP12C2WFP 80 27 92 100 32 112 — — 64 50 84 50 5,9 5,9 10 8 0 2 1,30 2,00 4000 3200 1887173 1501701 100B12RP70SP12C3WFP 100B14RP70SP12CFP 100 32 112 100 32 112 — — 84 50 84 50 5,9 5,9 12 14 3 0 2,10 2,00 3200 3200 1503049 1887174 125B10RP70SP12C2WFP 125B15RP70SP12C3WFP 125 40 137 125 40 137 — — 94 63 94 63 5,9 5,9 10 15 2 3 3,20 3,30 2500 2500 1503054 1887175 160C12RP70SP12C3WFP 160C18RP70SP12C3WFP 160 40 173 160 40 173 66,7 66,7 94 63 94 63 5,9 5,9 12 18 3 3 4,20 4,40 2000 2000 1503057 200C16RP70SP12C4WFP 200 60 212 101,6 134 63 5,9 16 4 6,50 1600 Face Mills order number 1503027 1887100 Spare Parts D1 50 63 adjusting element — — adjusting Torx element screw wrench — — — — clamp stud 410.081 410.081 set screw 121.612 121.612 hex socket-head wrench Nm cap screw 170.003 5,0 125.025 170.003 5,0 — 80 100 479.100 479.100 193.300 193.300 125 160 479.100 479.100 200 479.100 coolant lock screw 420.100 420.102 mill cutter lock screw — — coolant shower plate — — KT9 KT9 410.081 410.081 121.612 121.612 170.003 170.003 5,0 5,0 — — 420.122 420.160 — — — — 193.300 193.300 KT9 KT9 410.081 410.081 121.612 121.612 170.003 170.003 5,0 5,0 — — — — 420.200 420.200 470.232 470.233 193.300 KT9 410.081 121.612 170.003 5,0 — — — 470.234 NOTE: Please order spare parts separately. For diameters of 125mm and 160mm, use the coolant screw and coolant cap spare parts together. Torque wrench (KTW45) and 3mm hex bit (69709922164) may be purchased separately to ensure proper torque setting. O84 www.kennametal.com Fix-Perfect™ 70° • Cast Iron Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1 Light Machining Geometry Grade — — — — — — — — — — .E..GP .E..GP — — — — — — General Purpose Geometry Grade — — — — — — — — — — KC520M KCPK30 — — — — — — .E..GP .S..GP — — — — — — Heavy Machining Geometry Grade — — — — — — — — — — KCK15 KCPK30 — — — — — — .S..GP .S..GP — — — — — — KCK15 KCPK30 — — — — — — Indexable Inserts • SPHX1205... • Roughing SPHX–GP SPHX–GP4S first choice alternate choice P M K N S H SPHX-GP • Roughing catalogue number SPHX1205ZCELGP SPHX1205ZCTRGP L10 5,41 5,41 S 5,50 5,50 BS 0,70 0,70 hm 0,04 0,24 cutting edges 8 8 SPHX1205ZCTRGPK SPHX1205ZCTLGPK 5,41 5,41 5,50 5,50 0,70 0,70 0,24 0,24 8 8 SPHX1205ZCERGP SPHX1205ZCSRGP 5,41 5,41 5,50 5,50 0,70 0,70 0,04 0,14 8 8 L10 10,04 10,06 S 5,50 5,50 BS 0,70 0,70 hm 0,04 0,24 cutting edges 4 4 Face Mills SPHX–GP4S KB1340 KC520M KCK15 KTPK20 KCPK30 KY3500 SPHX–GP catalogue number SPHX1205ZCERGP4S SPHX1205ZCTRGP4SK www.kennametal.com KB1340 KC520M KCK15 KTPK20 KCPK30 KY3500 SPHX-GP4S • Roughing O85 Fix-Perfect™ 70° • Cast Iron Indexable Inserts • SPHX1205... • Finishing SPHX–W-GNT1W SPHX–W–GN SPHX–W-GNT1W first choice alternate choice P M K N S H SPHX-W • Finishing • GN catalogue number SPHX1205ZCFLGN1W SPHX1205ZCERGNT1W L10 10,00 10,00 S 5,50 5,50 BS 2,00 2,00 hm 0,02 0,02 cutting edges 1 1 SPHX1205ZCFRGN1WK SPHX1205ZCFRGN1W 10,00 10,00 5,50 5,50 2,00 2,00 0,02 0,02 1 1 L10 10,00 10,00 S 5,50 5,50 BS — 2,00 hm 0,24 0,02 cutting edges 1 1 KB1340 KC520M KCK15 KTPK20 KCPK30 KY3500 SPHX–W-GN SPHX-W • Finishing • GP catalogue number SPHX1205ZCTR-GP1WK SPHX1205ZCER-GP1W KB1340 KC520M KCK15 KTPK20 KCPK30 KY3500 NOTE: SPHX-W: Wiper Facet BS = 2mm. Face Mills NOTE: SPHX-W: Wiper Facet BS = 2mm. O86 www.kennametal.com Fix-Perfect™ 70° • Cast Iron Recommended Starting Speeds and Feeds • 70° Approach Angle Recommended Starting Speeds [m/min] — — — — — — — — — 1645 — — — — — — — — — Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H — — — — — — — — — 275 220 185 — — — — — — — KB1340 KC520M — — — — — — — — — 1100 — — — — — — — — — — — — — — — — — — 585 — — — — — — — — — — — — — — — — — — 325 255 215 — — — — — — — — — — — — — — — — 195 160 130 — — — — — — — — — — — — — — — — 355 280 235 — — — — — — — KTPK20 — — — — — — — — — 295 225 190 — — — — — — — KCK15 — — — — — — — — — 260 215 170 — — — — — — — — — — — — — — — — 505 400 335 — — — — — — — — — — — — — — — — 285 230 195 — — — — — — — — — — — — — — — — 965 765 645 — — — — — — — KCPK30 — — — — — — — — — 235 180 150 — — — — — — — — — — — — — — — — 320 255 210 — — — — — — — — — — — — — — — — 460 355 300 — — — — — — — — — — — — — — — — 410 330 275 — — — — — — — KY3500 — — — — — — — — — 880 685 570 — — — — — — — — — — — — — — — — 780 635 525 — — — — — — — Face Mills Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. KY3500™ can be used for machining of low tensile ductile irons (e.g., 65-45-12). Recommended Starting Feeds [mm] Insert Geometry .E..GP .T..GP .S..GP 0,13 0,19 0,17 10% 0,25 0,43 0,40 0,46 0,84 0,78 0,10 0,14 0,12 Light Machining 20% 0,19 0,32 0,30 Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,35 0,09 0,16 0,30 0,08 0,62 0,13 0,28 0,54 0,12 0,58 0,11 0,26 0,51 0,10 40% 0,15 0,26 0,24 0,28 0,51 0,48 General Purpose 50–100% 0,08 0,15 0,28 0,11 0,26 0,50 0,10 0,24 0,47 Heavy Machining Insert Geometry .E..GP .T..GP .S..GP NOTE: Use “Light Machining” values as starting feed rate. www.kennametal.com O87 Fix-Perfect™ 90° • Cast Iron Shell Mills • SPHX1205... • Eight cutting edges per insert. • Rough and finish in one operation. • Tangential mounted inserts enable higher feed rates. • Adjustable pockets (D1 = 80–200mm). Ap1 max = 6mm (8 edges) Ap2 max = 10mm (4 edges), reduce feed rate by 30% Shell Mills catalogue number 50A04RP90SP12CFP 50A05RP90SP12CFP D1 50 50 D D2 22 48 22 48 D4 — — D6 L 41 43 41 43 Ap1 max 6 6 Z 4 5 Z ADJ 0 0 kg 0,35 0,36 max RPM 6300 6300 1503012 1887178 63A06RP90SP12CFP 63A07RP90SP12CFP 63 63 22 22 61 61 — — 51 40 51 40 6 6 6 7 0 0 0,59 0,60 5000 5000 1501653 1503013 63A08RP90SP12CFP 80A06RP90SP12C1WFP 63 80 22 27 61 79 — — 51 40 64 50 6 6 8 6 0 1 0,60 1,12 5000 4000 1887179 1501655 80A08RP90SP12C2WFP 80A10RP90SP12CFP 80 80 27 27 79 79 — — 64 50 64 50 6 6 8 10 2 0 1,15 1,15 4000 4000 1503015 1887180 100B08RP90SP12C2WFP 100B12RP90SP12C3WFP 100 32 100 32 99 99 — — 84 50 84 50 6 6 8 12 2 3 1,70 1,80 3200 3200 1501660 1503018 100B14RP90SP12CFP 125B10RP90SP12C2WFP 100 32 98 125 40 123 — — 84 50 94 63 6 6 14 10 0 2 1,90 2,85 3200 2500 1887181 1503021 125B15RP90SP12C3WFP 160C12RP90SP12C3WFP 125 40 123 160 40 158 — 66,7 94 63 94 63 6 6 15 12 3 3 3,00 3,90 2500 2000 1887193 1503022 160C18RP90SP12C3WFP 200C16RP90SP12C4WFP 160 40 158 200 60 199 66,7 101,6 94 63 134 63 6 6 18 16 3 4 4,00 6,10 2000 1600 1887194 1501664 200C24RP90SP12C4WFP 200C28RP90SP12CFP 200 60 199 200 60 199 101,6 101,6 134 63 134 63 6 6 24 28 4 0 6,30 6,30 1600 1600 Face Mills order number 1503007 1501652 Spare Parts D1 50 63 adjusting element — — Torx wrench — — clamp stud 410.081 410.081 set screw 121.612 121.612 hex wrench 170.003 170.003 low-head Nm cap screw 6,0 129.025 6,0 — socket-head cap screw — 125.025 coolant lock screw — 420.100 mill cutter lock screw — — coolant shower plate — — 80 100 479.100 479.100 KT9 KT9 410.081 410.081 121.612 121.612 170.003 170.003 6,0 6,0 — — 125.230 — 420.120 420.160 — — — — 125 160 479.100 479.100 KT9 KT9 410.081 410.081 121.612 121.612 170.003 170.003 6,0 6,0 — — — — — — 420.200 420.200 470.232 470.233 200 479.100 KT9 410.081 121.612 170.003 6,0 — — — — 470.234 NOTE: Please order spare parts separately. For 125mm and 160mm diameter milling cutters, always use the coolant screw and coolant cap together. Adjusting element 479.100 includes adjusting element screw 193.300. Torque wrench (KTW45) and 3mm hex bit (69709922164) may be purchased separately to ensure proper torque setting. O88 www.kennametal.com Fix-Perfect™ 90° • Cast Iron Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1 Light Machining Geometry Grade — — — — — — — — — — .E..GPB .E..GPB — — — — — — General Purpose Geometry Grade — — — — — — — — — — KC520M KCPK30 — — — — — — .E..GPB .S..GPB — — — — — — Heavy Machining Geometry Grade — — — — — — — — — — KCK15 KCPK30 — — — — — — .S..GPB .S..GPB — — — — — — KCK15 KCPK30 — — — — — — Indexable Inserts • SPHX1205... • Roughing SPHX-GPB SPHX-GP4S first choice alternate choice P M K N S H SPHX-GPB • Roughing catalogue number SPHX1205PCERGPB SPHX1205PCSRGPB L10 6,57 6,57 S 5,50 5,50 BS 0,70 0,70 hm 0,02 0,14 cutting edges 8 8 SPHX1205PCTRGPB SPHX1205PCTRGPBK 6,57 6,57 5,50 5,50 0,70 0,70 0,24 0,24 8 8 SPHX1205PCTLGPBK 6,57 5,50 0,70 0,24 8 L10 11,07 11,08 S 5,50 5,50 BS 0,70 0,70 hm 0,02 0,24 cutting edges 4 4 Face Mills SPHX-GP4S KB1340 KC520M KCK15 KTPK20 KCPK30 KY3500 SPHX-GPB catalogue number SPHX1205PCERGP4SB SPHX1205PCTRGP4SBK www.kennametal.com KB1340 KC520M KCK15 KTPK20 KCPK30 KY3500 SPHX-GP4S • Roughing O89 Fix-Perfect™ 90° • Cast Iron Indexable Inserts • SPHX1205... • Finishing SPHX-GN1WB SPHX-GN1WBK SPHX-GNT1WB first choice alternate choice P M K N S H SPHX-W • Finishing • GN catalogue number SPHX1205PCFRGN1WB SPHX1205PCFLGN1WB L1 11,00 11,00 S 5,20 5,50 BS 2,00 2,00 hm 0,02 0,02 cutting edges 1 1 SPHX1205PCERGN1WB SPHX1205PCERGNT1WB 11,00 11,00 5,20 5,50 2,00 2,00 0,04 0,02 1 1 SPHX1205PCFRGN1WBK 11,00 5,20 2,00 0,02 1 SPHX-W • Finishing • GP catalogue number SPHX1205PCER-GP1WB SPHX1205PCTR-GP1WBK L1 11,00 11,00 S 5,50 5,50 hm 0,02 0,24 cutting edges 1 1 KB1340 KC520M KCK15 KTPK20 KCPK30 KY3500 SPHX-GNT1WB KB1340 KC520M KCK15 KTPK20 KCPK30 KY3500 SPHX-GN1WB SPHX-GN1WBK Face Mills NOTE: SPHX-W-GP: Wiper Facet BS = 2mm. O90 www.kennametal.com Fix-Perfect 90° • Cast Iron Recommended Starting Speeds and Feeds • 90° Approach Angle Recommended Starting Speeds [m/min] — — — — — — — — — 1370 — — — — — — — — — Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H — — — — — — — — — 230 185 150 — — — — — — — KB1340 KC520M — — — — — — — — — 915 — — — — — — — — — — — — — — — — — — 490 — — — — — — — — — — — — — — — — — — 270 210 175 — — — — — — — — — — — — — — — — 160 130 105 — — — — — — — — — — — — — — — — 295 235 195 — — — — — — — KTPK20 — — — — — — — — — 245 190 160 — — — — — — — KCK15 — — — — — — — — — 215 175 145 — — — — — — — — — — — — — — — — 420 335 280 — — — — — — — — — — — — — — — — 240 190 160 — — — — — — — — — — — — — — — — 805 635 535 — — — — — — — KCPK30 — — — — — — — — — 195 150 130 — — — — — — — — — — — — — — — — 265 210 175 — — — — — — — — — — — — — — — — 385 295 250 — — — — — — — — — — — — — — — — 340 275 230 — — — — — — — KY3500 — — — — — — — — — 730 570 475 — — — — — — — — — — — — — — — — 650 530 435 — — — — — — — Face Mills Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. KY3500™ is only recommended for machining of low tensile ductile iron (e.g., 65-45-12). Recommended Starting Feeds [mm] Insert Geometry .E..GPB .T..GPB .S..GPB 0,08 0,17 0,17 10% 0,20 0,36 0,33 0,40 0,75 0,67 0,06 0,13 0,13 Light Machining 20% 0,15 0,27 0,25 Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,30 0,06 0,13 0,26 0,05 0,56 0,11 0,24 0,48 0,10 0,50 0,11 0,21 0,44 0,10 40% 0,12 0,22 0,20 0,24 0,45 0,41 General Purpose 50–100% 0,05 0,12 0,24 0,10 0,22 0,44 0,10 0,20 0,40 Heavy Machining Insert Geometry .E..GPB .T..GPB .S..GPB NOTE: Use “Light Machining” values as starting feed rate. www.kennametal.com O91 Fix-Perfect™ 70° • Cast Iron Shell Mills • SPHX15T6.. • Eight cutting edges per insert. • Rough and finish in one operation. • Tangential mounted inserts deliver higher feed rates. • Adjustable pockets. Ap1 max = 6,5mm (8 edges) Ap2 max = 9,5mm (4 edges), reduce feed rate by 30% Shell Mills order number 1802594 1777661 catalogue number 80A07RP70SP15C1WFP 100B09RP70SP15C2WFP D1 D D2 80 27 94 100 32 114 D4 — — D6 L 64 50 84 50 Ap1 max 6,5 6,5 Z 7 9 Z ADJ 1 2 kg 1,50 2,20 max RPM 4000 3200 1798198 1802595 125B08RP70SP15C2WFP 125B12RP70SP15C2WFP 125 40 139 125 40 139 — — 94 63 94 63 6,5 6,5 8 12 2 2 3,30 3,40 2500 2500 1798199 1802596 160C10RP70SP15C2WFP 160C16RP70SP15C4WFP 160 40 174 160 40 174 66,7 66,7 94 63 94 63 6,5 6,5 10 16 2 4 4,60 4,80 2000 2000 1798200 1798201 200C12RP70SP15C2WFP 250C15RP70SP15C3WFP 200 60 214 250 60 264 101,6 101,6 134 63 134 63 6,5 6,5 12 15 2 3 6,90 10,80 1600 1300 Face Mills Spare Parts D1 80 100 adjusting element 479.100 479.100 adjusting element screw 193.300 193.300 Torx wrench KT9 KT9 clamp stud 410.084 410.084 set screw 121.616 121.612 hex wrench 170.003 170.003 Nm 5,0 5,0 coolant lock screw 420.120 420.160 coolant shower plate — — 125 160 479.100 479.100 193.300 193.300 KT9 KT9 410.084 410.084 121.616 121.616 170.003 170.003 5,0 5,0 420.220 420.200 470.232 470.233 200 250 479.100 479.100 193.300 193.300 KT9 KT9 410.084 410.084 121.616 121.616 170.003 170.003 5,0 5,0 — — 470.234 470.235 NOTE: Please order spare parts separately. For diameters of 125mm and 160mm, use the coolant screw and coolant cap spare parts together. Torque wrench (KTW45) and 3mm hex bit (69709922164) may be purchased separately to ensure proper torque setting. O92 www.kennametal.com Fix-Perfect™ 70° • Cast Iron Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1 Light Machining Geometry Grade — — — — — — — — — — .E..GP .E..GP — — — — — — General Purpose Geometry Grade — — — — — — — — — — KC520M KCPK30 — — — — — — .E..GP .S..GP — — — — — — Heavy Machining Geometry Grade — — — — — — — — — — KCK15 KCPK30 — — — — — — .S..GP .S..GP — — — — — — KCPK30 KCPK30 — — — — — — Indexable Inserts • SPHX15T6... SPHX–W-GN first choice alternate choice P M K N S H SPHX-GP • Roughing catalogue number SPHX15T6ZCERGP SPHX15T6ZCSRGP L10 6,52 6,52 S 6,60 6,60 BS 1,20 1,20 hm 0,02 0,14 cutting edges 8 8 SPHX15T6ZCTRGP SPHX15T6ZCTRGPK 6,50 6,50 6,60 6,60 1,20 1,20 0,24 0,24 8 8 L10 12,49 12,51 S 6,60 6,60 BS 1,20 1,20 hm 0,04 0,24 cutting edges 4 4 SPHX-GP4S • Roughing catalogue number SPHX15T6ZCERGP4S SPHX15T6ZCTRGP4SK SPHX-W • Finishing catalogue number SPHX15T6ZCFRGN1W SPHX15T6ZCFRGN1WK L10 11,00 11,00 S 6,60 6,60 hm 0,02 0,02 cutting edges 1 1 Face Mills SPHX–GP4S K110M KC520M KCK15 KTPK20 KCPK30 KY3500 SPHX–GP K110M KC520M KCK15 KTPK20 KCPK30 KY3500 SPHX–GP4S SPHX–W-GN K110M KC520M KCK15 KTPK20 KCPK30 KY3500 SPHX–GP NOTE: SPHX-W: Wiper Facet BS = 2,7mm. www.kennametal.com O93 Fix-Perfect™ 70° • Cast Iron Recommended Starting Speeds and Feeds • 70° Approach Angle Face Mills Recommended Starting Speeds [m/min] Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 H 1 — — — — — — — — — 155 135 120 — — — — — — — Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 H 1 — — — — — — — — — 275 220 185 — — — — — — — KC110M KC520M — — — — — — — — — 145 130 105 — — — — — — — — — — — — — — — — 135 120 95 — — — — — — — — — — — — — — — — 325 255 215 — — — — — — — — — — — — — — — — 195 160 130 — — — — — — — — — — — — — — — — 355 280 235 — — — — — — — KTPK20 — — — — — — — — — 295 225 190 — — — — — — — KCK15 — — — — — — — — — 260 215 170 — — — — — — — — — — — — — — — — 505 400 335 — — — — — — — — — — — — — — — — 285 230 195 — — — — — — — — — — — — — — — — 965 765 645 — — — — — — — KCPK30 — — — — — — — — — 235 180 150 — — — — — — — — — — — — — — — — 320 255 210 — — — — — — — — — — — — — — — — 460 355 300 — — — — — — — — — — — — — — — — 410 330 275 — — — — — — — KY3500 — — — — — — — — — 880 685 570 — — — — — — — — — — — — — — — — 780 635 525 — — — — — — — NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. KY3500™ can be used for machining of low tensile ductile irons (e.g., 65-45-12). Recommended Starting Feeds [mm] Insert Geometry .E..GP .T..GP .S..GP 0,13 0,19 0,17 10% 0,25 0,43 0,40 0,46 0,84 0,78 0,10 0,14 0,12 Light Machining 20% 0,19 0,32 0,30 Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,35 0,09 0,16 0,30 0,08 0,62 0,13 0,28 0,54 0,12 0,58 0,11 0,26 0,51 0,10 40% 0,15 0,26 0,24 0,28 0,51 0,48 General Purpose 50–100% 0,08 0,15 0,28 0,11 0,26 0,50 0,10 0,24 0,47 Heavy Machining Insert Geometry .E..GP .T..GP .S..GP NOTE: Use “Light Machining” values as starting feed rate. O94 www.kennametal.com Fix-Perfect º º Cast Iron 70 /90 ™ Innovative tangential insert clamping. • First choice for high feed rates. • Rigid and stable pocket seat. • Protection of non cutting edges. • Medium- and fine-pitch cutter design. indexable insert wrench set screw clamp stud Experience the advantages at your Authorised Kennametal Distributor or at www.kennametal.com. www.kennametal.com Fix-Perfect™ 90° • Cast Iron Shell Mills • SPHX15T6... Ap1 max = 8mm (8 edges) Ap2 max = 12mm (4 edges), reduce feed rate by 30% Shell Mills order number 1795217 1798604 catalogue number 80A05RP90SP15C1WFP 80A06RP90SP15C1WFP D1 80 80 D D2 27 78 27 78 D4 — — D6 L 64 50 64 50 Ap1 max 8,0 8,0 Z 5 6 Z ADJ 1 1 kg 1,12 1,20 max RPM 4000 4000 1777658 1795218 100B08RP90SP15C2WFP 125B08RP90SP15C2WFP 100 32 99 125 40 123 — — 84 50 94 63 8,0 8,0 8 8 2 2 1,80 3,00 3200 2500 1798605 1795286 125B10RP90SP15C2WFP 160C10RP90SP15C2WFP 125 40 123 160 40 158 — 66,7 94 63 94 63 8,0 8,0 10 10 2 2 3,00 4,10 2500 2000 1795288 200C12RP90SP15C2WFP 200 60 198 101,6 134 63 8,0 12 2 6,40 1600 Face Mills Spare Parts D1 80 100 adjusting element 479.100 479.100 Torx wrench KT9 KT9 clamp stud 410.084 410.084 set screw 121.616 121.612 hex wrench 170.003 170.003 Nm 6,0 6,0 socket-head cap screw 125.230 — coolant lock screw 420.120 420.160 mill cutter lock screw — — coolant shower plate — — 125 160 479.100 479.100 KT9 KT9 410.084 410.084 121.616 121.616 170.003 170.003 6,0 6,0 — — — — 420.200 420.200 470.232 470.233 200 479.100 KT9 410.084 121.616 170.003 6,0 — — — 470.234 NOTE: Please order spare parts separately. For 125mm and 160mm diameter milling cutters, the coolant screw and coolant cap should always used together. Adjusting element 479.100 includes adjusting element screw 193.300. Torque wrench (KTW45) and 3mm hex bit (69709922164) may be purchased separately to ensure proper torque setting. O96 www.kennametal.com Fix-Perfect™ 90° • Cast Iron Inserts Insert Selection Guide Light Machining Geometry Grade — — — — — — — — — — Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1 .E..GP .E..GP — — — — — — General Purpose Geometry Grade — — — — — — — — — — KC520M KCPK30 — — — — — — .E..GP .S..GP — — — — — — Heavy Machining Geometry Grade — — — — — — — — — — KCK15 KCPK30 — — — — — — .S..GP .S..GP — — — — — — KCPK30 KCPK30 — — — — — — Indexable Inserts • SPHX15T6... SPHX-GP4S SPHX-GNT1W SPHX-GN1W SPHX-GN1WK SPHX-GP4S SPHX-GNT1W SPHX-GN1W SPHX-GN1WK first choice alternate choice SPHX-GP • Roughing catalogue number SPHX15T6PCERGP SPHX15T6PCSRGP L10 8,15 8,16 S 6,60 6,60 BS 1,20 1,20 hm 0,02 0,14 cutting edges 8 8 SPHX15T6PCTRGPK 8,15 6,60 1,20 0,24 8 L10 13,88 S 6,60 BS 1,20 hm 0,04 cutting edges 4 Face Mills SPHX-GP P M K N S H KB1340 KC520M KCK15 KCPK30 KY3500 SPHX-GP SPHX-W • Finishing catalogue number SPHX15T6PCERGNT1W SPHX15T6PCFRGN1W L1 14,40 14,40 S 6,20 6,20 hm 0,02 0,02 cutting edges 1 1 SPHX15T6PCFRGN1WK 14,40 6,20 0,02 1 KB1340 KC520M KCK15 KCPK30 KY3500 catalogue number SPHX15T6PCERGP4S KB1340 KC520M KCK15 KCPK30 KY3500 SPHX-GP4S • Roughing NOTE: SPHX-W: Wiper Facet BS = 2,7mm. www.kennametal.com O97 Fix-Perfect 90° • Cast Iron Recommended Starting Speeds and Feeds • 90° Approach Angle Recommended Starting Speeds [m/min] Material Group 1 2 3 P 4 5 6 1 M 2 3 1 K 2 3 1–2 N 3 1 2 S 3 4 H 1 KB1340 — — — — — — — — — 1370 — — — — — — — — — — — — — — — — — — 915 — — — — — — — — — KC520M — — — — — — — — — 490 — — — — — — — — — — — — — — — — — — 270 210 175 — — — — — — — — — — — — — — — — 245 190 160 — — — — — — — KCK15 — — — — — — — — — 215 175 145 — — — — — — — — — — — — — — — — 420 335 280 — — — — — — — — — — — — — — — — 385 295 250 — — — — — — — KCPK30 — — — — — — — — — 340 275 230 — — — — — — — — — — — — — — — — 295 235 195 — — — — — — — — — — — — — — — — 265 210 175 — — — — — — — KY3500 — — — — — — — — — 240 190 160 — — — — — — — — — — — — — — — — 805 635 535 — — — — — — — — — — — — — — — — 730 570 475 — — — — — — — — — — — — — — — — 650 530 435 — — — — — — — NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. KY3500™ is only recommended for machining of low tensile ductile iron (e.g., 65-45-12). Face Mills Recommended Starting Feeds [mm] Insert Geometry .E..GPB .T..GPB .S..GPB 0,08 0,17 0,17 10% 0,20 0,36 0,33 0,40 0,75 0,67 0,06 0,13 0,13 Light Machining 20% 0,15 0,27 0,25 Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,30 0,06 0,13 0,26 0,05 0,56 0,11 0,24 0,48 0,10 0,50 0,11 0,21 0,44 0,10 40% 0,12 0,22 0,20 0,24 0,45 0,41 General Purpose 50–100% 0,05 0,12 0,24 0,10 0,22 0,44 0,10 0,20 0,40 Heavy Machining Insert Geometry .E..GPB .T..GPB .S..GPB NOTE: Use “Light Machining” values as starting feed rate. O98 www.kennametal.com Face Mills Introduction to Fitting Cutting Bodies Introduction to Fitting Cutting Bodies procedures: roughing fixed pocket roughing/finishing adjustable pocket fixed pocket 1 Reset adjusting element T x T9 2 Insert roughing insert Tighten SW 3 MAn = 5 Nm 3 Tighten adjusting element gently — 4 Insert finishing insert and pre-tighten SW 3 MVG = 1 Nm — — — 5 The finishing insert is positioned 0,04mm in front of the highest roughing insert — — — 6 Tighten the finishing insert MAn = 5 Nm — — adjustable pocket — — — Face Mills — 0,04mm (.0016") — — Changing the adjusting element 1. Remove the taper screw 1 . 2. Loosen the SW 1,5 screw 2 . 3. Remove the adjusting element. NOTE: This process must be repeated whenever an indexable insert is changed. The ball is loose. www.kennametal.com ATTENTION: The maximum permissible cutting speed of the milling cutter heads is vc max = 1000 m/min. Only use original parts when clamping the indexable inserts. O99 HexaCut™ Series Primary Application The Kennametal HexaCut face milling program is specifically engineered for rough and semi-finish face milling of cast, ductile, and compacted graphite iron. Twelve cutting edges drastically reduce your cost per edge and increase tool life. Shorter setup times and excellent cutter accuracy allow you to apply the HexaCut program to the most demanding jobs. One ceramic and eight carbide grades with six insert geometries deliver high feed rates and will enable you to reach optimum horsepower. Features and Benefits Tailor-Made Platform for Machining Automotive Components in Cast Iron Materials • First choice for machining GCI and CGI materials. • 45° lead cutter bodies engineered with fixed pockets for roughing applications up to Ap1 max = 6mm. • 60° lead cutter bodies engineered with fixed and adjustable pockets for roughing and combined roughing/finishing applications up to Ap1 max = 8mm. • Fine-pitch cutter density for best productivity in machining cast iron materials. • Comprehensive standard offering of different insert geometries to match every application for light, medium, and heavy machining. • Easy handling and cutter body setup. • Twelve true cutting edges per insert for low cost per edge and excellent CPP. • Split case design with adaptor flange available as preferred engineered solution standard for D1 = 250mm and D1 = 315mm. O100 www.kennametal.com www.kennametal.com O101 Face Mills Indexable Inserts • HexaCut™ HNG.0905... HexaCut 60° Cutter Body Design with Fixed and Adjustable Pocket Seats monoblock cutter body cartridge adjusting wedge clamping wedge double-threaded screw finishing insert roughing insert M = roughing indexable insert Recommended combination of standard indexable inserts and geometries HNGX 090516 -MR Z = 12 HNGX 090508 -MH Z = 12 HNGX 090520 -ML Z = 12 MM = finishing indexable insert HNGX 090520 -MM Z = 12 Operation Lead Ap max M 45° 6 OR OR OR M 60º 8 OR OR OR MM M/MM 60º 1 OR 60º 8 OR OR OR HNGX 090504 -MM Z = 12 OR HNGF 090504 -MT Z = 6+6 HNGF 090504 -MF Z = 12 Face Mills NOTE: Z = number of cutting edges O102 www.kennametal.com HexaCut™ 45° • Cast Iron Shell Mills • Monoblock cutter design. • Twelve cutting edges per insert. • High feed rates. • CGI milling solution. HexaCut 45° • Shell Mills • Monoblock Design • Right Hand order number 2016107 2016109 catalogue number 80A10RF45HN09C 100B14RF45HN09C D1 80 100 D1 max 92,8 112,8 D 27 32 D4 — — D6 L 80 50 100 50 Ap1 max 6,5 6,5 Z 10 14 kg 1,60 2,30 max RPM 3900 3400 2016111 2016133 125B18RF45HN09C 160C22RF45HN09C 125 160 137,8 172,8 40 40 — 66,7 125 63 160 63 6,5 6,5 18 22 4,60 7,40 3000 2600 2016135 200C28RF45HN09C 200 212,8 60 101,6 200 63 6,5 28 11,60 2300 NOTE: Split case design with adaptor flange for D1 = 250mm and D1 = 315mm can be ordered as preferred engineered solution standard. D1 80 100 clamp wedge 12748358200 12748358200 wedge screw 12748600900 12748600900 Nm 7,0 7,0 wrench 3mm 12148044900 12148044900 125 160 12748358200 12748358200 12748600900 12748600900 7,0 7,0 12148044900 12148044900 200 12748358200 12748600900 7,0 12148044900 www.kennametal.com Face Mills Spare Parts O103 HexaCut™ 45° • Cast Iron Inserts Insert Selection Guide Light Machining Geometry Grade — — — — — — — — — — ...ML KCK15 ...MM KCK15 — — — — — — — — — — — — Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1 General Purpose Geometry Grade — — — — — — — — — — ...MM KC917M ...MM KCK15 — — — — — — — — — — — — Heavy Machining Geometry Grade — — — — — — — — — — ...MR KC917M ...MR KCPK30 — — — — — — — — — — — — Indexable Inserts • HexaCut • HN..0905... HNGX-ML HNGX-MM HNGX-MCI HNGX-MH HNGX-ML catalogue number HNGX090520ML Rε 2,0 hm 0,04 cutting edges 12 L10 9,35 9,35 Rε 0,4 2,0 hm 0,10 0,10 cutting edges 12 12 5,56 9,35 3,0 0,10 12 D 16,20 S 5,56 L10 9,35 Rε 3,0 hm 0,10 cutting edges 12 D 16,20 S 5,56 L10 9,35 Rε 0,8 hm 0,05 cutting edges 12 D 16,20 S 5,56 catalogue number HNGX090504MM HNGX090520MM D 16,20 16,20 S 5,56 5,56 HNGX090530MM 16,20 L10 9,35 HNGX-MM HNGX-MCI catalogue number HNGX090530MCI HNGX-MH catalogue number HNGX090508MH O104 KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500 alternate choice KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500 first choice KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500 P M K N S H KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500 Face Mills HNGX/HNPX www.kennametal.com HexaCut™ 45° • Cast Iron Indexable Inserts • HexaCut • HN..0905... HNEN-SN HNEN catalogue number HNGX090516MR HNGX090530MR D 16,20 16,20 S 5,56 5,56 Rεε 1,6 3,0 L10 9,35 9,35 hm 0,10 0,10 cutting edges 12 12 HNEN-SN catalogue number HNEN090508MSN HNEN0905AMSN D 15,88 15,88 S 5,56 5,65 L10 9,17 9,17 BS — — Rε 0,8 — hm 0,20 0,20 cutting edges 12 12 HNEN0905XNSN 16,20 5,56 9,35 1,30 — 0,20 12 HNPX-MCI catalogue number HNPX090530MCI D 16,20 S 5,56 L10 9,35 BS — Rε 3,0 hm 0,10 cutting edges 12 D 16,20 S 5,56 L10 9,35 BS — Rε 0,8 hm 0,06 cutting edges 12 D 16,20 16,20 S 5,56 5,56 L10 9,35 9,35 BS — — Rε 1,6 3,0 hm 0,10 0,10 cutting edges 12 12 HNPX-MH catalogue number HNPX090508MH HNPX-MR catalogue number HNPX090516MR HNPX090530MR www.kennametal.com O105 Face Mills HNGX-MR KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500 alternate choice KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500 first choice KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500 P M K N S H KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500 HNGX/HNPX KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500 HNGX-MR HexaCut™ 45° • Cast Iron Recommended Starting Speeds and Feeds • 45° Approach Angle Recommended Starting Speeds [m/min] Face Mills Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H KCK15 — — — — — — — — — 505 400 335 — — — — — — — — — — — — — — — — 460 355 300 — — — — — — — KCPK30 — — — — — — — — — 410 330 275 — — — — — — — — — — — — — — — — 355 280 235 — — — — — — — — — — — — — — — — 320 255 210 — — — — — — — KC914M — — — — — — — — — 420 360 300 — — — — — — — KC514M — — — — — — — — — 285 230 195 — — — — — — — — — — — — — — — — 480 420 335 — — — — — — — — — — — — — — — — 350 280 260 — — — — — — — KC524M — — — — — — — — — 255 205 200 — — — — — — — KC917M — — — — — — — — — 360 300 250 — — — — — — — — — — — — — — — — 300 250 200 — — — — — — — — — — — — — — — — 360 300 240 — — — — — — — — — — — — — — — — 300 240 200 — — — — — — — — — — — — — — — — 450 390 300 — — — — — — — — — — — — — — — — 320 250 225 — — — — — — — KC907M — — — — — — — — — 230 190 160 — — — — — — — — — — — — — — — — 490 385 300 — — — — — — — KC924M — — — — — — — — — 240 200 160 — — — — — — — — — — — — — — — — 350 275 220 — — — — — — — — — — — — — — — — 365 300 250 — — — — — — — — — — — — — — — — 305 250 200 — — — — — — — KY3500 — — — — — — — — — 275 220 175 — — — — — — — — — — — — — — — — 200 175 140 — — — — — — — — — — — — — — — — 965 765 645 — — — — — — — — — — — — — — — — 880 685 570 — — — — — — — — — — — — — — — — 780 635 525 — — — — — — — NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds [mm] Insert Geometry ...ML ...MM ...MR ...MCI ...MH 0,13 0,24 0,24 0,24 0,20 10% 0,21 0,43 0,47 0,47 0,41 0,43 0,64 0,71 0,76 0,67 0,10 0,18 0,18 0,18 0,15 Light Machining 20% 0,16 0,32 0,35 0,35 0,31 Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,32 0,09 0,14 0,28 0,08 0,48 0,16 0,28 0,42 0,15 0,53 0,16 0,31 0,46 0,15 0,56 0,16 0,31 0,49 0,15 0,50 0,13 0,27 0,44 0,12 40% 0,13 0,26 0,29 0,29 0,25 0,26 0,39 0,43 0,46 0,41 General Purpose 0,08 0,14 0,14 0,14 0,12 50–100% 0,12 0,25 0,28 0,28 0,25 0,25 0,38 0,42 0,45 0,40 Heavy Machining Insert Geometry ...ML ...MM ...MR ...MCI ...MH NOTE: Use “Light Machining” values as starting feed rate. O106 www.kennametal.com Face Mills HexaCut™ Series Adjustment Instructions Before Being Used for the First Time • The milling cutter must be carefully cleaned of anti-corrosive materials, dust, etc. • The milling cutter should only be washed when all components have been dismantled. • Only the double-threaded screws of the clamping or adjusting wedge should be lubricated with copper grease; all other components must have clean metallic surfaces. • A torque wrench is recommended to tighten the double-threaded screws. • When fitting indexable inserts on the milling cutter, ensure that they are inserted in the correct position in a clean insert seat and that they are held in position during clamping. For 45° Roughing Mills without Anvils • The double-threaded screws on the clamping wedges for the indexable inserts are first pre-tightened to approximately 2 Nm and then tightened to a final torque of 7 Nm. ATTENTION At each tool adjustment, the body, indexable inserts, and spare parts must be checked and replaced, if necessary. Before each tool use, the double-threaded screws of the indexable inserts and the stops must be tightened in the specified order to a torque of 7 Nm. In addition, even if the cartridges have not been adjusted, the double-threaded screws of the adjusting wedges must be checked to see if these have been tightened to a torque of 3 Nm. If not, they must be re-tightened to this torque. Face Mills NOTE: The tools must only be used in accordance with their function. We accept no liability for their improper use. Changes of any kind and/or printing errors are not valid grounds for claims. www.kennametal.com O107 HexaCut™ 60° • Cast Iron Shell Mills • Roughing • Monoblock cutter design. • Twelve cutting edges per insert. • High feed rates. • CGI milling solution. • Excellent floor surface finish. HexaCut 60° Shell Mills • Monoblock Cutter Design with Adjustable Pockets • Right Hand order number 2016165 2016167 catalogue number 80A62RF60HN09C 100B82RF60HN09C D1 80 100 D1 max 89 109 D D4 27 — 32 — D6 L 80 50 100 50 Ap1 max 8,0 8,0 Z 8 10 Z ADJ 2 2 kg 0,80 2,30 max RPM 3900 3400 2016169 2016171 125B123RF60HN09C 160C164RF60HN09C 125 160 134 169 40 40 — 67 125 63 160 63 8,0 8,0 15 20 3 4 4,60 7,20 3000 2600 2016193 200C205RF60HN09C 200 209 60 102 200 63 8,0 25 5 11,40 2300 NOTE: Split case design with adaptor flange for D1 = 250mm and D1 = 315mm can be ordered as preferred engineered solution standard. Face Mills Spare Parts D1 80 100 clamp wedge 12748358200 12748358200 axial adjustment wedge 12748308500 12748308500 wedge screw 12748600900 12748600900 Nm 7,0 7,0 wrench 3mm 12148044900 12148044900 125 160 12748358200 12748358200 12748308500 12748308500 12748600900 12748600900 7,0 7,0 12148044900 12148044900 200 12748358200 12748308500 12748600900 7,0 12148044900 O108 www.kennametal.com HexaCut 60° • Cast Iron Cartridge Selection Guide Roughing For a cutting depth of <8mm and an achievable surface finish of Ra >3.2. Roughing insert: HNGX090516-MR, HNGX090508-MH, HNGX090520-MM, or HNGX090520-ML in all insert seats. order number 2018164 catalogue number 12748500200 NOTE: Cartridges need to be ordered separately. Number of adjustable pockets (Z ADJ) is related to cutting diameter. Roughing/Finishing a) For a cutting depth of <8mm and an achievable surface finish of Ra 3.2. Roughing insert: HNGX090516-MR, HNGX090508-MH, HNGX090520 MM, HNGX090520-ML in the fixed insert seats. Finishing insert: HNGF090504-MT in the finishing cartridge. b) For a cutting depth of <1mm and an achievable surface finish of Ra 1.6. DOT Roughing insert: HNGX090504-MM, HNGX090520-MM, or HNGX090520-ML in the fixed insert seats. Finishing insert: HNGF090504-MF in the finishing cartridge. 35,27 Face Mills 90˚ 22,55 order number 2018166 catalogue number 12748500400 NOTE: Cartridges need to be ordered separately. Number of adjustable pockets (Z ADJ) is related to cutting diameter. Roughing/Finishing Corrected (reduced axial cutting force) a) For a cutting depth of <8mm and an achievable surface finish of Ra 3.2. Roughing insert: HNGX090516-MR, HNGX090508-MH, HNGX090520-MM, or HNGX090520-ML in the fixed insert seats. Finishing insert: HNGF090504-MT in the finishing cartridge. b) For a cutting depth of <1mm and an achievable surface finish of Ra 1.6. SLOT Roughing insert: HNGX090504-MM, HNGX090520-MM, HNGX090520-ML, in the fixed insert seats. Finishing insert: HNGF090504-MF in the finishing cartridge. order number 2033468 catalogue number 12748503400 NOTE: Cartridges need to be ordered separately. Number of adjustable pockets (Z ADJ) is related to cutting diameter. www.kennametal.com O109 HexaCut™ 60° • Cast Iron Inserts Insert Selection Guide Light Machining Geometry Grade — — — — — — — — — — Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1 ...ML ...MM — — — — — — General Purpose Geometry Grade — — — — — — — — — — ...MM KC917M ...MM KCK15 — — — — — — — — — — — — KCK15 KCK15 — — — — — — Heavy Machining Geometry Grade — — — — — — — — — — ...MR ...MR — — — — — — KC917M KCPK30 — — — — — — Indexable Inserts • HNG..0905... HNGX-ML HNGX-MM HNGX-MCI HNGX-MH first choice alternate choice P M K N S H D 16,20 S 5,56 L10 9,35 Rε 2,0 hm 0,04 cutting edges 12 catalogue number HNGX090504MM HNGX090520MM D 16,20 16,20 S 5,56 5,56 L10 9,35 9,35 Rε 0,4 2,0 hm 0,10 0,10 cutting edges 12 12 HNGX090530MM 16,20 5,56 9,35 3,0 0,10 12 D 16,20 S 5,56 L10 9,35 Rε 3,0 hm 0,10 cutting edges 12 D 16,20 S 5,56 L10 9,35 Rε 0,8 hm 0,05 cutting edges 12 catalogue number HNGX090520ML KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500 HNGX-ML KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500 HNGX-MM catalogue number HNGX090530MCI KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500 HNGX-MCI HNGX-MH catalogue number HNGX090508MH O110 KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500 Face Mills HNGX/HNPX www.kennametal.com HexaCut™ 60° • Cast Iron Indexable Inserts • HNG..0905... HNGX-MH first choice alternate choice P M K N S H D 15,88 15,88 S 5,56 5,65 L10 9,17 9,17 HNEN0905XNSN 16,20 5,56 9,35 D 15,88 15,88 S 5,56 5,56 L10 9,16 9,16 D 15,88 15,88 S 5,56 5,56 L10 9,16 9,16 cutting edges 12 12 Rε 0,8 — hm 0,20 0,20 cutting edges 12 12 — 0,20 12 Rε 0,4 1,2 hm 0,04 0,03 cutting edges 12 12 Rε 0,4 1,2 hm 0,04 0,03 cutting edges 6 6 HNEN-SN HNGF-MF catalogue number HNGF090504MF HNGF090512MF HNGF-MT catalogue number HNGF090504MT HNGF090512MT HNPX-MCI catalogue number HNPX090530MCI D 16,20 S 5,56 L10 9,35 BS — Rε 3,0 hm 0,10 cutting edges 12 D 16,20 S 5,56 L10 9,35 BS — Rε 0,8 hm 0,06 cutting edges 12 D 16,20 16,20 S 5,56 5,56 L10 9,35 9,35 BS — — Rε 1,6 3,0 hm 0,10 0,10 cutting edges 12 12 HNPX-MH catalogue number HNPX090508MH HNPX-MR catalogue number HNPX090516MR HNPX090530MR www.kennametal.com O111 Face Mills catalogue number HNEN090508MSN HNEN0905AMSN hm 0,10 0,10 Rεε 1,6 3,0 KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500 L10 9,35 9,35 KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500 S 5,56 5,56 KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500 D 16,20 16,20 KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500 HNEN HNGX-MR catalogue number HNGX090516MR HNGX090530MR KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500 HNGX/HNPX HNGX-MCI KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500 HNGX-MM KCK15 KCPK30 KC514M KC524M KC907M KC914M KC917M KC924M KY3500 HNGX-ML HexaCut™ 60° • Cast Iron Recommended Starting Speeds and Feeds • 60° Approach Angle Recommended Starting Speeds [m/min] Face Mills Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H KCK15 — — — — — — — — — 505 400 335 — — — — — — — — — — — — — — — — 460 355 300 — — — — — — — KCPK30 — — — — — — — — — 410 330 275 — — — — — — — — — — — — — — — — 355 280 235 — — — — — — — — — — — — — — — — 320 255 210 — — — — — — — KC914M — — — — — — — — — 420 360 300 — — — — — — — KC514M — — — — — — — — — 285 230 195 — — — — — — — — — — — — — — — — 480 420 335 — — — — — — — — — — — — — — — — 350 280 260 — — — — — — — KC524M — — — — — — — — — 255 205 200 — — — — — — — KC917M — — — — — — — — — 360 300 250 — — — — — — — — — — — — — — — — 300 250 200 — — — — — — — — — — — — — — — — 360 300 240 — — — — — — — — — — — — — — — — 300 240 200 — — — — — — — — — — — — — — — — 450 390 300 — — — — — — — — — — — — — — — — 320 250 225 — — — — — — — KC907M — — — — — — — — — 230 190 160 — — — — — — — — — — — — — — — — 490 385 300 — — — — — — — KC924M — — — — — — — — — 240 200 160 — — — — — — — — — — — — — — — — 350 275 220 — — — — — — — — — — — — — — — — 365 300 250 — — — — — — — — — — — — — — — — 305 250 200 — — — — — — — KY3500 — — — — — — — — — 275 220 175 — — — — — — — — — — — — — — — — 200 175 140 — — — — — — — — — — — — — — — — 965 765 645 — — — — — — — — — — — — — — — — 880 685 570 — — — — — — — — — — — — — — — — 780 635 525 — — — — — — — NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds [mm] Insert Geometry ...ML ...MM ...MR ...MCI ...MH 0,11 0,20 0,20 0,20 0,16 10% 0,16 0,33 0,43 0,42 0,34 0,31 0,46 0,58 0,64 0,51 0,08 0,15 0,15 0,15 0,12 Light Machining 20% 0,12 0,25 0,32 0,32 0,25 Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,23 0,07 0,11 0,20 0,07 0,35 0,13 0,21 0,30 0,12 0,43 0,13 0,28 0,38 0,12 0,48 0,13 0,28 0,42 0,12 0,38 0,11 0,22 0,33 0,10 40% 0,10 0,20 0,26 0,26 0,21 0,19 0,28 0,35 0,39 0,31 General Purpose 0,07 0,12 0,12 0,12 0,10 50–100% 0,10 0,20 0,25 0,25 0,20 0,18 0,28 0,35 0,38 0,30 Heavy Machining Insert Geometry ...ML ...MM ...MR ...MCI ...MH NOTE: Use “Light Machining” values as starting feed rate. O112 www.kennametal.com Face Mills Insert Setting Procedure Insert setting procedure This procedure is to be used on all 60° lead roughing/finishing mills using the unmarked roughing cartridge, the finishing cartridge (marked G) and the corrected edge cartridge (marked ). These steps must be followed when adjusting the cutters for finishing inserts. Clean all insert pockets. 2 Mount all wedges and cartridges. Torque the cartridge lock wedge screw to 3 Nm. 3 Mount all inserts, making sure they are seated properly in the pocket, and torque the insert lock wedge screws to 3 Nm. 4 Torque the wedge screws for all fixed pocket inserts to 7 Nm. 5 Loosen the cartridge insert wedge screw and the cartridge lock wedge screw. 6 Pressing the insert into the cartridge pocket, adjust the cartridge to 0,20–0,30mm below the fixed pocket inserts. 7 Torque the insert lock wedge screw and the cartridge lock wedge screw to 3 Nm. 8 Adjust the axial position to 0,03–0,04mm above the fixed pocket inserts. 9 Loosen the cartridge insert lock wedge screws and then re-torque to 3 Nm. 10 11 12 Face Mills 1 Adjust the axial position to the final dimension, 0,04–0,05mm above the highest fixed pocket insert. Torque the insert lock wedge screws and the cartridge lock wedge screws to 7 Nm. Conduct a final check of the axial runout and position. www.kennametal.com O113 The NEW KSSR™ 84° Primary Application Kennametal’s new line of KSSR 84° inserts are versatile, easy-to-use, and right- or left-hand neutral, making them ideal for automotive machining operations or any other industry that relies on transfer line manufacturing. Available in carbide and ceramic grades for applications in cast and ductile irons and alloy steels, choose KSSR 84° inserts for all your fine and coarse pitch styles. Features and Benefits KSSR 84° Features Improved Versatility • Available in metric, JIS, and inch products, diameters from 63–250mm. • Proven solution on the automotive segment. • Fine and coarse pitch styles. • Easy-to-use and to adjust with shorter setup time. • Premium grades in carbide and ceramic for applications in cast and ductile irons and alloy steels. • New wiper inserts in carbide and ceramic will provide excellent surface quality. • Inserts are neutral and can be used for right- or left-hand cutting. O114 • Right- and left-hand cutters, ideal for transfer lines. www.kennametal.com Unrivaled Benefits • Capability: 5mm maximum depth of cut. • Excellent accuracy: Radial = +/- 0,025mm Axial = adjustable +/- 0,002mm • Inserts have eight true cutting edges. www.kennametal.com O115 KSSR™ 84° Shell Mills • Cast Iron Machining • Eight cutting edges per insert. • Fast and easy insert indexing. • Highest feed rates. • CGI specialist. Face Mills KSSR 84° • Shell Mills • Right Hand order number 3331277 2465831 catalogue number 63A06RF84SN12B 63A09RF84SN12B D1 63 63 D1 max 65,0 65,0 D 22 22 D2 62 64 D4 — — D6 50 50 L 40 40 Ap1 max 5,0 5,0 Z 6 9 kg 0,61 0,60 max RPM 7600 7600 3331279 2443937 80A08RF84SN12B 80A12RF84SN12B 80 80 82,0 82,0 27 27 79 80 — — 60 60 50 50 5,0 5,0 8 12 1,26 1,25 6000 6000 3120845 2443938 100B10RF84SN12B 100B15RF84SN12B 100 100 102,0 102,0 32 99 32 100 — — 78 78 50 50 5,0 5,0 10 15 1,78 1,75 4800 4800 3031139 2465832 125B12RF84SN12B 125B18RF84SN12B 125 125 127,0 127,0 40 123 40 125 — — 89 89 63 63 5,0 5,0 12 18 3,11 3,10 3800 3800 3396660 2466093 160C14RF84SN12B 160C24RF84SN12B 160 160 162,0 162,0 40 160 40 160 66,7 66,7 90 90 63 63 5,0 5,0 14 24 4,04 3,90 3000 3000 3396661 2466094 200C20RF84SN12B 200C30RF84SN12B 200 200 202,0 202,0 60 200 60 200 101,6 101,6 130 63 130 63 5,0 5,0 20 30 6,52 6,40 2400 2400 3396662 2466095 250C24RF84SN12B 250C36RF84SN12B 250 250 252,0 252,0 60 250 60 250 101,6 101,6 130 63 130 63 5,0 5,0 24 36 9,87 10,00 1900 1900 Spare Parts D1 63 80 clamp wedge 12748358200 12748358200 wedge screw 12748600900 12748600900 Nm 7,0 7,0 wrench 3mm 12148044900 12148044900 coolant screw 420.100 420.120 mill cutter lock screw — — coolant shower plate — — 100 125 12748358200 12748358200 12748600900 12748600900 7,0 7,0 12148044900 12148044900 420.163 — — 420.200 — 470.232 160 200 12748358200 12748358200 12748600900 12748600900 7,0 7,0 12148044900 12148044900 — — 420.200 — 470.233 470.234 250 12748358200 12748600900 7,0 12148044900 — — 470.235 NOTE: Coolant screw and coolant cap must be ordered separately. 2466094 and 2466095 are non-stock standard. O116 www.kennametal.com KSSR™ 84° Shell Mills • Cast Iron Machining • Eight cutting edges per insert. • Fast and easy insert indexing. • Highest feed rates. • CGI specialist. KSSR 84° • Shell Mills • Left Hand order number 3397543 3397544 catalogue number 63A06LF84SN12B 80A08LF84SN12B D1 63 80 D1 max 65,0 82,0 3397545 3397546 100B10LF84SN12B 125B12LF84SN12B 100 125 2466099 3397547 125B18LF84SN12B 160C14LF84SN12B 2466100 3397548 D 22 27 D2 62 79 D4 — — D6 50 60 L 40 50 Ap1 max 5,0 5,0 Z 6 8 kg 0,61 1,27 max RPM 7600 6000 102,0 127,0 32 99 40 123 — — 78 89 50 63 5,0 5,0 10 12 1,78 3,11 4800 3800 125 160 127,0 162,0 40 125 40 160 — 66,7 89 90 63 63 5,0 5,0 18 14 3,10 4,04 3800 3000 160C24LF84SN12B 200C20LF84SN12B 160 200 162,0 202,0 40 160 60 200 66,7 101,6 90 63 130 63 5,0 5,0 24 20 3,90 6,52 3000 2400 2466101 3397549 200C30LF84SN12B 250C24LF84SN12B 200 250 202,0 252,0 60 200 60 250 101,6 101,6 130 63 130 63 5,0 5,0 30 24 6,40 9,87 2400 1900 2466102 250C36LF84SN12B 250 252,0 60 250 101,6 130 63 5,0 36 10,00 1900 Face Mills Spare Parts D1 63 80 clamp wedge 12748358200 12748358200 wedge screw 12748600900 12748600900 Nm 7,0 7,0 wrench 3mm 12148044900 12148044900 coolant screw 420.100 420.120 mill cutter lock screw — — coolant shower plate — — 100 125 12748358200 12748358200 12748600900 12748600900 7,0 7,0 12148044900 12148044900 420.163 — — 420.200 — 470.232 160 200 12748358200 12748358200 12748600900 12748600900 7,0 7,0 12148044900 12148044900 — — 420.200 — 470.233 470.234 250 12748358200 12748600900 7,0 12148044900 — — 470.235 NOTE: Coolant screw and coolant cap must be ordered separately. All left-hand KSSR cutter bodies are non-stocked standards. www.kennametal.com O117 KSSR™ 84° Adjustable Pocket Shell Mills • Cast Iron Machining • Eight cutting edges per insert. • With adjustable pockets for fine machining. • New wiper inserts in carbide and ceramic. KSSR 84° • Shell Mills • Adjustable Pockets Face Mills order number D1 4004750 catalogue number right hand 63A09RF84SN12B1W D1 max D D2 D4 D6 4004751 4004752 80A12RF84SN12B2W 100B15RF84SN12B3W 4004793 4004794 L 63 65,1 22 62 — 50 40 80 100 82,1 102,1 27 32 79 99 — — 60 50 78 50 125B18RF84SN12B3W 160C24RF84SN12B3W 125 160 127,1 162,1 40 123 40 158 — 67 4004795 4004796 200C30RF84SN12B4W 250C36RF84SN12B4W 200 250 202,1 252,1 4004797 left hand 63A09LF84SN12B1W 63 4004798 4004799 80A12LF84SN12B2W 100B15LF84SN12B3W 80 100 4004800 4004801 125B18LF84SN12B3W 160C24LF84SN12B3W 125 160 4004802 4004803 200C30LF84SN12B4W 250C36LF84SN12B4W 200 250 Ap1 max Z Z ADJ kg max RPM 5,0 9 1 0,67 7600 5,0 5,0 12 15 2 3 1,33 1,85 6000 4800 89 63 90 63 5,0 5,0 18 24 3 3 3,20 4,14 3800 3000 60 198 102 130 63 60 248 102 130 63 5,0 5,0 30 36 4 4 6,62 9,86 2400 1900 65,1 22 62 — 50 40 5,0 9 1 0,67 7600 82,1 102,1 27 32 79 99 — — 60 50 78 50 5,0 5,0 12 15 2 3 1,33 1,85 6000 4800 127,1 162,1 40 123 40 158 — 67 89 63 90 63 5,0 5,0 18 24 3 3 3,20 4,14 3800 3000 202,1 252,1 60 198 102 130 63 60 248 102 130 63 5,0 5,0 30 36 4 4 6,62 9,86 2400 1900 Spare Parts D1 63 80 clamp wedge 12748358200 12748358200 wedge screw 12748600900 12748600900 Nm 7,0 7,0 wrench 12148044900 12148044900 coolant lock screw 420.100 420.120 mill cutter lock screw — — coolant shower plate — — 100 125 12748358200 12748358200 12748600900 12748600900 7,0 7,0 12148044900 12148044900 420.163 — — 420.200 — 470.232 160 200 12748358200 12748358200 12748600900 12748600900 7,0 7,0 12148044900 12148044900 — — 420.200 — 470.233 470.234 250 12748358200 12748600900 7,0 12148044900 — — 470.235 O118 www.kennametal.com KSSR™ 84° Adjustable Pocket Indexable Shell Mills • Eight cutting edges per insert. • With adjustable pockets for fine machining. • New wiper inserts in carbide and ceramic. KSSR 84° • Shell Mills • Adjustable Pocket • JIS (Japanese Industry Standard) D1 4005359 catalogue number right hand 80A12RF84SN12B2WJ D1 max mm 4005360 4005361 100B15RF84SN12B3WJ 125B18RF84SN12B3WJ 80 82,1 100 125 102,1 127,1 4005362 4005383 160B24RF84SN12B3WJ 200C30RF84SN12B4WJ 160 200 4005384 250C36RF84SN12B4WJ left hand 4005385 4005386 D in D2 D4 D6 L Ap1 max Z Z ADJ kg max RPM 25,400 1.000 79 — 60 50 5,0 12 2 1,22 6000 31,750 38,100 1.250 99 1.500 123 — — 78 50 89 63 5,0 5,0 15 18 3 3 1,68 3,12 4800 3800 162,1 202,1 50,800 63,500 2.000 158 — 90 63 2.500 198 101,6 130 63 5,0 5,0 24 30 3 4 3,91 6,58 3000 2400 250 252,1 63,500 2.500 248 101,6 130 63 5,0 36 4 9,78 1900 80A12LF84SN12B2WJ 100B15LF84SN12B3WJ 80 100 82,1 102,1 25,400 31,750 1.000 1.250 79 99 — — 60 50 78 50 5,0 5,0 12 15 2 3 1,22 1,68 6000 4800 4005387 4005388 125B18LF84SN12B3WJ 160B24LF84SN12B3WJ 125 160 127,1 162,1 38,100 50,800 1.500 123 2.000 158 — — 89 63 90 63 5,0 5,0 18 24 3 3 3,12 3,91 3800 3000 4005389 4005390 200C30LF84SN12B4WJ 250C36LF84SN12B4WJ 200 250 202,1 252,1 63,500 63,500 2.500 198 101,6 130 63 2.500 248 101,6 130 63 5,0 5,0 30 36 4 4 6,58 9,78 2400 1900 Face Mills order number Spare Parts D1 80 100 clamp wedge 12748358200 12748358200 wedge screw 12748600900 12748600900 Nm 7,0 7,0 wrench 12148044900 12148044900 coolant lock screw 420.120 420.163 mill cutter lock screw — — coolant shower plate — — 125 160 12748358200 12748358200 12748600900 12748600900 7,0 7,0 12148044900 12148044900 — — 420.200 — — — 200 250 12748358200 12748358200 12748600900 12748600900 7,0 7,0 12148044900 12148044900 — — — — 470.242 470.243 www.kennametal.com O119 KSSR™ 84° Inserts Insert Selection Guide Light Machining Geometry Grade — — — — — — — — — — Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1 .E..LD .E..LD — — — — — — General Purpose Geometry Grade — — — — — — — — — — KC917M KC917M — — — — — — .S..GP .S..GP — — — — — — Heavy Machining Geometry Grade — — — — — — — — — — KC917M KC524M — — — — — — .S..HE .S..HE — — — — — — KC524M KC524M — — — — — — Indexable Inserts • KSSR SNXF-HE Rε D first choice alternate choice S Face Mills SNXF SNXF-LD catalogue number SNXF120412ENLD SNXF43ZNENLD D 12,70 12,70 S 4,56 4,42 L10 12,70 12,70 BS — — catalogue number SNXF120412SNGP SNXF1204ZNSNGP D 12,70 12,70 S 4,68 4,68 L10 12,70 12,70 BS — 1,00 catalogue number SNXF120412SNHE SNXF1204ZNSNHE D 12,70 12,70 S 4,66 4,66 L10 12,70 12,70 BS — 1,00 hm 0,03 0,04 cutting edges 8 8 Rε 1,2 1,2 hm 0,06 0,07 cutting edges 8 8 Rε 1,2 1,2 hm 0,05 0,05 cutting edges 8 8 Rε 1,2 1,6 SNXF-GP SNXF-HE O120 KC514M KC524M KC914M KC917M KY3500 P M K N S H BS L10 KC514M KC524M KC914M KC917M KY3500 SNXF-GP KC514M KC524M KC914M KC917M KY3500 SNXF-LD www.kennametal.com KSSR™ 84° Indexable Inserts • KSSR • SNXF 1204... XNXF-ENW Rε D first choice alternate choice S SNXF XNXF-LDW XNXF-ENW SNXF-SN catalogue number SNXF120412AMSN SNXF1204ZNAMSN D 12,70 12,70 S 4,76 4,76 L10 12,70 12,70 BS — 1,00 Rε 1,2 1,2 hm 0,20 0,20 cutting edges 8 8 D 12,70 S 4,42 L10 12,70 BS 9,50 Rε 1,6 hm 0,04 cutting edges 2 D 12,70 S 4,76 L10 12,70 BS 9,50 Rε 1,2 hm 0,20 cutting edges 2 XNXF-LDW catalogue number XNXF1204ZNENLDW XNXF-ENW Face Mills catalogue number XNXF1204ZNENW KC907M KC914M KC917M KY3500 P M K N S H BS L10 KC907M KC914M KC917M KY3500 XNXF-LDW KC907M KC914M KC917M KY3500 SNXF-SN www.kennametal.com O121 KSSR™ 84° Recommended Starting Speeds and Feeds • 84° Approach Angle Recommended Starting Speeds [m/min] Face Mills Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H KC514M — — — — — — — — — 480 420 335 — — — — — — — KC524M — — — — — — — — — 350 280 — — — — — — — — — 255 205 — — — — — — — — — 450 390 — — — — — — — — — 320 250 — — — — — — — — — 230 190 260 — — — — — — — 200 — — — — — — — 300 — — — — — — — 225 — — — — — — — 160 — — — — — — — KC914M — — — — — — — — — 420 — — — — — — — — — 490 385 300 — — — — — — — KC917M — — — — — — — — — 360 300 360 300 — — — — — — — KC907M 250 — — — — — — — — — — — — — — — — 365 300 250 — — — — — — — — — — — — — — — — 305 250 200 — — — — — — — KY3500 — — — — — — — — — 300 — — — — — — — — — 360 — — — — — — — — — 300 — — — — — — — — — 240 — — — — — — — — — 965 250 200 — — — — — — — 300 240 — — — — — — — 240 200 — — — — — — — 200 160 — — — — — — — 765 645 — — — — — — — — — — — — — — — — 880 685 570 — — — — — — — — — — — — — — — — 780 635 525 — — — — — — — NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds [mm] Insert Geometry .E..LD .S..GP .S..HE 0,09 0,15 0,15 10% 0,17 0,25 0,30 0,30 0,55 0,65 0,07 0,12 0,11 Light Machining 20% 0,13 0,19 0,23 Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,23 0,06 0,11 0,20 0,06 0,41 0,10 0,16 0,36 0,09 0,48 0,10 0,20 0,42 0,09 40% 0,11 0,15 0,18 0,18 0,33 0,39 General Purpose 50–100% 0,06 0,10 0,18 0,09 0,15 0,33 0,09 0,18 0,38 Heavy Machining Insert Geometry .E..LD .S..GP .S..HE NOTE: Use “Light Machining” values as starting feed rate. O122 www.kennametal.com ™ º KSSR 84 Adjustable Pockets • Clamping and adjustment wedge with double thread screw. • Eight true cutting edges. • Wiper insert ahead of roughing insert on cast iron materials. • Wiper insert can also be loaded into cutters with only fixed pockets. Adjustable Pocket Seat Fixed Pocket Seat 0,25mm axial adjustment range 1 index RH and 1 index LH 0,02–0,04mm Wiper insert ahead of roughing insert on cast iron materials. Visit www.kennametal.com or contact your local Authorised Kennametal Distributor. www.kennametal.com KCMS™ Cartridge Milling System for Face, Shoulder, and Copy Milling Primary Application The KCMS Cartridge Milling System for face, shoulder, and copy milling offers the best-in-class flexibility for the price. The system enables roughing and finishing applications with the same tool, reducing the costly downtime associated with tool changes. The ease with which the cartridges and inserts can be changed only adds to the overall functionality of the tool and secures the KCMS Cartridge Milling System as the first choice for simplified rough and finish milling. Features and Benefits Features Benefits Roughing and finishing solution with the same tool. Adjustable pockets in combination with quick cartridge stop feature. Easy change of cartridges with different insert styles and lead angles. Best-in-class flexibility for less money. Quick cartridge stop feature. Ready to go in a minute with excellent runout and no adjustment for roughing. Easy runout adjustment. For finishing operations to obtain a perfect floor finish. O124 www.kennametal.com KCMS™ Key Features — Roughing and Finishing with the Same Tool • Axial adjustment wedge. • Quick cartridge stop. • Ready to go in a minute with no adjustment for roughing. Standard Offering D1 = 125–315mm www.kennametal.com O125 KCMS™ Cartridge Milling System Shell Mills • Roughing and finishing with one single tool. • Quick cartridge stop feature. • Easy runout adjustment. • Easy change of cartridges with different insert styles and lead angles. KCMS Cartridge Milling System • Shell Mills order number 4136313 4136314 catalogue number KCMS125Z06ADJ KCMS125Z08ADJ D1 125 125 D 40 40 D4 — — D41 — — D6 108 108 L 68 68 number of cartridges 6 8 kg 3,83 3,54 4136315 4136316 KCMS160Z08ADJ KCMS160Z12ADJ 160 160 40 40 66,7 66,7 — — 137 137 63 63 8 12 5,78 5,20 4136317 4136318 KCMS200Z10ADJ KCMS200Z14ADJ 200 200 60 60 101,6 101,6 — — 178 178 63 80 10 14 8,80 12,57 4136319 4136320 KCMS250Z12ADJ KCMS250Z18ADJ 250 250 60 60 101,6 101,6 — — 228 228 63 63 12 18 14,78 13,93 4136321 4136322 KCMS315Z16ADJ KCMS315Z22ADJ 315 315 60 60 101,6 101,6 177,8 177,8 293 293 80 80 16 22 30,74 25,42 Spare Parts • Diameter 125mm–315mm cartridge screw MS1294 Nm 20,0 adjusting screw 12748600900 wedge 12748308500 NOTE: Mounting screw MS-1241 for KCMS200Z14ADJ (order number 4136318). Face Mills Cartridges order number 4160408 4160406 catalogue number KCMS-AD1505CA KCMS-AP1003CA insert style AD.T1505 AP.T1003 master platform * — — insert screw I.D. drive size T15 T8 Ap1 max 14,0 8,0 4160407 4160403 KCMS-AP1604CA KCMS-ED10CA AP.T1604 ED.T10T3 — Mill 1-10 T15 7 IP 15,0 10,0 3648533 4160404 KCMS-ED14CA KCMS-ED18CA EC14/ED14 ED.T1805 Mill 1-14 Mill 1-18 9 IP 15 IP 14,0 18,0 4160280 4160282 KCMS-HN06CA KCMS-HN06HDCA HN.J0604/XNGJ0604 HN.J0604 Dodeka Mini Dodeka Mini T15 T15 3,2 4,4 4160281 4160393 KCMS-HN06HFCA KCMS-HN09CA HN.J0604 HN.J0905/XNGJ0905 Dodeka Mini Dodeka T15 T15 1,6 4,5 4160394 4160402 KCMS-HN09HFCA KCMS-MDHX10CA HN.J0905 MDHX1004 Dodeka Fix-Perfect Finisher T15 T20 2,0 0,7 2511343 2245926 KCMS-OF06CA KCMS-OF07CA OF.T06L5 OF.T07L6 KSOM Mini KSOM 15 IP 20 IP 9,0 11,0 4160409 4160410 KCMS-RP1204CA KCMS-RP1605CA RP.T1204 RP.T1605 KSRM Daisy KSRM Daisy 15 IP 15 IP 6,0 8,0 2266872 4160395 KCMS-SD12CA KCMS-SE1203CA SD.T1204 SE.N1203/SE.R1203 KSSM90 — 15 IP T20 9,2 6,0 4160396 2267054 KCMS-SE1204CA KCMS-SE14CA SE.N1204/SE.R1204 SE.T1404/SECW1404 — KSSM45 T20 15 IP 6,0 6,6 4160397 4160405 KCMS-SE1504CA KCMS-SP10CA SE.N1504/SE.R1504 SP.T10T3 — KSSM90 T20 9 IP 8,0 6,6 4160398 4160399 KCMS-SP1203CA KCMS-SP1504CA SP.N1203 SP.N1504 — — T20 T20 9,0 12,0 4160400 4160401 KCMS-TP1603CA KCMS-TP2204CA TP.N1603 TP.N2204/TP.R2204 — — T20 T20 12,0 18,0 * For all details regarding insert offering and cutting conditions, please refer to the master platforms. O126 www.kennametal.com KCMS™ Cartridge Milling System Cartridges KCMSMDHX10CA order number 4160402 D1 D1 max 125 125 160 160 KCMSHN06HFCA order number 4160281 D1 max 138 173 KCMSHN06CA order number 4160280 D1 max 134,8 169,8 KCMSHN06HDCA order number 4160282 D1 max 131 166 KCMSHN09HFCA order number 4160394 D1 max 143,9 178,9 KCMSHN09CA order number 4160393 D1 max 136 171 KCMSOF06CA order number 2511343 D1 max 133,5 168,5 KCMSOF07CA order number 2245926 D1 max 136 171 KCMSSE14CA order number 2267054 D1 max 139 174 200 250 200 250 213 263 209,8 259,8 206 256 218,9 268,9 211 261 208,5 258,5 211 261 214 264 315 315 328 324,8 321 333,9 326 323,5 326 329 D1 max 125 160 KCMSED18CA order number 4160404 D1 max 125 160 KCMSAP1003CA order number 4160406 D1 max 125 160 KCMSAD1505CA order number 4160408 D1 max 125 160 KCMSAP1604CA order number 4160407 D1 max 125 160 KCMSSP10CA order number 4160405 D1 max 125 160 KCMSSD12CA order number 2266872 D1 max 125 160 200 250 200 250 200 250 200 250 200 250 200 250 200 250 200 250 200 250 315 315 315 315 315 315 315 315 315 Face Mills KCMSED14CA order number D1 125 160 KCMSED10CA order number 4160403 D1 max 125 160 D1 125 160 KCMSRP1204CA order number 4160409 D1 max 125 160 KCMSRP1605CA order number 4160410 D1 max 125 160 KCMSSE1203CA order number 4160395 D1 max 139 174 KCMSSE1204CA order number 4160396 D1 max 139 174 KCMSSE1504CA order number 4160397 D1 max 143 178 KCMSSP1203CA order number 4160398 D1 max 131,6 166,6 KCMSSP1504CA order number 4160399 D1 max 133,2 168,2 KCMSTP1603CA order number 4160400 D1 max 125 160 KCMSTP2204CA order number 4160401 D1 max 125 160 200 250 200 250 200 250 214 264 214 264 218 268 206,6 256,6 208,2 258,2 200 250 200 250 315 315 315 329 329 333 321,6 323,2 315 315 NOTE: Please order KCMS cutter bodies and cartridges separately. KCMS-RN1204CA: Cartridge for Rodeka™, IC12 with 12 cutting edge indexes. KCMS-WO0905CA: Cartridge for KenFeed 2X, High-Feed platform with 6 effective cutting edges per insert. www.kennametal.com O127 KSCM™ AluMill™ Primary Application The KSCM AluMill face milling program is specifically engineered to deliver best-in-class performance in high-volume aluminium machining operations. Runs at higher speeds with no chatter while still easy to adjust. The new PCD KD1420™ grade provides long tool life, and with the Kennametal Blue Box™ program for reconditioning worn cartridges, you can reduce your inventory costs as well! Features and Benefits • Anti-vibration cutter design. • Best rigidity for high feed rates. • Unique dovetail wedge clamping design. • No radial movement of cartridges. • Centrifugal force protection cartridge design. • Integrated chip gash into cartridge. • Quick setup and easy adjust concept. • Flexible cartridge configuration. • No burr cartridges for fine finishing. • Blue Box service. Cutter lock screw PCD-cartridge Cartridge screw Adjusting screw Balancing screw O128 www.kennametal.com KSCM™ AluMill™ Indexable PCD Mill • Aluminium Machining • Productivity booster in aluminium face milling. • Rough and finish in one operation. • Precision balanceable cutter bodies produce mirror-finish surfaces. KSCM AluMill • Monoblock HSK63A order number 2880630 catalogue number KSCM63R08CAH63A090 CSMS system size HSK63A D1 D L L1 63 63 122 90 Ap1 max 3,0 Z ZS 8 8 kg 1,84 max RPM 37900 Spare Parts adjusting screw 193.464 cartridge screw 193.465 drive bit 170.279 balancing screw 193.461 Face Mills D1 63 NOTE: Ap1 max is dependent on the cartridge configuration; see the values listed under the cartridges. Aluminium Steel www.kennametal.com O129 KSCM™ AluMill™ Adjustable Shell Mills • Aluminium Machining • Productivity booster in aluminium face milling. • Rough and finish in one operation. • Precision balanceable cutter bodies produce mirror-finish surfaces. KSCM AluMill • Shell Mills order number 2881349 2881352 catalogue number KSCM80R10CAB27 KSCM100R12CAB32 D1 D 80 27 100 32 D4 — — D6 63 96 D41 L — 50 — 50 Ap1 max 3,0 3,0 Z 10 12 Z ADJ 10 12 kg 1,26 1,54 max RPM 29900 23900 2881505 2881509 KSCM125R16CAB40 KSCM160R18CAB40 125 40 160 40 — 66,7 92 116 — — 63 63 3,0 3,0 16 18 16 18 2,48 3,74 19100 15000 2881510 2881511 KSCM200R24CAB60 KSCM250R30CAB60 200 60 250 60 101,6 101,6 166 166 — — 63 63 3,0 3,0 24 30 24 30 5,20 7,85 12000 9600 2881584 KSCM315R36CAB60 315 60 101,6 260 178 80 3,0 36 36 14,51 7600 Face Mills Spare Parts D1 80 100 adjusting screw 193.464 193.464 cartridge screw 193.465 193.465 drive bit 170.279 170.279 coolant lock screw 470.269 470.270 mill cutter lock screw — — coolant shower plate — — balancing screw 193.460 193.461 125 160 193.464 193.464 193.465 193.465 170.279 170.279 470.271 — — 420.200 — 470.272 193.462 193.462 200 250 193.464 193.464 193.465 193.465 170.279 170.279 — — — — 470.273 470.274 193.462 193.463 315 193.464 193.465 170.279 — — 470.275 193.463 NOTE: All cutters are bimetallic except the 80mm diameter. Dependent on the cartridge configuration; see the values listed under the cartridges. Please order KSCM cutter bodies and cartridges separately. O130 www.kennametal.com KSCM™ AluMill™ Cartridges Cartridge Selection Guide Light Machining Geometry Grade — — — — — — — — — — — — — — ..CA90.. KD1420 ..CA90.. KD1420 — — — — — — — — Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1 General Purpose Geometry Grade — — — — — — — — — — — — — — ..CA90.. KD1420 ..CA90.. KD1420 — — — — — — — — Heavy Machining Geometry Grade — — — — — — — — — — — — — — ..CA90.. KD1420 ..CA90.. KD1420 — — — — — — — — Cartridges • KSCM AluMill -90° UN Ap1 max = 3mm -75° UN -75° QF Ap1 max = 3mm -75° PT Ap1 max = 3mm Face Mills Ap1 max = 3mm -90° QF Ap1 max = 3mm cartridge combination ratio max app surface quality UN — 3 Rz 2 - Rz 4 UN + QF 3:1 3 Rz 1,5 - Rz 2,5 PT + UN X:1 3 Rz 3,2 - Rz 17 -90° UNQFBF (Burr free) Ap1 max = 3mm first choice alternate choice P M K N S H KD1420 -90° UNBF (Burr free) Ap1 max = 3mm order number 2884902 2884919 catalogue number KSCMCA75UN KSCMCA75PT KRI 75 75 L10 6,10 6,10 HM 0,02 0,02 2884918 2884915 KSCMCA75QF KSCMCA90UN 75 90 6,10 6,10 0,02 0,02 4170408 4170410 KSCMCA90QF KSCMCA90UNBF 90 90 6,20 6,15 0,02 0,02 4170411 KSCMCA90QFBF 90 6,20 0,02 NOTE: KSCMA: Blanks without PCD segment, if cutter is not fully loaded with cartridges. For low horsepower machines and cutter configurations with less number of effective teeth. www.kennametal.com O131 KSCM™ AluMill™ Recommended Staring Speeds and Feeds Recommended Starting Speeds [m/min] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H KD1420 — — — — — — — — — — — — 4810 1920 — — — — — — — — — — — — — — — — — 4205 1795 — — — — — — — — — — — — — — — — — 3585 1685 — — — — — NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, speed should be decreased. Recommended Starting Feeds [mm] Insert Geometry CA75../CA90.. 0,08 10% 0,17 0,26 0,06 Light Machining 20% 0,13 Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,20 0,06 0,11 0,17 0,05 40% 0,10 0,16 General Purpose 50–100% 0,05 0,10 0,16 Heavy Machining Insert Geometry CA75../CA90.. Face Mills NOTE: Use “Light Machining” values as starting feed rate. O132 www.kennametal.com KCSM™ AluMill™ Face Milling Cutter Configuration Options Tool Configuration • Universal Cartridge -KSCMCA75UN Face milling cutter fitted entirely with universal cartridges Depth of Cut: max 3mm Surface Quality: Rz2 - Rz4 Contouring: PCD cutting edge length = 5mm Depth of Cut: max 3mm Surface Quality: Rz1,5 - Rz2,5 Contouring: PCD cutting edge length = 5mm Depth of Cut: max 3mm Surface Quality: Rz2 - Rz4 Contouring: PCD cutting edge length = 5mm Surface Quality: Rz3,2 - Rz17 Contouring: PCD cutting edge length = 5mm Tool Configuration • Universal Cartridge -KSCMCA75UN + Finishing Cartridge -KSCMCA75QF Fitting the face milling cutter with universal and finishing cartridges in a ratio of approximately 3:1 Face Mills Tool Configuration • Edge Cartridge -KSCMCA90UN Fitting the face milling cutter entirely with edge cartridges Tool Configuration • Cartridge for Defined Surfaces -KSCMCA75PT Fitting the face milling cutter entirely with cartridges for defined surfaces www.kennametal.com Depth of Cut: max 3mm O133 Face Mills Cutter Cartridge Assembly -KSCMCA75UN Tool Configuration • Universal Cartridge, 75° Face Milling 1. Insert cartridges into the body. 2. Screw in the clamping screws (RH), and tighten to 10 Nm. 3. Screw in the adjusting screws (RH), and tighten to 3 Nm. 4. Determine which cartridge is in the highest axial position. 5. By turning the adjusting screws to the right, adjust the remaining cartridges for even running. Max permitted runout error 3 μm. -KSCMCA75QF -KSCMCA75UN Tool Configuration • Universal Cartridge + Finishing Cartridge (Ratio Approx. 3:1), 75° 2. Screw in the clamping screws (RH), and tighten to 10 Nm. 3. Screw in the adjusting screws (RH), and tighten to 3 Nm. 4. Determine which cartridge is in the highest axial position. 5. By turning the adjusting screws to the right, adjust the remaining cartridges for even running. Max permitted runout error 3 μm. 6. Insert finishing cartridges as described in Steps 1–5 but with an axial advance of 0,008 +0,002mm. Max permitted runout error of 3 μm with finishing cartridges. Tool Configuration • Edge Cartridges, 90° Shoulder Milling -KSCMCA90UN Face Mills 1. Insert universal cartridges at ratio of approximately 4:1 in the body. Make sure they are evenly distributed! 1. Insert cartridges into the body. 2. Screw in the clamping screws (RH), and tighten to 10 Nm. 3. Screw in the adjusting screws (RH), and tighten to 3 Nm. O134 4. Determine which cartridge is in the highest axial position. 5. By turning the adjusting screws to the right, adjust the remaining cartridges for even running. Max permitted runout error 3 μm. www.kennametal.com Face Mills Cutter Cartridge Assembly -KSCMCA75PT Tool Configuration • Cartridge for Defined Surface, 75° 1. Insert cartridges into the body. 2. Screw in the clamping screws (RH), and tighten to 10 Nm. 3. Screw in the adjusting screws (RH), and tighten to 3 Nm. 4. Determine which cartridge is in the highest axial position. 5. By turning the adjusting screws to the right, adjust the remaining cartridges for even running. Max permitted runout error 3 μm. NOTE: Face Mills The process must be repeated when the cartridges are changed. To dismantle, remove the adjusting element (Part 3), clamping screw (Part 2), and cartridge (Part 1). www.kennametal.com O135 Face Mills Cutter Cartridge Mounting Instruction for Mounting the Face Milling Cutter on the Appropriate Toolholder User Information: Tools conform to EN ISO 15641. Absolute cleanliness must be observed when assembling the face milling cutter. An optimum cutting result will only be achieved by adjusting and balancing the complete tool system (face milling cutter + toolholder). Balancing is achieved with the aid of the balancing screws. Quality class G2.5 DIN-ISO 1940. 1. PCD cutter cartridge 2. Clamping screw 3. Adjusting screw (tapered set screw) 4. Balancing screw The balancing screw must not protrude above the body. The balancing and adjustment screws have an adhesive coating according to DIN 267, Part 28. If, after repeated use, the coating is no longer adequate to secure the screws, the screws must be replaced. The maximum permitted operating speed (quoted on the tool) must not be exceeded. The maximum permitted operating speed is only permitted with clamping systems manufactured by Kennametal in accordance with DIN 69982 Form B with enlarged plane bearing surface. Reduce the operating speed if clamping systems with increased projection length or made by other manufacturers are used. Tools and fittings are to be serviced and repaired by Kennametal. Screws sealed with lacquer have been adjusted by the manufacturer, and must not be moved. Instructions for Fitting the Cutter Cartridge • Tool Construction When mounting the face milling cutter (dimensions similar to DIN 8030 Form B), place the body of the face milling cutter on the arbor. Ensure that the contact faces are clean. Screw in the cutter fastening bolt (RH) and tighten with the appropriate torque. cutter tightening screw Face Mills face milling cutter body Tightening torque for the central cutter tightening screw: M20 (adaptor diameter 40): 250 Nm M16 (adaptor diameter 32): 150 Nm M12 (adaptor diameter 27): 80 Nm cutter arbor Mounting the Face Milling Cutter (Dimensions Similar to DIN 8030 Form C) Place the body of the face milling cutter on the arbor. Ensure that the contact faces are clean. Screw in the fastening bolt (RH) and tighten with the appropriate torque. Put the aluminium coolant cover in place and fasten with the Torx fastening screws. fastening screw for coolant cover coolant cover fastening screw for face milling cutter Tightening torque for the face milling cutter fastening screws: M20: 250 Nm M16: 110 Nm M12: 50 Nm face milling cutter body cutter arbor Tightening torque for the coolant cover fastening screws: M8: 18 Nm O136 www.kennametal.com Face Mills KSCM AluMill • Reconditioning Service ™ ™ KSCM AluMill Reconditioning Service New Supply On request, the face mill will be delivered with cartridges already mounted and adjusted. Service Level • PCD Insert Reconditioning Reconditioning of PCD cartridges up to three times. Face Mills • Tool diameter and length remain constant. Face mill will be delivered with exchanged cartridges already mounted, adjusted, and balanced. www.kennametal.com O137 Fix-Perfect™ 90° Aluminium Primary Application The Fix-Perfect 90° is excellent in machining aluminium and non-ferrous materials. 24° positive rake provides free cutting action while producing superior finishes and flatness. Features and Benefits • True 90° shoulder achievable. • Roughing and finishing in one tool. • Full safety first insert clamping. • Easy adjustable pocket seats for fine finishing (PM, HPM, HSM Line). • Achievable floor surface quality: Ra = 0.5. • Real soft cutting action. • Axial depth of cut Ap1 max = 9,5mm. Indexable insert Adjustment element Set screw Clamp stud O138 www.kennametal.com Fix-Perfect™ • Aluminium Shell Mills • M Line • Excellent for milling aluminium and non-ferrous materials. • Good choice for thin wall or poorly fixtured workpieces. • 24° positive rake provides free cutting action. • Produces excellent finish and flatness. • Maximum speed is 2000 m/min. • All pockets are fixed pockets. Fix-Perfect • Shell Mills • M Line • Fixed Pockets order number 2210826 2210827 catalogue number 40A02RP90BG15CM 50A03RP90BG15CM D1 40 50 D 16 22 D4 — — D6 35,4 42,0 L 40 40 Ap1 max 9,5 9,5 Z 2 3 kg 0,20 0,33 max RPM 15920 12730 2033774 2210828 63A03RP90BG15CM 80A03RP90BG15CM 63 80 22 27 — — 51,0 64,0 40 50 9,5 9,5 3 3 0,49 1,02 10110 7960 2210829 2210830 100B04RP90BG15CM 125B05RP90BG15CM 100 125 32 40 — — 84,0 94,0 50 63 9,5 9,5 4 5 1,55 2,54 6370 5090 2210831 2210832 160C06RP90BG15CM 200C08RP90BG15CM 160 200 40 60 66,7 101,6 114,0 134,0 63 63 9,5 9,5 6 8 4,11 5,57 3980 3180 Face Mills Spare Parts D1 40 50 clamp stud 410.083 410.083 set screw 420.060 420.060 hex wrench 170.003 170.003 Nm 5,0 5,0 socket-head cap screw 129.830 125.025 coolant lock screw 420.080 420.100 coolant lock screw — — coolant shower plate — — 63 80 410.083 410.083 420.060 420.060 170.003 170.003 5,0 5,0 125.025 125.230 420.100 420.120 — — — — 100 125 410.083 410.083 420.060 420.060 170.003 170.003 5,0 5,0 — — 420.160 — — 420.200 — 470.232 160 200 410.083 410.083 420.060 420.060 170.003 170.003 5,0 5,0 — — — — 420.200 — 470.233 470.234 NOTE: Please order spare parts separately. For 125mm and 160mm diameter milling cutters, always use the coolant lock screw and coolant cap together. Torque wrench (KTW45) and 3mm hex bit (69709922164) may be purchased separately to ensure proper torque setting. www.kennametal.com O139 Fix-Perfect™ • Aluminium Shell Mills • PM Line • Fixed and adjustable pockets. • High-speed machining. Face Mills Fix-Perfect • Shell Mills • PM Line • Fixed and Adjustable Pockets order number 1797183 1758493 catalogue number 40A02RP90BG15CPM 50A03RP90BG15CPM D1 40 50 D 16 22 D4 — — D6 35,4 42,0 L 40 40 Ap1 max 9,5 9,5 Z 2 3 Z ADJ 0 0 kg 0,21 0,35 max RPM 31830 28660 1757331 1758495 63A04RP90BG15C1WPM 80A05RP90BG15C1WPM 63 80 22 27 — — 51,0 64,0 40 50 9,5 9,5 4 5 1 1 0,52 1,12 20210 15916 1758572 1758496 80A06RP90BG15C2WPM 100B06RP90BG15C2WPM 80 27 100 32 — — 64,0 84,0 50 50 9,5 9,5 6 6 2 2 1,12 1,68 17910 12732 1758573 1758497 100B08RP90BG15C2WPM 125B08RP90BG15C2WPM 100 32 125 40 — — 84,0 94,0 50 63 9,5 9,5 8 8 2 2 1,75 2,80 12732 10186 1758574 1758498 125B10RP90BG15C2WPM 160C10RP90BG15C2WPM 125 40 160 40 — 66,7 94,0 114,0 63 63 9,5 9,5 10 10 2 2 3,05 4,64 11460 7958 1758499 1758500 200C12RP90BG15C3WPM 250C16RP90BG15C4WPM 200 60 250 60 101,6 101,6 134,0 134,0 63 63 9,5 9,5 12 16 3 4 6,00 9,37 6366 5093 Spare Parts D1 40 50 Torx wrench KT15 KT15 clamp stud 410.083 410.083 set screw 420.060 420.060 hex wrench 170.003 170.003 Nm 5,0 5,0 socket-head cap screw 129.830 125.025 coolant lock screw 420.080 420.100 coolant lock screw — — coolant shower plate — — 63 80 KT15 KT15 410.083 410.083 420.060 420.060 170.003 170.003 5,0 5,0 125.025 125.230 420.100 420.120 — — — — 100 125 KT15 KT15 410.083 410.083 420.060 420.060 170.003 170.003 5,0 5,0 — — 420.160 — — 420.200 — 470.232 160 200 KT15 KT15 410.083 410.083 420.060 420.060 170.003 170.003 5,0 5,0 — — — — 420.200 — 470.233 470.234 250 KT15 410.083 420.060 170.003 5,0 — — — 470.235 NOTE: Please order spare parts separately. For all diameters: adjusting element screw 193.337. If the adjusting element needs to be replaced, please return the cutter to the Kennametal Service Center. For 125mm and 160mm diameter milling cutters, be sure to always use the coolant lock screw and coolant cap together. Torque wrench (KTW45) and 3mm hex bit (69709922164) may be purchased separately to ensure proper torque setting. O140 www.kennametal.com Fix-Perfect™ • Aluminium End Mills • HPM Line • All pockets are adjustable. • High-speed machining. Fix-Perfect • End Mills • HPM Line • All Pockets Adjustable order number 1758580 catalogue number 50A03R049A32PBG15S3WHPM D1 D L L2 50 32 110 49 Ap1 max 9,5 Z 3 Z ADJ 3 kg 0,83 max RPM 25465 D1 50 Torx wrench KT15 clamp stud 410.083 set screw 420.060 hex wrench 170.003 Nm 5,0 NOTE: Please order spare parts separately. For all diameters: adjusting element screw 193.326. If the adjusting element needs to be replaced, please return the cutter to the Kennametal Service Center. Torque wrench (KTW45) and 3mm hex bit (69709922164) may be purchased separately to ensure proper torque setting. www.kennametal.com O141 Face Mills Spare Parts Fix-Perfect™ • Aluminium Shell Mills • HPM Line • All pockets are adjustable. • High-speed machining. Fix-Perfect • Shell Mills • HPM Line • All Pockets Adjustable order number 1758592 1758593 catalogue number 63A04RP90BG15C4WHPM 80A05RP90BG15C5WHPM D1 D 63 22 80 27 D4 — — D6 51,0 64,0 L 40 50 Ap1 max 9,5 9,5 Z 4 5 Z ADJ 4 5 kg 0,51 1,08 max RPM 20210 15916 1762369 1762370 100B06RP90BG15C6WHPM 125B08RP90BG15C8WHPM 100 32 125 40 — — 84,0 94,0 50 63 9,5 9,5 6 8 6 8 0,70 1,15 12732 10186 1762451 1982560 160C10RP90BG15C10WHPM 200C12RP90BG15C12WHPM 160 40 200 60 66,7 101,6 114,0 134,0 63 63 9,5 9,5 10 12 10 12 1,77 2,40 7959 6400 1998364 315C20RP90BG15C20WHPM 315 60 101,6 225,0 80 9,5 20 20 7,60 4042 Face Mills Spare Parts D1 63 80 Torx wrench KT15 KT15 clamp stud 410.083 410.083 set screw 420.060 420.060 hex wrench 170.003 170.003 Nm 5,0 5,0 socket-head cap screw 125.025 125.230 coolant lock screw 420.100 420.120 coolant lock screw — — coolant shower plate — — 100 125 KT15 KT15 410.083 410.083 420.060 420.060 170.003 170.003 5,0 5,0 — — 420.160 — — 420.200 — 470.232 160 200 KT15 KT15 410.083 410.083 420.060 420.060 170.003 170.003 5,0 5,0 — — — — 420.200 — 470.233 470.234 315 KT15 410.083 420.060 170.003 5,0 — — — 470.236 NOTE: Please order spare parts separately. For all diameters: adjusting element screw 193.326. If the adjusting element needs to be replaced, please return the cutter to the Kennametal Service Center. For 125mm and 160mm diameter milling cutters, always use the coolant lock screw and coolant cap together. Torque wrench (KTW45) and 3mm hex bit (69709922164) may be purchased separately to ensure proper torque setting. O142 www.kennametal.com Fix-Perfect™ • Aluminium Shell Mills • HSM Line • All pockets are adjustable. • High-speed machining. Fix-Perfect • Shell Mills • HSM Line • All Pockets Adjustable order number 1782709 1782710 catalogue number 50A03R060S63PBG15S3WHSM 63A04R070S63PBG15S4WHSM D1 L L1 50 92 60 63 102 70 Ap1 max 9,5 9,5 Z 3 4 Z ADJ 3 4 CSMS system size HSK63A HSK63A kg 1,00 1,30 max RPM 28660 22750 1782711 80A05R090S63PBG15S5WHSM 80 122 90 9,5 5 5 HSK63A 2,12 17910 D1 50 63 Torx wrench KT15 KT15 clamp stud 410.083 410.083 set screw 420.060 420.060 hex wrench 170.003 170.003 Nm 5,0 5,0 coolant lock screw — 420.100 balance ring — — 80 KT15 410.083 420.060 170.003 5,0 420.120 SHVBR0635M Face Mills Spare Parts NOTE: Please order spare parts separately. For all diameters: adjusting element screw 193.326. If the adjusting element needs to be replaced, please return the cutter to the Kennametal Service Center. Torque wrench (KTW45) and 3mm hex bit (69709922164) may be purchased separately to ensure proper torque setting. www.kennametal.com O143 Fix-Perfect™ 90° • Aluminium Inserts Insert Selection Guide Light Machining Geometry Grade — — — — — — — — — — — — — — Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1 .F..GG .F..GG — — — — General Purpose Geometry Grade — — — — — — — — — — — — — — K110M KC510M — — — — .F..GG .T..GG — — — — Heavy Machining Geometry Grade — — — — — — — — — — — — — — KC510M KC510M — — — — .T..GG .T..GG — — — — KC510M KC510M — — — — Indexable Inserts • Fix-Perfect • BGHX15L5... BGHX Wiper BGHX BGHX Tipped with RE first choice alternate choice P M K N S H BGHX Wiper BGHX • Roughing catalogue number BGHX15L5PCERGGTM BGHX15L5PCERGGT L10 2,50 5,20 S 5,00 5,00 BS 1,20 0,90 hm 0,02 0,02 cutting edges 1 1 BGHX15L5PCELGGT BGHX15L5PCTRHET 6,00 6,00 5,00 5,00 0,90 0,90 0,02 0,02 1 1 BGHX15L5PCSRLET BGHX15L5PCFLGG 8,00 10,50 5,00 5,00 0,90 1,22 0,02 0,02 1 2 BGHX15L5PCFRGG BGHX15L5PCTRGG 10,50 10,50 5,00 5,00 1,22 1,22 0,02 0,02 2 2 BGHX • Roughing with Radius catalogue number BGHX15L504ERGET BGHX15L504PCFRGG L10 5,20 10,50 S 5,00 5,00 BS — 1,20 Rε 0,4 0,4 hm 0,02 0,02 cutting edges 1 2 BGHX15L508PCFRGG BGHX15L515PCFRGG 10,50 10,50 5,00 5,00 1,20 1,20 0,8 1,5 0,02 0,02 2 2 BGHX • Finishing O144 K110M KC510M KD1410 KD1415 Face Mills BGHX Tipped Wiper BGHX Tipped K110M KC510M KD1410 KD1415 BGHX Tipped Wiper BGHX Tipped catalogue number BGHX15L5PCERGGT1W BGHX15L5PCFRGG1W L1 10,50 10,50 S 5,00 5,00 BS 2,00 2,00 hm 0,02 0,02 cutting edges 1 1 BGHX15L5PCTRGG1W 10,50 5,00 2,00 0,02 1 K110M KC510M KD1410 KD1415 BGHX www.kennametal.com Fix-Perfect™ • Aluminium Recommended Starting Speeds and Feeds • 90° Approach Angle Recommended Starting Speeds [m/min] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H K110M — — — — — — — — — — — — 505 410 — — — — — KC510M — — — — — — — — — — — — 450 320 — — — — — — — — — — — — — — — — — 475 365 — — — — — — — — — — — — — — — — — 640 580 — — — — — — — — — — — — — — — — — 570 535 — — — — — KD1410 — — — — — — — — — — — — 525 490 — — — — — — — — — — — — — — — — — 4010 1600 — — — — — KD1415 — — — — — — — — — — — — 2990 1400 — — — — — — — — — — — — — — — — — 3505 1495 — — — — — — — — — — — — — — — — — 4010 1600 — — — — — — — — — — — — — — — — — 3505 1495 — — — — — — — — — — — — — — — — — 2990 1400 — — — — — NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Insert Geometry .S..LET .F..GG .E..GGT .T..GG .T..HET 0,08 0,08 0,08 0,08 0,08 10% 0,17 0,17 0,17 0,17 0,17 0,33 0,33 0,33 0,33 0,33 0,06 0,06 0,06 0,06 0,06 Light Machining 20% 0,13 0,13 0,13 0,13 0,13 Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,25 0,06 0,11 0,22 0,05 0,25 0,06 0,11 0,22 0,05 0,25 0,06 0,11 0,22 0,05 0,25 0,06 0,11 0,22 0,05 0,25 0,06 0,11 0,22 0,05 40% 0,10 0,10 0,10 0,10 0,10 0,20 0,20 0,20 0,20 0,20 General Purpose 0,05 0,05 0,05 0,05 0,05 50–100% 0,10 0,10 0,10 0,10 0,10 0,20 0,20 0,20 0,20 0,20 Heavy Machining Insert Geometry .S..LET .F..GG .E..GGT .T..GG .T..HET NOTE: Use “Light Machining” values as starting feed rate. www.kennametal.com O145 Face Mills Recommended Starting Feeds [mm] Fix-Perfect™ Insert Assembly Introduction to Fitting Cutting Bodies 3 Roughing indexable inserts BGHX15L5PC..GG. 2 Finishing indexable inserts BGHX15L5PC..GG.1W 1 4 5 Clean dust, grease, etc., from the insert seat, insert (1), and clamp stud (2). PM HPM/HSM PM/HPM/HSM Loosen the adjusting element (4). Loosen the adjusting element (4). Loosen the adjusting screw (5). Loosen the adjusting screw (5). Loosen the adjusting screw (5). Insert the indexable inserts and tighten with the clamping screw (3) 5 Nm. Insert the indexable inserts and pre-tighten with the clamping screw (3) 1,5 Nm. Insert the indexable inserts and pre-tighten with the clamping screw (3) 1,5 Nm. ATTENTION: Ensure that the insert is correctly positioned in the insert seat. ATTENTION: Ensure that the insert is correctly positioned in the insert seat. Determine which cutting body is the highest on the axis. ATTENTION: Ensure that the insert is correctly positioned in the insert seat. Determine which cutting body is the highest on the axis. Tension the adjusting element (4) by tightening the adjusting screw (5) to the specified torque of 0,5 Nm. Extract by 0,02mm the insert that is axially the highest by turning the adjusting screw (5). Adjust the finishing indexable insert(s) to the desired projection, preferably 0,04mm by turning the adjusting screw (5). Adjust the remaining inserts to the desired runout with maximum travel of the inserts 0,2mm. ATTENTION: Ensure that the insert is correctly positioned in the insert seat. Clamp the insert by tightening the clamping screw (3) to the specified torque of 5 Nm. Clamp the insert by tightening the clamping screw (3) to the specified torque of 5 Nm. Loosen the adjusting element (4). 1 Face Mills 2 3 4 Adjustment element to be replaced by Kennametal Service Center only. O146 www.kennametal.com Chamfer Mills Primary Application Countersinking and external/internal chamfer milling. Features and Benefits • One insert style fits into all pockets to cover 30°, 45°, and 60° chamfering. • Soft cutting action. • Chamfer milling front and back. 30º lead angle www.kennametal.com 45º lead angle 60º lead angle O147 Chamfer Mills End Mills • Countersinking and chamfering front and back. Chamfer End Mills • 45° • Weldon® Shank • SD09 order number 1024578 1024579 catalogue number 10D1R032B16SSD09 12D1R032B16SSD09 D1 10 12 D1 max 22 24 D L L2 16 83 34 16 83 34 Ap1 max 6,5 6,5 Z 1 1 max RPM 33780 30860 insert 1 SD__0903___ SD__0903___ 1024580 1024581 16D1R025B16SSD09 20D2R030B20SSD09 16 20 28 32 16 76 27 20 83 32 6,5 6,5 1 2 26710 23900 SD__0903___ SD__0903___ Face Mills Spare Parts O148 D1 10 12 insert screw MS1168 MS1168 Nm 3,0 3,0 Torx wrench FT15 FT15 16 20 MS1168 MS1168 3,0 3,0 FT15 FT15 www.kennametal.com Chamfer Mills Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1 Light Machining Geometry Grade — KC725M — KC725M — KC725M — KC725M — KC725M — KCK15 — KCK15 — — — — — KC725M — KC725M — KC725M — — General Purpose Geometry Grade — KC725M .T.. .T.. — Heavy Machining Geometry Grade .T.. KC725M .T.. KC725M .T.. KCPK30 .T.. KC725M .T.. KC725M .T.. KCPK30 .T.. KCPK30 — — — — KCPK30 KCPK30 KC725M KCPK30 KCK15 KCPK30 — — .T.. — .T.. — — — KC725M KC725M KC725M — .T.. .T.. — .T.. .T.. — — KC725M KC725M — — Indexable Inserts • Chamfer Mills • SD..09... SDMT first choice alternate choice SDCW catalogue number SDCW090308 D 9,53 S 3,18 L10 9,53 Rε 0,8 hm 0,04 cutting edges 4 catalogue number SDCW090308T D 9,53 S 3,18 L10 9,53 Rε 0,8 hm 0,11 cutting edges 4 catalogue number SDMT090308 SDMT090316 D 9,53 9,53 S 3,18 3,18 L10 9,53 9,53 Rε 0,8 1,6 hm 0,04 0,04 cutting edges 4 4 SDCW-T SDMT www.kennametal.com P M K N S H Face Mills SDCW SDCW-T KC725M KCK15 KCPK30 SDMT KC725M KCK15 KCPK30 SDCW-T KC725M KCK15 KCPK30 SDCW O149 Chamfer Mills End Mills • Countersinking and chamfering front and back. Chamfer End Mills • 30° • Weldon® Shank • SP12 order number 1024604 catalogue number 32Y3R038B32SSP12 D1 32 D1 max 52 D L L2 32 101 40 Ap1 max 6,5 Z 3 max RPM 14670 insert 1 SP__1204___ Spare Parts D1 32 insert screw MS1129 Torx driver DT15 Nm 3,0 Face Mills • Countersinking and chamfering front and back. Chamfer End Mills • 45° • Weldon Shank • SP12 order number 1024583 catalogue number 32D3R038B32SSP12 D1 32 D1 max 49 D L L2 32 101 40 Ap1 max 9,0 Z 3 max RPM 14670 insert 1 SP__1204___ Spare Parts D1 32 O150 insert screw MS1129 Nm 3,0 Torx driver DT15 www.kennametal.com Chamfer Mills End Mills • Countersinking and chamfering front and back. Chamfer End Mills • 45° • Cylindrical Shank • Long Version • SP12 order number 1024609 catalogue number 32D3R138A32SSP12 D1 32 D1 max 49 D L L2 32 200 40 Ap1 max 9,0 Z 3 max RPM 14670 insert 1 SP__1204___ Spare Parts insert screw MS1129 Torx driver DT15 Nm 3,000 Face Mills D1 32 End Mills • 60° Lead • Weldon® Shank • SP12 order number 1024605 catalogue number 32C3R038B32SSP12 D1 32 D1 max 44 D L 32 101 L2 40,0 Ap1 max 10,0 Z 3 max RPM 14670 insert 1 SP__1204___ Spare Parts D1 32 www.kennametal.com insert screw MS1129 Nm 3,0 Torx driver DT15 O151 Chamfer Mills Inserts Insert Selection Guide Material Group P1–P2 P3–P4 P5–P6 M1–M2 M3 K1–K2 K3 N1–N2 N3 S1–S2 S3 S4 H1 Light Machining Geometry Grade — KC725M — KC725M — KC725M — KC725M — KC725M — KCK15 — KCK15 — — — — — — — — General Purpose Geometry Grade — KC725M — KCPK30 — KCPK30 — KC725M — KCPK30 — KCK15 — KCPK30 — — — — KC725M KC725M KC725M — — — .T.. — Heavy Machining Geometry Grade .T.. KC725M .T.. KC725M — KCPK30 .T.. KC725M .T.. KC725M — KCPK30 — KCPK30 — — — — KC725M KC725M KC725M — .T.. .T.. — — KC725M KC725M — — Indexable Inserts • SP..12... SPCW SPCW-T SPMT first choice alternate choice P M K N S H SPCW catalogue number SPCW120408 D 12,70 S 4,76 L10 12,70 Rεε 0,8 hm 0,04 cutting edges 4 catalogue number SPCW120408T D 12,70 S 4,76 L10 12,70 Rε 0,8 hm 0,17 cutting edges 4 catalogue numbers SPMT120408 D 12,70 S 4,76 L10 12,70 Rε 0,8 hm 0,04 cutting edges 4 SPCW-T SPMT O152 KC725M KCK15 KCPK30 SPMT KC725M KCK15 KCPK30 SPCW-T KC725M KCK15 KCPK30 Face Mills SPCW www.kennametal.com Chamfer Mills Recommended Starting Speeds and Feeds • 30°, 45°, and 60° Approach Angle Recommended Starting Speeds [m/min] Material Group 1 2 3 P 4 5 6 1 2 M 3 1 2 K 3 1–2 N 3 1 2 S 3 4 1 H KC725M KCK15 315 260 240 275 230 205 255 195 170 215 180 160 205 180 160 120 180 145 145 95 165 185 140 — — — — — 45 130 95 — — — — — 30 45 55 160 120 — — — — — 35 35 45 75 — 55 — 35 — 30 30 — — — — — — — — — 505 400 335 — — — — — — — — — — — — — — — — 460 355 300 — — — — — — — KCPK30 — — — — — — — — — 410 545 335 305 475 305 275 440 275 250 225 310 190 250 210 275 165 220 195 190 255 — 190 330 275 — — — — — — — 280 235 — — — — — — — 225 175 355 160 320 255 210 — — — — — — — 170 140 285 230 195 — — — — — — — NOTE: FIRST choice starting speeds are in bold type. As the average chip thickness increases, the speed should be decreased. Recommended Starting Feeds [mm] Light Machining General Purpose Heavy Machining Insert Geometry — .T.. 0,24 0,34 10% 0,69 0,85 1,03 1,38 0,18 0,25 20% 0,51 0,64 Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,77 0,16 0,45 0,67 0,15 1,02 0,22 0,55 0,89 0,21 40% 0,42 0,52 20% 0,29 0,37 Programmed Feed per Tooth (fz) as a % of Radial Depth of Cut (ae) 30% 0,44 0,09 0,26 0,39 0,09 0,59 0,13 0,32 0,51 0,12 40% 0,24 0,30 0,62 0,83 50–100% 0,14 0,41 0,61 0,20 0,51 0,81 Insert Geometry — .T.. 0,36 0,48 50–100% 0,08 0,24 0,35 0,12 0,29 0,47 Insert Geometry — .T.. 60° Insert Geometry — .T.. 0,14 0,20 10% 0,39 0,49 0,59 0,79 0,10 0,15 NOTE: Use “Light Machining” values as starting feed rate. www.kennametal.com O153 Face Mills 30° and 45°
Similar documents
Color Photography
ceramic inserts
SPK Ceramic Cutting Materials................................................................................................................................................................... 6
SP...
KENNA PERFECT® Insert Selection System
Ductile, Compacted Graphite, and Malleable Cast Irons (<600 MPa tensile strength)
ASTM: A536; 60-40-18, 65-45-12, 80-55-06 SAE J434: D4018, D4512, D5506 ASTM A47: grade 32510, 35018
SAE J158: grade...
