Serac_PLQ_DAIRYBOTTLE_210X280_BD

DAIRY BOTTLE
BR.5.2.US
YOUR TECHNICAL SUPPORT
www.serac-group.com
www.dairy-filling-machines.com
SMART
PACKAGING MACHINES
EXPERIENCE: OVER 40 YEARS IN DAIRY PACKAGING
KNOW HOW AND EXPERTISE FOR DAIRY BOTTLE
Pioneer in weight filling for milk on rotary machines since 1969.
World leader for the aseptic filling of UHT milk in bottles (first aseptic line in 1978).
Proven aseptic experience for UHT milks with more than 35 aseptic lines in production (and 83 in the aseptic field).
More than 300 rotary bottle fillers sold in the Dairy Field.
Several aseptic fillers for low-acid dairy drinks delivered in Americas.
We offer packaging solutions for a wide variety of liquid dairy products with various microbiological sensitivities
such as UHT milk, sterilized milk, pasteurized milk, ESL milk, flavored milk, drinking yogurts, probiotics,
whipped cream…
Our machines are designed to be suitable with all type of bottles such as plastic (HDPE, PET, PP, PS…),
glass and metal.
OUR HYGIENIC DESIGN FOR DAIRY FILLERS
UHT white milks
ESL white milks
Pasteurized
Drinking yogurts
Sterilized milks
UHT whipped cream
Probiotics
Processed cheeses
ASEPTIC
ULTRA-CLEAN
CLEAN
UHT baby milks
UHT flavored milks
Our fillers are built according to Hygienic Design Guidelines.
We are members of the ABMI, EHEDG France.
Our filling/capping/heatsealing equipment conforms to 3-A Sanitary Standards in the USA.
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OUR technologies in dairy filling
Capping and heatsealing solutions
Rotary weigh filling
It is the only filling technique which controls the product quantity inside the filled container and not before,
as is the case for all other filling technologies.
By measuring the weight directly in the container, this technology offers the guarantee that each container is filled
with the optimal quantity.
Serac designs and assembles various types of heatsealing and capping machines. Depending on the dairy products,
it is possible to use hygienic or aseptic heatsealing/capping turret. Heatsealing parameters or capping torque values
can be saved and an application is used to access this data (optional).
Main benefits of the technology
Main benefits of the technology
» Hygienic solution. No contact between nozzle and container
» Cost savings thanks to high filling accuracy
» Filling traceability thanks to weigh-filling
» Easy maintenance at low cost
» Available for liquid products with pieces or pulp
» Optimum protection of the milks
and dairy drinks
Capper for pasteurized milk/Neck transfer
H2F Filling turret with Mutiflow nozzles
Multiflow: our smart aseptic type filling nozzle
Bottle transfer technologies
Our patented Multiflow nozzle considerably reduces
foaming. It is operated by an electromagnet which
optimizes each filling cycle according to specific product
characteristics. The filling cycle is therefore no longer linear.
Optimized filling cycle with variable flow rate
» Aseptic standard
»M
agnetic valve > No membrane between valve actuator
and filling circuit
» Optimized filling cycle
» Less foam, no splashing
» Reduced headspace in the bottle
» Hygienic. No retention part
»H
andles a wide variety of products (foamy, viscous,
with fruit pieces…)
Bottom transfer
Neck transfer
Serac can transfer any bottle design and material by the bottom or by the neck.
» Any bottle format and design can be transferred
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DAIRY BOTTLE
FILLING MACHINES SPECIALIST
The dairy filler design is dependent on the specificities of the dairy products to be filled.
Dairy standard filling
Main features
No contact filling & CIP facilities.
» Hygienic filling suitable for fresh
dairy products
Screw-capping and heatsealing versions.
• Filling with pneumatic valve
• Mechanical capper
• Heatsealer
• Cabin with sterile air flow (option)
STANDARD RB/RT
Ultra-clean filling
Main features
New H2F (Highly Hygienic Filler) inspired
by aseptic filling.
» High hygienic filling suitable for Extended
Shelf Life dairy products
Ultra-clean screw-capping and heatsealing versions.
Available in block version with bottle blowing.
H2F RB/RT
Aseptic filling
• Filling with magnetic valves (Multiflow)
• Mechanical capper
• Heatsealer
• Cap decontamination with pulsed light
• Control of packaging decontamination with
demoiler in case of closed neck HDPE bottle
• Bottle decontamination (Peracetic Acid, H2O2,
ozonized water) for open neck bottle
• Cabin with sterile air flow
Main features
Proven technology. Latest generation of aseptic
fillers equipped with our most advanced
aseptic technology.
» Sterility guarantee for UHT products
Aseptic screw-capping and heatsealing versions.
Available in block version with bottle blowing
including bottle sterilization.
• Filling with magnetic valve (Multiflow)
• Aseptic capper
• Aseptic heatsealer
• Packaging sterilization
• Aseptic isolator
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OUR INNOVATIVE AND PATENTED ASEPTIC
TECHNOLOGIES
LEADERSHIP IN ASEPTIC
DAIRY BOTTLE FILLING
UPFILL TURRET
MULTIFLOW NOZZLE
The design of the turret is unique.
The weigh filler with load sensor
at the neck is patented.
» Optimized aseptic filling
environment
Serac ASEPTIC SYSTEM 4TH GENERATION
SAS 4 in dairy
Serac designs dedicated dairy aseptic fillers whether for HDPE or PET bottles. SAS lines are available for the US dairy
market (to comply with the FDA regulation).
SAS 4 SB
SAS 4 HP
SAS 4 TF
For sterile blown and
closed HDPE bottles
For non-sterile
HDPE and PET bottles
For open neck
PET bottles
External sterilization with dry and controlled
H2O2 (gas) + demoiling before filling
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External and internal sterilization
with dry and controlled H2O2 (gas)
BOTTLE
STERILIZATION
External and internal sterilization
with peracetic acid solution (liquid)
UPSEAL TURRET
UPCAP TURRET
Hygienic and waterproof design of our electrical
thermo-sealer for aluminium foil caps. Heatsealing
parameters are optimized and saved.
Servo-driven capper. First capper with a real hygienic
design as all mechanical driving parts are located
outside the sterile zone. The capping results are saved.
» Optimized aseptic heatsealing environment
» Traceability of the heatsealing operation
» Optimized aseptic capping environment
» Traceability of the capping operation
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INNOVATIONS IN DAIRY
BOTTLE MANUFACTURING
Bottle manufacturing
BLOCK SYSTEMS
For medium-sized production applications
For medium-sized production applications
Stretch Blow Molding
BLOWING - FILLING - CAPPING
PET bottles are a popular choice due to the numerous benefits they provide both to manufacturers
and consumers, in terms of design, cost reduction and convenience.
The line has been specifically designed for packaging dairy products at rates of less than 12,000
bottles an hour. This latest innovation means that blow moulding milk bottles on site is no longer
restricted to high-rate packaging.
ain benefits of the PET bottle
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» D
esign and shape freedom
» G
lossy appearance
» C
onsistent neck finish
» N
eed plastic cap only, no need
for heatsealing
» R
educed bottle weight
SBL: up to 8,000 bottles per hour (1L)
Main benefits of SBL
» S
mart sizing for the right output
» S
mart design for more user friendliness
» S
mart design for top efficiency
ain benefits of COMBOX H2F
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» Perfectly adapted to medium/low volumes applications
» No over-sizing, no over-investment
» With a specialized filler for sensitive chilled dairy products
» Lower investment than with classic bottle packaging line
» Maintenance costs savings with less equipment and less
spare parts
» Material cost savings thanks to light weight bottle
» Improved hygiene with less risk of dust in the bottle
» Versatile with optimized format change over
combox h2f: up to 8,000 bottles per hour (1L)
Thermoforming from reels
Thanks to this new bottle thermoforming technology, dairy companies can efficiently manufacture
their own bottles with a simple solution. Designed for chilled dairy products and packed in PS
bottles ranging from 100 ml up to 500 ml, Roll N Blow is also able to produce bottles from PP
reels thus offering more possibilities such as aseptic filling, retort and microwavable packaging.
Main benefits of the bottle
» P
rocess innovative shapes
» Can use pre-printed plastic sheets
» U
se of a well-known material in dairies: PS
» U
se PP for new market segments
ROLL N BLOW: up to 10,000 bottles per hour (500 mL)
For one single machine
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Main benefits of the technology
» Doesn’t need expertise in plastic processing
» Easy to install
» Simple to operate
» Reduced energy consumption
In our Combox lines, a unique and
patented transfer system converts the sequential
motion of the linear blower into a continuous
motion adapted to our rotary fillers.
For aseptic and high speed versions
BLOWING - FILLING - CAPPING
combox ASEPTIC
COMBOX r
With its long and significant experience in the aseptic field
and specifically for UHT milk in bottles, Serac offers wide
opportunities for linking the bottle making to the aseptic filler.
Serac also supplies high speed Block systems thanks to our
partnership with manufacturers of high speed rotary stretch blow
moulding machines.
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