PCM100

Transcription

PCM100

ITALIANO
ENGLISH
PCM100
230V automation central unit
for sliding gate
USER MANUAL
For PCB circuits 425ama-2.00 or
for PCB circuits 425ama-1.01 with work order label "054218"
Made in Italy
EMC 89/336 CEE
PCM100 - User Manual
Important Safeguards
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Please read this manual carefully before the installation and keep it for future reference.
Installation, electrical connections and adjustements must comply with technical and safety standards
in force. (UNI 8612).
HILTRON Srl cannot be held responsible for failure to observe technical standards in the construction of gates, or for
any deformation of gates which may occur during the use.
This product has been designed and manufactured only for the use stated in this manual. Any other use not expressly
set forth will affect the reliability of the product and/or could be source of hazard.
HILTRON Srl cannot be held responsible for any damage caused by improper use or different from the use for wich the
autamtion system is destined to.
Do not use this device in areas subject to explosion: the presence of flammable gas or fumes is a serious hazard.
Before carrying out any operations, turn off the system’s main switch.
An omnipower switch shall be provided for the installation with an opening distance of the contacts of 3 mm or more.
Alternatively, use a 6A thermomagnetic breaker with a multi-pole switching.
Ensure that there is a differential switch up-line of the electrical system, with a trip threshold of 0.03A.
Check that the earthing plant is in perfect condition and connect it to the metallic parts. Also earth the Yellow/Green
wire of the operator.
The end-user must avoid any attempt to repair or adjust the automation personally. These operations must be carried
out only by qualified personnel.
For maintenance operations, use only CIA original spare parts produced by HILTRON Srl. Do not carry out any
modifikeptcations to automation components. Packaging materials (plastic, cardboard, etc.) are a potential hazard
and must be out of reach of children.
The installer must supply all informations regarding manual operation of the system in the event of an emergency and
provide the end-user with this manual attached to the product.
The automation is fitted with an anti-crush safety system that is a torque control device.
In any case, HILTRON Srl suggests the
installation of others safety devices, in
®
accordance with standards in force, system
operating logic and weight and dimension of
the gate.
The safety devices (i.e.: photocells,
DICHIARAZIONE
DI CONFORMITA’
pneumatic edges, etc...) protect areas
SECONDO LE NORME ISO/IEC GUIDA 22 EN 45014
wherethere is a mechanical movement
hazard (i.e.: crushing, entrapment and
COSTRUTTORE: HiLTRON S.r.l.
cutting). Each installation must be fitted with
INDIRIZZO: Via Caserta al Bravo, 218 Napoli
at least one flashing light (i.e.: item
MARCHIO UTILIZZATO:
LAMP12FG) or with at signalling plate (i.e.:
item TRG CIA) fixed to the gate.
CODICE PRODOTTO: PCM100
HILTRON Srl cannot be held responsible
DESCRIZIONE DEL PRODOTTO: CENTRALE DI AUTOMAZIONE PER CANCELLO
regarding safety and correct operation of the
SCORREVOLE
automation in the event that parts other than
Il prodotto sopra descritto risulta conforme ai requisiti prescritti nelle seguenti norme:
CIA
o r i g i n a l p a r ts ( p r o d u c e d b y
HILTRON Srl).
PROGETTAZIONI E PRODUZIONI ELETTRONICHE
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NORMA APPLICATA
TITOLO
EN50081-1 (1992)
NORMA GENERICA DI EMISSIONE
Classe della norma generica: domestico,
commerciale ed industriale leggero.
EN50082-1 (1992)
NORMA GENERICA DI IMMUNITA’
Classe della norma generica: domestico,
commerciale ed industriale leggero.
EN60335-1 (1996)
NORMA PER LA SICUREZZA DEGLI
APPARECCHI ELETTRICI D'USO
DOMESTICO E SIMILARE
La conformita' e' stata valutata sulla base di prove eseguite su campione e con allestimento che
rispecchia la configurazione funzionale prevista per la sua utilizzazione allestita interamente con
prodotti CIA di produzione HiLTRON S.r.l. .
Pertanto il prodotto soddisfa i requisiti della direttiva EMC 89/336/CEE e BT 73/23/CEE.
Napoli, 17 Marzo 1999
L’ AMMINISTRATORE DELEGATO
2
Introduction
Index
Chapter 1
Introduction
4
1.1 Central Unit description.....................................................................................4
1.2 Central Unit Overview .......................................................................................4
1.3 Technical Features ............................................................................................4
Chapter 2
Installation
5
2.1 Board description ..............................................................................................5
2.2 Example of installation ......................................................................................6
2.2.1 Central unit installation...........................................................................6
2.3 Terminal board description ................................................................................7
2.4 Connections ......................................................................................................8
2.4.1 Power supply, flasher, geared-motor, controls ......................................8
2.4.2 Relay photocells connection ..................................................................9
2.4.3 Photocells with autodiagnosis connection .............................................9
2.4.4 Antenna with VHF receiver - BIRD ......................................................10
2.5 Remote-control code setup .............................................................................10
2.6 Remote-control decoder setup ........................................................................11
2.7 Adjustments ....................................................................................................12
2.8 DP1 Dip-switch operating................................................................................12
Chapter 3
Operating Modes
13
3.1 Check LEDs ....................................................................................................13
3.2 Operating modes.............................................................................................14
3.2.1 SEMIAUTOMATIC ...............................................................................14
3.2.2 AUTOMATIC ........................................................................................14
3.2.3 STEP-BY-STEP with automatic reclosing............................................15
3.2.4 STEP-BY-STEP WITH STOP manual mode .......................................15
Chapter 4
Maintenance
16
4.1 Gate .............................................................................................................16
4.2 Fuses .............................................................................................................16
3
1
Introduction
1.1
Central Unit Description
PCM100 Central Unit for sliding gates operates a geared-motor 230Vac 700VA max, as
MS100 or MS200 producted by CIA, by an electrical clutch, realized with a microprocessor of
last generation. PCM100 Central Unit is furnished with a sophisticated circuit of autodiagnosis that controls costantly the operation of the system and connected devices; in case of
troubles, the circuit stops all central unit operation. The monitoring of peripheral operating
connected to the central unit is displayed by LEDs placed on the circuit. Moreover, PCM100
Central Unit is furnished also with a electrical brake to guard the stop of geared-motor. In place
of the brake, the slowing down function is activated 3 seconds before the limit stop to avoid
unnecessary impacts during the opening and closing operating.
PCM100Central Unit is in accordance with EMC 89/336 directives and 73/23 EEC
directives.
1.2
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1.3
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4
Central Unit Overview
SLOWING DOWN function withBRAKE trimmer at minimum.
BRAKE function adjustable by trimmer with exclusion at minimum.
SOFT-START excludible function.
Programmable operating modes: Automatic, Semiautomatic, step-by-step with automatic reclosing,
step-by-step with STOP.
Built-in interface for BIRD receiver.
TORQUE adjustment by trimmer.
Operation Autodiagnosis.
Peripheral monitoring by LEDs.
BREAK function adjustable by trimmer with exclusion at minimum.
Regulation trimmer: BREAK, PAUSE, CROWD FORCE.
Total Opening control input.
Partial Opening control input.
STOP control input.
2 inputs for photocells as IR-SYSTEM with AUTODIAGNOSIS type.
External Box in ABS - IP44.
Technical Features
Power supply voltage: 230V~ ±10% 50Hz
Normal Current Absorption: 6W
Service output voltage: 24V~ ±5% max 0,3A
Opening/closing time: max 90 sec.
Time of Pause: 4 ÷ 60 sec.
Operating Modes: Automatic, Semiautomatic, Step-by-step with automating reclosing, Manual
step-by-step.
Operating Temperatures: -25ºC ÷ 55ºC
External box dimensions (WxHxD): 127x138x57mm
Board dimensions (WxH): 98x118mm
Installation
2
Installation
2.1
Board Description
3
4
5
6
Figure 1
16
17
10
9
8
7
14
13
12
1
23
18
11
2
15
19
20
21
22
1
F1
Voltage Fuse (250Vac 3,15A)
12
LED 6
Photocell 2 Status
2
F2
Periph. Protect. Fuse (250Vac
0,315A)
13
LED 7
Opening Limit Stop Status
14
LED 8
Closing Limit Stop Status
3
F3
Logic Fuse (250Vac 0,315A)
15
LED 4
STOP Status
4
TRIM.A Electr. Clutch Adjust.
16
LED 3
Microprocessor diagnosis
5
TRIM.B Time of pause Adjust.
17
DIP1
Dip-Switch
6
TRIM.C Electr. Clutch Time Adjust.
18
CONN Opening/Closing Limit Stop Connectors
7
P1
19
M1
230Vac Power Supply Terminal
20
M2
Flasher and Motor Terminal
21
M3
BIRD and Tot./Part. Opening Signals
Terminal
22
M4
Photocell and 24 Vac Periph.P/Supply
Terminal
23
MORS Opening/Closing Limit Stop Terminal
Total opening button or
self/learning
8
P2
Partial opening button or
self/learning
9
LED 1
LED Button P1
10
LED 2
LED Button P2
11
LED 5
Photocell 1 Status
5
2.2
Example of installation
Figure 2
6
2
5
4
1
8
1
MS100 + PCM100
2
FX30 (TX)
FX30 (RX)
FX30 (RX)
FX30 (TX)
LAMP230G
BIRD
SC1
FC1
FC2
CRP
3
4
5
6
7
8
9
10
11
7
3
9
11
10
Geared-motor MS100 with PCM100 central unit and built-in
limit stop detector (FCSS) .
TX photocell (external gate)
RX photocell (external gate)
RX photocell (external gate)
TX photocell (external gate)
230Vac electronic flasher
VHF receiver with antenna
Key selector
Interface for opening limit stop
Interface for closing limit stop
Plastic rack
2.2.1 Central Unit installation
PCM100 Central Unit can be installed inside the geared-motor MS100 (fig. 3) by the pin
furnished , or it be fixed at the wall by two screw anchors (fig. 4).
In both cases, you must fix the top to the base by the screw furnished with the central unit.
Figura 3
Figura 4
Limit Stop
Furnished
Pin
PCM100 central unit installed inside the
gearde-motor MS100
6
PCM100 central unit fixed at the wall
Installation
2.3
Terminal Board Description
2
1
3
4
5
6
7
9 10 11 12 13 14 15 16 17 18 19
8
20
Limit Stop Terminal Board
Opening / Closing
21
M1
M1
M1
M3
M2
M3
M2
1 - L1
2 - Ground
3-N
Limit Stop
Close
Open
M4
POWER SUPPLY 230V~ ±10% 50Hz
M2
4 - Pole 1
5 - Pole 2
230V~ FLASHER
6 - Closing
7 - Common (blue cable)
8 - Opening
GEARED-MOTOR (Figure 6)
230V~ 700W max
M3
9 - Pole 1 (term. 1 BIRD)
10 - Pole 2 (term. 2 BIRD)
"BIRD” ANTENNA
11 - Common
12 - STOP Pulse (NC - Normally Close)
13 - Pulse A (NA - Normally Open)
14 - Pulse B (NA - Normally Open)
OPENING CONTROLS
M4
15 - NC - Normally Close
16 - Common
17 - NC - Normally Close
PHOTOCELLS CONTACTS
(FX30 - FX40 - FX55)
SERVICES POWER SUPPLY
24V~ max 300mA
18 - Pole 1
19 - Pole 2
LIMIT STOP (20 / 21)
20 - Limit Stop Terminal Board
21 - Limit Stop Connector
Figure 5
Limit Stop
LIMIT STOP CONNECTOR (figure 5)
Limit Stop
Terminal Board
Figure 6
Limit Stop
Connector
If the electronical board is installed
outside the motor, it’s possible
extend the connector’s original
cable or use the terminal board.
230Vac
Geared-motor
Power Supply
Common
Closing
Opening
If the central units is installed inside the MS100 geared-motor, connect the limit stop by the cable as shown in the figure 5.
Otherwise,if the central unit is installed on the wall, externally at the motor, cut the cable of the connector and extend it.
NOTE: If you must exchange the wires round, you must invert “A” and “B” magnetos, of “FC1” and “FC2” (figure 2).
7
2.4
Connections
2.4.1
Power supply, flasher, geared-motor, controls
Partial
opening
Optional Controls
buttons (entry phone, etc.)
STOP
NC
Opening
2B
Closing
3x1,5mm
Common (blue cable)
Total
opening
NO
OPEN
CLOSE
4S
M
LAMP230G
( 6 fig.2)
230V~
Flasher
SC1 (
8
)
MS100 / MS200
( 1 fig.2)
230V~ 700W max
N.O.
N
Terra
L1
3x1,5mm
Timer *
POWER SUPPLY
230V~ ±10% 50Hz
*
8
It’s possible to connect a timer, as shown above (par.3.2.1), and to set the opening of the gate in a
given time. (i.e.: 7:00 ÷ 8:30 a.m.)
When the timer is activated (relay contact from NA Normally Open to NC Normally Close), the
opening of the gate will stop up to the timer contact will be NC Normally Close.
Installation
2.4.2
Relay photocells (FX40, FX55 etc.)
DIP1
ON
OFF
2B
2B2
24V~
24V~
Photocell 2
NC
RX
( 3 fig.2)
(
2
TX
fig.2)
24V~
24V~
Photocell 1
NC
RX
( 4 fig.2)
2.4.3
TX
( 5 fig.2)
Photocells with autodiagnosis (FX30)
DIP1
ON
OFF
2B
2B
+
-
RX
( 4 fig.2)
+
-
Photocell 1
(
5
TX
fig.2)
2B
2B
+
-
TX
( 2 fig.2)
Photocell 2
+
-
RX
( 3 fig.2)
9
Antenna with VHF receiver - BIRD
2x1mm
2.4.4
BIRD
WARNING: Use a shielded cable with two wires, 2S type, only for the connection of BIRD
receiver.
Do not use free wire of another devices.
We rember you to look out the polarity during the connection.
2.5
Remote- control code setup
Enter a random code in the remote control (see
TWIN or BLACK user manual) follow the
instruction in the next paragraph (2.6) to setup the
central unit with the same code.
TWIN
BLACK
I.E.: you enter the code : 0 - 1 - 0 - 1 - 1 - 1 - 0 - 0 - 1 - 0
P1
P2
10
P1 P1 P1
P2
ON
P1
P2 P2
P2
OFF
Installation
2.6
Remote-control decoder setup
Auto-Acquisition of Remote-control Code
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Keep down P1 and P2 buttons (in figure 1: 7 and 8 ) for 5 seconds up to the corrsponding two LEDs start to blink
(in figure 1: 9 and 10 )
Press P1 button, only LED1 start to blink.
During the blinking, press "A" button of remote-control to acquire the code.
The LED1 utters a sequence of blinkings to indicate that the code has been acquired and to exit automatically
to the setup mode.
NOTE: If no remote- control is activated in 10 seconds, the setup is stopped and no code will be programmed.
For the acquisition of the code on the channel "B” of the remote-control, repeat the procedure using P2 buttons and
LED2
Programmed code display
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Keep down P1 and P2 buttons (figure 1: 7 and 8 ) up to the corresponding LEDs (figure 1: 9 and 10 ) lights.
Press P1 button to display the 12-bit code of "A" channel by a sequence of blinkings of LED1 and LED2):
!
one blink of LED1 for dip switch ON
!
one blink of LED2 for dip switch OFF
After the sequence of blinkings, you will exit automatically to the programming mode;
NOTE: If no buttons is pressed in 5 seconds, the produre is stopped and no code will be displayed.
To display the code of “B” channel, repeat the procedure using P2 button and LED2.
Time of simultaneous pressure of P1 e P2 buttons:
0 sec.
LED Status
2 sec.
5 sec.
LED “1” and “2”
turn off
light
blink
No action
Release P1 and P2
buttons to enter in Code
Display Mode.
Release P1 and P2
buttons to enter in
Auto-acquisition Code
Mode
Function
To simplify the entering of the code in the remote control, use the following table:
1
2
3
4
5
6
7
8
9
10
11 12
P1 = ON
LED1
P2 = OFF
LED2
11
2.7
Adjustments
After to have setted all Operating Modes parameters, you must adjust the trimmers on the
board:
!
Trimmer A
Electronical Clutch Adjustment
This adjustment works on the thrust force of geared-motor: this force must cause the
moving of the gate, and it’s closely dependent on the weight of its structure.
During the movement, also the gate acquires a thrust force.
Under provisions of the law, the adjustment must be made so that the thrust force of the
gate is equal to 15Kg; it means that a force equal to 15Kg, in opposition to the movement of the
gate, must stop the gate during its movement.
To set this adjustment, we suggest you to use an instrument called linear dynamometer.
Trimmer B
Time of Pause Adjustment
If the central unit is setted on Automatic Operation, you must adjust the time of pause that
must elapse between the end of the opening and the start of the closing of the gate.
Trimmer C
Electronical Brake / Slowing Down
This adjustment causes the braking of the gate. Turn the trimmer in clockwise sense to
increase the effect of the brake and therefore to reduce the lenght run from the gate. Setting the
trimmer on zero, Final Slowing Down function is automatically activated.
2.8
DIP1 - Dip-switch Operating ( 17 in figure 1)
ATTENTION: DIP- SWITCH setting have to be effected when the central unit is
switched OFF.
DIP1
ON
SW1
OFF
SW2
OFF
Automatic Mode
SW1
ON
SW2
OFF
Step-by-step Mode
with automatic reclosing
SW1
OFF
SW2
ON
Step-by-step Mode
with STOP function
SW1
ON
SW2
ON
Semiautmatic Mode
OFF
DIP1
ON
OFF
DIP1
ON
SWITCH 1 e 2
OFF
DIP1
ON
OFF
DIP1
ON
OFF
DIP1
Open cycle not allowed if light barrier interrupted
Open cycle allowed if light barrier interrupted
ON
Installed Photocell
OFF
12
FX30 (autodiagnostic)
FX40 - FX55
ON
OFF
SWITCH 3
ON
OFF
SWITCH 4
Operation Modes
3
Operation Modes
3.1
Check LEDs
There are 8 LEDs to make easy the operation check of peripheral devices installed:
LED 1
LED 2
LED 3
green
green
green
Pulse A of total opening status
Pulse B of partial opening status
Central Unit anomalies check
Blink
Light on or light off
LED 4
LED 5
LED 6
LED 7
LED 8
yellow
red
red
red
red
Proper Operation of PCM100
Irregular Operation of PCM100
STOP control
Photocell 1 Status
Photocell 2 Status
Opening Limit stop
Closing Limit stop
LEDs
LED
ON
1
Pulse on input A (total opening)
2
Pulse on input B (partial opening)
4
No action
OFF
No action
STOP control enabled
5
Photocell 1 ON
6
Photocell 2 ON
7
No action
Opening Limit Stop ON
8
Closing Limit stop ON
LED
Blink
Light on or Light off
3
Proper Operation
Irregular Operation
13
3.2
Operating Modes
3.2.1
Semiautomatic
(SW1=OFF - SW2=OFF)
One pulse allows : opening , pause , automatic closing .
During the opening operation, other pulses will be ignored. During the closing operation, possible
pulses stop and reverse the movement of gate immediately.
A contact closed on PULSE A ( Clock function ) allows to open the gate up to the setted pause and
it be open up to the opening of the contact.
GATE
STATUS
PULSE A
PULSE B
CLOSE
Total Opening and
reclosing after the time
of pause
Partial Opening and
closing operation after
the time of pause
STOP
DIP1
ON
OFF
PHOTOCELL 1 PHOTOCELL 2
See SWITCH 3
No effect if the opening
is started by the
PULSE A
OPENING
PARTIAL
OPEN
IN PAUSE
TOTAL
OPEN
IN PAUSE
Total Opening if the
opening is started by
the PULSE B
Total Opening
No Effect
No Effect
The reclosing is stopped
and at the end of the
pause it restores other 5
sec. up to the reset
Stops operation
and switches to
STOP mode
The reclosing is stopped and at the end of the
pause, it restores other 5 sec. up to the reset
A total opening is possible.
CLOSING
The closing is stopped and the gate opens
again immediately
Stops operation and the gate opens immediately
IN STOP
Restarts the operating procedure before the
STOP (closing or opening)
The pulses A and B will be ignored.
The opening or closing operation are locked
3.2.2
Automatic ( SW1=ON - SW2=OFF)
One pulse allows :opening, pause, automatic closing.
During opening and closing procedures, every pulse stops and reverse the movement of the gate
immediately.
During the pause, a pulse recloses the gate immediately.
14
GATE
STATUS
PULSE A
PULSE B
CLOSE
Total Opening and
of pause
Partial Opening and
of pause
OPENING
The gate stops and it recloses immediately.
OPEN
IN PAUSE
The gate recloses immediately
CLOSING
The gate stops and it opens immediately.
IN STOP
STOP
DIP1
ON
OFF
See SWITCH 3
No effect
Stops operation
and switches to
STOP mode
Operation Modes
3.2.3
STEP-BY-STEP mode with automatic reclosing (SW1=OFF- SW2=ON)
One pulse allows : opening, pause, automatic closing
During opening and closing procedures, every pulse stops and reverse the movement of the gate
immediately.
During the pause, a pulse recloses the gate immediately.
DIP1
ON
OFF
GATE
STATUS
PULSE A
PULSE B
CLOSE
Total Opening and
of pause
Partial Opening and
closing operation after
the time of pause
OPENING
The opening is stopped and the next pulse
recloses the gate
OPEN
IN PAUSE
Recloses the gate immediately
CLOSING
It is locked and only a new pulse recloses the
gate
IN STOP
3.2.4
STOP
See SWITCH 3
No Effect
Stops operation
and switches to
STOP mode
STEP-BY-STEP Manual Mode (SW1=ON - SW2=ON)
DIP1
ON
One pulses opens; the next pulse stops; the next pulse closes ; the next pulse stops; the next
pulse opens, etc .
GATE
STATUS
PULSE A
PULSE B
CLOSE
Total Opening
Partial Opening
OPENING
The opening is stopped and the next pulse
recloses the gate
STOP
Reverses the movement of the motor
CLOSING
The closing is stopped and the next pulse
opens the gate
IN STOP
STOP
OFF
See SWITCH 3
No Effect
Stops operation
and switches to
STOP mode
Pulses A and B are ignored and all movement
are locked
15
4
Maintenance
4.1
Gate
It`s suggested to carry out periodic checks on the structure of the gate and in particular it`s
suggested to verify verificare the perfect condition of gears, ruck and all mechanical elements.
4.2
Fuses
F1
3,15A 250V
VOLTAGE Fuse
This fuse allows the protection from
overloads of the central unit transformer,
from voltage drops of the flasher and of the
geared-motor.
F2
0,315A 250V
PERIPHERAL Fuse
This fuse allows the protection of the
24Vca output for the peripheral power
supply.
F3
0,315A 250V
LOGIC Fuse
This fuse allows the protection of power
supply system of all electronical elements
connected on the central unit.
16
425ADE-2.01

PCM100

Transcription

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