Boat Lifts
Transcription
Boat Lifts
FREQUENTLY ASKED TECHNICAL CALLS BOAT LIFTS Electronics What is an ASC (Advanced Switch Control) Box? – Beige box that houses the electronics for a DC Winch (12V) and VSD motor (24V). It has color coded connectors for the wired remote, limit switch, wireless remote and motor. These are FLOE’s current electronics. What is an ECB (Electronic Control Box) box? – This black box preceded the ASC and had relays. Connectors had circle plugs versus prongs on the ASC. If a customer has this box and the lift is not working, replace with ASC to fix problem. You will need adapters if you use an existing limit switch, older wired remote and older wireless remote that have circle pin plugs. What are the different versions of Boat lift electronics?‐ Oldest to current electronics: 1) VSD – Big grey box 12 V Lovejoy, 2)Electronics in motor base 3) ECB 4) ASC. Determine what electronics customer has to help solve problem. What does a pigtail adapter do? ‐ This connects the current ASC to the older motors that had the electronics in the motor base. FREQUENTLY ASKED TECHNICAL CALLS BOAT LIFTS Why are adapters needed for some lifts converting to ASCs? – The current ASC for VSD lifts have 4 prong connectors and DC winch 2 prong connectors. The older electronics had round circle plug connectors so you need an adapter that will convert a circle connect to a pronged connection on older limit switches, wired and wireless remotes. Why do I need to convert to a new ASC? – If motor is only working in one direction, 99% of the time you can fix this with a new ASC. If it’s an older lift with electronics in the motor base, you could replace the relays. We recommend they update to our newest electronics the ASC. Questions on Lovejoy connections?. – If it’s a 12 V system, update them with the 24V part number. Customer will need to send us their motor bracket as we no longer make them. Need to fill out the limit switch form to determine correct size of limit switch to send. What would cause a brake to malfunction Corrosion or damage to brake system. You should be able to hear a clicking sound when operating lift in either direction. If no clicking sound is heard, most likely there is no power to the brake. check all wire connections. The lift may still operate but will be slow. If problem persists, brake replacement may be required. What does a limit switch do? – Limits the upward and downward travel on a lift. DC winches only have an upper limit switch. VSDs have both upper and lower. A lift will not work if the limit switch is not connected. In the tool kit on each lift, there is a limit switch bypass plug that plugs into the ASC. There is a glass reed potted in a plastic house for greater protection as part of the limit switch. FREQUENTLY ASKED TECHNICAL CALLS BOAT LIFTS How do I covert a pre‐2005 12 V grey box to a new VSD system? – A Lovejoy Update kit is available (511‐45056‐00) that includes a new motor and battery tray. The old Lovejoy bracket must be sent in to FLOE to use on the new motor. See picture below of bracket. How often should I replace the batteries? – Batteries can last quite a few years if taken care of. In the off season, you can leave the batteries on the lift but they must be fully charged. If leaving them in an unheated area it is a good idea to keep a trickle charge on them. If you store batteries that are not charged in freezing conditions, your batteries can freeze and will need to be replaced. Why won’t the motor come off the VSD lift? – The motor comes with anti‐seize grease which is supposed to be applied to the coupler prior to installation. If this is not used, it will be very difficult to remove the motor which may include prying the motor off, possibly damaging the motor or ball screw. The motor key will not fit on the shaft? – key may be too large and could need to be filed down. If the motor falls into the lake is it ruined? – dry motor out completely before testing if it works. Why does my battery keep dying? – If you left the battery outside over the winter and it wasn’t fully charged, the battery may have frozen and will no longer hold a charge. Why does my lift go up on its own? – Check that cords from ASC are plugged in correctly– wireless receiver to wireless receiver, limit switch to limit switch, wired remote to wired remote. Ensure wireless receiver or key fobs do not have water in them. Why does the lift go up and not down? – See diagnostic checklist in owner's manual Why does the lift go down and not up? – See diagnostic checklist in owner's manual Why does the lift not go up or down!? – See diagnostic checklist in owner's manual FREQUENTLY ASKED TECHNICAL CALLS BOAT LIFTS What are relays versus contactors? – Pre‐2012 lifts had relays in the ECBs and motor base which were replaced by contactors in the ASC boxes. The contactor is sealed to IP 66 standards, is 100% protected from dust and high powered jets of water, has duty cycle at 80 amps and is rated for 150 amps when used intermittently. The contactors have over 3 times the surface of those in the relay. The powerful coil and heavy spring combination open and shut contacts and will break current at 500 amps. It’s 7 times more powerful than a relay and is rated to last for 3 million cycles of operation. Old Relay Current Contactor ` Questions about relays? – Older lifts have relays that can be replaced. Recommend replacing all 3 relays. How do I program remotes for 1 or 2 lifts? – Our older wired remotes had the ability to program two lifts on the same remote. Pin system on key fob/wireless receiver to program. Our current remote is only for one lift. See instructions in owner's manual on how to program key fobs to receiver. FREQUENTLY ASKED TECHNICAL CALLS BOAT LIFTS Why is my wireless remote not working? –Ensure key is switched to the on position on wired remote. Check connections to ASC box. Check batteries in key fob. Try re‐programming the key fob. If none of these fix the problem, send in wireless unit for testing. If older wireless that has 2 lifts on one key fob, there were 12V and 24V versions. Be sure the correct one is being used on the lift. Why does my light keep coming off the lift? – We had defective light bulbs. Replace under warranty. Why does the VSD lift blow the fuse? – See Lift Diagnostic checklist. Lift may be overloaded tripping breaker. What extension cord is recommended for my boat lift? – An AC motor doesn’t draw much power so a 12 Gauge cord is all that is needed. Be sure to have a 20 amp GFIC (Ground fault interrupt circuit) protection device to connect the extension cord to. Do not run a long extension cord up to the house. What voltage is on the lights? – Flood light is a 12 V light and works on both 12V and 24V lifts. It draws less than 1 amp and has 120 LEDs in each bulb. Automatic shut off after 15 minutes. How many watts are each solar panel? ‐ 5 watts per panel How many amps does the wireless remote draw? Less than 1/10th of an amp My limit switch is not stopping the lift on a VSD lift, why? – Ensure magnet is facing down on block and not toward the side or up. There are several magnets on a stack. Ensure they are all facing the same direction and not facing each other which reverses the polarity of the magnet. How many volts should my battery have to properly run the lift? – Each battery should have between 12.7 and 13.8 volts. Be sure battery connections are corrosion‐free and tight. How can I adjust or move my limit switch? – If your boat has a wakeboard tower or other high accessories that require the lift to not go up as high, you can move the limit switch down. Be very careful when removing the tape so you don’t break the read inside the enclosure. Setup, installation and removal FREQUENTLY ASKED TECHNICAL CALLS BOAT LIFTS What is the easiest way to install and remove my boat lift? – See Boat lift set up and installation video. If shallower water and level shore line, raise sand pads all the way up and wheel out. In deeper water, use a Float N Roll. What is the best way to store my lift? – Store on level ground away from any potential ice movement. If leaving batteries on lift, be sure they are fully charged. Wireless, motor and other accessories can stay on the lift over the winter. If leaving your batteries on the lift, disconnect your wireless remote from the ASC as it has a continuous draw on the batteries. The motor will not reach the screw drive? – Bolts were not placed through thrust bearing when assembling lift. What screw legs will fit my lift and do they fit other brands of lifts? – The corner post dimensions must be the same or larger than FLOE’s to possibly work. FLOE has not tested this so we can’t say whether it will work or not. How do I setup a triple line pull? – See instruction manual Will an InstaFloat or Float n Roll work on other brands of lifts? – This is designed to work on FLOE vertical style lifts buy may work on other brands. Will only work on vertical lifts. The winch handle attaches to the bottom frame beam. If beam is larger than FLOE’s, it won’t work. If it’s small than FLOE’s you will need to shim it so it’s tight. Why is one corner of the lifting rack on my lift a bit higher than the others? – There will always be one corner on the lift that is a little higher (2‐3”) than the others and that is for cable stretch. What's the difference between pontoon cradle pads and pontoon full length bunks? ‐ Cradle pads are short bunks that hold the pontoons. Pontoon bunks are full length and lift the pontoon from the underside. Cradle pad pontoon bunks work in shallower water. Which way does the cable go on a DC winch? – The winch drum must always rotate from the inside to the outside when raising the boat. When wound correctly, the cable will go up the back of the winch, or the side closest to the corner post. What is the max depth a lift will work in? – Approx.6.5’ without leg extensions and 8’ with leg extensions this may vary depending on the hull and wave conditions. The optimum water depth for most lifts is 26” – 66”. FREQUENTLY ASKED TECHNICAL CALLS BOAT LIFTS Why won’t the lifting legs adjust? –If the nut just spins the pin in gears may have broken. Remove leg from corner post. Examine gears on top of leg and replace parts if broken. If it’s not the pin, replace entire inner leg. If leg doesn’t hold, the nut is probably stripped, replace inner leg. If leg is seized and nut will not turn, replace leg. If leg is difficult to adjust, ensure leg has been greased. Why does the lift tend to jerk when raising or lowering? – If it is a DC winch, the cable winding up on the drum may be slipping off the previous wind of cable causing a slight drop. This is normal and nothing to worry about. If there’s intermittent connection while operating the lift, check all connections – motor, battery, ASC to ensure they are all tight. Ensure the battery connections are corrosion free. Why is the lift tipping forward or leaning to one side? – Ensure all legs on lift are at the same level in water. Lift may be out of square. Take a square and ensure every corner is exactly square. Corner frame clamps need to be 1” from bottom of corner post. If flush with bottom, this will cause the lift to not be straight. Corner clamp may have slipped down. Tighten all bolts on corner clamps. Be sure the boat is positioned properly on the lift using guide in owner’s manual or see the video on website “proper boat lift setup” Why do the full length bunks slide out of adjustment? – The bunks are held in place with a washer set bolt. Ensure washer is in slot and bolt is torqued to specs listed in assembly instructions Why does my lift bang into the dock? – Ensure lift is level General How do I know if my thrust bearing is bad and how do I change it? –If a lift is making a grinding noise, it could be the thrust bearing. 2009 service bulletin on thrust bearings – replaced all VSD lifts that year. A loud noise coming from the corner post by the motor generally indicates a thrust bearing issue. Quit using the lift immediately. All thrust bearings are now greased. If customer has a lift that doesn’t have a greased bearing (pre‐2011 for smaller lifts), they will need to drill a grease hole per the instructions. See instructions on how to change thrust bearings. Why is there a loud noise coming from the VSD motor? – See thrust bearing issue above Cable problems? – DC winches used to have a galvanized double line pull. We switched to a triple line pull in 2010. If someone is replacing a cable and switching from a double to triple line, must order the FREQUENTLY ASKED TECHNICAL CALLS BOAT LIFTS triple line update kit which includes the pulleys. Galvanized cables will wear out over time, especially on winches where they wind around a drum. How do I know if I have too much weight on my lift? – To determine the size of lift to use for a boat, use FLOE’s boat lift selector on the website. Also review information at the beginning of the owner’s manual. Why is my lift making a squealing sound? – If coming from the motor ‐ see section on Thrust bearing. If noise is coming from corner post with the lifting cable on VSD lift, check to see if your canopy upright slipped down and is hitting the ball screw. If coming from a corner post, your lift may not be level and the cradle is rubbing on the corner post Why is my winch motor getting hot? – It is normal for a DC winch to smoke and smell hot, especially when it is new. This should wear off over time. If lift is overloaded it could cause it to heat up and trip the breaker on the ASC. Find out type of boat to see if overloaded. If older lift and has 2 line pull, it has a 3600 pound capacity regardless of lift size. Lift must have 3 line pull to have a 4600 pound capacity. Why doesn't my lift stay up? – On a DC winch, if lift is drifting down, the cable is probably wound up backwards. Lower cable all the way down until it start winding up the correct way. Cable should come off the top of drum, not down behind drum. On VSD if lift is drifting down, brake is not engaging. Can I convert my hydraulic lift to a VSD style lift? – Can’t do it. Need to replace almost every part on the lift – less expensive to purchase new lift. Can I get longer legs for my lift? – There are extension legs for lifts which add 20” of height to smaller lifts and 13” on larger lifts FREQUENTLY ASKED TECHNICAL CALLS BOAT LIFTS How do I identify which inner leg assembly I need? ‐ What size of cable is on the Floe lifts? – See exploded view drawings in owner’s manuals How can I replace the vinyl on the full length bunks?– Remove rivets. Slide vinyl out, slide new vinyl in, replace rivets FREQUENTLY ASKED TECHNICAL CALLS BOAT LIFTS How can I identify what model lift I have? – V‐lift has V braces on both sides of lift and 1 battery, VSD has the ball screw tube. For exact size of lift, see sticker on corner post. If no sticker, use a caliper in the adjustment hole of the corner post. V2600 .090; V3600.124; V4600 .187; VSD 3800.125; VSD 5000 .188 What is the warranty on a new lift? – Limited warranty depending on the part. See warranty for details. What is the value of my boat lift? – FLOE lifts hold their value and are hard to find on used for sale listings. Value depends on the shape of the lift and the age. Dealers can give you a fair trade value. Why do my cables rub together? – Ensure the cables are on the pulleys. Ensure the lift is level and square. Can I make my lift wider? ‐ Not suggested‐ To make a lift wider you would need to change out the front/rear cradles and frame beams as well as the cables. How often should I grease my boat lift? – Grease the lift legs and ball screw tube/thrust bearing on VSD lifts annually per the labels on the lift and owner’s manual How much does my lift weigh? – Refer to specification chart in brochure and on website. How do I adjust the height of my lift? – Refer to owner’s manual and see set up video on website. Use corded drill or wrench. Do not use impact or hammer tools. Boat must be off the lift when adjusting legs.