Programme - Automotive Circle

Automotive Circle
International
Joining in Car Body
Engineering 2015
Module 1
Adhesive bonding and hybrid bonding
Module 2
Thermal and mechanical joining
24 – 26 March 2015
Bad Nauheim
Germany
20 technical presentations by the following OEM:
Audi BMW Daimler AG Ford Jaguar Land Rover Opel/GM Renault
Subaru Toyota Volkswagen
German/English simultaneous translation
PLUS!
\\ Basic-Tutorials
\\ Technology Briefing
on 23 March 2015
OEM Advisory Board
Joint efforts
In the intensive material mix of modern car body concepts, where more and
more different materials and material classes find their use for specific applications, reliable and efficient joining processes remain the key enabler for an
intelligent car body lightweight design – aiming at a maximum of weight reduction without compromising design requirements, with a maximum in product
performance and production flexibility, at mimimal costs. Current concepts and
process innovations concerning all joining technologies that are of relevance
in the body shop are therefore highlighted in the three-day Automotive Circle
International conference on „Joining in Car Body Engineering “, which, from
24 to 26 March 2015, again gathers its international network of car body
engineers to discuss and evaluate newest progress in joining technology and
corresponding considerations.
Steffen Müller
Audi AG, DE
Thomas Richter
BMW Group, DE
Holger Schubert
Daimler AG, DE
Dr. Antonio Fuganti
Fiat Group Automobiles S.p.A., IT
Jürgen Hover
Ford-Werke
GmbH, DE
Dr. Li Han
Jaguar Land Rover,
GB
Dr. Kiyokazu Mori
Nissan Motors
Co. Ltd., JP
Gerald Creter
Adam Opel AG, DE
Romaric Lenoir
PSA Peugeot
Citroën, FR
Veronique Sorel
Renault S.A.S., FR
Shuhei Ogura
Toyota Motor
Corporation, JP
Christian Borowetz
Volkswagen AG, DE
Johnny K. Larsson
Volvo Car Corp., SE
Conference Chair
Module 1:
Module 2:
Prof. Dr. Klaus Dilger Prof. Dr. Christian
Techn. Universität
Lammel
Braunschweig, DE
IFF GmbH, DE
Prof. Dr. Stefan
Böhm, Universität
Kassel, DE
Take your part in these discussions, we are looking forward to meeting you
in Bad Nauheim!
Live-Polls
Several times during the conference, the audience’s assessment of current topics
and trends in car body joining will be polled via an automated live polling system,
also with questions having a direct bearing to discussions raised on site. All conference participants have the opportunity to address the auditorium with their
own questions via this system.
Dr. Dirk Meine
Automotive Circle
International, DE
Conference Organisation
Annika Beutner
Project Manager Events, Automotive Circle International, DE
T +49 511 9910-377, [email protected]
Basic-Tutorials
23 March 2015 | 9.00 – 18.00 H
– only in english language –
Technology Briefing
23 March 2015 | 16.00 – 18.00 H
– only in german language –
Additional to the conference, the Joining in Car Body Engineering tutorials
“Adhesive bonding technologies” and “Thermal and mechanical joining technologies” provide newcomers with the theoretical and practical fundamentals
of joining methods used in today’s automotive production.
Tutorial 1
Adhesive Joining Technologies
Tutor: Prof. Lucas F.M. da Silva, Faculty of Engineering, University of Porto, PT
\\Theory of adhesion
\\Adhesive selection
\\Joint design
\\Surface preparation
\\Joint fabrication methods
Tutorial 2
Thermal & Mechanical Joining Technologies
Tutor: Graham Wylde, TWI Ltd, GB
\\Thermal and mechanical joining methods and their mechanisms.
Overview on these methods: capabilities and limitations
\\Application of thermal and mechanical joining technologies in the
automotive production
The tutorials are aimed at:
\\Engineers in development, process planning and production,
requiring a fundamental overview on joining technologies
\\ Young engineers with relatively few experiences in such
technologies
\\ Technical experts facing new tasks and therefore needing to
intensify their knowledge on specific joining technologies
Fee: 495,–€ plus 19 % VAT per Tutorial
Magnetpulsfügen
Using the power of an ultra-short, but very strong magnetic pulse, modern lightweight materials can be firmly fused, formed or cut – without physically contacting the material. The attraction of magnetic pulse technology lies in its ability to
overcome existing limits: It allows to join vastly different material classes, with
a zero-gap weld connection, without any filler material, enabling to create meters of weld seams in milliseconds. High- and ultrahigh strength panels may be
formed or cut, without a punch tool, at the same velocity.
However, magnetic pulse technology is currently not widely known in car body
engineering yet, and there are only very few application examples – although
the technology has been put on the technology roadmaps of many companies.
Our Technology Briefing on this topic will acquaint you with today’s possibilities of magnetic pulse joining and related technologies and provide you with a
profound update on the requirements, potential and limits of this technology.
Your Expert
Professor Dr.-Ing. Stefan Böhm
holds the Chair for Machining and Joining (tff) within the
Department of Mechanical Enginering at the University of
Kassel, Germany, where he focuses on joining manufacturing technologies such as Adhesive Bonding, mechanical
joining, laser and electron beam welding, plasma welding,
resistance spot welding, friction stir welding and magnetic
pulse welding.
Technology Briefings offer you a compact overview on the state-of-the-art of
upcoming technologies, which, within the spectrum of topics of a given Automotive Circle International conference, are relatively new. Renowned experts explain
to you the fundamentals of the technology in question, its capabilities and limitations, and are available for discussions. The Briefings take for granted that
participants have a profound general knowledge on the related conference topic.
Fee: 399,– € plus 19 % German VAT
Programme Module 1
Module 1
Adhesive bonding and hybrid bonding
Moderators:
Professor Dr. Klaus Dilger, Technical University Braunschweig,
Institute of Joining and Welding Technology, DE
Professor Dr. Christian Lammel, IFF GmbH – Induktion, Fügetechnik
und Fertigungstechnik, DE
INFORMATION ABOUT
THE MODULES
Module 1 : 24 – 25 March 2015
Module 2: 25 – 26 March 2015
\\Because of a thematic overlap of module 1 and 2, the presentations
on Wednesday from 8.30 h to 15.45 h are aimed at participants of
both modules
\\The Modules 1 and 2 can be booked separately
Tuesday, 24 March 2015
8.30 h
Welcome and conference introduction
Adhesive bonding processes in series car body production
8.45 h
Adhesive bonding technologies at Ford – current status and
challenges
Stefan Axmacher, Ford-Werke GmbH, DE
9.15 hLaunch and quality optimization of bonding processes for mixed
material designs in high volume production
Holger Bender, Dr. Hans-Christian Schmale, Daimler AG, DE
9.45 h
PSA-Technologies for multimaterial designs
Alexander Wieczorek, Volkswagen AG, DE
10.15 h
Coffee and contacts
Adhesive bonding of fibre reinforced composite
structures
10.45 h
Adhesive Joining as a key enabler for CFRP mixed material
structures – the MSS platform example
(For further information please refer to the programme.)
Dr. Michael Frauenhofer, Jan Schäfer, Audi AG, DE
11.15 h
Joining of plastic bolts on CFRP structures
Jeanine Vluggen, BMW Group, DE
11.45 h
Failure behavior of adhesively bonded structural composites
Stefan Kreling, Technical University of Braunschweig, Institute for Joining and Welding (ifs), DE
Updates, detailled information and online registration on:
www.automotive-circle.com
12.15 hLightweight design in multi-material concepts using structural
enforcements made from endless-fibre-reinforced thermoplastics
Sven Orloff, Edag Engineering AG, DE
12.45 hLunch break
Programme Module 1
Programme Modul e 1
Adhesives and substrate developments
Wednesday, 25 March 2015
14.00 h
New Composite Materials and Adhesive Technologies for Use in
the Body Shop
8.20 h
Welcoming of the conference participants for Module 2 and
conference introduction
Dr. Andreas Lutz, Rainer Königer, Dow Europe GmbH, CH
(8.30 h to 15.45 h: Joint Session with Module 2)
Structural multimaterial bonding metals-CFRP in the body shop –
A new innovative adhesive technology
Current OEM joining concepts
Urs Rheinegger, Sika Technology AG, CH
8.30 h
14.30 h
15.00 h
Influence and avoidance of substrate humidity in the case
of structural adhesive bonding of fiber-reinforced Polycaprolactam (PA6)
9.00 h
Anselm Bochtler, Volkswagen AG, DE
15.30 h
Challenges in mechanical joining technologies for fibre-reinforced mixed-material car body concepts across the process
chain “painted car body”
Florian Lehminger, Julia Wagner, BMW AG, DE
Bonding of stress crack sensitive plastics
Ulrich Berges, Daimler AG, DE
Innovative joining technologies in the new Audi Q7
Dr. Uwe Alber, Audi AG, DE
9.30 h
Manufacturing technologies of the new Chevrolet Corvette
2014 Stingray – a metal-FR composite body in white design
16.00 h
Coffee and contacts
Simulation and testing
10.15 h
Coffee and contacts
16.30 h
Challenges for composite and multi-material joints in body
applications – mechanics, design and modeling
10.45 h
Fiber reinforced thermoplastic-aluminum joining by selfpiercing riveting
Gerald J. Creter, Adam Opel AG/General Motors Europe, DE
Tim Welters, Henkel AG & Co. KGaA, DE
17.00 h
17.30 h
Amandine Gay, Philippe Michel, Renault SAS, FR
Numerical simulation of adhesively and hybrid bonded structures under crash load
11.15 h
Prof. Dr. Gerson Meschut, Dr. Dominik Teutenberg, University of
Paderborn, Laboratorium für Werkstoff- und Fügetechnik (LWF), DE
11.45 hLight weight potential of ultra high-strength, profile-intensive
car body architectures
Non-destructive testing of adhesive bonded hybrid joints
Prof. Dr. Robert Schmitt, Laboratory for Machine Tools and Production
Engineering (WZL) of RWTH Aachen University, DE
Hybrid joining for multimaterial designs
Erk Wiese, Ruben Eichleiter, Volkswagen AG, DE
Dr.-Ing. Horst Lanzerath, Ford Research Center Aachen GmbH, DE
12.15 h
Fatigue life determination of joints
Dr. Zongjin Lu, Jaguar Land Rover Ltd., UK
Interactive
Interactive
18.00 hLive polls in the auditorium
12.45 hLive polls in the auditorium
18.15 h
Meet the Speakers + Get together
The day’s speakers will be available for further individual discussions.
13.00 hLunch break
19.00 h Networking Night Module 1
14.15 h
Quality control (Part 1)
Virtual joining factory
Ulrike Beyer, Simufact Engineering GmbH, DE
14.45 h
Quality control in the body shop using active thermography
Christian Srajbr, Edevis GmbH, DE
15:15 h
Steffen Sturm, InfraTec GmbH, DE
Updates, detailled information and online registration on:
www.automotive-circle.com
Possibilities of non-destructive testing with thermography for
joining in automotive engineering
15.45 h
Coffee and contacts
End of Module 1
Programme Module 2
Module 2
Thermal and Mechanical Joining
Moderators:
Prof. Dr. Stefan Böhm, University of Kassel,
Institute of Production Technology and Logistics, DE
Programme Module 2
14.15 h
14.45 h
15.15 h
(8.30 h to 15.45 h: Joint Session with Module 1)
Current OEM joining concepts
8.30 h
9.00 h
Challenges in mechanical joining technologies for fibre-reinforced mixed-material car body concepts across the process
chain “painted car body”
Florian Lehminger, Julia Wagner, BMW AG, DE
9.30 h
Mechanical Joining
16.15 h
Mechanical and thermal joining technologies at Ford – current
status and challenges
Jürgen Hover, Stefan Axmacher, Ford-Werke GmbH, DE
16.45 h
Self-pierce riveting of high strength aluminium in thick stack
joints
Dr. Paul Briskham, Henrob Ltd., UK
17.15 h
Developments in mechanical joining of materials with limited
ductility
Mathias Jäckel, Dr. Reinhard Mauermann, Fraunhofer Institute for
Machine Tools and Forming Technology (IWU), DE
Manufacturing technologies of the new Chevrolet Corvette
2014 Stingray – a metal-FR composite body in white design
Gerald J. Creter, Adam Opel AG/General Motors Europe, DE
Coffee and contacts
End of Module 1
Innovative joining technologies in the new Audi Q7
Dr. Uwe Alber, Audi AG, DE
Possibilities of non-destructive testing with thermography for
joining in automotive engineering
Steffen Sturm, InfraTec GmbH, DE
Wednesday, 25 March 2015
Welcome and introduction to Module 2
Quality control in the body shop using active thermography
Christian Srajbr, Edevis GmbH, DE
15.45 h
Virtual joining factory
Ulrike Beyer, Simufact Engineering GmbH, DE
Dr. Dirk Meine, Automotive Circle International, DE
8.20 h
Quality control (Part 1)
17.45 hRecent applications of flow drill joining in car body engineering
10.15 h
Coffee and contacts
Dr. Sven Rautenberg, Flowdrill Fließformwerkzeuge GmbH, DE
10.45 h
Fiber reinforced thermoplastic-aluminum joining by self-piercing riveting
Interactive
Amandine Gay, Philippe Michel, Renault SAS, FR
11.15 h
18.15 h
Hybrid joining for multimaterial designs
Erk Wiese, Ruben Eichleiter, Volkswagen AG, DE
11.45 hLight weight potential of ultra high-strength, profile-intensive
car body architectures
Dr.-Ing. Horst Lanzerath, Ford Research Center Aachen GmbH, DE
12.15 h
Fatigue life determination of joints
Dr. Zongjin Lu, Jaguar Land Rover Ltd., UK
Interactive
12.45 hLive polls in the auditorium
13.00 h Lunch break
Meet the Speakers + Get together
The speakers of the conference day will be available for individual
discussions.
19.00 h
Networking Night Module 2
Programme Module 2
Programme Module 2
Thursday, 26 March 2015
Quality control (part 2)
8.30 h
Modeling of automotive joints - advances through microscale
modeling
15.15 hReduction of hot cracks by inducing thermal fields and
mechanical compressive stresses in aluminium alloys
Anatoli Rebensdorf, University of Kassel, Institute for Production
Technologies and Logistics (IPL), DE
OEM Conclusions
Michael Buckley, Jaguar Land Rover Ltd., UK
9.00 h
Simulation of self-pierce riveting
Mario Carandente, Jaguar Land Rover Ltd., UK
9.30 h
Modern strategies for inline monitoring of joining processes
in the automotive industry
Michael Kiese, HKS-Prozesstechnik GmbH, DE
10.00 h
Coffee and contacts
Thermal joining
10.30 h
Development and realisation of resistive element welding in
series applications – the example of the back shelf in the VW
Passat B8
15.45 hOEM Advisory Board experts on trends and current challenges
in car body joining technology
16.00 h
Farewell address and end of the conference
End of Module 2
Subject to change (status as of 21 January 2015)
Dr. Thomas Franz, Volkswagen AG, DE
11.00 h
Performance of single sided spot welding on thin sheets
Gregor Gintrowski, Welding and Joining Institute of the RWTH Aachen
University (ISF), DE
11.30 h
Development of the spot welding technology for the new
SUBARU WRX.
Yuusuke Shibuya, Fuji Heavy Industries Ltd./Subaru, JP
12.00 h
Development of a test method for determining the cracking
susceptibility of resistance spot welded high strength steel
sheets
Michael Rethmeier; Hubert Suwala, Fraunhofer Institute for Production Systems and Design Technology (IPK), DE
Interactive
12.30 hLive polls in the Auditorium
12.45 h
Meet the Speakers
The speakers of the conference day will be available for individual
discussions.
13.15 hLunch break
14.15 h
Construction of fully reliable resistance spot welding system
Takayoshi Tanaka, Toyota Motor Corporation, JP
14.45 hOptimised fibre lasers for welding and brazing
Bertholt Kessler, IPG Lasertechnik GmbH, DE
Exhibition & Sponsoring
The accompanying exhibition as well as the various
sponsoring possibilities are the perfect addition
and an important part of the conference concept
“Joining in Car Body Engineering”, making the stay
worth-while for each delegate. You may also profit
from our communication platform in order to maintain and expand your business contacts.
Come on board as an exhibitor or conference sponsor – and benefit from this exclusive marketing
opportunity to enter the limelight of the automotive
industry.
Your contact:
Frauke Haentsch, Director of Sales,
Automotive Circle International
T +49 511 9910-340, F +49 511 9910-342
[email protected]
Terms & Conditions
EXCLUSIVE
NETWORKING
OPPORTUNITIES
Networking Night Module 1
Tuesday, 24 March 2015
In direct succession to the conference, all board members, speakers
and conference delegates meet for a relaxed Networking Night of
the Module 1. Within the exhibition and conference area you will
be given plenty of possibilities to mix and mingle whilst enjoying
snacks, drinks and music. These settings are sure to bring a maximum of conversations.
Networking Night Module 2
Wednesday, 25 March 2015
The Automotive Circle International invites all conference delegates
to Networking Night of Module 2. After an informal reception in the
exhibition area you are invited to enjoy the culinary delicacies of the
conference hotel. Use this evening to strengthen your contacts within a
friendly and warm atmosphere.
\\ Registration procedures
Vincentz Network GmbH & Co. KG
Automotive Circle International
Plathnerstr. 4c
DE-30175 Hannover
T +49 511 99 10-377, F +49 511 99 10-379
[email protected]
\\ You can also register online at
www.automotive-circle.com
\\ Date and venue
Tutorials:
23 March 2015
Techn. Briefing: 23 March 2015
Module 1:
24– 25 March 2015
Module 1 + 2: 24– 26 March 2015
Module 2:
25– 26 March 2015
Hotel Dolce Bad Nauheim
Elvis-Presley-Platz 1
DE-61231 Bad Nauheim
T +49 6032 303-0, F +49 6032 303-529
www.dolce-bad-nauheim-hotel.com
We kindly ask you to make your own hotel reservation at the conference hotel, please refer
to “Automotive Circle”. The hotel offers special
room rates from 132,– € to 152,– € depending
on different cancellation conditions. The mentioned room rates include 5,– € breakfast per
person and per day.
\\ Conference fees
Per Tutorial: 495,– €*
Technology Briefing: 399,– €*
Module 1+2 (Standard): 2.475,– €*
Module 1+2 (Early-bird): 2.275,– €*
Per Module (Standard): 1.725,– €*
Per Module (Early-bird): 1.525,– €*
Early-bird price available until 23 February
2015.
Students will get 50 % discount on standard
prices on presentation of a valid student ID.
* All prices plus 19 % German VAT. All conferences in Europe are subject to VAT. To reclaim,
please contact your local tax office.
\\ Conference fees include
Tutorial/Technology Briefing: The participation
fees include the attendance, list of delegates,
the proceedings and catering.
Conference: Fees including full conference participation, incl. conference materials and list
of delegates, the authority for downloading
the presentation on the Internet, luncheons,
catering and the participation in the evening
networking event.
\\ Conference language
The conference will be translated simultaneously into English and German. Please note
that the contents of lectures and presentations at simultaneously interpreted conferences are predominately composed in the
English language.
\\ Cancellations
Fees will be refunded in full if notice of cancellation is received by 23 February 2015. 50 % of
the conference fees will be refunded in case
Automotive Circle
International
Connecting outstanding experts
on car body manufacturing,
painting and assembly
notification of cancellation is received later,
but not later than 9 March 2015. Delegates
who fail to attend without notifying the organizer will be liable for the whole conference
fees. Substitutions of delegates may be made
at any time. Cancellations and changes should
be notified in writing. In all cases date of postmark shall apply. Any fees to be refunded will
be paid after the end of the conference. The
organiser reserves the right to change the programme content or to cancel the event due to
important reasons. Cancellation fees of third
parties that may appear in this context will not
be reimbursed.
\\ Data Protection
Vincentz Network produces a list of delegates
for each event which may include the following information: company name, address (zip
code, city, country), name and job function of
delegate. This list of dele-gates will be made
available for all conference delegates, speakers, exhibitors and sponsors of the event, who
may use the data for promotional purposes.
Objection against publication and circulation of this data may be made at any time
until 3 weeks prior to the event and has to be
made in writing to the organizer. Company’s
name, city and country might be published
on the Internet as reference for upcoming
Automotive Circle International-conferences.
\\ Please Note
By registering you understand that your participation and attendance at the conference may
be videotaped, filmed and/or audio recorded.
You agree that the recording may be used for
any lawful purposes that Vincentz Network,
or its designees, in their sole discretion, may
determine. The address data are processed for
customer service and information purposes
in compliance with the German Federal Data
Protection Law. Company’s name, city and
country might be published on the Internet
as reference for the upcoming conferences of
Automotive Circle International.
\\ Pictures
Vincentz Network
Joining in
Car Body Engineering 2015
Registration
24 – 26 March \\ Bad Nauheim \\ Germany
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Hereby I register for:
(For prices see terms & conditions.)
23 March 2015
òTutorial 1
òTutorial 2
(English language) (English language)
òTechnology Briefing
(German language)
24 – 26 March 2015 òModule 1 + 2
24 – 25 March 2015 òModule 1
25 – 26 March 2015 òModule 2
Method of payment:
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Mail to: [email protected]