FOLDING DOOR SYSTEMS: ASSEMBLY AND INSTALLATION

FOLDING DOOR SYSTEMS:
ASSEMBLY AND INSTALLATION/INSTRUCTION
FOLDING DOOR SYSTEM S300 BI-FOLD (S34)
V2012.1
1
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CAN 1 866 999 3949
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GENERAL INFORMATION / TOOLS
General information and tools_ page 03
Contents_ page 04
Detail drawings_ page 05
Assembly instruction_ page 06 - 08
Installation instruction_ page 09 – 11
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GENERAL INFORMATION / TOOLS
GENERAL INFORMATION
Preparation:
We recommend reading these instructions before starting.
Carefully unpack and check all items before beginning assembly.
When transporting assembled doors; always lift at corners and lean doors on their side – never stand
them upright as this may damage the bottom roller.
The high quality raumplus family of sliding door systems offer a wide range of possibilities. Systems
with or without bottom track, ceiling or wall mounted systems, corner solutions, locks, applied and true
divided panels.
The “HOW TO ASSEMBLE/INSTALL A FOLDING DOOR (S34)” describes the process of assembling an S34
folding door.
For other instructions, please see:
HOW TO INSTALL A SLIDING DOOR (S34 + S42)
ASSEMBLY INSTRUCTIONS_S34/S42 STOPPER FOR TOP TRACK + END CAP
INSTALLATION INSTRUCTIONS_S34/S42 WALL-MOUNT END CAPS + L-BRACKET
INSTALLATION INSTRUCTIONS_S34/S42 TOP AND BOTTOM TRACK CONNECTORS
INSTALLATION INSTRUCTIONS_TRUE DIVIDING RAIL
HOW TO ASSEMBLE A SLIDING DOOR (AIR)
HOW TO INSTALL A SLIDING DOOR (AIR)
For additional instructions see website www.raumplusna.com
Technical details are subject to change
INFORMATION:
It is assumed that you have exactly identified all cutting dimensions according to
the measurement instruction for raumplus-products.
max. door weight: 60kg [130 lbs]
TOOLS:
cross tip screwdriver (Phillips)
straightedge (optional)
allen wrench 4mm
allen wrench 5mm
cordless drill and bits; 2.5mm, 6.5mm, 10mm
pencil and / or masking tape
white rubber mallet
aluminum saw
level
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CONTENTS_BI-FOLD
1_
2_
3_
4_
5_
6_
7_
8_
9_
10_
11_
12_
1_ positioning for folding door_ acts as a door stop in the top track to keep door in closed position.
2_ upper Bi-fold hinge_ sits in top track and allows door to fold.
3_ top roller (includes pick-up element)_ guides door in top track
4_ lower Bi-fold hinge set + mounting plate_ allows door to fold.
5_ center Bi-fold hinge_ hinge between door elements.
6_ pin with catch_ bottom door stop.
7_ stile S300 asymmetrical_ vertical frame of door.
8_ folding door track for bi-fold_ guides door, ceiling-mounted only.
9_ top + bottom rail_ horizontal top and bottom frame of door.
10_ stopper for top track_ brake for top track.
11_ brush gasket for bi-fold_ cushions door against wall and between the sliding and pivot panels
12_ handle_ center handle, included with door.
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DETAIL DRAWING_BI-FOLD
3
1
11
5
8
13
10
16
2
sliding
slide wing
panel
15
11
7
pivot
swing wing
panel
6
9
14
12
4
NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
QUANITYOBJECT DESCRIPTION PART NUMBER
DESCRIPTION
1
Positioning
for folding door
1
10.02.250
positioning for folding door
2
10.02.220
pick-up element set
Upper Bi-fold
hinge
1
3
10.02.210
top roller incl. pick up element
1
Top roller + pick up element
4
10.02.230
mounting plate set
Lower Bi-fold
hinge + mountinghinge
plateset S300
1
5
10.02.300
1
6
10.02.255
pin with snapper
Center hinge
(two parts)
7
15.51.0xx
stile S300a
1
Pin with catch
8
15.55.0xx
folding door track
4
S300 Asymmetrical stile
9
15.54.0xx
top + bottom rail folding door
1
track
10 Folding door
10.07.020
dust excluding brush
11 Top and bottom
10.07.520
rail folding doordust excluding brush (special version)
4
12 Brush gasket
10.01.807
handle S34, angled
2
13
10.07.012
frame screw 32mm
1
Brush gasket (special version)
14
10.07.051
plug for punching hole
1
15 Bi-fold handle
panel
16 Frame screw,
10.05.060
stopper for top track
8
32mm
4
2
Plug for punched hole
15
16
1
Stopper for top track
Panel (panels not included with frame kit)
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ASSEMBLY_BI-FOLD
A_ CUT PANEL / MOUNT IT:
Note: If using true dividing rails (which physically divide the panel). Check cut sheets for panel dimensions.
B_ AFFIX FRAME AROUND THE PANEL:
1_
2_
3_
1_ Lay the panel on a table.
2_ Stretch the panel gasket around the glass/mirror. Start in the center of the top edge of the panel. For the corner, cut an approx.
2mm [1/16"] deep notch into the back of the gasket and stretch the gasket over the corner (fig. 1). If using panels 10mm [3/8“] no
panel gasket is required.
3_ Put the top rail over the panel and attach it by carefully tapping it with a white rubber mallet. Use a white mallet to prevent
marks. (fig. 2).
4_ Use the same process as with te top rail to attach the bottom rail.
5_ Press the stiles (vertical frame profiles) onto the panel, screw them together with top / bottom rails (fig. 4).
6_ Check the corner for squareness
C_ IF APPLICABLE - DIVIDING RAILS:
NOTE: Frame kits do not ship pre-drilled for true dividing rails. See True dividing rail instructions for drilling instructions.
1_
2_
3_
1_ As shown in the above example (fig. 1), put profiles, panels and dividing rails together, but do not fasten yet.
2_ Mark the position for the drill holes with a pencil.
3_ Drill with a 5.5mm drill bit and then with a 8mm drill bit to enlarge the outside hole only (fig. 2 ).
4_ Now screw together.
5_ Cover drill holes with plugs (dig. 3)
6
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ASSEMBLY_BI-FOLD
EXPLODED DRAWING OF HINGES
HINGE
RIGHT
RIGHT
HINGE
OPEN
RIGHT
DIN RIGHT
HINGE
LEFT
LEFT
OPEN
LEFT
DINHINGE
LEFT
hinge
toptop
hinge
hinge
toptop
hinge
pay attention
to pin sleeve!
pay attention
to pin sleeve!
HINGE
LEFT
HINGE
LEFT
DIN LEFT
bottom
hinge
bottom
hinge
HINGE
RIGHT
HINGE
RIGHT
DIN RIGHT
bottom
hinge
bottom hinge
pay attention
to pin sleeve!
pay attention
to pin sleeve!
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ASSEMBLY_BI-FOLD
HINGE RIGHT - SLIDING PANEL AND PIVOT PANEL
Z
Z
hinge pivot
facing backwards!
Y
3
3
Y
stile
type 1
stile
type 2
sliding
pivot
slide wing
panel
panel
X
W
3
X
W
pin, adjustable
dust excluding
brush
S300
brush gasket
dust excluding
brush
(special
version)
S300
Brush
gasket
1_ sliding panel HINGE RIGHT
Y
Z
Z
3
hinge pivot
facing backwards!
3
Y
stile
type 2
stile
type 2
pivot
swing wing
panel
X
W
3
3
X
W
plug for
for punch
punching
hole
plug
hole
2_ pivot panel HINGE RIGHT
8
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dust excluding
brush (special version)
S300
brush gasket
INSTALLATION_BI-FOLD
HINGE RIGHT
Z
Z
pin sleeve
pivot
slide wing
panel
Pay attention to
orientation and
position of
pin sleeve!
(see page 8)
Y
sliding
swing wing
panel
Y
pin sleeve
3_ screw together pivot panel with sliding panel (fig. backside HINGE RIGHT)
Z
Y
Y
Before mounting
folding door track
insert accessories no.
1, 2, 3,10!
wall
or
corpus
Z
water level
X
fix upper hinge
(provisorily only in
long hole)
W
W
ca. 23
ca. 16
mount
catch
X
center of folding door track
center of folding door track
ca. 75
Distance to Interior
system 40 mm [1 9/16“],
from the top track to
outer edge of
Interior
system.
4_ drill holes in ceiling/top of closet and mount folding door track horizontally (fig. w/o ceiling/top of closet)
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INSTALLATION_BI-FOLD
HINGE RIGHT
Z
Y
Y
17
16
Z
mount positioning
for folding door with
a distance of 17mm
[11/16“] to closet or
wall.
mount first part of
upper bi-fold hinge with a
distance of 16mm [5/8“] to
closet or wall.
5_ mount positioning for folding door and upper bi-fold hinge
Z
wall
or
corpus
Y
Y
Z
X: first insert bolt in
mounting plate, then
Y: put swing wing in
pick-up element,
connect and fasten it
6_ install door panels
10
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X
X
wall
or
corpus
INSTALLATION_BI-FOLD
HINGE RIGHT
Y
Z
W
W
Take care of
fingers!
Z
SW 1,5
Y
Stopper position approx.
100 mm [3 15/16“] from the end
fix
finally fix
bottom
hinge
mounting
plate
X
Put top roller in sleeve and fix it
with set screw.
Then test function.
After that finally fix lower bi-fold
hinge.
X
distance
from floor to
center of handle
drill holes
mount handle
(3,3, M4)
adjust pin (if required)
7_ mount top roller and handle
V
U
Make sure that
the top roller is under load,
otherwise there is a risk of
rattling.
W
V
U
X
X
X
W
Make sure that side (wall
position)
and folding door track
at right angles to each other.
8_ check level of folding door to folding door track, adjust with top roller screw (if required)
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