Mobile wood chipper exceeds expectations
Transcription
Mobile wood chipper exceeds expectations
Success Stories / TANA BioChipper Mobile wood chipper exceeds expectations Contractors in the wood chipping field say that they need an easy-to-move and easyto-use chipper. It has to be able to cope with ever-changing weather conditions, be adjustable for right working position in demanding grounds and fill the chip container fast and steady in order to keep the workflow cost-efficient for all parties. TANA BioChipper is developed together with contractors handling soft and hard wood as well as with sawmill owners who need to chip left over materials. During the last two years TANA BioChipper has been tested on multiple sites and improved accordingly. As result, Tana is proud to present TANA BioChipper, the new smart mobile chipper with all necessary features for effective chipping and intelligent management options, but no unnecessary and expensive add-ons. Sluing mechanism increases productivity and ergonomy As the chassis of the TANA BioChipper is universal, the machine can be easily installed on most trucks. In addition, the sluing mechanism of the chassis allows TANA BioChipper to slide and turn up to 240 degrees according to the position of the crane. - The moving chassis is a remarkable factor in adding feeding speed. Another important advantage is the possibility to adjust the cabin into the best possible working position at a site which makes operating much more ergonomic in demanding grounds, says Harri Sorvoja from HS Tekniikka Ltd, Finland. Bigger infeed opening and easy-to-change full-width blades make working efficient Infeed table width Input opening 2080 mm wide 1000 mm (W) x 720 mm (H) Table 1: One of the key issues in productivity of the chipper is the size of the infeed opening. This especially helps the crane operator on loading the materials and increasing the production as well. Maximum thickness on different materials 440 mm diameter of hard wood 550 mm diameter of soft wood Table 2: Besides narrower sticks, TANA BioChipper can handle thick materials with ease. TANA BioChipper has two 1090 mm full width blades at diameter of a 900 mm drum. Having an easy access to the two blades means that they can be safely changed in 15 minutes on-site by the user. - During our roadshow with TANA BioChipper, customers told us that with their current machinery chang- Contact us: Tana Oy, www.tanarecycling.com, tel: +358 20 7290 240, [email protected] ing the blades for complex drums can take even four hours because there are so many parts to loosen. This makes changing blades almost impossible at the working site. Customers seeing the changing of the blades on a TANA BioChipper have been very impressed about how easy it is. Since no unnecessary maintenance days for the blade changing are needed, TANA BioChipper gives much advantage in cost effectiveness, Sorvoja continues. In everyday use, easiness means money for both the contractor and the trucker: when the blades start to lose sharpness the speed as well as the quality of the chipping get worse. When changing of the blades takes place in only 15 minutes, work can continue effectively and both the trucker and the contractor can happily add one extra load to the result of the day. Simple yet robust structure without any extra parts, like screws for transporation, which in cold conditions usually freeze. When compared to most European chippers, probably more than a half smaller spare part catalogue. One good characteristics of a great Tana engineering at work. Success Stories / TANA BioChipper How to manage the whole chain more productively with the TANA BioChipper TANA BioChipper on-site Power plant Benefits for the customer and the trucker: • Because of the steady speed of the TANA BioChipper, the amount of loads per day can be calculated well in advance. Routes and needed equipment can be planned ahead. • More loads per day without idling, no half-empty containers. Good control on-site and remotely Sites vary a lot when it comes to the quality of the chipped raw material and working distances. Especially in remote sites optimizing the speed of the chipping as well as planning the routes of the truckers are essential factors in productivity and cost-efficiency. TANA BioChipper has two intelligent and easy-to-use solutions for optimizing the operating of the machine. Firstly, TANA Control System (TCS) is an operator’s tool to adjust the machine according to the job with three basic programs for warm-up, slender tree trunks and logs. Whenever customization is required, the operator can adjust certain parameters within given limits which affect eg. fuel efficiency. Creating reports is easy on-site, the operator just fills in the number of the site and TCS gathers all requested Benefits for the contractor: Benefits for the crane operator: • Steady and fast chipping operation • Blades can be changed in 15 minutes at the site. No long maintenance delays and / or transportation costs. •If something happens, most deviations are easily handled at the site via internet with TANA maintenance 24/7/365. •Robust structure doubles the lifetime of the chipper. •Because of the mobility of the TANA BioChipper and sluing chassis, the crane operator can focus on feeding the chipper. •Change the chipping settings easily with TANA Control System (TCS) for different materials (ie. branches and logs). data for example about working hours and fuel consumption automatically. Then combined with the information of cubic meters produced, our customer can calculate the costs for budgeting and pricing needs. The information provided by the TCS, helps both the operator and the contractor. When the day is over, the operator just powers down the machine. For the contractor, this gives exact information about differences between the sites in terms of costs and income. This information can be directly utilized in pricing as well as in developing the work process. Secondly, as TCS works as a right hand for the operator, TANA ProTrack® remote management system offers online connection between the site and the maintenance. In case of possible error situations TANA ProTrack® immediately alarms about the state of the error as well as locates it. Maintenance work can in most situations be done remotely with the maintenance team instructing the operator. This saves both time and money when the stoppage is as short as possible. Does a contractor in the chipper field need anything else but a TANA BioChipper? Contact us: Tana Oy, www.tanarecycling.com, tel: +358 20 7290 240, [email protected] Changing the cutting blades on a TANA BioChipper can be done on-site in fifteen minutes. No extra maintenance work or crew required. Two full-width blades, capacity of up to 280 m³ per hour with the most homogeneous particle size on the market.