Gundrilling machines BTA/STS-deep hole drilling machines

DIN EN ISO 9001:2008
DIN EN ISO 14001:2009
Gundrilling machines
Solid drilling up to Ø 80 mm
Counter boring up to Ø 100 mm
Drill depth up to 4.500 mm
12-spindle gundrilling machine
for camshafts with automatic
loading conveyor
BTA/STS-deep hole drilling
machines
Solid drilling up to Ø 250 mm
Counter boring up to Ø 500 mm
Drill depth up to 8.000 mm
B125-6000 and
B160-6000 at stage
of final assembly
©TIBO Tiefbohrtechnik GmbH
www.tibo.com
[email protected]
BTA/STS-deep hole
drilling machines
Solid drilling up to Ø 250 mm
Counter boring up to Ø 500 mm
Drill depth up to 8.000 mm
Advantages:
• max. torque at low speed (see table)
• the size of the spindle heads according to the customer (replaceable)
• programmable chip breaking (e.g. at Inconel)
• drill tube change possible to the back side through the drill spindle
• adjustable backlash measurement in gearbox
• at drilling operation the feed spindle is on tension
• chip discharge with wear part
• protection of mechanical heading at feed axis, to make sure that the forces will be
eliminated free of torsion at an accidentally overriding
• failure position approachable by rapid traverse
• hydraulic operated coolant pressure head (BOZA) slide (stroke 250 mm) can be moved in
the whole range between tailstock and drill slide (B250-8m: Workpiece length 10.000 mm,
max. drill depth 6.000 mm from one side or rather 10.000 mm from both sides)
• spindle supports can be dismantled for maintenance without dismantling the feed spindle
• worldwide the best BOZA (coolant pressure head):
•big drill range with one BOZA size (see table)
•drill bush elastically adjustable, conversion kit for front sealing disc and jaw chuck are standard
•non rotating drill bush for the least possible deviation (run out)
• device plates for cubic workpieces
• very good cost-performance ratio
• short delivery times as all components are kept in stock
www.tibo.com
Tiefbohrmaschinen
Deep hole drilling machines
www.tibo.com
[email protected]
TIBO Tiefbohrtechnik GmbH
Phone: +49 (0) 71 29 - 92 60 - 0
•
•
D-72805 Lichtenstein-Unterhausen
Fax: +49 (0) 71 29 - 92 60 - 99
System BTA/STS
Torque (Nm)
B80
600 at n = 140-1
B125
2.000 at n = 180-1
B160
4.500 at n = 80-1
B250
7.500 at n = 90-1
Swing-Ø (mm)
500
630
630
825
Solid drilling (mm)
80
125
160
250
Tool-Ø max. (mm)
100
200/250
250
400/500
Drill depth max. (mm)
4.000
8.000
8.000
8.000
Feed force (N)
30.000
50.000
60.000
80.000
6
8 (11)
11 (15)
11 (15)
BOZA retainer-Ø (mm)
180/230
300/355
355/490
490/600
Workpiece steady Ø (mm)
40 - 320
50 - 500
50 - 500
260 - 710
Spindle head (Size)
Remarks
option:
conversion-Kit
for gundrilling
Many different tool and workpiece
spindle headstocks are available:
Standard, high speed, Inconel,
Universal and several gear stages.
All BTA/STS - deep hole drilling machines are also available with following technologies:
Trepanning / Skiving / Roller Burnishing / Pullboring / Bottle Boring.
© ECOROLL AG
Oil pressure heads (BOZA)
size
drill range
reception Ø
500
400
250
200
100
50
100,00 - 500,00
100,00 - 400,00
50,00 - 250,00
50,00 - 200,00
25,00 - 100,00
12,50 - 50,00
600
490
355
300
180
140
[email protected]
Gundrilling machines
One deep hole drilling construction
kit with thousands of individual
solutions!
Solid drilling up to Ø 80 mm
Counter boring up to Ø 100 mm
Drill depth up to 4.500 mm
Tiefbohrmaschinen
Deep hole drilling machines
www.tibo.com
[email protected]
•
•
TIBO Tiefbohrtechnik GmbH
Phone: +49 (0) 71 29 - 92 60 - 0
D-72805 Lichtenstein-Unterhausen
Fax: +49 (0) 71 29 - 92 60 - 99
Single and multispindle deep hole drilling machines Type E08, E12, E15, E25, E30, E40, E80
Drill depth
Perfect fit for your workpieces
The simple and brilliant modular concept of the single- and
multispindle deep hole drilling machines is defined by an array of
10 spindle and drive sizes and 10 different drill depths.
A state of the art machine concept with linear guideways offers
almost unlimited configurations, from a universal standard
machine to part specific special machine.
TIBO‘s 45 years experience in deep hole drilling as well as a
Choose from 10 different drill depths:
375, 750, 1.000, 1.500, 2.000, 2.250, 3.000, 3.750, 4.000,
4.500 mm.
Machine doors
In order to reduce the drift of the drill, a counter rotating
clamping tailstock can be mounted on the machine. Or a
stationary tailstock, a cross table movable in the x-axis e.g.
for plates, a hydraulically landing mounting plate for the
reception of your workpiece fixture, a cross carriage for
excentrical drills or a rotary table.
multitude of enhanced details provide for significantly simplified
handling, lower set-up costs at extended machining options.
So the movable drill bush support allows machining of extralong workpieces. The use of Siemens spindle and feed motors
with high torque in combination with the generous mechanical
dimensioning allows the usage of the latest tooling.
All components on stock - short delivery times!
The widely opening machine doors allow loading of
workpieces by crane as well as a simplified maintenance
and set-up.
Movable drill bush
support
The drill bush support or pressure
head carriage of each machine
can be moved 1/3 in direction of
the drill spindle.
This allows reception of longer
workpieces which can then be
drilled with a reduced drill depth
or from both sides. Doing so e.g.
on a machine with drill depth
1.500 mm, workpieces with a
total length of 2.000 mm can
be drilled with a depth of 1.000
mm from one side - or 2.000 mm
from both sides.
Solid drill-Ø in mm
Tool steadies
Type
E08
E12
E15
E25
E30
E40
E80
The intermeshing tool steadies minimize the loss of drill travel
way. Unused tool steadies can easily be detached from the
linear guideways, thus reducing the loss of travel way to zero.
Also they can be re-inserted quickly if necessary.
The coolant system
1-spindle 2-spindles
0,6-8
2-12
2-15
3-25
5-30
5-42
10-80
0,6-8
2-12
2-15
3-25
5-30
5-40
3-spindles
4-spindles
6-spindles
0,6-8
2-12
2-15
3-25
5-30
0,6-8
2-12
2-15
3-25
2-12
2-15
The combination of a digital controlled high pressure
coolant pump together with an automated filter system
and a chip disposal according to customers preference
guarantees permananet perfect drill results.
3 gundrilling machines type E15-6-750 TU at stage of final assembly.
1 order, 3 machines, 12 specialists, 36 spindles and delivery time of
only 5 months.
www.tibo.com
[email protected]
Modern control solutions
The second life of
deep hole drilling machines
Retrofit electrically and mechanically at TIBO or on your site (worldwide)
2
the second life
made by TIBO
TP KTP-600
TP 177
New TIBO Boring headstock on a
Böhringer B630
Overhauling of a
B3SN Heidenreich & Harbeck VDF
Retrofit of a Hegenscheidt BRS-D
New TIBO Boring headstock on a
TBT T120-2000
Retrofit of a special cross table deep hole
drilling machine
TIBO deep hole drilling unit on a Skoda-center
for drilling heat exchanger blocks
KTP-1000
840D sl
Electrical Control
With the assortment of machine controls TIBO sets the focus on latest technology.
In addition to the NC-controls Siemens Touchpanel TP-177, KTP-600 and Multipanel KTP-1000 the customer can
choose from the Siemens CNC-controls 802D sl and 840D sl.
Siemens high performance spindle motors and feed drives provide infinitely variable spindle speeds and drill feeds
for the entire working range of the machine at a high torque.
The advantages in detail
• Programmed chip breaking while processing difficult materials such as Inconel
• Multilingual operation possible
• Transfer of digital working data by computer interface (USB/Ethernet)
• By Operator guidance and fault diagnostic setup and idle time will be reduced and quality will be optimized
• Spindle speed change, feed change and coolant adjustment are infinitely variable adjustable via input at the
touchpanel with override during the drill cycle
• Programmable coolant amount, min. and max. coolant pressure can be set and monitored in the control
• Remote maintenance and diagnostic of the software via data line (as an option)
Operator Screens Siemens Touch Panel KTP-1000 Color
Equipment:
Spindle blocks, Boring units, drill bushes, drill bush holders, clamping cones, oil pressure
heads, gundrill grinding machines, deep hole drilling oil and much more in stock
Points of contacts in
30 countries
Applications:
• Oil and gas sector
• Medical branches
• Aerospace
• Automotive and vehicle
• Hydraulics and pneumatics
• Renewable energies
• Mechanical engineering
• Shipbuilding
7000 sqm assembly hall and showroom with constantly many second-hand deep hole borers on stock
Invitation
Mannheim
Frankfurt
Pforzheim
➛
Basel
➛ from Karlsruhe Exit 52 Reutlingen Tübingen
Heilbronn
from München Exit 52 Reutlingen Tübingen
Waiblingen
Stuttgart
Sindelfingen
Böblingen
Herrenberg
Hamburg
Göppingen
Esslingen
Plochingen
QAirport
Gaislingen
Wendlingen
➛
Rottenburg
Tübingen
Metzingen
Dresden
➛
München
Frankfurt
Blaubeuren
Bad Urach
➛
Reutlingen
Pfullingen
Ulm
Laichingen
Dettingen
Kempten
Ehingen
LichtensteinUnterhausen
Berlin
Hannover
Köln
➛
➛
Hechingen
Würzburg
Nürtingen
Merklingen
Singen
➛
➛
Karlsruhe
➛
➛
➛
We would like to invite you to visit our facility to see by yourself how TIBO works.
Discuss your requirements and eventual manufacturing problems with our engineering and maintenance
personal.
We are confident that TIBO will have the answer and solution to your questions.
Our company philosophy is based on quality, service and good customer relations.
Therefore it is our goal to provide projects to the highest quality based on our customer requirement´s.
TIBO in the BSU business park
/
Stuttgart
München
LichtensteinUnterhausen
Engstingen
TIBO Tiefbohrtechnik GmbH
Wilhelmstraße 160
D-72805 Lichtenstein-Unterhausen
Phone: 00 49(0)71 29 – 92 60 0
Fax: 00 49(0)71 29 – 9260 99
©TIBO Tiefbohrtechnik GmbH
www.tibo.com
DIN EN ISO 9001:2008
DIN EN ISO 14001:2009
[email protected]
TIBO EMO 2013_de
➛
Riedlingen