Harley-Davidson Models JOB TIME/CODE MANUAL 2007

Transcription

All Harley-Davidson Models
JOB TIME/CODE MANUAL
2007
© 2006 H-D.
ALL RIGHTS RESERVED
Binder
99998-88
Contents 99997-07
CMI - 1.5M - 06/06
Printed in U.S.A.
II
GENERAL INFORMATION
2007 MODEL PREFIX
2007 Model prefixes are listed at the bottom of the first page in each corresponding section.
Use the following list to identify each model. Please note: these flat rates apply to 2007 model
year vehicles only. They do not apply to any previous model year vehicles.
2007 Softail Models Except Springer
BV5
BW5
JH5
FXST
FLSTC
FLSTC - SHRINE
JA5
BX5
FXSTB
FLSTF
JB5
JD5
FXSTD
FLSTN
JL5
JG5
FXSTC
FLSTC - FATBOY SHRINE
CS
CY
XLH883R
XLH50 (ANNIVERSARY)
2007 Softail Springer Models
BY5
FLSTSC
2007 Sportster Models
CN
CT
XLH883
XLH1200 CUSTOM
CP
CX
XLH883 CUSTOM
XLH1200 LOW
CR
CV
XLH883L
XLH1200R
FV4
FLHT
KB4
FLHX
FF4
FLHTC
FC4
FLHTCU
FL4
FLHTCU - SHRINE
FG4
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FMM
FLHTP
(FUEL INJECTED
WITH FAIRING)
FS4
FLTR
FY4
FLHRS
GP
FXDWG DYNA WIDE GLIDE
2007 FLHT/FLTR Models
2007 FLHR Models
FR4
FHM
FLHRC
FLHP
FB4
FTM
FLHR
FLHPE (CALIFORNIA ONLY)
FW4
FLHR - SHRINE
GM
FXD SUPERGLIDE
GV
FXDC SUPERGLIDE
CUSTOM
GX
FXDB DYNA
STREET BOB
HFZ
VRSCAW
HCA
VRSCR 105 (HDI ONLY)
HHZ
VRSCDX
HFA
VRSCAW (HDI ONLY)
HDZ
HJG
VRSCD
VRSCX
HHA
VRSCDX 105 (HDI ONLY)
HCZ
VRSCR
HDA
VRSCD 105 (HDI ONLY)
SGX
TLE FOR FLHTC
SNX
TLE FOR FLHRC
STX
TLE FOR FLHRS
SLX
TLE FOR FLHT
SPX
TLE FOR FLTR
SKX
TLE ULTRA FOR FLHTCU
SMX
TLE FOR FLHR
SVX
TLE FOR FLHX
2007 Dyna Models
GN
FXDL DYNA LOW
RIDER
2007 VRSC Models
2007 TLE Sidecar Models
2007
Orig. 06/06
III.
2007 CVO Models
PG4
PT9
IV
FLHRSE3 (JAPAN
ONLY) 1584 ENGINE
FXSTSSE
PG8
FLHRSE3
PR8
FLHTCUSE2
PS8
FXDSE
Date_______________________
Harley-Davidson Motor Company
P.O. Box 653
Milwaukee, Wisconsin 53201
Attention: Service Communications Dept.
Gentlemen:
Subject: Job Time/Code Manual addition or time change.
Our shop experience has prompted us to request this ❐ job change or
❐ job addition (please check one).
Our time studies were based on this procedure:
____________________________________________________________________________________________________
____________________________________________________________________________________________________
____________________________________________________________________________________________________
____________________________________________________________________________________________________
____________________________________________________________________________________________________
Model &
Year
Job Description
Job Time
Job/Code Number
(if any)
Signed ______________________________________________________________________________________________
Dealership ___________________________________________________________________________________________
Address _____________________________________________________________________________________________
City, State, Zip Code___________________________________________________________________________________
2007
Orig. 06/06
V
VI
2007 SOFTAIL MODELS (EXCEPT
SPRINGERS)
Service ........................................................................
New ..............................................................................
Regular ........................................................................
Chassis .......................................................................
Paint Repair .................................................................
Drive ............................................................................
Wheels .........................................................................
Handlebars ..................................................................
Frame/Swing Arm/Front Fork ......................................
Brakes ..........................................................................
Seats/Fenders/Tanks ...................................................
Belt Guards ..................................................................
Engine .........................................................................
General ........................................................................
Exhaust System ...........................................................
Cam Cover ...................................................................
Crankcase ....................................................................
Balancer System ..........................................................
Drive and Clutch ........................................................
Drive ............................................................................
Fuel System .................................................................
Evaporative Emissions System ...................................
Transmission .............................................................
Transmission Case ......................................................
Clutch ...........................................................................
OEM Accessories ......................................................
Accessories .................................................................
OEM Accessories ......................................................
Accessories .................................................................
Electrical .....................................................................
General ........................................................................
Charging circuit ............................................................
Starter circuit ................................................................
Switches ......................................................................
Lights ...........................................................................
Battery/Horn .................................................................
Instruments ..................................................................
Turn Signals/Security System ......................................
Engine Management ....................................................
HDI Active Exhaust ......................................................
Serial Data ...................................................................
Driveability/Symptoms .................................................
1-1
1-1
1-1
1-1
1-1
1-1
1-1
1-2
1-2
1-3
1-4
1-4
1-5
1-5
1-5
1-7
1-8
1-8
1-9
1-9
1-9
1-9
1-10
1-10
1-10
1-11
1-11
1-12
1-12
1-12
1-12
1-13
1-13
1-14
1-15
1-15
1-15
1-16
1-21
1-33
1-34
1-44
2007 SOFTAIL SPRINGER MODELS
Service ........................................................................
New ..............................................................................
Regular ........................................................................
Chassis .......................................................................
Paint Repair .................................................................
Drive ............................................................................
Wheels .........................................................................
Handlebars ..................................................................
Brakes ..........................................................................
Revised 7/12/06
1-49
1-49
1-49
1-49
1-49
1-49
1-50
1-50
1-50
1-51
Seats/Fenders/Tanks ..................................................
Belt Guards .................................................................
Exhaust System ..........................................................
Engine ........................................................................
General .......................................................................
Cam Cover ..................................................................
Crankcase ...................................................................
Balancer System .........................................................
Fuel System ................................................................
Evaporative Emmissions System ................................
Drive and Clutch ........................................................
Drive ............................................................................
Clutch ..........................................................................
Transmission .............................................................
Transmission Case .....................................................
OEM Accessories ......................................................
Accessories .................................................................
Electrical ....................................................................
General .......................................................................
Charging Circuit ..........................................................
Starter Circuit ..............................................................
Switches ......................................................................
Lights ...........................................................................
Battery/Horn ................................................................
Instruments .................................................................
Turn Signals/Security System .....................................
Engine Management ...................................................
HDI Active Exhaust .....................................................
Serial Data ..................................................................
Driveability Symptoms .................................................
1-52
1-52
1-52
1-53
1-53
1-55
1-55
1-56
1-56
1-56
1-57
1-57
1-57
1-58
1-58
1-59
1-59
1-59
1-59
1-60
1-60
1-61
1-61
1-62
1-62
1-63
1-66
1-78
1-79
1-87
2007 SPORTSTER MODELS
Service .......................................................................
General .......................................................................
Regular ........................................................................
Chassis ......................................................................
Paint Repair ................................................................
Drive ............................................................................
Wheels ........................................................................
Handlebars ..................................................................
Frame/ Swing Arm/Front Fork .....................................
Brakes .........................................................................
Belt Guards .................................................................
Engine ........................................................................
General .......................................................................
Cylinder Head .............................................................
Exhaust System ..........................................................
Cylinder and Piston .....................................................
Gearcase .....................................................................
Fuel System ................................................................
Drive and Clutch ........................................................
Drive ............................................................................
Clutch ..........................................................................
Transmission .............................................................
OEM Accessories ......................................................
Accessories .................................................................
2-1
2-1
2-1
2-1
2-1
2-1
2-2
2-2
2-2
2-3
2-4
2-4
2-5
2-5
2-5
2-5
2-6
2-7
2-7
2-8
2-8
2-8
2-9
2-9
2-9
2-9
Page I-1
Electrical ....................................................................
General .......................................................................
Starter Circuit ..............................................................
Wiring ..........................................................................
Switches ......................................................................
Lights ..........................................................................
Battery/Horn ................................................................
Instruments .................................................................
Serial Data ..................................................................
2-10
2-10
2-10
2-11
2-12
2-12
2-13
2-13
2-14
2-18
2-28
2-35
2007 FLHT/FLTR MODELS
Service .......................................................................
New .............................................................................
Regular .......................................................................
Chassis ......................................................................
Paint Repair ................................................................
Drive ............................................................................
Wheels ........................................................................
Handlebars ..................................................................
Brakes .........................................................................
Belt Guards .................................................................
Exhaust System ..........................................................
Engine ........................................................................
General .......................................................................
Cylinder Head .............................................................
Cam Cover ..................................................................
Crankcase ...................................................................
Fuel System ................................................................
Drive and Clutch ........................................................
Drive ............................................................................
Clutch ..........................................................................
Transmission .............................................................
OEM Accessories ......................................................
Accessories .................................................................
Electrical ....................................................................
General .......................................................................
Starter Circuit ..............................................................
Wiring ..........................................................................
Switches ......................................................................
Lights ..........................................................................
Battery/Horn ................................................................
Instruments – Includes Diagnosis ...............................
Sound System – Diagnosis, Repair ............................
Cruise Control – Diagnosis, Repair .............................
Instruments .................................................................
HDI Active Exhaust .....................................................
P/A Active Performance Exhaust ................................
Page I-2
3-1
3-1
3-1
3-2
3-2
3-2
3-2
3-2
3-3
3-4
3-9
3-10
3-10
3-11
3-11
3-11
3-12
3-13
3-13
3-14
3-14
3-15
3-15
3-15
3-16
3-16
3-17
3-17
3-19
3-19
3-19
3-19
3-20
3-21
3-22
3-23
3-23
3-24
3-34
3-35
3-41
3-42
3-58
3-59
Serial Data ...................................................................
3-60
3-77
2007 FLHR MODELS
Service ........................................................................
New .............................................................................
Regular ........................................................................
Chassis .......................................................................
Paint Repair .................................................................
Drive ............................................................................
Wheels .........................................................................
Handlebars ..................................................................
Brakes .........................................................................
Belt Guards ..................................................................
Exhaust System ...........................................................
Engine .........................................................................
General ........................................................................
Cylinder Head ..............................................................
Cam Cover ..................................................................
Crankcase ...................................................................
Fuel System .................................................................
Drive and Clutch ........................................................
Drive ............................................................................
Clutch ..........................................................................
Transmission .............................................................
OEM Accessories ......................................................
Accessories .................................................................
Electrical .....................................................................
General ........................................................................
Charging Circuit ...........................................................
Starter Circuit ...............................................................
Wiring ..........................................................................
Switches ......................................................................
Lights ...........................................................................
Cruise Control – Diagnosis, Repair .............................
Instruments – Includes Diagnosis ................................
Battery/Horn ................................................................
HDI Active Exhaust ......................................................
P&A Active Performance Exhaust ...............................
Serial Data ...................................................................
4-1
4-1
4-1
4-2
4-2
4-2
4-2
4-2
4-3
4-4
4-8
4-9
4-9
4-10
4-10
4-10
4-11
4-12
4-12
4-13
4-13
4-14
4-14
4-14
4-15
4-15
4-16
4-16
4-17
4-17
4-17
4-18
4-19
4-19
4-20
4-21
4-21
4-22
4-26
4-27
4-39
4-40
4-41
4-52
2007 DYNA MODELS
Service ........................................................................
New .............................................................................
Regular ........................................................................
Chassis .......................................................................
Paint Repair .................................................................
Drive ............................................................................
5-1
5-1
5-1
5-1
5-1
5-1
Revised 7/12/06
Wheels .........................................................................
Handlebars ..................................................................
Brakes ..........................................................................
Seats/Fenders/Tanks ...................................................
Engine .........................................................................
General ........................................................................
Cylinder Head ..............................................................
Belt Guards ..................................................................
Exhaust System ...........................................................
Cylinder and Piston ......................................................
Cam Cover ...................................................................
Crankcase ....................................................................
Fuel System .................................................................
Drive and Clutch ........................................................
Drive ............................................................................
Transmission .............................................................
Clutch ...........................................................................
OEM Accessories ......................................................
Accessories .................................................................
Electrical .....................................................................
Instruments ..................................................................
Wiring ...........................................................................
Switches ......................................................................
Electrical Diagnostics ...............................................
General ........................................................................
Charging Circuit ...........................................................
Lights ...........................................................................
Battery/Horn .................................................................
Starter Circuit ...............................................................
Turn Signals/Security System ......................................
Instruments ..................................................................
Engine Management ....................................................
Serial Data ...................................................................
5-1
5-2
5-2
5-3
5-4
5-5
5-5
5-5
5-5
5-5
5-6
5-7
5-8
5-8
5-9
5-9
5-9
5-10
5-10
5-10
5-11
5-11
5-12
5-12
5-12
5-12
5-13
5-13
5-13
5-13
5-13
5-14
5-15
5-19
5-20
5-34
5-46
2007 VRSC MODELS
Service ........................................................................
New ..............................................................................
Regular ........................................................................
Chassis .......................................................................
Paint Repair .................................................................
Drive ............................................................................
Wheels .........................................................................
Brakes ..........................................................................
Seats/Cosmetic Covers/Fuel Tank/Visor Kit ................
Belts Guards ................................................................
Exhaust System ...........................................................
Engine .........................................................................
General ........................................................................
Cylinder Head ..............................................................
Cylinder and Piston ......................................................
Cam Cover ...................................................................
Crankcase ....................................................................
Balancer System ..........................................................
Revised 7/12/06
6-1
6-1
6-1
6-1
6-1
6-1
6-2
6-3
6-4
6-5
6-6
6-6
6-7
6-7
6-7
6-8
6-8
6-8
6-9
Fuel System ................................................................
Clutch .........................................................................
Clutch ..........................................................................
Transmission .............................................................
Transmission ...............................................................
Cooling System .........................................................
Cooling System ...........................................................
OEM Accessories ......................................................
Accessories .................................................................
Electrical ....................................................................
General .......................................................................
Instruments .................................................................
Wiring ..........................................................................
Switches ......................................................................
Lights ...........................................................................
Battery/Horn ................................................................
Electrical Diagnostics ...............................................
GENERAL ...................................................................
Starter Circuit ..............................................................
Instruments .................................................................
Serial Data ..................................................................
6-9
6-10
6-11
6-11
6-12
6-12
6-13
6-13
6-14
6-14
6-15
6-15
6-15
6-15
6-15
6-16
6-16
6-17
6-17
6-17
6-17
6-19
6-19
6-25
6-41
6-49
2007 PNA
Chassis ......................................................................
Electrical ....................................................................
Decorative ..................................................................
Functional ..................................................................
Windshields and Plastics .........................................
Cut and Sew ...............................................................
Performance ..............................................................
Advanced Audio System ..........................................
radio ............................................................................
XM Module ..................................................................
Navigation Module ......................................................
7-1
7-2
7-2
7-3
7-3
7-3
7-4
7-4
7-4
7-5
7-5
2007 TLE SIDECAR MODELS
Sidecars .....................................................................
Paint Repair ................................................................
Accessory Sidecar ......................................................
8-1
8-1
8-1
2007 FLHTCUSE2 MODELS
Service .......................................................................
New .............................................................................
Regular ........................................................................
Chassis ......................................................................
Paint Repair ................................................................
Wheels ........................................................................
Handlebars ..................................................................
9-1
9-1
9-1
9-2
9-2
9-2
9-2
9-2
Page I-3
Brakes .........................................................................
Exhaust System ..........................................................
Engine ........................................................................
Crankcase ...................................................................
Drive and Clutch ........................................................
Clutch ..........................................................................
OEM Accessories ......................................................
Accessories .................................................................
Electrical ....................................................................
Wiring ..........................................................................
Lights ..........................................................................
Automatic Compression Release ................................
Power Lock System ....................................................
Heated Seat ................................................................
Heated Grips ...............................................................
Sound System - Diagnosis, Repair .............................
Navigation Module ......................................................
9-2
9-2
9-2
9-3
9-3
9-3
9-3
9-4
9-4
9-4
9-4
9-4
9-4
9-5
9-5
9-6
9-6
9-6
9-8
2007 FLHRSE3 MODELS
Service .......................................................................
New .............................................................................
Regular .......................................................................
Chassis ......................................................................
Paint Repair ................................................................
Wheels ........................................................................
Handlebars ..................................................................
Brakes .........................................................................
Exhaust System ..........................................................
Engine ........................................................................
Crankcase ...................................................................
Drive and Clutch ........................................................
Clutch ..........................................................................
OEM Accessories ......................................................
Accessories .................................................................
Electrical ....................................................................
Wiring ..........................................................................
Lights ..........................................................................
9-9
9-9
9-9
9-10
9-10
9-10
9-10
9-10
9-10
9-10
9-10
9-11
9-11
9-11
9-11
9-12
9-12
9-12
9-12
9-12
9-12
9-12
Engine .........................................................................
Fuel System .................................................................
Drive and Clutch ........................................................
Clutch ..........................................................................
Electrical .....................................................................
Diagnostic Trouble Codes ...........................................
9-17
9-17
9-17
9-17
9-18
9-18
9-18
2007 FXDSE MODELS
Service ........................................................................
New .............................................................................
Regular ........................................................................
Chassis .......................................................................
Paint Repair .................................................................
Engine .........................................................................
Drive and Clutch ........................................................
Clutch ..........................................................................
Handlebars ..................................................................
Electrical .....................................................................
Diagnostic Trouble Codes ...........................................
9-21
9-21
9-21
9-21
9-21
9-22
9-22
9-22
9-22
9-22
9-22
9-23
9-23
9-23
2007 FXSTSSE MODELS
Service .......................................................................
New .............................................................................
Regular .......................................................................
Chassis ......................................................................
Paint Repair ................................................................
Wheels ........................................................................
Handlebars ..................................................................
Brakes .........................................................................
Exhaust System ..........................................................
Page I-4
9-15
9-15
9-15
9-15
9-15
9-15
9-15
9-16
9-16
9-16
9-16
Revised 7/12/06
Unless otherwise specified, Job Times shown include all
operations necessary to complete the listed job.
2007 SOFTAIL MODELS (EXCEPT SPRINGERS)
Table 1-1. Service
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5
BX5/JG5
JB5
JL5
Set-up and pre-delivery
---
2.1
2.1
2.1
2.1
2.1
2.1
1000 mile service
---
2.0
2.0
2.0
2.0
2.0
2.0
ITEM
DESCRIPTION
NEW
REGULAR
5,000 mile maintenance
---
2.0
2.0
2.0
2.0
2.0
2.0
---
3.0
3.0
3.0
3.0
3.0
3.0
Table 1-2. Chassis
ITEM
LABOR
CODE
DESCRIPTION
MODELS
BW5/JH5
JD5
BV5/JA5
BX5/JG5
JB5
JL5
PAINT REPAIR
Use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair methods
Light scuff/scratch - buff
1102
0.2
0.2
0.2
0.2
0.2
0.2
Light sanding/buff/blend
1104
0.4
0.4
0.4
0.4
0.4
0.4
Buff entire part
1106
0.6
0.6
0.6
0.6
0.6
0.6
Repair build up in clear/paint
1108
0.8
0.8
0.8
0.8
0.8
0.8
Color blend/paint/buff
1110
1.0
1.0
1.0
1.0
1.0
1.0
DRIVE
Adjust secondary belt
---
0.3
0.3
0.3
0.3
0.3
0.3
Replace secondary belt
2011
4.7
4.7
4.7
4.7
4.7
4.7
Replace rear wheel sprocket
2021
0.8
0.8
0.8
0.8
0.8
0.8
WHEELS
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
FLSTF - FATBOY SHRINE
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-1
Table 1-2. Chassis
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5
BX5/JG5
JB5
JL5
front
2106
0.5
0.5
0.5
0.5
0.5
0.5
rear
2111
0.8
0.8
0.8
1.3
1.3
0.8
Replace wheel assembly - includes disc and
sprocket exchange and balancing
front
2113
0.8
0.8
0.8
0.8
0.8
0.8
rear
2114
1.2
1.4
1.2
1.4
1.4
1.2
Replace rim, hub or spokes
front
2116
2.3
2.3
2.3
---
2.3
2.3
rear
2121
2.3
2.3
2.3
---
---
2.3
ITEM
DESCRIPTION
Replace tire - includes balancing
Replace wheel bearings
front
2136
0.5
0.5
0.5
0.5
0.5
0.5
rear
2141
0.6
0.6
0.6
0.6
0.6
0.6
2156
0.4
0.4
0.4
---
0.4
0.4
2206
0.5
0.5
0.5
2.2
0.5
0.5
True spoked wheel
HANDLEBARS
Replace handlebars
Replace clutch hand lever
2221
0.2
0.2
0.2
0.2
0.2
0.2
Replace clutch hand lever bracket
2226
0.2
0.2
0.2
0.2
0.2
0.2
Replace throttle control
Replace and adjust throttle control cables
one or both
2231
0.4
0.4
0.4
0.4
0.4
0.4
2241
0.6
0.6
0.6
0.6
0.6
0.6
Replace both rubber handlebar mounts
2246
0.5
0.5
0.5
0.5
0.5
0.5
Replace rubber handlebar grip
2251
0.2
0.2
0.2
0.2
0.2
0.2
Replace handlebar riser
one or both
2253
0.4
0.4
0.4
0.4
0.4
0.4
Replace handlebar clamp
one or both
2254
0.1
0.1
0.1
0.1
0.1
0.1
includes removal and installation of all
accessories and motorcycle components
2306
12.4
12.4
12.4
12.4
12.4
12.4
Replace front fork assembly
2311
2.3
2.3
2.2
2.3
2.2
2.2
Replace lower fork bracket and stem
2316
2.4
2.4
2.3
2.4
2.3
2.3
Replace steering head cups and bearings,
including bearing adjustment
2321
1.9
1.9
1.8
1.9
1.8
1.8
FRAME/SWING ARM/FRONT FORK
Replace frame
Replace upper fork bracket
2326
1.3
1.3
1.2
1.3
1.2
1.2
Replace fork lock
2330
1.0
1.0
0.8
1.0
0.8
0.8
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-2
Table 1-2. Chassis
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5
BX5/JG5
JB5
JL5
Replace steering bearings
2332
1.4
1.4
1.4
1.4
1.4
1.4
Adjust steering head bearing
2290
0.4
0.4
0.4
0.4
0.4
0.4
---
0.5
0.5
0.5
0.5
0.7
0.5
Service fork slider and/or seal – includes
one side
removal, disassembly, cleaning, inspection,
both sides
replacing parts, servicing damper tube, replacing bushings, assembly and installation
2341
0.8
0.8
0.7
0.8
0.7
0.7
2342
1.2
1.2
1.1
1.2
1.1
1.1
Replace fork side
one side
2346
0.7
0.7
0.6
0.7
0.6
0.6
both sides
2351
0.8
0.8
0.8
0.8
0.8
0.8
one side
2356
0.8
0.8
0.7
0.8
0.7
0.7
2361
1.2
1.2
1.1
1.2
1.1
1.1
2366
1.2
1.2
1.2
1.2
1.2
1.2
one side
2371
0.6
0.6
0.6
0.6
0.6
0.6
both sides
2376
1.2
1.2
1.2
1.2
1.2
1.2
Replace shock bushing – includes removing
shock
one
2382
0.8
0.8
0.8
0.8
0.8
0.8
both
2383
1.6
1.6
1.6
1.6
1.6
1.6
Replace jiffy stand
spring and/or stand
2396
0.4
0.4
0.4
0.4
0.4
0.4
rubber bumper
2399
0.1
0.1
0.1
0.1
0.1
0.1
bushings and or pin
2286
0.4
0.4
0.4
0.4
0.4
0.4
Replace hydraulic brake line – includes filling/
bleeding brakes
front
2406
0.4
0.4
0.4
0.4
0.4
0.4
rear
2411
0.4
0.4
0.4
0.4
0.4
0.4
Replace brake pads
front
2416
0.1
0.1
0.1
0.1
0.1
0.1
rear
2421
0.3
0.6
0.3
0.6
0.6
0.3
front
2426
0.4
0.4
0.4
0.4
0.4
0.4
rear
2431
0.5
0.5
0.5
0.5
0.5
0.5
2408
0.7
0.7
0.7
0.7
0.7
0.7
ITEM
DESCRIPTION
Change front fork oil
Replace fork tube – includes removal, disassembly, cleaning, inspection, replacing parts,
servicing damper tube, replacing bushings,
assembly and installation
both sides
Replace rear swing arm and/or bearings or
rear fork pivot shaft
Replace rear shock absorber assembly
BRAKES
Replace brake caliper – includes filling/bleeding brakes
Replace rear brake caliper mount
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-3
Table 1-2. Chassis
ITEM
LABOR
CODE
DESCRIPTION
Replace brake disc
Bleed brake caliper
MODELS
BW5/JH5
JD5
BV5/JA5
BX5/JG5
JB5
JL5
front
2436
0.3
0.3
0.3
0.3
0.3
0.3
rear
2441
0.8
0.8
0.8
0.8
0.8
0.8
front
2442
0.2
0.2
0.2
0.2
0.2
0.2
rear
2443
0.2
0.2
0.2
0.2
0.2
0.2
Overhaul brake caliper – includes filling/bleeding brakes
front
2451
0.6
0.6
0.6
0.6
0.6
0.6
rear
2456
0.8
0.8
0.8
0.8
0.8
0.8
Replace master cylinder assembly – includes
filling/bleeding brakes
front
2461
0.4
0.4
0.4
0.4
0.4
0.4
rear
2466
0.5
0.5
0.5
0.5
0.5
0.5
Rebuild master cylinder assembly – includes
front
2471
0.6
0.6
0.6
0.6
0.6
0.6
rear
2476
0.6
0.6
0.6
0.6
0.6
0.6
Replace rear brake pedal
2492
0.3
0.3
0.3
0.3
0.3
0.3
Replace front brake lever
2494
0.1
0.1
0.1
0.1
0.1
0.1
0.1
SEATS/FENDERS/TANKS
Replace seat only
2506
0.1
0.1
0.1
0.1
0.1
Replace pillion/passenger seat
2502
0.1
0.1
----
0.1
----
----
front
2526
1.1
1.1
0.3
0.3
0.3
0.3
rear
1.0
Replace fender
2531
1.1
1.1
1.0
1.0
1.0
Replace rear fender support – one only
2536
0.3
0.3
0.3
0.3
0.3
0.3
Replace fuel tank assembly
2541
0.9
0.9
0.9
0.9
0.9
0.9
Replace fuel tank valve
2561
0.2
0.2
0.2
0.2
0.2
0.2
Replace fuel gauge
2563
0.2
0.2
0.2
0.2
0.2
0.2
Replace fuel gauge sending unit
2564
0.3
0.3
0.3
0.3
0.3
0.3
Replace oil tank and/or one or more rubber
mount(s)
2566
2.3
2.8
2.3
2.8
2.8
2.3
Replace any single oil hose
2576
0.5
0.5
0.5
0.5
0.5
0.5
Replace license plate bracket
2590
---
---
0.5
---
0.4
0.5
BELT GUARDS
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-4
Table 1-2. Chassis
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5
BX5/JG5
JB5
JL5
Replace clutch cover and/or O-ring
2607
0.1
0.1
0.1
0.1
0.1
0.1
Replace debris deflector (belt guard)
2616
0.2
0.2
0.2
0.2
0.2
0.2
2626
0.8
0.8
0.8
0.8
0.8
0.8
front
2631
0.7
------
0.7
------
------
0.7
rear
2636
0.5
------
0.5
------
------
0.5
2615
------
0.8
------
0.8
0.8
0.7
ITEM
DESCRIPTION
EXHAUST SYSTEM
Replace complete exhaust system and/or gaskets/inter-connect
Replace exhaust pipe – dual exhaust system
Replace exhaust pipe – shotgun
Replace muffler
2646
0.2
0.6
0.2
0.6
0.6
0.2
Replace any exhaust shield
2661
0.1
0.1
0.1
0.1
0.1
0.1
Replace muffler support
2666
0.8
0.8
0.8
0.8
0.8
0.8
Table 1-3. Engine
ITEM
DESCRIPTION
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5
BX5/JG5
JB5
JL5
GENERAL
Remove and install engine
3006
5.4
5.4
5.4
5.4
5.4
5.3
California vehicles only
3006
5.3
5.3
5.3
5.3
5.3
5.4
Remove and replace oil tank for inspection/
contamination
3009
2.8
2.8
2.8
2.8
2.8
2.8
Recondition cylinder head – includes removal
of head and gasket, remove carbon, service
valve guides, grind valves and seats, test
springs and install head and gaskets.
front head
3101
3.5
3.5
3.5
3.5
3.5
3.5
rear head
3103
4.1
4.5
4.1
4.5
4.5
4.1
both heads
3104
4.7
5.1
4.7
5.1
5.1
4.7
Replace cylinder head
one head
3106
3.1
3.5
3.1
3.5
3.5
3.1
Replace valve seal or spring after cylinder
head removal
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
both heads
3108
4.0
4.4
4.0
4.4
4.4
4.0
one seal or spring (intake or exhaust)
3131
0.1
0.1
0.1
0.1
0.1
0.1
both seals or springs (intake or exhaust)
3132
0.2
0.2
0.2
0.2
0.2
0.2
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-5
Table 1-3. Engine
BW5/JH5
JD5
BV5/JA5
BX5/JG5
JB5
JL5
front cylinder
3140
2.2
2.6
2.2
2.6
2.6
2.2
rear cylinder
3142
2.2
2.6
2.2
2.6
2.6
2.2
both cylinders
3143
2.6
3.0
2.6
3.0
3.0
2.6
front cylinder
3144
0.7
0.7
0.7
0.7
0.7
0.7
rear cylinder
3145
0.7
0.7
0.7
0.7
0.7
0.7
both cylinders
3148
0.8
0.8
0.8
0.8
0.8
0.8
front cylinder
3147
1.1
1.1
1.1
1.1
1.1
1.1
rear cylinder
3152
1.1
1.1
1.1
1.1
1.1
1.1
both cylinders
3153
1.6
1.6
1.6
1.6
1.6
1.6
DESCRIPTION
Replace cylinder head gasket/o-ring
Replace rocker arm covers and/or gaskets
Replace lower rocker arm cover/gasket, or
rocker arms and /or shafts/rocker arm support
MODELS
LABOR
CODE
ITEM
Recondition rocker arms after heads are
removed
one head
3149
0.7
0.7
0.7
0.7
0.7
0.7
both heads
3150
1.4
1.4
1.4
1.4
1.4
1.4
Replace cylinder o-ring/drain o-ring
one cylinder
3161
2.4
2.8
2.4
2.8
2.8
2.4
rear cylinder
3163
2.4
2.8
2.4
2.8
2.8
2.4
both cylinders
3168
2.8
3.2
2.8
3.2
3.2
2.8
one
3172
1.0
1.0
1.0
1.0
1.0
1.0
both
3174
1.1
1.1
1.1
1.1
1.1
1.1
one piston and cylinder
3202
5.1
5.5
5.1
5.5
5.5
5.1
3203
5.7
6.1
5.7
6.1
6.1
5.7
3211
5.5
5.9
5.5
5.9
5.9
5.5
3212
6.1
6.5
6.1
6.5
6.5
6.1
Replace crankcase umbrella valve
Recondition TOP END - includes disassembly,
replacement of piston and sizing cylinder
(.005” pistons), replacing piston rings and all
items listed under RECONDITION CYLINDER
HEAD and assembly.
both pistons and cylinders
Recondition TOP END - includes disassembly, one piston and cylinder
replacement of piston and bore and hone,
resizing cylinder (.010” oversize or above),
replacing piston rings and all items listed under
RECONDITION CYLINDER HEAD and
assembly.
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-6
Table 1-3. Engine
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5
BX5/JG5
JB5
JL5
Recondition TOP END – includes disassembly, one piston and cylinder
deglazing cylinder and replacing rings, or
replacing cylinder and piston, all items listed
under RECONDITIONING CYLINDER HEAD
and assembly.
3207
4.9
5.3
4.9
5.3
5.3
4.9
3208
5.5
5.9
5.5
5.9
5.9
5.5
Replace piston rings – includes deglazing cyl- one cylinder
inder
both cylinders
3206
2.7
3.1
2.7
3.1
3.1
2.7
3216
3.3
3.7
3.3
3.7
3.7
3.3
Replace piston and piston rings – includes
removal of cylinder head and cylinder, fitting
new piston with rings, resizing cylinder and
assembly
one cylinder
3221
3.3
3.7
3.3
3.7
3.7
3.3
3231
4.5
4.9
4.5
4.9
4.9
4.5
Replace cylinder and piston
one cylinder
3236
2.6
3.0
2.6
3.0
3.0
2.6
both cylinders
3246
3.1
3.5
3.1
3.5
3.5
3.1
Replace one cylinder stud
cylinder removed
3253
0.1
0.1
0.1
0.1
0.1
0.1
Replace all eight cylinder studs
cylinders removed
3254
0.5
0.5
0.5
0.5
0.5
0.5
3403
0.1
0.1
0.1
0.1
0.1
0.1
Replace lifter cover/gasket or lifter/and, or anti- one or two same cylinder
rotation pin
both on both cylinders
3307
1.3
1.3
1.3
1.3
1.3
1.3
3310
1.6
1.6
1.6
1.6
1.6
1.6
Replace push rod, push rod cover and/or Oring or quad seal
3317
1.3
1.3
1.3
1.3
1.3
1.3
ITEM
DESCRIPTION
both cylinders
Replace Crank positions sensor O-ring.
CAM COVER
one or two same cylinder
3318
1.5
1.5
1.5
1.5
1.5
1.5
Replace cam cover and/or gasket
one each cylinder
3325
0.9
0.9
0.9
0.9
0.9
0.9
Replace primary cam chain, sprockets and/or
fastener
3327
1.0
1.0
1.0
1.0
1.0
1.0
Replace primary cam chain tensioner
3328
1.0
1.0
1.0
1.0
1.0
1.0
Replace cam support plate O-rings
3335
2.1
2.1
2.1
2.1
2.1
2.1
Replace cam support plate
3337
3.0
3.0
3.0
3.0
3.0
3.0
Replace cam support /cams/secondary cam
chain/tensioner
3338
3.2
3.2
3.2
3.2
3.2
3.2
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-7
Table 1-3. Engine
ITEM
DESCRIPTION
Replace oil pump and/or O-ring
Replace cam bearing crankcase
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5
BX5/JG5
JB5
JL5
2.0
3341
2.0
2.0
2.0
2.0
2.0
one bearing
3342
2.7
2.7
2.7
2.7
2.7
2.7
two bearings
3343
3.0
3.0
3.0
3.0
3.0
3.0
3354
2.0
2.0
2.0
2.0
2.0
2.0
By pass valve inspection
CRANKCASE
Replace crankcases
California vehicles only – includes
remove and install engine
3406
7.6
7.6
7.6
7.6
7.6
7.6
Replace crankcases
includes remove and install engine
3406
7.5
7.5
7.5
7.5
7.5
7.5
3407
6.6
6.6
6.6
6.6
6.6
6.6
Replace flywheels
3411
6.7
6.7
6.7
6.7
6.7
6.7
Replace left or right side main bearing
3412
6.7
6.7
6.7
6.7
6.7
6.7
3412
6.6
6.6
6.6
6.6
6.6
6.6
one
3413
2.2
2.0
2.0
2.0
2.0
2.0
both
3414
2.6
2.4
2.4
2.4
2.4
2.4
3420
0.1
0.1
0.1
0.1
0.1
0.1
Seal crankcase only
Piston jet/O-ring
Check flywheel trueness before assembly or
after removal
Recondition cylinder heads – head removed
(for non-related repairs
One head
3425
1.0
1.0
1.0
1.0
1.0
1.0
both heads
3426
2.0
2.0
2.0
2.0
2.0
2.0
Replace piston rings
cylinders removed (for non-related
repairs – deglaze only)
3428
0.3
0.3
0.3
0.3
0.3
0.3
Replace pistons
repairs) includes resizing cylinders
3430
1.4
1.4
1.4
1.4
1.4
1.4
BALANCER SYSTEM
Replace balancer shaft/crankcase bearing
3450
7.8
7.8
7.8
7.8
7.8
7.8
Replace balancer bearing/support
3452
7.5
7.5
7.5
7.5
7.5
7.5
Replace balancer system chain
3454
7.4
7.4
7.4
7.4
7.4
7.4
Replace balancer crankshaft sprocket
3456
7.6
7.6
7.6
7.6
7.6
7.6
Replace balancer shaft sprocket/nut/spacer
3458
7.5
7.5
7.5
7.5
7.5
7.5
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-8
Table 1-3. Engine
ITEM
LABOR
CODE
DESCRIPTION
MODELS
BW5/JH5
JD5
BV5/JA5
BX5/JG5
JB5
JL5
7.4
Replace balancer bracket assembly
3460
7.4
7.4
7.4
7.4
7.4
Replace balancer blade guide - front, rear, long
3462
7.0
7.0
7.0
7.0
7.0
7.0
Replace viton oil interconnect
3464
6.9
6.9
6.9
6.9
6.9
6.9
Replace air cleaner backing plate
3501
0.2
0.2
0.2
0.2
0.2
0.2
Replace air cleaner cover
3502
0.1
0.1
0.1
0.1
0.1
0.1
Replace induction module seal
3510
0.7
0.7
0.7
0.7
0.7
0.7
*Valid only on BW5,JH5,JD5,BV5,JA5,
BX5,JG5,JL5 and JB5 models
(Injected)
3514
0.2
0.2
0.2
0.2
0.5
0.2
FUEL SYSTEM
Replace external fuel supply hose- EFI
EVAPORATIVE EMISSIONS SYSTEM
Replace canister
3527
0.2
0.2
0.2
0.2
0.2
0.2
Replace vapor valve
3528
0.1
0.1
0.1
0.1
0.1
0.1
Replace any one hose
3529
0.1
0.1
0.1
0.1
0.1
0.1
Table 1-4. Drive and Clutch
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5
BX5/JG5
JB5
JL5
Replace primary chain
4002
0.9
0.9
0.7
0.9
0.7
0.7
Replace primary chain tensioner
4033
0.7
0.7
0.7
0.7
0.7
0.7
Replace engine sprocket
4003
0.9
0.9
0.9
0.9
0.9
0.9
ITEM
DESCRIPTION
DRIVE
Replace engine sprocket seal
4005
1.2
1.2
1.1
1.1
1.1
1.1
Replace primary cover
4007
0.4
0.4
0.3
0.4
0.3
0.3
Replace primary cover gasket
4009
0.4
0.4
0.3
0.4
0.3
0.3
Replace primary inspection cover and/or Oring
4001
0.1
0.1
0.1
0.1
0.1
0.1
Replace inner primary case, mainshaft bearing, or primary to crankcase gasket
4008
2.3
2.3
2.3
2.3
2.3
2.3
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-9
ITEM
DESCRIPTION
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5
BX5/JG5
JB5
JL5
CLUTCH
Adjust clutch
---
0.2
0.2
0.2
0.2
0.2
0.2
4006
0.8
0.8
0.8
0.8
0.8
0.8
4011
1.3
1.3
1.3
1.3
1.3
1.3
Replace clutch release bearing and/or push
rod end
4016
0.4
0.4
0.4
0.4
0.4
0.4
Replace clutch release mechanism (ball ramp)
and/or cover
4018
0.6
0.6
0.6
0.6
0.6
0.6
BX5/JG5
JB5
JL5
Replace release cable assembly
Service the clutch
includes disassembly, cleaning, inspection, repair, assembly, and adjustment
Table 1-5. Transmission
ITEM
LABOR
CODE
DESCRIPTION
MODELS
BW5/JH5
JD5
BV5/JA5
TRANSMISSION CASE
Replace transmission case
4304
5.7
6.1
5.7
6.1
6.1
5.7
Replace transmission complete
4305
4.3
4.7
4.3
4.7
4.7
4.3
includes disassembly, cleaning, inspection, replacing parts (transmission case
in frame)
4306
5.2
5.6
5.2
5.6
5.6
5.2
4309
2.4
2.4
2.4
2.4
2.4
2.4
Replace main drive gear oil seal
in transmission case
4311
2.5
2.5
2.5
2.5
2.5
2.5
Replace mainshaft oil seal
in main drive gear
4316
2.4
2.4
2.4
2.4
2.4
2.4
4321
3.4
3.8
3.4
3.8
3.8
3.4
includes removal and installation
4331
3.5
3.9
3.5
3.9
3.9
3.5
Replace shifter arm assembly or springs
includes adjusting gear engagement
4336
3.5
3.9
3.5
3.9
3.9
3.5
Replace transmission top cover and/or gasket
includes oil tank and starter removal
4341
2.6
3.0
2.6
3.0
3.0
2.6
Replace shifter forks and/or shaft
includes checking gear engagement
4343
3.5
3.9
3.5
3.9
3.9
3.5
Replace side door bearing
one
4348
3.7
4.1
3.7
4.1
4.1
3.7
both
4351
3.8
4.2
3.8
4.2
4.2
3.8
Overhaul transmission
Replace transmission sprocket
Replace side door gasket
Replace shifter drum
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-10
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5
BX5/JG5
JB5
JL5
Replace transmission case countershaft bearing
4361
3.5
3.9
3.5
3.9
3.9
3.5
Replace main drive gear and/or bearing
4366
5.6
6.0
5.6
6.0
6.0
5.6
Replace side cover gasket
4368
1.1
1.5
1.1
1.5
1.5
1.1
4372
0.1
0.1
0.1
0.1
0.1
0.1
Replace transmission shifter shaft seal
4390
2.2
2.2
2.2
2.2
2.2
2.2
Replace vehicle speed sensor o-ring
4380
0.6
0.6
0.6
0.6
0.6
0.6
Ream shifter lever bearing sleeve
(after installation)
4393
0.2
0.2
0.2
0.2
0.2
0.2
ITEM
DESCRIPTION
Replace shift pedal and/or lever
one or both
Table 1-6. OEM Accessories
MODELS
ITEM
LABOR
CODE
DESCRIPTION
BJY, BWB,
JHB
JEY,JFB
BNY,JDB
BHY, BTY,
BVB, JAB
BMY, BXB,
JGB
BSY, JBB
0.1
ACCESSORIES
Replace tank trim
6507
0.1
---
0.1
0.1
0.1
Replace sissy bar
6511
0.8
---
0.8
---
---
---
Replace mirror
6513
0.1
0.1
0.1
0.1
0.1
0.1
Replace backrest
6515
0.2
---
0.2
---
---
---
6204
0.3
---
---
---
---
---
Replace windshield
6517
0.3
---
0.3
---
---
---
Replace one saddlebag
6518
0.1
---
0.1
---
---
---
Replace one saddlebag bracket
6519
0.2
---
0.2
---
---
---
Luggage Rack
6453
---
---
0.1
---
---
---
Replace windshield
BV5
BX5
FXST
FLSTF
Revised 7/12/06
window only
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-11
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5
BX5/JG5
JB5
JL5
Replace tank trim
6507
0.1
0.1
0.1
0.1
0.1
0.1
Replace sissy bar
6511
0.8
0.8
---
---
---
---
Replace mirror
6513
0.1
0.1
0.1
0.1
0.1
0.1
6515
0.2
0.2
---
---
---
---
6204
0.3
---
---
---
---
---
ITEM
DESCRIPTION
ACCESSORIES
Replace backrest
Replace windshield
window only
Replace windshield
6517
0.3
0.3
---
---
---
---
6518
0.1
0.1
---
---
---
---
6519
0.2
0.2
---
---
---
---
Luggage Rack
6453
---
0.1
---
---
---
---
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
Table 1-8. Electrical
ITEM
DESCRIPTION
LABOR
CODE
MODELS
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the current Service Manual and Electrical
Diagnostic Manual.
GENERAL
Lights and accessories- excluding turn signals
5016
0.3
0.3
0.3
0.3
0.3
Replace connector anchor
5023
0.1
0.1
0.1
0.1
0.1
Replace main wiring harness
5026
2.1
2.1
2.0
2.0
2.0
Replace rear fender wiring harness
5036
0.8
0.8
0.8
0.8
0.8
light circuit
5039
0.2
0.2
0.2
0.2
0.2
accessory circuit
Replace any single wire
5043
0.2
0.2
0.2
0.2
0.2
Replace electrical box
5047
0.2
0.2
0.2
0.2
0.2
Replace circuit breaker or fuse
5145
0.2
0.2
0.2
0.2
0.2
Replace fuse block
5196
0.4
0.4
0.3
0.3
0.3
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-12
ITEM
DESCRIPTION
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
0.1
CHARGING CIRCUIT
Diagnose charging system
regulator inspection
5306
0.1
0.1
0.1
0.1
milliamp draw
5308
0.2
0.2
0.2
0.2
0.2
total current draw
5310
0.2
0.2
0.2
0.2
0.2
open/grounded stator
5312
1.4
1.4
1.2
1.4
1.4
Diagnose system
AC output
5314
1.4
1.4
1.2
1.4
1.4
regulator failure
5315
0.5
0.5
0.5
0.5
0.5
voltage output
5316
0.5
0.5
0.5
0.5
0.5
replace rotor
5319
1.4
1.4
1.1
1.4
1.4
Starter inoperative
open/shorted/ground motor
5817
1.6
1.6
1.5
1.5
1.5
Starter inoperative
start button
5818
0.9
0.9
0.9
0.9
0.9
Starter inoperative
solenoid clicks; poor starter or battery connections
5822
0.1
0.1
0.1
0.1
0.1
Starter inoperative
solenoid clicks; poor relay or solenoid connections, or bad relay contacts
5823
0.3
0.3
0.3
0.3
0.3
Starter inoperative
solenoid clicks; poor starter to battery connections, ground connections, or bad solenoid contacts
5824
0.5
0.5
0.5
0.5
0.5
STARTER CIRCUIT
Starter inoperative
damaged motor
5825
1.2
1.2
1.1
1.1
1.1
Starter inoperative
relay click; open in relay wiring
5827
0.5
0.5
0.5
0.5
0.5
Starter inoperative
nothing clicks; poor relay ground
5828
0.3
0.3
0.3
0.3
0.3
Starter inoperative
nothing clicks; short to voltage
5830
0.4
0.4
0.4
0.4
0.4
Starter inoperative
nothing clicks; open in wiring to or from starter
button
5831
0.6
0.6
0.6
0.6
0.6
Starter inoperative
starter relay
5832
0.2
0.2
0.2
0.2
0.2
Slow starter crank or starter stalls
poor starter to battery connections, ground connections,
5835
0.2
0.2
0.2
0.2
0.2
Starter spins
clutch
5837
1.4
1.4
1.3
1.3
1.3
Starter inoperative
nothing clicks, TSM / TSSM/HFSM
5838
0.6
0.6
0.6
0.6
0.6
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-13
ITEM
DESCRIPTION
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
Replace starter solenoid, contacts
includes starter motor removal
5845
1.4
1.4
1.3
1.3
1.3
Starter binding
Replace solenoid
5860
1.4
1.4
1.3
1.3
1.3
Starter inoperative
TSM/TSSM/HFSM
6791
0.7
0.7
0.7
0.7
0.7
Starter inoperative
Connector
6792
0.5
0.5
0.5
0.5
0.5
Starter inoperative
Open
6793
0.4
0.4
0.4
0.4
0.4
Starter inoperative
Open
6805
0.4
0.4
0.4
0.4
0.4
Starter inoperative
Open
6806
0.5
0.5
0.5
0.5
0.5
Starter inoperative
Replace clutch switch - includes diagnostics
5168
0.8
0.8
0.8
0.8
0.8
Starter inoperative
Locate and repair open on BK wire between
clutch switch and ground or clutch switch and
connector [30]
5861
0.6
0.6
0.6
0.6
0.6
Starter inoperative
Replace neutral switch - includes diagnostics
5157
0.3
0.3
0.3
0.3
0.3
Starter inoperative
neutral switch and ground or neutral switch and
connector [30]
5862
0.5
0.5
0.5
0.5
0.5
Replace ignition switch
5129
0.2
0.2
0.2
0.2
0.2
Replace rear stoplight switch – includes filling/bleeding
brakes
5141
0.4
0.4
0.4
0.4
0.4
Replace transmission neutral switch (includes diagnosis and loosening oil tank)
5157
0.6
0.6
0.6
0.6
0.6
Replace oil pressure switch (includes diagnosis)
5161
0.3
0.3
0.3
0.3
0.3
Replace passing lamp switch (If applicable)
5167
0.1
0.1
---
---
---
Replace left upper handlebar switch
5171
0.5
0.5
0.5
0.5
0.5
Replace right upper handlebar switch
5173
0.7
0.7
0.7
0.7
0.7
Replace front brake light switch
5176
0.6
0.6
0.6
0.6
0.6
Replace left upper handlebar switch housing
5177
0.2
0.2
0.2
0.2
0.2
Replace left lower handlebar switch housing
5178
0.2
0.2
0.2
0.2
0.2
Replace right upper handlebar switch housing
5179
0.2
0.2
0.2
0.2
0.2
Replace right lower handlebar switch housing
5180
0.4
0.4
0.4
0.4
0.4
SWITCHES
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-14
ITEM
DESCRIPTION
LABOR
CODE
MODELS
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
LIGHTS
Replace headlight bracket
includes adjustment
5181
0.2
0.2
0.2
0.2
0.2
Replace headlight
includes diagnosis
5185
0.1
0.1
0.1
0.1
0.1
Replace headlight housing
includes adjustment
5189
0.5
0.5
0.5
0.5
0.5
5191
0.2
0.2
0.2
0.2
0.2
5197
0.1
0.1
0.1
0.1
0.1
Replace indicator lamp assembly
Replace tail lamp bulb or lens
includes diagnosis
Replace tail lamp assembly or circuit board
Replace turn signal light assembly
5215
0.2
0.6
0.2
0.2
0.2
front
5201
1.0
0.7
0.5
0.5
0.5
rear
5205
0.3
0.7
0.3
0.3
0.3
5207
0.3
0.7
---
---
---
5225
0.7
---
---
---
---
Replace rear turn signal bar
Replace fender tip lamp assembly
front
rear
5229
0.1
---
---
---
---
Replace passing lamp bulb
includes diagnosis
5227
0.1
0.1
---
---
---
Replace fender tip lamp bulb
includes diagnosis
5228
0.1
---
---
---
---
Replace passing lamp
5230
0.4
0.4
---
---
---
Replace passing lamp bracket (If applicable)
5232
0.6
0.6
---
---
---
5237
---
---
---
---
0.1
Replace the battery
5705
0.3
0.3
0.3
0.3
0.3
Replace horn and/or bracket
5765
0.1
0.1
0.1
0.1
0.1
BATTERY/HORN
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the current Service Manual and Electrical
Diagnostic Manual.
INSTRUMENTS
Replace speedometer
6003
0.3
0.3
0.3
0.3
0.3
Replace console
6012
0.2
0.2
0.2
0.2
0.2
Replace speedo reset boot
6043
0.1
0.1
0.1
0.1
0.1
Repair/diagnose indicator lamp wiring
5048
0.3
0.3
0.3
0.3
0.3
BV5
BX5
FXST
FLSTF
Revised 7/12/06
cosmetics only
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-15
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
Repair speedometer [39B] terminal 9/Fuel
Sender [141]terminal 2/ Fuel Gauge [117] terminal 2 (Y/W wire)-short or open
6034
0.4
0.4
0.4
0.4
0.4
B1004 Fuel level sender low
Replace fuel gauge sender
6035
0.6
0.6
0.6
0.6
0.6
Sender [141]terminal 2 (Y/W wire)-short or open
7182
0.4
0.4
0.4
0.4
0.4
Repair fuel gauge connector [117]
7183
0.4
0.4
0.4
0.4
0.4
Repair fuel gauge connector [117] terminal 1 (O
wire) and fuse
7184
0.5
0.5
0.5
0.5
0.5
Repair fuel gauge connector [117] terminal 4
(BK wire) and ground is open
7186
0.3
0.3
0.3
0.3
0.3
B1005 Fuel level sender open/high
6035
0.6
0.6
0.6
0.6
0.6
Sender [141]terminal 2/ Fuel Gauge [117] terminal 2 (Y/W wire)-short to volts
6069
0.3
0.3
0.3
0.3
0.3
B1006 Speedometer accessory line over voltage
Code not present
7770
0.2
0.2
0.2
0.2
0.2
Repair charging system/accompanies other
codes
7771
0.2
0.2
0.2
0.2
0.2
B1007 Speedometer ignition line voltage
Code not present
7770
0.2
0.2
0.2
0.2
0.2
codes
7771
0.2
0.2
0.2
0.2
0.2
B1008 Trip switch closed
Replace trip switch
6001
0.3
0.3
0.3
0.3
0.3
Replace trip switch boot
6002
0.2
0.2
0.2
0.2
0.2
Replace speedometer
6020
0.3
0.3
0.3
0.3
0.3
ITEM
DESCRIPTION
TURN SIGNALS/SECURITY SYSTEM
No security lamp during bulb check
Replace speedometer
6738
0.3
0.3
0.3
0.3
0.3
Security lamp on continuously after bulb check
Replace speedometer
6752
0.3
0.3
0.3
0.3
0.3
Fails to disarm
Replace FOB battery
6755
0.1
0.1
0.1
0.1
0.1
Fails to disarm
Replace FOB
6756
0.1
0.1
0.1
0.1
0.1
Fails to disarm
Replace TSSM\HFSM
6757
0.6
0.6
0.6
0.6
0.6
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-16
ITEM
DESCRIPTION
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
Fails to disarm
HFSM harness to security antenna is open/
grounded/shorted
6879
0.4
0.4
0.4
0.4
0.4
Turn signal error 1A - Won't cancel upon completion
Replace TSM/TSSM/HFSM
6773
1.1
1.1
1.1
1.1
1.1
Turn signal error 1A - Cancels erratically
Locate and repair intermittent open
6855
0.3
0.3
0.3
0.3
0.3
Locate and repair intermittent short to voltage
6856
0.4
0.4
0.4
0.4
0.4
Locate and repair intermittent short to ground
6857
0.4
0.4
0.4
0.4
0.4
Turn signal error 2A
TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN
wire) shorted/grounded/open
6790
0.5
0.5
0.5
0.5
0.5
6791
0.7
0.7
0.7
0.7
0.7
Mate connector [30]
6792
0.5
0.5
0.5
0.5
0.5
TSM/TSSM/HFSM [30B] terminal 2 (GY wire)
and ignition fuse is open
6793
0.4
0.4
0.4
0.4
0.4
Turn signal error 2B
Replace Bulb
6796
0.2
0.2
0.2
0.2
0.2
Repair open ground in lamp circuit
6797
0.3
0.3
0.3
0.3
0.3
wire) to lamps open
6798
0.4
0.4
0.4
0.4
0.4
6799
0.3
0.3
0.3
0.3
0.3
wire) to lamps open
6800
0.4
0.4
0.4
0.4
0.4
Turn signal error 2C
TSM/TSSM/HFSM [30B] terminal 12 (BK wire)
and ground is open
6805
0.4
0.4
0.4
0.4
0.4
TSM/TSSM/HFSM [30B] terminal 1 (BN/GY
wire) and battery fuse is open
6806
0.5
0.5
0.5
0.5
0.5
Replace battery Fuse
6807
0.3
0.3
0.3
0.3
0.3
Main fuse terminal A (R wire) and battery fuse is
open
6808
0.5
0.5
0.5
0.5
0.5
Turn signal error 2D
Repair open between handlebar switch connector [24B] and TSM/TSSM/HFSM [30B]
6810
0.7
0.7
0.7
0.7
0.7
Replace turn signal switch
6811
1.1
1.1
1.1
1.1
1.1
Repair open between connector [24B] and fuse
block
6812
0.7
0.7
0.7
0.7
0.7
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-17
ITEM
DESCRIPTION
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
Repair open between handlebar switch connector [22B] and TSM/TSSM/HFSM [30B]
6813
0.7
0.7
0.7
0.7
0.7
wire) shorted to ground
6814
0.7
0.7
0.7
0.7
0.7
6815
1.1
1.1
1.1
1.1
1.1
block
6816
0.8
0.8
0.8
0.8
0.8
Turn signal error 3A - Bulbs flash at double rate-all work Replace bulb
6820
0.2
0.2
0.2
0.2
0.2
Turn signal error 3A - Bulbs flash at double rate-all work Remove corrosion
6821
0.2
0.2
0.2
0.2
0.2
Turn signal error 3A - Bulbs flash at double rate-all work Remove corrosion/replace bulb
6822
0.6
0.6
0.6
0.6
0.6
Turn signal error 3A - Bulbs flash at double rate-all work Replace bulb connections/lamp assembly
6823
0.5
0.5
0.5
0.5
0.5
Turn signal error 3A - Bulbs flash at double rate-all work Replace TSM/TSSM/HFSM
6824
0.9
0.9
0.9
0.9
0.9
B0563 Battery voltage high - TSSM
Code not present
7770
0.2
0.2
0.2
0.2
0.2
codes
7771
0.2
0.2
0.2
0.2
0.2
B1121 Left turn output fault
Repair TSM/TSSM/HFSM terminal/connections
6709
0.4
0.4
0.4
0.4
0.4
TSM/TSSM/HFSM terminal 5 (V wire) shorted/
grounded/open
6790
0.5
0.5
0.5
0.5
0.5
6791
0.7
0.7
0.7
0.7
0.7
Replace bulb
6796
0.2
0.2
0.2
0.2
0.2
Replace bulb connections/lamp assembly
6823
0.5
0.5
0.5
0.5
0.5
B1122 Right turn output fault
6709
0.4
0.4
0.4
0.4
0.4
TSM/TSSM/HFSM terminal 6 (BN wire)
shorted/grounded/open
6790
0.5
0.5
0.5
0.5
0.5
6791
0.7
0.7
0.7
0.7
0.7
Replace bulb
6796
0.2
0.2
0.2
0.2
0.2
6823
0.5
0.5
0.5
0.5
0.5
6709
0.4
0.4
0.4
0.4
0.4
B1123 Left turn output shorted low
Repair HFSM terminal/connections
6709
0.4
0.4
0.4
0.4
0.4
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-18
ITEM
DESCRIPTION
HFSM terminal 5 (V wire) shorted/grounded/
open
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
6790
0.5
0.5
0.5
0.5
0.5
Replace HFSM
6791
0.7
0.7
0.7
0.7
0.7
B1124 Right turn output shorted low
6709
0.4
0.4
0.4
0.4
0.4
HFSM terminal 6 (BN wire) shorted/grounded/
open
6790
0.5
0.5
0.5
0.5
0.5
Replace HFSM
6791
0.7
0.7
0.7
0.7
0.7
B1125 Left turn output shorted high
6709
0.4
0.4
0.4
0.4
0.4
HFSM terminal 5 (V wire) shorted/grounded/
open
6790
0.5
0.5
0.5
0.5
0.5
Replace HFSM
6791
0.7
0.7
0.7
0.7
0.7
B1126 Right turn output shorted high
6709
0.4
0.4
0.4
0.4
0.4
HFSM terminal 6 (BN wire) shorted/grounded/
open
6790
0.5
0.5
0.5
0.5
0.5
Replace HFSM
6791
0.7
0.7
0.7
0.7
0.7
B1131 Alarm output open/low
Repair alarm (terminal B) circuit (LGN/BN wire)open
6830
0.4
0.4
0.4
0.4
0.4
Repair alarm (terminal B) circuit (LGN/BN wire)grounded
6831
0.4
0.4
0.4
0.4
0.4
Replace siren
6832
0.3
0.3
0.3
0.3
0.3
6833
0.7
0.7
0.7
0.7
0.7
Repair alarm (terminal C) circuit (BK wire)-open
6834
0.4
0.4
0.4
0.4
0.4
Repair alarm (terminal A) circuit (BN/GY wire)open
6835
0.4
0.4
0.4
0.4
0.4
B1132 Alarm output high
Repair alarm (terminal B) circuit (LGN/BN wire)shorted to volts
6817
0.3
0.3
0.3
0.3
0.3
Replace siren
6832
0.3
0.3
0.3
0.3
0.3
6833
0.7
0.7
0.7
0.7
0.7
B1134 Starter output high
TSM/TSSM/HFSM terminal 9/starter relay (TN/
GN wire)-short to volts
6840
0.3
0.3
0.3
0.3
0.3
Replace starter relay
6841
0.2
0.2
0.2
0.2
0.2
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-19
ITEM
DESCRIPTION
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
0.5
6842
0.5
0.5
0.5
0.5
B1135 Accelerometer fault
6845
0.3
0.3
0.3
0.3
0.3
Replace HFSM
6845
0.3
0.3
0.3
0.3
0.3
B1141 Ignition switch low
TSM/TSSM/HFSM terminal 2 and ignition fuse
(GY wire) open
6793
0.4
0.4
0.4
0.4
0.4
6791
0.7
0.7
0.7
0.7
0.7
6709
0.4
0.4
0.4
0.4
0.4
B1142 Internal fault
Replace HFSM
6845
0.3
0.3
0.3
0.3
0.3
B1143 Security antenna low
Replace security antenna
6878
0.2
0.2
0.2
0.2
0.2
grounded/shorted
6879
0.4
0.4
0.4
0.4
0.4
Replace HFSM
6880
0.5
0.5
0.5
0.5
0.5
B1144 Security antenna high
6878
0.2
0.2
0.2
0.2
0.2
grounded/shorted
6879
0.4
0.4
0.4
0.4
0.4
Replace HFSM
6880
0.5
0.5
0.5
0.5
0.5
B1145 Security antenna open
Repair security antenna connections, or replace
security antenna harness
6881
0.4
0.4
0.4
0.4
0.4
6878
0.2
0.2
0.2
0.2
0.2
grounded/shorted
6879
0.4
0.4
0.4
0.4
0.4
Replace HFSM
6880
0.5
0.5
0.5
0.5
0.5
B1154 Clutch input low
5168
0.8
0.8
0.8
0.8
0.8
connector [30]
5861
0.6
0.6
0.6
0.6
0.6
5863
0.5
0.5
0.5
0.5
0.5
B1155 Neutral input low
5157
0.3
0.3
0.3
0.3
0.3
neutral switch and ground or neutral switch and
connector [30]
5862
0.5
0.5
0.5
0.5
0.5
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-20
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
5863
0.5
0.5
0.5
0.5
0.5
P0107 MAP sensor open/low
Replace MAP sensor
7630
0.3
0.3
0.3
0.3
0.3
MAP [80B] sensor terminal C to ECM [78B] terminal 14 (R/W wire) open/grounded
7640
0.5
0.5
0.5
0.5
0.5
Replace ECM
7641
0.9
0.9
0.9
0.9
0.9
MAP terminal C (R/W wire) and terminal A (B/W
wire) shorted
7642
0.6
0.6
0.6
0.6
0.6
MAP [80B] sensor terminal B to ECM [78B] terminal 25 (V/W wire) open
7645
0.6
0.6
0.6
0.6
0.6
Replace MAP sensor
7650
0.6
0.6
0.6
0.6
0.6
MAP [80B] terminal A (BK/W wire) and terminal
B (V/W wire) shorted
7655
0.5
0.5
0.5
0.5
0.5
P0108 MAP sensor high
MAP [80B] sensor terminal C (R/W wire) short
to battery volts
7635
0.4
0.4
0.4
0.4
0.4
Replace ECM
7641
0.9
0.9
0.9
0.9
0.9
MAP [80B] terminal C (R/W wire) and terminal B
(V/W wire) shorted
7643
0.6
0.6
0.6
0.6
0.6
MAP [80B] sensor terminal B (V/W wire) short
to battery volts
7644
0.3
0.3
0.3
0.3
0.3
MAP [80B] terminal A (BK/W wire) ECM [78B]
terminal 26 open
7646
0.6
0.6
0.6
0.6
0.6
ITEM
DESCRIPTION
ENGINE MANAGEMENT
Replace MAP sensor
7650
0.6
0.6
0.6
0.6
0.6
P0112 IAT sensor voltage low
Replace intake air temperature (IAT) sensor
7725
0.9
0.9
0.9
0.9
0.9
IAT circuit A (LGN/Y wire) and B (BK/W wire)
shorted
7730
0.5
0.5
0.5
0.5
0.5
Replace ECM
7735
0.5
0.5
0.5
0.5
0.5
IAT [89B] circuit A (LGN/Y wire) to ECM [78B]
terminal 7 short to ground
7750
0.6
0.6
0.6
0.6
0.6
7760
1.1
1.1
1.1
1.1
1.1
P0113 IAT sensor open/high
7725
0.9
0.9
0.9
0.9
0.9
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-21
ITEM
DESCRIPTION
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
IAT [89B] circuit B (BK/W wire)/ECM [78B] terminal 26 open
7732
0.6
0.6
0.6
0.6
0.6
Replace ECM
7740
0.7
0.7
0.7
0.7
0.7
IAT [89B] circuit A (LGN/Y wire) and ECM [78B]
terminal 7 short to voltage
7745
0.4
0.4
0.4
0.4
0.4
IAT [89B] circuit A (LGN/Y wire) ECM [78B] terminal 7 open
7750
0.6
0.6
0.6
0.6
0.6
7760
1.1
1.1
1.1
1.1
1.1
P0117 ET sensor low
Replace engine temperature (ET) sensor
7710
0.4
0.4
0.4
0.4
0.4
P0117 ET sensor low
ET sensor [90B] A and ECM [78B] terminal 6
(PK/Y wire) short to ground
7675
0.3
0.3
0.3
0.3
0.3
P0117 ET sensor low
Replace ECM
7680
0.4
0.4
0.4
0.4
0.4
P0117 ET sensor low
ET sensor [90B] A (PK/Y wire) and B (BK/W
wire) shorted
7731
0.5
0.5
0.5
0.5
0.5
P0118 ET sensor open
ET sensor [90B] terminal A and ECM [78B] terminal 6 (PK/Y wire) open
7686
0.5
0.5
0.5
0.5
0.5
ET sensor [90B] terminal A and ECM [78B] terminal 6 (PK/Y wire) short to voltage
7687
0.3
0.3
0.3
0.3
0.3
ET sensor [90B] A (PK/Y wire) and ECM [78B]
terminal14 (R/W wire) shorted
7690
0.3
0.3
0.3
0.3
0.3
7710
0.4
0.4
0.4
0.4
0.4
Replace ECM
7685
0.8
0.8
0.8
0.8
0.8
ET sensor [90B] B and ECM [78B] terminal 26
(B/W wire) open
7695
0.5
0.5
0.5
0.5
0.5
P0122 TP sensor open/low
Replace vehicle speed sensor (VSS)
6010
1.1
1.1
1.1
1.1
1.1
Replace ECM
7565
0.6
0.6
0.6
0.6
0.6
TP sensor [88B] C (GY/V wire) and ECM [78B]
terminal 24 open
7580
0.5
0.5
0.5
0.5
0.5
TP sensor [88B] B (R/W wire) and ECM [78B]
7584
0.7
0.7
0.7
0.7
0.7
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-22
ITEM
DESCRIPTION
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
TP sensor [88B] C (GY/V wire) and terminal A
(BK/W wire) shorted
7585
0.5
0.5
0.5
0.5
0.5
TP sensor [88B] B (R/W wire) and terminal A
(BK/W wire) shorted
7586
0.8
0.8
0.8
0.8
0.8
Replace throttle position sensor
7590
1.7
1.7
1.7
1.7
1.7
7595
1.2
1.2
1.2
1.2
1.2
7605
0.7
0.7
0.7
0.7
0.7
terminal 14 open
7615
0.8
0.8
0.8
0.8
0.8
Replace MAP sensor
7650
0.6
0.6
0.6
0.6
0.6
7967
0.6
0.6
0.6
0.6
0.6
P0123 TP sensor high
Replace ECM
7555
0.5
0.5
0.5
0.5
0.5
7575
0.5
0.5
0.5
0.5
0.5
(BK/W wire) shorted
7587
0.5
0.5
0.5
0.5
0.5
Replace throttle position sensor (TPS)
7595
1.2
1.2
1.2
1.2
1.2
TP sensor [88B] A (BK/W wire) and ECM [78B]
terminal 24 open
7610
0.5
0.5
0.5
0.5
0.5
7619
0.8
0.8
0.8
0.8
0.8
P0131 Front Oxygen sensor low
Front O2 sensor [138B] terminal 1 to ECM [78B]
terminal 8 (PK/O wire) grounded/shorted to
O2[138B] terminal 2
6868
0.4
0.4
0.4
0.4
0.4
Replace fuel injector
7144
0.9
0.9
0.9
0.9
0.9
Replace fuel filter screen
7163
1.0
1.0
1.0
1.0
1.0
Repair/replace fuel pump/pressure regulator/
fuel line/fuel filter
7164
1.0
1.0
1.0
1.0
1.0
Repair intake leak
7486
1.0
1.0
1.0
1.0
1.0
Replace O2 sensor
7667
0.6
0.6
0.6
0.6
0.6
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-23
ITEM
LABOR
CODE
DESCRIPTION
MODELS
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
Replace ECM
7815
0.8
0.8
0.8
0.8
0.8
P0132 Front Oxygen sensor high
7144
0.9
0.9
0.9
0.9
0.9
7164
1.0
1.0
1.0
1.0
1.0
Replace O2 sensor
7667
0.6
0.6
0.6
0.6
0.6
Replace ECM
7815
0.8
0.8
0.8
0.8
0.8
P0134 Front Oxygen sensor center
Front O2 sensor [138B] terminal 1 to ECM [78B]
terminal 8 (PK/O wire) open/shorted to voltage
6869
0.5
0.5
0.5
0.5
0.5
Rear O2 sensor [137B] terminal 2 to ECM [78B]
terminal 2 (BK/W wire) open or short to voltage
6870
0.5
0.5
0.5
0.5
0.5
Replace O2 sensor
7667
0.6
0.6
0.6
0.6
0.6
Replace ECM
7815
0.8
0.8
0.8
0.8
0.8
P0151 Rear Oxygen sensor low
terminal 23 (PK/GN wire) grounded/shorted to
O2[137B] terminal 2
6871
0.4
0.4
0.4
0.4
0.4
7144
0.9
0.9
0.9
0.9
0.9
7163
1.0
1.0
1.0
1.0
1.0
7164
1.0
1.0
1.0
1.0
1.0
Repair intake leak
7486
1.0
1.0
1.0
1.0
1.0
Replace O2 sensor
7667
0.6
0.6
0.6
0.6
0.6
Replace ECM
7815
0.8
0.8
0.8
0.8
0.8
P0152 Rear Oxygen sensor high
7144
0.9
0.9
0.9
0.9
0.9
7164
1.0
1.0
1.0
1.0
1.0
Replace O2 sensor
7667
0.6
0.6
0.6
0.6
0.6
Replace ECM
7815
0.8
0.8
0.8
0.8
0.8
P0154 Rear Oxygen sensor center
6870
0.5
0.5
0.5
0.5
0.5
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-24
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
terminal 23 (PK/GN wire) open/shorted to voltage
6872
0.5
0.5
0.5
0.5
0.5
Replace O2 sensor
7667
0.6
0.6
0.6
0.6
0.6
Replace ECM
7815
0.8
0.8
0.8
0.8
0.8
P0261 Front injector open/low
Replace injector
7795
0.7
0.7
0.7
0.7
0.7
injector circuit [84\85] B (W/Y or GN/GY wire)/
ECM [78B] terminal 19/21 open
7805
0.6
0.6
0.6
0.6
0.6
injector circuit [84\85] B (W/Y or GN/GY wire)
short to ground
7808
0.6
0.6
0.6
0.6
0.6
injector circuit [84\85] A (Y/GN wire)/system
relay terminal 87 open
7825
0.7
0.7
0.7
0.7
0.7
Replace ECM
7850
0.7
0.7
0.7
0.7
0.7
P0262 Front injector high
Replace injector
7795
0.7
0.7
0.7
0.7
0.7
short to voltage
7809
0.5
0.5
0.5
0.5
0.5
ITEM
DESCRIPTION
Replace ECM
7815
0.8
0.8
0.8
0.8
0.8
P0263 Rear injector open/low
Replace injector
7795
0.7
0.7
0.7
0.7
0.7
Injector circuit [84\85] B (W/Y or GN/GY wire)
7805
0.6
0.6
0.6
0.6
0.6
short to ground
7808
0.6
0.6
0.6
0.6
0.6
Injector circuit [84\85] A (Y/GN wire)/system
7825
0.7
0.7
0.7
0.7
0.7
Replace ECM
7850
0.7
0.7
0.7
0.7
0.7
P0264 Rear injector high
Replace injector
7795
0.7
0.7
0.7
0.7
0.7
short to voltage
7809
0.5
0.5
0.5
0.5
0.5
Replace ECM
7815
0.8
0.8
0.8
0.8
0.8
P0373 CKP sensor intermittent
CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire)
7030
0.4
0.4
0.4
0.4
0.4
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-25
ITEM
LABOR
CODE
DESCRIPTION
MODELS
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
Repair ECM connections
7980
0.3
0.3
0.3
0.3
0.3
Replace crankshaft position (CKP) sensor
7981
0.4
0.4
0.4
0.4
0.4
Clean or repair crankshaft position (CKP) sensor
7982
0.3
0.3
0.3
0.3
0.3
Replace ECM
7983
0.5
0.5
0.5
0.5
0.5
CKP [79B] terminal 2 (BK wire) to ECM [78B]
terminal 12 open\grounded
7986
0.5
0.5
0.5
0.5
0.5
CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 30 open\grounded
7987
0.4
0.4
0.4
0.4
0.4
P0374 CKP sensor synch error
7030
0.4
0.4
0.4
0.4
0.4
7980
0.3
0.3
0.3
0.3
0.3
7981
0.4
0.4
0.4
0.4
0.4
7982
0.3
0.3
0.3
0.3
0.3
Replace ECM
7983
0.5
0.5
0.5
0.5
0.5
terminal 12 open\ground
7986
0.5
0.5
0.5
0.5
0.5
CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 30 open\ground
7987
0.4
0.4
0.4
0.4
0.4
P0501 Vehicle speed signal low
Clean or repair vehicle speed sensor (VSS)
7939
0.4
0.4
0.4
0.4
0.4
Repair vehicle speed sensor (VSS) connector
7953
0.3
0.3
0.3
0.3
0.3
7956
0.4
0.4
0.4
0.4
0.4
VSS [65B] terminal B (W/GN wire) shorted to
terminal C (BK wire)
7966
0.4
0.4
0.4
0.4
0.4
7967
0.6
0.6
0.6
0.6
0.6
Replace ECM
7968
0.6
0.6
0.6
0.6
0.6
P0502 VSS sensor high
7639
0.4
0.4
0.4
0.4
0.4
VSS [65B] terminal A (R/W wire) to ECM [78B]
7917
0.3
0.3
0.3
0.3
0.3
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-26
ITEM
DESCRIPTION
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
VSS [65B] terminal B (W/GN wire) to ECM
[78B] terminal 33 short to voltage
7918
0.4
0.4
0.4
0.4
0.4
terminal 14 open
7919
0.3
0.3
0.3
0.3
0.3
VSS [65B] terminal C (BK wire) to ECM [78B]
terminal 10 open
7921
0.4
0.4
0.4
0.4
0.4
terminal A (R/W wire)
7922
0.6
0.6
0.6
0.6
0.6
[78B] terminal 33 open
7938
0.4
0.4
0.4
0.4
0.4
7953
0.3
0.3
0.3
0.3
0.3
7956
0.4
0.4
0.4
0.4
0.4
7967
0.6
0.6
0.6
0.6
0.6
Replace ECM
7968
0.6
0.6
0.6
0.6
0.6
P0505 Loss of idle speed control
IAC system OK, may use with other codes
7028
0.5
0.5
0.5
0.5
0.5
IAC [87B] terminal C to ECM [78B] terminal 18
(BK/PK wire) short to voltage
7476
0.6
0.6
0.6
0.6
0.6
IAC [87B] terminal A to ECM [78B] terminal
35(BE/GN wire) short to voltage
7477
0.6
0.6
0.6
0.6
0.6
IAC [87B] terminal B to ECM [78B] terminal 36
(BN/R wire) short to voltage
7478
0.6
0.6
0.6
0.6
0.6
IAC [87B] terminal D to ECM [78B] terminal 17
(BK/O wire) short to voltage
7479
0.6
0.6
0.6
0.6
0.6
IAC [87B] terminal A (BE/GN wire) shorted to
terminal B (BN/R wire)
7483
0.6
0.6
0.6
0.6
0.6
IAC [87B] terminal C (BK/PK wire) shorted to
terminal D (BK/O wire)
7484
0.6
0.6
0.6
0.6
0.6
IAC [87B] terminal D (BK/O wire) shorted to terminal A (BE/GN wire)
7488
0.6
0.6
0.6
0.6
0.6
7489
0.6
0.6
0.6
0.6
0.6
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-27
ITEM
DESCRIPTION
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
Replace idle air control (IAC)
7490
0.5
0.5
0.5
0.5
0.5
(BK/O wire) open/grounded
7493
0.5
0.5
0.5
0.5
0.5
ECM [78B] Fuse terminal E/A and ECM [78B]
terminal 31(BE/GY wire) open
7494
0.3
0.3
0.3
0.3
0.3
(BK\PK wire) open/grounded
7495
0.5
0.5
0.5
0.5
0.5
IAC [87B] terminal A to ECM [78B] terminal 35
(BE/GN wire) open/grounded
7496
0.5
0.5
0.5
0.5
0.5
(BN/R wire) open/grounded
7498
0.5
0.5
0.5
0.5
0.5
7515
0.4
0.4
0.4
0.4
0.4
Replace ECM
7516
0.6
0.6
0.6
0.6
0.6
P0562 Battery voltage low
Code not present
7770
0.2
0.2
0.2
0.2
0.2
codes
7771
0.2
0.2
0.2
0.2
0.2
Repair ground circuit (BK wire) high resistance
7775
0.4
0.4
0.4
0.4
0.4
P0562 Battery voltage high
Repair ignition circuit (W/BK wire) high resistance
7776
0.4
0.4
0.4
0.4
0.4
Code not present
7770
0.2
0.2
0.2
0.2
0.2
codes
7771
0.2
0.2
0.2
0.2
0.2
P0603 ECM EEPROM error
Replace ECM
7913
0.7
0.7
0.7
0.7
0.7
Code not present
7931
0.2
0.2
0.2
0.2
0.2
P0605 ECM flash Error
Replace ECM
7983
0.5
0.5
0.5
0.5
0.5
System OK
7931
0.2
0.2
0.2
0.2
0.2
P0661 Active intake solenoid open/low
ECM [78B] terminal 22 and active intake connector [178B] terminal 2 (GY/O wire) open/
grounded
6873
0.5
0.5
0.5
0.5
0.5
Active intake connector [178B] terminal 1 (LGN/
R wire) and engine control fuse open/grounded
6874
0.5
0.5
0.5
0.5
0.5
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-28
ITEM
DESCRIPTION
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
Engine control fuse terminal M and ignition
switch (R/BK) open
6875
0.9
0.9
0.9
0.9
0.9
R wire) and terminal 2 (GY/O wire) shorted
6876
0.5
0.5
0.5
0.5
0.5
Repair active intake solenoid connections
7063
0.4
0.4
0.4
0.4
0.4
Replace active intake solenoid
7064
0.5
0.5
0.5
0.5
0.5
Replace ECM
7641
0.9
0.9
0.9
0.9
0.9
P0662 Active intake solenoid high/shorted
ECM [78B] terminal 22 and active intake connector [178B] terminal 2 (GY/O wire) short to
voltage
6877
0.4
0.4
0.4
0.4
0.4
7064
0.5
0.5
0.5
0.5
0.5
Replace ECM
7641
0.9
0.9
0.9
0.9
0.9
P1001 System relay coil open/low
System relay terminal 85 to ECM [78B] terminal
4 (GN/O wire) grounded
7923
0.3
0.3
0.3
0.3
0.3
System Relay terminal 85 to ECM [78B] terminal 4 (GN/O wire) open
7901
0.4
0.4
0.4
0.4
0.4
System relay terminal 86 to right hand control
[22B] terminal 4 (W/BK wire) open
7903
0.3
0.3
0.3
0.3
0.3
Replace system relay
7904
0.3
0.3
0.3
0.3
0.3
Replace ECM
7906
0.4
0.4
0.4
0.4
0.4
P1002 System relay high/shorted
Replace ECM
7902
0.4
0.4
0.4
0.4
0.4
System relay terminal 85/ECM [78B] terminal
4(GN/O wire) short to volts
7908
0.4
0.4
0.4
0.4
0.4
P1002 System relay contacts open
7909
0.3
0.3
0.3
0.3
0.3
Fuel pump fuse to fuel pump [86B] (O/GY wire)
shorted to ground
7852
0.5
0.5
0.5
0.5
0.5
System relay terminal 87/coil/injector terminal A
(Y/GN wire) open/ground
7888
0.4
0.4
0.4
0.4
0.4
31 (BE/GY wire) open\grounded
7889
0.4
0.4
0.4
0.4
0.4
7904
0.3
0.3
0.3
0.3
0.3
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-29
ITEM
DESCRIPTION
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
Replace fuel pump
7924
1.2
1.2
1.2
1.2
1.2
ECM [78B] terminal 29 and ignition coil [83B]
terminal D (BE/O wire) grounded
7934
0.6
0.6
0.6
0.6
0.6
terminal C (Y/BE wire) grounded
7936
0.6
0.6
0.6
0.6
0.6
Harness inspection/wiggle test/electrical panel
removal/replace ECM fuse
7937
0.5
0.5
0.5
0.5
0.5
P1004 System relay contacts closed
ECM [78B] terminal 11 and ignition coil [83 B]
terminal D (Y/BE wire) is shorted to voltage
7865
0.3
0.3
0.3
0.3
0.3
terminal C (BE/O wire) is shorted to voltage
7866
0.3
0.3
0.3
0.3
0.3
7911
0.2
0.2
0.2
0.2
0.2
System relay terminal 87/coil/injector terminal A
(Y/GN wire) is shorted to voltage
7912
0.3
0.3
0.3
0.3
0.3
removal/replace system relay
7918
0.4
0.4
0.4
0.4
0.4
Fuel pump connector [141B] terminal D is open
7926
0.4
0.4
0.4
0.4
0.4
Repair fuel pump connections at connector
[141]
7927
0.4
0.4
0.4
0.4
0.4
4(GN/O wire) grounded
7929
0.3
0.3
0.3
0.3
0.3
P1009 Incorrect password
Perform ECM/TSM/TSSM/HFSM module
replace procedure
6701
0.5
0.5
0.5
0.5
0.5
Replaced TSM/TSSM/HFSM , system now ok
6702
0.5
0.5
0.5
0.5
0.5
Replace ECM & reprogram
6703
1.0
1.0
1.0
1.0
1.0
P1010 Missing password
Data link [91A] terminal 3/ECM [78B] terminal 5/
TSSM [30] terminal 3 open
6704
0.4
0.4
0.4
0.4
0.4
Data link [91A] terminal 3/ECM [78B] 5 speedometer [39B] terminal 2 short to volts
6705
0.5
0.5
0.5
0.5
0.5
Replaced TSM/TSSM/HFSM, System now ok
6707
0.6
0.6
0.6
0.6
0.6
Replace ECM
6708
0.9
0.9
0.9
0.9
0.9
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-30
ITEM
DESCRIPTION
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
Repair TSM/TSSM/HFSM connections
6726
0.5
0.5
0.5
0.5
0.5
7980
0.3
0.3
0.3
0.3
0.3
P1351 Front ignition coil low/open
ECM [78B] terminal 11 & ignition coil [83B] terminal C (Y/BE wire) open/ground
7025
0.4
0.4
0.4
0.4
0.4
ECM [78B] terminal 29 & ignition Coil [83B] terminal D (BE/O wire) open/ground
7026
0.4
0.4
0.4
0.4
0.4
7301
0.2
0.2
0.2
0.2
0.2
Replace ignition coil
7856
0.5
0.5
0.5
0.5
0.5
Repair coil connections
7860
0.4
0.4
0.4
0.4
0.4
Replace ECM
7870
0.5
0.5
0.5
0.5
0.5
System relay terminal 87 to ignition coil [83B]
terminal A (Y/GN wire) is open
7875
0.4
0.4
0.4
0.4
0.4
7937
0.5
0.5
0.5
0.5
0.5
P1352 Front ignition coil high/shorted
7856
0.5
0.5
0.5
0.5
0.5
ECM [78B] terminal 29 to ignition coil [83B] terminal D (BE/O wire) short to voltage
7865
0.3
0.3
0.3
0.3
0.3
Replace ECM
7870
0.5
0.5
0.5
0.5
0.5
P1353 Front cylinder-No combustion
Replace fuel filter or clean fuel pump screen
7013
0.8
0.8
0.8
0.8
0.8
7014
1.0
1.0
1.0
1.0
1.0
terminal B (GY/BE wire) grounded
7015
0.4
0.4
0.4
0.4
0.4
ECM [78B] terminal 27 and ignition Coil [83B]
terminal B (GY/BE wire) open
7016
0.4
0.4
0.4
0.4
0.4
Seat spark plug connections
7537
0.2
0.2
0.2
0.2
0.2
Repair spark plug connections
7538
0.2
0.2
0.2
0.2
0.2
Replace ECM
7544
0.7
0.7
0.7
0.7
0.7
Repair coil primary connections or replace coil
7547
0.5
0.5
0.5
0.5
0.5
Replace spark plug
7548
0.2
0.2
0.2
0.2
0.2
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-31
ITEM
DESCRIPTION
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
Replace spark plug Wire
7549
0.2
0.2
0.2
0.2
0.2
P1354 Rear ignition coil low/open
7025
0.4
0.4
0.4
0.4
0.4
7301
0.2
0.2
0.2
0.2
0.2
7856
0.5
0.5
0.5
0.5
0.5
7860
0.4
0.4
0.4
0.4
0.4
Replace ECM
7870
0.5
0.5
0.5
0.5
0.5
System relay terminal 87 to ignition coil [83B]
7875
0.4
0.4
0.4
0.4
0.4
7937
0.5
0.5
0.5
0.5
0.5
P1355 Rear ignition coil high/shorted
7856
0.5
0.5
0.5
0.5
0.5
ECM [78B] terminal 11 to ignition coil [83B] terminal C (Y/BE wire) short to voltage
7867
0.3
0.3
0.3
0.3
0.3
Replace ECM
7870
0.5
0.5
0.5
0.5
0.5
P1356 Rear Cylinder-No combustion
7013
0.8
0.8
0.8
0.8
0.8
7014
1.0
1.0
1.0
1.0
1.0
7015
0.4
0.4
0.4
0.4
0.4
7016
0.4
0.4
0.4
0.4
0.4
7537
0.2
0.2
0.2
0.2
0.2
7538
0.2
0.2
0.2
0.2
0.2
Replace ECM
7544
0.7
0.7
0.7
0.7
0.7
7547
0.5
0.5
0.5
0.5
0.5
Replace spark plug
7548
0.2
0.2
0.2
0.2
0.2
Replace spark plug wire
7549
0.2
0.2
0.2
0.2
0.2
P1357 Intermittent secondary front
7013
0.8
0.8
0.8
0.8
0.8
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-32
ITEM
DESCRIPTION
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
7014
1.0
1.0
1.0
1.0
1.0
7015
0.4
0.4
0.4
0.4
0.4
7016
0.4
0.4
0.4
0.4
0.4
7537
0.2
0.2
0.2
0.2
0.2
7538
0.2
0.2
0.2
0.2
0.2
Replace ECM
7544
0.7
0.7
0.7
0.7
0.7
7547
0.5
0.5
0.5
0.5
0.5
Replace spark plug
7548
0.2
0.2
0.2
0.2
0.2
7549
0.2
0.2
0.2
0.2
0.2
P1358 Intermittent secondary rear
7013
0.8
0.8
0.8
0.8
0.8
7014
1.0
1.0
1.0
1.0
1.0
7015
0.4
0.4
0.4
0.4
0.4
7016
0.4
0.4
0.4
0.4
0.4
7537
0.2
0.2
0.2
0.2
0.2
7538
0.2
0.2
0.2
0.2
0.2
Replace ECM
7544
0.7
0.7
0.7
0.7
0.7
7547
0.5
0.5
0.5
0.5
0.5
Replace spark plug
7548
0.2
0.2
0.2
0.2
0.2
7549
0.2
0.2
0.2
0.2
0.2
P1475 Exhaust Actuator Position Error
Replace ECM
7850
0.7
0.7
0.7
0.7
0.7
6874
0.5
0.5
0.5
0.5
0.5
HDI ACTIVE EXHAUST
Original equipment system on HDI vehicles
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-33
ITEM
DESCRIPTION
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
Engine control fuse terminal M and ignition
switch (R/BK) open
6875
0.9
0.9
0.9
0.9
0.9
6876
0.5
0.5
0.5
0.5
0.5
7064
0.5
0.5
0.5
0.5
0.5
Replace exhaust actuator
7811
0.8
0.8
0.8
0.8
0.8
Replace exhaust actuator valve
7812
0.7
0.7
0.7
0.7
0.7
Replace exhaust actuator cable
7814
0.8
0.8
0.8
0.8
0.8
Active exhaust actuator [179B] terminal 2 (BK
wire) is open
7816
0.4
0.4
0.4
0.4
0.4
Active exhaust actuator [179B] terminal 4 and
ECM [78B] terminal 1 (V\BE wire) is open/
grounded/shorted
7822
0.4
0.4
0.4
0.4
0.4
ECM [78B] terminal 20 (V\O wire) is open/
grounded
7823
0.5
0.5
0.5
0.5
0.5
Replace 15 amp Engine control fuse
7826
0.3
0.3
0.3
0.3
0.3
Active exhaust actuator [179B] terminal 1 (LGN/
R wire) to engine control fuse open/grounded
7828
0.5
0.5
0.5
0.5
0.5
P1477 Exhaust Actuator open/low
Replace ECM
7850
0.7
0.7
0.7
0.7
0.7
7811
0.8
0.8
0.8
0.8
0.8
grounded
7823
0.5
0.5
0.5
0.5
0.5
P1478 Exhaust Actuator shorted/high
7811
0.8
0.8
0.8
0.8
0.8
ECM [78B] terminal 20 (V\O wire) is shorted to
voltage
7827
0.4
0.4
0.4
0.4
0.4
Replace ECM
7850
0.7
0.7
0.7
0.7
0.7
6709
0.4
0.4
0.4
0.4
0.4
SERIAL DATA
U1016 Loss of ECM serial data at TSM/TSSM/HFSM
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-34
ITEM
DESCRIPTION
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
6717
0.7
0.7
0.7
0.7
0.7
ECM [78B] terminal 5 to TSM/TSSM/HFSM
[30B] terminal 3 (LGN/V wire) is open
6718
0.4
0.4
0.4
0.4
0.4
Ground and ECM [78B] terminal 10 and 28 are
open
6746
0.5
0.5
0.5
0.5
0.5
RepairECM connections
6854
0.3
0.3
0.3
0.3
0.3
U1016 Loss of ECM serial data at speedometer
Replace speedometer
6072
0.5
0.5
0.5
0.5
0.5
6709
0.4
0.4
0.4
0.4
0.4
6718
0.4
0.4
0.4
0.4
0.4
Repair speedometer connections/terminals
6747
0.5
0.5
0.5
0.5
0.5
ECM [78B] terminal 5 to speedometer [39B]
terminal 2 (LGN/V wire) is open
6748
0.6
0.6
0.6
0.6
0.6
6854
0.3
0.3
0.3
0.3
0.3
U1064 Loss of TSM/TSSM/HFSM serial data at speed- Repair TSM/TSSM/HFSM connections
ometer
6709
0.4
0.4
0.4
0.4
0.4
U1064 Loss of TSM/TSSM/HFSM serial data at speed- TSM/TSSM/HFSM [30B] terminal 12 (BK wire)
ometer
is open
6710
0.5
0.5
0.5
0.5
0.5
U1064 Loss of TSM/TSSM/HFSM serial data at speed- TSM/TSSM/HFSM [30B] terminal 3 and speedometer
ometer [39B] terminal 2 (LGN/V wire) is open
6712
0.6
0.6
0.6
0.6
0.6
U1064 Loss of TSM/TSSM/HFSM serial data at speed- Replace 15AMP battery fuse
ometer
6713
0.5
0.5
0.5
0.5
0.5
U1064 Loss of TSM/TSSM/HFSM serial data at speed- Replace TSM/TSSM/HFSM
ometer
6717
0.7
0.7
0.7
0.7
0.7
U1064 Loss of TSM/TSSM/HFSM serial data at speed- Repair speedometer connections/terminals
ometer
6747
0.5
0.5
0.5
0.5
0.5
U1064 Loss of TSM/TSSM/HFSM serial data at speed- TSM/TSSM/HFSM [30B] terminal 1 and ignition
ometer
fuse open/short to ground
6749
0.5
0.5
0.5
0.5
0.5
U1064 Loss of TSM/TSSM/HFSM data at ECM
6709
0.4
0.4
0.4
0.4
0.4
is open
6710
0.5
0.5
0.5
0.5
0.5
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-35
ITEM
LABOR
CODE
DESCRIPTION
MODELS
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
Replace 15AMP battery fuse
6713
0.5
0.5
0.5
0.5
0.5
Replace ECM
6716
0.6
0.6
0.6
0.6
0.6
6717
0.7
0.7
0.7
0.7
0.7
6718
0.4
0.4
0.4
0.4
0.4
Battery ground and ECM [78B] terminal 10 and
28 are open
6746
0.5
0.5
0.5
0.5
0.5
TSM/TSSM/HFSM [30B] terminal 1 and ignition
6749
0.5
0.5
0.5
0.5
0.5
6854
0.3
0.3
0.3
0.3
0.3
U1097 Loss of speedometer serial data at TSM/TSSM/ Replace speedometer
HFSM
6072
0.5
0.5
0.5
0.5
0.5
U1097 Loss of speedometer serial data at TSM/TSSM/ Repair TSM/TSSM/HFSM connections
HFSM
6726
0.5
0.5
0.5
0.5
U1097 Loss of speedometer serial data at TSM/TSSM/ Repair speedometer connections/terminals
HFSM
6747
0.5
0.5
0.5
0.5
0.5
U1097 Loss of speedometer serial data at TSM/TSSM/ ECM [78B] terminal 5 to speedometer [39B] terHFSM
minal 2 (LGN/V wire) is open
6748
0.6
0.6
0.6
0.6
0.6
U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 1 and ignition
HFSM
switch open/short to ground
6867
0.4
0.4
0.4
0.4
0.4
U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 5 and battery fuse
HFSM
(BN/GY wire) is open
6758
0.4
0.4
0.4
0.4
0.4
U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 2 (LGN/V wire)
HFSM
grounded
6759
0.5
0.5
0.5
0.5
0.5
U1097 Loss of speedometer serial data at TSM/TSSM/ Replace speedometer
HFSM
6765
0.6
0.6
0.6
0.6
0.6
U1097 Loss of speedometer serial data at TSM/TSSM/ Access instruments\wiggle test\replace instruHFSM
ment fuse
6766
0.3
0.3
0.3
0.3
0.3
U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 1/instrument fuse/
HFSM
fuel gauge terminal 1(O wire) grounded
6770
0.4
0.4
0.4
0.4
0.4
U1097 Loss of speedometer serial data at TSM/TSSM/ Replace fuel gauge
HFSM
6775
0.4
0.4
0.4
0.4
0.4
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-36
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
U1097 Loss of speedometer serial data at TSM/TSSM/ Speedometer [39B] terminal 7 and chassis
HFSM
ground (BLK wire) is open
6776
0.6
0.6
0.6
0.6
0.6
U1097 Loss of speedometer serial data at TSM/TSSM/ Access instruments\wiggle test\replace accesHFSM
sory fuse
6781
0.3
0.3
0.3
0.3
0.3
U1097 Loss of speedometer serial data at TSM/TSSM/ Replace ignition switch
HFSM
6782
0.5
0.5
0.5
0.5
0.5
U1097 Loss of speedometer serial data at TSM/TSSM/ Rear lighting harness\tail lamp assembly (O/W
HFSM
wire) is shorted to ground
6783
0.6
0.6
0.6
0.6
0.6
U1097 Loss of speedometer serial data at TSM/TSSM/ Replace rear stop light switch
HFSM
6787
0.7
0.7
0.7
0.7
0.7
U1097 Loss of speedometer serial data at TSM/TSSM/ Headlamp [38] terminal 1 (O/W wire) is shorted
HFSM
to ground
6788
0.4
0.4
0.4
0.4
0.4
U1097 Loss of speedometer serial data at TSM/TSSM/ Right hand switch controls\harness assembly is
HFSM
shorted to ground
6789
0.9
0.9
0.9
0.9
0.9
U1097 Loss of speedometer serial data at TSM/TSSM/ Left hand switch controls assembly\harness is
HFSM
shorted to ground
6794
0.8
0.8
0.8
0.8
0.8
U1097 Loss of speedometer serial data at TSM/TSSM/ Speedometer [39B] terminal 6 and accessory
HFSM
fuse (O/W wire) open
6801
0.4
0.4
0.4
0.4
0.4
U1097 Loss of speedometer serial data at TSM/TSSM/ Accessory fuse terminal R and ignition switch
HFSM
(R/GY wire) open
6802
0.5
0.5
0.5
0.5
0.5
U1097 Loss of speedometer serial data at TSM/TSSM/ Indicator lamp [20A]\[21A] terminal 6 (O wire) to
HFSM
indicator lamp is shorted to ground
6849
0.3
0.3
0.3
0.3
0.3
U1097 Loss of speedometer serial data at TSM/TSSM/ Repair ICM/ECM connections
HFSM
6854
0.3
0.3
0.3
0.3
0.3
U1097 Loss of speedometer serial data at ECM
6747
0.5
0.5
0.5
0.5
0.5
speedometer [39B] terminal 5 and battery fuse
6758
0.4
0.4
0.4
0.4
0.4
Replace speedometer
6765
0.6
0.6
0.6
0.6
0.6
Access instruments\wiggle test\replace instrument fuse
6766
0.3
0.3
0.3
0.3
0.3
speedometer [39B] terminal 1/instrument fuse/
6770
0.4
0.4
0.4
0.4
0.4
ITEM
BV5
BX5
FXST
FLSTF
Revised 7/12/06
DESCRIPTION
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-37
ITEM
DESCRIPTION
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
Speedometer [39B] terminal 7 and chassis
6776
0.6
0.6
0.6
0.6
0.6
Access instruments\wiggle test\replace accessory fuse
6781
0.3
0.3
0.3
0.3
0.3
6782
0.5
0.5
0.5
0.5
0.5
Replace fuel gauge
6775
0.4
0.4
0.4
0.4
0.4
Speedometer [39B] terminal 6/L R Controls/ignition Switch (O/W wire) is shorted to ground
6795
0.9
0.9
0.9
0.9
0.9
Speedometer [39B] terminal 6 and accessory
6801
0.4
0.4
0.4
0.4
0.4
Accessory fuse terminal R and ignition switch
(R/GY wire) open
6802
0.5
0.5
0.5
0.5
0.5
6833
0.7
0.7
0.7
0.7
0.7
Indicator lamp [20A]\[21A] terminal 6 (O wire) to
6849
0.3
0.3
0.3
0.3
0.3
6854
0.3
0.3
0.3
0.3
0.3
speedometer [39B] terminal 1 and ignition
6867
0.4
0.4
0.4
0.4
0.4
U1255 Missing response at TSM/TSSM/HFSM
Replace speedometer
6072
0.5
0.5
0.5
0.5
0.5
6747
0.5
0.5
0.5
0.5
0.5
TSM/TSSM/HFSM [30B] terminal 3 and Speedometer terminal 2 (LGN/V wire) is open
6712
0.6
0.6
0.6
0.6
0.6
Speedometer [39B] terminal 5 and battery fuse
6758
0.4
0.4
0.4
0.4
0.4
Speedometer [39B] terminal 2 (LGN/V wire)
grounded
6759
0.5
0.5
0.5
0.5
0.5
Replace speedometer
6765
0.6
0.6
0.6
0.6
0.6
6766
0.3
0.3
0.3
0.3
0.3
Speedometer [39B] terminal 1/instrument fuse/
6770
0.4
0.4
0.4
0.4
0.4
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-38
ITEM
DESCRIPTION
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
Replace fuel gauge
6775
0.4
0.4
0.4
0.4
0.4
Speedometer [39B] terminal 7 and chassis
6776
0.6
0.6
0.6
0.6
0.6
6781
0.3
0.3
0.3
0.3
0.3
6782
0.5
0.5
0.5
0.5
0.5
Rear lighting harness\tail lamp assembly (O/W
6783
0.6
0.6
0.6
0.6
0.6
Replace rear stop light switch
6787
0.7
0.7
0.7
0.7
0.7
Headlamp [38] terminal 1 (O/W wire) is shorted
to ground
6788
0.4
0.4
0.4
0.4
0.4
Right hand switch controls\harness assembly is
shorted to ground
6789
0.9
0.9
0.9
0.9
0.9
Left hand switch controls assembly\harness is
shorted to ground
6794
0.8
0.8
0.8
0.8
0.8
Speedometer [39B] terminal 6/L R Controls/ignition Switch (O/W wire) is shorted to ground
6795
0.9
0.9
0.9
0.9
0.9
speedometer [39B] terminal 6 and Accessory
Fuse (O/W wire) open
6801
0.4
0.4
0.4
0.4
0.4
Accessory Fuse terminal R and ignition Switch
(R/GY wire) open
6802
0.5
0.5
0.5
0.5
0.5
Indicator lamp [20A]\[21A] terminal 6 (O wire) to
Indicator lamp is shorted to ground
6849
0.3
0.3
0.3
0.3
0.3
6854
0.3
0.3
0.3
0.3
0.3
Speedometer [39B] terminal 1 and ignition
6867
0.4
0.4
0.4
0.4
0.4
U1255 Missing response at Speedometer
fuse is open
6071
---
---
---
---
---
6709
0.4
0.4
0.4
0.4
0.4
TSM/TSSM/HFSM[30B] terminal 12 (BK wire) is
open
6710
0.5
0.5
0.5
0.5
0.5
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-39
ITEM
LABOR
CODE
DESCRIPTION
MODELS
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
6717
0.7
0.7
0.7
0.7
0.7
6747
0.5
0.5
0.5
0.5
0.5
6749
0.5
0.5
0.5
0.5
0.5
TSM/TSSM/HFSM [30B] terminal 3 and speedometer [78B] terminal 2 (LGN/V wire) is open
6712
0.6
0.6
0.6
0.6
0.6
Inspect/access electrical panel/main wiring harness/replace 15 amp battery fuse
7159
0.5
0.5
0.5
0.5
0.5
U1300 Speedometer serial data low
ECM [78B] terminal 5 to speedometer terminal
2 (LGN/V wire) is open
6036
0.6
0.6
0.6
0.6
0.6
6709
---
---
---
---
---
Replace speedometer
6765
0.6
0.6
0.6
0.6
0.6
U1300 TSM/TSSM/HFSM serial data low
Replace ECM and reprogram
7993
0.8
0.8
0.8
0.8
0.8
ECM [78B] terminal 5 TSM/TSSM/HFSM [30]
terminal 3/speedometer [39B] terminal 2 (LGN/
V wire) grounded
7994
0.4
0.4
0.4
0.4
0.4
7998
0.9
0.9
0.9
0.9
0.9
7999
0.5
0.5
0.5
0.5
0.5
ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open
6036
0.6
0.6
0.6
0.6
0.6
Replace speedometer
6765
0.6
0.6
0.6
0.6
0.6
7993
0.8
0.8
0.8
0.8
0.8
ECM [78B] terminal 5 TSM/TSSM/HFSM [30B]
V wire) grounded
7994
0.4
0.4
0.4
0.4
0.4
7998
0.9
0.9
0.9
0.9
0.9
ECM [78B] terminal 5 to TSSM [30B] terminal 3
(LGN/V wire) is open
7999
0.5
0.5
0.5
0.5
0.5
U1300 ECM serial data low
6036
0.6
0.6
0.6
0.6
0.6
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-40
ITEM
LABOR
CODE
DESCRIPTION
MODELS
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
Replace speedometer
6765
0.6
0.6
0.6
0.6
0.6
7993
0.8
0.8
0.8
0.8
0.8
ECM [78B] terminal 5 /TSM/TSSM/HFSM [30]
terminal 3/speedometer [39B]terminal 2 (LGN/V
wire) grounded
7994
0.4
0.4
0.4
0.4
0.4
7998
0.9
0.9
0.9
0.9
0.9
7999
0.5
0.5
0.5
0.5
0.5
U1301 ECM serial data high
6036
0.6
0.6
0.6
0.6
0.6
6709
---
---
---
---
---
open
6746
0.5
0.5
0.5
0.5
0.5
6747
0.5
0.5
0.5
0.5
0.5
Replace speedometer
6765
0.6
0.6
0.6
0.6
0.6
6854
0.3
0.3
0.3
0.3
0.3
Data link [91A] terminal 3/ECM [78B] terminal 5
TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to
voltage
6865
0.7
0.7
0.7
0.7
0.7
7993
0.8
0.8
0.8
0.8
0.8
ECM [78B] terminal 5 /TSM/TSSM/HFSM [30B]
V wire) grounded
7994
0.4
0.4
0.4
0.4
0.4
7998
0.9
0.9
0.9
0.9
0.9
7999
0.5
0.5
0.5
0.5
0.5
U1301 TSM/TSSM/HFSM serial data high
6036
0.6
0.6
0.6
0.6
0.6
open
6746
0.5
0.5
0.5
0.5
0.5
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-41
ITEM
DESCRIPTION
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
0.5
6747
0.5
0.5
0.5
0.5
Replace speedometer
6765
0.6
0.6
0.6
0.6
0.6
6854
0.3
0.3
0.3
0.3
0.3
voltage
6865
0.7
0.7
0.7
0.7
0.7
7993
0.8
0.8
0.8
0.8
0.8
V wire) grounded
7994
0.4
0.4
0.4
0.4
0.4
7998
0.9
0.9
0.9
0.9
0.9
7999
0.5
0.5
0.5
0.5
0.5
U1301 Speedometer serial data high
6036
0.6
0.6
0.6
0.6
0.6
open
6746
0.5
0.5
0.5
0.5
0.5
6747
0.5
0.5
0.5
0.5
0.5
Replace speedometer
6765
0.6
0.6
0.6
0.6
0.6
6854
0.3
0.3
0.3
0.3
0.3
voltage
6865
0.7
0.7
0.7
0.7
0.7
7993
0.8
0.8
0.8
0.8
0.8
7998
0.9
0.9
0.9
0.9
0.9
7999
0.5
0.5
0.5
0.5
0.5
Serial data missing
Replace speedometer
6072
0.5
0.5
0.5
0.5
0.5
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-42
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
Engine stop switch [22A] terminal 4/system
relay terminal 86 (coil terminal B)/ECM [78B]
terminal 13 (W/BK wire) shorted to ground
6723
0.4
0.4
0.4
0.4
0.4
Serial data missing
Replace voltage regulator
6724
0.3
0.3
0.3
0.3
0.3
Serial data missing
Inspect/access main wire harness and electrical
panel/wiggle test/replace 15 amp ignition fuse
6729
0.4
0.4
0.4
0.4
0.4
Serial data missing
Replace engine stop switch
6730
0.9
0.9
0.9
0.9
0.9
Serial data missing
Maxifuse [5B] terminal B and battery positive
terminal (R wire) is open
6731
0.4
0.4
0.4
0.4
0.4
Serial data missing
Ignition switch [33] terminal B and maxifuse terminal A (R wire) is open
6732
0.4
0.4
0.4
0.4
0.4
Serial data missing
Replace 40 Amp Maxi Fuse
6733
0.5
0.5
0.5
0.5
0.5
Serial data missing
Data link [91A] terminal 4 and ignition fuse (GY
wire) is open
6804
0.3
0.3
0.3
0.3
0.3
Serial data missing
Data Link [91A] terminal 3/ECM [78B] terminal 5
TSM/TSSM/HFSM [30B]terminal 3/speedometer [39B] terminal 2 (LGN/V wire) short to voltage
6818
0.4
0.4
0.4
0.4
0.4
Serial data missing
Data link [91A] terminal 2 and chassis ground
(BK wire) is open
6819
0.3
0.3
0.3
0.3
0.3
Serial data missing
ECM [78B] terminal 5 and data link [91A] terminal 3 (LGN/V wire) open/grounded
6838
0.3
0.3
0.3
0.3
0.3
Serial data missing
Engine stop switch connector [22] terminal 3 ,
data link [91A] terminal 4 and TSM/TSSM/
HFSM [30B] terminal 2 (GY wire) shorted to
ground
6839
0.4
0.4
0.4
0.4
0.4
ITEM
DESCRIPTION
Serial data missing
Serial data missing
7287
0.4
0.4
0.4
0.4
0.4
Serial data missing
Repair ECM terminals
7301
0.2
0.2
0.2
0.2
0.2
Serial data missing
Ignition switch [33] terminal A and ignition fuse
[64] terminal (R/BK wire) is open/short to
ground
7316
0.4
0.4
0.4
0.4
0.4
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-43
ITEM
DESCRIPTION
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
Serial data missing
Wire from fuse block to maxifuse [5B] terminal A
(R wire) is grounded
7318
0.5
0.5
0.5
0.5
0.5
Serial data missing
7904
0.3
0.3
0.3
0.3
0.3
Serial data missing
Replace ECM
7913
0.7
0.7
0.7
0.7
0.7
Serial data missing
Replace ECM
7980
0.3
0.3
0.3
0.3
0.3
Serial data missing
V wire) grounded
7994
0.4
0.4
0.4
0.4
0.4
Serial data missing
7993
0.8
0.8
0.8
0.8
0.8
Serial data missing
7998
0.9
0.9
0.9
0.9
0.9
DRIVEABILITY/SYMPTOMS
Hesitates, poor driveability
Replace spark plugs
7134
0.4
0.4
0.4
0.4
0.4
Replace spark plug connections
7136
0.4
0.4
0.4
0.4
0.4
7138
0.3
0.3
0.3
0.3
0.3
7144
0.9
0.9
0.9
0.9
0.9
Replace ECM
7149
1.0
1.0
1.0
1.0
1.0
Replace MAP sensor
7152
0.7
0.7
0.7
0.7
0.7
ECM [78B] terminal 28 and battery negative has
high resistance to ground
7153
0.4
0.4
0.4
0.4
0.4
7163
1.0
1.0
1.0
1.0
1.0
7164
1.0
1.0
1.0
1.0
1.0
7856
0.5
0.5
0.5
0.5
0.5
Emits black smoke
7596
1.0
1.0
1.0
1.0
1.0
Emits black smoke
Replace MAP sensor
7597
1.1
1.1
1.1
1.1
1.1
Emits black smoke
Replace engine temperature sensor
7598
1.2
1.2
1.2
1.2
1.2
Emits black smoke
Replace fuel pressure regulator
7480
0.7
0.7
0.7
0.7
0.7
Emits black smoke
7601
1.6
1.6
1.6
1.6
1.6
No check engine lamp
Replace speedometer
6072
0.5
0.5
0.5
0.5
0.5
Replace ECM
7913
0.7
0.7
0.7
0.7
0.7
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-44
ITEM
DESCRIPTION
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
7980
0.3
0.3
0.3
0.3
0.3
Speedometer [39B] terminal 5 and battery fuse
7154
0.3
0.3
0.3
0.3
0.3
Inspect/access electrical panel/main wiring harness/replace 15 Amp battery fuse
7159
0.5
0.5
0.5
0.5
0.5
Replace security siren
7161
0.3
0.3
0.3
0.3
0.3
TSM/TSSM/HFSM [30B] terminal 1/speedometer [39B] terminal 5/siren [142B] terminal A (BN/
GY), is shorted to ground
7162
0.4
0.4
0.4
0.4
0.4
Ignition switch [33B] terminal I and battery fuse
terminal J (R wire) is open
7288
0.3
0.3
0.3
0.3
0.3
ECM [78B] terminal 13 and right hand control
7290
0.5
0.5
0.5
0.5
0.5
7295
0.7
0.7
0.7
0.7
0.7
Engine stop switch [22B] terminal 3 and ignition
fuse (GY wire) is open
7303
0.4
0.4
0.4
0.4
0.4
Replace ECM
7305
0.5
0.5
0.5
0.5
0.5
7306
0.6
0.6
0.6
0.6
0.6
Battery ground and ECM [78B] terminal 10 and
28 open
7310
0.5
0.5
0.5
0.5
0.5
Replace speedometer
7311
0.3
0.3
0.3
0.3
0.3
ECM [78B] terminal 5 data link [91A] terminal 3/
speedometer [39B] 2 (LGN/V wire) open
7314
0.3
0.3
0.3
0.3
0.3
Misfire at idle or under load
Replace spark plugs
7134
0.4
0.4
0.4
0.4
0.4
Repair spark plug wire connections
7136
0.4
0.4
0.4
0.4
0.4
7138
0.3
0.3
0.3
0.3
0.3
7144
0.9
0.9
0.9
0.9
0.9
Replace ECM
7149
1.0
1.0
1.0
1.0
1.0
Replace MAP sensor
7152
0.7
0.7
0.7
0.7
0.7
7153
0.4
0.4
0.4
0.4
0.4
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-45
ITEM
DESCRIPTION
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
7163
1.0
1.0
1.0
1.0
1.0
7164
1.0
1.0
1.0
1.0
1.0
7856
0.5
0.5
0.5
0.5
0.5
Rough or rolling idle
Replace spark plugs
7134
0.4
0.4
0.4
0.4
0.4
7136
0.4
0.4
0.4
0.4
0.4
7138
0.3
0.3
0.3
0.3
0.3
7144
0.9
0.9
0.9
0.9
0.9
Replace ECM
7149
1.0
1.0
1.0
1.0
1.0
Replace MAP sensor
7152
0.7
0.7
0.7
0.7
0.7
7153
0.4
0.4
0.4
0.4
0.4
7163
1.0
1.0
1.0
1.0
1.0
7164
1.0
1.0
1.0
1.0
1.0
0.5
7856
0.5
0.5
0.5
0.5
Engine cranks but will not start
Replace spark plugs
7134
0.4
0.4
0.4
0.4
0.4
7136
0.4
0.4
0.4
0.4
0.4
7138
0.3
0.3
0.3
0.3
0.3
Clean or replace fuel filter screen
7163
1.0
1.0
1.0
1.0
1.0
7164
1.0
1.0
1.0
1.0
1.0
Repair starting system; use in conjunction with
additional code(s)
7166
0.2
0.2
0.2
0.2
0.2
Repair fuel pump connections or connections in
fuel pump connector [141]
7171
0.5
0.5
0.5
0.5
0.5
Fuel pump fuse terminal G to fuel pump [141B]
terminal A (O/GY) is open
7173
0.5
0.5
0.5
0.5
0.5
Replace 15 amp fuse
7181
0.3
0.3
0.3
0.3
0.3
Replace battery
7185
0.7
0.7
0.7
0.7
0.7
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-46
ITEM
DESCRIPTION
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
Repair engine compression; use in conjunction
with additional code(s)
7210
0.5
0.5
0.5
0.5
0.5
Repair ignition coil connections or replace ignition coil
7226
0.4
0.4
0.4
0.4
0.4
Fuel pump [141B] terminal D [141] and chassis
ground 1 (BK wire) is open
7340
0.5
0.5
0.5
0.5
0.5
terminal A (O/GY) is shorted to ground-replace
15 amp pump fuse
7380
0.5
0.5
0.5
0.5
0.5
Replace fuel pump or repair fuel pump connections in tank
7415
0.9
0.9
0.9
0.9
0.9
Fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open
7441
0.4
0.4
0.4
0.4
0.4
Replace ECM
7450
0.8
0.8
0.8
0.8
0.8
7595
1.2
1.2
1.2
1.2
1.2
Replace injector
7992
0.9
0.9
0.9
0.9
0.9
Starts, then stalls
7013
0.8
0.8
0.8
0.8
0.8
Starts, then stalls
7014
1.0
1.0
1.0
1.0
1.0
Starts, then stalls
Replace spark plugs
7134
0.4
0.4
0.4
0.4
0.4
Starts, then stalls
7136
0.4
0.4
0.4
0.4
0.4
Starts, then stalls
7138
0.3
0.3
0.3
0.3
0.3
Starts, then stalls
additional code(s)
7166
0.2
0.2
0.2
0.2
0.2
Starts, then stalls
7210
0.5
0.5
0.5
0.5
0.5
Starts hard
Replace spark plugs
7134
0.4
0.4
0.4
0.4
0.4
Starts hard
7136
0.4
0.4
0.4
0.4
0.4
Starts hard
7138
0.3
0.3
0.3
0.3
0.3
Starts hard
7163
1.0
1.0
1.0
1.0
1.0
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-47
ITEM
DESCRIPTION
MODELS
LABOR
CODE
BW5/JH5
JD5
BV5/JA5/JL5
BX5/JG5
JB5
Starts hard
7164
1.0
1.0
1.0
1.0
1.0
Starts hard
additional code(s)
7166
0.2
0.2
0.2
0.2
0.2
Starts hard
Repair fuel pump connections or connections in
7171
0.5
0.5
0.5
0.5
0.5
Starts hard
7173
0.5
0.5
0.5
0.5
0.5
Starts hard
Replace 15 amp fuse
7181
0.3
0.3
0.3
0.3
0.3
Starts hard
Replace battery
7185
0.7
0.7
0.7
0.7
0.7
Starts hard
7210
0.5
0.5
0.5
0.5
0.5
Starts hard
7226
0.4
0.4
0.4
0.4
0.4
Starts hard
7340
0.5
0.5
0.5
0.5
0.5
Starts hard
15 amp pump fuse
7380
0.5
0.5
0.5
0.5
0.5
Starts hard
7415
0.9
0.9
0.9
0.9
0.9
Starts hard
Fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open
7441
0.4
0.4
0.4
0.4
0.4
Starts hard
Replace ECM
7450
0.8
0.8
0.8
0.8
0.8
Starts hard
7595
1.2
1.2
1.2
1.2
1.2
Starts hard
Replace injector
7992
0.9
0.9
0.9
0.9
0.9
BV5
BX5
FXST
FLSTF
Revised 7/12/06
JA5
JD5
FXSTB
FLSTN
JB5
JG5
FXSTD
JL5
JH5
FXSTC
FLSTC - SHRINE
BW5
FLSTC
Page 1-48
Table 1-9. Service
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
NEW
---
2.1
500 mile service
---
2.5
---
2.0
---
3.0
REGULAR
Table 1-10. Chassis
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
PAINT REPAIR
1102
0.2
1104
0.4
Buff entire part
1106
0.6
1108
0.8
1110
1.0
DRIVE
---
0.3
2011
4.7
2021
0.8
BY5
FLSTSC
Revised 7/12/06
Page 1-49
Table 1-10. Chassis
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
WHEELS
front
2106
0.7
rear
2111
1.3
Replace wheel assembly - includes disc and sprocket exchange and
balancing
front
2113
0.8
rear
2114
0.9
front
2116
2.3
rear
2121
2.3
front
2136
0.5
rear
2141
0.6
2156
0.4
Replace handlebars
2206
0.5
2221
0.2
2226
0.2
2231
0.4
True spoked wheel
HANDLEBARS
one or both
2241
0.6
2246
0.4
2251
0.2
one or both
2253
0.2
one or both
2254
0.1
includes removal and installation of all accessories and motorcycle components
2306
12.4
Replace top fork clamp
2309
0.3
Replace fork lock
2330
1.1
2332
2.0
Replace rigid fork
2334
2.1
Replace spring fork
2285
1.4
Replace shock
2335
0.1
Replace frame
BY5
FLSTSC
Revised 7/12/06
Page 1-50
Table 1-10. Chassis
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
Replace one or more rebound spring(s)
2336
0.3
Replace upper spring bridge
2338
0.1
2290
0.4
Replace lower (compression) spring or spring reaction rod assembly (one
or more) or spring fork
2348
1.4
one
2350
0.6
both
2353
0.7
2355
0.2
Replace lower rocker
Replace rocker bearings (rocker removed)
Replace rear swing arm and/or bearings or rear fork pivot shaft
Replace shock bushing – includes removing shock
Replace jiffy stand
2366
1.4
one side
2371
0.6
both sides
2376
1.2
one
2382
0.8
both
2383
1.6
spring and/or stand
2396
0.4
rubber bumper
2399
0.1
bushings and or pin
2286
0.4
BRAKES
Replace hydraulic brake line – includes filling/bleeding brakes
Replace brake pads
front
2406
0.4
rear
2411
0.4
front
2416
0.1
rear
2421
0.3
2423
0.1
front
2426
0.4
rear
2431
0.5
2408
0.6
front
2436
0.3
rear
2441
0.9
front
2442
0.2
rear
2443
0.2
Replace brake reaction rod
Replace rear brake caliper mount
Replace brake disc
Bleed brake caliper
BY5
FLSTSC
Revised 7/12/06
Page 1-51
Table 1-10. Chassis
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
front
2451
0.6
rear
2456
0.8
front
2461
0.4
rear
2466
0.5
front
2471
0.6
rear
2476
0.6
2492
0.3
2494
0.1
Replace seat only
2506
0.2
Replace pillion/passenger seat
2502
0.1
front
2526
0.7
rear
2531
1.0
Replace rear fender support – one only
2536
0.3
2541
0.8
2561
0.2
Replace fuel gauge
2563
0.2
2564
0.3
Replace oil tank and/or one or more rubber mount(s)
2566
2.5
Replace any single oil hose
2576
0.5
2590
----
Replace clutch cover and/or O-ring
2607
0.1
Replace debris deflector (belt guard)
2616
0.2
Replace master cylinder assembly – includes filling/bleeding brakes
Rebuild master cylinder assembly – includes filling/bleeding brakes
SEATS/FENDERS/TANKS
Replace fender
BELT GUARDS
EXHAUST SYSTEM
BY5
FLSTSC
Revised 7/12/06
Page 1-52
Table 1-10. Chassis
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
Replace complete exhaust system and/or gaskets/inter-connect
2626
1.4
front
2631
1.2
rear
2636
0.3
Replace any muffler
2646
0.2
2661
0.1
2666
0.2
Replace exhaust pipe – dual exhaust system
Table 1-11. Engine
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
GENERAL
3006
5.4
3006
5.3
Remove and replace oil tank for inspection/contamination
3009
2.8
front head
3101
3.5
rear head
3103
4.5
both heads
3104
5.1
Recondition cylinder head – includes removal of head and gasket,
remove carbon, service valve guides, grind valves and seats, test springs
and install head and gaskets.
Replace valve seal or spring after cylinder head removal
BY5
one head
3106
3.2
both heads
3108
3.8
one seal or spring (intake or exhaust)
3131
0.1
3132
0.2
front cylinder
3140
2.6
rear cylinder
3142
2.6
both cylinders
3143
3.0
FLSTSC
Revised 7/12/06
Page 1-53
Table 1-11. Engine
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
Replace lower rocker arm cover/gasket, or rocker arms and /or shafts/
rocker arm support
Recondition rocker arms after heads are removed
front cylinder
3144
0.7
rear cylinder
3145
0.7
both cylinders
3148
0.8
front cylinder
3147
1.1
rear cylinder
3152
1.1
both cylinders
3153
1.5
one head
3149
0.7
both heads
3150
1.4
one cylinder
3161
2.8
rear cylinder
3163
2.8
both cylinders
3168
3.2
one
3172
1.0
both
3174
1.1
Recondition TOP END - includes disassembly, replacement of piston and
sizing cylinder (.005” pistons), replacing piston rings and all items listed
under RECONDITION CYLINDER HEAD and assembly.
3202
4.5
3203
5.1
Recondition TOP END - includes disassembly, replacement of piston and
bore and hone, resizing cylinder (.010” oversize or above), replacing piston rings and all items listed under RECONDITION CYLINDER HEAD
and assembly.
3211
5.9
3212
6.5
Recondition TOP END – includes disassembly, deglazing cylinder and
replacing rings, or replacing cylinder and piston, all items listed under
RECONDITIONING CYLINDER HEAD and assembly.
3207
4.3
3208
5.9
Replace piston rings – includes deglazing cylinder
one cylinder
3206
3.1
both cylinders
3216
3.7
Replace piston and piston rings – includes removal of cylinder head and
cylinder, fitting new piston with rings, resizing cylinder and assembly
one cylinder
3221
3.7
both cylinders
3231
4.9
one cylinder
3236
3.0
both cylinders
3246
3.5
3251
0.4
Replace upper connecting rod bushing during upper end repair
BY5
FLSTSC
Revised 7/12/06
Page 1-54
Table 1-11. Engine
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
cylinder removed
3253
0.1
cylinders removed
3254
0.5
3307
1.3
both on both cylinders
3310
1.6
3317
1.3
one each cylinder
3318
1.5
3325
0.9
Replace primary cam chain, sprockets and/or fastener
3327
1.0
3328
1.0
3337
3.0
Replace cam support /cams/secondary cam chain/tensioner
3338
3.2
Replace oil pump and/or O-ring
3341
2.0
CAM COVER
Replace lifter cover/gasket or lifter/and, or anti-rotation pin
Replace push rod, push rod cover and/or O-ring or quad seal
one bearing
3342
2.7
two bearings
3343
3.0
3354
2.0
CRANKCASE
Replace crankcases
California vehicles only – includes remove and install engine
3406
7.6
Replace crankcases
3406
7.3
Seal crankcase only
3407
6.6
Replace flywheels
3411
6.7
3412
6.7
3412
6.6
one
3413
2.2
both
3414
2.6
3420
0.1
3421
0.5
Piston jet/O-ring
Check flywheel trueness before assembly or after removal
True flywheels after removal
BY5
includes piston removal and reinstallation
FLSTSC
Revised 7/12/06
Page 1-55
Table 1-11. Engine
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
Recondition cylinder heads – head removed (for non-related repairs
One head
3425
1.0
both heads
3426
2.0
cylinders removed (for non-related repairs – deglaze only)
3428
0.3
Replace pistons
cylinders removed (for non-related repairs) includes resizing
cylinders
3430
1.4
3403
0.1
3450
7.8
Replace balancer bearing/support plate
3452
7.5
Replace balancer system chain
3454
7.4
Replace balancer crankshaft sprocket
3456
7.6
Replace balancer shaft sprocket/nut/spacer
3458
7.3
Replace balancer bracket assembly
3460
7.5
Replace balancer blade guide - front, rear, long
3462
7.0
Replace viton oil interconnect
3464
6.9
3501
0.2
3502
0.1
3510
0.7
3514
0.2
Replace Crank positions sensor O-ring.
BALANCER SYSTEM
FUEL SYSTEM
*Valid only on BYB and BZB models (Injected)
Replace external fuel supply hose- EFI
EVAPORATIVE EMMISSIONS SYSTEM
Replace canister
3527
0.2
Replace vapor valve
3528
0.1
3529
0.1
BY5
FLSTSC
Revised 7/12/06
Page 1-56
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
DRIVE
4002
0.9
4003
0.9
4033
0.7
4005
1.1
4007
0.4
4009
0.4
Replace primary inspection cover and/or O-ring
4001
0.1
Replace inner primary case, mainshaft bearing, or primary to crankcase
gasket
4008
2.3
CLUTCH
Adjust clutch
---
0.2
4006
0.8
4011
1.3
Replace clutch release bearing and/or push rod end
4016
0.4
Replace clutch release mechanism (ball ramp) and/or cover
4018
0.5
Service the clutch
BY5
includes disassembly, cleaning, inspection, repair, assembly,
and adjustment
FLSTSC
Revised 7/12/06
Page 1-57
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
TRANSMISSION CASE
4304
5.1
4305
3.7
includes disassembly, cleaning,inspection, replacing parts
(transmission case in frame)
4306
4.6
4309
2.4
4311
2.5
in main drive gear
4316
2.4
4321
3.4
4331
3.5
includes adjusting gear engagement
4336
3.5
includes oil tank and starter removal
4341
2.6
4343
3.5
one
4348
3.7
both
4351
3.8
4361
3.9
4366
5.0
4368
1.1
4372
0.1
4390
2.2
4380
0.6
Ream shifter lever bearing sleeve (after installation)
4393
0.2
BY5
one or both
FLSTSC
Revised 7/12/06
Page 1-58
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
ACCESSORIES
Replace tank trim
6507
Replace sissy bar
6511
0.1
---
Replace mirror
6513
0.1
Replace backrest
6515
---
Replace windshield
6517
---
6518
---
6519
---
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
GENERAL
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the current Service Manual, and Electrical
Diagnostic Manual.
Lights and accessories- excluding turn signals
5016
0.3
5023
0.1
5026
2.1
5036
0.8
light circuit
5039
0.2
accessory circuit
5043
0.2
Replace electrical box
5047
0.2
Replace circuit breaker or fuse
5145
0.2
Replace fuse block
5196
0.4
BY5
FLSTSC
Revised 7/12/06
Page 1-59
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
CHARGING CIRCUIT
5306
milliamp draw
5308
0.1
0.2
total current draw
5310
0.2
5312
1.4
Diagnose system
AC output
5314
1.4
regulator failure
5315
0.5
voltage output
5316
0.5
replace rotor
5319
1.4
Starter inoperative
5817
1.6
Starter inoperative
start button
5818
0.9
Starter inoperative
5822
0.1
Starter inoperative
solenoid clicks; poor relay or solenoid connections, or bad relay
contacts
5823
0.3
Starter inoperative
5824
0.5
STARTER CIRCUIT
Starter inoperative
damaged motor
5825
1.6
Starter inoperative
5827
0.5
Starter inoperative
5828
0.3
Starter inoperative
5830
0.4
Starter inoperative
nothing clicks; open in wiring to or from starter button
5831
0.6
Starter inoperative
starter relay
5832
0.2
Starter spins, but does not engage
jackshaft
5850
1.1
poor starter to battery connections, ground connections,
5835
0.2
Starter spins
clutch
5837
1.8
Starter inoperative
nothing clicks, TSM / TSSM/HFSM
5838
0.6
5845
1.4
Starter binding
Replace solenoid
5860
1.4
BY5
FLSTSC
Revised 7/12/06
Page 1-60
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
Starter inoperative
TSM/TSSM/HFSM
6791
0.7
Starter inoperative
Connector
6792
0.5
Starter inoperative
Open
6793
0.4
Starter inoperative
Open
6805
0.4
Starter inoperative
Open
6806
0.5
Starter inoperative
5168
0.8
Starter inoperative
Locate and repair open on BK wire between clutch switch and
ground or clutch switch and connector [30]
5861
0.6
Starter inoperative
5157
0.3
Starter inoperative
Locate and repair open on BK wire between neutral switch and
ground or neutral switch and connector [30]
5862
0.5
5129
0.2
Replace rear stoplight switch – includes filling/bleeding brakes
5141
0.4
Replace transmission neutral switch (includes diagnosis and loosening oil
tank)
5157
0.3
5161
0.3
SWITCHES
Replace oil pressure switch (includes diagnosis)
Replace passing lamp switch
FLSTC
5167
0.1
5171
0.5
5173
0.7
5176
0.6
5177
0.2
5178
0.2
5179
0.2
5180
0.4
LIGHTS
includes adjustment
5181
0.2
Replace headlight
includes diagnosis
5185
0.1
includes adjustment
5189
0.5
BY5
FLSTSC
Revised 7/12/06
Page 1-61
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
Replace tail lamp bulb or lens
includes diagnosis
5191
0.2
5197
0.1
5215
0.2
front
5201
1.0
rear
5205
0.3
Replace the battery
5705
0.3
5765
0.1
BATTERY/HORN
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the current Service Manual, and Electrical
Diagnostic Manual.
INSTRUMENTS
Replace speedometer
6003
0.3
Replace console
cosmetics only
6012
0.2
6043
0.1
5048
0.3
Repair speedometer [39B] terminal 9/Fuel Sender [141]terminal
2/ Fuel Gauge [117] terminal 2 (Y/W wire)-short or open
6034
0.4
6035
0.6
2 (Y/W wire)-short or open
7182
0.4
Repair fuel gauge connector [117]
7183
0.4
Repair fuel gauge connector [117] terminal 1 (O wire) and fuse
7184
0.5
Repair fuel gauge connector [117] terminal 4 (BK wire) and
ground is open
7186
0.3
6035
0.6
2/ Fuel Gauge [117] terminal 2 (Y/W wire)-short to volts
6069
0.3
Code not present
7770
0.2
Repair charging system/accompanies other codes
7771
0.2
Code not present
7770
0.2
BY5
FLSTSC
Revised 7/12/06
Page 1-62
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
7771
0.2
Replace trip switch
6001
0.3
6002
0.2
Replace speedometer
6020
0.3
Replace speedometer
6738
0.4
Replace speedometer
6752
0.3
Fails to disarm
Replace FOB battery
6755
0.1
Fails to disarm
Replace FOB
6756
0.1
Fails to disarm
Replace TSSM\HFSM
6757
0.6
Fails to disarm
HFSM harness to security antenna is open/grounded/shorted
6879
0.4
6773
1.1
6855
0.3
6856
0.4
6857
0.4
TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted/
grounded/open
6790
0.5
6791
0.7
Mate connector [30]
6792
0.5
TSM/TSSM/HFSM [30B] terminal 2 (GY wire) and ignition fuse
is open
6793
0.4
Replace Bulb
6796
0.2
6797
0.3
TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to lamps
open
6798
0.4
6799
0.3
TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to lamps
open
6800
0.4
TSM/TSSM/HFSM [30B] terminal 12 (BK wire) and ground is
open
6805
0.4
BY5
FLSTSC
Revised 7/12/06
Page 1-63
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
TSM/TSSM/HFSM [30B] terminal 1 (BN/GY wire) and battery
fuse is open
Replace battery Fuse
6807
0.3
Main fuse terminal A (R wire) and battery fuse is open
6808
0.5
Repair open between handlebar switch connector [24B] and
TSM/TSSM/HFSM [30B]
6810
0.7
6811
1.1
Repair open between connector [24B] and fuse block
6812
0.7
Repair open between handlebar switch connector [22B] and
TSM/TSSM/HFSM [30B]
6813
0.7
TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted to
ground
6814
0.7
6815
1.1
Repair open between connector [22B] and fuse block
6816
0.8
Turn signal error 3A - Bulbs flash at double rate-all work
Replace bulb
6820
0.2
Remove corrosion
6821
0.2
Remove corrosion/replace bulb
6822
0.6
6823
0.5
6824
0.9
Code not present
7770
0.2
7771
0.2
6709
0.4
TSM/TSSM/HFSM terminal 5 (V wire) shorted/grounded/open
6790
0.5
6791
0.7
Replace bulb
6796
0.2
6823
0.5
6709
0.4
TSM/TSSM/HFSM terminal 6 (BN wire) shorted/grounded/open
6790
0.5
6791
0.7
BY5
6806
0.5
FLSTSC
Revised 7/12/06
Page 1-64
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
Replace bulb
6796
0.2
6823
0.5
6709
0.4
6709
0.4
HFSM terminal 5 (V wire) shorted/grounded/open
6790
0.5
Replace HFSM
6791
0.7
6709
0.4
HFSM terminal 6 (BN wire) shorted/grounded/open
6790
0.5
Replace HFSM
6791
0.7
6709
0.4
HFSM terminal 5 (V wire) shorted/grounded/open
6790
0.5
Replace HFSM
6791
0.7
6709
0.4
HFSM terminal 6 (BN wire) shorted/grounded/open
6790
0.5
Replace HFSM
6791
0.7
Repair alarm (terminal B) circuit (LGN/BN wire)-open
6830
0.4
Repair alarm (terminal B) circuit (LGN/BN wire)-grounded
6831
0.4
Replace siren
6832
0.3
6833
0.7
6834
0.4
Repair alarm (terminal A) circuit (BN/GY wire)-open
6835
0.4
Repair alarm (terminal B) circuit (LGN/BN wire)-shorted to volts
6817
0.3
Replace siren
6832
0.3
6833
0.7
TSM/TSSM/HFSM terminal 9/starter relay (TN/GN wire)-short
to volts
6840
0.3
6841
0.2
6842
0.5
6845
0.3
BY5
FLSTSC
Revised 7/12/06
Page 1-65
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
Replace HFSM
6845
0.3
TSM/TSSM/HFSM terminal 2 and ignition fuse (GY wire) open
6793
0.4
6791
0.7
6709
0.4
Replace HFSM
6845
0.3
6878
0.2
6879
0.4
Replace HFSM
6880
0.5
6878
0.2
6879
0.4
Replace HFSM
6880
0.5
Repair security antenna connections, or replace security
antenna harness
6881
0.4
6878
0.2
6879
0.4
Replace HFSM
6880
0.5
5168
0.8
Locate and repair open on BK wire between clutch switch and
ground or clutch switch and connector [30]
5861
0.6
5863
0.5
5157
0.3
Locate and repair open on BK wire between neutral switch and
ground or neutral switch and connector [30]
5862
0.5
5863
0.5
Replace MAP sensor
7630
0.3
MAP [80B] sensor terminal C to ECM [78B] terminal 14 (R/W
wire) open/grounded
7640
0.5
Replace ECM
7641
0.9
ENGINE MANAGEMENT
BY5
FLSTSC
Revised 7/12/06
Page 1-66
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
MAP terminal C (R/W wire) and terminal A (B/W wire) shorted
7642
0.6
MAP [80B] sensor terminal B to ECM [78B] terminal 25 (V/W
wire) open
7645
0.6
Replace MAP sensor
7650
0.6
MAP [80B] terminal A (BK/W wire) and terminal B (V/W wire)
shorted
7655
0.5
MAP [80B] sensor terminal C (R/W wire) short to battery volts
7635
0.4
Replace ECM
7641
0.9
MAP [80B] terminal C (R/W wire) and terminal B (V/W wire)
shorted
7643
0.6
MAP [80B] sensor terminal B (V/W wire) short to battery volts
7644
0.3
MAP [80B] terminal A (BK/W wire) ECM [78B] terminal 26 open
7646
0.6
Replace MAP sensor
7650
0.6
7725
0.9
IAT circuit A (LGN/Y wire) and B (BK/W wire) shorted
7730
0.5
Replace ECM
7735
0.5
IAT [89B] circuit A (LGN/Y wire) to ECM [78B] terminal 7 short
to ground
7750
0.6
7760
1.1
7725
0.9
7732
0.6
Replace ECM
7740
0.7
IAT [89B] circuit A (LGN/Y wire) and ECM [78B] terminal 7
short to voltage
7745
0.4
7750
0.6
7760
1.1
P0117 ET sensor low
7710
0.4
P0117 ET sensor low
ET sensor [90B] A and ECM [78B] terminal 6 (PK/Y wire) short
to ground
7675
0.3
P0117 ET sensor low
Replace ECM
7680
0.4
BY5
FLSTSC
Revised 7/12/06
Page 1-67
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
P0117 ET sensor low
ET sensor [90B] A (PK/Y wire) and B (BK/W wire) shorted
7731
0.5
ET sensor [90B] terminal A and ECM [78B] terminal 6 (PK/Y
wire) open
7686
0.5
ET sensor [90B] terminal A and ECM [78B] terminal 6 (PK/Y
wire) short to voltage
7687
0.3
ET sensor [90B] A (PK/Y wire)and ECM [78B] terminal14 (R/W
wire) shorted
7690
0.3
7710
0.4
Replace ECM
7685
0.8
ET sensor [90B] B and ECM [78B] terminal 26 (B/W wire) open
7695
0.5
6010
1.1
Replace ECM
7565
0.6
TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24
open
7580
0.5
TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short
to ground
7584
0.7
TP sensor [88B] C (GY/V wire) and terminal A (BK/W wire)
shorted
7585
0.5
TP sensor [88B] B (R/W wire) and terminal A (BK/W wire)
shorted
7586
0.8
7590
1.7
7595
1.2
short to ground
7605
0.7
TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 open
7615
0.8
Replace MAP sensor
7650
0.6
7967
0.6
Replace ECM
7555
0.5
short to voltage
7575
0.5
BY5
FLSTSC
Revised 7/12/06
Page 1-68
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
TP sensor [88B] C (GY/V wire) and terminal A (BK/W wire)
shorted
7587
0.5
7595
1.2
TP sensor [88B] A (BK/W wire) and ECM [78B] terminal 24
open
7610
0.5
TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short
to voltage
7619
0.8
Front O2 sensor [138B] terminal 1 to ECM [78B] terminal 8
(PK/O wire) grounded/shorted to O2[138B] terminal 2
6868
0.4
7144
0.9
7163
1.0
Repair/replace fuel pump/pressure regulator/fuel line/fuel filter
7164
1.0
Repair intake leak
7486
1.0
Replace O2 sensor
7667
0.6
Replace ECM
7815
0.8
7144
0.9
7164
1.0
Replace O2 sensor
7667
0.6
Replace ECM
7815
0.8
Front O2 sensor [138B] terminal 1 to ECM [78B] terminal 8
(PK/O wire) open/shorted to voltage
6869
0.5
Rear O2 sensor [137B] terminal 2 to ECM [78B] terminal 2 (BK/
W wire) open or short to voltage
6870
0.5
Replace O2 sensor
7667
0.6
Replace ECM
7815
0.8
Rear O2 sensor [137B] terminal 1 to ECM [78B] terminal 23
(PK/GN wire) grounded/shorted to O2[137B] terminal 2
6871
0.4
7144
0.9
7163
1.0
7164
1.0
BY5
FLSTSC
Revised 7/12/06
Page 1-69
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
Repair intake leak
7486
1.0
Replace O2 sensor
7667
0.6
Replace ECM
7815
0.8
7144
0.9
7164
1.0
Replace O2 sensor
7667
0.6
Replace ECM
7815
0.8
Rear O2 sensor [137B] terminal 2 to ECM [78B] terminal 2 (BK/
W wire) open or short to voltage
6870
0.5
Rear O2 sensor [137B] terminal 1 to ECM [78B] terminal 23
(PK/GN wire) open/shorted to voltage
6872
0.5
Replace O2 sensor
7667
0.6
Replace ECM
7815
0.8
Replace injector
7795
0.7
injector circuit [84\85] B (W/Y or GN/GY wire)/ECM [78B] terminal 19/21 open
7805
0.6
injector circuit [84\85] B (W/Y or GN/GY wire) short to ground
7808
0.6
injector circuit [84\85] A (Y/GN wire)/system relay terminal 87
open
7825
0.7
Replace ECM
7850
0.7
Replace injector
7795
0.7
injector circuit [84\85] B (W/Y or GN/GY wire) short to voltage
7809
0.5
Replace ECM
7815
0.8
Replace injector
7795
0.7
Injector circuit [84\85] B (W/Y or GN/GY wire) ECM [78B] terminal 19/21 open
7805
0.6
Injector circuit [84\85] B (W/Y or GN/GY wire) short to ground
7808
0.6
Injector circuit [84\85] A (Y/GN wire)/system relay terminal 87
open
7825
0.7
Replace ECM
7850
0.7
BY5
FLSTSC
Revised 7/12/06
Page 1-70
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
Replace injector
7795
0.7
Injector circuit [84\85] B (W/Y or GN/GY wire) short to voltage
7809
0.5
Replace ECM
7815
0.8
7030
0.4
7980
0.3
7981
0.4
7982
0.3
Replace ECM
7983
0.5
CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 12
open\grounded
7986
0.5
CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 30
open\grounded
7987
0.4
7030
0.4
7980
0.3
7981
0.4
7982
0.3
7983
0.5
CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 12
open\ground
7986
0.5
CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 30
open\ground
7987
0.4
7939
0.4
7953
0.3
7956
0.4
VSS [65B] terminal B (W/GN wire) shorted to terminal C (BK
wire)
7966
0.4
7967
0.6
Replace ECM
7968
0.6
7639
0.4
BY5
FLSTSC
Revised 7/12/06
Page 1-71
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
VSS [65B] terminal A (R/W wire) to ECM [78B] terminal 14
short to voltage
7917
0.3
VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 33
short to voltage
7918
0.4
VSS [65B] terminal A (R/W wire) to ECM [78B] terminal 14
open
7919
0.3
VSS [65B] terminal C (BK wire) to ECM [78B] terminal 10 open
7921
0.4
VSS [65B] terminal B (W/GN wire) shorted to terminal A (R/W
wire)
7922
0.6
VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 33
open
7938
0.4
7953
0.3
7956
0.4
7967
0.6
Replace ECM
7968
0.6
7028
0.5
IAC [87B] terminal C to ECM [78B] terminal 18 (BK/PK wire)
short to voltage
7476
0.6
IAC [87B] terminal A to ECM [78B] terminal 35(BE/GN wire)
short to voltage
7477
0.6
IAC [87B] terminal B to ECM [78B] terminal 36 (BN/R wire)
short to voltage
7478
0.6
IAC [87B] terminal D to ECM [78B] terminal 17 (BK/O wire)
short to voltage
7479
0.6
IAC [87B] terminal A (BE/GN wire) shorted to terminal B (BN/R
wire)
7483
0.6
IAC [87B] terminal C (BK/PK wire) shorted to terminal D (BK/O
wire)
7484
0.6
IAC [87B] terminal D (BK/O wire) shorted to terminal A (BE/GN
wire)
7488
0.6
BY5
FLSTSC
Revised 7/12/06
Page 1-72
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
IAC [87B] terminal C (BK/PK wire) shorted to terminal B (BN/R
wire)
7489
0.6
7490
0.5
IAC [87B] terminal D to ECM [78B] terminal 17 (BK/O wire)
open/grounded
7493
0.5
ECM [78B] Fuse terminal E/A and ECM [78B] terminal 31(BE/
GY wire) open
7494
0.3
IAC [87B] terminal C to ECM [78B] terminal 18 (BK\PK wire)
open/grounded
7495
0.5
IAC [87B] terminal A to ECM [78B] terminal 35 (BE/GN wire)
open/grounded
7496
0.5
IAC [87B] terminal B to ECM [78B] terminal 36 (BN/R wire)
open/grounded
7498
0.5
7515
0.4
Replace ECM
7516
0.6
Code not present
7770
0.2
7771
0.2
7775
0.4
7776
0.4
Code not present
7770
0.2
7771
0.2
Replace ECM
7913
0.7
Code not present
7931
0.2
Replace ECM
7983
0.5
System OK
7931
0.2
ECM [78B] terminal 22 and active intake connector [178B] terminal 2 (GY/O wire) open/grounded
6873
0.5
Active intake connector [178B] terminal 1 (LGN/R wire) and
engine control fuse open/grounded
6874
0.5
Engine control fuse terminal M and ignition switch (R/BK) open
6875
0.9
BY5
FLSTSC
Revised 7/12/06
Page 1-73
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
Active intake connector [178B] terminal 1 (LGN/R wire) and terminal 2 (GY/O wire) shorted
6876
0.5
Repair active intake solenoid connections
7063
0.4
7064
0.5
Replace ECM
7641
0.9
ECM [78B] terminal 22 and active intake connector [178B] terminal 2 (GY/O wire) short to voltage
6877
0.4
7064
0.5
Replace ECM
7641
0.9
System relay terminal 85 to ECM [78B] terminal 4 (GN/O wire)
grounded
7923
0.3
System Relay terminal 85 to ECM [78B] terminal 4 (GN/O wire)
open
7901
0.4
System relay terminal 86 to right hand control [22B] terminal 4
(W/BK wire) open
7903
0.3
7904
0.3
Replace ECM
7906
0.4
Replace ECM
7902
0.4
System relay terminal 85/ECM [78B] terminal 4(GN/O wire)
short to volts
7908
0.4
7909
0.3
Fuel pump fuse to fuel pump [86B] (O/GY wire) shorted to
ground
7852
0.5
System relay terminal 87/coil/injector terminal A (Y/GN wire)
open/ground
7888
0.4
System relay terminal 30 to ECM [78B] terminal 31 (BE/GY
wire) open\grounded
7889
0.4
7904
0.3
Replace fuel pump
7924
1.2
ECM [78B] terminal 29 and ignition coil [83B] terminal D (BE/O
wire) grounded
7934
0.6
BY5
FLSTSC
Revised 7/12/06
Page 1-74
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
ECM [78B] terminal 11 and ignition coil [83B] terminal C (Y/BE
wire) grounded
7936
0.6
Harness inspection/wiggle test/electrical panel removal/replace
ECM fuse
7937
0.5
ECM [78B] terminal 11 and ignition coil [83 B] terminal D (Y/BE
wire) is shorted to voltage
7865
0.3
ECM [78B] terminal 29 and ignition coil [83 B] terminal C (BE/O
wire) is shorted to voltage
7866
0.3
7911
0.2
System relay terminal 87/coil/injector terminal A (Y/GN wire) is
shorted to voltage
7912
0.3
system relay
7918
0.4
7926
0.4
Repair fuel pump connections at connector [141]
7927
0.4
System relay terminal 85 to ECM [78B] terminal 4(GN/O wire)
grounded
7929
0.3
Perform ECM/TSM/TSSM/HFSM module replace procedure
6701
0.5
6702
0.5
6703
1.0
Data link [91A] terminal 3/ECM [78B] terminal 5/TSSM [30] terminal 3 open
6704
0.4
Data link [91A] terminal 3/ECM [78B] 5/speedometer [39B] terminal 2 short to volts
6705
0.5
6707
0.6
Replace ECM
6708
0.9
6726
0.5
7980
0.3
ECM [78B] terminal 11 & ignition coil [83B] terminal C (Y/BE
wire) open/ground
7025
0.4
BY5
FLSTSC
Revised 7/12/06
Page 1-75
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
ECM [78B] terminal 29 & ignition Coil [83B] terminal D (BE/O
wire) open/ground
7026
0.4
7301
0.2
7856
0.8
7860
0.4
Replace ECM
7870
0.5
System relay terminal 87 to ignition coil [83B] terminal A (Y/GN
wire) is open
7875
0.4
ECM fuse
7937
0.5
7856
0.8
ECM [78B] terminal 29 to ignition coil [83B] terminal D (BE/O
7865
0.3
Replace ECM
7870
0.5
7013
0.8
7014
1.0
ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/
BE wire) grounded
7015
0.4
ECM [78B] terminal 27 and ignition Coil [83B] terminal B (GY/
BE wire) open
7016
0.4
7537
0.2
7538
0.2
Replace ECM
7544
0.7
7547
0.8
Replace spark plug
7548
0.2
Replace spark plug Wire
7549
0.2
ECM [78B] terminal 11 & ignition coil [83B] terminal C (Y/BE
wire) open/ground
7025
0.4
7301
0.2
7856
0.8
BY5
FLSTSC
Revised 7/12/06
Page 1-76
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
7860
0.4
Replace ECM
7870
0.5
System relay terminal 87 to ignition coil [83B] terminal A (Y/GN
wire) is open
7875
0.4
ECM fuse
7937
0.5
7856
0.8
ECM [78B] terminal 11 to ignition coil [83B] terminal C (Y/BE
7867
0.3
Replace ECM
7870
0.5
7013
0.8
7014
1.0
BE wire) grounded
7015
0.4
BE wire) open
7016
0.4
7537
0.2
7538
0.2
Replace ECM
7544
0.7
7547
0.8
Replace spark plug
7548
0.2
7549
0.2
7013
0.8
7014
1.0
BE wire) grounded
7015
0.4
BE wire) open
7016
0.4
7537
0.2
7538
0.2
BY5
FLSTSC
Revised 7/12/06
Page 1-77
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
Replace ECM
7544
0.7
7547
0.8
Replace spark plug
7548
0.2
7549
0.2
7013
0.8
7014
1.0
BE wire) grounded
7015
0.4
BE wire) open
7016
0.4
7537
0.2
7538
0.2
Replace ECM
7544
0.7
7547
0.7
Replace spark plug
7548
0.2
7549
0.2
Replace ECM
7850
0.7
Active intake connector [178B] terminal 1 (LGN/R wire) and
6874
0.5
Engine control fuse terminal M and ignition switch (R/BK) open
6875
0.9
Active intake connector [178B] terminal 1 (LGN/R wire) and terminal 2 (GY/O wire) shorted
6876
0.5
7064
0.5
7811
0.8
Replace exhaust actuator valve
7812
0.7
7814
0.8
Active exhaust actuator [179B] terminal 2 (BK wire) is open
7816
0.4
HDI ACTIVE EXHAUST
BY5
FLSTSC
Revised 7/12/06
Page 1-78
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
Active exhaust actuator [179B] terminal 4 and ECM [78B] terminal 1 (V\BE wire) is open/grounded/shorted
7822
0.4
Active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 20 (V\O wire) is open/grounded
7823
0.5
Replace 15 amp Engine control fuse
7826
0.3
Active exhaust actuator [179B] terminal 1 (LGN/R wire) to
7828
0.5
Replace ECM
7850
0.7
7811
0.8
Active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 20 (V\O wire) is open/grounded
7823
0.5
7811
0.8
Active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 20 (V\O wire) is shorted to voltage
7827
0.4
Replace ECM
7850
0.7
SERIAL DATA
6709
0.4
6717
0.7
ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3
6718
0.4
Ground and ECM [78B] terminal 10 and 28 are open
6746
0.5
6854
0.3
Replace speedometer
6072
0.5
6747
0.5
ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V
wire) is open
6748
0.6
6854
0.3
U1064 Loss of TSM/TSSM/HFSM serial data at speedometer
6709
0.4
TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open
6710
0.5
BY5
FLSTSC
Revised 7/12/06
Page 1-79
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
6712
0.5
6713
0.5
6717
0.7
6747
0.5
TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short
to ground
6749
0.5
6709
0.4
6710
0.5
6713
0.5
Replace ECM
6716
0.6
6717
0.7
6718
0.4
Battery ground and ECM [78B] terminal 10 and 28 are open
6746
0.5
to ground
6749
0.5
6854
0.3
U1097 Loss of speedometer serial data at TSM/TSSM/HFSM
Replace speedometer
6072
0.5
6726
0.5
6747
0.5
wire) is open
6748
0.6
speedometer [39B] terminal 1 and ignition switch open/short to
ground
6867
0.4
speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is
open
6758
0.4
speedometer [39B] terminal 2 (LGN/V wire) grounded
6759
0.5
Replace speedometer
6765
0.6
6766
0.3
BY5
FLSTSC
Revised 7/12/06
Page 1-80
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
speedometer [39B] terminal 1/instrument fuse/fuel gauge terminal 1(O wire) grounded
6770
0.4
Replace fuel gauge
6775
0.4
Speedometer [39B] terminal 7 and chassis ground (BLK wire) is
open
6776
0.6
6781
0.3
6782
0.5
Rear lighting harness\tail lamp assembly (O/W wire) is shorted
to ground
6783
0.6
6787
0.7
Headlamp [38] terminal 1 (O/W wire) is shorted to ground
6788
0.4
Right hand switch controls\harness assembly is shorted to
ground
6789
0.9
Left hand switch controls assembly\harness is shorted to
ground
6794
0.8
Speedometer [39B] terminal 6 and accessory fuse (O/W wire)
open
6801
0.4
Accessory fuse terminal R and ignition switch (R/GY wire) open
6802
0.5
Indicator lamp [20A]\[21A] terminal 6 (O wire) to indicator lamp
is shorted to ground
6849
0.3
6854
0.3
6747
0.5
speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is
open
6758
0.4
Replace speedometer
6765
0.6
6766
0.3
speedometer [39B] terminal 1/instrument fuse/fuel gauge terminal 1(O wire) grounded
6770
0.4
open
6776
0.6
6781
0.3
BY5
FLSTSC
Revised 7/12/06
Page 1-81
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
6782
0.5
Replace fuel gauge
6775
0.4
Speedometer [39B] terminal 6/L R Controls/ignition Switch (O/
W wire) is shorted to ground
6795
0.9
Speedometer [39B] terminal 6 and accessory fuse (O/W wire)
open
6801
0.4
Accessory fuse terminal R and ignition switch (R/GY wire) open
6802
0.5
6833
0.7
Indicator lamp [20A]\[21A] terminal 6 (O wire) to indicator lamp
6849
0.3
6854
0.3
speedometer [39B] terminal 1 and ignition switch open/short to
ground
6867
0.4
Replace speedometer
6072
0.5
6747
0.5
TSM/TSSM/HFSM [30B] terminal 3 and Speedometer terminal
6753
0.6
Speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is
open
6758
0.4
Speedometer [39B] terminal 2 (LGN/V wire) grounded
6759
0.5
Replace speedometer
6765
0.6
6766
0.3
Speedometer [39B] terminal 1/instrument fuse/fuel gauge terminal 1(O wire) grounded
6770
0.4
Replace fuel gauge
6775
0.4
open
6776
0.6
6781
0.3
6782
0.5
Rear lighting harness\tail lamp assembly (O/W wire) is shorted
to ground
6783
0.6
BY5
FLSTSC
Revised 7/12/06
Page 1-82
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
6787
0.7
Headlamp [38] terminal 1 (O/W wire) is shorted to ground
6788
0.4
Right hand switch controls\harness assembly is shorted to
ground
6789
0.9
Left hand switch controls assembly\harness is shorted to
ground
6794
0.8
Speedometer [39B] terminal 6/L R Controls/ignition Switch (O/
W wire) is shorted to ground
6795
0.9
speedometer [39B] terminal 6 and Accessory Fuse (O/W wire)
open
6801
0.4
Accessory Fuse terminal R and ignition Switch (R/GY wire)
open
6802
0.5
Indicator lamp [20A]\[21A] terminal 6 (O wire) to Indicator lamp
6849
0.3
6854
0.3
Speedometer [39B] terminal 1 and ignition switch open/short to
ground
6867
0.4
6709
0.4
TSM/TSSM/HFSM[30B] terminal 12 (BK wire) is open
6710
0.5
6717
0.7
6747
0.5
to ground
6749
0.5
6753
0.6
Inspect/access electrical panel/main wiring harness/replace 15
amp battery fuse
7159
0.5
ECM [78B] terminal 5 to speedometer terminal 2 (LGN/V wire)
is open
6036
0.6
6709
0.4
Replace speedometer
6765
0.6
BY5
FLSTSC
Revised 7/12/06
Page 1-83
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
7993
0.8
ECM [78B] terminal 5/TSM/TSSM/HFSM [30] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) grounded
7994
0.4
7998
0.9
7999
0.5
wire) is open
6036
0.6
Replace speedometer
6765
0.6
7993
0.8
ECM [78B] terminal 5/TSM/TSSM/HFSM [30B] terminal 3/
7994
0.4
7998
0.9
ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is
open
7999
0.5
wire) is open
6036
0.6
Replace speedometer
6765
0.6
Replace ICM/ECM & reprogram
7993
0.8
ECM [78B] terminal 5/TSM/TSSM/HFSM [30] terminal 3/speedometer [39B]terminal 2 (LGN/V wire) grounded
7994
0.4
7998
0.9
7999
0.5
wire) is open
6036
0.6
6709
0.4
6746
0.5
6747
0.5
Replace speedometer
6765
0.6
6854
0.3
BY5
FLSTSC
Revised 7/12/06
Page 1-84
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
Data link [91A] terminal 3/ECM [78B] terminal 5/TSM/TSSM/
HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V
wire) shorted to voltage
6865
0.7
7993
0.8
7994
0.4
7998
0.9
7999
0.5
wire) is open
6036
0.6
6746
0.5
6747
0.5
Replace speedometer
6765
0.6
6854
0.3
6865
0.7
7993
0.8
ECM [78B] terminal 5 /TSM/TSSM/HFSM [30B] terminal 3/
7994
0.4
7998
0.9
7999
0.5
wire) is open
6036
0.6
6746
0.5
6747
0.5
Replace speedometer
6765
0.6
6854
0.3
BY5
FLSTSC
Revised 7/12/06
Page 1-85
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
6865
0.7
7993
0.8
7998
0.9
7999
0.5
Serial data missing
Replace speedometer
6072
0.5
Serial data missing
Engine stop switch [22A] terminal 4/system relay terminal 86
(coil terminal B)/ECM [78B] terminal 13 (W/BK wire) shorted to
ground
6723
0.4
Serial data missing
6724
0.3
Serial data missing
Inspect/access main wire harness and electrical panel/wiggle
test/replace 15 amp ignition fuse
6729
0.4
Serial data missing
6730
0.9
Serial data missing
Maxifuse [5B] terminal B and battery positive terminal (R wire)
is open
6731
0.4
Serial data missing
Ignition switch [33] terminal B and maxifuse terminal A (R wire)
is open
6732
0.4
Serial data missing
Replace 40 Amp Maxi Fuse
6733
0.5
Serial data missing
Data link [91A] terminal 4 and ignition fuse (GY wire) is open
6804
0.3
Serial data missing
Data Link [91A] terminal 3/ECM [78B] terminal 5/TSM/TSSM/
HFSM [30B]terminal 3/speedometer [39B] terminal 2 (LGN/V
6818
0.4
Serial data missing
Data link [91A] terminal 2 and chassis ground (BK wire) is open
6819
0.3
Serial data missing
ECM [78B] terminal 5 and data link [91A] terminal 3 (LGN/V
wire) open/grounded
6838
0.3
Serial data missing
Engine stop switch connector [22] terminal 3 , data link [91A]
terminal 4 and TSM/TSSM/HFSM [30B] terminal 2 (GY wire)
shorted to ground
6839
0.4
7287
0.4
Serial data missing
BY5
FLSTSC
Revised 7/12/06
Page 1-86
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
Serial data missing
Repair ECM terminals
7301
0.2
Serial data missing
Ignition switch [33] terminal A and ignition fuse [64] terminal (R/
BK wire) is open/short to ground
7316
0.4
Serial data missing
Wire from fuse block to maxifuse [5B] terminal A (R wire) is
grounded
7318
0.5
Serial data missing
7904
0.3
Serial data missing
Replace ECM
7913
0.7
Serial data missing
Replace ECM
7980
0.3
Serial data missing
7994
0.4
Serial data missing
7993
0.8
Serial data missing
7998
0.9
DRIVEABILITY SYMPTOMS
Replace spark plugs
7134
0.4
Replace spark plug connections
7136
0.4
7138
0.3
7144
0.9
Replace ECM
7149
1.0
Replace MAP sensor
7152
0.7
ECM [78B] terminal 28 and battery negative has high resistance to ground
7153
0.4
7163
1.0
7164
1.0
7856
0.8
Emits black smoke
7596
1.0
Emits black smoke
Replace MAP sensor
7597
1.1
Emits black smoke
7598
1.2
Emits black smoke
7480
0.7
Emits black smoke
7601
1.6
BY5
FLSTSC
Revised 7/12/06
Page 1-87
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
Replace speedometer
6072
0.5
Replace ECM
7913
0.7
7980
0.3
Speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is
open
7154
0.3
Inspect/access electrical panel/main wiring harness/replace 15
Amp battery fuse
7159
0.5
7161
0.3
TSM/TSSM/HFSM [30B] terminal 1/speedometer [39B] terminal
5/siren [142B] terminal A (BN/GY), is shorted to ground
7162
0.4
Ignition switch [33B] terminal I and battery fuse terminal J (R
wire) is open
7288
0.3
ECM [78B] terminal 13 and right hand control [22B] terminal 4
(W/BK wire) open
7290
0.5
7295
0.7
Engine stop switch [22B] terminal 3 and ignition fuse (GY wire)
is open
7303
0.4
Replace ECM
7305
0.5
7306
0.6
Battery ground and ECM [78B] terminal 10 and 28 open
7310
0.5
Replace speedometer
7311
0.3
ECM [78B] terminal 5/data link [91A] terminal 3/speedometer
[39B] 2 (LGN/V wire) open
7314
0.3
Replace spark plugs
7134
0.4
7136
0.4
7138
0.3
7144
0.9
Replace ECM
7149
1.0
Replace MAP sensor
7152
0.7
BY5
FLSTSC
Revised 7/12/06
Page 1-88
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
7153
0.4
7163
1.0
7164
1.0
7856
0.8
Replace spark plugs
7134
0.4
7136
0.4
7138
0.3
7144
0.9
Replace ECM
7149
1.0
Replace MAP sensor
7152
0.7
7153
0.4
7163
1.0
7164
1.0
7856
0.8
Replace spark plugs
7134
0.4
7136
0.4
7138
0.3
7163
1.0
7164
1.0
Repair fuel pump connections or connections in fuel pump connector [141]
7171
0.5
Fuel pump fuse terminal G to fuel pump [141B] terminal A (O/
GY) is open
7173
0.5
Replace 15 amp fuse
7181
0.3
Replace battery
7185
0.7
Repair engine compression; use in conjunction with additional
code(s)
7210
0.5
7226
0.4
BY5
FLSTSC
Revised 7/12/06
Page 1-89
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
Fuel pump [141B] terminal D [141] and chassis ground 1 (BK
wire) is open
7340
0.5
GY) is shorted to ground-replace 15 amp pump fuse
7380
0.5
7415
0.9
Fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is
open
7441
0.4
Replace ECM
7450
0.8
7595
1.2
Replace injector
7992
0.9
Starts, then stalls
7013
0.8
Starts, then stalls
7014
1.0
Starts, then stalls
Replace spark plugs
7134
0.4
Starts, then stalls
7136
0.4
Starts, then stalls
7138
0.3
Starts, then stalls
Repair starting system; use in conjunction with additional
code(s)
7166
0.2
Starts, then stalls
code(s)
7210
0.5
Starts hard
Replace spark plugs
7134
0.4
Starts hard
7136
0.4
Starts hard
7138
0.3
Starts hard
7163
1.0
Starts hard
7164
1.0
Starts hard
Repair starting system; use in conjunction with additional
code(s)
7166
0.2
Starts hard
Repair fuel pump connections or connections in fuel pump connector [141]
7171
0.5
Starts hard
GY) is open
7173
0.5
BY5
FLSTSC
Revised 7/12/06
Page 1-90
MODEL
ITEM
DESCRIPTION
LABOR CODE
BY5
Starts hard
Replace 15 amp fuse
7181
0.3
Starts hard
Replace battery
7185
0.7
Starts hard
code(s)
7210
0.5
Starts hard
7226
0.4
Starts hard
Fuel pump [141B] terminal D [141] and chassis ground 1 (BK
wire) is open
7340
0.5
Starts hard
GY) is shorted to ground-replace 15 amp pump fuse
7380
0.5
Starts hard
7415
0.9
Starts hard
Fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is
open
7441
0.4
Starts hard
Replace ECM
7450
0.8
Starts hard
7595
1.2
Starts hard
Replace injector
7992
0.9
BY5
FLSTSC
Revised 7/12/06
Page 1-91
BY5
FLSTSC
Revised 7/12/06
Page 1-92
Table 2-1. Service
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
GENERAL
---
1.4
1.4
1.4
1.6
1,000 mile service
---
2.1
2.1
2.1
2.1
---
2.6
2.6
2.6
2.6
---
3.8
3.8
3.8
3.8
CN/CR/CS/CX
CP
CT
CV/CY
REGULAR
Table 2-2. Chassis
MODELS
ITEM
DESCRIPTION
LABOR CODE
PAINT REPAIR
1102
0.2
0.2
0.2
0.2
1104
0.4
0.4
0.4
0.4
Buff entire part
1106
0.6
0.6
0.6
0.6
1108
0.8
0.8
0.8
0.8
1110
1.0
1.0
1.0
1.0
DRIVE
---
0.2
0.2
0.2
0.2
2011
0.7
0.7
0.7
0.7
2021
0.8
0.8
0.8
0.8
Replace transmission sprocket cover
2044
0.6
0.6
0.6
0.6
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-1
Table 2-2. Chassis
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
2.2
WHEELS
front
2116
2.2
2.2
2.2
rear
2121
2.3
---
2.3
2.3
front
2136
0.5
0.5
0.5
0.5
rear
2141
0.6
0.6
0.6
0.6
Replace tire – includes balancing
front
2106
0.5
0.5
0.5
0.5
rear
2111
0.6
0.6
0.6
0.6
front
2113
0.8
0.8
0.8
0.8
rear
2114
0.9
0.9
0.9
0.9
Replace handlebars
2206
0.5
0.5
0.5
0.5
2221
0.1
0.1
0.1
0.1
2226
0.2
0.2
0.2
0.2
2231
0.4
0.4
0.4
0.4
one or both
2241
0.6
0.6
0.6
0.6
2251
0.2
0.2
0.2
0.2
one or both
2253
0.4
0.6
0.6
0.4
Replace wheel assembly - includes disc and sprocketexchange and balancing
HANDLEBARS
one or both
2254
0.1
0.1
0.1
0.1
Replace handlebar riser cover
rear
2258
---
0.2
0.2
---
Replace frame – includes removal and installation of all
accessories and motorcycle components
2306
12.2
12.2
12.2
12.2
Replace footpegs
2307
0.1
0.1
0.1
0.1
Replace right side footpeg mount
2310
0.4
0.2
0.2
0.4
Replace left side footpeg mount
2312
0.2
0.2
0.2
0.2
Replace passenger footpeg bracket (one)
2390
---
0.2
0.2
0.2
2316
2.3
2.3
2.3
2.3
2318
0.6
0.6
0.6
0.6
FRAME/ SWING ARM/FRONT FORK
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-2
Table 2-2. Chassis
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
Replace steering head cups and bearings, including bearing
adjustment
2321
2.2
2.2
2.2
2.2
Replace fork lock
2330
0.6
0.6
0.6
0.6
Adjust steering head bearings
2290
0.4
0.4
0.4
0.4
---
0.5
0.5
0.5
0.5
Service or replace fork slider and/or seal – includes removal, one side
disassembly, cleaning, inspection, replacing parts, servicing both sides
damper tube, replacing bushings, assembly and installation
2341
0.7
0.7
0.7
0.7
2342
1.1
1.1
1.1
1.1
Replace fork side
one side
2346
0.5
0.5
0.5
0.5
both sides
2351
0.8
0.8
0.8
0.8
one side
2356
0.6
0.6
0.6
0.9
both sides
2361
0.9
0.9
0.9
1.0
2366
2.0
2.0
2.0
2.0
one side
2371
0.2
0.2
0.2
0.2
both sides
2376
0.4
0.4
0.4
0.4
Replace rear shock absorber component(s)
one side
2381
0.3
0.3
0.3
0.3
both sides
2386
0.6
0.6
0.6
0.6
Replace jiffy stand
spring and/or stand
2396
0.2
0.2
0.2
0.2
rubber bumper
2399
0.1
0.1
0.1
0.1
front
2404
0.6
0.6
0.6
0.7
rear
2411
0.6
0.6
0.6
0.6
Replace fork tube
Replace rear swing arm and/or bearings
BRAKES
Replace hydraulic brake line – includes filling/bleeding
brakes
Replace brake pads
Replace brake disc
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
front - each caliper
2416
0.1
0.1
0.1
0.1
rear
2421
0.3
0.3
0.3
0.3
2426
0.4
0.4
0.4
0.4
rear
2431
0.6
0.6
0.6
0.6
front
2436
0.3
0.3
0.3
0.3
both - CV & CS only
2437
0.4
---
---
0.4
rear
2441
0.8
0.8
0.8
0.8
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-3
Table 2-2. Chassis
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
Bleed brake caliper – front or rear caliper
CP
CT
CV/CY
2446
0.2
0.2
0.2
0.2
2451
0.6
0.6
0.6
0.6
0.8
rear
2456
0.8
0.8
0.8
Replace master cylinder assembly – includes filling/bleeding
brakes
front
2461
0.4
0.4
0.4
0.4
rear
2466
0.5
0.5
0.5
0.5
Rebuild master cylinder assembly – includes filling/bleeding
brakes
front
2471
0.6
0.6
0.6
0.6
rear
2476
0.7
0.7
0.7
0.7
2492
0.5
0.5
0.5
0.5
2494
0.1
0.1
0.1
0.1
2506
0.1
0.1
0.1
0.1
SEATS/FENDERS/TANKS
Replace seat
Replace fender
front
2526
0.3
0.3
0.3
0.3
rear
2531
1.3
1.3
1.3
1.3
one
2536
0.3
0.3
0.3
0.3
both
2539
0.6
0.6
0.6
0.6
2541
0.3
0.3
0.3
0.3
replace fuel tank console
2553
---
---
0.5
---
Replace fuel tank valve assembly
2561
0.2
0.2
0.2
0.2
Replace rear fender support
Replace oil tank
Replace oil tank lines
feed line-oil tank to pump
2566
1.2
1.2
1.2
1.2
2571
0.7
0.7
0.7
0.7
feed line oil pump to filter
2577
0.2
0.2
0.2
0.2
return line oil pump to tank
2578
0.7
0.7
0.7
0.7
vent line
2581
0.9
0.9
0.9
0.9
Replace oil filter (other than normal maintenance)
2582
0.1
0.1
0.1
0.1
Replace passenger seat strap- all except CN & CR
2588
0.1
0.1
0.1
0.1
2616
0.1
0.1
0.1
0.1
BELT GUARDS
Replace rear belt guard
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-4
Table 2-2. Chassis
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
2617
0.1
0.1
0.1
0.1
Replace complete exhaust system
2621
0.7
0.7
0.7
0.7
Replace exhaust interconnect
2625
0.6
0.6
0.6
0.6
Replace any exhaust pipe cover
2661
0.1
0.1
0.1
0.1
Replace one muffler
2665
0.2
0.2
0.2
0.2
CT
CV/CY
Replace debris deflector
EXHAUST SYSTEM
Table 2-3. Engine
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
GENERAL
3006
4.1
4.1
4.1
4.1
3004
4.2
4.2
4.2
4.2
Replace stabilizer and/or bracket (one)
3013
0.2
0.2
0.2
0.2
Replace engine mount (one)
3014
4.1
4.1
4.1
4.1
Replace mount (each additional)
3015
0.1
0.1
0.1
0.1
3.8
CYLINDER HEAD
Recondition cylinder head – includes removal of head and
gasket, remove carbon, service valve guides, grind valves
and seats, test springs and install head and gaskets.
front cylinder head
3101
3.8
3.8
3.8
rear cylinder head
3103
3.8
3.8
3.8
3.8
both cylinder heads
3104
5.7
5.7
5.7
5.7
one cylinder head
3106
2.8
2.8
2.8
2.8
both cylinder heads
3108
3.9
3.9
3.9
3.9
Replace valve seal or spring after head removal
one seal or spring (intake or exhaust )
3131
0.1
0.1
0.1
0.1
3132
0.2
0.2
0.2
0.2
Replace cylinder head gasket
front cylinder
3140
2.0
2.0
2.0
2.0
rear cylinder
3142
2.0
2.0
2.0
2.0
both cylinders
3143
2.5
2.5
2.5
2.5
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-5
Table 2-3. Engine
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
front cylinder
3144
0.9
0.9
0.9
0.9
rear cylinder
3145
0.9
0.9
0.9
0.9
both cylinders
3148
1.1
1.1
1.1
1.1
front cylinder
3147
1.0
1.0
1.0
1.0
rear cylinder
3152
1.0
1.0
1.0
1.0
both cylinders
3153
1.6
1.6
1.6
1.6
one head
3149
0.5
0.5
0.5
0.5
both heads
3150
1.0
1.0
1.0
1.0
front cylinder
3161
2.6
2.6
2.6
2.6
rear cylinder
3163
2.6
2.6
2.6
2.6
both cylinders
3168
3.1
3.1
3.1
3.1
one
3172
1.0
1.0
1.0
1.0
both
3174
1.2
1.2
1.2
1.2
Replace piston and resize cylinder – includes disassembly,
replacing piston, and sizing cylinder, all items listed under
RECONDITION CYLINDER HEAD and assembly
3202
5.2
5.2
5.2
5.2
3203
7.9
7.9
7.9
7.9
Recondition cylinder and piston – includes disassembly,
deglazing cylinder and replacing rings, or replacing cylinder
and piston, all items listed under RECONDITION CYLINDER HEAD and assembly –
3207
4.5
4.5
4.5
4.5
3208
7.1
7.1
7.1
7.1
one cylinder
3206
3.2
3.2
3.2
3.2
both cylinders
3216
4.1
4.1
4.1
4.1
Replace piston and piston rings – includes removal of cylinder head and cylinder, fitting new piston with rings, resizing
cylinder and assembly
one cylinder
3221
3.4
3.4
3.4
3.4
both cylinders
3231
5.3
5.3
5.3
5.3
Replace cylinder and piston assembly
one cylinder
3236
2.4
2.4
2.4
2.4
both cylinders
3246
3.5
3.5
3.5
3.5
3251
0.4
0.4
0.4
0.4
Replace lower rocker cover/gasket, or rocker arms and/or
shafts
Replace cylinder base gasket
CYLINDER AND PISTON
Replace upper connecting rod bushing during upper end
repair
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-6
Table 2-3. Engine
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
cylinder removed
3253
0.1
0.1
0.1
0.1
one
3306
2.7
2.7
2.7
2.7
two – same cylinder
3311
2.8
2.8
2.8
2.8
two – one each cylinder
3313
3.7
3.7
3.7
3.7
GEARCASE
Replace tappet
Replace push rod, push rod cover and/or o-ring
one
3316
2.1
2.1
2.1
2.1
two – same cylinder
3317
2.2
2.2
2.2
2.2
two – one each cylinder
3318
2.7
2.7
2.7
2.7
Replace gearcase cover and/or gasket
3326
2.3
2.3
2.3
2.3
Replace all cam gears
3336
2.5
2.5
2.5
2.5
Replace oil pump
3341
0.7
0.7
0.7
0.7
Replace oil pump check valve
3366
0.1
0.1
0.1
0.1
Crankcase~~~
replace crank position sensor O-ring
3403
0.1
0.1
0.1
0.1
Replace crankcases
3406
13.7
13.7
13.7
13.7
Seal crankcase only
3407
9.4
9.4
9.4
9.4
Replace left main bearing
3410
9.7
9.7
9.7
9.7
Replace flywheels – includes remove and install engine
3411
12.7
12.7
12.7
12.7
3420
0.1
0.1
0.1
0.1
3421
0.5
0.5
0.5
0.5
Check flywheel trueness after removal
Check flywheels after removal
includes checking trueness piston removal and reinstallation, if required
Recondition cylinder heads – head removed (for non-related
repairs )
one head
3425
1.8
1.8
1.8
1.8
both heads
3426
3.3
3.3
3.3
3.3
both cylinders removed (for non-related repairs)
3428
0.7
0.7
0.7
0.7
Replace piston and rings – includes oversizing
both cylinders removed (for non-related repairs)
3430
1.4
1.4
1.4
1.4
3501
0.2
0.2
0.2
0.2
3502
0.1
0.1
0.1
0.1
Replace induction module
3510
0.7
0.7
0.7
0.7
FUEL SYSTEM
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-7
Table 2-3. Engine
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
Replace manifold, inserts or clamps
3511
0.4
0.4
0.4
0.4
Replace external fuel hose
3514
0.3
0.3
0.3
0.3
Replace induction module o-ring
3536
0.6
0.6
0.6
0.6
Evaporative Emissions System~~~
Replace canister
3527
0.1
0.1
0.1
0.1
Replace vapor valve
3528
0.1
0.1
0.1
0.1
3529
0.7
0.7
0.7
0.7
CT
CV/CY
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
DRIVE
Adjust primary chain
---
0.1
0.1
0.1
0.1
Replace primary inspection cover and/or O-ring
4001
0.1
0.1
0.1
0.1
4002
0.8
0.8
0.8
0.8
4003
0.8
0.8
0.8
0.8
Replace engine sprocket oil seal
4005
0.9
0.9
0.9
0.9
4007
0.7
0.7
0.7
0.7
Replace primary gasket
4009
0.5
0.5
0.5
0.5
---
0.1
0.1
0.1
0.1
4006
0.1
0.1
0.1
0.1
4011
1.5
1.5
1.5
1.5
Replace shift lever
4012
0.1
0.1
0.1
0.1
Replace clutch cable
4013
0.2
0.2
0.2
0.2
Replace shifter seal
4015
0.1
0.1
0.1
0.1
CLUTCH
Adjust clutch
Replace clutch release mechanism
Service the clutch
CN
CX
XLH883
XLH1200L
Revised 7/12/06
includes disassembly, cleaning, inspection, repair,
assembly and adjustment
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-8
MODELS
ITEM
DESCRIPTION
CODE
CN/CR/CS/CX
CP
CT
CV/CY
TRANSMISSION CASE
Overhaul transmission – includes disassembly, removal,
cleaning, inspection, replacing parts, assembly and installation
4306
13.5
13.5
13.5
13.5
4329
11.3
11.3
11.3
11.3
Replace shift linkage and/or spring
4332
1.3
1.3
1.3
1.3
Replace shifter fork (one)
4343
11.3
11.3
11.3
11.3
Replace shifter fork (ea. additional)
4345
0.1
0.1
0.1
0.1
4361
11.4
11.4
11.4
11.4
Replace main drive gear and/or bearing and/or O-ring
4366
11.8
11.8
11.8
11.8
Replace detent arm and/or spring
4368
11.3
11.3
11.3
11.3
Replace main drive gear belt sprocket
4309
0.8
0.8
0.8
0.8
Replace main drive gear seal (in crankcase)
4311
0.9
0.9
0.9
0.9
Replace vehicle speed sensor O-ring
4380
0.5
0.5
0.5
0.5
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
0.1
0.1
0.1
0.1
ACCESSORIES
Replace mirror
CN
CX
6513
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-9
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the Sportster Service Manual, Part No. 99484-07 and Electrical Diagnostic Manual, Part No. 99495-07
GENERAL
Lights and accessories – excluding turn signals
5016
0.3
0.3
0.3
0.3
0.1
Charging Circuit~~~
5306
0.1
0.1
0.1
regulator bleed test
5307
0.4
0.4
0.4
0.4
milliamp draw
5308
0.2
0.2
0.2
0.2
total current draw
5310
0.2
0.2
0.2
0.2
5312
1.5
1.5
1.5
1.5
Diagnose system
AC output
5314
1.5
1.5
1.5
1.5
regulator failure
5315
0.4
0.4
0.4
0.4
voltage output
5316
0.4
0.4
0.4
0.4
replace rotor
5319
1.4
1.4
1.4
1.4
Starter inoperative
5817
1.0
1.0
1.0
1.0
Starter inoperative
start button
5818
0.9
0.9
0.9
0.9
Starter inoperative
5822
0.1
0.1
0.1
0.1
Starter inoperative
solenoid clicks; poor relay or solenoid connections,
or bad relay contacts
5823
0.2
0.2
0.2
0.1
Starter inoperative
solenoid clicks; poor starter to battery connections,
ground connections, or bad solenoid contacts
5824
0.2
0.2
0.2
0.2
Starter inoperative
damaged motor
5825
0.9
0.9
0.9
0.9
Starter inoperative
5827
0.2
0.2
0.2
0.2
Starter inoperative
TSM/TSSM/HFSM [30B] pin 9 to starter relay terminal 2 shorted to voltage
5830
0.5
0.5
0.5
0.5
Starter inoperative
5831
0.4
0.4
0.4
0.4
STARTER CIRCUIT
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-10
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
Starter inoperative
starter relay
5832
0.3
0.3
0.3
0.3
poor starter to battery connections, ground connections, or bad solenoid contacts
5835
0.2
0.2
0.2
0.2
defective starter motor
5836
0.3
0.3
0.3
0.3
Starter spins
starter clutch
5837
1.0
1.0
1.0
1.0
Starter inoperative
5838
0.7
0.7
0.7
0.7
Replace starter solenoid
contacts; includes starter motor removal
5845
1.1
1.1
1.1
1.1
coil; includes starter motor removal
5860
1.1
1.1
1.1
1.1
Starter inoperative
6791
0.7
0.7
0.7
0.7
Starter inoperative
Mate connector
6792
0.3
0.3
0.3
0.3
Starter inoperative
TSM/TSSM/HFSM [30B] terminal 2 (GY wire) and
ignition fuse is open
6793
0.6
0.6
0.6
0.6
Starter inoperative
TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is
open
6805
0.5
0.5
0.5
0.5
Starter inoperative
TSM/TSSM/HFSM [30B] terminal 1 and Ignition fuse
open/short to ground
6806
0.8
0.8
0.8
0.8
Starter inoperative
5168
0.9
0.9
0.9
0.9
Starter inoperative
Locate and repair open on BK wire between clutch
switch and ground or clutch switch and connector
[30]
5861
0.7
0.7
0.7
0.7
Starter inoperative
5157
1.3
1.3
1.3
1.3
Starter inoperative
Locate and repair open on BK wire between neutral
switch and ground or neutral switch and connector
[30]
5862
1.5
1.5
1.5
1.5
one (negative or positive)
WIRING
Replace battery cable
5024
0.3
0.3
0.3
0.3
5026
2.6
2.6
2.6
2.6
Replace engine sub-harness
5066
0.7
0.7
0.7
0.7
5036
0.5
0.5
0.5
0.5
5039
0.2
0.2
0.2
0.2
CN
CX
XLH883
XLH1200L
Revised 7/12/06
light circuit
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-11
MODELS
ITEM
DESCRIPTION
LABOR CODE
accessory circuit
CN/CR/CS/CX
CP
CT
CV/CY
5043
0.2
0.2
0.2
0.2
Replace speedometer housing
5046
0.7
0.7
0.7
0.7
Replace electrical caddie (under fuel tank)
5081
1.0
1.0
1.0
1.0
Replace electrical caddie (behind voltage reg.)
5082
0.6
0.6
0.6
0.6
Replace electrical bracket (on frame backbone)
5083
0.3
0.3
0.3
0.3
5048
0.3
0.3
0.3
0.3
Replace fuse
5145
0.1
0.1
0.1
0.1
Replace fuse block (H bracket)
5196
1.2
1.2
1.2
1.2
5129
0.5
0.5
0.5
0.5
5171
0.5
0.5
0.5
0.5
5173
0.7
0.7
0.7
0.7
5176
0.6
0.6
0.6
0.6
5177
0.2
0.2
0.2
0.2
5178
0.2
0.2
0.2
0.2
5179
0.2
0.2
0.2
0.2
5180
0.4
0.4
0.4
0.4
5141
0.3
0.3
0.3
0.3
5161
0.1
0.1
0.1
0.1
5157
1.3
1.3
1.3
1.3
SWITCHES
Replace rear stoplight switch
includes filling/bleeding brakes
Replace oil pressure switch
Replace neutral switch
LIGHTS
includes adjustment
5181
0.2
0.2
0.2
0.2
Replace headlight
include diagnosis
5185
0.1
0.1
0.1
0.1
includes adjustment
5189
0.4
0.7
0.7
0.4
Replace indicator lens/trim plate/bezel
include diagnosis
5190
0.2
0.2
0.2
0.2
include diagnosis
5191
1.1
1.0
1.0
1.1
Replace single light bulb/lens
include diagnosis
5197
0.1
0.1
0.1
0.1
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-12
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
front
5201
0.2
0.4
0.4
0.2
rear
5205
0.3
0.3
0.3
0.3
5215
0.2
0.2
0.2
0.2
Replace battery
5705
0.3
0.3
0.3
0.3
Replace battery tray
5767
0.6
0.6
0.6
0.6
5765
0.1
0.1
0.1
0.1
Replace taillight assembly or circuit board
BATTERY/HORN
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the Sportster Service Manual, Part No.
99484-07, Electrical Diagnostic Manual, Part No. 99495-07, and Digital Technician. Labor codes not present in either manual are located in Digital Technician.
INSTRUMENTS
Replace speedometer
6003
0.3
0.3
0.3
Replace tachometer
cosmetics only
6009
---
---
---
0.3
0.3
6043
0.1
0.1
0.1
0.1
B1004 Fuel level switch low
Replace fuel level switch
6035
0.6
0.6
0.6
0.6
Repair speedometer [39B] terminal 9/Fuel Sender
[141]terminal 2 (Y/W wire)-short to ground
7182
0.4
0.4
0.4
0.4
Replace fuel level resistor assembly
6083
0.3
0.3
0.3
0.3
B1005 Fuel level switch open/high
Replace fuel level switch
6035
0.6
0.6
0.6
0.6
Repair speedometer [39B] terminal 9/Fuel level
switch [141]terminal 2 open/short to volts
6069
0.5
0.5
0.5
0.5
Replace fuel level resistor assembly
6083
0.3
0.3
0.3
0.3
B1006 Speedometer accessory line overvoltage
Code not present
7770
0.2
0.2
0.2
0.2
7771
0.2
0.2
0.2
0.2
B1006 Tachometer accessory line overvoltage
Code not present
7770
---
---
---
0.2
B1006 Tachometer Accessory line overvoltage
Repair chargingsystem/accompanies other codes
7771
---
---
---
0.2
B1007 Speedometer Ignition Line Voltage
Code not present
7770
0.2
0.2
0.2
0.2
B1007 Speedometer Ignition Line Voltage
7771
0.2
0.2
0.2
0.2
B1007 Tachometer Ignition Line Voltage
Code not present
7770
---
---
---
0.2
B1007 Tachometer Ignition Line Voltage
7771
---
---
---
0.2
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-13
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
0.3
Replace trip switch
6001
0.3
0.4
0.4
6002
0.1
0.1
0.1
0.1
Replace speedometer
6020
0.3
0.4
0.4
0.3
Replace speedometer
6738
0.4
0.4
0.4
0.4
Replace speedometer
6752
0.4
0.4
0.4
0.4
Fails to disarm
Replace FOB battery
6755
0.1
0.1
0.1
0.1
Fails to disarm
Replace FOB
6756
0.1
0.1
0.1
0.1
Fails to disarm
Replace TSSM\HFSM
6757
0.7
0.7
0.7
0.7
Fails to disarm
grounded/shorted
6879
0.4
0.4
0.4
0.4
6773
0.7
0.7
0.7
0.7
6855
0.5
0.5
0.5
0.5
6856
0.5
0.5
0.5
0.5
6857
0.5
0.5
0.5
0.5
TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire)
6790
0.6
0.6
0.6
0.6
6791
0.7
0.7
0.7
0.7
Mate connector [30]
6792
0.3
0.3
0.3
0.3
6793
0.6
0.6
0.6
0.6
Replace bulb
6796
0.2
0.2
0.2
0.2
6797
0.6
0.6
0.6
0.6
to lamps open
6798
0.6
0.6
0.6
0.6
6799
0.6
0.6
0.6
0.6
to lamps open
6800
0.6
0.6
0.6
0.6
TSM/TSSM/HFSM [30B] terminal 12 (BK wire) and
ground is open
6805
0.5
0.5
0.5
0.5
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-14
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
TSM/TSSM/HFSM [30B] terminal 1 (BN/GY wire)
and battery fuse is open
6806
0.8
0.8
0.8
0.8
Replace Battery Fuse
6807
0.3
0.3
0.3
0.3
Main fuse terminal A (R wire) and Battery fuse is
open
6808
0.6
0.6
0.6
0.6
Repair open between handlebar switch connector
[24B] and TSM/TSSM/HFSM [30B]
6810
0.6
0.6
0.6
0.6
6811
0.7
0.7
0.7
0.7
block
6812
0.6
0.6
0.6
0.6
Repair open between handlebar switch connector
6813
0.6
0.6
0.6
0.6
shorted to ground
6814
0.6
0.6
0.6
0.6
6815
0.7
0.7
0.7
0.7
block
6816
0.6
0.6
0.6
0.6
Turn signal error 3A - bulbs flash at double rate-all work
Replace bulb
6820
0.2
0.2
0.2
0.2
Remove corrosion
6821
0.2
0.2
0.2
0.2
Remove corrosion/Replace bulb
6822
0.2
0.2
0.2
0.2
Repair bulb connection/replace lamp assembly
6823
0.3
0.4
0.4
0.3
6824
0.7
0.7
0.7
0.7
B0563 Battery voltage high - TSM/TSSM/HFSM
Code not present
7770
0.2
0.2
0.2
0.2
B0563 Battery voltage high - TSM/TSSM/HFSM
7771
0.2
0.2
0.2
0.2
B1121Left turn output fault
6709
0.5
0.5
0.5
0.5
grounded/open
6790
0.6
0.6
0.6
0.6
6791
0.7
0.7
0.7
0.7
Replace bulb
6796
0.2
0.2
0.2
0.2
6823
0.3
0.4
0.4
0.3
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-15
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
6709
0.5
0.5
0.5
0.5
B1122 Right Turn Output fault
TSM/TSSM/HFSM terminal 6 (BN wire) shorted/
grounded/open
6790
0.6
0.6
0.6
0.6
6791
0.7
0.7
0.7
0.7
Replace bulb
6796
0.2
0.2
0.2
0.2
6823
0.3
0.4
0.4
0.3
6709
0.5
0.5
0.5
0.5
grounded/open
6790
0.6
0.6
0.6
0.6
6791
0.7
0.7
0.7
0.7
6709
0.5
0.5
0.5
0.5
grounded/open
6790
0.6
0.6
0.6
0.6
6791
0.7
0.7
0.7
0.7
6709
0.5
0.5
0.5
0.5
grounded/open
6790
0.6
0.6
0.6
0.6
6791
0.7
0.7
0.7
0.7
6709
0.5
0.5
0.5
0.5
grounded/open
6790
0.6
0.6
0.6
0.6
6791
0.7
0.7
0.7
0.7
B1131 alarm output open/low
Repair alarm (terminal B) circuit (LGN/BN wire)open
6830
0.6
0.6
0.6
0.6
Repair alarm (terminal B) circuit (LGN/BN wire)grounded
6831
0.6
0.6
0.6
0.6
Replace Siren
6832
0.6
0.6
0.6
0.6
Replace TSSM/HFSM
6833
0.7
0.7
0.7
0.7
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-16
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
6834
0.5
0.5
0.5
0.5
Repair alarm (terminal A) circuit (BN/GY wire)-open
6835
0.5
0.5
0.5
0.5
B1132 alarm output high
Repair alarm (terminal B) circuit (LGN/BN wire)Shorted to volts
6817
0.5
0.5
0.5
0.5
Replace Siren
6832
0.4
0.4
0.4
0.4
6833
0.7
0.7
0.7
0.7
TSM/TSSM/HFSM terminal 9/starter relay (TN/GN
wire)-short to volts
6840
0.5
0.5
0.5
0.5
6841
0.4
0.4
0.4
0.4
6842
0.7
0.7
0.7
0.7
6845
0.6
0.6
0.6
0.6
6845
0.6
0.6
0.6
0.6
TSM/TSSM/HFSM terminal 2 and ignition fuse (GY
wire) open
6793
0.6
0.6
0.6
0.6
6791
0.7
0.7
0.7
0.7
6709
0.5
0.5
0.5
0.5
6845
0.6
0.6
0.6
0.6
6878
0.2
0.2
0.2
0.2
grounded/shorted
6879
0.5
0.5
0.5
0.5
Replace HFSM
6880
0.6
0.6
0.6
0.6
6878
0.2
0.2
0.2
0.2
grounded/shorted
6879
0.5
0.5
0.5
0.5
Replace HFSM
6880
0.6
0.6
0.6
0.6
Repair security antenna connections, or replace
6881
0.6
0.6
0.6
0.6
6878
0.2
0.2
0.2
0.2
grounded/shorted
6879
0.5
0.5
0.5
0.5
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-17
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
Replace HFSM
6880
0.6
0.6
0.6
0.6
5168
0.9
0.9
0.9
0.9
Locate and repair open on BK wire between clutch
[30]
5861
0.7
0.7
0.7
0.7
5863
1.5
1.5
1.5
1.5
5157
1.3
1.3
1.3
1.3
Locate and repair open on BK wire between neutral
[30]
5862
1.5
1.5
1.5
1.5
5863
1.5
1.5
1.5
1.5
Replace MAP sensor
7630
0.8
0.8
0.8
0.8
MAP [80B] sensor terminal C to ECM [78B] terminal
14 (R/W wire) open/grounded
7640
0.5
0.5
0.5
0.5
Replace ECM
7641
0.8
0.8
0.8
0.8
wire) shorted
7642
0.5
0.5
0.5
0.5
MAP [80B] sensor terminal B to ECM [78B] terminal
25 (V/W wire) open
7645
0.6
0.6
0.6
0.6
Replace MAP sensor
7650
1.0
1.0
1.0
1.0
MAP [80B] terminal A (BK/W wire) and terminal B
(V/W wire) shorted
7655
0.6
0.6
0.6
0.6
MAP [80B] sensor terminal C (R/W wire) short to
battery volts
7635
0.4
0.4
0.4
0.4
Replace ECM
7641
0.8
0.8
0.8
0.8
MAP [80B] terminal C (R/W wire) and terminal B (V/
W wire) shorted
7643
0.5
0.5
0.5
0.5
MAP [80B] sensor terminal B (V/W wire) short to
battery volts
7644
0.5
0.5
0.5
0.5
ENGINE MANAGEMENT
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-18
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
0.5
0.5
0.5
0.5
7646
Replace MAP sensor
7650
1.0
1.0
1.0
1.0
7725
0.9
0.9
0.9
0.9
shorted
7730
0.5
0.5
0.5
0.5
Replace ECM
7735
0.7
0.7
0.7
0.7
IAT [89B] circuit A (LGN/Y wire) to ECM [78B] terminal 7 short to ground
7750
0.5
0.5
0.5
0.5
7760
1.0
1.0
1.0
1.0
7725
0.9
0.9
0.9
0.9
IAT [89B] circuit B (BK/W wire)/ECM [78B] terminal
26 open
7732
0.6
0.6
0.6
0.6
Replace ECM
7740
0.7
0.7
0.7
0.7
IAT [89B] circuit A (LGN/Y wire) and ECM [78B] terminal 7 short to voltage
7745
0.5
0.5
0.5
0.5
IAT [89B] circuit A (LGN/Y wire) ECM [78B] terminal
7 open
7750
0.5
0.5
0.5
0.5
7760
1.0
1.0
1.0
1.0
P0117 ET sensor low
7710
0.6
0.6
0.6
0.6
P0117 ET sensor low
ET sensor [90B] A and ECM [78B] terminal 6 (PK/Y
wire) short to ground
7675
0.5
0.5
0.5
0.5
P0117 ET sensor low
Replace ECM
7680
0.7
0.7
0.7
0.7
P0117 ET sensor low
ET sensor [90B] A (PK/Y wire) and B (BK/W wire)
shorted
7731
0.5
0.5
0.5
0.5
ET sensor [90B] terminal A and ECM [78B] terminal
6 (PK/Y wire) open
7686
0.5
0.5
0.5
0.5
6 (PK/Y wire) short to voltage
7687
0.5
0.5
0.5
0.5
ET sensor [90B] A (PK/Y wire)and ECM [78B]
7690
0.5
0.5
0.5
0.5
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-19
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
7710
0.6
0.6
0.6
0.6
Replace ECM
7685
0.8
0.8
0.8
0.8
ET sensor [90B] B and ECM [78B] terminal 26 (B/W
wire) open
7695
0.6
0.6
0.6
0.6
Replace ECM
7565
0.8
0.8
0.8
0.8
TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 open
7580
0.3
0.3
0.3
0.3
TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short to ground
7584
0.7
0.7
0.7
0.7
TP sensor [88B] C (GY/V wire) and terminal A (BK/
W wire) shorted
7585
0.5
0.5
0.5
0.5
TP sensor [88B] B (R/W wire) and terminal A (BK/W
wire) shorted
7586
0.7
0.7
0.7
0.7
7590
0.8
0.8
0.8
0.8
7595
0.5
0.5
0.5
0.5
TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 short to ground
7605
0.5
0.5
0.5
0.5
TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 open
7615
0.5
0.5
0.5
0.5
Replace MAP sensor
7650
0.8
0.8
0.8
0.8
7967
0.4
0.4
0.4
0.4
Replace ECM
7555
0.5
0.5
0.5
0.5
TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 short to voltage
7575
0.5
0.5
0.5
0.5
W wire) shorted
7587
0.3
0.3
0.3
0.3
7595
0.5
0.5
0.5
0.5
TP sensor [88B] A (BK/W wire) and ECM [78B] terminal 24 open
7610
0.5
0.5
0.5
0.5
TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short to voltage
7619
0.3
0.3
0.3
0.3
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-20
MODELS
ITEM
DESCRIPTION
LABOR CODE
Front O2 sensor [138B] terminal 1 to ECM [78B] terminal 8 (PK/O wire) grounded/shorted to O2[138B]
terminal 2
CN/CR/CS/CX
CP
CT
CV/CY
0.6
0.6
0.6
0.6
6868
7144
0.6
0.6
0.6
0.6
7163
1.0
1.0
1.0
1.0
Repair/replace fuel pump/pressure regulator/fuel
line/fuel filter
7164
1.0
1.0
1.0
1.0
Repair intake leak
7486
1.5
1.5
1.5
1.5
Replace O2 sensor
7667
0.5
0.5
0.5
0.5
Replace ECM
7815
0.7
0.7
0.7
0.7
7144
0.6
0.6
0.6
0.6
line/fuel filter
7164
1.0
1.0
1.0
1.0
Replace O2 sensor
7667
0.5
0.5
0.5
0.5
Replace ECM
7815
0.7
0.7
0.7
0.7
Front O2 sensor [138B] terminal 1 to ECM [78B] terminal 8 (PK/O wire) open/shorted to voltage
6869
0.6
0.6
0.6
0.6
Rear O2 sensor [137B] terminal 2 to ECM [78B] terminal 2 (BK/W wire) open or short to voltage
6870
0.6
0.6
0.6
0.6
Replace O2 sensor
7667
0.5
0.5
0.5
0.5
Replace ECM
7815
0.7
0.7
0.7
0.7
Rear O2 sensor [137B] terminal 1 to ECM [78B] terminal 23 (PK/GN wire) grounded/shorted to
O2[137B] terminal 2
6871
0.4
0.4
0.4
0.4
7144
0.6
0.6
0.6
0.6
7163
1.0
1.0
1.0
1.0
line/fuel filter
7164
1.0
1.0
1.0
1.0
Repair intake leak
7486
1.5
1.5
1.5
1.5
Replace O2 sensor
7667
0.5
0.5
0.5
0.5
Replace ECM
7815
0.7
0.7
0.7
0.7
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-21
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
7144
0.6
0.6
0.6
0.6
line/fuel filter
7164
1.0
1.0
1.0
1.0
Replace O2 sensor
7667
0.5
0.5
0.5
0.5
Replace ECM
7815
0.7
0.7
0.7
0.7
Rear O2 sensor [137B] terminal 2 to ECM [78B] terminal 2 (BK/W wire) open or short to voltage
6870
0.6
0.6
0.6
0.6
Rear O2 sensor [137B] terminal 1 to ECM [78B] terminal 23 (PK/GN wire) open/shorted to voltage
6872
0.6
0.6
0.6
0.6
Replace O2 sensor
7667
0.5
0.5
0.5
0.5
Replace ECM
7815
0.7
0.7
0.7
0.7
Replace injector
7795
0.5
0.5
0.5
0.5
injector circuit [84\85] B (W/Y or GN/GY wire)/ECM
[78B] terminal 19/21 open
7805
0.5
0.5
0.5
0.5
injector circuit [84\85] B (W/Y or GN/GY wire) short
to ground
7808
0.5
0.5
0.5
0.5
injector circuit [84\85] A (Y/GN wire)/system relay
terminal 87 open
7825
0.5
0.5
0.5
0.5
Replace ECM
7850
0.6
0.6
0.6
0.6
Replace injector
7795
0.5
0.5
0.5
0.5
to voltage
7809
0.5
0.5
0.5
0.5
Replace ECM
7815
0.7
0.7
0.7
0.7
Replace injector
7795
0.5
0.5
0.5
0.5
Injector circuit [84\85] B (W/Y or GN/GY wire) ECM
7805
0.5
0.5
0.5
0.5
Injector circuit [84\85] B (W/Y or GN/GY wire) short
to ground
7808
0.5
0.5
0.5
0.5
Injector circuit [84\85] A (Y/GN wire)/system relay
terminal 87 open
7825
0.5
0.5
0.5
0.5
Replace ECM
7850
0.6
0.6
0.6
0.6
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-22
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
Replace injector
7795
0.5
0.5
0.5
0.5
Injector circuit [84\85] B (W/Y or GN/GY wire) short
to voltage
7809
0.5
0.5
0.5
0.5
Replace ECM
7815
0.7
0.7
0.7
0.7
CKP [79B] terminal 1 (R wire) short to CKP terminal
2 (BK wire)
7030
0.5
0.5
0.5
0.5
7980
0.3
0.3
0.3
0.3
7981
0.5
0.5
0.5
0.5
7982
0.3
0.3
0.3
0.3
Replace ECM
7983
0.8
0.8
0.8
0.8
CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 12 open\grounded
7986
0.5
0.5
0.5
0.5
7987
0.5
0.5
0.5
0.5
2 (BK wire)
7030
0.5
0.5
0.5
0.5
7980
0.3
0.3
0.3
0.3
7981
0.5
0.5
0.5
0.5
7982
0.3
0.3
0.3
0.3
7983
0.8
0.8
0.8
0.8
CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 12 open\ground
7986
0.5
0.5
0.5
0.5
7987
0.5
0.5
0.5
0.5
7939
0.4
0.4
0.4
0.4
7953
0.3
0.3
0.3
0.3
7956
0.4
0.4
0.4
0.4
VSS [65B] terminal B (W/GN wire) shorted to terminal C (BK wire)
7966
0.4
0.4
0.4
0.4
7967
0.4
0.4
0.4
0.4
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-23
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
Replace ECM
7968
0.8
0.8
0.8
0.8
VSS [65B] terminal A (R/W wire) to ECM [78B] terminal 14 short to voltage
7917
0.3
0.3
0.3
0.3
VSS [65B] terminal B (W/GN wire) to ECM [78B]
7918
0.4
0.4
0.4
0.4
VSS [65B] terminal A (R/W wire) to ECM [78B] terminal 14 open
7919
0.3
0.3
0.3
0.3
7921
0.3
0.3
0.3
0.3
VSS [65B] terminal B (W/GN wire) shorted to terminal A (R/W wire)
7922
0.4
0.4
0.4
0.4
terminal 33 open
7938
0.4
0.4
0.4
0.4
7953
0.3
0.3
0.3
0.3
7956
0.4
0.4
0.4
0.4
7967
0.4
0.4
0.4
0.4
Replace ECM
7968
0.8
0.8
0.8
0.8
7028
0.3
0.3
0.3
0.3
IAC [87B] terminal C to ECM [78B] terminal 18 (BK/
PK wire) short to voltage
7476
0.5
0.5
0.5
0.5
IAC [87B] terminal A to ECM [78B] terminal 35(BE/
GN wire) short to voltage
7477
0.5
0.5
0.5
0.5
IAC [87B] terminal B to ECM [78B] terminal 36 (BN/
R wire) short to voltage
7478
0.5
0.5
0.5
0.5
IAC [87B] terminal D to ECM [78B] terminal 17 (BK/
O wire) short to voltage
7479
0.5
0.5
0.5
0.5
IAC [87B] terminal A (BE/GN wire) shorted to terminal B (BN/R wire)
7483
0.5
0.5
0.5
0.5
IAC [87B] terminal C (BK/PK wire) shorted to terminal D (BK/O wire)
7484
0.5
0.5
0.5
0.5
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-24
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
IAC [87B] terminal D (BK/O wire) shorted to terminal
A (BE/GN wire)
7488
0.5
0.5
0.5
0.5
IAC [87B] terminal C (BK/PK wire) shorted to terminal B (BN/R wire)
7489
0.5
0.5
0.5
0.5
7490
0.6
0.6
0.6
0.6
O wire) open/grounded
7493
0.5
0.5
0.5
0.5
ECM [78B] Fuse terminal E/A and ECM [78B] terminal 31(BE/GY wire) open
7494
0.4
0.4
0.4
0.4
7495
0.5
0.5
0.5
0.5
IAC [87B] terminal A to ECM [78B] terminal 35 (BE/
GN wire) open/grounded
7496
0.5
0.5
0.5
0.5
R wire) open/grounded
7498
0.5
0.5
0.5
0.5
7515
0.4
0.4
0.4
0.4
Replace ECM
7516
0.8
0.8
0.8
0.8
Code not present
7770
0.2
0.2
0.2
0.2
7771
0.2
0.2
0.2
0.2
7775
0.4
0.4
0.4
0.4
7776
0.4
0.4
0.4
0.4
Code not present
7770
0.2
0.2
0.2
0.2
7771
0.2
0.2
0.2
0.2
P0603 ECM/ICM EEPROM error
Replace ECM/ICM
7913
0.7
0.7
0.7
0.7
Code not present
7931
0.2
0.2
0.2
0.2
Replace ECM
7913
0.7
0.7
0.7
0.7
System OK
7931
0.2
0.2
0.2
0.2
System relay terminal 85 to ECM [78B] terminal 4
(GN/O wire) grounded
7923
0.3
0.3
0.3
0.3
System Relay terminal 85 to ECM [78B] terminal 4
(GN/O wire) open
7901
0.4
0.4
0.4
0.4
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-25
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
System relay terminal 86 to right hand control [22B]
terminal 4 (W/BK wire) open
7903
0.4
0.4
0.4
0.4
7904
0.4
0.4
0.4
0.4
Replace ECM
7906
0.6
0.6
0.6
0.6
Replace ECM
7902
0.6
0.6
0.6
0.6
System relay terminal 85/ECM [78B] terminal 4(GN/
O wire) short to volts
7908
0.3
0.3
0.3
0.3
7909
0.2
0.2
0.2
0.2
Fuel pump fuse to fuel pump [86B] (O/GY wire)
shorted to ground
7852
0.7
0.7
0.7
0.7
System relay terminal 87/coil/injector terminal A (Y/
GN wire) open/ground
7888
0.5
0.5
0.5
0.5
System relay terminal 30 to ECM [78B] terminal 31
(BE/GY wire) open\grounded
7889
0.4
0.4
0.4
0.4
7904
0.4
0.4
0.4
0.4
Replace fuel pump
7924
0.8
0.8
0.8
0.8
ECM [78B] terminal 29 and ignition coil [83B] terminal D (BE/O wire) grounded
7934
0.8
0.8
0.8
0.8
ECM [78B] terminal 11 and ignition coil [83B] terminal C (Y/BE wire) grounded
7936
0.8
0.8
0.8
0.8
Harness inspection/wiggle test/replace ECM fuse
7937
0.5
0.5
0.5
0.5
ECM [78B] terminal 11 and ignition coil [83 B] terminal D (Y/BE wire) is shorted to voltage
7865
0.4
0.4
0.4
0.4
ECM [78B] terminal 29 and ignition coil [83 B] terminal C (BE/O wire) is shorted to voltage
7866
0.4
0.4
0.4
0.4
7911
0.2
0.2
0.2
0.2
System relay terminal 87/coil/injector terminal A (Y/
GN wire) is shorted to voltage
7912
0.4
0.4
0.4
0.4
Harness inspection/wiggle test/replace system relay
7918
0.3
0.3
0.3
0.3
7926
0.5
0.5
0.5
0.5
Repair fuel pump connections at connector [141]
7927
0.4
0.4
0.4
0.4
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-26
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
7929
0.3
0.3
0.3
0.3
Perform ECM/TSM/TSSM/HFSM module replace
procedure
6701
0.4
0.4
0.4
0.4
6702
0.5
0.5
0.5
0.5
6703
0.9
0.9
0.9
0.9
Data link [91A] terminal 3/ECM [78B] terminal 5/
TSSM [30] terminal 3 open
6704
0.4
0.4
0.4
0.4
Data link [91A] terminal 3/ECM [78B] 5 speedometer
[39B] terminal 2 short to volts
6705
0.4
0.4
0.4
0.4
6707
0.4
0.4
0.4
0.4
Replace ECM
6708
0.8
0.8
0.8
0.8
6726
0.5
0.5
0.5
0.5
7980
0.3
0.3
0.3
0.3
ECM [78B] terminal 11 & ignition coil [83B] terminal
C (Y/BE wire) open/ground
7025
0.5
0.5
0.5
0.5
ECM [78B] terminal 29 & ignition Coil [83B] terminal
D (BE/O wire) open/ground
7026
0.4
0.4
0.4
0.4
Repair ECM/ICM connections
7301
0.3
0.3
0.3
0.3
7856
0.9
0.9
0.9
0.9
7860
0.4
0.4
0.4
0.4
Replace ECM
7870
0.7
0.7
0.7
0.7
System relay terminal 87 to ignition coil [83B] terminal A (Y/GN wire) is open
7875
0.4
0.4
0.4
0.4
Harness inspection/wiggle test/replace ECM fuse
7937
0.5
0.5
0.5
0.5
7856
0.9
0.9
0.9
0.9
ECM [78B] terminal 29 to ignition coil [83B] terminal
D (BE/O wire) short to voltage
7865
0.4
0.4
0.4
0.4
Replace ECM
7870
0.7
0.7
0.7
0.7
7025
0.5
0.5
0.5
0.5
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-27
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
7301
0.3
0.3
0.3
0.3
7856
0.9
0.9
0.9
0.9
7860
0.4
0.4
0.4
0.4
Replace ECM
7870
0.7
0.7
0.7
0.7
7937
0.5
0.5
0.5
0.5
7856
0.9
0.9
0.9
0.9
C (Y/BE wire) short to voltage
7867
0.4
0.4
0.4
0.4
Replace ECM
7870
0.7
0.7
0.7
0.7
6709
0.5
0.5
0.5
0.5
ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B]
6718
0.6
0.6
0.6
0.6
open
6746
0.4
0.4
0.4
0.4
6854
0.3
0.3
0.3
0.3
6717
1.0
1.0
1.0
1.0
Replace speedometer
6072
0.8
0.9
0.9
0.8
6747
0.5
0.6
0.6
0.5
6854
0.3
0.3
0.3
0.3
ECM [78B] terminal 5 to speedometer [39B] terminal
6748
0.8
0.9
0.9
0.8
U1016 Loss of ICM Serial Data at Tachometer
Repair tachometer connections/terminals/terminals
6711
---
---
---
0.5
U1016 Loss of ICM Serial Data at Tachometer
Replace Tachometer
6772
---
---
---
0.5
U1016 Loss of ECM serial data at tachometer
6854
---
---
---
0.3
ECM [78B] terminal 5 and tachometer [108B] terminal 2 is open
6720
---
---
---
0.8
6709
0.5
0.5
0.5
0.5
6713
0.5
0.5
0.5
0.5
SERIAL DATA
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-28
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
6717
1.0
1.0
1.0
1.0
6718
0.6
0.6
0.6
0.6
TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse
6749
0.8
0.8
0.8
0.8
6854
0.3
0.3
0.3
0.3
open
6710
0.5
0.5
0.5
0.5
6709
0.5
0.5
0.5
0.5
open
6710
0.5
0.5
0.5
0.5
6712
0.6
0.6
0.6
0.6
6713
0.5
0.5
0.5
0.5
6717
1.0
1.0
1.0
1.0
6747
0.5
0.6
0.6
0.5
6749
0.8
0.8
0.8
0.8
U1064 Loss of TSM/TSSM/HFSM serial data at tachometer
6709
---
---
---
0.5
open
6710
---
---
---
0.5
Repair tachometer connections/terminals/terminal
6711
---
---
---
0.5
TSM/TSSM/HFSM [30B] terminal 3 and Tachometer
6866
---
---
---
0.5
6713
---
---
---
0.5
6717
---
---
---
1.0
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-29
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
6749
---
---
---
0.8
6072
0.8
0.9
0.9
0.8
U1097 Loss of Speedometer Serial Data at TSM/TSSM/
HFSM
Replace speedometer
6709
0.5
0.5
0.5
0.5
HFSM or ECM or Speedometer
6712
0.6
0.6
0.6
0.6
6747
0.5
0.6
0.6
0.5
6748
0.8
0.9
0.9
0.8
6749
0.8
0.8
0.8
0.8
speedometer [39B] terminal 5 and battery fuse (BN/
GY wire) is open
6758
0.5
0.5
0.5
0.5
Replace speedometer
6765
0.8
0.9
0.9
0.8
speedometer (39B) terminal 1/Instrument fuse/Fuel
gauge 1(0 wire) grounded
6770
0.6
0.7
0.7
0.6
Replace Tachometer
6772
---
---
---
0.5
Replace speedometer
6775
0.8
0.9
0.9
0.8
speedometer [39B] terminal 7 and Chassis ground
(BLK wire) is open
6776
0.5
0.6
0.6
0.5
Access instruments\Wiggle test\Replace Accessory
Fuse
6781
0.7
0.7
0.7
0.7
HFSM
6782
0.9
0.9
0.9
0.9
Speedometer [39B] terminal 6/L R controls/ignition
switch (O/W wire) is shorted to ground
6795
0.6
0.7
0.7
0.6
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-30
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
Speedo terminal 6 and Accessory Fuse (O/W wire)
open
6801
0.7
0.8
0.8
0.7
Accessory Fuse terminal R and Ignition Switch (R/
GY wire) open
6802
0.8
0.8
0.8
0.8
Replace Tachometer
6803
0.8
0.8
0.8
0.8
6854
0.3
0.3
0.3
0.3
U1255 Missing response at TSM\TSSM\HFSM
GY wire) is open
6758
0.5
0.5
0.5
0.5
6712
0.6
0.6
0.6
0.6
6747
0.5
0.6
0.6
0.5
6748
0.8
0.9
0.9
0.8
6749
0.8
0.8
0.8
0.8
GY wire) is open
6758
0.5
0.5
0.5
0.5
Replace speedometer
6765
0.8
0.9
0.9
0.8
speedometer (39B) terminal 1/Instrument fuse/Fuel
gauge 1(0 wire) grounded
6770
0.6
0.7
0.7
0.6
Replace Tachometer
6772
---
---
---
0.5
Replace speedometer
6775
0.8
0.9
0.9
0.8
speedometer [39B] terminal 7 and Chassis ground
(BLK wire) is open
6776
0.5
0.6
0.6
0.5
Access instruments\Wiggle test\Replace Accessory
Fuse
6781
0.7
0.7
0.7
0.7
6782
0.9
0.9
0.9
0.9
Speedometer [39B] terminal 6/L R controls/ignition
6795
0.6
0.7
0.7
0.6
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-31
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
Speedo terminal 6 and Accessory Fuse (O/W wire)
open
6801
0.7
0.8
0.8
0.7
Accessory Fuse terminal R and Ignition Switch (R/
GY wire) open
6802
0.8
0.8
0.8
0.8
Replace Tachometer
6803
0.8
0.8
0.8
0.8
6854
0.3
0.3
0.3
0.3
open
6710
0.5
0.5
0.5
0.5
6717
1.0
1.0
1.0
1.0
6749
0.8
0.8
0.8
0.8
6747
0.5
0.6
0.6
0.5
6753
0.8
0.9
0.9
0.8
Inspect/Main Wiring Harness/Replace 15 Amp Battery Fuse
7159
0.2
0.2
0.2
0.2
U1255 Missing response at Tachometer
TSM/TSSM/HFSM [30B] terminal 3 and tachometer
6062
---
---
---
0.8
6709
---
---
---
0.5
open
6710
---
---
---
0.5
6711
---
---
---
0.5
6717
---
---
---
1.0
6749
---
---
---
0.8
Replace battery fuse
6754
---
---
---
0.7
U1300 serial data low
ECM [78B] terminal 5 to speedometer terminal 2
6036
0.6
0.6
0.6
0.6
6709
0.5
0.5
0.5
0.5
6711
---
---
---
0.5
7998
1.1
1.3
1.3
1.1
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-32
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
U1300 Serial data low
6720
---
---
---
0.8
6747
0.5
0.6
0.6
0.5
Replace speedometer
6765
0.8
0.9
0.9
0.8
Replace Tachometer
6803
0.8
---
---
0.8
6854
0.3
0.3
0.3
0.3
ECM [78B] terminal 5 TSSM [30] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) grounded
7994
0.5
0.5
0.5
0.5
Replace ECM
7993
0.9
0.9
0.9
0.9
7999
0.5
0.5
0.5
0.5
U1301 Serial Data High
6036
0.6
0.6
0.6
0.6
6709
0.5
0.5
0.5
0.5
Repair tachometer connections/terminals
6711
0.5
---
---
0.5
6718
0.6
0.6
0.6
0.6
6720
---
---
---
0.8
Replace speedometer
6765
0.8
0.9
0.9
0.8
Replace Tachometer
6803
---
---
---
0.8
open
6746
0.4
0.4
0.4
0.4
6747
0.5
0.6
0.6
0.5
6854
0.3
0.3
0.3
0.3
Data link [91] terminal 3/ECM terminal 5/TSM/
TSSM/HFSM [30] terminal 3/speedometer [39] terminal 2 (LGN/V wire) shorted to voltage
6865
0.4
0.4
0.4
0.4
Replace ECM
7993
0.9
0.9
0.9
0.9
7998
1.1
1.3
1.3
1.1
Serial Data missing
Replace speedometer
6072
0.8
0.9
0.9
0.8
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-33
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
Serial Data missing
Engine Stop Switch [22B] terminal 4/coil terminal B/
ICM [10]terminal 1) (W/BK wire) shorted to ground
6723
0.4
0.4
0.4
0.4
Serial Data missing
Replace Voltage Regulator
6724
0.4
0.4
0.4
0.4
Serial Data missing
Inspect/Access Main wire Harness/Wiggle Test/
Replace 15 Amp Ignition Fuse
6729
0.3
0.3
0.3
0.3
Serial Data missing
Replace Engine Stop Switch
6730
0.7
0.7
0.7
0.7
Serial Data missing
Maxifuse [5B] terminal B and Battery Positive terminal (R wire) is open
6731
0.4
0.4
0.4
0.4
Serial data missing
Ignition switch [33] terminal B and maxifuse terminal
A (R wire) is open
6732
0.4
0.4
0.4
0.4
Serial Data missing
Inspect/Wiggle Test/Replace Maxi Fuse
6733
0.4
0.4
0.4
0.4
Serial Data missing
Replace Tachometer
6772
---
---
---
0.5
Serial Data missing
Data Link [91A] terminal 4 and Ignition Fuse (GY
wire) is open
6804
0.2
0.2
0.2
0.2
Serial Data missing
Data Link [91A] terminal 3/ECM [78]terminal 5/
TSSM [30]terminal 3/speedometer [39] terminal 2
(LGN/V wire) short to voltage
6818
0.6
0.6
0.6
0.6
Serial Data missing
Data Link [91A] terminal 2 and Chassis ground (BK
wire) is open
6819
0.3
0.3
0.3
0.3
Serial Data missing
ECM [78]terminal 5 and Data Link [91A] terminal 3
(LGN/V wire) open/grounded
6838
0.4
0.4
0.4
0.4
Serial Data missing
Engine Stop Switch Connector [22] terminal 3 , Data
link [91] terminal 4 and TSM/TSSM/HFSM [30] terminal 2 (GY wire) shorted to ground
6839
0.5
0.5
0.5
0.5
Serial Data missing
Replace Ignition Switch
7287
1.0
1.0
1.0
1.0
Serial data missing
Ignition switch [33] terminal A and ignition fuse [64]
terminal (R/BK wire) is open/short to ground
7316
Serial data missing
Wire from fuse block to maxifuse [5B] terminal A (R
wire) is grounded
7318
0.5
Serial data missing
7904
Serial Data missing
Replace ECM
7913
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
0.4
XLH883R
0.4
0.5
0.5
0.4
0.4
0.4
0.4
0.7
0.7
0.7
0.7
CT
0.5
XLH 1200 CUSTOM
Page 2-34
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
Serial Data missing
7980
0.3
0.3
0.3
0.3
Serial Data missing
Replace ECM
7993
0.9
0.9
0.9
0.9
Serial Data missing
7998
1.1
1.3
1.3
1.1
Replace spark plugs
7134
0.3
0.3
0.3
0.3
Repair spark plug Wire connections
7136
0.3
0.3
0.3
0.3
7138
0.3
0.3
0.3
0.3
7139
0.7
0.7
0.7
0.7
Replace MAP Sensor
7152
1.0
1.0
1.0
1.0
7144
0.6
0.6
0.6
0.6
Replace ECM
7149
1.2
1.2
1.2
1.2
7153
0.5
0.5
0.5
0.5
7163
1.0
1.0
1.0
1.0
line/fuel filter
7164
1.0
1.0
1.0
1.0
Replace spark plugs
7134
0.3
0.3
0.3
0.3
7136
0.3
0.3
0.3
0.3
7138
0.3
0.3
0.3
0.3
7139
0.7
0.7
0.7
0.7
Replace MAP Sensor
7152
1.0
1.0
1.0
1.0
7144
0.6
0.6
0.6
0.6
Replace ECM
7149
1.2
1.2
1.2
1.2
7153
0.5
0.5
0.5
0.5
7163
1.0
1.0
1.0
1.0
line/fuel filter
7164
1.0
1.0
1.0
1.0
Replace speedometer
6072
0.8
0.9
0.9
0.8
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-35
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
0.4
0.4
0.4
0.4
Main fuse terminal A (R wire) and Battery fuse is
open
6745
Replace Tachometer
6772
---
---
---
0.8
Replace ECM
7130
0.6
0.6
0.6
0.6
7141
0.3
0.3
0.3
0.3
Speedo [39B] terminal 5 and battery fuse (BN/GY
wire) is open
7154
0.3
0.3
0.3
0.3
Speedo [39B] terminal 5 and battery fuse (BN/GY
wire) is grounded
7158
0.6
0.6
0.6
0.6
Inspect/Main Wiring Harness/Replace 15 Amp Battery Fuse
7159
0.2
0.2
0.2
0.2
Replace Security Siren
7161
0.6
0.6
0.6
0.6
TSM/TSSM/HFSM [30B] terminal 1/speedometer
[39B] terminal 5/Siren [142B] terminal A (BN/GY), is
shorted to ground
7162
0.6
0.6
0.6
0.6
ECM [78B] terminal 13 and Right Hand Control
7285
0.5
0.5
0.5
0.5
ECM [78B] terminal 13 and Right Hand Control
7290
0.5
0.5
0.5
0.5
Replace Engine Stop Switch
7295
1.3
1.3
1.3
1.3
Engine Stop Switch [22B] terminal 3 and Ignition
Fuse (GY wire) is open
7303
0.4
0.4
0.4
0.4
Replace ECM
7305
0.6
0.6
0.6
0.6
Replace TSSM
7306
1.2
1.2
1.2
1.2
ECM terminal 28 to ground is open
7310
0.3
0.3
0.3
0.3
Replace speedometer
7311
0.5
0.6
0.6
0.5
ECM [78B] terminal 5 to data link [91A] termminal 3
is open
7314
0.3
0.3
0.3
0.3
7980
0.3
0.3
0.3
0.3
Replace spark plugs
7134
0.3
0.3
0.3
0.3
7136
0.3
0.3
0.3
0.3
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-36
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
0.3
7138
0.3
0.3
0.3
Replace Battery
7185
0.3
0.3
0.3
0.3
7163
1.0
1.0
1.0
1.0
line/fuel filter
7164
1.0
1.0
1.0
1.0
Repair fuel pump connections or connections in fuel
pump connector [141]
7171
0.4
0.4
0.4
0.4
Fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is open
7173
0.3
0.3
0.3
0.3
Replace 15 amp fuse
7181
0.3
0.3
0.3
0.3
Repair engine compression; use in conjunction with
additional code(s)
7210
0.7
0.7
0.7
0.7
Repair ignition coil connections or replace ignition
coil
7226
0.7
0.7
0.7
0.7
7340
0.4
0.4
0.4
0.4
Fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is shorted to ground-replace 15 amp
pump fuse
7380
0.3
0.3
0.3
0.3
Replace fuel pump or repair fuel pump connections
in tank
7415
0.6
0.6
0.6
0.6
Fuel pump fuse terminal H to system relay terminal
87 (Y/GN) is open
7441
0.4
0.4
0.4
0.4
Replace ECM\ICM
7450
0.8
0.8
0.8
0.8
7595
0.5
0.5
0.5
0.5
Replace injector
7992
0.7
0.7
0.7
0.7
Starts, then stalls
7013
0.8
0.8
0.8
0.8
Starts, then stalls
line/fuel filter
7014
0.8
0.8
0.8
0.8
Starts, then stalls
Replace ECM
7450
0.8
0.8
0.8
0.8
Starts hard
Replace spark plugs
7134
0.3
0.3
0.3
0.3
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-37
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
Starts hard
7136
0.3
0.3
0.3
0.3
Starts hard
7138
0.3
0.3
0.3
0.3
Starts hard
Replace Battery
7185
0.3
0.3
0.3
0.3
Starts hard
7163
1.0
1.0
1.0
1.0
Starts hard
line/fuel filter
7164
1.0
1.0
1.0
1.0
Starts hard
Repair fuel pump connections or connections in fuel
7171
0.4
0.4
0.4
0.4
Starts hard
Fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is open
7173
0.3
0.3
0.3
0.3
Starts hard
Replace 15 amp fuse
7181
0.3
0.3
0.3
0.3
Starts hard
Repair engine compression; use in conjunction with
additional code(s)
7210
0.7
0.7
0.7
0.7
Starts hard
Repair ignition coil connections or replace ignition
coil
7226
0.7
0.7
0.7
0.7
Starts hard
7340
0.4
0.4
0.4
0.4
Starts hard
Fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is shorted to ground-replace 15 amp
pump fuse
7380
0.3
0.3
0.3
0.3
Starts hard
Replace fuel pump or repair fuel pump connections
in tank
7415
0.6
0.6
0.6
0.6
Starts hard
Fuel pump fuse terminal H to system relay terminal
87 (Y/GN) is open
7441
0.4
0.4
0.4
0.4
Starts hard
Replace ECM\ICM
7450
0.8
0.8
0.8
0.8
Starts hard
7595
0.5
0.5
0.5
0.5
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-38
MODELS
ITEM
DESCRIPTION
LABOR CODE
CN/CR/CS/CX
CP
CT
CV/CY
Starts hard
Replace injector
7992
0.7
0.7
0.7
0.7
Emits black smoke
7596
0.8
0.8
0.8
0.8
Emits black smoke
Replace MAP sensor
7597
1.4
1.4
1.4
1.4
Emits black smoke
7598
0.9
0.9
0.9
0.9
Emits black smoke
7480
0.6
0.6
0.6
0.6
Emits black smoke
7601
1.4
1.4
1.4
1.4
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-39
CN
CX
XLH883
XLH1200L
Revised 7/12/06
CP
CV
XLH883 CUSTOM
XLH1200R
CR
CY
XLH883L
XLH50 (ANNIVERSARY)
CS
XLH883R
CT
XLH 1200 CUSTOM
Page 2-40
Table 3-1. Service
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
---
2.5
2.5
2.5
2.6
7.0
2.5
2.5
---
2.5
2.5
2.5
2.5
3.0
2.5
2.5
NEW
includes setting SWR
1,000 mile service
REGULAR
---
1.8
1.8
1.8
1.8
2.3
1.8
1.8
---
2.3
2.3
2.3
2.3
2.8
2.3
2.3
---
1.6
1.6
1.6
1.6
2.1
1.6
1.6
---
2.6
2.6
2.6
2.6
3.2
2.6
2.6
---
2.9
2.9
2.9
2.9
3.4
2.9
2.9
---
2.5
2.5
2.5
2.5
3.0
2.5
2.5
---
1.8
1.8
1.8
1.8
2.3
1.8
1.8
---
2.4
2.4
2.4
2.4
2.9
2.4
2.4
---
1.4
1.4
1.4
1.4
1.9
1.4
1.4
---
7.4
7.4
7.4
7.4
7.9
7.4
7.4
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
FLHTP (FUEL INJECTED
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-1
Table 3-2. Chassis
ITEM
DESCRIPTION
LABOR
CODE
MODELS
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
PAINT REPAIR
1102
0.2
0.2
0.2
0.2
0.2
0.2
0.2
1104
0.4
0.4
0.4
0.4
0.4
0.4
0.4
Buff entire part
1106
0.6
0.6
0.6
0.6
0.6
0.6
0.6
1108
0.8
0.8
0.8
0.8
0.8
0.8
0.8
1110
1.0
1.0
1.0
1.0
1.0
1.0
1.0
DRIVE
---
0.2
0.2
0.2
0.2
0.2
0.2
0.2
2011
3.7
3.7
3.7
3.7
3.7
3.7
3.7
2021
0.9
0.9
0.9
0.9
0.9
0.9
0.9
WHEELS
Replace tire or inner tube - includes balancing
front
2106
0.6
0.6
0.6
0.6
0.6
0.6
0.6
rear
2111
0.8
0.8
0.8
0.8
0.8
0.8
0.8
Replace wheel assembly - includes disc
and sprocket exchange and balancing
front
2113
0.8
0.8
0.8
0.8
0.8
0.8
0.8
rear
2114
1.3
1.3
1.3
1.3
1.3
1.3
1.3
front
2116
2.2
2.2
2.2
2.2
2.2
---
2.2
rear
2121
2.4
2.4
2.4
2.4
2.4
---
2.4
front
2136
0.6
0.6
0.6
0.6
0.6
0.6
0.6
rear
2141
0.8
0.8
0.8
0.8
0.8
0.8
0.8
2156
0.4
0.4
0.4
0.4
0.4
---
0.4
front
2157
1.0
1.0
1.0
1.0
1.0
---
1.0
rear
2158
1.2
1.2
1.2
1.2
1.2
---
1.2
2176
1.2
---
---
---
---
1.2
---
includes removing radio
2206
---
1.3
1.3
1.3
1.3
---
1.1
2221
0.2
0.2
0.2
0.2
0.2
0.2
0.2
True laced wheel (wheel on vehicle)
True laced wheel - includes r/r wheel & tire
and time to rebalance
HANDLEBARS
Replace handlebars
Replace handlebars
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-2
Table 3-2. Chassis
ITEM
LABOR
CODE
DESCRIPTION
MODELS
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
2226
0.2
0.2
0.2
0.2
0.2
0.2
0.2
2231
0.4
0.4
0.4
0.5
0.5
0.4
0.5
Replace throttle control cable
one or more - includes all diagnostics and adjustments
2241
0.6
0.6
0.6
0.8
0.8
0.6
0.8
includes removing radio, if applicable
2246
1.0
1.0
1.0
1.0
1.0
1.0
1.0
2251
0.2
0.2
0.2
0.2
0.2
0.2
0.2
one or both - includes loosening
radio, if applicable
2253
1.0
1.0
1.0
1.0
1.0
1.0
1.0
one or both - includes removing
radio, if applicable
2254
0.8
0.8
0.8
0.8
0.8
0.8
0.8
at PDI only
2290
0.7
0.7
0.7
0.7
0.7
0.7
0.7
both sides
---
2.2
2.2
2.2
2.2
2.2
2.2
1.8
Replace frame
includes removal and installation of
all accessories and motorcycle components
2306
17.0
17.0
17.2
17.5
17.5
17.0
17.0
2308
---
---
---
---
---
1.0
---
2311
3.0
3.0
3.0
3.0
3.0
3.0
3.0
Replace rear frame section and tag bracket
includes removal and installation of
upper and lower fork brackets
Replace lower fork bracket air baffle
2302
---
---
---
---
---
---
0.1
2316
3.2
3.2
3.2
3.2
3.2
3.2
3.2
Replace steering head cups and bearings
including bearing adjustment
2321
3.2
3.2
3.2
3.2
3.2
3.2
3.2
2326
2.7
2.7
2.7
2.7
2.7
2.7
2.7
2341
2.4
2.4
2.4
2.4
2.4
2.4
2.1
2342
2.9
2.9
2.9
2.9
2.9
2.9
2.5
Service or replace fork slider and/or seal –
includes removal, disassembly, cleaning,
inspection, replacing parts, servicing
one side
Replace fork side
one side
2346
1.2
1.2
1.2
1.2
1.2
1.2
1.2
both sides
2351
1.5
1.5
1.5
1.5
1.5
1.5
1.5
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
both sides
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-3
Table 3-2. Chassis
Replace Fork Tube
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
one side
2356
2.0
2.0
2.0
2.0
2.0
2.0
1.6
both sides
2361
2.5
2.5
2.5
2.5
2.5
2.5
2.1
2366
1.9
1.9
1.9
1.9
1.9
1.9
1.9
ITEM
DESCRIPTION
Replace rear fork pivot shaft
2368
1.0
1.0
1.0
1.0
1.0
1.0
1.0
Replace rear shock air line
2369
0.2
0.2
0.2
0.2
0.2
0.2
0.2
one side
2371
0.3
0.3
0.3
0.3
0.3
0.3
0.3
both sides
2376
0.6
0.6
0.6
0.6
0.6
0.6
0.6
complete
2391
0.3
0.3
0.3
0.3
0.3
0.3
0.3
spring and/or stand
2396
0.2
0.2
0.2
0.2
0.2
0.2
0.2
rubber bumper
2399
0.1
0.1
0.1
0.1
0.1
0.1
0.1
2394
0.2
0.2
0.2
0.2
0.2
0.2
0.2
Replace jiffy stand
Replace footboard or foot peg
Replace footboard insert
Replace motor rubber mount
2299
0.1
0.1
0.1
0.1
0.1
0.1
0.1
rear right
2395
0.5
0.5
0.5
0.5
0.5
0.5
0.5
rear left
2397
0.3
0.3
0.3
0.3
0.3
0.3
0.3
front
2398
0.4
0.4
0.4
0.4
0.4
0.4
0.4
2406
1.0
1.0
1.0
1.0
1.0
1.0
1.0
2411
0.4
0.4
0.4
0.4
0.4
0.4
0.4
2463
---
---
---
---
---
1.0
---
ABS brake line assembly- 2 front
from manifold to HCU and 1 rear
from mastercylinder to HCU, includes
bleeding
2464
---
---
---
---
---
1.4
---
front, manifold to calipers, includes
bleeding (ABS vehicles only)
2465
---
---
---
---
---
0.5
---
rear, ABS module to rear caliper,
includes bleeding (ABS vehicles
only)
2467
---
---
---
---
---
0.3
---
BRAKES
Replace hydraulic brake line – includes fill- front (non ABS vehicles)
ing/bleeding brakes
rear (non ABS vehicles)
Replace hydraulic brake line – includes fill- front, mastercylinder to manifold,
ing/bleeding brakes (ABS vehicles only)
includes bleeding (ABS vehicles
only)
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-4
Table 3-2. Chassis
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
Replace front brake line manifold or seal
washers (ABS vehicles only)
includes replacing all seal washers
and bleeding (ABS vehicles only)
2468
---
---
---
---
---
0.5
---
Replace brake pads
front – each caliper
2416
0.1
0.1
0.1
0.1
0.1
0.1
0.1
rear
2421
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Replace brake caliper – includes filling/
bleeding brakes
2426
0.4
0.4
0.4
0.4
0.4
0.4
0.4
rear
2431
1.0
1.0
1.0
1.0
1.0
1.0
1.0
Replace ABS wheel speed sensor bracket
front (ABS vehicles only)
2475
---
---
---
---
---
0.2
---
No ABS lamp/ABS lamp on continously
ABS module connector [166B] socket
24/25 (BK wire) and ground is open
2417
---
---
---
---
---
0.4
---
ABS module power fuse and battery
(R wire) has high resistance
2422
---
---
---
---
---
0.5
---
8/9 (R/V wire) and ABS power fuse is
2427
---
---
---
---
---
0.5
---
21 (BK wire) and tachometer [108]
terminal 8 (O/V wire) is open
2438
---
---
---
---
---
0.5
---
replace ABS Module
2430
---
---
---
---
---
0.8
---
enable ABS Lamp with Digital Technician
2432
---
---
---
---
---
0.2
---
21 (BK wire) and tachometer [108]
terminal 8 (O/V wire) shorted to voltage
2447
---
---
---
---
---
0.5
---
replace tachometer
6772
---
---
---
---
---
0.5
---
DTC 1-1: Front wheel speed sensor fault
replace ABS front wheel sensor
2439
---
---
---
---
---
0.7
---
ABS module [166B] pin 12 and
[167B] pin 1 (BK/BE wire) open/
shorted to ground
2444
---
---
---
---
---
0.7
---
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-5
Table 3-2. Chassis
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
ABS module [166B] pin 3 and [167B]
pin 2 (B/V wire) open/shorted to
ground
2445
---
---
---
---
---
0.8
---
ABS module [166B] pin 12 (BK/BE
wire) and [168B] pin1 (BK/V wire)
shorted
2448
---
---
---
---
---
0.7
---
replace front rotor/tone ring
2450
---
---
---
---
---
0.4
---
tighten wheel sensor
2458
---
---
---
---
---
0.2
---
replace front wheel sonsor
2469
---
---
---
---
---
0.2
---
DTC 1-3: Rear wheel speed sensor fault
replace ABS Module
2430
---
---
---
---
---
0.8
---
replace rear wheel speed sensor
2440
---
---
---
---
---
0.6
---
ABS module [166B] pin 2 and [166B]
pin 3 (BE/BN wire) open/grounded
2454
---
---
---
---
---
0.6
---
ABS module [166B] pin 18 and
[166B] pin 2 (BE/V wire) open/
grounded
2455
---
---
---
---
---
0.6
---
ABS module [166B] pin 1 (BE/BN
wire) and [168B] pin2 (BE/V wire)
shorted
2457
---
---
---
---
---
0.6
---
ITEM
DESCRIPTION
replace rear rotor
2452
---
---
---
---
---
1.1
---
2458
---
---
---
---
---
0.2
---
2470
---
---
---
---
---
0.3
---
DTC 2-1; 2-3: Front/rear tone ring
replace ABS Module
2430
---
---
---
---
---
0.8
---
2450
---
---
---
---
---
0.4
---
replace rear rotor/tone ring
2452
---
---
---
---
---
1.1
---
2458
---
---
---
---
---
0.2
---
clean tone ring
2460
---
---
---
---
---
0.2
---
replace front wheel speed sensor
2469
---
---
---
---
---
0.2
---
2470
---
---
---
---
---
0.3
---
DTC 3-1; 3-2, 3-3, 3-4: Faulty Solenoid
replace ABS Module
2430
---
---
---
---
---
0.8
---
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-6
Table 3-2. Chassis
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
2417
---
---
---
---
---
0.4
---
open
2427
---
---
---
---
---
0.5
---
replace ABS solenoid fuse
2459
---
---
---
---
---
0.4
---
DTC4-1; 4-3: Front/rear caliper
replace front caliper
2482
---
---
---
---
---
0.6
---
replace rear caliper
2481
---
---
---
---
---
1.2
---
replace ABS Module
2430
---
---
---
---
---
0.8
---
2450
---
---
---
---
---
0.4
---
2452
---
---
---
---
---
1.1
---
2458
---
---
---
---
---
0.2
---
replace front master cylinder assembly – includes filling/bleeding brakes
2483
---
---
---
---
---
0.5
---
replace rear master cylinder assembly – includes filling/bleeding brakes
2478
---
---
---
---
---
0.6
---
2469
---
---
---
---
---
0.2
---
2470
---
---
---
---
---
0.3
---
DTC 5-1; 5-2, 5-3, 5-4: Faulty motor
(pump) relay
2417
---
---
---
---
---
0.4
---
DTC 5-1; 5-2, 5-3, 5-4: Faulty motor
(pump) relay
2427
---
---
---
---
---
0.5
---
DTC 5-1; 5-2, 5-3, 5-4: Faulty motor
(pump) relay
replace ABS Module
2430
---
---
---
---
---
0.8
---
DTC 5-1; 5-2, 5-3, 5-4: Faulty motor
(pump) relay
replace ABS motor fuse
2474
---
---
---
---
---
0.5
---
DTC 6-1; 6-2: Battery voltage fault
2417
---
---
---
---
---
0.4
---
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-7
Table 3-2. Chassis
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
2427
---
---
---
---
---
0.5
---
replace ABS Module
2430
---
---
---
---
---
0.8
---
16 (O/V wire) and ABS brakes/pursuit fuse is high resistance
2462
---
---
---
---
---
0.6
---
replace brakes/pursuit fuse
2472
---
---
---
---
---
0.4
---
DTC 7-1: Tires
replace ABS Module
2430
---
---
---
---
---
0.8
---
DTC 8-1:Faulty ABS module
replace ABS Module
2430
---
---
---
---
---
0.8
---
2450
---
---
---
---
---
0.4
---
2452
---
---
---
---
---
1.1
---
2458
---
---
---
---
---
0.2
---
clean tone ring
2460
---
---
---
---
---
0.2
---
2469
---
---
---
---
---
0.2
---
2470
---
---
---
---
---
0.3
---
Replace brake rotor
front – one side
2436
0.3
0.3
0.3
0.3
0.3
0.3
0.3
front – both sides
2437
0.4
0.4
0.4
0.4
0.4
0.4
0.4
rear
2441
1.0
1.0
1.0
1.0
1.0
1.0
1.0
2446
0.2
0.2
0.2
0.2
0.2
0.2
0.2
ITEM
DESCRIPTION
Bleed brake caliper – one or two front calipers or rear caliper
Overhaul brake caliper – includes filling/
bleeding brakes
2451
0.6
0.6
0.6
0.6
0.6
0.6
0.6
rear
2456
1.3
1.3
1.3
1.3
1.3
1.3
1.3
Replace master cylinder assembly –
front
2461
0.4
0.4
0.4
0.4
0.4
0.4
0.4
rear
2466
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Replace master cylinder cover - includes
gasket and sight glass
front or rear
2479
0.1
0.1
0.1
0.1
0.1
0.1
0.1
Rebuild master cylinder assembly –
front
2471
0.6
0.6
0.6
0.6
0.6
0.6
0.6
rear
2476
0.7
0.7
0.7
0.7
0.7
0.7
0.7
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-8
Table 3-2. Chassis
ITEM
DESCRIPTION
Replace ABS module
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
2473
---
---
---
---
---
0.6
---
includes bleeding both brakes and
verifying system function (ABS vehicles only)
2492
0.3
0.3
0.3
0.3
0.3
0.3
0.3
2494
0.1
0.1
0.1
0.1
0.1
0.1
0.1
Replace seat and/or strap or spring(s) and
/ or hinge bracket
2506
0.1
0.1
0.1
0.1
0.1
0.2
0.1
Replace top frame cover (solo seat)
2510
---
---
---
---
---
0.3
---
Replace seat air spring
2514
---
---
---
---
---
0.4
---
Replace air tank
2516
---
---
---
---
---
0.8
---
Replace air line
2518
---
---
---
---
---
0.5
---
front
2526
1.0
1.0
1.0
1.0
1.0
1.0
1.0
rear (includes installing new wire
conduit and facia if applicable)
2531
1.4
1.6
1.6
1.6
1.6
1.5
1.4
SEATS/FENDERS/TANKS
Replace fender
Replace license plate mount
2525
---
0.5
---
---
---
---
---
Replace rear fender facia/ground effects
2528
---
0.5
---
---
---
---
---
2529
---
0.9
---
---
---
---
---
Replace rear fender wire conduit
2533
1.0
1.0
1.0
1.0
1.0
1.0
1.0
Replace rear fender emblem
2534
---
---
---
---
---
---
0.2
2536
0.1
0.1
0.2
0.2
0.2
0.1
0.1
2541
1.2
1.2
1.2
1.2
1.2
1.2
1.2
Replace fuel tank console/instrument panel
2553
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Replace rear fender facia/ground effects
stud plate
one or both
Replace fuel tank console insert
2558
0.2
0.2
0.2
0.2
0.2
0.2
0.2
Replace fuel tank console fuel door
2559
0.1
0.1
0.1
0.1
0.1
0.1
0.1
Replace fuel tank console rubber mounting
strip
2557
0.2
0.2
0.2
0.2
0.2
0.2
0.2
Replace fuel level sending unit
2564
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Replace fuel tank check valve assembly
2567
0.6
0.6
0.6
0.6
0.6
0.6
0.6
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-9
Table 3-2. Chassis
ITEM
DESCRIPTION
LABOR
CODE
MODELS
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
0.4
Replace canopy gasket
2570
0.4
0.4
0.4
0.4
0.4
0.4
Replace fuel filter
2575
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Replace any hose
2576
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Replace fuel hose inside tank
2579
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Replace oil filter
2582
0.1
0.1
0.1
0.1
0.1
0.1
0.1
2616
0.1
0.1
0.1
0.1
0.1
0.1
0.1
2626
1.1
1.1
1.1
1.1
1.1
1.1
1.1
right side
2631
1.0
1.0
1.0
1.0
1.0
1.0
1.0
left side
2636
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Replace one muffler
2646
0.2
0.2
0.2
0.2
0.2
0.2
0.2
Replace one muffler end
2647
---
---
---
---
---
0.1
---
Replace one muffler heat shield
2649
---
---
---
---
---
0.1
---
Replace any one exhaust shield
2661
0.1
0.1
0.1
0.1
0.1
0.1
0.1
Replace one muffler support
2666
0.2
0.2
0.2
0.2
0.2
0.2
0.2
BELT GUARDS
Replace rear belt guard – debris deflector
EXHAUST SYSTEM
Replace complete exhaust system and/or
gaskets
Replace exhaust pipe
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-10
Table 3-3. Engine
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
3006
4.6
4.6
4.6
4.9
---
---
4.6
3006
4.5
4.5
4.5
4.8
4.8
4.5
4.5
top
3005
0.7
0.7
0.7
0.8
0.8
0.7
0.7
front
3007
0.3
0.3
0.3
0.3
0.3
0.3
0.3
3009
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Recondition cylinder head – includes
front head
removal of head and gasket, remove carrear head
bon, service valve guides, grind valves and
both heads
seats, test springs and install head and
gaskets.
3101
4.5
4.5
4.5
4.9
4.9
4.5
4.5
3103
4.5
4.5
4.5
4.9
4.9
4.5
4.5
3104
5.1
5.1
5.1
5.5
5.5
5.1
5.1
one head
3106
3.5
3.5
3.5
3.9
3.9
3.5
3.5
both heads
3108
4.4
4.4
4.4
4.8
4.8
4.4
4.4
one seal or spring (intake or exhaust
)
3131
0.1
0.1
0.1
0.1
0.1
0.1
0.1
both seals or springs (intake or
exhaust)
3132
0.2
0.2
0.2
0.2
0.2
0.2
0.2
front cylinder
3140
2.6
2.6
2.6
3.0
3.0
2.6
2.6
rear cylinder
3142
2.6
2.6
2.6
3.0
3.0
2.6
2.6
both cylinders
3143
3.0
3.0
3.0
3.4
3.4
3.0
3.0
front cylinder
3144
0.8
0.8
0.8
0.8
0.8
0.8
0.8
rear cylinder
3145
0.8
0.8
0.8
0.8
0.8
0.8
0.8
both cylinders
3148
0.9
0.9
0.9
0.9
0.9
0.9
0.9
one head
3149
0.7
0.7
0.7
0.7
0.7
0.7
0.7
both heads
3150
1.4
1.4
1.4
1.4
1.4
1.4
1.4
ITEM
DESCRIPTION
GENERAL
Remove and install engine includes RRI oil
passage gasket
california vehicles only
Remove and install engine includes RRI oil
passage gasket
Replace and adjust stabilizer
Remove and replace oil pan for inspection/ with engine removed
decontamination
CYLINDER HEAD
Replace valve seal or spring after cylinder
head removal
Recondition rocker arms after heads are
removed
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-11
Table 3-3. Engine
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
3147
1.2
Replace lower rocker arm cover/gasket, or front cylinder
rocker arms and /or shafts/rocker arm sup- rear cylinder
port
both cylinders
1.2
1.2
1.2
1.6
1.6
1.2
3152
1.2
1.2
1.2
1.6
1.6
1.2
1.2
3153
1.4
1.4
1.4
1.8
1.8
1.4
1.9
front cylinder
3161
2.8
2.8
2.8
3.2
3.2
2.8
2.8
rear cylinder
3163
2.8
2.8
2.8
3.2
3.2
2.8
2.8
both cylinders
3168
3.2
3.2
3.2
3.6
3.6
3.2
3.2
one
3172
1.1
1.1
1.1
1.1
1.1
1.1
1.1
both
3174
1.2
1.2
1.2
1.2
1.2
1.2
1.2
Recondition TOP END - includes disassembly, replacement of piston and sizing
cylinder (.005” pistons), replacing piston
rings and all items listed under RECONDITION CYLINDER HEAD and assembly.
3202
5.5
5.5
5.5
5.9
5.9
5.5
5.5
3203
6.1
6.1
6.1
6.5
6.5
6.1
6.1
Replace piston rings – includes deglazing
cylinder
one cylinder
3206
3.1
3.1
3.1
3.5
3.5
3.1
3.1
both cylinders
3216
3.7
3.7
3.7
4.1
4.1
3.7
3.7
Recondition TOP END – includes disassembly, deglazing cylinder and replacing
rings, or replacing cylinder and piston, all
items listed under RECONDITIONING
CYLINDER HEAD and assembly.
3207
5.3
5.3
5.3
5.7
5.7
5.3
5.3
3208
5.9
5.9
5.9
6.3
6.3
5.9
5.9
Recondition TOP END - includes disassembly, replacement of piston and bore
and hone, resizing cylinder (.010” oversize
or above), replacing piston rings and all
items listed under RECONDITION CYLINDER HEAD and assembly.
3211
5.9
5.9
5.9
6.3
6.3
5.9
5.9
3212
6.5
6.5
6.5
6.9
6.9
6.5
6.5
Replace piston and piston rings – includes
removal of cylinder head and cylinder, fitting new piston with rings, resizing cylinder
and assembly
one cylinder
3221
3.7
3.7
3.7
4.1
4.1
3.7
3.7
3231
4.9
4.9
4.9
5.3
5.3
4.9
4.9
one cylinder
3236
3.0
3.0
3.0
3.4
3.4
3.0
3.0
both cylinders
3246
3.5
3.5
3.5
3.9
3.9
3.5
3.5
CYLINDER AND PISTON
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
both cylinders
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-12
Table 3-3. Engine
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
3251
0.4
0.4
0.4
0.4
0.4
0.4
0.4
Replace upper connecting rod bushing during upper end repair
cylinder removed
3253
0.1
0.1
0.1
0.1
0.1
0.1
0.1
cylinders removed
3254
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Replace lifter cover/gasket or lifter/and, or
anti-rotation pin
3307
1.4
1.4
1.4
1.8
1.8
1.4
1.4
on both cylinders
3310
1.7
1.7
1.7
2.1
2.1
1.7
1.7
Replace push rod, push rod cover and/or
O-ring or quad seal
3317
1.4
1.4
1.4
1.8
1.8
1.4
1.4
3318
1.6
1.6
1.6
2.0
2.0
1.6
1.6
3325
1.6
1.6
1.6
2.0
2.0
1.6
1.6
Replace primary cam chain, sprockets
and/or fastener
3327
1.7
1.7
1.7
2.1
2.1
1.7
1.7
3328
1.7
1.7
1.7
2.1
2.1
1.7
1.7
Replace cam support plate/O-rings
3335
2.8
2.8
2.8
3.2
3.2
2.8
2.8
3337
3.7
3.7
3.7
4.1
4.1
3.7
3.7
Replace cam support bearing/cams/secondary cam chain/tensioner
3338
3.9
3.9
3.9
4.3
4.3
3.9
3.9
2.7
CAM COVER
one each cylinder
Replace oil pump and/or O-rings
3341
2.7
2.7
2.7
3.1
3.1
2.7
one bearing
3342
3.4
3.4
3.4
3.8
3.8
3.4
3.4
two bearings
3343
3.6
3.6
3.6
4.0
4.0
3.6
3.6
3354
2.7
2.7
2.7
3.1
3.1
2.7
2.7
CRANKCASE
Replace crankcases
california vehicles only –includes
remove and install engine
3406
8.0
8.0
8.0
8.4
---
---
8.0
Replace crankcases
3406
7.9
7.9
7.9
8.3
8.3
7.8
7.9
3407
6.8
6.8
6.8
7.1
7.1
6.7
6.8
Seal crankcase only
Replace flywheels
3411
7.5
7.5
7.5
7.9
7.9
7.4
7.5
Replace right side main bearing
3412
7.5
7.5
7.5
7.9
---
---
7.5
3412
7.4
7.4
7.4
7.8
7.8
7.3
7.4
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-13
Table 3-3. Engine
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
3410
7.0
7.0
6.9
7.1
3410
6.9
6.9
6.8
7.0
one
3413
3.0
3.0
3.0
3.4
both
3414
3.4
3.4
3.4
Replace crank position sensor o-ring
3403
0.1
0.1
Check flywheel trueness before assembly
or after removal
3420
0.1
ITEM
Replace left side main bearing
DESCRIPTION
Piston jet/O-ring
FG4
FMM
FS4
---
---
7.0
7.0
6.8
6.9
3.4
2.9
3.0
3.8
3.8
3.3
3.4
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
Recondition cylinder heads - head
removed (for non-related repairs )
one head
3425
1.0
1.0
1.0
1.0
1.0
1.0
1.0
both heads
3426
2.0
2.0
2.0
2.0
2.0
2.0
2.0
repairs – deglaze only)
3428
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Replace pistons
repairs) - includes resizing cylinders
3430
1.4
1.4
1.4
1.4
1.4
1.4
1.4
Replace oil filter mount end cap and/or
gasket
4519
---
---
---
---
---
0.2
---
Replace oil cooler
4525
---
---
---
---
---
0.4
---
Replace oil cooler mounting bracket
4526
---
---
---
---
---
0.4
---
4528
---
---
---
---
---
0.6
---
4533
---
---
---
---
---
0.4
---
3501
0.2
0.2
0.2
0.2
0.2
0.2
0.2
3502
0.1
0.1
0.1
0.1
0.1
0.1
0.1
3508
1.2
1.2
1.2
1.2
1.2
1.2
1.2
3510
1.2
1.2
1.2
1.2
1.2
1.2
1.2
Replace external fuel supply hose
3514
0.2
0.2
0.2
0.2
0.2
0.2
0.2
Replace oil cooler hose and/or clamp
one or both
Replace oil filter mount/fittings
FUEL SYSTEM
includes making cruise control
adjustment
Replace canister
3527
1.3
1.3
1.3
1.3
---
---
1.3
Replace vapor valve
3528
0.1
0.1
0.1
0.1
0.1
0.1
0.1
3529
0.1
0.1
0.1
0.1
0.1
0.1
0.1
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-14
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
Replace derby cover and/or gasket/O-Ring
4001
0.1
0.1
0.1
0.1
0.1
0.1
0.1
4002
0.9
0.9
0.9
0.9
0.9
0.9
0.9
4033
0.8
0.8
0.8
0.8
0.8
0.8
0.8
ITEM
DESCRIPTION
DRIVE
4003
0.9
0.9
0.9
0.9
0.9
0.9
0.9
4005
2.4
2.4
2.4
2.4
2.4
2.4
2.4
4007
0.6
0.6
0.6
0.6
0.6
0.6
0.6
Replace inner primary case and/or seals or
mainshaft bearing
4008
2.1
2.1
2.1
2.1
2.1
2.1
2.1
4009
0.6
0.6
0.6
0.6
0.6
0.6
0.6
Replace shift lever
heel or toe shifter
4012
0.1
0.1
0.1
0.1
0.1
0.1
0.1
Replace shift lever shaft and/or inner lever
includes removal of heel and toe shift
levers
4017
0.3
0.3
0.3
0.3
0.3
0.3
0.3
4034
0.6
0.6
0.6
0.6
0.6
0.6
0.6
Replace starter-primary o-ring
CLUTCH
Adjust clutch
---
0.2
0.2
0.2
0.2
0.2
0.2
0.2
4006
1.2
1.2
1.2
1.4
1.4
1.2
1.2
4011
1.3
1.3
1.3
1.3
1.3
1.3
1.3
Replace clutch release bearing and/or
push rod
4016
1.2
1.2
1.2
1.2
1.2
1.2
1.2
Replace clutch release (ball ramp) and/or
side cover
4018
1.6
1.6
1.6
1.7
1.7
1.6
1.6
Service the clutch
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
includes disassembly, cleaning,
inspection repair, assembly ,and
adjustment
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-15
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
4304
5.3
5.3
5.3
5.6
5.6
5.3
5.3
Replace transmission complete- Includes
RRI oil passage gasket
4305
4.9
4.9
4.9
5.2
5.2
4.9
4.9
includes disassembly, cleaning,
inspection, replacing parts (transmission case in frame)
4306
4.6
4.6
4.6
4.6
4.6
4.6
4.6
4309
2.6
2.6
2.6
2.6
2.6
2.6
2.6
4311
2.7
2.7
2.7
2.7
2.7
2.7
2.7
in main drive gear
ITEM
DESCRIPTION
TRANSMISSION CASE
4316
2.2
2.2
2.2
2.2
2.2
2.2
2.2
4321
2.8
2.8
2.8
2.8
2.8
2.8
2.8
4331
2.9
2.9
2.9
2.9
2.9
2.9
2.9
4336
3.0
3.0
3.0
3.0
3.0
3.0
3.0
Replace transmission top cover and/or
gasket
4341
0.6
0.6
0.6
0.6
0.6
0.6
0.6
4343
2.9
2.9
2.9
2.9
2.9
2.9
2.9
one
4348
3.1
3.1
3.1
3.1
3.1
3.1
3.1
both
4351
3.2
3.2
3.2
3.2
3.2
3.2
3.2
Replace transmission case countershaft
bearing
4361
3.1
3.1
3.1
3.1
3.1
3.1
3.1
4366
3.4
3.4
3.4
3.4
3.4
3.4
3.4
Replace transmission side cover gasket
4368
1.1
1.1
1.1
1.1
1.1
1.1
1.1
4378
0.9
0.9
0.9
0.9
0.9
0.9
0.9
Replace transmission shift shaft seal
4390
2.2
2.2
2.2
2.2
2.2
2.2
2.2
4380
0.7
0.7
0.7
0.7
0.7
0.7
0.7
Replace oil pan and/or gasket or baffle
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
note: removal of rear wheel may be
necessary
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-16
MODELS
LABOR
CODE
FV4
KB4
FF4
Replace windshield
6203
0.1
0.1
0.1
Replace one fairing wind deflector
6205
---
---
---
Replace instrument panel support housing
or inner fairing
6209
1.7
1.7
1.8
1.9
Remove outer fairing/diagnosis
6252
---
---
---
---
Replace saddlebag mounting bracket
6253
0.2
0.2
0.2
0.2
6254
---
---
0.3
0.3
0.3
0.3
---
6255
0.3
0.3
0.3
0.3
0.3
0.3
0.4
ITEM
DESCRIPTION
FC4/FL4
FG4
FMM
FS4
0.1
0.1
0.1
0.1
0.1
0.1
---
---
1.9
1.7
1.8
---
---
0.2
0.2
0.2
0.2
ACCESSORIES
Replace saddlebag guard
complete
Replace outer fairing or support brace
Replace a single saddlebag guard rail
6256
0.2
---
0.2
0.2
0.2
0.2
---
Replace a saddlebag
6257
0.2
0.2
0.2
0.2
0.2
0.2
0.2
Replace saddlebag lock
6259
0.2
0.2
0.2
0.2
0.2
0.3
0.2
Replace saddlebag cover
one cover only
6260
0.2
0.2
0.2
0.2
0.2
0.3
0.2
Replace Saddlebag bottom
one bottom only
6244
0.3
0.3
0.3
0.3
0.3
0.4
0.3
Replace Tour-Pak lock or latch
6261
---
---
0.2
0.2
0.2
0.2
0.2
Replace one saddlebag tether strap
6262
0.1
0.1
0.1
0.1
0.1
---
0.1
Replace one frame sidecover
6263
0.1
0.1
0.1
0.1
0.1
0.1
0.1
Replace Tour-Pak hinge
6264
---
---
0.3
0.3
0.3
---
---
Replace inner fairing bracket
6265
0.7
0.7
0.8
0.9
0.9
0.7
1.0
Replace Nameplate Tour-Pak
6266
---
---
0.2
0.2
0.2
---
---
Replace instrument nacelle
6267
---
---
---
---
---
---
0.4
Replace plastic sticker/instrument nacelle
6268
---
---
---
---
---
---
0.1
Replace outer headlight lens
6269
---
---
---
---
---
---
0.1
Replace Tour-Pak cover
6270
---
---
0.7
0.7
0.7
---
---
Replace Tour-Pak bottom
6243
---
---
0.9
1.4
1.4
---
---
6271
0.3
0.3
0.3
0.3
0.3
0.3
---
6272
---
---
---
0.2
0.2
---
---
Replace fairing cap
Replace one fairing lower
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
left or right
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-17
ITEM
DESCRIPTION
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
6242
---
---
---
0.3
0.3
---
---
6241
---
---
---
0.1
0.1
---
---
6273
0.2
0.2
0.2
0.2
0.2
0.2
---
Replace one fairing lower glove compartment assembly or vent door
Replace fairing lower vent door serrated
washers
left or right side, one or both washers
Replace chrome fairing skirt
Replace Lock-set
Replace bumper
Replace highway bar
6276
0.5
0.5
0.6
0.6
0.6
0.5
0.5
front
6303
---
---
0.3
0.3
0.3
0.3
---
rear
6305
0.2
---
0.2
0.2
0.2
0.2
---
front
6353
0.3
0.3
0.3
0.6
0.7
0.4
0.6
rear – left
6355
0.3
---
0.3
0.3
0.3
0.3
---
rear – right
6357
0.4
---
0.4
0.4
0.4
0.4
---
6453
0.6
---
0.7
0.8
0.8
0.7
---
includes lights and brackets, antenna
assembly, backrest, and rear speakers
6509
---
---
0.9
1.4
1.4
---
---
one or both
Replace Tour-Pak mount/luggage rack
Replace Tour-Pak
Replace rear view mirror
MODELS
LABOR
CODE
6513
0.1
0.3
0.1
0.1
0.1
0.1
0.1
Replace backrest
6515
---
---
0.2
0.2
0.2
---
---
Replace amplifier
6521
---
---
---
---
---
0.2
---
Replace speaker
6523
---
---
---
---
---
0.1
---
Replace strobe lamp
6526
---
---
---
---
---
0.6
---
Repair or replace rear mount
6529
---
---
---
---
---
0.3
---
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-18
ITEM
DESCRIPTION
LABOR
CODE
MODELS
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the 2007 Service Manual, Part No. 9948307 and Electrical Diagnostic Manual, Part No. 99497-07.
GENERAL
Check and diagnose the electrical system
lights and accessories
excluding turn signals
5016
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Replace connector housing
5022
0.1
0.1
0.1
0.1
0.1
0.1
0.1
5023
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
CHARGING CIRCUIT
5306
0.1
0.1
0.1
0.1
0.1
0.1
regulator bleed
5307
0.9
0.9
0.9
0.9
0.9
0.9
0.9
milliamp draw
5308
0.2
0.2
0.2
0.2
0.2
0.2
0.2
total current draw
5310
0.2
0.2
0.2
0.2
0.2
0.2
0.2
open grounded stator
5312
1.8
1.8
1.8
1.8
1.8
1.8
1.8
Diagnose system
AC output
5314
1.8
1.8
1.8
1.8
1.8
1.8
1.8
regulator failure
5315
1.0
1.0
1.0
1.0
1.0
1.0
1.0
voltage output
5316
1.0
1.0
1.0
1.0
1.0
1.0
1.0
replace rotor
5319
1.3
1.3
1.3
1.3
1.3
1.3
1.3
Starter inoperative
open/shorted/grounded motor
5817
1.0
1.0
1.0
1.0
1.0
1.0
1.0
Starter inoperative
start button
5818
1.0
1.0
0.2
1.0
1.0
1.0
1.0
Starter inoperative
5822
0.2
0.2
0.2
0.2
0.2
0.2
0.2
Starter inoperative
solenoid clicks; poor relay or solenoid
connections, or bad relay contacts
5823
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Starter inoperative
5824
0.2
0.2
0.2
0.2
0.2
0.2
0.2
STARTER CIRCUIT
Starter inoperative
damaged motor
5825
1.0
1.0
1.0
1.0
1.0
1.0
1.0
Starter inoperative
5827
0.3
0.3
0.3
0.3
0.3
0.3
0.3
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-19
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
Starter inoperative
5828
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Starter inoperative
5830
0.6
0.6
0.6
0.6
0.6
0.6
0.6
Starter inoperative
nothing clicks; open in wiring to or
from starter button
5831
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Starter inoperative
starter relay
5832
0.4
0.4
0.4
0.4
0.4
0.4
0.4
poor starter to battery connections,
ground connections, or bad solenoid
contacts
5835
0.2
0.2
0.2
0.2
0.2
0.2
0.2
Starter spins
clutch
5837
1.1
1.1
1.1
1.1
1.1
1.1
1.1
Starter inoperative
nothing clicks; TSM/TSSM
5838
0.6
0.6
0.6
0.6
0.6
0.6
0.6
Replace starter solenoid contacts
5845
1.2
1.2
1.2
1.2
1.2
1.2
1.2
Replace starter solenoid coil
5860
1.2
1.2
1.2
1.2
1.2
1.2
1.2
Starter Inoperative – nothing clicks
TSM/TSSM/HFSM
6791
0.5
0.5
0.5
0.5
0.5
0.5
0.5
connector
6792
0.2
0.2
0.2
0.2
0.2
0.2
0.2
open
6793
0.3
0.3
0.3
0.3
0.3
0.3
0.3
open
6805
0.3
0.3
0.3
0.3
0.3
0.3
0.3
open
6806
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Starter inoperative
replace clutch switch - includes diagnostics
5168
0.8
0.8
0.8
0.8
0.8
0.8
0.8
Starter inoperative
locate and repair open on BK wire
between clutch switch and ground or
clutch switch and connector [30]
5861
0.6
0.6
0.6
0.6
0.6
0.6
0.6
Starter inoperative
replace neutral switch - includes
diagnostics
5157
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Starter inoperative
between neutral switch and ground
or neutral switch and connector [30]
5862
0.5
0.5
0.5
0.5
0.5
0.5
0.5
5026
3.6
3.6
3.6
3.6
3.6
3.6
3.6
Replace audio harness
5027
---
---
---
1.8
1.8
---
---
WIRING
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-20
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
---
0.9
0.4
replace main harness trough/tray
lower trough, or both lower trough
and cover
5078
0.9
0.9
0.9
0.9
0.9
replace main harness trough cover
trough cover only
5079
0.4
0.4
0.4
0.4
0.4
---
Main harness
locate and repair open/short
5028
0.5
0.5
0.5
0.5
0.5
0.5
0.5
includes installing new conduit
5036
1.0
1.0
1.0
1.0
1.0
1.0
1.0
ground wire
5038
0.4
0.4
0.4
0.4
0.4
0.4
0.4
light circuit
5039
0.2
0.2
0.4
0.4
0.4
0.2
0.2
accessory circuit
5043
0.2
0.2
0.2
0.2
0.2
0.2
0.2
5048
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Replace front fender wiring harness
5049
0.9
---
0.9
0.9
0.9
0.9
---
Replace interconnect harness
5052
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Interconnect harness
repair short
6531
0.8
0.8
0.8
0.8
0.8
0.5
0.9
repair open
6532
0.6
0.6
0.6
0.6
0.6
0.5
0.7
Handlebar harness
repair short
6551
0.8
0.8
0.8
0.8
0.8
0.8
0.9
Handlebar harness
repair open
6552
0.4
0.4
0.4
0.4
0.4
0.4
0.4
Jumper harness
accessory switch to interconnect
6562
---
---
---
---
---
---
0.6
Audio harness
repair short
6560
---
---
---
0.7
0.7
---
---
Audio harness
repair open
6561
---
---
---
0.6
0.6
---
---
6616
---
---
---
0.7
0.7
---
---
Replace front headset harness
SWITCHES
includes bleeding brakes
5129
0.7
0.7
0.7
0.7
0.7
0.7
0.7
5141
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Replace fuse
5145
0.2
0.2
0.2
0.2
0.2
0.2
0.2
Replace main Maxi Fuse or cover
5147
0.2
0.2
0.2
0.2
0.2
0.2
0.2
Replace EFI fuse block
5148
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Replace Main fuse block
5151
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Replace transmission neutral switch
includes diagnosis
5157
0.3
0.3
0.3
0.3
0.3
0.3
0.3
includes diagnosis
5161
0.3
0.3
0.3
0.3
0.3
0.3
0.3
5168
0.8
0.8
0.8
0.8
0.8
0.8
0.8
Replace clutch lockout switch
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-21
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
Replace rear stoplight relay
5169
0.2
0.2
0.2
0.2
0.2
0.2
0.2
Replace left handlebar switch
5171
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Replace right handlebar switch
5173
0.7
0.7
0.7
0.7
0.7
0.7
0.7
5176
0.7
0.7
0.7
0.7
0.7
0.6
0.7
5177
0.2
0.2
0.2
0.2
0.2
0.2
0.2
5178
0.3
0.3
0.2
0.2
0.2
0.4
0.3
housing
5179
0.2
0.2
0.2
0.2
0.2
0.2
0.2
5180
0.7
0.7
0.7
0.7
0.7
0.7
0.7
Replace handlebar (cruise set) switch
5182
---
---
---
1.2
1.2
---
1.2
Replace handlebar mode switch
5183
1.0
1.5
1.5
1.5
1.5
---
1.6
Replace handlebar (PTT) switch
5184
---
---
---
1.2
1.2
---
1.2
Replace handlebar audio switch
5186
1.0
1.4
1.4
1.4
1.4
---
1.4
Replace pursuit/aux. switch
5187
---
---
---
---
---
0.8
---
Replace horn/yelp siren switch
5188
---
---
---
---
---
0.8
---
Replace any fairing switch (except
speaker)
5192
0.4
0.4
0.4
0.4
0.4
0.4
0.4
Replace speaker switch (includes diagnostics)
6143
---
---
---
0.6
0.6
---
0.6
6627
---
---
---
0.7
0.7
---
---
ITEM
DESCRIPTION
Replace passenger switch
volume/PTT switch
LIGHTS
Replace headlight
includes diagnosis
5185
0.1
0.1
0.1
0.1
0.1
0.1
0.3
includes adjustment
5189
0.2
0.2
0.2
0.2
0.2
0.2
0.4
5191
0.2
0.2
0.2
0.2
0.2
0.2
---
Replace instrument panel bulb
includes diagnosis
5193
0.2
0.2
0.2
0.2
0.2
0.2
0.2
Replace taillight bulb or single light bulb or
lens
includes diagnosis
5197
0.1
0.1
0.1
0.1
0.1
0.1
0.1
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-22
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
front
5201
0.4
0.4
0.4
0.4
0.4
0.4
0.4
rear
5205
0.4
0.4
0.4
0.4
0.4
0.4
0.4
5207
0.4
0.6
0.4
0.4
0.4
0.4
0.4
DESCRIPTION
Replace fender tip light bulb or lens
Replace fender tip lamp assembly/or rear
facia fender lamp
MODELS
LABOR
CODE
ITEM
5215
0.2
0.2
0.2
0.2
0.2
0.2
0.2
front
5217
0.1
---
0.1
0.1
0.1
0.1
---
rear
5221
0.1
---
0.1
0.1
0.1
0.1
---
front
5225
0.2
---
0.2
0.2
0.2
0.2
---
rear
5229
0.3
0.5
0.3
0.3
0.3
0.3
---
5227
0.1
---
0.1
0.1
0.1
0.1
---
Replace auxiliary lamp bulb
Replace auxiliary lamp assembly
includes aiming
5230
0.5
---
0.5
0.5
0.5
0.5
---
Replace front auxiliary/directional lamp
bracket
includes auxiliary lamp aiming where
applicable
5232
0.8
0.7
0.8
0.8
0.8
0.8
---
Replace King Tour-Pak light bulb or lens
includes diagnosis
5233
---
---
0.2
0.2
0.2
---
---
Replace King Tour-Pak lower light assembly
5234
---
---
0.5
0.5
0.5
---
---
Replace King Tour-Pak wrap-around light
assembly
5235
---
---
---
0.8
0.8
---
---
Replace license plate light bulb
5246
---
0.2
---
---
---
---
---
Replace license plate light assembly
5247
---
0.4
---
---
---
---
--0.3
BATTERY/HORN
Replace the battery
5705
0.3
0.3
0.3
0.3
0.3
0.3
includes diagnosis
5765
0.1
0.1
0.1
0.1
0.1
0.1
0.1
5767
0.5
0.5
0.5
0.5
0.5
0.5
0.5
5769
0.2
0.2
0.2
0.2
0.2
---
0.2
INSTRUMENTS – INCLUDES DIAGNOSIS
Replace speedometer
cosmetics only
6003
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Replace tachometer
cosmetics only
6009
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Replace indicator panel lens
6018
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Replace voltmeter or fuel gauge
6021
0.3
0.3
0.3
0.3
0.3
0.3
0.3
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-23
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
6026
0.3
0.3
0.3
0.3
0.3
---
0.3
Replace oil pressure or air temperature
gauge
Replace ambient temperature sensor
6028
---
0.3
0.3
0.3
0.3
---
0.3
6043
0.1
0.1
0.1
0.1
0.1
0.1
0.1
SOUND SYSTEM – DIAGNOSIS, REPAIR
Replace radio chassis - cosmetic
Replace one speaker grill
Replace rear speaker housing
Replace front antenna lead
6101
---
0.6
0.6
0.6
0.6
---
0.7
front
6607
---
0.2
0.2
0.2
0.2
---
0.2
rear
6612
---
---
---
0.1
0.1
---
---
right side
6608
---
---
---
0.3
0.3
---
---
left side
6610
---
---
---
0.3
0.3
---
---
radio or CB, includes checking SWR
6609
---
0.8
0.8
0.9
0.9
---
0.9
6611
---
0.3
0.2
0.2
0.2
---
0.2
includes checking SWR
6613
---
---
---
0.4
0.4
---
---
6615
---
0.2
0.2
0.2
0.2
---
0.2
Replace antenna mast mount
Replace CB antenna mast
Complete stereo antenna inspection
Replace stereo antenna mast
6617
---
0.1
0.1
0.1
0.1
---
0.1
6618
---
---
---
0.4
0.4
---
---
Replace front headset DIN cover
6619
---
---
---
0.3
0.3
---
---
Replace console housing
6623
---
---
---
0.3
0.3
---
---
Replace rear headset DIN cover
6628
---
---
---
0.1
0.1
---
---
Repair/replace audio harness
6940
---
---
---
1.0
1.0
---
---
6101
---
0.6
0.6
0.6
0.6
---
0.7
6101
---
0.6
0.6
0.6
0.6
---
0.7
Replace CB loading coil
includes checking SWR
B2006 Radio Switch Stuck
replace radio
B2007 Radio Front Hand controls Shorted
High
replace radio
High
locate and repair short to voltage in
handlebar harness
6551
---
0.8
0.8
0.8
0.8
---
0.9
High
interconnect harness
6531
---
0.8
0.8
0.8
0.8
---
0.9
Low
replace radio
6101
---
0.6
0.6
0.6
0.6
---
0.7
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-24
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
Low
locate and repair short to ground in
handlebar harness
6551
---
0.8
0.8
0.8
0.8
---
0.9
Low
interconnect harness
6531
---
0.8
0.8
0.8
0.8
---
0.9
B2009 Radio Front Hand controls Stuck
replace radio
6101
---
0.6
0.6
0.6
0.6
---
0.7
locate and repair open in interconnect harness
6532
---
0.6
0.6
0.6
0.6
---
0.7
replace Mode switch or repair switch
wiring
5183
---
1.5
1.5
1.5
1.5
---
1.6
replace Audio switch or repair switch
wiring
5186
---
1.4
1.4
1.4
1.4
---
1.5
replace PTT/Squelch switch or repair
switch wiring
5184
---
1.2
1.2
1.2
1.2
---
1.3
B2010 Radio Passenger controls Shorted
High
replace Radio
6101
---
---
---
0.6
0.6
---
---
High
audio harness
6560
---
---
---
0.7
0.7
---
---
High
Passenger rear control switch harness
6115
---
---
---
0.7
0.7
---
---
Low
replace Radio
6101
---
---
---
0.6
0.6
---
---
Low
audio harness
6560
---
---
---
0.7
0.7
---
---
Low
passenger rear control switch harness
6115
---
---
---
0.7
0.7
---
---
B2012 Radio Passenger controls Stuck
replace Radio
6101
---
---
---
0.6
0.6
---
---
locate and repair open in audio harness
6561
---
---
---
0.6
0.6
---
---
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-25
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
6627
---
---
---
0.7
0.7
---
---
6101
---
---
---
---
0.6
---
---
locate and repair open in passenger
rear control switch harness or
replace passenger rear control
switch
B2013 Radio Sidecar controls Shorted
High
replace radio
High
clean or repair connectors [27],[53],
or [197]
6112
---
---
---
---
0.5
---
---
High
locate and repair short to voltage
between radio and sidecar switches
on V/GY or BK/GN wires
6113
---
---
---
---
0.6
---
---
B2014 Radio Sidecar controls Shorted Low replace radio
6101
---
---
---
---
0.6
---
---
B2014 Radio Sidecar controls Shorted Low locate and repair short to ground
between radio and sidecar switches
on V/GY or BK/GN wires
6113
---
---
---
---
0.6
---
---
B2014 Radio Sidecar controls Shorted Low clean or repair connectors [27],[53],
or [197]
6112
---
---
---
---
0.5
---
---
B2015 Radio Sidecar controls Stuck
replace radio
6101
---
---
---
---
0.6
---
---
locate and repair open between radio
and sidecar switches on V/GY or BK/
GN wires
6113
---
---
---
---
0.8
---
---
or [197]
6112
---
---
---
---
0.5
---
---
replace sidecar console switch
assembly
6111
---
---
---
---
0.8
---
---
B2016 Front Speakers Shorted
replace radio
6101
---
0.6
0.6
0.6
0.6
---
0.7
replace high output amplifier
6107
---
---
---
---
0.6
---
---
locate and repair short in interconnect harness between speaker wires
from radio to speaker
6531
---
0.8
0.8
0.8
---
---
0.9
locate and repair short between
speaker wires from amplifier to
speaker
6116
---
---
---
---
0.8
---
---
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-26
ITEM
DESCRIPTION
LABOR
CODE
MODELS
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
replace speaker
6605
---
0.3
0.3
0.3
0.4
---
0.4
B2017 Front Speakers Open
replace radio
6101
---
0.6
0.6
0.6
0.6
---
0.7
6107
---
---
---
---
0.6
---
---
locate and repair open in interconnect harness between speaker wires
from radio to speaker
6532
---
0.6
0.6
0.6
---
---
0.7
locate and repair open between
speaker
6117
---
---
---
---
0.7
---
---
replace speaker (w/o high output
amplifier)
6605
---
0.3
0.3
0.3
0.4
---
0.4
B2018 Front Speakers Short to Ground
replace radio
6101
---
0.6
0.6
0.6
0.6
---
0.7
6107
---
---
---
---
0.6
---
---
interconnect harness between
speaker wires from radio to speaker
6531
---
0.8
0.8
0.8
---
---
0.9
locate and repair short to ground
between speaker wires from amplifier
to speaker
6116
---
---
---
---
0.8
---
B2019 Front Speakers Short to Battery
replace radio
6101
---
0.6
0.6
0.6
---
0.7
6107
---
---
---
---
0.6
---
---
interconnect harness between
speaker wires from radio to speaker
6531
---
0.8
0.8
0.8
---
---
0.9
audio harness between speaker
wires from amplifier to speaker
6116
---
---
---
---
0.8
---
---
0.6
B2020 Rear Speakers Shorted
replace radio
6101
---
---
---
6107
---
---
---
locate and repair short in audio harness between speaker wires from
radio to speaker
6560
---
---
---
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
0.7
---
---
---
0.6
---
---
---
---
---
FLHTCU
FLTR
Page 3-27
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
speaker
6116
---
---
---
---
0.8
---
---
replace speaker
6606
---
---
---
0.5
0.5
---
---
B2021 Rear Speakers Open
replace radio
6101
---
---
---
0.6
---
---
---
6107
---
---
---
---
0.6
---
---
locate and repair open in audio harness between speaker wires from
radio to speaker
6561
---
---
---
0.6
---
---
---
locate and repair open between
speaker
6117
---
---
---
---
0.7
---
---
0.5
ITEM
DESCRIPTION
replace speaker
6606
---
---
---
0.5
B2022 Rear Speakers Short to Ground
replace radio
6101
---
---
---
0.6
6107
---
---
---
---
wires from radio to speaker
6560
---
---
---
locate and repair short to ground
to speaker
6116
---
---
---
---
---
---
0.6
---
---
0.7
---
---
---
---
---
0.8
---
---
B2023 Rear Speakers Short to Battery
replace radio
6101
---
---
---
0.6
---
---
---
6107
---
---
---
---
0.6
---
---
wires from radio to speaker
6560
---
---
---
0.7
---
---
---
locate and repair short to voltage
to speaker
6117
---
---
---
---
0.7
---
---
B2024 Sidecar Speakers Shorted
replace Radio
6101
---
---
---
---
0.6
---
---
replace Speaker
6943
---
---
---
---
0.8
---
---
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-28
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
speaker wires from Radio [28] to
speaker connectors [36] or [37] in
rear speaker boxes
6118
---
---
---
---
0.9
---
---
speaker wires from speaker connectors [36] or [37] in rear speaker boxes
to sidecar speakers
6971
---
---
---
---
0.9
---
---
DESCRIPTION
MODELS
LABOR
CODE
ITEM
B2025 Sidecar Speakers Open
replace radio
6101
---
---
---
---
0.6
---
---
replace speaker
6943
---
---
---
---
0.8
---
---
locate and repair open in speaker
wires from Radio [28] to speaker connectors [36] or [37] in rear speaker
boxes
6119
---
---
---
---
0.9
---
---
locate and repair open in speaker
wires from speaker connectors [36]
or [37] in rear speaker boxes to sidecar speakers
6972
---
---
---
---
0.9
---
---
B2026 Sidecar Speakers Short to Ground
replace radio
6101
---
---
---
---
0.6
---
---
rear speaker boxes
6118
---
---
---
---
0.9
---
---
to sidecar speakers
6971
---
---
---
---
0.9
---
---
B2027 Sidecar Speakers Short to Battery
replace radio
6101
---
---
---
---
0.6
---
---
rear speaker boxes
6118
---
---
---
---
0.9
---
---
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-29
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
to sidecar speakers
6971
---
---
---
---
0.9
---
---
U1302 Infotainment Bus Off Error
replace radio
6102
---
---
---
0.7
0.7
---
---
replace CB module includes SWR
check
6625
---
---
---
0.7
0.7
---
---
6108
---
---
---
---
0.7
---
---
locate and repair short to voltage or
ground on Y/O or Y/V wires
6127
---
---
---
0.7
0.7
---
---
U1307 Infotainment bus lost communications with Citizens Band module
check
6625
---
---
---
0.7
0.7
---
---
U1307 Infotainment bus lost communications State of health with Citizens Band
locate and repair open/intermittent
on Y/O or Y/V wire between [28] and
[184B/D]
6128
---
---
---
0.7
0.7
---
---
locate and repair open on R/O or BK/
GN wire
6129
---
---
---
0.7
0.7
---
---
replace radio
6102
---
---
---
0.7
0.7
---
---
U1317 Infotainment bus lost communications State of health with AMP
replace fuse
6130
---
---
---
---
0.2
---
---
6109
---
---
---
---
0.4
---
---
locate and repair open onY/O or Y/V
wire between onnector [149B] and
[28B]
6128
---
---
---
---
0.7
---
---
replace radio
6102
---
---
---
---
0.7
---
---
locate and repair open on R or BK
wire from connector [149]
6131
---
---
---
---
0.4
---
---
6609
---
0.8
0.8
0.9
0.9
---
0.9
ITEM
DESCRIPTION
Symptom - Poor/no reception AM (HDI LW/ replace antenna cable or mast conMW), FM, WB
nector
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-30
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
6103
---
0.7
0.7
0.7
0.7
---
0.8
Symptom - Poor/no reception AM (HDI LW/ replace radio
MW), FM, WB
Symptom - Static present in audio
replace spark plugs
6132
---
0.4
0.4
0.4
0.4
---
0.4
replace spark plug wires
6133
---
0.4
0.4
0.4
0.4
---
0.4
replace voltage regulator
6134
---
0.3
0.3
0.3
0.3
---
0.3
clean and tighten regulator connections
6135
---
0.2
0.2
0.2
0.2
---
0.2
Symptom - No or low Audio with high output amplifier (No DTCs)
replace fuse
6130
---
---
---
---
0.2
---
---
wire from connector [149]
6131
---
---
---
---
0.4
---
---
locate and repair open on Y/O or Y/V
wires between connectors [149B]
and [28B]
6128
---
---
---
---
0.7
---
---
replace radio
6104
---
---
---
---
0.8
---
---
locate and repair open on W/O or
LGN/W (left speaker) or GY/R or
LGN/BK (right speaker) wires
between connectors [149B] and
[27B]
6117
---
---
---
---
0.7
---
---
locate and repair short to voltage/
ground/between W/O or LGN/W (left
speaker) or GY/R or LGN/BK (right
speaker) wires between connectors
[149B] and [27B]
6116
---
---
---
---
0.8
---
---
6110
---
---
---
---
0.8
---
--0.2
replace High Output Amplifier
Symptom - Radio inoperative
replace fuse
6136
---
0.2
0.2
0.2
0.2
---
replace radio
6103
---
0.7
0.7
0.7
0.7
---
0.8
locate and repair open on O/BE wire
6137
---
0.5
0.5
0.5
0.5
---
0.6
replace starter relay
6138
---
0.5
0.5
0.5
0.5
---
0.6
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-31
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
locate and repair open on R/GY wire
between connector [33B] and starter
relay
6139
---
0.6
0.6
0.6
0.6
---
0.7
locate and repair open on R/O wire
between fuseblock and connector
[27B] or between fuseblock and battery
6159
---
0.5
0.5
0.5
0.5
---
0.6
between [27B] and ground
6160
---
0.5
0.5
0.5
0.5
---
0.6
Symptom - Intercom inoperative
replace radio
6103
---
---
---
0.7
0.7
---
---
Symptom - CB receiver inoperative
check
6625
---
---
---
0.7
0.7
---
---
replace loading coil
6618
---
---
---
0.4
0.4
---
---
replace CB antenna mast
6613
---
---
---
0.4
0.4
---
---
replace antenna cable between CB
module and loading coil
6609
---
---
---
0.9
0.9
---
---
replace radio
6105
---
---
---
1.0
1.0
---
---
wires from connector [184B/D] and
connector [28B]
6140
---
---
---
0.6
0.6
---
---
locate and repair short voltage/
ground/between R and BK wires
from connector [184B/D] to connector [28B]
6141
---
---
---
0.7
0.7
---
---
Symptom - CB Transmitter inoperative
check
6625
---
---
---
0.7
0.7
---
---
replace loading coil
6618
---
---
---
0.4
0.4
---
---
replace CB antenna mast
6613
---
---
---
0.4
0.4
---
---
replace antenna cable between CB
module and loading coil
6609
---
---
---
0.9
0.9
---
---
Handheld microphone PTT inoperative
replace radio
6103
---
---
---
0.7
0.7
---
---
replace pod headset harness
6616
---
---
---
0.7
0.7
---
---
ITEM
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
DESCRIPTION
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-32
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
6142
---
---
---
0.7
0.7
---
---
locate and repair open or short to
ground on BE/Y or Y/BK wires in
audio harness
Symptom - Speaker switch malfunction
replace radio
6103
---
---
---
0.7
0.7
---
---
replace speaker switch
6143
---
---
---
0.6
0.6
---
---
locate and repair open between pin
10/11/12 on connector [105]
6144
---
---
---
0.5
0.5
---
---
locate and repair short between pin
13 on connector [27] and ground
6145
---
---
---
0.5
0.5
---
---
Symptom - CD won’t eject on base radio
replace radio
6103
---
0.7
0.7
0.7
0.7
---
---
Symptom - Aux input inoperative
replace radio
6103
---
0.7
0.7
0.7
0.7
---
---
Symptom - Headset speakers inoperative
replace rider headset connector (pod
harness)
6616
---
---
---
0.7
0.7
---
---
locate and repair short between Y/R,
Y/W or Y/BK wires
6148
---
---
---
0.6
0.6
---
---
replace radio
6103
---
---
---
0.7
0.7
---
---
locate and repair open or short to
voltage/ground/between Y/R, Y/W or
Y/BK wires between connectors
[53B] and [28B]
6147
---
---
---
0.6
0.6
---
---
locate and repair open on GY/Y, GY/
O or Y/BK wires between connectors
passenger DIN connector and [28B]
6149
---
---
---
0.5
0.5
---
---
ground/between GY/Y, GY/O wires
between connectors passenger DIN
connector and [28B]
6150
---
---
---
0.6
0.6
---
---
locate and repair open between connectors [28B] and sidecar DIN
6152
---
---
---
---
0.6
---
---
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-33
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
ground/between GY/BK or GN/V (Y/
R, Y/W, Y/BK in sidecar console)
wires in audio/sidecar/sidecar console harness
6151
---
---
---
---
0.6
---
---
Symptom - No or low audio from microphones
locate and repair open on R and BK
wires between [184B/D] (CB) or
[187B] (Hands free module) and connector [28B]
6153
---
---
---
0.7
0.7
---
---
replace Radio
6106
---
---
---
1.0
1.0
---
---
check
6625
---
---
---
0.7
0.7
---
---
locate and repair short in harness
between R & BK wires
6154
---
---
---
0.9
0.9
---
---
locate and repair short in harness on
++R wires
6155
---
---
---
0.9
0.9
---
---
locate and repair open in harness
between Din connector and [28B]
6156
---
---
---
0.8
0.8
---
---
Symptom - CD skipping
loosen and align radio chassis
6171
---
0.4
0.4
0.4
0.4
---
0.5
locate and repair voltage drop
6172
---
0.7
0.7
0.7
0.7
---
0.8
align or replace front motor mount
6173
---
0.9
0.9
0.9
0.9
---
1.0
replace radio
6174
---
0.9
0.9
0.9
0.9
---
1.0
Symptom - Switches inoperative
replace radio
6101
---
---
---
---
0.6
---
---
or [197]
6112
---
---
---
---
0.5
---
---
replace sidecar console switch
assembly
6111
---
---
---
---
0.8
---
---
locate and repair open between radio
and sidecar switches on V/GY or BK/
GN wires
6113
---
---
---
---
0.8
---
---
ITEM
DESCRIPTION
CRUISE CONTROL – DIAGNOSIS, REPAIR
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-34
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
2241
---
---
---
0.8
0.8
---
0.8
Main harness
5028
---
---
---
0.5
0.5
---
0.5
ground wire
5038
---
---
---
0.4
0.4
---
0.4
5141
---
---
---
0.5
0.5
---
0.5
Replace fuse
5145
---
---
---
0.2
0.2
---
0.2
5169
---
---
---
0.2
0.2
---
0.2
5176
---
---
---
0.7
0.7
---
0.7
5182
---
---
---
1.2
1.2
---
1.2
Replace any fairing switch
5192
---
---
---
0.4
0.4
---
0.4
Replace tachometer
6009
---
---
---
0.3
0.3
---
0.3
ITEM
DESCRIPTION
repair short
6531
---
---
---
0.8
0.8
---
0.9
repair open
6532
---
---
---
0.6
0.6
---
0.7
Handlebar harness
repair open
6552
---
---
---
0.4
0.4
---
0.4
6630
---
---
---
0.4
0.5
---
0.4
6635
---
---
---
0.7
0.7
---
0.7
6769
---
---
---
0.4
0.4
---
0.4
Replace cruise cable
Replace cruise module
includes diagnosis
Replace speedometer
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the 2007 Service Manual, Part No. 9948307, Electrical Diagnostic Manual, Part No. 99497-07 and Digital Technician. Labor codes not present in either manual are located in Digital Technician.
6738
0.3
0.3
0.3
0.3
0.3
0.3
0.3
6752
0.3
0.3
0.3
0.3
0.3
0.3
0.3
6755
0.1
0.1
0.1
0.1
0.1
0.1
0.1
Security lamp on continuously after bulb
check
replace speedometer
Fails to disarm
replace FOB battery
Fails to disarm
replace FOB
6756
0.1
0.1
0.1
0.1
0.1
0.1
0.1
Fails to disarm
replace TSSM\HFSM
6757
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Fails to disarm
HFSM harness to security antenna
is open/grounded/shorted
6879
0.4
0.4
0.4
0.4
0.4
0.4
0.4
Turn signal error 1A - Won't cancel upon
completion
replace TSM/TSSM/HFSM
6773
0.9
0.9
0.9
0.9
0.9
0.9
0.9
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-35
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
locate and repair intermittent open
6855
0.3
0.3
0.3
0.3
0.3
0.3
0.4
locate and repair intermittent short to
voltage
6856
0.4
0.4
0.4
0.4
0.4
0.4
0.5
locate and repair intermittent short to
ground
6857
0.4
0.4
0.4
0.4
0.4
0.4
0.5
TSM/TSSM/HFSM [30B] terminal 5/
6 (V or BN wire) shorted/grounded/
open
6790
0.4
0.4
0.4
0.4
0.4
0.4
0.5
6791
0.5
0.5
0.5
0.5
0.5
0.5
0.5
mate connector [30]
6792
0.2
0.2
0.2
0.2
0.2
0.2
0.2
TSM/TSSM/HFSM [30B] terminal 2
(GY wire) and ignition fuse is open
6793
0.3
0.3
0.3
0.3
0.3
0.3
0.3
replace bulb
6796
0.2
0.2
0.2
0.2
0.2
0.2
0.2
repair open ground in lamp circuit
6797
0.3
0.3
0.3
0.3
0.3
0.3
0.4
TSM/TSSM/HFSM [30B] terminal 5/6
(V or BN wire) to lamps open
6798
0.3
0.3
0.3
0.3
0.3
0.3
0.4
6799
0.3
0.3
0.3
0.3
0.3
0.3
0.3
(V or BN wire) to lamps open
6800
0.3
0.3
0.3
0.3
0.3
0.3
0.4
(BK wire) and ground is open
6805
0.3
0.3
0.3
0.3
0.3
0.3
0.3
(BN/GY wire) and battery fuse is
open
6806
0.3
0.3
0.3
0.3
0.3
0.3
0.3
replace battery Fuse
6807
0.2
0.2
0.2
0.2
0.2
0.2
0.2
main fuse terminal A (R wire) and
battery fuse is open
6808
0.3
0.3
0.3
0.3
0.3
0.3
0.3
repair open between handlebar
switch connector [24B] and TSM/
TSSM/HFSM [30B]
6810
0.4
0.4
0.4
0.4
0.4
0.4
0.5
replace turn signal switch
6811
0.8
0.8
0.8
0.8
0.8
0.8
0.8
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-36
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
repair open between connector [24B]
and fuseblock
6812
0.5
0.5
0.5
0.5
0.5
0.5
0.6
repair open between handlebar
switch connector [22B] and TSM/
TSSM/HFSM [30B]
6813
0.4
0.4
0.4
0.4
0.4
0.4
0.5
(V or BN wire) shorted to ground
6814
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6815
0.8
0.8
0.8
0.8
0.8
0.8
0.9
repair open between connector [22B]
and fuseblock
6816
0.5
0.5
0.5
0.5
0.5
0.5
0.6
Turn signal error 3A - Bulbs flash at double
rate-all work
replace bulb
6820
0.2
0.2
0.2
0.2
0.2
0.2
0.2
rate-all work
remove corrosion
6821
0.2
0.2
0.2
0.2
0.2
0.2
0.2
rate-all work
remove corrosion/replace bulb
6822
0.4
0.4
0.4
0.4
0.4
0.4
0.4
rate-all work
replace lamp assembly
6823
0.4
0.4
0.4
0.4
0.4
0.4
0.5
rate-all work
6824
0.5
0.5
0.5
0.5
0.5
0.5
0.5
code not present
7770
0.2
0.2
0.2
0.2
0.2
0.2
0.2
repair charging system/accompanies other codes
7771
0.2
0.2
0.2
0.2
0.2
0.2
0.2
repair TSM/TSSM/HFSM terminal/
connections
6709
0.4
0.4
0.4
0.4
0.4
0.4
0.5
TSM/TSSM/HFSM terminal 5 (V
6790
0.4
0.4
0.4
0.4
0.4
0.4
0.5
6791
0.5
0.5
0.5
0.5
0.5
0.5
0.5
replace bulb
6796
0.2
0.2
0.2
0.2
0.2
0.2
0.2
replace bulb connection
6823
0.4
0.4
0.4
0.4
0.4
0.4
0.5
TSSM terminal 6 (BN wire) shorted/
grounded/open
6790
0.4
0.4
0.4
0.4
0.4
0.4
0.5
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-37
ITEM
DESCRIPTION
LABOR
CODE
MODELS
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
6791
0.5
0.5
0.5
0.5
0.5
0.5
0.5
B1122 Right turn output ault
replace bulb
6796
0.2
0.2
0.2
0.2
0.2
0.2
0.2
replace bulb connections
6823
0.4
0.4
0.4
0.4
0.4
0.4
0.5
connections
6709
0.4
0.4
0.4
0.4
0.4
0.4
0.4
connections
6709
0.4
0.4
0.4
0.4
0.4
0.4
0.4
TSM/TSSM/HFSM terminal 6 (BN
6790
0.4
0.4
0.4
0.4
0.4
0.4
0.4
6791
0.5
0.5
0.5
0.5
0.5
0.5
0.5
connections
6709
0.4
0.4
0.4
0.4
0.4
0.4
0.4
6790
0.4
0.4
0.4
0.4
0.4
0.4
0.4
6791
0.5
0.5
0.5
0.5
0.5
0.5
0.5
connections
6709
0.4
0.4
0.4
0.4
0.4
0.4
0.4
6790
0.4
0.4
0.4
0.4
0.4
0.4
0.4
6791
0.5
0.5
0.5
0.5
0.5
0.5
0.5
connections
6709
0.4
0.4
0.4
0.4
0.4
0.4
0.4
6790
0.4
0.4
0.4
0.4
0.4
0.4
0.4
6791
0.5
0.5
0.5
0.5
0.5
0.5
0.5
repair alarm (terminal B) circuit
(LGN/BN wire)-open
6830
0.3
0.3
0.3
0.3
0.3
0.3
0.3
(LGN/BN wire)-grounded
6831
0.3
0.3
0.3
0.3
0.3
0.3
0.3
replace siren
6832
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6833
0.7
0.7
0.7
0.7
0.7
0.7
0.7
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-38
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
repair alarm (terminal C) circuit (BK
wire)-open
6834
0.3
0.3
0.3
0.3
0.3
0.3
0.3
repair alarm (terminal A) circuit (BN/
GY wire)-open
6835
0.3
0.3
0.3
0.3
0.3
0.3
0.3
(LGN/BN wire)-shorted to volts
6817
0.3
0.3
0.3
0.3
0.3
0.3
0.3
replace siren
6832
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6833
0.7
0.7
0.7
0.7
0.7
0.7
0.7
TSM/TSSM/HFSM terminal 9/starter
relay (TN/GN wire)-short to volts
6840
0.3
0.3
0.3
0.3
0.3
0.3
0.3
6841
0.2
0.2
0.2
0.2
0.2
0.2
0.2
6842
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6845
0.4
0.4
0.4
0.4
0.4
0.4
0.4
connections
6709
0.3
0.3
0.3
0.3
0.3
0.3
0.3
6791
0.5
0.5
0.5
0.5
0.5
0.5
0.5
TSM/TSSM/HFSM terminal 2 and
ignition fuse (GY wire) open
6793
0.3
0.3
0.3
0.3
0.3
0.3
0.3
replace security antenna
6878
0.2
0.2
0.2
0.2
0.2
0.2
0.2
6879
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace HFSM
6880
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6878
0.2
0.2
0.2
0.2
0.2
0.2
0.2
6879
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace HFSM
6880
0.5
0.5
0.5
0.5
0.5
0.5
0.5
repair security antenna connections,
or replace security antenna harness
6881
0.4
0.4
0.4
0.4
0.4
0.4
0.4
6878
0.2
0.2
0.2
0.2
0.2
0.2
0.2
6879
0.4
0.4
0.4
0.4
0.4
0.4
0.4
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-39
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
replace HFSM
6880
0.5
0.5
0.5
0.5
0.5
0.5
0.5
5168
0.8
0.8
0.8
0.8
0.8
0.8
0.8
between clutch switch and ground or
clutch switch and connector [30]
5861
0.6
0.6
0.6
0.6
0.6
0.6
0.6
5863
0.5
0.5
0.5
0.5
0.5
0.5
0.5
replace neutral switch - includes
diagnostics
5157
0.3
0.3
0.3
0.3
0.3
0.3
0.3
between neutral switch and ground
or neutral switch and connector [30]
5862
0.5
0.5
0.5
0.5
0.5
0.5
0.5
5863
0.5
0.5
0.5
0.5
0.5
0.5
0.5
B 1151 Sidecar Bank angle sensor low
replace sidecar bank angle sensor
6968
---
---
---
---
0.2
---
---
replace security siren
6969
---
---
---
---
0.3
---
---
sidecar bank angle sensor [134B]
terminal A to TSSM [30B] terminal
11to siren [142B] (Lt. GN/BN wire)
grounded
6970
---
---
---
---
0.4
---
---
B 1152 Sidecar Bank angle sensor short to repair sidecar bank angle sensor
battery
connections
6961
---
---
---
---
0.4
---
---
B 1152 Sidecar Bank angle sensor short to sidecar bank angle sensor [134B]
battery
11open
6962
---
---
---
---
0.4
---
---
B 1152 Sidecar Bank angle sensor short to replace TSM/TSSM
battery
6963
---
---
---
---
0.6
---
---
battery
terminal B to TSSM [30B] terminal 9
grounded
6964
---
---
---
---
0.4
---
---
battery
open
6965
---
---
---
---
0.4
---
---
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-40
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
battery
terminal C to ignition fuse open
6966
---
---
---
---
0.5
---
---
B 1152 Sidecar Bank angle sensor short to replace sidecar bank angle sensor
battery
6967
---
---
---
---
0.4
---
---
ITEM
DESCRIPTION
B 1153 Sidecar Bank angle sensor high
repair sidecar bank angle sensor
connections
6961
---
---
---
---
0.4
---
---
11open
6962
---
---
---
---
0.4
---
---
replace TSM/TSSM
6963
---
---
---
---
0.6
---
---
grounded
6964
---
---
---
---
0.4
---
---
open
6965
---
---
---
---
0.4
---
---
terminal C to ignition fuse open
6966
---
---
---
---
0.5
---
---
replace sidecar bank angle sensor
6967
---
---
---
---
0.4
---
---
repair speedometer [39B] terminal 9/
Fuel Sender [141]terminal 2/ fuel
gauge [117] terminal 3 (Y/W wire)short or open
6034
0.5
0.5
0.5
0.5
0.5
0.5
0.6
replace fuel gauge sender
6035
0.9
0.9
0.9
0.9
0.9
0.9
1.0
Fuel Sender [141] terminal 2 (Y/W
wire)-short or open
7182
0.6
0.6
0.6
0.6
0.6
0.6
0.7
repair fuel gauge connector [117]
7183
0.5
0.5
0.5
0.5
0.5
0.5
0.6
repair fuel gauge connector [117] terminal 1 and fuse (O wire)
7184
0.6
0.6
0.6
0.6
0.6
0.6
0.7
6035
0.9
0.9
0.9
0.9
0.9
0.9
1.0
INSTRUMENTS
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-41
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
fuel sender [141] terminal 3 to
ground is open
6045
0.4
0.4
0.4
0.4
0.4
0.4
0.5
replace fuel gauge
6047
0.4
0.4
0.4
0.4
0.4
0.4
0.5
fuel sender [141]terminal 2/ fuel
gauge [117] terminal 2 (Y/W wire)short to volts
6069
0.4
0.4
0.4
0.4
0.4
0.4
0.5
fuel sender [141] terminal 2 (Y/W
wire)-short or open
7182
0.6
0.6
0.6
0.6
0.6
0.6
0.7
7770
0.2
0.2
0.2
0.2
0.2
0.2
0.2
7771
0.2
0.2
0.2
0.2
0.2
0.2
0.2
B1006 Tachometer accessory line overvolt- code not present
age
7770
0.2
0.2
0.2
0.2
0.2
0.2
0.2
B1006 Tachometer accessory line overvolt- repair charging system/accompaage
nies other codes
7771
0.2
0.2
0.2
0.2
0.2
0.2
0.2
code not present
7770
0.2
0.2
0.2
0.2
0.2
0.2
0.2
7771
0.2
0.2
0.2
0.2
0.2
0.2
0.2
B1007 Tachometer ignition line voltage
code not present
7770
0.2
0.2
0.2
0.2
0.2
0.2
0.2
B1007 Tachometer ignition Line Voltage
7771
0.2
0.2
0.2
0.2
0.2
0.2
0.2
replace trip switch
6001
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace trip switch boot
6002
0.1
0.1
0.1
0.1
0.1
0.1
0.1
replace speedometer
6003
0.3
0.3
0.3
0.3
0.3
0.3
0.3
7804
0.2
0.2
0.2
0.2
0.2
0.2
0.2
7630
0.3
0.3
0.3
0.3
0.3
0.3
0.3
code not present
ENGINE MANAGEMENT
Enable or disable Engine Idle Temperature
Management Strategy
requires reflash of calibration
replace MAP sensor
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-42
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
MAP [80B] sensor terminal C to ECM
[78B] terminal 14 (R/W wire) open/
grounded
7640
0.6
0.6
0.6
0.6
0.6
0.6
0.6
replace ECM
7641
0.9
0.9
0.9
0.9
0.9
0.9
0.9
MAP terminal C (R/W wire) and terminal A (B/W wire) shorted
7642
0.5
0.5
0.5
0.5
0.5
0.5
0.5
MAP [80B] sensor terminal B to ECM
[78B] terminal 25 (V/W wire) open
7645
0.6
0.6
0.6
0.6
0.6
0.6
0.6
replace MAP sensor
7650
0.6
0.6
0.6
0.6
0.6
0.6
0.6
MAP [80B] terminal A (BK/W wire)
and terminal B (V/W wire) shorted
7655
0.7
0.7
0.7
0.7
0.7
0.7
0.7
MAP [80B] sensor terminal C (R/W
wire) short to battery volts
7635
0.6
0.6
0.6
0.6
0.6
0.6
0.6
replace ECM
7641
0.9
0.9
0.9
0.9
0.9
0.9
0.9
MAP [80B] terminal C (R/W wire) and
terminal B (V/W wire) shorted
7643
0.6
0.6
0.6
0.6
0.6
0.6
0.6
MAP [80B] sensor terminal B (V/W
wire) short to battery volts
7644
0.6
0.6
0.6
0.6
0.6
0.6
0.6
MAP [80B] terminal A (BK/W wire)
ECM [78B] terminal 26 open
7646
0.6
0.6
0.6
0.6
0.6
0.6
0.6
replace MAP sensor
7650
0.6
0.6
0.6
0.6
0.6
0.6
0.6
replace intake air temperature (IAT)
sensor
7725
1.0
1.0
1.0
1.0
1.0
1.0
1.0
IAT circuit A (LGN/Y wire) and B (BK/
W wire) shorted
7730
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace ECM
7735
0.9
0.9
0.9
0.9
0.9
0.9
0.9
IAT [89B] circuit A (LGN/Y wire) to
ECM [78B] terminal 7 short to ground
7750
0.3
0.3
0.3
0.3
0.3
0.3
0.3
sensor
7760
1.2
1.2
1.2
1.2
1.2
1.2
1.2
sensor
7725
1.0
1.0
1.0
1.0
1.0
1.0
1.0
ITEM
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
DESCRIPTION
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-43
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
IAT [89B] circuit B (BK/W wire)/ECM
7732
0.3
0.3
0.3
0.3
0.3
0.3
0.3
replace ECM
7740
0.9
0.9
0.9
0.9
0.9
0.9
0.9
IAT [89B] circuit A (LGN/Y wire) and
ECM [78B] terminal 7 short to voltage
7745
0.4
0.4
0.4
0.4
0.4
0.4
0.4
IAT [89B] circuit A (LGN/Y wire) ECM
7750
0.3
0.3
0.3
0.3
0.3
0.3
0.3
sensor
7760
1.2
1.2
1.2
1.2
1.2
1.2
1.2
P0117 ET sensor low
replace engine temperature (ET)
sensor
7710
0.4
0.4
0.4
0.4
0.4
0.4
0.4
P0117 ET sensor low
ET sensor [90B] A and ECM [78B]
terminal 6 (PK/Y wire) short to
ground
7675
0.4
0.4
0.4
0.4
0.4
0.4
0.4
P0117 ET sensor low
replace ECM
7680
0.6
0.6
0.6
0.6
0.6
0.6
0.6
P0117 ET sensor low
ET sensor [90B] A (PK/Y wire) and B
(BK/W wire) shorted
7731
0.4
0.4
0.4
0.4
0.4
0.4
0.4
ET sensor [90B] terminal A and ECM
[78B] terminal 6 (PK/Y wire) open
7686
0.4
0.4
0.4
0.4
0.4
0.4
0.4
ET sensor [90B] terminal A and ECM
[78B] terminal 6 (PK/Y wire) short to
voltage
7687
0.3
0.3
0.3
0.3
0.3
0.3
0.3
ET sensor [90B] A (PK/Y wire)and
ECM [78B] terminal14 (R/W wire)
shorted
7690
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace engine temperature (ET)
sensor
7710
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace ECM
7685
0.6
0.6
0.6
0.6
0.6
0.6
0.6
ET sensor [90B] B and ECM [78B]
terminal 26 (B/W wire) open
7695
0.5
0.5
0.5
0.5
0.5
0.5
0.5
replace vehicle speed sensor (VSS)
6010
1.1
1.1
1.1
1.1
1.1
1.1
1.1
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-44
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
replace ECM
7565
1.2
1.2
1.2
1.2
1.2
1.2
1.2
TP sensor [88B] C (GY/V wire) and
7580
0.5
0.5
0.5
0.5
0.5
0.5
0.5
TP sensor [88B] B (R/W wire) and
ECM [78B] terminal 14 short to
ground
7584
0.7
0.7
0.7
0.7
0.7
0.7
0.7
terminal A (BK/W wire) shorted
7585
0.5
0.5
0.5
0.5
0.5
0.5
0.5
7586
0.8
0.8
0.8
0.8
0.8
0.8
0.8
replace throttle position sensor
7590
1.3
1.3
1.3
1.3
1.3
1.3
1.3
7595
1.1
1.1
1.1
1.1
1.1
1.1
1.1
ECM [78B] terminal 24 short to
ground
7605
0.7
0.7
0.7
0.7
0.7
0.7
0.7
ECM [78B] terminal 14 short to voltage/open
7615
0.8
0.8
0.8
0.8
0.8
0.8
0.8
replace MAP sensor
7650
0.6
0.6
0.6
0.6
0.6
0.6
0.6
7967
0.7
0.7
0.7
0.7
0.7
0.7
0.7
replace ECM
7555
0.5
0.5
0.5
0.5
0.5
0.5
0.5
7575
0.5
0.5
0.5
0.5
0.5
0.5
0.5
7587
0.5
0.5
0.5
0.5
0.5
0.5
0.5
7590
1.3
1.3
1.3
1.3
1.3
1.3
1.3
7595
1.1
1.1
1.1
1.1
1.1
1.1
1.1
TP sensor [88B] A (BK/W wire) and
7610
0.5
0.5
0.5
0.5
0.5
0.5
0.5
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-45
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
7619
0.8
0.8
0.8
0.8
0.8
0.8
0.8
front O2 sensor [138B] terminal 1 to
ECM [78B] terminal 8 (PK/O wire)
grounded/shorted to O2[138B] terminal 2
6868
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace fuel injector
7144
0.9
0.9
0.9
0.9
0.9
0.9
0.9
replace fuel filter screen
7163
1.0
1.0
1.0
1.0
1.0
1.0
1.0
repair/replace fuel pump/pressure
regulator/fuel line/fuel filter
7164
1.0
1.0
1.0
1.0
1.0
1.0
1.0
repair intake leak
7486
1.0
1.0
1.0
1.0
1.0
1.0
1.0
replace O2 sensor
7667
0.5
0.5
0.5
0.5
0.5
0.5
0.5
ITEM
DESCRIPTION
replace ECM
7815
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7144
0.9
0.9
0.9
0.9
0.9
0.9
0.9
7164
1.0
1.0
1.0
1.0
1.0
1.0
1.0
replace O2 sensor
7667
0.5
0.5
0.5
0.5
0.5
0.5
0.5
replace ECM
7815
0.8
0.8
0.8
0.8
0.8
0.8
0.8
front O2 sensor [138B] terminal 1 to
ECM [78B] terminal 8 (PK/O wire)
open/shorted to voltage
6869
0.5
0.5
0.5
0.5
0.5
0.5
0.5
rear O2 sensor [137B] terminal 2 to
ECM [78B] terminal 2 (BK/W wire)
open or short to voltage
6870
0.5
0.5
0.5
0.5
0.5
0.5
0.5
replace O2 sensor
7667
0.5
0.5
0.5
0.5
0.5
0.5
0.5
replace ECM
7815
0.8
0.8
0.8
0.8
0.8
0.8
0.8
ECM [78B] terminal 23 (PK/GN wire)
grounded/shorted to O2[137B] terminal 2
6871
0.4
0.4
0.4
0.4
0.4
0.4
0.4
7144
0.9
0.9
0.9
0.9
0.9
0.9
0.9
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-46
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
7163
1.0
1.0
1.0
1.0
1.0
1.0
1.0
7164
1.0
1.0
1.0
1.0
1.0
1.0
1.0
repair intake leak
7486
1.0
1.0
1.0
1.0
1.0
1.0
1.0
replace O2 sensor
7667
0.5
0.5
0.5
0.5
0.5
0.5
0.5
replace ECM
7815
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7144
0.9
0.9
0.9
0.9
0.9
0.9
0.9
7164
1.0
1.0
1.0
1.0
1.0
1.0
1.0
replace O2 sensor
7667
0.5
0.5
0.5
0.5
0.5
0.5
0.5
replace ECM
7815
0.8
0.8
0.8
0.8
0.8
0.8
0.8
ECM [78B] terminal 2 (BK/W wire)
open or short to voltage
6870
0.5
0.5
0.5
0.5
0.5
0.5
0.5
ECM [78B] terminal 23 (PK/GN wire)
open/shorted to voltage
6872
0.5
0.5
0.5
0.5
0.5
0.5
0.5
replace O2 sensor
7667
0.5
0.5
0.5
0.5
0.5
0.5
0.5
replace ECM
7815
0.8
0.8
0.8
0.8
0.8
0.8
0.8
replace injector
7795
0.7
0.7
0.7
0.7
0.7
0.7
0.7
injector circuit [84\85] B (W/Y or GN/
GY wire)/ECM [78B] terminal 19/21
open
7805
0.6
0.6
0.6
0.6
0.6
0.6
0.6
GY wire) short to ground
7808
0.6
0.6
0.6
0.6
0.6
0.6
0.6
injector circuit [84\85] A (Y/GN wire)/
system relay terminal 87 open
7825
0.7
0.7
0.7
0.7
0.7
0.7
0.7
replace ECM
7850
0.7
0.7
0.7
0.7
0.7
0.7
0.7
replace injector
7795
0.7
0.7
0.7
0.7
0.7
0.7
0.7
GY wire) short to voltage
7809
0.6
0.6
0.6
0.6
0.6
0.6
0.6
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-47
ITEM
DESCRIPTION
LABOR
CODE
MODELS
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
replace ECM
7815
0.8
0.8
0.8
0.8
0.8
0.8
0.8
replace injector
7795
0.7
0.7
0.7
0.7
0.7
0.7
0.7
GY wire) ECM [78B] terminal 19/21
open
7805
0.6
0.6
0.6
0.6
0.6
0.6
0.6
GY wire) short to ground
7808
0.6
0.6
0.6
0.6
0.6
0.6
0.6
injector circuit [84\85] A (Y/GN wire)/
system relay terminal 87 open
7825
0.7
0.7
0.7
0.7
0.7
0.7
0.7
replace ECM
7850
0.7
0.7
0.7
0.7
0.7
0.7
0.7
replace injector
7795
0.7
0.7
0.7
0.7
0.7
0.7
0.7
GY wire) short to voltage
7809
0.6
0.6
0.6
0.6
0.6
0.6
0.6
replace ECM
7815
0.8
0.8
0.8
0.8
0.8
0.8
0.8
CKP [79B] terminal 1 (R wire) short
to CKP terminal 2 (BK wire)
7030
0.5
0.5
0.5
0.5
0.5
0.5
0.5
repair ECM connections
7980
0.3
0.3
0.3
0.3
0.3
0.3
0.3
replace crankshaft position (CKP)
sensor
7981
0.4
0.4
0.4
0.4
0.4
0.4
0.4
clean or repair crankshaft position
(CKP) sensor
7982
0.3
0.3
0.3
0.3
0.3
0.3
0.3
replace ECM
7983
0.6
0.6
0.6
0.6
0.6
0.6
0.6
CKP [79B] terminal 2 (BK wire) to
ECM [78B] terminal 12
open\grounded
7986
0.5
0.5
0.5
0.5
0.5
0.5
0.5
CKP [79B] terminal 1 (R wire) to
ECM [78B] terminal 30
open\grounded
7987
0.5
0.5
0.5
0.5
0.5
0.5
0.5
7030
0.5
0.5
0.5
0.5
0.5
0.5
0.5
7031
0.4
0.4
0.4
0.4
0.4
0.4
0.4
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-48
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
7980
0.3
0.3
0.3
0.3
0.3
0.3
0.3
replace crankshaft position (CKP)
sensor
7981
0.4
0.4
0.4
0.4
0.4
0.4
0.4
clean or repair crankshaft position
(CKP) sensor
7982
0.3
0.3
0.3
0.3
0.3
0.3
0.3
replace ECM
7983
0.6
0.6
0.6
0.6
0.6
0.6
0.6
CKP [79B] terminal 2 (BK wire) to
ECM [78B] terminal 12 open\ground
7986
0.5
0.5
0.5
0.5
0.5
0.5
0.5
CKP [79B] terminal 1 (R wire) to
ECM [78B] terminal 30 open\ground
7987
0.5
0.5
0.5
0.5
0.5
0.5
0.5
clean or repair vehicle speed sensor
(VSS)
7939
0.9
0.9
0.9
0.9
0.9
0.9
0.9
repair vehicle speed sensor (VSS)
connector
7953
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7956
0.4
0.4
0.4
0.4
0.4
0.4
0.4
VSS [65B] terminal B (W/GN wire)
shorted to terminal C (BK wire) or
grounded
7966
0.9
0.9
0.9
0.9
0.9
0.9
0.9
7967
1.2
1.2
1.2
1.2
1.2
1.2
1.2
replace ICM\ECM
7968
1.2
1.2
1.2
1.2
1.2
1.2
1.2
VSS [65B] terminal A (R/W wire) to
7917
0.8
0.8
0.8
0.8
0.8
0.8
0.8
VSS [65B] terminal B (W/GN wire) to
7918
1.0
1.0
1.0
1.0
1.0
1.0
1.0
VSS [65B] terminal A (R/W wire) to
7919
0.9
0.9
0.9
0.9
0.9
0.9
0.9
VSS [65B] terminal C (BK wire) to
7921
0.9
0.9
0.9
0.9
0.9
0.9
0.9
VSS [65B] terminal B (W/GN wire)
shorted to terminal A (R/W wire)
7922
1.0
1.0
1.0
1.0
1.0
1.0
1.0
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-49
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
VSS [65B] terminal B (W/GN wire) to
7938
1.0
1.0
1.0
1.0
1.0
1.0
1.0
clean or repair vehicle speed sensor
(VSS)
7939
0.9
0.9
0.9
0.9
0.9
0.9
0.9
repair vehicle speed sensor (VSS)
connector
7953
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7956
0.4
0.4
0.4
0.4
0.4
0.4
0.4
7967
1.2
1.2
1.2
1.2
1.2
1.2
1.2
replace ECM
7968
1.2
1.2
1.2
1.2
1.2
1.2
1.2
IAC system OK, may use with other
codes
7028
0.4
0.4
0.4
0.4
0.4
0.4
0.4
IAC [87B] terminal C to ECM [78B]
terminal 18 (BK/PK wire) short to
voltage
7476
0.6
0.6
0.6
0.6
0.6
0.6
0.6
IAC [87B] terminal A to ECM [78B]
terminal 35(BE/GN wire) short to
voltage
7477
0.6
0.6
0.6
0.6
0.6
0.6
0.6
IAC [87B] terminal B to ECM [78B]
terminal 36 (BN/R wire) short to voltage
7478
0.6
0.6
0.6
0.6
0.6
0.6
0.6
IAC [87B] terminal D to ECM [78B]
terminal 17 (BK/O wire) short to voltage
7479
0.6
0.6
0.6
0.6
0.6
0.6
0.6
IAC [87B] terminal A (BE/GN wire)
shorted to terminal B (BN/R wire)
7483
0.6
0.6
0.6
0.6
0.6
0.6
0.6
IAC [87B] terminal C (BK/PK wire)
shorted to terminal D (BK/O wire)
7484
0.6
0.6
0.6
0.6
0.6
0.6
0.6
IAC [87B] terminal D (BK/O wire)
shorted to terminal A (BE/GN wire)
7488
0.6
0.6
0.6
0.6
0.6
0.6
0.6
IAC [87B] terminal C (BK/PK wire)
shorted to terminal B (BN/R wire)
7489
0.6
0.6
0.6
0.6
0.6
0.6
0.6
replace idle air control (IAC)
7490
0.5
0.5
0.5
0.5
0.5
0.5
0.5
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-50
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
IAC [87B] terminal D to ECM [78B]
terminal 17 (BK/O wire) open/
grounded
7493
0.5
0.5
0.5
0.5
0.5
0.5
0.5
ECM [78B] Fuse terminal A and
ECM [78B] terminal 31(BE/GY wire)
open
7494
0.4
0.4
0.4
0.4
0.4
0.4
0.4
IAC [87B] terminal C to ECM [78B]
terminal 18 (BK\PK wire) open/
grounded
7495
0.5
0.5
0.5
0.5
0.5
0.5
0.5
IAC [87B] terminal A to ECM [78B]
terminal 35 (BE/GN wire) open/
grounded
7496
0.5
0.5
0.5
0.5
0.5
0.5
0.5
IAC [87B] terminal B to ECM [78B]
terminal 36 (BN/R wire) open/
grounded
7498
0.5
0.5
0.5
0.5
0.5
0.5
0.5
7515
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace ECM
7516
0.6
0.6
0.6
0.6
0.6
0.6
0.6
code not present
7770
0.2
0.2
0.2
0.2
0.2
0.2
0.2
7771
0.2
0.2
0.2
0.2
0.2
0.2
0.2
repair ground circuit (BK wire) high
resistance
7775
0.5
0.5
0.5
0.5
0.5
0.5
0.5
repair ignition circuit (W/BK wire)
high resistance
7776
0.9
0.9
0.9
0.9
0.9
0.9
1.0
code not present
7770
0.2
0.2
0.2
0.2
0.2
0.2
0.2
7771
0.2
0.2
0.2
0.2
0.2
0.2
0.2
replace ECM
7913
0.7
0.7
0.7
0.7
0.7
0.7
0.7
code not present
7931
0.2
0.2
0.2
0.2
0.2
0.2
0.2
replace ECM
7913
0.7
0.7
0.7
0.7
0.7
0.7
0.7
system OK
7931
0.2
0.2
0.2
0.2
0.2
0.2
0.2
ITEM
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
DESCRIPTION
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-51
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
ECM [78B] terminal 22 and active
intake connector [178B] terminal 2
(GY/O wire) open/grounded
6873
0.5
0.5
0.5
0.5
0.5
0.5
0.5
active intake connector [178B] terminal 1 (LGN/R wire) and engine control fuse open/grounded
6874
0.5
0.5
0.5
0.5
0.5
0.5
0.5
engine control fuse terminal M and
ignition switch (R/BK) open
6875
0.9
0.9
0.9
0.9
0.9
0.9
0.9
active intake connector [178B] terminal 1 (LGN/R wire) and terminal 2
(GY/O wire) shorted
6876
0.5
0.5
0.5
0.5
0.5
0.5
0.5
repair active intake solenoid connections
7063
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace active intake solenoid
7064
0.5
0.5
0.5
0.5
0.5
0.5
0.5
replace ECM
7641
0.9
0.9
0.9
0.9
0.9
0.9
0.9
ECM [78B] terminal 22 and active
intake connector [178B] terminal 2
(GY/O wire) short to voltage
6877
0.4
0.4
0.4
0.4
0.4
0.4
0.4
7064
0.5
0.5
0.5
0.5
0.5
0.5
0.5
replace ECM
7641
0.9
0.9
0.9
0.9
0.9
0.9
0.9
system relay terminal 85 to ECM
[78B] terminal 4 (GN/O wire)
grounded
7923
0.4
0.4
0.4
0.4
0.4
0.4
0.4
system Relay terminal 85 to ECM
[78B] terminal 4 (GN/O wire) open
7901
0.4
0.4
0.4
0.4
0.4
0.4
0.4
system relay terminal 86 to right
hand control [22B] terminal 4 (W/BK
wire) open
7903
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace system relay
7904
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace ECM
7906
0.7
0.7
0.7
0.7
0.7
0.7
0.7
replace ECM
7902
0.6
0.6
0.6
0.6
0.6
0.6
0.6
ITEM
DESCRIPTION
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-52
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
system relay terminal 85/ECM [78B]
terminal 4(GN/O wire) short to volts
7908
0.3
0.3
0.3
0.3
0.3
0.3
0.3
7909
0.2
0.2
0.2
0.2
0.2
0.2
0.2
fuel pump fuse to fuel pump [86B] (O/
GY wire) shorted to ground
7852
0.6
0.6
0.6
0.6
0.6
0.6
0.6
system relay terminal 87/coil/injector
terminal A (Y/GN wire) open/ground
7888
0.6
0.6
0.6
0.6
0.6
0.6
0.6
[78B] terminal 31 (BE/GY wire)
open\grounded
7889
0.6
0.6
0.6
0.6
0.6
0.6
0.6
7904
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace fuel pump
7924
1.3
1.3
1.3
1.3
1.3
1.3
1.3
ECM [78B] terminal 29 and ignition
coil [83B] terminal D (BE/O wire)
grounded
7934
0.8
0.8
0.8
0.8
0.8
0.8
0.8
coil [83B] terminal C (Y/BE wire)
grounded
7936
0.8
0.8
0.8
0.8
0.8
0.8
0.8
harness inspection/wiggle test/
replace ECM fuse
7937
0.7
0.7
0.7
0.7
0.7
0.7
0.7
coil [83 B] terminal D (Y/BE wire) is
shorted to voltage
7865
0.4
0.4
0.4
0.4
0.4
0.4
0.4
coil [83 B] terminal C (BE/O wire) is
shorted to voltage
7866
0.4
0.4
0.4
0.4
0.4
0.4
0.4
7911
0.2
0.2
0.2
0.2
0.2
0.2
0.2
system relay terminal 87/coil/injector
terminal A (Y/GN wire) is shorted to
voltage
7912
0.5
0.5
0.5
0.5
0.5
0.5
0.5
harness inspection/wiggle test/electrical panel removal/replace system
relay
7918
0.5
0.5
0.5
0.5
0.5
0.5
0.5
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-53
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
fuel pump connector [141B] terminal
D is open
7926
0.6
0.6
0.6
0.6
0.6
0.6
0.6
repair fuel pump connections at connector [141]
7927
0.6
0.6
0.6
0.6
0.6
0.6
0.6
[78B] terminal 4(GN/O wire)
grounded
7929
0.3
0.3
0.3
0.3
0.3
0.3
0.3
perform ECM TSM/TSSM/HFSM
module replace procedure
6701
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replaced TSM/TSSM/HFSM, system
now ok
6702
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace ECM, remove TSM/TSSM/
HFSM
6703
0.7
0.7
0.7
0.7
0.7
0.7
0.7
data link [91A] terminal 3 ECM [78B]
terminal 5 TSM/TSSM/HFSM 30] terminal 3 open
6704
0.4
0.4
0.4
0.4
0.4
0.4
0.4
data link [91A] terminal 3/ECM [78B]
5 speedometer [39B] terminal 2 short
to volts
6705
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replaced TSM/TSSM/HFSM, System
now ok
6707
1.1
1.1
1.1
1.1
1.1
1.1
1.1
replace ECM
6708
0.7
0.7
0.7
0.7
0.7
0.7
0.7
repair TSM/TSSM/HFSM connections
6726
0.3
0.3
0.3
0.3
0.3
0.3
0.3
repair ECM/ICM connections
7980
0.3
0.3
0.3
0.3
0.3
0.3
0.3
ECM [78B] terminal 11 & ignition coil
[83B] terminal C (Y/BE wire) open/
ground
7025
0.5
0.5
0.5
0.5
0.5
0.5
0.5
ECM [78B] terminal 29 & ignition Coil
[83B] terminal D (BE/O wire) open/
ground
7026
0.5
0.5
0.5
0.5
0.5
0.5
0.5
7301
0.3
0.3
0.3
0.3
0.3
0.3
0.3
P1351 Front ignition Coil low/open
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-54
ITEM
DESCRIPTION
LABOR
CODE
MODELS
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
replace ignition coil
7856
0.4
0.4
0.4
0.4
0.4
0.4
0.4
repair coil connections
7860
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace ECM
7870
0.6
0.6
0.6
0.6
0.6
0.6
0.6
system relay terminal 87 to ignition
coil [83B] terminal A (Y/GN wire) is
open
7875
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace ECM fuse
7937
0.7
0.7
0.7
0.7
0.7
0.7
0.7
7856
0.4
0.4
0.4
0.4
0.4
0.4
0.4
ECM [78B] terminal 29 to ignition coil
[83B] terminal D (BE/O wire) short to
voltage
7865
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace ECM
7870
0.6
0.6
0.6
0.6
0.6
0.6
0.6
replace fuel filter or clean fuel pump
screen
7013
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7014
1.0
1.0
1.0
1.0
1.0
1.0
1.0
coil [83B] terminal B (GY/BE wire)
grounded
7015
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Coil [83B] terminal B (GY/BE wire)
open
7016
0.4
0.4
0.4
0.4
0.4
0.4
0.4
seat spark plug connections
7537
0.2
0.2
0.2
0.2
0.2
0.2
0.2
repair spark plug connections
7538
0.2
0.2
0.2
0.2
0.2
0.2
0.2
replace ECM
7544
0.6
0.6
0.6
0.6
0.6
0.6
0.6
repair coil primary connections or
replace coil
7547
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace spark plug
7548
0.2
0.2
0.2
0.2
0.2
0.2
0.2
replace spark plug Wire
7549
0.2
0.2
0.2
0.2
0.2
0.2
0.2
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-55
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
ECM [78B] terminal 11 & ignition coil
[83B] terminal C (Y/BE wire) open/
ground
7025
0.5
0.5
0.5
0.5
0.5
0.5
0.5
7301
0.3
0.3
0.3
0.3
0.3
0.3
0.3
7856
0.4
0.4
0.4
0.4
0.4
0.4
0.4
7860
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace ECM
7870
0.6
0.6
0.6
0.6
0.6
0.6
0.6
system relay terminal 87 to ignition
coil [83B] terminal A (Y/GN wire) is
open
7875
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace ECM fuse
7937
0.7
0.7
0.7
0.7
0.7
0.7
0.7
7856
0.4
0.4
0.4
0.4
0.4
0.4
0.4
ECM [78B] terminal 11 to ignition coil
[83B] terminal C (Y/BE wire) short to
voltage
7867
0.3
0.3
0.3
0.3
0.3
0.3
0.3
replace ECM
7870
0.6
0.6
0.6
0.6
0.6
0.6
0.6
screen
7013
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7014
1.0
1.0
1.0
1.0
1.0
1.0
1.0
grounded
7015
0.5
0.5
0.5
0.5
0.5
0.5
0.5
open
7016
0.4
0.4
0.4
0.4
0.4
0.4
0.4
ITEM
DESCRIPTION
7537
0.2
0.2
0.2
0.2
0.2
0.2
0.2
7538
0.2
0.2
0.2
0.2
0.2
0.2
0.2
replace ECM
7544
0.6
0.6
0.6
0.6
0.6
0.6
0.6
replace coil
7547
0.4
0.4
0.4
0.4
0.4
0.4
0.4
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-56
ITEM
DESCRIPTION
LABOR
CODE
MODELS
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
replace spark plug
7548
0.2
0.2
0.2
0.2
0.2
0.2
0.2
replace spark plug wire
7549
0.2
0.2
0.2
0.2
0.2
0.2
0.2
screen
7013
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7014
1.0
1.0
1.0
1.0
1.0
1.0
1.0
grounded
7015
0.5
0.5
0.5
0.5
0.5
0.5
0.5
open
7016
0.4
0.4
0.4
0.4
0.4
0.4
0.4
7537
0.2
0.2
0.2
0.2
0.2
0.2
0.2
7538
0.2
0.2
0.2
0.2
0.2
0.2
0.2
replace ECM
7544
0.6
0.6
0.6
0.6
0.6
0.6
0.6
replace coil
7547
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace spark plug
7548
0.2
0.2
0.2
0.2
0.2
0.2
0.2
7549
0.2
0.2
0.2
0.2
0.2
0.2
0.2
screen
7013
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7014
1.0
1.0
1.0
1.0
1.0
1.0
1.0
grounded
7015
0.5
0.5
0.5
0.5
0.5
0.5
0.5
open
7016
0.4
0.4
0.4
0.4
0.4
0.4
0.4
7537
0.2
0.2
0.2
0.2
0.2
0.2
0.2
7538
0.2
0.2
0.2
0.2
0.2
0.2
0.2
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-57
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
replace ECM
7544
0.6
0.6
0.6
0.6
0.6
0.6
0.6
replace coil
7547
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace spark plug
7548
0.2
0.2
0.2
0.2
0.2
0.2
0.2
7549
0.2
0.2
0.2
0.2
0.2
0.2
0.2
replace ECM
7850
0.7
0.7
0.7
0.7
0.7
0.7
0.7
active intake connector [178B] terminal 1 (LGN/R wire) and engine control fuse open/grounded
6874
0.5
0.5
0.5
0.5
0.5
0.5
0.5
engine control fuse to ignition switch
(R/BK) open
6875
0.9
0.9
0.9
0.9
0.9
0.9
0.9
active intake connector [178B] terminal 1 (LGN/R wire) and terminal 2
(GY/O wire) shorted
6876
0.5
0.5
0.5
0.5
0.5
0.5
0.5
7064
0.5
0.5
0.5
0.5
0.5
0.5
0.5
replace exhaust actuator
7811
1.1
1.1
1.1
1.1
1.1
1.1
1.1
replace exhaust actuator valve
7812
1.1
1.1
1.1
1.1
1.1
1.1
1.1
replace exhaust actuator cable
7814
1.2
1.2
1.2
1.2
1.2
1.2
1.2
active exhaust actuator [179B] terminal 2 (BK wire) is open
7816
0.4
0.4
0.4
0.4
0.4
0.4
0.4
active exhaust actuator [179B] terminal 4 and ECM [78B] terminal 1
(V\BE wire) is open/grounded/
shorted
7822
0.4
0.4
0.4
0.4
0.4
0.4
0.4
(V\O wire) is open/grounded
7823
0.5
0.5
0.5
0.5
0.5
0.5
0.5
replace 15 amp Engine control fuse
7826
0.3
0.3
0.3
0.3
0.3
0.3
0.3
HDI ACTIVE EXHAUST
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-58
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
7828
0.5
0.5
0.5
0.5
0.5
0.5
0.5
active exhaust actuator [179B] terminal 1 (LGN/R wire) to engine control
fuse open/grounded
replace ECM
7850
0.7
0.7
0.7
0.7
0.7
0.7
0.7
7811
1.1
1.1
1.1
1.1
1.1
1.1
1.1
(V\O wire) is open/grounded
7823
0.5
0.5
0.5
0.5
0.5
0.5
0.5
7811
1.1
1.1
1.1
1.1
1.1
1.1
1.1
(V\O wire) is shorted to voltage
7827
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace ECM
7850
0.7
0.7
0.7
0.7
0.7
0.7
0.7
replace ECM
7850
0.7
0.7
0.7
0.7
0.7
0.7
0.7
7980
0.3
0.3
0.3
0.3
0.3
0.3
0.3
repair active exhaust ECU connections
7806
0.3
0.3
0.3
0.3
0.3
0.3
0.3
repair exhaust actuator system harness/connections
7807
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace exhaust actuator servo
7811
1.1
1.1
1.1
1.1
1.1
1.1
1.1
7812
1.1
1.1
1.1
1.1
1.1
1.1
1.1
active exhaust ECU [164B] terminal
11 and active exhaust servo [161B]
terminal C (O wire) is open
7813
0.4
0.4
0.4
0.4
0.4
0.4
0.4
7814
1.2
1.2
1.2
1.2
1.2
1.2
1.2
terminal A (BK/W wire) is open/
grounded
7816
0.4
0.4
0.4
0.4
0.4
0.4
0.4
P/A ACTIVE PERFORMANCE EXHAUST
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-59
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
terminal B (Y wire) is open/grounded
7817
0.5
0.5
0.5
0.5
0.5
0.5
0.5
replace active exhaust ECU
7818
0.6
0.6
0.6
0.6
0.6
0.6
0.6
terminal D (R/BK wire) is open/
grounded
7819
0.5
0.5
0.5
0.5
0.5
0.5
0.5
terminal F (BK/R wire) is open/
grounded
7821
0.5
0.5
0.5
0.5
0.5
0.5
0.5
5 and ECM [78B] terminal 1 (BE
wire) is open/grounded
7822
0.4
0.4
0.4
0.4
0.4
0.4
0.4
ITEM
DESCRIPTION
replace ECM
7850
0.7
0.7
0.7
0.7
0.7
0.7
0.7
7980
0.3
0.3
0.3
0.3
0.3
0.3
0.3
7806
0.3
0.3
0.3
0.3
0.3
0.3
0.3
7807
0.4
0.4
0.4
0.4
0.4
0.4
0.4
4 and ECM [78B] terminal 20 (O
7823
0.5
0.5
0.5
0.5
0.5
0.5
0.5
7 and P & A fuse terminal 2F (O/R
7824
0.5
0.5
0.5
0.5
0.5
0.5
0.5
replace 15 amp P & A fuse
7826
0.3
0.3
0.3
0.3
0.3
0.3
0.3
4 and ECM [78B] terminal 20 (O
wire) is shorted to volts
7827
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace ECM
7850
0.7
0.7
0.7
0.7
0.7
0.7
0.7
SERIAL DATA
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-60
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
Serial data missing
replace speedometer
6072
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Serial data missing
replace Radio
6120
---
1.0
1.0
1.0
1.0
---
1.1
Serial data missing
engine stop switch [22A] terminal 4/
system relay terminal 86 (coil terminal B)/ECM [78B] terminal 13 (W/BK
6723
0.5
0.5
0.5
0.5
0.5
0.5
0.6
Serial data missing
6724
0.4
0.4
0.4
0.4
0.4
0.4
0.4
Serial data missing
inspect/access main wire harness/
wiggle test/replace 15 amp ignition
fuse
6729
0.3
0.3
0.3
0.3
0.3
0.3
0.4
Serial data missing
replace engine stop switch
6730
0.8
0.8
0.8
0.8
0.8
0.8
0.9
Serial data missing
maxifuse [5B] terminal B and battery
positive terminal (R wire) is open
6731
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Serial data missing
inspect harness/wiggle test/replace
40 Amp Maxi Fuse
6733
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Serial data missing
replace tachometer
6772
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Serial data missing
data link [91A] terminal 4 and ignition
6804
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Serial data missing
data Link [91A] terminal 3/ECM [78B]
terminal 5 TSM/TSSM/HFSM
[30B]terminal 3/speedometer [39B]
terminal 2 (LGN/V wire) short to voltage
6818
0.4
0.4
0.4
0.4
0.4
0.4
0.4
Serial data missing
data link [91A] terminal 2 and chassis
ground (BK wire) is open
6819
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Serial data missing
ECM [78B] terminal 5 and data link
[91A] terminal 3 (LGN/V wire) open/
grounded
6838
0.4
0.4
0.4
0.4
0.4
0.4
0.4
engine stop switch connector [22]
terminal 3 , data link [91A] terminal 4
and TSM/TSSM/HFSM [30B] terminal 2 (GY wire) shorted to ground
6839
0.5
0.5
0.5
0.5
0.5
0.5
0.6
replace ignition switch
7287
0.8
0.8
0.8
0.8
0.8
0.8
0.8
Serial data missing
Serial data missing
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-61
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
Serial data missing
repair ECM terminals
7301
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Serial data missing
ignition switch [33A] terminal A and
maxifuse terminal A (R wire) is open
7312
0.4
0.4
0.4
0.4
0.4
0.4
0.4
Serial data missing
ignition switch terminal C and ignition
fuse terminal (R/BK wire) is open/
short to ground
7317
0.4
0.4
0.4
0.4
0.4
0.4
0.4
Serial data missing
wire from fuseblock to maxifuse [5B]
terminal A (R wire) is grounded
7318
0.4
0.4
0.4
0.4
0.4
0.4
0.4
Serial data missing
7904
0.4
0.4
0.4
0.4
0.4
0.4
0.4
Serial data missing
replace ECM
7913
0.7
0.7
0.7
0.7
0.7
0.7
0.7
Serial data missing
7980
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Serial data missing
replace ECM & reprogram
7993
1.1
1.1
1.1
1.1
1.1
1.1
1.1
Serial data missing
7998
1.0
1.0
1.0
1.0
1.0
1.0
1.0
U1016 Loss of ECM serial data at TSM/
TSSM/HFSM
6709
0.3
0.3
0.3
0.3
0.3
0.3
0.3
TSSM/HFSM
6717
0.8
0.8
0.8
0.8
0.8
0.8
0.8
TSSM/HFSM
ECM [78B] terminal 5 to TSM/TSSM/
HFSM [30B] terminal 3 (LGN/V wire)
is open
6718
0.5
0.5
0.5
0.5
0.5
0.5
0.5
TSSM/HFSM
repair ICM/ECM connections
6854
0.3
0.3
0.3
0.3
0.3
0.3
0.3
replace speedometer
6072
0.5
0.5
0.5
0.5
0.5
0.5
0.5
repair speedometer connections/terminals
6747
0.4
0.4
0.4
0.4
0.4
0.4
0.4
ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is
open
6748
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6854
0.3
0.3
0.3
0.3
0.3
0.3
0.3
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-62
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
U1016 Loss of ECM serial data at tachom- repair TSM/TSSM/HFSM conneceter
tions
6709
---
---
---
---
---
---
0.3
U1016 Loss of ECM serial data at tachom- repair tachometer connections/termieter
nals
6711
0.5
0.5
0.5
0.5
0.5
0.5
0.5
U1016 Loss of ECM/ICM serial data at
tachometer
ICM [10B] terminal 12 to TSSM [30B]
6718
---
---
---
---
---
---
0.5
U1016 Loss of ECM serial data at tachom- ECM [78B] terminal 5 and tachomeeter
ter [108B] terminal 2 is open
6720
0.8
0.8
0.8
0.8
0.8
0.8
0.8
U1016 Loss of ECM serial data at tachom- replace tachometer
eter
6772
0.5
0.5
0.5
0.5
0.5
0.5
0.5
U1016 Loss of ECM serial data at tachom- repair ICM/ECM connections
eter
6854
0.3
0.3
0.3
0.3
0.3
0.3
0.3
U1016 Lost communications J1850 State
of health with ECM / Ignition Module Radio
replace ECM
6123
---
0.8
0.8
0.8
0.8
---
0.9
of health with ECM / Ignition Module Radio
locate and repair open/intermittent
on LtGN wire between [27] on radio
and [78] on ECM ([10] on ICM)
6121
---
0.7
0.7
0.7
0.7
---
0.8
of health with ECM - Radio
replace ECM - Intermittent problem
6125
---
1.2
1.2
1.2
1.2
---
1.3
U1064 Loss of TSM/TSSM/HFSM data at
ECM
6709
0.3
0.3
0.3
0.3
0.3
0.3
0.3
ECM
(BK wire) is open
6710
0.7
0.7
0.7
0.7
0.7
0.7
0.7
ECM
replace ECM
6716
0.7
0.7
0.7
0.7
0.7
0.7
0.7
ECM
ECM [78B] terminal 5 to TSSM [30B]
6718
0.5
0.5
0.5
0.5
0.5
0.5
0.5
ECM
battery ground and ECM [78B] terminal 10 and 28 are open
6746
0.5
0.5
0.5
0.5
0.5
0.5
0.5
ECM
6854
0.3
0.3
0.3
0.3
0.3
0.3
0.3
ITEM
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
DESCRIPTION
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-63
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
U1064 Loss of TSM/TSSM/HFSM serial
data at speedometer
6709
0.3
0.3
0.3
0.3
0.3
0.3
0.3
data at speedometer
(BK wire) is open
6710
0.7
0.7
0.7
0.7
0.7
0.7
0.7
data at speedometer
and speedometer [39B] terminal 2
6712
0.5
0.5
0.5
0.5
0.5
0.5
0.5
data at speedometer
replace 15 AMP battery fuse
6713
0.5
0.5
0.5
0.5
0.5
0.5
0.5
data at speedometer
6717
0.8
0.8
0.8
0.8
0.8
0.8
0.8
data at speedometer
6747
0.4
0.4
0.4
0.4
0.4
0.4
0.4
data at speedometer
and ignition fuse open/short to
ground
6749
0.6
0.6
0.6
0.6
0.6
0.6
0.6
data at tachometer
6709
0.3
0.3
0.3
0.3
0.3
0.3
0.3
data at tachometer
(BK wire) is open
6710
0.7
0.7
0.7
0.7
0.7
0.7
0.7
data at tachometer
repair tachometer connections/terminal
6711
0.5
0.5
0.5
0.5
0.5
0.5
0.5
data at tachometer
replace 15 AMP battery fuse
6713
0.5
0.5
0.5
0.5
0.5
0.5
0.5
data at tachometer
6717
0.8
0.8
0.8
0.8
0.8
0.8
0.8
data at tachometer
ground
6749
0.6
0.6
0.6
0.6
0.6
0.6
0.6
data at tachometer
6866
0.5
0.5
0.5
0.5
0.5
0.5
0.5
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-64
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
6072
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6074
0.5
0.5
0.5
0.5
0.5
0.5
0.6
6075
0.5
0.5
0.5
0.5
0.5
0.5
0.6
6076
0.5
0.5
0.5
0.5
0.5
0.5
0.6
6077
0.4
0.4
0.4
0.4
0.4
0.4
0.5
U1097 Loss of speedometer serial data at
TSM/TSSM/HFSM
replace speedometer
TSM/TSSM
replace volt meter
TSM/TSSM
replace air temp gauge
TSM/TSSM
replace oil pressure gauge
TSM/TSSM
replace cigar lighter
TSM/TSSM/HFSM
repair short to ground on O/W wire in
rear lighting harness
6078
1.2
1.2
1.2
1.2
1.2
1.2
1.2
TSM/TSSM/HFSM
6709
0.3
0.3
0.3
0.3
0.3
0.3
0.3
TSM/TSSM/HFSM
6747
0.4
0.4
0.4
0.4
0.4
0.4
0.4
TSM/TSSM/HFSM
speedometer [39B] terminal 1 and
ignition switch open/short to ground
6867
0.5
0.5
0.5
0.5
0.5
0.5
0.5
TSM/TSSM/HFSM
6753
0.6
0.6
0.6
0.6
0.6
0.6
0.6
TSM/TSSM/HFSM
battery fuse (BN/GY wire) is open
6758
0.4
0.4
0.4
0.4
0.4
0.4
0.4
TSM/TSSM/HFSM
access instruments\wiggle
test\replace instrument fuse
6766
0.4
0.4
0.4
0.4
0.4
0.4
0.4
TSM/TSSM/HFSM
speedometer [39B] terminal 1/instrument fuse/fuel gauge terminal 1(O
wire) grounded
6770
0.5
0.5
0.5
0.5
0.5
0.5
0.5
TSM/TSSM/HFSM
replace tachometer
6772
0.5
0.5
0.5
0.5
0.5
0.5
0.5
TSM/TSSM/HFSM
replace fuel gauge
6775
0.5
0.5
0.5
0.5
0.5
0.5
0.6
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-65
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
TSM/TSSM/HFSM
chassis ground (BLK wire) is open
6776
0.5
0.5
0.5
0.5
0.5
0.5
0.5
TSM/TSSM/HFSM
test\replace accessory fuse
6781
0.4
0.4
0.4
0.4
0.4
0.4
0.4
TSM/TSSM/HFSM
6782
0.9
0.9
0.9
0.9
0.9
0.9
0.9
TSM/TSSM/HFSM
rear lighting harness\taillamp assembly (O/W wire) is shorted to ground
6783
1.1
1.1
1.1
1.1
1.1
1.1
1.1
TSM/TSSM/HFSM
replace rear stop light switch
6787
0.9
0.9
0.9
0.9
0.9
0.9
0.9
TSM/TSSM/HFSM
right hand switch controls\harness
assembly is shorted to ground
6789
1.1
1.1
1.1
1.1
1.1
1.1
1.1
TSM/TSSM/HFSM
left hand switch controls assembly\harness is shorted to ground
6794
1.1
1.1
1.1
1.1
1.1
1.1
1.1
TSM/TSSM/HFSM
speedometer [39B] terminal 6/L R
controls/ignition switch (O/W wire) is
shorted to ground
6795
0.6
0.6
0.6
0.6
0.6
0.6
0.6
TSM/TSSM/HFSM
accessory fuse (O/W wire) open
6801
0.5
0.5
0.5
0.5
0.5
0.5
0.5
TSM/TSSM/HFSM
accessory fuse terminal R and ignition switch (R/GY wire) open
6802
0.5
0.5
0.5
0.5
0.5
0.5
0.5
TSM/TSSM
indicator lamp [20A]\[21A] terminal 6
(O wire) to indicator lamp is shorted
to ground
6849
0.6
0.6
0.6
0.6
0.6
0.6
0.6
TSM/TSSM/HFSM
keyswitch relay terminal 30 and Ignition Switch (R wire) is open
7094
0.6
0.6
0.6
0.6
0.6
0.6
0.6
TSM/TSSM/HFSM
keyswitch relay terminal 85 and
chassis ground (B wire) is open
7095
0.6
0.6
0.6
0.6
0.6
0.6
0.6
TSM/TSSM/HFSM
keyswitch relay terminal 86 and ignition switch (R/B wire) is open
7096
0.6
0.6
0.6
0.6
0.6
0.6
0.6
TSM/TSSM/HFSM
keyswitch relay terminal 87 and
instrument fuse (R/B wire) is open
7097
0.6
0.6
0.6
0.6
0.6
0.6
0.6
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-66
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
7098
0.5
0.5
0.5
0.5
0.5
0.5
0.5
7099
0.4
0.4
0.4
0.4
0.4
0.4
0.4
6072
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6074
0.5
0.5
0.5
0.5
0.5
0.5
0.6
6075
0.5
0.5
0.5
0.5
0.5
0.5
0.6
6076
0.5
0.5
0.5
0.5
0.5
0.5
0.6
6077
0.4
0.4
0.4
0.4
0.4
0.4
0.5
TSM/TSSM/HFSM
replace keyswitch relay
TSM/TSSM/HFSM
repair keyswitch relay connections
ECM
replace speedometer
ECM
replace volt meter
ECM
ECM
ECM
ECM
6078
1.2
1.2
1.2
1.2
1.2
1.2
1.2
ECM
6709
0.3
0.3
0.3
0.3
0.3
0.3
0.3
ECM
6747
0.4
0.4
0.4
0.4
0.4
0.4
0.4
ECM
6867
0.5
0.5
0.5
0.5
0.5
0.5
0.5
ECM
6753
0.6
0.6
0.6
0.6
0.6
0.6
0.6
ECM
6758
0.4
0.4
0.4
0.4
0.4
0.4
0.4
ECM
6766
0.4
0.4
0.4
0.4
0.4
0.4
0.4
ECM
wire) grounded
6770
0.5
0.5
0.5
0.5
0.5
0.5
0.5
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-67
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
6772
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6775
0.5
0.5
0.5
0.5
0.5
0.5
0.6
ECM
replace tachometer
ECM
replace fuel gauge
ECM
6776
0.5
0.5
0.5
0.5
0.5
0.5
0.5
ECM
6781
0.4
0.4
0.4
0.4
0.4
0.4
0.4
ECM
6782
0.9
0.9
0.9
0.9
0.9
0.9
0.9
ECM
6783
1.1
1.1
1.1
1.1
1.1
1.1
1.1
ECM
6787
0.9
0.9
0.9
0.9
0.9
0.9
0.9
ECM
6789
1.1
1.1
1.1
1.1
1.1
1.1
1.1
ECM
6794
1.1
1.1
1.1
1.1
1.1
1.1
1.1
ECM
shorted to ground
6795
0.6
0.6
0.6
0.6
0.6
0.6
0.6
ECM
6801
0.5
0.5
0.5
0.5
0.5
0.5
0.5
ECM
6802
0.5
0.5
0.5
0.5
0.5
0.5
0.5
ECM
to ground
6849
0.6
0.6
0.6
0.6
0.6
0.6
0.6
tachometer
6720
0.8
0.8
0.8
0.8
0.8
0.8
0.8
U1255 Missing response at TSM/TSSM/
HFSM
replace speedometer
6072
0.5
0.5
0.5
0.5
0.5
0.5
0.5
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-68
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
6074
0.5
0.5
0.5
0.5
0.5
0.5
0.6
6075
0.5
0.5
0.5
0.5
0.5
0.5
0.6
6076
0.5
0.5
0.5
0.5
0.5
0.5
0.6
6077
0.4
0.4
0.4
0.4
0.4
0.4
0.5
HFSM
replace volt meter
HFSM
HFSM
HFSM
HFSM
6078
1.2
1.2
1.2
1.2
1.2
1.2
1.2
HFSM
6709
0.3
0.3
0.3
0.3
0.3
0.3
0.3
HFSM
6747
0.4
0.4
0.4
0.4
0.4
0.4
0.4
HFSM
6867
0.5
0.5
0.5
0.5
0.5
0.5
0.5
HFSM
6753
0.6
0.6
0.6
0.6
0.6
0.6
0.6
HFSM
6758
0.4
0.4
0.4
0.4
0.4
0.4
0.4
HFSM
6766
0.4
0.4
0.4
0.4
0.4
0.4
0.4
HFSM
wire) grounded
6770
0.5
0.5
0.5
0.5
0.5
0.5
0.5
HFSM
replace tachometer
6772
0.5
0.5
0.5
0.5
0.5
0.5
0.5
HFSM
replace fuel gauge
6775
0.5
0.5
0.5
0.5
0.5
0.5
0.6
HFSM
6776
0.5
0.5
0.5
0.5
0.5
0.5
0.5
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-69
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
6781
0.4
0.4
0.4
0.4
0.4
0.4
0.4
6782
0.9
0.9
0.9
0.9
0.9
0.9
0.9
6783
1.1
1.1
1.1
1.1
1.1
1.1
1.1
6787
0.9
0.9
0.9
0.9
0.9
0.9
0.9
HFSM
HFSM
HFSM
HFSM
HFSM
6789
1.1
1.1
1.1
1.1
1.1
1.1
1.1
HFSM
6794
1.1
1.1
1.1
1.1
1.1
1.1
1.1
HFSM
shorted to ground
6795
0.6
0.6
0.6
0.6
0.6
0.6
0.6
HFSM
6801
0.5
0.5
0.5
0.5
0.5
0.5
0.5
HFSM
6802
0.5
0.5
0.5
0.5
0.5
0.5
0.5
HFSM
to ground
6849
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6709
0.3
0.3
0.3
0.3
0.3
0.3
0.3
(BK wire) is open
6710
0.7
0.7
0.7
0.7
0.7
0.7
0.7
6717
0.8
0.8
0.8
0.8
0.8
0.8
0.8
6747
0.4
0.4
0.4
0.4
0.4
0.4
0.4
ground
6749
0.6
0.6
0.6
0.6
0.6
0.6
0.6
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-70
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
6753
0.6
0.6
0.6
0.6
0.6
0.6
0.6
inspect/main wiring harness/replace
15 amp battery fuse
7159
0.4
0.4
0.4
0.4
0.4
0.4
0.4
open
6036
0.8
0.8
0.8
0.8
0.8
0.8
0.8
repair AAS radio connections
6666
---
0.5
0.5
0.5
0.5
---
0.5
6709
0.3
0.3
0.3
0.3
0.3
0.3
0.3
U1300 ECM/ICM serial data low
repair tachometer connections
6711
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6720
0.8
0.8
0.8
0.8
0.8
0.8
0.8
6747
0.4
0.4
0.4
0.4
0.4
0.4
0.4
ITEM
DESCRIPTION
replace speedometer
6765
0.7
0.7
0.7
0.7
0.7
0.7
0.7
replace tachometer
6803
0.7
0.7
0.7
0.7
0.7
0.7
0.7
6854
0.3
0.3
0.3
0.3
0.3
0.3
0.3
7993
1.1
1.1
1.1
1.1
1.1
1.1
1.1
ECM [78B] terminal 5 TSM/TSSM/
HFSM [30] terminal 3/speedometer
[39B]terminal 2 (LGN/V wire)
grounded
7994
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replaceTSM/TSSM/HFSM
7998
1.0
1.0
1.0
1.0
1.0
1.0
1.0
is open
7999
0.5
0.5
0.5
0.5
0.5
0.5
0.5
U1300 J1850 bus shorted low
replace Radio
6120
---
1.0
1.0
1.0
1.0
---
1.1
open
6036
0.8
0.8
0.8
0.8
0.8
0.8
0.8
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-71
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
repair AAS Radio connections
6666
---
0.5
0.5
0.5
0.5
---
0.5
6709
0.3
0.3
0.3
0.3
0.3
0.3
0.3
U1300 TSM\TSSM serial data low
6711
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6720
0.8
0.8
0.8
0.8
0.8
0.8
0.8
6747
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace speedometer
6765
0.7
0.7
0.7
0.7
0.7
0.7
0.7
replace tachometer
6803
0.7
0.7
0.7
0.7
0.7
0.7
0.7
6854
0.3
0.3
0.3
0.3
0.3
0.3
0.3
7993
1.1
1.1
1.1
1.1
1.1
1.1
1.1
HFSM [30B] terminal 3/speedometer
[39B] terminal 2 (LGN/V wire)
grounded
7994
0.4
0.4
0.4
0.4
0.4
0.4
0.4
7998
1.0
1.0
1.0
1.0
1.0
1.0
1.0
is open
7999
0.5
0.5
0.5
0.5
0.5
0.5
0.5
ECM [78B] terminal 5 to speedometer terminal 2 (LGN/V wire) is open
6036
0.8
0.8
0.8
0.8
0.8
0.8
0.8
repair AAS Radio connections
6666
---
0.5
0.5
0.5
0.5
---
0.5
6709
0.3
0.3
0.3
0.3
0.3
0.3
0.3
6711
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6720
0.8
0.8
0.8
0.8
0.8
0.8
0.8
ground and ECM [78B] terminal 10
and 28 are open
6746
0.5
0.5
0.5
0.5
0.5
0.5
0.5
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-72
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
6747
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace speedometer
6765
0.7
0.7
0.7
0.7
0.7
0.7
0.7
replace tachometer
6803
0.7
0.7
0.7
0.7
0.7
0.7
0.7
6854
0.3
0.3
0.3
0.3
0.3
0.3
0.3
replace ECM and reprogram
7993
1.1
1.1
1.1
1.1
1.1
1.1
1.1
HFSM [30] terminal 3/speedometer
[39B]terminal 2 (LGN/V wire)
grounded
7994
0.4
0.4
0.4
0.4
0.4
0.4
0.4
7998
1.0
1.0
1.0
1.0
1.0
1.0
1.0
is open
7999
0.5
0.5
0.5
0.5
0.5
0.5
0.5
open
6036
0.8
0.8
0.8
0.8
0.8
0.8
0.8
repair AAS radio connections
6666
---
0.5
0.5
0.5
0.5
---
0.5
U1300 Tachometer serial data low
repair TSM/TSSM connections
6709
0.3
0.3
0.3
0.3
0.3
0.3
0.3
6711
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6720
0.8
0.8
0.8
0.8
0.8
0.8
0.8
6747
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace speedometer
6765
0.7
0.7
0.7
0.7
0.7
0.7
0.7
replace tachometer
6803
0.7
0.7
0.7
0.7
0.7
0.7
0.7
repair ICM/ECM connections
6854
0.3
0.3
0.3
0.3
0.3
0.3
0.3
replace ICM/ECM & reprogram
7993
1.1
1.1
1.1
1.1
1.1
1.1
1.1
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-73
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
ECM [78B] terminal 5 (ICM [10B] terminal 12)/TSSM [30B] terminal 3/
speedometer [39B] terminal 2 (LGN/
V wire) grounded
7994
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace TSM/TSSM
7998
1.0
1.0
1.0
1.0
1.0
1.0
1.0
is open
7999
0.5
0.5
0.5
0.5
0.5
0.5
0.5
open
6036
0.8
0.8
0.8
0.8
0.8
0.8
0.8
6709
0.3
0.3
0.3
0.3
0.3
0.3
0.3
U1301 ECM/ICM serial data high
6711
0.5
0.5
0.5
0.5
0.5
0.5
0.5
U1301 ECM/ICM serial data high
6720
0.8
0.8
0.8
0.8
0.8
0.8
0.8
and 28 are open
6746
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6747
---
---
---
---
---
---
0.4
replace speedometer
6765
0.7
0.7
0.7
0.7
0.7
0.7
0.7
replace tachometer
6803
0.7
0.7
0.7
0.7
0.7
0.7
0.7
6854
0.3
0.3
0.3
0.3
0.3
0.3
0.3
terminal 5 TSM/TSSM/HFSM [30B]
terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage
6865
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7993
1.1
1.1
1.1
1.1
1.1
1.1
1.1
7998
1.0
1.0
1.0
1.0
1.0
1.0
1.0
is open
7999
0.5
0.5
0.5
0.5
0.5
0.5
0.5
ITEM
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
DESCRIPTION
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-74
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
U1301 J1850 bus shorted high
replace Radio
6120
---
1.0
1.0
1.0
1.0
---
1.1
open
6036
0.8
0.8
0.8
0.8
0.8
0.8
0.8
6709
0.3
0.3
0.3
0.3
0.3
0.3
0.3
6711
0.5
0.5
0.5
0.5
0.5
0.5
0.5
U1301 TSM\TSSM serial data high
6720
0.8
0.8
0.8
0.8
0.8
0.8
0.8
and 28 are open
6746
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6747
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace speedometer
6765
0.7
0.7
0.7
0.7
0.7
0.7
0.7
replace tachometer
6803
0.7
0.7
0.7
0.7
0.7
0.7
0.7
6854
0.3
0.3
0.3
0.3
0.3
0.3
0.3
6865
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7993
1.1
1.1
1.1
1.1
1.1
1.1
1.1
7998
1.0
1.0
1.0
1.0
1.0
1.0
1.0
is open
7999
0.5
0.5
0.5
0.5
0.5
0.5
0.5
open
6036
0.8
0.8
0.8
0.8
0.8
0.8
0.8
6709
0.3
0.3
0.3
0.3
0.3
0.3
0.3
6711
0.5
0.5
0.5
0.5
0.5
0.5
0.5
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-75
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
6720
0.8
0.8
0.8
0.8
0.8
0.8
0.8
and 28 are open
6746
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6747
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace speedometer
6765
0.7
0.7
0.7
0.7
0.7
0.7
0.7
replace tachometer
6803
0.7
0.7
0.7
0.7
0.7
0.7
0.7
6854
0.3
0.3
0.3
0.3
0.3
0.3
0.3
6865
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7993
1.1
1.1
1.1
1.1
1.1
1.1
1.1
7998
1.0
1.0
1.0
1.0
1.0
1.0
1.0
is open
7999
0.5
0.5
0.5
0.5
0.5
0.5
0.5
open
6036
0.8
0.8
0.8
0.8
0.8
0.8
0.8
U1301 Tachometer serial data high
6709
0.3
0.3
0.3
0.3
0.3
0.3
0.3
6711
0.5
0.5
0.5
0.5
0.5
0.5
0.5
ECM [78B] terminal 5 to TSSM [30B]
6718
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6720
0.8
0.8
0.8
0.8
0.8
0.8
0.8
and 28 are open
6746
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6747
0.4
0.4
0.4
0.4
0.4
0.4
0.4
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-76
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
0.7
replace speedometer
6765
0.7
0.7
0.7
0.7
0.7
0.7
replace tachometer
6803
0.7
0.7
0.7
0.7
0.7
0.7
0.7
6854
0.3
0.3
0.3
0.3
0.3
0.3
0.3
6865
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7993
1.1
1.1
1.1
1.1
1.1
1.1
1.1
7998
1.0
1.0
1.0
1.0
1.0
1.0
1.0
is open
7999
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Emits black smoke
7596
2.0
2.0
2.0
2.0
2.0
2.0
2.0
Emits black smoke
replace MAP sensor
7597
2.0
2.0
2.0
2.0
2.0
2.0
2.0
Emits black smoke
replace engine temperature sensor
7598
2.0
2.0
2.0
2.0
2.0
2.0
2.0
Emits black smoke
replace fuel pressure regulator
7480
1.0
1.0
1.0
1.0
1.0
1.0
1.0
Emits black smoke
7601
2.2
2.2
2.2
2.2
2.2
2.2
2.2
replace spark plugs
7134
0.4
0.4
0.4
0.4
0.4
0.4
0.4
repair spark plug wire connections
7136
0.7
0.7
0.7
0.7
0.7
0.7
0.7
7138
0.7
0.7
0.7
0.7
0.7
0.7
0.7
clean or replace fuel filter screen
7163
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7164
1.0
1.0
1.0
1.0
1.0
1.0
1.0
repair starting system; use in conjunction with additional code(s)
7166
0.2
0.2
0.2
0.2
0.2
0.2
0.2
repair fuel pump connections or connections in fuel pump connector
[141]
7171
0.6
0.6
0.6
0.6
0.6
0.6
0.6
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-77
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
fuel pump fuse terminal G to fuel
pump [141B] terminal A (O/GY) is
open
7173
0.6
0.6
0.6
0.6
0.6
0.6
0.6
replace 15 amp fuse
7181
0.6
0.6
0.6
0.6
0.6
0.6
0.6
replace battery
7185
0.5
0.5
0.5
0.5
0.5
0.5
0.5
repair engine compression; use in
conjunction with additional code(s)
7210
0.5
0.5
0.5
0.5
0.5
0.5
0.5
repair ignition coil connections or
7226
0.8
0.8
0.8
0.8
0.8
0.8
0.8
fuel pump [141B] terminal D [141]
and chassis ground 1 (BK wire) is
open
7340
0.6
0.6
0.6
0.6
0.6
0.6
0.6
shorted to ground-replace 15 amp
pump fuse
7380
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace fuel pump or repair fuel
pump connections in tank
7415
0.9
0.9
0.9
0.9
0.9
0.9
0.9
fuel pump fuse terminal H to system
relay terminal 87 (Y/GN) is open
7441
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace ECM
7450
0.6
0.6
0.6
0.6
0.6
0.6
0.6
7595
1.1
1.1
1.1
1.1
1.1
1.1
1.1
replace injector
7992
0.7
0.7
0.7
0.7
0.7
0.7
0.7
Starts Hard; Starts and stalls (Carb)
replace spark plugs
7134
0.4
0.4
0.4
0.4
0.4
0.4
0.4
7136
0.7
0.7
0.7
0.7
0.7
0.7
0.7
7138
0.7
0.7
0.7
0.7
0.7
0.7
0.7
Starts Hard
7163
0.8
0.8
0.8
0.8
0.8
0.8
0.8
Starts Hard
7164
1.0
1.0
1.0
1.0
1.0
1.0
1.0
7166
0.2
0.2
0.2
0.2
0.2
0.2
0.2
ITEM
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
DESCRIPTION
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-78
Starts Hard
Starts Hard
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
repair fuel pump connections or connections in fuel pump connector
[141]
7171
0.6
0.6
0.6
0.6
0.6
0.6
0.6
open
7173
0.6
0.6
0.6
0.6
0.6
0.6
0.6
ITEM
DESCRIPTION
Starts Hard
replace 15 amp fuse
7181
0.6
0.6
0.6
0.6
0.6
0.6
0.6
replace battery
7185
0.5
0.5
0.5
0.5
0.5
0.5
0.5
repair engine compression; use in
conjunction with additional code(s)
7210
0.5
0.5
0.5
0.5
0.5
0.5
0.5
repair ignition coil connections or
7226
0.8
0.8
0.8
0.8
0.8
0.8
0.8
Starts Hard
fuel pump [141B] terminal D [141]
and chassis ground 1 (BK wire) is
open
7340
0.6
0.6
0.6
0.6
0.6
0.6
0.6
shorted to ground-replace 15 amp
pump fuse
7380
0.4
0.4
0.4
0.4
0.4
0.4
0.4
Starts Hard
replace fuel pump or repair fuel
pump connections in tank
7415
0.9
0.9
0.9
0.9
0.9
0.9
0.9
Starts Hard
fuel pump fuse terminal H to system
relay terminal 87 (Y/GN) is open
7441
0.4
0.4
0.4
0.4
0.4
0.4
0.4
Starts Hard; Starts and stalls
replace ECM
7450
0.6
0.6
0.6
0.6
0.6
0.6
0.6
Starts Hard
7595
1.1
1.1
1.1
1.1
1.1
1.1
1.1
Starts Hard
replace injector
7992
0.7
0.7
0.7
0.7
0.7
0.7
0.7
Starts, then stalls
screen
7013
0.8
0.8
0.8
0.8
0.8
0.8
0.8
Starts, then stalls
7014
1.0
1.0
1.0
1.0
1.0
1.0
1.0
Starts, then stalls
replace ECM
7450
0.6
0.6
0.6
0.6
0.6
0.6
0.6
replace speedometer
6072
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Starts Hard
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-79
ITEM
DESCRIPTION
MODELS
LABOR
CODE
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
6745
0.3
0.3
0.3
0.3
0.3
0.3
0.3
main fuse terminal A to battery fuse
terminal J (R wire) open
replace tachometer
6772
0.5
0.5
0.5
0.5
0.5
0.5
0.5
replace ECM
7130
0.7
0.7
0.7
0.7
0.7
0.7
0.7
7141
0.4
0.4
0.4
0.4
0.4
0.4
0.4
7154
0.4
0.4
0.4
0.4
0.4
0.4
0.4
battery fuse (BN/GY wire) is
grounded
7158
0.3
0.3
0.3
0.3
0.3
0.3
0.3
inspect/main wiring harness/replace
15 Amp battery fuse
7159
0.4
0.4
0.4
0.4
0.4
0.4
0.4
7161
0.3
0.3
0.3
0.3
0.3
0.3
0.3
TSM/TSSM [30B] terminal 1/speedometer [39B] terminal 5/siren [142B]
terminal A (BN/GY), is shorted to
ground
7162
0.4
0.4
0.4
0.4
0.4
0.4
0.4
ECM [78B] terminal 13 and right
hand control [22B] terminal 4 (W/BK
wire) open
7290
0.4
0.4
0.4
0.4
0.4
0.4
0.4
7295
0.7
0.7
0.7
0.7
0.7
0.7
0.7
engine stop switch [22B] terminal 3
and ignition fuse (GY wire) is open
7303
0.5
0.5
0.5
0.5
0.5
0.5
0.5
replace ECM
7305
0.7
0.7
0.7
0.7
0.7
0.7
0.7
7306
0.5
0.5
0.5
0.5
0.5
0.5
0.5
battery ground and ECM [78B] terminal 10 and 28 open
7310
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace speedometer
7311
0.3
0.3
0.3
0.3
0.3
0.3
0.3
ECM [78B] terminal 5 data link [91A]
terminal 3/speedometer [39B] 2
(LGN/V wire) open
7314
0.4
0.4
0.4
0.4
0.4
0.4
0.4
7980
0.3
0.3
0.3
0.3
0.3
0.3
0.3
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-80
ITEM
DESCRIPTION
LABOR
CODE
MODELS
FV4
KB4
FF4
FC4/FL4
FG4
FMM
FS4
repair intake leak
7486
---
---
---
---
---
---
---
replace spark plugs
7134
0.4
0.4
0.4
0.4
0.4
0.4
0.4
7136
0.7
0.7
0.7
0.7
0.7
0.7
0.7
7138
0.7
0.7
0.7
0.7
0.7
0.7
0.7
7139
0.6
0.6
0.6
0.6
0.6
0.6
0.6
7144
0.9
0.9
0.9
0.9
0.9
0.9
0.9
replace ECM
7149
0.9
0.9
0.9
0.9
0.9
0.9
0.9
replace MAP sensor
7152
0.6
0.6
0.6
0.6
0.6
0.6
0.6
ECM [78B] terminal 28 and battery
negative has high resistance to
ground
7153
0.5
0.5
0.5
0.5
0.5
0.5
0.5
7163
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7164
1.0
1.0
1.0
1.0
1.0
1.0
1.0
replace spark plugs
7134
0.4
0.4
0.4
0.4
0.4
0.4
0.4
7136
0.7
0.7
0.7
0.7
0.7
0.7
0.7
7138
0.7
0.7
0.7
0.7
0.7
0.7
0.7
7139
0.6
0.6
0.6
0.6
0.6
0.6
0.6
7144
0.9
0.9
0.9
0.9
0.9
0.9
0.9
replace ECM
7149
0.9
0.9
0.9
0.9
0.9
0.9
0.9
replace MAP sensor
7152
0.6
0.6
0.6
0.6
0.6
0.6
0.6
ECM [78B] terminal 28 and battery
negative has high resistance to
ground
7153
0.5
0.5
0.5
0.5
0.5
0.5
0.5
7163
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7164
1.0
1.0
1.0
1.0
1.0
1.0
1.0
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-81
FV4
FL4
FLHT
FLHTCU SHRINE
Revised 7/12/06
KB4
FG4
FLHX
FLHTCU WITH SIDECAR
(JAPAN ONLY)
FF4
FMM
FLHTC
WITH FAIRING)
FC4
FS4
FLHTCU
FLTR
Page 3-82
2007 FLHR MODELS
Table 4-1. Service
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
NEW
---
2.5
2.5
2.5
2.5
1,000 mile service
---
2.5
2.5
2.5
2.5
---
1.8
1.8
1.8
1.8
---
2.3
2.3
2.3
2.3
---
1.6
1.6
1.6
1.6
---
2.6
2.6
2.6
2.6
---
2.9
2.9
2.9
2.9
---
2.5
2.5
2.5
2.5
---
1.8
1.8
1.8
1.8
---
2.4
2.4
2.4
2.4
---
1.4
1.4
1.4
1.4
---
7.4
7.4
7.4
7.4
REGULAR
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-1
Table 4-2. Chassis
MODELS
ITEM
MODELS
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
PAINT REPAIR
1102
0.2
0.2
0.2
0.2
1104
0.4
0.4
0.4
0.4
Buff entire part
1106
0.6
0.6
0.6
0.6
1108
0.8
0.8
0.8
0.8
1110
1.0
1.0
1.0
1.0
DRIVE
---
0.2
0.2
0.2
0.2
2011
3.7
3.7
3.7
3.7
2021
0.9
0.9
0.9
0.9
front
2106
0.6
0.6
0.6
0.6
rear
2111
0.8
0.8
0.8
0.8
Replace wheel assembly - includes disc and sprocket
exchange and balancing
front
2113
0.8
0.8
0.8
0.8
rear
2114
1.3
1.3
1.3
1.3
front
2116
2.2
2.2
---
---
rear
2121
2.4
2.4
---
---
front
2136
0.6
0.6
0.6
0.6
rear
0.8
WHEELS
Replace tire/or inner tube - includes balancing
2141
0.8
0.8
0.8
True laced wheel (wheel on vehicle)
2156
0.4
0.4
---
---
True laced wheel - includes r/r wheel & tire and time to rebal- front
ance
rear
2157
1.0
1.0
---
---
2158
1.2
1.2
---
---
Replace handlebars
2206
1.3
1.2
1.2
1.3
Replace wind deflector
6205
---
---
0.3
---
Replace handlebar cover
2209
0.2
0.2
0.3
0.3
HANDLEBARS
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-2
Table 4-2. Chassis
MODELS
ITEM
MODELS
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
2221
0.2
0.2
0.2
0.2
2226
0.2
0.2
0.2
0.2
2231
0.5
0.4
0.4
0.4
2241
0.6
0.6
0.6
0.6
2246
1.0
1.0
1.0
1.0
2251
0.2
0.2
0.2
0.2
one or both
one or both
2253
1.0
1.0
1.0
1.0
one or both
2254
0.8
0.8
0.8
0.8
at PDI only
2290
0.7
0.7
0.7
0.7
both sides
---
1.6
1.6
1.6
1.6
Replace frame
includes removal and installation of all accessories
and motorcycle components
2306
17.0
17.0
17.0
17.0
Replace rear frame section and tag bracket
2308
---
---
---
1.0
Replace lower fork bracket and stem cover
2314
---
---
0.1
---
2316
3.2
3.2
3.2
3.2
Replace steering head cups and bearings, including bearing
adjustment
2321
3.2
3.2
3.2
3.2
2326
2.7
2.7
2.7
2.7
Replace fork lock
2329
0.3
0.3
0.3
0.3
Replace headlamp nacelle
2331
0.6
0.6
0.6
0.6
Service or replace fork slider and/or seal – includes removal, one side
disassembly, cleaning, inspection, replacing parts, servicing both sides
2341
1.9
1.9
1.9
1.9
2342
2.3
2.3
2.3
2.3
Replace fork side
one side
2346
1.2
1.2
1.2
1.2
both sides
2351
1.5
1.5
1.5
1.5
one side
2356
1.4
1.4
1.4
1.4
both sides
2361
1.7
1.7
1.7
1.7
2366
1.9
1.9
1.9
1.9
Replace fork tube
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-3
Table 4-2. Chassis
MODELS
ITEM
MODELS
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
1.0
2368
1.0
1.0
1.0
Replace rear shock air line
2369
0.2
0.2
0.2
0.2
2371
0.3
0.3
0.3
0.3
one side
both sides
2376
0.6
0.6
0.6
0.6
Replace jiffy stand
complete
2391
0.3
0.3
0.3
0.3
spring and/or stand
2396
0.2
0.2
0.2
0.2
rubber bumper
2399
0.1
0.1
0.1
0.1
2394
0.2
0.2
0.2
0.2
Replace footboard / foot peg
Replace footboard insert
2299
0.1
0.1
0.1
0.1
rear right
2395
0.5
0.5
0.5
0.5
rear left
2397
0.3
0.3
0.3
0.3
front
2398
0.4
0.4
0.4
0.4
brakes
front (non ABS vehicles)
2406
1.0
1.0
1.0
1.0
rear (non ABS vehicles)
2411
0.4
0.4
0.4
0.4
brakes (ABS vehicles only)
front, mastercylinder to manifold, includes bleeding
(ABS vehicles only)
2463
---
---
---
1.0
ABS brake line assembly- 2 front from manifold to
HCU and 1 rear from mastercylinder to HCU,
includes bleeding
2464
---
---
---
1.4
front, manifold to calipers, includes bleeding (ABS
vehicles only)
2465
---
---
---
0.5
rear, ABS module to rear caliper, includes bleeding
(ABS vehicles only)
2467
---
---
---
0.3
Replace front brake line manifold or seal washers (ABS vehi- includes replacing all seal washers and bleeding
cles only)
(ABS vehicles only)
2468
---
---
---
0.5
Replace brake pads
2416
0.1
0.1
0.1
0.1
rear
2421
0.3
0.3
0.3
0.3
2426
0.4
0.4
0.4
0.4
rear
2431
1.0
1.0
1.0
1.0
BRAKES
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-4
Table 4-2. Chassis
MODELS
ITEM
MODELS
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
Replace ABS wheel speed sensor bracket
front (ABS vehicles only)
2475
---
---
---
0.2
ABS module connector [166B] socket 24/25 (BK
wire) and ground is open
2417
---
---
---
0.4
ABS module power fuse and battery (R wire) has
high resistance
2422
---
---
---
0.5
ABS module connector [166B] socket 8/9 (R/V wire)
and ABS power fuse is open/short to ground
2427
---
---
---
0.5
ABS module connector [166B] socket 21 (BK wire)
and tachometer [108] terminal 8 (O/V wire) is open
2438
---
---
---
0.5
replace ABS Module
2430
---
---
---
0.8
enable ABS Lamp with Digital Technician
2432
---
---
---
0.2
ABS module connector [166B] socket 21 (BK wire)
and tachometer [108] terminal 8 (O/V wire) shorted
to voltage
2447
---
---
---
0.5
replace tachometer
6772
---
---
---
0.4
replace ABS front wheel sensor
2439
---
---
---
0.7
ABS module [166B] pin 12 and [167B] pin 1 (BK/BE
wire) open/shorted to ground
2444
---
---
---
0.7
ABS module [166B] pin 3 and [167B] pin 2 (B/V
wire) open/shorted to ground
2445
---
---
---
0.8
ABS module [166B] pin 12 (BK/BE wire) and [168B]
pin1 (BK/V wire) shorted
2448
---
---
---
0.7
2450
---
---
---
0.4
2458
---
---
---
0.2
2469
---
---
---
0.2
replace ABS Module
2430
---
---
---
0.8
2440
---
---
---
0.6
ABS module [166B] pin 2 and [166B] pin 3 (BE/BN
wire) open/grounded
2454
---
---
---
0.6
ABS module [166B] pin 18 and [166B] pin 2 (BE/V
wire) open/grounded
2455
---
---
---
0.6
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-5
Table 4-2. Chassis
MODELS
ITEM
MODELS
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
---
---
---
0.6
ABS module [166B] pin 1 (BE/BN wire) and [168B]
pin2 (BE/V wire) shorted
replace rear rotor
2452
---
---
---
1.1
2458
---
---
---
0.2
2470
---
---
---
0.3
replace ABS Module
2430
---
---
---
0.8
2450
---
---
---
0.4
2452
---
---
---
1.1
2458
---
---
---
0.2
clean tone ring
2460
---
---
---
0.2
2469
---
---
---
0.2
2470
---
---
---
0.3
replace ABS module
2430
---
---
---
0.8
2417
---
---
---
0.4
and ABS power fuse is open
2427
---
---
---
0.5
replace ABS solenoid fuse
2459
---
---
---
0.4
replace front caliper
2482
---
---
---
0.6
replace rear caliper
2481
---
---
---
1.2
replace ABS Module
2430
---
---
---
0.8
2450
---
---
---
0.4
2452
---
---
---
1.1
2458
---
---
---
0.2
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
2457
FLHR SHRINE
2007 FLHR MODELS
Page 4-6
Table 4-2. Chassis
MODELS
ITEM
MODELS
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
replace front master cylinder assembly – includes
2483
---
---
---
0.5
replace rear master cylinder assembly – includes filling/bleeding brakes
2478
---
---
---
0.6
2469
---
---
---
0.2
2470
---
---
---
0.3
DTC 5-1; 5-2, 5-3, 5-4: Faulty motor (pump) relay
2417
---
---
---
0.4
2427
---
---
---
0.5
replace ABS Module
2430
---
---
---
0.8
replace ABS motor fuse
2474
---
---
---
0.5
2417
---
---
---
0.4
2427
---
---
---
0.5
replace ABS Module
2430
---
---
---
0.8
ABS module connector [166B] socket 16 (O/V wire)
and ABS brakes/pursuit fuse is high resistance
2462
---
---
---
0.6
replace brakes/pursuit fuse
2472
---
---
---
0.4
DTC 7-1: Tires
replace ABS module
2430
---
---
---
0.8
replace ABS module
2430
---
---
---
0.8
2450
---
---
---
0.4
2452
---
---
---
1.1
2458
---
---
---
0.2
clean tone ring
2460
---
---
---
0.2
2469
---
---
---
0.2
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-7
Table 4-2. Chassis
MODELS
ITEM
MODELS
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
2470
---
---
---
0.3
Replace brake rotor
front – one side
2436
0.3
0.3
0.3
0.3
front – both sides
2437
0.4
0.4
0.4
0.4
rear
2441
1.0
1.0
1.0
1.0
2446
0.2
0.2
0.2
0.2
2451
0.6
0.6
0.6
0.6
1.3
Bleed brake caliper – one or two front calipers or rear caliper
rear
2456
1.3
1.3
1.3
brakes
front
2461
0.4
0.4
0.4
0.4
rear
2466
0.5
0.5
0.5
0.5
Replace master cylinder cover - includes gasket and sight
glass
front or rear
2479
0.1
0.1
0.1
0.1
brakes
front
2471
0.6
0.6
0.6
0.6
rear
2476
0.7
0.7
0.7
0.7
Replace ABS module
includes bleeding both brakes and verifying system
function (ABS vehicles only)
2473
---
---
---
0.6
2492
0.3
0.3
0.3
0.3
2494
0.1
0.1
0.1
0.1
Replace seat and/or strap or spring(s) and / or hinge bracket
2506
0.1
0.1
0.1
0.2
Replace top frame cover (solo seat)
2510
---
---
---
0.3
Replace seat air spring
2514
---
---
---
0.4
Replace air tank
2516
---
---
---
0.8
Replace air line
2518
---
---
---
0.5
front
2526
1.0
1.0
1.0
1.0
rear (includes installing new wire conduit)
2531
1.4
1.4
1.4
1.5
rear fender
1.0
SEATS/FENDERS/TANKS
Replace fender
Replace wire conduit
2533
1.0
1.0
1.0
Replace rear fender emblem
2534
---
---
0.2
---
2536
0.1
0.1
0.1
0.1
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-8
Table 4-2. Chassis
MODELS
ITEM
MODELS
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
2541
1.2
1.2
1.2
1.2
Replace fuel tank console / instrument panel
2553
0.3
0.3
0.3
0.3
Replace fuel tank console rubber molding strip
2557
0.2
0.2
0.2
0.2
2558
---
---
0.2
---
Replace fuel tank gauge
2563
0.3
0.3
0.3
0.3
Replace fuel level sending unit
2564
0.5
0.5
0.5
0.5
Replace fuel tank check valve assembly
2567
0.6
0.6
0.6
0.6
Replace canopy gasket
2570
0.4
0.4
0.4
0.4
Replace fuel filter
2575
0.5
0.5
0.5
0.5
Replace any hose
2576
0.3
0.3
0.3
0.3
Replace fuel hose inside tank
2579
0.5
0.5
0.5
0.5
Replace oil filter
2582
0.1
0.1
0.1
0.1
2616
0.1
0.1
0.1
0.1
Replace dash insert
fuel tank console
BELT GUARDS
Replace rear belt guard – debris deflector
EXHAUST SYSTEM
Replace complete exhaust system and/or gaskets
2626
1.1
1.1
1.1
1.1
right side
2631
1.0
1.0
1.0
1.0
left side
2636
0.3
0.3
0.3
0.3
Replace one muffler
2646
0.2
0.2
0.2
0.2
2647
---
---
---
0.1
2649
---
---
---
0.1
Replace any one exhaust shield
2661
0.1
0.1
0.1
0.1
Replace one muffler support
2666
0.2
0.2
0.2
0.2
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-9
Table 4-3. Engine
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
3006
4.6
4.6
4.6
4.6
3006
4.5
4.5
4.5
4.5
3005
0.7
0.7
0.7
0.7
GENERAL
Remove and install engine includes RRI oil passage gasket
Remove and install engine includes RRI oil passage gasket
top
front
Remove and replace oil pan for inspection / decontamination with engine removed
3007
0.3
0.3
0.3
0.3
3009
0.3
0.3
0.3
0.3
3101
4.5
4.5
4.5
4.5
CYLINDER HEAD
Recondition cylinder head – includes removal of head and
gasket, remove carbon, service valve guides, grind valves
and seats, test springs and install head and gaskets.
Replace valve seal or spring after cylinder head removal
Replace cylinder head gasket/O-ring
front head
rear head
3103
4.5
4.5
4.5
4.5
both heads
3104
5.1
5.1
5.1
5.1
one head
3106
3.5
3.5
3.5
3.5
both heads
3108
4.4
4.4
4.4
4.4
3131
0.1
0.1
0.1
0.1
3132
0.2
0.2
0.2
0.2
front cylinder
3140
2.6
2.6
2.6
2.6
rear cylinder
3142
2.6
2.6
2.6
2.6
both cylinders
3143
3.0
3.0
3.0
3.0
front cylinder
3144
0.8
0.8
0.8
0.8
rear cylinder
3145
0.8
0.8
0.8
0.8
both cylinders
3148
0.9
0.9
0.9
0.9
one head
3149
0.7
0.7
0.7
0.7
both heads
3150
1.4
1.4
1.4
1.4
Replace lower rocker arm cover/gasket, or rocker arms and / front cylinder
or shafts/rocker arm support
rear cylinder
both cylinders
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
3147
1.2
1.2
1.2
1.2
3152
1.2
1.2
1.2
1.2
3153
1.9
1.9
1.9
1.9
FLHR SHRINE
2007 FLHR MODELS
Page 4-10
Table 4-3. Engine
MODELS
ITEM
DESCRIPTION
Replace cylinder O-ring/drain O-ring
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
front cylinder
3161
2.8
2.8
2.8
2.8
rear cylinder
3163
2.8
2.8
2.8
2.8
both cylinders
3168
3.2
3.2
3.2
3.2
one
3172
1.1
1.1
1.1
1.1
both
3174
1.2
1.2
1.2
1.2
Recondition TOP END - includes disassembly, replacement one piston and cylinder
of piston and sizing cylinder (.005” oversize pistons), replac- both pistons and cylinders
ing piston rings and all items listed under RECONDITION
3202
5.5
5.5
5.5
5.5
3203
6.1
6.1
6.1
6.1
one cylinder
3206
3.1
3.1
3.1
3.1
both cylinders
3216
3.7
3.7
3.7
3.7
Recondition TOP END – includes disassembly, deglazing
cylinder and replacing rings, or replacing cylinder and piston, both pistons and cylinders
all items listed under RECONDITIONING CYLINDER HEAD
and assembly.
3207
5.3
5.3
5.3
5.3
3208
5.9
5.9
5.9
5.9
Recondition TOP END - includes disassembly, replacement
of piston and bore and hone, resizing cylinder (.010” oversize or above), replacing piston rings and all items listed
under RECONDITION CYLINDER HEAD and assembly.
3211
5.9
5.9
5.9
5.9
3212
6.5
6.5
6.5
6.5
Replace piston and piston rings – includes removal of cylinder head and cylinder, fitting new piston with rings, resizing
cylinder and assembly
one cylinder
3221
3.7
3.7
3.7
3.7
both cylinders
3231
4.9
4.9
4.9
4.9
one cylinder
3236
3.0
3.0
3.0
3.0
both cylinders
3246
3.5
3.5
3.5
3.5
3251
0.4
0.4
0.4
0.4
CYLINDER AND PISTON
Replace upper connecting rod bushing during upper end
repair
cylinder removed
3253
0.1
0.1
0.1
0.1
cylinders removed
3254
0.5
0.5
0.5
0.5
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-11
Table 4-3. Engine
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
1.4
CAM COVER
Replace lifter cover/gasket or lifter/and, or anti-rotation pin
3307
1.4
1.4
1.4
on both cylinders
3310
1.7
1.7
1.7
1.7
3317
1.4
1.4
1.4
1.4
Replace push rod, push rod cover and/or O-ring or quad seal one or two same cylinder
3318
1.6
1.6
1.6
1.6
one each cylinder
3325
1.6
1.6
1.6
1.6
3327
1.7
1.7
1.7
1.7
3328
1.7
1.7
1.7
1.7
Replace cam support plate/O-rings
3335
2.8
2.8
2.8
2.8
3337
3.5
3.5
3.5
3.5
Replace cam support bearing/cams/secondary cam chain/
tensioner
3338
3.7
3.7
3.7
3.7
2.6
3341
2.6
2.6
2.6
one bearing
3342
3.4
3.4
3.4
3.4
two bearings
3343
3.7
3.7
3.7
3.7
3354
2.7
2.7
2.7
2.7
CRANKCASE
Replace crankcases
california vehicles only –includes remove and install
engine
3406
8.0
8.0
8.0
8.0
Replace crankcases
3406
7.9
7.9
7.9
7.9
3407
6.8
6.8
6.8
6.7
Seal crankcase only
Replace flywheels
3411
7.5
7.5
7.5
7.5
3412
7.5
7.5
7.5
7.4
3412
7.4
7.4
7.4
6.9
3410
7.0
7.0
7.0
7.0
3410
6.9
6.9
6.9
6.9
one
3413
3.0
3.0
3.0
3.0
both
3414
3.4
3.4
3.4
3.4
3403
0.1
0.1
0.1
0.1
Piston jet/O-ring
Replace crank position sensor o-ring
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-12
Table 4-3. Engine
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
Check flywheel trueness before assembly or after removal
FB4/FW4
FY4
FHM/FTM
3420
0.1
0.1
0.1
0.1
Recondition cylinder heads – head removed (for non-related
repairs )
one head
3425
1.0
1.0
1.0
1.0
both heads
3426
2.0
2.0
2.0
2.0
cylinders removed (for non-related repairs – deglaze
only)
3428
0.3
0.3
0.3
0.3
Replace pistons
cylinders removed (for non-related repairs) includes
resizing cylinders
3430
1.4
1.4
1.4
1.4
Replace oil filter mount end cap and/or gasket
4519
---
---
---
0.2
Replace oil cooler
4525
---
---
---
0.4
4526
---
---
---
0.4
4528
---
---
---
0.6
4533
---
---
---
0.4
3501
0.2
0.2
0.2
0.2
3502
0.1
0.1
0.1
0.1
3508
1.2
1.2
1.2
1.2
3510
1.2
1.2
1.2
1.2
Replace external fuel supply hose
3514
0.2
0.2
0.2
0.2
one or both
FUEL SYSTEM
includes making cruise control adjustment
Replace canister
3527
1.3
1.3
1.3
1.3
Replace vapor valve
3528
0.1
0.1
0.1
0.1
3529
0.1
0.1
0.1
0.1
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-13
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
DRIVE
Replace primary derby cover and/or gasket/O-ring
4001
0.1
0.1
0.1
0.1
4002
0.9
0.9
0.9
0.9
Replace Primary chain tensioner
4033
0.8
0.8
0.8
0.8
4003
0.9
0.9
0.9
0.9
4005
2.4
2.4
2.4
2.4
4007
0.6
0.6
0.6
0.6
Replace inner primary case &/or seals or bearing
4008
2.1
2.1
2.1
2.1
4009
0.6
0.6
0.6
0.6
Replace shift lever
heel or toe
4012
0.1
0.1
0.1
0.1
Replace shift lever shaft and/or inner lever
includes removal of heel and toe shift levers
4017
0.3
0.3
0.3
0.3
4034
0.6
0.6
0.6
0.6
CLUTCH
Adjust clutch
Service the clutch
includes disassembly, cleaning, inspection repair,
assembly ,and adjustment
---
0.2
0.2
0.2
0.2
4006
1.2
1.2
1.2
1.2
4011
1.3
1.3
1.3
1.3
Replace clutch release bearing and/or push rod
4016
1.2
1.2
1.2
1.2
Replace clutch release (ball ramp) and/or side cover
4018
1.6
1.6
1.6
1.6
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-14
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
TRANSMISSION CASE
4304
5.3
5.3
5.3
5.3
Replace transmission complete- Includes RRI oil passage
gasket
4305
4.9
4.9
4.9
4.9
includes disassembly, cleaning, inspection, replacing parts (transmission case in frame)
4306
4.6
4.6
4.6
4.6
4309
2.6
2.6
2.6
2.6
4311
2.7
2.7
2.7
2.7
in main drive gear
4316
2.2
2.2
2.2
2.2
4321
2.8
2.8
2.8
2.8
4331
2.9
2.9
2.9
2.9
4336
3.0
3.0
3.0
3.0
4341
0.6
0.6
0.6
0.6
2.9
4343
2.9
2.9
2.9
one
4348
3.1
3.1
3.1
3.1
both
4351
3.2
3.2
3.2
3.2
4361
3.1
3.1
3.1
3.1
4366
3.4
3.4
3.4
3.4
Replace transmission side cover gasket
4368
1.1
1.1
1.1
1.1
4378
0.9
0.9
0.9
0.9
4390
2.2
2.2
2.2
2.2
4380
0.7
0.7
0.7
0.7
Replace oil pan and/or gasket or baffle
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
removal of rear wheel may be necessary
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-15
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
0.1
ACCESSORIES
Replace windshield
entire assembly
6203
0.1
0.1
---
Replace windshield
window only
6204
0.3
0.3
---
0.3
Replace windshield bushing
all or one
6208
0.2
0.2
---
0.2
Replace spring clip on windshield
6210
0.2
0.2
---
0.2
Replace saddlebag mounting bracket
6253
0.2
0.2
0.2
0.2
Replace saddlebag guard
6254
0.3
0.3
---
0.3
Replace a single saddlebag guard rail
6256
---
---
---
0.2
Replace saddlebag
6257
0.2
0.2
0.2
0.2
Replace saddlebag lock
6259
---
0.2
---
0.3
---
0.2
---
0.3
Replace saddlebag cover
one
6260
Replace Saddlebag bottom
one bottom only
6244
---
0.3
---
0.4
Replace saddlebag latch
6261
0.2
0.2
0.2
0.2
Replace one saddlebag tether strap
6262
---
0.1
---
---
Replace one frame sidecover
6263
0.1
0.1
0.1
0.1
Replace saddlebag latch cable
6245
---
---
0.2
---
Replace lock-set
6276
0.5
0.7
0.5
0.7
front
6302
0.1
---
---
---
rear
6304
0.1
---
---
---
rear
6305
---
0.2
---
0.2
Replace fender tip
Rear bumper
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-16
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
Replace highway bar
FB4/FW4
FY4
FHM/FTM
front
6353
0.3
0.3
0.3
0.4
rear-left
6355
0.3
0.3
---
0.3
rear-right
6357
0.4
0.4
---
0.4
one or both
6513
0.1
0.1
0.1
0.1
Replace amplifier
6521
---
---
---
0.2
Replace speaker
6523
---
---
---
0.1
Replace strobe lamp
6526
---
---
---
0.6
Repair or replace rear mount
6529
---
---
---
0.3
FY4
FHM/FTM
Replace rear view mirror
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the 2007 Service Manual, Part No. 9948307 and Electrical Diagnostic Manual, Part No. 99497-07.
GENERAL
Check and diagnose the electrical system lights and accessories
5016
0.3
0.3
0.3
0.3
5022
0.1
0.1
0.1
0.1
5023
0.1
0.1
0.1
0.1
0.1
CHARGING CIRCUIT
5306
0.1
0.1
0.1
milliamp draw
5308
0.2
0.2
0.2
0.2
total current draw
5310
0.2
0.2
0.2
0.2
5312
1.8
1.8
1.8
1.8
AC output
5314
1.8
1.8
1.8
1.8
regulator failure
5315
0.5
0.5
0.5
0.5
voltage output
5316
1.0
1.0
1.0
1.0
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-17
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
replace rotor
5319
1.3
1.3
1.3
1.3
Starter inoperative
open/shorted/grounded motor
5817
1.0
1.0
1.0
1.0
Starter inoperative
start button
5818
1.0
1.0
1.0
1.0
Starter inoperative
5822
0.2
0.2
0.2
0.2
Starter inoperative
solenoid clicks; poor relay or solenoid connections,
or bad relay contacts
5823
0.3
0.3
0.3
0.3
Starter inoperative
solenoid clicks; poor starter to battery connections,
ground connections, or bad solenoid contacts
5824
0.2
0.2
0.2
0.2
Starter inoperative
damaged motor
5825
1.0
1.0
1.0
1.0
Starter inoperative
5827
0.3
0.3
0.3
0.3
Starter inoperative
5828
0.3
0.3
0.3
0.3
Starter inoperative
5830
0.6
0.6
0.6
0.6
Starter inoperative
5831
0.5
0.5
0.5
0.5
Starter inoperative
starter relay
5832
0.4
0.4
0.4
0.4
5835
0.2
0.2
0.2
0.2
STARTER CIRCUIT
Slow starter crank or starter stalls; poor starter to battery
connections, ground connections
Starter spins
clutch
5837
1.1
1.1
1.1
1.1
Starter inoperative
nothing clicks; TSM/TSSM
5838
0.6
0.6
0.6
0.6
5845
1.2
1.2
1.2
1.2
coil, includes starter motor removal
5860
1.2
1.2
1.2
1.2
TSM/TSSM/HFSM
6791
0.5
0.5
0.5
0.5
connector
6792
0.2
0.2
0.2
0.2
open
6793
0.3
0.3
0.3
0.3
open
6805
0.3
0.3
0.3
0.3
open
6806
0.3
0.3
0.3
0.3
Starter inoperative
5168
0.8
0.8
0.8
0.8
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-18
MODELS
ITEM
DESCRIPTION
Starter inoperative
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
locate and repair open on BK wire between clutch
[30]
5861
0.6
0.6
0.6
0.6
Starter inoperative
replace neutral switch - includes diagnostics
5157
0.3
0.3
0.3
0.3
Starter inoperative
locate and repair open on BK wire between neutral
[30]
5862
0.5
0.5
0.5
0.5
5026
3.1
3.1
3.1
3.1
Replace main harness trough/tray
lower trough, or both lower trough and cover
5078
0.9
0.9
0.9
---
Replace main harness trough cover
trough cover only
5079
0.4
0.4
0.4
---
Main harness
locate and repair, open/short
5028
0.5
0.5
0.5
0.5
includes installing new conduit
5036
1.0
1.0
1.0
1.0
ground wire
5038
0.4
0.4
0.4
0.4
light circuit
5039
0.2
0.2
0.2
0.2
accessory circuit
WIRING
5043
0.2
0.2
0.2
0.2
5048
0.3
0.3
0.3
0.3
Replace front fender wiring harness
5049
---
0.9
---
0.9
Replace handlebar cruise on/off switch
5128
0.5
---
---
---
5129
0.3
0.3
0.3
0.3
SWITCHES
5141
0.5
0.5
0.5
0.5
Replace fuse
5145
0.2
0.2
0.2
0.2
Replace EFI fuse block
5148
0.3
0.3
0.3
0.3
Replace Main fuse block
5151
0.5
0.5
0.5
0.5
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
includes bleeding brakes
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-19
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
Replace transmission neutral switch
includes diagnosis
5157
0.3
0.3
0.3
0.3
includes diagnosis
5161
0.3
0.3
0.3
0.3
Replace auxiliary lamp switch
5167
0.2
0.2
0.2
0.2
Replace clutch lockout switch
5168
0.8
0.8
0.8
0.8
5169
0.2
0.2
0.2
0.2
5171
0.5
0.5
0.5
0.5
5173
0.7
0.7
0.7
0.7
5176
0.7
0.6
0.6
0.6
5177
0.2
0.2
0.2
0.2
5178
0.3
0.2
0.2
0.4
5179
0.2
0.2
0.2
0.2
5180
0.7
0.7
0.7
0.7
Replace handlebar cruise set/res. switch
5182
1.0
---
---
---
Replace any nacelle switch
5192
0.5
---
---
---
Replace main Maxi-Fuse or cover
5158
0.2
0.2
0.2
0.2
LIGHTS
Replace headlight
includes diagnosis
5185
0.1
0.1
0.1
0.1
includes adjustment
5189
0.2
0.2
0.2
0.2
5191
0.2
0.2
0.2
0.2
Replace taillight bulb or single light bulb or lens
includes diagnosis
5197
0.1
0.1
0.1
0.1
front
5201
0.4
0.4
0.4
0.4
rear
5205
0.4
0.4
0.4
0.4
5207
0.4
0.4
0.4
0.4
5215
0.2
0.2
0.2
0.2
5217
---
0.1
---
0.1
rear
5221
0.1
0.1
0.1
0.1
front
5225
---
0.2
---
0.2
5229
0.3
0.3
0.3
0.3
Replace fender tip light bulb or lens, includes diagnosis
front
Replace fender tip lamp assembly
rear
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-20
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
Replace auxiliary lamp bulb
FB4/FW4
FY4
FHM/FTM
5227
0.1
0.1
---
0.1
includes aiming
5230
0.5
0.5
---
0.5
Replace auxiliary lamp bracket
includes aiming
5232
0.8
0.8
---
0.8
2241
0.6
---
---
---
Main harness
5028
0.5
---
---
---
ground wire
5038
0.4
---
---
---
5141
0.5
---
---
---
Replace fuse
5145
0.2
---
---
---
5169
0.2
---
---
---
5176
0.7
---
---
---
5182
1.0
---
---
---
Replace cruise enable switch
5192
0.5
---
---
---
repair open
6552
0.4
---
---
---
6630
0.4
---
---
---
Replace cruise module
includes diagnosis
6635
0.7
---
---
---
Replace speedometer
includes diagnosis
6769
0.4
---
---
---
CRUISE CONTROL – DIAGNOSIS, REPAIR
Handlebar harness
Replace cruise cable
INSTRUMENTS – INCLUDES DIAGNOSIS
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the 2007 Service Manual, Part No. 9948307 Electrical Diagnostic Manual, Part No. 99497-07, and Digital Technician. Labor codes not located in either manual are located in Digital Technician.
Fuel gauge, see FUEL TANK
----
---
---
---
---
Replace speedometer
cosmetics only
6003
0.3
0.3
0.3
0.3
Replace tachometer
cosmetics only
6009
---
---
---
0.3
Replace indicator panel lens
6018
0.1
0.1
0.1
0.1
6043
0.1
0.1
0.1
0.1
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-21
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
repair speedometer [39B] terminal 9/Fuel Sender
[141]terminal 2/ Fuel Gauge [117] terminal 2 (Y/W
wire)-short or open
6034
0.4
0.4
0.4
0.4
6035
0.7
0.7
0.7
0.7
[141]terminal 2 (Y/W wire)-short or open
7182
0.5
0.5
0.5
0.5
7183
0.5
0.5
0.5
0.5
repair fuel gauge connector [117] terminal 1 and
fuse (O wire)
7184
0.5
0.5
0.5
0.5
fuel Gauge [117B] terminal 4 to ground (BK) is open
7186
0.4
0.4
0.4
0.4
6035
0.7
0.7
0.7
0.7
[141]terminal 2/ Fuel Gauge [117] terminal 2 (Y/W
6069
0.4
0.4
0.4
0.4
code not present
7770
0.2
0.2
0.2
0.2
7771
0.2
0.2
0.2
0.2
code not present
7770
---
---
---
0.2
7771
---
---
---
0.2
code not present
7770
0.2
0.2
0.2
0.2
7771
0.2
0.2
0.2
0.2
code not present
7770
---
---
---
0.2
7771
---
---
---
0.2
replace trip switch
6001
0.4
0.4
0.4
0.4
6002
0.1
0.1
0.1
0.1
replace speedometer
6003
0.3
0.3
0.3
0.3
replace speedometer
6738
0.3
0.3
0.3
0.3
replace speedometer
6752
0.3
0.3
0.3
0.3
Fails to disarm
replace FOB battery
6755
0.1
0.1
0.1
0.1
Fails to disarm
replace FOB
6756
0.1
0.1
0.1
0.1
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-22
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
Fails to disarm
replace TSSM\HFSM
6757
0.5
0.5
0.5
0.5
Fails to disarm
grounded/shorted
6879
0.4
0.4
0.4
0.4
6773
0.9
0.9
0.9
0.9
6855
0.3
0.3
0.3
0.3
locate and repair intermittent short to voltage
6856
0.4
0.4
0.4
0.4
locate and repair intermittent short to ground
6857
0.4
0.4
0.4
0.4
6790
0.4
0.4
0.4
0.4
6791
0.5
0.5
0.5
0.5
mate connector [30]
6792
0.2
0.2
0.2
0.2
6793
0.3
0.3
0.3
0.3
replace Bulb
6796
0.2
0.2
0.2
0.2
6797
0.3
0.3
0.3
0.3
to lamps open
6798
0.3
0.3
0.3
0.3
6799
0.3
0.3
0.3
0.3
to lamps open
6800
0.3
0.3
0.3
0.3
ground is open
6805
0.3
0.3
0.3
0.3
TSM/TSSM/HFSM [30B] terminal 1 (BN/GY wire)
and battery fuse is open
6806
0.3
0.3
0.3
0.3
6807
0.2
0.2
0.2
0.2
main fuse terminal A (R wire) and battery fuse is
open
6808
0.3
0.3
0.3
0.3
repair open between handlebar switch connector
6810
0.4
0.4
0.4
0.4
6811
0.8
0.8
0.8
0.8
repair open between connector [24B] and fuseblock
6812
0.5
0.5
0.5
0.5
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-23
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
repair open between handlebar switch connector
6813
0.4
0.4
0.4
0.4
shorted to ground
6814
0.5
0.5
0.5
0.5
6815
0.8
0.8
0.8
0.8
repair open between connector [22B] and fuseblock
6816
0.5
0.5
0.5
0.5
replace bulb
6820
0.2
0.2
0.2
0.2
remove corrosion
6821
0.2
0.2
0.2
0.2
remove corrosion/replace bulb
6822
0.4
0.4
0.4
0.4
6823
0.4
0.4
0.4
0.4
6824
0.5
0.5
0.5
0.5
code not present
7770
0.2
0.2
0.2
0.2
7771
0.2
0.2
0.2
0.2
6709
0.4
0.4
0.4
0.4
grounded/open
6790
0.4
0.4
0.4
0.4
6791
0.5
0.5
0.5
0.5
replace bulb
6796
0.2
0.2
0.2
0.2
6823
0.4
0.4
0.4
0.4
TSSM terminal 6 (BN wire) shorted/grounded/open
6790
0.4
0.4
0.4
0.4
6791
0.5
0.5
0.5
0.5
replace bulb
6796
0.2
0.2
0.2
0.2
6823
0.4
0.4
0.4
0.4
repair TSM/TSSM/HFSM terminal/connections
6709
0.4
0.4
0.4
0.4
6709
0.4
0.4
0.4
0.4
grounded/open
6790
0.4
0.4
0.4
0.4
6791
0.5
0.5
0.5
0.5
6709
0.4
0.4
0.4
0.4
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-24
MODELS
ITEM
DESCRIPTION
LABOR CODE
grounded/open
6790
FR4
FB4/FW4
FY4
FHM/FTM
0.4
0.4
0.4
0.4
6791
0.5
0.5
0.5
0.5
6709
0.4
0.4
0.4
0.4
grounded/open
6790
0.4
0.4
0.4
0.4
6791
0.5
0.5
0.5
0.5
6709
0.4
0.4
0.4
0.4
grounded/open
6790
0.4
0.4
0.4
0.4
6791
0.5
0.5
0.5
0.5
repair alarm (terminal B) circuit (LGN/BN wire)-open
6830
0.3
0.3
0.3
0.3
repair alarm (terminal B) circuit (LGN/BN wire)grounded
6831
0.3
0.3
0.3
0.3
replace siren
6832
0.5
0.5
0.5
0.5
6833
0.7
0.7
0.7
0.7
repair alarm (terminal C) circuit (BK wire)-open
6834
0.3
0.3
0.3
0.3
repair alarm (terminal A) circuit (BN/GY wire)-open
6835
0.3
0.3
0.3
0.3
repair alarm (terminal B) circuit (LGN/BN wire)shorted to volts
6817
0.3
0.3
0.3
0.3
replace siren
6832
0.5
0.5
0.5
0.5
6833
0.7
0.7
0.7
0.7
TSM/TSSM/HFSM terminal 9/starter relay (TN/GN
6840
0.3
0.3
0.3
0.3
6841
0.2
0.2
0.2
0.2
6842
0.5
0.5
0.5
0.5
6845
0.4
0.4
0.4
0.4
replace HFSM
6845
0.4
0.4
0.4
0.4
TSM/TSSM/HFSM terminal 2 and ignition fuse (GY
wire) open
6793
0.3
0.3
0.3
0.3
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-25
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
0.5
6791
0.5
0.5
0.5
6709
0.4
0.4
0.4
0.4
replace HFSM
6845
0.4
0.4
0.4
0.4
6878
0.2
0.2
0.2
0.2
grounded/shorted
6879
0.4
0.4
0.4
0.4
replace HFSM
6880
0.5
0.5
0.5
0.5
6878
0.2
0.2
0.2
0.2
grounded/shorted
6879
0.4
0.4
0.4
0.4
replace HFSM
6880
0.5
0.5
0.5
0.5
repair security antenna connections, or replace
6881
0.4
0.4
0.4
0.4
6878
0.2
0.2
0.2
0.2
grounded/shorted
6879
0.4
0.4
0.4
0.4
replace HFSM
6880
0.5
0.5
0.5
0.5
5168
0.8
0.8
0.8
0.8
locate and repair open on BK wire between clutch
[30]
5861
0.6
0.6
0.6
0.6
5863
0.5
0.5
0.5
0.5
5157
0.3
0.3
0.3
0.3
locate and repair open on BK wire between neutral
[30]
5862
0.5
0.5
0.5
0.5
5863
0.5
0.5
0.5
0.5
includes diagnosis
5705
0.3
0.3
0.3
0.3
5765
0.1
0.1
0.1
0.1
BATTERY/HORN
Replace the battery
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-26
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
5767
0.5
0.5
0.5
0.5
5769
0.2
0.2
0.2
---
7804
0.2
0.2
0.2
0.2
ENGINE MANAGEMENT
Enable or disable Engine Idle Temperature Management
Strategy
requires reflash of calibration
replace MAP sensor
7630
0.3
0.3
0.3
0.3
MAP [80B] sensor terminal C to ECM [78B] terminal
14 (R/W wire) open/grounded
7640
0.6
0.6
0.6
0.6
replace ECM
7641
0.9
0.9
0.9
0.9
wire) shorted
7642
0.5
0.5
0.5
0.5
MAP [80B] sensor terminal B to ECM [78B] terminal
25 (V/W wire) open
7645
0.6
0.6
0.6
0.6
replace MAP sensor
7650
0.6
0.6
0.6
0.6
MAP [80B] terminal A (BK/W wire) and terminal B
(V/W wire) shorted
7655
0.7
0.7
0.7
0.7
MAP [80B] sensor terminal C (R/W wire) short to
battery volts
7635
0.6
0.6
0.6
0.6
replace ECM
7641
0.9
0.9
0.9
0.9
MAP [80B] terminal C (R/W wire) and terminal B (V/
W wire) shorted
7643
0.6
0.6
0.6
0.6
MAP [80B] sensor terminal B (V/W wire) short to
battery volts
7644
0.6
0.6
0.6
0.6
7646
0.6
0.6
0.6
0.6
replace MAP sensor
7650
0.6
0.6
0.6
0.6
replace intake air temperature (IAT) sensor
7725
1.0
1.0
1.0
1.0
shorted
7730
0.4
0.4
0.4
0.4
replace ECM
7735
0.9
0.9
0.9
0.9
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-27
MODELS
ITEM
DESCRIPTION
LABOR CODE
IAT [89B] circuit A (LGN/Y wire) to ECM [78B] terminal 7 short to ground
7750
FR4
FB4/FW4
FY4
FHM/FTM
0.3
0.3
0.3
0.3
7760
1.2
1.2
1.2
1.2
7725
1.0
1.0
1.0
1.0
IAT [89B] circuit B (BK/W wire)/ECM [78B] terminal
26 open
7732
0.3
0.3
0.3
0.3
replace ECM
7740
0.9
0.9
0.9
0.9
IAT [89B] circuit A (LGN/Y wire) and ECM [78B] terminal 7 short to voltage
7745
0.4
0.4
0.4
0.4
IAT [89B] circuit A (LGN/Y wire) ECM [78B] terminal
7 open
7750
0.3
0.3
0.3
0.3
7760
1.2
1.2
1.2
1.2
P0117 ET sensor low
replace engine temperature (ET) sensor
7710
0.4
0.4
0.4
0.4
P0117 ET sensor low
ET sensor [90B] A and ECM [78B] terminal 6 (PK/Y
wire) short to ground
7675
0.4
0.4
0.4
0.4
P0117 ET sensor low
replace ECM
7680
0.6
0.6
0.6
0.6
P0117 ET sensor low
ET sensor [90B] A (PK/Y wire) and B (BK/W wire)
shorted
7731
0.4
0.4
0.4
0.4
6 (PK/Y wire) open
7686
0.4
0.4
0.4
0.4
6 (PK/Y wire) short to voltage
7687
0.3
0.3
0.3
0.3
ET sensor [90B] A (PK/Y wire)and ECM [78B]
7690
0.4
0.4
0.4
0.4
7710
0.4
0.4
0.4
0.4
replace ECM
7685
0.6
0.6
0.6
0.6
ET sensor [90B] B and ECM [78B] terminal 26 (B/W
wire) open
7695
0.5
0.5
0.5
0.5
6010
1.1
1.1
1.1
1.1
replace ECM
7565
1.2
1.2
1.2
1.2
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-28
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 open
7580
0.5
0.5
0.5
0.5
TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short to ground
7584
0.7
0.7
0.7
0.7
W wire) shorted
7585
0.5
0.5
0.5
0.5
TP sensor [88B] B (R/W wire) and terminal A (BK/W
wire) shorted
7586
0.8
0.8
0.8
0.8
7590
1.3
1.3
1.3
1.3
7595
1.1
1.1
1.1
1.1
TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 short to ground
7605
0.7
0.7
0.7
0.7
TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short to voltage/open
7615
0.8
0.8
0.8
0.8
replace MAP sensor
7650
0.6
0.6
0.6
0.6
7967
0.7
0.7
0.7
0.7
replace ECM
7555
0.5
0.5
0.5
0.5
TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 short to voltage
7575
0.5
0.5
0.5
0.5
W wire) shorted
7587
0.5
0.5
0.5
0.5
7590
1.3
1.3
1.3
1.3
7595
1.1
1.1
1.1
1.1
TP sensor [88B] A (BK/W wire) and ECM [78B] terminal 24 open
7610
0.5
0.5
0.5
0.5
TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short to voltage
7619
0.8
0.8
0.8
0.8
P0131 Front oxygen sensor low
front O2 sensor [138B] terminal 1 to ECM [78B] terminal 8 (PK/O wire) grounded/shorted to O2[138B]
terminal 2
6868
0.4
0.4
0.4
0.4
7144
0.9
0.9
0.9
0.9
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-29
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
7163
1.0
1.0
1.0
1.0
repair/replace fuel pump/pressure regulator/fuel line/
fuel filter
7164
1.0
1.0
1.0
1.0
repair intake leak
7486
1.0
1.0
1.0
1.0
replace O2 sensor
7667
0.5
0.5
0.5
0.5
replace ECM
7815
0.8
0.8
0.8
0.8
P0132 Front oxygen sensor high
7144
0.9
0.9
0.9
0.9
fuel filter
7164
1.0
1.0
1.0
1.0
replace O2 sensor
7667
0.5
0.5
0.5
0.5
replace ECM
7815
0.8
0.8
0.8
0.8
P0134 Front oxygen sensor center
front O2 sensor [138B] terminal 1 to ECM [78B] terminal 8 (PK/O wire) open/shorted to voltage
6869
0.5
0.5
0.5
0.5
rear O2 sensor [137B] terminal 2 to ECM [78B] terminal 2 (BK/W wire) open or short to voltage
6870
0.5
0.5
0.5
0.5
replace O2 sensor
7667
0.5
0.5
0.5
0.5
replace ECM
7815
0.8
0.8
0.8
0.8
P0151 Rear oxygen sensor low
rear O2 sensor [137B] terminal 1 to ECM [78B] terminal 23 (PK/GN wire) grounded/shorted to
O2[137B] terminal 2
6871
0.4
0.4
0.4
0.4
7144
0.9
0.9
0.9
0.9
7163
1.0
1.0
1.0
1.0
fuel filter
7164
1.0
1.0
1.0
1.0
repair intake leak
7486
1.0
1.0
1.0
1.0
replace O2 sensor
7667
0.5
0.5
0.5
0.5
replace ECM
7815
0.8
0.8
0.8
0.8
P0152 Rear oxygen sensor high
7144
0.9
0.9
0.9
0.9
fuel filter
7164
1.0
1.0
1.0
1.0
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-30
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
replace O2 sensor
7667
0.5
0.5
0.5
0.5
replace ECM
7815
0.8
0.8
0.8
0.8
P0154 Rear oxygen sensor center
rear O2 sensor [137B] terminal 2 to ECM [78B] terminal 2 (BK/W wire) open or short to voltage
6870
0.5
0.5
0.5
0.5
rear O2 sensor [137B] terminal 1 to ECM [78B] terminal 23 (PK/GN wire) open/shorted to voltage
6872
0.5
0.5
0.5
0.5
replace O2 sensor
7667
0.5
0.5
0.5
0.5
replace ECM
7815
0.8
0.8
0.8
0.8
replace injector
7795
0.7
0.7
0.7
0.7
injector circuit [84\85] B (W/Y or GN/GY wire)/ECM
7805
0.6
0.6
0.6
0.6
to ground
7808
0.6
0.6
0.6
0.6
terminal 87 open
7825
0.7
0.7
0.7
0.7
replace ECM
7850
0.7
0.7
0.7
0.7
replace injector
7795
0.7
0.7
0.7
0.7
to voltage
7809
0.6
0.6
0.6
0.6
replace ECM
7815
0.8
0.8
0.8
0.8
replace injector
7795
0.7
0.7
0.7
0.7
injector circuit [84\85] B (W/Y or GN/GY wire) ECM
7805
0.6
0.6
0.6
0.6
to ground
7808
0.6
0.6
0.6
0.6
terminal 87 open
7825
0.7
0.7
0.7
0.7
replace ECM
7850
0.7
0.7
0.7
0.7
replace injector
7795
0.7
0.7
0.7
0.7
to voltage
7809
0.6
0.6
0.6
0.6
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-31
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
replace ECM
7815
0.8
0.8
0.8
0.8
2 (BK wire)
7030
0.5
0.5
0.5
0.5
7980
0.3
0.3
0.3
0.3
replace crankshaft position (CKP) sensor
7981
0.4
0.4
0.4
0.4
clean or repair crankshaft position (CKP) sensor
7982
0.3
0.3
0.3
0.3
replace ECM
7983
0.6
0.6
0.6
0.6
CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 12 open\grounded
7986
0.5
0.5
0.5
0.5
7987
0.5
0.5
0.5
0.5
2 (BK wire)
7030
0.5
0.5
0.5
0.5
2 (BK wire)
7031
0.4
0.4
0.4
0.4
7980
0.3
0.3
0.3
0.3
7981
0.4
0.4
0.4
0.4
7982
0.3
0.3
0.3
0.3
Replace ECM
7983
0.6
0.6
0.6
0.6
CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 12 open\ground
7986
0.5
0.5
0.5
0.5
7987
0.5
0.5
0.5
0.5
clean or repair vehicle speed sensor (VSS)
7939
0.9
0.9
0.9
0.9
repair vehicle speed sensor (VSS) connector
7953
0.8
0.8
0.8
0.8
7956
0.4
0.4
0.4
0.4
VSS [65B] terminal B (W/GN wire) shorted to terminal C (BK wire) or grounded
7966
0.9
0.9
0.9
0.9
7967
1.2
1.2
1.2
1.2
replace ECM
7968
1.2
1.2
1.2
1.2
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-32
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
VSS [65B] terminal A (R/W wire) to ECM [78B] terminal 14 short to voltage
7917
0.8
0.8
0.8
0.8
7918
1.0
1.0
1.0
1.0
VSS [65B] terminal A (R/W wire) to ECM [78B] terminal 14 open
7919
0.9
0.9
0.9
0.9
7921
0.9
0.9
0.9
0.9
VSS [65B] terminal B (W/GN wire) shorted to terminal A (R/W wire)
7922
1.0
1.0
1.0
1.0
terminal 33 open
7938
1.0
1.0
1.0
1.0
7939
0.9
0.9
0.9
0.9
7953
0.8
0.8
0.8
0.8
7956
0.4
0.4
0.4
0.4
7967
1.2
1.2
1.2
1.2
replace ECM
7968
1.2
1.2
1.2
1.2
7028
0.4
0.4
0.4
0.4
IAC [87B] terminal C to ECM [78B] terminal 18 (BK/
PK wire) short to voltage
7476
0.6
0.6
0.6
0.6
IAC [87B] terminal A to ECM [78B] terminal 35(BE/
GN wire) short to voltage
7477
0.6
0.6
0.6
0.6
R wire) short to voltage
7478
0.6
0.6
0.6
0.6
O wire) short to voltage
7479
0.6
0.6
0.6
0.6
IAC [87B] terminal A (BE/GN wire) shorted to terminal B (BN/R wire)
7483
0.6
0.6
0.6
0.6
IAC [87B] terminal C (BK/PK wire) shorted to terminal D (BK/O wire)
7484
0.6
0.6
0.6
0.6
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-33
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
IAC [87B] terminal D (BK/O wire) shorted to terminal
A (BE/GN wire)
7488
0.6
0.6
0.6
0.6
IAC [87B] terminal C (BK/PK wire) shorted to terminal B (BN/R wire)
7489
0.6
0.6
0.6
0.6
7490
0.5
0.5
0.5
0.5
O wire) open/grounded
7493
0.5
0.5
0.5
0.5
ECM [78B] Fuse terminal A and ECM [78B] terminal 31(BE/GY wire) open
7494
0.4
0.4
0.4
0.4
7495
0.5
0.5
0.5
0.5
IAC [87B] terminal A to ECM [78B] terminal 35 (BE/
GN wire) open/grounded
7496
0.5
0.5
0.5
0.5
R wire) open/grounded
7498
0.5
0.5
0.5
0.5
7515
0.4
0.4
0.4
0.4
replace ECM
7516
0.6
0.6
0.6
0.6
code not present
7770
0.2
0.2
0.2
0.2
7771
0.2
0.2
0.2
0.2
repair ground circuit (BK wire) high resistance
7775
0.5
0.5
0.5
0.5
repair ignition circuit (W/BK wire) high resistance
7776
0.9
0.9
0.9
0.9
code not present
7770
0.2
0.2
0.2
0.2
7771
0.2
0.2
0.2
0.2
replace ECM
7913
0.6
0.6
0.6
0.6
code not present
7931
0.2
0.2
0.2
0.2
replace ECM
7913
0.6
0.6
0.6
0.6
system OK
7931
0.2
0.2
0.2
0.2
ECM [78B] terminal 22 and active intake connector
[178B] terminal 2 (GY/O wire) open/grounded
6873
0.5
0.5
0.5
0.5
active intake connector [178B] terminal 1 (LGN/R
wire) and engine control fuse open/grounded
6874
0.5
0.5
0.5
0.5
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-34
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
engine control fuse terminal M and ignition switch
(R/BK) open
6875
0.9
0.9
0.9
0.9
wire) and terminal 2 (GY/O wire) shorted
6876
0.5
0.5
0.5
0.5
7063
0.4
0.4
0.4
0.4
7064
0.5
0.5
0.5
0.5
replace ECM
7641
0.9
0.9
0.9
0.9
ECM [78B] terminal 22 and active intake connector
[178B] terminal 2 (GY/O wire) short to voltage
6877
0.4
0.4
0.4
0.4
7064
0.5
0.5
0.5
0.5
replace ECM
7641
0.9
0.9
0.9
0.9
system relay terminal 85 to ECM [78B] terminal 4
(GN/O wire) grounded
7923
0.4
0.4
0.4
0.4
system Relay terminal 85 to ECM [78B] terminal 4
(GN/O wire) open
7901
0.4
0.4
0.4
0.4
system relay terminal 86 to right hand control [22B]
7903
0.4
0.4
0.4
0.4
7904
0.4
0.4
0.4
0.4
replace ECM
7906
0.7
0.7
0.7
0.7
replace ECM
7902
0.6
0.6
0.6
0.6
system relay terminal 85/ECM [78B] terminal 4(GN/
O wire) short to volts
7908
0.3
0.3
0.3
0.3
7909
0.2
0.2
0.2
0.2
fuel pump fuse to fuel pump [86B] (O/GY wire)
shorted to ground
7852
0.6
0.6
0.6
0.6
system relay terminal 87/coil/injector terminal A (Y/
7888
0.6
0.6
0.6
0.6
system relay terminal 30 to ECM [78B] terminal 31
(BE/GY wire) open\grounded
7889
0.6
0.6
0.6
0.6
7904
0.4
0.4
0.4
0.4
replace fuel pump
7924
1.3
1.3
1.3
1.3
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-35
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
ECM [78B] terminal 29 and ignition coil [83B] terminal D (BE/O wire) grounded
7934
0.8
0.8
0.8
0.8
ECM [78B] terminal 11 and ignition coil [83B] terminal C (Y/BE wire) grounded
7936
0.8
0.8
0.8
0.8
harness inspection/wiggle test/electrical panel
7937
0.7
0.7
0.7
0.7
ECM [78B] terminal 11 and ignition coil [83 B] terminal D (Y/BE wire) is shorted to voltage
7865
0.4
0.4
0.4
0.4
ECM [78B] terminal 29 and ignition coil [83 B] terminal C (BE/O wire) is shorted to voltage
7866
0.4
0.4
0.4
0.4
7911
0.2
0.2
0.2
0.2
system relay terminal 87/coil/injector terminal A (Y/
7912
0.5
0.5
0.5
0.5
7918
0.5
0.5
0.5
0.5
fuel pump connector [141B] terminal D is open
7926
0.6
0.6
0.6
0.6
7927
0.6
0.6
0.6
0.6
system relay terminal 85 to ECM [78B] terminal
7929
0.3
0.3
0.3
0.3
perform ECM/TSM/TSSM/HFSM module replace
procedure
6701
0.4
0.4
0.4
0.4
replaced TSM/TSSM/HFSM, system now ok
6702
0.4
0.4
0.4
0.4
replace ECM, remove TSM/TSSM/HFSM
6703
0.7
0.7
0.7
0.7
data link [91A] terminal 3/ECM [78B] terminal 5/
TSM/TSSM/HFSM 30] terminal 3 open
6704
0.4
0.4
0.4
0.4
data link [91A] terminal 3/ECM [78B] 5 speedometer
[39B] terminal 2 short to volts
6705
0.4
0.4
0.4
0.4
replaced TSM/TSSM/HFSM, System now ok
6707
1.1
1.1
1.1
1.1
replace ECM
6708
0.7
0.7
0.7
0.7
6726
0.3
0.3
0.3
0.3
repair ECM/ICM connections
7980
0.3
0.3
0.3
0.3
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-36
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
7025
0.5
0.5
0.5
0.5
ECM [78B] terminal 29 & ignition Coil [83B] terminal
D (BE/O wire) open/ground
7026
0.5
0.5
0.5
0.5
7301
0.3
0.3
0.3
0.3
7856
0.4
0.4
0.4
0.4
7860
0.4
0.4
0.4
0.4
replace ECM
7870
0.6
0.6
0.6
0.6
system relay terminal 87 to ignition coil [83B] terminal A (Y/GN wire) is open
7875
0.4
0.4
0.4
0.4
harness inspection/wiggle test/replace ECM fuse
7937
0.7
0.7
0.7
0.7
7856
0.4
0.4
0.4
0.4
D (BE/O wire) short to voltage
7865
0.4
0.4
0.4
0.4
replace ECM
7870
0.6
0.6
0.6
0.6
replace fuel filter or clean fuel pump screen
7013
0.8
0.8
0.8
0.8
fuel filter
7014
0.8
0.8
0.8
0.8
ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) grounded
7015
0.5
0.5
0.5
0.5
ECM [78B] terminal 27 and ignition Coil [83B] terminal B (GY/BE wire) open
7016
0.4
0.4
0.4
0.4
7537
0.2
0.2
0.2
0.2
7538
0.2
0.2
0.2
0.2
replace ECM
7544
0.5
0.5
0.5
0.5
repair coil primary connections or replace coil
7547
0.4
0.4
0.4
0.4
replace spark plug
7548
0.2
0.2
0.2
0.2
7549
0.2
0.2
0.2
0.2
7025
0.5
0.5
0.5
0.5
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-37
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
7301
0.3
0.3
0.3
0.3
7856
0.4
0.4
0.4
0.4
7860
0.4
0.4
0.4
0.4
replace ECM
7870
0.6
0.6
0.6
0.6
system relay terminal 87 to ignition coil [83B] terminal A (Y/GN wire) is open
7875
0.4
0.4
0.4
0.4
harness inspection/wiggle test/replace ECM fuse
7937
0.7
0.7
0.7
0.7
7856
0.4
0.4
0.4
0.4
C (Y/BE wire) short to voltage
7867
0.3
0.3
0.3
0.3
replace ECM/ICM
7870
0.6
0.6
0.6
0.6
P1356 Rear cylinder-no combustion
7013
0.8
0.8
0.8
0.8
7014
0.8
0.8
0.8
0.8
ECM [78B] terminal 27 and ignition Coil [83B] terminal B (GY/BE wire) grounded
7015
0.5
0.5
0.5
0.5
7016
0.4
0.4
0.4
0.4
7537
0.2
0.2
0.2
0.2
7538
0.2
0.2
0.2
0.2
replace ECM
7544
0.5
0.5
0.5
0.5
7547
0.4
0.4
0.4
0.4
replace spark plug
7548
0.2
0.2
0.2
0.2
7549
0.2
0.2
0.2
0.2
7013
0.8
0.8
0.8
0.8
fuel filter
7014
0.8
0.8
0.8
0.8
ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) grounded
7015
0.5
0.5
0.5
0.5
ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open
7016
0.4
0.4
0.4
0.4
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-38
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
7537
0.2
0.2
0.2
0.2
7538
0.2
0.2
0.2
0.2
replace ECM
7544
0.5
0.5
0.5
0.5
7547
0.4
0.4
0.4
0.4
replace spark plug
7548
0.2
0.2
0.2
0.2
7549
0.2
0.2
0.2
0.2
7013
0.8
0.8
0.8
0.8
fuel filter
7014
0.8
0.8
0.8
0.8
ECM [78B] terminal 27 and ignition Coil [83B] terminal B (GY/BE wire) grounded
7015
0.5
0.5
0.5
0.5
7016
0.4
0.4
0.4
0.4
7537
0.2
0.2
0.2
0.2
7538
0.2
0.2
0.2
0.2
replace ECM
7544
0.5
0.5
0.5
0.5
7547
0.4
0.4
0.4
0.4
replace spark plug
7548
0.2
0.2
0.2
0.2
7549
0.2
0.2
0.2
0.2
P1475 Exhaust actuator position error
replace ECM
7850
0.7
0.7
0.7
0.7
wire) and engine control fuse open/grounded
6874
0.5
0.5
0.5
0.5
engine control fuse to ignition switch (R/BK) open
6875
0.9
0.9
0.9
0.9
wire) and terminal 2 (GY/O wire) shorted
6876
0.5
0.5
0.5
0.5
7064
0.5
0.5
0.5
0.5
7811
1.1
1.1
1.1
1.1
7812
1.1
1.1
1.1
1.1
HDI ACTIVE EXHAUST
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-39
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
P1475 Exhaust actuator Position Error
7814
1.2
1.2
1.2
1.2
active exhaust actuator [179B] terminal 2 (BK wire)
is open
7816
0.4
0.4
0.4
0.4
active exhaust actuator [179B] terminal 4 and ECM
[78B] terminal 1 (V\BE wire) is open/grounded/
shorted
7822
0.4
0.4
0.4
0.4
[78B] terminal 20 (V\O wire) is open/grounded
7823
0.5
0.5
0.5
0.5
7826
0.3
0.3
0.3
0.3
active exhaust actuator [179B] terminal 1 (LGN/R
wire) to engine control fuse open/grounded
7828
0.5
0.5
0.5
0.5
P1477 Exhaust actuator open/low
replace ECM
7850
0.7
0.7
0.7
0.7
7811
1.1
1.1
1.1
1.1
[78B] terminal 20 (V\O wire) is open/grounded
7823
0.5
0.5
0.5
0.5
P1478 Exhaust actuator shorted/high
7811
1.1
1.1
1.1
1.1
[78B] terminal 20 (V\O wire) is shorted to voltage
7827
0.4
0.4
0.4
0.4
replace ECM
7850
0.7
0.7
0.7
0.7
P&A ACTIVE PERFORMANCE EXHAUST
accessory system
replace ECM
7850
0.7
0.7
0.7
0.7
7980
0.3
0.3
0.3
0.3
7806
0.3
0.3
0.3
0.3
7807
0.4
0.4
0.4
0.4
replace exhaust actuator servo
7811
1.1
1.1
1.1
1.1
7812
0.4
0.4
0.4
0.4
active exhaust ECU [164B] terminal 11 and active
exhaust servo [161B] terminal C (O wire) is open
7813
0.4
0.4
0.4
0.4
7814
0.4
0.4
0.4
0.4
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-40
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
exhaust servo [161B] terminal A (BK/W wire) is
open/grounded
7816
0.4
0.4
0.4
0.4
exhaust servo [161B] terminal B (Y wire) is open/
grounded
7817
0.5
0.5
0.5
0.5
replace active exhaust ECU
7818
0.6
0.6
0.6
0.6
exhaust servo [161B] terminal D (R/BK wire) is
open/grounded
7819
0.5
0.5
0.5
0.5
exhaust servo [161B] terminal F (BK/R wire) is open/
grounded
7821
0.5
0.5
0.5
0.5
active exhaust ECU [164B] terminal 5 and ECM
[78B] terminal 1 (BE wire) is open/grounded
7822
0.4
0.4
0.4
0.4
replace ECM
7850
0.7
0.7
0.7
0.7
7980
0.3
0.3
0.3
0.3
7806
0.3
0.3
0.3
0.3
7807
0.4
0.4
0.4
0.4
[78B] terminal 20 (O wire) is open/grounded
7823
0.5
0.5
0.5
0.5
active exhaust ECU [164B] terminal 7 and P & A
fuse terminal 2F (O/R wire) is open/grounded
7824
0.5
0.5
0.5
0.5
replace 15 amp P & A fuse
7826
0.3
0.3
0.3
0.3
[78B] terminal 20 (O wire) is shorted to volts
7827
0.4
0.4
0.4
0.4
replace ECM
7850
0.7
0.7
0.7
0.7
Serial data missing
replace speedometer
6072
0.5
0.5
0.5
0.5
Serial data missing
engine stop switch [22A] terminal 4/system relay terminal 86 (coil terminal B)/ECM [78B] terminal 13
(W/BK wire) shorted to ground
6723
0.4
0.4
0.4
0.4
SERIAL DATA
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-41
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
Serial data missing
6724
0.4
0.4
0.4
0.4
Serial data missing
inspect/access main wire harness/wiggle test/
replace 15 amp ignition fuse
6729
0.3
0.3
0.3
0.3
Serial data missing
6730
0.8
0.8
0.8
0.8
Serial data missing
maxifuse [5B] terminal B and battery positive terminal (R wire) is open
6731
0.4
0.4
0.4
0.4
Serial data missing
ignition switch [33] terminal B and maxifuse terminal
B (R wire) is open
6732
0.4
0.4
0.4
0.4
Serial data missing
inspect harness/wiggle test/replace 40 Amp Maxi
Fuse
6733
0.3
0.3
0.3
0.3
Serial data missing
replace tachometer
6772
---
---
---
0.4
Serial data missing
data link [91A] terminal 4 and ignition fuse (GY wire)
is open
6804
0.3
0.3
0.3
0.3
Serial data missing
data Link [91A] terminal 3/ECM [78B] terminal 5/
TSM/TSSM/HFSM [30B]terminal 3/speedometer
[39B] terminal 2 (LGN/V wire) short to voltage
6818
0.4
0.4
0.4
0.4
Serial data missing
data link [91A] terminal 2 and chassis ground (BK
wire) is open
6819
0.3
0.3
0.3
0.3
Serial data missing
ECM [78B] terminal 5 and data link [91A] terminal 3
(LGN/V wire) open/grounded
6838
0.4
0.4
0.4
0.4
Serial data missing
engine stop switch connector [22] terminal 3 , data
link [91A] terminal 4 and TSM/TSSM/HFSM [30B]
terminal 2 (GY wire) shorted to ground
6839
0.5
0.5
0.5
0.5
Serial data missing
7287
0.4
0.4
0.4
0.4
Serial data missing
7301
0.3
0.3
0.3
0.3
Serial data missing
ignition switch [33] terminal A and ignition fuse [64]
terminal (R/BK wire) is open/short to ground
7316
0.4
0.4
0.4
0.4
Serial data missing
wire from fuseblock to maxifuse [5B] terminal A (R
wire) is grounded
7318
0.4
0.4
0.4
0.4
Serial data missing
7904
0.4
0.4
0.4
0.4
Serial data missing
replace ECM
7913
0.6
0.6
0.6
0.6
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-42
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
Serial data missing
7980
0.3
0.3
0.3
0.3
Serial data missing
7993
0.9
0.9
0.9
0.9
Serial data missing
7998
0.9
0.9
0.9
0.9
6709
0.4
0.4
0.4
0.4
6717
0.8
0.8
0.8
0.8
6718
0.5
0.5
0.5
0.5
6854
0.3
0.3
0.3
0.3
replace speedometer
6072
0.5
0.5
0.5
0.5
6747
0.4
0.4
0.4
0.4
6748
0.5
0.5
0.5
0.5
6854
0.3
0.3
0.3
0.3
6709
0.4
0.4
0.4
0.4
6709
0.4
0.4
0.4
0.4
open
6710
0.5
0.5
0.5
0.5
replace ECM
6716
0.7
0.7
0.7
0.7
6718
0.5
0.5
0.5
0.5
battery ground and ECM [78B] terminal 10 and 28
are open
6746
0.5
0.5
0.5
0.5
6854
0.3
0.3
0.3
0.3
6709
0.4
0.4
0.4
0.4
open
6710
0.5
0.5
0.5
0.5
6712
0.5
0.5
0.5
0.5
harness inspection/wiggle test/replace 15 AMP battery fuse
6713
0.5
0.5
0.5
0.5
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-43
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
6717
0.8
0.8
0.8
0.8
6747
0.4
0.4
0.4
0.4
6749
0.6
0.6
0.6
0.6
6709
---
---
---
0.4
open
6710
---
---
---
0.5
6711
---
---
---
0.3
harness inspection/wiggle test/replace 15 AMP battery fuse
6713
---
---
---
0.5
6717
---
---
---
0.8
6749
---
---
---
0.6
6866
---
---
---
0.5
U1097 Loss of speedometer serial data at TSM/TSSM/
HFSM
replace speedometer
6072
0.5
0.5
0.5
0.5
HFSM
repair short to ground on O/W wire in rear lighting
harness
6078
1.2
1.2
1.2
1.2
HFSM
6709
0.4
0.4
0.4
0.4
HFSM
6747
0.4
0.4
0.4
0.4
HFSM
speedometer [39B] terminal 1 and ignition switch
6867
0.4
0.4
0.4
0.5
HFSM
6753
0.6
0.6
0.6
0.6
HFSM
GY wire) is open
6758
0.4
0.4
0.4
0.4
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-44
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
6770
0.4
0.4
0.4
0.4
6775
0.4
0.4
0.4
0.4
HFSM
speedometer [39B] terminal 1/instrument fuse/fuel
gauge terminal 1(O wire) grounded
HFSM
replace fuel gauge
HFSM
speedometer [39B] terminal 7 and chassis ground
(BLK wire) is open
6776
0.5
0.5
0.5
0.5
HFSM
access instruments\wiggle test\replace accessory
fuse
6781
0.3
0.3
0.3
0.3
HFSM
6782
0.4
0.4
0.4
0.4
HFSM
rear lighting harness\taillamp assembly (O/W wire)
6783
1.1
1.1
1.1
1.1
HFSM
6787
0.5
0.5
0.5
0.5
HFSM
headlamp [38] terminal 1 (O/W wire) is shorted to
ground
6788
0.4
0.4
0.4
0.4
HFSM
right hand switch controls\harness assembly is
shorted to ground
6789
1.0
1.0
1.0
1.0
HFSM
left hand switch controls assembly\harness is
shorted to ground
6794
1.0
1.0
1.0
1.0
HFSM
speedometer [39B] terminal 6/L R controls/ignition
6795
0.6
0.6
0.6
0.6
HFSM
speedometer [39B] terminal 6 and accessory fuse
(O/W wire) open
6801
0.5
0.5
0.5
0.5
HFSM
accessory fuse terminal R and ignition switch (R/GY
wire) open
6802
0.5
0.5
0.5
0.5
HFSM
speedometer [39B] terminal 6, Tachometer [108B]
terminal 6, Accessory Fuse 2D (O/W wire) short to
ground
6795
0.6
0.6
0.6
0.6
HFSM
keyswitch relay terminal 30 and Ignition Switch (R
wire) is open
7094
0.5
0.5
0.5
0.5
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-45
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
HFSM
keyswitch relay terminal 85 and chassis ground (B
wire) is open
7095
0.5
0.5
0.5
0.5
HFSM
keyswitch relay terminal 86 and ignition switch (R/B
wire) is open
7096
0.5
0.5
0.5
0.5
HFSM
keyswitch relay terminal 87 and instrument fuse (R/
B wire) is open
7097
0.5
0.5
0.5
0.5
HFSM
replace keyswitch relay
7098
0.4
0.4
0.4
0.4
HFSM
repair keyswitch relay connections
7099
0.4
0.4
0.4
0.4
replace speedometer
6072
0.5
0.5
0.5
0.5
harness
6078
1.2
1.2
1.2
1.2
6709
0.4
0.4
0.4
0.4
6747
0.4
0.4
0.4
0.4
6867
0.4
0.4
0.4
0.5
6753
0.6
0.6
0.6
0.6
GY wire) is open
6758
0.4
0.4
0.4
0.4
6770
0.4
0.4
0.4
0.4
replace fuel gauge
6775
0.4
0.4
0.4
0.4
(BLK wire) is open
6776
0.5
0.5
0.5
0.5
fuse
6781
0.3
0.3
0.3
0.3
6782
0.4
0.4
0.4
0.4
6783
1.1
1.1
1.1
1.1
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-46
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
6787
0.5
0.5
0.5
0.5
ground
6788
0.4
0.4
0.4
0.4
shorted to ground
6789
1.0
1.0
1.0
1.0
shorted to ground
6794
1.0
1.0
1.0
1.0
6795
0.6
0.6
0.6
0.6
(O/W wire) open
6801
0.5
0.5
0.5
0.5
wire) open
6802
0.5
0.5
0.5
0.5
replace speedometer
6072
0.5
0.5
0.5
0.5
harness
6078
1.2
1.2
1.2
1.2
6709
0.4
0.4
0.4
0.4
6747
0.4
0.4
0.4
0.4
6867
0.4
0.4
0.4
0.5
6753
0.6
0.6
0.6
0.6
GY wire) is open
6758
0.4
0.4
0.4
0.4
6770
0.4
0.4
0.4
0.4
replace fuel gauge
6775
0.4
0.4
0.4
0.4
(BLK wire) is open
6776
0.5
0.5
0.5
0.5
fuse
6781
0.3
0.3
0.3
0.3
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-47
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
6782
0.4
0.4
0.4
0.4
6783
1.1
1.1
1.1
1.1
6787
0.5
0.5
0.5
0.5
ground
6788
0.4
0.4
0.4
0.4
shorted to ground
6789
1.0
1.0
1.0
1.0
shorted to ground
6794
1.0
1.0
1.0
1.0
6795
0.6
0.6
0.6
0.6
(O/W wire) open
6801
0.5
0.5
0.5
0.5
wire) open
6802
0.5
0.5
0.5
0.5
U1255 Missing response at speedometer
6709
0.4
0.4
0.4
0.4
open
6710
0.5
0.5
0.5
0.5
6717
0.8
0.8
0.8
0.8
6747
0.4
0.4
0.4
0.4
6749
0.6
0.6
0.6
0.6
6753
0.6
0.6
0.6
0.6
inspect/main wiring harness/replace 15 amp battery
fuse
7159
0.4
0.4
0.4
0.4
6036
0.7
0.7
0.7
0.7
6709
0.4
0.4
0.4
0.4
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-48
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
6718
0.5
0.5
0.5
0.5
6747
0.4
0.4
0.4
0.4
replace speedometer
6765
0.6
0.6
0.6
0.6
6854
0.3
0.3
0.3
0.3
7993
0.9
0.9
0.9
0.9
ECM [78B] terminal 5 TSM/TSSM/HFSM [30] terminal 3/speedometer [39B]terminal 2 (LGN/V wire)
grounded
7994
0.4
0.4
0.4
0.4
replaceTSM/TSSM/HFSM
7998
0.9
0.9
0.9
0.9
7999
0.5
0.5
0.5
0.5
6036
0.7
0.7
0.7
0.7
6709
0.4
0.4
0.4
0.4
6747
0.4
0.4
0.4
0.4
replace speedometer
6765
0.6
0.6
0.6
0.6
6854
0.3
0.3
0.3
0.3
7993
0.9
0.9
0.9
0.9
ECM [78B] terminal 5 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire)
grounded
7994
0.4
0.4
0.4
0.4
7998
0.9
0.9
0.9
0.9
7999
0.5
0.5
0.5
0.5
6036
0.7
0.7
0.7
0.7
6709
0.4
0.4
0.4
0.4
6747
0.4
0.4
0.4
0.4
replace speedometer
6765
0.6
0.6
0.6
0.6
6854
0.3
0.3
0.3
0.3
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-49
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
7993
0.9
0.9
0.9
0.9
ECM [78B] terminal 5 TSM/TSSM/HFSM [30] terminal 3/speedometer [39B]terminal 2 (LGN/V wire)
grounded
7994
0.4
0.4
0.4
0.4
7998
0.9
0.9
0.9
0.9
7999
0.5
0.5
0.5
0.5
7999
0.5
0.5
0.5
0.5
6036
0.7
0.7
0.7
0.7
6709
0.4
0.4
0.4
0.4
ground and ECM [78B] terminal 10 and 28 are open
6746
0.5
0.5
0.5
0.5
6747
0.4
0.4
0.4
0.4
replace speedometer
6765
0.6
0.6
0.6
0.6
6854
0.3
0.3
0.3
0.3
data link [91A] terminal 3/ECM [78B] terminal 5
[39B] terminal 2 (LGN/V wire) shorted to voltage
6865
0.5
0.5
0.5
0.5
7993
0.9
0.9
0.9
0.9
7998
0.9
0.9
0.9
0.9
7999
0.5
0.5
0.5
0.5
6036
0.7
0.7
0.7
0.7
6709
0.4
0.4
0.4
0.4
6711
---
---
---
0.4
ground and ECM [78B] terminal 10 and 28 are
open
6746
0.5
0.5
0.5
0.5
6747
0.4
0.4
0.4
0.4
replace speedometer
6765
0.6
0.6
0.6
0.6
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-50
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
6854
0.3
0.3
0.3
0.3
6865
0.5
0.5
0.5
0.5
7993
0.9
0.9
0.9
0.9
7998
0.9
0.9
0.9
0.9
7999
0.5
0.5
0.5
0.5
6036
0.7
0.7
0.7
0.7
6709
0.4
0.4
0.4
0.4
6711
---
---
---
0.4
open
6746
0.5
0.5
0.5
0.5
6747
0.4
0.4
0.4
0.4
replace speedometer
6765
0.6
0.6
0.6
0.6
replace tachometer
6803
---
---
---
0.6
6854
0.3
0.3
0.3
0.3
6865
0.5
0.5
0.5
0.5
7993
0.9
0.9
0.9
0.9
7998
0.9
0.9
0.9
0.9
7999
0.5
0.5
0.5
0.5
6036
0.7
0.7
0.7
0.7
6709
---
---
---
0.4
6711
---
---
---
0.4
ECM [78B] terminal 5 (ICM [10B] terminal 12) to
TSSM [30B] terminal 3 (LGN/V wire) is open
6720
---
---
---
0.8
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-51
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
open
6746
0.5
0.5
0.5
0.5
6747
0.4
0.4
0.4
0.4
replace speedometer
6765
0.6
0.6
0.6
0.6
6854
0.3
0.3
0.3
0.3
6865
0.5
0.5
0.5
0.5
7993
0.9
0.9
0.9
0.9
7998
0.9
0.9
0.9
0.9
7999
0.5
0.5
0.5
0.5
Emits black smoke
7596
2.0
2.0
2.0
2.0
Emits black smoke
replace MAP sensor
7597
2.0
2.0
2.0
2.0
Emits black smoke
7598
2.0
2.0
2.0
2.0
Emits black smoke
7480
1.0
1.0
1.0
1.0
Emits black smoke
7601
2.2
2.2
2.2
2.2
replace spark plugs
7134
0.4
0.4
0.4
0.4
7136
0.7
0.7
0.7
0.7
7138
0.7
0.7
0.7
0.7
7163
0.8
0.8
0.8
0.8
fuel filter
7164
1.0
1.0
1.0
1.0
7166
0.2
0.2
0.2
0.2
repair fuel pump connections or connections in fuel
7171
0.6
0.6
0.6
0.6
fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is open
7173
0.6
0.6
0.6
0.6
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-52
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
replace 15 amp fuse
7181
0.6
0.6
0.6
0.6
replace battery
7185
0.5
0.5
0.5
0.5
repair engine compression; use in conjunction with
additional code(s)
7210
0.5
0.5
0.5
0.5
repair ignition coil connections or replace ignition
coil
7226
0.8
0.8
0.8
0.8
fuel pump [141B] terminal D [141] and chassis
7340
0.6
0.6
0.6
0.6
fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is shorted to ground-replace 15 amp
pump fuse
7380
0.4
0.4
0.4
0.4
replace fuel pump or repair fuel pump connections in
tank
7415
0.9
0.9
0.9
0.9
fuel pump fuse terminal H to system relay terminal
87 (Y/GN) is open
7441
0.4
0.4
0.4
0.4
replace ECM
7450
0.6
0.6
0.6
0.6
7595
1.1
1.1
1.1
1.1
replace injector
7992
0.7
0.7
0.7
0.7
Starts hard; starts and stalls
replace spark plugs
7134
0.4
0.4
0.4
0.4
7136
0.7
0.7
0.7
0.7
7138
0.7
0.7
0.7
0.7
Starts hard
7163
0.8
0.8
0.8
0.8
Starts hard
fuel filter
7164
1.0
1.0
1.0
1.0
7166
0.2
0.2
0.2
0.2
Starts hard
7171
0.6
0.6
0.6
0.6
Starts hard
fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is open
7173
0.6
0.6
0.6
0.6
Starts hard
replace 15 amp fuse
7181
0.6
0.6
0.6
0.6
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-53
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
replace battery
7185
0.5
0.5
0.5
0.5
repair engine compression; use in conjunction with
additional code(s)
7210
0.5
0.5
0.5
0.5
repair ignition coil connections or replace ignition
coil
7226
0.8
0.8
0.8
0.8
Starts hard
7340
0.6
0.6
0.6
0.6
Starts hard
fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is shorted to ground-replace 15 amp
pump fuse
7380
0.4
0.4
0.4
0.4
Starts hard
replace fuel pump or repair fuel pump connections in
tank
7415
0.9
0.9
0.9
0.9
Starts hard
fuel pump fuse terminal H to system relay terminal
87 (Y/GN) is open
7441
0.4
0.4
0.4
0.4
Starts hard
7595
1.1
1.1
1.1
1.1
Starts hard
replace injector
7992
0.7
0.7
0.7
0.7
Starts, then stalls
7013
0.8
0.8
0.8
0.8
Starts, then stalls
fuel filter
7014
0.8
0.8
0.8
0.8
Starts, then stalls
replace ECM
7450
0.6
0.6
0.6
0.6
replace speedometer
6072
0.5
0.5
0.5
0.5
main fuse terminal A to battery fuse terminal J (R
wire) open
6745
0.3
0.3
0.3
0.3
replace tachometer
6772
0.4
0.4
0.4
0.4
replace ECM
7130
0.7
0.7
0.7
0.7
7141
0.4
0.4
0.4
0.4
GY wire) is open
7154
0.4
0.4
0.4
0.4
GY wire) is grounded
7158
0.3
0.3
0.3
0.3
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-54
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
inspect/main wiring harness/replace 15 Amp battery
fuse
7159
0.4
0.4
0.4
0.4
7161
0.3
0.3
0.3
0.3
TSM/TSSM [30B] terminal 1/speedometer [39B] terminal 5/siren [142B] terminal A (BN/GY), is shorted
to ground
7162
0.4
0.4
0.4
0.4
ECM [78B] terminal 13 and right hand control [22B]
7290
0.4
0.4
0.4
0.4
7295
0.7
0.7
0.7
0.7
engine stop switch [22B] terminal 3 and ignition fuse
(GY wire) is open
7303
0.5
0.5
0.5
0.5
replace ECM
7305
0.7
0.7
0.7
0.7
7306
0.5
0.5
0.5
0.5
battery ground and ECM [78B] terminal 10 and 28
open
7310
0.4
0.4
0.4
0.4
replace speedometer
7311
0.3
0.3
0.3
0.3
7314
0.4
0.4
0.4
0.4
7980
0.3
0.3
0.3
0.3
replace spark plugs
7134
0.4
0.4
0.4
0.4
7136
0.7
0.7
0.7
0.7
7138
0.7
0.7
0.7
0.7
7139
0.6
0.6
0.6
0.6
7144
0.9
0.9
0.9
0.9
replace ECM
7149
0.9
0.9
0.9
0.9
replace MAP sensor
7152
0.6
0.6
0.6
0.6
7153
0.5
0.5
0.5
0.5
7163
0.8
0.8
0.8
0.8
fuel filter
7164
1.0
1.0
1.0
1.0
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-55
MODELS
ITEM
DESCRIPTION
LABOR CODE
FR4
FB4/FW4
FY4
FHM/FTM
replace spark plugs
7134
0.4
0.4
0.4
0.4
7136
0.7
0.7
0.7
0.7
7138
0.7
0.7
0.7
0.7
7139
0.6
0.6
0.6
0.6
7144
0.9
0.9
0.9
0.9
replace ECM
7149
0.9
0.9
0.9
0.9
replace MAP sensor
7152
0.6
0.6
0.6
0.6
7153
0.5
0.5
0.5
0.5
7163
0.8
0.8
0.8
0.8
fuel filter
7164
1.0
1.0
1.0
1.0
FR4
FY4
FLHRC
FLHRS
Revised 7/12/06
FB4
FHM
FLHR
FLHP
FW4
FTM
FLHR SHRINE
2007 FLHR MODELS
Page 4-56
2007 DYNA MODELS
Table 5-1. Service
MODELS
LABOR
CODE
GM
GV
GX
GN
GP
---
2.1
2.1
2.1
2.1
2.1
1,000 mile service
---
2.0
2.0
2.0
2.0
2.0
---
2.0
2.0
2.0
2.0
2.0
---
3.0
3.0
3.0
3.0
3.0
change Fork oil
---
0.7
0.7
0.7
0.7
0.7
change Transmission lube
---
0.1
0.1
0.1
0.1
0.1
ITEM
DESCRIPTION
NEW
REGULAR
Addition to 20k Maintenance
Table 5-2. Chassis
ITEM
DESCRIPTION
MODELS
LABOR
CODE
GM
GV
GX
GN
GP
PAINT REPAIR
1102
0.2
0.2
0.2
0.2
0.2
1104
0.4
0.4
0.4
0.4
0.4
Buff entire part
1106
0.6
0.6
0.6
0.6
0.6
1108
0.8
0.8
0.8
0.8
0.8
1110
1.0
1.0
1.0
1.0
1.0
DRIVE
---
0.2
0.2
0.2
0.2
0.2
2011
2.1
2.1
2.1
2.1
2.1
2021
0.8
0.8
0.8
0.8
0.8
WHEELS
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-1
Table 5-2. Chassis
MODELS
LABOR
CODE
GM
GV
GX
GN
GP
front
2106
0.6
0.6
0.6
0.6
0.6
rear
2111
0.7
0.7
0.7
0.7
0.7
Replace wheel assembly - includes disc and sprocket
front
2113
0.8
0.8
0.8
0.8
0.8
rear
2114
0.9
0.9
0.9
0.9
0.9
front
2116
2.3
2.3
2.3
2.3
2.2
rear
2121
2.3
2.3
2.3
2.3
2.3
front
2136
0.5
0.5
0.5
0.5
0.5
rear
2141
0.6
0.6
0.6
0.6
0.6
2156
0.4
0.4
0.4
0.4
0.4
Replace handlebars
2206
0.5
0.5
0.5
0.5
0.8
2221
0.2
0.2
0.2
0.2
0.2
2226
0.2
0.2
0.2
0.2
0.2
2231
0.4
0.4
0.4
0.4
0.4
2241
0.6
0.6
0.6
0.6
0.6
2246
0.5
0.5
0.5
0.5
0.5
2251
0.2
0.2
0.2
0.2
0.2
ITEM
DESCRIPTION
Replace tire – includes balancing
True spoked wheel
HANDLEBARS
one or both
one or both
2253
0.4
0.4
0.4
0.4
0.4
one or both
2254
0.1
0.1
0.1
0.1
0.1
Replace frame
includes removal and installation of all accessories and motorcycle components
2306
10.0
10.0
10.0
10.0
10.0
Replace foot pegs
each
2307
0.1
0.1
0.1
0.1
0.1
Replace foot peg mount (to frame/swingarm)
2308
0.2
0.2
0.2
0.2
0.2
2311
2.1
2.1
2.1
2.1
2.1
2316
2.1
2.1
2.1
2.1
2.1
Replace steering head cups and bearings, including
bearing adjustment
2321
2.1
2.1
2.1
2.1
2.1
2326
0.7
0.7
0.7
0.7
0.7
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-2
Table 5-2. Chassis
ITEM
DESCRIPTION
Replace fork lock
MODELS
LABOR
CODE
GM
GV
GX
GN
GP
2330
0.3
0.3
0.3
0.3
0.3
2290
0.3
0.3
0.3
0.3
0.3
---
0.8
0.8
0.8
0.8
0.8
2341
0.9
0.9
0.9
0.9
0.9
2342
1.5
1.5
1.5
1.5
1.5
one side
2346
0.6
0.6
0.6
0.6
0.6
both sides
2351
0.8
0.8
0.8
0.8
0.8
one side
2356
0.9
0.9
0.9
0.9
0.9
both sides
2361
1.5
1.5
1.5
1.5
1.5
Replace rear swing arm and/or bushings
2366
2.0
2.0
2.0
2.0
2.0
2368
0.5
0.5
0.5
0.5
0.5
2371
0.2
0.2
0.2
0.2
0.2
at PDI Only
both sides
Service or replace fork slider and/or seal – includes
removal, disassembly, cleaning, inspection, replacing
bushings, assembly and installation
one side
both sides
Replace fork side
Replace fork tube – includes removal, disassembly,
cleaning, inspection, replacing parts, servicing damper
tube, assembly and installation
one side
both sides
2376
0.4
0.4
0.4
0.4
0.4
Replace rear shock absorber component(s)
one side
2381
0.3
0.3
0.3
0.3
0.3
both sides
2386
0.6
0.6
0.6
0.6
0.6
Replace jiffy stand
spring and/or stand
2396
0.3
0.3
0.3
0.3
0.3
rubber bumper
2399
0.1
0.1
0.1
0.1
0.1
rear
2395
0.5
0.5
0.5
0.5
0.5
front
2398
0.2
0.2
0.2
0.2
0.2
front
2406
0.3
0.3
0.3
0.3
0.3
rear
2411
0.3
0.3
0.3
0.3
0.3
2414
0.5
0.5
0.5
0.5
0.5
Replace brake pads
2416
0.1
0.1
0.1
0.1
0.1
rear
2421
0.1
0.1
0.1
0.1
0.1
front
2426
0.4
0.4
0.4
0.4
0.4
rear
2431
0.6
0.6
0.6
0.6
0.6
BRAKES
brakes
Replace rear master cylinder
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-3
Table 5-2. Chassis
GM
GV
GX
GN
GP
front – each side
2436
0.3
0.3
0.3
0.3
0.3
rear
2441
0.8
0.8
0.8
0.8
0.8
one or two front calipers or rear caliper
2446
0.2
0.2
0.2
0.2
0.2
DESCRIPTION
Replace brake disc
Bleed brake caliper
MODELS
LABOR
CODE
ITEM
Overhaul brake caliper – includes filling/bleeding brakes front – each caliper
2451
0.6
0.6
0.6
0.6
0.6
rear
2456
0.8
0.8
0.8
0.8
0.8
Replace master cylinder assembly – includes filling/
bleeding brakes
front
2461
0.4
0.4
0.4
0.4
0.4
rear
2466
0.5
0.5
0.5
0.5
0.5
Rebuild master cylinder assembly – includes filling/
bleeding brakes
front
2471
0.6
0.6
0.6
0.6
0.6
rear
2476
0.7
0.7
0.7
0.7
0.7
2492
0.3
0.3
0.3
0.3
0.3
2494
0.1
0.1
0.1
0.1
0.1
SEATS/FENDERS/TANKS
Replace seat
2506
0.1
0.1
0.1
0.1
0.1
front
2526
0.3
0.3
0.3
0.3
0.3
rear (includes replacing wire conduit)
2531
1.1
1.1
1.1
1.1
1.1
2533
0.2
0.2
0.2
0.2
0.2
2536
0.3
0.3
0.3
0.3
0.3
2541
0.9
0.9
0.9
0.9
0.9
2561
0.7
0.7
0.7
0.7
0.7
Replace fuel tank gauge
2563
0.3
0.2
0.3
0.2
0.2
Replace fuel tank console/fuel filler trim ring
2557
0.2
0.2
0.2
0.2
0.2
Replace fuel tank top plate/gasket
2549
0.6
0.6
0.6
0.6
0.6
Replace fuel tank gauge sending unit
2564
0.6
0.6
0.6
0.6
0.6
Replace any hose
2576
0.3
0.3
0.3
0.3
0.3
Replace oil filter
2582
0.1
0.1
0.1
0.1
0.1
Replace license plate holder
2590
0.2
0.2
0.2
0.2
0.2
Replace fenderr
Replace wire conduit
Replace rear fender chrome support cover
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
one only
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-4
Table 5-2. Chassis
MODELS
LABOR
CODE
GM
GV
GX
GN
GP
2616
0.2
0.2
0.2
0.2
0.2
Replace belt guard
2620
0.2
0.2
0.2
0.2
0.2
ITEM
DESCRIPTION
BELT GUARDS
EXHAUST SYSTEM
2626
0.6
0.6
0.6
0.6
0.6
front
2631
0.3
0.3
0.3
0.3
0.3
rear
2636
0.3
0.3
0.3
0.3
0.3
HDI only
2637
0.2
0.2
0.2
0.2
0.2
Replace any muffler
2646
0.2
0.2
0.2
0.2
0.2
2661
0.1
0.1
0.1
0.1
0.1
2666
0.2
0.2
0.2
0.2
0.2
Table 5-3. Engine
MODELS
ITEM
DESCRIPTION
LABOR
CODE
GM
GV
GX
GN
GP
3006
4.1
4.1
4.1
4.1
4.1
3006
4.0
4.0
4.0
4.0
4.0
3005
0.7
0.7
0.7
0.7
0.7
Recondition cylinder head – includes removal of head
front head
and gasket, remove carbon, service valve guides, grind rear head
valves and seats, test springs and install head and gasboth heads
kets.
3101
3.5
3.5
3.5
3.5
3.5
3103
3.5
3.5
3.5
3.5
3.5
3104
4.1
4.1
4.1
4.1
4.1
one head
3106
2.5
2.5
2.5
2.5
2.5
both heads
3108
3.4
3.4
3.4
3.4
3.4
GENERAL
Remove and install engine- includes RRI oil passage
gasket
Remove and install engine- includes RRI oil passage
gasket
top
CYLINDER HEAD
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-5
Table 5-3. Engine
MODELS
ITEM
DESCRIPTION
LABOR
CODE
GM
GV
GX
GN
GP
0.1
Replace valve seal or spring after cylinder head
removal
3131
0.1
0.1
0.1
0.1
3132
0.2
0.2
0.2
0.2
0.2
front cylinder
3140
1.6
1.6
1.6
1.6
1.6
rear cylinder
3142
1.6
1.6
1.6
1.6
1.6
both cylinders
3143
2.0
2.0
2.0
2.0
2.0
front cylinder
3144
0.7
0.7
0.7
0.7
0.7
rear cylinder
3145
0.7
0.7
0.7
0.7
0.7
both cylinders
3148
0.8
0.8
0.8
0.8
0.8
one head
3149
0.7
0.7
0.7
0.7
0.7
both heads
3150
1.4
1.4
1.4
1.4
1.4
front cylinder
3147
1.1
1.1
1.1
1.1
1.1
rear cylinder
3152
1.1
1.1
1.1
1.1
1.1
both cylinders
3153
1.8
1.8
1.8
1.8
1.8
one cylinder
3161
1.8
1.8
1.8
1.8
1.8
rear cylinder
3163
1.8
1.8
1.8
1.8
1.8
both cylinders
3168
2.2
2.2
2.2
2.2
2.2
one
3172
1.0
1.0
1.0
1.0
1.0
both
3174
1.1
1.1
1.1
1.1
1.1
Recondition TOP END - includes disassembly, replace- one piston and cylinder
ment of piston and sizing cylinder (.005” pistons),
replacing piston rings and all items listed under
RECONDITION CYLINDER HEAD and assembly.
3202
4.5
4.5
4.5
4.5
4.5
3203
5.1
5.1
5.1
5.1
5.1
Recondition TOP END - includes disassembly, replace- one piston and cylinder
ment of piston and bore and hone, resizing cylinder
(.010” oversize or above), replacing piston rings and all
items listed under RECONDITION CYLINDER HEAD
and assembly.
3211
4.9
4.9
4.9
4.9
4.9
3212
5.5
5.5
5.5
5.5
5.5
Replace lower rocker arm cover/gasket, or rocker arms
and /or shafts/rocker arm support
CYLINDER AND PISTON
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-6
Table 5-3. Engine
MODELS
ITEM
DESCRIPTION
LABOR
CODE
GM
GV
GX
GN
GP
3207
4.3
4.3
4.3
4.3
4.3
3208
4.9
4.9
4.9
4.9
4.9
Recondition TOP END – includes disassembly, deglazing cylinder and replacing rings, or replacing cylinder
and piston, all items listed under RECONDITIONING
one cylinder
3206
2.1
2.1
2.1
2.1
2.1
both cylinders
3216
2.7
2.7
2.7
2.7
2.7
Replace piston and piston rings – includes removal of
cylinder head and cylinder, fitting new piston with rings,
resizing cylinder and assembly
one cylinder
3221
2.7
2.7
2.7
2.7
2.7
both cylinders
3231
3.9
3.9
3.9
3.9
3.9
one cylinder
3236
2.0
2.0
2.0
2.0
2.0
both cylinders
3246
2.5
2.5
2.5
2.5
2.5
3251
0.4
0.4
0.4
0.4
0.4
Replace upper connecting rod bushing during upper
end repair
cylinder removed
3253
0.1
0.1
0.1
0.1
0.1
cylinders removed
3254
0.5
0.5
0.5
0.5
0.5
Replace lifter cover/gasket or lifter/and, or anti-rotation
pin
one
3307
1.3
1.3
1.3
1.3
1.3
both
3310
1.6
1.6
1.6
1.6
1.6
Replace push rod, push rod cover and/or O-ring or
quad seal
3317
1.3
1.3
1.3
1.3
1.3
1.5
CAM COVER
3318
1.5
1.5
1.5
1.5
one each cylinder
3325
0.9
0.9
0.9
0.9
0.9
3327
1.0
1.0
1.0
1.0
1.0
3328
1.0
1.0
1.0
1.0
1.0
3335
2.1
2.1
2.1
2.1
2.1
3337
3.0
3.0
3.0
3.0
3.0
Replace cams/secondary cam chain/tensioner
3338
3.2
3.2
3.2
3.2
3.2
3341
2.0
2.0
2.0
2.0
2.0
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-7
Table 5-3. Engine
MODELS
ITEM
DESCRIPTION
LABOR
CODE
GM
GV
GX
GN
GP
one bearing
3342
2.7
2.7
2.7
2.7
2.7
two bearings
3343
3.0
3.0
3.0
3.0
3.0
3354
2.0
2.0
2.0
2.0
2.0
CRANKCASE
Replace crankcases
California vehicles only – includes remove and
install engine
3406
7.0
7.0
7.0
7.0
7.0
Replace crankcases
3406
6.9
6.9
6.9
6.9
6.9
3407
6.2
6.2
6.2
6.2
6.2
Seal crankcase only
Replace flywheels
3411
6.5
6.5
6.5
6.5
6.5
3412
6.5
6.5
6.5
6.5
6.5
3412
6.4
6.4
6.4
6.4
6.4
3410
6.4
6.4
6.4
6.4
6.4
3410
6.3
6.3
6.3
6.3
6.3
one
3413
2.0
2.0
2.0
2.0
2.0
both
3414
2.4
2.4
2.4
2.4
2.4
3403
0.1
0.1
0.1
0.1
0.1
3420
0.1
0.1
0.1
0.1
0.1
Piston jet/O-ring
Replace crank position sensor
o-ring
Check flywheel trueness before assembly or after
removal
Recondition cylinder heads – head removed (for nonrelated repairs )
one head
3425
1.0
1.0
1.0
1.0
1.0
both heads
3426
2.0
2.0
2.0
2.0
2.0
cylinders removed (for non-related repairs –
deglaze only)
3428
0.3
0.3
0.3
0.3
0.3
Replace pistons
cylinders removed (for non-related repairs) –
includes resizing cylinders
3430
1.4
1.4
1.4
1.4
1.4
3501
0.2
0.2
0.2
0.2
0.2
3502
0.1
0.1
0.1
0.1
0.1
Replace induction module/ seal
3510
0.7
0.7
0.7
0.7
0.7
FUEL SYSTEM
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-8
Table 5-3. Engine
MODELS
ITEM
DESCRIPTION
Replace intake gasket
one or both
Replace external fuel hose-EFI
LABOR
CODE
GM
GV
GX
GN
GP
3511
0.3
0.3
0.3
0.3
0.3
3514
0.2
0.2
0.2
0.2
0.2
Replace canister
3527
0.1
0.1
0.1
0.1
0.1
Replace vapor valve
3528
0.1
0.1
0.1
0.1
0.1
3529
0.1
0.1
0.1
0.1
0.1
GM
GV
GN
GP
ITEM
DESCRIPTION
MODELS
LABOR
CODE
GX
DRIVE
4002
0.9
0.9
0.9
0.9
0.9
Replace primary chain tensioner or pad
4033
0.5
0.5
0.5
0.5
0.5
4003
0.9
0.9
0.9
0.9
0.9
4005
2.4
2.4
2.4
2.4
2.4
4007
0.4
0.4
0.4
0.4
0.4
4009
0.4
0.4
0.4
0.4
0.4
Replace inner primary housing and/or gasket /mainshaft bearing
4008
2.1
2.1
2.1
2.1
2.1
Replace or hone forward control shift shaft bushing
4393
---
---
---
---
0.3
4034
0.3
0.3
0.3
0.3
0.3
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-9
ITEM
MODELS
LABOR
CODE
DESCRIPTION
GM
GV
GX
GN
GP
CLUTCH
Adjust clutch
---
0.2
0.2
0.2
0.2
0.2
4006
0.8
0.8
0.8
0.8
0.8
4011
1.3
1.3
1.3
1.3
1.3
Replace clutch release bearing and/or push rod
4016
0.8
0.8
0.8
0.8
0.8
Replace clutch release mechanism (ball ramp) and/or
side cover
4018
0.8
0.8
0.8
0.8
0.8
Service the clutch
includes disassembly, cleaning, inspection
repair, assembly and adjustment
MODELS
ITEM
DESCRIPTION
LABOR
CODE
GM
GV
GX
GN
GP
4304
5.3
5.3
5.3
5.3
5.3
Replace transmission complete- Includes RRI oil passage gasket
4305
4.9
4.9
4.9
4.9
4.9
4306
4.6
4.6
4.6
4.6
4.6
TRANSMISSION CASE
includes disassembly, cleaning, inspection,
replacing parts, assembly (transmission case in
frame)
4309
2.4
2.4
2.4
2.4
2.4
Replace main drive gear oil seal (in transmission case)
4311
2.5
2.5
2.5
2.5
2.5
Replace mainshaft oil seal (in main drive gear)
4316
2.2
2.2
2.2
2.2
2.2
4321
2.8
2.8
2.8
2.8
2.8
4331
2.9
2.9
2.9
2.9
2.9
4336
2.9
2.9
2.9
2.9
2.9
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
4341
0.6
0.6
0.6
0.6
0.6
4343
2.9
2.9
2.9
2.9
2.9
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-10
MODELS
ITEM
DESCRIPTION
LABOR
CODE
GM
GV
GX
GN
GP
one
4348
3.1
3.1
3.1
3.1
3.1
both
4351
3.2
3.2
3.2
3.2
3.2
4361
2.9
2.9
2.9
2.9
2.9
4366
3.2
3.2
3.2
3.2
3.2
4368
0.2
0.2
0.2
0.2
0.2
Remove oil pan and/or gasket and/or baffle
4378
0.6
0.6
0.6
0.6
0.6
Replace oil fill tube and/or o-ring
4379
0.3
0.3
0.3
0.3
0.3
4380
0.4
0.4
0.4
0.4
0.4
Replace transmission shift shaft seal
4390
2.2
2.2
2.2
2.2
2.2
Replace shift lever
4012
0.1
0.1
0.1
0.1
0.1
GV
GX
GN
GP
MODELS
ITEM
DESCRIPTION
LABOR
CODE
GM
Replace electrical caddie/coil cover
6263
0.2
0.2
0.2
0.2
0.2
Replace fuel tank trim
6507
---
0.2
---
---
0.2
Replace sissy bar
6511
---
0.2
---
---
0.2
Replace mirror
6513
0.1
0.1
0.1
0.1
0.1
ACCESSORIES
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-11
ITEM
DESCRIPTION
MODELS
LABOR
CODE
GM
GV
GX
GN
GP
INSTRUMENTS
Replace speedometer
cosmetics only
6003
0.3
0.3
0.3
0.3
0.3
Replace tachometer
cosmetics only
6009
---
---
---
0.3
---
6019
0.3
---
---
0.5
---
5022
0.1
0.1
0.1
0.1
0.1
5023
0.1
0.1
0.1
0.1
0.1
5026
2.0
2.0
2.0
2.0
2.0
5039
0.2
0.2
0.2
0.2
0.2
Replace instrument housing assembly (tach./speedo);
h-bar mounted
WIRING
light circuit
Replace speedometer wiring harness
5046
0.8
---
0.8
0.8
---
Replace indicator lamp wiring (includes diagnosis)
5048
0.3
0.3
0.3
0.3
0.3
Replace electrical caddie/ Battery support
5047
0.3
0.3
0.3
0.3
0.3
Replace maxi-fuse connector
5158
0.4
0.4
0.4
0.4
0.4
5129
0.3
0.2
0.3
0.3
0.2
5171
0.5
0.5
0.5
0.5
0.7
5173
0.5
0.5
0.5
0.5
0.7
5176
0.5
0.5
0.5
0.5
0.5
5177
0.2
0.2
0.2
0.2
0.2
SWITCHES
5178
0.2
0.2
0.2
0.2
0.2
5179
0.2
0.2
0.2
0.2
0.2
5180
0.2
0.2
0.2
0.2
0.2
Replace rear stoplight switch- includes bleeding brakes
5141
0.4
0.4
0.4
0.4
0.4
Replace fuse/maxi-fuse
5145
0.1
0.1
0.1
0.1
0.1
Replace fuse block
5148
0.4
0.4
0.4
0.4
0.4
5157
0.4
0.4
0.4
0.4
0.4
5161
0.2
0.2
0.2
0.2
0.2
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
includes diagnosis
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-12
ITEM
DESCRIPTION
MODELS
LABOR
CODE
GM
GV
GX
GN
GP
LIGHTS
includes adjustment
5181
0.1
0.1
0.1
0.1
0.1
Replace headlight bulb
includes diagnosis
5185
0.1
0.1
0.1
0.1
0.1
includes adjustment
5189
0.5
0.5
0.5
0.5
0.5
Replace indicator bulb or lens
includes diagnosis
5190
0.1
0.1
0.1
0.1
0.1
Replace indicator lamp socket assembly
includes diagnosis
5191
0.5
0.2
0.5
0.5
0.2
Replace taillight light bulb or lens
includes diagnosis
5197
0.1
0.7
0.1
0.1
0.7
5215
0.2
0.3
0.2
0.2
0.3
front
5201
0.7
0.7
0.7
0.7
0.7
rear
5205
0.3
0.3
0.3
0.3
0.3
Replace the battery
5705
0.2
0.2
0.2
0.2
0.2
5765
0.1
0.1
0.1
0.1
0.1
5767
0.3
0.3
0.3
0.3
0.3
5769
0.2
0.2
0.2
0.2
0.2
GN
GP
BATTERY/HORN
Table 5-8. Electrical Diagnostics
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GENERAL
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the Dyna Service Manual, Part No. 9948107 and Electrical Diagnostic Manual, Part No. 99496-07
Lights and accessories
5016
0.3
0.3
0.3
0.3
0.3
5306
0.1
0.1
0.1
0.1
0.1
milliamp draw
5308
0.2
0.2
0.2
0.2
0.2
total current draw
5310
0.2
0.2
0.2
0.2
0.2
5312
2.6
2.6
2.6
2.6
2.6
CHARGING CIRCUIT
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-13
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GN
GP
AC output
5314
2.6
2.6
2.6
2.6
2.6
regulator failure
5315
0.7
0.7
0.7
0.7
0.7
voltage output
5316
0.7
0.7
0.7
0.7
0.7
replace rotor
5319
2.5
2.5
2.5
2.5
2.5
Starter inoperative
5817
0.6
0.6
0.6
0.6
0.6
Starter inoperative
start button
5818
0.6
0.6
0.6
0.6
0.6
Starter inoperative
5822
0.2
0.2
0.2
0.2
0.2
Starter inoperative
solenoid clicks; poor relay or solenoid connections, or bad relay contacts
5823
0.3
0.3
0.3
0.3
0.3
Starter inoperative
solenoid clicks; poor starter or battery connections, ground connections, or bad solenoid contacts
5824
0.2
0.2
0.2
0.2
0.2
STARTER CIRCUIT
Starter inoperative
damaged motor
5825
0.5
0.5
0.5
0.5
0.5
Starter inoperative
relay clicks; open in relay wiring
5827
0.2
0.2
0.2
0.2
0.2
Starter inoperative
5828
0.2
0.2
0.2
0.2
0.2
Starter inoperative
5830
0.5
0.5
0.5
0.5
0.5
Starter inoperative
nothing clicks; open in wiring to or from starter
button
5831
0.5
0.5
0.5
0.5
0.5
Starter inoperative
starter relay
5832
0.4
0.4
0.4
0.4
0.4
poor starter to battery connections, ground connections
5835
0.2
0.2
0.2
0.2
0.2
binding
5836
0.3
0.3
0.3
0.3
0.3
Starter spins
starter clutch
5837
0.6
0.6
0.6
0.6
0.6
Starter inoperative
nothing clicks; TSM/TSSM/HFSM
5838
0.5
0.5
0.5
0.5
0.5
Replace starter solenoid contacts
5845
0.7
0.7
0.7
0.7
0.7
Replace starter solenoid coil
5860
0.8
0.8
0.8
0.8
0.8
Starter inoperative
6791
0.5
0.5
0.5
0.5
0.5
Starter inoperative
Connector
6792
0.1
0.1
0.1
0.1
0.1
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-14
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GN
GP
Starter inoperative
open
6793
0.3
0.3
0.3
0.3
0.3
Starter inoperative
open
6805
0.3
0.3
0.3
0.3
0.3
Starter inoperative
open
6806
0.3
0.3
0.3
0.3
0.3
Starter inoperative
5168
0.7
0.7
0.7
0.7
0.7
Starter inoperative
locate and repair open on BK wire between
connector [30]
5861
0.5
0.5
0.5
0.5
0.5
Starter inoperative
5157
0.4
0.4
0.4
0.4
0.4
Starter inoperative
locate and repair open on BK wire between neutral switch and ground or neutral switch and
connector [30]
5862
0.5
0.5
0.5
0.5
0.5
replace speedometer
0.3
0.3
0.3
0.3
0.3
replace speedometer
6752
0.3
0.3
0.3
0.3
0.3
Fails to disarm
replace FOB battery
6755
0.1
0.1
0.1
0.1
0.2
Fails to disarm
replace FOB
6756
0.2
0.1
0.2
0.2
0.2
Fails to disarm
replace TSSM\HFSM
6757
0.3
0.3
0.3
0.3
0.3
Fails to disarm
grounded/shorted
6879
0.4
0.4
0.4
0.4
0.4
6773
0.9
0.9
0.9
0.9
0.5
6855
0.3
0.3
0.3
0.3
0.3
locate and repair intermittent short to voltage
6856
0.4
0.4
0.4
0.4
0.4
locate and repair intermittent short to ground
6857
0.4
0.4
0.4
0.4
0.4
6790
0.3
0.3
0.3
0.3
0.3
6791
0.5
0.5
0.5
0.5
0.5
mate connector [30]
6792
0.1
0.1
0.1
0.1
0.1
TSM/TSSM/HFSM [30B] terminal 2 (GY wire)
and ignition fuse is open
6793
0.3
0.3
0.3
0.3
0.3
replace Bulb
6796
0.3
0.3
0.3
0.3
0.3
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-15
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GN
GP
6797
0.3
0.3
0.3
0.3
0.3
wire) to lamps open
6798
0.3
0.3
0.3
0.3
0.3
6799
0.3
0.3
0.3
0.3
0.3
wire) to lamps open
6800
0.3
0.3
0.3
0.3
0.3
and ground is open
6805
0.3
0.3
0.3
0.3
0.3
TSM/TSSM/HFSM [30B] terminal 1 (BN/GY
wire) and battery fuse is open
6806
0.3
0.3
0.3
0.3
0.3
6807
0.2
0.2
0.2
0.2
0.6
main fuse terminal A (R wire) and battery fuse is
open
6808
0.3
0.3
0.3
0.3
0.7
repair open between handlebar switch connector [24B] and TSM/TSSM/HFSM [30B]
6810
0.6
0.6
0.6
0.6
0.6
6811
0.7
0.7
0.7
0.7
0.6
repair open between connector [24B] and fuse
block
6812
0.6
0.6
0.6
0.6
0.5
repair open between handlebar switch connector [22B] and TSM/TSSM/HFSM [30B]
6813
0.6
0.6
0.6
0.6
0.7
6814
0.5
0.5
0.5
0.5
0.6
6815
0.7
0.7
0.7
0.7
0.2
repair open between connector [22B] and fuse
block
6816
0.6
0.6
0.6
0.6
0.3
Turn signal error 3A - Bulbs flash at double rate-all work replace bulb
6820
0.2
0.2
0.2
0.2
0.5
Turn signal error 3A - Bulbs flash at double rate-all work remove corrosion
6821
0.3
0.3
0.3
0.3
0.3
Turn signal error 3A - Bulbs flash at double rate-all work remove corrosion/replace bulb
6822
0.5
0.5
0.5
0.5
0.6
Turn signal error 3A - Bulbs flash at double rate-all work replace lamp assembly
6823
0.4
0.4
0.4
0.4
0.4
Turn signal error 3A - Bulbs flash at double rate-all work replace TSM/TSSM/HFSM
6824
0.6
0.6
0.6
0.6
0.3
7770
0.2
0.2
0.2
0.2
0.2
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
code not present
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-16
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GN
GP
repair charging system/accompanies other
codes
7771
0.2
0.2
0.2
0.2
0.2
grounded/open
6790
0.3
0.3
0.3
0.3
0.3
6791
0.5
0.5
0.5
0.5
0.5
replace bulb
6796
0.3
0.3
0.3
0.3
0.3
6823
0.4
0.4
0.4
0.4
0.4
6709
0.3
0.3
0.3
0.3
0.3
6790
0.3
0.3
0.3
0.3
0.3
6791
0.5
0.5
0.5
0.5
0.5
replace bulb
6796
0.3
0.3
0.3
0.3
0.3
6823
0.4
0.4
0.4
0.4
0.4
6709
0.3
0.3
0.3
0.3
0.3
6709
0.3
0.3
0.3
0.3
0.3
6790
0.3
0.3
0.3
0.3
0.3
6791
0.5
0.5
0.5
0.5
0.5
6709
0.3
0.3
0.3
0.3
0.3
6790
0.3
0.3
0.3
0.3
0.3
6791
0.5
0.5
0.5
0.5
0.5
6709
0.3
0.3
0.3
0.3
0.3
6790
0.3
0.3
0.3
0.3
0.3
6791
0.5
0.5
0.5
0.5
0.5
6709
0.3
0.3
0.3
0.3
0.3
6790
0.3
0.3
0.3
0.3
0.3
6791
0.5
0.5
0.5
0.5
0.5
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-17
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GN
GP
repair alarm (terminal B) circuit (LGN/BN wire)open
6830
0.5
0.5
0.5
0.5
0.5
6831
0.5
0.5
0.5
0.5
0.5
replace siren
6832
0.7
0.7
0.7
0.7
0.7
6833
0.7
0.7
0.7
0.7
0.7
6834
0.4
0.4
0.4
0.4
0.4
repair alarm (terminal A) circuit (BN/GY wire)open
6835
0.4
0.4
0.4
0.4
0.4
repair alarm (terminal B) circuit (LGN/BN wire)shorted to volts
6817
0.5
0.5
0.5
0.5
0.5
replace siren
6832
0.7
0.7
0.7
0.7
0.7
6833
0.7
0.7
0.7
0.7
0.7
TSM/TSSM/HFSM terminal 9/starter relay (TN/
GN wire)-short to volts
6840
0.3
0.3
0.3
0.3
0.3
6841
0.2
0.2
0.2
0.2
0.2
6842
0.7
0.7
0.7
0.7
0.7
6845
0.5
0.5
0.5
0.5
0.5
6845
0.5
0.5
0.5
0.5
0.5
TSM/TSSM/HFSM terminal 2 and ignition fuse
(GY wire) open
6793
0.3
0.3
0.3
0.3
0.3
6791
0.5
0.5
0.5
0.5
0.5
6709
0.3
0.3
0.3
0.3
0.3
6878
0.2
0.2
0.2
0.2
0.2
grounded/shorted
6879
0.4
0.4
0.4
0.4
0.4
replace HFSM
6880
0.4
0.4
0.4
0.4
0.4
6878
0.2
0.2
0.2
0.2
0.2
grounded/shorted
6879
0.4
0.4
0.4
0.4
0.4
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-18
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GN
GP
replace HFSM
6880
0.4
0.4
0.4
0.4
0.4
repair security antenna connections, or replace
6881
0.4
0.4
0.4
0.4
0.4
6878
0.2
0.2
0.2
0.2
0.2
grounded/shorted
6879
0.4
0.4
0.4
0.4
0.4
replace HFSM
6880
0.4
0.4
0.4
0.4
0.4
5168
0.7
0.7
0.7
0.7
0.7
locate and repair open on BK wire between
connector [30]
5861
0.5
0.5
0.5
0.5
0.5
5863
0.4
0.4
0.4
0.4
0.4
5157
0.4
0.4
0.4
0.4
0.4
locate and repair open on BK wire between neutral switch and ground or neutral switch and
connector [30]
5862
0.5
0.5
0.5
0.5
0.5
5863
0.4
0.4
0.4
0.4
0.4
repair speedometer [39B] terminal 9/Fuel
Sender [141]terminal 2/ Fuel Gauge [117] terminal 2 (Y/W wire)-short or open
6034
0.6
0.6
0.6
0.6
0.6
6035
1.0
1.0
1.0
1.0
1.0
Sender [141]terminal 2 (Y/W wire)-short or open
7182
0.7
0.7
0.7
0.7
0.7
7183
0.7
0.7
0.7
0.7
0.6
fuse (O wire)
7184
0.5
0.5
0.5
0.5
0.5
ground is open (BK wire)
7186
0.5
0.5
0.5
0.5
0.5
6035
1.0
1.0
1.0
1.0
1.0
INSTRUMENTS
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-19
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GN
GP
Sender [141]terminal 2/ Fuel Gauge [117] terminal 2 (Y/W wire)-short to volts
6069
0.4
0.4
0.4
0.4
0.4
code not present
7770
0.2
0.2
0.2
0.2
0.2
codes
7771
0.2
0.2
0.2
0.2
0.2
B1006 Tachometer accessory line over voltage
code not present
7770
0.2
0.2
0.2
0.2
0.2
B1006 Tachometer accessory line over voltage
codes
7771
0.2
0.2
0.2
0.2
0.2
code not present
7770
0.2
0.2
0.2
0.2
0.2
codes
7771
0.2
0.2
0.2
0.2
0.2
code not present
7770
0.2
0.2
0.2
0.2
0.2
codes
7771
0.2
0.2
0.2
0.2
0.2
replace trip switch
6001
0.3
0.3
0.3
0.3
0.3
6002
0.1
0.1
0.1
0.1
0.1
replace speedometer
6020
0.3
0.3
0.3
0.3
0.3
replace MAP sensor
7630
0.7
0.7
0.7
0.7
0.7
MAP [80B] sensor terminal C to ECM [78B] terminal 14 (R/W wire) open/grounded
7640
0.5
0.5
0.5
0.5
0.5
replace ECM
7565
1.2
1.2
1.2
1.2
1.2
wire) shorted
7642
0.9
0.9
0.9
0.9
0.9
MAP [80B] sensor terminal B to ECM [78B] terminal 25 (V/W wire) open
7645
0.6
0.6
0.6
0.6
0.6
replace MAP sensor
7650
1.0
1.0
1.0
1.0
1.0
MAP [80B] terminal A (BK/W wire) and terminal
B (V/W wire) shorted
7655
0.5
0.5
0.5
0.5
0.5
ENGINE MANAGEMENT
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-20
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GN
GP
MAP [80B] sensor terminal C (R/W wire) short
to battery volts
7635
0.6
0.6
0.6
0.6
0.6
replace ECM
7641
0.9
0.9
0.9
0.9
0.9
MAP [80B] terminal C (R/W wire) and terminal B
(V/W wire) shorted
7643
0.6
0.6
0.6
0.6
0.6
MAP [80B] sensor terminal B (V/W wire) short
to battery volts
7644
0.6
0.6
0.6
0.6
0.6
MAP [80B] terminal A (BK/W wire) ECM [78B]
terminal 26 open
7646
0.7
0.7
0.7
0.7
0.7
replace MAP sensor
7650
1.0
1.0
1.0
1.0
1.0
7725
0.9
0.9
0.9
0.9
0.9
shorted
7730
0.7
0.7
0.7
0.7
0.7
replace ECM
7735
0.9
0.9
0.9
0.9
0.9
IAT [89B] circuit A (LGN/Y wire) to ECM [78B]
7750
0.7
0.7
0.7
0.7
0.7
7760
1.1
1.1
1.1
1.1
1.1
7725
0.9
0.9
0.9
0.9
0.9
7732
0.7
0.7
0.7
0.7
0.7
replace ECM
7740
1.0
1.0
1.0
1.0
1.0
IAT [89B] circuit A (LGN/Y wire) and ECM [78B]
7745
0.7
0.7
0.7
0.7
0.7
7750
0.7
0.7
0.7
0.7
0.7
7760
1.1
1.1
1.1
1.1
1.1
P0117 ET sensor low
7710
0.7
0.7
0.7
0.7
0.7
P0117 ET sensor low
ET sensor [90B] A and ECM [78B] terminal 6
(PK/Y wire) short to ground
7675
0.7
0.7
0.7
0.7
0.7
P0117 ET sensor low
replace ECM
7680
0.7
0.7
0.7
0.7
0.7
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-21
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GN
GP
P0117 ET sensor low
ET sensor [90B] A (PK/Y wire) and B (BK/W
wire) shorted
7731
0.5
0.5
0.5
0.5
0.5
ET sensor [90B] terminal A and ECM [78B] terminal 6 (PK/Y wire) open
7686
0.6
0.6
0.6
0.6
0.6
ET sensor [90B] terminal A and ECM [78B] terminal 6 (PK/Y wire) short to voltage
7687
0.5
0.5
0.5
0.5
0.5
ET sensor [90B] A (PK/Y wire) and ECM [78B]
7690
0.7
0.7
0.7
0.7
0.7
P0117 ET sensor low
(B/W wire) open
7695
0.8
0.8
0.8
0.8
0.8
7710
0.7
0.7
0.7
0.7
0.7
replace ECM
7685
0.8
0.8
0.8
0.8
0.8
(B/W wire) open
7695
0.8
0.8
0.8
0.8
0.8
6010
1.1
1.1
1.1
1.1
1.1
replace ECM
7565
1.2
1.2
1.2
1.2
1.2
terminal 24 open
7580
0.7
0.7
0.7
0.7
0.7
7584
1.0
1.0
1.0
1.0
1.0
(BK/W wire) shorted
7585
0.9
0.9
0.9
0.9
0.9
TP sensor [88B] B (R/W wire) and terminal A
(BK/W wire) shorted
7586
1.1
1.1
1.1
1.1
1.1
7590
1.7
1.7
1.7
1.7
1.7
7595
1.2
1.2
1.2
1.2
1.2
7605
0.9
0.9
0.9
0.9
0.9
terminal 14 short to voltage/open
7615
1.0
1.0
1.0
1.0
1.0
replace MAP sensor
7650
1.0
1.0
1.0
1.0
1.0
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-22
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GN
GP
replace ECM
7555
0.8
0.8
0.8
0.8
0.8
(BK/W wire) shorted
7587
0.4
0.4
0.4
0.4
0.4
replace throttle position sensor (TPS)
7595
1.2
1.2
1.2
1.2
1.2
TP sensor [88B] A (BK/W wire) and ECM [78B]
terminal 24 open
7610
0.4
0.4
0.4
0.4
0.4
7619
0.4
0.4
0.4
0.4
0.4
front O2 sensor [138B] terminal 1 to ECM [78B]
terminal 8 (PK/O wire) grounded/shorted to
O2[138B] terminal 2
6868
0.4
0.4
0.4
0.4
0.4
7144
0.9
0.9
0.9
0.9
0.9
7163
1.0
1.0
1.0
1.0
1.0
repair/replace fuel pump/pressure regulator/fuel
line/fuel filter
7164
1.0
1.0
1.0
1.0
1.0
repair intake leak
7486
1.0
1.0
1.0
1.0
1.0
replace O2 sensor
7667
0.5
0.5
0.5
0.5
0.5
replace ECM
7815
0.8
0.8
0.8
0.8
0.8
7144
0.9
0.9
0.9
0.9
0.9
line/fuel filter
7164
1.0
1.0
1.0
1.0
1.0
replace O2 sensor
7667
0.5
0.5
0.5
0.5
0.5
replace ECM
7815
0.8
0.8
0.8
0.8
0.8
front O2 sensor [138B] terminal 1 to ECM [78B]
terminal 8 (PK/O wire) open/shorted to voltage
6869
0.5
0.5
0.5
0.5
0.5
rear O2 sensor [137B] terminal 2 to ECM [78B]
6870
0.5
0.5
0.5
0.5
0.5
replace O2 sensor
7667
0.5
0.5
0.5
0.5
0.5
replace ECM
7815
0.8
0.8
0.8
0.8
0.8
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-23
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GN
GP
terminal 23 (PK/GN wire) grounded/shorted to
O2[137B] terminal 2
6871
0.4
0.4
0.4
0.4
0.4
7144
0.9
0.9
0.9
0.9
0.9
7163
1.0
1.0
1.0
1.0
1.0
line/fuel filter
7164
1.0
1.0
1.0
1.0
1.0
repair intake leak
7486
1.0
1.0
1.0
1.0
1.0
replace O2 sensor
7667
0.5
0.5
0.5
0.5
0.5
replace ECM
7815
0.8
0.8
0.8
0.8
0.8
7144
0.9
0.9
0.9
0.9
0.9
line/fuel filter
7164
1.0
1.0
1.0
1.0
1.0
replace O2 sensor
7667
0.5
0.5
0.5
0.5
0.5
replace ECM
7815
0.8
0.8
0.8
0.8
0.8
6870
0.5
0.5
0.5
0.5
0.5
terminal 23 (PK/GN wire) open/shorted to voltage
6872
0.5
0.5
0.5
0.5
0.5
replace O2 sensor
7667
0.5
0.5
0.5
0.5
0.5
replace ECM
7815
0.8
0.8
0.8
0.8
0.8
replace injector
7795
1.3
1.3
1.3
1.3
1.3
injector circuit [84\85] B (W/Y or GN/GY wire)/
7805
0.6
0.6
0.6
0.6
0.6
short to ground
7808
0.5
0.5
0.5
0.5
0.5
7825
0.6
0.6
0.6
0.6
0.6
replace ECM
7850
0.9
0.9
0.9
0.9
0.9
replace injector
7795
1.3
1.3
1.3
1.3
1.3
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-24
MODELS
ITEM
DESCRIPTION
CODE
short to voltage
7809
GM
GV
GX
GN
GP
0.3
0.3
0.3
0.3
0.3
replace ECM
7815
0.8
0.8
0.8
0.8
0.8
replace injector
7795
1.3
1.3
1.3
1.3
1.3
7805
0.6
0.6
0.6
0.6
0.6
short to ground
7808
0.5
0.5
0.5
0.5
0.5
7825
0.6
0.6
0.6
0.6
0.6
replace ECM
7850
0.9
0.9
0.9
0.9
0.9
replace injector
7795
1.3
1.3
1.3
1.3
1.3
short to voltage
7809
0.3
0.3
0.3
0.3
0.3
replace ECM
7815
0.8
0.8
0.8
0.8
0.8
7030
0.4
0.4
0.4
0.4
0.4
7980
0.3
0.3
0.3
0.3
0.3
7981
0.5
0.5
0.5
0.5
0.5
connector
7982
0.4
0.4
0.4
0.4
0.4
replace ECM
7983
0.9
0.9
0.9
0.9
0.9
terminal 12 open\grounded
7986
0.5
0.5
0.5
0.5
0.5
7987
0.4
0.4
0.4
0.4
0.4
7030
0.4
0.4
0.4
0.4
0.4
repair CKP wiring or connections
7031
0.3
0.3
0.3
0.3
0.3
repairECM connections
7980
0.3
0.3
0.3
0.3
0.3
7981
0.5
0.5
0.5
0.5
0.5
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-25
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GN
GP
connector
7982
0.4
0.4
0.4
0.4
0.4
replace ECM
7983
0.9
0.9
0.9
0.9
0.9
terminal 12 open\ground
7986
0.5
0.5
0.5
0.5
0.5
7987
0.4
0.4
0.4
0.4
0.4
7939
1.0
1.0
1.0
1.0
1.0
7953
0.7
0.7
0.7
0.7
0.7
7956
0.7
0.7
0.7
0.7
0.7
terminal C (BK wire)
7966
1.3
1.3
1.3
1.3
1.3
7967
0.7
0.7
0.7
0.7
0.7
replace ECM
7968
1.2
1.2
1.2
1.2
1.2
7917
0.7
0.7
0.7
0.7
0.7
[78B] terminal 33 short to voltage
7918
0.9
0.9
0.9
0.9
0.9
terminal 14 open
7919
0.8
0.8
0.8
0.8
0.8
VSS [65B] terminal C (BK wire) to ECM [78B]
terminal 10 open
7921
0.7
0.7
0.7
0.7
0.7
terminal A (R/W wire)
7922
0.8
0.8
0.8
0.8
0.8
7938
0.8
0.8
0.8
0.8
0.8
7939
1.0
1.0
1.0
1.0
1.0
7953
0.7
0.7
0.7
0.7
0.7
7956
0.7
0.7
0.7
0.7
0.7
7967
1.1
1.1
1.1
1.1
1.1
replace ECM
7968
1.2
1.2
1.2
1.2
1.2
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-26
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GN
GP
7028
0.5
0.5
0.5
0.5
0.5
(BK/PK wire) short to voltage
7476
0.5
0.5
0.5
0.5
0.5
IAC [87B] terminal A to ECM [78B] terminal
35(BE/GN wire) short to voltage
7477
0.5
0.5
0.5
0.5
0.5
(BN/R wire) short to voltage
7478
0.5
0.5
0.5
0.5
0.5
(BK/O wire) short to voltage
7479
0.5
0.5
0.5
0.5
0.5
IAC [87B] terminal A (BE/GN wire) shorted to
7483
0.4
0.4
0.4
0.4
0.4
terminal D (BK/O wire)
7484
0.4
0.4
0.4
0.4
0.4
IAC [87B] terminal D (BK/O wire) shorted to terminal A (BE/GN wire)
7488
0.4
0.4
0.4
0.4
0.4
7489
0.4
0.4
0.4
0.4
0.4
7490
0.5
0.5
0.5
0.5
0.5
(BK/O wire) open/grounded
7493
0.4
0.4
0.4
0.4
0.4
ECM [78B] Fuse terminal E/A and ECM [78B]
terminal 31(BE/GY wire) open
7494
0.4
0.4
0.4
0.4
0.4
7495
0.4
0.4
0.4
0.4
0.4
IAC [87B] terminal A to ECM [78B] terminal 35
(BE/GN wire) open/grounded
7496
0.4
0.4
0.4
0.4
0.4
(BN/R wire) open/grounded
7498
0.4
0.4
0.4
0.4
0.4
7515
0.3
0.3
0.3
0.3
0.3
replace ECM
7516
1.0
1.0
1.0
1.0
1.0
code not present
7770
0.2
0.2
0.2
0.2
0.2
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-27
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GN
GP
codes
7771
0.2
0.2
0.2
0.2
0.2
repair ground circuit (BK wire) high resistance
7775
0.4
0.4
0.4
0.4
0.4
repair ignition circuit (W/BK wire) high resistance
7776
0.4
0.4
0.4
0.4
0.4
code not present
7770
0.2
0.2
0.2
0.2
0.2
codes
7771
0.2
0.2
0.2
0.2
0.2
replace ECM
7913
0.7
0.7
0.7
0.7
0.7
code not present
7931
0.2
0.2
0.2
0.2
0.2
replace ECM
7913
0.7
0.7
0.7
0.7
0.7
code not present
7931
0.2
0.2
0.2
0.2
0.2
ECM [78B] terminal 22 and active intake connector [178B] terminal 2 (GY/O wire) open/
grounded
6873
0.5
0.5
0.5
0.5
0.5
active intake connector [178B] terminal 1 (LGN/
6874
0.5
0.5
0.5
0.5
0.5
engine control fuse terminal M and ignition
switch (R/BK) open
6875
0.9
0.9
0.9
0.9
0.9
6876
0.5
0.5
0.5
0.5
0.5
7063
0.4
0.4
0.4
0.4
0.4
7064
0.5
0.5
0.5
0.5
0.5
replace ECM
7641
0.9
0.9
0.9
0.9
0.9
ECM [78B] terminal 22 and active intake connector [178B] terminal 2 (GY/O wire) short to
voltage
6877
0.4
0.4
0.4
0.4
0.4
7064
0.5
0.5
0.5
0.5
0.5
replace ECM
7641
0.9
0.9
0.9
0.9
0.9
4 (GN/O wire) grounded
7920
0.3
0.3
0.3
0.3
0.3
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-28
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GN
GP
4 (GN/O wire) open
7901
0.4
0.4
0.4
0.4
0.4
system relay terminal 86 to right hand control
7903
0.3
0.3
0.3
0.3
0.3
7904
0.3
0.3
0.3
0.3
0.3
replace ECM
7906
0.8
0.8
0.8
0.8
0.8
replace ECM
7902
0.8
0.8
0.8
0.8
0.8
system relay terminal 85/ECM [78B] terminal
4(GN/O wire) short to volts
7908
0.5
0.5
0.5
0.5
0.5
7909
0.4
0.4
0.4
0.4
0.4
fuel pump fuse to fuel pump [86B] (O/GY wire)
shorted to ground
7852
0.9
0.9
0.9
0.9
0.9
system relay terminal 87/coil/injector terminal A
(Y/GN wire) open/ground
7888
0.7
0.7
0.7
0.7
0.7
31 (BE/GY wire) open\grounded
7889
0.7
0.7
0.7
0.7
0.7
7904
0.3
0.3
0.3
0.3
0.3
replace fuel pump
7924
1.5
1.5
1.5
1.5
1.5
terminal D (BE/O wire) grounded
7934
0.9
0.9
0.9
0.9
0.9
terminal C (Y/BE wire) grounded
7936
0.9
0.9
0.9
0.9
0.9
7937
0.8
0.8
0.8
0.8
0.8
terminal D (Y/BE wire) is shorted to voltage
7865
0.3
0.3
0.3
0.3
0.3
terminal C (BE/O wire) is shorted to voltage
7866
0.3
0.3
0.3
0.3
0.3
7911
0.2
0.2
0.2
0.2
0.2
system relay terminal 87/coil/injector terminal A
(Y/GN wire) is shorted to voltage
7912
0.9
0.9
0.9
0.9
0.9
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-29
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GN
GP
0.9
0.9
0.9
0.9
0.9
fuel pump connector [141B] terminal D is open
7926
1.0
1.0
1.0
1.0
1.0
7927
0.9
0.9
0.9
0.9
0.9
7929
0.7
0.7
0.7
0.7
0.7
perform ECM/TSM/TSSM/HFSM module
replace procedure
6701
0.4
0.4
0.4
0.4
0.4
replaced TSM/TSSM/HFSM, system now ok
6702
0.4
0.4
0.4
0.4
0.4
replace ECM, remove TSM/TSSM/HFSM
6703
1.0
1.0
1.0
1.0
1.0
data link [91A] terminal 3/ECM [78B] terminal 5/
TSM/TSSM/HFSM [30] terminal 3 open
6704
0.7
0.7
0.7
0.7
0.7
data link [91A] terminal 3/ECM [78B] 5 /speedometer [39B] terminal 2 short to volts
6705
0.7
0.7
0.7
0.7
0.7
7918
replaced TSM/TSSM/HFSM, System now ok
6707
0.6
0.6
0.6
0.6
0.6
replace ECM
6708
1.0
1.0
1.0
1.0
1.0
repair TSSM/HFSM connections
6726
0.3
0.3
0.3
0.3
0.3
7980
0.3
0.3
0.3
0.3
0.3
7025
0.4
0.4
0.4
0.4
0.4
ECM [78B] terminal 29 & ignition Coil [83B] terminal D (BE/O wire) open/ground
7026
0.4
0.4
0.4
0.4
0.4
7301
0.2
0.2
0.2
0.2
0.2
7856
0.3
0.3
0.3
0.3
0.3
7860
0.3
0.3
0.3
0.3
0.3
replace ECM
7870
0.8
0.8
0.8
0.8
0.8
system relay terminal 87 to ignition coil [83B]
7875
0.4
0.4
0.4
0.4
0.4
7937
0.8
0.8
0.8
0.8
0.8
7856
0.3
0.3
0.3
0.3
0.3
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-30
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GN
GP
ECM [78B] terminal 29 to ignition coil [83B] terminal D (BE/O wire) short to voltage
7865
0.3
0.3
0.3
0.3
0.3
replace ECM
7870
0.8
0.8
0.8
0.8
0.8
7013
0.8
0.8
0.8
0.8
0.8
line/fuel filter
7014
1.0
1.0
1.0
1.0
1.0
7015
0.4
0.4
0.4
0.4
0.4
7016
0.4
0.4
0.4
0.4
0.4
reat spark plug connections
7537
0.2
0.2
0.2
0.2
0.2
7538
0.2
0.2
0.2
0.2
0.2
replace ECM
7544
0.8
0.8
0.8
0.8
0.8
7547
0.3
0.3
0.3
0.3
0.3
replace spark plug
7548
0.2
0.2
0.2
0.2
0.2
7549
0.2
0.2
0.2
0.2
0.2
7025
0.4
0.4
0.4
0.4
0.4
7301
0.2
0.2
0.2
0.2
0.2
7856
0.3
0.3
0.3
0.3
0.3
7860
0.3
0.3
0.3
0.3
0.3
replace ECM
7870
0.8
0.8
0.8
0.8
0.8
system relay terminal 87 to ignition coil [83B]
7875
0.4
0.4
0.4
0.4
0.4
7937
0.8
0.8
0.8
0.8
0.8
7856
0.3
0.3
0.3
0.3
0.3
ECM [78B] terminal 11 to ignition coil [83B] terminal C (Y/BE wire) short to voltage
7867
0.3
0.3
0.3
0.3
0.3
replace ECM
7870
0.8
0.8
0.8
0.8
0.8
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-31
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GN
GP
7013
0.8
0.8
0.8
0.8
0.8
line/fuel filter
7014
1.0
1.0
1.0
1.0
1.0
7015
0.4
0.4
0.4
0.4
0.4
7016
0.4
0.4
0.4
0.4
0.4
7537
0.2
0.2
0.2
0.2
0.2
7538
0.2
0.2
0.2
0.2
0.2
replace ECM
7544
0.8
0.8
0.8
0.8
0.8
7547
0.3
0.3
0.3
0.3
0.3
replace spark plug
7548
0.2
0.2
0.2
0.2
0.2
7549
0.2
0.2
0.2
0.2
0.2
7013
0.8
0.8
0.8
0.8
0.8
line/fuel filter
7014
1.0
1.0
1.0
1.0
1.0
7015
0.4
0.4
0.4
0.4
0.4
7016
0.4
0.4
0.4
0.4
0.4
7537
0.2
0.2
0.2
0.2
0.2
7538
0.2
0.2
0.2
0.2
0.2
replace ECM
7544
0.8
0.8
0.8
0.8
0.8
7547
0.3
0.3
0.3
0.3
0.3
replace spark plug
7548
0.2
0.2
0.2
0.2
0.2
7549
0.2
0.2
0.2
0.2
0.2
7013
0.8
0.8
0.8
0.8
0.8
line/fuel filter
7014
1.0
1.0
1.0
1.0
1.0
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-32
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GN
GP
7015
0.4
0.4
0.4
0.4
0.4
7016
0.4
0.4
0.4
0.4
0.4
7537
0.2
0.2
0.2
0.2
0.2
7538
0.2
0.2
0.2
0.2
0.2
replace ECM
7544
0.8
0.8
0.8
0.8
0.8
7547
0.3
0.3
0.3
0.3
0.3
replace spark plug
7548
0.2
0.2
0.2
0.2
0.2
7549
0.2
0.2
0.2
0.2
0.2
replace ECM
7850
0.9
0.9
0.9
0.9
0.9
6874
0.5
0.5
0.5
0.5
0.5
engine control fuse to ignition switch (R/BK)
open
6875
0.9
0.9
0.9
0.9
0.9
6876
0.5
0.5
0.5
0.5
0.5
7064
0.5
0.5
0.5
0.5
0.5
7811
0.4
0.4
0.4
0.4
0.4
7812
0.6
0.6
0.6
0.6
0.6
7814
0.4
0.4
0.4
0.4
0.4
active exhaust actuator [179B] terminal 2 (BK
wire) is open
7816
0.4
0.4
0.4
0.4
0.4
active exhaust actuator [179B] terminal 4 and
ECM [78B] terminal 1 (V\BE wire) is open/
grounded/shorted
7822
0.4
0.4
0.4
0.4
0.4
grounded
7823
0.5
0.5
0.5
0.5
0.5
7826
0.3
0.3
0.3
0.3
0.3
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-33
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GN
GP
0.5
0.5
0.5
0.5
0.5
active exhaust actuator [179B] terminal 1 (LGN/
R wire) to engine control fuse open/grounded
replace ECM
7850
0.9
0.9
0.9
0.9
0.9
7811
0.4
0.4
0.4
0.4
0.4
grounded
7823
0.5
0.5
0.5
0.5
0.5
7811
0.4
0.4
0.4
0.4
0.4
ECM [78B] terminal 20 (V\O wire) is shorted to
voltage
7827
0.4
0.4
0.4
0.4
0.4
replace ECM
7850
0.9
0.9
0.9
0.9
0.9
7828
SERIAL DATA
6709
0.3
0.3
0.3
0.3
0.3
6717
0.5
0.5
0.5
0.5
0.5
6718
0.4
0.4
0.4
0.4
0.4
open
6746
0.4
0.4
0.4
0.4
0.4
6854
0.3
0.3
0.3
0.3
0.3
replace speedometer
6072
0.5
0.5
0.5
0.5
0.5
6718
0.4
0.4
0.4
0.4
0.4
6747
0.3
0.3
0.3
0.3
0.3
6748
0.4
0.4
0.4
0.4
0.4
6854
0.3
0.3
0.3
0.3
0.3
repair tachometer connections/terminals
6711
---
---
---
0.4
---
ECM [78B] terminal 5 and tachometer [108B]
terminal 2 is open
6720
---
---
---
0.8
---
replace tachometer
6772
---
---
---
0.5
---
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-34
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GN
GP
6854
---
---
---
0.3
---
6709
0.3
0.3
0.3
0.3
0.3
is open
6710
0.4
0.4
0.4
0.4
0.4
replace 15AMP battery fuse
6713
0.3
0.3
0.3
0.3
0.3
replace ECM
6716
0.8
0.8
0.8
0.8
0.8
6717
0.5
0.5
0.5
0.5
0.5
6749
0.4
0.4
0.4
0.4
0.4
6854
0.3
0.3
0.3
0.3
0.3
U1064 Loss of TSM/TSSM/HFSM serial data at speed- repair TSM/TSSM/HFSM connections
ometer
6709
0.3
0.3
0.3
0.3
0.3
U1064 Loss of TSM/TSSM/HFSM serial data at speed- TSM/TSSM/HFSM [30B] terminal 12 (BK wire)
ometer
is open
6710
0.4
0.4
0.4
0.4
0.4
U1064 Loss of TSM/TSSM/HFSM serial data at speed- TSM/TSSM/HFSM [30B] terminal 3 and speedometer
6712
0.4
0.4
0.4
0.4
0.4
U1064 Loss of TSM/TSSM/HFSM serial data at speed- replace 15AMP battery fuse
ometer
6713
0.3
0.3
0.3
0.3
0.3
U1064 Loss of TSM/TSSM/HFSM serial data at speed- replace TSM/TSSM/HFSM
ometer
6717
0.5
0.5
0.5
0.5
0.5
U1064 Loss of TSM/TSSM/HFSM serial data at speed- repair speedometer connections/terminals
ometer
6747
0.3
0.3
0.3
0.3
0.3
U1064 Loss of TSM/TSSM/HFSM serial data at speed- TSM/TSSM/HFSM [30B] terminal 1 and ignition
ometer
6749
0.4
0.4
0.4
0.4
0.4
U1064 Loss of TSM/TSSM/HFSM serial data at
tachometer
6709
---
0.3
---
0.3
---
tachometer
is open
6710
---
0.4
---
0.4
---
tachometer
6711
---
0.4
---
0.4
---
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-35
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GN
GP
6866
---
0.3
---
0.3
---
6713
---
0.3
---
0.3
---
6717
---
0.5
---
0.5
---
6749
---
0.4
---
0.4
---
U1097 Loss of speedometer serial data at TSM/TSSM/ replace speedometer
HFSM
6072
0.5
0.5
0.5
0.5
0.5
U1097 Loss of speedometer serial data at TSM/TSSM/ repair TSM/TSSM/HFSM connections
HFSM
6709
0.3
0.3
0.3
0.3
0.3
U1097 Loss of speedometer serial data at TSM/TSSM/ TSM/TSSM/HFSM [30B] terminal 3 and speedHFSM
6712
0.4
0.4
0.4
0.4
0.4
U1097 Loss of speedometer serial data at TSM/TSSM/ repair speedometer connections/terminals
HFSM
6747
0.3
0.3
0.3
0.3
0.3
U1097 Loss of speedometer serial data at TSM/TSSM/ ECM [78B] terminal 5 to speedometer [39B] terHFSM
minal 2 (LGN/V wire) is open
6748
0.4
0.4
0.4
0.4
0.4
U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 1 and ignition
HFSM
6867
0.7
0.7
0.7
0.7
0.7
U1097 Loss of speedometer serial data at TSM/TSSM/ TSM/TSSM/HFSM [30B] terminal 3 and speedHFSM
6753
0.8
0.8
0.8
0.8
0.8
U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 5 and battery fuse
HFSM
6758
0.7
0.7
0.7
0.7
0.7
U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 2 (LGN/V wire)
HFSM
grounded
6759
0.4
0.4
0.4
0.4
0.4
U1097 Loss of speedometer serial data at TSM/TSSM/ replace speedometer
HFSM
6765
0.7
0.7
0.7
0.7
0.7
U1097 Loss of speedometer serial data at TSM/TSSM/ access instruments\wiggle test\replace instruHFSM
ment fuse
6766
0.7
0.7
0.7
0.7
0.7
tachometer
TSM/TSSM/HFSM [30B] terminal 3 and
tachometer [108B] terminal 2 (LGN/V wire) is
open
tachometer
tachometer
tachometer
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-36
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GN
GP
U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 1/instrument fuse/
HFSM
6770
0.8
0.8
0.8
0.8
0.8
U1097 Loss of speedometer serial data at TSM/TSSM/ replace tachometer
HFSM
6772
---
0.5
---
0.5
---
U1097 Loss of speedometer serial data at TSM/TSSM/ replace fuel gauge
HFSM
6775
0.4
0.4
0.4
0.4
0.4
U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 7 and chassis
HFSM
6776
0.8
0.8
0.8
0.8
0.8
U1097 Loss of speedometer serial data at TSM/TSSM/ access instruments\wiggle test\replace accesHFSM
sory fuse
6781
0.7
0.7
0.7
0.7
0.7
U1097 Loss of speedometer serial data at TSM/TSSM/ replace ignition switch
HFSM
6782
0.7
0.7
0.7
0.7
0.7
U1097 Loss of speedometer serial data at TSM/TSSM/ rear lighting harness\tail lamp assembly (O/W
HFSM
6783
0.9
0.9
0.9
0.9
0.9
U1097 Loss of speedometer serial data at TSM/TSSM/ replace rear stop light switch
HFSM
6787
0.6
0.6
0.6
0.6
0.6
U1097 Loss of speedometer serial data at TSM/TSSM/ headlamp [38] terminal 1 (O/W wire) is shorted
HFSM
to ground
6788
0.8
0.8
0.8
0.8
0.8
U1097 Loss of speedometer serial data at TSM/TSSM/ right hand switch controls\harness assembly is
HFSM
shorted to ground
6789
0.9
0.9
0.9
0.9
0.9
U1097 Loss of speedometer serial data at TSM/TSSM/ left hand switch controls assembly\harness is
HFSM
shorted to ground
6794
0.9
0.9
0.9
0.9
0.9
U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 6/L R controls/igniHFSM
tion switch (O/W wire) is shorted to ground
6795
0.9
0.9
0.9
0.9
0.9
U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 6 and accessory
HFSM
6801
0.8
0.8
0.8
0.8
0.8
U1097 Loss of speedometer serial data at TSM/TSSM/ accessory fuse terminal R and ignition switch
HFSM
(R/GY wire) open
6802
0.8
0.8
0.8
0.8
0.8
U1097 Loss of speedometer serial data at TSM/TSSM/ indicator lamp [20A]\[21A] terminal 6 (O wire) to
HFSM
6849
0.5
0.5
0.5
0.5
0.3
U1097 Loss of speedometer serial data at TSM/TSSM/ ECM [78B] terminal 5 and tachometer [108B]
HFSM
terminal 2 is open
6720
---
---
---
0.8
---
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-37
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GN
GP
replace speedometer
6072
0.5
0.5
0.5
0.5
0.5
6709
0.3
0.3
0.3
0.3
0.3
6712
0.4
0.4
0.4
0.4
0.4
6747
0.3
0.3
0.3
0.3
0.3
6748
0.4
0.4
0.4
0.4
0.4
speedometer [39B] terminal 1 and ignition
6867
0.7
0.7
0.7
0.7
0.7
TSM/TSSM/HFSM [30B] terminal 3 and Speedometer terminal 2 (LGN/V wire) is open
6753
0.8
0.8
0.8
0.8
0.8
6758
0.7
0.7
0.7
0.7
0.7
speedometer [39B] terminal 2 (LGN/V wire)
grounded
6759
0.4
0.4
0.4
0.4
0.4
replace speedometer
6765
0.7
0.7
0.7
0.7
0.7
access instruments\wiggle test\replace instrument fuse
6766
0.7
0.7
0.7
0.7
0.7
speedometer [39B] terminal 1/instrument fuse/
6770
0.8
0.8
0.8
0.8
0.8
replace tachometer
6772
---
0.5
---
0.5
---
replace fuel gauge
6775
0.4
0.4
0.4
0.4
0.4
speedometer [39B] terminal 7 and chassis
6776
0.8
0.8
0.8
0.8
0.8
access instruments\wiggle test\replace accessory fuse
6781
0.7
0.7
0.7
0.7
0.7
6782
0.7
0.7
0.7
0.7
0.7
rear lighting harness\tail lamp assembly (O/W
6783
0.9
0.9
0.9
0.9
0.9
6787
0.6
0.6
0.6
0.6
0.6
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-38
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GN
GP
headlamp [38] terminal 1 (O/W wire) is shorted
to ground
6788
0.8
0.8
0.8
0.8
0.8
shorted to ground
6789
0.9
0.9
0.9
0.9
0.9
shorted to ground
6794
0.9
0.9
0.9
0.9
0.9
speedometer [39B] terminal 6/L R Controls/ignition Switch (O/W wire) is shorted to ground
6795
0.9
0.9
0.9
0.9
0.9
speedometer [39B] terminal 6 and Accessory
Fuse (O/W wire) open
6801
0.8
0.8
0.8
0.8
0.8
accessory Fuse terminal R and ignition Switch
(R/GY wire) open
6802
0.8
0.8
0.8
0.8
0.8
indicator lamp [20A]\[21A] terminal 6 (O wire) to
Indicator lamp is shorted to ground
6849
0.5
0.5
0.5
0.5
0.3
fuse is open
6071
0.8
0.8
0.8
0.8
0.8
6709
0.3
0.3
0.3
0.3
0.3
is open
6710
0.4
0.4
0.4
0.4
0.4
6717
0.5
0.5
0.5
0.5
0.5
6747
0.3
0.3
0.3
0.3
0.3
6749
0.4
0.4
0.4
0.4
0.4
6753
0.8
0.8
0.8
0.8
0.8
inspect/access electrical panel/main wiring harness/replace 15 amp battery fuse
7159
0.8
0.8
0.8
0.8
0.8
6709
0.3
0.3
0.3
0.3
0.3
6711
---
---
---
0.4
---
6720
---
---
---
0.8
---
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-39
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GN
GP
6036
0.5
0.5
0.5
0.5
0.5
6709
0.3
0.3
0.3
0.3
0.3
6711
---
---
---
0.4
---
6747
0.3
0.3
0.3
0.3
0.3
replace speedometer
6765
0.7
0.7
0.7
0.7
0.7
replace tachometer
6803
---
---
---
0.7
---
6854
0.3
0.3
0.3
0.3
0.3
7993
0.9
0.9
0.9
0.9
0.9
terminal 3/speedometer [39B]terminal 2 (LGN/V
wire) grounded
7994
0.4
0.4
0.4
0.4
0.4
7998
0.8
0.8
0.8
0.8
0.8
7999
0.8
0.8
0.8
0.8
0.8
6036
0.5
0.5
0.5
0.5
0.5
6709
0.3
0.3
0.3
0.3
0.3
6711
---
---
---
0.4
---
6720
---
---
---
0.8
---
6747
0.3
0.3
0.3
0.3
0.3
replace speedometer
6765
0.7
0.7
0.7
0.7
0.7
replace tachometer
6803
---
---
---
0.7
---
6854
0.3
0.3
0.3
0.3
0.3
7993
0.9
0.9
0.9
0.9
0.9
ECM [78B] terminal 5 /TSM/TSSM/HFSM [30B]
V wire) grounded
7994
0.4
0.4
0.4
0.4
0.4
7998
0.8
0.8
0.8
0.8
0.8
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-40
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GN
GP
7999
0.8
0.8
0.8
0.8
0.8
ECM [78B] terminal 5 to speedometer terminal
6036
0.5
0.5
0.5
0.5
0.5
6709
0.3
0.3
0.3
0.3
0.3
6711
---
---
---
0.4
---
terminal 2 is open
6720
---
---
---
0.8
---
6747
0.3
0.3
0.3
0.3
0.3
replace speedometer
6765
0.7
0.7
0.7
0.7
0.7
replace tachometer
6803
---
---
---
0.7
---
6854
0.3
0.3
0.3
0.3
0.3
7993
0.9
0.9
0.9
0.9
0.9
V wire) grounded
7994
0.4
0.4
0.4
0.4
0.4
7998
0.8
0.8
0.8
0.8
0.8
7999
0.8
0.8
0.8
0.8
0.8
6036
---
---
---
0.5
---
6709
---
---
---
0.3
---
6711
---
---
---
0.4
---
terminal 2 is open
6720
---
---
---
0.8
---
6747
---
---
---
0.3
---
replace speedometer
6765
---
---
---
0.7
---
replace tachometer
6803
---
---
---
0.7
---
6854
---
---
---
0.3
---
7993
---
---
---
0.9
---
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-41
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GN
GP
ECM [78B] terminal 5 TSSM [30B] terminal 3/
speedometer [39B] terminal 2 (LGN/V wire)
grounded
7994
---
---
---
0.4
---
7998
---
---
---
0.8
---
7999
---
---
---
0.8
---
6036
0.5
---
0.5
0.5
0.5
6711
---
---
---
0.4
---
terminal 2 is open
6720
---
---
---
0.8
---
open
6746
0.4
0.4
0.4
0.4
0.4
6747
0.3
0.3
0.3
0.3
0.3
replace speedometer
6765
0.7
0.7
0.7
0.7
0.7
replace tachometer
6803
---
---
---
0.7
---
6854
0.3
0.3
0.3
0.3
0.3
voltage
6865
0.4
0.4
0.4
0.4
0.4
7993
0.9
0.9
0.9
0.9
0.9
7998
0.8
0.8
0.8
0.8
0.8
7999
0.8
0.8
0.8
0.8
0.8
6036
0.5
0.5
0.5
0.5
0.5
6711
0.4
0.4
0.4
0.4
0.4
terminal 2 is open
6720
---
---
---
0.8
---
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-42
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GN
GP
open
6746
0.4
0.4
0.4
0.4
0.4
6747
0.3
0.3
0.3
0.3
0.3
replace speedometer
6765
0.7
0.7
0.7
0.7
0.7
replace tachometer
6803
---
---
---
0.7
---
6854
0.3
0.3
0.3
0.3
0.3
voltage
6865
0.4
0.4
0.4
0.4
0.4
7993
0.9
0.9
0.9
0.9
0.9
7998
0.8
0.8
0.8
0.8
0.8
7999
0.8
0.8
0.8
0.8
0.8
6036
0.5
0.5
0.5
0.5
0.5
6709
---
---
---
---
---
6711
---
---
---
0.4
---
terminal 2 is open
6720
---
0.8
---
0.8
---
open
6746
0.4
0.4
0.4
0.4
0.4
6747
0.3
0.3
0.3
0.3
0.3
replace speedometer
6765
0.7
0.7
0.7
0.7
0.7
replace tachometer
6803
---
---
---
0.7
---
6854
0.3
0.3
0.3
0.3
0.3
TSSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage
6865
0.4
0.4
0.4
0.4
0.4
7993
0.9
0.9
0.9
0.9
0.9
7998
0.8
0.8
0.8
0.8
0.8
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-43
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GN
GP
7999
0.8
0.8
0.8
0.8
0.8
6036
0.5
0.5
0.5
0.5
0.5
6711
---
---
---
0.4
---
terminal 2 is open
6720
---
---
---
0.8
---
open
6746
0.4
0.4
0.4
0.4
0.4
6747
0.3
0.3
0.3
0.3
0.3
replace speedometer
6765
0.7
0.7
0.7
0.7
0.7
replace tachometer
6803
---
---
---
0.7
---
6854
0.3
0.3
0.3
0.3
0.3
voltage
6865
0.4
0.4
0.4
0.4
0.4
7993
0.9
0.9
0.9
0.9
0.9
7998
0.8
0.8
0.8
0.8
0.8
7999
0.8
0.8
0.8
0.8
0.8
Serial data missing
replace speedometer
6072
0.5
0.5
0.5
0.5
0.5
Serial data missing
engine stop switch [22B] terminal 4/system
relay terminal 86 (coil terminal B)/ECM [78B]
terminal 13 (W/BK wire) shorted to ground
6723
0.4
0.4
0.4
0.4
0.4
Serial data missing
6724
0.4
0.4
0.4
0.4
0.4
Serial data missing
inspect/access main wire harness and electrical
panel/wiggle test/replace 15 amp ignition fuse
6729
1.3
1.3
1.3
1.3
1.3
Serial data missing
6730
1.0
1.0
1.0
1.0
1.0
Serial data missing
maxifuse [5B] terminal B and battery positive
terminal (R wire) is open
6731
0.4
0.4
0.4
0.4
0.4
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-44
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GN
GP
Serial data missing
ignition switch [33] terminal B and maxifuse terminal A (R wire) is open
6732
---
---
---
---
0.4
Serial data missing
inspect/access electrical panel/wiggle test/
replace 40 Amp Maxi Fuse
6733
0.5
0.5
0.5
0.5
0.5
Serial data missing
replace tachometer
6772
---
---
---
0.5
---
Serial data missing
data link [91A] terminal 4 and ignition fuse (GY
wire) is open
6804
0.3
0.3
0.3
0.3
0.3
Serial data missing
data Link [91A] terminal 3/ECM [78B] terminal 5
TSM/TSSM/HFSM [30B]terminal 3/speedometer [39B] terminal 2 (LGN/V wire) short to voltage
6818
0.5
0.5
0.5
0.5
0.5
Serial data missing
data link [91A] terminal 2 and chassis ground
(BK wire) is open
6819
0.3
0.3
0.3
0.3
0.3
Serial data missing
ECM [78B] terminal 5 and data link [91A] terminal 3 (LGN/V wire) open/grounded
6838
0.4
0.4
0.4
0.4
0.4
Serial data missing
engine stop switch connector [22] terminal 3 ,
data link [91A] terminal 4 and TSM/TSSM/
HFSM [30B] terminal 2 (GY wire) shorted to
ground
6839
0.5
0.5
0.5
0.5
0.5
Serial data missing
7287
0.4
0.4
0.4
0.4
0.5
Serial data missing
7301
0.2
0.2
0.2
0.2
0.2
Serial data missing
ignition switch [33A] terminal A and maxifuse
terminal A (R wire) is open
7312
0.3
0.3
0.3
0.3
---
Serial data missing
ignition switch [33] terminal A and ignition fuse
[64] terminal (R/BK wire) is open/short to
ground
7316
0.4
0.4
0.4
0.4
0.4
Serial data missing
ignition switch terminal C and ignition fuse terminal (R/BK wire) is open/short to ground
7317
0.3
0.3
0.3
0.3
---
Serial data missing
wire from fuse block to maxifuse [5B] terminal A
(R wire) is grounded
7318
0.5
0.5
0.5
0.5
0.5
Serial data missing
7904
0.3
0.3
0.3
0.3
0.3
Serial data missing
replace ECM
7913
0.7
0.7
0.7
0.7
0.7
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-45
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GN
GP
Serial data missing
7980
0.3
0.3
0.3
0.3
0.3
Serial data missing
7993
0.9
0.9
0.9
0.9
0.9
Serial data missing
ECM [78B] terminal 5, TSM/TSSM/HFSM [30B]
V wire) grounded
7994
0.4
0.4
0.4
0.4
0.4
7998
0.8
0.8
0.8
0.8
0.8
Serial data missing
replace spark plugs
7134
0.2
0.2
0.2
0.2
0.2
7136
0.2
0.2
0.2
0.2
0.2
7138
0.3
0.3
0.3
0.3
0.3
7139
0.3
0.3
0.3
0.3
0.3
7144
0.9
0.9
0.9
0.9
0.9
replace ECM
7149
0.9
0.9
0.9
0.9
0.9
replace MAP sensor
7152
0.8
0.8
0.8
0.8
0.8
7153
0.4
0.4
0.4
0.4
0.4
7163
1.0
1.0
1.0
1.0
1.0
line/fuel filter
7164
1.0
1.0
1.0
1.0
1.0
replace spark plugs
7134
0.2
0.2
0.2
0.2
0.2
7136
0.2
0.2
0.2
0.2
0.2
7138
0.3
0.3
0.3
0.3
0.3
7139
0.3
0.3
0.3
0.3
0.3
7144
0.9
0.9
0.9
0.9
0.9
replace ECM
7149
0.9
0.9
0.9
0.9
0.9
replace MAP sensor
7152
0.8
0.8
0.8
0.8
0.8
7153
0.4
0.4
0.4
0.4
0.4
7163
1.0
1.0
1.0
1.0
1.0
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-46
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GN
GP
7164
1.0
1.0
1.0
1.0
1.0
line/fuel filter
Emits black smoke
7596
1.0
1.0
1.0
1.0
1.0
Emits black smoke
replace MAP sensor
7597
1.2
1.2
1.2
1.2
1.2
Emits black smoke
7598
0.8
0.8
0.8
0.8
0.8
Emits black smoke
7480
0.9
0.9
0.9
0.9
0.9
Emits black smoke
7601
1.5
1.5
1.5
1.5
1.5
replace speedometer
6072
0.5
0.5
0.5
0.5
0.5
main fuse terminal A to battery fuse terminal J
(R wire) open
6745
0.3
0.3
0.3
0.3
0.3
replace tachometer
6772
---
---
---
0.5
---
replace ECM
7130
0.8
0.8
0.8
0.8
0.8
7141
0.8
0.8
0.8
0.8
0.8
7154
0.3
0.3
0.3
0.3
0.3
(BN/GY wire) is grounded
7158
0.8
0.8
0.8
0.8
0.8
inspect/access electrical panel/main wiring harness/replace 15 Amp battery fuse
7159
0.8
0.8
0.8
0.8
0.8
7161
0.6
0.6
0.6
0.6
0.6
TSM/TSSM/HFSM [30B] terminal 1/speedometer [39B] terminal 5/siren [142B] terminal A (BN/
GY), is shorted to ground
7162
0.6
0.6
0.6
0.6
0.6
ECM [78B] terminal 13 and right hand control
7290
0.9
0.9
0.9
0.9
0.9
7295
1.2
1.2
1.2
1.2
1.2
engine stop switch [22B] terminal 3 and ignition
7303
0.9
0.9
0.9
0.9
0.9
replace ECM
7305
0.8
0.8
0.8
0.8
0.8
7306
0.5
0.5
0.5
0.5
0.5
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-47
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GN
GP
battery ground and ECM [78B] terminal 10 and
28 open
7310
0.4
0.4
0.4
0.4
0.4
replace speedometer
7311
0.3
0.3
0.3
0.3
0.3
7314
0.3
0.3
0.3
0.3
0.3
7980
0.3
0.3
0.3
0.3
0.3
replace spark plugs
7134
0.2
0.2
0.2
0.2
0.2
7136
0.2
0.2
0.2
0.2
0.2
7138
0.3
0.3
0.3
0.3
0.3
7163
1.0
1.0
1.0
1.0
1.0
line/fuel filter
7164
1.0
1.0
1.0
1.0
1.0
repair starting system; use in conjunction with
additional code(s)
7166
0.2
0.2
0.2
0.2
0.2
repair fuel pump connections or connections in
7171
0.4
0.4
0.4
0.4
0.4
fuel pump fuse terminal G to fuel pump [141B]
7173
0.4
0.4
0.4
0.4
0.4
replace 15 amp fuse
7181
0.3
0.3
0.3
0.3
0.3
replace battery
7185
0.5
0.5
0.5
0.5
0.5
repair engine compression; use in conjunction
7210
0.5
0.5
0.5
0.5
0.5
repair ignition coil connections or replace ignition coil
7226
0.4
0.4
0.4
0.4
0.4
7340
0.4
0.4
0.4
0.4
0.4
15 amp pump fuse
7380
0.4
0.4
0.4
0.4
0.4
replace fuel pump or repair fuel pump connections in tank
7415
0.9
0.9
0.9
0.9
0.9
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-48
MODELS
ITEM
DESCRIPTION
CODE
GM
GV
GX
GN
GP
0.4
0.4
0.4
0.4
0.4
fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open
replace ECM
7450
1.1
1.1
1.1
1.1
1.1
7595
0.5
0.5
0.5
0.5
0.5
replace injector
7992
0.9
0.9
0.9
0.9
0.9
Starts, then stalls
7013
0.8
0.8
0.8
0.8
0.8
Starts, then stalls
line/fuel filter
7014
1.0
1.0
1.0
1.0
1.0
Starts, then stalls
replace ECM
7450
1.1
1.1
1.1
1.1
1.1
Starts hard
replace spark plugs
7134
0.2
0.2
0.2
0.2
0.2
Starts hard
7136
0.2
0.2
0.2
0.2
0.2
Starts hard
replace spark plug wirer
7138
0.3
0.3
0.3
0.3
0.3
Starts hard
7163
1.0
1.0
1.0
1.0
1.0
Starts hard
line/fuel filter
7164
1.0
1.0
1.0
1.0
1.0
Starts hard
repair starting system; use in conjunction with
additional code(s)
7166
0.2
0.2
0.2
0.2
0.2
Starts hard
repair fuel pump connections or connections in
7171
0.4
0.4
0.4
0.4
0.4
Starts hard
7173
0.4
0.4
0.4
0.4
0.4
Starts hard
replace 15 amp Fuse
7181
0.3
0.3
0.3
0.3
0.3
Starts hard
replace battery
7185
0.5
0.5
0.5
0.5
0.5
Starts hard
repair engine compression; use in conjunction
7210
0.5
0.5
0.5
0.5
0.5
Starts hard
7226
0.4
0.4
0.4
0.4
0.4
Starts hard
fuel pump terminal D [141B] and chassis ground
1 (BK wire) is open
7340
0.4
0.4
0.4
0.4
0.4
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
7441
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-49
MODELS
ITEM
DESCRIPTION
Starts hard
CODE
GM
GV
GX
GN
GP
15 amp pump fuse
7380
0.4
0.4
0.4
0.4
0.4
Starts hard
replace fuel pump or repair fuel pump connections in tank
7415
0.9
0.9
0.9
0.9
0.9
Starts hard
fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open
7441
0.4
0.4
0.4
0.4
0.4
Starts hard
replace ECM
7450
1.1
1.1
1.1
1.1
1.1
Starts hard
7595
0.5
0.5
0.5
0.5
0.5
Starts hard
replace injector
7992
0.9
0.9
0.9
0.9
0.9
GM
FXD SUPER GLIDE
GX
FXDB DYNA STREET
BOB
Revised 7/12/06
GV
FXDC SUPER GLIDE
CUSTOM
GN
FXDL DYNA LOW RIDER
2007 DYNA MODELS
GP
Page 5-50
2007 VRSC MODELS
Table 6-1. Service
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
---
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1,000 mile service
---
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
…
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
…
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
…
ITEM
DESCRIPTION
NEW
REGULAR
valve lash adjustment
…
…
…
…
…
…
…
…
1.5
…
…
…
…
…
…
…
…
1.5
…
…
…
…
…
…
…
…
4.0
Table 6-2. Chassis
ITEM
DESCRIPTION
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
PAINT REPAIR
1102
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
1104
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
Buff entire part
1106
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
1108
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
1110
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
DRIVE
---
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Replace sprocket cover
2044
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
2011
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCAW (HDI ONLY) HDZ
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-1
Table 6-2. Chassis
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
2021
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
bearing
2012
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
Replace rear compensator cushion
2013
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Replace rear compensator bowl
2014
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
Replace front sprocket
2015
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
front
2106
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
rear
2111
0.9
0.9
0.7
0.7
0.7
0.7
0.9
0.9
0.9
Replace wheel assembly includes disc and sprocket
front
2113
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
rear
2114
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
front
2136
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
rear
2141
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
one
2253
---
---
0.3
0.3
0.3
0.3
0.3
0.3
0.3
ITEM
DESCRIPTION
WHEELS
2254
---
---
0.2
0.2
0.3
0.3
0.3
0.3
---
Replace handlebars
2206
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
2221
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
Replace brake hand lever
2494
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
2231
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
2241
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
Replace throttle control (grip and
sleeve)and adjust cables
right side
one or both
left side
2251
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
Replace chrome fork top cover
one
2293
---
---
0.1
0.1
---
---
---
---
---
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-2
Table 6-2. Chassis
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
Replace frame – includes
removal and installation of all
accessories and motorcycle
components
2306
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
Replace lower fork bracket and
stem
2316
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
Replace steering head cups and
bearings, including bearing
adjustment
2321
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
1.8
Replace headlamp mount
bracket
2244
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
2326
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
Replace fork lock
2330
0.9
0.9
0.3
0.3
0.3
0.3
0.3
0.3
0.9
---
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
---
0.5
0.5
0.7
0.7
0.5
0.5
0.5
0.5
0.5
2341
0.7
0.7
0.9
0.9
0.9
0.9
0.9
0.9
0.7
2342
1.5
1.5
1.9
1.9
1.9
1.9
1.9
1.9
1.5
ITEM
DESCRIPTION
Service fork slider and/or seal –
includes removal, disassembly,
cleaning, inspection, replacing
parts, servicing damper tube,
replacing bushings, assembly
and installation
one side
Service fork slider and/or seal –
includes removal, disassembly,
cleaning, inspection, replacing
parts, servicing damper tube,
replacing bushings, assembly
and installation
both sides
Replace fork slider
one side
2346
0.6
0.6
0.8
0.8
0.6
0.6
0.6
0.6
0.6
both sides
2351
0.8
0.8
1.0
1.0
0.8
0.8
0.8
0.8
0.8
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-3
Table 6-2. Chassis
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
2356
0.7
0.7
0.9
0.9
0.7
0.7
0.7
0.7
0.7
2361
1.1
1.1
1.5
1.5
1.1
1.1
1.1
1.1
1.1
2359
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
Replace rear swing arm bearings both sides
2366
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
2.2
Replace passenger foot peg
mount
left side
2393
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
right side
2310
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
Replace rear shock absorber
assembly
left side
2371
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
right side
2376
0.2
0.2
0.3
0.3
0.3
0.3
0.3
0.3
0.2
Replace shock bushing –
includes removing shock
left side
2382
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
right side
2383
0.3
0.3
0.4
0.4
0.4
0.4
0.4
0.4
0.3
2396
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.1
ITEM
Replace fork tube – includes
removal, disassembly, cleaning,
inspection, replacing parts, servicing damper tube, replacing
bushings, assembly and installation
DESCRIPTION
one side
both sides
Replace rear swing arm-complete
Replace jiffy stand/spring
Replace rubber bumper
2399
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
left side
2345
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
right side
2347
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
Replace hydraulic brake line –
front
2406
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
rear
2411
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Replace brake pads
front both sides
2416
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
rear
2421
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
2426
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
Replace lower frame rail
BRAKES
Caliper change including bleeding
HFZ
HFA
HCZ
front
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-4
Table 6-2. Chassis
ITEM
DESCRIPTION
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
2431
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.4
Caliper change including bleeding
rear
Replace brake disc
front
2436
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
rear
2441
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
front
2442
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Bleed brake caliper
rear
2443
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
brakes
front
2461
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
rear
2466
0.5
0.5
0.8
0.8
0.8
0.8
0.8
0.8
0.5
brakes
front
2471
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
rear
2476
0.6
0.6
1.0
1.0
1.0
1.0
1.0
1.0
0.6
2492
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
2494
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
Replace rear brake reservoir
hose
2414
0.2
0.2
0.8
0.8
0.8
0.8
0.8
0.8
0.2
Replace rear reservoir tank only
2418
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
Replace brake caliper screen
2428
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
SEATS/COSMETIC COVERS/FUEL TANK/VISOR KIT
Replace seat/lanyard
2506
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
Replace passenger seat
2586
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
Replace seat strap
2588
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
Replace rear fender, outer
2537
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
Replace rear fender, inner
one
both
2538
0.3
0.3
0.6
0.6
0.6
0.6
0.6
0.6
0.3
2536
0.5
0.5
---
---
0.5
0.5
0.5
0.5
0.5
2539
0.6
0.6
---
---
0.6
0.6
0.6
0.6
0.6
Replace rear fender plastic inner
2597
---
---
0.2
0.2
0.2
0.2
0.2
0.2
---
Replace side covers, left or right/
rubber mount
2520
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-5
Table 6-2. Chassis
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
Replace air box cover/rubber
mount
2521
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
Replace front fender/chrome
bracket/painted bracket
2522
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
ITEM
Replace radiator trim cover
DESCRIPTION
2523
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
Replace radiator cover
one side
2524
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
2541
1.7
1.7
1.7
1.7
1.7
1.7
1.7
1.7
1.7
Replace fuel tank gasket
2548
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
2564
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
2590
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
replacing visor kit
2598
---
---
---
---
0.2
0.2
0.2
0.2
---
Replace sprocket cover
2613
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
2617
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
Replace belt guard
2616
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
2626
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
BELTS GUARDS
EXHAUST SYSTEM
Replace exhaust pipe – dual
exhaust system
front
2631
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
rear
2636
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
2638
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Replace auxiliary volume/front
clamp
Replace any muffler/clamp
2646
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
2661
0.1
0.1
0.2
0.2
0.2
0.2
0.2
0.2
0.1
Replace lower muffler support
2666
---
---
0.6
0.6
0.6
0.6
0.6
0.6
---
Replace muffler end caps (both)
2601
…
…
…
…
…
…
0.2
…
replace heat shield screws
2664
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
0.1
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-6
Table 6-3. Engine
ITEM
DESCRIPTION
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
GENERAL
Check compression/leak down
Remove oil pan/inspection
3006
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
front only
3020
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
rear only
3021
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
both
3022
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
includes gasket replacement
3009
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
Replace pan gasket
3030
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
Replace alternator cover/gasket
3040
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Replace derby cover/o-ring
Change shim/check clearence
one shim
3042
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
3044
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
3113
…
…
…
…
…
…
…
…
0.1
CYLINDER HEAD
Screaming Eagle name plate,
cylinder head
Recondition cylinder headincludes removal of head and
gasket (Non Warranty Procedures)
front head
3101
5.7
5.7
5.7
5.7
5.7
5.7
5.7
5.7
5.7
rear head
3103
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
6.5
both heads
3104
6.7
6.7
6.7
6.7
6.7
6.7
6.7
6.7
6.7
one head
3106
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
4.5
both heads
3108
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
3131
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
all seals and springs, one
head
3132
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
front cylinder engine not
removed
3140
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
3.5
rear cylinder including
engine removal
3142
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
3155
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Replace valve seal or spring after one seal or spring (intake or
cylinder head removal
exhaust)
Replace cylinder head gasket
Replace secondary cam chain
tensioner
HFZ
HFA
HCZ
both
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-7
Table 6-3. Engine
Replace secondary guide
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
front
3156
4.6
4.6
4.6
4.6
4.6
4.6
4.6
4.6
4.6
rear
3157
4.8
4.8
4.8
4.8
4.8
4.8
4.8
4.8
4.8
3158
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
3159
1.7
1.7
1.7
1.7
1.7
1.7
1.7
1.7
1.7
DESCRIPTION
Replace camshaft/sprocket
Replace secondary cam chain
MODELS
LABOR
CODE
ITEM
could be done in chassis;
remove engine if heads are
damaged
CYLINDER AND PISTON
Replace piston rings – includes
deglazing cylinder
one cylinder
3206
9.8
9.8
9.8
9.8
9.8
9.8
9.8
9.8
9.8
both cylinders
3216
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
Replace piston and piston rings – one cylinder
includes removal of cylinder head both cylinders
and fitting new piston with rings,
3221
9.8
9.8
9.8
9.8
9.8
9.8
9.8
9.8
9.8
3231
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
Replace cylinder liner and piston
3237
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
3238
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
Replace cam cover/gasket, lower front
3319
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
rear
3320
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
both
3321
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
front
3322
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
rear
3324
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
both
3329
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
Replace cam cover gasket, inner front
3330
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
rear
3332
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
both
3334
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
1.4
3350
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
3406
11.0
11.0
11.0
11.0
11.0
11.0
11.0
11.0
11.0
3407
4.9
4.9
4.9
4.9
4.9
4.9
4.9
4.9
4.9
one cylinder
Deglaze/measure one cylinder
CAM COVER
Replace cam cover/gasket,
upper
Replace secondary top guide
CRANKCASE
Replace crankcases
includes remove and install
engine
Seal crankcase only
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-8
Table 6-3. Engine
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
3470
6.1
6.1
6.1
6.1
6.1
6.1
6.1
6.1
6.1
Remove primary crank gear from add to crankshaft replacecrank
ment
3471
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
3472
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
Replace primary cam chain
guide
3473
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
3474
1.9
1.9
1.9
1.9
1.9
1.9
1.9
1.9
1.9
Recondition cylinder head-head one head
removed (for non-related repairs)
3425
1.7
1.7
1.7
1.7
1.7
1.7
1.7
1.7
1.7
3341
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
Replace main bearing shell
3475
4.9
4.9
4.9
4.9
4.9
4.9
4.9
4.9
4.9
Replace connecting rod
3476
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
ITEM
Replace crankshaft
Replace primary cam chain
DESCRIPTION
includes remove and install
engine
can be done in chassis,
depends on damage
Replace limiter assembly
3477
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Replace gear, ball clutch
3478
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
Replace o-ring, VSS
3481
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
Replace o-ring, CPS
3482
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
Replace dipstick
3480
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
3450
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
BALANCER SYSTEM
includes bearings, outer and
inner
Replace primary crank gear
engine can stay in frame
3451
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
Replace balancer shaft gear/bolt
engine can stay in frame
3453
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
Replace air cleaner bottom
3545
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
Replace air cleaner cover/snorkel
3547
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
Filter element cap
3549
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
FUEL SYSTEM
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-9
Table 6-3. Engine
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
Replace filter element
3551
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
Replace bottom to upper seal
3553
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
Replace air cleaner bottom gasket to throttle body
3555
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
Replace velocity stack
3557
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
Replace fuel rail
3559
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
Throttle body boot/clamp
3561
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
one or both lines
3563
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
3565
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
inside air box
3567
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
front
3569
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
rear
3571
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
ITEM
Replace fuel line
DESCRIPTION
Replace throttle body
Replace breather hose
HDZ
HDA
HHZ
HHA
HJG
Replace canister
3527
0.2
---
0.2
---
0.2
---
0.2
---
0.2
3529
0.1
---
0.1
---
0.1
---
0.1
---
0.1
Replace evaporative purge solenoid
3522
0.4
---
0.2
---
0.4
---
0.4
---
0.4
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-10
Table 6-4. Clutch
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
Replace clutch master cylinder
4020
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
Replace clutch secondary actuator cylinder
4022
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
4011
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
1.5
Replace clutch release bearing
4016
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Bleed clutch system for air
4024
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
Replace clutch cover/gasket
4026
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
4028
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
4030
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
4032
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
ITEM
DESCRIPTION
CLUTCH
Clutch service
includes disassembly, cleaning, inspection, repair,
assembly, replacement of
friction plates
Replace clutch line
Replace clutch complete
new clutch assembly,
exhaust removal
Replace secondary actuator cylinder cover
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-11
MODELS
ITEM
DESCRIPTION
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
4306
7.8
7.8
7.8
7.8
7.8
7.8
7.8
7.8
7.8
4305
6.3
6.3
6.3
6.3
6.3
6.3
6.3
6.3
6.3
Replace input shaft
4322
6.3
6.3
6.3
6.3
6.3
6.3
6.3
6.3
6.3
Replace output shaft
4323
6.3
6.3
6.3
6.4
6.4
6.4
6.4
6.4
6.3
Replace shift actuator assembly
4324
7.4
7.4
7.4
7.4
7.4
7.4
7.4
7.4
7.4
TRANSMISSION
includes disassembly, cleaning, inspection, replacing all
parts (engine removed)
Replace output shaft flange/seal
4325
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
Replace shaft end bearing
add to job, per bearing
4326
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
Replace shifter drum/shaft
4331
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
4343
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
7.2
Replace shifter forks and/or shaft includes checking gear
engagement
Replace plastic cap
4371
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
4372
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
Replace transmission shifter
shaft seal
engine removal is not necessary
4390
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Replace shift shaft
engine removal is not necessary
4386
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
4388
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
Replace shift linkage
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-12
Table 6-6. Cooling System
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
4501
1.0
1.0
1.0
1.0
1.1
1.2
1.3
1.4
1.5
4503
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
Replace coolant hose/engine in
4505
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
Replace coolant pipe/engine in
4507
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
Replace coolant hose/engine out
4509
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
Replace coolant pipe/engine out
4511
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
ITEM
DESCRIPTION
COOLING SYSTEM
Replace radiator assembly
Replace radiator
oil lines and oil cooler
removed
Replace any clamp
4513
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
4515
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
Replace water pump/gasket/
cover o-ring
4517
2.3
2.3
2.3
2.3
2.4
2.5
2.6
2.7
2.8
Replace thermostat/housing/gasket/o-rings
4519
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
Replace shrink clamp
on any one coolant pipe
Replace radiator cover
4521
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
Replace radiator trim cover
4523
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
Replace oil cooler
4525
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
Replace oil pipe/outlet
4527
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
Replace oil pipe/inlet
4529
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
Replace oil pipe connector/inlet
4531
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
Replace oil pipe connector outlet
4532
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Replace oil filter mount
4533
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
Replace radiator cap
4535
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-13
Table 6-6. Cooling System
ITEM
DESCRIPTION
Replace hose from cap to over
flow bottle
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
4537
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
Replace coolant overflow bottle
4539
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
Replace overflow hose
4541
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Replace hose trim cover
4543
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
Chrome cover, upper radiator
hose
4542
…
…
…
…
…
…
…
…
0.1
Chrome cover/inner bracket
4538
…
…
…
…
…
…
…
…
0.2
HDA
HHZ
HHA
HJG
ITEM
DESCRIPTION
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
ACCESSORIES
Replace Windshield
6203
…
…
…
…
…
…
…
…
0.1
Replace mirror
6513
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
one letter
6548
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
three letters or more
6549
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Air box cover emblems
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-14
ITEM
DESCRIPTION
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
GENERAL
NOTE: The diagnostic/replacement operations and times listed on the following pages have been created for your use. The codes must be used in conjunction with the repair procedures listed in the
VRSCA Service Manual, Part No. 99501-07 and diagnostics performed through the use of Digital Technician and Electrical Diagnostics Manual, Part No. 99499-07.
INSTRUMENTS
Replace speedometer
cosmetics only
6003
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
Replace speedometer
indicator lamps, includes
diagnosis
5191
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
6044
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
5023
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
5026
2.1
2.1
2.1
2.1
2.1
2.1
2.1
2.1
2.1
light circuit
5039
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
accessory circuit
5043
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
Repair/diagnose indicator lamp
wiring
5048
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Replace fuse ( front or rear)
5145
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
Replace fuse block
5196
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
Replace bezel/housing
WIRING
SWITCHES
5129
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
includes filling/bleeding
brakes
5141
0.4
0.4
0.8
0.8
0.8
0.8
0.8
0.8
0.4
Replace transmission neutral
switch
replace neutral switch includes diagnostics
5157
…
…
0.4
0.4
0.4
0.4
0.4
0.4
…
includes diagnosis
5161
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
Starter inoperative
replace clutch switch includes diagnostics
5168
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
5171
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Replace left upper handlebar
switch
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-15
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
Replace right upper handlebar
switch
5173
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
5176
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
Replace left upper handlebar
switch housing
5177
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
Replace left lower handlebar
switch housing
5178
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
Replace right upper handlebar
switch housing
5179
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
Replace right lower handlebar
switch housing
5180
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
ITEM
DESCRIPTION
LIGHTS
includes adjustment
5181
0.2
0.2
0.2
0.2
0.3
0.3
0.3
0.3
0.2
Replace headlight
includes diagnosis
5185
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
includes adjustment
5189
0.2
0.2
0.2
0.2
0.1
0.1
0.1
0.1
0.2
Replace taillight light bulb or lens includes diagnosis
5197
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
Replace tail lamp assembly
5215
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
5201
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Replace turn signal light assembly:
front
5205
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
License plate bracket
rear
5237
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
License plate bracket light
5239
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
Replace the battery( including
caddy)
5705
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
5765
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
BATTERY/HORN
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-16
ITEM
DESCRIPTION
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
GENERAL
NOTE: The diagnostic/replacement operations and times listed on the following pages have been created for your use. The codes must be used in conjunction with the repair procedures listed in the
VRSCA Service Manual, Part No. 99501-07 and diagnostics performed through the use of Digital Technician and Electrical Diagnostics Manual, Part No. 99499-07.
Lights and accessories – excluding turn signals
5016
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.2
CHARGING CIRCUIT
5306
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
milliamp draw
5308
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
total current draw
5310
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
5312
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
AC output
5314
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
regulator failure
5315
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
voltage output
5316
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
replace rotor
5319
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
Starter inoperative
5817
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
Starter inoperative
start button
5818
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
Starter inoperative
solenoid clicks; poor starter
or battery connections
5822
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
Starter inoperative
solenoid clicks; poor relay or
solenoid connections, or bad
relay contacts
5823
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
solenoid clicks; poor starter
to battery connections,
ground connections, or bad
solenoid contacts
5824
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Starter inoperative
damaged motor
5825
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
Starter inoperative
5827
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
STARTER CIRCUIT
Starter inoperative
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-17
ITEM
DESCRIPTION
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
Starter inoperative
nothing clicks; poor relay
ground
5828
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
Starter inoperative
5830
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
Starter inoperative
5831
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
Starter inoperative
starter relay
5832
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Starter inoperative
5168
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
Starter inoperative
locate and repair open on
BK wire between clutch
switch and ground or clutch
switch and connector [30]
5861
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Starter inoperative
5157
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
Starter inoperative
locate and repair open on
BK wire between neutral
switch and ground or neutral
switch and connector [30]
5862
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Slow starter crank or starter
stalls
poor starter to battery connections, ground connections
5835
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Starter spins
replace limiter (starter
clutch)
5837
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Starter inoperative
nothing clicks, TSM / TSSM/
HFSM
5838
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
Starter runs on
replace ball clutch (rotor
assy.)
5839
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
Starter inoperative
solenoid clicks; poor solenoid ground connections
5840
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
contacts includes starter
motor removal
5845
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-18
ITEM
DESCRIPTION
relay click; bad solenoid
contacts
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
5860
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
INSTRUMENTS
B1003 Internal Fault
replace IM
6006
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
B1004 Fuel level sensor low
replace IM
6033
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
shorted\grounded circuit
6034
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace fuel level sensor
6035
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
B1005 Fuel level sensor open/
high
replace fuel level sensor
6035
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
high
open circuit from fuel sensor [13B]
6037
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
high
fuel sensor [13B] terminal 2
to IM [39B] terminal 11 (Y/W
6069
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
B1006 IM accessory line overvoltage
code not present
7770
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
B1007 IM ignition line overvoltage
repair charging system/
accompanies other codes
7771
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
replace trip switch
6001
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
6002
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
replace IM
6020
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
6755
0.1
0.1
0.1
0.1
0.1
0.2
0.1
0.1
0.1
Fails to disarm
replace FOB battery
Fails to disarm
replace FOB
6756
0.1
0.1
0.2
0.2
0.1
0.2
0.1
0.1
0.1
Fails to disarm
replace TSSM\HFSM
6757
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Fails to disarm
HFSM harness to security
antenna is open/grounded/
shorted
6879
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
6773
0.9
0.9
0.9
0.9
0.9
0.5
0.9
0.9
0.9
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-19
ITEM
DESCRIPTION
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
Turn signal error 1A - Cancels
erratically
locate and repair intermittent
open
6855
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
erratically
short to voltage
6856
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
erratically
short to ground
6857
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
TSM/TSSM/HFSM [30] terminal 5 or 6 (V or BN wire)
6790
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6791
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
mate connector [30]
6792
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
TSM/TSSM/HFSM [30B] terminal 2 (GY wire) and ignition fuse is open
6793
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
replace Bulb
6796
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
repair open ground in lamp
circuit
6797
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
6798
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
repair open ground in lamp
circuit
6799
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to
lamps open
6800
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
ground is open
6805
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
TSM/TSSM/HFSM [30B] terminal 1 (BN/GY wire) and
battery fuse is open
6806
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
6807
0.2
0.2
0.2
0.2
0.2
0.6
0.2
0.2
0.2
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-20
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
main fuse terminal A (R
wire) and battery fuse is
open
6808
0.3
0.3
0.3
0.3
0.3
0.7
0.3
0.3
0.3
repair open between handlebar switch connector [24A]
and TSM/TSSM/HFSM
[30B]
6810
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6811
0.7
0.7
0.7
0.7
0.7
0.6
0.7
0.7
0.7
repair open between connector [24A] and fuse block
6812
0.6
0.6
0.6
0.6
0.6
0.5
0.6
0.6
0.6
repair open between handlebar switch connector [22A]
and TSM/TSSM/HFSM
[30B]
6813
0.6
0.6
0.6
0.6
0.6
0.7
0.6
0.6
0.6
shorted to ground
6814
0.5
0.5
0.5
0.5
0.5
0.6
0.5
0.5
0.5
6815
0.7
0.7
0.7
0.7
0.7
0.2
0.7
0.7
0.7
repair open between connector [22A] and fuse block
6816
0.6
0.6
0.6
0.6
0.6
0.3
0.6
0.6
0.6
Turn signal error 3A - Bulbs flash
at double rate-all work
replace bulb
6820
0.2
0.2
0.2
0.2
0.2
0.5
0.2
0.2
0.2
remove corrosion
6821
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
remove corrosion/replace
bulb
6822
0.5
0.5
0.5
0.5
0.5
0.6
0.5
0.5
0.5
6823
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6824
0.6
0.6
0.6
0.6
0.6
0.3
0.6
0.6
0.6
B0563 Battery voltage high
code not present
7770
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
B0563 Battery voltage high
7771
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
ITEM
HFZ
HFA
HCZ
DESCRIPTION
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-21
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
6790
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6791
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
replace bulb
6796
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
6823
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
replace IM
6826
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6790
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6791
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
replace bulb
6796
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
6823
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
replace IM
6826
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
repair TSM/TSSM/HFSM
terminal/connections
6709
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
B1123 Left turn output shorted
low
repair HFSM terminal/connections
6709
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
low
6790
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
low
replace HFSM
6791
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
B1124 Right turn output shorted
low
6709
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
low
6790
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
low
replace HFSM
6791
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
high
6709
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
ITEM
HFZ
HFA
HCZ
DESCRIPTION
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-22
ITEM
DESCRIPTION
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
6790
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6791
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
high
high
replace HFSM
high
6709
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
high
6790
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
high
replace HFSM
6791
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
repair alarm (terminal B) circuit (LGN/BN wire)-open
6830
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
6831
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
replace siren
6832
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6833
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
6834
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
repair alarm (terminal A) circuit (BN/GY wire)-open
6835
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
6817
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
replace siren
6832
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6833
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
TSM/TSSM/HFSM terminal
9/Starter Relay (TN/GN
wire)-Short to volts
6840
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6841
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-23
ITEM
DESCRIPTION
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
6842
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6845
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6845
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6709
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6791
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
TSM/TSSM/HFSM terminal
2 and ignition fuse (GY wire)
open
6793
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6845
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6878
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
shorted
6879
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace HFSM
6880
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
6878
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
shorted
6879
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace HFSM
6880
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
repair security antenna connections, or replace security
antenna harness
6881
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
6878
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
shorted
6879
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace HFSM
6880
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
5168
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-24
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
locate and repair short to
ground on BK wire between
clutch switch and connector
[30]
5861
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
replace TSM\TSSM\HFSM
5863
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
5157
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
locate and repair short to
ground on BK wire between
neutral switch and
TSM\TSSM\HFSM
5862
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
replace TSM\TSSM\HFSM
5863
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
replace MAP Sensor
7630
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
MAP [80B] Sensor terminal
C to ECM [78B] terminal 14
(R/W wire) open/grounded
7640
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
replace ECM
7641
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
MAP terminal C (R/W wire)
and terminal A (B/W wire)
shorted
7642
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
B to ECM [78B] terminal 25
(V/W wire) open
7645
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
replace MAP sensor
7650
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
MAP [80B] terminal A (BK/W
wire) and terminal B (V/W
wire) shorted
7655
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
C (R/W wire) short to Battery Volts
7635
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
replace ECM
7641
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
ITEM
DESCRIPTION
ENGINE MANAGEMENT
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-25
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
MAP [80B] terminal C (R/W
wire) and terminal B (V/W
wire) shorted
7643
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
MAP [80B] sensor terminal
B (V/W wire) short to Battery
Volts
7644
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
MAP [80B] terminal A (BK/W
wire) ECM [78B] terminal 26
open
7646
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
replace MAP sensor
7650
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
replace intake air temp (IAT)
sensor
7725
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
IAT [89B] circuit A (LGN/Y
wire) and B (BK/W wire)
shorted
7730
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
replace ECM
7735
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
wire) to ECM [78B] terminal
7 short to ground
7750
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Sensor
7760
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
Sensor
7725
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
IAT [89B] circuit B (BK/W
26 open
7732
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
replace ECM
7740
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
7 short to voltage
7745
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
7 open
7750
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
ITEM
HFZ
HFA
HCZ
DESCRIPTION
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-26
ITEM
DESCRIPTION
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
sensor
7760
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
P0117 ET sensor low
ET sensor [90B] A and ECM
terminal 6 (PK/Y wire) short
to ground
7675
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
P0117 ET sensor low
replace ECM
7680
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
P0117 ET sensor low
replace engine temp (ET)
sensor
7710
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
P0117 ET sensor low
ET sensor [90B] A (PK/Y
wire) and B (BK/W wire)
shorted
7731
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
replace ECM
7685
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
ET sensor [90B] terminal A
and ECM [78B] terminal 6
(PK/Y wire) open
7686
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
ET Sensor [90B] terminal A
and ECM [78B] terminal 6
(PK/Y wire) short to voltage
7687
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
ET sensor [90B] A (PK/Y
wire)and ECM [78B]
terminal14 (R/W wire)
shorted
7690
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
ET sensor [90B] B and ECM
[78B] terminal 26 (B/W wire)
open
7695
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
replace engine temp (ET)
sensor
7710
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
replace ECM
7565
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
TP sensor [88B] C (GY/V
wire) and ECM [78B] terminal 24 open
7580
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-27
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
TP sensor [88B] B (R/W
wire) and ECM terminal 14
short to ground
7584
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
wire) and terminal A (BK/W
wire) shorted
7585
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
wire) shorted
7586
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
replace throttle position
sensor
7590
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
sensor
7595
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
short to ground.
7605
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
open
7615
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
replace MAP sensor
7650
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
replace ECM
7555
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
wire) and ECM [78B] terminal 24 short to voltage
7575
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
wire) shorted
7587
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
sensor (TPS)
7595
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
TP sensor [88B] A (BK/W
wire) and ECM [78B] terminal 24 open
7610
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
ITEM
HFZ
HFA
HCZ
DESCRIPTION
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-28
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
wire) and ECM [78B] terminal 14 short to voltage
7619
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
replace injector
7795
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
injector circuit [84\85] B (W/
Y or GN/GY wire)/ECM
7805
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
Y or GN/GY wire) short to
ground
7808
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
injector circuit [84\85] A (Y/
GN wire)/system relay terminal 87 open
7825
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
replace ECM
7850
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
replace injector
7795
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
Injector circuit [84\85] B (W/
voltage
7809
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
ITEM
DESCRIPTION
replace ECM
7815
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
replace injector
7795
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
Y or GN/GY wire) ECM
7805
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
ground
7808
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
injector circuit [84\85] A (Y/
GN wire)/system relay terminal 87 open
7825
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
replace ECM
7850
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
replace injector
7795
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-29
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
voltage
7809
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
replace ECM
7815
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
CKP [79B] terminal 1 (R
wire) short to CKP terminal
2 (BK wire)
7030
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
7980
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace crankshaft position
(CKP) sensor
7981
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
clean or repair crankshaft
position (CKP) sensor
7982
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
replace ECM
7983
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
CKP [79B] terminal 2 (BK
12 open\grounded
7986
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
30 open\grounded
7987
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
wire) short to CKP terminal
2 (BK wire)
7030
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
7980
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace crankshaft position
(CKP) sensor
7981
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
clean or repair crankshaft
position (CKP) sensor
7982
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
replace ECM
7983
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
CKP [79B] terminal 2 (BK
12 open\ground
7986
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
ITEM
HFZ
HFA
HCZ
DESCRIPTION
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-30
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
30 open\ground
7987
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
P0444 Purge control open/low
repair purge solenoid connections
6860
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace purge solenoid
6861
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
purge solenoid [95B] terminal B (GY/Y) to ECM [78B]
terminal 22 is open/
grounded
6862
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
ITEM
DESCRIPTION
replace ECM
6863
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
P0445 Purge control high
replace purge solenoid
6861
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace ECM
6863
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
purge solenoid [95B] terminal B (GY/Y) to ECM [78B]
terminal 22 is shorted to
voltage
6864
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
clean or repair vehicle speed
sensor (VSS)
7939
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
repair vehicle speed sensor
(VSS) connector
7953
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
7956
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
VSS [65B] terminal B (W/GN
wire) shorted to terminal C
(BK wire)
7966
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
7967
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace ECM
7968
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
P0502 Vehicle speed signal high
VSS [65B] terminal A (R/W
14 short to voltage
7917
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-31
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
33 short to voltage
7918
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
VSS [65B] terminal A (R/W
14 open
7919
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
VSS [65B] terminal C (BK
10 open
7921
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
wire) shorted to terminal A
(R/W wire)
7922
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
33 open
7938
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
repair vehicle speed sensor
(VSS) connector
7953
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
7956
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
7967
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace ECM
ITEM
DESCRIPTION
7968
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
P0505 Loss of idle speed control IAC system OK, may use
with other codes
7028
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
P0505 Loss of idle speed control IAC [87B] terminal C to ECM
[78B] terminal 18 (BK/PK
7476
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
P0505 Loss of idle speed control IAC [87B] terminal A to ECM
[78B] terminal 35(BE/GN
7477
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
P0505 Loss of idle speed control IAC [87B] terminal B to ECM
[78B] terminal 36 (BN/R
7478
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-32
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
P0505 Loss of idle speed control IAC [87B] terminal D to ECM
[78B] terminal 17 (BK/O
7479
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
P0505 Loss of idle speed control IAC [87B] terminal A (BE/GN
wire) shorted to terminal B
(BN/R wire)
7483
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
P0505 Loss of idle speed control IAC [87B] terminal C (BK/PK
wire) shorted to terminal D
(BK/O wire)
7484
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
P0505 Loss of idle speed control IAC [87B] terminal D (BK/O
wire) shorted to terminal A
(BE/GN wire)
7488
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
P0505 Loss of idle speed control IAC [87B] terminal C (BK/PK
wire) shorted to terminal B
(BN/R wire)
7489
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
P0505 Loss of idle speed control replace idle air control (IAC)
7490
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
P0505 Loss of idle speed control IAC [87B] terminal D to ECM
[78B] terminal 17 (BK/O
wire) open/grounded
7493
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
P0505 Loss of idle speed control IAC [87B] terminal C to ECM
[78B] terminal 18 (BK\PK
wire) open/grounded
7495
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
P0505 Loss of idle speed control IAC [87B] terminal A to ECM
[78B] terminal 35 (BE/GN
wire) open/grounded
7496
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
P0505 Loss of idle speed control IAC [87B] terminal B to ECM
[78B] terminal 36 (BN/R
wire) open/grounded
7498
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
P0505 Loss of idle speed control repair ECM connections
7515
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
P0505 Loss of idle speed control replace ECM
7516
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
code not present
7770
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
7771
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
ITEM
HFZ
HFA
HCZ
DESCRIPTION
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-33
ITEM
DESCRIPTION
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
repair ground circuit (BK
wire) high resistance
7775
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
repair ignition circuit (W/BK
wire) high resistance
7776
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
code not present
7770
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
7771
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
replace ECM
7913
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
code not present
7931
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
replace ECM
7913
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
system OK
7916
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
P1001 System relay coil open/
low
system relay terminal 85 to
ECM [78B] terminal 4 (GN/O
wire) grounded
7923
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
low
ECM [78B] terminal 4 (GN/O
wire) open
7901
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
low
right hand control [22B] terminal 4 (W/BK wire) open
7903
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
low
7904
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
low
replace ECM
7906
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
P1002 System relay high/shorted replace ECM
7902
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
P1002 System relay high/shorted system relay terminal 85/
ECM [78B] terminal 4(GN/O
wire) short to volts
7908
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
P1002 System relay contacts
open
7909
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-34
ITEM
DESCRIPTION
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
open
system relay terminal 87/
coil/injector terminal A (Y/
7888
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
open
ECM [78B] terminal 31 (BE/
GY wire) open\grounded
7889
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
open
7904
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
open
ECM [78B] terminal 29 and
ignition coil [83F B] terminal
C (BE/O wire) grounded
7934
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
open
ignition coil [83R B] terminal
C (Y/BE wire) grounded
7936
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
open
harness inspection/wiggle
test/replace ECM fuse
7937
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
closed
C (BE/O wire) is shorted to
voltage
7865
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
closed
C (Y/BE wire) is shorted to
voltage
7866
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
closed
7911
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
closed
system relay terminal 87/
coil/injector terminal A (Y/
7912
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
closed
fuel pump connector [141B]
terminal 1 is shorted to voltage
7928
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-35
ITEM
DESCRIPTION
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
closed
ECM [78B] terminal 4(GN/O
wire) grounded
7929
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
perform ECM/ TSM/TSSM/
HFSM module replace procedure
6701
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replaced TSM/TSSM/
HFSM, system now ok
6702
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace ECM, remove TSM/
TSSM/HFSM
6703
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
data link [91A] terminal 3/
ECM [78B] 5 /speedometer
[39B] terminal 2 short to
volts
6705
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replaced TSM/TSSM/HFSM,
System now ok
6707
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
replace ECM
6708
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
ECM [78B] terminal 5 to
TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open
6718
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
connections
6726
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
7980
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
P1351 Front ignition coil low/
open
ECM [78B] terminal 29 &
ignition Coil [83F B] terminal
C (BE/O wire) open/ground
7025
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
open
7026
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
P1351 Front ignition Coil low/
open
7301
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
open
7858
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-36
ITEM
DESCRIPTION
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
7860
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
7863
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
7870
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7937
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
7858
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
7865
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
7870
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
open
open
ignition coil [83B] terminal B
(Y/GN wire) is open
open
replace ECM
open
P1352 Front ignition coil high/
shorted
shorted
C (BE/O wire) is shorted to
voltage
shorted
replace ECM
replace fuel filter or clean
fuel pump screen
7013
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
check for fuel delivery failure-repair or replace fuel
pump, hoses, or filter
7014
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
replace front ignition coil
7531
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
replace ECM
7534
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
replace spark plug
7536
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
C (BE/O wire) ground
7857
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-37
ITEM
DESCRIPTION
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
C (BE/O wire) open
7859
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
P1354 Rear ignition coil low/
open
C (BE/O wire) open/ground
7025
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
open
7026
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
open
7301
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
open
7856
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
open
7860
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
open
replace ECM
7870
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
open
ignition coil [83B] terminal B
(Y/GN wire) is open
7875
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
open
7937
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
P1355 Rear ignition coil high/
shorted
7856
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
shorted
C (Y/BE wire) is shorted to
voltage
7866
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
shorted
replace ECM
7870
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
fuel pump screen
7013
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-38
ITEM
DESCRIPTION
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
7014
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
7532
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
7544
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
7548
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
replace ECM
replace spark plug
7853
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
C (Y/BE wire) open
7862
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
P1357 Intermittent secondary
front
fuel pump screen
7013
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
front
7014
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
front
replace front ignition coil
7531
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
front
replace ECM
7534
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
front
replace spark plug
7536
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
front
C (BE/O wire) ground
7857
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
front
C (BE/O wire) open
7859
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-39
ITEM
DESCRIPTION
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
rear
fuel pump screen
7013
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
rear
7014
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
rear
7532
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
rear
replace ECM
7544
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
rear
replace spark plug
7548
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
rear
7853
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
rear
C (Y/BE wire) open
7862
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
P1481 Fan output open/low
fan relay terminal 85 to ECM
[78B] terminal 2 (W/R wire)
is open/grounded
6050
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
replace fan relay
6051
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
replace ECM
6052
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
test/replace battery fuse
6053
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
replace fan
6054
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
fan relay terminal 86 to battery fuse terminal M (R/O
6055
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
battery fuse terminal O to
ignition switch [33] terminal
2 (R wire) is open
6056
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-40
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
fan relay terminal 87 to cooling fans [97B T], [97B B] (Y/
BN wire) is grounded
6057
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
P1482 Fan output high
replace fan relay
6051
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
replace ECM
6052
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
fan relay terminal 85 to ECM
[78B] terminal 2 (W/R wire)
is shorted to voltage
6058
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Serial data missing
replace instrument module
6714
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Serial data missing
engine stop switch [22A] terminal 4/system relay terminal 86 (coil terminal B)/ECM
[78B] terminal 13 (W/BK
6723
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Serial data missing
6724
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Serial data missing
replace ECM
6727
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
Serial data missing
6728
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Serial data missing
inspect main wire harness/
wiggle test/replace 15 amp
ignition fuse
6729
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Serial data missing
6730
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
Serial data missing
maxifuse [5B] terminal B
and battery positive terminal (R wire) is open
6731
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Serial data missing
inspect harness/wiggle test/
replace 40 Amp maxi fuse
6733
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Serial data missing
6734
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Serial data missing
data link [91A] terminal 4
and ignition fuse (GY wire) is
open
6804
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
ITEM
DESCRIPTION
SERIAL DATA
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-41
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
data Link [91A] terminal 3/
ECM [78B] terminal 5/TSM/
TSSM/HFSM [30B] terminal
3/IM [39B] terminal 7 (LGN/
V wire) short to voltage
6818
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
and chassis ground (BK
wire) is open
6819
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
(LGN/V wire) open/
grounded
6838
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
engine stop switch connector [22] terminal 3 , data link
[91A] terminal 4 and TSM/
2 (GY wire) shorted to
ground
6839
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Serial data missing
7287
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Serial data missing
7301
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
Serial data missing
ignition switch [33A] terminal
A and maxifuse terminal A
(R wire) is open
7312
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
ignition switch terminal C
and ignition fuse terminal (R/
BK wire) is open/short to
ground
7317
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
wire from fuseblock to maxifuse [5B] terminal A (R wire)
is grounded
7318
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
U1016 Loss of ECM serial data
at IM
repair IM connections/terminals
6711
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
at IM
replace ECM
6716
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
ITEM
Serial data missing
Serial data missing
Serial data missing
Serial data missing
Serial data missing
Serial data missing
HFZ
HFA
HCZ
DESCRIPTION
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-42
ITEM
DESCRIPTION
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
at IM
6746
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
at IM
ECM [78B] terminal 5 to IM
[39B] terminal 7 (LGN/V
wire) is open
6748
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
at IM
6854
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
at IM
fuseblock is open
7290
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
at TSSM
6709
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
at TSSM
replace ECM
6716
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
at TSSM
6746
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
at TSSM
TSSM [30B] terminal 3
6718
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
at TSSM
6854
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
at TSSM
fuseblock is open
7290
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
U1064 Loss of TSM/TSSM/
HFSM data at ECM
6709
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
HFSM data at ECM
replace ECM
6716
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
HFSM data at ECM
6746
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
HFSM data at ECM
TSSM [30B] terminal 3
6718
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
HFSM data at ECM
6854
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-43
ITEM
DESCRIPTION
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
HFSM data at ECM
fuseblock is open
7290
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
HFSM data at IM
6709
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
HFSM data at IM
TSSM [30B] terminal 12 (BK
wire) is open
6710
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
HFSM data at IM
6711
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
HFSM data at IM
TSM/TSSM/HFSM [30B] terminal 3 and IM [39B] terminal 7 (LGN/V wire) is open
6712
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
HFSM data at IM
6713
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
HFSM data at IM
6728
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
HFSM data at IM
6749
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
U1096 Loss of IM serial data
6711
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
6721
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
7159
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
wire) is open
6748
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6749
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
IM [39B] terminal 7 (LGN/V
wire) grounded
6759
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
IM [39B] terminal 5 and
chassis ground (BLK wire) is
open
6776
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-44
ITEM
DESCRIPTION
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
6854
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
IM [39B] terminal 6 and ignition fuse open
6858
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
U1255 Missing response at IM
6709
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6710
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
6711
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
TSM/TSSM/HFSM [30B] terminal 3 and IM [39B] terminal 7 (LGN/V wire) is open
6712
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6717
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6749
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
inspect main wiring harness/
battery fuse
7159
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
U1255 Missing response at
TSSM
6711
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
TSSM
6721
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
TSSM
wire) is open
6748
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
TSSM
IM [39B] terminal 1 and battery fuse (BN/GY wire) is
open/grounded
6758
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
TSSM
IM [39B] terminal 7 (LGN/V
wire) grounded
6759
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-45
ITEM
DESCRIPTION
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
6776
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6854
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
TSSM
IM [39B] terminal 5 and
chassis ground (BLK wire) is
open
TSSM
TSSM
inspect main wiring harness/
battery fuse
7159
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6039
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
wire) is open
6748
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6854
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
replace ECM
7993
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
ECM [78B] terminal 5 /TSM/
TSSM/HFSM [30] terminal
3/IM [39B]terminal 7 (LGN/V
wire) grounded
7994
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
7998
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7999
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
U1300 IM serial data low
6039
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
wire) is open
6748
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6854
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
replace ECM
7993
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
wire) grounded
7994
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-46
ITEM
DESCRIPTION
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
7998
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7999
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6039
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6748
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6854
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
7993
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7994
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
7998
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
U1300 TSM/TSSM/HFSM serial
data low
data low
wire) is open
data low
data low
replace ECM
data low
wire) grounded
data low
data low
7999
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6039
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
wire) is open
6748
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6854
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
replace ECM
7993
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
V wire) shorted to voltage
7997
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-47
ITEM
DESCRIPTION
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
7998
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7999
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
U1301 IM serial data high
6039
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
wire) is open
6748
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6854
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
replace ECM
7993
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7997
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
7998
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7999
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6039
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6748
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
6854
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
7993
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
7997
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
data high
data high
wire) is open
data high
data high
replace ECM
data high
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-48
ITEM
DESCRIPTION
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
7998
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
data high
data high
7999
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
7141
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
7287
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
ignition switch [33] terminal
1 to accessory fuse open
7288
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
right hand control [22A] terminal 4 (W/BK wire) open
7290
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
7295
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
engine stop switch [22A] terminal 3 and ignition fuse
(GY wire) is open
7303
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
replace ECM
7305
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
battery ground and ECM
[78B] terminal 10 and 28
open
7310
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
7311
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
replace accessory fuse
7313
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
ECM [78B] terminal 5/data
link [91A] terminal 3/IM
wire) open
7314
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
IM [39] terminal 12 to accessory fuse terminal D is
open\shorted to ground
7319
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-49
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
battery negative has high
resistance to ground
7131
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
replace spark plugs
7134
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
7139
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
7144
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
replace ECM
7149
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
replace MAP sensor
7152
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
fuel pump screen
7013
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
7014
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
battery negative has high
resistance to ground
7131
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
ITEM
DESCRIPTION
replace spark plugs
7134
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
7139
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
7144
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
replace ECM
7149
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
replace MAP sensor
7152
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
fuel pump screen
7013
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
7014
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
Emits black smoke
7480
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
Emits black smoke
7596
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
Emits black smoke
replace MAP sensor
7597
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-50
ITEM
DESCRIPTION
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
7598
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
Emits black smoke
replace engine temperature
sensor
Emits black smoke
7601
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
0.9
Starts, then stalls
replace ECM
7450
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
Starts, then stalls
fuel pump screen
7013
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
Starts, then stalls
7014
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
clean or replace fuel filter
screen
7013
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
repair/replace fuel pump/
pressure regulator/fuel line/
fuel filter
7014
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
repair starting system; use
in conjunction with additional
code(s)
7166
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
7171
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
fuel pump fuse terminal O to
fuel pump [141B] terminal 1
(O/GY) is open
7173
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
replace 15 amp fuse
7181
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
replace battery
7185
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
repair engine compression;
use in conjunction with additional code(s)
7210
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
7226
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
and chassis ground (BK
wire) is open
7340
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
HFZ
HFA
HCZ
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-51
MODELS
LABOR
CODE
HFZ
HFA
HCZ
HCA
HDZ
HDA
HHZ
HHA
HJG
fuel pump fuse terminal O to
(O/GY) is shorted to groundreplace 15 amp pump fuse
7380
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
replace fuel pump or repair
fuel pump connections in
tank
7415
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
fuel pump fuse terminal M to
system relay terminal 87 (Y/
GN) is open
7441
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
replace ECM
7450
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
replace spark plugs
7520
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.6
sensor
7595
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
replace injector
7992
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
ITEM
HFZ
HFA
HCZ
DESCRIPTION
VRSCAW
HCA
VRSCR
HDA
Revised 7/12/06
VRSCD
HHZ
HHA
HJG
VRSCDX
VRSCX
2007 VRSC MODELS
Page 6-52
2007 PNA
"PNA" GENUINE MOTOR PARTS AND ACCESSORIES WARRANTY LABOR CODES AND TIMES
Dealer Installed Accessories Warranty Job Code and Job Time Schedule
The following labor codes and job times apply to dealer installed Genuine Motor Parts and Genuine Motor Accessories purchased and installed prior to and/or an item of initial retail
vehicle delivery. All times shown are a calculated average for similar systems. Parts must be registered to the vehicle on the S.W.R. (registration) at time of sale.
Please note: This policy is valid in certain markets only.
Table 7-1. Chassis
ITEM
DESCRIPTION
LABOR CODE
JOB TIME
Foot controls
8110
0.2
Handlebars
8112
0.5
Wheels
8114
1.3
Suspension
8116
0.5
Foot pegs
8111
0.3
Floorboards
8113
0.3
Grips
8115
0.4
Hand levers
8117
0.2
Mirrors
8118
0.1
Chrome swingarm
8119
2.0
Chrome front fork slider (Both)
Non-Fairing models
8121
1.0
Chrome front fork slider (Both)
Fairing models
8123
2.0
Chrome fork covers
Softail
8125
0.7
Chrome fork covers
FLT
8126
1.0
Front fender
FL models
8127
1.1
Front fender
FX and XL models
8128
0.3
Rear fender
All models
8129
1.4
Revised 7/12/06
2007 PNA
Page 7-1
Table 7-1. Chassis
ITEM
DESCRIPTION
LABOR CODE
JOB TIME
Fuel tank
FL models
8131
1.2
Fuel tank
Softail and Dyna models
8133
0.9
Fuel tank
XL models
8135
0.3
Airbox cover
V-Rod models
8101
0.1
Front fender
V-Rod models
8102
0.2
Rear fender
V-Rod models
8103
0.2
LABOR CODE
JOB TIME
Lighting
8120
1.0
Audio
8122
1.0
Gauges
8124
0.8
Turn signal relocation kit
8137
0.7
LABOR CODE
JOB TIME
Fender tips
8130
0.1
Decorative covers
8132
0.2
O.E. Style Items with logos
8134
0.1
Visors
8136
0.1
Dashinators
8138
0.5
Muffler end caps
8201
0.2
ITEM
DESCRIPTION
Table 7-3. Decorative
ITEM
Revised 7/12/06
DESCRIPTION
2007 PNA
Page 7-2
Table 7-4. Functional
LABOR CODE
JOB TIME
Luggage racks
ITEM
DESCRIPTION
8140
0.8
Chrome fender skirts/rails
8141
0.2
Sissy bars/sideplates
8142
1.0
Chrome rear sprockets
8143
0.8
P&A S/B support
8144
0.6
Chrome caliper
8145
0.4
Rotor covers
8148
0.5
Chrome engine guards/dresser bars
8146
0.6
Oil cooler/thermostats
8147
1.0
Table 7-5. Windshields and Plastics
LABOR CODE
JOB TIME
Sidecars
ITEM
DESCRIPTION
8150
1.1
Windshields
8152
0.5
Composite fenders, spoilers, lowers
8154
0.8
Hard saddlebags
8156
1.8
Tourpaks
8158
1.5
LABOR CODE
JOB TIME
Soft saddlebags
8160
0.4
Miscellaneous soft bags
8162
0.1
Custom seats
8164
0.2
Backrest pads
8166
0.2
Tank panels
8168
0.1
Table 7-6. Cut and Sew
ITEM
Revised 7/12/06
DESCRIPTION
2007 PNA
Page 7-3
Table 7-7. Performance
LABOR CODE
JOB TIME
Exhaust System
ITEM
8170
1.0
Air cleaners
8172
0.2
P&A Head, valves
8174
3.5
Cylinders/pistons
8175
3.2
Cams
8176
2.5
Flywheel/connecting rod assembly
8177
7.0
Ignition
8178
0.7
Cylinder heads/gaskets
8179
3.5
8180
3.5
Clutch
8190
1.0
Transmission
8195
4.0
LABOR CODE
JOB TIME
Hands free module won't pair
8181
0.2
Infotainment bus lost communications with Hands free module, DTC
U1306
8182
0.5
0.5
Valve train
DESCRIPTION
pushrods, springs, etc.
Table 7-8. Advanced Audio System
ITEM
DESCRIPTION
RADIO
Hands Free Module
Replace Hands free module
8183
Symptom - No or Partial Audio to Hands free module (HFM)
8184
0.2
Repair wiring
8185
0.6
Replace radio
8186
0.7
Symptom - No or Partial Audio from Hands free module (HFM)
8187
0.5
Repair wiring
8188
0.6
Replace radio
8189
0.7
8191
0.8
Locate and repair short in harness between R and BK wires
8192
0.9
Revised 7/12/06
2007 PNA
Page 7-4
Table 7-8. Advanced Audio System
ITEM
DESCRIPTION
LABOR CODE
JOB TIME
XM MODULE
Replace XM module
8193
0.5
No or intermittent reception on XM
Replace XM module
8194
0.5
No or intermittent reception on XM
Replace XM antenna
8196
0.4
Replace Navigation module
8197
0.5
Symptom - Navigation inop
8198
0.4
Replace GPS (Navigation) antenna
8199
0.4
NAVIGATION MODULE
Revised 7/12/06
2007 PNA
Page 7-5
Revised 7/12/06
2007 PNA
Page 7-6
2007 MODEL YEAR SIDECAR INFORMATION
This year warranty claims must be submitted under the SIDECAR VIN number and the following labor codes in this section will be able to be selected for warranty claims. (2007 models
only).
Table 8-1. Sidecars
MODELS
ITEM
DESCRIPTION
LABOR CODE
SGX SLX SMX
SNX SPX STX
SVX (TLE)
SKX
(TLE-U)
PAINT REPAIR
1102
0.2
0.2
1104
0.4
0.4
Buff entire part
1106
0.6
0.6
1108
0.8
0.8
1110
1.0
1.0
ACCESSORY SIDECAR
Sidecar bank angle sensor switch kit installation
---
0.4
0.4
Replace sidecar windshield
6901
0.2
0.2
Replace sidecar fender
6904
0.8
0.8
Replace seat
6907
0.2
0.2
Replace liner (carpeting)
6913
0.4
0.4
Replace armrest storage pouch
6916
---
0.2
Replace armrest
6919
---
0.2
Replace handles
6922
---
0.1
Replace brake pads
6926
0.2
0.2
Replace brake caliper
6927
0.3
0.3
Replace brake disc
6929
0.3
0.3
SGX
SLX
SMX
Revised 7/12/06
TLE FOR FLHTC
TLE FOR FLHT
TLE FOR FLHR
Installation Only
SNX
SPX
SVX
TLE FOR FLHRC
TLE FOR FLTR
TLE FOR FLHX
STX
SKX
TLE FOR FLHRS
Page 8-1
Table 8-1. Sidecars
MODELS
ITEM
DESCRIPTION
LABOR CODE
SGX SLX SMX
SNX SPX STX
SVX (TLE)
SKX
(TLE-U)
Replace wheel
6931
0.7
0.7
Replace axle
6934
0.8
0.8
Repair/replace audio harness
6940
---
1.4
Replace speaker
6943
---
0.8
Replace console
6946
---
0.6
Replace amplifier
6949
---
0.6
6971
---
0.9
Sidecar audio harness
Repair short
Sidecar audio harness
Repair open
6972
---
0.9
Replace Switch assembly
Replace sidecar console switch assembly
6952
---
0.8
6953
---
0.1
Replace switch chrome trim plate
includes installation of new trim insert
6955
---
0.3
Removal of sidecar for service and reattachment
includes realignment
Replace switch knobs
6954
1.1
1.3
Sidecar alignment
6956
0.8
0.8
Sidecar tub removal
6958
0.3
0.5
Replace sidecar bank angle sensor
6968
0.2
0.2
6969
0.3
0.3
Sidecar bank angle sensor [134B] terminal A to TSM/TSSM/
HFSM [30B] terminal 11to siren [142B] (Lt. GN/BN wire)
grounded
6970
0.4
0.4
B 1152 Sidecar Bank angle sensor short to battery
Repair sidecar bank angle sensor connections
6961
0.4
0.4
HFSM [30B] terminal 11open
6962
0.4
0.4
6963
0.6
0.6
Sidecar bank angle sensor [134B] terminal B to TSM/TSSM/
HFSM [30B] terminal 9 grounded
6964
0.4
0.4
HFSM [30B] terminal 9 open
6965
0.4
0.4
SGX
SLX
SMX
Revised 7/12/06
TLE FOR FLHTC
TLE FOR FLHT
TLE FOR FLHR
SNX
SPX
SVX
TLE FOR FLHRC
TLE FOR FLTR
TLE FOR FLHX
STX
SKX
TLE FOR FLHRS
Page 8-2
Table 8-1. Sidecars
MODELS
ITEM
DESCRIPTION
LABOR CODE
SGX SLX SMX
SNX SPX STX
SVX (TLE)
SKX
(TLE-U)
Sidecar bank angle sensor [134B] terminal C to ignition fuse
open
6966
0.5
0.5
6967
0.4
0.4
Repair sidecar bank angle sensor connections
6961
0.4
0.4
HFSM [30B] terminal 11open
6962
0.4
0.4
6963
0.6
0.6
HFSM [30B] terminal 9 grounded
6964
0.4
0.4
HFSM [30B] terminal 9 open
6965
0.4
0.4
Sidecar bank angle sensor [134B] terminal C to ignition fuse
open
6966
0.5
0.5
6967
0.4
0.4
SGX
SLX
SMX
Revised 7/12/06
TLE FOR FLHTC
TLE FOR FLHT
TLE FOR FLHR
SNX
SPX
SVX
TLE FOR FLHRC
TLE FOR FLTR
TLE FOR FLHX
STX
SKX
TLE FOR FLHRS
Page 8-3
SGX
SLX
SMX
Revised 7/12/06
TLE FOR FLHTC
TLE FOR FLHT
TLE FOR FLHR
SNX
SPX
SVX
TLE FOR FLHRC
TLE FOR FLTR
TLE FOR FLHX
STX
SKX
TLE FOR FLHRS
Page 8-4
Table 9-1. Service
ITEM
DESCRIPTION
LABOR CODE
PR8
NEW
---
2.8
1,000 mile service
---
2.4
---
1.7
---
2.2
---
1.5
---
2.5
---
2.8
---
2.4
---
1.7
---
2.3
---
1.3
---
7.3
REGULAR
PR8
Revised 7/12/06
FLHTCUSE2
Page 9-1
Table 9-2. Chassis
MODELS
ITEM
DESCRIPTION
LABOR CODE
PR8
PAINT REPAIR
1102
0.2
1104
0.4
Buff entire part
1106
0.6
1108
0.8
1110
1.0
front
2112
0.1
includes removing radio
2206
2.6
replace lower triple tree chrome cover
2314
0.1
Replace shift lever peg/insert
2392
0.1
WHEELS
Replace axle covers
HANDLEBARS
Replace handlebars
BRAKES
Replace brake pads
2416
0.1
rear
2421
0.4
Replace caliper decorative insert
one
2429
0.1
2496
0.1
Replace rear brake pedal cover
SEATS/FENDERS/TANKS
Replace seat/seat strap
either or both; includes diagnosis for heated seat
2506
0.3
2509
0.1
2511
0.3
2647
0.1
2649
0.1
Replace rider backrest pad
Replace rider backrest bracket
on rear fender
EXHAUST SYSTEM
PR8
Revised 7/12/06
FLHTCUSE2
Page 9-2
Table 9-3. Engine
MODELS
ITEM
DESCRIPTION
LABOR CODE
PR8
CRANKCASE
4519
0.2
Replace oil cooler guard
4521
0.3
Replace oil cooler
4525
0.4
4526
0.4
4528
0.6
4533
0.4
Replace oil filter mount bypass cover and/or gasket
4534
0.4
one or both
MODELS
ITEM
DESCRIPTION
LABOR CODE
PR8
CLUTCH
Replace clutch release plate and/or bearing
Replace clutch actuator cover and/or gasket
4016
0.4
includes fluid refill and system bleed
4018
1.5
4019
0.3
4020
0.4
Replace clutch push rod
Rebuild clutch master cylinder assembly
includes gasket replacement, fluid refill, and system bleed
4021
0.6
Rebuild clutch actuator assembly
4022
1.7
Bleed clutch system of air
includes fluid refill
4024
0.1
4026
0.1
Replace clutch master cylinder cover and/or gasket
Replace clutch line
4028
0.8
Replace clutch line gaskets and/or o-ring
leak repair, fluid refill, and system bleed
4029
0.2
PR8
Revised 7/12/06
FLHTCUSE2
Page 9-3
MODELS
ITEM
DESCRIPTION
LABOR CODE
PR8
ACCESSORIES
Replace inner fairing dash pad
6214
0.4
Replace one saddlebag filler strip
6278
0.1
Replace one saddlebag lid trim strip
6246
0.1
6415
0.4
Replace garage door opener transmitter/harness
includes outer fairing removal
MODELS
ITEM
DESCRIPTION
LABOR CODE
PR8
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the 2007 Service
Manuals, Part No. 99500-07 and 99483-07 and Electrical Diagnostic Manual, Part No. 99497-07.
CHARGING CIRCUIT
regulator failure
5315
0.6
Handlebar harness
repair short
6551
2.3
Handlebar harness
repair open
WIRING
Replace Amplifier harness
6552
2.3
6559
1.1
LIGHTS
front
--one side
5201
0.5
front
--both sides
5202
0.7
rear
5205
0.6
5242
0.6
front
--one side includes aiming
front
--both sides includes aiming
5243
0.9
Replace auxiliary lamp/directional mount
One side, includes lamp r&r and aiming
5244
0.9
Replace auxiliary lamp/directional mount
Both sides, includes lamp r&r and aiming
5245
1.3
PR8
Revised 7/12/06
FLHTCUSE2
Page 9-4
MODELS
ITEM
DESCRIPTION
LABOR CODE
PR8
AUTOMATIC COMPRESSION RELEASE
Automatic Compression Release Diagnosis
Locate and repair open on Y/GN wire between terminal 1 on
connector [203FB] (front) or [203RB] (rear) and system relay.
7075
0.4
Locate and repair open on V/GY wire between terminal 2 on
connector [203FB] (front) or [203RB] (rear) and ECM connector
[78B] terminal 15.
7076
0.5
Replace grounded/defective ACR solenoid.
7077
2.3
Locate and repair short to ground on V/GY wire between terminal 2 on connector[203FB] (front) or [203RB] (rear) and ECM
connector [78B] terminal 15 and replace both ACR solenoids.
7078
2.5
"Locate and repair short to voltage on V/GY wire between terminal 2 on connector [203FB] (front) or [203RB] (rear) and ECM
connector [78B] terminal 15.
7079
0.6
Replace ECM
7080
0.9
Power locks inop
Replace lock cam or cable in saddlebag or tour pak
6220
0.5
Power locks inop
Replace lock cylinder in saddlebag or tour pak
6221
0.4
Power locks inop
Locate and repair open ground circuit on BK wire between relay
terminal 87A and ground
6222
0.4
Power locks inop
Replace lock or unlock relay
6223
0.3
Power locks inop
Locate and repair open circuit on GN/W or BE/W wire between
lock or unlock relay and actuator
6224
0.5
Power locks inop
Locate and repair open on R/V wire between Power lock fuse
and Lock and Unlock relays.
6225
0.5
Power locks inop
Replace power lock fuse
6226
0.1
Power locks inop
Locate and repair open on R/V wire between Power lock fuse
and connector [212B].
6227
0.4
Power locks inop
Replace Power lock switch
6228
0.5
Power locks inop
Locate and repair open on GN/BK or BE/BK wire between
Power lock Switch and terminal 86 on Lock or Unlock relay.
6229
0.4
POWER LOCK SYSTEM
PR8
Revised 7/12/06
FLHTCUSE2
Page 9-5
MODELS
ITEM
DESCRIPTION
LABOR CODE
PR8
Power locks inop
Locate and repair open ground circuit on BK/GN wire between
relay terminal 86 and ground.
6230
0.5
Power locks inop
Replace power lock actuator in saddlebag or tour pak
6231
0.5
Heated seat inop
Replace Fuse
6546
0.1
Heated seat inop
Locate and repair open or short circuit to [191A] power or
ground
6547
0.5
Heated seat inop
Replace seat assembly - includes diagnosis
2506
0.3
HEATED SEAT
HEATED GRIPS
Handlebar harness
repair short
6551
2.3
Handlebar harness
repair open
6552
2.3
Replace heated handlebar grip
Left or Right
6553
1.8
Heated grips inop
Replace Fuse
6556
0.1
Heated grips inop
Locate and repair short or open circuit to [189A] power or
ground
6557
0.6
SOUND SYSTEM - DIAGNOSIS, REPAIR
Replace amplifier
6949
0.6
Replace High Output Amplifier
6107
0.6
Locate and repair short between speaker wires from amplifier to
speaker
6116
0.8
Replace speaker
6605
0.4
6107
0.6
Locate and repair open between speaker wires from amplifier to
speaker
6117
0.7
Replace speaker (w/o High Output Amplifier)
6605
0.4
B2018 Front Speakers Short to Gnd
6107
0.6
B2018 Front Speakers Short to Gnd
Locate and repair short to ground between speaker wires from
amplifier to speaker
6116
0.8
6107
0.6
PR8
Revised 7/12/06
FLHTCUSE2
Page 9-6
MODELS
ITEM
DESCRIPTION
LABOR CODE
PR8
Locate and repair short to voltage in audio harness between
speaker wires from amplifier to speaker
6116
0.8
6107
0.6
Locate and repair short between speaker wires from amplifier to
speaker
6116
0.8
Replace speaker
6606
0.5
6107
0.6
Replace speaker
6606
0.5
B2022 Rear Speakers Short to Gnd
6107
0.6
B2022 Rear Speakers Short to Gnd
Locate and repair short to ground between speaker wires from
6116
0.8
6107
0.6
Locate and repair short to voltage between speaker wires from
6117
0.7
6108
0.7
Replace XM module
6126
0.5
U1313 Infotainment bus lost communications State of health with XM
Replace XM module
6126
0.5
Locate and repair open on Y/O or Y/V wire between [28] and
[185B]
6128
0.7
Locate and repair open on R/O or BK/GN wire
6129
0.7
Replace radio
6102
0.7
Replace fuse
6130
0.2
6109
0.4
Locate and repair open onY/O or Y/V wire between onnector
[149B] and [28B]
6128
0.7
Replace Radio
6102
0.7
Locate and repair open on R or BK wire from connector [149]
6131
0.4
Replace spark plugs
6132
0.5
Replace spark plug wires
6133
0.5
6134
0.4
PR8
Revised 7/12/06
FLHTCUSE2
Page 9-7
MODELS
ITEM
DESCRIPTION
LABOR CODE
PR8
Clean and tighten regulator connections
6135
Replace fuse
6130
0.2
Locate and repair open on R or BK wire from connector [149]
6131
0.4
Locate and repair open on Y/O or Y/V wires between connectors [149B] and [28B]
6128
0.7
Replace radio
6104
0.8
Locate and repair open on W/O or LGN/W (left speaker) or GY/
R or LGN/BK (right speaker) wires between connectors [149B]
and [27B]
6117
0.7
Locate and repair short to voltage/ground/between W/O or
LGN/W (left speaker) or GY/R or LGN/BK (right speaker) wires
between connectors [149B] and [27B]
6116
0.8
6110
0.8
Symptom - No or Partial Audio from XM module
Replace radio
6101
0.6
Replce XM module
6126
0.5
Locate and repair open/intermittent on Y/O or Y/V wire between
[28] and [185B]
6128
0.7
Locate and repair open on R/O or BK/GN wire
6129
0.7
Locate and repair open on R, W, or BK wires between [185B]
and [28B]
6158
0.5
Locate and repair short to voltage/ground/between R, W, or BK
wires between [185B] and [28B]
6157
0.5
Symptom - XM, No reception, intermittent reception
Replace XM module
6126
0.5
Symptom - XM, No reception, intermittent reception
Replace XM antenna
6146
0.4
6180
0.4
6181
0.5
6182
0.4
Replace GPS (Navigation) antenna
6183
0.4
0.3
NAVIGATION MODULE
Replace navigation antenna or bracket
PR8
Revised 7/12/06
FLHTCUSE2
Page 9-8
2007 FLHRSE3 MODELS
Table 9-1. Service
MODELS
ITEM
DESCRIPTION
LABOR CODE
PG8 / PG4
NEW
---
2.4
1,000 mile service
---
2.4
---
1.7
---
2.2
---
1.5
---
2.5
---
2.8
---
2.4
---
1.7
---
2.3
---
1.3
---
7.3
REGULAR
PG8
FLHRSE3
Revised 7/12/06
PG4
FLHRSE3 (JAPAN ONLY)
1584 ENGINE
2007 FLHRSE3 MODELS
Page 9-9
Table 9-2. Chassis
MODELS
ITEM
DESCRIPTION
LABOR CODE
PG8 / PG4
PAINT REPAIR
1102
0.2
1104
0.4
Buff entire part
1106
0.6
1108
0.8
1110
1.0
2112
0.1
Replace handlebars
2206
2.1
Replace handlebar cover
2209
0.3
Replace lower triple tree chrome cover
2314
0.1
Replace shift lever peg/insert
2392
0.1
2429
0.1
2496
0.1
WHEELS
Replace axle covers
front
HANDLEBARS
BRAKES
Replace caliper decorative insert
one
Replace rear brake pedal cover
SEATS/FENDERS/TANKS
Replace rider backrest pad
2509
0.1
Replace rider backrest bracket
on rear fender
2511
0.3
Replace passenger backrest mounts/bushings
all or one
2513
0.3
Replace fender and/or fender adapters
front
2526
1.0
Replace passenger backrest latches
detachable non-tour pak mounted
6506
0.1
2647
0.1
2649
0.1
EXHAUST SYSTEM
PG8
FLHRSE3
Revised 7/12/06
PG4
1584 ENGINE
2007 FLHRSE3 MODELS
Page 9-10
Table 9-3. Engine
MODELS
ITEM
DESCRIPTION
LABOR CODE
PG8 / PG4
CRANKCASE
4519
0.2
Replace oil cooler guard
4521
0.3
Replace oil cooler
4525
0.4
4526
0.4
4528
0.6
4533
0.4
Replace oil filter mount bypass cover and/or gasket
4534
0.4
one or both
MODELS
ITEM
DESCRIPTION
LABOR CODE
PG8 / PG4
CLUTCH
4016
0.4
4018
1.5
4019
0.3
4020
0.4
4021
0.6
4022
1.7
4024
0.1
4026
0.1
Replace clutch line
4028
0.8
4029
0.2
PG8
FLHRSE3
Revised 7/12/06
PG4
1584 ENGINE
2007 FLHRSE3 MODELS
Page 9-11
MODELS
ITEM
DESCRIPTION
LABOR CODE
PG8 / PG4
ACCESSORIES
Replace windshield / wind deflector
entire assembly
6203
0.1
Replace windshield / wind deflector bushing
all or one
6208
0.2
Replace spring clip on windshield / wind deflector
6210
0.2
Replace one saddlebag filler strip
6278
0.3
MODELS
ITEM
DESCRIPTION
LABOR CODE
PG8 / PG4
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the 2007 Service Manuals, Part No. 9950007 and 99483-07 and Electrical Diagnostic Manual, Part No. 99497-07.
CHARGING CIRCUIT
regulator failure
5315
0.6
WIRING
Handlebar harness
repair short
6551
2.0
Handlebar harness
repair open
6552
2.0
front
5201
0.9
LIGHTS
--one side
5205
0.6
Replace license plate light bulb
rear
5246
0.2
Replace license plate light assembly
5247
0.4
7075
0.4
The following labor codes apply to PG8 models only.
[203FB] (front) or [203RB] (rear) and system relay.
PG8
FLHRSE3
Revised 7/12/06
PG4
"locate and repair open on Y/GN wire between terminal 1 on
connector
1584 ENGINE
2007 FLHRSE3 MODELS
Page 9-12
MODELS
ITEM
DESCRIPTION
LABOR CODE
PG8 / PG4
[203FB] (front) or [203RB] (rear) and ECM connector [78B] terminal 15.
"locate and repair open on V/GY wire between terminal 2 on
connector
7076
0.5
replace grounded/defective ACR solenoid.
7077
2.1
"locate and repair short to ground on V/GY wire between terminal 2 on connector
7078
2.3
"locate and repair short to voltage on V/GY wire between terminal 2 on connector
7079
0.6
replace ECM
7080
0.9
[203FB] (front) or [203RB] (rear) and ECM connector [78B] terminal 15
and replace both ACR solenoids.
PG8
FLHRSE3
Revised 7/12/06
PG4
1584 ENGINE
2007 FLHRSE3 MODELS
Page 9-13
PG8
FLHRSE3
Revised 7/12/06
PG4
1584 ENGINE
2007 FLHRSE3 MODELS
Page 9-14
2007 FXSTSSE MODELS
Table 9-1. Service
MODELS
ITEM
DESCRIPTION
LABOR CODE
PT9
NEW
2.1
2.1
500 mile service
2.5
2.5
2.0
2.0
3.0
3.0
REGULAR
Table 9-2. Chassis
MODELS
ITEM
DESCRIPTION
LABOR CODE
PT9
PAINT REPAIR
1102
0.2
1104
0.4
Buff entire part
1106
0.6
1108
0.8
1110
1.0
2111
1.2
Replace handlebars
2206
2.2
2246
0.4
2253
0.2
WHEELS
Replace rear tire
HANDLEBARS
PT9
one or both
FXSTSSE
Revised 7/12/06
2007 FXSTSSE MODELS
Page 9-15
Table 9-2. Chassis
MODELS
ITEM
DESCRIPTION
LABOR CODE
PT9
Includes removing tachometer
2254
0.3
2257
0.3
Replace top fork clamp
2309
0.3
2332
2.0
Replace rigid fork
2334
2.1
Replace shock
2335
0.1
Replace one or more rebound spring(s)
2336
0.3
Replace upper spring bridge
2338
0.1
2290
0.4
2348
1.4
one
2350
0.6
both
2353
0.7
Replace handlebar riser stud
PDI only
Replace lower (compression) spring or spring reaction rod assembly (one
or more) or spring fork
Replace lower rocker
Replace rocker bearings (rocker removed)
2355
0.2
Replace front axle covers
either one
6502
0.1
Replace rear axle covers
left side
6503
0.1
right side
6504
0.3
Replace front brake disc
2436
0.3
Bleed brake caliper
2446
0.2
Replace fender support cover - one only
2536
0.1
Replace fuel gauge
2563
0.2
Replace fuel filler ring
2575
0.1
2666
0.8
Replace exhaust pipe – shotgun
2615
0.8
Replace muffler
2646
0.6
BRAKES
SEATS/FENDERS/TANKS
EXHAUST SYSTEM
PT9
FXSTSSE
Revised 7/12/06
2007 FXSTSSE MODELS
Page 9-16
Table 9-3. Engine
MODELS
ITEM
DESCRIPTION
LABOR CODE
PT9
FUEL SYSTEM
3501
0.2
3502
0.1
Replace air cleaner cover insert
3537
0.1
MODELS
ITEM
DESCRIPTION
LABOR CODE
PT9
CLUTCH
Replace and/or Service clutch control lever
2221
4016
0.3
4018
1.5
4019
0.3
4020
0.4
0.1
4021
0.6
4022
1.6
4024
0.1
4026
0.1
Replace clutch line
4028
0.5
4029
0.2
PT9
FXSTSSE
Revised 7/12/06
2007 FXSTSSE MODELS
Page 9-17
MODELS
ITEM
DESCRIPTION
LABOR CODE
PT9
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the Dyna Service
Manual, Part No. 99481-07 and Electrical Diagnostic Manual, Part No. 99496-07
5171
0.6
5173
0.8
5176
1.0
Replace headlight shroud
5241
0.4
Replace tachometer
Cosmetics only
6009
0.3
Replace speedometer
Cosmetics only
6003
0.3
P1653 Tach shorted low
Replace tachometer
6803
0.7
6854
0.3
ECM [78B] terminal 3 and tachometer (PK wire) ring terminal
grounded/short to voltage
7886
0.6
DIAGNOSTIC TROUBLE CODES
Replace ECM
7993
0.8
P1654 Tach shorted high
Replace tachometer
6803
0.7
6854
0.3
7886
0.6
Replace ECM
7993
0.8
locate and repair open on Y/GN wire between terminal 1 on
connector
7075
0.4
locate and repair open on V/GY wire between terminal 2 on
connector
7076
0.5
PT9
FXSTSSE
Revised 7/12/06
2007 FXSTSSE MODELS
Page 9-18
MODELS
ITEM
DESCRIPTION
LABOR CODE
PT9
7077
2.1
locate and repair short to ground on V/GY wire between terminal 2 on connector
7078
2.3
locate and repair short to voltage on V/GY wire between terminal 2 on connector
7079
0.6
Replace ECM
7080
0.9
PT9
FXSTSSE
Revised 7/12/06
2007 FXSTSSE MODELS
Page 9-19
PT9
FXSTSSE
Revised 7/12/06
2007 FXSTSSE MODELS
Page 9-20
2007 FXDSE MODELS
Table 9-1. Service
MODELS
ITEM
DESCRIPTION
LABOR CODE
PS8
NEW
---
2.1
1,000 mile service
---
2.0
---
2.0
---
3.0
---
0.1
REGULAR
Addition to 20k Maintenance
Change Transmission lube
Table 9-2. Chassis
MODELS
ITEM
DESCRIPTION
LABOR CODE
PS8
PAINT REPAIR
1102
0.2
1104
0.4
Buff entire part
1106
0.6
1108
0.8
1110
1.0
PS8
FXDSE SCREAMIN’
EAGLE SUPERGLIDE
Revised 7/12/06
2007 FXDSE MODELS
Page 9-21
Table 9-2. Chassis
MODELS
ITEM
DESCRIPTION
LABOR CODE
PS8
HANDLEBARS
Replace handlebars
2206
2.0
Replace chin fairing
6213
0.2
Replace chin fairing mounting bracket
6215
0.5
front
2398
0.4
Replace rear axle covers
left side
6503
0.1
right side
6504
0.1
Table 9-3. Engine
MODELS
ITEM
DESCRIPTION
LABOR CODE
PS8
Replace canister
3527
0.3
MODELS
ITEM
DESCRIPTION
LABOR CODE
PS8
CLUTCH
Replace and/or Service clutch control lever
2221
4016
0.3
4018
1.5
4019
0.3
4020
0.4
PS8
0.1
FXDSE SCREAMIN’
EAGLE SUPERGLIDE
Revised 7/12/06
2007 FXDSE MODELS
Page 9-22
MODELS
ITEM
DESCRIPTION
LABOR CODE
PS8
4021
0.6
4022
1.6
4024
0.1
4026
0.1
Replace clutch line
4028
0.5
4029
0.2
MODELS
ITEM
DESCRIPTION
CODE
PS8
NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the Dyna Service
Manual, Part No. 99481-07 and Electrical Diagnostic Manual, Part No. 99498-07
Replace speedometer
cosmetics only
6003
0.3
Replace tachometer
cosmetics only
6009
0.3
replace tachometer
6803
0.7
6854
0.3
7886
0.6
replace ECM
7993
0.8
replace tachometer
6803
0.7
6854
0.3
7886
0.6
replace ECM
7993
0.8
locate and repair open on Y/GN wire between terminal 1 on
connector
7075
0.4
DIAGNOSTIC TROUBLE CODES
PS8
FXDSE SCREAMIN’
EAGLE SUPERGLIDE
Revised 7/12/06
2007 FXDSE MODELS
Page 9-23
MODELS
ITEM
DESCRIPTION
CODE
PS8
locate and repair open on V/GY wire between terminal 2 on
connector
7076
0.5
7077
2.1
locate and repair short to ground on V/GY wire between terminal 2 on connector
7078
2.3
locate and repair short to voltage on V/GY wire between terminal 2 on connector
7079
0.6
replace ECM
7080
0.9
PS8
FXDSE SCREAMIN’
EAGLE SUPERGLIDE
Revised 7/12/06
2007 FXDSE MODELS
Page 9-24

Harley-Davidson Models JOB TIME/CODE MANUAL 2007

Transcription

Similar documents

99997-10 -- 2010 Harley-Davidson Job Time/Codes

Untitled - Customs

clymer manuals