Strong Highlight xenon console - Film-Tech

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}MAINUAL
II{STRUETffiN
STRCNG HIGI-!LIGHT
X E N O N P R O J E C T I O NC O N S O L E
710^co
4 -8?.
$ffiF"ffiC
w,
Strong Electrlc Corporatlosr
Toledo,
0l'{43697
US.A
Avenw,
Box10J3,
87CitvPark
419
Iex286033
41,Te
I248-37
a
I
PREFACE
THE STR.ONG Hicr-{l,ICHT
f o r b o t h 3 5 a L : r d7 0 r n r n p r e s e n t a t i o n s .
is a unitizedproiection
console suitable
OPTIONAL II'EMS include a Bearn Expanders f-ens Kit for 70rnm
projection, a Sound an<lAutornation drawer for only the BaLlantyne systern and
anolher one for projectors other than Ballantyne.
THIi CONSOLE ilcorporaLes a horizontal bulb xenon larnphouse,
an interference coared, deep el1ipse, rnetal reflector designed to operate at
33-l/B inches frorn the projection fikn plane and an adjustable rnounting arrn
cornpatible rvith rnost soundheads and projectors.
are accornrnodated by three hingecl
SERVICE Al{D MAINTENANCE
access doors and one rernovable si.de panel. Interlock switches at each of the
three doors insure operator safety, and key Locks assure access only to authorized personnel. A11 electrical cornponents are protected by a built-in, prewired circuit breaker panel.
SWITCHES are installed at the
AIRFLOV/ SAFETY INTERLOCK
console exhausl, stack and lhe bulb seal bLov'rer. Inadequate air flow to close
either one or both of these switches will interrupt the A. C" control circuit and
prevent ignition of the xenon bulb.
TFItr LAIvIPHOUSE SECTIOI\tr of the console is equipped with a D. C.
arnrneter to indicatc the operating current of the larnp and an elapsed time
tselow the arnrneter to shorv the nurntrer of hours the l"arnp has operated.
rneter is a push butLon switch which changes the meter to indicate the voltage
at the arc.
ADJUSTMEI.Ii CONTROLS to position the xenon bulb in relatic:r to
the reflector are located along the right side of the console, below the larnphouse door.
The trvo rear controi.s al1ow horizontai. and verticatr rnovernent of
the bulb.
The front control adjusts the focus of the bulb in relation to the
reflector.
INDICATOR LIGHTS are provided to show that A" C" power is rronrl
frorn the power supply to the lamp housing, the air interLock switches are
closed and when the Auto-Man. swi.tch is in the "Auto" Dosition.
IF AT AI{Y TIME you have a suggeslion, or desile aid iqrsecuring
anticipated results, please feel free to write directly to STRONG ELECTRIC,
P.O. Box 1003, 87 City Park Ave. , Toledo, Ohio 43697.
RECEIVING
AND INSTALLATION
I-N-SPtrCT TFiE SFIIPMENT irnrrrediately and report any damage to
It is the responsibi.lity of the consigneer not the shipper,
the freight c.irrier.
to press tne se clairns
MOVE THE CONSOLE on its base pallet as fa:::is possible to its
intended location. After rernovi.ng the console frorn the paLlet, install the four
NOTE: If the booth
leveling pads and level the console to the boot.a floor.
f l o o r i s a s o f t r n a t e r i a l , s r . r c ha s l i n o L e u r n , i t i s a d v i . s a b l e t o o b t a i n f o u r 4 " x 4 ' l
x I / 4 t r s t e e l p l a t e s t o p l a c e u n d e r l h e J . e v e l i n gf e e t t o p r e v e n t ! r s e t t l i n g r r .
REMOVE THE BLOWEI1 PANEL on the Lower Left (non-operator)
s i t l e o f t h e c o n s o l e b y l o o s e n i n g t h e s i . x c a p t i . r ' eq r : a r t e r - t u r n s c r e w s z r n d u n p l u g ging the blolver lead cord(s) at the blower housi.ng(s). The rnain distribution
panel terrninal board is rnounted to the base of the consoLe frarne at this lccation, and all electrical inputs are rnacie to this board.
ON CONSOLES shipped "with pre-wired sounC and autornation, the
distribution paneL terrninal" board is locaLed on the panel along with the sound
and autornation terrninals.
REI-ER lo lhe power supply rnanual for the AC input requirernents
of the xijllonpower supply" This inforrnation is also furnished on the data nl.ate
cn the po.wqr supply chassis.
wire
RIJN ALL 1ifIRING f rorrr the power source through cond.uit" and use
sizes acceptable to local electrical codes.
WIRE TFIE Ttr.RMINAL BOARD as iLLr-rstrated on one of the followingdiagrarns, depending on the power rcquirernents cf the xenon power supply,
and the type of service provi.ded by the power source.
A GROUND LUG is rnounted to the power supply chassis"
rnust be connected to an adequate earth ground."
This lug
TERMINALS 7, 8, t, and 10 provide Ll5 V.AC output to the projector rnotor, sound power arnplifier, and autornation devices.
Terrninal 7 is
the cornrnon (ACrrlow'r), and 8, !, and 10 are hot (AC "highrr) outputs to sound
(8), autornation (9), and projector (10). Each of these eircuits is protected by
circtrit breakers; l0 Arnp. for the projector rnotor, and 5 Arnp. for sound and
autornation.
TI-IE PRE-WIRdD
CONVENIENCE
OUTLET
console is protected by a l5 Arnp. circuit breaker.
on the front
of the
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THtr HIGIiLiC;r'lr CONSOLE is deliverecil set aL OoprojecLion angle.
Two pivot locks are furnj.shed in the base of the console frarne to aLlow establishrnent of the correct projeclion angle (+f 0o) required for the installation.
TO GAII{ ACCtrSS to the pivot locks, open the power supply access
door on the ;:ight side, and rernove lhe blower panel on the Lower left side by
loosening the six capti.ve quarter-turn
s c r e w s " T h e b l - o , . ' , ' e r ( sc)a n b e e a s i l y
ur:plugged, by clisconnecting the lead cord(s) at the blower housing(s).
IT IS ADVISABLIito
filst rnount the soundhead andprojector to the
console before pivoting the console; the balance of the console is enhanced by
the u,eiF'ht o{ lhe soundhead and projector.
MCL]I'iT THtr 7Onirn spread beam adap(
i
f
o
r
d
e
r
ed) to the front of the douser housing
ter'
I
f
4" L'Lardware furnished.
usin-g the
Note that the
fasteners are screwed in frorn inside the Ja.rnphousei While the adapter bracket rernains rnounted to the console at all tirnes, the spread bearn
lens is to be inserted only for 7Ornrn projection.
LOOSENTO SET
PROJECTION
IF THE SPREAD
BEAM ADAPTER
is not utilized,
insert the 35rnrn nose cone light
shield included in the kit.
The nose cone rnounts
on its own clips and requires no hardware.
THtr TWO ANGLE BRACKETS
inside
thc lamphouse connecting the reflector frarne to
t h e l a r n p h o u s e b a L s ep a n a r e p r o v i d e d f o r s h i p p i n g
only. Rernove both brackets prior to aligning.
TIGHTEN
FIRINLY
TO LOCK
PRCJECTOR
MCU}ITING
AND WIRING
ITACH HICFILIGFIT CONSOLE is supplied wi.th a soundhead spacer
block to correctly position the projector filrn trap at the specified 33- I/8 inch
working distance frorn the center of thc larnphouse reflector"
Do not alter the
position of Lhe reflector.
It is optically pre-aligned at the factory.
The rnake
a n r : lr n o d e l o f s o u n . l h e a d a n d p r o j e c t o r t o b e u s e d r n u s t b e s p e c i f i e d a t L h e t i r n e
of ordering to enable Strong Electric to furnisir the correct spacer block. The
correct rnounlling hardware is suppLied with each spacer.
THE SPACI--R BLOCKS are as follows:
A 4 f gr .
Ploj.
Model
S'head
Strong
Spacer
Part No.
B allantyne
Pro 35 or 70 Projector
Model VII Soundhead
7L 2 2 g
Century SA, C, CC,
JJ Projector
R3, TR4,
R50 Soundhead
7 tz3r
Sirnplex XL, 35 Projector
XL, 35 Soundhead
7 TZ3T
RCA
7r 9 Z 4
9O3O
USING THE CORII"trCT SPACtrR tsLOCK and the sounclhead rnounting bolts provided, rnount the soundhead to the projector rnounting arrn on the
'Ihis
front of the corrsole.
is rnost easily accornpli.sheci by starting the top two
b o l t s , t h r o u g h t l ' L ew a s h e r s a n d . s p a c e r b ) . o c k , i n ' c o t h e t o p t w o t h r e a d e d h o i . e s
in the back of tlre soundhead casling.
The soundhead can then be lifted into
place; the tc,p bwo bolts into the soundheadcasting can be .Lowered into the slotl-ed holes in the projector rnounting arrn.
In this rrtanner, the rnounting arrn
will bear the weighl of the soundhead while the trvo bottorn bolts are started.
TO A VOID CR,OSSTHR-EADING, the souridiread rnounting
bolts
shoulci be screwed in fingertight as far as possible" Before tightening the
bolts, check f irst the console, and then the projector nrounting surface face
for 1eve1"
THli LE Vri]-ii\iG FtrtrT on the bottorn
of the console are adjustable by loosening the
locknut wiLh a 7/B inch end wrench and raising
or lowering the corner b'',' :u.rning the stud of the
levcling foot wilh a 3,/B uich end wrench"
Retighten the Iocknut afLt:i leveling the console.
LOC KN UT
=--_
=
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:l 4-.
:1.-J:l
THE SOUNDHEAD r.vill rrrockrr to a
'mounting
slighr deg rce be-fore che soundhead
bolLs are fu1ly tightened. Make sure the souncihead is level before securinq the bolts.
FLAT FOR
E I . . I DW R E N C H
LEVELING PAD
PLACE A 24 INCH (or longer)carpenter!s Level across the console
basc legs and adjust the front leveling feet to level" the console left-to-right.
After leveling the front of the console, bottorn the rear leveling feet to stabilize the entire unit"
''CONSOLE
optrcal
C E N I ER
P R O J E C T CR
MOUNTING
S U R F A CE
r
l
SOUNDHEAD
CONVENIENCE
OUTLET
il5 V.AC
C I R C U I TE R E A K E R S :
X E N O NP O W E R
S U P PL Y
CONSOLEFUNCTIONS
LEVELING PAO
NEXT, rnove the level to the top -sslface face (rnachined) of the
before tightening
soundhead. Make sr.rrethat tl'ris surface is trevel left-to-right
the soundhead rnounting bolts"
MOUNT AND ALIGN THE PR-O.TECTOR-i.n accordance to the rrranu115 V. AC supply to the frarning light, or frarning
facturerts irestructions.
b
e
deri.ved frorn either the convenience outlet or any
r
n
a
y
light transforrner,
i
n
p
u
t
s
t
o
t
h
e
distribution panel terrninaL board.
of tire 115V. AC
IF TIIE CONSOLE is irot equippedwith Strong/BaLLantyne scund anci
o
ptions, outputs to 115 V. AC console functions are connected to the
autornation
p
Tle projector rnotor is powered by terrnidistribr.rtion anel terrnina.l board.
(cornrnc,:r);
(hot)
autorrration
by terrninals 9 (hot) and 7 (cornrnon);
and 7
nals l0
(
c
o
m
r
non).
(
h
o
t
)
a
n
d
7
and sound by ierrninals B
THESE OUTPUTS are constant as i.ongas their correspondi.ng cirare closed, and appropriate line switching to each function shouLd
cuitbreakers
be furnished by the installer.
DRESS ALL WIRES alvayf,rornthe cooling fan; wi"ring rnustnot contact fan blades or obstruct air flow.
ON CONSOLtrS factory equinped with Strong/Ballantyne sound and
aulornation, rrrosl connectior:s are pre-wired.
Refer to the SPA autornation
i
n
s
t
ructions.
rnanual furnished separately for installation
SAFETY PROCEDURES
THE XEIJON BULB has high inlernal pressure.
Therefore extrerne care should be taken when handling the butb. Refer servicing to qualified service personnel.
To rninirrrize any danger, the f ollowing r ule s should
be foll-owed.
l - CAIJTTON: BULB ExplosroN
HAZARD. Retarnping ro be
done only by QITALIFIED SERVICE PERSONNEL with protectiv. .tottring and
face shield.
ZTurn power off at rnain line srvibch before opening the door or
rear access panel.
3.
The xenon bulb when oubside bhe larnphouse rnusb be encased
in its plasbic protective cover.
phere.
4The larnphouse rnusb be properly vented to the or.rtsi4eatrnossee Exhaust systerns installation in this rnanual.
5The bulb shall be inserbed into the larnphouse while still encased in its protective cover.
The cover should be rem6ved only after all the
necessarycable connections have been rnade and the door is rea<ly to be
cLosed.
Wlen rernoving the bulb frorn the la-rnphouse, it should be encased in the cover
b e f o r e t h e b u l b c a b l e s a r e d i s c o n n e c t e d f r o r n t h e a n o d . ef e e d : t h r o u g h c o n n e c t o r
and ig:"riter.
6.
Clean Lhe bulb only after ib has cooled to roorn rerrrperabure.
Never touch the glass enveLope of the bulb; fingerprinls wiLl burn in and dull
the buib. If fingerprints are rnade, they should be carefully rernoved frorn
the
bulb wibh rnethyl alcohol and cobbon.
7Do not open the larnphouse when the bulb is in operation"
ab leasb 20 rninutes foi"the bulb to cool after turning off potrer.
B.
BLINDNESS.
Never look direcilyat
9.
Encase
Iamphouse interior.
the bulb
Wait
the ignitcd bulb - TO DC SO MAy CAUSE
in its protective
cover when
cieaning the
l0Dispose of expended bulbs that are beyon,l warranty imrnediabely in the foliowing lTranner. \{rap the bulb with several layers of canvas
or
heavy cloth, and srnashwith aharnrner, before depositing in a refuse
ccntainer.
Pl.tG 3009
XENON LAMPHOUSE
OBSERVE ALL SAFETY PROCEDURES. The xenon bulb operates
Servici.ng should be referred to QUAL,IFIED
wi.th high internal pressure.
p
r
o
t
e
c
t
i
v
e
c
l
o
thing and face-shield.
PI-RSONNEL r'.'ith
THE STRONG FiIGHLIGIIT i.ncorporates r reftrecLol type, direct
current larnphouse using a xenonbuLb as the f.ight source, and oni.y xenonbulbs
designed for horizontal operation should be used. The larnphouse accorrlrnodates bulbs ranging frorn 1000 to 4200 watts.
THtr RtrFLtrCTOR is an interfererrce coated deep ej-lipse type, des i g n e r l t o o p e r a i e i n a f i x e d p o s i t i o n a t 3 3 - 1 / B i n c t r r e sf r o r n t h e p r o j e c t i o n f i h n
plane
UStr ONLY the special xenon power suppi-y and i.gniters rnanufactured by Strong Electric CorporaLion.
ADJUSTIvIENT CONTROLS to position the xenonbulb in relation to
the reflector are locatcd on the right side of the larnphouse section. The rear
two controls provide for the horizontal and ve rtical. ITrovenent of the bulb and
the controlat the front adjusts the focus of thebuLb in relation to the reflector.
These controls are operated with a flat bladed screwdriver.
equipped r,vitha volt- andarnmeterto
indicate
THE LAMPHOUSEis
the operating'roltage and cuirrent of the Iarnp. The rneter norrnall.T registers
Pressing the button belorn'the rneter will indicate the arc susthe arnperage.
tainin3 .rr ignilionrrNo Load'r voltage. An elapsed tirne rneter shows the nurnThese hours rnust tle recorded r.rherr a
ber of hou;s the larnp iras operated.
A'rXenon
bulb is changed (or rotated, if required by the bulb rnanufacturer).
Bulb Record" is in.:Iudedon the inside back cover of Lhis rnanual for rnaintaining an accurate l-og of bulLr life.
CURREIJT CONTITOL for the larnphouse is located i.n tire power
A tap panr:} is provideci for this adjustrnent. See the power
supply sc:tion.
s u p p l y r n a n u a l f o r a d j r " ' - s t r n c n ti n s t r u c t i o n s .
THtr LAMPHCIJST tsLOWER is internally wired and operatcs on
115 V.AC.
This blorver is required to keep the bulb seals at a safe operating
ternperatL1re.
AIR}'LOW SA}-trTY
larnphourse exhaust stack atrd at
close either one or both of these
and prevent ignition of the xenon
INTtrR.LOCK SWITaHES are installed at the
the b'-rlb seal blower.
Inadequate air florx, to
switches will interrupt the AC controL cilcuit
bulb.
SAFETY INTERLOCK SV/ITCHES are located at the rear access
door and at both side doors" AIl doors rnust be closed and locked before the
bulb ivill ignite.
THE "LAMP ONil push button switch, when depressed, energizes
the AC supply circuit to the elapsed tirne rneter, the igniter, and cornpletes
the circuit for ignition of the xenon bu1b.
THE "MODE" puslr button switcil. provides the rneans of operating
the console frorn a ren-rote station, or an autornation rnodule; or when placed
i n t h e r r l u { A N " p o s i t i o n , f r o r n t h e c o n s o l e . W h e n t h e s w i t c h i s p r e s s e d -i n , t h e
console is in 'tAUTCrr rnode, as indicated by the "AUTO" light glowing.
]iXI{AUST
SYSTEM
INSTALLATION
THE EXilAllsT STACK of the consoLe larnphouse is designed to fit
an eight inch diarneter duct. This size duct rnust be used throughout the entire
systern and installed to elirninate any possibility of downdraft or rain dripping
on the xenon bulb.
The exhaust fan rnust be capable of rernoving 700 lineal
feet of air per rninute.
A rnini.rnurn of 650 Lineal- feet is ::equi.red to actuate
the larnphouse exhaust air vane switch.
IF iT IS NECESSARY tolirnit the air f1owthrough the exhaust systern, install bypasses rather than darnpers. A darnpered exhaust systern will
notadequately rernove the ozone generated by sorne xencnbulbs.
This gas can
be injurious to health if inhaled in heavy concentration for prolonged periods.
Do not install the xenon bulb until the exhaust systern has been correctlv adju sted.
ONE DRAFT GAUGE is enclosed in an envelope attached to this
rnanual. The gauge is designed for 700 lineaL feet per rninute. Follow the instructions for use printed on the gauge. If the exhaust systern holds the clraft
gauge when the larnphouse access door is closed, it is rneeting the air flow
requirernents.
AN trXlIAUST SYSTEM that has proven effective for 150 arnpere
c a r l : o n a r c o p e r a t i o n w ' i 1 l -b e s u i t a b l e f o r t h e x e n o n i n s t a l L a t i o n p r o v i d i n g i t h a s
been thoroughly cleaned and tested with the draft gauge to verify the draft is
rneeting the 700 lfrn requirernent.
]vTtrCHANICA L A LIGNMENT
TURN THE PROJECTOR rnechanism by hand (inchi.ng knob or flyrwheel) to clear the shutter blades frorn the aperture.
Open the changeover
,louser and fire shutter and fix thern in the open position.
This can be done
rvith a rubber band, paper clip, or tape.
OPEN TFIE LAMPHOUSE access door and instalL the string aJ.ignrnent kit as illustrated.
Make certain that the cord is tied off secureJ.y behind
the alignrnent bracket before opening the douser and runr:.ing the cord into the
projector head.
ADJUST
ATTACH CORD
BEHIND
ALIGNMENT
Focus coNTRoL----->O
PLACE TIJtr DUMMY LENS in the lens barrel and lock it in place.
Insert lhe best apel'ture plate into a CinernaScope aperture plate and hold i.t in
p l a c e b y c l o s i n g t h e - i l r n g a t : . U s e a w e i g h t h e a v y e n o u . g ht o h o L d t h e c o r d t a u t .
LOOK through the Larnphouse access door and Loc;,te the reflected
irnage of the cord on the refi.ector. If the reflected irnage i.s not supelirnposed
on the cord, that is, if it appears above or below the cord, the projector is not
aligned with the larnphouse reflector.
ffiM
INCORREC T ALIGNMENT
rcY
CORRECT ALIGNMENT
I
INDICATINC the c*rrrecl enq ir,currecr srrrng
ILLUSTRATIONS
a l i g n n r e n t o f t h e l a r r r p l, o u s e a n d p r o j e c t o r a p p c a r c n t h e p r e c e d i n g p a g e . l - ' h e
first illustration shr:ws tfre lncorrect position, with the reflccted irnage of l.he
strrnq r:ffset frorrr the string. i\urnber I inciicates the corci, and nurnber Z, the
rcr.Leri-ion of i"iie corcl. The o';irer shows the corci (Nurnber L) coverrng its refiecteci irnage.
TO ALIGIJ Ti{E ProJector
loosen
wi';h the J.arnphouse, reflector,
turn wrtn
tne foLlr l;785 br:Its one-half
a 9lL6 irrch .,',rrr:ncii. The soundhead
norican :rorr be relocateo
projecto:i
hy a1i;ernately
zontally .nii verticaliy
tightenir.3 ancl Loosening tire adjusting
scr:e'ffs '..'.th ;i 3/ 16 incli alLeri rvrench.
SPACEtr
9tocr
vERTICA!
AD,IUST
alrgnii,rFIlr'Nrc-clrecKing
ir:,ln!. titt' four 1i[J5 bolts rnr.rst be retighteneo.
V ;r5N THtr CC-ID Passes
L i r e e x . , L c l c e n t e r o f ; i r e t ' es t
through
as a
a.nd aPPears
plat.e,
aperture
s inglc
inrage, orr the l"ar'.phous e rehas been
alignrnent
correct
flecucr,
e siablished.
relative
the
Rtr-CHECK
level br:tween ihe console and proJector by placing tiie leve1 on an accesssuch as
face,
surface
ibie rriachined
on the
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ADJLJSA
A D J U SI ' ' j G S C R t w S i : O R F I N I A i - T G N M E N T
Ir. THII COR..Dpasses through the center of the test anerf,ure, but
l h c s i n g l e c o r d i r n a g e ( a s i l . L u s t r a i ; e d ) i s n o t s e e n , i t r s n e c e s s a r y t o a - c l j t , s tt h e
This adjustrrrent is to be done ONLY aftcr the corri
position of the reflector.
alignrrlent i"ncij-cates that rhe aperture is on optical ceRter.
THtr IIEX SFACtrIiS rnountirrg the reflector frame to the peciestal"
casting are threacieit into tne casting to perrnit repositioning the reflector to
the optical center indicated bl, ihe al.igning co:r'ci. Loosen the lock nuts at the
"coRRitcT
ALIGNMENT"
corcl irnage
casting and adjust the spa.crs until, the
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is necessarv to accorrllnodate installation of the xenon bul-b.
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XtrNOI{ BULB I N S T A L L A T I O N
CAUTION:
OBSERVE
ALL
SAFETY
PRECAUTIONS
WH E N
WORKING WITI{ THE XENON BULB.
Be su:re the bulb is in its protective
c a s e b e f o r e h a n d l i n g . W e a r c l - e a n c o t t o n g l o v e s r v h e n h a n d l i n g L h e b u l b t < . rp r e vent fingerrrrarking the quartz envelope.
kit,
LOCATE TIIE HINGE PIN (Bufb i.,liart, Itern 9) packed with the bulb
and place it close at hand in or near the iarrrphouse,
t s E N C H A S S E l v r B . L , Et h e b u l b a n d a d a p t e r s b e f o r e
in the larnphouse. Keep the bulb i.n its protective cover.
--Install the anode adapter (if required).
Make all electrical connections TIGHT.
inserting
the bulb
See preceding chart.
--Place the flanged teflon buslring on the anode (+) stud with
flat side of the bushing against the bulb.
the
--Place the buLb support casti.ng over the teflon bushing.
Consult
the bulb chart to deterrnine the correct positi.on of the bulb
crrnnnvf
--Slip the flat teflon washer o\rer the stud on the bulb,
the support casting.
--Install the retaining
set screws.
up against
coJ-Iar and secure to the bulb stern with
the
--If installing an OsrarrtZ000WlOFR N-C (Strong part no. 65255)
or an Osrarn 3000W/I-{ OFR (81344), cut the anode (+) Leaci on
the bulb so it extr:nds four inches frorn the bulb stem.
Attach
the wire connector to the 4" Leacl frorn the bu1b. Then, insert
the rubber covered anode cabi.e extension into cable connector
and seculely tighten both set screws in the connector.
--If using a srnal.lerwattagebulb withoi:tanode
adapter lead 71969 to anode adapter.
--Slip
the piece of silastic
cable, instalj. anode
rubber tubing over the anoCe lead.
.
- - S l i p t n e c a r r l o { l e ( - ) a d a p t e r a n d l e a d a s s e r n b l y o v e r r l - ' r e: a t h o d . e
stern of the bu1b" At this tirne, tighten the set screw just enough
to hold the lead assernbly to the bulb.
Assernble so both the
anode and cathode leads corne off the same side of the bulb.
Rota;e the bulb support casting so that when ttre bulb is placed
in tire.Lam;-rhouse,both leads will extend toward the access door
of the lalnphousc.
--'ihc br4ss spacer washer (7IZg3) supplied with buLb kits
bulbs with threaded cathode pins is not required for initial
installation,
but is necessary for bulb rotation.
Store it
secure place in or near the consoLe. Instructions detailinq
of the washer follow in this sectinn.
for
bulb
in a
use
PLACE
TIIE XENCN BULB and adapters in the larnphouse (with
plotective cover in place) with the cathode (-) end in the rrvtt of the insulated
support blocl< behind the reflector frarne.
Position the anode (-t) end, with the
bulb suppolt casting, over the anode support colurnn. Insert and tighten the
hinge pin in the correct hole (seerrBulb Chartrr, Hinge Pin Positiol).
It is
I'recessaryto use the correct hole to p::ovide the arnount of rnovenlent required
to properly focus the bulb in relation to the reflector.
The bulb rnus'; float and
pi'.'ot on the support colurnn to allowfor rnovernent by the verticaland horizontal adjustrnent controls.
Both leads frorn the btilb should extend toward the
access door of the larnphcuse.
CONSOLE LAMPIJOUSES using a I-Z.5KW. bulb utilize a single
i n s u l a t e d c a t h o d e ' r V " b l o c k ( 7 1 z - 3 7 )r n o u n t e d t o t h e r e a r o f t h e c a t h o d e a d j u s t ing casting. Those larnphouses usinghigher wattage bulbs (3-4.2KW) are fitted
with a Bli35 "V" block and a 81336 alurninurn cathode blocl< spacer rnounted in
front of the catnode adjusting casting.
The correct cathode bLocl< assernbj.y
rrrust be used with thei]'corresponding
bu1bs to insure correct positioning to
the t'eflecl"or and adequate travel for focus adjustrnents.
CONNIiCT THE ANODE (positive) lead frorn the bulb to the feedthrour,h conne.:tor loca',ed on the larnp base pan. Rernove one nut, lockv,rasher
and flat washer.
Place the positive terrninal against the nut rernaining on the
connector and replace the flat washer, lockwasher and nut in that order.
Tighten securely to prevent the connection frorn overheating.
Lay the lead. so
it does not shadow the reflected light any rrrore than absoluteLy necessary.
REMOVtr THE HEXHEAD BOLT, i-ockrvasher and flat washer from
the negative terrnjnal of the igniter, located directly
behind the reflector
frarne. Run the cathode lead frorn the bulb, out toward the'side door and forrn
the lead to curve up to th: negative terrninal on the igniter.
Try to position
the lead so that it does not touch any structural part of the lamphouse"
Replace the flat rvasher, lockwasher and hex head bo1t, in i;irat order, on the
negative terminal and tighten securely.
Tighten the set screw holding the
negative lead and adapLer to the stern of the bulb.
NOTE:
Hanovia 3000W. (Sirong Fart No. 81390)
Fo11ow the sarne bench assernbly procedure as specified for
Use the parts listed on the bulb chart; note particular.l.y
other bulbs.
srnaller center hole diarneter of the retaining coilar.
installation
the
the
Because of the leads corning off opposite sides of the Hanovia bulb,
in the larnphouse will be different frorn that of the other bu1bs.
Install the Hanovia bulb in the Larrrphouse with the a.node (+) lead
connector
extending to the right side of the larnphoi:se to the feed-through
l o c a t e d o n t h e r i g h t f r o n t o f t h e J . a r n p h o u s eb a s e .
The cathode (-) lead will then extend off the bulb to the left sicie of
the larnphouse.
Forrn the lead up o\rer the top of the bulb stern to the negative
post of the igniter.
Note atrso that thisbulb does notrequire a cathode adaptcr.
NOTtr:
Durotest 4000W" (Strong Part No. 81918)
This bulb does not require any adapters or Lead extensions to perrnit rnounting and use in this i,arnphouse. The following changes do have to be
rnade in the ].arnnhouse.
-Because of the larger
diarneter of the cathode (-) end, of the
Durotest bulb, it is necessary to rernove the aLurninurn spacer
block frorn the cathode support casting, and rnount rrVil block
81135 directly to thefront of the cathode adjusti.ng casting. This
will lower tl-re cathode end of the bulb to the optical centerline
of the larnphouse.
--Rernove the srnall sheet rnetal air deflector (7L927) frorn the
anode ail duct at the front of the Larrrphouse" It cannot be used
with this bulb.
--Attach
the bulb to the anode support colurnn rvith
(81129) and secure the leads frorn the bulb to the
connector (+) and to the igniter (-), as instructed
bu1bs. Make certain all electrical connections are
the hinge pin
feed-through
for the other
tight.
If the bulb rnanufacturer recornrrLends bulb rotation after a specified peri.od of operation, as indicated on the ej-apsed tirne rneter, refer to the
following procedure.
oBStrRVE ALL SAFETY PRECAUTIONS,
AND WEAR
PROT}iCTIVE
CLOTHING AND FACE SHIELD.
--Bulbs u'itir i,n''eaded cathode pins rnust be unscreweci frorn i.he
cathode adapter.
Rernove the anode connection frorn the feedthrough conneclor on the base pan before unscrewing the bulb.
after unscrewiag the bulb, place the 7I293 spacer washer furnished with the bulb kit over the threaded pin and screw the bulb
bac.- irto the cathode adapter firrnly.
with the washer in place
betweer-..tlre bulb and the cathode adapter, the bulb has been rotateci 180o. Dress the anode cabl-e uacr- to the feed-through connect.:r :ind tighten securely.
Noie: After installing the spacer
washer, the bulb rnust be re-focused to obtain desired light distribr,rtion. See rlOptical Alignrnent'r and "Op.rationtr.
--'ro rolate bulbs without threaded cathode pins, loosen the set
screw :,n the cathode adapter and rernove the anode connection
at ttre feed-through connector r:n the base pan. Rotate the bulb
180o, forrn the anode lead to the feed-thiough
connector and
tighten securely.
Then forrn the cathode lead and re-tighten the
set screw in the adapter.
In either procedure, it shoul-dnotbe necessary tolooser: or rernove
the cathode connection at the igniter.
DO NOT trXCEED the bulb rnanufacturerrs
recornffrended initial
current
starting
or rnaxirnurn current for aged bulbs"
The recorrrrnended
initial current is B0-B5Toof.the rnaxirnurrr rated currenr"
A XENON BULB can be focusecl to a srnall hot spot at the aperture
or projection lens and if this is done the filrn rnay be darnaged or tire projecttion lens broken.
The projector rnust be running whenever the bulb is ignited
and the douser is open. Adjust the focus of thebulb in relation to the reflector
to obtain a flat field, with the corners of the screen evenly lighted. It is possible to obtain nearly lA0Tocoverage. Check the filrn for darnage or high ternperature and if lunning hot, reduce the current at the bulb or adjust the focus
for a flatter field.
WIItrN A NEW BULB is installed it is necessaryto reduce the current to the bulb by resettir:g the transforrner/rectifier
coarse tap leads to tap
"A" and thc output ieads to tap
#1. This is advisable because each bulb oper.ates al a slightly different i'oltage due to rnanufacturing tolerances.
The iurrent can now be aCiusted to operate within the specified range" See power
supply rnanr'"aI.
RETURN RULBS on rvhich a \r./arranty clairn isbeing rnade in original shipping carton with protective plastic cover over hulb. Include the follorving inforrnation:
Nurnber of hours bulb was used, arrrperage butb was burned, date bulb was instaj.led, clate bulb was rernoved and reason for rernoving.
OPTICAL
ALIGNMENT
TI{E XENON BULB according tc the instructions in the
INSI'ALL
preceding section. Observing all safety procedures, ren'rove the protective
cover frorn the bulb. Adjust the focus control to rnove the anode support colurnn to the approxirnate center of its travel.
CLOSE AND LCCK the l-arnphouse access door. Make certain that
all access doors are closedand Locked;all interlock switches rnust be engaged.
Turn on exhaust systern" RtrMOVE THtr PROJECTION LENS.
PLACE THE lvlODE SWITCH in the '|MAN" po"ition ('!AUTO'i light
OFF), and TURN ON TFIE PROJECTOR". Make certain the changeovei dopser
is open"
IGNIT'tr THE L,AMP by pressing the 'TLAMP ON" button. Open the
douser.
The center opening of the reflector and the shadow of the anode tvill
appear as dark spots on lhe screen.
R EF I - E C T O R
CENTER
O P EN IN G
ANODE
SHADOW
FROJECTION
i-ENS
REMOVEO
O P E R A T t r t h e V E R T I C A L and HORIZONTAL bulb adjustrnent controls to superirrrposethe two spots as nearly syrnrnetrical as pos sibj-e.
IF THtr SUPERIMPOSED
SPOTS al'e not in the center of the
screen, rnove and/or tilt the console to center the spots. (See illustration. )
OPERATtr the I-OCUS control- untiL the spots fill the screen frorn
top to bottorn. If the spots lose their syrnrnetrical configuration during this
operation, r€-adjust the VEF.TICAL and HORIZCNTAL
controls until the bulb
can be focused for:rn'ardand back, keeping the spots syrnrnetrical.
CLOSE THE DOUSER and install the projection lens and aperture
plate (preferably CinernaSt:ope). Re-open the douser and adjust the focus control uatiL a bright spot appears on the screen. At this point, the bright spot
does not need to be in the eenter of the screen, but it rnust be relatively syrnrnetrical.
If it is not syrnrnetrical, adjust the VERTICAL and HORIZONTAL
bulb adjustrnent controls.
It is very irnportant that a symrrletrical
bright spot
is proiected to the screen.
PROJECTION
INSTALLEO
cti-tcLE oF
S Y M M E TY
R
CAUTiON: DO trOT LEAVE THE BRICHT SPOT ON TOO LONG
AS THE HEAT GENERATtrD BY THE XENON BULB COULD CRACK THE
P I I " O J E C T I O N L E N S . P e r i o d i c a l l y c l o s e t h e d o u s e r t o a l l o r ' , 2t h e L e n s t o c o o L .
ADJUST THE FOCUS CONTROL
bution is obtained on the screen.
until
the proper
flat light
distri-
AFTER MAKING CERTAIN that the flattened field is centered on
the screen, fir:rnly tighten the console pivot lockingbolts and leveling pad locknuts. File aperture plates as required to fiil the screen. NOTE: Aperture
filing can be sirnplified with use of SMPTE No" 35-IQ test filrn.
INSERT THtr BEAM EjXPANDEI{ LENS (if ordered) for T0mrn opA slight change of the FOCUS adjLrstnrcnt rnay be required when
eration.
changing frorn 35rnrn to 7Ornrn operation. Do not leave thebearrr expander lens
in position u'lten projecting 35rnrn filrn.
TO EXTINGUISH the buLb, reset (press) the 'TLAMP ON'r button.
Allow the cooling fans to run at least ten rninutes after exti.nguishing the bulh.
This rneasure aids in extendine bulb Life.
AUTOMATIC SYSTEMS
INSTALLATION:
To install the larnp in an autornatic systernfollow the same i.nstructions presented for" rnanual type operation.
Two L6 AV/G wi::es (not supplied
by rnanufacturer) rnust be :.nstalleci to perrnit operation by the autornatic systern (See Schernatic Larnphouse or Power Supply). The wires rnust be shielded
to prevent interference frorn feeding into the theatre sound systern.
OPERA TION:
The operation of the larnp in an autornatic systern is the sarrl.e as
outlined in the rnanual with the exception that the "Auto-Mant' switch, rnust be
placed in the rrAuto'r position.
When the larnp 'rON-OFF" switch is turned on
the larnp will be ready to operate frorn the rernote station.
The cooling blowers rvill operate until the rnain A. C. line srvitch to the power supply is placed
in the I'OFF" position.
Attach the a,utornation ignition cue or tab on the filrn far enough in
o
f
advance
the projection cue, to perrnit a few ignition pulses. The ignition
pul.se is tirrred at approxirnately one second on and two to three seconds off.
This pulse is controlled by the tirner circuit in the igniter"
OPERATION
COVER frorn the bulb, Do not ignite
RtrMOVtr THEj PROTECTIVE
the bulb with the cover in p1ace. Secure all access doors of the console tc actuate the interlock switches"
THE PRCJECTION BOOTH exhaust systern rnust be operating to
close the larnphouse exhaust draft air flow interlock switch.
CLOSE TI-{E LAMPHOUSE pOUSER
the I'MANil position ("AUTC" Iight OFF).
and place the MODE
switch in
TURN ON TIJE AC LINE SWITCT-] frorn the power source to enerThe red indicator Larnp will glow, and the cooling fans
gize tine power supply.
will run, closing the bulb seal blower air vane slvitch. The arnber indicatclr
light will gl-ow, indicating all interlock svritches arc closed:
IGNITE THtr LAMP by pressing the TTLAMP ON'r button. The recornrnended initial current range is B0-85% oI the rnaxilrtlrrn current stated by
The larnp current shoul-d never exceed the rnaxirnurn
the bulb rnanufacLurer.
b
u
l
b
.
t
h
e
x
e
n
o
n
rati,rg of
or rotating the xenon bulb, ignite the larnp,
AFTER
REPLACING
P
R
O
J
ECTOR RUNNING and adjust the horizontal
W
I
T
H
T
H
E
d
o
u
s
e
r
open the
Insert the (optional)
and vertical controls to center the light on the screen.
t
h
e
f
ocus control to ob7
O
r
n
r
n
o
p
e
r
a
t
i
o
n
.
A
d
j
u
s
t
l
e
n
s
o
n
l
y
f
o
r
e
x
p
a
n
d
e
r
bearn
3
5
r
n
r
n
o
r
7
O
r
n
r
n
.
l
i
e
h
t
f
o
r
d
i
s
t
r
i
b
u
t
i
o
n
tain the desired
WAIT A FEV/ MINUTES for the current or arc to stabilize, then
p
adjust the ower supply to obtain the dcsired current as indicated on the arnSee power supply rnanual.
rneter.
screenlight balance in a two-rnachine booth, it rnay
TO MAINIAIN
be necessary to operate one larnp at a slightly higher current than the other.
Because of rnanufacturing tolerances of different bui-bs, and to norrnal aging,
increase the current of the larnp giving low light output, or adjust the current
of both Iarnps.
ALWAYSallow theblowers to operatefor at least ten rninutes after
extinguishing the arc to cool the bulb. Failure to do so rnay cause prernature
bulb failure.
ARC STABILIZING
MAGNET
ADJUSTMENT
TI{E ARC STABILIZING MAGNIiT is located on the larnp base pan
This rnagnetis preset at the factory andshould
in front of the reflectorfrarne.
not require adiustrnent.
IF IT SHOUI.D BECOME NECESSARY to adjust the rnagnet, the
follorving procedure rrrust be foIlo'-ved. Observe all safety procedures whe:re
working inside the larnp.
THE NORMAL ARC, when viewed thru the arc viewing port, will
appear as inFigure A. When this condition exists, the rnagnet is set properly.
F I G U R EA
FIGURE
B
F I G U R EC
FIGURE B shows the position of the arc when the rnagnet is too
To correct this conditj.on the rnagnet rnust be raised (rrroved toward the
low.
To do this, loosen one of the Z screws in the slot, about 3 turns.
bulb).
Loosen the other screw i.n the slot, just enough so that the rnagnet assernbly
can be rnoved upward about I/8 inch. After adjusting the rnagnet, tighten both
screws.
Repeat this step until" the arc looks like Fig. A"
FICURE C shows the position of the arc when the rnagnet is too
high. To correct this condition the rnagnet rnust be lowered. To do thi,s loosen the rnagnet as described in above paragraph and lower rnagnct I/B inch.
Repeat this step until the
After adjusting the rrragnct, tighten both screws.
arc looks like Fis. A.
THE MAGNET rnust always be instai.led with the J.ongestportion of
the rnagnet faci::rg thebulb,rand with the South(S) Pole poiniing to the sid.e door.
the rnagnet norrnally is in the center of the
IN NEW EQUIPMENT
Changcs in rnagnet position rnust only be rnade when the
adjustrnent range.
arc is burning irnproperly as shown in Fi.gure B and C,
WFItrI\l A NEW MAGNET i.s installed it should be set in the center
range and then adjusted i.f necessary to obtain resui.ts shown
of the adjustrnent
in F i g u r e A .
MAINTENANCE
THE XtrNON
good',rorking o.:der,,
LAMP
requires
very
little rnaintenance to keep it in
Ti-IE ;,--CFLECTOR shoul6 be cleaned wiLh a clean soft dry cotton
cloth every two weeks.
C a r e s h o u l d b e t a k e n w h e n h a " r d J . i n gt h e r e f l e c t o r s o
as not to fingerrnark ihe coated surface.
IF THE F.trFLECTOR is rernoved for cleaning or for any other
purpose, check to see that l;hebulb is adjusted for rnaxirnurn light output after
replacing the reflector.
CHECK ALL ELECTRICAL
CONNtrCTIONS periodically for tightness. Particularly
the D" C. connections on the shunt inside the rear access
door and the bulb connections at the igniter, and at the positive feed-through
connecto r.
OCCASIONALLY THE BULB should be checked for presence of
foreign rnaterial on the envelope. Any dirt or other foreign rnaterial shouj.d
be rernoved prornptly.
CAUTION: Observe all safety procedures wlr.enworking alound the bulb.
THE INSIDtr OF THE LAMPHOUSE and the fan blades should be
cleaned periodically,
dcpending on the dust conditions at each installation.
I r , 4 a k es u r e t h e b l - o w e r i n l e t s c r e e n o n t h e s i d e o f t h e c o n s o l e i s c l e a n a n d f r e e
of anv obstruction.
H I G H L I G H TC O N S O L E I - A M P H O U S E S C H E M A T i C
II5 VAC
FROM POWER SUPPLY
II
D S 2
"POwER
ON"
BULB SEAL irLOwER
AIR VANE SWITCHES
S6- BULB SEAL
BLOWER
S7 - EXHAUST
-----l
"AUTO,.
I
I
6
A
+
T O P O W E R S U P P L YUVI{
I AU
I
I
i
o
5
t
l
r--l
t
-J
L
l
A U T O .R E M O T E
CO N T A CT
,
WIRING DIAGRAM
PARTS LIST
.3"efD
. esig.
B 1
CI,Z
C3
C4,5
C6
El
DSi
DSZ
DS3
DS4
Mi
MZ
Rl
R3
Sl
SZ
53
54
55
56
57
SB
Part No.
7IZZ0
76132
76133
763?,3
79127
81920
7ILZ4
7IlZ5
71,109
71946
71920
BlZB0
BIZ47
7IZB3
80168
7 11I0
80168
?1109
80168
75187
71918
75187
BI9t4
72275
71953
7195+
71c155
Description
Bulb Seal Blower (115 V. AC, 50/60 Hz.)
Capacitor, .005 MI'D, 600 V.DC
()apacitor, .01 MFD, 400 V. DC
CaPacitor, B MFD, I50 V. AC
Capacitor, .01 MFD, 1000V.DC
Feed-Through Connector & Cable Assy.
Xenon Bulb (See Bulb Chart)
Indicator Light - 'rPower On"
Indicator Light - rrAir'r
Indicator Light - rrAutor' (with 54)
Elapsed Tirne Meter (60 Hz. )
Elapsed Tirne Meter (50 F{z.)
Arnrneter
Shunt
R e s i s t o r , 9 l K O h r n ( r a ' i t hS 8 )
Larnphouse Door Interlock Switch
'tlarnp On- Off " Switch
Power Supply Door Interlock Switch
"Auto-Man" Switch (with DS4)
Rear Door Interlock Switch
Air Vane Switch, Bulb Seal Blower
Air V.rne (for 56)
Air Vane Switch, Exhaust Stack
Air Vane (for S7)
Pushbutton Switch, rrPr:ess for Voltagerr
Igniter & PC Board Assy. (l-2.2KW)
Igniter & PC Board Assy. (2.5 KW)
Igniter & PC Board Assy. (3-4. Z KW.)
PR,INCIP.LE OF IGNITER
OPEJAI'ION
THE IGNITER is energized through the ll5 V.AC control circuit
when the "LAMP ON-OI-Frrswitch (SZ) is depressed and all interlock and air
flo.v switches are closed.
igniter
Use of
igniter
aged or
Do not use the ernergency ignition switch (S102) in the
CAUTION:
that the polarity of the xenon bulb is correct.
iEEGrrninecl
untifit
tire S102 switch bypasses the polarity sensing diode (CRZ01) on the
P. C. board; if poLarity is not correct, the bulb will be seriously darndestroyed"
THE IGNITER supplies ahigh RF voltage pulse to thebulb, together
with the highrrNo Loadrrvolta,ge frornthe power supply, to i.gnite the xenonbulb.
After the arc is sustained, the AC circuit in the igniter is interrupted by the
opening of. K20I relav contacts on the signal of the tirner circuit on the P. C.
board. The DCorrtput of the power supply is autornaticallylowered
to the powThe DC power to the bulb is dependent
er level required to rnaintain the arc.
and the setting of the line and output taps in the
L r p o r rt h e b u l b c h a r a c t e r i s t i c s
powc r supply.
DC VOLTACE is applied to the printecl:ircuit
board frorn the power snpply, energizing the 12 V.DC coil and closing the contacts of K20l relay,
cornpleting the AC circuit through the igniter to the Tl02 high voltage (10 KV. )
FIigh voltage boost capacitor Cl07 i.s charged to a voltage suftransforrner.
ficient to cause breakclown across the El0l spark gap. Approximately 35 KV.
is supplied to the bulb for ignition.
SI01 is tbe igniter cover interlocl< srvitch and Sl02 is the ernergency ignilion sr,vitchwhich is a bypass for the K20L relay contacts and CRZ0l
polarity sensing diode on the P. C. board. Cornponents C10I, 102, and 103
function as RF bypass capacitors in the igniter.
The C108 capacitor serves
as a coupling capacitor to the current coil.
Tlill P. C. BOARD operates on DC voltage frorn the power supply,
C
ZII <rcross the positive #10 and negative #15 is an RF suppression
Capacitor
capacitor. Resistor RZ01 andzener diodes VRZ01 and 202 drop the DC r.oltage
to I'2 volts for the KZOl relay coil. CRZ0l is the polarity sensing diode. CZ04
is a polarized capacitor used for arc suppression at the K20l relay coil,and
CRz02. functir.rns as a transient protection diocie.
TI{E trOLLOWINC
are
board: Tirner chip UZ0l, resistors
The C203 capacitor functions
itor.
the rronrrtirrre control diode. CZjZ
parts of the tirning circuit
on the circuit
RZ}Z, R203, and tlne CZ03 polarized capacas the tirning control and CRZ03 serves as
is the control voltage isolation capacitor.
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iCi\ITER
PRINTED CIRCUIT BOARD
PARTS LIST
71951 PCB AsseTblv
R . e f .t e s i g .
C.ZOI
cz0z
czo3
Part No.
Description
3 9r 4 5
BBZ63
7grz7
3 9 . t5 6
BBZ49
Printed Circuit Board
Capacitc'r, . 05 uf, 600WVDC
Capacitor, .01 uf, 600WVDC
Capacitor, 15 uf, 30 or 35 WVDC
Capacitor, 0. I uf, 600 WVDC
c204
cRZ0L,ZOZ,
203
B 5 IL Z
39154
K:01
39r60
3916i
3 9 t5 7
R Z OI
39158
P'ZAZ
3'1L59
R203
7ZLB5
u201
3 9r 6 4
39r63
VR;OI
39r6?vP'z0z
Diode, 2.5 A. , 1000PRV
Relair, P&B Rl0-E 1-U/ZSB00
Relay Socket
Relay Bail
Resistor, 1000Ohrn, lZ W.
Resistor:, I00K Ohrn, I/Z W "
Res istor, Z00K Ohrn, i /Z W .
I. C. Tirner Chip, Motorola MC1455Pl
I. C. Socket, 8 pin
Zener Diode, IN 53744, 75 V"
Zener Diode , IN 4742, LZ V.
7 I 9 5 2 P _ C BA s s e r n b l v
c20l
cz0z
cz03
-a 6 A
\- c v'*
c R z 0r , z o z,
203
K-ZO1
R Z OI
F.Z0Z
RZ03
UZOI
V R Z Ol
VRzOz
39145
B B Z6 3
7 g1 2 7
39J_56
BBZ49
Printed Circuit Board
Capacitor, . 05 uf, 600 WVDC
C;rpacitor, 0l uf, 600 WVDC
Capacitor, 15 uf, 30 or 35 WVDC
Capacitor, 0. I uf, 600 WVDC
BSLTZ
D i o d e, 2 . 5 A . , 1 0 0 0 P R V
Relay, P&B Rl0-El-\MZS800
Relay Socket
Relay Bail
R e s i s t o r , 1 0 0 0 O h r n , ! - ZW .
Rcsistor, l00K Ohrn, I/Z W.
Resistor, 200K Ohrn, I/2 W.
I. C. Tirner Chip, Motorola lv{C1455P1
I. C. Socket, 8 pin
Zener Diode, IN 53694, 5t V.
Zener Diode, IN 4742, l2 V.
?q1(4
39r60
39r6r
39r57
3gl5B
39159
7ZIB5
39r64
3 91 6 7
39r62
8l8olA PCB Assernblv
Ref. Desig.
te_L!Ag.
Description
C20I
CZ02
CZ03
CZ04
CRZOI,20Z
39145
88263
79L27
39156
BgZ49
B5IIZ
Printed Circuit Board
Capacitor, . 05 uf, 600 WVDC
Capacitor, .01 uf, 600 WVDC
C a p a c i t o r , " 1 5u f , 3 0 o r 3 5 W V D C ( 2 r e . )
Capacitor, 0. I uf, 600 WVDC
D i o d e , 2 . 5 A . , 1 0 0 0P R V
KZOI
RZOI
RZjZ
RZ03
UZOI
VRZOI
VRZ0Z
39154
39160
39I6L
Bl5lB
39158
39159
TZIBS
39164
81519
39162
Relay, P&B R10-EI-WZSB00
Relay Socket
Relay Bail
Resistor,Z.TKOhrn, t0W.
Resistor, l00K Ohrn, IIZ W.
Resistor, 200K Ohrn, I/?W.
I. C. Tirner Chip, Motorola MC1455P1
I. C. Socket 8 pin
Zener Diode, IN 5361, 27 V.
Zener Diode, IN 4742, LZ V.
za3
.l]R.OJBLE CIJART
NORMAL
OPERATION:
The projection booth exhaust syatern rnust be operating
the air vane interlock switch in the larnphouse exhaust stack.
to close
When the switch in the AC line frorn the power source is ON, the
red indicator on the larnphouse will glow, indicating that the 115V. AC control
circuit to the console is energized.
The power supply access door, the lamphouse access door, and
the rear access door interlock switches rnust be closed to cornplete the circuit
to the "LAMP ON" swilch.
A11 consolc cooling fans will start, closing the bulb seal bl.ower
air vane srn'i1-ch. The arnber indicator light will glow, showing the larnphouse
safety interlock switches are closed and the AC control ci.rcuit through the
larnphouse is ene rgized.
P.Lace the larnphouse MODE switch in the rrMANrr positicn.
When
'
T
L
A
M
P
ON'r switch is pressed ON, the elapsed tirne rneter will indicate
the
running tirne, the line contactor in the xenon power supply will close, and the
bulb will ignite. There will be a distinct bwzzing sound at the rnornent the bulb
This is caused by the spark gap in the igniter, and the high voltage
ignites.
arcing in the bulb.
IGNITER
NORMAL
OPERATION:
When the "LAMP ONil switch is pressed ON, the power supply is
energized, supplying a high DC voltage charge to the igniter.
This voltage
will range frorn 85 to IZ0 V. DC, no 1oad, depending on the type and setting of
the xenon powel supply. This voltage is necessary to ignite the xenon bulb.
The igniter has a polarity sensing device that deterrnines polarity
is correct before energizing the voltage level sensor and tirner circuit.
This voltage is then applied to a tirner circuit in the igniter which
actuates a relay to turn the R.F. pulse section of the igniter on and off. This
tirned circuit is one second Oll, two - three seconds OFF.
When the bulb ignites, the DC voltage drops to normal bulb operating voltage. The voltage sensor in the igniter stops operation of the tirner
circuit and the R. Il. pulsing circuit.
The igniter is equipped with a norrnal-ly open push button switch
(S102, Ernergency Ignition S.vitch) to bypass the tirner circuit and the polarity
It is to be used only if a fault is found in the tirner circuit,
sensing device.
r
e
p
ai,'s can be rnade, or a replacerrrent igniter PC board is ino
n
l
y
u
n
t
i
l
and
T
h
i
s
s
w
i
tch is located on the igniter behind the pLug button on the
stalled.
When the switch is pressed, the xenon bulb should ignite
rear access door.
DO NOT HOLD for rnore than ONE SECCND.
irnrnediately.
l'F-Ci,B LE SHOOTING
B E F O R E P R O C E E D I N G with the following trouble shooting procedPlace the MODE
u r e s , o b s e r v e t h e f o l l o v , r i n g v i s u a l indications of trouble.
switch in the rrl\{AN' position.
(r)
Red indicator
light not ON
- -AC line switch not CN
--"Main
Line"
--Circuit
(z)
Arnber
circuit breakers open
Breaker
indicator
in power supply open
light not ON
--Booth exhaust systern not operating or larnphouse exhaust
air vane switch not closed
--MODE
switch not in rrMANrr position
--Power
supply access
door
--Il,ear access door interlock
--Larnpllcuse
interlock
switch
not actuated
switch not actuated
access door interlock
switch not actuated
--Bulb sea.I blower not operating or bi.ower air vane switch
not closed
CAUTION:
The console control circuit operates on 115 V.AC and a
shock hazard exj.sts when voltage readings are being taken
inside the console. DC voltage readings can be rnade at the
rneter (rrPress for Voltagerr), or A. C" and D. C. voltage at
the terrninal bLocks located behind the rear acccss door.
PROB AB L.E
TROUB LE
CAUStr
Bulb fails to
ignite (Red
neon light
not ON).
AC power
not on to
larnphous e.
BuLb fails to
ignite (Arnber
neon light not
Door interlock
switch(s) not
actuated.
Check for open
access door(s).
Shut and lock
access door(s).
Faulty door
inte rIo ck
switch (s).
Check for 115
V. AC at wires
Lf voltage is not
rneasured, check
Loose wi.ring or
replace interlock
switch(s ).
TEST
R.TMEDY
See power supply
rrranual.
oN).
# r 1& # 2 1 .
Exhaust air
vane in l-amp
not actuated
(pulled up).
Visually check
exhaust air
vane switch.
Turn on exhaust
systern; increase
air velocity if
necessary (See
Exhaust Systern
Installation in
this rnanual).
Faulty bulb
seal blower.
With power on,
check for bulb
seal blower
operation.
Check for loose
or faulty wiring
to bulb seerl
blower; if none,
replace blower.
Faulty air
vane switch
(bu1b seal
or exhaust).
Check voltage
between terrninals t7 & 20.
If voltage is NOT
rireasured, 56 (seal)
faulty or inoperative; if voltage is
rneasured, 57
(e-xhaust) faulty or
inope rative.
FauIty
I'LAMP ON'I
switch.
Check voltage
between wires
5 & 3 .
Check for loose
wiring; replace
switch if vultage
i.s not rneasured"
PROIJAraLE
CAUSE
TROUBLE
Bulb fails to
ignite (arnber
and red neon
lights ON).
Wrong DC
polarity to
larnp.
Faulty
bulb.
CAUTION:
xenon
Check polarity
TEST
REMEDY
Check
polarity.
Connect properly.
Visually check
for cracked
anode or cathode; darkened
envelope.
Replace.
before proceeding with following test.
Def ective
rclay or
tirner circuit on
ignite r
PC boald.
Rernove hole
plug frorn rear
access door,
pres s ernergency ignition
switch on
ignite r.
If bulb ignites,
repai.r or replace
igniter PC board.
Low boost
("No Load")
voltag e.
Measure DC
voltage with
'rPress for
Volta.gerl
button and
press I'LAMP
ON'r switch.
See power
supply rnanual
for reor-rired
rrNo Loadrl
voltage.
If voltage is less
than that rrNo Loadrl
voltage specified,
check power supply
(See power supply
rnanual)
Faulty autorernote contact.
With power OFF,
place in I'AUTOT!
position, close
auto- rernote
contact, and
check continuity between
wires 3 & 6.
If continuity is
not read, repair
or replace contact.
Power supply
(See power supply rnanual)
I)ef ective ignite r.
Rep1ace.
TROUBLE
I\nz,z,ins in
theatre sound
systern only
at tirne of
ignition fo r
one second.
PROB AB I"E
CAUSE
Defective
capacitors
C4 & C5.
T EST
REMEDY
Check
capac ito r s
with
capacitor
tester.
Replace if
defective.
Unshielded
auto- rernote
lead s.
Shield in conduit.
Popping in
theatre sound
systern when
bulb is
ignited.
Defective
capacitor on
R. F.
suppression
a s sy.
MODtr s.vitch
in "AUTOrr
position but
operating in
rrMAN'rrnode.
Defective
MODE
switch.
Replace.
Fligh voltage
arc seen in
arnrnete r
during
ignition.
Defective C6
capacitor.
Repl.ace.
Reduced tight.
Bulb aging.
Increase current
(See power supply
rnanual)
Excessive
light flicker.
Projector
shutter
rnis-tirned.
(See projector
manual)
Faulty bulb.
Power supply.
Rernove and
check capacitors with
capacitor
te ste r.
Visually inspect
for cracked
anode or cathode,
darkened envelope.
Replace defective
capacitor or R. F.
suppression assy.
Replace.
(See power supply rnanual)
lrl
E,
f
I
lr.
rIG" 1
PARTS LIST
Iter[
I
Z
3
4
5
Ig:t
N"._
7l-990
7 1I B 7
i74A
l,622
885
1344
831
VL96Z
7 XZ5Z
I i 148
I 1 4 33
81187
BlZ34
I 1432
VZL
1566
13.14
45 i50:\
7Ic)40
39959
{ L')3c
81848
3 i .5 1 4
69 5
876
| IZ
7 ) 226
L7B4
l7B5
873
7iZ4O
7IZZ5
7IZZI
\778
807
853
877
L54,I
805
8?6
852
lgscription
i eideci Assy"
F r o n t F a n e l & H e a t S h r c j _ cW
Sp-rcer
Screw, 10-24 x 518" Fan Flrj,
Screw, n0-32 x j lZ" Hex lici.
#I0 l,ockwasher, Bronze
#i0 Lockwasher, Shakeprocf
#i0 F"Latwasher
D o u s r : r " F i o u s i n gA s s y "
rJastrngn l{ou.sing
Douscr Flate" Cast
C ros s Shaft, Dousc r
T:nsrcn Spring
B,.rnper Stop
: i n o u L d er S c r e w
S e t S c r e w , ] " A - 2 4 x, 3 / L 6 ! ! A l 1 e n
Sciew, 70-24 x SIt6,' pan Hd.
# 10 Lockwasher
FJandleGrip
7Ornrn Si-,read B earrr Acia pter (Optronai)
ltrcsc Cone Assy.
Lens Holder Welded Assy"
L e n s " t - I o L c l eAr s s y ' . ( w i t h J . e n s )
Lens
S c r e w , 1i 4 - ? - 0 x 1 I ' T - i c xF { d .
L/ 4 " L o c k w a s h e r , S p l i t
S c r e r . r o 6 - 3 2 x 1 , / B ' ,P a n H d .
Projector /Soundheaci l\4ounring A rrn
Set Screr-r
Bo1t, 318-16 x l-318" FIexIId.
3/B'r Split Lock-vasirer:
Slrde Bar
l v l o r " r n t i n gP l a r e , P r o j e c t o r l S o u n e i h e a d . A r r n
: N u t P l a t e , P r o , 1c : t o r / S o u n o h e a c l
Arrrr
S c r e r r ' " 5 l ] - 6 - 1 8 x L- 3 / 4 , ' S o c "- F - t r . I . i d "
c/16-18 Hexnur
5/16*' Fl,arwasher
51 76" Split Lockwasi-rer
S c r e r v, 1 i 4 ^ 2 0 x L t i S o c . F I d .
l/4-20 Hex Nur
I /4, Split Lockwasher
I l4'' Flatrvasher
Ilern
6
Part No.
i :s,::i -r;ic;',
7I99L
Flont Panel.
Hole PIug, SrnaII
Hole Plug, Large
Screw, l0-32 x L/2" Hex Hd..
# L0 Lockwasher
# L 0 Flatwa she r
Plate, Distribution Panel (As shown; 3 Ph. )
Plate, Distribution Panel (I ph. )
Circuit Breakers (See Fig. 2, Iterns 4 & 5)
Scrcw, LO-32x 3f B" Pan Hd.
/!10 Lockwasher"
Door & Hinge Welded Assy.
Lock
Screw, B-32 x 3/8" Pan Hd,
B-32 Hexnut
#B Split Lockwasher
#B l'latwasher
Base, Console Frarne
Leveling Pad (Not Shown)
Pivot B racket, Long
Pivot Bracket, Short
Scrcw, l/4-ZO x 5/8r'Hex Hci.
1/4" Split Lockwa"sher
Cabinet Frarne, Consolc
Pivot Bracket, Long
Pivot Bracket, Short
Pivot Shaft
Hitch Pin, Pivot Shaft
Screw, l/+-20 x 5/8" Hex Hd.
I /4" Hexnut
I/4" Sp]it Lockwasher
S c r e w , 1/ Z - 1 3 x I - | / 4 t t H e x H d . ( P i v o t L o c k )
'W.asher
(Pivot Lock)
S i d e P a n e l ( A s s h o r , v n ;S o u n d & A u t o r n a t i o n , S e e F i g .
l/4 Turn Fastener
Retaining Ring, l/4 Turn Fastener
Tinnerrnan Nut, l/4 Turn Fastener
Rear Access Door Ass1r.
Filler Panel (BuIb Adjust Controls, See Fig. 3)
Stabilizer Bracket
Screw, L0-32 x L/Z[ Hex Hd.
Screrv, l0-32 x 3 /A" Pan Hd.
10-32 Half Nut
# l0 Flatwasher
lf I 0 S plit Lockwa she r
7r z 0 z
7 1203
t 622
885
831
7
TIZZZ
7L Z S A
1 3 07
r344
B
7I9BB
7 11 7 8
1 3 1i
795
BB6
tSBZ
9
71998
7TTB4
7II33
7II34
689
o / o
10
71994
7r z 5 3
7r z 5 4
71199
r 783
689
805
876
t730
T TZTZ
Il
IZ
13
719+Z
71175
7t176
71177
71985
71165
71 2 6 0
t622
1 3 07
800
B3i
875
Z)
Itern
Sgft_Ng._
_PS_!"lfpti"t_
14
71987
l3I l
B9l
830
795
71983
I3t6
Access Door & Hinge, Welded Assy.
Screw, B-32 x 3/8r' Pan Hd.
#B Lockwasher
#B flatwasher
8-32 Hexnut
Instrurnent Panel (Cornponents, see Fig.
LO-32 Tinnerrnan Nut
15
Parts Not Listed Above
71989
1622
B3i
875
7l f B5
71186
71971
l78l
B9l
795
I3lZ
71220
71929
Top Panel (Left Side)
Screw, L0-32 x 1f Z" Hex FId.
#10 Flatwasher
#f 0 Split Lockwasher
BLower Panel, Console (2 Blowers)
Blower Panel, Conso1e (l Blower)
Mount'ing Panel, Blower
Screw, 8-32 xZ-319t' Pan Hd.
#B Lockwasher
B-32 Hexnut
Screw, 8-32 x 1/2" Pan Hd"
Blower (l 15 V. AC, 50/6A Hz)
Lead Ccrd, Blower
7)
q
v
\
Ft
ft;
J
7 ) t
ed
\.rl
(\l
trJ
(r
f
(9
l!
FIG" Z
PARTS LIST
Itsgl
F.'ra-rtNo.
!S:tf:pggt_
i
71 145
71.196
13r,1
795
J9 i -A
Speairer, Booth Monitor
Speaker Grili.
Screw, i-32x3/B"PanF{d"
Fiexnut, 8-32
#8 Lockwasher
z
71104
?1ic5
71r06
7IT26
7\285
3
65283
I
=
7\102
7i103
t
,
_
7t z a 6
6
7lZCrT
7 I 1 U1
71107
71108
7tt.L1
TtIrz
7T7L4
71115
7itr6
7ir17
71iI8
71i19
71t.20
7rri.l
71113
7r.183
7trTg
8
9
7l.IZ3
7 LIZZ
t n
I W
71109
7 l r .1 0
Autornatlon
Control Srvitche s
"Fclv^'.' On-Off"
(Red)
"Sbart'! (Creen)
"Sto*-rr' (Arnbe r)
'rlnte.rrrrlssion"
(Rocker,
3-position)
inciicator Larnp." "Tirrrer Cycier' (not shown)
Conrrenience Ouilet
Circrrit E r:eakero 'rMain -T,inerr
35A" Double (For Single Phase)
4W;6{
50A" Triple (For thrJe phase)
Circuit Brcaker, Console Functi.on
t0A" (Projector)
5A. (Sound, Autornatron)
l5A" (Convenience Outlet)
Manual Control Switches
!tProiectoril
' ' C h a n g eo v e r "
, 'tr-11r]-,rr
rtlL. )e'r
3
"C'.-rrt;-r
in Open'r
'rCurtain Close
'rllask Inrr
"Mask Oui.'r
"IJrrr, Down"
I'I)irn Up"
"C /O Open"
"C/'O Close"
B iani<
Volurne, Control, Aneplifier
Knob'
Flanclle, Drawer
Incticator Larnp, Exciter. Supply
Indicator Larnp, Arnpj.ifier
Larnphor.rse Control Switches
M o c l e " A u t o - M a n r ! ( L i g h t e d ) ( S 4 ,D S 4 )
"Larnp On'r (SZ)
,"
(:r 3;4
3f
I
_Iler.
Part No.
11
rz
13
14
7ttz4
7Itzs
71946
7r930
72275
7T Z B 3
BI 2 B O
l""sgrPliglLarnphous e Indicator Larnps
'rPoler Onrr (DSZ)
"Airrr (DS3)
Elapsed Tirne Meter, 60 Hz. (MI)
Elapsed Tirne Meter, 50 Hz. (MI)
Switch, rrPress for Vo1tage" (S8)
Resistor (R3)
Arnrnete r
Parts Not Listed Above
7r 9 g z
7l 150
237
795
891-A
71175
7t176
7r979
7 r200
71933
Drawe r, Sound/Autornation Cornpartrnent
Drawer S1ides (1 pair)
Screw, B-32 x 3/8" FIat Hd.
I-Iexnut, B-32
#8 Lockwasher
Quarter-Turn Fastener, Slot Hd.
Retaining Ring, Quarter-Turn
Autornation & Sound Front Panel
Bracket, Drawer S.lides
Distribution Panel Terrninal B oard
See parts list,
Power Arnplifier.
K
r{,
lrl
(r
l
(9
|!
trIG. 3
F,^ R,TS LIST
itern
I
2
f_glt llS,-:_
!":::pLig5_
Bl8'i2
blljTi-A
l i e j l e < : i . , . rF
r :r a r r r e A s s y .
l l e f l i : c t c , . rA s s y .
cre.v., l0-32 x 5/B' I Soc. H<1"
# i 0 I'l:rtvr;rsher:
Scr:cw ll8-:Z- x 5/16 Pan l{ci.
X c t o n P - , u 1 1( :l J S t ) ( S e e B u 1 . b C h a r t )
B r . L I bA d a p t e r K i t ( 1 & l " 6 r ' i W )
i S r L i l :A d a p t e r K i t ( Z i ( W )
Br-',lbAciapter l{it (2. l, Ki', )
Bulb A:lapter l(it (3 Xit,';
l : , . r . l bA d a p t e r I ( i t ( 4 - 4 " Z I . , W )
I n s r . r . l : , i L o r ' f ' u . b cA, n o c l e - L e a c l
Anotle Ca-ble Extension (!-or Hai'ovia 2. 5K"Y,
Osran 3K1Mand all Z KW Bu-Lbs)
Arrocle Cable Extensicn (tr-or Osrarr."rZ" 5T(.1'){)
Cal.:1,,:C orinr: cto r
(RuIb Chart, Itern 4.)
Rrr.lb Supr-^,or:f
I{ingc F'in (Bulb Char'|, Item 9)
r\node Suoport Colurnn
Air l)eflccbor
A ir Duct
B : r s c F r n , V / i : l . l c c lA s s y .
Bot.i.orn P1ate, ISase Pan
Cr:irirler' ,Sh.rft
L l r a c l r e t , A n o C c S r . t p i . r o rCt o l u m n
Srrrerv, 8-32 x 5/16,, Pan I-Id"
I ' e c c l - - fh r o u X h C o n n e c t o r I , t C a b l e A s s l ' . ( E l )
l-ead Wilc & Str,d (Pos. )
IIr:s janrrrrrt, 3IB-16
FLat',.,'al,h c r, 3 / ti' '
Tnsrrlal:orB
: ody
5pLit Lcckw;rsher, 3/8"
licrerv, I0-24 x If Z" Fil.iTcl"
# t r 0 T - o c k u ' a s h e 1 " ,S i r a k e p r o o f
Split Lrrckr',rasher, 3/16,,
1-]r,rlF
" bo c u s C c n t r r : l C a b 1 e A s s y .
SnapRing, ll4',
S r , : tS i r : . r e v , r8, - 3 2 x 1 / 8 " , S o c " I - I c l .C u p P t .
I,-..,c;usr llh;rit
Sni:plling,3/8"
ArcSiabij-izinrvj\4arvnct
Itetairring B1ock, Magnet
"
a
'i"; (:>
.*
..
3
_
- a
!304
.
?icl68
"
'7
i<)6it
".
_
71965
81883
t ,1 8 1 i 8
"i\'29()
7 Lgzil
_
7i 2 8 g
-
on
4
-
B 501
B lro
5
6
'i
f
8II-ZZ
71927
7 lZ.,:t
i 1972
_
7lzI i
9
lrl
l l
_
-
l;l
13
1'+
-
j'79
71214
7lZ15
1304
8l))20
'dll t"()
L(r78
839
[;1-?01
[i 7BA
i 3,5
tj35
L{75
7'19:18
. 1 6l l l i
7 L4
7 lZ L'3
76157
39119
8il-17
J!_grn
Part No.
Description
l5
l6
1.7
l8
lc)
781
1 71 0
B 1413
l3A4
B9lA
B0l68
71937
46138
7I4
71938
46L38
7I4
72375
1473
BB4
71938
20'i.
ZI
ZZ
B1315
B 13iB
L573
71257
B1135
81336
3 13
319
BB5
719'12
BI 133
Bi 134
-
Set Screw, B-32 x I/411, Soc.Hd., Cup Pt.
S cr e w , B - 3 2 x I / 4 " , H e x H d .
Mounting B racket, Magnet
Screw, 8-32 x 5116" Pan i-Id.
#8 Lockwasher,Shakeproof
D o o r I n t e r l o c k S w i t c h e s ( S 1 ,5 3 , 5 5 )
Vertical Bulb Adjust Control Cable Assy.
Snap Ring, I/4'r
Set Screw, B-32 x l/B't, Soc.Hd., Cup Pt.
Horizontal Bulb Adjust Control Cable Assy.
Snap Ring, L/4"
Set Screw, 8-32 x l/8, Soc.Hd. Cup Pt.
Barrier Strip, 4 Terrninal
Screw, 6-32 x l/2" Pan Hd.
#6 Lockwasher
Flexible Shaft Assy. , Horizontal BuIb Adjust
(With Itern 17)
Strrd, Reflector Frarne
S h o u l d er S c r e w , H e x H d .
Lock Nut, Ll4-20
Cathode rrvlr Block, Insulated (as shown; l-2.5KW)
Cathode 'rvrr Block, Insulated (3-4.2KW)
Spacer, Cathode Block (3-4.2KW)
Screw, IO-24 x 7/ L6" Rd. Fid.
Screw, 10-24 x 3 /4", Rd. Hd.
#10 Lockwasher, Shakeproof
Support Casting, Cathode Block
A djustrnent Shaft, I-Iorizontal
Adjustrnent Shaft, Vertical
Cathcde Adapter &Cab1e Assy. (See Bulb Adapter Chart)
2O:',
Factory
81440
Aligned - Do not Adjust.
Heat Shield (Not shown; Mounts to 81315)
'i:ii
$
s
ss
s
&
,*
s
sf
trl
E.
:f
(9
t!
FIG. 4
PARTS LIST
llggn
L
I
I
Z
"
3
*
'+
I
t,
7
8
9
l3
I t
-
Eart
No-
71953
71954
71955
I4i9
8 , 77
71251
I4I9
EV7
7IZ4&
I3,A4',
89 "i
79 I J ' i
8I9ZA
81247
JB5
',]75
71,263
I 5 9J
8B5a
BLZ74
689
876
835
71944
75187
B 1 9i 4
8L304
1618
i343
I 565
162A
48316
75187
71918
81333
1305
892
1343
I 565
De_!cription
Ignitor & PC Board Assy. (1 & 2.2 KW)
Igniter & PC Boaid Assy. (Z.5KW)
trgniter & PC Board Assy. (3&4. ZKW)
Screw, 5lib- 18 x 3/4t! I{ex lld,
5 / L 6 1 'S p l i r L o c k w a s h e r
Pedestal F eflector & igniter
Screw, 5/1o x 3l4riHex IId"
5 l 1 6 o 'S , ; l i t L o c k w a s h e r
A L i g n r n e n l .B r a c k e t
Screw, 8-32 x 5ll-6'r Pan Fid.
il8 Lockwasher, Shakeproof
Capac itor (C 6)
Feed-Through Connector & Cable Assy" (E1)
(See Fig. 3, Itern ll)
Shr:nt (R I )
S c : r e r v , l A - 2 4 x Ll Z r r F i l . F i d "
3 /L6'' Split Lockwasher
Ba.r'rier Strip, l0 Terrninai.
S c r c w , B - 3 2 x I / Z t ' T 'i l . H d .
#B Lockwasher, Shakeproof
Cround Lug
l ' j c r e r , v "l / 4 - 2 0 x 5 l B " H e x H d "
1/4" Split Lockwasirer
| /4tt FLatwasher
Control Circuit Interconnect Leads
W'ire l{arness Assy"
1',lr Vane Switch, Exhaust Stack (S7)
A ir Vane
S . , . ' i t c hC o v c r
S c r e w , 1 1 6x I / 4 , S e I f . T a p p i n g , B d . I { d .
/ i4 L o c k w a s h e r , S h a k e p r o o f
Screw, 4-4A x 3/ 4", Iid. FId.
4-40 llexnut
Nylon Clrornrnet
A i r : t r l o w S r n ' i . t c h ,F u l b S e a L B l o w e r
Air Vane
Bracl<et
Screw, 6-32 x I/4t'Pan HC.
#6 Lockwasher, Shakeproof
#4 Lockwasher, Shakeproof
Screw, 4-40 x 3I 4' t, Iid. FId.
llgt
&:!Jgr_
De s cription
lZ
.13
-
76323
76208
1304
886-4
719+S
391"55
76132
76133
BII4I
Capacitor (C4,5)
Strap
Screw, B-32 x 5/16 Pan Hd.
#B Lockwasher, Shakeproof
RFSuppressionAssy.
FCB Stand-Off, Nylon
Capacitor (CL,Z)
Capacitor (C3)
Insulator
Not Shown
TIZZO
BBZ53
71307
1774
l44B
B9Z
B i o w e r , B u l b S e a l ( B l ) ( 5 0/ 6 0 t t z )
Lead Cord & Cap (Bl)
Grill
Screw, 6-32 x 5/8" Flex Soc. Hd.
Screw, 6-32 x 3/4" Pan Hd.
#6 Lockwasher, Shakeproof
ro
lrl
E.
f,
I
|r.
t-Ic. 5
PARTS LIST
It*ern
t
Z
3
'+
5
6
.7
8
9
10
li
LZ
*
13
14
14
14
15
Part No.
Description
39998
39107 'i,
795
B3i
39109
3920L,t,
156'7
39937
795
I5BZ
7LZSB
81/,L7
7 L957
81515
695
876
805-A
392A4
80168
39113
343
49347
81415
81416
J.3IZ
89 1-A
81E58
BiB53
3.)IIZ
39186
I7l:Z
1 75 4
889
39110
).742
Z5'+
891-A
719St
71952
8iB6i.A
i9L55
Coil & Case PotteclAssY.
Tungstcn Contact Screws
6- 32 Hex Nut
#10 Flatrvashern Brass
TerrninalTab
Spa::k Gap Body
Screw, L0-24 x j'/2" Pan Fid.
High Voltage Transforrner (Ti02)
B-32 r.{exNut
#B Flatwasher
Base Plate ;\ ssy.
S p ac e r
lgniter Support Pla-te
Igniter SuPPortBracket
Screrv, \/4-20 x Lil Hex Hd.
I i 4" Split, Lockwasher
1 1 4 - Z AH e x N u t
Transfrrrner SPacer
S w i t c h e s , I n t e r l o c k & E r n e r g e n c y I g n i t i o n ( S 1 0 1 ,S I 0 2 )
Switchtsracket
S c r e w , 1 0- 3 2 x I / 4 " F l a t I I d .
ltlire Bushing
Terrninal Block
Terrninal Marker Strip
Scre.,'r, B-32 x 1/4r' Pan Hd.
#B Shakeproof Lockrvasher
Capacitor Assy. (C101, L}Z)
CapacitorAssy. (C103)
Capacit-or A4ountingB racket
Spa.cer
- S c r e w , l '/ 4 - 2 0 x l " F I e x F I d . / N y l o n )
L/ 4 - Z A H e x | l u t ( N y 1 o n )
tl4" Shakeproof Lockrvasher
l l i g h V o J . t a g eC a p a c i t o r ( C i 0 7 , 1 0 8 )
Screw, 8-32 x I/4'! Pan FId.
Screw" 8-32 x l/4!r Fil.Hd.
ll8 Shakeproof Lockwasher
Printed Circuit Boarci Assy. (1000-Z^'ZKW)
P r i n t e d C i r c u i t B o a r r j A s s y . ( 2 5 0 0 W .)
Printed Circtij.l Board Assy. (3-4" ZKW)
PCB Stand-Off
Itern
16
*
Part No.1346
877
l7B
BB4
39923
Description
Screw, 5/16- 18 x l/Z't Hd. Hd.
5/ 16" Split Lockwashe r
Screw, 6-32 x 3/16" FiI. Hd.
#6 Spfit Lockwasher
Spark Gap Ass'y.
{Items Z &. 3, assembled and gapped)
Parts Not Listed Above
39i01
1305
65353
Igniter Box Cover
Scre.v, 6-32 x 1/4" Pan FId.
Danser Label
XENON
B U L BR E C O R D
TYPE
LAMPHOUSE
WATTAGE
MACHINENO.
N O M .C U R R E N T - A M P S .
M A X . C U R R E N-TA M P S .
DATE
L A M P H O U SHEO U R S
MFGR.
SERIAL NO.
I N S T A L L E D R O T A T E *D
REPLACED
R{:O.O BY BULB MFGR