Operator`s Manual
Transcription
Operator`s Manual
Operator’s Manual Morbark Integrated Control System Drum Chipper Series — Models 25/36, 30/36, 40/36 & 50/48 Contents Introduction Parts Identification Display Module Display Pages 4 6 9 Main Page 11 Engine Information Page 12 Hydraulic Information Page 13 Feed Control Page 14 Speeds Page 15 Engine Fan Information Page 16 Machine Information Page 17 Clutch Information 19 Clutch Information Page — PT Tech Option 21 Clutch Information Page — Twin Disc Option 22 Clutch Speeds Page 23 Performance Adjustment Pages 25 AutoFeed Settings Page 27 Engine Fan Settings 28 Max Track Speed 29 Yoke Bump Settings Page 30 Menu System Accessing the Menu 31 33 Sub-Menus 35 Adjust Menu 37 Measure 38 Preferences 39 Info 40 Troubleshooting 43 Introduction Introduction This manual was designed to provide a better understanding of the Control Panel interface and connections. Each page of the Display Module, as well as any adjustable values, will be described in detail. Contained within: 1. Part Identification of: • Control Panel • Optional Valve Driver • Display Module 2. Display Pages 3. Display Module Menu System 4. Parameter Adjustments 5. Troubleshooting Each “Display Page” is shown exactly as it appears on the Display Module’s Display. Also, every page has a section describing what each button on the Display Module does and the corresponding page number for that specific function. 4 Operator’s Manual, IQAN Panel—Drum Chipper Cautions & Warnings Warning: Before welding on the Machine, ensure that all connectors are disconnected from the control panel. Failure to do so could result in damage to the panel itself or its components. Warning: Disconnect all power before making any wiring connections to the control panel. Caution: Improper operation of these controls could cause damage to equipment. Do not allow anyone to operate this equipment before completely reading the manual. Caution: Electronic controls are intended as general purpose switches. They are not safety devices. Malfunctions may occur. Caution: Electronic control products are used to initiate an operation where false operation could be dangerous. Point-of-operation guarding devices must be installed and maintained to meet OSHA and ANSI Machine safety standards. The Manufacturer shall not accept responsibility for installation, application, or safety of systems Operator’s Manual, IQAN Panel—Drum Chipper 5 Parts Identification Parts Identification This section describes all connectors and switches located on the exterior of the control panel, valve driver and Display Module. 1 Control Panel Left View 2 13 12 11 10 9 3 4 8 7 6 5 Control Panel Right View Optional Valve Driver Right View 14 15 15 16 17 18 6 Operator’s Manual, IQAN Panel—Drum Chipper Parts Identification Panel / Valve Driver Parts Identification No. Description 1 Master Display Module 2 Diagnostics Connector — Requires Cable Part Number 39251-987 (USB Type A Male to USB Type A Male 15 Ft.) 3 CAT Data Link 4 John Deere or Cummins Data Link 5 Manual Controls / Key Pads • Feed Forward/Reverse • Yoke Up/Down • Deflect Up/Down • Deflect Left/Right • Clutch Engage/Disengage — FOR WET CLUTCH ONLY • Control Mode — Select between Remote / Manual Modes • Work Lights On/Off — Turn work lights on or off (Optional) • Fan Purge — Manually purge the radiator fan • Throttle Increase/Decrease — Adjust the speed of the Engine 6 Key Switch — In order to start the Engine; Hold switch in the “Start” position. Horn will sound for five seconds and Engine will start 7 Tether Connector — Connection Point for the Tether control 8 Cab Lights Connector — Connection Point for Work/Cab lights 9 Outputs — • Bed Chain Fwd/Rev • Feed Wheel Fwd/Rev • Yoke Up/Down • Hydrostatic Fan Fwd/Rev (Optional) • Deflect Up/Down • Deflect Left/Right • Warning Horn #1 • Warning Horn #2 10 Inputs — • Bed Chain PSI • Feed Wheel PSI • Manual Yoke Up • Manual Yoke Down • Feed Stop • Radiator Fan Speed • Hydraulic Oil Temp • Manual Horn 11 Engine Connector — Connects to the Engine on the Machine 12 Clutch connector — Connects to Clutch Controller (Wet Clutch ONLY) 13 Battery connector — To “Main Disconnect” and Negative (-) post on Starter 14 Modem Option connector 15 Start Panel to Valve Driver connector(s) 16 External Antenna connector 17 Input Harness connector—TBD 18 Output Harness connector—TBD Operator’s Manual, IQAN Panel—Drum Chipper 7 Parts Identification 1 7 2 3 4 5 6 Display Module Parts Identification No. Description 8 1 “Up” button — This button is used to navigate through the following: • Display Pages • Menus • Lists (i.e. selecting or other adjustable parameters) 2 “OK” button — This button is used as follows: • To navigate to the “Main Page” from any “Display Page” • To confirm a selection within an adjustable screen (i.e. to set the “Remote Control” option) 3 “Down” button — This button is used to navigate through the following: • Display Pages • Menus • Lists (i.e. selecting “Remote Control” or other adjustable parameters) 4 “Menu” button — This button is used to access the “System Menu”. It can be used at any time. 5 “Escape button — This button can be used as follows: • To cancel a selection • Navigate to the “Main Page” from within any “Display Page” • Escape from the “System Menu” to the “Display Page” that was being viewed prior to entering the “System Menu” 6 “Function” buttons — These buttons can be used from within any page in the system. Their functionality is dependant on the page that is currently displayed. A more in-depth description will be given on a per-page basis. 7 Display Screen Operator’s Manual, IQAN Panel—Drum Chipper Display Module Display Pages Display Module Display Pages Main Page 11 Engine Information Page 12 Hydraulic Information Page 13 Feed Control Page 14 Speeds Page 15 Engine Fan Information Page 16 Machine Information Page 17 Operator’s Manual, IQAN Panel—Drum Chipper 9 Display Module Display Pages Introduction This section covers the main “Display Pages”. A listing of every parameter displayed on each page as well as the “unit of measure” for those items will be provided. Contained within this section: 10 • Main Page — The first page to be displayed when the system is powered up. Shows some key Engine Parameters. • Engine Information Page — Displays information related to the Machine’s Engine • Hydraulic Information Page — Displays information provided by various transducers and sensors. • Feed Control Page — Displays parameters of the Machine’s Feed Control System. • Infeed Speeds Page — Displays information related to the speed of the Bed Chain and Yoke Wheel as well as how those speeds are affected by Engine Speed. • Engine Fan Information Page — Displays information related to the Machine’s Engine Fan. • Machine Information Page — Displays information related to the Machine and its electronics. Operator’s Manual, IQAN Panel—Drum Chipper Display Module Display Pages Main Page This is the first page to be displayed when the panel is powered up. While in the main “Display Pages” of the system, this page can be reached by pressing the “OK” button, the “Escape” button or scrolling through the pages using the “UP/Down” arrows. Contained within this page: Parameter Unit of Measure Engine speed RPM Oil pressure PSI Water temp ° Fahrenheit Engine hours Hours Current Control Mode Radio, Tether or Manual 1 2 3 4 9 8 7 6 5 Display Module Navigation Number Description 1 Up Arrow — Press to navigate to the “Engine Info” Page Page 12 2 OK Button — Not used on the current screen -- 3 Down Arrow — Press to navigate to the “Clutch Speeds” Page 23 4 Menu Button — Press to navigate to the “System Menu” 33 5 Escape Button — Not used on the current screen -- 6 F4 Button — Not used on the current screen -- 7 F3 Button — Not used on the current screen -- 8 F2 Button — Not used on the current screen -- 9 F1 Button — Not used on the current screen -- Operator’s Manual, IQAN Panel—Drum Chipper 11 Display Module Display Pages Engine Information Page This page displays information related to the Machine’s Engine. This information is broadcast by the ECM. Contained within this page: Parameter Unit of Measure Engine speed RPM Actual load Percent Desired Engine speed RPM Engine coolant temp ° Fahrenheit Engine fuel temp ° Fahrenheit Engine oil pressure PSI Fuel delivery pressure PSI Fuel rate Gallons per Hour Boost pressure PSI Intake manifold temp ° Fahrenheit System voltage VDC 1 2 3 4 9 Display Module Navigation 8 7 6 5 Number Description Page 1 Up Arrow — Press to navigate to the “Hydraulic Info” Page 13 2 OK Button — Press to return to the “Main Page” 11 3 Down Arrow — Press to return to the “Main Page” 11 4 Menu Button — Press to navigate to the “System Menu” 33 5 Escape Button — Press to return to the “Main Page” 11 6 F4 Button — Not used on the current screen -- 7 F3 Button — Not used on the current screen -- 8 F2 Button — Not used on the current screen -- 9 F1 Button — Not used on the current screen -- 12 Operator’s Manual, IQAN Panel—Drum Chipper Display Module Display Pages Hydraulic Information Page This page displays information provided by various transducers and sensors on the Machine. Contained within this page: Parameter Unit of Measure Bed Chain Pressure Transducer PSI Feed Wheel Pressure Transducer PSI Engine Fan Forward Pressure Transducer PSI Hydraulic Oil Temperature Sensor ° Fahrenheit Yoke Position (Height) Percent (0 - 100) Yoke Adjustment Percent (0 - 100) Machine Feed Stop Switch True / False 1 2 3 4 9 8 7 6 5 Display Module Navigation Number Description Page 1 Up Arrow — Press to navigate to the “Feed Control” Page 2 OK Button — Press to return to the “Main Page” 11 3 Down Arrow — Press to return to the “Engine Information” Page 12 4 Menu Button — Press to navigate to the “System Menu” 33 5 Escape Button — Press to return to the “Main Page” 11 6 F4 Button — Not used on the current screen -- 7 F3 Button — Not used on the current screen -- 8 F2 Button —Not used on the current screen -- 9 F1 Button — Press to set the “Yoke Adjustment Option”** -- 14 ** The “Yoke Adjust” option can be modified by: 1. Press the “F1” button 2. Use the “Up/Down” buttons to adjust the value 3. Press the “OK” button to set the values Operator’s Manual, IQAN Panel—Drum Chipper 13 Display Module Display Pages Feed Control Page This page displays the parameters used to control the Machine’s feed system. All settings can be adjusted via the AutoFeed Setup option. Contained within this page: Parameter Unit of Measure AutoFeed high setting RPM AutoFeed low setting RPM Backup time Seconds Engine Speed RPM Desired Engine Speed RPM Actual Load Percent Feed Rate (Optional) Percent 1 2 3 4 9 8 7 6 5 Display Module Navigation Number Description Page 1 Up Arrow — Press to navigate to the “Speeds” Page 15 2 OK Button — Press to return to the “Main Page” 11 3 Down Arrow — Press to return to the “Hydraulic Information” Page 13 4 Menu Button — Press to navigate to the “System Menu” 33 5 Escape Button — Press to return to the “Main Page” 11 6 F4 Button — Not used on the current screen -- 7 F3 Button — Press to navigate to the “Yoke Bump Settings” page 30 8 F2 Button — Press to navigate to the “Autofeed Setup“ option 27 9 F1 Button — Used to set the “Feed Rate” of proportional feed system (Optional) 27 14 Operator’s Manual, IQAN Panel—Drum Chipper Display Module Display Pages Speeds Page This page shows information related to the speed of the Bed Chain and Feed Wheel as well as how these are affected by Engine Speed. The Bed Chain and Feed Wheel Control values are shown in milliamperes (mA). This value corresponds to the percentage of each parameters potential speed. Contained within this page: Parameter Unit of Measure Desired Engine Speed RPM Engine Speed RPM Actual Load Percent Bed Chain Control mA Feed Wheel Control mA 1 2 3 4 9 8 7 6 5 Display Module Navigation Number Description 1 Up Arrow — Press to navigate to the “Engine Fan Information” Page 16 2 OK Button — Press to return to the “Main Page” 11 3 Down Arrow — Press to return to the “Feed Control” Page 14 4 Menu Button — Press to navigate to the “System Menu” 33 5 Escape Button — Press to return to the “Main Page” 11 6 F4 Button — Not used on the current screen -- 7 F3 Button — Not used on the current screen -- 8 F2 Button — Not used on the current screen -- 9 F1 Button — Not used on the current screen -- Operator’s Manual, IQAN Panel—Drum Chipper Page 15 Display Module Display Pages Engine Fan Information Page Note: The feed will stop when the Engine Fan Purges Note: The Fan will Purge when t h e E n g i n e Te m p e ra t u r e E xceeds a cer tain pre -set value. This page displays information related to the performance of the Engine Fan. Auto Fan Purge option – In order to clean debris from the radiator the Fan must Purge (reverse) frequently. The duration between Automatic Fan Purges is set by the Forward Duration. The duration of the Purge is set by the Reverse Duration. The Auto Fan Purge can also be turned off. Contained within this page: Parameter Unit of Measure Length of time until fan purge operation (Fan will purge in) Hours Fan forward Percent Fan reverse Percent Fan pressure PSI Fan speed RPM Engine speed RPM Engine coolant temp ° Fahrenheit Hydraulic oil temp ° Fahrenheit 1 2 3 4 9 8 7 6 5 Display Module Navigation Number Description 1 Up Arrow — Press to navigate to the “Machine Information” Page 17 2 OK Button — Press to return to the “Main Page” 11 3 Down Arrow — Press to return to the “Speeds” Page 15 4 Menu Button — Press to navigate to the “System Menu” 33 5 Escape Button — Press to return to the “Main Page” 11 6 F4 Button — Not used on the current screen -- 7 F3 Button — Press to navigate to the “Auto Fan Purge” adjustment page 28 8 F2 Button — Press to navigate to the “Reverse Duration“ adjustment page 28 9 F1 Button — Press to navigate to the “Forward Duration” adjustment page 28 16 Page Operator’s Manual, IQAN Panel—Drum Chipper Display Module Display Pages Machine Information Page Displays information related to the Machine and its Electronics. Contained within this page: Parameter Machine serial number Engine serial number Control Panel part number Control Panel serial number Radio Transmitter part number Radio Transmitter channel Radio Transmitter serial number Tether part number Tether serial number 1 39252-120 2 39252-120 3 4 9 8 7 6 5 Display Module Navigation Number Description Page 1 Up Arrow — Press to navigate to the “Clutch Information” Page 21-22 2 OK Button — Press to return to the “Main Page” 11 3 Down Arrow — Press to return to the “Engine Fan Information” Page 16 4 Menu Button — Press to navigate to the “System Menu” 33 5 Escape Button — Press to return to the “Main Page” 11 6 F4 Button — Not used on the current screen -- 7 F3 Button — Not used on the current screen -- 8 F2 Button — Not used on the current screen -- 9 F1 Button — Not used on the current screen -- Operator’s Manual, IQAN Panel—Drum Chipper 17 Clutch Information Clutch Information Clutch Information Page — PT Tech Option 21 Clutch Information Page — Twin Disc Option 22 Clutch Speeds Page 23 Operator’s Manual, IQAN Panel—Drum Chipper 19 Clutch Information Introduction Note: The pages in this section will vary with the clutch option on your Machine. If you have a Manual clutch option none of these pages will be displayed. The information in this section covers the Clutch options available for the Machine. Depending on which option is installed (Manual, PT Tech or Twin Disc etc.) , some or all of these pages will not be displayed. Contained within this section: Note: Any clutch errors that occur will be displayed on the Display Module’s screen Note: For more information about the various clutch options, see the OEM Manual. 20 • Clutch Information ( PT Tech Clutch Option) — Displays all information being broadcast from the J1939 PT Tech Clutch Controller • Clutch Information (Twin Disc Clutch Option) — This page displays all information being broadcast from the J1939 Twin Disc Clutch Controller • Clutch Speeds — This page is shown to best illustrate the clutch engagement sequence Operator’s Manual, IQAN Panel—Drum Chipper Clutch Information Clutch Information Page — PT Tech Option Note: For more detailed descriptions and/or operating instructions refer to the Clutch OEM Manual. This page displays all information being broadcast from the J1939 PT Tech Clutch Controller. If the page is not currently selected it will be displayed until the clutch attempts engagement, in which case, the Clutch Speeds Page will be shown (Pg. 28). 1 2 3 4 9 8 7 6 5 Display Module Navigation Number Description 1 Up Arrow — Press to navigate to the “Clutch Speeds” Page 22 2 OK Button — Press to return to the “Main Page” 11 3 Down Arrow — Press to return to the “Machine Information” Page 17 4 Menu Button — Press to navigate to the “System Menu” 33 5 Escape Button — Press to return to the “Main Page” 11 6 F4 Button — Not used on the current screen -- 7 F3 Button — Not used on the current screen -- 8 F2 Button — Not used on the current screen -- 9 F1 Button — Not used on the current screen -- Operator’s Manual, IQAN Panel—Drum Chipper Page 21 Clutch Information Clutch Information Page — Twin Disc Option This page displays all information being broadcast from the J1939 Twin Disc Clutch Controller. This information includes the following: Parameter Unit of Measure Input shaft speed RPM Output shaft speed RPM Percent clutch slip Percent Clutch coil current mA Brake coil current mA Transmission oil pressure PSI Transmission oil temperature ° Fahrenheit Transmission filter switch 0 / 1 (off / on) Supply voltage VDC Clutch engagement input status 0 / 1 (off / on) Transmission drive line engaged 0 / 1 (off / on) 1 2 3 4 9 8 Display Module Navigation 7 6 5 Number Description 1 Up Arrow — Press to navigate to the “Clutch Speeds” Page Page 23 2 OK Button — Press to return to the “Main Page” 11 3 Down Arrow — Press to return to the “Machine Information” 17 4 Menu Button — Press to navigate to the “System Menu” 33 5 Escape Button — Press to return to the “Main Page” 11 6 F4 Button — Not used on the current screen -- 7 F3 Button — Not used on the current screen -- 8 F2 Button — Not used on the current screen -- 9 F1 Button — Not used on the current screen -- 22 Operator’s Manual, IQAN Panel—Drum Chipper Clutch Information Clutch Speeds Page This page is shown to best illustrate the clutch engagement sequence. The information displayed here includes: Parameter Unit of Measure Engine speed RPM Clutch output speed RPM Clutch PSI PSI Clutch engage status Disengaged (Off) / Engaging (Flashing) / Engaged (Solid) 1 2 3 4 9 8 7 6 5 Display Module Navigation Number Description 1 Up Arrow — Press to navigate to the “Main Page” 11 2 OK Button — Press to return to the “Main Page” 11 3 Down Arrow — Press to return to the “Clutch Information” 4 Menu Button — Press to navigate to the “System Menu” 33 5 Escape Button — Press to return to the “Main Page” 11 6 F4 Button — Not used on the current screen -- 7 F3 Button — Not used on the current screen -- 8 F2 Button — Not used on the current screen -- 9 F1 Button — Not used on the current screen -- Operator’s Manual, IQAN Panel—Drum Chipper Page 21-22 23 Performance Adjustment Pages Performance Adjustment Pages AutoFeed Settings Page 27 Engine Fan Settings 28 Max Track Speed 29 Yoke Bump Settings Page 30 Operator’s Manual, IQAN Panel—Drum Chipper 25 Performance Adjustment Pages Note: All modifications discussed in this section can be reset to “Factory Defaults” by pressing the “F2” button from within the option’s adjustment page. Introduction This section covers the different adjustment pages for the Machine. The parameters contained within those pages will be provided along with a description and the values each parameter accepts. Contained within this section: Note: Setting the “AutoFeed Low Setting” to a value above the “AutoFeed High Setting” will cause the Machine to not function properly. • AutoFeed Settings — Used to modify the performance of your Machine’s feed system • Engine Fan Setup — Used to adjust the Fan Purge operation of the Machine Caution: Turning the AutoFeed off could result in plugging the Feed System and stalling the Engine. DO SO AT YOUR OWN RISK. 26 Operator’s Manual, IQAN Panel—Drum Chipper Performance Adjustment Pages AutoFeed Settings Page The settings on this page allow performance modification of the Machine’s feed system. Contained within this page: Parameter Description Unit of Measure AutoFeed Low Setting The value that will cause the Machine to stop/ reverse feeding material into the mill. RPMs Backup Time The length of time that the feed will reverse, allowing the Engine to recover to performance level and maintain consistent material output. Seconds (0-20) Reverse PSI - Bed Chain The pressure at which the Bed Chain will reverse. PSI (0-5000) Reverse PSI - Feed Wheel The pressure at which the Feed Wheel will reverse. PSI (0 -5000) Pressure Spike Duration The length of time that the system must see a spike in bed chain or feed wheel pressure before reversing the feed system. Seconds (0-5) PSI Reverse Duration The length of time that the system will reverse the bed chain or feed wheel after a pressure spike event. Seconds (0-10) AutoFeed High Setting The value that will allow the Machine to start feeding material into the mill. RPMs Auto Feed Disable The value at which the Machine will disable the AutoFeed system RPMs AutoFeed On/Off Toggle the AutoFeed option on and off On / Off Feed Rate (Optional) The percentage at which the Machine will feed material into the drum. Percent (0-100) 1 2 3 4 Display Module Navigation 9 8 7 6 5 Number Description 1 Up Arrow — Press to navigate through the list of options -- 2 OK Button — Press to select the desired option -- 3 Down Arrow — Press to navigate through the list of options -- 4 Menu Button — Press to navigate to the previous “Display Page” -- 5 Escape Button — Press to return to the “Main” menu screen 33 6 F4 Button — Not used on the current screen -- 7 F3 Button — Not used on the current screen -- 8 F2 Button — Press to reset all values to “Factory Default” -- 9 F1 Button — Press to return to the “Main” menu screen 33 Operator’s Manual, IQAN Panel—Drum Chipper Page 27 Performance Adjustment Pages Note: The feed will stop when the radiator fan performs a purge operation Note: The radiator fan will purge if the Engine temperature exceeds the “Auto Fan Purge Temp” setting. Caution: Turning off the Auto Fan Purge could allow material to build up on the Radiator and overheat the Engine. DO SO AT YOUR OWN RISK. Engine Fan Settings This page allows performance modification of the Machine’s Engine Fan. Contained within this page: Parameter Description Unit of Measure Fan Forward Duration The length of time that the Engine’s fan operates before performing a purge operation. Hours (0-40) Auto Fan Purge Temp. This is the temperature at which the Engine fan will perform an automatic purge operation. ° Fahrenheit Fan Purge Duration The length of time that the purge operation will take Seconds (0-60) Auto Fan Purge On/Off Toggle the Auto Fan Purge option on or off On / Off 1 2 3 4 9 8 7 6 5 Display Module Navigation Number Description 1 Up Arrow — Press to navigate through the list of options -- 2 OK Button — Press to select the desired option -- 3 Down Arrow — Press to navigate through the list of options -- 4 Menu Button — Press to navigate to the previous “Display Page” -- 5 Escape Button — Press to return to the “Main” menu screen 33 6 F4 Button — Not used on the current screen -- 7 F3 Button — Not used on the current screen -- 8 F2 Button — Press to reset all values to “Factory Default” -- 9 F1 Button — Press to return to the “Main” menu screen 33 28 Page Operator’s Manual, IQAN Panel—Drum Chipper Performance Adjustment Pages Max Track Speed This option is only available on track driven Machines. This page allows modification of the Machine’s track speed. Contained within this page: Parameter Description Unit of Measure Maximum Track Speed The maximum percentage that the tracks are allowed to operate at. Percentage (0-100) 1 2 3 4 9 8 7 6 5 Display Module Navigation Number Description 1 Up Arrow — Press to adjust value up to the desired level -- 2 OK Button — Press to set the selected value -- 3 Down Arrow — Press to adjust value down to the desired level -- 4 Menu Button — Press to navigate to the previous “Display Page” -- 5 Escape Button — Press to return to the “Main” menu screen 33 6 F4 Button — Not used on the current screen -- 7 F3 Button — Not used on the current screen -- 8 F2 Button — Press to reset all values to “Factory Default” -- 9 F1 Button — Press to return to the “Main” menu screen 33 Operator’s Manual, IQAN Panel—Drum Chipper Page 29 Performance Adjustment Pages Note: Use of this option is Highly Recommended for Brush ONLY! Yoke Bump Settings Page The Yoke Bump Settings can be adjusted to modify the performance of the yoke during operation. Contained within this page: Parameter Description Yoke Position The Inclinometer input can be adjusted to determine the min. and max yoke position Values Back Up Time Yoke Duration the Feed will reverse on a “Bump Down” condition Bump Seconds Yoke Bump Down Duration The length of time that the Yoke Bump Down operation lasts Seconds (0-5) Yoke Adjustment The percent of travel the yoke must achieve before a Yoke Down operation can take place Percent (0-100) High Engine Idle Speed If the yoke is up and the engine speed is greater than the high engine idle speed the yoke will bump down RPM (read only) Yoke Bump Down Enable Enables the Yoke Bump Down option for use during operation. This option is used when the Engine rpms are above a certain point. The yoke is lowered momentarily to “force” more material into the mill. 0 (Off) / 1 (On) Limit Bump on Chain PSI The yoke will not bump down if the chain pressure is higher than this setting PSI (read only) Limit Bump on Yoke PSI The yoke will not bump down if the yoke pressure is higher than this setting PSI (read only) Yoke Bump Down Reverse Count The number of times that the Yoke Bump Down operation must occur before reversing the feed Number (1-10) 1 2 3 4 9 Display Module Navigation 8 7 6 5 Number Description Page 1 Up Arrow — Press to navigate through the list of options -- 2 OK Button — Press to select the desired option -- 3 Down Arrow — Press to navigate through the list of options -- 4 Menu Button — Press to navigate to the previous “Display Page” -- 5 Escape Button — Press to return to the “Main” menu screen 33 6 F4 Button — Not used on the current screen -- 7 F3 Button — Not used on the current screen -- 8 F2 Button — Press to reset all values in current list to “Factory Default” -- 9 F1 Button — Press to return to the “Main” menu screen 33 30 Operator’s Manual, IQAN Panel—Drum Chipper Menu System Menu System Accessing the Menu Operator’s Manual, IQAN Panel—Drum Chipper 33 31 Menu System Introduction This section will discuss how to access and use the Display Module’s menu system to obtain useful troubleshooting information and/or make performance adjustments to the Machine. Contained within this section: • 32 Accessing the Menu System — Access the Menu System to make performance adjustments to the Machine or adjust settings specific to the Display Module Operator’s Manual, IQAN Panel—Drum Chipper Menu System Accessing the Menu The menu system can be accessed at any time by simply pressing the “Menu” button located in the lower right corner of the module. Once in the “Main” menu page the “Function” buttons can be used to access the different sub-menus. These sub-menus will be discussed in detail later in this section. Contained within this page: Menu Description Adjust This menu provides access to the adjustable parameters for the Machine. Measure This menu provides access the Machine’s “Measure Groups”. These allow measurements of performance for certain aspects of the Machine. Preferences This menu allows adjustment of the settings for the Display Module itself Info This menu provides information related directly to the Machine 1 2 3 4 9 8 7 6 5 Display Module Navigation Number Description 1 Up Arrow — Not used on the current screen -- 2 OK Button —Not used on the current screen -- 3 Down Arrow — Not used on the current screen -- 4 Menu Button — Press to return to previous “Display Page” -- 5 Escape Button — Press to return to previous “Display Page” -- 6 F4 Button — Press to navigate to the “Info” sub-menu 42 7 F3 Button — Press to navigate to the “Preferences” sub-menu 41 8 F2 Button — Press to navigate to the “Measure” sub-menu 40 9 F1 Button — Press to navigate to the “Adjust” sub-menu 39 Operator’s Manual, IQAN Panel—Drum Chipper Page 33 Menu System Sub-Menus Adjust Menu 37 Measure 38 Preferences 39 Info 40 Operator’s Manual, IQAN Panel—Drum Chipper 35 Menu System Introduction Note: To return to the “Main” menu screen from within a submenu press the “F1” button. Note: The adjustable settings with a padlock icon next to them (with the exception of the OEM Adjustable Settings) require a pin number to access them. This number is set to the last four (4) digits of the Machine’s serial number. The sub-menus provide access to a variety of information about the Machine. This section will explain each of them in detail. Contained in this section: 36 • Adjust Menu — Provides access to the various adjustable settings on the Machine • Measure Menu — Provides the ability to measure the performance of various parameters on the Machine. • Preferences Menu — Allows modification of settings specific to the Display Module • Info Menu — Provides quick access to information about the Machine Operator’s Manual, IQAN Panel—Drum Chipper Menu System Adjust Menu This page provides access to the various adjustable settings on the Machine. To access the “Adjust” menu: 1. Press the “F1” button while on the “Main” menu page. Contained within this page: Option Description Page No. OEM Adjustable Settings These settings are pre-set from the factory. They should not be adjusted in the field and are locked to prevent access by un-authorized personnel Radiator Fan Settings Settings related to the Machine’s Engine fan See Page 28 AutoFeed Settings Settings related to the AutoFeed functionality of the Machine See Page 27 Output Adjust Settings related to the Machine’s various Hydraulic Outputs Input Adjust Settings related to the Machine’s various transducer inputs Max Track Speed Setting to adjust the Maximum Track speed of the Machine Yoke Bump Settings Setting the Yoke Bump Feature of the Machine See Page 30 1 2 3 4 9 8 7 6 5 Display Module Navigation Number Description 1 Up Arrow — Press to navigate parameters / increase parameter value -- 2 OK Button — Press to select desired parameter / set new parameter value -- 3 Down Arrow — Press to navigate parameters / decrease parameter value -- 4 Menu Button — Press to return to previous “Display Page” -- 5 Escape Button — Press to return to the “Main” menu page 33 6 F4 Button — Not used on the current screen -- 7 F3 Button — Not used on the current screen -- 8 F2 Button — Not used on the current screen -- 9 F1 Button — Press to return to the “Main” menu page 33 Operator’s Manual, IQAN Panel—Drum Chipper Page 37 Menu System Measure This page provides the ability to measure the performance of various parameters on the Machine. To access the “Measure” menu: 1. Press the “F2” button while on the “Main” menu page. Contained within this page: Measure Group Description Start Panel Inputs Provides information about the inputs into the Start Panel Start Panel Outputs Provides information of the status of the outputs from the Start Panel to the Machine Radiator Fan Provides status on the Radiator Fan Engine Parameters Provides information about the parameters from the ECM PT Tech Clutch Info Provides information about the PT Tech Clutch Option Twin Disc Clutch Info Provides information about the Twin Disc Clutch Option Transducers and Inputs Provides information about the status of the various Transducers, Sensors and Inputs on the Machine Radio Control Inputs Provides information on the status of the various inputs coming from the Radio Control to the Start Panel Tether Control Inputs Provides information on the status of the various inputs coming from the Tether Control to the Start Panel Feed Control Provides status of the Feed Control System 1 2 3 4 Display Module Navigation 9 8 7 6 5 Number Description 1 Up Arrow — Press to navigate through the list of measure groups -- 2 OK Button — Press to select the desired measure group -- 3 Down Arrow — Press to navigate through the list of measure groups -- 4 Menu Button — Press to return to previous “Display Page” -- 5 Escape Button — Press to return to the “Main” menu page 33 6 F4 Button — Not used on the current screen -- 7 F3 Button — Not used on the current screen -- 8 F2 Button — Not used on the current screen -- 9 F1 Button — Press to navigate to the “Main” menu page 33 38 Page Operator’s Manual, IQAN Panel—Drum Chipper Menu System Preferences The “Preferences” menu allows modification of settings specific to the Display Module. Contained within this page: Option Description Display Modify the intensity of the Backlight and toggle the Screensaver on or off Date/Time Modify the Date and Time of the system Language Change the Language option for the display 1 2 3 4 9 8 7 6 5 Display Module Navigation Number Description 1 Up Arrow — Not used on the current screen -- 2 OK Button — Not used on the current screen -- 3 Down Arrow — Not used on the current screen -- 4 Menu Button — Press to return to previous “Display Page” -- 5 Escape Button — Press to return to the “Main” menu page 33 6 F4 Button — Not used on the current screen -- 7 F3 Button — Press to set the “Language” for the Display Module system -- 8 F2 Button — Press to set the “Date/Time” for the Display Module system -- 9 F1 Button — Press to adjust the “Display” settings for the Display Module system -- Operator’s Manual, IQAN Panel—Drum Chipper Page 39 Menu System Info The “Info” menu provides quick access to information about the Machine. It also provides access to the status of all modules connected to the Machine. Contained within this page: Parameter Machine ID Machine Serial Number Engine Serial Number 1 2 3 4 9 8 7 6 5 Display Module Navigation Number Description 1 Up Arrow — Not used on the current screen -- 2 OK Button — Not used on the current screen -- 3 Down Arrow — Not used on the current screen -- 4 Menu Button — Press to return to previous “Display Page” -- 5 Escape Button — Press to return to the “Main” menu page 33 6 F4 Button — Not used on the current screen -- 7 F3 Button — Press to view the “Logs” for the Machine 43 8 F2 Button — Not used on the current screen -- 9 F1 Button — Press to display the “Module Info” page 43 40 Page Operator’s Manual, IQAN Panel—Drum Chipper Menu System Pressing the “F1” button will display the “Modules” information page. This page displays the status of the various modules connected to the Machine. Contained within this page: Module Start Panel Display Valve Driver I/O Start Panel I/O Engine ECM PT Tech Clutch Twin Disc Clutch LOR Receiver LOR Tether Pressing the “F3” button will display the various logs or error events that are stored on the system. 1. Press the “Up / Down” buttons to navigate through the logs. 2. Press the “OK” button to view the log. While viewing a log: 1. Press the “F2” button to change the “Sort order” of the logs 2. Press the “F3” button to toggle the display of the date and time 3. Press the “F4” button to toggle between showing individual lines or pages. Contained within this page: Log File System Log PT Tech Clutch Logs High Temp Log High Pressure Log Fan Speed Sensor Offline Operator’s Manual, IQAN Panel—Drum Chipper 41 Troubleshooting Troubleshooting This control system was designed to help interactively troubleshoot any issues that may arise. To that end, anytime an issue occurs a detailed message will be displayed on the Display Module’s screen. WRITE THESE MESSAGES DOWN BEFORE CONTACTING A SERVICE REPRESENTATIVE. These messages will be vital in helping diagnose issues on the Machine. Operator’s Manual, IQAN Panel—Drum Chipper 43 For service for your Machine contact your Morbark Representative. Publication — LMIP_MAN_DC_101028_US Version 2.0 October 2010 Ph: 800.233.6065 www.morbark.com Information in this manual is subject to change without notice