OGM Series Cylindrical Grinde.

OGM Series Cylindrical Grinde.
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OGM
10'Step MDI Series...
the efficient way to grind multi-diameter work
without CNC!
The OGM MDI Control Series
The OGM MDI Series grinds up to 10 different diameters
in all cycles, in any order - all in a single set-up.
Choose from 4 versatile grinding cycles.
• Plunge for rapid stock removal
^
• Stilft-Plunge / Traverse for fast stock removal and fine
finish
• Traverse v/ith infeed at right end,
left end or both ends for fine finish
• t\Jlanual Traverse that eliminates the
need for program Input - saves time ideal for single workpiece requirements
The OGM'S Servo Driven
Wheelhead is designed to withstand the
Cylindrical Grinders embodies
rigors of high volume production work, yet
the unique blend of performance
features and simplicity of operation
that today's fine finisher demands.
deliver consistent fine finish capability to
"tenths". Its built-in rapid advance/retract
simplifies set-up - a real convenience
They are available in Plain and
feature. The wheelhead incorporates a
Universal models. Superior quality
starts from the ground up with rigid
construction that utilizes heavily
cartridge type wheel spindle (lubed for
life) that provides the utmost in reliability
and ease of maintenance. Wheelheads on
Universal models feature ±30° swivel.
ribbed Meehanite cast beds with
double Vee ways. All components
- servo motors, ball screws, control
components are of the highest grade.
It's our way of assuring that your O G M
Series grinder delivers many years of
peak performance and accuracy.
OGM
MDI Series grinders deliver precision,
flexibility and operator convenience at
an astonishingly affordable price.
They are the real value in
OD Grinders.
Shown with options
Plunge
Shift-Plunge I Traverse
Traverse
Mm m
OGM MDI Models feature a
2-point table mounted wheel
dresser for precise, efficient
dressing.
OI<amotoalso designed performance into the
OGM'S Workhead. Both Plain and Universal
models feature a variable speed workhead
with live-dead centerstandard on all models.
Thisallows for chuck workapplication. Variable
workhead swivel from 90° CCW (counterclockwise) to 3CP CW(clockwise) Is ideal
for grinding angles or compound angles. It Is
standard on all OGfi/l Universal models.
OGM Ulll & Pill MDI Series Cylindrical Grinders
with multi-diametergrinding capabUity
Optional Locating Device Available
on l\/IDI Models
Shown with options
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O G M Series M D I & CNC
Control Cylindrical Grinders
incorporate numerous standard
features that optimize
performance and productivity.
Special options are also
1. Optional ID Grinding Attachment
expands grinding capability. Ideal for tool
room work. Available on OGfVI Universal
models. Automatic infeed on all models.
available to meet specific
customer applications.
Features
3. Automatic Lubrication System
assures reliable lubrication to all critical
way systems. Standard.
4. Table Swivel Dial Indicator assures
precise table swivel settings - a valuable
option for taper grinding applications.
Optional.
5. Marposs Size Gauge Optional on MDI
and CNC models.
6. A Marposs Flagging System simplifies
set-up and assures accurate
shoulder positioning.
Standard on all OGM CNC models.
Optional on MDI models.
Contact your OI<anioto representative for a complete list of optional equipment including auto-loading systems.
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2. High efficiency Coolant Systems are
optional on all OGM Series Grinders.
Magnetic Swarf Separators are also
available as options.
Programmable
Grinding
The O G M M D I Series utilizes a "user-friendly" Fanuc electronic M D I control with a
powerful teach function. Data input is so simple that even operators unfamiliar with
cylindrical grinding can quickly and easily learn to operate the machine and efficiently
and precisely grind up to 10 diameters in a single workpiece set-up. A built-in Manual
Pulse Generator is a real operator convenience in set-up and when grinding in the
manual mode. Another unique feature is a Dress Interrupt Function that enables the
operator to dress the grinding wheel, on demand, at any point during the grinding cycle.
The O G M will automatically stop its infeed, dress, and return to the exact point where
the interruption occurred and resume grinding. In addition, a Cycle Skip Function allows
the operator to skip the dress and roughing cycles and proceed directly to finish grind
plus size compensation.
MDI Control
a
^
i d
X
X
Z
^ .
300.0200
449.0000
" » r, 3
. F
0.00
IVIain Data Page Used to input grinding
data such as number of different steps,
type of grind cycle, transverse, plunge,
oscillation, shift plunge and optional
shoulder grinding.
14.81428
10.4S300
n_s F 0.0000
0 ^
S 88:34 S
OD Data Page Used to input grinding data
sucti and table reversal position, rough,
medium, fine stock allowances, and initial
air cut plus clearance amount to next grind.
Program Storage Page Used for naming
and storing of up to 21 Individual programs
internally, with external program storage to
compact flash card capability
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Dressing Data Page Used to input wheel
width, diamond distance, wheel type, dress
data (Infeed amount, speed, number of
dresses).
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OGM NC Series Cylindrical Grinders
The OGM
NC Series rounds out
Powerful Control Capability
the Okamoto Cylindrical Grinder
line-up. They are designed,
• Powerful state-of-the-art
Fanuc CNC
• Quick, easy set-up. Designed
for optimum operator convenience
• No prior CNC experience
necessary - Short learning curve
• Fanuc reliability
• Conversational or G and M code
programming standard
engineered and built with the
same dedication to quality,
performance
and value as the
OGM MDI line. These two axis
simultaneous controlled grinders
utilize a powerful, easy-to-use
Fanuc control. The combination
of proven machine design, superb
control capability and Okamoto
grinding machine expertise
makes for a grinder that delivers
long term optimum accuracy,
productivity and true operator
convenience.
Shown with options
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Data Entry
X
Z
U
U
-9.91158
-10.36470
X
Z
-S.97102
3.12S02
U
U
U)
51
- 2 . 4 3 2 7 6 II X
0 . 0 0 8 0 0 II Z
BH »
i-eaee I
fl.B4aee|
0.50780
9.31529
1
2<J
0.50780
13.49873
»• • -»3 s F 0.0000
0 ^
S
o m
1 13:88
Grinding Data Set Simplifies Grinding
Data Input.
a
l-l
I ^
mm
s F 0.0000
I I
1
X
Z
X
Z
Locator Initial Set l\/linimizes set-up times.
I
-2.43276
0.00800
0.50780
9.31529
",;;j;;,vv;„-s
9 7 3 6 0
Distance Z Set Automatically locates Work
Datum (Z-Axis). Corrects for workpiece
variations.
Distance X Set Automaticaliy sets Worl(
Reference Point (X-Axis).
u
8.
- 1 5 . 1 8 1 6 5
^
2<l
l-l
8.38998
1
6
8. 74408 1
"-Si
X
Z
0.50780
9.31529
X
." » ~^3 s F 0.0000
iBtJ^lyJl
12:57 S
il
X
Z
0.50780
9.31529
e K a n 83 5 F 0.0000
0
2813/81^31 12:58 S
Dress Position Set
Dress Infeed - Roug/;, /Werf/um, f/ne.
Dress Speed - floug/j, Medium, Fine.
Dress Frequency.
Provides System Parameters.
Machine Set-Up.
Grinding Data.
Dressing Data.
Machine Data.
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0
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ding
es
Dressing
Patterns
Floor Plans
Front View
u
Plunge
1
o@
I
1
' '• c = 0
1
Traverse
Straight Std.
Left End
Face & R Std.
TJ
Top View
•
Plunge Oscillation
Taper Opt.
-1
Plunge + Fine
Grinding Oscillation
NC Format Std.
Multistage
Straight Opt.
Shift-Plunge + Traverse
c
Dimensions
OGM-8-20
OGM-12-20
OGM-12-36
OGM-12-60
A
115.0"
134.0"
166.0"
220.0"
B
79.0"
92.0"
92.0"
92.0"
C
77.0"
77.0"
77.0"
77.0"
OGM CNC Grinders feature a
table-mounted 3-point dresser
The dressing arm is mounted
to the lower portion of the table.
This allows taper adjustments
without changing dressing.
i:
Manual Traverse
Contour Opt.
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Specifications
Models OGIVI-8*20 Pill, Ulll, PNCIII, UNCIII & 0GIVI-12*20/36/60 PIN, Ulll, PNCIII, UNCIII
8-20 Pill & PNCIII 8-20UIII & UNCIII
12 Pill & PNCIII
12 Ulll & UNCIII
CAPACITY
Swing Over Table:
Distance Between Centers:
8.6"
12.6"
19,68'
20"/36"/59" (*)
Maximum Diameter to be Ground:
Maximum Weight Between Centers:
8.0"
Standard
Accessories
12.0"
110 lbs (Center Work)
• Grinding Wfieel with
Adaptor
330 lbs (Center Work)
GRINDING WHEEL
Size ( D x W x B ) :
Grinding Wheel Speed (60 hz):
14" x 1.5"
5"
X
Total Strol<e (X-Axis):
Swivel Angle:
12"x1"x5"
16"x2"x5-
1,880 rpm
1,410 rpm
1,610 rpm
± 3 0 deg.
± 3 0 deg.
0.00001" (PNCIII & UNCIII Models Only)
157 ipm
Grind Feed Override:
Minimum Programmable Increment:
34" / 50" / 73.5" (*)
0 to-10 / 0 t o - 8 . 5 / 0 t o - 5 deg (*)
0 - 394 ipm
0.00001", 0.0001", 0.001"
Rapid Feedrate:
315 ipm
394 ipm
0 - 2 0 0 % (Max. 3151pm)
0 ~ 200% (Max. 394 ipm)
0 -10 Seconds (Plunge Grind); 0 - 1 0 Cycles of Table (Traverse Grind)
Infinitely Variable on PNCIII & UNCIII Models
WORKHEAD
Center:
MT No. 3
Swivel Angle:
Non-Swivel
Spindle Speed:
MT No. 4
+ 30 to-90 deg.
Non-Swivel
10 - 5 0 0 rpm
+30 to-90 deg.
10 - 500 rpm
TAILSTOCKi
Center:
MTNo. 3
Spindle Stroke:
muiuns
Grinding Wheel Spindle:
Workhead Spindle:
MT No. 4
0.8"
1.2"
5 hp AC Spindle Motor
7.5 hp Spindle Motor
1.6 hp, AC Servo
2.4 hp, AC Servo
Wheelhead Feed & Rapid Feed:
1.6 hp, AC Servo
Table Feed & Rapid Feed:
1.6 hp, AC Servo
POWER SUPPLY
Desired Power Supply Including
Lubrication & Coolant System:
WEIGHT
Net Weight
• Variable Wheel Speed
• Coolant Hoses and Nozzles
• Operation Manual
• Tools & Tool Box
Optional
Equipment
• Drive Dog Set
• Grinding Wheel Adaptor
• Grinding Wheel Balancing
Stand
• Balancing Test Arbor
• Magnetic Separator
• Fully Enclosed Splashguard
• Workrest
• Steadyrests
• I.D. Grinding Attachment
for Universal Models
• Gauging System
• Chucks
15 KVA
20 KVA
FLOOR SPACE
Width X Depth x Height:
• Dressing Device with
Diamond
• Leveling Pads & Bolts
0.00001" (PNCIII & UNCIII Models Only)
Manual Pulse Feed (x.1, x1, x10):
• Central Lubrication System
• Semi-Enclosed Splashguard
0 - 200%
30"
0 ~ - 9 deg
0-315ipm
• Wheelguard
• Manual Pulse Generator
0.00001", 0.0001", 0.001"
Rapid Feedrate:
Feedrate Override:
Non-Swivel
0.00001" ~ 0.002" (16 settings) / 0.00001" - 0.004" (PNCIII & UNCIII Models)
Minimum Increment:
Spark-Out:
5"
11 .8"
Manual Pulse Feed (x.1, x1, x10):
Maximum Table Travel:
Swivel Angle:
Traverse Speed:
X
1,610 rpm
8"
Non-Swivel
Automatic Infeed:
14" X 1.5"
115"x79"x77'
134"/166"/220"x92"x77" (*)
JMHI
7,500 lbs
10,500/11,500/ 13,500 lbs
(*) Specification matclies corresponding center distance. Specifications Subject to Change Without Notice.
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• Dial Indicator for Table
Swivel
• Signal Light
• Work Light
The only manufacturer in the world
supplying overall solutions for a total
abrasive process.
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Emerging Abrasives
Tecfinology
Okamoto Corporation
370 Corporate Woods Parkway
PRINTED IN USA 07/13 5M REV 1
Vernon Hills, IL 60061 USA Tel: (847) 235-3500
www.okamotocorp.com
Fax: (847) 235-3274