Manual - handv_man_variheat3_tech_issue33

Transcription

Please read these instructions carefully as they will enable
you to get maximum efficiency and reliability from your new
Calorex Dehumidifier.
Technical Manual
VARIHEAT VH3
AA/AW600/900/1200A/BVHXF
1500BVHXF
SD437360 iss 33
04/06/13
HEALTH AND SAFETY WARNING
As the dehumidifier embodies electrical and rotational equipment, ONLY competent
persons should carry out any work on this type of machine. (See Guarantee).
Page 38
SD437360 ISSUE 33
CONTENTS
1.0 HOW THE CALOREX ‘SERIES 3 VARIHEAT’ SYSTEM WORKS. ................................................................. 3
1.1 OPERATION ................................................................................................................................. 4
2.0 INSTALLATION ........................................................................................................................................... 5
2.1 PLUMBING ................................................................................................................................... 9
2.2 DETERMINING WATER FLOW ................................................................................................... 10
2.3 WATER CONNECTIONS ............................................................................................................. 12
2.4 ELECTROLYTIC CORROSION IN SWIMMING POOLS ............................................................... 13
2.5 ELECTRICAL INSTALLATION..................................................................................................... 14
2.6 CIRCUIT DIAGRAMS .................................................................................................................. 18
2.7 REGULAR PLANNED MAINTENANCE ........................................................................................ 24
3.0 CONTROLS ............................................................................................................................................... 25
3.1 COMMISSIONING CHECKLIST ................................................................................................. 27
3.2.1 TIME CLOCK SETTINGS ......................................................................................................... 27
3.2.3 POOL & AIR TEMPERATURE AND HUMIDITY CONTROLS ..................................................... 29
4.0 DATA SHEET ............................................................................................................................................. 30
5.0 DIMENSION DRAWINGS ........................................................................................................................... 32
6.0 WARRANTY CONDITIONS ........................................................................................................................ 39
7.0 LOGIC CONTROL CIRCUITS .................................................................................................................... 40
7.1 RELAY FUNCTIONS .................................................................................................................. 46
7.2 PARAMETER SETTINGS ............................................................................................................ 47
8.0 SOUND GRAPH ........................................................................................................................................ 52
9.0 FAN CURVES ............................................................................................................................................ 56
10.0 REFRIGERATION DIAGRAMS ................................................................................................................. 59
11.0 SPARE PARTS LISTS ............................................................................................................................. 62
12.0 CONTROL PANELS ................................................................................................................................. 76
12.1 CONTROL PANEL REMOTE (OPTIONAL) ................................................................................. 78
13.0 FRIDGE BOX ASSEMBLIES .................................................................................................................... 81
13.1 MAIN FRIDGE COMPONENTS ALL MACHINES ....................................................................... 81
13.2 EXTRA PIPE WORK FITTINGS, AW600/900 MACHINES (NO LPHW) ...................................... 85
13.2 EXTRA PIPE WORK FITTINGS, AW1200/1500 MACHINES. .................................................... 87
13.3 EXTRA PIPE WORK FITTINGS, AW6/900 MACHINES WITH LPHW FITTED ........................... 89
13.4 EXTRA PIPE WORK FITTINGS, AW12/1500 MACHINES WITH LPHW FITTED ....................... 91
14.0 FAN BOX ASSEMBLY SPARE PARTS LIST ............................................................................................ 93
15.0 FINAL ASSEMBLY SPARE PARTS LIST TOP OUTLET ........................................................................... 96
16.0 FINAL ASSEMBLY SPARE PARTS LIST DOWN DRAUGHT .................................................................... 97
17.0 FRESH AIR BOX SPARE PARTS LIST .................................................................................................... 99
18.0 HEATER BOX ASSEMBLY SPARE PARTS LIST .................................................................................... 101
19.0 REMOTE SENSOR BOX ........................................................................................................................ 105
20.0 DUCT FLANGE KITS ............................................................................................................................. 106
21.0 FROST PROTECTION KITS .................................................................................................................. 107
22.0 PACKING SPECIFICATIONS ................................................................................................................. 109
Page 39
SD437360 ISSUE 33
Health and Safety
This appliance is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the appliance by a person responsible for
their safety.
Children should be supervised to ensure that they do not play with the appliance.
1.0 HOW THE CALOREX ‘SERIES 3 VARIHEAT’ SYSTEM WORKS.
The Calorex ‘SERIES 3 VARIHEAT’ range consists of 4 models: 600/900/1200/1500.
The model number increases in relation to the recirculated air flow from model 600 at 2000 m³/h to model
1500 at 4300 m³/h.
All models are fitted with either one or two “console fixing service panels” These allow for the console to be fixed to
the Variheat 3. These service panels can be fitted on any face of the machine.
When optional fresh air box is fitted, all models have the facility to exhaust a percentage of the recirculating
air and introduce a slightly lesser amount of fresh air (slight differential creates a negative pressure on
pool hall to localise pool environment and protect the building fabric).
An optional “negative pressure box” is also available. This exhausts a percentage of the circulationg air without
introducing fresh air to the pool hall.
All AW models are fitted with a fully controlled low pressure hot water air heating battery and a pool water heat
exchanger.
Provision is made for an external heat source to be initiated by the ‘SERIES 3 VARIHEAT’ controller.
All AW models have air and water heat exchangers recovering energy from the refrigerated dehumidification
process. These are also fully controlled with priority given to water.
Optional, factory fitted frost protection kits are available, these kit protect the LPHW from freezing by closing the
dampers to min when the ambient temperature is below 6ºC. The first kit controls the machine dampers. A second
kit controls the machine dampers and also a remote damper fitted by the customer in the installation ductwork.
Page 3
SD437360 ISSUE 33
THE CALOREX ‘SERIES 3 VARIHEAT’ RANGE.
FEATURES :All versions have removable driptrays for easy cleaning.
Control panel can be mounted remotely up to a maximum of 20 metre cable length.
Models fitted with a fresh air box or a negative pressure box have motor driven louvres on the exhaust and fresh air
dampers.
Optional electrical resistance air heater boxes ranging from 6kW to 18kW.
The power to each model in the range is fed in via din rail mounted terminal blocks located in the electric
box of the unit.
CONTROL PANEL. (All Models) Note AA Models do not have a water temperature controller, and do not
include a time clock unless fitted with LPHW.
The panel has the following features,
1. Relative Humidity Controller, with red light to indicate dehumidification demand.
2. Air Temperature Controller, with red light to indicate air heating demand.
3. Water Temperature Controller, with red light to indicator water heating demand.
4. Fresh Air Switch, with MAX, AUTO and MIN positions (for use with fresh air module or negative pressure box).
5. Economy Switch to select between water heating only or full function on AW versions.
6. On/Off Switch. NOTE with the switch in the OFF position the machine is still live and mains lamp and
clock are energised.
7. Air/Water switch, can be set to give priority to either water heating or air heating.
8. Time clock to control “occupied/unoccupied” timings with battery ‘back up’ and manual override.
9. Indicator lights :Power on
Fault
Defrost
Auto
Dehumidification
Air heating
Water heating (if applicable).
CONTROL PANEL (AW version shown, see section 3.0)
ECONOMY SWITCH
AIR/WATER SWITCH
ºC
% RH
ºC
MAX
HUMIDITY
AUTO
AIR TEMP
WATER TEMP
= AUTO MIN
= = AUTO
Page 4
SD437360 ISSUE 33
1.1 OPERATION
When the SERIES 3 VARIHEAT is connected to the mains supply via an isolator and the isolator is energised,
the MAINS light on the side of the electric box will illuminate indicating mains ON and time clock will start to run.
The time clock has a battery reserve fitted which when charged will run for 100 hours so that isolating the machine
for short periods will not affect the time clock settings.
The SERIES 3 VARIHEAT unit is switched on to normal operation by an ON (I)/OFF (O) switch on the control
panel. When switched on the red indicator light will illuminate and digital controllers will light up.
Note digital water controller will be the only controller to light up when in economy mode.
Providing that the controls are set to the correct parameters; nominally 60% RH, 28ºC air temperature,
26ºC water temperature and fresh air switch set to AUTO, then the machine will operate automatically.
The ‘unoccupied’ temperature is set on the digital air controller and will be switched at the time set on the time
clock.
As the unit operates, the indicator lights will show the state of the control conditions, ie dehumidification,
heat to air and heat to water.
Other indicator lights are :Yellow for Fault (high or low refrigerant trip or soft start fault if fitted).
Yellow for Defrost
Green to indicate automatic operation.
See section 3.0 for control panel symbols.
PARAMETER CONTROLLERS
Each parameter, Relative Humidity, Water Temperature and Air Temperature is sensed within the machine
and the signal is taken to the relevant digital controller.
RH & Water Temperature controllers have two switching channels, also the Air Temperature controller for AA units
without room heating:
OUT1 which is set from the front panel, OUT2 which is factory pre-set.
The Air Temperature digital controller for units with room heating has three switching channels, one of which is for
setting OCCUPIED/UNOCCUPIED air temperature.
Each channel has a switching differential which is also factory pre-set. None of the factory settings should be
tampered with.
When the re-settable channel is adjusted all other settings and differentials automatically follow at the correct
relationship.
Nominal set point values & diffs RH%
Air temperature
Water temperature
= 60%
= 28ºC
= 26ºC
diff 3%
diff 0.5 ºC
diff 0.2 ºC
Please note: on AA machines with no fresh air box or RCU, in occupied mode dehumidification stops once the Air
temperature is 2.5ºC above set point.
TIME CLOCK
The time clock setting determines the OCCUPIED/UNOCCUPIED periods and is set to match the operators
requirements regarding opening and closing times for the pool and possible times where the pool is covered.
The two settings are OCCUPIED or day time, and UNOCCUPIED or night time (covered).
The most obvious action of this change is to lower the pool hall air temperature to a determined level to
conserve air heating energy. This lowering of temperature is allowable because of the quiescent, and ideally
covered, condition of the pool.
= Pool water occupied (no pool cover)
Pool water unoccupied (pool covered)
O= Page 5
SD437360 ISSUE 33
2.0 INSTALLATION
SITING, MACHINE LOCATION
TOP OUTLET RANGE
BOTTOM OUTLET RANGE
AIR OFF
ELEC BOX ASSY
ELECTRICAL ACCESS PANEL
WATER CONNECTIONS
AIR ON
ALTERNATIVE
AIR OFF POSN'S
AIR ON
SERVICE PANEL
SERVICE PANEL
SERVICE PANEL
SERVICE PANEL
SERVICE PANEL
AIR FILTER ACCESS PANEL
ALTERNATIVE
AIR OFF POSN'S
ELEC BOX ASSY
SERVICE PANEL
SERVICE PANEL (IF NOT DUCTED)
SERVICE PANEL
(IF NOT DUCTED) WATER CONNECTIONS
AIR OFF
800.00
SERVICE ACCESS AREA
REQD FOR ALL SERVICE PANELS
HORIZONTAL RANGE
ALTERNATIVE
AIR OFF POSN'
POOL WATER OUT 1" BSPM
DRAIN 3/4" BSPM
POOL WATER IN 1" BSPM
AIR OFF
BOILER WATER OUT 3/4" BSPM
SERVICE PANEL
BOILER WATER IN 3/4" BSPM
SERVICE PANEL
ELEC BOX ASSY
AIR ON
ALTERNATIVE
AIR OFF POSN'
Ensure duct work pressure drop does not exceed resistance given in data sheet.
If unit is located in a plant room at pool hall air temperatures, any ambient air ducting must be heavily insulated.
Recommend fresh air/exhaust spring return dampers to be fitted to ductwork for sub zero ambient
applications in case of power failure.
IMPORTANT - damper plate fitted on side of fan CAN be removed if ducting is fitted
(all versions) but fan amps MUST be verified to be as per data sheet fan amps with
dry coils, clean air filter and all panels fitted.
Page 6
SD437360 ISSUE 33
2.0 INSTALLATION WITH OPTIONAL FEATURES
BOTTOM OUTLET RANGE
TOP OUTLET RANGE
SPIGOT
AIR OFF
DAMPER
OPTIONAL RESISTANCE HEATER
IN THIS POSN' ONLY.
DRAIN 3/4" BSPM
OPTIONAL FRESH AIR MODULE WITH TWO SPIGOTS (225mm DIA)
OR NEGATIVE PRESSURE BOX WITH ONE SPIGOT (157mm DIA)
SERVICE PANEL
SERVICE PANEL
SERVICE PANEL
AIR ON
IN THIS POSN' ONLY. SPIGOT
DRAIN 3/4" BSPM
SERVICE PANEL
SERVICE PANEL
DAMPER
AIR ON
SERVICE PANEL
800.00
AIR OFF
SERVICE ACCESS AREA
HORIZONTAL RANGE
SPIGOT
DAMPER
DRAIN 3/4" BSPM
AIR OFF
SERVICE PANEL
SERVICE PANEL
SERVICE PANEL
IN THIS POSN' ONLY.
ELEC BOX ASSY
AIR ON
Ensure duct work pressure drop does not exceed resistance given in data sheet.
If unit is located in a plant room at pool hall air temperatures, any ambient air ducting must be heavily insulated.
Recommend fresh air/exhaust spring return dampers to be fitted to ductwork for sub zero ambient
applications in case of power failure.
IMPORTANT - damper plate fitted on side of fan CAN be removed if ducting is fitted
(all versions) but fan amps MUST be verified to be as per data sheet fan amps with
dry coils, clean air filter and all panels fitted.
Page 7
SD437360 ISSUE 33
2.0 CONSOLE FIXING
BOTTOM OUTLET RANGE
TOP OUTLET RANGE
ALTERNATIVE
AIR OFF POSN'S
SERVICE PANEL
SERVICE PANEL
SERVICE PANEL
ELEC BOX ASSY
WATER CONNECTIONS
AIR ON
CONSOLE FIXING HOLES (3) ALTERNATIVE
AIR OFF POSN'S
AIR ON
SERVICE PANEL
SERVICE PANEL
SERVICE PANEL
CONSOLE FIXING PANEL WITH 3 HOLES.
SERVICE PANEL (IF NOT DUCTED)
ELEC BOX ASSY
AIR OFF
SERVICE PANEL
(IF NOT DUCTED) WATER CONNECTIONS
AIR OFF
800.00
SERVICE ACCESS AREA
ALTERNATIVE
AIR OFF POSN'
ºC
% RH
ELEC BOX ASSY
ºC
MAX
AUTO
HUMIDITY
AIR TEMP
WATER TEMP
= AUTO MIN
= POOL WATER OUT 1" BSPM
DRAIN 3/4" BSPM
CONSOLE FIXING HOLES (3)
HORIZONTAL RANGE
SERVICE PANEL
AIR OFF
SERVICE PANEL
= POOL WATER IN 1" BSPM
AUTO
AIR ON
ALTERNATIVE
AIR OFF POSN'
REMOVE SCREWS
REPLACE SCREWS
°C
% RH
°C
MAX
HUMIDITY
AUTO
MIN
AIR TEMP
WATER TEMP
= AUTO 4 STAGE
= = AUTO
CONNECTING
CABLE
POSITION OF CONNECTOR POSITION OF CONNECTOR AFTER ROTATING PANEL
CONNECTING
CABLE
NEW POSITION WITH PANEL ROTATED
The Variheat 3 is designed with interchangable service panels.
On delivery, a console fixing service panel is fixed in the position shown in the diagrams above. The console for the
Variheat 3 will either be attached to the machine above the air filter access panel or located inside the Variheat 3
fan box. The console can be attached to the Variheat 3 as instructed below.
1. Fix the 3 self tapping screws provided into the 3 holes in the console fixing service panel. (Indicated by a label).
Leave a small gap.
2. The console drops over the screws.
Note: It is best to have the console panel close to the electric box, as once the console is fixed to the Variheat 3
the ribbon cable connector supplied with the Variheat 3 needs to be connected between the console and the
electric box. The connector on the console is at the bottom.
If the console is to sit on a shelf, the back panel on the console can be turned round. Remove the 6 fixings
attaching the display to the back panel. Turn the panel round to that the connector points out of the back of the
panel and replace the fixings. See sketch above.
Page 8
SD437360 ISSUE 33
2.0 CONSOLE FIXING, VARIHEAT 3 WITH OPTIONAL FEATURES
BOTTOM OUTLET RANGE
TOP OUTLET RANGE
SPIGOT
AIR OFF
DAMPER
OPTIONAL FRESH AIR MODULE WITH TWO SPIGOTS (DIA 225mm) OR NEGATIVE PRESSURE BOX WITH ONE SPIGOT (DIA 157mm)
SERVICE PANEL
DRAIN 3/4" BSPM
SERVICE PANEL
SERVICE PANEL
SPIGOT
AIR ON
OPTIONAL FRESH AIR MODULE WITH TWO SPIGOTS OR NEGATIVE PRESSURE BOX W ITH ONE SPIGOT
DAMPER
DRAIN 3/4" BSPM
SERVICE PANEL
SERVICE PANEL
AIR ON
SERVICE PANEL
800.00
AIR OFF
SERVICE ACCESS AREA
HORIZONTAL RANGE
% RH
ºC
ºC
MAX
HUMIDITY
AUT
O
AIR TEM P
WATER TEM P
= AUTO MIN
= = UTO
A
SPIGOT
ELEC BOX ASSY
SERVICE PANEL
DRAIN 3/4" BSPM
RESISTANCE HEATER BOX
SERVICE PANEL
CONSOLE FIXING HOLES (3)
SERVICE PANEL
CONSOLE FIXING HOLES (3) BOILER WATER IN 3/4" BSPM
AIR OFF
DAMPER
OPTIONAL FRESH AIR MODULE WITH TWO SPIGOTS (DIA 225mm) OR NEGATIVE PRESSURE BOX WITH ONE SPIGOT
(DIA 157mm)
AIR ON
The Variheat 3 is designed with interchangable service panels.
On delivery, two console fixing service panels are fitted in the positions shown in the diagrams above. The console
for the Variheat 3 will be inside the Variheat 3 fan box. Attach the console to the Variheat 3 console fixing panel
selected as instructed below.
1. Fix the 3 self tapping screws provided into the 3 holes in the console fixing service panel. (Indicated by a label).
Leave a small gap.
2. The console drops over the screws.
Note: It is best to have the console panel close to the electric box, as once the console is fixed to the Variheat 3
the ribbon cable connector supplied with the Variheat 3 needs to be connected between the console and the
electric box. The connector on the console is at the bottom.
See the sketch on the previous page for instructions on how to rotate the console back panel.
Page 9
SD437360 ISSUE 33
2.1 PLUMBING
POOL WATER
The Calorex ‘SERIES 3 VARIHEAT’ should be connected as shown in section 3.0.
If an existing heater is being retained then the ‘VARIHEAT’ should be connected between the filter and the
existing heater.
Pool water connections on the machine are 1” BSPM stubs.
The unit is supplied with 2 off each of the following PVC fittings - 1”BSPFx 1”M
1”F x 1½”M
1½” x 50mm F
Suitable breakable couplings, isolation, and drain down valves should be installed in the pool water inlet/outlet
pipes local to ‘VARIHEAT’ unit.
The heat exchanger in the ‘VARIHEAT’ unit will, on small pools, take the full flow rate of the recirculation
system. On larger pools a bypass or separate auxiliary pump may be necessary. This method can also be
used to reduce energy consumption, by the installation of a two speed or auxiliary pump by-passing the main
pump/filter to satisfy pool water heating and dehumidification without the need for the main pump to be
running.
When the pipework installation is complete the circulating pump should be switched on and the system
checked for leaks. Also check the filter gauge to see that there is not excessive back pressure.
CONDENSATE DRAIN
The condensate driptray in the ‘VARIHEAT’ unit collects the water removed by the dehumidification process,
It is therefore necessary to ensure that the’VARIHEAT’ unit is placed on a level plinth so that the condensate
can run away and not overflow the edges of the driptray inside the machine.
All ‘SERIES 3 VARIHEATS’ have a 3/4” BSPM threaded condensate drain connection. The drain pipe should
run away with adequate fall to waste ie 1/2” per foot min. and must incorporate a ‘U’ trap & tun dish.
BOILER PLUMBING
The boiler connections on the machine are :3/4”BSPM on AW600/900
1” BSPM on AW1200/1500
for connecting the boiler water flow and return.
Suitable breakable couplings, isolation, and drain down valves should be installed in the boiler water
flow and return pipes local to the ‘VARIHEAT’ unit.
Water and air LPHW circuits internal to Calorex Heat Pump should be bled for air pockets. (Bleed valves fitted to
unit).
Refer to the boiler manufacturers instructions before designing the pipework system.
IMPORTANT GENERAL CONDITIONS
1. Do not route water pipes across service access panels or air inlet/outlets.
2. The water circuits to and from the ‘VARIHEAT’ unit should be capable of maintaining the specified
water flow limits required by the machine.
3. All pipework must be adequately supported with allowance for expansion and contraction especially with
regard to the plastic pipework.
4. It is recommended that when installing water systems the last connections to be made should be
adjacent to the ‘VARIHEAT’ unit to avoid undue stresses on the unit connections.
5. All pool purifying devices and chemical injection systems must be fitted down stream of the ‘VARIHEAT’
unit with a non-return valve to prevent concentrated chemicals back feeding into the heat exchangers.
6. The practice of dosing chemicals direct into skimmer basket must not be allowed as this would result
in concentrated corrosive liquids passing over vulnerable metal components.
7. Water quality must be maintained not only relating to solids, etc but for pH between 7.4 - 7.8, and if pool
water is saline at a maximum concentration of 8mg/litre.
8. See Warranty Exclusions section 6.0 for total list of water quality limits.
Page 10
SD437360 ISSUE 33
2.2 DETERMINING WATER FLOW
Flow Meter Method (see pool water schematics)
Ensure isolation valves ‘A’ and ‘B’ and bypass valve ‘C’ are fully open. Slowly close down bypass valve ‘C’
until correct flow rate is shown on the flow meter (see section 4.0).
Remove handle and lock off valve ‘C’.
Differential Pressure Method
By simply installing two filter pressure indicating gauges, one on the inlet and one on the outlet of the heat
pump, and a locking type gate bypass valve in the bypass line, the flow rate through the heat pump can be
accurately determined by the difference in the readings of the gauges. This pressure drop is proportional
to flow.
Flow rate should be set at the maximum differential with a clean filter fitted, this differential pressure will
drop as the filter becomes dirty. Provided the filter is cleaned before the minimum differential is reached
then no problems should be encountered (standard system only)
Setting up the differential
When the installation is complete, the procedure for setting the flow rate through the heat pump using two gauges
is as follows :1. With the heat pump switched off, ensure isolation valves ‘A’, ‘B’ and bypass valve ‘C’ are fully open.
2. Switch on water circulating pump.
3. Note the water system pressure on both gauges - they should read the same, but because of manufacturing
tolerance they may read different.
For example :- with a water system pressure of 5mhd the gauge on the inlet may read 5 and the outlet gauge 5.5
therefore there is a static error difference of 0.5mhd.
4. Gradually close the bypass valve ‘C’ until there is a difference in pressure between the two gauges that is equal
to the required pressure drop (see section 4.0) observing any static error on the gauges before beginning this
process.
5. Lock the bypass valve, or render it tamper proof when correct setting is achieved.
6. See section 4.0 for correct pool water pressure drop.
Page 11
SD437360 ISSUE 33
POOL WATER SCHEMATIC
(STANDARD)
ENSURE POOL FILTRATION PUMP SELECTION ALLOWS FOR ALL SYSTEM RESISTANCE
POOL SANITIZER OR CHEMICAL DOSING POSITION AFTER
CALOREX
AUX HEATER
IF FITTED
CALOREX
FLOW SETTING
PRESSURE GAUGES METHOD
FLOW SETTING FLOW METER METHOD
ISOLATING
VALVE
B
ISOLATING
VALVE
A
PUMP FILTER NON RETURN VALVE
OR LOOP
VALVE C
BYPASS VALVE
(LOCKING GATE VALVE TYPE)
POOL WATER SCHEMATIC (FILTER DOSING)
ENSURE POOL FILTRATION PUMP SELECTION ALLOWS FOR ALL SYSTEM RESISTANCE
POOL AUX HEATER IF FITTED
CALOREX FLOW SETTING FLOW METER METHOD
FLOW SETTING
PRESSURE GAUGES METHOD
NON RETURN VALVE
OR LOOP
ISOLATING
VALVE
A
NON RETURN VALVE
OR LOOP
ISOLATING
VALVE
B
PUMP FILTER SANITIZER OR CHEMICAL DOSING POSITION
BEFORE FILTER
BYPASS VALVE C
(LOCKING GATE VALVE TYPE)
Page 12
SD437360 ISSUE 33
2.3 WATER CONNECTIONS
(also see SECTION 2.1)
DRAIN 3/4" BSPM
BOILER WATER OUT 3/4" BSPM AW600/900
1" BSPM ON AW1200/1500
BOILER WATER IN 3/4" BSPM AW600/900
1" BSPM ON AW1200/1500
SERVICE PANEL
MAINS IN 25mm DIA
VH3 DRAIN
COPPER STUB
CUSTOMERS "TUN DISH"
VH3 UNIT
DRAIN TO WASTE
U TRAP
BOILER WATER SCHEMATIC
INTERNAL 3 WAY MOTORISED VALVE (DIVERTING) CONTROLLED BY VARIHEAT . SERIES 3 VARIHEAT
CABINET
FLOW BALANCE VALVE BOILER (FACTORY
SET)
PUMP RADIATORS IF FITTED FLOW METER Page 13
LPHW CONNECTIONS SD437360 ISSUE 33
2.4 ELECTROLYTIC CORROSION IN SWIMMING POOLS
Electrolytic corrosion will occur when dissimilar metals that are in contact with each other create a potential
difference between themselves. Sometimes separated by a conductive substance known as an electrolyte, the
dissimilar metals will create a small voltage (potential difference) that allows the ions of one material to pass to the
other. Just like a battery, ions will pass from the most positive material to the more negative material.
Anything more than 0.3 volts can cause the most positive material to degrade.
A swimming pool with its associated equipment can create this effect. The pool water being an ideal electrolyte
and components of the filtration circuit, heating system, steps, lights etc providing the dissimilar metals needed to
complete the circuit.
Whilst these small voltages are rarely a safety threat, they can create premature failure through corrosion. Not
dissimilar to corrosion through oxidation, electrolytic corrosion can cause complete failure of a metallic material in
a very short period of time.
In order to prevent this type of corrosion all metallic components in contact with swimming pool water should be
bonded together using 10mm² bonding cable. This includes non-electrical items such as metal filters, pump
strainer boxes, heat exchangers, steps and handrails. It is highly recommended that bonding be retrofitted to
existing pools, which may not be protected by this system.
Page 14
SD437360 ISSUE 33
2.5 ELECTRICAL INSTALLATION
ELECTRICAL SAFETY
It is important to ensure that all aspects of the installation comply with the latest I.E.E. Regulations.
It is also important to ensure that any remote devices which terminate within the pool hall are of the type and
voltage as specified in the latest I.E.E. Regulations.
The machine should be installed in accordance with EMC2004/108/EC.
PROTECTED SUPPLY
Whilst not mandatory, Calorex recommend that an R.C.C.B. is always fitted or that the supply is to local
electricity authority recommendations, and that all ducting is bonded in accordance with these regulations.
The supply to the machine should incorporate fuses or motor rated circuit breakers (type GU, FAZC) to
specified rating (see data sheet) H.R.C. fuses are recommended. An isolator must be fitted within clear view
of the machine and not more than 2 metres away. The isolator must have a minimum of 3mm air gap when
in the off position.
INCONSISTENT ELECTRICAL SUPPLY.
The following limits of operation must not be exceeded if Calorex machines are to be guaranteed either in
performance or warranty terms :Voltage single phase 207V min, 253V max
Voltage three phase 360V min, 440V max
Frequency 47.5Hz min, 52.5Hz max.
N.B The voltage must be measured at the heat pump mains terminals with all the fans/compressors
running at the rated condition.
Please note that AW1200/1500 three phase machines are fitted with a phase rotation relay and will not run if the
phases are connected incorrectly or if the voltage is 15% less than 400V (340V) for a three phase 50Hz machine
CORRECT CABLE SIZING
The cable supplying electricity to a machine with a given load must increase in cross sectional area (CSA)
as the length increases in order that the voltage drop within the cable does not exceed recommended limits.
Cable sizing should be calculated by an approved electrician with due consideration to I.E.E. and local
codes of practice.
If resistance heaters are fitted an extra power supply will be required to the terminal blocks inside the
heater box, see data sheet for supply amps and fuse size.
DRAIN 3/4" BSPM
ELEC BOX ASSY
SERVICE PANEL FOR ACCESS TO
MAINS TERMINAL BLOCKS, ETC
SERVICE PANEL
MAINS IN
25mm DIA 2off
Page 15
SD437360 ISSUE 33
2.5.1
MAINS SUPPLY TERMINAL BLOCK LAYOUT SINGLE AND THREE PHASE
(NO CONNECTION TO TERMINALS 4 AND 5 ON SINGLE PHASE UNITS)
NO LINK WIRES NECESSARY IF TERM'S 6 TO 9 NOT IN USE
N
52 53 54 55 56
RCU CONTROL UNIT
ELECTRIC BOX TERMINAL RAIL
RESISTANCE HEATER FAN STAT
DAMPER MOTOR, LOCATED ON FRESH AIR BOX
SOFT START
LINK
FAN CONT'
FAN CYCLE
FAN COMMON
RCU (IF FITTED)
OCC/UNOCCUPIED
REMOTE ON/OFF.
(SEE NOTE 'a' )
START
REMOTE
POOL PUMP
VOLT FREE
MACHINE ON
VOLT FREE
MAIN FAN RUN
BOILER
DEMAND
46 47
COMMON
43 44 45
RCU SOL VALVE A
32 33 34 35 36
COMMON
AMBIENT STAT, OPENS MAX
ON LOW TEMP
J 6 7 8 9 10 11 12 13 14 15 16
RCU SOL VALVE B
E N L
5 G H I
MIN
1 2 3 4
(IF FITTED)
RESISTANCE HEATER ASSY
E N L1 L2 L3
OPTIONS
IF THIS FACILITY IS USED TIME CLOCK
(IF FITTED) MUST BE SET TO UNOCCUPIED REMOTE OCC/UNOCCUPIED
SEE NOTE 1 SECTION 2.5.2
L
POOL PUMP START
LOAD
N
L
BOILER DEMAND
LOAD
TERMINALS I & J VOLT FREE MAIN FAN RUN
TERMINALS G & H VOLT FREE MACHINE ON
OPTIONAL REMOTE SENSOR BOX
TERMINALS IN REMOTE SENSOR BOX
NOTE 'a'
LINK THESE TERMINALS WHEN REMOTE NOT REQUIRED
REMOVAL OF LINK WILL STOP FAN, COMPRESSOR & DIGITAL CONTROLLERS .
2
3
4
5
SWITCHED FUSE ISOLATOR SEE DATA SHEET FOR RATINGS
P5
HUMIDITY SENSOR
AIR
PROBE
P4
TERMINAL BLOCK UNDER FLANGE IN ELECTRIC BOX
N L1 L 2 L 3
P6
P7
1
P3
SWITCHED FUSED ISOLATOR TO BE
WITHIN SIGHT OF FRONT OF UNIT &
NOT MORE THAN 2M AWAY
N
SEPARATE MAINS SUPPLY TERMINAL BLOCKS FOR RESISTANCE HEATER BOXES LAYOUT SINGLE AND
THREE PHASE
(NO CONNECTION TO TERMINALS L2 AND L3 ON SINGLE PHASE UNITS)
EARTH STUD
1
E L1L2L3
3
5
1
3
5
2
4
6
MCB
2
4
6
CUSTOMER TERMINATIONS TO HEATER BOX
Page 16
SD437360 ISSUE 33
2.5.2 NOTES ON TERMINAL BLOCK CONNECTIONS
NOTE 1 - Remote occupied/unoccupied
These contacts (from terminals 10 & 11) are to enable the air temperature set back facility to be remotely overridden. Please note that in unoccupied mode on AW machines, water heating does not take place unless there is a demand for dehumidification. There is a 12 Vac output from these terminals and closing a remote switch will enable the unit to regain the normal operating air temperature for when the pool is in use. This can be done via a voltage free pool cover switch or some other form of voltage free switch. If this facility is used then the time clock (if fitted) on the control panel of the unit should be set to the ‘unoccupied’ (o) position. (See note on time clock and switch settings, section 3.2.1). If these terminals are fitted on versions without time clocks then they MUST BE LINKED. NOTE 2 - Pool pump start -AW only (see also section 3.2.2)
These are voltage free contacts (from terminals 8 & 9) rated at 3(1) Amp at 230 Volts. If the pool water pump is to be run via an external time clock then these connections should go across the switching contacts of the external time clock to ensure that, if dehumidification demand occurs the pool water pump will start. The pool water pump will exceed the one amp inductive rated current of these contacts therefore a contactor or relay should be used to switch the load of the pump.The switching action of the external time clock should energise the contactor/relay coil. If the pool water pump is to be run continuously then these contacts can be ignored. NOTE 3 - Boiler demand -AA+LPHW & AW machines only
These are voltage free contacts (from terminals 6 & 7) rated at 3(1) Amp at 230 Volts. If the low pressure hot water supply to the unit is to be governed by the Calorex unit then these contacts should be utilised to bring water to the unit via the boiler, motorised valve, boiler pump etc. Remember the maximum inductive load is one amp. This is dependant on how the low pressure hot water supply to the unit has been designed. If the supply of low pressure hot water to the unit is not dependant on a signal from the unit then these contacts can be ignored. NOTE 4 – SEPARATE SUPPLY FOR RESISTANCE HEATER BOX
If resistance heaters are fitted then an extra power supply will be required to the terminal blocks inside the heater box. See section 4.0 for supply amps & fuse size. CONTROL PANEL 25 WAY CABLE CONNECTION
Data signal between control panel and electric box is via a 25 way cable with ‘D’ connection (plug & socket) both ends. Page 17
SD437360 ISSUE 33
2.6 CIRCUIT DIAGRAMS
ELECTRICAL CONTROL & POWER CIRCUIT ‘AW’ VERSION
LINK FOR NORMAL RUN (BREAK TO STOP M/C)
PHASE ROTATION
L3 12
REMOTE ON/OFF
FOR AW 1200 & 1500
13
ON/OFF
SWITCH F1 2.5A
SEE BELOW
L2 ECONOMY SWITCH
N/C
01
D1
CONTROL MCB
F2 1A
L1 P2 D7
11 WATER STAT'
OUT2
OU T1
1
RISING 10
4
6
FALLING 5
2
R 1
D13
SWITCH H G
D12
10
14 AUX
54
R1
8
6
R9
5
11
51
49
13
14
46
230v
WATER LPHW VALVE 230v
REVERSING VALVE 48
LPHW MICRO SWITCHES FAN CONTACTOR
4
THERMAL CUTOUTS
11
CRANKCASE HEATER 7
R10
7
50
4
05
10
PUMP
TO BOILER DEMAND TERMI NALS 7
R2
9
POOL
6
10
11
4
4
8
FITTED.
10
7
AIR LPHW VALVE 7
9
N/O
AUX 53
11
58
TB:N DAMPER IF
04
13
N/O
7
COMP
12V AC
D4
57
TB:L TO REMOTE
4
COMP
4
11
7
60m in
TIMER 4
D
CONTACTOR
240V 7
R8
D3
3
R13
SWITCH
10
D15
D14
9
A
28
21
AIR
VOLT FREE
M/C ON
PRIORITY
LAMP OUT2
FALLING 3
AI R/WATER
15
AIR HEATING
10
WATER HEATING
TRANSFORMER RCU
RCU
9 4
B
4
MAINS 8
11
7
FKR1
16
D6 P1
D 17
12V AC
RELAY
RCU
(I F FITTED)
7
POWER LAMP
R14
PROTECTION KIT
R12
CONTROL
12v
62
FOR USE WITH FROST 6
03
P6
12v
REM OTE DAMPER RELAY 9
SENSOR
P7
61
N/C
MCB
(if fitted)
FUSE 1A
02
PROBE 230v
COMPRESSOR
AUX CONTACTOR
HUMIDITY
D2
A2
A1
47
06
07
N
N AW 1200 & 1500 ONLY
PHASE ROTATION
CONTROL MCB
RELAY
L3 L2 7
11
6
3
TO
N
POW ER CIRCUIT SINGLE PHASE
TRANSFORMER
5
L1 L
1
CONTROL CIRCUIT BREAKER 2 A COMPRESSOR
CONTACTOR
Aux NC
CONTROL CIR CUIT BREAKER 2A (4A WHEN FRESH AIR OPTI ON INSTALLED) RCU
CIRCUIT
NOTES
BREAKER
5A
COMPR ESSOR FAN
CIRCUIT BR EAKER CIRCUIT BREAKER 'R' LETTER RELAY'S ARE 12v
TO RCU RELAY
'RE' LETTER RELAY'S ARE 230v
46
CONTROL CIRCUIT 'P' LETTERS ARE CONNECTOR BLOCK PIN NUMBERS
N 15
= DIN RAIL MOUNTED TERMINAL BLOCK NUMBERS
D25
= 25 W AY ' D' PLUG PIN NUMBERS
FAN
1 1 3 5 13
A1
2 4 6 14
A2
A1 3 5 4 6 COMP
CONTACTOR
CONTACTOR
2 IF REMOTE OCC/UNOCC FEATURE USED
2 a) FORCE TIME CLOCK TO 'UNOCCUPIED'
A2
24
TIMER
17
TO RE4(A)
23
c) 10/11 N/C = ' OCCUPIED'
TO TB 38
b) 10/11 N/O = 'UNOCCUPIED
19
R UN W(C)
V(S)
CAPACITOR N
FAN MOTOR
1 2 3 N/C
N/C
N/C
4 VH3 MK II AW CIRCUIT
D459850 ISS 24
5 N/O
6 N/O
7 N/O
8 COM
MODEL
U(R)
COMPRESSOR FAN MCB 1 PHASE
'F'
COMP MCB
NON 'F'
DEVICE VALUE
AA/AW600AVHX(F)
4.6A
2.2A
AA/AW900AVHX(F)
5.9A
3.2A
17.9A
AA/AW1200AVHX(F)
9A
3.6A
23.9A
11.5A
9 COM
10 RES' HEATER CONTROL
IF FITTED
L
18
COM
11 COIL
STANDARD RELAY FORMAT
Page 18
SD437360 ISSUE 33
2.6 ELEC CONTROL & POWER CIRCUIT ‘AW’ VERSION CONTINUED
REMOTE
LINK IF REMOTE CONTROL FITTED
OCC/UNOCC
NOT LINKED FOR NORMAL RUN SEE NOTE 2
01
10
11
+
0-10VDC
D11
P5
D10
P6
P7
02
SUPPLY 12V 03
GRND 0V
-
PROBE TIME CLOCK OUT2
21
5
3
24
7
<3> 8
3 OUT3
22
FALLING 20
<PALADIN> P4 D9
<2> M OUT1
19
FALLING 1
17
1 4
18
10-
RISING R12
11+
HUMIDITY STAT'
4
2 RISING 23
9
OUT2
< 1> OCCUPIED AIR STAT'
14
TERMI NALS VARY WI TH MANUF ACTURER RCU
OUT1
N/O
DEHUM LAMP 1
RISING 5
2
6
R2
N/O
3
4
MIN MAX 1
10
R4
AUTO D 18
7
HP SWITCH L
H
A
B
C
30
10
10
11
11
3 POSN CHANGEOVER SWITCH CENTRE OFF DAMPER FRESH AIR BOX
9
R4
R12
D21
D24
6
(RCU)
H
CYCLE
FAN COM'
1
L
SOFT START
31
1
FAULT LAMP
5
D23
R13
4
LP SWITCH 7
11
R4
FAN
33
230v
34
4
8
7
RE1
R5
D16
R4
32
29
C
D15
10
FAN CONT'
6
D20
D5
04
9
4
UNOCCUPIED OR IF FITTED
RE3
LINK
RE3
N/C
35
7
10
36
4
1
9
55
37
R3
11
1
3
05
11
7
41
40
6
DF
10
R6
LPHW FROST PROTECTION
STAT OPENS ON LOW TEM P
(IF FITTED)
9
LINK IF STAT
7
11
NOT FITTED
MAX
D22
MIN
FAN
MOTOR
43
4
44
SOLENOID
VALVE
4
3
42
38
56
39
RE4
45
L
Lo
N
1
4
TIMER COMPRESSOR 2(4)
1(2)
P(1)
STAT
6 min
A2 A1 10
B
4
A
7
9
A
A2
7
8
R12
4
RE2 230V
1
FAN CONTACTOR
D25
2
DEFROST
3
DEFROST LAMP
AUTO LAMP RESISTANCE HEATER FAN STAT
D8 P3
13
AIR SENSOR R/H NORTRONICS 6
3
4
1
5
B
2
A1
J
I
R7
T.B.
DAMPER
EARTH
FAN
MOTOR
06
7
VOLT FREE
11
CAP
MAIN FAN
RUNNING
FRESH AIR BOX (IF FITTED)
07
N
54
52
53
A
B
RCU SOL'
VALVES
POWER CIRCUIT 3 PHASE WITH 3 PHASE FAN
POWER CIRCUIT 3 PHASE WITH SINGLE PHASE FAN
L3 L3 L2 L2 L1 L1 1 CONTROL CIRCUIT BR EAKER 2A
(4A WHEN FRESH AIR OPTION INSTAL LED) CIRCUIT CIRCUIT
MOT OR BREAKER BREAKER
STARTER 2 4 6 7A
(MCB)
TO RC U RELAY
3 5 1 3 5 2 4 6 MAIN FAN COMPRESSOR MOTOR CIRCUIT BREAKER 2 TO RCU RELA Y
46
CONTRO L CIRCUIT 1 4 STARTER 6 CONTRO L
(MCB)
46
C IRCUIT
N N FAN
1 3 5 13
COMP
1 A1 A1
3 5 CONTACTOR
CONTACTOR
CONTACTOR
2 4 6 14
A2
2 4 3 5 13
A1
1 A1 3 5 2 4 6 14
A2
2 4 6 N
FAN MOTOR
TO RE4(A)
TO TB 38
IF FITTED
L
RES' HEATER CONTRO L
24
TIMER
23
17
18
24
25
19
S
C
R
FAN MOTOR
A2
17
MODEL
MODEL
D EVICE VALUE
'F'
4.6A
NON 'F'
2.2A
AA/AW900BVHX(F)
5.9A
3.2A
6.8A
AA/AW1200BVHX(F)
9A
3.6A
10.5A
18
19
4.7A
AA/AW1500BVHX(F)
Page 19
18
19
V(S)
U(R) W(C)
S
C
R
COMPRESSOR SANYO
COMPRESSOR COMP MCB
AA/AW600BVHX(F)
17
TIMER
COM PRESSOR FAN MCB 1 PHASE
CONTACTOR
6 A2
23
COMP
1 FAN
TO TB 38
5A
CONTROL CIR CUIT BREAKER 2A
(4A WHEN FRESH AIR OPTION INSTALLED) RCU
COMPRESSO R TO RE4(A)
BREAKER
5 IF FITTED
CIRCUIT
3 MAIN FAN RES' HEATER CONTROL
RCU
FAN MCB
COMPRESSOR ONLY
COMP MCB
'F'
NON 'F'
3.5A
2.5A
DEVICE VALUE
14.4A
SD437360 ISSUE 33
ELECTRICAL CONTROL CIRCUIT ‘AA+LPHW’ VERSION
See pages AW circuit for power circuits
PHASE ROTATION
REMOTE ON/OFF 12
13
ON/OFF
SWITCH FOR AW1200 & 1500
L3 F1 2.5A
SEE BELOW
01
D1
L2 CONTROL MCB
F2 1A
D2
L1 02
SENSOR
D8 P3
N/C
12v
P4 D9
CONTROL
12v
POW ER LAMP
112
R14
7
4
FOR USE WITH FROST PROTECTION KIT
13
11
10
OUT2
14
AIR STAT'
OUT1
21
FALLING 20
24
3
OUT3
22
19
F ALLING D17
1
05
17
RISING 23
18
(IF FI TTED)
H G
R12
FKR1
6
7
B
D15
D14
VOLT FREE
12V AC
RELAY
111
04
PROBE P6
REMOTE DA MPER RELAY 9
RCU
P7
AIR HEATING
RCU MCB
(IF FITTED)
FUSE 1A
AUX CONTACTOR
COMPRESSOR
HUMIDITY
03
06
7
M/C ON
R4
240V 4
16
RCU
MAINS 4
A
LAMP 28
D4
12V AC
15
10
7
10
7
11
07
6
7
LPHW MICRO SWI TCHES
(IF FITTED)
13
14
D
A2
A1
08
46
230V
TO BOILER DEMAND TERMINALS AIR LPHW VALVE FITTED.
4
FAN CONTAC TOR
DAMPER IF
4
THE RMAL CUTOUTS
TO REMOTE
11
R2
TB:N R1
CONTACTO R
58
TB:L CRANKCASE HEATER 57
TRANSFORMER D3
47
09
N N NOTES
'R' LETTER RELAY'S ARE 12V
'RE' LETTER RELAY'S ARE 230V
'P' LETTERS ARE CONNECTOR BLOCK PIN NUMBERS
15
D25 = 25 WAY 'D' PLUG PIN NUMBERS
D
= DELAY TIMER
a) FORCE TIME CLOCK TO 'UNOCCUPIED'
c) 10/11 N/C = 'OCCUPIED'
VH3 MK II AA + LPHW CONTROL CIRCUIT
D459851 ISS 21
Page 20
SD437360 ISSUE 33
2.6 ELEC CONTROL CIRCUIT ‘AA+LPHW’ CONTINUED
REMOTE
LINK IF REMOTE CONTROL FITTED
OCC/UNOCC
NOT LINKED FOR NORMAL RUN SEE NOTE 2
01
10
11
02
D11
P5
D10
P6
+
0-10VDC
P7
03
SUPPLY 12V GRND 0V
04
TIME CLOCK NORTRONICS TERMINALS VARY WITH MANUFACTURER <PALADIN> <1> 9
2 RISING OCCUPIED RISING 18
10-
HUMIDITY STAT'
4
OUT1
5
2
6
3
HP SWITCH MIN AUTO MAX R4
C
10
R4
D24
R12
6
(RCU)
H
SOFT START
31
IF FITTED
OR LINK
N/C
35
7
10
R6
7
11
LINK IF STAT
55
37
3
7
2
DEFROST
STAT
L
Lo
N
FAN
MOTOR
4
10
43
SOLENOID
VALVE
4
4
3
42
TIMER 56
39
RE4
COMPRESSOR 45
1
38
D
D22
MAX
MIN
1
41
40
6
NOT FITTED
2(4)
1(2)
P(1)
A2 A 1 B
4
A
7
A1
J
9
A
A2
7
8
6
3
4
1
5
B
2
I
44
7
R7
11
T .B.
DAMPER
MOTOR
9
10
DEFROST LAMP
4
08
LPHW FROST PROTECTION
STAT OPENS ON LOW TEMP
(IF FITTED)
1
DF
1
9
36
4
R3
11
3
FAN COM'
1
RE3
07
D25
4
LP SWITCH RE3
11
AUTO LAMP CYCLE
L
1
9
FAULT LAMP
11
FAN
33
34
7
D21
7
230v
L
30
5
A
RE1
H
AIR HEATING
11
D23
32
C
B
10
FAN CONT'
6
29
OPTIONS OVER
1
4
R5
8
R11 NO OPTIONS
N/O
1
7
D16
R4
R2
R11 N/C
D20
D5
10
AIR HEATING ONLY
9
4
ONLY
RISING D18
11
RCU
N/O
AIR HEATING
1
NO OPTIONS
UNOCCUPIED 06
10
R12
11+
RESISTANCE HEATER FAN ST AT
8
OUT2
<2> 1 7
R12
<3> 3 05
4
DEHUM LAMP RE2 230V
5
M -
AIR SENSOR R/H FAN CONTACTOR
PROBE FAN
EART H
CAP
09
N 54
52
53
A
B
RCU SOL'
VALVES
See AW circuits for power circuits
Page 21
SD437360 ISSUE 33
ELECTRICAL CONTROL CIRCUIT ‘AA’ VERSION
See pages AW circuit for power circuits
PHASE ROTATION
REMOTE ON/OFF
FOR AW1200 & 1500
L3 12
ON/OFF
SWITCH 13
F1 2.5A
SEE BELOW
1
D1
L2 CONTROL MCB
F2 1A
L1 D2
111
P7
SENSOR
P6
D8 P3
12v
10
12v
112
R4
11
P4 D9
CONTROL
POWER LAMP
8
AIR HEATING
N/C
OPTIONS ONLY
AUX CONTACTOR
RCU MCB
(IF FITTED)
COMPRESSOR
HUMIDITY
2
PROBE D17
R14
7
11
9
10
11
AIR STAT'
OUT1
OUT2
1
FALLING 2
4
RISING 3
6
5
4
R12
12V AC
16
MAINS RCU
8
R4
M/C ON
28
12V AC
15
D4
10
7
11
4
D3
TRANSFORMER 3
D16
G
VOLT FREE
LAMP CRANKCASE HEATER D15
D14
H
240V 6
10
10
R1
R2
11
R11 NO OPTIONS
RCU
RELAY
9
5
10
10
11
11
R12
(RCU)
4
5
N
N NOTES
'R' LETTER RELAY'S ARE 12V
'RE' LETTER RELAY'S ARE 230V
'P' LETTERS ARE CONNECTOR BLOCK PIN NUMBERS
15
D25 = 25 WAY 'D' PLUG PIN NUMBERS
D
= DELAY TIMER
a) FORCE TIME CLOCK TO 'UNOCCUPIED'
c) 10/11 N/C = 'OCCUPIED'
VH3 MK11 'AA' CONTROL CIRCUIT
D459852 iss 20
Page 22
SD437360 ISSUE 33
2.6 ELEC CONTROL CIRCUIT ‘AA’ CONTINUED
LINK IF RE MOTE CONTROL FITTED
1
+
0-10VDC
D11
P5
D10
P6
P7
2
S UPPLY 12V GRND 0V
-
AIR S ENSOR R/H TERMINALS VARY WITH MANUFACTURER 4
RISING 5
10-
OUT1
R12
RCU
N/O
1
9
4
RISING 2
6
7
DEHUM LAMP 11+
R2
N/O
NO OPTIONS
R11 N/C
3
D20
1
7
OPTIONS ONLY
MIN R5
AUTO MAX 1
10 4
H
L
C
30
7
D21
D23
D24
R12
6
3
1
4
IF FITT ED
OR LINK
RE3
N/C
35
7
10
37
3
41
40
STAT
11
DF
1
SOLENOID
4
10
43
D22
44
R7
11
EARTH
CAP
VALVE
4
3
42
38
D
TIMER 39
RE4
A2 A1 FAN CONTACTOR
MOTOR
6
2
DEFROST LAMP
7
T.B.
FAN
7
DEFROST
7
DAMPER
1 9
10
45
MOTOR
36
4
R3
MAX
L
Lo
N
1
SOFT START
31
R6
9
MIN
FAN COM'
LP SW ITCH 11
D25
CYCLE
34
4
L
4
AUTO LAMP FAN
33
230v
COMPRESSOR (RCU)
7
RE1
RE3
FAULT LAMP
R4
H
1
9
FAN
A
HP SW ITCH B
11
32
C
D18
3
FAN CONT'
6
29
A2
A1
B
4
A
7
J
9
A
6
7
4
3
B
8
1
5
R12 (RCU)
9
HUMIDITY STAT'
RE 2 230V
8
OUT2
2
I
5
N
54
52
53
A
B
RCU SOL'
V ALVES
See AW circuits for power circuits
Page 23
SD437360 ISSUE 33
2.7 REGULAR PLANNED MAINTENANCE
Operations to be carried out during a regular planned maintenance visit are as follows:
1.
2.
Replace all belts where fitted.
Clean or replace filters as applicable. (This action may be required more frequently than
regular servicing.
3.
Check operation and condition of all fans and compressors.
4.
Check capacitor tolerances (where fitted).
5.
Check condition of all heat exchangers/evaporators.
6.
Check refrigeration system parameters.
7.
Check operation of control valves.
8.
Check for water leaks.
9.
Check drip trays and internal drain lines for blockages and clear.
10.
Check operation of controls and calibrate as necessary.
11.
Check operation of interlocks in use.
12.
Final check on overall operation of unit.
13.
Indicate on report any faults found or causes for concern.
Frequencies recommended: Light to medium use
Heavy use
Page 24
2 visits per year.
4 visits per year.
SD437360 ISSUE 33
3.0 CONTROLS
ECONOMY SWITCH
STANDARD CONTROL PANEL MODULE
(12V)
AIR/WATER SWITCH
see note a below
ºC
% RH
ºC
see note ‘a’ below
MAX
HUMIDITY
AUTO
AIR TEMP
WATER TEMP
= AUTO MIN
= = AUTO
Power on Power off Power symbol Fresh air flow Switch (for fresh air/negative pressure box options only)- - in AUTO position auto indicator light will be on. - in MAX position dampers fully open, light off. - in MIN position dampers closed, light off. ºC
ºC
Fault light Check that the pool hall air and water flow through the unit are within specified limits. Check M.C.B.’s & pressure switches see note b (also soft start overload if fitted) and push all to reset. Call for a service check if fault light stays on. Defrost light Unit is temporarily defrosting evaporator machine will automatically reset. Dehumidification light Indicates that there is a demand for the unit to dehumidify. Air heating light Indicates that there is a demand for the unit to heat the pool hall air. Water heating light Indicates that there is a demand for the unit to heat the pool water. Pool hall symbol Manual override symbol = O = Pool water occupied (no pool cover) Pool water unoccupied symbol (pool covered) Economy Switch Air to Water Switch (AW versions only). Switches between full function, i.e. dehumidification/air & water heating to water heating only. Note that in economy mode there is a 60 minute time delay before water heating commences. (AW versions only). Can be set to give priority to either water heating or air heating. Note ‘a’ Water temperature display and Economy switch not fitted on ‘AA’ or ‘AA+LPHW’ versions, time clock not fitted on ‘AA’ version. Note ‘b’ High & low pressure switches are mounted on a cross bracket fitted inside the fridge box assemblies.
Push the red button on each switch to reset. Page 25
SD437360 ISSUE 33
OPTIONAL REMOTE CONTROL PANEL MODULE (12V)
AIR/WATER SWITCH
ECONOMY SWITCH
See note a section 3.0
HUMIDITY
MAX
AUTO
MIN
% RH
AIR TEMP
= AUTO ºC
= = WATER TEMP
AUTO
ºC
AUTO
Note - water sensor lead can be extended up to 20 metres with 0,5mm² cable.
Also on sensor lead terminal block ( located in electric box assy) terminals P5 & P7 must
be linked for this control panel to operate.
OPTIONAL REMOTE SENSOR BOX
Disconnect wires to sensors at electric box terminals & run leads to sensor box & connect as shown
use 0,5mm² cable up to 20 metres.
SENSOR PLUG AND TERMINAL BLOCK
P7 P6 P5 P4 P3 P2 P1
DISCONNECT LEADS THIS SIDE & REPLACE
WITH REMOTE SENSOR LEADS
B
LB
GR
V 0,5
PU
W 0,5
SENSOR BOX TERM 5
SENSOR BOX TERM 4
SENSOR BOX TERM 3
SENSOR BOX TERM 2
SENSOR BOX TERM 1
SENSOR/PROBE TB
RE1
RE2
RE3
R1
R2
R3
R4
HUMIDITY STAT
4
TIMER
3
DELAY
2
TIMER
1
DELAY
P7
P6
P5
P4
P3
5
R8
AIR STAT
R9
R10
ELECTRIC BOX
Page 26
SD437360 ISSUE 33
3.1 COMMISSIONING CHECKLIST
a. Is the building finished in accordance with the original plans and specification.
b. Is the plenum chamber and all ductwork insulated, special attention should be made to the insulation of the
exhaust air ducting and fresh air inlet ducting to prevent condensation problems.
c. Are there any significant draughts in the pool hall or plant room (plenum installation) through poorly fitting doors,
windows, pipe ducts, etc. This will let in unwanted ambient air raising the heating duty required.
d. Is fresh air suction and exhaust air discharge ducting (if fitted) perfectly sealed from plant room.
NOTE: (c) and (d) above should be checked by measuring plant room and pool hall air temperatures.If the plant
room is acting as a plenum chamber both temperatures should correspond. If the plant room temperature is
lower then ambient air is leaking in, this leak should be located and rectified.
e. Are the fresh air inlet and exhaust air outlets free from obstructions ie, undersize grilles, objects in the path of
exhaust air deflecting it back to the fresh air inlet, etc.
f. Is ‘occupied / unoccupied’ set correctly, (set with air thermostat) see section 3.2.3.
g. Is the time clock set correctly.
h. Is start up (‘fresh air flow’ switch to ‘min’) feature required and if so is customer aware of when to switch
machine back to ‘Auto’.
i. Has the Calorex Heat Pump been bled for air pockets. (Bleed valves fitted to unit as standard).
j. Any sign of abnormal operation such as water dripping should be reported immediately to an installer or Calorex.
k. Is airflow sufficient through machine? Remove fan damper plates and check fan amps.
l. Check belts and filters are fitted correctly.
3.2.1 TIME CLOCK SETTINGS
The time clock is a quartz 24 hour clock with 100 hours battery reserve used to control the automatic
operation or the SERIES 3 VARIHEAT unit per 24 hour time cycles.
SETTING ACTUAL TIME
Turn the large clock hand clockwise until the correct time of day is set, ensuring that the correct half of the
day is chosen (24 hour clock).
12
13 14 1 5 16
SEGMENTS 11
17
10
18
9 19 8 20 21 7 AUTOMATIC AND MANUAL SETTING LEVER
22
6 5 23
24
1 2 3 4 0
A
FIG 1.
SETTING FOR AUTOMATIC OCCUPIED/UNOCCUPIED OPERATION WITH TIME CLOCK
To set for automatic time clock control of occupied/unoccupied, slide the lever to ‘A’. Each yellow segment
represents a 15 minute time period. Extend outward the segment s for a period of time that the pool is occupied
(i.e. used or uncovered) per day.
If the unoccupied period is more than 20 hours per day, extend one segment at 9:00 or other suitable time that
does not coincide with the main occupied period*.
Page 27
SD437360 ISSUE 33
SETTING FOR AUTOMATIC OCCUPIED/UNOCCUPIED OPERATION WITH REMOTE INTERFACE
To set for remote control of occupied/unoccupied, slide lever to ‘O’. See section 2.4, Note 1 for more information on
remote interface. If the unoccupied period is more than 20 hours per day, extend one segment at 9:00 or other
suitable time that does not coincide with the main occupied period.* Ensure all other segments are pushed inwards and slide lever to ‘A’.
SETTING FOR MANUAL OCCUPIED/UNOCCUPIED OPERATION
To set for manual occupied period (or override automatic unoccupied period) slide the lever to ‘I’ for ‘occupied’. If
the unoccupied period is more than 20 hour per day, to set for a manual unoccupied period slide the lever to ‘O’ for
‘unoccupied’; extend outwards one segmentat 9:00 or other suitable time that does not coincide with the main
occupied period* and ensure all other segments are pushed inwards.
*In unoccupied mode, the pool water is not heated unless a demand for dehumidification occurs during this period.
If the unoccupied is more than 20 hours per day, it is recommended to allow a brief occupied period to allow the
water temperature to be sampled and maintained if necessary.
3.2.2 WIRING TO EXTERNAL SWIMMING POOL PUMP/FILTER TIME CLOCK
L
9
8
SERIES 3 VARIHEAT. EXTERNAL COMPONENTS TO BE WIRED TO TERMINAL BLOCK LOCATED INSIDE MACHINE ELECTRIC BOX. SEE SECTION 2.4
CUSTOMERS EXTERNAL PUMP/FILTER TIME CLOCK
POOL PUMP STARTER
N
Page 28
SD437360 ISSUE 33
3.2.3 POOL & AIR TEMPERATURE AND HUMIDITY CONTROLS
POOL WATER TEMPERATURE & HUMIDITY DIGITAL CONTROLLERS AND AIR DIGITAL
CONTROLLER ON AA MACHINE WITHOUT AIR HEATING
To Program the Set Point. Press down P, SP1 and Set Point value will be displayed alternately. Press the or key to change the value of SP1. Once the desired value is displayed press P to memorise the value. The display will revert to the present reading. NOTE: If anything else shows on the display leave alone for 1 minute until the display returns to normal. AIR TEMPERATURE DIGITAL CONTROLLER AW AND AA MACHINES WITH AIR HEATING
The digital controller for controlling air temperature can be changed as follows:- To program the set point, press P button once and release it. SP1 (set point) and set point value e.g. 28 will be displayed alternately. Press P again AL1 (-4.5) will show. This is the difference between the set point and AL1 plus a constant 0.5 e.g. 28 - 4.5 + 0.5 = 24ºC (unoccupied) SP1 and AL1 can be changed in the same way as described for humidity and air. NOTE: AL1 can only be set -1 to -10 below SP1 value. If the reading on the digital controller is not the same as the actual pool hall temperature, water temperature or relative humidity it may be necessary to program an offset into the digital controller. See technical manual. FRESH AIR BOX
AUTO
MAX
MIN
NOTE
Opens dampers and switches on fan when demand for dehumidification (OUT 2) and/or high temperature OUT 3 (OUT 2 on AA version without time clock). Machine must be in occupied mode to close Relay 4 and to bring on fan and open damper motor. Opens dampers and brings on fresh air fan to provide full fresh air at all times, even in unoccupied mode.
Turns off fresh air fan and closes dampers to minimum position.
On machines with LPHW, if the optional frost protection stat is fitted, the operation of the dampers will be inhibited when the ambient temperature is below 6ºC.
NEGATIVE PRESSURE BOX
AUTO
MAX
MIN
NOTE
Opens dampers and switches on fan when demand for dehumidification (OUT 2) and/or high temperature OUT 3 (OUT 2 on AA version without time clock). Machine must be in occupied mode to close Relay 4 and to bring on fan and open damper motor. Opens dampers to exhaust air from pool hall at all times, even in unoccupied mode.
Turns off fresh air fan and closes dampers to minimum position.
On machines with LPHW, if the optional frost protection stat is fitted, the operation of the dampers will be inhibited when the ambient temperature is below 6ºC.
Page 29
SD437360 ISSUE 33
4.0 DATA SHEET
SERIES 3 VARIHEAT
MODEL:VIA HEA T PUMP (30º C/60% rh)
DEHUMIDIFICATION
TOTAL @ 18º C dew point (summer if fresh air option fitted)
DUTY
TOTAL @ 7ºC dew point (w inter if fresh air option fitted)
VIA HEA T PUMP (MODE A):VIA HEA T PUMP (MODE B):HEAT TO AIR
VIA SINGLE LPHW @ 80ºC :TOTAL :- (MODE B)
VIA DOUBLE LPHW @ 80º C :HEAT REQ' FOR FRESH AIR @ -5 º C(IF OPTION *FITTED)
BUILDING HEAT
AV AILABLE FOR FABRIC LOSSES @ -5º C LOSS
(FRESH AIR OPTION NOT FITTED)
VIA HEA T PUMP (MODE A):VIA HEA T PUMP (MODE B):HEAT TO POOL VIA LPHW @ 80ºC :WATER (AW
TOTAL :VERSIONS)
Flow Rate Pool Water ± 10%
Pressure Drop @ Rated Flow
Max w orking pressure RECOMMENDED BOILER CA PACITY
RECOMMENDED BOILER CA PACITY
RECOMMENDED
FLOW RATE SINGLE CAPACITY LPHW
BOILER CAPACITY
FLOW RATE DOUBLE CAPACITY LPHW
(AW VERSIONS)
Pressure Drop @ Rated Flow SINGLE CAPACITY LPHW
Pressure Drop @ Rated Flow DOUBLE CAPA CITY LPHW
RECOMMENDED FLOW RATE SINGLE CAPACITY LPHW
BOILER CAPACITY FLOW RATE DOUBLE CAPACITY LPHW
(AA+LPHW)
Pressure Drop @ Rated Flow SINGLE CAPACITY LPHW
Pressure Drop @ Rated Flow DOUBLE CA PACITY LPHW
Max system w orking pressure
TOTAL POWER CONSUMED (nominal) :- 'F' & NON 'F'
MIN' SUPPLY CAPACITY (Max F.L.A.) 'F' & NON 'F' 1 ph N:ELECTRICAL
MIN' SUPPLY CAPACITY (Max F.L.A.) 'F' & NON 'F' 3 ph N:MA X' SUPPLY FUSE 1 ph N:- 'F' & NON 'F'
MA X' SUPPLY FUSE 3 ph N:- 'F' & NON 'F'
AIR FLOW (anemometer @ air on filter, w et evaporator)
MA X EXTERNA L STATIC PRESSURE:- 'F' & NON 'F' SINGLE LPHW
MA X EXTERNA L STATIC PRESSURE:- 'F' & NON 'F' DOUBLE LPHW
DESIGN CONDITION AMPS:- MAIN FAN
1 ph N :- 'F' & NON 'F'
3 ph N :- 'F' & NON 'F'
FLA:- 1 ph N:- 'F' & NON 'F'
FLA:- 3 ph N:- 'F' & NON 'F'
NOMINAL POWER CONSUMED:LRA:- 1 ph N:RLA:- 1 ph N:COMPRESSOR
SOFT STA RT AMPS 1 ph N:LRA:- 3 ph N:RLA:- 3 ph N:SOFT STA RT AMPS 3 ph N:Herme tic Sys tem
GA S CHARGE (R407c) AA & AW
GENERAL DATA
LPHW battery volume
WEIGHT approx' (A W un-packed no options):OPTIONAL FRESH AIR FLOW:AIR FEATURE
MA X EXTERNA L STATIC PRESSURE
NOMINAL POWER
OPTIONAL
MINIMUM SUPPLY 1 ph N :RESISTANCE
MINIMUM SUPPLY 3 ph N :- HEATER MODULE MA X' SUPPLY FUSE (MCB) 1 ph N :MA X' SUPPLY FUSE (MCB) 3 ph N :-
Units AA/AW600
litres/hr
4.6
litres/hr
5·2
litres/hr
6·5
kW
0
kW
5.1
kW
11
kW
14
kW
18,7
kW
1.7
kW
kW
5.5
kW
0
kW
18
kW
23.5
l/min
30
m/hd
3.5
bar
3·5
kW
29
Btu's/hr
100000
l/min
25
l/min
32
m/hd
6.3
m/hd
6.3
kW
11
Btu's/hr
37500
l/min
10
l/min
14
m/hd
1.6
m/hd
1.6
bar
6
kW
2.46 / 1.97
amps
15.3 / 12
amps
9.2 / 6
amps
25 / 20
amps
16 / 10
m³/hr
2000 ±10%
mm Wg
23 / 5
mm Wg
22 / 4
18.4
30
34.7
7.4
0
30
37.4
32
3.5
3·5
44
150000
32
44
6.3
6.3
13.5
46000
10
24
1.6
4.1
6
3·3 / 2.97
20 / 18
12 / 8.8
30 / 25
16 / 12
2500 ±10%
23 / 8
21.8 / 6.8
10
0
30
40
33
3·5
3·5
54
184250
42
64
6.3
4.5
24
81900
22
44
1.6
4.2
6
4 / 3.82
29 / 23.5
17.8 / 13.3
42 / 35
25 / 20
3500 ±10%
18 / 5
16 / 3
12.5
0
40
52.5
40
3·5
3·5
68
232000
52
74
6.3
4.9
28
95500
22
44
1.6
4.2
6
5.6 / 5.16
N/A
13 / 12
N/A
20 / 16
4300 ±10%
24 / 12
21.5 / 9.5
amps
amps
amps
amps
kW
amps
amps
amps
amps
amps
amps
3.75 / 1.9
N/A
5.2 / 2.2
N/A
1.7
55
8·4
26
30
3·2
14
4.5 / 2.7
N/A
5.9 / 3.2
N/A
2·3
76
12.4
31
42
4·7
16
9.3 / 4.5
N/A
9.3 / 4.5
N/A
3.5
100
16.6
34
48
7.3
17
N/A
3.3 / 2.3
N/A
3.45 / 2.5
3.9
N/A
N/A
N/A
48
10
25
kg
litres
kg
m³/hr
mm Wg
kW
amps
amps
amps
amps
1.8 / 1.8
1.6
170
900
10
6 or 12
30 or 60
9/18
32/63
10 or 20
1.85 / 2.0
1.6
171
900
10
6 or 12
30 or 60
9/18
32/63
10 or 20
2.7 / 2.85
3.2
230
900
10
12/18
60/80
18/27
63/100
20/30
2.65 / 3.0
3.2
240
900
10
12/18
N/A
18/27
N/A
20/30
For accurate application sizing consult CALOREX Heat Pumps Ltd
Boiler not required for AA versions without LPHW.
MODE A = recovered heat biased to pool water (pool water temp not satisfied)
MODE B = recovered heat biased to pool hall air (pool water temp satisfied)
R407c Global warming potential (GWP) 1700.
Page 30
14.4
AA/AW900 AA/AW1200 AA/AW1500
6·5
8·5
10·1
7·3
9·5
11·3
9·0
11·7
13.9
0
0
0
7.1
10
14
13.5
24
28
18.6
30
36
22.95
40.8
47.6
2.2
2.8
3.3
1 mm WG = 9.8pa
1 Mhd = 1.4psi
1 L/min = 0.22 gall/min
SD437360 ISSUE 33
AIR LPHW PERFORMANCE
This table shows the difference in performance with temperature and waterflow for all LPHWs, single and double
capacity.
Percentage of performance or temperature difference.
Page 31
SD437360 ISSUE 33
ELEC BOX ASSY
SERVICE PANEL
130.00
120.00
1514.00
MAINS IN THRO'
DIA 25mm 2 off
108 75 75
957.00
560.00
115
SERVICE PANEL
56.00
182
SERVICE PANEL
127.00
DRAIN 3/4" BSPM
60.00
160.00
50.00
615.00
AIR IN
ALTERNATIVE
AIR OFF POSN'S
60.00
SERVICE PANEL
670.00
AIR
OFF
STANDARD MACHINE CONFIGURATION
60.00
SERVICE PANEL
RESISTANCE HEATER
(IF FITTED)
IN THIS POSN' ONLY
SERVICE PANEL
1310.00
355.00
FRESH AIR
BOX
SERVICE PANEL
DAMPER
SEE ABOVE
SPIGOTS
FRESH AIR BOX
2 SPIGOTS
DIAMETER 225mm
NEGATIVE PRESSURE BOX 1 SPIGOT
DIAMETER 157mm
160.00
MACHINE WITH FRESH AIR OR NEGATIVE PRESSURE BOX AND/OR RESISTANCE HEATER OPTIONS
333.00
AIR
OFF
CONSOLE FIXING SERVICE PANEL
SERVICE PANEL
100.00
662.00
148.00
289.00
1017.00
AIR
OFF
289.00
DRAIN 3/4" BSPM
190.00
698.00
Page 32
698.00
843.00
FIX CONSOLE TO CONSOLE MOUNTING SERVICE PANEL OR MOUNT REMOTELY
(SEE SECTION 2)
5.0 DIMENSION DRAWINGS
600/900 VERTICAL TOP OUTLET VERSIONS
NOTE - FEET (TOP HAT SECTION) CAN BE REMOVED IF REQD ON ALL VERSIONS ( TO REDUCE HEIGHT BY
100mm)
SD437360 ISSUE 33
ELEC BOX ASSY
2184.00
SERVICE PANEL
60.00
ELEC BOX ASSY
56.00
180
108 75 75
540.00
355.00
289.00
SERVICE PANEL
115
817.00
1530.00
MAINS IN THRO'
DIA 25mm 2 off
SERVICE PANEL
DRAIN 3/4" BSPM
(SEE SECTION 2)
50.00
289.00
AIR OFF SEALING DUCT
662.00
120.00
160.00
400.00
333.00
ALTERNATIVE
AIR OFF POSN'S
AIR IN
615.00
698.00
60.00
SERVICE PANEL
160.00
FRESH AIR BOX
2 SPIGOTS
DIAMETER 225mm
DIAMETER 157mm
355.00
FRESH AIR
BOX
SERVICE PANEL
DAMPER
670.00
ELEC BOX ASSY
2199.00
SERVICE PANEL
RESISTANCE HEATER OPTIONS
MACHINE WITH FRESH AIR OR NEGATIVE PRESSURE BOX AND/OR BOTTOM OUTLET VERSION WITH FRESH AIR AND/OR
AIR OFF
SERVICE PANEL
RESISTANCE HEATER (IF FITTED)
IN THIS POSN' ONLY. POOL WATER IN 1" BSPM
795.00
DRAIN 3/4" BSPM
SERVICE PANEL
100.00
Page 33
305.00
190.00
SPIGOTS SEE BELOW
600/900 VERTICAL BOTTOM OUTLET VERSIONS
AIR
OFF
SD437360 ISSUE 33
AIR OFF
698.00
AIR OFF
°
= = 56.00
182
115
108 75 75
MAINS IN
SERVICE PANEL
670.00
112.00
344.00
160.00
50.00
SERVICE PANEL
ELEC BOX
ASSY
SERVICE PANEL
SERVICE PANEL
560.00
2024.00
ELEC BOX
ASSY
MACHINE WITH FRESH AIR/NEGATIVE PRESSURE
BOX AND/OR RESISTANCE HEATER OPTIONS
SERVICE PANEL
°
528.00
(SEE SECTION 2)
ALTERNATIVE
AIR OFF POSN'
1273.70
SERVICE PANEL
130
SERVICE PANEL
120.00
289.00
140.00
= = DRAIN 3/4" BSPM
°
°
RESISTANCE HEATER (IF REQD)
IN THIS POSN' ONLY.
1354.00
60.00
DRAIN 3/4" BSPM
100.00
662.00
148.00
289.00
349.00
Page 34
FRESH AIR
BOX
160.00
615.00
AIR IN
AIR OFF
SERVICE PANEL
SPIGOTS SEE BELOW
355.00
698.00
333.00
(SEE SECTION 2)
ALTERNATIVE
AIR OFF POSN'S
DAMPER
SPIGOT
302
SPIGOT
DIAMETER 157mm
203
FRESH AIR BOX SPIGOT DETAIL
(VIEW FROM AIR ON)
(2 SPIGOTS)
DIAMETER 225mm
187
600/900 HORIZONTAL VERSIONS
SD437360 ISSUE 33
190.00
400.00
800.00
698.00
222.00
729.00
355.00
FLOOR
DUCT
SPIGOT
SUPPLIED
800.00 CABINET
627.00
355.00
FLOOR
DUCT
SPIGOT
SUPPLIED
33.00
33.00
CABINET FOOT
698.00 CABINET
698.00
800.00
400.00
149.00
71.00
33.00
171.00
CABINET FOOT
1200/1500 VERTICAL VERSIONS
200.00
71.00
CABINET FOOT
71.00
71.00
33.00
222.00
33.00
171.00
CABINET FOOT
CABINET FOOT
400.00
149.00
400.00
200.00
Page 35
784.00
355.00
FLOOR
DUCT
SPIGOT
SUPPLIED
683.00
355.00
FLOOR
DUCT
SPIGOT
SUPPLIED
33.00
1558.00 CABINET
33.00
CABINET FOOT
1354.00 CABINET
CABINET FOOT
33.00
CABINET FOOT
CABINET FOOT
600/900 VERTICAL VERSIONS
BOTTOM OUTLET VERSIONS SHOWING DUCT TO FLOOR DETAIL
SD437360 ISSUE 33
CABINET FOOT
SERVICE PANEL
120.00
56.00
182
BOILER WATER IN 1" BSPM
1718.00
AIR
OFF
135
125 75
662.00
1059.00
BOILER WATER OUT 1" BSPM
140
SERVICE PANEL
DRAIN 3/4" BSPM
60.00
SERVICE PANEL
160.00
SERVICE PANEL
SERVICE PANEL
ELEC BOX ASSY
MAINS IN THRO'
DIA 25mm 2off
100.00
50.00
772.00
333.00
692.00
AIR IN
ALTERNATIVE
AIR OFF POSN'S
145.00
289.00
1170.00
60.00
770.00
SERVICE PANEL
AIR OFF
SERVICE PANEL
IN THIS POSN' ONLY. 1412.00
355.00
FRESH AIR
BOX
SERVICE PANEL
DAMPER
SPIGOT
SEE ABOVE
FRESH AIR BOX 2 SPIGOTS
DIAMETER 225mm
NEGATIVE PRESSURE BOX 1SPIGOT
DIAMETER 157mm
MACHINE WITH FRESH AIR OR NEGATIVE PRESSURE BOX AND/OR RESISTANCE HEATER OPTIONS
289.00
800.00
800.00
1558.00
130.00
SERVICE PANEL
DRAIN 3/4" BSPM
Page 36
190.00
160.00
(SEE SECTION 2)
1200/1500 VERTICAL TOP OUTLET VERSIONS
SD437360 ISSUE 33
945.00
ELEC BOX ASSY
2488.00
SERVICE PANEL
60.00
920.00
56.00
180
135
289.00
355.00
642.00
125 75
DRAIN 3/4" BSPM
SERVICE PANEL
SERVICE PANEL
140
120.00
(SEE SECTION 2)
ELEC BOX ASSY
SERVICE PANEL
MAINS IN THRO'
DIA 25mm 2 off
1734.00
897.00
160.00
50.00
772.00
289.00
AIR OFF SEALING DUCT
400.00
AIR OFF
333.00
ALTERNATIVE
AIR OFF POSN'S
AIR IN
692.00
800.00
SERVICE PANEL
DRAIN 3/4" BSPM
160.00
FRESH AIR BOX
2 SPIGOTS
DIAMETER 225mm
NEGATIVE PRESSURE BOX 1SPIGOT
DIAMETER 157mm
355.00
FRESH AIR
BOX
SERVICE PANEL
DAMPER
MACHINE WITH FRESH AIR OR NEGATIVE PRESSURE BOX AND/OR
SERVICE PANEL
IN THIS POSN' ONLY. POOL WATER OUT 1" BSPM
SERVICE PANEL
100.00
Page 37
356.00
SERVICE PANEL
2503.00
770.00
190.00
ELEC BOX ASSY
SPIGOT
SEE BELOW
1200/1500 VERTICAL BOTTOM OUTLET VERSIONS
AIR
OFF
SD437360 ISSUE 33
AIR OFF
AIR OFF
60.00
113.00
°
SERVICE PANEL
°
528.00
ALTERNATIVE
AIR OFF POSN'
SERVICE PANEL
= = 800.00
1479.00
56.00
182
135
SERVICE PANEL
125 75
2249.00
SERVICE PANEL
MAINS IN
770.00
2328.00
662.00
140
112.00
SERVICE PANEL
ELEC BOX
ASSY
DRAIN 3/4" BSPM
120.00
289.00
140.00
SERVICE PANEL
°
50.00
SERVICE PANEL
SERVICE PANEL
ELEC BOX
ASSY
SERVICE PANEL
395.00
160.00
°
100.00
1558.00
60.00
RESISTANCE HEATER (IF REQD)
IN THIS POSN' ONLY.
772.00
145.00
289.00
400.00
DRAIN 3/4" BSPM
Page 38
160.00
DAMPER
SPIGOT
302
SPIGOT
DIAMETER 157mm
203
FRESH AIR BOX SPIGOT DETAIL
(VIEW FROM AIR ON)
(2 SPIGOTS)
DIAMETER 225mm
187
ALTERNATIVE
AIR OFF POSN'S
190.00
MACHINE WITH FRESH AIR OR NEGATIVE PRESSURE BOX AND/OR
FRESH AIR
BOX
SERVICE PANEL
DAMPER
SPIGOT
355.00
692.00
AIR IN
AIR OFF
800.00
333.00
(SEE SECTION 2)
SD437360 ISSUE 33
6.0 WARRANTY CONDITIONS
The following exclusions apply to the Warranty given by Calorex Heat Pumps Ltd. No claims will be accepted if :- 1.The heat pump is incorrectly sized for the application. 2.The heat pump is installed in any way that is not in accordance with the current procedures as defined by
Calorex Heat Pumps Ltd. 3.The heat pump has been worked upon or is adjusted by anyone other than a person authorised to do so by
Calorex Heat Pumps Ltd. 4.The air flow to and from the machine is outside the specified limits. 5.The water flow through the machine is outside the specified limits.
6.The water pH level and/or chemical balance is outside the following limits:- Acidity pH
Total Alkalinity, as CaCO3
pH
ppm
7.2 - 7.8
80 - 120
Total Hardness, as CaCO3
ppm
150 - 250
Total Dissolved Solids
ppm
1000
Maximum Salt Content
ppm
8000
Free Chlorine Range
Free Chlorine Range
ppm
ppm
1 - 2 Domestic
3 - 6 Commercial
Superchlorination
max
30ppm for 24 hrs
Bromine
ppm
2 - 5
Baquacil
Ozone
ppm
ppm
25 - 50
0.9 Max
Maximum Copper Content
Aquamatic Ionic Purifier
ppm
ppm
1
2 Max
7.The heat pump has suffered frost damage. 8.The electrical supply is insufficient or in any way incorrect.
9.The fan amps and duct pressure are outside the specified limits.
10. The heat pump must be maintained to the service requirements in section 2.7.
For details of extended warranty and maintenance packages please call the service number below.
IF IN ANY DOUBT PLEASE ASK Note:- The Reply Paid Warranty Registration Card must be returned, to ensure that the correct warranty is given. If
you do not find a Registration Card with your Heat Pump please contact the Calorex Service Department giving
your name, address, model & serial number of your heat pump. A card will be sent to you for completion.
Email [email protected] Web Site http://www.calorex.com
01621 857171 01621 856611
Please give MODEL NUMBER and SERIAL NUMBER of your heat pump when making technical or service
enquiries. This will assist in correct diagnosis and ensure service can be provided with the minimum delay.
Page 39
SD437360 ISSUE 33
7.0 LOGIC CONTROL CIRCUITS
NOTES
1) SIGNAL TO START BOILER PUMP IS VIA TERMINAL BLOCKS 6 & 7 (VOLTAGE FREE SWITCH).
SIGNAL TO START POOL FILTER PUMP IS VIA TERMINAL 8 & 9 (VOLTAGE FREE SWITCH).
MACHINE WILL BRING ON POOL FILTER PUMP (IF IT IS NOT ALREADY RUNNING) WHENEVER THE
COMPRESSOR RUNS OR WATER HEATING IS REQUIRED (SEE NOTE 10).
2) SET POINT OF THERMOSTATS IS REFERRED TO AS THE SWITCHING POINT FOR SIMPLICITY WHEN IN FACT
THE RELAY OPERATES AT SET POINT PLUS OR MINUS THE HYSTERESIS. (SEE GRAPHS BELOW).
3) WHEN MACHINE IS ON DEFROST THE FAN STOPS (UNLESS FAN IS ON DUE TO RESISTIVE HEATERS BEING
WARM) BUT ALL OTHER FUNCTIONS OPERATE AS NORMAL.
4) IF FRESH AIR SWITCH IS SET TO 'MIN’ THE DAMPERS (AIR BOX) ARE FORCED TO
CLOSE AND WILL NOT BE UNDER MACHINE ‘AUTO' CONTROL.
5) AIR STAT NEON (OUT2) WILL SHOW DEMAND ON UNOCCUPIED SETTING BUT NOTHING WILL HAPPEN
BECAUSE CONTROL IS BY OUT1 STAGE OF AIR STAT (UNOCCUPIED).
6) TIME CLOCK MUST BE OVERRIDDEN AND UNOCCUPIED (PIPS IN) SELECTED IN
ORDER THAT THE REMOTE 12V SWITCHING FEATURE CAN OPERATE.
MACHINE TERMINALS 11 & 12 ARE 12VAC
OPEN CIRCUIT = UNOCCUPIED
CLOSED CIRCUIT = OCCUPIED
7) AUTO PANEL NEON ONLY WORKS WITH AIR BOX FITTED.
8) DEHUMIDIFICATION/AIR HEATING DOES NOT HAPPEN WHEN IN ECONOMY MODE.
9) IF REMOTE ON/OFF LINK (TERMINAL 12 & 13) IS REMOVED MACHINE WILL NOT START.
10) IN ECONOMY MODE WHEN WATER HEATING IS REQUIRED THE POOL PUMP RUNS AND LPHW VALVE
OPENS ONCE THE 60 min TIME DELAY HAS TIMED OUT).
IN UNOCCUPIED MODE (AND NOT ECONOMY). POOL PUMP AND LPHW WILL ONLY OPERATE ONCE THE TIME
CLOCK HAS PIPPED (OCCUPIED) OR DEHUMIDIFICATION STARTS, THEN KEEPS RUNNING UNTIL THE WATER
TEMPERATURE IS SATISFIED.
11) RESISTANCE HEATER CAN SOMETIMES REPLACE AIR LPHW. (BOILER PUMP WILL NOT START WITH AIR
RESISTANCE HEATING).
12) RCU IS ENERGISED ON AS3 IN OCCUPIED MODE ONLY. RCU FAN WILL START WITH COMPRESSOR, AND
CHANGE RCU SOLENOID VALVE FROM A TO B (A CLOSES - B OPENS) UNLESS MACHINE IS IN DEFROST MODE
WHICH WILL THEN KEEP VALVE A ENERGISED.
13) TEST SHEETS (CERTIFICATE OF PERFORMANCE) PART NoS A444050 to 57.
14) WHEN FAN IS SET TO CYCLE MODE, FAN ONLY RUNS WHEN MACHINE HAS DEHUMIDIFICATION OR AIR
HEATING DEMANDS. CYCLE MODE IS TERMINALS 33 & 34 LINKED (MADE), LINK TERMS 32 & 34 IN
CONTINUOUS MODE.
65%
DAMPERS OPEN TO MAX
X
RH1 = DEHUM STAT STAGE 1
OUT2
RH2
DEHUM COMP ON
63%
(COMP ON)
AL1
ACTUAL
RELATIVE HUMIDITY
TECNOLOGIC STAT (TLK38)
DEHUMIDISTAT EXAMPLE
RH2 = DEHUM STAT STAGE 2
HSEt
62%
DAMPERS CLOSED TO MIN
(DAMPERS OPEN)
OUT1
RH1
SET POINT
60%RH
60%
COMP OFF
SET POINT = 60%RH
ADJUSTABLE
HSEt = +3%
X = HAL1
SET POINT
AIR THERMOSTAT EXAMPLE
Y
OUT3
AS3
AS1 = AIR STAT STAGE 1
(LPHW HEAT AIR) UNOCCUPIED MODE
(LPHW HEAT AIR) OCCUPIED MODE
(A/C COOL AIR. DAMPERS OPEN)
AL2=2.5
ACTUAL AIR
TEMPERATURE
RCU ON/DAMPERS OPEN TO MAX
30.5
30.0
RCU OFF/DAMPERS CLOSED TO MIN
SET POINT
LPHW ON
OUT1
ADJUSTABLE
AS2
27.5
AIR HEATING
OFF
24.0
X
OUT2
AL1=-4.5
OCCUPIED MODE
HSEt=0.5
28.0
LPHW OFF
SET POINT
28ºC
UNOCCUPIED MODE
AS1
23.5
AIR HEATING ON LPHW
SET POINT = 28ºC
X = HAL1
Y = HAL2
WATER THERMOSTAT EXAMPLE
OUT2
WS1 = WATER STAT
WS1
26.1
WATER HEAT
ON (DEHUM)
STAGE 1
(MAX TEMP).
AL1
X
TEMPERATURE
ACTUAL WATER
WATER HEAT
OFF (DEHUM)
26.3
LPHW OFF
26.0
SET POINT
HSEt
26ºC
OUT1
WS2
ADJUSTABLE
SET POINT
25.8
LPHW ON
WS2 = WATER STAT
STAGE 2
(LPHW HEAT WATER).
SET POINT = 26ºC
HSEt = -0.2
X = HAL1 + 1 DISPLAY INCREMENT = 0.5ºC (IE 0.4+0.1)
Page 40
SD437360 ISSUE 33
DRG No. D481050 ISS 7
MAINS LIGHT ON
LOCATED NEXT
TO WATER
CONNECTIONS
OCCUPIED MODE:-
SEE NOTE 6
IS
MACHINE IN
OCCUPIED
MODE
UNOCCUPIED MODE:=TIME CLOCK PIPS IN,
=TIME CLOCK PIPS OUT,
OR TIME CLOCK MANUAL ' I '
OR 12v TERMINALS 10&11 CLOSED.
SEE NOTE 6
OR 12v TERMINALS 10&11 OPEN.
IS
MACHINE IN
UNOCCUPIED
MODE
NO
YES
IS
CONTROL
PANEL SWITCH
SET TO 'I'
NO (O=OFF)
YES (I=ON) SEE NOTE 9
YES (I=ON)
LINK TO CONTINUOUS
(ON TERM' BLOCK 32-34)
START FAN
IS
ECONOMY
SWITCH
ON
NO
SEE NOTE 14
SEE NOTE 4
IS
FRESH AIR
SWITCH SET TO
'AUTO'
IS
FRESH AIR
SWITCH SET TO
'MIN'
NO
NO
IS
FRESH AIR
SWITCH SET TO
'MAX'
FRESH AIR BOX
YES
IS
FRESH AIR
SWITCH SET TO
'AUTO'
SEE NOTE 7
IS
AIR TEMP
BELOW AS2
SET POINT
YES
PANEL AIR NEON OFF
SEE
NOTE 11
IS
AIR TEMP
ABOVE AS3
SET POINT
AIR &
HUMIDITY
STATS OFF
FAN OFF
PANEL AIR NEON OFF
IS
YES
BOILER PUMP
ON DUE TO WS2
WATER
DEMAND
SEE NOTE 1 NO
SEE NOTE 11
SEE
NOTE 1
OPEN LPHW (TO AIR)
VALVE TO HEAT AIR
SHUT LPHW (TO AIR) VALVE
STOP AIR HEATING
SEE NOTE 11
SEE
NOTE 2
AIR STAT NEON (OUT3) ON
AIR STAT NEON (OUT3) OFF
SEE
NOTE 2
IS
RH% ABOVE
RH1 SET
POINT
YES
SEE NOTE 8
IS
AIR/WATER
PRIORITY
SWITCH MADE TO
AIR
YES
IS
WATER TEMP
BELOW WS2
SET POINT
STOP COMPRESSOR
R/H STAT NEON (OUT1) ON
PANEL D/H NEON OFF
SEE NOTE 10
SEND SIGNAL TO
STOP POOL
PUMP UNLESS
WATER HEATING
REQD
YES
WATER STAT NEONS
(OUT1&OUT2) ON
PANEL WATER
NEON ON
NO
SEND SIGNAL TO
START POOL PUMP
YES
IS
RH% ABOVE
RH2 SET POINT
IS
NO
WATER TEMP
ABOVE WS1
& WS2
YES
IS
WATER TEMP
BELOW WS2
SET POINT
PANEL D/H NEON OFF
PANEL R/H NEON ON
SEND SIGNAL TO
START POOL PUMP
NO
SEE
NOTE 2
STOP COMPRESSOR
NO
NO
SEE SEND SIGNAL
NOTE TO STOP POOL
10
PUMP UNLESS
WATER
HEATING
OCCURRING
SEE NOTE
10
YES
YES
WATER STAT
NEON (OUT1) OFF
WATER STAT NEONS
(OUT1&OUT2) ON
WATER STAT
NEONS OUT 1
& OUT 2 OFF
SEE
NOTE 8
PANEL WATER NEON OFF
IS
DEHUM
REQD
NO
DAMPERS
TO MAXIMUM
FRESH AIR
FAN STARTS
DAMPERS TO
MINIMUM FRESH
AIR BOX &
FRESH AIR FAN
NOT RUNNING
IS
BOILER PUMP YES
ON DUE TO
AS1 AIR
DEMAND
WATER STAT NEON
(OUT1&OUT2) OFF
YES
YES
R/H STAT NEON (OUT2) OFF
SHUT LPHW WATER
HEATING VALVE
SEE NOTE 1
NO
YES
SEND SIGNAL TO
START BOILER PUMP
A
SEE NOTE
8
DAMPERS WILL
NOT OPEN DUE TO
UNOCCUPIED
MODE
(FRESH AIR BOX)
(IF FITTED)
DAMPERS
CLOSED TO
MINIMUM (FRESH
AIR BOX)
(IF FITTED)
HAS TIME
CLOCK
NIGHT PIP
BEEN MADE
NO
SEND SIGNAL TO
START POOL PUMP
SEE NOTE
NO
1
SEND SIGNAL TO
STOP BOILER PUMP
SHUT LPHW (TO
WATER) VALVE, STOP
WATER HEATING
SEND SIGNAL TO
STOP POOL PUMP
UNLESS
DEHUMIDIFICATION
IS REQD
SEE NOTE 8
SEE NOTE 10
OPEN LPHW (TO WATER)
VALVE TO HEAT POOL WATER
SEE NOTE 8
A
IS
BOILER PUMP YES
ON DUE TO
AS1 AIR
DEMAND
PANEL WATER NEON OFF
REV VALVE OPEN
(ENERGISED) TO
HEAT AIR
NO
SEE NOTE 8
R/H STAT NEON (OUT2) OFF
(IF FITTED)
IS
FRESH AIR
SWITCH
SET TO
MIN.
NO
YES
WATER STAT NEON
(OUT1) OFF
SEE
NOTE 8
IS
WATER TEMP
ABOVE WS2 &
WS1
NO
PANEL WATER NEON ON
REV VALVE OPEN
(ENERGISED) TO
HEAT AIR
SEND SIGNAL TO
STOP POOL PUMP
UNLESS
DEHUMIDIFICATION
IS REQD
REV VALVE OPEN
(ENERGISED) TO HEAT
AIR (DEHUM)
YES
NO
START COMPRESSOR
REV VALVE OPEN
(ENERGISED) TO HEAT
AIR (DEHUM)
SEE NOTE 8
IS
AIR/WATER
PRIORITY
SWITCH MADE TO
AIR
RH STAT
NEONS OUT 1
& OUT 2 OFF
NO
SEE NOTE 2
IS RH%
ABOVE RH2
SET POINT
A
NO ACTION DUE TO
UNOCCUPIED MODE
A
YES
SEND SIGNAL TO
START POOL PUMP
(IF NOT RUNNING)
YES
NO
IS
RCU FITTED
RH STAT
NEONS OFF
OUT1/AND
OUT2
PANEL R/H NEON ON
SEE NOTE 11
IS
AIR TEMP
ABOVE AS3
SET POINT
IS
NO
FRESH AIR
SWITCH SET TO
'AUTO'
IF
FITTED
IF
YES
FITTED
DAMPERS TO MIN
OPEN DAMPERS
UNLESS SWITCH
TO MAXIMUM
SET TO MAX AND
FRESH AIR BOX
FRESH AIR FAN
AND FRESH AIR
RUNNING
FAN START
YES
START COMPRESSOR
NO
SEND SIGNAL TO
STOP BOILER PUMP
SEND SIGNAL TO
START BOILER PUMP
SEE
SEE NOTE
NOTE 12
12
NO
IS
YES
BOILER PUMP
ON DUE TO WS2
WATER
DEMAND
PANEL AIR NEON OFF
NO
IS
RH% ABOVE
RH1 SET
POINT
NO
PANEL AIR NEON ON
YES
NO
AUTO NEON OFF
SEE NOTE 5
YES
SEE NOTE 11
SEE NOTE 2
YES
DAMPERS OPEN TO
MAXIMUM FRESH
AIR FAN STARTS
NO
IS
AIR TEMP
BELOW AS1
SET POINT
SHUT LPHW (TO AIR)
VALVE STOP AIR HEATING
OPEN LPHW (TO AIR)
VALVE TO HEAT AIR
SEE NOTE 11
MACHINE IS OFF
TIME CLOCK &
MAINS LIGHT ON
COMP', FAN &
DISPLAYS OFF.
VALVE SHUT.
DAMPERS STAY
IN POSITION
LAST CALLED
FOR.
YES
YES
IS
IS
BOILER
BOILER
YES
PUMP ON
PUMP ON
DUE TO
DUE TO WS2
WS2 WATER
WATER
DEMAND
DEMAND
NO
NO
SEE NOTE 1
SEE NOTE 1
SEND SIGNAL TO
SEND SIGNAL TO
STOP BOILER PUMP
START BOILER PUMP
NO
AUTO NEON OFF
PANEL AIR NEON ON
IS
FRESH AIR
SWITCH SET TO
'MAX'
YES
GREEN
AIR &
HUMIDITY
STATS OFF
FAN OFF
AIR STAT NEON (OUT1&2) ON
NO
PANEL AUTO NEON ON
NO
IS
ECONOMY
SWITCH
ON
SEE NOTE 14
FRESH AIR BOX
IF FITTED
DAMPERS CLOSE
TO MINIMUM
AUTO NEON OFF
AUTO NEON OFF
IS
FRESH AIR
SWITCH SET TO
'MIN'
YES
DAMPERS OPEN TO
MAXIMUM FRESH AIR
FAN STARTS
DAMPERS CLOSE
TO MINIMUM
LINK TO CONTINUOUS (ON
TERM' BLOCK 32-34)
SEE NOTE 4
IF FITTED
GREEN
IS
AIR TEMP
BELOW AS2
SET POINT
START FAN
MACHINE IS OFF
TIME CLOCK &
MAINS LIGHT ON
COMP', FAN &
DISPLAYS OFF.
VALVE SHUT.
DAMPERS STAY
IN POSITION
LAST CALLED
FOR.
YES
YES
YES
PANEL AUTO NEON ON
NO (O=OFF) SEE NOTE 9
CONTROL PANEL NEON ON
SEE NOTE 2
NO
YES
IS
CONTROL
PANEL SWITCH
SET TO 'I'
SEE NOTE 7
OR TIME CLOCK MANUAL '0'
SEE NOTE 8
IS
BOILER PUMP ON YES
DUE TO AS1 AIR
DEMAND
SEE NOTE 1
NO
SEND SIGNAL TO
START BOILER PUMP
IS
BOILER PUMP
YES
ON DUE TO
AS1 AIR
DEMAND
SEE NOTE 1
NO
SEND SIGNAL TO
STOP BOILER PUMP
OPEN LPHW (TO WATER) VALVE
TO HEAT POOL WATER
CHECK DEFROST MODE SEE NOTES 3 & 12
Page 41
SD437360 ISSUE 33
NOTES
1) SIGNAL TO START BOILER PUMP IS VIA TERMINAL BLOCKS 6 & 7 (VOLTAGE FREE SWITCH).
2) "SET POINT" OF THERMOSTATS IS REFERRED TO AS THE SWITCHING
POINT FOR SIMPLICITY WHEN IN FACT THE RELAY OPERATES AT
SET POINT, PLUS OR MINUS THE HYSTERESIS. (SEE GRAPHS BELOW).
3) WHEN MACHINE IS ON DEFROST THE FAN STOPS BUT ALL OTHER
FUNCTIONS OPERATE AS NORMAL.
4) IF FRESH AIR SWITCH IS SET TO 'MIN' THE DAMPERS (AIR BOX) ARE FORCED TO
CLOSE AND WILL NOT BE UNDER MACHINE 'AUTO' CONTROL.
5) AIR STAT NEON (OUT2) WILL SHOW DEMAND ON UNOCCUPIED SETTING BUT
NOTHING WILL HAPPEN BECAUSE CONTROL IS BY OUT1 STAGE OF AIR STAT (UNOCCUPIED)
6) TIME CLOCK MUST BE OVERRIDDEN AND UNOCCUPIED (PIPS IN) SELECTED
IN ORDER THAT THE REMOTE 12v SWITCHING FEATURE CAN OPERATE.
MACHINE TERMINALS 10 & 11 ARE 12vac,
OPEN CIRCUIT = UNOCCUPIED,
CLOSED CIRCUIT = OCCUPIED.
7) PANEL AUTO NEON (GREEN) ONLY WORKS WHEN AIR BOX FITTED.
9) RESISTANCE HEATER CAN SOMETIMES REPLACE AIR LPHW. (BOILER PUMP WILL
NOT START WITH AIR RESISTANCE HEATING).
10) R.C.U. IS ENERGISED ON AS3 IN OCCUPIED MODE ONLY. (R.C.U. FAN WILL START)
WITH COMPRESSOR, AND CHANGE R.C.U. SOLENOID VALVES FROM A TO B (A CLOSES - B OPENS)
UNLESS M/C IS IN DEFROST MODE WHICH WILL THEN KEEP VALVE A ENERGISED.
11) WHEN FAN IS SET TO CYCLE MODE, FAN ONLY RUNS WHEN MACHINE HAS DEHUMIDIFICATION
OR AIR HEATING DEMANDS. CYCLE MODE IS TERMINALS 33 & 34 LINKED (MADE).
FIT LINK BETWEEN TERMS 32 & 34 TO RUN MACHINE IN CONTINUOUS MODE.
OCCUPIED MODE:-
UNOCCUPIED MODE:-
=TIME CLOCK PIPS OUT,
OR TIME CLOCK MANUAL 'I'
OR 12V TERMINALS 10&11 CLOSED.
=TIME CLOCK PIPS IN,
OR TIME CLOCK MANUAL '0'
OR 12V TERMINALS 10&11 OPEN.
RH2 = DEHUM STAT STAGE 2 (DAMPERS OPEN)
AS1 = AIR STAT STAGE 1 (LPHW HEAT AIR) UNOCCUPIED MODE
AS2 = AIR STAT STAGE 2 (LPHW HEAT AIR) OCCUPIED MODE
AS3 = AIR STAT STAGE 3 (A/C COOL AIR. DAMPERS OPEN)
60%RH
27.5
LPHW ON
AIR HEATING
OFF
24.0
60%
COMP OFF
ADJUSTABLE
SET POINT
X
SET POINT
OUT1
AS1
23.5
AIR HEATING ON LPHW
OUT2
AS2
AL2=2.5
SET POINT
RH1
AD JUSTABLE
Y
OUT1
AL1=-4.5
HSEt
28.0
LPHW OFF
OCCUPIED
MODE
SET POINT
28ºC
62%
OUT3
AS3
30.0
HSEt=0.5
OUT2
RH2
AL1
DEHUM COMP ON
63%
STOP COMP IF NO DAMPERS/RCU
30.5
ACTUAL AIR
TEMPERATURE
DAMPERS OPEN TO MAX
65%
X
ACTUAL
RELATIVE HUMIDITY
UNOCCUPIED
MODE
SET POINT = 60%RH
HSEt = +3%
X = HAL1
SET POINT = 28ºC
X = HAL1
Y = HAL2
Page 42
SD437360 ISSUE 33
MAINS LIGHT ON
LOCATED NEXT
TO WATER
CONNECTIONS
SEE NOTE 6
IS
MACHINE IN
OCCUPIED
MODE
SEE NOTE 6
IS
MACHINE IN
UNOCCUPIED
MODE
NO
YES
YES
IS
CONTROL PANEL
SWITCH SET
TO 'I'
IS
CONTROL
PANEL
SWITCH
SET TO 'I'
NO (O=OFF)
YES (I=ON)
SEE NOTE 8
NO (O=OFF)
YES (I=ON)
START FAN
NO
LINK TO CONTINUOUS (ON TERM' BLOCK 32-34)SEE
NOTE 11
LINK TO CONTINUOUS (ON TERM' BLOCK
32-34)
START FAN
SEE NOTE 4
SEE NOTE 11
SEE NOTE 4
IS
FRESH AIR
SWITCH SET
TO 'AUTO'
IS
FRESH AIR
SWITCH SET
TO 'MIN'
NO
IS
FRESH AIR
SWITCH SET
TO 'MAX'
NO
YES
YES
DAMPERS CLOSE
TO MINIMUM
DAMPERS OPEN TO
MAXIMUM FRESH
AIR FAN STARTS
AUTO NEON OFF
AUTO NEON OFF
YES
MACHINE IS OFF.
TIME CLOCK & MAINS
LIGHT ON.
COMP', FAN &
DISPLAYS OFF.
VALVE SHUT.
DAMPERS STAY IN
POSITION LAST
CALLED FOR.
SEE NOTE 7 FRESH AIR BOX IF FITTED
PANEL AUTO NEON ON
GREEN
IS
FRESH AIR
SWITCH SET
TO 'AUTO'
IS
FRESH AIR
SWITCH SET
TO 'MIN'
NO
YES
IS
FRESH AIR
SWITCH SET
TO 'MAX'
NO
YES
YES
DAMPERS CLOSE
TO MINIMUM
DAMPERS OPEN TO
MAXIMUM FRESH
AIR FAN STARTS
AUTO NEON OFF
AUTO NEON OFF
MACHINE IS OFF.
TIME CLOCK & MAINS
LIGHT ON.
COMP', FAN &
DISPLAYS OFF.
VALVE SHUT.
DAMPERS STAY IN
POSITION LAST
CALLED FOR.
FRESH AIR BOX IF FITTED
PANEL AUTO NEON ON
GREEN
SEE NOTE 2
IS AIR
TEMP
BELOW AS2
SET POINT
NO
SEE NOTE 5
IS AIR
TEMP
BELOW AS2
SET POINT
YES
AIR STAT NEON (OUT1&2) ON
PANEL AIR NEON ON
NO
YES
PANEL AIR NEON OFF
SEE NOTE 1
SEE NOTE 1
SEND SIGNAL TO
START BOILER PUMP
SEND SIGNAL TO
STOP BOILER PUMP
SEE NOTE 9
IS AIR
TEMP
BELOW AS1
SET POINT
SEE NOTE 9
SEE NOTE 9
YES
SEE NOTE 9
OPEN LPHW (TO AIR)
VALVE TO HEAT AIR
NO
TO STOP AIR HEATING
PANEL AIR NEON
OFF
PANEL AIR NEON ON
SEE NOTE 2
AIR STAT NEON (OUT1)
OFF
AIR STAT NEON (OUT1)
ON
IS AIR
TEMPABOVE
AS3 SET
POINT
YES
SEE NOTE 1
SEE NOTE 1
NO
SEE NOTE 9
IS
FRESH
AIR BOX
FITTED
YES
YES
IF FITTED
OPEN DAMPERS
TO MAXIMUM
FRESH AIR BOX
AND FRESH AIR
FAN STARTS
NO
SEND SIGNAL TO
STOP BOILER PUMP
SEE NOTE 9
SEE NOTE 9
SEE NOTE 9
OPEN LPHW (TO
AIR) VALVE TO HEAT
AIR
IS FRESH
AIR SWITCH
SET TO
'AUTO'
SEND SIGNAL TO
START BOILER PUMP
NO
STOP AIR HEATING
SEE NOTE 2
IF FITTED
DAMPERS TO
MIN UNLESS
SWITCH AND
FRESH AIR FAN
RUNNING
IS AIR TEMP
ABOVE AS3
SET POINT
YES
NO
YES
NO
IS
RH%
ABOVE RH1
SET POINT
IS
RCU FITTED
YES
SEE NOTE 10
NO
RH STAT
NEONS
OUT1 AND
OUT2 OFF
YES
NO ACTION
DUE TO
UNOCCUPIED
MODE
IS
RCU FITTED
IS RH%
ABOVE RH1
SET POINT
STOP COMPRESSOR
NO
STOP COMPRESSOR
START COMPRESSOR
PANEL D/H NEON OFF
PANEL D/H NEON OFF
PANEL R/H NEON ON
IS RH%
ABOVE
RH2 SET
POINT
NO
IS RH%
ABOVE RH2
SET POINT
YES
IF FITTED
IS
FRESH AIR
SWITCH SET
TO MIN.
YES
DAMPERS TO
NO MAXIMUM
FRESH
AIR BOX AND
FRESH AIR FAN
START
RH STAT NEONS
OUT1 & 2 OFF
YES
PANEL R/H NEON ON
NO
SEE NOTE 2
NO
STOP
COMPRESSOR
YES
START COMPRESSOR
IS
FRESH AIR
BOX OR
RCU FITTED
NO
YES
IF FITTED
DAMPERS
CLOSED TO
MINIMUM FRESH
AIR BOX AND
FRESH AIR FAN
NOT RUNNING
(IF FITTED)
DAMPERS WILL
NOT OPEN DUE
TO MINIMUM
UNOCCUPIED
MODE
(FRESH AIR BOX)
(IF FITTED)
DAMPERS
CLOSED TO
MINIMUM (FRESH
AIR BOX)
Page 43
SD437360 ISSUE 33
NOTES
1) "SET POINT" OF DIGITAL CONTROLLERS IS REFERRED TO AS THE SWITCHING
POINT FOR SIMPLICITY WHEN IN FACT THE RELAY OPERATES AT
SET POINT PLUS OR MINUS THE HYSTERESIS. (SEE GRAPHS BELOW).
2) WHEN MACHINE IS ON DEFROST, FAN STOPS BUT ALL OTHER
FUNCTIONS OPERATE AS NORMAL.
3) IF FRESH AIR SWITCH IS SET TO 'MIN' THE DAMPERS (AIR BOX) ARE FORCED TO
CLOSE AND WILL NOT BE UNDER MACHINE 'AUTO' CONTROL.
4) PANEL AUTO NEON (GREEN) ONLY WORKS WHEN AIR BOX FITTED.
6) RCU IS ENERGISED ON AS2, RCU FAN WILL START WITH COMPRESSOR,
AND CHANGE RCU SOLENOID VALVES FROM A TO B (A CLOSES - B OPENS)
UNLESS M/C IS IN DEFROST MODE WHICH WILL THEN KEEP VALVE A ENERGISED.
7) WHEN FAN IS SET TO CYCLE MODE, FAN ONLY RUNS WHEN MACHINE HAS DEHUMIDIFICATION
OR AIR HEATING DEMANDS. CYCLE MODE IS TERMINALS 33 & 34 (LINKED (MADE)
LINK TO TERMS 32 & 34 IN CONTINUOUS MODE.8) IF REMOTE ON/OFF LINK (TERMINAL 12 & 13) IS REMOVED
MACHINE WILL NOT START.
RH1 = DEHUM STAT STAGE 1 (COMP ON)
RH2 = DEHUM STAT STAGE 2 (DAMPERS OPEN)
AS1 = AIR STAT STAGE 1 (HEAT AIR).
AS2 = AIR STAT STAGE 2 (A/C COOL AIR. DAMPERS OPEN).
TECNOLOGIC STATS (TLK38)
60%RH
AL1
=0.5
HAL1
30.0
60%
COMP OFF
=0.5
SET POINT 28ºC
OUT1
RH1
SET POINT
OUT2
AS2
LPHW OFF
28.0
HSEt
=3
ACTUAL AIR
TEMPERATURE
OUT2
RH2
62%
HSEt
STOP COMP IF NO DAMPERS OR RCU
30.5
AL1
DEHUM COMP ON
63%
=3
DAMPERS OPEN TO MAX
65%
HAL1
ACTUAL
RELATIVE HUMIDITY
OUT1
AS1
ADJUSTABLE
SET POINT
27.5
LPHW ON
ADJUSTABLE
SET POINT
SET POINT = 60%RH
SET POINT = 28ºC
Page 44
SD437360 ISSUE 33
MAINS LIGHT ON
LOCATED NEXT TO
WATER CONNECTIONS
IS
NO (O=OFF)
CONTROL PANEL
SWITCH SET TO 'I'
YES (I=ON)
SEE NOTE 5
START FAN
LINK TO CONTINUOUS (ON TERM' BLOCK 32-34)
SEE NOTE 7
SEE NOTE 3
IS
FRESH AIR
SWITCH SET TO
'AUTO'
NO
IS
FRESH AIR
SWITCH SET TO
'MIN'
YES
SEE NOTE 4
IS
FRESH AIR
SWITCH SET TO
'MAX'
NO
MACHINE IS OFF.
MAINS LIGHT ON.
COMP', FAN &
DISPLAYS OFF.
DAMPE RS STAY
IN POSITION
LAST CALLED
FOR.
YES
YES
DAMPERS CLOSE
TO MINIMUM
PANEL AUTO NEON ON
DAMP ERS OPEN
TO MAXIMUM
FRESH AIR FAN STARTS
AUTO NEON OFF
AUTO NEON OFF
GREEN
SEE NOTE 2
IS
AIR TEMP
BELOW AS1 SET
NO
POINT
YES
PANEL AIR NEON ON
PANEL AIR NEON OFF
SEE NOTE 2
IS
AIR TEMP
ABOVE AS2 SET
POINT
YES
NO
PANEL AIR NEON OFF
IS
FRESH AIR
BOX FITTED
NO
YES
IS
FRESH AIR
SWITCH SET TO
'AUTO'
NO
YES
TO DAMPERS
OPEN
MAXIMUM
FRESH AIR BOX
NO
IS
RCU FITTED
DAMPE RS CLOSED
TO MINIMUM
FRESH AIR BOX
YES
SEE NOTE 6
YES
IS
RCU FITTED
NO
IS
RH% ABOVE
RH1 SET POINT
NO
STOP COMP'
YES
PANEL D/H NEON OFF
PANEL R/H NEON ON
START COMPRESSOR
IS
RH% ABOVE
RH2 SET POINT
STOP COMPRESSOR
NO
YES
IS
FRESH AIR
SWITCH SET TO
MINIMUM
NO
OPEN
TO DAMPE RS
MAXIMUM
FRESH AIR BOX
FRESH AIR FAN STARTS
DAMPERS CLOSED
TO MINIMUM
FRESH AIR BOX
YES
Page 45
SD437360 ISSUE 33
7.1 RELAY FUNCTIONS
R1 Energised on power on switch being made on AA and AA+LPHW /resistance heating.
Energised on power on switch being made and economy switch in the full operation mode on the AW.
When not energised and the machine is switched on allows the pool pump & water LPHW to operate
in economy mode once 60 min timer on AW machine (if fitted) has timed out, when water temperature
is below stage 1.
R2 Energised when stage 1 (unoccupied) or stage 2 in occupied mode. Air heating is needed bring on
the LPHW air valve or resistance heater (used on AA machine to bring on the fan if air is below
stage 1. R4 has to be made in occupied mode). It will also bring on the fan on all machines if fan is
not already running.
R3 Energised when dehumidification is needed as long as LP and HP pressure switches are not in
fault mode.
R4 Energised when time clock is in occupied mode on AA+LPHW / resistance heating and AW
machine. On AA with air box or RCU energised once the power switch is made.
R5 Energised on humidity still rising above stage 2, which in turn will open the dampers (only if air box
is fitted and R4 is energised).
R6 Energised when damper switch on control panel is switched from auto mode (only if air box is fitted).
R7 Energised to switch the air box to max (if air box is fitted).
R8 Energised when water temperature is above stage 2 it energise the reversing valve to send dehumidification
heat to air (AW machine only).
R9 Energised if LPHW water heating is required to start the pool pump only in the occupied mode
and economy mode or if at any time dehumidification is happening (AW machine only).
R10 Energised by relay 9 to bring on water LPHW valve. Only if water temperature is below stage 1
in occupied mode only. (AW machine only).
R11 Used on AA / AA+LPHW / resistance heating machine without options to stop dehumidification once
air temperature is above stage 2 on AA machine, above stage 3 on AA+LPHW / resistance heating.
R12 Used only if RCU unit is fitted energised if air temperature is above stage 2 on an AA machine with
out time clock or stage 3 on all other machines.
R13 Used only on AW machine to start LPHW water heating and pool pump if water temperature is
below stage 1 in the occupied mode only.
R14 Provides volt free contacts for remote ‘control power’ indication.
RE 1 Energised by R2 to bring on the fan when the fan is wired to cycle mode when air temperature is low.
RE 2 Energised in defrost mode to bring on defrost lamp and if RCU is fitted to change back to
valve A if RCU is calling for, valve B when machine is in defrost mode.
RE 3 Energised once R1 is made unless the soft start has a fault or soft start link is broken.
Which would cause RE 3 to drop out bring on the fault lamp.
RE 4 Provides volt free contacts for fan running.
Page 46
SD437360 ISSUE 33
7.2 PARAMETER SETTINGS
SETTING INSTRUCTIONS (TECNOLOGIC STATS,TLK 38, TLK 31)
NOTE : These parameter settings are programmed by the supplier to the figures shown below and
should not need altering. See Section 3.2 for description of how to alter customer settings.
1a. To Program the Set Point (Humidity and Water).
Press down P, SP1 and Set Point value (e.g. 60) will be displayed alternately. Press the or  key to
change the value of SP1. Once the desired value is displayed press P to memorise the value. The display
will revert to the present reading.
NOTE : If anything else shows on the display leave alone for 1 minute, until the display returns to normal.
1b. To Program the Set Point (Air)
Press down P, SP1 and Set Point value (e.g 28) will be displayed alternately. Press ‘P’ again, AL1 and AL1
value (-4.5) will be displayed alternately. This is the difference between the Set Point and AL1 plus HSEt e.g
28-4.5+0.5 = 24ºC Night set back or unoccupied temperature.
SP1 and AL1 can be changed in the same way as described above for all Variheats
2. To Program the Parameters. Press and hold down the P key for approximately 2 seconds. You will enter
the Programme Control Group Menu. Press the key to reach ConF, then press P again. Enter the
Password -281 by holding the key. If you pass -281 press the  key to go back, then press P again, this
will take you into the Programmable Group Menu. Press the or key to get into the relevant group
and press P again. You should now be at the first parameter of that group. To read or change the setting
press P, then to change the setting (if needed) press the or key. Once the correct setting is
reached press P again. To move to the next setting press the or key and repeat above.
*NOTE Some functions are not present, either because they are instrument dependant or because they are
disabled.
To return to Programmable Group Menu leave keys alone for 20 seconds approx. To return to Normal Mode
leave alone for a further 20 seconds approx.
PARAMETER
FUNCTION
NAME
WATER
SETTING
AIR
AIR
NO AIR HEATING AIR HEATING
HUMIDITY
GROUP ‫כ‬SP (RELATIVE TO SET POINT )
CAN BE SET
FROM KEYPAD
nSP
FACTORY SETTING
1
1
1
1
SP1
SET POINT 1
26.0
28.0
28.0
60
SPLL
FACTORY SETTING
10.0
10.0
10.0
15
SPHL
FACTORY SETTING
40.0
40.0
40.0
80
Ptc
Ptc
0.10
GROUP ‫כ‬InP (RELATIVE TO THE MEASURED OUTPUT )
SEnS
FACTORY SETTING
Ptc
* SSC
FACTORY SETTING
0
* FSC
FACTORY SETTING
100
dp
FACTORY SETTING
1
1
1
* Unit
FACTORY SETTING
ºC
ºC
ºC
FiL
FACTORY SETTING
1
1
1
OFF
Fild
FACTORY SETTING
OFF
OFF
OFF
OFF
OFSt
MEASURING OFFSET
0.0
0.0
0.0
0
rot
FACTORY SETTING
1.000
1.000
1.000
1.000
InE
FACTORY SETTING
Our
Our
Our
Our
OPE
FACTORY SETTING
0
0
0
0
* Dif
FACTORY SETTING
0
noF
GROUP ‫כ‬Out (RELATIVE TO OUTPUTS)
01F
FACTORY SETTING
1.rEG
1.rEG
ALno
1.rEG
02F
FACTORY SETTING
Alnc
ALno
1.rEG
ALno
* 03F
FACTORY SETTING
ALno
* 04F
FACTORY SETTING
ALno
Page 47
SD437360 ISSUE 33
PARAMETER
FUNCTION
NAME
SETTING
AIR
AIR
WATER
NO AIR HEATING
AIR HEATING
HUMIDITY
GROUP ‫כ‬AL1 (RELATIVE TO ALARM AL1)
OAL1
OUTPUT, ALARM AL1 ADDRESSED
Out2
Out2
Out1
Out2
AL1T
FACTORY SETTING
LodE
HidE
LodE
HidE
Ab1
FACTORY SETTING
0
0
0
0
AL1
ALARM AL1 THRESHOLD
0.1
2.5
-4.5
5
AL1L
FACTORY SETTING
-199.0
-199.0
-10.0
-1999
AL1H
FACTORY SETTING
999.0
999.0
-1.0
9999
HAL1
ALARM AL1 HYSTERESIS
0.2
0.5
0.5
3
AL1d
FACTORY SETTING
OFF
OFF
OFF
OFF
AL1i
FACTORY SETTING
no
no
no
no
*
0AL2
Out3
*
AL2t
FACTORY SETTING
HidE
*
Ab2
FACTORY SETTING
0
*
AL2
ALARM AL2 THRESHOLD
*
AL2L
FACTORY SETTING
-199.0
*
AL2H
FACTORY SETTING
999.0
*
HAL2
0.5
*
AL2d
FACTORY SETTING
OFF
*
AL2i
FACTORY SETTING
no
2.5
*
0AL3
Out4
*
AL3t
FACTORY SETTING
HidE
*
Ab3
FACTORY SETTING
0
*
AL3
ALARM AL3 THRESHOLD
*
AL3L
FACTORY SETTING
-199.0
*
AL3H
FACTORY SETTING
999.0
*
HAL3
*
AL3d
FACTORY SETTING
OFF
*
AL3i
FACTORY SETTING
no
4.5
0.5
GROUP ‫כ‬LBa (RELATIVE TO LOOP BREAK ALARM)
0LbA
FACTORY SETTING
OFF
OFF
OFF
OFF
LbAt
FACTORY SETTING
OFF
OFF
OFF
OFF
Page 48
SD437360 ISSUE 33
PARAMETER
FUNCTION
SETTING
NAME
AIR
AIR
WATER
NO AIR HEATING
AIR HEATING
HUMIDITY
GROUP ‫כ‬rEG (RELATIVE TO CONTROL)
Cont
FACTORY SETTING
On.FA
On.FA
On.FA
On.FA
Func
FACTORY SETTING
HEAt
HEAt
HEAt
CooL
HSEt
FACTORY SETTING
0.2
0.5
0.5
3
SloR
FACTORY SETTING
1nF
1nF
1nF
1nF
dur.t
FACTORY SETTING
1nF
1nF
1nF
1nF
SLoF
FACTORY SETTING
1nF
1nF
1nF
1nF
GROUP PAn (RELATIVE TO USER INTERFACE)
NOTE
USrb
FACTORY SETTING
noF
noF
noF
noF
disP
FACTORY SETTING
dEF
dEF
dEF
dEF
AdE
FACTORY SETTING
OFF
OFF
OFF
OFF
Edit
FACTORY SETTING
SAE
SAE
SAE
SAE
Any group or parameter not shown on list should be left as factory setting.
SWITCHING POINTS
OUT1
SET POINT
OUT2
ON OFF
OUT3
ON OFF
ON OFF
RELATIVE HUMIDITY = 60%
63
60
65
62
---
AIR TEMPERATURE = 28ºC
23.5
24.0
27.5
28.0
30.5
WATER TEMPERATURE = 26ºC
25.8
26.0
26.1
26.3
---
ERROR
"---" PROBE INTERRUPTED
--30.0
---
ACTION
"uuuu" OR "oooo" PROBE LIMIT UNDER/OVER RANGE
VERIFY CORRECT CONNECTION BETWEEN PROBE
AND STAT, THEN VERIFY CORRECT FUNCTIONING
OF PROBE.
LbA LOOP CONTROL INTERRUPTED
CHECK WORKING OF PROBE AND ACTUATOR AND
SWAP INSTRUMENT TO rEG CONTROL
ErEP POSSIBLE ANOMALY OF EPROM MENU
PUSH P KEY
Programming the offset
If the reading on the digital controller is not the same as the actual pool hall air temperature, water temperature or
relative humidity, it may be necessary to program the offset.
Press and hold the P key for approximately 2 seconds. You will then enter the programme control group menu.
Press the up key to reach ConF, then press P again and enter the password -281 by holding the down key. If you
pass -281 use the up key to go back, then press P again. This takes you into the programmable group menu.
Press the up or down key to get to groupInP and then press P again. Press the up key until OFSt is displayed.
This parameter can be adjusted by pressing the P key and then the up and down key until the Tecnologic stat
reading and the actual reading are the same.
Example: If the Pool water is 26.0ºC and the digital controller reads 25.5ºC the offset to be entered is +0.5.
When the correct offset has been inserted, leave the stat alone for 20 seconds and the display will return to
normal. Great care should be taken to leave all other parameters at their factory settings.
Page 49
SD437360 ISSUE 33
SETTING INSTRUCTIONS (TECNOLOGIC STATS,TLZ11)
NOTE : These parameter settings are programmed by the supplier ready for use. The parameter tables below
should only be needed for reference. See Section 3.2 for description of how to alter customer settings.
1a. To Program the Set Point (Air and Water).
Press down P, SP1 and Set Point value (e.g. 60) will be displayed alternately. Press the or  key to
change the value of SP1. Once the desired value is displayed press P to memorise the value. The display will
revert to the present reading.
NOTE : If anything else shows on the display leave alone for 1 minute, until the display returns to normal.
2. To program the parameters.Press and hold the P key for approximately 2 seconds, until the display shows
‘0’, the programme control menu. Enter the password 281 by holding thekey. If you pass 281 press the
 key to go back. Then press P again. This will take you into the programmable menu.
To read or change the setting press P, then to change the setting (if needed) press the  or key.
Once the correct setting is reached press P again. To move to the next setting press the  or key and
repeat above.
To return to normal mode leave alone for a further 20 seconds approx.
PARAMETER
NAME
SPLL
SPHL
SEnS
OFS
Unit
dp
FiL
HSEt
tonE
toFE
Func
PSC
PtC
od
HAL
LAL
daL
Ald
PAL
dald
Usrb
PASS
SP
FUNCTION
MINIMUM SET POINT
MAXIMUM SET POINT
PROBE TYPE
PROBE CALIBRATION
UNIT OF MEASUREMENT
DECIMAL POINT
MEASUREMENT FILTER
DIFFERENTIAL
ACTIVE TIME OUTPUT OUT FOR PROBE BROKEN
DEACTIVATION TIME OUTPUT FOR PROBE BROKEN
FUNCTION MODE OUPUT OUT
TYPE OF COMPRESSOR PROTECTION:
1 = DELAY AT SWITCH ON
2 = DELAY AFTER SWITCH ON
3 = DELAY BETWEEN STARTS
COMPRESSOR PROTECTION TIME
DELAY AT POWER ON
RELATIVE HIGH TEMPERATURE ALARM THRESHOLD
RELATIVE LOW TEMPERATURE ALARM THRESHOLD
TEMPERATURE ALARM DIFFERENTIAL
TEMPERATURE ALARM DELAY
TEMPERATURE ALARM DELAY AT POWER ON
FUNCTION MODE KEY U:
OFF = NO FUNCTION
1 = ON/STAND-BY
ACCESS PASSWORD TO PARAMETER FUNCTIONS
SET POINT
SET POINT
WATER
AIR
10
40
Ptc
0.0
OC
ON
OFF
0.2
OFF
OFF
HEAT
1
10
40
Ptc
0.0
OC
ON
OFF
0.5
OFF
OFF
HEAT
1
OFF
OFF
0.3
OFF
0.2
OFF
OFF
1
OFF
OFF
OFF
2.5
OFF
0.5
OFF
OFF
1
OFF
281/381
26
281
28
SWITCHING POINTS
OUT 1
OUT 2
ON
OFF
ON
OFF
AIR TEMPERATURE 28ºC
27.5
28.0
30.5
30.0
WATER TEMPERATURE 26ºC
25.8
26.0
26.1
26.3
Page 50
SD437360 ISSUE 33
SETTING INSTRUCTIONS (STORK STATS)
NOTE: THESE PARAMETER SETTINGS ARE SET BY CALOREX AT THE FACTORY TO THE FIGURES
SHOWN BELOW AND SHOULD NOT NEED ALTERING. SEE SECTION 3.2 FOR DESCRIPTION OF
HOW TO ALTER CUSTOMER SETTINGS.
1. WITH MAINS LIGHT ON, PRESS DOWN TOGETHER AND HOLD.
2. WHEN 'P1' IS DISPLAYED PRESS
3. PRESS AND HOLD
AND HOLD UNTIL 'P32' IS DISPLAYED.
,WHEN 'PA' APPEARS PRESS TOGETHER
UNTIL 'A1' APPEARS.
4. PRESS AND HOLD 'SET' TO SHOW SETTING AND ALTER USING
OR
.
WHEN REQUIRED SETTING DISPLAYED RELEASE 'SET' AND MOVE TO 'A2' USING
5. REPEAT ABOVE PROCEDURE TO TABLE BELOW UNTIL ALL 'A' SETTINGS COMPLETED
6. PRESS AND HOLD
UNTIL 'P1' APPEARS, THEN PRESS 'SET' TO SHOW SETTING.
7. REPEAT 'P' SETTINGS AS 'A' SETTING PROCEDURE.
8. WHEN ALL SETTINGS COMPLETED CONTROL WILL REVERT TO NORMAL DISPLAY.
PARAMETER
P1
P2
P3
P4
P5
P6
P19
P30
P31
P32
A1
A2
A3
A4
A5
A6
A8
A9
A10
A11
A19
A20
A30
A31
A40
A41
A50
A51
A52
A53
A54
A55
A60
A70
A80
A90
A91
A92
A93
FUNCTION
WATER
DELTA 'T' IN DEGREES CENTIGRADE
BETWEEN THERMOSTAT STAGE 1 & STAGE 2
DIFFERENTIAL OF THERMOSTAT STAGE 1.
DIFFERENTIAL OF THERMOSTAT STAGE 2.
CUSTOMER SETTING LIMIT (LOW ER)
CUSTOMER SETTING LIMIT (HIGHER)
ACTUAL TEMP DISPLAY ADJUSTMENT.
KEYBOARD LOCK 1, UNLOCK 0
N/A (LOWER BOUNDARY VALUE K3)
N/A (UPPER BOUNDARY VALUE K3)
K3 HYSTERISIS
SWITCH MODE K1
SWITCH MODE K2
0 = HEATING
1 = COOLING
0 = HEATING
1 = COOLING
0 = 0N,SWITCH OFF
1 = ON,SWITCH ON
0 = OFF
1 = ON
SEP = 0
K1 TO K2 SEPARATE OR DELTA T
T=1
0 = THERMOSTAT
2 = K1 RAMP
CONTROL MODE K1
3 = K1 RAMP OBSOLETE
DISPLAY MODE
1 = WITH DECIMAL PLACES
1,2,3 ETC
0 = WITHOUT DECIMAL PLACES
SENSOR ERROR FUNCTION K1
SENSOR ERROR FUNCTION K2
W EIGHTING FACTOR 50...150%
VOLTAGE INPUT Tu
VOLTAGE INPUT To
PARAMETER
SETTINGS
KEYPAD BLEEP
0 = NOT LOCKED, 1 = 'A' LOCKED
2 = 'A' & 'P' LOCKED
1 = ON
0 = OFF
N/A
N/A
0 = HYSTERISIS SYMETRICAL ABOUT SET POINT
1 = OR ONE SIDE OF SET POINT
HEATING = BELOW SET POINT
COOLING = ABOVE SET POINT
AS ABOVE FOR K2
MINIMUM ON TIME K1
MINIMUM OFF TIME K1
MINIMUM ON TIME K2
MINIMUM OFF TIME K2
TIME DELAY K1/K2 AFTER POWER ON
TIME DELAY AFTER K1 BEFORE K2
ALLOW ED TO SWITCH ON.
SENSOR TYPE. TERMINALS '10' & '11' (FIXED)
SOFTWARE TIME CONSTANT.
TIME FOR DISPLAY/CONTROL TO REACH NEW VALUE
1=C 0=F
N/A
N/A
N/A
N/A
Page 51
-0.2
0.2
0.2
20.0
40
0.0
0
0.0
0.0
1
0
0
0
0
1
0
1
100
N/A
N/A
0
0
0
0
SETTING
HUMIDITY
AIR
2 STAGE ONLY
2.0
0.6
0.6
20.0
40
0.0
0
0.0
0.0
1
0
0
0
0
1
0
1
100
N/A
N/A
0
0
0
0
3
5
5
15
80
0
0
-10
10
1
1
1
0
0
1
0
0
100
0
100
0
0
0
0
0
0
0
0
1.0
1.0
1.0
1.0
15
0.0
21
3
1
1
1
0
7
0
1.0
1.0
1.0
1.0
15
0.0
21
3
1
1
1
0
7
0
1
1
1
1
15
0
32
3
N/A
1
1
0
7
SD437360 ISSUE 33
BAND SOUND PRESSURE LEVEL (dB)
Page 52
20
30
40
50
60
70
80
31.5
ON
E
D
SI
FF
AI R
AIR
O
63
125
BACKGROUND
BACKGROUND = 40
250
5
10
500
15
CENTRE FREQUENCIES (Hz)
0
AIR ON = 63.5 AIR OFF= 69 SIDE= 64.5
MEASURED dBA :-
TEST SUBJECT :- VH3 600
1K
20
2K
A IR
ON
SID
E
4K
25
16K
D229770 iss 1
8K
DISTANCE FROM NOISE SOURCE :- 3M
DATE :- 30:9:02
30
35
40
45
50
55
60
65
8.0 SOUND GRAPH
SD437360 ISSUE 33
CURVES=NOISE RATING NUMBERS (NR)
Page 53
20
30
40
50
60
70
80
OF
F
31.5
ON
R
AI
DE
SI
AI
R
63
O
KGR
BAC
125
UND
BACKGROUND= 41.5
250
5
10
AIR ON
500
15
1K
SIDE
20
2K
AIR
O
4K
N
8K
E
SI D
AI
R
D229771 iss1
25
DATE :- 1:10:02
O
N
30
35
40
45
50
55
60
65
16K
F
OF
0
AIR OFF
SIDE
AIR 0N= 66.5 AIR OFF= 68 SIDE= 66.5
MEASURED dBA :-
AIR
SD437360 ISSUE 33
Page 54
SD437360 ISSUE 33
20
30
40
50
60
70
80
R
AI
R
AI
31.5
ON
F
OF
DE
SI
63
BA
CK
D
125
GR
OU
N
BACKGROUND = 35.5
250
5
10
500
15
0
AIR ON= 70.5 AIR OFF= 76.5 SIDE= 71
MEASURED dBA :-
1K
20
2K
4K
SIDE
8K
D229772 iss1
25
DISTANCE FROM NOISE SOURCE :-3M
DATE :- 1:10:02
16K
30
35
40
45
50
55
60
65
Page 55
SD437360 ISSUE 33
20
30
40
50
60
70
80
31.5
F
OF
AIR ON
AIR
SI
63
DE
BA
ND
250
5
10
500
15
0
SID
E
AIR OF
F
125
C
KG
R
O
U
BACKGROUND = 39
AIR ON= 76 AIR OFF= 80 SIDE= 74
MEASURED dBA :-
1K
AI R
20
ON
2K
AIR OFF
4K
8K
D229773 iss1
25
SI
DE
DATE :- 1:10:02
16K
30
35
40
45
50
55
60
65
9.0 FAN CURVES
DDC270-270-373W-4P-1SP
FAN CURVE VH3-600
230V 50Hz 10MFD 5.2A
600
5.50
2.50
400
1500
)
a
P
(
E
R
U
S
S
E 300
R
P
IC
T
A
T
S
1400
STATIC PRESSURE (Pa)
1300
1200
1100
1000
900
)
M
P
R
(
D
E
E
P
S
SPEED (RPM)
500
CURRENT (AMPS)
5.00 )
S
P
4.50 M
A
(
4.00 T
N
E
R
3.50 R
U
C
3.00
1200
200
1100
900
800
100
700
600
500
400
)
S
T
T
A
(W
R
E
W
O
P
POWER (WATTS)
1000
0
0
500
1000
1500
2000
2500
3000
AIRFLOW (m³/hr)
Page 56
SD437360 ISSUE 33
FAN CURVE VH3-900
RPM
SA(Pa)
Page 57
SD437360 ISSUE 33
FAN CURVE VH3-12/1500
Pt.kp/m²
Page 58
SD437360 ISSUE 33
Page 59
TEV
COMP
SOLENOID
VALVE
LPHW/BOILER
IN
AB
A
B
AIR BLEED VALVE
A
B
VALVE
MOTORISED
AB
GATE
VALVES
PLATE
HEAT EXCHANGER
HEAT EXCHANGER
COAX or COIL IN TANK
AIR CONDENSER
AIR BLEED VALVE
VALVE
MOTORISED
COIL
REVERSING VALVE
LPHW/BOILER
OUT
RECEIVER / DRIER ASSY
HP 400 psi
AW6/9/12/1500 REFRIGERATION/WATER SCHEMATIC
PROCESS PORT
EVAPORATOR
TEV
PHIAL
LP
HP
SERVICE
SCHRADER
PART OF EVAP ASSY
FLEXIBLE HOSE
FLEXIBLE HOSE
POOL WATER IN
POOL WATER OUT
AIR CONDENSER 1 ROW
NRV
NRV
LP
SERVICE
SCHRADER
AIR
BLEED VALVE
AIR
BLEED VALVE
10.0 REFRIGERATION DIAGRAMS
SD437360 ISSUE 33
LPHW COIL
Page 60
SD437360 ISSUE 33
TEV
LP
COMP
SOLENOID
VALVE
HP
SERVICE
SCHRADER
AA6/9/12/1500 REFRIGERATION SCHEMATIC
PROCESS PORT
EVAPORATOR
TEV
PHIAL
LP
SERVICE
SCHRADER
HP
400 psi
AIR CONDENSER
3 ROW
NRV
AIR CONDENSER 1 ROW
PART OF EVAP ASSY
TEV
LP
SOLENOID
VALVE
COMP
HP 400 psi
HP
SERVICE
SCHRADER
LPHW/BOILER
IN
LPHW/BOILER
OUT
AA6/9/12/1500 REFRIGERATION + LPHW SCHEMATIC
PROCESS PORT
EVAPORATOR
TEV
PHIAL
LP
SERVICE
SCHRADER
VALVE
MOTORISED
AB
A
B
GATE VALVES
AIR CONDENSER
3 ROW
NRV
FLEXIBLE HOSE
FLEXIBLE HOSE
AIR BLEED VALVE
AIR CONDENSER 1 ROW
PART OF EVAP ASSY
AIR BLEED VALVE
LPHW COIL
Page 61
SD437360 ISSUE 33
11.0 SPARE PARTS LISTS
ELECTRIC BOX ASSY CONTROL KITS FOR ‘AA’ 600/900A/BVHX(F)/1200AVHX(F)
1
NOTES
1
1
1
7
2
2
2
WIRED TO WIRING DIAGRAMS :3 PHASE 459850
SENSOR/PROBE TB
1 PHASE 459853
RE1
RE2
RE3
RE4
R1
R2
R3
6 MINS
8
6
TIMER
DELAY
LOOM
2
R11
022
R14
2
19
CONTACTOR
FAN
COMP
FAN
5
COMP CAP'
IF FITTED
23
IF FITTED
3
4
FAN CAP'
FIT SHROUD TO
230V SIDE
RCU
21
CONTROL
FUSE 2.5A
20
LOOM
T ERM'S 17 TO 27
TERM No 28 TO 42
(POWER KIT )
12 13
42
ON/OFF
REMO TE
TERM'S
TERM'S
J
FAN
MACHINE O N
H I
VO LT FREE
VOLT FREE
G
27
COMP
ENLLL
MAIN FAN RUN
17
EARTH STUD
10
39
10
10
2 off
15 off
ASSY No A460001 AT ISS 6 (25/01/2011). CONTROL KIT A-A VERSION
ITEM NO. PART No.
1
2
3
4
5
6
7
8
10
19
20
21
23
39
SD189550
SD469250
SD416650
SD416651
SD611753
SD089550
SA329954
SD469450
SD409350
SD216550
SD035353
SD469650
SP144250
SD403551
DESCRIPTION
RELAY C/O 2 POLE 16A 230V AC COIL
RELAY 2POLE C/O 12V COIL
TRANSFORMER 75VA
SHROUD TRANSFORMER
AUXILIARY CONTACT BLOCK 2 POLE
DELAY TIMER 7 SEC TO 9 MIN
TERMINAL BLOCK 7 WAY PLUG/SOCKET
CONNECTOR D 25 W AY
TERM BLOCK WDU 2.5N
FUSE HOLDER
FUSE 1/4 x 1 1/4 1A
FUSE 2.5A ANTISURGE
CLIP U NUT No. 8 SCREW
2.5 EARTH TERM WPE2.5
Page 62
QUAN
UNITS
4
5
1
1
1
1
1
1
21
2
2
2
4
1
off
off
off
off
off
off
off
off
off
off
off
off
off
off
SD437360 ISSUE 33
ELECTRIC BOX ASSY CONTROL KITS FOR ‘AA’ / ‘AA+LPHW’ 600/900A/BVHX(F)P/1200AVHX(F)P
1
1
7
1
1
2
2
2
30
SENSOR/PROBE TB
NOTES
WIRED TO WIRING DIAGRAMS
3 PHASE 459850
1 PHASE 459853
RE1
RE2
RE3
RE4
R1
R2
R3
R4
8
6
TIMER
DELAY
LOOM
2
R11
R14
19
FAN
CONTACTOR
COMP
FAN
RCU
CONTROL
FUSE 2.5A
21
CONTACTOR
2
20
5
COMP CAP'
IF FITTED
IF FITTED
4
FIT SHROUD TO
230V SIDE
FAN CAP'
3
023
LOOM
TERM'S 17 TO 27
(POWER
KIT)
10 11 12 13
TERM'S
FAN
27
COMP
RE MOTE
ON/ OFF
DEMAND
OCC/UNOCCUPIED
BOILER
J
REMOTE
MACHI NE ON
VOLT FREE
I
MAI N FA N RUN
G H
ENLL
L
VOLT FREE
17
TERM No 28 TO 47
47
TERM'S
67
MAINS IN 3 PHASE
SHOWN PART OF
POWER KIT
EARTH
STUD
10
39
4 off
10
10
4 off
2 off
10
20
off
ASSY No A460002/04 AT ISS 6 (25/01/2011). CONTROL KIT A-A+LPHW HEATING
ITEM NO. PART No.
1
2
3
4
5
6
7
8
10
19
20
21
23
30
39
SD189550
SD469250
SD416650
SD416651
SD611753
SD089550
SA329954
SD469450
SD409350
SD216550
SD035353
SD469650
SP144250
SD469350
SD403551
DESCRIPTION
RELAY C/O 2 POLE 16A 230VAC COIL
TRANSFORMER 75VA
SHROUD TRANSFORMER
TERMINAL BLOCK 7 W AY PLUG/SOCKET
CONNECTOR D 25 WAY
TERM BLOCK WDU 2.5N
FUSE HOLDER
FUSE 1/4 x 1 1/4 1A
FUSE 2.5A ANTISURGE
RELAY C/O 3 POLE 10A 12v COIL
Page 63
QUAN
UNITS
4
5
1
1
1
1
2
1
30
2
2
2
4
1
1
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
SD437360 ISSUE 33
ELECTRIC BOX ASSY CONTROL KITS FOR ‘AW’ 600/900A/B/1200AVHX(F)P
1
1
7
1
1
2
2
30
2
SENSOR/PROBE TB
RE1
RE2
RE3
RE4
R1
R2
R3
R4
8
6
LOOM
6 MINS
2
30
2
DELAY
TIMER
2
R8
R9
R14
R10
DELAY
TIMER
NOTES
WIRED TO WIRING DIAGRAMS :3 PHASE 459850
2
19
43
60 MINS
12V
1 PHASE 459853
5
FAN
CONTACTOR
COMP
FAN
RCU
CONTROL
R13
FUSE 2.5A
M3x6 P080250
21
CONTACTOR
20
3
COMP
CAP'
IF FITTED
4
FIT SHROUD TO
FAN
CAP'
IF FITTED
230V SIDE
23
LOOM
TERM'S 17 TO 27
7 9 11 13
17
TERM'S
COMP
FAN
TERM'S
ON/OFF
REMOTE
D EMAND
BOILER
POOL PUMP
OCC/UNOCCUPIED
START
REMOTE
MAC HINE ON
VOLT FREE
VOLT FREE
51
27
J
ENLLL
MAIN FAN RUN
G H I
TERM No 28 TO 51
(POWER KIT)
6 8 10 12
MAINS IN 3 PHASE
SHOWN PART OF
POWER KIT
EARTH STUD
10
39
4 off
10
2 off
10
10
4 off
20 off
ASSY No A460003 AT ISS 6 (25/01/2011). CONTROL KIT 'AW' VERSION
ITEM NO. PART No.
1
2
3
4
5
6
7
8
10
19
20
21
23
30
39
43
SD189550
SD469250
SD416652
SD416651
SD611753
SD089550
SA329954
SD469450
SD409350
SD216550
SD035353
SD469650
SP144250
SD469350
SD403551
SD089551
DESCRIPTION
TRANSFORMER 100VA
SHROUD TRANSFORMER
CONNECTOR D 25 WAY
TERM BLOCK WDU 2.5N
FUSE HOLDER
FUSE 1/4 x 1 1/4 1A
FUSE 2.5A ANTISURGE
DELAY TIMER 4 to 60 mins
Page 64
QUAN
UNITS
4
7
1
1
1
1
1
1
36
2
2
2
4
2
1
1
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
SD437360 ISSUE 33
ELECTRIC BOX ASSY CONTROL KITS FOR ‘A-A’ 1200/1500BVHX(F)
1
1
1
7
1
2
2
2
NOTES
WIRED TO WIRING DIAGRAM :-
SENSOR/PROBE TB
3 PHASE 459859
RE1
RE2
RE3
RE4
R1
R2
R3
8
6
TIMER
DELAY
LOOM
2
R11
R14
2
5
CONTACTOR
FAN
CONTACTOR
COMP
RCU
FUSE
21
FAN
20
CONTROL
MCB
19
37
3
38
FAN CAP'
IF REQD
4
FIT SHROUD TO
230V SIDE
COMP CAP'
IF REQD
23
LOOM
TERM'S 17 TO 27
(POWER KIT)
TERM No 28 TO 42
12 13
17
TERM'S
FAN
TERM'S
COMP
ON/OFF
REMOTE
VOLT FREE
42
J
MAIN F AN RUN
MACHINE ON
VOLT F REE
G H I
EN LLL
27
EARTH
STUD
10
39
10
10
2 off
4 off
15 off
ASSY No A460005 AT ISS 4 (25/01/2011). CONTROL KIT AA1200/1500 3 PHASE
ITEM NO. PART No.
1
2
3
4
5
6
7
8
10
19
20
21
23
38
39
SD189550
SD469250
SD416650
SD416651
SD611753
SD089550
SA329954
SD469450
SD409350
SD216550
SD035353
SD469650
SP144250
SD067250
SD403551
DESCRIPTION
RELAY C/O 2 POLE 16A 230vac COIL
TRANSFORMER 75VA
SHROUD TRANSFORMER
CONNECTOR D 25 WAY
TERM BLOCK WDU 2.5N
FUSE HOLDER
FUSE 1/4 x 1 1/4 1A
FUSE 2.5A ANTISURGE
RELAY BASE & CLIP 11 PIN
Page 65
QUAN
UNITS
4
5
1
1
1
1
1
1
21
2
2
2
4
1
1
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
SD437360 ISSUE 33
ELECTRIC BOX ASSY CONTROL KITS FOR ‘A-A’ 1200/1500BVHX(F)P
1
1
1
7
1
NOTES
2
2
30
2
SENSOR/PROBE TB
WIRED TO WIRING DIAGRAM :3 PHASE 459858
RE1
RE2
RE3
RE4
R1
R2
R3
R4
8
06
DELAY
TIMER
LOOM
2
R11
R14
2
CONTACTOR
FAN
CONTACTOR
COMP
FAN
21
RCU
FUSE
20
CONTROL
MCB
19
5
40
3
41
FAN CAP'
IF REQD
4
FIT SHROUD TO
230V SIDE
23
LOOM
TERM'S 17 TO 27
67
10 11 12 13
TERM No 28 TO 47
(POW ER KIT)
10
4 off
39
10
2 off
FAN
47
TERM'S
COMP
27
TERM'S
REMOTE
ON/OFF
BOILER
DEMAND
J
VOLT FREE
MACHINE ON
VOLT FREE
MAIN F AN RUN
G H I
ENLL L
REMOTE
OCC/UNOCCUPIED
17
10
10
4 off
20 off
ASSY No A460006 AT ISS 4 (25/01/2011). CONTROL KIT AA1200/1500 + RES HEATERS 3 PHASE
ITEM NO. PART No.
1
2
3
4
5
6
7
8
10
19
20
21
23
30
39
41
SD189550
SD469250
SD416650
SD416651
SD611753
SD089550
SA329954
SD469450
SD409350
SD216550
SD035353
SD469650
SP144250
SD469350
SD403551
SD067250
DESCRIPTION
TRANSFORMER 75VA
SHROUD TRANSFORMER
CONNECTOR D 25 WAY
TERM BLOCK WDU 2.5N
FUSE HOLDER
FUSE 1/4 x 1 1/4 1A
FUSE 2.5A ANTISURGE
RELAY C/O 3 POLE 10A 12V COIL
Page 66
QUAN
UNITS
4
5
1
1
1
1
2
1
30
2
2
2
4
1
1
1
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
SD437360 ISSUE 33
ELECTRIC BOX ASSY CONTROL KITS FOR ‘AW’ 1200/1500 THREE PHASE ONLY
1
1
1
7
1
2
2
30
2
NOTES
WIRED TO WIRING DIAGRAM :-
SENSOR/PROBE TB
3 PHASE 459857
RE1
8
RE2
RE3
RE4
R1
R2
R3
R4
LOOM
6
6 MINS
30
2
2
DELAY
TIMER
2
43
60 MINS 12V
R9
R10
R14
DELAY
TIMER
R8
2
FAN
CONTACTOR
COMP
FAN
R13
RCU
21
CONTROL
MCB
FUSE 2.5A
20
5
CONTACTOR
19
21
45
3
46
FAN CAP'
IF REQD
4
FIT SHROUD TO
230V SIDE
23
LOOM
7 9 11
6 13
8 10
12
TERM'S 17 TO 27
(POWER KIT)
17
51
FAN
TERM'S
COMP
TERM'S
ON /OFF
REMOTE
OC C/ UNO CCUPIED
DEM AND
BOILER
P OOL P UMP
ST ART
REMOTE
MACHINE ON
VOLT FRE E
VOLT FRE E
27
J
M AIN FAN RUN
G H I
EN LLL
TERM No 28 TO 51
EARTH STUD
010
4 off
10
2 off
10
10
4 off
20 off
ASSY No A460007 AT ISS 4 (25/01/2011). CONTROL KIT AW1200/1500 3 PHASE
ITEM NO. PART No.
1
2
3
4
5
6
7
8
10
19
20
21
23
30
39
43
46
SD189550
SD469250
SD416652
SD416651
SD611753
SD089550
SA329954
SD469450
SD409350
SD216550
SD035353
SD469650
SP144250
SD469350
SD403551
SD089551
SD067250
DESCRIPTION
TRANSFORMER 100VA
SHROUD TRANSFORMER
CONNECTOR D 25 WAY
TERM BLOCK WDU 2.5N
FUSE HOLDER
FUSE 1/4 x 1 1/4 1A
FUSE 2.5A ANTISURGE
RELAY C/O 3 POLE 10A 12V COIL
DELAY TIMER 4 to 60 mins
Page 67
QUAN
UNITS
4
7
1
1
1
1
1
1
36
2
2
2
4
2
1
1
1
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
SD437360 ISSUE 33
ELECTRIC BOX ASSY CONTROL KITS FOR ‘AA’ +AIR HEATING’ 1200/1500 THREE PHASE ONLY
1
NOTES
1
1
7
1
2
2
2
30
WIRED TO WIRING DIAGRAM :3 PHASE 459858
SENSOR/PROBE TB
RE1
RE2
RE3
RE4
R1
R2
R3
R4
8
6
TIMER
DELAY
LOOM
2
R11
R14
2
5
CONTACTOR
COMP
FAN
RCU
21
CONTROL
MCB
FUSE 2.5A
20
FAN
CONTACTOR
19
41
3
FAN CAP'
IF REQD
4
FIT SHROUD TO
230V SIDE
23
LOOM
TERM'S 17 TO 27
67
10 11 12 13
47
FAN
TERM'S
COMP
TERM'S
ON/OFF
REMOTE
OCC/UNOCCUPIED
BOILER
DEMAND
10
27
J
REMOTE
39
VOLT FREE
VOLT FREE
MACHINE ON
I
MAIN FAN RUN
G H
EN LLL
TERM No 28 TO 47
(POWER KIT)
17
EARTH STUD
4 off
10
2 off
10
4 off
10 20 off
ASSY No A460008 AT ISS 4 (25/01/2011). CONTROL KIT AA + AIR HEATING AA1200/1500 3 PHASE
ITEM NO. PART No.
1
2
3
4
5
6
7
8
10
19
20
21
23
30
41
45
SD189550
SD469250
SD416650
SD416651
SD611753
SD089550
SA329954
SD469450
SD409350
SD216550
SD035353
SD469650
SP144250
SD469350
SD067250
SD403551
DESCRIPTION
TRANSFORMER 75VA
SHROUD TRANSFORMER
CONNECTOR D 25 WAY
TERM BLOCK WDU 2.5N
FUSE HOLDER
FUSE 1/4 x 1 1/4 1A
FUSE 2.5A ANTISURGE
Page 68
QUAN
UNITS
4
5
1
1
1
1
2
1
30
2
2
2
4
1
1
1
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
SD437360 ISSUE 33
11.0 SPARES PARTS LISTS (cont.)
ELECTRIC BOX ASSY POWER KITS FOR 6/9/1200A
WIRED TO WIRING DIAGRAM:D459853 FOR AW VERSION
D459854 FOR AA+AIR HEATING
D459855 FOR AA VERSION
LOOM
7
6
8
4
5
28
2
A2
COMP
CONTACTOR
CONTACTOR
FAN
FAN
COMP
CONTROL
A1
1
3
5
4
6
13
NO
NO
14
COMP CAP'
15
FAN CAP'
14
13
LOOM
9
10
EARTH
17 18 19 20 21 22 23 24 25 26 27
EARTH
11
N L
9
12
9
ASSY No A460010 AT ISS 10 (25/07/2012). POWER KIT 600 SINGLE PHASE
ITEM NO. PART No.
4
5
6
7
8
9
10
11
12
13
14
15
28
SD612052
SD392551
SD316550
SD316553
SD316557
SD403550
SD409550
SD403851
SD409350
SD022550
SD033151
SD159850
SD403950
DESCRIPTION
CONTACTOR 18A 3+1N/O AUX
CONTACTOR
CIRCUIT BREAKER MINIATURE 2A
MINIATURE CIRC BREAKER 16A
TERM EARTH WPE6 8mm
TERMINAL BLOCK WDU10
TERMINAL BLOCK BARRIER WAP 16-35
TERM BLOCK WDU 2.5N
CAPACITOR 35μF 440V 50/60Hz
CAPACITOR 10μF +/-5% 450V
PILOT LIGHT RED 240V
END BRACKET EW35 (8.5)
QUAN
UNITS
1
1
1
1
1
3
2
2
9
1
1
1
1
off
off
off
off
off
off
off
off
off
off
off
off
off
NOTE FOR POWER KITS W HEN FRESH AIR BOX IS FITTED:
DROP
ITEM NO. PART No. DESCRIPTION
QUAN
6
SD316550 CIRCUIT BREAKER MINIATURE 2A
1
UNITS
off
FIT
ITEM NO. PART No.
6
SD316551
UNITS
off
DESCRIPTION
CIRCUIT BREAKER MINIATURE 4 A
Page 69
QUAN
1
SD437360 ISSUE 33
LOOM
7
6
8
4
5
32
CONTACTOR
FAN
FAN
COMP
CONTROL
A1
A2
1
3
5
2
4
6
13
NO
FAN CAP'
14
14
13
COMP CAP'
15
LOOM
9
10
EARTH
EARTH
17 18 1 9 20 21 22 23 24 25 2 6 27
11
N L
9
12
FAN LO
OM
P/SW T
LOOM
COMP
LOOM
9
ITEM NO. PART No.
4
5
6
7
8
9
10
11
12
13
14
15
28
SD612053
SD392551
SD316550
SD316553
SD316554
SD403550
SD409550
SD403851
SD409350
SD157850
SD111850
SD159850
SD403950
DESCRIPTION
CONTACTOR
CIRCUIT BREAKER 20A
TERM EARTH WPE6 8mm
TERM BLOCK WDU 2.5N
CAPACITOR FOR COMP 40µF +/- 10% 370V
CAPACITOR 20µF +/- 10% 440V
QUAN
UNITS
1
1
1
1
1
3
2
2
9
1
1
1
1
off
off
off
off
off
off
off
off
off
off
off
off
off
NOTE FOR POWER KITS WHEN FRESH AIR BOX IS FITTED:
DROP
QUAN
6
1
UNITS
off
FIT
ITEM NO. PART No.
6
SD316551
UNITS
off
DESCRIPTION
Page 70
QUAN
1
SD437360 ISSUE 33
7
6
5
8
4
LOO M
28
CONTACTOR
COMP
FAN
CONTROL
FAN
A1
A2
1
3
5
2
4
6
13
NO
NO
14
13
COMP CAP'
15
FAN CAP'
35
LOOM
310.00
9
10
N L
EARTH
EARTH
11
17 18 1 9 2 0 2 1 22 23 2 4 25 26 27
9
9
OM
P/SWT LO
M
FAN LOO
COMP
LOOM
12
ITEM NO. PART No.
4
5
6
7
8
9
10
11
12
13
15
28
35
SD612053
SD392551
SD316550
SD316554
SD316556
SD403550
SD409550
SD403851
SD409350
SD486650
SD159850
SD403950
SD111850
DESCRIPTION
QUAN
UNITS
1
1
1
1
1
3
2
2
9
1
1
1
1
off
off
off
off
off
off
off
off
off
off
off
off
off
CONTACTOR
TERM EARTH WPE6 8mm
TERM BLOCK WDU 2.5N
RUN CAP 60μF 470V
CAPACITOR 20µF ± 10% 400V
DROP
ITEM NO. PART No.
6
SD316550
DESCRIPTION
QUAN
1
UNITS
off
FIT
ITEM NO. PART No.
6
SD316551
DESCRIPTION
QUAN
1
UNITS
off
Page 71
SD437360 ISSUE 33
ELECTRIC BOX ASSY POWER KITS FOR 600/900B
LOOM
7
6
8
4
5
28
FAN
CONTACTOR
COMP
FAN
CONTROL
A1
A2
1
3
5
2
4
6
13
NO
NO
14
FAN CAP'
14
15
LOOM
9
10
11
EA RTH
EA RTH
17 18 19 20 21 22 23 24 25 26 27
N LL L
9
12
009
ASSY No A460011 AT ISS 9 (26/07/2012). POWER KIT 600 THREE PHASE
ITEM NO. PART No.
4
5
6
7
8
9
10
11
12
14
15
28
SD612050
SD392551
SD316550
SD316553
SD611551
SD403550
SD409550
SD403850
SD409350
SD033151
SD159850
SD403950
DESCRIPTION
QUAN
UNITS
1
1
1
1
1
3
4
4
9
1
1
1
off
off
off
off
off
off
off
off
off
off
off
off
CONTACTOR 9A 3+1 N/O AUX
CONTACTOR
MOTOR STARTER O/LOAD 2.5-4.0A
TERM EARTH W PE6 8mm
TERM BLOCK WDU 2.5N
DROP
ITEM NO. PART No.
6
SD316550
DESCRIPTION
QUAN
1
UNITS
off
FIT
ITEM NO. PART No.
6
SD316551
DESCRIPTION
QUAN
1
UNITS
off
Page 72
SD437360 ISSUE 33
LOOM
7
6
8
4
5
28
FAN
CONTACTOR
COMP
FAN
CONTROL
A1
A2
1
3
5
2
4
6
13
NO
NO
14
FAN CAP'
14
15
LOOM
9
10
11
EA RTH
EA RTH
17 18 19 20 21 22 23 24 25 26 27
N LLL
9
12
009
ITEM NO. PART No.
4
5
6
7
8
9
10
11
12
14
15
28
SD612050
SD392551
SD316550
SD316553
SD611552
SD403550
SD409550
SD403850
SD409350
SD111850
SD159850
SD403950
DESCRIPTION
CONTACTOR
MOTOR STARTER OVERLOAD 4.0 - 6.3A
TERM EARTH WPE6 8mm
TERMINAL BLOCK BARRIER W AP 16-35
TERM BLOCK WDU 2.5N
QUAN
UNITS
1
1
1
1
1
3
4
4
9
1
1
1
off
off
off
off
off
off
off
off
off
off
off
off
NOTE FOR POWER KITS W HEN FRESH AIR BOX IS FITTED:
DROP
QUAN
6
1
UNITS
off
FIT
ITEM NO. PART No.
6
SD316551
UNITS
off
DESCRIPTION
Page 73
QUAN
1
SD437360 ISSUE 33
ELECTRIC BOX ASSY POWER KITS FOR 1500B
31
7
8
5
4
LOOM
260.00
29
6
CONTACTOR
FAN
CONTROL
COMP
FAN
A1
1
A2
3
5
13
NO
NO
2
4
6
14
SUPPLIED
LOOSE
32
FAN
CAP'
13
LOOM
310.00
9
DIN RAIL D221864
10
N LL L
EARTH
EARTH
11
17 18 19 20 21 22 23 24 25 26 27
9
9
12
ITEM NO. PART No.
4
5
6
7
8
9
10
11
12
13
29
31
32
SD612051
SD392551
SD448750
SD611550
SD611553
SD403550
SD409550
SD403850
SD409350
SD159850
SD403950
SD316554
SD111850
DESCRIPTION
CONTACTOR
PTC SENSOR LEAD (TECNOLOGIC)
MOTOR STARTER O/LOAD 6.5 - 10.0 A
TERM EARTH WPE6 8mm
TERMINAL BLOCK BARRIER W AP 2.5
TERM BLOCK WDU 2.5N
PILOT LIGHT RED 240v
RUN CAPACITOR 20μF 440V
Page 74
QUAN
UNITS
1
1
1
1
1
3
4
4
9
1
1
1
1
off
off
off
off
off
off
off
off
off
off
off
off
off
SD437360 ISSUE 33
8
7
6
5
4
LOOM
29
30
CONTACTOR
FAN
FAN
CONTROL
COMP
A1
1
A2
3
5
13
NO
NO
2
4
6
14
SUPPLIED
LOOSE
13
LOOM
9
DIN RAIL D221864
10
11
EARTH
EARTH
17 18 19 20 21 22 23 24 25 26 27
N LLL
9
9
12
ITEM NO. PART No.
4
5
6
7
8
9
10
11
12
13
29
30
SD612052
SD392551
SD611550
SD611551
SD611555
SD403550
SD409550
SD403850
SD409350
SD159850
SD403950
SD448750
DESCRIPTION
CONTACTOR
MOTOR STARTER O/LOAD 2.5-4.0A 3P
MOTOR STARTER O/LOAD 12-18A 3PH
TERM EARTH WPE6 8mm
TERMINAL BLOCK BARRIER WAP 2.5
TERM BLOCK WDU 2.5N
PILOT LIGHT RED 240v
Page 75
QUAN
UNITS
1
1
1
1
1
3
4
4
9
1
1
1
off
off
off
off
off
off
off
off
off
off
off
off
SD437360 ISSUE 33
12.0 CONTROL PANELS
STANDARD CONTROL PANEL MODULE
NOTES
CAN BE FITTED EITHER END
DEPENDING
ON POSN OF 25 CONNECTOR
WIRED TO WIRING DIAGRAM D460850
15
8
1
9
10
10
3
12
4
5
%
RH
°C
11
°C
MAX
AUTO
HUMIDITY
MIN
AIR TEMP
= AU TO
WATER TEMP
4 STAGE
=
=
AUTO
14
22
13
7
14
6
14
ALTERNATIVE POSN'S
FOR 25 WAY D CONNECTOR
ACHIEVED BY TURNING
REAR PANEL AROUND
ASSY No A470001 AT ISS 2 (21/05/2009). CONTROL PANEL AW MACHINES
ITEM NO. PART No.
1
2
3
4
5
6
8
9
10
11
12
13
14
15
22
SD418450
SD469801
SD432451
SD432555
SD432552
SD469451
SD318650
SD316750
SD469950
SD151554
SD470352
SD470351
SD470350
SD163352
SD434051
DESCRIPTION
REAR PANEL
FRONT PANEL
THERMOSTAT HUMIDITY
AIR STAT (4 STAGE)
THERMOSTAT WATER
CONNECTOR D 25WAY MALE
SWITCH ROCKER 2 POLE
SWITCH 2 POLE 3 POSN C/O
SWITCH ROCKER SPST
TIME CLOCK 12V AC
PILOT LIGHT YELLOW 12VAC
PILOT LIGHT GREEN 12VAC
PILOT LIGHT RED 12VAC
TERMINAL BLOCK
CABLE ASSY D25 MALE/FEMALE
Page 76
QUAN
UNITS
1
1
1
1
1
1
1
1
2
1
2
1
4
1
1
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
SD437360 ISSUE 33
ASSY No A470002 AT ISS 1 (15/06/2005). CONTROL PANEL AA+LPHW MACHINES
1
2
3
4
6
8
9
11
12
13
14
15
22
SD418450 REAR PANEL
SD469803 FRONT PANEL
SD432451 THERMOSTAT HUMIDITY
SD432555 AIR STAT (4 STAGE)
SD469451 CONNECTOR D 25WAY MALE
SD318650 SWITCH ROCKER 2 POLE
SD316750 SWITCH 2 POLE 3 POSN C/O
SD151554 TIME CLOCK 12v AC
SD470352 PILOT LIGHT YELLOW 12Vac
SD470351 PILOT LIGHT GREEN 12Vac
SD470350 PILOT LIGHT RED 12Vac
SD163352 TERMINAL BLOCK
SD434051 CABLE ASSY D25 MALE/FEMALE
QUAN
UNITS
1
1
1
1
1
1
1
1
2
1
3
1
1
off
off
off
off
off
off
off
off
off
off
off
off
off
ASSY No A470003 AT ISS 1 (15/06/2005). CONTROL PANEL AA MACHINES
1
2
3
4
6
8
9
12
13
14
15
22
SD418450 REAR PANEL
SD469802 FRONT PANEL
SD432451 THERMOSTAT HUMIDITY
SD432551 THERMOSTAT AIR
SD469451 CONNECTOR D 25WAY MALE
SD318650 SWITCH ROCKER 2 POLE
SD316750 SWITCH 2 POLE 3 POSN C/O
SD470352 PILOT LIGHT YELLOW 12Vac
SD470351 PILOT LIGHT GREEN 12Vac
SD470350 PILOT LIGHT RED 12Vac
SD163352 TERMINAL BLOCK
SD434051 CABLE ASSY D25 MALE/FEMALE
Page 77
QUAN
UNITS
1
1
1
1
1
1
1
2
1
3
1
1
off
off
off
off
off
off
off
off
off
off
off
off
SD437360 ISSUE 33
12.1 CONTROL PANEL REMOTE (OPTIONAL)
RED
4
11
2
34
31
6
30
31
x
29
MAX
AUTO
MIN
% RH
7
9
= AUTO
ºC
=
=
8
AUTO
AUTO
ºC
34
RED
24
34
34
RED
RED
35
12
32
32
YELLOW YELLOW
40 33
10
42
GREEN
13
x
PART SECTION X-X
ASSY No A478001 AT ISS 4 (21/05/2009). REMOTE CONSOLE 'AW' VERSION
ITEM NO. PART No.
2
4
6
7
8
9
10
11
12
13
24
29
30
31
32
33
34
35
40
42
SD477401
SD310552
SA432451
SA432555
SA432552
SD151554
SD260351
SD324350
SD317150
SD317250
SD434052
SD318650
SD316750
SD469950
SD470352
SD470351
SD470350
SD163352
SD448750
SA329954
DESCRIPTION
DISPLAY PANEL
WINDOW
HUMIDITY STAT, TECHNOLOGIC
AIR STAT CALIBRATED
THERMOSTAT WATER
TIME CLOCK 12V AC
HUMIDITY SENSOR
ADJUSTABLE HINGE
MAGNETIC CATCH
STEEL CATCH STRIKE
25 WAY D CONNECTOR 10M
SWITCH ROCKER SPST
PILOT LIGHT YELLOW 12VAC
PILOT LIGHT GREEN 12VAC
PILOT LIGHT RED 12VAC
TERMINAL BLOCK
Page 78
QUAN
UNITS
1
1
1
1
1
1
1
2
1
1
1
1
1
2
2
1
4
1
1
1
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
SD437360 ISSUE 33
RED
4
11
33
2
30
X
29
MAX
6
AUTO
MIN
% RH
9
7
= AUTO
ºC
=
=
AUTO
33
RED
24
33
34
12
31
31
10
38 32
YELLOW YELLOW
40
GREEN
13
RED
PART SECTION X-X
X
ASSY No A478002 AT ISS 4 (25/01/2011). REMOTE CONSOLE 'AA+LPHW VERSION
ITEM NO. PART No.
2
4
6
7
9
10
11
12
13
24
29
30
31
32
33
34
38
40
SD477402
SD310552
SA432451
SA432555
SD151554
SD260351
SD324350
SD317150
SD317250
SD434052
SD318650
SD316750
SD470352
SD470351
SD470350
SD163352
SD448750
SA329954
DESCRIPTION
DISPLAY PANEL
WINDOW
AIR STAT CALIBRATED
TIME CLOCK 12v AC
HUMIDITY SENSOR
ADJUSTABLE HINGE
MAGNETIC CATCH
STEEL CATCH STRIKE
PILOT LIGHT YELLOW 12Vac
PILOT LIGHT GREEN 12Vac
PILOT LIGHT RED 12Vac
TERMINAL BLOCK
Page 79
QUAN
UNITS
1
1
1
1
1
1
2
1
1
1
1
1
2
1
3
1
1
1
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
SD437360 ISSUE 33
RED
4
11
33
2
30
X
29
MAX
6
AUTO
MIN
% RH
9
7
= AUTO
ºC
=
=
AUTO
33
RED
24
33
34
12
31
31
10
38 32
YELLOW YELLOW
40
GREEN
13
RED
PART SECTION X-X
X
ASSY No A478003 AT ISS 5 (26/01/2011). REMOTE CONSOLE 'AA' VERSION
ITEM NO. PART No.
2
4
6
7
9
10
11
12
13
24
29
30
31
32
33
34
38
40
SD477402
SD310552
SA432451
SA432551
SD456350
SD260351
SD324350
SD317150
SD317250
SD434052
SD318650
SD316750
SD470352
SD470351
SD470350
SD163352
SD448750
SA329954
DESCRIPTION
DISPLAY PANEL
WINDOW
THERMOSTAT AIR
BLANKING PLATE
HUMIDITY SENSOR
ADJUSTABLE HINGE
MAGNETIC CATCH
STEEL CATCH STRIKE
PILOT LIGHT YELLOW 12Vac
PILOT LIGHT GREEN 12Vac
PILOT LIGHT RED 12Vac
TERMINAL BLOCK
Page 80
QUAN
UNITS
1
1
1
1
1
1
2
1
1
1
1
1
2
1
3
1
1
1
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
SD437360 ISSUE 33
Page 81
LP
HP
22
23
1
2
3
D44 3651 ISS 1
4
5
6
52
7
8
9
10
12
FRIDGE BOX ASSY AA600/900A/BVHXF
11
55
SHOWING PRESSURE SWITCH BKT ASSY
26
OTHER SIDE
20
47 12
33
10
6
5
25
CAN BE IN FRESH AIR
BOX, (IF FITTED)
11 48
AIR TEMP
PROBE
49
2
NOTE
DIRECTION OF
ARROW
51
9
8
16 42
21
19
18
13.0 FRIDGE BOX ASSEMBLIES
13.1 MAIN FRIDGE COMPONENTS ALL MACHINES
SD437360 ISSUE 33
ASSY No A436008 AT ISS 5 (21/03/2007). FRIDGE BOX ASSY AA600A/BXF
ITEM NO. PART No.
2
5
6
8
9
10
11
12
12a
16
18
19
20
21
22
23
25
26
33
42
47
48
49
51
52
55
SD416001
SD416550
SD416551
SD416701
SD416850
SD416950
SD418250
SD286252
SD132856
SD310153
SD166250
SD166550
SD149650
SD084550
SD384550
SD101350
SD086851
SA145802
SD066350
SD197150
SP182554
SD260351
SD448750
SD111050
SD072858
SD470750
DESCRIPTION
EVAPORATOR
PANEL BRACKET
PANEL BRACKET
DRIPTRAY
DRIPTRAY SUPPORT BKT
COMPRESSOR CHANNEL
SENSOR BRACKET
COMPRESSOR, H79B22UABKA SINGLE PHASE
COMPRESSOR, H79B22UDBEA THREE PHASE
FILTER PANEL
SOLENOID VALVE 3/8
SOLENOID COIL 230V 50HZ
RECEIVER/DRIER
NRV 3/8
L P SWITCH MANUAL RESET
HP SWITCH (400psi)
TEV INE 2GA
STAT/TIMER FOR DEFROST
SCHRADER VALVE
FILTER 24 X 24 X 2
REFRIGERANT R407c
HUMIDITY SENSOR
TEMPERATURE PROBE
PIPE FLEXIBLE CLEAR PVC 16 BORE
TERMINAL BLOCK 12 WAY (16A)
COVER FOR TB
QUAN
UNITS
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1.8
1
1
0.4
1
1
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
kg
off
off
m
off
off
ASSY No A436010 AT ISS 1 (21/03/2007). FRIDGE BOX ASSY AA900A/BXF
ITEM NO. PART No.
2
5
6
8
9
10
11
12
12a
16
18
19
20
21
22
23
25
26
33
42
47
48
49
51
52
55
SD416001
SD416550
SD416551
SD416701
SD416850
SD416950
SD418250
SD132956
SD133055
SD310153
SD166250
SD166550
SD149650
SD084550
SD384550
SD101350
SD086951
SA145802
SD066350
SD197150
SP182554
SD260351
SD448750
SD111050
SD072858
SD470750
DESCRIPTION
EVAPORATOR
PANEL BRACKET
PANEL BRACKET
DRIPTRAY
COMPRESSOR CHANNEL
SENSOR BRACKET
COMPRESSOR H79B32UABKA SINGLE PHASE
COMPRESSOR H79B32UDBEA THREE PHASE
FILTER PANEL
SOLENOID VALVE 3/8
RECEIVER/DRIER
NRV 3/8
HP SWITCH (400psi)
TEV BBINE-3-GA-B10
SCHRADER VALVE
FILTER 24 X 24 X 2
REFRIGERANT R407c
HUMIDITY SENSOR
TEMPERATURE PROBE
COVER FOR TB
Page 82
QUAN
UNITS
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1.85
1
1
0.4
1
1
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
kg
off
off
m
off
off
SD437360 ISSUE 33
Page 83
SD437360 ISSUE 33
LP
HP
22
23
1
2
D44 365 1 I SS
1
3
4
5
6
52
7
8
9
10
12
FRIDGE BOX ASSY AA1200/1500A/BVHXF
11
55
SHOWING PRESSURE SWITCH BKT ASSY
26
20
OTHER SIDE
FITTED
TO 1200
MACHINES
50 47 12
10
33
6
5
25
CAN BE IN FRESH AIR
BOX, (IF FITTED)
11 48
AIR TEMP
PROBE
49
2
NOTE
DIRECTION
OF ARROW
51
9
8
16 42
21
19
18
ASSY No A436012 AT ISS 5 (21/03/2007). FRIDGE BOX AA1200A/BXF
ITEM NO. PART No.
2
5
6
8
9
10
11
12
12a
16
18
19
20
21
22
23
25
26
33
42
47
48
49
50
51
52
55
SD416002
SD416552
SD416553
SD416702
SD416851
SD416952
SD418250
SD500953
SD500952
SD310155
SD166250
SD166550
SD149650
SD084550
SD384550
SD101350
SD087151
SA145802
SD066350
SD197152
SP182554
SD260351
SD448750
SD404254
SD111050
SD072858
SD470750
DESCRIPTION
EVAPORATOR
PANEL BRACKET
PANEL BRACKET
DRIPTRAY
COMPRESSOR CHANNEL
SENSOR BRACKET
COMPRESSOR C-SBN261H5A 1~230V50Hz SANYO
COMPRESSOR C-SBN263H8A 3~400V50Hz SANYO
FILTER PANEL
SOLENOID VALVE 3/8
RECEIVER/DRIER
NRV 3/8
L P SW ITCH MANUAL RESET
HP SW ITCH (400psi)
TEV INE5GA
SCHRADER VALVE
AIR FILTER DISPOSABLE TYPE
REFRIGERANT R407c
HUMIDITY SENSOR
TEMPERATURE PROBE
CRANKCASE HEATER
TERMINAL BLOCK 12 W AY (16A)
COVER FOR TB
QUAN
UNITS
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
2
1
2.7
1
1
1
0.55
1
1
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
kg
off
off
off
m
off
off
ASSY No A436014 AT ISS 11 (26/07/2012). FRIDGE BOX ASSY AA1500BXF
ITEM NO. PART No.
2
5
6
8
9
10
11
12
16
18
19
20
21
22
23
25
26
33
42
47
48
49
51
52
55
SD416002
SD416552
SD416553
SD416702
SD416851
SD416952
SD418250
SD500851
SD310155
SD166250
SD166550
SD149650
SD084550
SD384550
SD101350
SD084350
SA145802
SD066350
SD197152
SP182554
SD260351
SD448750
SD111050
SD072858
SD470750
DESCRIPTION
EVAPORATOR
PANEL BRACKET
PANEL BRACKET
DRIPTRAY
COMPRESSOR CHANNEL
SENSOR BRACKET
COMPRESSOR C-SBN373H8A
FILTER PANEL
SOLENOID VALVE 3/8
RECEIVER/DRIER
NRV 3/8
HP SWITCH (400psi)
VALVE TEV (SVE8VGA)
SCHRADER VALVE
AIR FILTER DISPOSABLE TYPE
REFRIGERANT R407c
HUMIDITY SENSOR
TEMPERATURE PROBE
COVER FOR TB
Page 84
QUAN
UNITS
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
2
1
2.65
1
1
0.55
1
1
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
kg
off
off
m
off
off
SD437360 ISSUE 33
13.2 EXTRA PIPE WORK FITTINGS, AW600/900 MACHINES (NO LPHW)
24
25
21
36
37
72
29
72
30
31
72
71
70
69
68
14
38
36
13
37
68
72
69
38
WATER
PROBE
POSITION
36
82
49
72
30
29
Page 85
SD437360 ISSUE 33
AW MACHINES CONTAIN PARTS LISTED HERE WITH RELEVANT PARTS ON AA LIST
EXTRA PARTS FOR FRIDGE BOX AW600/900A/BVHXF (NO LPHW)
ITEM NO. PART No.
13
14
21
24
25
29
30
31
36
37
38
45
49
64
68
69
70
71
72
82
SD417650
SD177002
SD084550
SD103750
SD085450
SD466751
SD466752
SD239357
SD216452
SD466550
SD239358
SD284450
SD448750
SD111050
SD466552
SD203950
SD110151
SD224751
SD216454
SD090150
DESCRIPTION
COAX MOUNTING BKT
COAX COIL ASSY
NRV 3/8
REVERSING VALVE
REV VALVE COIL
1 inch PVC GREY TANK CONN
PVC PLAIN SOCKET 1 inch
1inch PVC GREY 90deg ELBOW
3/4 PVC RIGID PIPE
1 x 3/4 REDUCING BUSH
3/4x3/4inch 45deg GREY PVC ELBOW
1/8 BSPM BLEED VALVE (PEGLER)
TEMPERATURE PROBE
FLEXIBLE PIPE CLEAR PVC 16mm BORE
3/4 x1/2inch PVC REDUCING BUSH
PIPE NOMINAL DIA 1/2IN PVC-U
HOSE CLIP S/STEEL SIZE 35
FLEXIBLE HOSE DIA 22ID
1inch PVC GREY PLAIN PIPE
COPPER EARTH STRAP
Page 86
QUAN
UNITS
1
1
1
1
1
2
2
2
1.6
2
2
1
1
0.55
2
0.26
4
0.17
1.25
0.15
off
off
off
off
off
off
off
off
m
off
off
off
off
m
off
m
off
m
m
m
SD437360 ISSUE 33
13.2 EXTRA PIPE WORK FITTINGS, AW1200/1500 MACHINES.
AW1500BVHXF
ONLY
74
42
78
43
41 79
33
79
33
41
39
40
76
33
39
76
26
27
24
13
74
78
42
Page 87
SD437360 ISSUE 33
AW MACHINES CONTAIN PARTS LISTED HERE WITH RELEVANT PARTS ON AA LIST
EXTRA PARTS FOR AW1200A/BVHXF AND AW1500BVHXF (NO LPHW)
ITEM NO. PART No.
13
20
23
25
26
27
31
33
39
40
41
42
74
76
77
78
79
SD353451
SD085450
SD084550
SD061750
SD466751
SD466752
SD239357
SD216452
SD466550
SD239358
SD466552
SD216453
SD110150
SD203950
SD239359
SD224754
SD239355
DESCRIPTION
CONDENSER CN2
REV COIL
NRV 3/8
REVERSING VALVE V30
1 inch PVC GREY TANK CONN
PVC PLAIN SOCKET 1 inch
1inch PVC GREY 90deg ELBOW
3/4 PVC RIGID PIPE
3/4x3/4inch 45deg GREY PVC ELBOW
1inch PVC GREY PLAIN PIPE
1/2x1/2 90DEG ELBOW
ELBOW 3/4 X 3/4 90 DEG
Page 88
QUAN
UNITS
1
1
1
1
2
2
2
1.6
2
2
2
1.25
8
1.25
4
0.4
2
off
off
off
off
off
off
off
m
off
off
off
m
off
m
off
m
off
SD437360 ISSUE 33
13.3 EXTRA PIPE WORK FITTINGS, AW6/900 MACHINES WITH LPHW FITTED
B
B
AB
A
A
ORIENTATION
BOTH VALVES
27
58
28
TO LPHW
30 101
27
98
38
1/2
95
31
96
92
3/4
1"
15
29
28
98
98
38
TO LPHW
PART VIEWS
Page 89
SD437360 ISSUE 33
AW MACHINES WITH LPHW CONTAIN PARTS LISTED HERE WITH RELEVANT PARTS ON AA & AW LISTS
EXTRA PARTS FOR AW600/900A/BVHXF WITH LPHW FITTED
ITEM NO. PART No.
15
15a
27
28
29
30
31
34
37
38
58
68
69
82
92
95
96
98
100
SD418950
SD418951
SD323903
SD236852
SD236853
SD224755
SD290653
SD110156
SD466550
SD290651
SD284450
SD466552
SD203950
SD090150
SD243654
SD239355
SD467450
SD296153
SD224755
DESCRIPTION
PLATE HEAT EXCHANGER, AW600
PLATE HEAT EXCHANGER, AW900
MOTORISED VALVE 3 PORT
GATEVALVE 22mm
GATEVALVE 15mm
HOSE 13 I/D
COMPRESSION FITTING 22 x 3/4BSPM
COMPRESSION FITTING 15x1/2BSPM
BLEED VALVE
COPPER EARTH STRAP
1" PVC GREY EQUAL T
1/2" PVC/BRASS COMP UNION
HOSE TAIL 13mm x 1/2 BSPM
Page 90
QUAN
UNITS
1
1
2
1
1
1.6
2
4
2
4
1
2
0.32
0.15
2
8
2
4
1.6
off
off
off
off
off
m
off
off
off
off
off
off
m
m
off
off
off
off
m
SD437360 ISSUE 33
13.4 EXTRA PIPE WORK FITTINGS, AW12/1500 MACHINES WITH LPHW FITTED
B
B
AB
A
A
ORIENTATION
BOTH VALVES
97
115
114
109
116
30
TO LPHW
11
57
100
27
15
31
101
28
114
31
PART VIEWS
Page 91
SD437360 ISSUE 33
EXTRA PARTS FOR AW1200/1500 WITH LPHW FITTED
ITEM NO. PART No.
11
15
15a
27
28
30
31
57
87
92
93
94
95
96
97
98
100
101
104
109
114
115
116
SD417651
SD418951
SD418952
SD323903
SD236852
SD224756
SD290653
SD284450
SD090150
SD216455
SD216452
SD216454
SD466550
SD466552
SD243654
SD239358
SD239355
SD467450
SD239356
SD466753
SD296154
SD110151
SD466551
DESCRIPTION
HEATER MOUNTING BKT
PLATE HEAT EXCHANGER AW1200
PLATE HEAT EXCHANGER AW1500
MOTORISED VALVE 3 PORT
GATEVALVE 22mm
FLEXIBLE HOSE DIA 19ID (GATES GP40)
COMPRESSION FITTING 22 x 3/4BSPM
BLEED VALVE
COPPER EARTH STRAP
20mm PVC GREY RIGID PIPE
3/4 PVC RIGID PIPE
1" PVC GREY PLAIN PIPE
3/4" - 1/2" PVC REDUCING BUSH
1" PVC GREY EQUAL T
3/4"x3/4" 45DEG GREY PVC ELBOW
1/2" PVC/BRASS COMP UNION
20 x 20 90deg ELBOW
REDUCING SOCKET PLAIN 3/4" - 25mm
HOSE TAIL 19mm x3/4 BSPM
25mm x 20mm REDUCING BUSH
Page 92
QUAN
UNITS
1
1
1
2
2
1.6
4
1
0.15
0.32
1.6
1.25
2
2
2
1
3
2
2
2
4
4
2
off
off
off
off
off
m
off
off
m
m
m
m
off
off
off
off
off
off
off
off
off
off
off
SD437360 ISSUE 33
14.0 FAN BOX ASSEMBLY SPARE PARTS LIST
3
4
9
ASSY No A419001 AT ISS 4 (10/6/2005). FAN BOX ASSY 600+LPHW
2
3
4
9
2
QUAN
UNITS
1
1
1
1
off
off
off
off
1
1
off
off
SD127103 FAN ASSY 1450RPM 376W
SD416101 LPHW COIL
SD417002 FAN PANEL
SD417950 FAN DUCT
NON 'F' FAN ASSY
D012453 FAN ADAPTOR PLATE
ASSY No A419004 AT ISS 3 (10/6/2005). FAN BOX ASSY 900+LPHW
2
3
4
9
2
SD416101 LPHW COIL
SD417002 FAN PANEL
SD417950 FAN DUCT
NON 'F' FAN ASSY
Page 93
QUAN
UNITS
1
1
1
1
off
off
off
off
1
off
SD437360 ISSUE 33
22
4
2
9
ASSY No A419007 AT ISS 5 (11/6/2005). FAN BOX ASSY 1200A+LPHW
2
4
9
22
SD127108 FAN ASSY DDC270-270
SD417009 FAN PANEL
SD417950 FAN DUCT
SD416102 LPHW COIL ASSY
Page 94
QUAN
UNITS
1
1
1
1
off
off
off
off
SD437360 ISSUE 33
27
31
23
22
25
4
2
9
24
ASSY No A419013 AT ISS 4 (11/6/2005). FAN BOX ASSY 1500B+LPHW
2
4
9
22
23
24
25
27
31
22
23
24
SD435501 FAN ASSY BDC270-270
SD417009 FAN PANEL
SD417950 FAN DUCT
SD093550 MOTOR 1.5KW 1420RPM (MT90/L4)
SD347452 PULLEY 100 PCD x 1SPA 24 BORE ALI'
SD347451 PULLEY 100 PCD x1SPA 20 BORE ALI'
SD070356 BELT SPA1000 PB
SD416102 LPHW COIL ASSY
SD388852 M5 STUDDING 360mm LONG
NON 'F' VERSION
SD288150 MOTOR 1.1KW 2850RPM (MT90/L4)
SD248951 PULLEY 80 PCD x 1SPA 24 BORE ALI' (MOTOR)
SD327250 PULLEY 200 PCD x1SPA 20 BORE ALI'
Page 95
QUAN
UNITS
1
1
1
1
1
1
1
1
1
off
off
off
off
off
off
off
off
off
1
1
1
off
off
off
SD437360 ISSUE 33
15.0 FINAL ASSEMBLY SPARE PARTS LIST TOP OUTLET
PANEL
INTERCHANGABLE
WITH ITEM 6
6
9
8
8
10
4
5
ASSY No A471701 AT ISS 1 (16/06/2005). SHOP BUILD AA/AW6/900A/BVHXF
ITEM NO. PART No.
4
5
6
7
8
9
10
SD417750
SD417850
SD417001
SD460601
SD418750
SD417004
SD460501
SD437350
DESCRIPTION
FOOT
INFILL PANEL
SIDE PANEL
PANEL HALF
INSULATION
SIDE PANEL CONSOLE FIXING
ELEC BOX COVER
INSTALLATION MANUAL
QUAN
UNITS
2
1
5
1
6
1
1
1
off
off
off
off
off
off
off
off
ITEM NO. PART No.
4
5
6
7
8
9
10
SD417752
SD417851
SD417008
SD460602
SD418761
SD417010
SD460502
SD437350
DESCRIPTION
FOOT
INFILL PANEL
SIDE PANEL
PANEL HALF
INSULATION
SIDE PANEL CONSOLE FIXING
ELEC BOX COVER
INSTALLATION MANUAL
Page 96
QUAN
UNITS
2
1
5
1
6
1
1
1
off
off
off
off
off
off
off
off
SD437360 ISSUE 33
16.0 FINAL ASSEMBLY SPARE PARTS LIST DOWN DRAUGHT
5
7
14
PANEL
INTERCHANGABLE
WITH ITEM 5
8
5
7
7
2
4
17
ITEM NO. PART No.
4
5
6
7
8
14
17
SD417750
SD417001
SD460601
SD418750
SD417004
SD460501
SD417951
SD437350
DESCRIPTION
FOOT
SIDE PANEL
PANEL HALF
INSULATION
SIDE PANEL, CONSOLE FIXING
ELEC BOX COVER
DUCT
INSTALLATION MANUAL
QUAN
UNITS
2
6
1
7
1
1
1
1
off
off
off
off
off
off
off
off
ITEM NO. PART No.
4
5
6
7
8
14
17
SD417752
SD417008
SD460602
SD418761
SD417010
SD460502
SD417951
SD437350
DESCRIPTION
FOOT
SIDE PANEL
PANEL HALF
INSULATION
ELEC BOX COVER
DUCT
INSTALLATION MANUAL
Page 97
QUAN
UNITS
2
6
1
7
1
1
1
1
off
off
off
off
off
off
off
off
SD437360 ISSUE 33
FINAL ASSEMBLY SPARE PARTS LIST HORIZONTAL
017
PANEL INTERCHANGABLE
WITH ITEM 6
008
008
009
007
006
% RH
M AX
HUMIDITY
AUTO
AIR TEMP
= AUTO
WATER TEMP
M IN
=
=
AUTO
018
025
004
005
ITEM NO. PART No.
4
5
6
7
8
9
17
18
25
SD417750
SD417850
SD417001
SD460601
SD418750
SD417004
SD460501
SD417751
SD417003
SD437350
DESCRIPTION
FOOT
INFILL PANEL
SIDE PANEL
PANEL HALF
INSULATION
ELEC BOX COVER
FAN BOX FOOT
FAN BOX FOOT PANEL
INSTALLATION MANUAL
QUAN
UNITS
2
1
4
1
5
1
1
1
1
1
off
off
off
off
off
off
off
off
off
off
ITEM NO. PART No.
4
5
6
7
8
9
17
18
25
SD417752
SD417851
SD417008
SD460602
SD418761
SD417010
SD460502
SD417753
SD417011
SD437350
DESCRIPTION
FOOT
INFILL PANEL
SIDE PANEL
PANEL HALF
INSULATION
ELEC BOX COVER
FAN BOX FOOT
FAN BOX FOOT PANEL
INSTALLATION MANUAL
Page 98
QUAN
UNITS
2
1
4
1
5
1
1
1
1
1
off
off
off
off
off
off
off
off
off
off
SD437360 ISSUE 33
17.0 FRESH AIR BOX SPARE PARTS LIST
14
7
18
19
TERMINAL BOX
VIEW ON ARROW 'A'
12
15
3
A
6
2
2
ASSY No A433001 AT ISS 7 (04/06/2013). FRESH AIR BOX ASSY 6/900
ITEM NO. PART No.
2
3
6
7
8
12
14
15
18
19
SD417005
SD417007
SD431051
SD521250
SD441350
SD275310
SD174153
SD264653
SD217250
SA072853
DESCRIPTION
SIDE PANEL
SPIGOT PANEL
FAN ASSEMBLY
MOTOR DAMPER
VOLUME CONTROL DAMPER
10 inch DUCT SPIGOT
BOX ALUM DIECAST DRILLED
AIR FILTER
CAPACITOR 8µF 500V
5 WAY TERMINAL BLOCK
QUAN
UNITS
3
1
1
1
1
2
1
1
1
1
off
off
off
off
off
off
off
off
off
off
ASSY No A433002 AT ISS 7 (04/06/2013). FRESH AIR BOX ASSY 12/1500
ITEM NO. PART No.
2
3
6
7
8
12
14
15
18
19
SD417012
SD417014
SD431051
SD521250
SD441350
SD275310
SD174153
SD264653
SD217250
SA072853
DESCRIPTION
SIDE PANEL
SPIGOT PANEL
FAN ASSEMBLY
MOTOR DAMPER
9 inch DUCT SPIGOT
AIR FILTER
CAPACITOR 8µF 440V
Page 99
QUAN
UNITS
3
1
1
1
1
2
1
1
1
1
off
off
off
off
off
off
off
off
off
off
SD437360 ISSUE 33
14
18
19
12
8
TERMINAL BOX
VIEW ON ARROW 'A'
3
A
6
2
ASSY No A433005 AT ISS 1 (28/06/2012). NEGATIVE PRESSURE BOX ASSY 6/900
ITEM NO. PART No.
2
3
6
7
8
12
14
18
19
SD417005
SD417007
SD101450
SD521250
SD441350
SD275309
SD174153
SD106550
SA072853
DESCRIPTION
SIDE PANEL
SPIGOT PANEL
FAN CENTRIFUGAL 1050RPM
MOTOR DAMPER
6 inch DUCT SPIGOT
CAPACITOR 2uF 440V
QUAN
UNITS
3
1
1
1
1
1
1
1
1
off
off
off
off
off
off
off
off
off
ASSY No A433006 AT ISS 1 (28/06/2012). NEGATIVE PRESSURE BOX ASSY 12/1500
ITEM NO. PART No.
2
3
6
7
8
12
14
18
19
SD417012
SD417014
SD101450
SD521250
SD441350
SD275309
SD174153
SD106550
SA072853
DESCRIPTION
SIDE PANEL
SPIGOT PANEL
FAN CENTRIFUGAL 1050RPM
MOTOR DAMPER
6 inch DUCT SPIGOT
CAPACITOR 2uF 440V
Page 100
QUAN
UNITS
3
1
1
1
1
1
1
1
1
off
off
off
off
off
off
off
off
off
SD437360 ISSUE 33
18.0 HEATER BOX ASSEMBLY SPARE PARTS LIST
3
13
56
14
EARTH
STUD
8
15
3
1
3
5
2
4
6
1
BLUE
11
12
57
BRO WN
BROWN
BRO WN
2
17
BLUE
BLUE
MCB
ENL
16
10
PROBE FROM THERMOSTAT
4
ASSY No A440001 AT ISS 4 (29/03/2007). HEATER BOX ASSY 6kW 1P 6/900
ITEM NO. PART No.
3
4
7
8
9
10
11
12
13
14
15
16
17
56
57
SD417001
SD417017
SD253651
SD417004
SD068601
SD316556
SD103251
SD103252
SD089550
SD419550
SD403550
SD403750
SD409350
SA253951
SD090150
DESCRIPTION
SIDE PANEL
SIDE PANEL (MAINS IN)
HEATER ELEMENT 2kW
CONTACTOR CI 16 230v 50Hz
MCB 32A 1 POLE
THERMAL CUTOUT AUTO RESET
THERMAL CUTOUT MANUAL RESET
DISTRIBUTION TERM BLOCK
TERM EARTH WPE6 8mm
TERM BLOCK WDU4
TERM BLOCK WDU 2.5N
THERMOSTAT SET TO 65ºC
COPPER EARTH STRAP
Page 101
QUAN
UNITS
2
1
3
1
1
1
1
1
1
2
1
2
6
1
0.15
off
off
off
off
off
off
off
off
off
off
off
off
off
off
m
SD437360 ISSUE 33
ITEM NO. PART No.
3
4
7
8
9
10
11
12
13
14
15
16
17
54
56
57
SD417001
SD417017
SD253651
SD417010
SD262601
SD316559
SD103251
SD103252
SD089550
SD419550
SD406351
SD406350
SD409350
SD403950
SA253951
SD090150
DESCRIPTION
SIDE PANEL
HEATER ELEMENT 2kW
CONTACTOR CI32 230V 50Hz
MCB 63A 1 POLE
TERM BLOCK EARTH (SL16)
TERM BLOCK WDU 2.5N
COPPER EARTH STRAP
QUAN
UNITS
2
1
6
1
1
1
1
1
1
2
1
2
6
1
1
0.15
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
m
ASSY No A440003 AT ISS 7 (02/09/2011). HEATER BOX ASSY 12kW IP 1200
ITEM NO. PART No.
3
4
7
8
9
10
11
12
13
14
15
16
17
54
57
58
SD417008
SD417018
SD253651
SD3417010
SD262601
SD316559
SD103251
SD103252
SD089550
SD419550
SD406351
SD406350
SD409350
SD403950
SA253951
SD090150
DESCRIPTION
SIDE PANEL
HEATER ELEMENT 2kW
MCB 63A 1 POLE
TERM BLOCK EARTH (SL16)
TERM BLOCK WDU 2.5N
COPPER EARTH STRAP
Page 102
QUAN
UNITS
2
1
6
1
1
1
1
1
1
2
1
2
6
1
1
0.15
off
off
off
off
off
off
off
off
off
off
off
off
off
off
off
m
SD437360 ISSUE 33
HEATER BOX ASSY SPARE PARTS LIST CONTINUED
3
13
10
EARTH STUD
55
DELAY
TIMER
15
1
3
8
17
2
4
3
5
EL L L
1
3
5
2
4
6
7
6
11
12
56
16
THERMOSTAT PROBE
4
ITEM NO. PART No.
3
4
7
8
9
10
11
12
13
14
15
16
17
55
56
SD417001
SD417017
SD253651
SD417004
SD068201
SD325253
SD103251
SD103252
SD089550
SD403950
SD403550
SD403750
SD409350
SA253951
SD090150
DESCRIPTION
SIDE PANEL
HEATER ELEMENT 2kW
MOTOR STARTER O/LOAD 6.3-10A
TERM EARTH WPE6 8mm
TERM BLOCK WDU4
TERM BLOCK WDU 2.5N
COPPER EARTH STRAP
Page 103
QUAN
UNITS
2
1
3
1
1
1
1
1
1
1
1
3
6
1
0.15
off
off
off
off
off
off
off
off
off
off
off
off
off
off
m
SD437360 ISSUE 33
ITEM NO. PART No.
3
4
7
8
9
10
11
12
13
14
15
16
17
55
56
SD417001
SD417017
SD253651
SD417004
SD068601
SD325254
SD103251
SD103252
SD089550
SD403950
SD403550
SD403750
SD409350
SA253951
SD090150
DESCRIPTION
SIDE PANEL
HEATER ELEMENT 2kW
MOTOR STARTER O/LOAD 10-16A
TERM EARTH WPE6 8mm
TERM BLOCK WDU4
TERM BLOCK WDU 2.5N
COPPER EARTH STRAP
QUAN
UNITS
2
1
6
1
1
1
1
1
1
1
1
3
6
1
0.15
off
off
off
off
off
off
off
off
off
off
off
off
off
off
m
ITEM NO. PART No.
3
4
7
8
9
10
11
12
13
14
15
16
17
55
56
SD417008
SD417018
SD253651
SD417010
SD068601
SD325254
SD103251
SD103252
SD089550
SD403950
SD403550
SD403750
SD409350
SA253951
SD090150
DESCRIPTION
SIDE PANEL
HEATER ELEMENT 2kW
MOTOR STARTER O/LOAD 10-16A
TERM EARTH WPE6 8mm
TERM BLOCK WDU4
TERM BLOCK WDU 2.5N
COPPER EARTH STRAP
QUAN
UNITS
2
1
6
1
1
1
1
1
1
1
1
3
6
1
0.15
off
off
off
off
off
off
off
off
off
off
off
off
off
off
m
3
4
7
8
9
10
11
12
13
14
15
16
17
55
56
SD417008
SD417018
SD253651
SD417010
SD068801
SD325257
SD103251
SD103252
SD089550
SD403950
SD403550
SD403750
SD409350
SA253951
SD090150
SIDE PANEL
HEATER ELEMENT 2kW
CONTACTOR CI25
CIRCUIT BREAKER 20-25A 3P
THERMAL CUTOUT AUTO RESET 60 deg C
THERMAL CUTOUT MANUAL RESET 90 C
TERM EARTH W PE6 8mm
TERM BLOCK W DU4
TERM BLOCK W DU 2.5N
THERMOSTAT SET TO 65 C
COPPER EARTH STRAP
Page 104
QUAN
UNITS
3
1
9
1
1
1
1
1
1
1
1
3
6
1
0.15
off
off
off
off
off
off
off
off
off
off
off
off
off
off
m
SD437360 ISSUE 33
19.0 REMOTE SENSOR BOX
P 0.5
0 0.5
R 0.5
REMOTE SENSOR BOX SA473601
TOP SIDE OF BASE (COVER REMOVED)
1
3
3 2 1
1
2
3
4
5
B
BR
R 0.5
2
0 0.5
B
P 0.5
BR
SA473601
ITEM
PART No.
DESCRIPTION
QUAN
UNITS
001
SD260351
HUMIDITY SENSOR
1.00
off
002
SD448750
1.00
off
003
SA098761
5 WAY TERMINAL BLOCK 6A
1.00
off
NOTE:
HUMIDITY SENSOR STYLE VARIES WITH MANUFACTURER (DIXELL XH20P SHOWN)
TERMINAL LAYOUT FOR EACH HUMDITY SENSOR
SENSOR
VOLT SUPPLY
OV COM
0-10 V
DIXELL
1
2
3
RENSE
5
3
4
P7 P6 P5 P4 P3 P2 P1
DISCONNECT LEADS THIS SIDE & REPLACE
W IT H REMOT E SENSOR LEADS
B
LB
GR
V 0,5
PU
W 0,5
SENSOR BOX TERM 5
SENSOR BOX TERM 4
SENSOR BOX TERM 3
SENSOR BOX TERM 2
SENSOR BOX TERM 1
SENSOR/PROBE TB
RE1
RE2
RE3
RE4
R1
R2
R3
R11
TIMER
DELAY
LOOM
R14
ELECTRIC BOX
RECOMMENDED INTERFACE CABLE : CALOREX PART No. D523450, 6 CORE SCREENED CABLE.
Page 105
SD437360 ISSUE 33
20.0 DUCT FLANGE KITS
DUCT FLANGES
INSTALLATION INSTRUCTIONS
SEALANT ON INSIDE CORNERS
& FLANGE CORNER PIECES
2
1
3
DUCTING
ITEM DESCRIPTIONS
ITEM 1 DUCT FLANGE SD347650
ITEM 2 FLANGE CORNER PIECES SD347550
ITEM 3 SILICON SEALANT D250350
NOTES
1.
USING TABLE BELOW CUT DUCT FLANGES TO SIZES STATED FOR REQUIRED MACHINE
2.
PUSH CORNER PIECES ( 4 OFF ITEM 2 ) INTO FLANGES TO FORM REQUIRED DUCT SIZE.
3.
PUSH ASSEMBLED FLANGE ON TO DUCT, & GENTLY TAP HOME.
4.
SEAL ALL INSIDE CORNERS USING SILICONE SEALANT.
MODEL
DUCT DESCRIPTION
DUCT FLANGE CUT SIZES (ITEM 1)
VARIHEAT 3 - 6/900
INLET DUCT
2 OFF 585mm LENGTHS & 2 OFF 630mm LENGTHS
VARIHEAT 3 - 12/1500
INLET DUCT
VARIHEAT 3
OUTLET DUCT
Page 106
SD437360 ISSUE 33
SA185551
P033650
P250250
P036052
P018752
SP090150
P090151
P090152
P090153
001
002
003
004
005
006
007
008
009
M5 BRASS NUT
M5 BRASS WASHER
M5 BRASS SCREW
COPPER EARTH STRAP
SCREW M4 x 6 PAN HEAD POZI
WIRE PIN FLARED ENTRY RED
PUSH ON FLARED ENTRY RED (1/4in)
WIRE 0.5mm RED/ORANGE
6 DEG FROST PROTECTION STAT
DESCRIPTION
Page 107
DRAWING CHANGE
ITEM 1 - WAS 185550
C/N
1349
VIEW OF ELEC BOX ASSY UPDATED
2
1349/3
CIRCUIT DIAGRAM NOTE ADDED
3
1569
AND FIX PROBE AS SHOWN TO LPHW BRACE.
08:02:11
APPD
AJB
DATE
09/07/09
GSM 19:08:10
DH
3. ROUTE CAPILLARY AS SHOWN ON RELEVANT MACHINE LAYOUT
DIAGRAMS :- D459850 or D459851
ALSO IF REQUIRED REFER TO STANDARD MACHINE WIRING
CUT TO REQD LENGTH & CRIMP ON TERMINALS.
REWIRE AS SHOWN ON D459856 USING R/O WIRE LISTED
2. DISCONNECT EXSISTING R/O WIRE FROM R7 TERM 4 AND
ACCORDING TO LAYOUT OF MACHINE.
4
ISS
2.00
2.00
2.00
200.00
2.00
1.00
3.00
1600.00
1.00
QUAN
1. FIT THERMOSTAT INTO ELEC BOX AS SHOWN. POSN VARIES
FITTING INSTRUCTIONS
PART No.
ITEM
SA533503
WIRING DIAGRAM D459850/1 SHEET 2
FOR CIRCUIT DIAGRAM REFER TO STANDARD MACHINE
off
off
off
R6
RE2
R7
17
RE3
R8
RE4
27
R9
R1
008
DO NOT INSULATE
STAT PROBE
007
LPHW FIN COIL BLOCK
100mm
006
ELEC BOX ASSY
E N LL L
R13
R5
RE1
C CALOREX HEAT PUMPS LTD
U.C.C.
mm
off
off
off
mm
off
UNITS
R
009
R10
R2
R3
2
4 4
001
005
FINISH
MATERIAL
DOWNDRAUGHT VERSIONS
STAT IN THIS POSN FOR
1
3 3
51
R4
TOP OUTLET & HORIZONTAL VERSIONS
B OILER
001
REMOT E
FROST PROTECTION KIT DESCRIPTION
USED TO PROTECT LPHW FROM FROST DAMAGE.
SYSTEM ENERGISES WHEN AMBIENT TEMPERATURE DROPS
BELOW 6 DEGREES.
ON/OFF
005
DEMAND
POOL PUMP
DO NOT SCALE PRINT
START
REMOTE
OC C/UNOCC UPIED
NOTES
IF IN DOUBT ASK
HOLES TO BS 4500 E12
INSPECTION
LEVEL
TITLE
VH3 RANGE
FROST PROTECTION KIT
HORIZONTAL VERSION
DIMS
TOLERANCE UNLESS SPECIFIED
---
CONT'
DRG No.
1
SHT No
31:8:07
DATE
NTS
SCALE
SA533503
SA533503
GSM
DRAW N
APPD
DRG No.
DOWNDRAUGHT VERSION
STAT CAPILLARY ROUTES SEE BELOW
TOP OUTLET VERSION
3rd ANGLE
PROJECTION
21.0 FROST PROTECTION KITS
SD437360 ISSUE 33
Page 108
SD437360 ISSUE 33
P079650
D613750
D605653
P032150
P030350
P030150
P031650
016
017
018
019
020
021
022
SCREW SELF TAP No6 X 1/4
WASHER PLAIN BRASS M3
M3 HALF NUT
M3 x 6 POZI PAN HD SCREW
PUSH ON FLARED ENTRY BLUE (1/4in)
WIRE PIN FLARED ENTRY BLUE
No.TAGS No AS SHOW N
WIRE 0.5mm RED
WIRE 1.5mm GREEN/YELLOW
WIRE 0.5mm BLUE
WIRE 2.5mm RED
WIRE 0.5mm BROWN
RELAY LABEL FKR1
TERMINAL LABEL - L N E
FUSE CLIP
TERM EARTH WPE6 8mm
TERM BLOCK WDU 2.5N
FUSE LABEL F 1A 500VAC
FUSE 1/4 x 1 1/4 1A
FUSE HOLDER
M5 BRASS NUT
M5 BRASS WASHER
M5 BRASS SCREW
COPPER EARTH STRAP
SCREW M4x6 PAN HEAD POZI
WIRE PIN FLARED ENTRY RED
PUSH ON FLARED ENTRY RED (1/4in)
WIRE 0.5mm RED/ORANGE
6 DEG FROST PROTECTION STAT
DESCRIPTION
ISS
1
2
DRAWING CHANGE
STANDARD KIT AMAGAMATED FROM SA533503 & OD773
REDRAWN WITH ALL CORRECTIONS & VIEWS ADDED
IE TERM No'S WERE 60,61,62 RELAY WAS RE3, WIRES ADDED ETC
3 CIRCUIT DIAGRAM NOTE ADDED
AND FIX PROBE AS SHO WN TO LPHW BRACE.
C/N
1349
1349/3
1569
3. ROUTE CAPILLARY AS SHOWN ON RELEVANT MACHINE LAYOUT
DIAGRAMS :- D459850 o r D459851
ALSO IF REQUIRED REFER TO STANDARD MACHINE WIRING
CUT TO REQD LENGTH & CRIMP ON TERMINALS.
REWIRE AS SHOWN ON D4598 56 USING WIRES LISTED
2. DISCO NNECT EXSISTING R/O WIRE FROM R7 TERM 4 AND
POSN VARIES ACCORDING TO LAYOUT OF MACHINE .
1. FIT THERMOSTAT & OTHER COMPONENTS INTO ELEC BOX AS SHOWN.
FITTING INSTRUCTIONS
P108251
SD403550
015
030
SD409350
014
P069550
P165950
013
029
SD035353
012
P069650
SD216550
011
P080250
SD189550
010
P250251
P090153
009
028
P090152
008
027
P090151
007
026
SP090150
006
P036050
P018752
005
025
P036052
004
P051650
P250250
003
P030450
P033650
002
024
SA185551
001
023
PART No.
ITEM
SA533506
WIRING DIAGRAM D459850/1 SHEET 2
DH
APPD
AJB
GSM
off
off
off
off
off
off
off
mm
mm
mm
mm
mm
off
off
off
off
off
off
off
off
off
off
off
off
mm
off
off
off
mm
off
UNITS
DATE
15:05:09
06:09:10
08:02:11
2.00
2.00
2.00
2.00
1.00
1.00
3.00
600.00
750.00
750.00
350.00
750.00
1.00
1.00
1.00
1.00
2.00
1.00
2.00
1.00
1.00
2.00
2.00
2.00
200.00
2.00
3.00
4.00
750.00
1.00
QUAN
CALOREX HEAT PUMPS LTD
U.C.C.
c
025
020
026
012
R
RED 0.5
No.TAGS
024
014
004
019
59
DAMPER
REMOTE
EXTERNAL
L N E
57 58
021
7
RED 0.5
A
4
1
BROWN 0.5
003
FINISH
MATERIAL
006
007
015
IN MACHINE ELEC BOX
017
008
LPHW FIN COIL
BLOCK
009
022
002
EARTH STUD
TO MAIN
G/Y 1.5
DIN RAIL TERMINALS
DO NOT INSULATE
STAT PROBE
100mm
B
9
6
3
FKR1
ALSO REFER TO WIRING DIAGRAM D459856
44 45
021
023
RED/ORANGE 0.5
FOR CIRCUIT DIAGRAM REFER TO STANDARD MACHINE
BLUE 0.5
NOTES
BLUE 0.5
E N LL
L
R13
R5
INSPECTION LEVEL
HOLES TO BS 4500 E12
TOLERANCE UNLESS SPECIFIED
016
013
012
011
RE1
001
R6
R E2
TART
S
REMOTE
ON/ OF
F
17
R8
RE4
27
R9
R10
R2
017
R1
R3
2
4 4
DAMPE R
REMOTE
EXT E
RNAL
L N
E
DIMS
005
016
013
012
DOWNDRAUGHT VERSIONS
001
029
028
027
018
010
011
ELEC BOX ASSY
600/900
IF IN DOUBT ASK
ENLL
L
R13
R5
RE1
R6
RE2
OCC/UNOCCUPIED
REMOTE
ON/ OF
F
R7
R E3
17
R8
RE4
27
R9
R1
R10
R2
SEE NOTE 3
VH3 RANGE
FOR ADDITIONAL REMOTE DAMPER
FROST PROTECTION
KIT
TITLE
HORIZONTAL VERSION
2
DAMPE R
REMOTE
EXT E
RNAL
L N
57 58 59
1
4 4
R4
3 3
017
R3
FKR1
E
DRG No.
---
1
DRG No.
CONT'
SHT No.
018
030
APPROVED
AS SHOWN
DATE
31:8:07
GROMMETED HOLE
FEED CAPILLARY THRO'
ELEC BOX ASSY
1200/1500
010
SA533506
SA533506
GSM
DRAWN
DOWNDRAUGHT VERSION
STAT CAPILLARY ROUTES SEE BELOW
FKR1
57 58 59
1
3 3
R4
TOP OUTLET VERSION
R7
R E3
TOP OUTLET & HORIZONTAL VERSIONS
OI L
B
ER
SYSTEM ENERGISES WHEN AMBIENT TEMPERATURE DROPS BELOW 6 DEGREES.
REMOTE
USED TO PROTECT LPHW FROM FROST DAMAGE.
RED 2.5
CONTROL
MCB
RED/ORANGE 0.5
OCC/UNOCCUPIED
005
DE
MAND
OOL
P
UM P
P
3rd ANGLE PROJECTION
OI L
B
ER
DO NOT SCALE PRINT
DE
MAND
OOL
P
UM P
P
FROST PROTECTION KIT DESCRIPTION
TART
S
REMOTE
FUSE 1A
NTS
SCALE
22.0 PACKING SPECIFICATIONS
VH 3 TOPOUT PACKING SPECIFICATION
MACHINE
UK DELIVERY
WEIGHT(kg)
178
198
180
200
225
245
244
265
600 A/B
600+AIR
900 A/B
900+AIR
1200 A/B
1200 AIR
1500 B
1500+AIR
Hx W x D
DIMENSIONS
922x772x1592
765x1255x1474
922x772x1592
765x1255x1474
885x1045x1792
865x1365x1678
885x1045x1792
1462x1850x1828
EXPORT
WEIGHT(kg)
238
258
240
260
285
305
304
325
Hx W x D
DIMENSIONS
1000x860x1800
1000x860x1800
1000x860x1800
1000x860x1800
1105x960x1970
1102x960x1970
1102x960x1970
1102x960x1970
VH 3 DOWNDRAUGHT PACKING SPECIFICATION
MACHINE
UK DELIVERY
WEIGHT(kg)
225
235
227
235
272
279
291
298
600 A/B
600+AIR
900 A/B
900+AIR
1200 A/B
1200+AIR
1500 B
1500+AIR
HxW xD
DIMENSIONS
1850x1462x1624
1850x1462x1624
1850x1462x1624
1850x1462x1624
1850x1462x1828
1850x1462x1828
1850x1462x1828
1850x1462x1828
Hx WxD
DIMENSIONS
1850x1462x1750
1850x1462x1900
1850x1462x1750
1850x1462x1900
1850x1462x1970
1850x1462x2110
1850x1462x1970
1850x1462x2110
DEPTH
HEIGHT(EXPORT)
WIDTH
EXPORT
WEIGHT(kg)
347
355
349
357
404
411
423
430
Page 109
SD437360 ISSUE 33
VH 3 HORIZONTAL PACKING SPECIFICATION
MACHINE
600 A/B
600+AIR
900 A/B
900+AIR
1200 A/B
1200 AIR
1500 B
1500 AIR
UK DELIVERY
WEIGHT(kg)
178
198
180
200
225
245
244
265
Hx W x D
DIMENSIONS
772x1602x922
765x1580x780
772x1602x922
765x1580x780
885x1802x1012
865x1365x1678
885x1802x1012
865x1365x1678
Page 110
EXPORT
WEIGHT(kg)
238
258
240
260
285
305
304
325
W xHx D
DIMENSIONS
860x1675x1080
860x1360x1875
860x1675x1080
860x1360x1875
960x1880x1185
960x1460x2085
960x1880x1185
960x1460x2085
SD437360 ISSUE 33

Manual - handv_man_variheat3_tech_issue33

Transcription

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