CES Compactor Handbook

ABOUT CES
At Carolina Environmental Systems, Inc. (CES), our business philosophy
is to represent "quality" products made by "quality" manufacturers who,
along with CES representatives, understand how important it is to offer
"quality" service after the sale.
CES has been selling refuse and recycling equipment for over 20 years,
adding more quality products and services, as well as two more
full-service facilities, along the way. When it comes to new and used
equipment and parts, CES has you covered. We have dedicated
technicians on staff, with over 40 years of experience servicing and
selling parts for compactors. Whether you need technical support,
assistance with parts, or just have general questions, our highly
motivated team is ready to take your call and help you out with
whatever your need may be.
Our slogan, "We take care of the customer and the rest takes care of
itself" is our recipe for success. Please let us hear from you soon to
discuss how our team here at CES can help you!
facebook.com/CESREFUSE
@CESREFUSE
www.cescompaction.com • 1-866-204-8249
www.cescompaction.com • 1-866-204-8249
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3
CONTROL PANEL
1. What is the make and model # of the compactor or baler the
control panel is used on?
2. What is the manufacturer’s ID on the component you are
looking for and the description?
3. What is the function of the component?
22002990
2 POS. KEY SWITCH - 22MM
M03-2973
3 POS. KEY SWITCH - 30MM
4. If it is a panel operator (push-button, key switch, etc.) what
diameter is the panel hole (22 or 30 mm)?
5. How many contacts are on the operator and are they normally
open or normally closed, or both?
6. If it is a motor starter, is it a NEMA open style or an IEC
contactor?
M03-0195
KEY SWITCH, 2 POSITION START
CES GAUGE
M03-0201 E-STOP, PUSH/PULL
M03-0200
PUSH BUTTON, GREEN, START
M03-0192
ILLUM E-STOP, MAINTAINED - 30MM
M03-0139
3 POS. SELECTOR SWITCH MOMENTARY - 30MM
HT8JXH1DAA5
3 POS. SELECTOR SWITCH MOMENTARY - 30MM
BP-60PD-1
GREEN PUSH BUTTON START - 22MM
PH350MLI
TRANSFORMER, 350 VA, 120VAC
22002839
ILLUM. E-STOP, MOMENTARY - 22MM
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5
HYDRAULIC PUMP
1. What is the manufacturer’s name and model # on the pump?
2. What is the make and model # of the compactor?
3. Is it an aluminum or cast iron gear pump (oval body) or vane
pump (square body)?
4. What is the shaft diameter, length and key way?
M02-0267 GEAR PUMP 9 GPM
5. What are the port sizes and location?
6. If it is a cast iron gear pump what is the center gear section
width?
AC-22005886 VANE PUMP #8 TANG
AC-22005884 VANE PUMP #9 KEYED
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7
HYDRAULIC VALVE
1. What is the manufacturer’s name and model # on the valve?
2. What is the valve’s size, NFPA, DO3, DO5 or DO8?
3. Is it a single solenoid or double solenoid? What is the coil
voltage?
4. What is the center condition on the spool? Open, closed or
tandem?
MANIFOLD DIAGRAMS
D03
ISO 4401-03-02-0-94
NFPA T3.5.1 R2-2002 D03
D05
ISO 4401-05-04-0-94
NFPA T3.5.1 R2-2002 D05
D08
ISO 4401-08-07-0-94
NFPA T3.5.1 R2-2002 D08
M02-0081 DIRECTIONAL CONTROL
VALVE, REGEN, D08
M02-0068 DIRECTIONAL CONTROL
VALVE, DOUBLE SOLENOID, D05
M02-0297 DIRECTIONAL CONTROL
VALVE, SINGLE SOLENOID, D03
M02-0157 DIRECTIONAL CONTROL
VALVE, SINGLE SOLENOID, D05
VALVE DIAGRAMS
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9
RATCHET BINDER
1. Is the binder a hand wheel or lever style?
2. What is the barrel length?
3. What is the diameter of the threads on the bolt shafts?
4. Are the ends eye bolt or clevis?
MC-1001690 1X10 RATCHET
BINDER WITH EYE ENDS
5. What is the bolt diameter or hole in the end?
MC-1002087 TURNBUCKLE
WITH 8” HAND WHEEL
M05-0001 1X10 RATCHET BINDER
WITH CLEVIS ENDS
E
AC-22005343 1X10 RATCHET
BINDER WITH EYE ENDS
D
C
B
C
A
A = Barrel Length
B = Thread Diameter
C = Eyelet Diameter or Clevis Inside Width
D = Clevis Bolt Diameter
E = Handle Length
MC-1001691 1 3/8 X 16 RATCHET
BINDER WITH EYE ENDS
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11
PISTON ROD CYLINDER
MC-1001129 4 X 32 X 2.5 NON BY-PASS CYLINDER
D
EXTEND PORT
G
RETRACT PORT
I
L
BORE
F
ROD
DIA.
K
E
J
A STROKE
B CLOSED
C OPEN
M
H
M04-0006 6 X 56 X 4 NON BY-PASS CYLINDER
Cylinder application
Single- or Double-acting
Bore
Rod diameter
Head & gland design
M-040300 4 X 31.25 X 2.5 CYCON CYLINDER
Piston design
Mounting conditions
Vert.
Horz.
Incline angle
A :Total stroke
B :Closed length
B-040059 4 X 37 X 2 BY-PASS CYLINDER
C :Open length
D :Base mount type or code
E :Base pin diameter
F :Base mount width
G :Base mount radius
H :Base Clevis Gap (if applicable)
M04-0310 5 X 42 X 2.5 CYCON CYLINDER
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MISC. PARTS
ET4-1001 OIL HEATER 1000W
M06-0005 SLIDE SHOE - LONG
M02-3053 QUICK COUPLER 3/8”
M05-0247 DOOR SEAL - P-SHAPE
H-022-3509 1” X 2.5” X 240” FOAM SEAL
M06-0006 SLIDE SHOE - SHORT
M02-3054 QUICK COUPLER 1/2”
M02-0051 1.25” SUCTION STRAINER
MC-1001695 DOOR SEAL - “T” STYLE
MC-1001200 SIGHT PLUG
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MISC. PARTS
86GR
8X6 GROUND ROLLER W/AXLE
44NR
4X4 NOSE ROLLER W/AXLE
M03-0013 PRESSURE SWITCH, SINGLE
M03-0014 PRESSURE SWITCH, DUAL
88GR
8X8 GROUND ROLLER W/AXLE
46NR
4X6 NOSE ROLLER W/AXLE
M03-0293 DIGISET TIMER
810GR
8X10 GROUND ROLLER W/AXLE
10HP/10 GPM UNIVERSAL POWER UNIT
6X8-DIAPER
6X8 COMPACTOR DIAPER 18OZ VINYL
6X8MM-DIAPER
6X8 MULTI-MESH DIAPER
M03-0498 MAGNETIC INTERLOCK
SWITCH