July - The Monty
Transcription
July - The Monty
July Issue 2015 Table of Contents Heat Treat News Used Equipment • • • • • • • • European Batch Continuous Draw Generator Induction Miscellaneous Vacuum Employment Opportunities Seeking Employment If you would like the information contained in this newsletter daily instead of monthly, visit us at www.themonty.com daily & you don’t have to wait for the most up to date, relevant Heat Treat News in the industry. www.themonty.com Heat Treat News Letter Introduction Best regards, Gord www.themonty.com “The Monty” July 2015 issue. The theme for this issue of “The Monty” would have to be the recent global heat treatment show “ThermProcess” which was recently held in Dusseldorf, Germany. While this exhibition has always billed itself as a global event we see a marked difference over the past 12 years (which is as far back as our personal experience goes). It truly is becoming more global with a substantially larger presence of Asians and North Americans. Our coverage of this event we hope you will find complete and interesting. All of this preamble brings me to my favorite characteristic of the worldwide heat treating the fact that everybody knows everybody else. In what other industry can you meet a fellow from the other side of the world and after a 10 minute conversation realize you have 10 mutual friends? With our limited exposure to other industries we would like to think that heat treating is truly unique. Read and hopefully enjoy the absolute latest news in the heat treating industry in this issue. News Gord Montgomery, Bob and Chip Keough. While Bob is no longer with us his legacy certainly lives on in the form of furnace builder AFC-Holcroft and commercial heat treater Applied Process. Clif Coleman of Mid South Metallurgical. At the time of this show Clif was brand new to the heat treating industry but he is a perfect example that working hard and having common sense will take you a long way as he now has a very successful commercial heat treating operation. www.themonty.com ASM Detroit Heat Treat Show. We welcome our newest advertiser the American Society of Metals (ASM) who are promoting the upcoming show in Detroit, Michigan being held October 20-22nd 2015. This is the largest and best North American heat treat show of 2015 and while Detroit might not be everybody's first choice this should not be missed. If memory serves us correctly the last time this show was held in Detroit was 2007 and we dug out some photos from that show. July 1/2015 Lisa Hill of Ipsen. We don't believe that Lisa is with Ipsen any longer which is a shame. Used Equipment Available. Our list of the best priced used furnace equipment in the industry keep changing. All of these listings are very new; an immaculate condition Dow Batch IQ Furnace with working dimensions of 30" X 48" X 30", a Recirculating Walk-In Oven, a large Sunbeam Mesh Belt Temper, a great condition Ipsen Vacuum Temper Furnace and a Dowa Gas Nitriding System on the batch page. Remember if you don't see what you are looking for please let us know and we will try to find it for you. [email protected] July 1/2015 A few examples include: AFC-Holcroft 2 Row Pusher Furnace Dow Batch IQ Furnace Jenson Tempering Oven Recirculating Walk-In Oven Gas Nitriding System SBS Unit ALD Dynatech Press Release. "ALD Dynatech has refurbished the hot zone of large high Vacuum Brazing furnaces along with the vacuum pumping system to increase the equipment's overall efficiency. The hot zone is shipped to an aerospace customer base in Hyderabad. The Hot Zone has an effective 1600 mm (64”)ID and length of 2050 mm (82”), and is made from two solid graphite rolls with a curved CFC hot face that are packed against a stainless steel structure. This new and advanced hot zone structure will help minimize heat loss. Heating elements are made of MoLa material. In addition to the new hot zone, the existing vacuum www.themonty.com Thom Coughlin with Mark Podob of commercial heat treater Metlab. system has been upgraded with a highly efficient high vacuum pumping system to work vacuum levels of 10-5 mbar range. About ALD-Dynatech Furnaces Pvt Ltd. ALD Dynatech is India’s largest manufacturer of vacuum heat treatment furnace systems. ALD Dynatech is a part of a world-renowned vacuum furnace manufacturer - ALD Vacuum Technologies, Germany. The legacy companies that comprise the ALD Group have a combined 100+ years of Vacuum technology experience. The company manufactures turn-key vacuum heat treatment systems for applications include Low Pressure Carburizing, sintering, brazing, hardening and tempering processes for automotive, aerospace, mining, military, gear, fasteners, and alternative energy industries." ALD-Dynatech Company is part of the Indian Government’s “Make in India – Affordable and Excellent” initiative. Visit our website for a great cost saving tips : www.alddynatech.com" July 1/2015 Somebody Is In Trouble! We have no idea who the guilty party in this story is or even whether it is a captive or commercial heat treater but some heat treater made a real big mistake as you can read in this story. June 30/2015 "Fiat Chrysler Automobiles is telling owners of 65 new 2015 Jeep Grand Cherokees and Dodge Durangos to immediately stop driving the vehicles and is recalling a total of 7,690 SUVs. The automaker said it is taking the unusual step of telling owners to stop driving the vehicles because suspension components were installed that were not correctly treated by a supplier for high temperatures. That condition could cause the component to break or could rear-end instability and/or reduced braking power. The other 7,625 Jeep Grand Cherokees and Dodge Durangos have not been sold. They are either on dealer lots or are on their way to dealers. The automaker said a "supplier discovered a potential problem during an internal quality review. FCA US was alerted, launched an investigation to determine if any vehicles were affected www.themonty.com With the new two-piece insulation and vacuum pumping system efficiency of the vacuum furnace will increase by 25% and shorten the cycle time by 15%. ALDDynatech specializes in rebuilding hot zones for all major OEM for the worldwide market. The average cost saving to the customer is between 30 to 40% from the original OEM price. and, out of an abundance of caution, halted vehicle shipments from its assembly plant." Kanthal Press Release. Kanthal (you know Kanthal-the heating elements people) has issued this press release. June 30/2015 “The world is facing new challenges and perhaps the major ones are to support the world’s growing population with food, water and energy in order to make the world a better place for everyone. We want to be a part of solving this challenge and we would like to invite our customers and partners to be a part of that challenge”, says Nicklas Nilsson, Vice President Sandvik Materials Technology and Head of Product Area Strip, Wire and Heating Technology. “Innovations are part of the DNA of both Sandvik and Kanthal and a successful innovation often results from sharing ideas and combining them into new ones to create win-win solutions. Sharing is therefore also one of the basic features of the Kanthal Award”, Nicklas Nilsson continues. "The aim of the Kanthal Award, innovation, justifies the acceptance of the award by Arcelor Mittal. We also saw that the Sandvik culture was similar to our own in prioritizing safety. As explained by the guest speaker Fredrik Härén we focus on tomorrow challenges where energy savings is one of them. The event was friendly, allowed an exchange of ideas between people and was well organized", says Laurent Mondy from Arcelor Mittal. Fredrik Härén was one of the guest speakers at the Kanthal Award and he talked about business creativity and how combining ideas can lead to new, important solutions. Professor Bo Jönsson, talked about that everyone in the value chain has to work together in order to improve tomorrows thermal processes regarding technique, productivity, energy efficiency and use of limited resources. Professor Jönsson is an adjunct professor at Chalmers Technical University and also serves as chairman of HTC, the High Temperature Corrosion Competence Centre. He is also a Senior Technical Specialist at Sandvik Materials Technology. Part of Sandvik Materials Technology, Kanthal® is a global brand in heating technology with access to Sandvik world-class resources, including research and development and advanced www.themonty.com "The first ever Kanthal Award 2015 goes to Arcelor Mittal for their innovative use of Kanthal APMT™ rollers. By excluding water cooling in the process Arcelor Mittal has managed to significantly reduce energy consumption, thereby contributing to a sustainable reduction in energy use. The prize was presented at the Thermprocess Exhibition in Dusseldorf. The Kanthal Award includes a prize sum of 5000 euros, a statuette and a diploma. The prize sum is, however, not for the winner to keep but is to be donated to a charitable organization which supports the same criteria the Kanthal Award is based on – sustainability, health and safety. Arcelor Mittal will donate their award to the French bone-marrow organization France Greffe de Moelle. The annual Kanthal Award will be open for nominations in the autumn of 2015. A jury will present the award to the nominee who has found an innovative and sustainable way to use products or services related to thermal processing and improvements to health and safety. processing technologies. The company has a strong tradition in innovation and makes extensive investments in R&D." Monday Morning Briefing. Hansen-Balk Steel Treating Company of Grand Rapids, MI is probably one of the two largest commercial vacuum heat treaters in North America the other being Solar Atmospheres. So the place is obviously large and now we know getting larger. The company has plans in place for a $3.21 million USD expansion of which $929,589 is slated for real property improvements and nearly $2.28 million for equipment. Currently the plant has 90,000 square feet under roof and has been around since 1955. Good for them we always like to see heat treaters growing and investing. On the other end of the spectrum we see that a commercial heat treater recently closed one of it’s locations. Alfe Heat Treating is one of the largest in North America and certainly the largest when it comes to aluminum heat treating. June 1 their plant in Charlotte, SC was closed. This plant was always rather unusual for Alfe in that most of the plants focused on aluminum heat treating whereas this location offered aluminum, carburizing and vacuum capabilities. A recent fire at the plant might have prompted the closure of this location. Don’t like to see plant closures but Alfe remains one of the largest and most established commercial heat treaters in North America. This photo shows the Charlotte plant. www.themonty.com Mercer Press Release. "The Mercer Group is proud to announce its association with two wonderful charities: The Muscular Dystrophy Association and Junior Diabetes Research Foundation. The Muscular Dystrophy Association (MDA) and The Mercer Group have been working together for a great 8 years. This year we were able to send two more local children to summer camp. The Mercer group takes great pride in being able to help local children attend camp, as well as supplying other services to them. Although it's The Mercer Group's first year with the Junior. Diabetes Research Foundation (JDRF), we plan to continue our relationship for many years to come. This year we were able sponsor a hole at a golf tournament that benefited the JDRF." June 30/2015 Metal Finishing Company. "The Boeing Company has granted Metal Finishing Company, Inc. Heat Treat Division, Wichita Kansas interim approval to process Stainless Steel, Titanium and related Vacuum Heat Treatment services based on a NADCAP audit that is scheduled for later this year. This was accomplished under the direction of Gene Westphal, Manager Heat Treat Operations, Duane Heinrich, Special Projects / Steel Heat Treat Manager and Keith Kastner Quality Manager Heat Treat Operations and their respective teams. Congratulations on completing a monumental milestone in the 70 year history of Metal Finishing Company Inc. headquartered in Wichita Kansas. This addition complements the NADCAP approved Aluminum Heat Treatment, Non-Destructive Testing, Finishing and Plating of Aerospace parts and assemblies". www.themonty.com Lucifer Furnaces say they have supplied a dual-chamber furnace to Laboratory Testing Inc. (LTI), a full-service materials testing lab based in Hatfield, Pa. LTI will use the furnace to perform capability heat treating to various specifications for ASTM, AMS, GE, ASME and other customer requirements, including solution treatment cycles, aging cycles, post-weld heat treat, normalizing, hardening and tempering. LTI specializes in performing metals testing through destructive and nondestructive testing methods. Northland Heat Treating was a small commercial shop in Antigo, WI which closed down a few months back. A number of people speculated about what was happening to the equipment-as it turns out it is going to auction July 30th. The equipment consists of a Holcroft batch IQ furnace with working dimensions of 36 X 48 X 30 and associated tempers, washers, endo generators and charge car. From the photos we have seen it all looks in decent shape and will most likely sell for a respectable price. www.themonty.com In India commercial heat treater Hightemp (the countries largest) is certainly in expansion mode with plans to expand four locations by adding a total of 8 more furnaces. Land has been acquired at the Bangalore location (4 acres), Ahmedabad (8.4 acres) and Pune (3.4 acres). This capacity will be dedicated to the auto industry and will be completed by 2017. On the new furnace side the company has received orders for 15 batch IQ furnaces from Indian customers working in the auto components field. Also the company is delivering an automated continuous carburizing line to a Swedish-Italian customer which will be in operation August of this year. The line is designed to handle ring gears and shafts and will feature press quenching. Furnace builder SECO WARWICK has this to say today; "At the beginning of May, Seco/Warwick Europe has signed a contract with RUSAL Krasnoyarsk, Russia, for delivery, installation, and commissioning of a billet continuous homogenizing line. The line includes: continuous homogenizing furnace with walking beam conveyor system, turbo air cooler, water tank, control system, as well as related equipment i.e. ultrasonic station, saw stations, stacking, strapping and wrapping system for horizontal and vertical packages of the logs. The furnace allows processing logs with diameters varying from 8’’ to 18’’ (203,2 mm to 457,2 mm) without having to change its performance parameters. Thanks to its multi-zone design, vertical airflow furnace technology is inherently flexible. Owing to the unique design the furnace can process batches of different alloys and diameters without necessity to empty the heating zones. The system is completely automated and ensures better energy efficiency. In a typical production solution, the whole technological line is ended with a device which cuts the logs for required length and a unit for packing prior dispatch. The completion of the project is planned for January 2017". Carbolite Gero Press Release; "Carbolite Gero is pleased to announce a new line of batch furnaces for sale in North America. The new Serie 3000 furnaces are offered with volumes ranging from 1.5-80 liters. Serie 3000 systems are cold wall, graphite chamber furnaces and allow operation up to 3000oC in a modified atmosphere. Due to the versatility of the Serie 3000, applications can be found in laboratory research to industrial batch production. The new Serie 3000 units were on display for the first time this month at THERMPROCESS 2015. THERMPROCESS is one of the largest international heat treatment trade shows and symposiums. The show was a resounding success with 305 exhibitors from 30 countries. Carbolite Gero offers Serie 3000 systems as complete solutions, with options including: afterburners, Precisely controlled vessel evacuation for powder samples, data recording with PC connectivity, vacuum pumping systems, fully automatic operation, remote diagnostics, over-temperature protection, water cooling systems and more". June 29/2015 "In its 100-year history, Surface Combustion Inc. has manufactured furnaces used for everything from building cymbals to burning warheads. The Maumee firm, incorporated June 22, 1915, celebrates its centennial Friday. “Everybody always wondered, ‘What’s this weird name?’ ” said Chief Executive William Bernard, Jr., who has been with the firm since 1969. “Actually, surface combustion is a patented technology.” The company produces a variety of industrial furnaces and heat processing equipment and has 675 patents. Although the firm started in the Bronx, N.Y., financier and oilman Henry L. Doherty bought and moved the company to Toledo’s Dorr Street in 1928. He favored the manufacturing center of the Midwest along with the area’s universities that educated engineers, according to Mr. Bernard. Surface Combustion moved to Maumee in 1988 and has its headquarters at 1700 Indian Wood Circle in Arrowhead Park. The company’s factory is in Waterville, opened there in 1991. It has about 100 employees and has annual sales of about $40 million to $50 million, said Jeffrey Valuck, administration and sales director. The company’s various furnaces are used to harden, dry, or otherwise strengthen materials. Engineers draft proposals for specific heat-treating needs, then manufacture and transport the equipment, sometimes building it on-site, depending on the size. “We do a lot of work in the energy equipment field, automotive, off road vehicles, farming, mining industry — wherever you have a need for a value added part,” Mr. Bernard said. Surface Combustion has made furnaces used to heat treat cymbals so that they produce the right sound. Its furnaces have helped dry grains and cereal for food companies. Other equipment heat treats silicon used in computers. Mr. Bernard says that perhaps the most “noble” use of his company’s equipment has been to destroy chemical weapons. “It’s not our primary business, but it shows what technology can do,” he said. The firm has had such equipment since the early 1970s, and some of its furnaces have been used in Russia to destroy www.themonty.com Surface Combustion Inc. Today is the day that furnace builder Surface Combustion of Maumee, Ohio celebrates their 100th anniversary-a milestone reached by very few furnace builders anywhere in the world. Surface rates as one of the 5 largest furnace builders in the US in terms of annual sales and their Allcase line of batch IQ furnaces is almost undoubtedly the most common furnace in North America. June 26/2015 former Soviet weapons. Mr. Bernard estimates that the “little company in Maumee” has equipment installed in 40 to 50 countries." "Three new, highly innovative heating products were launched by Sandvik Materials Technology at the Thermprocess exhibition in Düsseldorf. The first ever Kanthal Award was also presented in connection with the exhibition. “We are facing an exciting period of growth for our entire product portfolio, delivering solutions ranging from traditional Kanthal products to complex heating systems,” said Martin McIver, acting Marketing Manager. “We think successful innovations often come from sharing ideas. This creates win-win solutions, and that is why we have initiated the Kanthal Award. The world faces new challenges in the future and a major one is using the planet’s limited resources to support a continuously growing population.” “We think we can be part of solving this challenge and making the world a better place for everyone by supporting innovations that develop environmentally friendly energy sources or use energy in an efficient way,” says Nicklas Nilsson, Vice President Sandvik Materials Technology and Head of Product Area Strip, Wire and Heating Technology. Part of Sandvik Materials Technology, Kanthal® is a global brand in heating technology with access to Sandvik’s worldclass resources, including research and development and advanced processing technologies. The company has a strong tradition in innovation and makes extensive investments in R&D. Three new products have been added to the extensive program of heating products: Kanthal® Flow Heater with an air/gas heat output of up to 1200°C (2190°F). Fibrothal™ GSO, developed for use in really tough conditions but also with great flexibility in power voltage, size and installation. Superthal™ X heating panel, which is even more reliable and easy to use. Thanks to its new design the elements are stable during operation, thus prolonging the service life of the product even further." www.themonty.com Sandvik Press Release. Sandvik's line of heating elements marketed under the name "Kanthal" is an industry standard. We now hear about some new products the company is offering. June 26/2015 Therm Process 2015. Wrapping it up now but we have a few more photos of the recent HT show in Germany. We will soon be moving on to our Monday morning briefing which will have a bunch of really cool news items about the US heat treating market. June 25/2015 Systherms. Exhibiting at the show was vacuum furnace manufacturer Systherms based in Germany. In this photo we see the GM Mr. Gunter Reuss, Karol Forycki and Gord Montgomery. In addition to providing new vacuum furnaces Gunter also has a commercial vacuum heat treating location in India by the name of IndoGerman Vacu Treat Pvt. The Schunk Graphite Technology Team included reps from the USA, Germany and the UK. Note the fixture in the vacuum furnace. Graphite Materials. From the left; Karol Forycki, Rolf Terjung, Gord Montgomery, Roland Weeske and Eddy Lassel. www.themonty.com Sandvik. Dr. Markus Mann and Onintze Achutegui of Sandvik. The company released several new products at the show (more details to come). Preserving the tradition originated by the late Robert Peaslee, a brazing pioneer who invented the first nickel- based brazing filler metal, Wall Colmonoy offers a spring session of Modern Furnace Brazing School on October 27-29, 2015 at Aerobraze Engineered Technologies’ Brazing Engineering Center in Cincinnati, Ohio. Engineers, technicians, quality managers, production managers, and others will participate in “hands-on” practical applications while learning about brazing technology from the industry’s leading brazing engineers. For over 60 years, Wall Colmonoy engineers have been gaining practical experience on actual problems in brazing plants around the world. This three-day seminar offers knowledge and practical application on: • • • • • Brazing Design Metallurgical Aspects / Brazing Operation Brazing Atmosphere and Furnace Equipment Brazing Material Selection and Applications Quality Control Unlike other classroom-only seminars, Brazing School attendees will tour the facility and see the actual brazing application on the shop floor. They will also have the opportunity to apply different forms of filler metal to supplied samples, have them vacuum brazed and discuss the outcomes. Wall Colmonoy’s Leading Brazing Engineers have the technical know-how and practical experience to guide attendees through the brazing process from beginning to end production. Modern Furnace Brazing School instructors are: • Lydia Lee, BSE, M. Eng, MBA, Director of Brazing Engineering, Alloy Products Group, USA • Russ Wilcox, BME, MBA, Sales Manager, Alloy Products Group, USA • Eric Krosche, Senior Applications Developer, Alloy Products Group, USA • Bob Pfouts, BSME, Senior Engineer, Aerobraze Engineered Technologies, USA • Ron Yarnall, Sales Manager, Aerobraze Engineered Technologies, USA For seminar details and registration information, contact Jim Nicoll, Marketing Associate, at [email protected] or 248.585.6400, ext. 233. The Facility Tour" June 25/2015 www.themonty.com "Wall Colmonoy Announces Spring Sessions of Modern Furnace Brazing School in USA. October 27-29, 2015 Take Part in the Only Hands-On Brazing Seminar! Eurotherm. From the left; Jens Bruchmueller, Michael Riehm, Sabine Mandel, Thomas Ruecker, Peter Sherwin, Dick van der Geest www.themonty.com ThermProcess 2015. This show which is held every four years is absolutely fascinating and a source of a great deal of really interesting information about the industry. However all things come to an end and we are pretty close to wrapping up our coverage of the show. However enjoy these pictures. June 24/2015 Dry Coolers. From Left; Fang Li (General Manager of DCMC Thermal Technologies) , Margy Russell CFO of Dry Coolers, Lurch, Dale, and Brian Russell (President of Dry Coolers). (Photo by Matt Reed of Dry Coolers) Phoenix TM with their new "hot box" that can go into an oil quench tank German Ion Nitriding supplier Plateg The annual meeting of the Global Heat Treatment Network took this year place in Düsseldorf during the Thermprocess Fair. We are lucky to present to you one of the members: Hans Veltrop former MD of Bodycote and Hauzer, and a well known fellow in the heat treating industry. www.themonty.com NICRO. One of the larger alloy suppliers of alloy components in Europe is NICRO based in Italy. We see in this photo the owner Mr. Angelo Soliveri and his wife along with Dale and Gord Montgomery Ajax TOCCO/Bonney Forge. Bonney Forge out in PA is a large captive heat treater who has added a lot of new heat treaing equikpment over the past few years. June 24/2015 "Ajax TOCCO Supplies Induction Billet Heating System at Bonney Forge. Ajax TOCCO Magnethermic recently shipped a 1300 kW PowerForge billet heating system to Bonney Forge Corporation, located in Mt. Union, PA. The 1300kW, 1.3 – 3.3 kHz system is designed to heat carbon steel billets to forging temperatures. The system includes a coil shuttle table for automatic changing of the coils and frequency for differing billet sizes. A PLC with touch screen display featuring ForgeView Plus Software is also included. The unit is loaded by a vibratory bowl feeder. Bonney Forge’s decision was based on several factors, including: • Ajax TOCCO’s total package fit their requirements. • Prior experience with Ajax TOCCO equipment has been good. • Ajax TOCCO Service, when required, is expedient. • PowerForge provided versatility, multi-frequency as well as the ability to easily run a wide variety of parts. Bonney Forge is an industry leader in marketing and manufacturing forged steel fittings and unions, branch connections, forged steel valves, cast steel valves and specialty products. Shown here are John Cutshall and Megan Zauzig from Bonney Forge Corporation with PowerForge machine displayed at the 2015 FIA Forge Fair, held April 2015 in Cleveland, OH. Ajax TOCCO Magnethermic®, a subsidiary of ParkOhio Holdings Corp.®, designs and manufactures world-class induction heating and melting equipment for various industries and applications throughout the world. In addition, the Company provides a range of services including laboratory process development, preventive maintenance, equipment repair, and parts, coil repair facilities and installation services through its locations in North America, South America, Europe, and Asia. www.AjaxTocco.com. " www.themonty.com Sistem Teknik. Turkey's largest new furnace builder Sistem Teknik had a large booth at the show. Recently the company has landed vacuum furnace orders for the aerospace industry and has doubled the size of the plant. In this photo from the left we see Cetin Guler (Sistem Teknik), Peter Schmetz, Sarkay Sasi (Sistem Teknik), Wieslaw Dzieciol, Mehmet Ozdeslik (Chairman Sistem Teknik) and Gord Montgomery. Do you want results when it comes to filling a position within the heat treating industry? "The Monty" is the most economical, fastest way to fill that position. Looking for a job? Send us your ad and we will put it on the site free of charge for as long as you would like. When it comes to filling positions within the heat treating industry "The Monty" can't be beat. With a readership of over 20,000 heat treaters/month we will help you fill your position or help you find a job. Just contact [email protected]. Heat Treat Operator General Manager Quality Manager Maintenance Technician Production Manager Braze Product Line Manager Various Positions Available European Used Equipment Available. For 16 years “The Monty” has been very successful at putting buyers and sellers of used heat treating equipment together and we now bring this model to Europe. If you have surplus heat treating equipment www.themonty.com Business Opportunities. "The Monty" has many top notch positions available in the heat treating industry which indicates both the shortage of good people available and also the fact that we get results for our advertisers. A small sampling of recent offerings include these; a Heat Treat Operator wanted for a captive heat treater, a General Manager for Certified Heat Treating, a Quality Manager is needed in the US North East, Winston Heat Treat needs a Maintenance Technician and Vac Aero International has an opening for a Production Manager.June 24/2015 we would be very happy to help you find a buyer on a non-exclusive small commission basis. Please let us know what questions you have and we will be happy to answer them. If you are a buyer looking for a particular item please let us know and we should be able to find it for you. [email protected] June 24/2015 A few examples include: Solo Furnace System Solo Furnace Line CVE Vertical Vacuum Furnace Somet Vertical Vacuum Furnace Somet Vacuum Furnace ThermProcess 2015/Dusseldorf, Germany. We continue with our photos from the recent heat treat show in Germany-the world's largest heat treat show. June 23/2015 AFC-Holcroft. Everybody at furnace builder AFC-Holcroft is celebrating something we are just not sure what. Rubig. Gord Montgomery, Peter Buchegger (Area Manager), Marcel Beinbner (Key Account Manager). Nutec Bickley. Rumor has it that furnace builder Nutec Bickley recently received orders for two large car bottom furnaces for forgings and metal fabrications, one from a company in Ontario and from a company in Quebec, Canada. In this photo www.themonty.com from the left we see Gord Montgomery, Arturo Arechavaleta (VP), Francois Desjardins (USA/Canada Sales Manager), Joe Martin (Business Development Manager) and Daniel Llaguno (President). No heat treat show is complete without our friends from controls company UPC. In this photo on the right we also see Mr. Karl Heinz Grosse of ALD. ABP Induction. It never ceases to amaze us the size of the booths at German Heat Treat Shows. ABP had one of the largest and we were told total cost for the company to attend the show was close to 1 million Euro. Ceramaterials Press Release. "Ceramaterials (Port Jervis, New York) has hired Sean McFeely as a application engineer working out of the Port Jervis facility. Sean is a Mechanical Engineer with a Masters in Organizational Leadership. He began his engineering career in the automotive industry as a Product Design Engineer for Masland Industries (now a part of Lear Corporation)working in heat & sound insulating materials, textiles, design, FMEA and quality control methods. Sean most recently worked in a product & market development engineering at Clarion Safety Systems, a leading designer and manufacturer of ANSI Z535 www.themonty.com A show without Nitrex? Not likely! Paul Oleszkiewicz (who is more a UPC guy) and Andrzej Czelusniak. "Roger Jones Receives 2015 HTS George H. Bodeen Heat Treating Achievement AwardSouderton, PA. May 28, 2015 – Roger Jones, Corporate president of Solar Atmospheres, Inc., Souderton, PA, is the recipient of the 2015 George H. Bodeen Heat Treating Achievement Award. Established in 1996, the award recognizes distinguished and significant contributions to the field of heat treating through leadership, management, or engineering development of substantial commercial impact. Roger is recognized “for advancing the thermal processing industry through technological developments in fixturing materials, methods, and the application of partial pressure atmospheres in vacuum furnaces for ferrous, stainless steels, and brass alloys.” After graduating from Hocking Technical College, Roger joined ABAR Corp. in 1975. In 1978, he joined Vacuum Furnace Systems Corp., founded by his father William R. Jones, FASM. In 1983, he helped found Solar Atmospheres, Inc., serving as vice president, became president in 1993, and became corporate president in 2001. He has been a member of the Metal Treating Institute since 1983, serving on the Board of Trustees (1998-2004, and 2009-present), and as president (20042005). Roger has been a member of the ASM Philadelphia Liberty Bell Chapter since 1983, and served as chapter chair from 1993-1994. He was chair of the ASM Heat Treating Society (HTS) Immediate Needs Committee and the HTS Education Committee, served on the Nominating Committee for two terms, and is a member of the HTS Technology & Programming Committee. He was elected to the HTS Board in 2005, served as vice president (2011-2013) and is the current president of HTS. He received the chapter’s William Hunt Eisenman Award in 2001 and Distinguished Service Award in 2004. Under his leadership, Solar Atmospheres received the chapter’s “Outstanding Company Support Award” in 1996 and 2006. The Bodeen award will be presented at the HTS General Membership Meeting on Wednesday, October 21, at the ASM Heat Treating Society Conference and Exposition in Detroit." June 23/2015 www.themonty.com and ISO 3864 standards compliant products. Ceramaterials president, Dr. Jerry Weinstein issued a statement, "We are very excited to have Sean on board working with Ceramaterials. Sean brings a wealth of experience, leadership and expertise to our in-house engineering, CAD & market development capabilities as well as a very upbeat attitude. Sean has already contributed to helping our process flow, warehouse inventory organization & on-line exposure, updating our web site & establishing an Ebay store." Ceramaterials (www.ceramaterials.com) is an international supplier & distributor of graphite & ceramic insulation, carbon composites, machined graphite, ceramics and Moly products focused on heat treat furnace supplies. Ceramaterials has warehouse facilities around the country to expedite delivery of materials." June 23/2015 Koyo Bearings/Telford, TN. This press release is very interesting but we don’t know exactly what Koyo Bearings is adding to their heat treating department, just that it is something big. "A well-established Washington County maker of vehicle parts is expanding again, with some help from the county’s Industrial Development Board. On Wednesday, the board unanimously approved an amendment to the lease agreement with Japan-based Koyo to provide a 10-year tax abatement for $8 million worth of equipment, including a larger heat treatment furnace, new to the Telford plant. The new equipment will allow Koyo to add 11 jobs to its current workforce of 154, Washington County Economic Development Council Business Development Director Alicia Summers told the members of the board. Koyo chose to bring its tapered roller bearing production plant to the Telford park in 2006, and officially opened the facility two years later. The 2010 expansion increased the plant’s floorspace to 139,000 square feet. In 2007, Nakatetsu Machining Technologies, Koyo’s sister company and parts supplier, built a 71,000-square-foot facility next door in the park, later adding 21,000 square feet". Furnace builder Surface Combustion has received another order for a large batch IQ line from the largest commercial heat treater in Wisconsin-we have lost track of how many furnaces Surface has sold to this one particular customer. GKN Aerospace/Columbia, SC. No surprise to anybody-the south is rising again. "CGKN Aerospace announced that it will open a new state-of-the-art manufacturing facility to produce inlet lip skins for the Boeing 737 MAX and 777X. The company is investing more than $20 million in the new facility, generating more than 75 new jobs in Orangeburg County. Located adjacent to GKN's existing Orangeburg, S.C. www.themonty.com Monday Morning Briefing. With the ThermProcess show in Dusseldorf, Germany just concluded we will start off with a couple of news items concerning the European heat treating market. Italian furnace builder CIEFFE just landed an enormous order from commercial heat treater SHU in Ulm, Germany. The order is for a number of furnaces and more importantly a number of completely different styles of furnacesunfortunately we are not at liberty to tell you how many furnaces or the types. This is the most recent development between CIEFFE and SHU a relationship which goes back over 20 years. SHU in our opinion is the largest single location commercial heat treater in the world. Doksan Heat Treatment of Ankara, Turkey will shortly be one of the few commercial heat treaters in the country able to offer vacuum carburizing capabilities. This if a fairly new company which currently has batch IQ, Induction and Vacuum equipment but it has been a goal of the owner Mr. Gurkan Genkler for some time to also be able to have vacuum carburizing capacity. His dream has come true and shortly he will have two systems in house. Speaking of ThermProcess we are not nearly finished our coverage and over the next few days we will have a number of more photos and news items about the show. PhoenixTM now have a “hot box” system for monitoring part temperatures through a carburizing cycle including in the oil quench. "Carburizing in an integrated quench (IQ) furnace is a common heat treatment process for the manufacture of gears, etc., and oil is the most frequently used quench media. During the oil quench, products in the batch can sometimes experience distortion problems which may have several causes including oil flow patterns, temperature variations, etc. Monitoring the temperature profile throughout the complete cycle at various depths within the product and locations around the batch can generate valuable problem solving data. However monitoring part temperature from a data logger external to the furnace is not possible, so the PhoenixTM Oil Quench system, which is able to travel throughout the process with the products, can provide the solution. The PhoenixTM TS12 Series Oil Quench System (Patent Pending GB1509136.6) uses a multichannel, high temperature data logger protected by a thermal barrier which has a two part insulation system. The inner thermal barrier is completely sealed to prevent oil reaching the data logger. The outer insulation layer provides additional heat protection in the furnace, but is sacrificed during the oil quench. The system is designed with enough thermal capacity to go through the complete heat treatment cycle including the oil quench and subsequent wash process. The PhoenixTM ‘Hot Box’ system underwent multiple trials in the test center of IWT (Germany) where the data collected has been incorporated in an upcoming research project. To see a video of the system in action go to" https://goo.gl/ewsCvm June 22/2015 www.themonty.com facility at 348 Millennium Drive, this new 126,000-square-foot facility will be set up to produce the one piece 737 MAX and two piece 777X lip skins, the leading edge of the nacelle - the pod-like structure that houses the aircraft's engine". Bottom line is that GKN is adding a bunch of stuff in Columbia, SC and this includes new heat treating capacity. DMP CryoSystems which offers some "funky" heat treating systems including cryo/temper furnaces recently booked an order from a precision ball and roller bearing manufacturer in the northeast U.S. "This brings the number online at this facility to eight. The first two CryoFurnaces were purchased to help reduce handling costs associated with multiple temper cycles. The ramp and soak capabilities of the programmable controller coupled with the heating and cooling ability of the equipment allow for double and triple temper cycles from a single recipe. The first temper is performed, and the chamber cools to an ambient temperature and then soaks. The second temper is simply a function of the next segment in the recipe" Bluestreak Press Release. “The new Statistical Process Control module from THROUGHPUT I Bluestreak™ allows users to spot trends before processes are out of control. Rohde GmbH/Germany. Furnace builder Rohde of Germany sent us this press release. "Rohde GmbH located near Frankfurt in Germany has been busy in the past months and has sold a lot of equipment recently. New orders for a total of 7 salt recovery units have been received which will be delivered to Germany, India, Mexico, Slovakia and China. Furthermore the company has sold a pit furnace for annealing and a chamber furnace for nitriding and nitrocarburizing which will be delivered to China and Mexico. Rohde as a company is becoming more and more international and over the past few years the focus has switched from just the European market to the global market. Rhode has outgrown their current location in Bruchkoebel and will shortly start construction on a new, larger location in Hanau. As of today the land has been acquired, the plans drawn up and construction will begin by the end of this summer". June 22/2015 ThermProcess/Dusseldorf, Germany. We continue with our news from the ongoing ThermProcess show in Germany with some more photos and more importantly some very interesting news and gossip-we would expect to have a few more updates over the next few days. June 19/2015 www.themonty.com THROUGHPUT I Bluestreak™, a Manufacturing Execution System, for service-based manufactures, has developed Bluestreak™ I SPC , a browser-based application that integrates with Bluestreak I Production Pathway™ to produce charts from data provided by SCADA or electronic data logging systems. Any control plan characteristic can be configured for Bluestreak™ I SPC. When test results are added, the SPC chart is updated in real-time allowing users to see and be notified at time of test entry if there are issues with a process. Bluestreak™ I SPC has extensible support for statistical rules to spot trends before a process is out of control. Upper and Lower Control Limits are auto calculated, but users determine when to tighten control limits. “The Bluestreak™ I SPC module is a critical component of our quality system because the instant feedback enables all personnel to actively participate in the development and improvement of our equipment, processes and procedures. The run rule function allows for easy interpretation and really simplifies the training process. The key is the instantaneous feedback to operators and inspection personnel,” said Tim Komar, Quality Manager, ThermTech, WI. To learn about key features, visit: go-bluestreak.com June 22/2015 Triad Engineers/India. ThermProcesss is truly an international show with furnace manufacturers from around the world. In this photo we see Sri and Harendra Babu of furnace builder Triad Engineers of Bangalore, India. SECO/WARWICK. Furnace builder SECO/WARWICK is presenting at the show the UniCase Master system, a revolutionary system for in line case hardening of automotive, transmission and bearing components with 4D Quenching. We understand this is the first time SECO/WARWCICK has presented this concept. SSI/Avion. Furnace controls company SSI based in the US and sales rep company Avion shared a booth as you can see in this picture. From left to right we see Bob Fincken (SSI), James Cross (SSI UK), Andrea (Avion), Rolland Wirth (Avion) and Damian Bratcher (SSI). www.themonty.com IVA/A Tenova Company. In this photo we see on the left Mr. Peter Lankes, CEO, Mr. Peter Haase, Technical Director and Gord Montgomery. The company recently received an order for 13 FNC furnaces from Daimler Corp. of Germany and another very large automotive company. The order is valued at over 7.5 million Euro and the furnaces will be going to both Germany and China with the first units shipping as we speak and the others by September. By anybody's standards this is a very impressive order! PRIKNER/Czech Republic. In this photo we see Petra and Otakar Prikner of successful family owned commercial heat treater PRIKNER in the Czech Republic. Winston Heat Treating/Dayton, Ohio. Over the years we have been accused of overusing the term “nice guy” but in this case we make no apologies and offer no explanations, the owner of Winston Heat Treating, Mr. John Reger is one of the nicest people we have ever met. With that out of the way we move on to the fact that the company is investing big dollars into an expansion and new equipment. June 19/2015 “Winston Heat Treating, Inc. is completing a $1.5 million addition and refurbishing project at its facility in downtown Dayton, company officials announced Thursday. The new 15,320-square-foot building expansion at 711 E. Second St. provides space for additional equipment, while a recently acquired, adjacent 8,000-square-foot building offers storage space and parking for its truck fleet, officials said. Founded in 1967, Winston has provided heat treating service of metal parts to the tool & die, automotive, aerospace, and medical industries. Primarily a regional company, Winston also has an active customer base of 1,200 nationally. Winston was one of the first heat treating companies in the country to achieve both its ISO and NADCAP (National Aerospace & Defense Contractors Accreditation Program) accreditations. In two separate recent audits, Winston received zero findings in ISO and coveted Merit Status from NADCAP, officials said. “Our customers deserve consistently superior quality and service from us with state-of-the-art equipment, and our expansion enables that,” said John Reger, Winston president, in a statement”. www.themonty.com SOLO. Swiss furnace builder SOLO as always had a large booth at this this which included this very memorable display. ThermProcess. As we speak the world’s largest heat treat show ThermProcess is being held in Dusseldorf, Germany. This event which is held every four years is generally a success and this year is no exception with excellent if not record breaking attendance. Local-meaning European exhibitors are obviously in the majority but there is a very strong representation from North American and Asian industry suppliers. Rumors and news about the industry are of course flowing and we have a few to mention today with many more to come over the next few days. June 18/2015 Aichelin. As one of the world's largest builders of new furnaces Aichelin based in Austria is always present at trade shows around the world. While the company is always cautious about releasing too much information we do understand that business is very good for them and that their backlog stretches out to next summer www.themonty.com Ipsen Press Release. "In the complex world of thermal processing, nothing is more important than validating one’s equipment to ensure uniformity, reliability and repeatability. One of the first steps in the validation process is tuning the proportional-integral-derivative (PID) settings in the controller to ensure that the temperature of the furnace is stable, responsive and minimizes overshooting during a heating cycle. By successfully utilizing PID tuning, users can ensure the furnace reaches and maintains the desired set point temperature, thus achieving optimal results and completing a vital step for the performance of Temperature Uniformity Surveys (TUS) and System Accuracy Tests (SAT). In a recent blog post, PID Tuning as First Step for Preparing for TUS and SAT, Ipsen experts discuss several key steps for tuning the PID settings, as well as examine how these three settings – proportional, integral and derivative – relate to each other and impact the desired outcome. Find out how to tune the PID controller at http://bit.ly/PIDTuning. Ipsen’s blog, The Ipsen, Harold, also features informative videos, expert tips, throwback photos and useful resources, such as A Daily Checklist for Preventive Maintenance and their ongoing series, Finding Leaks in Your Vacuum Furnace. Focused on sharing tips of the trade, as well as breaking down technical and complex material, this blog provides readers with valuable, up-to-date thermal processing information. Make sure to check out Ipsen’s other posts and how-to videos on their blog, The Ipsen, Harold, as well as their various articles and technical resources at www.IpsenUSA.com/Articles. When it comes to valuable resources, Ipsen is your partner in success. About Ipsen; Ipsen designs and manufactures industrial vacuum furnaces, atmosphere furnaces and supervisory control systems for a wide variety of thermal processing industries, including: Aerospace, Automotive, Commercial Heat Treating, Energy and Medical. With production locations in Europe, America and Asia, along with representation in 34 countries, Ipsen is committed to providing support for customers worldwide. Choosing Ipsen means choosing a partner in success." June 19/2015 a full year in the future. In this photo we see on the left Mr. Harald Berger and Dr. Thomas Dopler, CEO. Rhode Furnaces/Germany. At least for the past two years the youngest attendee at any of the worldwide heat treat shows is Mr. Vincent Rohde of Rhode Furnaces, Germany. We see him with Dale Montgomery, Natasha and Jorn Rohde. Codere. Swiss furnace manufacturer Codere is rumored to have recently installed a salt quench line at an INA Bearings facility in Europe. In the photo below we see on the right Mr. David Howard, Sales Manager. REMIX/Poland. Rumor has it that furnace builder REMIX of Poland (and AFCHolcroft partner) recently landed a very nice order for a large rotary hearth furnace. In this photo we see from the left Mr. Marek Kedzierzynski, Ms. Patrycja Dzierzanowska and Mr. Mariusz Szymanski. www.themonty.com AFC-Holcroft. As the largest North American furnace builder AFC-Holcroft has a very strong presence at the show which includes the President, Mr. Bill Disler along with some of their partners such as Marek Kedzierzynski of Remix and Carlos Torres of Mattsa, Mexico. "The impact of the oil/gas slowdown in drilling and fracking activity is being felt immensely throughout the southwest region. This are relies greatly on energy production and the oil/gas sector is a major portion of this sector. The trickle down effect impacts not only the OEM manufacturers of oil/gas equipment, but many other sectors of the economy are affected such as reduced overflow work for commercial heat treaters, hotel vacancies, fewer housing sales, lower restaurant traffic, overall consumer spending. Oilfield services companies are seeing a large reduction in workforce and are calling in their trucks and other field equipment due to inactivity. The opinion out there is that the return to drilling and production will be a slow, eventual event over the next year or two. There are positive sectors in the area such as aerospace and consumer goods such as sporting goods and personal use hand tools and electric power tools. There seems to be more emphasis on the upgrade of existing equipment or used equipment compared to a large uptick in new equipment. Plans for expansion or relocation of several heat treat departments or facilities are in the works across the region and that is exciting. Broadly, it appears that capital spending is in infrastructure such as highways and bridges. Due to the massive flooding in the region throughout May, this spending may continue to increase. Heat treating related purchases in capital equipment for the remainder of 2015 appear to be at a moderate level with the energy sector tending to be on a very slow recovery pace. Marty Benegalia, Southern Thermal Systems, Inc., www.southernthermalsystems.com" www.themonty.com Heat Treating/US Southeast. These are the good times for heat treaters in North America largely buoyed by the automotive, aerospace and general industrial industries-the only cloud is the oil and gas sector. The dramatic drop in oil prices has certainly hurt the sector which is largely concentrated in the us southwest. Marty Benegalia a rep who has spent his working career in his area provides us with this summary. June 17/2015 Amazing vacuum furnaces part 5. Janusz kowalewski of ald-dynatech continues with his series about vacuum furnaces with this article talking about leaks in vacuum furnaces. "Until now, I have presented how important the vacuum furnaces are to the heat treatment industry. Today, we will discuss one of common event that is influencing negatively a vacuum furnace performance: air and water leaks into a vacuum chamber.Leaks to vacuum chambers (air / water leaks) cost thousands of dollars, creates countless technical problems for the furnace operators. There are two leaks that coexists in any vacuum system: the real and virtual leak. Real Leak is any path through the wall of a vacuum chamber that allows the air/gas to pass through. The Virtual leak is a source of gas in vacuum system that acts like a leak in that gas is trapped in a tight crevice, blind holes, porous welds and leaks out over a long period of time. (Source: AMS2769B) The root cause of these leaks is usually a manufacturing defect within the material or a lack of complying with good vacuum practice. The below graph is presenting a both leaks. On the Internet there are thousands of articles regarding leak rates measure technique and suggestion how to find a vacuum leaks. Ones of the most difficult to find leaks are: 1. 2. 3. 4. 5. 6. Cracks on casting gas valves that leaks only in open position. Water leaks through welds. Power feedthrous leaking only under high temperature Gas piping for cooling or process gases under high pressure. (Venturi effect) Pneumatic actuators leaks only in specific positions Thermocouples shield leaks (ceramic or moly covers connection). www.themonty.com NOVATHERM Seminar. "The full seminar program for NOVATHERM 2 is now available at www.novatherm.org/en/programme and includes 17 presentations ranging fromnitriding/nitrocarburizing, carbonitriding, industrial gases, magnetron sputtering technology, temperature profiling, and flow control. This year at Novatherm 2, Nitrex Metal will honor Dr. Dieter Liedtke with the Hephaestus Award, in recognition of his exceptional work at Bosch and lifetime service to the AWT (German Association for Heat Treatment and Materials Engineering), as well as his positive guidance in the classroom. We congratulate him for his 50 years of dedication to the practical development of heat treating and most importantly for helping to develop the careers of students and fellows in this field. The Hephaestus Award recognizes contributions made by academic and industrial researchers to the field of heat treating that have had an impact on surface engineering, materials science, and industrial processes or production techniques. Past recipients of the Hephaestus Award include Prof. Jan Tacikowski of the Institute of Precision Mechanics (2005), Dr. Kiyoshi Funatani (2010), and Dr. George Totten (2013)." June 16/2015 Below is a graph presenting water leak into vacuum chamber through thermocouple port weld in the vessel chamber." June 16/2015 Monday Morning Briefing. We will start off in Cleveland where we see that commercial heat treater KoAlwalski Heat Treating (which by the way is celebrating 40 years in business) recently added 3 large N2 tempering systems with the largest being 60 x 48 x 96". The 3 will add a combined additional daily capacity of 150,000 #'s of controlled atmosphere heat set flattening / stress relieve / tempering. In Kendalville, Indiana Dependable Metal Treating who specializes in batch II processing is pretty close to finishing their addition of some more Surface Combustion Super 30 Allcase furnaces. Speaking of adding batch IQ capacity Metex Heat Treat in Brampton, Canada is also adding some more batch IQ capacity. Metex recently ordered a 6,000 pound/hour mesh belt furnace line, a very elaborate Induction Hardening system and a bunch of other equipment-we lose track www.themonty.com The furnace insulation, heating element and almost all other components within the furnace will be negatively influence by excessive leak rate. The most effective method to find leak is the Helium Mass Spectrometer. Leak test should be only performed after burn out cycle is performed and furnace is cold, clean, degassed, and empty. To learn more read AMS 2769 B. Paragraph 3.1.1.3 leak checking procedure. Oven builder Wisconsin Oven issued this press release recently. We have to say that not many companies are selling equipment to the oil and gas industries these days. Wisconsin Oven shipped a multi-zone conveyor oven for melting high-temperature polymer into a steel ring that houses electronic components. Steel rings are loaded on the conveyor belt two rows wide for a heating time of 48 minutes. The oven, which is destined for a company in the oil and gas industry, features four independent heating zones that allow the customer to rearrange the oven in various configurations to obtain their desired heating zone lengths. It is capable of processing 25 parts per hour and has a maximum temperature rating of 450°C (842°F). Aren't you glad you aren't Brazilian these days? We're actually being faceitious as Brazil is one of our favorite countries in the world but if you are a heat treater in Brazil these days things aren't good with very few furnaces being sold and commercial heat treating being very, very slow. We know of several commercial heat treaters and furnace builders in the country who are laying people off these days. Things might be rough down in Texas because of the downturn in the oil and gas industries but not everybody is sitting back and waiting for things to get better. National Heat Treat in Houston is planning on adding some more batch IQ capacity. Fairly recently the Bodycote plant in Conyers, Georgia had a fairly serious fire which started in a quench tank which had water in it. Sounds like the fire was so serious that the plant will be closed for several months until it can be rebuilt-while we have no figures to back this up our belief is that quench oil tanks are the number one cause of fires in heat treats. Speaking of Bodycote the company continues to do very well with the stock currently trading at roughly 742 pence with most stock analysts recommending the company as a hold or a buy. June 15/2015 www.themonty.com sometime with this company. Out in Coeur d'Alene, Idaho there is a small furnace builder rebuilder by the name of Pathways Thermal Technology owned by Ron Ross. Ron has spent his entire career since leaving Rolock building small special high temperature furnaces. However Ron has decided enough is enough and with his upcoming retirement the company will shut down. The big event for this week will be the world's largest heat treat show, ThermProcess which is as always being held in Dusseldorf, Germany. This is held every four years and is certainly the largest show we have ever seen. "The Monty" will be there and over the course of this week we will have a number of photos. The picture below shows the Nitrex booth at the 2011 show. Vacuum History. Janusz Kowalewski Managing Director/CEO at ALD-Dynatech Furnaces in India is always a “good read”. June 12/2015 "Vacuum word come from the Latin adjective vacuus for vacant and describes an empty physical space. The 2,500 years ago the Greek philosopher Demokrit thought the first time about and empty space (vacuum), but the famous Aristoteles denied such an idea and he thought about a special matter, what he called Ether. In the middle of the 17th century Torricelli made the first vacuum with mercury filled bended glass tube. Later Pascale prove of the possibility of vacuum with his famous test “vide dans le vide”, what means empty in the empty. Otto von Guerike made a test with two hemispheres with a diameter of 42cm. The sealing was made of leather soaked with turpentine and wax. The evacuation was done by an air pump, developed by Otto von Guericke. The air pressure within the ball was ~ 100 mbar (75 Torr). In total 16 horses try to pull the both hemisphere, but they could not succeed, as they could not overcome the 13,850 N. Vacuum Levels at: Deep Space ≈ 10-17 Torr § Mars ≈ 5 Torr § Lunar Surface ≈ 1011 Torr § Geosynchronous Satellites ≈ 10-11 Torr § Space Station (ISS) ≈ 10-9 Torr § >264,000 Feet (80.5 km) = U.S. definition of space flight ≈ 10-3 Torr § > www.themonty.com Practical Induction Heat Treating. "Last month ASM held a training class on “Practical Induction Heat Treating” at Materials Park, OH for Induction Heat Treaters from Toyota, RBC Bearings, Timken, Kingsburg, Mubea, Groschopp, & GM. Richard Haimbaugh known as “The Induction Wizard” & Fred Specht (Interpower Induction) conducted the training during the three day class. Pictured are Kelly Cox, Joe Fitzgerald, Phil Millay, Brandon Powell, Scott Dreger, Ben Kasa, Luis Pompa, Gary Zack, John Feldhacker, & Roy Darmstra. The class covered 15 chapters on maintenance, metallurgy, coil design, SPC, tempering and many other subjects all related to induction heat treating. Each attendee received a one year membership in the ASM and a signed hardback copy of the 2001 printing of “Practical Induction Heat Treating” by Richard Haimbaugh. The next class on “Practical Induction Heat Treating” is scheduled for October 2015 Materials Park, OH. Customized on-site training is also available from the ASM. Inquiries: please contact the ASM [email protected] or [email protected]" June 12/2015 105,000 Feet (32 km) turbojets no longer function ≈ 8 Torr § < 40,000 Feet (12.1 km) cargo & passenger airline flights ≈ 141 Torr Source: Orbitec.com Fig. 2 Vacuum Gages for the Different Vacuum Requirements. Fig. 3 Influence of vacuum level (Oxygen level) on metal parts discoloration. For more information regarding vacuum level requirements for steel and alloys check AMS 2769B Specification, Table 1." Solar Atmospheres Press Release. Well the press release below says a lot but to this we just have to add a file photo we have showing one of the existing carbottom vacuum furnaces at Solar Atmospheres of Western Pennsylvania which was taken a few years back. June 11/2015 "Solar Atmospheres of Western Pennsylvania announces that it will be installing the largest horizontal high vacuum furnace ever constructed at their Hermitage facility. The furnace will be engineered and manufactured by their sister company, Solar Manufacturing, Inc. The entire investment for Solar Atmospheres will be in the order of $8,000,000 including the cost of this large furnace, a new 20,000 square foot building addition, and utilities to operate this large system. Robert Hill, President of Solar Atmospheres Western Pennsylvania, states “We will all be very busy over the next year, not only preparing a site to expand our current facility by another 20,000 square feet to house this newest piece of equipment, but also www.themonty.com Fig. 1 Vacuum pumps and the vacuum level. The programs for the engineering and construction phases have been initiated with key orders placed for major system components. The ultimate goal is to have installation and testing completed by the first quarter of 2016. Solar Atmospheres and Solar Manufacturing are part of the Solar Group of companies. Solar Atmospheres provides commercial heat treating and brazing services to a wide array of industries with four facilities located in Eastern and Western Pennsylvania, South Carolina, and California. For additional information about Solar Atmospheres, visit www.solaratm.com. For Solar Manufacturing, contact Pete Reh at [email protected] Pictured is a view of a 36’ furnace currently at the Western PA facility. SSI Sales Meeting. Controls company SSI based in Cincinnati, Ohio who is celebrating their 20 year in business is currently in the midst of a two day sales meeting which includes all of their reps from North America. As a participant we at “the Monty” have these photos. The first photo below shows reps and employees in front of the new SSI building which brings their total space to 26,000 square feet. A frequent topic in the heat treating industry is the fact that good, qualified heat treaters are very hard to find and this is reflected in the fact that a large percentage of people in the industry are in it because fathers, mothers or grandparents were heat treaters before them-SSI is reasonably typical of this. In one of these pictures you see the new generation from left to right; Will Thompson, Sean Duffy, Matt Benegalia, Jordan Montgomery and Eddie Fincken. Below that picture you see again from the left; Steve and Will Thompson (SSI), Kevin and Sean Duffy (Duffy www.themonty.com assembling and building the new equipment on-site. All of our employees are eagerly anticipating the day that we commission one of the most unique vacuum furnaces in the world.” This car-bottom type furnace Model HCB-84576-2EQ will have a work-zone that measures seven feet in diameter x forty-eight feet long and will be capable of handling loads up to 150,000 pounds at 2400oF. Dual US patented loading cars are provided for loading/unloading from both ends of this furnace with its 48 foot long hot zone. The vacuum chamber is being manufactured by Youngberg Industries, Inc. of Rockford, IL and will incorporate three 48” diameter vacuum ports as well as six 24” diameter ports for gas cooling inlet and outlet. Autoclave type locking doors are included at both ends of the furnace. Tom Larson, CEO of Youngberg Industries indicates “this is the largest horizontal high vacuum chamber they have ever manufactured.” Company), Marty and Matt Benegalia (Southern Thermal Systems), Jordan and Gord Montgomery (WG Montgomery Ltd., Eddie and Bob Fincken (SSI) and Dennis and John Hansen (Metpro). In the background of two of these photos you see a new gas nitriding furnace which will be part of SSI’s expanded R & D department. The writing is on the wall that a new generation is taking over the heat treating industry. June 10/2015 “We are proud to announce the addition of Victor Grazian to the team at McLaughlin Services, LLC. Victor will be responsible for nationwide sales and will also assist in design engineering. Victor Grazian has over twenty five years of combustion experience. Victor started his career in R&D at Eclipse Combustion. During his eleven year tenure at Eclipse, Victor moved in to sales, and eventually became the Manager of the Chicago sales office. He furthered his career at Siemens as National Account Manager, selling combustion controls to commercial boiler OEMs across North America. During his seven year tenure at Siemens, Victor received the President's Circle Award for three of the seven years. Victor then moved back into the industrial combustion market as Midwest Regional Sales Manager for Hauck Manufacturing. Victor has also provided his expertise to the Illinois Department of Energy as well as 3M Corporation. Victor Grazian has a Bachelor of Science degree in Engineering from the University of Illinois at Urbana/Champaign. Please welcome Victor in his new role at McLaughlin Services. In addition McLaughlin Services is pleased to announce that Mr. James Prendergast has joined the company. Jim is a very experienced electrical engineer with many qualifications including plant engineering and management, field service and process instrumentation. Jim has worked with companies such as UNI Engineering, ABP Induction and Andritz Hydro. We are very proud to welcome Jim to the McLaughlin team”. Marty Keylon/JL Becker Company. J.L. Becker, a Gasbarre Furnace Group Company, is pleased to announce the appointment of Marty Keylon as its Northwest Sales Representative, including the States of California, Nevada, Arizona, Washington, Oregon, Colorado and Utah. Marty has over 40 years of experience in the heat treat industry with direct experience in the commercial heat treating environment in maintenance and general management. He has also served in technical and sales support roles as the owner of Keylon Thermal Consulting and a manufacturer’s representative of BeaverMatic, www.themonty.com McLaughlin Services/Avilla, Indiana, USA. Rapidly growing furnace builder/rebuilder Mclaughlin Services in Avilla, Indiana has recently added two more employees to keep up with surging demand. June 10/2015 Federal Screw Works/Big Rapids, Michigan. Federal Screw Works based in Michigan operates four plants in the state producing cold formed and machined parts mainly for the automotive industry. It appears to be a long established well run company that includes heat treating at at least one of their locations in Big Rapids, MI. However for reasons unknown to us the company is either completely or largely exiting the heat treating business with the sale of their main furnace a large two row AFC-Holcroft pusher furnace which is only 15 years old. The sale is actually nothing to do with “The Monty” we just find it rather interesting that the company would decide to sell such a large piece of equipment and presumably outsource the heat treating. June 8/2015 Phil Patterson/Applied Process. Phil Patterson has joined the technical sales group at commercial heat treater Applied Process based in Livonia, Michigan. "Effective May 11, 2015, Phil Patterson has assumed the role of Technical Sales Engineer for the Applied Process companies. His efforts will be focused on Growing the Pie in the American Midwest. Phil joins Applied Process with solid experience as a product manager with Dotson Iron Castings in Mankato, MN. Phil also has experience in lead generation, tooling design and sales. Phil also brings a background in LEAN Manufacturing, Value Stream Mapping and Front Line Leadership. We expect Phil will hit the ground running with his Sales efforts. He www.themonty.com Inc. Residing in the Sierra Nevada Mountains, Marty is an avid outdoorsman and family man. He and his wife of over 30 years, Susan, share three daughters together. He also enjoys his Jeep and serving as an Eldorado County Sherriff’s STAR Officer. Marty’s hands-on and enthusiastic approach is a welcome addition to the J.L. Becker team. Located in Plymouth, MI, J. L. Becker has manufactured industrial heat treating equipment for over 40 years, providing excellence in design, construction and service. The company custom designs and manufactures heat-treating equipment for the specific needs of our customers. For more information on how J.L. Becker can provide custom engineered solutions for your specific thermal heating requirements and manufactured heat treating equipment, contact Marty Keylon at (530) 788-8566 or [email protected]. You can also visit www.jlbecker.com." June 9/2015 will be based out of Mankato, MN where he will connect in person with OEMs, foundries, and machine shops. The AP team intends to Grow the Pie to new levels, and Phil will be a critical part of that enterprise" June 8/2015 About Aerojet Rocketdyne; Aerojet Rocketdyne is a diversified company delivering innovative solutions that create value for its customers in the aerospace and defense, and real estate markets. The company is a world-recognized aerospace and defense leader that provides propulsion and energetics to the space, missile defense and strategic systems, tactical systems and armaments areas, in support of domestic and international markets. Additional information about Aerojet Rocketdyne can be obtained by visiting our websites at www.Rocket.com and www.AerojetRocketdyne.com. Media Contact, Beth Ryan, Communications Director, 814.332.8575. [email protected]. Figure 1 Furnace in production in the SECO/WARWICK Meadville, PA manufacturing facility. SECO/WARWICK CORP. | P. O. BOX 908 | MEADVILLE, PA 163356908 USA | WWW.SECOWARWICK.COM. About SECO/WARWICK; The SECO/WARWICK Group is one of the world’s leading manufacturers of heat treatment furnaces and a technology leader. With our fully equipped research and development facility and cooperation with the leading academic centers in Europe, we are able to provide innovative solutions not offered anywhere else in the world. The Group is made up of companies located in five countries on three continents, and we sell our products in 68 countries around the world. We supply furnaces to customers involved with steel, titanium and aluminum production as well as aluminum recycling, forging, automotive, aerospace, commercial heat treating, HVAC/R, electronics, wind energy, medical equipment and nuclear industries." www.themonty.com Aerojet Rocketdyne. SECO/WARWICK Press Release. "Aerojet Rocketdyne has updated their West Palm Beach, FL facility with the turnkey installation of a custom engineered box furnace for brazing and heat-treating rocket parts and assemblies. The various rocket engines sealed within Aerojet Rocketdyne’s retort can weigh up to 5,000 pounds per load, including the retort. This unit replaces an older furnace, improving the overall operation with new technology that makes the furnace easier to control with economical operation, and improved temperature uniformity. June 5/2015 Learn about an extensive range of topics – from an introduction to vacuum and atmosphere furnaces to heat treating, furnace controls, subsystems, maintenance and more View the different furnace components firsthand while learning how they affect other parts of the furnace and/or specific processes Take part in one-on-one discussions with Ipsen experts Participate in a leak detection demonstration Tour Ipsen’s facility Overall, Ipsen U allows participants to build and refresh their knowledge of heattreating equipment and processes through applied learning. Learn more and register for one of the last two Ipsen U classes of 2015 – August 4-6 or October 6-8 – at IpsenUSA.com/IpsenU. About Ipsen, Ipsen designs and manufactures industrial vacuum furnaces, atmosphere furnaces and supervisory control systems for a wide variety of thermal processing industries, including: Aerospace, Automotive, Commercial Heat Treating, Energy and Medical. With production locations in Europe, America and Asia, along with representation in 34 countries, Ipsen is committed to providing support for customers worldwide. Choosing Ipsen means choosing a partner in success." June 5/2015 GLOBAL HEAT TREATMENT MARKET INDICATOR Q2/2015 Region Score* Market Direction** www.themonty.com Ipsen Press Release. " With only two classes left to go for 2015, Ipsen U recently wrapped up its June course. This three-day course provides attendees with a broad overview of furnace equipment, processes and maintenance, as well as a hands-on approach to learning while receiving qualified tips directly from the experts. Participants in Ipsen U courses throughout 2015 have come from across North America, including Colorado, Illinois, Massachusetts, Mexico, Michigan, New Jersey, New Hampshire, Pennsylvania and Texas. Reflecting on the course, one attendee commented that “staff and facility are top notch and very knowledgeable in the heat-treating process. Accommodations are five star!” Others found that “all of the questions that were answered are going to be a big help as we go through Nadcap accreditation.” More attendees speak to the value of Ipsen U in a testimonial video, which can be viewed at http://bit.ly/IpsenU-Testimonial. Throughout the course, attendees were able to: North America 7 <-> European Union 6 <-> Russia - 4 + India 6 - China 5 <-> South America 4 - Australia 5 <-> Africa 0 0 *Score 0 to 10 (0 no activities 10 very active) **Market Direction stable <-> / activities increasing + / activities decreasing North America: Growing industries - automotive, aerospace, commercial heat treating Slowing down industries - oil & mining European Union: Growing industries - aerospace, powder metal Russia: general slowing down economy, western sanctions Southeast Asia: Growing industries - tools, dies, titanium, medical, commercial heat-treating shops India: Growing industries - automotive, military, tools China: general slow down Australia: slowing down mining sector World Bank Assessment: Overall, global growth is expected to rise in 2015 to 3.0 percent, and to be sustained at 3.2-3.3 percent in 2016-17. This should be supported by continued recovery in the United States, a gradual acceleration of activity in the Euro Area, and receding headwinds to growth among slower growing developing regions. The slowdown in China could turn into a disorderly unwinding of financial vulnerabilities with considerable implications for the global economy." June 5/2015 www.themonty.com Southeast Asia 6 "Bodycote, the world’s largest thermal processing services provider, recently opened a new heat treatment site on Wroclaw, Poland as part of its expansion strategy in Eastern Europe. Building on this investment Bodycote today announces its intention to open another Greenfield heat treatment site in the aviation valley close to Rzeszow, Poland. The new facility will support the manufacturing supply chains in this region and is expected to be operational by second half of 2016. Initially, vacuum heat treatment, vacuum brazing, and nitriding will be offered. Other processes will follow as demand for heat treatment services in the region continues to grow. Additional customer supporting services are likely to include HVOF and plasma coatings, vacuum oil quench and aluminum heat treatment. The new facility will hold international quality standards including Nadcap and AS 9100, as well as OEM approvals. First-tier suppliers to United Technologies Corporation (UTC), RollsRoyce and SAFRAN, among others, will be supported. About Bodycote; With more than 180 accredited facilities in 26 countries, Bodycote is the world’s largest provider of thermal processing services. Through heat treatment, metal joining, surface technology and Hot Isostatic Pressing (HIP), Bodycote improves the properties of metals and alloys, extending the life of vital components for a wide range of industries, including aerospace, defence, automotive, power generation, oil & gas, construction, medical and transportation. Customers in all of these industries have entrusted their products to Bodycote’s care for more than 30 years. For more information, visit www.bodycote.com." What's It Worth? We haven't played the "what's it worth" game for a while but this item that we recently ran across is rather interesting. What you are looking at is an AFC-Holcroft 2 row pusher furnace with temper, oil quench and all the standard items associated with a large pusher system. It was built in 2000 and remains in very good condition-so what is it worth? On the plus side it is in excellent condition, cost over $2 million USD when new and AFC-Holcroft is without a doubt one of the premier manufacturers of pusher systems in the world. However there is one overriding minus to the system which is that it is a two row pusher. 20 years ago every auto components plant in the world had large multi row furnaces but that style has largely fallen out of fashion in favor of single row units. Combine this with the horrendous costs associated with removal, shipping and possibly storage costs and you end up with a very limited potential market. So unfortunately we would estimate the value of this system at between $200,000 and $400,000 although we are probably being generous on the upper end estimate. June 4/2015 www.themonty.com Bodycote Press Release/Poland. A few short weeks ago we had what we would like to think was a rather interesting series of news items about the growing captive and commercial heat treating market in Poland. The press release below indicates that Bodycote considers this a very serious market. June 4/2015 About ALD-Dynatech Furnaces Pvt Ltd; ALD Dynatech is India’s largest manufacturer of vacuum heat treatment furnace systems. ALD Dynatech is a part of a world-renowned vacuum furnace manufacturer - ALD Vacuum Technologies, Germany. The legacy companies that comprise the ALD Group have a combined 100+ years of Vacuum technology experience. The company manufactures turn-key vacuum heat treatment systems for applications include Low Pressure Carburizing, sintering, brazing, hardening and tempering processes for automotive, aerospace, mining, military, gear, fasteners, and alternative energy industries." ALD-Dynatech Company is part of the Indian Government’s “Make in India – Affordable and Excellent” initiative. Visit Us : www.ald-dynatech.com" June 3/2015 Salazar Industrial Training. We welcome with open arms our newest advertiser Salazar Industrial Training whose ad can be found on this page. For almost 20 years Greg Salazar has been offering Combustion Safety Workshops around North America. His topics include, Fundamentals of Combustion Basics Of Combustion Safety Fundamentals of Controls and Preventative Maintenance. Greg’s banner ad can be found on this page. June 3/2015 ThermProcess 2015. The world’s largest heat treating show held every four years, ThermProcess is being held in Düsseldorf, Germany June 16th to the 20th 2015 which means we are just a couple of weeks away. As usual “The Monty” will be in www.themonty.com ALD Dynatech/Press Release. "ALD Dynatech has received an order for a Monotherm 446 vacuum furnace from Tecvac HT, Ltd., a commercial heat-treating company, Bangalore, India. The Monotherm vacuum-hardening furnace has an effective hot zone of 400 mm x 400 mm x 600 mm long, 10-2 mbar vacuum level and 10 bar cooling capability. The furnace will be used for hardening application of dies and tools of material A2, D2, D3, H11, H13 and HSS parts. ALD Dynatech will provide turnkey solution to the customer including furnace, cooling water, cooling gas system, and turn-key installation. The furnace is highly flexible and can further be used for annealing, tempering, brazing and stress relieving. With the equipment ALD-Dynatech will provide process support and technological know-how via Internet from ALDDynatech Mumbai office. The picture to the left shows Monotherm 9912 vacuum hardening furnace commissioned the last week in Southern, India. The furnace has effective hot zone 36”x36”48” (900x900x1200mm) and 12 bar cooling capability. The vacuum furnace was fully tested including production cycles at ALD facility before shipment. The vacuum furnaces comply with international aerospace standards NADCAP, AMS2750E requirements. Accurate Brazing. Probably the best thing we can do to give you some background on Accurate Brazing is to steal this summary of the company from their website http://www.accuratebrazing.com/home.html “Accurate Brazing is a full service vacuum brazing and heat treating shop that was incorporated in 1989. Locations include Goffstown New Hampshire, Greenville South Carolina, and Manchester Connecticut . All locations are equipped to handle your most difficult brazing and heat treating application. Accurate Brazing is a part of the Aalberts Group which employs approximately 6,000 people world-wide with annual sales of nearly 2 billion Euros”. The long and the short of it is that Accurate is a fine operation with some really top notch, state of the art equipment including13 "State of the Art" Abar/Ipsen Metalmaster & Turbo Treater Vacuum Furnaces and three large GM units. They make our top news item today because they just two weeks ago finished installing a second Ipsen 6,000 pound capacity unit. Add up the number of vacuums the company has, the size of each and the age and it equals a darn big commercial shop with some pretty nice equipment. Also we should give you an update on the explosion the company suffered back in April of this year at their location in South Carolina (a summary of which is below). Accurate and local authorities reacted quickly to this issue with the result that there were no injuries and the SC location is now operating at 75% capacity and expects to be 100% shortly. “Business is back to normal along Garlington Road after a brief evacuation because of a gas leak Friday morning. Mauldin Fire Chief Russell Sapp said the leak was at Accurate Brazing, which is behind Graybar Electric. Sapp said as of about 11 a.m. there was no more danger to the area. Business were reopened, except for the building where the explosion happened. An engineer who works for Accurate Brazing told WYFF News 4's Allyson Powell that the top of a tank of argon gas blew off due www.themonty.com attendance and we are more than happy to share our unbiased opinion of the show. With more than 300 exhibitors the show is enormous and this is heightened by the fact that the booth size is far larger than most shows with some exhibits being the size of small homes and we are talking North American homes. The show boasts that more than half of the attendees are from outside of Germany which we have no reason to doubt and it is certainly no surprise that European industry suppliers are in the majority with Asian and North American suppliers having a presence but reasonably small. Every heat treating technology available is on display, the show is fascinating but in our opinion almost too large. Düsseldorf is a very impressive city well worth the visit but unfortunately the local hotels take the opportunity to take advantage of visitors during large trade shows with the result that hotel rooms are literally three times the normal price which is a bone of contention to many. Great city, excellent well organized show but very expensive for what you get. June 3/2015 to pressure buildup. He said the top of the tank flew about a 100 yards in the air and came back down. No one was hurt, but this did leave a 30-foot hole in side of the building. The engineer told Powell the tank was filled Thursday. Sapp said he does not believe the explosion had anything to do with the tank being filled. He said he thinks the problem was caused by a faulty pressure valve. Sapp said once the argon was on the ground it evaporated into the air”. June 2/2015 Eric Hutton/Bodycote. Now here is a fellow who has spent his whole life in the heat treating industry and has been successful at it. Eric started with commercial heat treater Bodycote back in 2001 as a Business Development Manager in the Detroit area and since that time has moved up the ladder to positions such as General Manager, Regional Manager, VP Operations and Sales-Automotive North America and just recently Eric was promoted to Vice President Operations Aerospace, Defense and Energy in Canton, Michigan. June 1/2015 Low Pressure Carburizing By Janusz Kowalewski. "Demand for a higher quality and dissatisfaction with the existing vacuum carburizing processes were the main reasons for development of a new carburizing technology called - Low Pressure Carburizing. The advancement was due to the following achievements: Better understanding of thermo reaction of Acetylene during carburizing process Utilization of computer simulator to control equipment and thermo-chemical cycles. Advancement in high pressure gas quench technology (faster cooling speed, more reliable equipment, Nitrogen, Helium gas used for cooling) Continuous decrease of vacuum equipment initial cost and development of multi-chamber systems Development of precise gas flow control, nozzle distribution and hot zone material optimization. Development of new steels (see below table) that requires a lower cooling speed and improved life cycles of gears and other parts used by automotive and aircraft industries. www.themonty.com Patrick Weymer/JL Becker Company. Remember about a week ago we had a rumor about Mr. Patrick Weymer the President of furnace builder Beavermatic having a new job? This of course occurred after Beavermatic closed their doors with Premier Furnace acquiring the intellectual property of the company. Well this is certainly true, Patrick is working with furnace builder JL Becker Company and we are awaiting a formal press release from the company. June 2/2015 To avoid tar/sooth formation, a vacuum carburizing process must be precisely established and maintain during the cycle. The main parameters influencing carburizing process are mass flow of carbon (gas flow rate), carburizing temperature, vacuum pressure, carburizing and diffusion durations stages. The parts in single chamber furnaces are usually heated by convection heating - up 750°C (1400°F) at 1.5 Bar Nitrogen pressure, follow by further heating in vacuum by radiation up to carburizing temperature. Time of heating and holding depends on particular cross-section, weight and density of load. The vacuum carburizing temperature depends on the alloy steel being treated and is typically between 930° C (1706°F) to 1050°°C (1922°F). When carburizing temperature is reached the carburizing gas is admitted into heating zone from numbers of jets located evenly throughout the entire hot zone. The number and location of carburizing nozzles www.themonty.com In the early stage of development in late 1960’s, vacuum carburizing furnaces were using Methane (CH) as a carburizing gas. Carburizing technology base on Methane requires higher temperature and pressure up to 13 mbar (10 Torr). The process has not provided case uniformity or repeatability needed for parts specifications. Propane popularity in 1970 as carburizing gas was due to ease of transportation and worldwide availability. The major drawbacks of propane are tendency to create soot and tar because of thermal dissociation difficulty, poor holes penetration and problem with carburizing case uniformity in dense pack loads. The process with propane was run at 200–400 mbar (150–300 Torr). The environmental awareness, and a high furnace maintenance requirement was inspiration to develop a new process without the above problems. Russian scientists Krilow, Yumatow and Kubatow developed in 1979 a carburizing process using acetylene in vacuum furnace. The scientists developed process when acetylene is used for carburizing between 9 mbar (7 Torr) to 931 mbar (698 Torr) pressure. The Japanese company IHI (JH) developed in 1999 the low pressure vacuum carburizing with below < 3-mbar pressure. The latest achievements in vacuum carburizing are technologies using Acetylene (CH) for carburizing fewer than 20 mbar (15 Torr) pressures. The thermal dissociation of Acetylene last several seconds, enough to react with the hot load surface but not enough to create soot or tar on the furnace elements. The new low pressure vacuum carburizing is applied to a wide range of components from tiny precision parts to automotive gears and transmission components for aerospace, construction and machine industries. ensures proper carburizing gas inflows and uniform charge penetration. carburizing process is automatically control by PLC/SCADA system. The Diffusion reduces the carbon concentration on the surface and allowing for further carburization. The carburizing and diffusion stages are time controlled. The rapid and continue flow of carbon (gas flow) and higher process temperature shorten the carburizing process. As of today there is no sensor that could effectively control and measure carburizing case formation. Entire process is design by empirical knowledge." June 1/2015 www.themonty.com Acetylene starts to decompose rapidly above 500ºC (932ºF). As the temperature increases decomposition of CH accelerates to form atomic carbon. Hydrogen is a byproduct of this decomposition resulting in the reduction of the metal oxides on the surface of components. Reduction of oxides on the surface leads to better penetration of carbon into the surface. The carburizing process can be continues (single pulse) or repeatable carburizing (boost) and diffusion steps (multi pulses). At the first stage the inflow of carburizing gas provide a very high concentration of carbon that can be absorbed by austenite. At the diffusion stage the inflow of carburizing gas is cut-off and replace by Nitrogen to keep constant partial pressure to prevent alloys sublimation. The free carbon atoms are allowed to diffuse into the part. Notice: We have attempted to describe all equipment accurately from the information we have available. Any mistakes are unintentional. We do not guarantee the accuracy of the information, nor can we guarantee the performance of the equipment or suitability to your application. The equipment is sold as-is, where-is. We strongly encourage your personal inspection of the equipment before purchase. www.themonty.com Used Equipment Listing Used Equipment Want to get true market value for your used heat treating equipment? themonty.com is the only way to do this! Unlike used equipment dealers we work on a commission basis meaning no high overheads, no buy and resells, no high expenses which means that you as a seller get what your equipment is worth-not what a used equipment dealer will pay you for it. Not sure what your equipment is worth or how saleable it is? Let us know and we can give you a free appraisal and an honest answer about market conditions-no BS. Before listing we will require a signed copy of the "Terms and Conditions". Please use our Contact Form or email Dale at [email protected] all pertinent information including asking price (which we strongly recommend) age, condition and if possible photos. When selling please keep in mind that we do NOT ask for an exclusive sales agreement - if we don't sell it we don't get paid - PERIOD. You can’t lose by listing with themonty.com we sell your equipment or we don’t get paid-period. Notice: We have attempted to describe all equipment accurately from the information we have available. Any mistakes are unintentional. We do not guarantee the accuracy of the information, nor can we guarantee the performance of the equipment or suitability to your application. The equipment is sold as-is, where-is. We strongly encourage your personal inspection of the equipment before purchase. www.themonty.com At "themonty.com" you are guaranteed of finding the best priced used equipment in the industry due to the fact that we do not buy and resell and have no associated costs. Instead we put buyers and sellers together on a small commission basis meaning that at the end of the day you are paying what equipment is worth-not equipment with a huge mark up attached! In addition you generally can see the equipment installed, running and talk to the actual operator far better than seeing a used furnace in the back of a dingy warehouse. Don’t see what you are looking for? Let us know and we will find it for you. Please feel free to Contact Us. European See something you need, scroll through all the items for sale. Searching for something we don’t have listed, fill out our Contact Form. ALD-Dynatech Furnace Borel Fluidized Bed Furnace CVE Vertical Vacuum Furnace Ipsen Batch IQ Line Ipsen/Elterma Vacuum Furnace Ipsen TQ-5-EM Furnaces (2 available) GEBRUDER HAMMER Endothermic Generator Mahler Mesh Belt Furnace SOLO Continous Furnace SOLO Furnace Line SOLO Furnace System SOLO Second Hand Continous Furnace SOLO Second Hand Quenching Machine Somet Vacuum Furnace Somet Vertical Vacuum Furnace Item # E023 ALD-Dynatech. With high pressure gas quench is the environmentally friendly and clean furnace ideally suitable for Hardening of tools under oxygen free environment. Heating in the vacuum chamber furnace can be performed in vacuum as well as under convection. Depending on the part geometry, quench pressure can be adjusted to a gentle cooling with1.5 bar or high pressure gas quenching designed up to 10 bar. With auxiliary equipment installed, the system ALD-Dynatech can be expanded for additional processes such as vacuum carburizing, annealing, tempering, brazing in fine or high vacuum, and sintering. The furnace has effective hot zone size 900x900x1200 mm (36”x36”x48”) & load capacity of 1000 Kgs. (2200 lbs). Treated parts are heated very homogeneously in a temperature range between 150 °C (300°F) and 1300 °C(2370°F), Temperature Uniformity +/- 5 °C. furnace complies to NADCA requirement. Vacuum Level of 5X10-2 mbar. Convective heating with N2 at 1.5 bar. Furnace Vessel is U-code stamped as per ASME pressure vessel code. Touch Screen PC System is provided for viewing and operating the furnace using a 17” LCD Color Monitor, Modem, Intellution SCADA software is provided. Rittal make control cabinet is provided with all electrical and switchgear and all instruments. The furnace is operated from the panel through a Siemens make PLC. www.themonty.com Year of manufacture : 1990 Max. temperature : 1100°C Main voltage : 3 x 400 V - 50 Hz Max. weight of a load (gross weight) : 50 kg Effective loading dimensions : 300 x 300 mm Max. loading height : 300 mm Item # E021 Solo “Bell Type” Furnace Line. Built by Solo of Switzerland this is a Model SOLO 202-30/30/60. Line consists of an oil quenching tank – Austenitizing furnace – Nitriding furnace – Washing machine – Forklift – Switch and control panel and gas distribution cabinet – Computer management system for process control : Easytherm CarboBELL Pro. This can be used for Austenitizing – Carburizing – Carbonitriding – Nitriding – Oil quenching – Washing. Very good condition. All manuals included. Asking 75 000 € HT Year of manufacture : 1992 Max. temperature : 1000°C Main voltage : 3 x 400 V - 50 Hz Max. weight of a load (gross weight) : 80 kg Effective loading dimensions : 300 x 300 mm Max. loading height : 600 mm www.themonty.com Item # E022 Solo Furnace System. Model SOLO 202-30/30/30. System consists of a Water quench tank – Austenitizing furnace – Salt quench tank – Tempering furnace – Washing machine with salt recuperator – Forklift – Switch and control panel and gas distribution cabinet – Computer management system for process control. Line is capable of Austenitizing – Carburizing – Carbonitriding – Tempering – Water/Salt quenching – Washing. Excellent condition. Asking 65 000 € HT Item # E019 Somet Vertical Vacuum Furnace. Weight capacity 250 Kgs. Working dimensions of 700 mm X 900mm high. Power Input 415 V, 3 Phase 50 Hz with Brendford regulating auto transformer Serial No. 89.0331 type RDOAQ 240/415 KVA52 Brendford regulating transformer. Serial No.89.0331 Type RDOQIM 110/4 KVA 104.5. With EUROTHERM 2404 Programmable Controller, with 6180XIO Data controller and 2500 series input/ output module, Edwards 1150 vacuum control with Pirani and Penning passive gauges, Eurotherm 2208e excess temperature control with over temp. alarm. Individual digital display phase voltmeters and ammeters, water flow alarm indicators. Maximum temperature 1250 deg C, Operating temperature 1200 deg C. Vacuum ultimate 10-5 mb range, typical operating vacuum 10-4 mb range. Complete plant with Edwards Diffusion pump model No. ED400, Stokes MICROVAC vacuum pump model 412H-10. Hot zone Graphite elements, graphite insulation lined 40mm fibreboard foil faced. Load weight approx. 250 Kgs - with pumps, water cooling manifolds and pipework for water cooling (to be connected to cooling system - not included). Pillar jib crane available at separate negotiation 500Kgs. Asking price £130,000 net - Disassembly, transport, assembly and start-up at buyer’s site not included, but could be offered separately. Excellent condition. Refurbished and can be shown working. www.themonty.com Item # E020 CVE Vertical Vacuum Furnace. Weight capacity 150kgs, working dimensions of 550mm diameter X 850mm high. Maximum temperature of 1300C, maximum operating temperature of 1250C. Top loading unit, Power Input 415 V, 3 Phase 50 Hz with Eurotherm transformer and power in/out controller. With EUROTHERM CHESSELL Programmable Controllerand all controls in standalone cabinet, with pumps, manifoldand pipework for water cooling (to be connected to coolingsystem - not included). Vacuum ultimate10-6 mb range, typical operating vacuum 10-5 mb range.Complete plant with Leybold Hereaus NW400 Diffusionpump and Leybold Hereaus DK100 vacuum pump. Hotzone: Molybdenum elements, graphite insulation lined, with(subject to separate negotiation) crane for vertical loading. Asking price £90,000 as is ( demonstrated working ) or £130,000 ( with new controls, recorders etc ). - Disassembly, transport, assembly and start-up at buyer’s site not included, but could be offered separately. Excellent condition. Can be demonstrated working. To be sold as is – can upgrade the controls and instruments according to customers wishes at extra cost Item #E016 Borel Fluidized Bed Furnace. Model LF-1. An ascending gas stream, which can be neutral or reactive, makes fluid a sand bed. The gas is introduced regularly in the sand bed through a porous metal special plate. Can be used for Heating before hardening - Annealing - Carburizing. Cover in 2 parts Control panel - Gas distribution panel. Very good condition, entirely revised, delivered with the manufacturer's instruction manual. Manufactured in 1981. Maximum operating temperature 1900F. Power input 15Kw. Inside diameter 250mm, depth 400mm, weight capacity 700kg. Asking €6’500 Euros Item # E015 SOLO Swiss Continous Furnace. Model 322-10-80C. Entry frame with loading area - Heating part with frame - Cooling part with frame and exit chimney - Exit frame with unloading area - Belt drive and conveyor belt Distribution for treatment and cabinet gas - NH3 cracker 3m3/h - Electric control cabinet. Used for Annealing under cracked ammonia - Brazing – Hardening. Manufactured in 1990. Maximum operating temperature 1800F-2,000F. Main voltage 3 X 380V-50Hz. Maximum weight of a load (gross weight) 80 kg. Effective loading dimensions 300 X 300 mm. Maximum loading height 600mm. Good condition, entirely revised, delivered with the manufacturer's instruction manual. Mounting, commissioning and training worldwide upon request. Asking €24’000 Euros. www.themonty.com Item # E018 SOMET VACUUM FURNACE. Weight capacity of 250Kgs, working dimensions of 700 X 700mm. Maximum operating temperature of 1250C. Horizontal loading. Power Input 415 V, 3 Phase 50 Hz with Brendford Transformer, onload regulating transformer unit type RDOQM 90/04 oil cooled. With EUROTHERM Programmable Controller, with pumps and some pipework for water cooling. Maximum temperature 1300 deg C, Operating temperature 1250 deg C. Vacuum ultimate 10-6 mb range, typical operating vacuum 10-5 mb range. Complete plant with Varian Diffusion pump K4816-326 VHS-400, Stokes MICROVAC vacuum pump model 412H-16. Hot zone: Graphite foil elements, graphite insulation lined 40mm foil faced. Load weight approx. 250 Kgs. Asking price GBP 130,000 Disassembly, transport, assembly and start-up at buyer’s site not included, but could be offered separately. Excellent condition. Item # E012 SOLO Swiss Furnace. Model 321-7-90. Loading frame - Heating part with frame - Cooling part with frame - Unloading frame - Driving system Conveyor belt - NH3 cracker 3m3/h - Distribution for treatment and cabinet gas Operator panel. Annealing under cracked ammonia - Brazing – Hardening. Manufactured in 1990. Maximum operating temperature 1800F. Main voltage 3 X 380V-50Hz. Power input 10.5 Kw. Gas generated; 75% H2 and 25% N2 (NH3), Heated length 900mm, cooled length 1500mm, channel section 80 X 40mm. Effective height with belt 30mm. Conveyor belt width 70mm. External dimensions Length 5300mm X 1800mm X 1250mm height. Perfect condition, entirely revised, delivered with manufacturer’s instruction manual. Mounting, commissioning and training worldwide upon request. Asking €26’000 Euros Item # E011 SOLO Swiss Quenching Machine. Model 209-30/30. Quenching machine for self-hardening and oil quenching. System consists of a Quenching Bell furnace - Nitrogen quenching unit - Tempering furnace - Oil quenching unit Controller / programmer - Operator panel - Temperature controller - Hydraulic control. Can be used for Austenitizing - Annealing - Tempering - Oil quenching Quenching under nitrogen. Manufactured in 1991. Maximum operating temperature of 2100F. Main voltage 3 X 400V-50Hz. Power input; 10kW. Working dimensions of 300mm diameter X 300mm high. Maximum loading weight 20kg. Protective gas; N2 or mixture N2 to max. 5 % H2. Overall dimensions of 2200mm high X 2070 wide X www.themonty.com Item # E013 GEBRUDER HAMMER Endothermic Generator. GEBRUDER HAMMER Endogas Generation Plant. Model Endogen 120-1.05-G, with dew point controller. Size;120 m3/hour (3600 CFH) or manually adjusted to 60 m3(1800 CFH) Shipping weight 4.000 kg. Dimensions ; LxWxH. 3600x2400x2800 mm. Year Built; 2001 Condition; Operational, very good. Asking Price : 43.000 euro (58.500 usd). 2250mm deep. Good condition, entirely revised, delivered with the manufacturer's instruction manual. Mounting, commissioning and training worldwide upon request. Asking price: €35’000 Euros Item #E007 Mahler Mesh Belt Furnace. Model DLMEB 300/120/2750. Suitable for annealing, tempering, brazing and MIM processes. N2/H2 atmosphere. Operating temperature of 1050C, maximum temperature of 1120C. Throughput capacity of 67,5 kg/hour. Belt width of 300mm, height above belt 120mm, heated length of 2750mm. electrically heated. Furnace was built in 1995 and fully renovated in 2004. Complete and in excellent condition. Includes spare parts such as heating elements and gaskets. Please ask for more details. Asking € 79.500 www.themonty.com Item #E008 Ipsen Batch IQ Line. This line consists of a batch IQ furnace, 2 tempers, washer, charge car, endo generator and charge car. Batch IQ is a model TQF-5-EM. Built in 1986 and designed for carburizing and carbonitriding. Electrically heated with an operating temperature of 750-1050C. Working dimensions of 610x910x610 mm with a load capacity of 350kg. Tempering furnace model D-5-ER, electrically heated, built in 1986 with an operating temperature of 150-750C and working dimensions of 610x910x460 mm and a load capacity of 350kg. Also included is a tempering furnace, Model DL-4-ER built in 1979. Electrically heated with an operating temperature of 450C and working dimensions of 610x910x460 mm and a load capacity of 350 kg. Washer model WP-4-E built in 1979 with dimensions of 610x910x460 mm. Endothermic gas generator ModelG-1000 E. Built in 1979. Loader/unloader. Operational and in good condition. Asking Price: € 115.000 Item #E003 Elterma/Ipsen Vacuum Furnace. Horizontal vacuum furnace type VFC 424. Completely renovate and perfect for a brazing application. Useful dimensions of heating chamber - 610 x 910 x 460 mm Maximum load of charge 250 kg Nominal temperature - 1 320 °C Thermocoulpes- type N Insulation– Rigid graphite board 40mm thickness + graphite soft felt + CFC plate Material of heating elements – graphite Cooling gas –Nitrogen New Cabinet New water piping New pneumatic piping Fully new hot zone Fully new electric cables Price € 116.000 net. Disassembly, transport, assembly and start-up at buyer’s site not included, but could be offered separately. www.themonty.com Item #E004 Ipsen TQ-5-EM Furnaces (2 available). Located in the UK. Two Ipsen TQ-5-EM straight through batch IQ furnaces, with loading system, tempering furnace and washing machine. Load size 610mm (w) x 610mm (h) x 910mm (d), rated at 350kg's each and operating temperature up to 1050C. Uniformity +-10C. Electrically heated 172A. 380 volts, 3 phase, 50hz. Set up for Endo Atmosphere. Ipsen "Carbo Prof" control system. Control panels missing and heating elements missing. Brickwork in good condition. Asking £55,000. New in 1987. Total refurbishment can be offered, new control panel, gas or electric heating etc. Batch See something you need, click on the link or scroll through all the items for sale. Searching for something we don’t have listed, fill out our Contact Form. Atmosphere Box Furnace Atmosphere Box Furnace Batch Carburizers (3 Available) Batch IQ Line Beavermatic Box Furnace Beavermatic Batch IQ Furnace Dow Batch IQ Furnace Electric Box Furnace Fluidized Bed Furnace Gas Nitriders (two available) Gas Nitriding System High Temperature Tube Atmosphere Furnace Hydrogen Atmosphere Box Furnace Hydrogen Atmosphere Furnace Lindberg Batch IQ Furnace Lindberg Electric Pit Type Cyclone Furnace Lindberg Pit Furnace Pacific Scientific Box Furnace Plasma Nitriding System Sauder “Auto-Tilt” Car Bottom Furnace Selas Batch IQ Furnace Sunbeam AF-10 Batch IQ Furnaces (3 available) SURFACE COMBUSTION BATCH IQ FURNACE LINE Surface Combustion Batch IQ Furnace Super 30 Allcase Line Item # B390 Dow Batch IQ Furnace. Gas fired with working dimensions of 30” X 48” X 30”. Excellent condition with new Eclipse burners, side cool option, new brickwork and new SSI atmosphere and temperature controls-touch screen. Also comes with spare alloy including base trays, cast baskets and radiant tubes. Available immediately. www.themonty.com Item # B388 Hydrogen Atmosphere Furnace. Manufacturer: CM Furnaces.Type: Hydrogen Atmosphere Box. Work Zone Size: 12" x 12" x 12". Max. Temperature: 2000ºF. Uniformity: Full work zone, prob. +/- 50ºF. Lower 6": prob. +/- 20ºF. Atmosphere: Wet or Dry Hydrogen or Nitrogen Purge. Controls: PLC Automatic with Proface touch screen. Price: $5,000 USD. Item # B387 Hydrogen Atmosphere Box Furnace. Manufacturer: Pathways Thermal Technology. Type: Inconel Retort Atmosphere Box Furnace. Work Zone Size: 12"W x 16"D x 12"H. Atmosphere: Any, but set up now for Argon. Max. Temperature: 2100ºF. Heating: Electric, Globar elements. Cooling: External retort forced gas cooling system. Price: $10,000 USD. Item # B386 High Temperature Manufacturer: Blue-M. Type: Atmosphere Tube Atmosphere Furnace. Vertical Tube Furnace. Max. www.themonty.com Item # B389 Gas Nitriding System. Manufactured by Dowa Mining Company (Japan) in 1998. Furnace Model: THN-40-HR-C, Ser #025530. Max. Temperature: 600 deg C. Electrically heated. Parts are loaded into a rounded work basket with working dimensions of 21" wide x 18' high x 38" long. Furnace gas additions are nitrogen and anhydrous ammonia. System was used for gas nitriding of stainless steel however due to low demand it was only used several times. Complete and in excellent condition. New in 1998 this was approximately $500,000-asking $40,000 USD. Temperature: 2500ºF. Work Zone Size: 2" Diameter x 12"High. Heating: Electric, Globar elements. Tube: Ceramic. Atmosphere: Air or Any Suitable Purge Gas. Last Use: Thermocouple Calibration. Price: $2,500 USD. Item # B384 Plasma Nitriding System. Made by Plateg of Germany this is a pulse Plasma Nitriding unit with working dimensions of 39.37” diameter (1000mm) and 47.24” high (1200mm). Maximum workload of 4409 pounds (2000kg). Maximum operating temperature of 1112F (600 C). Photos below show the system as installed, recently it was dismantled and is in heater storage. Complete and in good condition although it does require a high frequency control module for the pulse plasma supply. Asking $49,000 USD. Item # B383 Lindberg Pit Furnace. Lindberg/Hevi-Duty Model No. HD 3660. The effective working dimensions are 36" dia X 60" deep ( the actual inside diameter is 44" ). It can be used for gas carburizing or gas nitriding. Temperature range is up to 1850F. It is a retort type atmosphere pit furnace complete with a top mounted recirculating fan, alloy retort, 4 zones of heating elements and pneumatic lift cover. Gas fired. Control panel not included. Very good condition. Currently installed but available immediately. Asking $19,000.00 USD. www.themonty.com Item # B385 Lindberg electric pit type cyclone furnace / nitriding furnace type: 12-ec-1620-12, 480 volts, 27 kw, 3 phase, 1-1/2 h.p. fan motor,max opperating temp: 1250 f, working dimention: 16” dia. X 20” deep, aprox. Weight: 1700 lbs., heating elements: helical coil type nichrome v, this furnace is equipt with a sealed retort and fan assembly for gas nitriding. $9,800.00 USD. 1.)For thermal diffusion of Vanadium carbides on to high carbon 2.)For DST process (license required) of Chromium nitrides on to 3.)Austenizing 4.)Tempering steel. steel. System consists of high heat furnace sand quench, transfer hood, HCL safety cabinet and controls and scrubber. Used Argon, Nitrogen and HCL gases. Comes with Full touch screen controls with remote access via ethernet and wifi. The photos below show the Scrubber and safety cabinet, Quench, Furnace hot zone and 3x control/gas/electrical cabinet in the background and the transfer hood. Excellent condition, currently installed and used for only 50 cycles. New over $300,000 USD, asking $95,000 USD. Item #B379 Batch Carburizers (3 available). Available are three Ipsen Batch Carburizing/CarboNitriding, gas tight furnaces with working dimensions of 59” wide X 70” deep X 67” high, rated for 15,500lb loads, 1850F, all gas fired, 18 radiant tubes with recuperated Krom Schroder burners and Ipsen Carb-o-Prof SCADA control system, Siemens PLCs, 10 min UPS system, Carbon probes, CO CO2 gas analyzer and gas panels for Endo, Enriching Gas, Ammonia and N2. Includes external electrically heated, circulating, 7660 gal. oil quench tank, with cooling system. Also available are two charge cars-one hot and one cold, 2 Ipsen Endothermic generators with dew point control, an electrically heated temper furnace, one gas fired pre heat furnace with working dimensions of 59” wide X 70” deep X 67” high and an all metal hot zone and one electric, spray/dunk washer with oil skimmer. Line also includes, double pusher chain, gear drives, CO2 fire suppression system, AC cooled control panels with UPS. All of this equipment was new in 2011 and was used for only 6 months in the USA. Still installed but not currently in operation. Immaculate condition. Some spares included. Well over $3million USD new. Asking $970,000 USD for everything. Please call or e-mail for more details. www.themonty.com Item # B382 Fluidized Bed Furnace. Manufactured by Applied Heat Technologies in Australia and designed by HARD Technologies. Working dimensions of 12” diameter x 36” work. 1860F maximum temperature. Built in 2012. This system is capable of multiple uses including; Item # B377 Gas Nitriders (two available). Manufactured by Ipsen in 2011. These unit are electrically heated and capable of nitro carburizing and gas nitriding. Working dimensions of 2100mm X 3000 mm (82.6” diameter X 118” deep). Maximum load of 15,000 Kg. Operating temperature up to 1380F with internal retort and vacuum pump system. Rated for 33,000 lb loads. 4 zones of heating. Heating elements CrFeAl-wire on ceramic modules. Gas circulation fan on top of retort. www.themonty.com Item # B378 Batch IQ Line. This is a complete line consisting of the batch IQ, Model FC-364830, washer Model FCW-364830, temper Model FCT-384830, charge car, load table and control cabinet. Manufactured by CEC in 2007. Working dimensions of the batch IQ, temper and washer is 36” wide X 48” deep X 32” high. Batch IQ is electrically heated and uses Moly-D (molybdenum disilicide) heating elements. High heat is set up for endothermic atmosphere. All the equipment is in excellent condition and virtually unused. Located in the US northwest. New this was over $1 million USD. Asking $275,000 USD. Item # B375 Beavermatic Box Furnace. Model 68-40EBF, S/N 212-33-2. Electrically heated, maximum temperature of 1700F. 480/3/60/74 kW heaters. Working dimensions of 36"W x 40"'H x 48"L. Outside dimensions of 8'8"W x 7'5'L x 15'6"H Assembled. Controls are mounted and wired in a free standing enclosure includes a Eurotherm “Nanodac” instrument provides temperature control of the work chamber. Instrument incorporates a videographic screen for real time recording of the control thermocouple and up to three (3) customer supplied work thermocouples. A USB port enables a user to save historical trending data to a memory stick. The included Eurotherm Review LITE software is a PC based application which allows users to display, graph, and print electronic data stored and imported from storage media. A Honeywell UDC 2500 series instrument (or equivalent) provides hot zone over temperature protection. A thermocouple jack panel for three (3) work thermocouples is located on the control panel and wired to the recorder. Three (3) SSR power modules control the output from the hot zone heating elements. Meters display the current supplied to the elements. A variable frequency drive controls the speed of the circulating fan. This furnace has an air operated vertical lift door. Heating elements are located on both side walls and rear wall. A circulating fan is mounted in the roof of the furnace. Furnace insulation consists of ceramic fiber with brick door jambs, arch and floor. Furnace load is supported with three (3) rows of alloy hearth piers and alloy rails. Furnace has a gross load capacity of 4000 pounds. An eductor is mounted on the rear wall of the furnace. Air flowing up through the eductor pulls vapors resulting from contaminants on parts surfaces from the work chamber during heating. A Powered cooling system is mounted on the rear of the furnace to remove heat from the furnace and workload. It also provides cooling to the roof mounted circulating fan. Excellent condition. Asking $59,500 USD. www.themonty.com Operating voltage 480 volts-60Hz, 3 phase. Total connected load 520KVa. Cooling gas Nitrogen. Internal retort 310 SS. Installed in 2011 they have seen very little use and can be considered almost new. Currently installed and under power although not currently in use. More details and photos available. These units are absolutely state of the art. Units are designed for: NitroCarburizing, Stress relieving, FNC, Nitriding and pre-Ox. Includes Ammonia cracker. Asking price is $849,000USD for the entire line, 2 pits with high speed cooling systems, full gas flow and controls panels, software, afterburner exhaust system, including a 20 ton crane, spares etc. One pit furnace on it's own is priced at $490,000 USD. Item # B373 Lindberg Car Bottom Kiln. Lindberg Hevi-Duty Kiln/Division of Sola Basic, Model 277236-ECB-26A, Serial No. 20049. This Kiln is electric with a max temp of 2600° F. Car approximate dimensions 8′ long x 4′ wide x 4′ high. Asking Price $35,000(US) or Best Offer Item # B371 Sauder “Auto-Tilt” Car Bottom Furnace. Working dimensions; ID: 8’ wide x 30’ long x 5’ high, electric, 480/3/60, 325kw; 1400F, complete with ceramic fiber lining, 3 zones of control each with top mounted alloy recirculating fan, powered car with cast deck and 60,000# load capacity, hydraulic pump set for lifting cylinders, control panel with digital controls. Super clean and in operation. Asking $179,000.00 USD including disconnecting and loading onto trucks. www.themonty.com Item # B374 ATMOSPHERE BOX FURNACE. Manufacturer: R&G Services, Inc. Inside Dimensions: 18" high x 32" wide x 36" deep. Heated: Electric, 230/3/60, 60 KW. Temperature: 2100 deg. F Model Number: EB-183236 Serial Number: 77021 Temperature Controls: Updated indicating controller and overtemp. Description & Features: Air operated vertical rising door. Slanted face plate. Brick lined with silicon carbide hearth. Heated by heavy Nichrome ribbon heating elements. Atmosphere inlet and burn-off. Flame curtain with controls and safeties. Condition: Very good. Furnace will be cleaned & painted, repaired as necessary, checked out & test fired prior to shipment. SALE PRICE: $18,000.00 USD. Item #B358 Surface Combustion Batch IQ Furnace. (2 available). S/N 121561. Working dimensions of 62” wide X 62” long X 36” high. Quench tank 18’ wide X 10’ long X 7’ deep. Capacity 9500 US gallons. Power 480 Volt, 3 phase, 60 cycle. Gas fired-4.6 million BTU/Hour. Maximum operating temperature 1850F. Two top mounted alloy re-circulating fans. 2 Nitrogen flow meters, 2 for natural gas, 2 for air, 2 for propane and 1 for endothermic atmosphere. All have Waukee-Tronic process controls. Allen Bradley Panelview PLC-5. Yokogawa Controls. Four 30 hp gold standard agitators (28” props), 4 U Style radiant tube burners (bottom), 2 Trident tube burners (top), 2 zones with temperature controls, 2 zones with carbon control, 2 rear handlers, 1 common drive, Eclipse recuperated burners, atmosphere sample system. Complete and in good condition. Asking $250,000 USD Each. Item #B357 SURFACE COMBUSTION BATCH IQ FURNACE LINE.Serial Number: 12155-1. Working Dimensions: 87” WIDE X 87” LONG X 36” HIGH. Quench Tank Dims.: 20’ WIDE X 12’ LONG X 7’ DEEP. Quench Tank Volume: 12,500 GALLONS. Power: 480 VOLT, 3 PHASE, 60 CYCLE Fuel: NATURAL GAS - 4,600,000 BTU/HOUR. Maximum Temperature: 1,850°F. Fans: TWO TOP MOUNTED ALLOY RECIRCULATING FANS. Flow Meters: 2 NITROGEN, 2 AIR, 2 NATURAL GAS, 2 PROPANE, 1 ENDOTHERMIC. ALL HAVE WAUKEE-TRONIC PROCESS CONTROLS. Controls: ALLEN BRADLEY PANELVIEW PLC-5. YOKAGAMA INSTRUMENTS. General: www.themonty.com Item #B367 Atmosphere Box Furnace. Manufactured by McLaughlin Services. S/N MS-11-604-01. Natural gas heated-2.8 MBTU’s/hour. Maximum operating temperature of 2000F. Voltage 480/3/60/100 Amps. Work area 166"W x 20"H top of piers to door arch, 32"H opening x 120"L. External dimensions; 16'W x 13'H x 14'L Approx. Controls; Mounted and wired in a free standing panel includes an "Super Systems, Inc." (SSi) control system with HMI touchscreen interface. Front loading box furnace with an air operated vertical lift door. Furnace lining consists of ceramic fiber modules on the walls, roof and door. The floor is insulated with "IFB" Industrial Fire Brick. The furnace hearth consists of HT alloy rails and is designed to handle 4000 pounds @ 2000°F. There are two (2) roof mounted fans in this furnace to circulate heat and atmosphere. This furnace is equipped with two (2) Waukee FloTronic Nitrogen Flowmeters. There are a total of ten (10) Kromschröder pulse firing recuperative burners that fire into "P" type radiant tubes. There are four (4) zones of control in this furnace. Excellent condition-like new. Asking $165,000 USD. Item #B352 Pacific Scientific Box Furnace. Working dimensions of 72" wide X 120" long X 48" high, Gas fired radiant tube, maximum operating temperature of 2050F. Air operated vertical lift door, fiber lines, new refractory piers (12), hi-temp horizontal radiant tubes (6 above, 6 below), full safeties, side exhaust guard. Free standing control panel-prewired panel with Honeywell Tru-Trend circular chart and Honeywell digital controllers and overtemp. Atmosphere capable. Comes with spare radiant tubes. Very good condition. Asking $70,000 USD. Item #B349 Beavermatic Batch IQ Furnace. 1995 Beavermatic Atmosphere Integral Quench Furnace with 45" Tall Parts Capability. Model: 64-45E1 S/N: 695-89/1. Condition: Overall - Fair to Good (Brick good, Inner hearth recent rebuild, Radiant Tubes good.) Work Zone: 36"W x 54"L x 45"H. Atmosphere: Endothermic (generator not included). Carbon Control System (Honeywell UDC Controller, Probe is SSI Gold Probe. Max. Temperature: 1850˚F Uniformity: +/25˚F from 1300˚F to 1750˚F. OEM Load Rating: 4,000 Pounds Gross Wt. (Discuss with owner for history of loading). Heating: Electric Elements, 460V/3Ph/60Hz, runs approx. 100 kW at 70% power setting. Breaker Size: 400 Amp for elements, 150 Amps for controls. Quench Heater and Quench Cooler Included. Air-cooled fan bearings. Footprint: 13ft W x 19ft L x 15ft H. Pit Required: Currently in pit of 13ft www.themonty.com SIX 30 HP GOLD STANDARD AGITATORS (28” PROPS), 4 “U” STYLE RADIANT TUBE BURNERS (BOTTOM), 2 TRIDENT TUBE BURNERS (TOP), 2 ZONES WITH TEMPERATURE CONTROLS, 2 ZONES WITH CARBON CONTROLS, 3 REAR HANDLERS, 1 COMMON DRIVE, ECLIPSE BURNERS & RECUPERATIVE, ATMOSPHERE SAMPLE SYSTEM. ATMOSPHERE TEMPER: Load Dimensions: 87” WIDE X 87” LONG X 36” HIGH. Power: 480 VOLT, 3 PHASE, 60 CYCLE. Fuel: 1,500 CFH (1,500,000/HOUR), 4 U TUBES, ECLIPSE BURNERS & RECUPERATORS. Maximum Temperature: 1,350°F. Controls: ALLEN BRADLEY PANELVIEW PLC-5, YOKAGAMA INSTRUMENTS. General: ONE COMUSTION BLOWER, ONE (1) COMMON DRIVE, TWO (2) RE-CIRCULATING FANS. LOADED AND UNLOADED BY CHARGE CAR. PARTS WASHER; HEATED (FORCED AIR) RINSE/DRY. Load Dimensions: 87” WIDE X 87” LONG X 36” HIGH. Power: 480 VOLT, 3 PHASE, 60 CYCLE. Fuel: 1,500,000/HOUR. Maximum Temperature: 180°F. Controls: INCLUDED. General: INCLUDES OIL SKIMMER & FILTERS. CHARGE CAR IS ALSO INCLUDED. LINE IS COMPLETE AND IN GOOD CONDITION. ASKING $650,000 USD FOR EVERYTHING. W x 13ft L x 22in D, but could be only 11-12ft L. Load Cart: Not included with furnace. Currently in operation and can be demonstrated on your parts. Immediate Availability. Asking Price: $50,000.00 USD ****New Price**** Item #B336 Lindberg Batch IQ Furnace. Hevi-Duty, Clean Line, Model H66GH, S/N 102350. Working dimensions of 24” x 36” deep X 24” high. Maximum operating temperature 1850F. Gas fired 745,000 BTU’s. PLC controlled with oxygen probe. Air/Oil heat exchanger. Straight through design. Alloy and brickwork in great condition. Asking $29,900.00. Item #B331 Selas Batch IQ Furnace. Model 50. Working dimensions of 24" X 36" X 18" high. 500 pound capacity. Electrically heated. Endo atmosphere. Complete and in good condition although some elements will need to be replaced. Installed but not in use. Asking $19,500.00 USD. A dunk washer is also available. www.themonty.com Item #B342 Electric Box Furnace. Working dimensions of 36” wide X 30” high X 54” deep. Electrically heated; Electric coil heating elements on side walls and under hearth – 90 KW. 12” Ceramic Fiber insulation. Honeywell Controls – High Limit – Chart Recorder 2 pin. Max Temp. 1850F. Hearth is being rebuilt. Unit is in very good condition and is currently under power. Asking $18,500.00 USD. www.themonty.com Item #B309 Sunbeam AF-10 Batch IQ Furnaces (2 available). S/N F-06-70-K. Working dimensions of 24" high X 30" wide X 48" deep. Gas fired, operating temperature of 1850F. Standard Sunbeam straight through design with automatic transfer mechanism (pusher type) in front. Heated by ten alloy vertical radiant tubes with spark ignition. 1000 pound capacity, no pit required. Quench oil agitation and cooling is achiever by recirculating the oil through a tube and shell type heat exchanger then through manifolds in the quench tank. Electric immersion heaters. ACM water detection system. Partlow controls for heating and cooling oil. GM surplus. Free standing 3 section control panel with updated controls. Barber Colman model 560 controller and strip chart recorder for temperature and carbon. L & N overtemp, Barber Colman undertemp control. Barber Colman oxygen probe and control. 10 sequence timers. Good condition. Asking $35,000.00 USD Each. Continuous See something you need, click on the link or scroll through all the items for sale. Searching for something we don’t have listed, fill out our Contact Form. 2150˚F Rotary Hearth Furnace System AFC-Holcroft 2 Row Pusher AFC-Holcroft Atmosphere Pusher Furnace System ABBOTT Model Furnace Canefco Cast Link Belt Furnace Cast Link Belt Quench and Temper Line CI Hayes Continuous Humpback Furnace C.I. Hayes High Temperature Tube Furnace CI Hayes Mesh Belt Brazing/Sintering Furnace CI Hayes High Temp Pusher Furnace Mesh Belt Austemper Lines (2 available) Rotary Hearth Furnace Rotary Hearth Furnace Sargeant & Wilbur Oven SECO/WARWICK Roller Hearth Furnace Sunbeam Pusher Carburizer Sunbeam Rotary Hearth Furnace Surface Combustion Rotary Hearth Furnace Line Wellman Mesh Belt Brazing/Annealing Furnace Item # C306 AFC-Holcroft 2 Row Pusher Furnace. System consists of parts loader, charge vestibule, carburizing furnace, discharge vestibule, oil quench tank, wash tanks, caustic quench system and temper. Tray size 22" X 22", maximum tray loading 525 pounds, furnace capacity 2888 pounds/hour (gross). Cycle time 11 minutes (5.5 trays per hour), furnace time approximately 5.4 hours. Gas fired, maximum operating temperature 1750F. Temper operating temperature of 500F. Endo atmosphere. Built in 2000. Furnace is currently installed but not in operation. Excellent condition. www.themonty.com Item # C304 Rotary Hearth Furnace (Atmosphere). Model #DT-53, Serial number 840-932. Built by IVA in 1990 rebuilt in 2009. Working dimensions; 36” Wide Rotating Table; Door Opening 20” Wide x 12” High. Electric 480/3/60 – 115 KW. Operating temperature of 1850 Degrees F. Recently Rebuilt Ceramic Fiber Lined, Atmosphere Capable Rotary Hearth Furnace complete with Vertically Hung Heating Elements Inside Single-Ended Alloy Radiant Tubes, Brick Hearth, (3) Zones of Control, Motor Driven Rotating Hearth, (3) Step-Down Transformers, Atmosphere Flow Panel (for Endo, Natural Gas, and Nitrogen), SSI Carbon Probe, (2) Vertical Rising Pneumatic Access-Doors, and Atmosphere Burn-Off Flare. Free-Standing Control Panel complete with Super Systems Series 7 Digital Temperature Controller (1 Per Zone), Eurotherm High & Low Temperature Limits, Super Systems AC-20 Digital Carbon Controller, and Chessel 6” Strip Chart Recorder. Overall dimensions of 11’ 10” diameter X 10’ high. Approximate weight 30,000 pounds. Excellent condition. Asking $91,500.00 USD. Item # C303 SECO/WARWICK Roller Hearth Furnace. This is a SECO/WARWICK natural gas fired, roller hearth continuous atmosphere annealing furnace with a controlled cooling section and exit purge vestibule manufactured in 2009. The furnace was designed for a net capacity of 367 pounds per hour of wound transformer cores arranged on trays. The chamber length is based on processing 36” wide x 36” long trays with an average loading of 1100 pounds of cores/tray. With an additional tray weight of 104 pounds for a gross load per tray of www.themonty.com Item # C305 Sargeant & Wilbur Oven (Top half of fire box rebuilt 2006). Model # CIR120536S. Serial # 6807P5-F 208V, 60 CY, 36 KW, Temp 2100F. Sargeant & Wilbur Generator(Combustion chamber replaced 2006 New). Model #GEX1000R, Serial # 6807P5-EX-R, 208 V, 60 CY, 1000 CFM. Oven Operational, Belt Width 12”, Balance Weave, Opening Height 6”. Heating Element Space 48”. Ribbon Type 80/20. Temp Controls Honeywell 230LS,230 BC. Atmos Controls Waukee Flo-Meters. All spare parts included with sale, generator pump, elements, transformer etc. Asking Price $30,000. Item # C302 Mesh Belt Austemper Lines (2 available). Built by AFC-Holcroft these are mesh belt, gas fired austemper lines. Parts to be processed are metered on to the variable speed, 30” wide mesh belt, travel through an 8” long high heat zone, drop into an electrically heated salt quench tank then are carried on a conveyor out of the quench tank and into a washer. A circulating fan distributes heat and atmosphere evenly though the heating area. Heat is supplied by two U shaped radiant tubes that are recuperated. SSI controls monitor and control the atmosphere gases. Furnaces were in operation until March 2015. One furnace is 1989 vintage the other is a 2000 vintage. Both are complete, in very good condition and currently in storage. Please contact us for pricing. Item # C301 Cast Link Belt Quench and Temper Line. Manufactured by Rogers Engineering 4,000 pounds/hour cast link belt furnace line consisting of a 1750F high heat furnace and 1700F temper furnace. Serial # CC-3977-0 (1997). High Heat Furnace: 48"W Omega Cast Link Belt, 4" pitch, 3" sides. Furnace has a 30'L heating section. Four (4) zones of control with three (3) roof mounted in the last three (3) zones. Maximum operating temperature of the hardening furnace is 1750°F. Furnace is radiant tube heated with recuperators. Furnace is currently set up for Endothermic www.themonty.com approximately 1204 pounds. Nominal charge rate will be (1) one tray every 180 minutes. The heat/soak chamber is designed for a maximum operating temperature of 870ºC (1600ºF), however normal operating temperature will be 825ºC (1520ºF). The chamber will measure 5’-6” in length inside the insulation. The chamber will have a nominal rating of 600,000 Btuh in a single zone of temperature control. Following the heating and soak chamber there will be a controlled cool chamber with a length sufficient to accommodate two loaded trays. The chamber will be kept at an elevated temperature appropriate to achieve a cooling rate averaging 60ºC (114ºF) per hour. Designed for a nitrogen-hydrogen protective gas atmosphere. The unit is still fully operational but is currently mothballed. Asking $74,000 USD. Vendor will dismantle and package for shipping. w/Enriching Natural Gas & Air. Total BTU's for hardeneing furnace is 3,180,000 BTU/HR. Controls; All mounted in a free standing panel includes Allen Bradley PLC w/HMI Touchscreen, Honeywell UDC Digital Temperature Controls, SSi Carbon Controls. Voltage 480/3/60/200kW. The sequence of this furnace is as follows: - Load parts into pre-wash dump loader Pre-Wash, 190°F, Gas Heat Parts vibrate onto mesh (soft load) then onto cast link belt. High heat cycle Quench cycle, 200°F, Gas Heat, 8000 Gallon Wash cycle, 190°F, Gas Heat Temper cycle Oil blackening cycle Includes: - 5600 CFH Air Cooled Endothermic Gas Generator - SBS Air to Oil Heat Exchanger which consists of three (3) 5 H.P. fans.- Manuals & Drawings Very good condition, available immediately. Asking $650,000 USD. Item # C300 Canefco Cast Link Belt Furnace. Working dimensions of 60” wide X 8” high at charge/discharge vestibules, 11” inside furnace. Heated length of 45’ with 11’ of cooling, 5 zones in total. Net capacity of 2,400 pounds/hour. Gas Fired with radiant tubes. Endo atmosphere, 1650F. Designed for Isothermal Annealing, 3.3 MBTU’s per hour. Includes: Hi-Tronic Weigh Scale/Loader. Complete and in good condition, not currently in use. Please call for pricing. www.themonty.com Tempering/Anneal Furnace: 60"W mesh belt with support rollers. Furnace has a 35'L heating section. Four (4) zones of control with four (4) roof mounted fans. Maximum operating temperature is 1700°F. Total BTU's for the tempering/annealing furnace 3,790,000 BTU/HR. Please note that this furnace has two (2) different modes of operation. Click on 'PDF" below for more information on the different modes of operation. Item # C297 Rotary Hearth Furnace. 10’ diameter rotary hearth furnace. Electrically heated with SCR control. Door size 16” wide X 12” high. Endo atmosphere and currently used for neutral hardening. New SSI furnace controls. 1980’s vintage but has been rebuilt over the years. Furnace is currently installed and in operation. Good condition and ready to go. Asking $75,000 USD. Item # C296 C.I. Hayes High Temperature Tube Furnace. Model MY0002.528, 2-1/2" ID Tube x 28" Long Heating Chamber. Operating temperature of 1700ºC, 10.5 KW, Single Zone Control with overtemp protection. Overall dimensions of 75" H x 32" W x 91"L. Hydrogen Atmosphere. Included is an automatic loader. Asking Price $18,000.00 OBO Item #C292 C.I. Hayes High Temperature Pusher Furnace. Model MY040860-60PH. All steel shell construction with all brick insulation. Pre Heat: 60" heated section with NiChrome elements, 21 KW, Rated 1100°C, 3 zone proportional control, Honeywell UDC-3000 instruments, Type K TC's. High Heat: 60" heated section with moly elements, 45KW, rated 1500°C, 3 zone proportional control, Honeywell 3000 instruments, type S TC's. Overtemp Protection: One www.themonty.com Item # C299 Sunbeam Rotary Hearth Furnace. Working diameter of 6’, 8 station hearth, each station is 12” wide x 18” deep x 12 “ high. The door opening is 1’-6” wide X 10” high. Gas fired, 620,000 BTU’s, 3 radiant tubes and an operating temperature of 1750F. Built in 1977 and used for neutral hardening. Also included is a robotic arm for loading/unloading. The furnace is installed and in running condition, brand new radiant tubes and a rebuilt fan. All manuals and drawings are included. Good overall condition. Asking $40,000 USD. Item #C286 Wellman Mesh Belt Brazing/Annealing Furnace. Catalogue No: 40D411369AB61. Two zone heating (electric heating). High Heat 10' long, 1,120º Celsius (2,050º F). 24'-0" open top water jacketed cooling. 12" clear height over the belt. Overall dimensions: 69 ft x 5.7 ft x 7 ft. Silicon Carbide solid hearth with New Stainless Steel mesh belt. Belt width 18", furnace hearth opening 20", furnace hearth height 12". 3 phase 440 Volts; 150 KVA (for both zones). 6 GE transformers (refurbished). 230 V – 10 A variable speed chain drive. The entrance vestibule has been recently rebricked. Globars & silicon carbide hearth plates are excellent. Spare globars are available. Good complete condition. Asking $29,000 USD. Item #C285 AFC-Holcroft Atmosphere Pusher Furnace System. This system was designed for hardening bearing races(up to 9” diameter). Built in 2000 is was used for a little over 1 year before being shut down. This Furnace System is gas fired, radiant tube, 4 zones, complete with alloy trays, atmosphere flowmeter panel, oil quench press with air cooled oil and robotic handler, wash-off section, and belt tempering furnace. The pusher is overall 15’ wide x 30’ long x 10’ high (ships in 3 sections). ID is 4’ wide x 50’ heated length (in “U” shape) x 10” high. Also included is 3000cfh endothermic generator, a number of spare parts (including new radiant tubes), robot handler, quench press and washer. Thi is a “single row” design but the trays move inside the furnace in a “U” shape with an internal wall inside the furnace (trays go up and back inside furnace and each length is 25’---- so there is www.themonty.com Honeywell UDC-3000 instrument in Preheat, and one in high heat, including contactors and tc's for each area. Cooling Sections: One 36" long insulated and two 36" water jacketed. Pusher Drive: Designed for 8" x 8" x 7/8" pusher plates, two speed. Atmosphere: Piped for dissociated ammonia and nitrogen gas, with nitrogen purge. Loading and unloading conveyor: Continuous belt conveyor system to load trays in front of the pusher and remove trays from the exit end. All components interconnected and mounted on a single steel skid. Overall Dimensions: 70" high x 86" wide x 395" long. Asking price $65,000.00 USD or OBO 50’ total heated length). Each tray is 8.5” wide x 42.5” long x 2” thick---cast alloy. Consider this in "mint"condition. Asking $395,000 USD which includes loading. Item # C283 Denton Thermal Systems (O'Brien & Gere) 2150˚F Rotary Hearth Furnace System. Includes high temperature furnace, Nitrogen-Methanol Panel and Quench Press. Working Zone: 6 ft Diameter Hearth, Door Opening is 14"W x 13"H Overall Size: 9ft-8in Diameter x 10ft-10"Tall. Heating: Electric, 125 kW, 1 Zone, Globar Heating Elements. Power Requirement: 200 Amps, 480V/3Ph/60Hz. Temperature Rating: 2150˚F. Water Requirement: 3 GPM. Air Requirement: 100 PSI. Controls: GE90 PLC. Honeywell Temperature Controller and Overtemp (missing but will be replaced). Marathon Monitors Carbon Control System. Includes Quench Press that was handling up to 5" Diameter bearings. Prior user reference available upon request. Asking price: $79,000.00 USD. Location: Northeastern USA www.themonty.com Item # C284 CI Hayes Continuous Humpback Furnace. Built by CI Hayes in 1970 this furnace was rebuilt and rewired in 1986. Belt is 12” wide, 6” height clearance over belt and has a heated length of 72”. Electrically heated, operating temperature of 2100F. Two water jacketed cooling chambers, Molecular Dryer, 2 Ammonia Dissociators, Muffle is Inconel 600 as is the spare mesh belt. Currently installed and can be started for a demonstration. Good operating condition. Asking $60,000 USD. Item #C265 Sunbeam Pusher Carburizer. This is a very unusual style of furnace and perfect for carburizing of large gears, bearings or races. Working dimensions of 50" X 50" X 34" high. Operating temperature of 1750F. 3,000 pound capacity. Gas fired 12 Honeywell composite single ended recuperated tubes (recently replaced). Surface Casemate controls. 1800 gallon quench tank. System does not need a pit. Comes with a spray washer, temper and an oversized IHRE air cooled quench oil cooler. System is installed but not currently in use. Very good condition. Asking $40,000 USD Item #C256 Surface Combustion Rotary Hearth Furnace Line. This system was designed for heat treating and straightening crankshafts and consists of a rotary hearth furnace, 2 Gleason straightening presses and a robot for loading/unloading. The furnace is S/N CC11590-1 with an outside diameter of 17' 3", inside 15', inside height of 2' 11" with an overall height of 8" 6". Built August 1979. Gas fired with 8 trident tubes. Atmosphere is Endo/Natural gas. Nominal tray www.themonty.com Item # C269 CI Hayes Mesh Belt Brazing/Sintering Furnace.Working dimensions of 5" over belt, 12” wide X 120” of heated length. Electrically heated 230/3/60, operating temperature of 2100F. Model LAC. Temperature controls are new state of the art, control panel with Honeywell sold state digital readout controller and overtemp for each of three zones, includes volt and amp meters. Full alloy muffle in hot zone. 20’ long sealed water jacketed cooling. Globar heating elements over and under the belt. (3) zones of control. (4) argon flowmeters. Dayton AC inverter provides adjustable belt speed. Updated SCR controls. Muffle and belt are new. Very good condition. Asking $39,000 USD. Item #C219 ABBOTT MODEL 6ZSCR-18-432HH6-VC-2150. 18" wide belt, 3"+ opening over the belt, 432" heating chamber (silicon carbide muffles), six zones, 36" long vari-cool with 162" of additional cooling including two curtain boxes. 2150 deg.F. max temp., piped for dissociated ammonia atmosphere and nitrogen purge, 335 kw @ 480/3/60,Honeywell UMO 800 controller/programmer, OAD: 84" w x 90" h x 720" l. Currently used for annealing knife blades but with a little effort a metallic muffle in the front half of the heating chamber could be added for debinding and sintering of PM parts. Asking price: $77,000 USD OBO. www.themonty.com size is 5" X 21", number of tray positions 60, tray loader/unloader length 10' 6". Hearth has ceramic tray support and guide tiles and embedded in 12" thick insulating firebrick. Sidewalls consist of 9" of insulating firebrick backed with 4 1/2" of insulating block. Alloy and brickwork are both excellent. Gleason straightening presses are Model 140 units, oil quench machines with 6' cabinet, indexing table, S/N's 107902 and 118701 with chilling system consisting of C/C tank, 5' X 5' X 3', 3 7 hp pumps, controls and cooling tower. Also included is a ASEA Model S2 robotic loading arm, with robot controls, joystick touch pad controls. S/N 4955-8127-001. System is complete, installed but not in operation. Asking $150,000 USD for the furnace. Draw/Temper See something you need, click on the link or scroll through all the items for sale. Searching for something we don’t have listed, fill out our Contact Form. Aluminum Drop Bottom Dual Oven System AOV Small Aluminum Drop Bottom Oven Batch Recirculating Oven Jenson Tempering Oven Lindberg Box Draw Furnace Leads & Northrup Steam Tempering Furnace Lucifer Furnace Pifco Temper Furnace Recirculating Walk-In Oven Rolock Box Temper Furnace Sunbeam Mesh Belt Temper Tempering Ovens 36" X 48" X 36" (2 available) Item # T313 Jenson Tempering Oven. Working dimensions of 166” x 94” x 62”. Gas fired, maximum operating temperature of 1000F. Fully rebuilt by Jenson in 2006 at a cost of $74,000. Currently installed and in operation. All drawings and manuals are available. Excellent condition. Asking $65,000 USD. Item # T312 Recirculating Walk-In Oven. Manufacturer: Despatch. Inside Dimensions: 66”high x 54”wide x 68”deep. Heated: Gas fired. DG-300 Heater. Temperature: 650 deg.F. Model Number: V-41. Serial Number: 96267. Temperature Controls: Partlow indicating controller and overtemp. Description & Features: Double swing open doors, horizontal air flow, insulated floor with tracks for a cart, powered exhaust blower, top mounted combustion and fan chamber. Atmospheric type burner system. Complete combustion controls and safeties. Oven will be cleaned www.themonty.com and painted, checked out and test fired prior to shipment. Asking Price: $16,500.00. Item # T310 Leads & Northrup Steam Tempering Furnace, Cat # 9512-15, Work Zone: 11.5” Dia. X 15” Deep, RA 330 S.S Retort, Nichrome Heating Elements, Max Operating Temperature 1250 F, Complete With One Basket / RA 330 S.S. With Three Trays, Chart Recorder Panel, 10 LBS./ HR Steam Required, 240 Volt, 1 H.P, 3 Phase Motor, 240 Volt, 15 KW, 1 Phase Heating Elements. $8,900 USD. www.themonty.com Item # T311 Sunbeam Mesh Belt Temper. Natural gas heated; Natural Gas - 3.0 MBTU's/Hour. Maximum operating temperature 1250F. Voltage 480/3/60. Working dimensions of 60"W x 18"H x 35'L Heat. External dimensions of 10'W x 13'H x 46'L. Controls; Mounted and wired in a free standing panel includes three (3) Barber Colman 560 digital temperature controllers and three (2) Barber Colman analog high limit controls. There are six (6) Honeywell Flame Safeties mounted in the same panel. Also, for VFD's to control speed of the fans and conveyor drive. Continuous gas fired belt furnace with wire mesh conveyor belt. Furnace belt is supported by 4" diameter rollers on 12" centers. This furnace has three (3) roof mounted recirculated fans with variable speed control. This furnace has three (3) zones of control with two (2) Eclipse "Therm-Jet" burners per zone. Furnace interior side walls are ceramic fiber. Conveyor belt drive, motor and 1 fan motor are missing. Very good condition. Available immediately. Item # T303 Pifco Temper Furnace. S/N 8177 built in 1988. Working dimensions of 126" long x 60" wide x 40" high. Overall dimensions of 13’ x 11’ x 11’ high. Comes with load and unload discharge tables and combustion fan. Maximum operating temperature 950 deg. F. Rated for 250 pound net weight x 37.4in long tray loaded every 15 minutes. Furnace holds three (3) trays. Approximate nineteen (19) minutes to operating temperature. Forty-five minutes in furnace @ 15 minute load cycle. Heated by one gas burner approximate rating 600,000 BTU/hour. Utilities required: 1000 BTU natural gas @ 5PSI, 480v 3Ph 60Hxz. Water 80 deg. F maximum @ 20PSI. Compressed air 60PSIG minimum. Adequate drain for water. Good condition. Asking $38,000 USD. Item # T301 Lucifer Furnace, Model Number 46GT-R36, Serial Number 6418, Working Dimensions of 24” w x 36” d x 24” h. Insulation and elements are in good shape. Front lift door with a foot actuator. Controls: Honeywell round chart recorder, Honeywell overtemp, No controller. Power: 460/3/60 28 Kw 35 Amps, Temperature: Max 1650° F. Nitrogen Atmosphere. Price: $14,500.00 USD as is, where is. www.themonty.com Item # T308 Batch Type Recirculating Oven. Made by Grieve. Inside Dimensions: 36"high x 36"wide x 48"deep. Electric 208/3/60, 14.4 KW. 500 deg.F. Model Number: AG-500, S/N390168. Temperature Controls: Indicating controller and overtemp, 60 minute timer. Description & Features: Single swing open door. Horizontal air flow. Powered exhaust blower. Includes one shelf. Oven has been checked out and test fired and is ready for immediate shipment. Condition: Excellent. Asking $8,500.00 USD. Item #T288 AOV Small Aluminum Drop Bottom Oven: AOV Model: DBF-3X3E, Electric Heat, Work Zone undefined, but is probably 3ft Dia. x 3ft H based on model number. Includes Quench tank. 1200˚F. Asking price: $ 18,000 USD. Offers Considered. Location: Western U.S. Item #T287 Aluminum Drop Bottom Dual Oven System: Wisconsin Oven, Dual Oven Aluminum Drop Bottom Solution Treating System, 2 Ovens, Quench Tank, Rinse Tank, Platforms, Doors, Chiller, Power Supplies, Controls, Work Zone: 8ft W x 8ft D x 8ft H each oven, Temp. 800-1200˚F, 30 H.P. Recirculation Fan, Electric, 288 kW each, 346 Amps each.Price: $ 105,000 for all Offers Considered Item #T286 Lindberg Box Temper. Model 11-7212048-G14, S/N 24947. Working dimensions of 72” wide X 120” long X 48” high. Gas fired with a maximum operating temperature of 1200F. Vertical lift-air operated door, brick lined, 5 course refractory hearth, alloy roof baffles, alloy side wall ducts, dual zone burners-roof mounted www.themonty.com Item #T290 Tempering Ovens 36" X 48" X 36" (2 available). Working dimensions of 36"W x 48"D x 36"H. Shells have just been completed and buyer has the option of Gas-Fired or Electric, Hearth Height, Burner Locations (Left or Right) and Panel Location. These can be completed, fully tested and ready to ship to your facility in 8-9 weeks at a very attractive price. Please call for pricing. combustion chambers with dual belt driven fans. Free standing prewired control panel. Good condition. Asking $65,000 USD www.themonty.com Item # T282 Rolock Box Temper Furnace. Model 1515. S/N 8697.7.92. Working dimensions of 36'W x 30"H x 60"L. Electrically heated 480/3/60/120 kW. Operating temperature of 1400F. External Dimensions: 91"W x 96"L x 109"H without stand. Controls: Controls are located in a separate NEMA 12 single door enclosure with flange mounted disconnect handle. Honeywell UDC 3000 digital temperature controller, a Honeywell UDC 2000 digital high limit and a Honeywell DR-4500 "Truline" round chart recorder are flush mounted in the door of the enclosure. Control switches with indicating lights are also flush mounted in the door of the enclosure. Non fused disconnect switch, Halmar SCR power controller, high limit contactor, motor starter etc. are mounted inside the enclosure. Description: Air operated vertical lift door with counterweight assist opens to allow full access to the interior. Door is operated by push button controls in the control panel. Furnace is lined with ceramic fiber and has a stainless steel air duct shroud to direct the air and protect the heating elements which are located on both side walls. Belt driven circulating fan is mounted through the top of the furnace. Heated air is circulated down both sides, under the hearth rails and returns through the roof for good uniform heating. Three hearth rails on the floor support the work load. Nitrogen atmosphere inlet tube is mounted through the rear wall. Two finned heat exchanger pipes are mounted on both sides with a blower to provide faster cooling. Good condition. Asking $42.500.00 USD. Generator See something you need, click on the link or scroll through all the items for sale. Searching for something we don’t have listed, fill out our Contact Form. 3600 CFH Endothermic Gas Generator Ammonia Dissociator Ammonia Dissociators (4 Available) Can-Eng Endothermic Generator Exo Generators (2 available) Gasbarre.Sinterite Endo Generator Lindberg Endo Generator Surface Combustion 3600 CFH Endo Generator Surface Combustion Endo Generator Surface Combustion 2400CFH Endo Generator Surface Combustion 5600 CFH Generators (3 available) Surface "Multi-Bottle" Endo Generators Surface 2400 CFH Endo Generator Item # G189 Surface Combustion 2400 CFH Endo Generator. Two retort "multi-bottle" configuration allowing one retort to operate while the other is shut down for maintenance. New in 1995. S/N AC-43349-1. 2400 CFH capacity. Casemate controls, air cooling. Good condition. Currently installed and in operation but will be available shortly. Asking $59,000 USD. Item # G188 Surface Combustion 2400CFH Endo Generator. Size S-2N, S/N 413E. Maximum operating temperature of 1950F. Natural gas heated. 575 volts/3 phase. 1970’s vintage. SBS Endotherm cooler and SSI atmosphere controls. Catalyst and retorts are in good condition. Overall in very good condition. Currently in storage. Asking Price: $25,000 USD www.themonty.com Item # G183 Can-Eng Endothermic Generator. Single retort 3600 CFH capacity. Unit is complete and installed. SSI controls with AC-20 controller. Also includes air cooling. Good condition. Asking $5,000 USD or best offer. Item # G182 Manufactured by Surface Combustion this is a gas fired 3600 CFH Endothermic Gas Generator. New catalyst recently and comes with 4 spare new North American burners. Ser. No. C-3875-1. Max. Temp.: 2050˚F. 720 cu. ft/hr fuel usage@ 5 PSI Pressure. Super Systems Carbon Probe on carbon control system. Operating condition. Asking $24,900.00 USD. Item #G178 Ammonia Dissociators (4 available). Built by Sargeant & Wilbur, 4 electrically heated Ammonia Dissociators. Model GAD3000E. 3,000 CFH capacity. Maximum temperature 1759F. Voltage 480/3/60/60 kW. External dimensions of 5'W x 6'H x 8'L. Controls: Mounted and wired in a free standing panel includes the following: www.themonty.com Item # G187 Surface Combustion 3600 CFH Endo Generator. Size S-3. Maximum operating temperature 1950F. Built October 1978. 575V/3phase/60 cycle. Three tube unit with fairly new catalyst and retorts. SBS Endothern air cooler for gas and SSI atmosphere controls. Currently in storage. Overall in good condition. Asking $29,000.00 USD. Description: Electrically heated Ammonia Dissociator suitable for supplying up to 3000 CFH of atmosphere with a composition of 75% Hydrogen and 25% Nitrogen. This atmosphere is obtained by cracking anhydrous ammonia vapor in a catalyst filled vessel maintained at a temperature of 1700°F to 1850°F. Incoming ammonia pressure is reduced before retort entry. At the outlet of the retort the hot dissociated ammonia passes through a dry cooler where the gas is cooled to near room temperature. It then passes through a flowmeter and on to the consuming device. This dissociator includes a Sargeant & Wilbur Ammonia vaporizer. This dissociator is provided with two (2)catalyst filled heat resisting alloy retorts. The retorts are mounted within the insulated dissociator heating chamber. The heating chamber consists of heavy Mullite T-Slot tiles. Retorts are heated with Sinuouswound Nichrome Ribbon Heating elements which are mounted in the tile slots. The element tails and studs extend through the rear wall of the dissociator. Elements can be removed throught the rear wall without having to unpack furnace insulation etc. A step-down transformer (480V to 240V 112.5 KVA) is included. Manuals and drawings are also included. Very good condition. Asking $29,500.00 USD each. Item # G177 Surface Combustion Endo Generator. Model TI-RX Gas Generator. S/N J467E. 1200 CFH capacity. Manufactured in 1980. Reasonable condition. Asking $4,900.00. Item # G176 Surface "Multi-Bottle" Endo Generators. Manufactured by Surface Combustion. Natural gas heated 675 CFH/HR. Model # RX 35-75-3V. Maximum temperature 1950F. 7500 CFH capacity. Controls are complete, water www.themonty.com - Yokogawa UT 350 digital control for dissociator undertemp. - Yokogawa UT 350 digital control for dissociator overtemp. - Yokogawa UT 350 digital control for dissociator temperature control. - Two(2)Yokogawa UT 350 digital controls for vaporizer lower/upper zone. - Yokogawa UT 350 digital control for vaporizer overtemp. - All necessary signal lights, timers etc. Mounted in the same control cabinet are three (3) SCR's. Two (2) "Halmar Robicon" and one (1). "Ametek". One is for dissociator heating elements and the other two are for vaporizer lower/upper zone heaters. cooled. SSi atmosphere controls and Atmosphere Engineering "EndoInjector". Very good condition, ready to go. Asking $75,000 USD. Item # G174 Exo Generators (2 available). Model 9328312-G2, manufactured by General Electric. Gas fired, 1500 CFH capacity. Standard rich exo design. Units have newer Waukee flow meters. Selas pump, burner and fire check valve. Updated Honeywell digital controls for temperature, water and alarms. Good condition. Asking $9,500 USD each. Item #G173 Lindberg Endo Generator. 4500 CFH, gas fired. Retorts and brickwork are in excellent condition however it requires temperature controls and an air cooler (vendor has partially completed changing from water cooling to air).Asking $17,500.00 USD. www.themonty.com Item # G175 Ammonia Dissociator. Manufactured by Sinterite this is 1500 CFH Ammonia Dissociator. Electrical; 440/3/60. Serviced by Sinterite, tested, but not put into production because it was not needed at the time. Dim.: 6'-0"W x 6'-0"L x 11'0"H. Excellent condition. Asking $22,000.00 USD. Item #G169 Gasbarre/Sinterite Furnace Division Endo Generator. 3000 CFH, electrically heated 460/3/60/63 Amps/50kW. New in 2006. External dimensions of 106" wide x 75" deep x 116" high. Controls are enclosed in a panel attached to the side of the generator. Honeywell UDC 3200 digital temperature controller and Honeywell UDC 2500 digital high limit safety. Control switches with indicating lights are flush mounted in the enclosure. Flange mounted fused disconnect switch for control power. Separate non fused disconnect for the main power. Waukee flow meters are manifold mounted for incoming and outgoing gases. Flow meters include: Natural Gas 0-1000 CFH, Air 0- 2500 CFH, (3) Mixed Gas 0-1500 CFH and Endo 0- 3500 CFH. Step down transformer for reduced voltage to the heating elements. Electrically heated 3 retort generator. Refractory lined shell with vertically mounted retorts. Total of twelve (12) silicon carbide heating elements, 6 on each side are mounted through the chamber for good uniform heating of the alloy retorts. The natural gas and air pass through a Waukee "mixor" valve then into the Waukee gas pump. Mixed gas enters the 3 "mixed gas" flow meters, through the Selas fire checks and enters the top of the retorts. The gas travels through the catalyst filled heated retorts and exits at the bottom. The exiting Endothermic gas passes through water cooled chambers then finned cooled air heat exchangers then through the Endothermic flow meter. A pressure regulator is supplied on the exiting gas piping. Good condition. Asking $29,500.00 USD. www.themonty.com Item #G172 Surface Combustion 5600 CFH Generators (3 available). Model T3N-RX. Gas fired, 5600 CFH capacity. Operating temperature of 1950F. Standard Surface Endothermic Generator complete with 3 retorts, Spencer Blower, Waukee flowmeters, Roots pumps and water cooling. Control panel with Barber Coleman 560 Digital Temperature Controller and L & N Strip Chart Recorder. Overall dimensions of 8' wide X 11' long X 11' 6" high. Approximate weight 12,000 pounds. Very good condition. Asking $33,500.00 USD each. www.themonty.com Induction See something you need, click on the link or scroll through all the items for sale. Searching for something we don’t have listed, fill out our Contact Form. Ajax Tocco Power Supply Ajax Tocco Power Supply (unused) Induction Hardening/Press Quench System Inductoheat Induction Power Supply Induction Power Supply Induction Press Quench System Raydyne Induction Heating System Item # I164 Ajax Tocco Induction Power Supply. Model #OL-426-150-3/1000M. Manufactured 12/06. Serial Number: 46-1128-11. Wiring Diag.: WD-287513. CKT.BKR.AMPS. : 400. Input Ratings: Volts Min./Max. : 432/528 Amps.Max. : 291 Freq.Hz. : 60Hz Output Ratings: Volts : 512 Amps. : 389 Freq.Hz. : 3/10 KHz P.F. : 82 KVA : 220 Phase : 3 KW : 150 Phase : 1 This unit was sold new to Caterpillar in 2006 and never installed and never used. Excellent condition. Asking $33,000 USD. www.themonty.com Item # I163 Inductoheat Induction Power Supply. Transistorized power supply Model SP16-150-10, Serial number ME 17753G. 150kW, 10 kHz. 480 volts, 3 phase 60 cycle. Built in 2009. Comes with Kerr Pump & Supply cooling system model M6MFG-30 maximum operating temperature of 230F. Excellent condition, used very little. Available immediately. Asking $40,000 USD or best offer. Conversion available to make this unit a Heat and Quench station with variable high frequency independant of the Die Quench. MACHINE SPECIFICATIONS: * Output Supply 400kW * Frequency 1.7-3kHz * Max Diameter 500 mm * EFD Power Supply * Power Requirements 3 x 480v - 60Hz - 570KVA * Dimensions (L x W x H) 1790mm x 1200mm x 1730mm * Weight 15500 kg *Customer paid over $1,500,000.00 in 2003 www.themonty.com Item #I162 Induction Press Quench System. EDMS Industrial Induction Heating and Die Quench, New in 2003, 400kW Output Supply, 3kHz Frequency. This machine is currently being used to reheat and die quench spiral bevel ring gears up to 500mm in diameter. Installed to replace the rotary furnace and isolated die quench processes. This machine is designed with an automatic conveyor and loading system to continuously heat, die quench, and temper 500mm rings. This unit has an EFD 400kW output supply with a 1.7-3.0 kHz frequency designed for deep and fast heat penetration which allows rings to be heated and die quenched in just minutes. This system has an added setup to convey quenched parts to and through a continuous Apar IPSEN tempering and preheat electric furnace with a 36" x 48" opening with a 3,000 lb load capacity. This unit also comes complete with its own outside cooling system and monitoring to ensure flow, min/max pressure, and min/max temperature. This fully integrated system allows the flexibility to handle parts from 125mm to 500mm diameter. The transfer time is presently 5-6 seconds from induction to quench. The pick and place system can be upgraded by purchasing and utilizing a robot to allow for faster transfer time, for thin wall parts. Thus allowing the induction and quenching of bearings, cones, and cups, as well as, outer rings and end rings. Item #I158 Induction Power Supply. Manufacturer Inductoheat /Elphiac. Model Number: DC18T+HF08. S/N 2177DC. 335 kW, 200 kHz, 750V Output. Input Voltage: 460/3/60/448 KVA/562 Amps. Output Voltage: 335 kW/750V/200 kHz. Very good condition. Asking $39,500.00 USD. Item #I154 Induction Hardening/Press Quench System. Manufactured by Robotron (now part of EFD Induction) this system was designed to heat treat synchronizer sleeves. Parts are heated with Induction and with a pick and place unit placed in a die, where they are quenched in a die and quenched. Parts maintain perfect shape. 100 Kw 10KHz Robotron power supply. System is complete and in good operating condition. Best offer. www.themonty.com Item #I160 Ajax Tocco Power Supply (unused). Ajax Tocco Inductron PT power supply, capacity: 450kW. Frequency: 3-10 kHZ. Output Voltage: 400 *. Year of manufacture: 2006. This unit was never installed and is unused. *Price quoted from Ajax Tocco to convert output voltage from 400 to 800 including parts and labor is $15,230. http://www.ajaxtocco.com/applications/documentlibrary/Inductron%20PT_092003.p df New this unit was $86,000 USD, asking $49,000.00 USD. www.themonty.com Item #I153 Raydyne Induction Heating System. Input Voltage: 480V/3 Phase/60 Cycles/110 Amps, Output Voltage: 40 kW, 450 kHz, Year Built: 1985, Model of Power Supply: EI-40, Serial Number of Power Supply: 41408901-B. Please note the RF Tube is missing. Includes a dual heat station with quench. Model of Heating/Quench Station: 10228201, Serial Number of Heating/Quench Station: 10228201B. This system is Government Surplus and appears to be fairly clean inside power supply cabinet. The power supply has a "Control Concepts" SCR power controller. Asking $7,500.00 USD. Miscellaneous See something you need, click on the link or scroll through all the items for sale. Searching for something we don’t have listed, fill out our Contact Form. AFC Charge Car Berg Water Chiller Cryogenic Unit (3) Cryogenic Unit Cryogenic Tank Endothermic Generator Retorts Holcroft Dunk/Spray Washer Ipsen Automatic Dunk/Spray Washer Lab Equipment Liquid Nitrogen Tanks (two available) NU-BIT Cryomersion 1500 Pangborn Table Blast Pit Furnace Fixturing SBS Quench Air SBS Quench Airs SBS Unit Shot Peen System Spectra-Tech 0044-003 Infrared Microscope Surface Combustion Parts Washer Item # M363 SBS Unit. Specs: S/N: 4926. Year: 2007. Three (3) Fans with side mounted disconnects. Overall Size: 6'w x 6'h x 21'l. W-RES, MAWP 75 psi @ 450°F, MBMT -20°F, 75 psi. Price: $17,500.00. Item # M362 Liquid Nitrogen Tanks (two available). Excellent condition asking $1,000.00 USD each. www.themonty.com Item # M359 Spectra-Tech 0044-003 Infrared Microscope, Model WHK 10X 201, Reflected & Transmitted light, multiple objectives, Polaroid 4x5 attachment. $6,500.00 USD. Item # M357 Shot Peen System. USF Surface Preperation single station, 10 gun (up to 10 nozzle) suction blast/ shot peen cabinet. This unit is in fantastic working condition as we have used it on many applications to blast parts that required special attention and to avoid the parts from "banging" together as they would in a tumble blast or vibratory machine. The unit 480 VAC 3 phase with a control voltage of 110 VAC. The rotary platform and vertical is a 24VDC variable speed drive motor. The controller is an Allen Bradley for timed processes and vertical feed changes. A dust collector unit is included. All guns (nozzles) are on individual arms that can be articulated in many different positions for whatever application you may be doing. Machine takes up a footprint of 8 foot by 6 foot and is 12 foot tall. Cabinets internal blast are dimensions are 28'' wide by 42'' tall by 36'' deep. All door safety switches and air solenoid equipment are in proper working order. Control cabinet is in safe working order as well. It was once FAA approved to run jet turbines. Shipping weight is approx. 1500-2500 lbs. Good condition. Asking $42,000 USD. www.themonty.com Item # M360 SBS Quench Airs (2 available). Model 3085-4, Serial numbers 2450 and 2451, 575 volt. Both in very good condition. Best offer. Item # M351 Surface Combustion Parts Washer. Suitable for use with a "Super 36" batch IQ furnace. Spray only. Electrically heated. Installed, in use and in good condition. Asking $15,000 USD. Item # M349 Lab Equipment. We have a complete metallurgical lab available for sale either as a package or as individual items. All items were purchased new in 2011 and have had little use since then-consider all these items in excellent condition. Included are the following; Olympus Stereoscope Model SZX7 .8-5.6. Asking $2,600.00 USD. Leco GDS 500A Glow Discharge Spectrometer. The GDS500A CCD-based Glow Discharge Atomic Emission Spectrometer offers you state-of-the-art technology designed specifically for routine elemental determination in most ferrous materials. By using the glow discharge method, sample material is uniformly sputtered from the surface. The non-thermal nature of the sampling process makes this an excellent technique for difficult applications. It features improved performance, stability, accuracy, and precision, with rugged construction designed to handle the rigors of a production environment. Asking $29,000 USD. Leco BG-32 Belt Grinder. Available in both single- and dual-belt models, the BG Series grinder/polisher has been designed for durability, safety, and convenience in sample preparation for metallographic and spectrographic applications. Combining www.themonty.com Item # M356 Pangborn Table Blast. Model #6-LK-7. Serial number 6LK-7/S910562. Voltage: 480/3/60. Work Area: 72" Diameter x 36"H - 5000 Pound Table Capacity. External Dimensions: Floor Space: 15'w x 16'6"h x 11'L - approx. Controls: Mounted in an enclosure attached to the machine includes start/stop buttons, master stop switch, amp meter, hour meter, cycle timer and photohelic gauge for dust collector. Standard Pangborn "LK" table blast machine with a 72" diameter table and a work height of 36"H. This machine has a single swing door with abrasive tight door seals. Table capacity is rated for 5000 pounds. This machine has a 30 h.p. direct drive wheel. A dust collector is included with this machine. Very good condition. Asking $47,500 USD. the grinder with the dust collector or recirculating system makes it capable of either wet or dry grinding. Asking $3,800.00 USD. Supreme Air LV Fume Hood. Please ask for more details. Asking $4,700.00 USD. MESA electronics MGAS analyzer system. This system is designed to monitor 6 different values, CO, CO2, CH4, Hydrogen, Temperature and Carbon Potential. Standardized analogous outputs or optional a serial interface are possible. The equipment is adjustable by a high-quality foil keyboard with self explainable text menu in german and english language. Automatic calibration for zero-point and span for all gas components together is possible. The advanced gasmitter represents the latest technological achievement in non-dispersive infrared gas transducers with high accuracy, good long-thermstability and excellent repeatability. Asking $10,500 USD. MESA Electronics Foil Tester. With the Foil tester FPG 1.0 it is possible to determine and indicate directly the C-level in furnace atmospheres by foil tests. Additional calculations from the difference in weight of the foil are not necessary ! In the display of the terminal, each step is indicated in clear text, so that the instrument can be operated without error. Up to 5 foils can be handled simultaneously or 9 (option). Asking $3,100.00 USD. Item # M348 Ipsen Automatic Dunk/Spray Washer. Model #WRD-11, Serial Number 57690. Working dimensions of 36" wide X 48" deep X 24"+ high, 2200 pound capacity. Electrically heated, 72KW. Companion washer-In/Out or straight through design. Door each end, Cal Rod element bundle. 12" wide belt oil skimmer, air operated-full width elevator rack for submerged oscillation, overhead spray rinse. Overall dimensions of 7' 5" wide X 5' 4" long X 11' 8" high. Rebuilt, excellent condition asking $35,000 USD. www.themonty.com Herzog HS 200 Cup Grinder. HS 200 is a manually operated swing grinding machine for grinding of pig iron and steel samples. The HS 200 offers compact design, easy handling in combination with various mounting possibilities due to table execution. The HS combines sensitive grinding by easy running swinging arm and ample application by manually or power operated clamping devices. The HS enables reproducible surface grinding by strong column and swinging arm mounted in taper roller bearings. The design of the HS 200 is focused on low noise and dust generation levels with a minimum of maintenance required. It is suitable for wet and dry grinding. Asking $11,000 USD. Item # M346 SBS “QuenchAir”. SBS Corporation air/oil quench oil cooler. Single fan unit model 5084-Q4. Serial number: 2365, 230/460 voltage, overall size: 74"wide X 104"long X 55"high. Comes with disconnects. Very good condition. Asking $5,500.00 USD. Item # M342 Pit Furnace Fixturing. Pit basket fixture. RA330 material. Fixture is 74” tall when put together. Baskets are 63” tall, each one is 20”deep. They have 2” grid bottoms with mesh liners. These are of a hair pin design so that they can be picked up when nested together. They can also be used individually. They are 54” in diameter and have never been used. Asking $21,000.00 US dollars. Item # M341 AFC Charge Car. Drawing # MT-237014. Voltage 480/3/60. Suited for a 36” wide X 48” tray. External dimensions of 100” wide X 84” deep X 84” high. Side mounted control panel with Allen Bradley SLC 500 PLC Logic Control. Double ended chain driven powered charge car with roller rail top. Excellent condition. Asking $28,500.00 USD. www.themonty.com Item # M343 Cryogenic Tank. Overall dimensions of 131" high X 48" OD and has a 500 gallon capacity for liquid oxygen or nitrogen. The tank has an attached vaporizer and has a working pressure rating of 250psi. The tank was purchased used from Airgas in the mid 1990s and was reconditioned by them. It is currently in service but has had limited use over the years due to the nature of my work load. Asking price $13,000.00 USD. Item # M336 Cryogenic Unit. NU-BIT Cryomersion Model 1500, S/N 9911119. This is a liquid nitrogen cryogenic unit used for treating material to -310 degrees Fahrenheit. Working dimensions of 40” X 30” high X 30” wide. Maximum load 1500 pounds, normal load 800 pounds. 230 volts AC-20 amps., 3 phase, 60 HZ. Overall dimensions 14’ long X 11’ wide X 13’ high. Manufactured in 1999. Good operating condition with all manuals and drawings included. Asking $10,000 USD. Item # M334 Berg Water Chiller. This is a BERG Air Cooled portable Chiller, Model PA-1.5-1P capable of supplying 1.5 tons of cooling capacity at 15 degrees F leaving and 95 degrees F ambient temperature. Used for only 3 days (low hours), and is in nearly new condition. Electrics are 460/3/60 and it comes with a 575-460 transformer. Asking $7,500.00. Item #M314 Holcroft Dunk/Spray Washer. Model GPWS 24-36-24. Electrically heated, 480/3/60/50 amps. Working dimensions of 24" wide X 24" high X 36" deep. www.themonty.com Item # M337 Endothermic Generator Retorts. RA-330 RX endothermic tubes, four pieces, unused and in nearly new condition. Not sure what equipment these came from, possibly an older Surface unit. Tubes measure 100" long, 11" OD, 10" ID. Flanges on ends measure 14" x 15-1/2". Weight of each piece is approximately 480lb. Asking $2,350 USD each. Item #M286 Cryogenic Unit. 2 chamber, each chamber 43" wide X 48" high, X 48" deep. Manufactured by MEI, Model #98-128. Capable of -310F to + 500F. 128 cubic foot capacity. Load capacity 10,000 pounds. Interior 10 gauge SS. Exterior 16 gauge SS (painted. Front Loading. Watlow-F4 Series controller. 2 circulating fans and motors. Convection heating. Controls 120V, fan & heater 208 V. Pneumatic 100PSI. Control Panel side mounted. Front loading with two doors, swing from front. Temperature range -310F to +500F (+-3F). Exteriors dimensions of 119" long X 90" high (plus 24" for motors), depth 79" (plus 6 1/2" for electrical boxes. 700,000 BTU gas heating has been added to unit. Massive industrial heavy grade units. Completely rewired and painted. Like new condition but approximately half the price of new. Asking $97,000 USD. Item #M285 Cryogenic Units (3 Available). Manufactured by MEI, Model #98128. Capable of -310F to + 500F. 128 cubic foot capacity. Internal dimensions of 96" long X 48" deep X 48" high. Load capacity 10,000 pounds. Interior 10 gauge SS. Exterior 16 gauge SS (painted. Front Loading. Watlow-F4 Series controller. 2 circulating fans and motors. Convection heating. Controls 120V, fan & heater 208 V. Pneumatic 100PSI. Control Panel side mounted. Front loading with two doors, swing from front. Temperature range -310F to +500F (+-3F). Exteriors dimensions of 119" long X 90" high (plus 24" for motors), depth 79" (plus 6 1/2" for electrical boxes. 700,000 BTU gas heating has been added to each unit. Massive industrial heavy www.themonty.com External dimensions of 96"W X 143" high X 124" long (91" without skimmer attached). This is a standard dunk/spray washer with 4 Warren Electric immersion heaters. Spray nozzles are arranged over and all sides of the wash area. Load height is 51" from floor to top of rollers. Wheel centres are 14-1/2". Controls are mounted and wired on the right hand side of the washer and includes all necessary pushbuttons and signal lights. There is a dunk cycle timer and spray cycle timer. A Honeywell UDC 2000 digital temperature controller controls wash temperature. Good condition. Asking $18,500.00 USD. grade units. Completely rewired and painted. Like new condition but approximately half the price of new. Asking $97,000 USD Each. www.themonty.com Vacuum See something you need, click on the link or scroll through all the items for sale. Searching for something we don’t have listed, fill out our Contact Form. Item # Furnace, x 10"H. Pumped. 20" Right Angle Poppet Valves Abar-Ipsen HR-20x24-1166 AVS Vacuum Debinding/Sintering Furnace C.I. Hayes 6-Bar SemiContinuous Vacuum Furnace Diffusion Pump "35" Diffusion Pump "35" Edwards Stokes 1722 Skid Edwards Stokes 1722 Skid GH Vacuum Induction Furnace Hunterdon Variable Reactance Transformer Ipsen Vacuum Aluminum Brazing Furnace Ipsen Vacuum Temper Furnace MD Blower Kinney 75 CFM Vacuum Pump Roots Gas Blower Semi-Continuous Titanium Diffusion Bonding Hot Press Stokes 149H-11 80 CFM Vacuum Pump Sintering/De-Wax Furnace Small Top Load Vacuum Furnace Surface Combustion Vacuum Furnace GCA-Vacuum Furnace Vac Aero 2 Bar Vacuum Furnace Varian HS-20 Diffusion Pumps (4 available VF291 Small Top Load Vacuum Furnace. Brew Top Load Vacuum Condition: Rebuilt by Pathways Thermal Technology. Work Zone: 10" Dia. Max. Temp.: 2000F. Hot Zone: All Molybdenum. Vacuum: Diffusion Power: 480V/3Ph/60Hz, 75 Amps. Price: $10,000 www.themonty.com Item # VF288 Hunterdon Variable Reactance Transformer. Spec# ABI-16811. 360 KVA, 3-phase, 60 Hertz, Primary Volts 460, Secondary Volts 42, DC Control, (3) 12.2 VDC at 50 amps, Temp. rise 30° c, Class A. Built & Installed in 1999 on a closed loop system with propylene glycol. Comes with: Phazetronics AC driver, C/T’s, Amp Meters & Under voltage trip breaker. Asking price: $15,000.00 USD Item # VF287 Abar-Ipsen HR-20x24-1166 vacuum furnace. Mfg date 1986. 24"L x 18"W x 12"H work load size. Varian diffusion pump, Stokes Microvac 149-11 pump, Honeywell UMC800 controls, Moly hot zone, new elements. Captive cooling system. Furnace is currently installed and is in good condition. Asking $49,000 or best offer. www.themonty.com Item # VF289 Ipsen Vacuum Temper Furnace. Built in 1981. Working dimensions of 280 mm high X 420 mm wide X 590 mm deep (11" X 16.5" X 23.2"). Maximum load 100kg (220 pounds). Minimum operating temperature 150C, maximum operating temperature 700C. Input power 94 KVA, heating 71Kw, 575 volts, 60Hz. Type K T/C's, Honeywell controls. Vacuum contact point 1.0 X 10-1 mbar, operating pressure 1000 mbar. Maximum vacuum level 5.0 X 10-2 mbar. Circulated nitrogen atmosphere gas. Elements Cr-Ni Steel. Stokes model 149H vacuum pump. SS hot zone. Class 3 furnace with a temperature uniformity of +- 8C. Used in an aerospace heat treat until it was shut down 2 months ago. Currently being dismantled. Complete although missing the temperature recorder. Included are a manual loader and 3 baskets. Excellent condition. Item # VF285 20" Right Angle Poppet Valves (4 available). 20" Right Angle Poppet Valves to mate to Varian HS-20 Diffusion Pumps. Removed from service in good operational condition by a company converting to cryo pumps. Offered in AsIs or Standard Rebuilt As-Is Price: $ 1,800.00 (working, but no warranty, 30 Day Return). Std. Rebuilt Price: $ 3,150.00 (1 year warranty). Valves are awaiting rebuild now. (2-3 weeks required ARO). Photo shows another representative RAV prior to rebuild. Item # VF282 AVS Vacuum Debinding/Sintering Furnace. This is a horizontal graphite vacuum debinding sintering furnace for steel MIM parts completely rebuilt from top to bottom by AVS in 2010. Working volume – approximately 18 cubic feet, 28” wide x 26” high x 42” long graphite retort, 1500# capacity. Temperature rated for continuous operation at 1400°C ±10°C in vacuum, 1450°C burn-out. 50µ ultimate vacuum; leak rate <10µ / hour, CEDORT (Clean, Empty, Dry, Outgassed, Room Temperature). De-bind system - nitrogen or argon sweep gas, 0 - 100 torr differential pressure controlled by PLC and automatic I-to-P modulating vacuum valve, binder trap, condenser assembly; options available for hydrogen gas and burn-off. De-bind lines heated to keep vapor from condensing in vacuum lines. Fast cooling with circulation fan and automatic gas re-circulation ports. Control system AVS ACE™ control/data acquisition system. Estimated cold-to-cold cycle time of 16 www.themonty.com Item # VF286 Varian HS-20 Diffusion Pumps (4 available). Varian HS-20 Diffusion Pumps. Removed from service in good operational condition by a company converting to cryo pumps. Offered in As-Is, Standard Rebuilt or Fully Rebuilt conditions: As-Is Price: asking $ 4,750.00 (working, but no warranty, 30 Day Return). Standard Rebuild Price: $ 7,500.00 (1 year warranty, re-use working heating elements). Full Rebuild Price: $9,450.00 (1 year warranty, new heating elements). Photos show another representative finished, rebuilt HS-20. Item # VF281 Surface Combustion Vacuum Furnace. Model: IHVP-364830-2, S/N: VC-42202-1. Work Zone Size: 42"W x 60"L x 30"H. Hot Zone: All graphite, including hearth and elements. Vacuum System: Requires Stokes 1722 Skid (412H mechanical pump and Stokes 615-1 vacuum blower. Both are missing), 16" Port for diffusion pump, but no pump. Power Supply: 250 kW 460V/3Ph/60Hz. Max. Temp.: 2400F. Max. Load: 3000 lb at 1900F. Cooling Gases: Nitrogen, Argon, Helium. Gas Quench Capability: +12 PSI positive pressure. Cooling Fan: Top mounted. Controls: Honeywell DCP-7700 Temp. Controller. Eclipse EMC-560 HiLimit. Honeywell Strip Chart Recorder. Philips Model 316 Vacuum Controller. Control Thermocouple: Ni/Ni-Mo. Fair condition. Location: Southern California. Asking $29,000 USD. Item # VF 280 Vac Aero 2 Bar Vacuum Furnace. 1998 Vac Aero Model VAH 1220 HV-2, 2400ºF Max. Temp., 2-Bar Gas Quench, Work Zone: 8"W x 9"H x 20"D. Hydrogen or inert gas partial pressure capability. Has had only very light use. Set up for hydrogen (partial Pressure only) , argon or nitrogen gases. Vacuum System: Edwards E2M80 Roughing Mechanical Pump, Varian VHS6 6" Diffusion www.themonty.com to 20 hours with AVS “Fast Cool” option. Horizontal jacketed chamber - 60" dia. x 80" long, nominal dimensions, flanged, on legs. SA-516-70 mild steel construction on water jackets and door + body flanges. Stainless Steel inner jacket & dished head plus all power ports Front-loading chamber with 2 doors - both doors on adjustable hinges, with buna o-rings, manual clamps, for operation from 50 millitorr vacuum to 3 psig positive pressure; rear door opens for service. Ports - rough line on side of chamber, delube line from bottom, fan housing flange on rear door Additional PORTS added to the system to accommodate future system modifications for processing ‘sinter-hard’ P/M materials – a total of up to 7 additional ports ranging from 18” in diameter down to 1” in diameter will be added. Further details available upon request. Currently installed and in excellent condition. Asking $209,000 USD. Item #VF275 Ipsen Vacuum Aluminum Brazing Furnace, Model: VC36X48X36(14)RS, Ser. No.: 59213. New Approx. 1984. Work Zone: 36"W x 48"D x 36"H. Electric Heat, 225 kW, Power: 460V/3Ph/60Hz Zones of Control: 10. Hot Zone: Alloy Lined Interior and Alloy Hearth and Elements. Vacuum System: Mechanical Pumps: Stokes 412 Mechanical with Stokes 615 Blower, Diffusion Pump: Varian "30 inch" (probably 32"). Holding Pump: Welch Power Supply: Water-cooled VRT Transformers. Water Cooling System: Included - with cooling tower and expansion/storage tank. Spare Parts: 2 crates of new, spare heating elements. (probably Ni-Chrome). Controls: Panel with programmable Honeywell and LFE digital controllers. Includes: Disconnecting and Loading are included in this price. Condition: Excellent. This furnace was only used to run test samples over its use "career" and is in excellent shape. Demonstration: In service and operational at this time. Asking Price: $215,000 USD Item #VF271 SINTERING/DE-WAX FURNACE. Horizontal sintering furnace with wax condenser 1470°C operating temperature. Water cooled 304 stainless steel chamber with mild steel flanges. Graphite hot zone - 24” wide x 18” high x 36” deep, with hearth rails. Graphite retort - 4 to 5 cubic foot work space, shelves, graphite rollers, de-wax tube and -cooling. 5 HP recirculation cooling fan system cooling flaps in insulation and retort. Wax condenser assembly with hot water circulation system and removable wax receiver pot. Power supply - transformertype, low voltage secondary, nominal 250 kW. Vacuum pumps - Stokes 212-H, 150 cfm rough pump, Roots 615, 1600 cfm booster. Dynamic partial pressure gas www.themonty.com Pump, and Varian DS102 Holding Pump. Gas Cooling: Vac Aero 10HP Turbine, 600 CFM, 2-Bar maximum quench pressure. Max. Burn-out Temperature is 2450ºF. Uniformity per AMS 2750C. Max. Load: 60 lb. @ 2400ºF. Power Input for Heating: 35 KVA Hunterdon V.R.T. Hot Zone Insulation: Graphite Felt with Graphite Foil Face. Heating Elements: Molybdenum. Controls: Honeywell DCP-551, UDC 3300 Overtemp (Type S/C). Edwards Model AGC Vacuum Gauges (T/C and Cold Cathode. Honeywell DPR-250 Chart Recorder. Footprints: Furnace Control Cabinet 30"W x 30"D x 84"H. Vacuum System: 75"W x 126"L x 95"HTransformers (2 Ea.): 25"W x 25"D x 25"H. Controls and Vacuum Equipment skid mounted. Transformers currently on wall above furnace. Excellent condition. Asking $89,500 USD. system. Unit can be seen in operation and is available for immediate delivery. Asking $299,000 USD. Preheat Chamber. 35” diffusion pump / 100 CFM holding pump Moly Pin walking system rated for 2720 kg load 44” w x 54” d x 6.5” high product size in semi continuous mode Stokes 300 CFM mechanical pump 5 x 10-5 Torr in 20 minutes 300 kW heater power (Hunterdon) Moly Hot Zone Mounted on roll out frame Bonding Chamber. 20” diffusion pump / 100 CFM holding pump Moly Pin walking system rated for 2720 kg load 44” w x 54” d x 20” high product size in batch mode 44” w x 54” d x 6.5” high product size in semi continuous mode Constant 1100°C Heated Platens, Moly pressing surface 1000 tons of force, up pressing ram 300 kW heater power (Hunterdon) Moly Hot Zone Mounted on roll out frame Cooling Chamber. 20” diffusion pump. Stokes 612/300 pump/blower Moly Pin walking system rated for 2720 kg load 44” w x 54” d x 6.5” high product size in semi continuous mode Fast Cool 60°F /min argon. 1750F to 1200F. 25°F variation over part 5 x 10-5 Torr in 20 minutes Fast Backfill Port Mounted on roll out frame This system is ideal for any company wanting to develop process for diffusion bonding of any materials which are capable of being processed within the specifications of the furnace. The system is available as a batch or semi-continuous, as the system can be set up in Batch mode for development purposes and semi continuous mode for production. The system is available for inspection as warehoused in the Northeastern USA. New Price for this system is over USD $16,000,000. This system is available in almost any configuration. As is $890,000.00 cash and carry with support available from the original manufacturer at a reduced rate, or reconfigured to match your specific requirement at a price TBD. Immediate delivery. www.themonty.com Item #VF267 SEMI-CONTINUOUS Titanium Diffusion Bonding Hot Press. System consists of; Load Chamber. Rated for 2720 kg load Moly Pin walking system rated for 2720 kg load 44” w x 54” d x 6.5” high product size in semi continuous mode Stokes 612/300 pump/blower Mounted on roll out frame for easy maintenance Item #VF265 Stokes 149H-11 80 CFM Vacuum Pump: Rebuilt Stokes Model 149H-11, Lot# CD-81004 Mechanical Vacuum Pump, Rebuilt by Evey Vacuum in 2002 and stored in heated, dry area since then. Asking Price; $ 5,500.00 USD with 30 Day Right of Return if not satisfied. Item #VF263 Edwards Stokes 1722 Skid: Warranty rebuilt Stokes 1722 Skid. Stokes Model 900-412-014 Mechanical Pump (Newer Style). S/N: 069035063 Date: 2006-12. Motor: 10 H.P. Stokes 615-1 Blower. S/N: 865850X0696 Lot: 79894-15. Motor: 7.5 H.P. Skid Mounted. Interconnecting Pipe and Fittings. Stokes Demister. Allow 2-3 Weeks ARO for Rebuild of pumps. Asking Price: $ 22,500.00 USD in rebuilt condition with Rebuilder's 12 Month Warranty. May be purchased AsIs if done prior to the rebuild. Location: U.S. West Coast. Photo shown is before rebuild. Will be repainted after rebuild. Item #VF262 Edwards Stokes 1722 Skid: Warranty rebuilt Stokes 1722 Skid. Stokes Model 900-412-014 Mechanical Pump (Newer Style). S/N: www.themonty.com Item #VF266 Kinney 75 CFM Vacuum Pump: Warranty Rebuilt Kinney Model KTC-75, Part No. 804982-D, S/N 1105-Y 7710-5 mechanical vacuum pump. 12 Month warranty on rebuild. Will be repainted at rebuilder's shop. Running without problems when removed from service. Price: $ 5,700 F.O.B. West Coast U.S. 069034482, Date: 2006-11. Motor: 10 H.P. Stokes 615-1 Blower. S/N: 813770X0898 Lot: 78315-38. Motor: 7.5 H.P. Skid Mounted. Interconnecting Pipe and Fittings. Stokes Demister. Allow 2-3 Weeks ARO for Rebuild of pumps. Price: $ 22,500 USD in rebuilt condition with Rebuilder's 12 Month Warranty. May be purchased As-Is if done prior to the rebuild. Location: U.S. West Coast. Photo shown is before rebuild. Will be repainted after rebuild. Item # VF256 GCA-Vacuum Industries Vacuum Furnace. Model Series 3700242436. S/N 41293 LV. Working dimensions of 24" wide X 36" deep X 24" high. 460/3/60-207KW. Maximum temperature 2400F. Horizontal loading vacuum furnace complete with graphite lining, graphite heating elements, Stokes 212H vacuum pump, Roots booster pump, rear mounted cooling fan, heat exchanger (6 months old) and 200 KVA transformer. Also included is a new spare hot zone (still in crate). Free standing control panel complete with BC 570 set point programmable temperature controller, BC Series 10 High Limit controller and Teledyne vacuum gauge. Overall dimensions 95" wide X 12' deep X 96" high (shipping dimensions). Approximate weight 12,000 pounds. Very good condition. Asking $119,000 USD. www.themonty.com Item #VF260 C.I. Hayes 6-Bar Semi-Continuous Vacuum Furnace: 1998 C.I. Hayes Model CVPQ-202436, 6-Bar Pressure Quench Semi-Continuous Vacuum Furnace, (75 PSIG vessel rating). Work Zone: 24"W x 36"L x 20"H, with Graphite Insulation and elements 460V/3Ph/60Hz, 125 kW, 2400˚F max. Temp. rating. Designed for 250 lb/hr Throughput. 300 CFM Mechanical Vacuum Pump, Water Cooling Requirement: 113 GPM (130 GPM max. at 95˚F-105˚F, 15 PSI). Overall Space Requirement: 13 ft Wide x 51 ft Long. Allen-Bradley SLC-500 PLC, Honeywell DCP-551 Temperature Controller, Upgraded with addition of Super System, Inc. Model 9010 Programmable. Controller for recipes. Data communications capability. Excellent Condition, Hot zone new 2 years ago and has had very light use since. Operational, but only for another week or two. Owner is removing it soon to make room for new furnace equipment. Asking price: $230,000 USD for quick sale. Item # VF255 Roots Gas Blower: Rebuilt (per owner), Roots Model 2510J Whispair Max gas blower, 372 CFM, Roots I.D. 847-485-20, S/N 76 54846 with 5 H.P. Motor mounted on skid. Location: Pacific North-western U.S. Asking Price:$3,500.00 USD. 30 Day Right of Return, if unhappy. Item # VF253 Vacuum Induction Furnaces (2 available). Built by GH Induction Atmospheres in 2008. Model VF-40. Working dimensions of 12" diameter X 17" high. Overall dimensions of 86" wide X 86" long X 96" high. S/N 018/VF40/173. 2100F. 400-480 Volts, 200 amps., 3 phase, 50/60 HZ. Honeywell UDC Digital temperature control, hi-limit control and strip chart recorder along with GE Fanuc Quick panel and Televac vacuum gauge. SS vessel mounted vertically above load platform. Interior of vessel has induction coil, 15" diameter. Ceramic sleeve and 14" diameter graphite susceptor. Parts to be heated are loaded on the work platform and raised (hydraulically) into hot zone which is heated by a 100KW, 50 Khz power supply. Vacuum pump is a Pfeiffer Model DUO35 21 CFM (36 cubic metres/hour). At completion of heat cycle furnace is back filled with Argon and cooled by external blower and heat exchanger. Water chiller is available and will be quoted upon request. Excellent condition. Asking $125,000 USD each. www.themonty.com Item # VF254 MD Blower, 350 CFM: Rebuilt (per owner) M.D. Pneumatics 350 CFM gas blower, Model 11-3210, S/N 1735R A23, on skid but needs motor. Location: Pacific North-western U.S. Asking Price: $3,000.00 USD. 30 Day Right of Return, if unhappy. Item #VF242 " 35" Diffusion Pump: CVC Model PMC-32C, 35" Diffusion Pumps (Today this is the Varian HS-35. Varian purchased CVC rights to this pump.) Can be purchased either in As-Is condition or in Rebuilt condition with a warranty. 35" Throat Diameter. Bolt Circle is approx. 38-3/4" with 14 Holes on approx. 8-9/16" Centers. Flange O.D. is 41-3/4". O-Ring Center Diameter is 36-1/8". Approx. 723/4" Overall Height (79" on 48" x 48" shipping pallet). Note: Mating 35" CryoBaffle is also available for improved low-range vacuum and elimination of backstreaming (See Item# 3161 Below). 6" Foreline with approx. 9-1/2" Bolt Circle with 8 Holes on approx. 3-5/8" Centers. 1/4" dia. O-ring is approx. 8-7/8" diameter to center. Shipping Wt. with pallet approx. 2050 lb. Price in As-Is Condition: $ 6,400.00 USD Price in Warranty Rebuilt Condition, Painted: $ 12,250.00 (with existing working elements. Add $4,500 if you want brand new elements.) www.themonty.com Item #VF243 35" Diffusion Pump: CVC Model PMC-32C, 35" Diffusion Pumps (Today this is the Varian HS-35. Varian purchased CVC rights to this pump.) Rebuilt condition with a 12 Month warranty. 35" Throat Diameter. Bolt Circle is approx. 38-3/4" with 14 Holes on approx. 8-9/16" Centers. Flange O.D. is 413/4". O-Ring Center Diameter is 36-1/8". Approx. 72-3/4" Overall Height (79" on 48" x 48" shipping pallet). Note: Mating 35" Cryo-Baffle is also available for improved low-range vacuum and elimination of backstreaming (See Item# 3161 Below). 6" Foreline with approx. 9-1/2" Bolt Circle with 8 Holes on approx. 3-5/8" Centers. 1/4" dia. O-ring is approx. 8-7/8" diameter to center. Shipping Wt. with pallet approx. 2050 lb. Price in Warranty Rebuilt Condition, Painted: $ 12,250.00 (with existing working elements. Add $6,000 if you want brand new elements.) Location: Coeur d'Alene, Idaho 83814 Employment Opportunities See something you need, click on the link or scroll through all the items for sale. Searching for something we don’t have listed, fill out our Contact Form. Heat Treat Operator General Manager Quality Manager Production Manager Braze Product Line Manager Various Positions Available Sales Manager Sales Engineer Field Service Technician Consultant Auditors www.themonty.com NECESSARY EXPERIENCE/SKILL/EDUCATION: • High School diploma or equivalent required. • Associates degree in science or related field desirable. • One year experience operating a vacuum HT furnace preferred. • Working knowledge of field calibration of thermocouple instruments required. • Data entry, retrieval, and compilation experience in computerized systems required. • Ability to do meticulous work in a clean and organized manner required. • Ability to read and understand technical manuals required. • Basic math skills required, advanced math skills desirable. • Ability to drive a forklift required. JOB CONDITIONS: • Some overtime and off shift work required. • Some weekend work. • Hot, noisy environment. • Must be able to offer proof of US Citizenship or of Permanent Resident Alien upon hire. Visit www.atimetals.com/careers Item # O266 Certified Heat Treating, located in Springfield, OH, has been servicing the heat treat needs of companies throughout the Miami Valley for over 50 years. During that time, we have earned an excellent reputation as a provider of high quality heattreating and outstanding service. We are in search of a General Manager. www.themonty.com Item # O267 ATI Cast Products, Albany, Oregon is currently seeking a Heat Treat Operator to join our team. The Heat Treat Operator operates the heat treat furnace, calibrates machinery in the HT area, tracks process control, performs routine maintenance, and maintains department and part records. MAJOR DUTIES: • Be accountable for working safely by follow all safety rules and safe work practices. • Always consider safety before action. • Follow customer and company procedures, as well as national standards, to operate the vacuum HT furnace and process parts in a safe and efficient manner. • Load castings into and out of the HT furnace. • Perform routine maintenance on the HT furnace and vacuum pumps. • Using a personal computer, certify heats and track events. • Maintain department records- completion of load logs, workbooks and calibrations an PM records for equipment. • Load and unload castings in fixtures per tech cards. • All employees must be adaptable due to an ever-changing competitive environment. Employees may be required to cross-train into other functions to provide flexibility to the organization. Employees shall at all times demonstrate cooperative behavior with colleagues and supervisors. • Other duties as assigned. Job Duties Responsible for the financial performance of the plant (P&L responsibility). Develops and controls profits, plans, and budget. Apply Lean manufacturing processes Develop and implement a robust quality system across facilities Develop the internal team to support: o On time delivery o First time quality o A robust preventative maintenance system o Support growth o Develop new processing technology (FNC, etc.) Designs, develops, and executes the company’s business plan for achieving growth targets. Provides leadership for production, maintenance, quality and shipping and receiving. Develop appropriate metrics for a heat treat operation and manage to metrics Insure adequate and appropriate training to all associates Spec new equipment purchases Assist in understanding production level costs and pricing Assist in the analysis of optimal operating environment (plant consolidation, growth planning) Manage the quoting process Customer contact as needed Coordinate plant activities to insure the total manufacturing objectives are accomplished in a timely and cost effective manner. Responsible for the safety of all plant employees; including setting the vision and expectations, the implementation of corporate and business safety initiatives, the adherence to company safety expectations, and the development, execution and monitoring of plant specific safety plans and results. Responsible for the plant’s staffing, operational efficiency, maintenance and cost control measures. Effectively communicate operating plans, performance goals and expectations to plant employees. Support the business mission and vision by modeling desired behaviors, communicating and reinforcing key messages through daily activities and interactions. Responsible for leading and directing the development, training, and performance of plant employees. Accountable for effective management of human resources and physical plant assets. Accountable for capital project planning and implementation of approved projects. Implements cost effective systems of control over capital, operating expenditures, and manpower. www.themonty.com Qualifications Our full-time employees enjoy an excellent benefits package that includes paid vacation, health and life insurance, 401k with company match and profit sharing opportunities. To learn more about us, visit our website at www.heattreating.com! If you’re interested in joining our team, please forward your resume and salary requirements to: Sharon Drewry, Human Resources Manager, American Cutting Edge, CB Manufacturing & Sales, Certified Heat Treating, Inc. Toll Free: 800543.6860 x270, Local: 937.384.5085, Cell: 513.259.6416, Fax: 937.866.4477, Email: [email protected] Item # O265 Quality Manager Wanted. A Quality Manager is required in the New England area. Worldwide heat treating and braze provider is seeking a motivated and knowledgeable Quality Manager to oversee a 24/6 operation including a Metallurgical lab for GE & PWA. Candidate must be familiar with Nadcap, ISO,AS, GE, PWA, Boeing, Honeywell, FAA, requirements and will be responsible for compliance and completion of all internal as well as 3rd party audits. A minimum of 5 years experience as a manager along with Lab Accreditation is required. Please submit resumes to [email protected] Item # O263 Production Manager: VAC AERO International is looking for a motivated individual to join our Furnace Division management team consisting of production, engineering, sales and customer service personnel. The position reports to the Director of Furnace Manufacturing. Requirements: ·Mechanical millwright with 10+ years of experience in the furnace manufacturing industry – preferably vacuum furnace. Specific Responsibilities: www.themonty.com Bachelor’s degree or equivalent business/work experience. 5-10 years supervisory experience in a manufacturing environment. Knowledge of metal treating processes a plus. Ability to manage multiple tasks, set priorities, identify and address problems and meet deadlines. Strong desire to train and coach others to improve performance. Strong accountability and follow-through skills. Ability to work effectively with a wide array of plant personnel ranging from hourly employees to senior management. Self-motivated with ability to work independently in a fast paced environment with changing priorities. Excellent communication skills with the ability to talk with groups of employees as well as strong one-on-one communication skills to facilitate employee engagement. ·Meeting production requirements for furnace, hot zone and parts resale/service contracts by managing the following areas: ·mechanical assembly ·electrical assembly (with supervisory support from the Electrical Controls Specialist) ·shipping and receiving ·supplier interface/logistics ·For service calls: scheduling work, and perform service calls if required. ·Maintaining and controlling furnace spare parts inventory with Parts Resale Manager. ·Human resources issues relating to production personnel, including wage recommendations. ·Implementation and maintenance of lean manufacturing techniques. ·Recommending and implementing process improvements to increase efficiency. ·Maintaining a clean, safe and well organized workspace. Send resumes to [email protected]. Item # O262 Oerlikon Metco is actively seeking a highly motivated individual for the position of Braze Product Line Mgr. Responsibilities include proactively managing the current brazing product line and being the driving force for the expansion into new markets and opportunities. Ideal applicant has 5 years experience managing braze products. Please email resumes to: [email protected] Item # O261 FPM Heat Treating, with multiple locations in Elk Grove Village, Cherry Valley, and Milwaukee, Wisconsin. We are expanding to serve our customers. We are looking for experienced and entry-level heat treating industry experience for various shifts and positions. Apply in Person or Email resume to Human Resources at Rknorrek @fpmht.com CHERRY VALLEY, ILLINOIS DIVISION. 648 U. S. Route 20, Cherry Valley, IL 61016 -Shift Superintendent www.themonty.com ·Quality of finished product. ·Scheduling furnace manufacturing shop work load and adherence to scheduled dates. ·Manpower planning to meet required work load. ·For furnace installations: liaising with customers to ensure site is properly prepared, and all aspects of the furnace contract specification are satisfied. Perform installations if required. -Batch Furnace Operators -Belt Operators -Belt Lab Inspectors 2nd and 3rd Shift -Nitrotec Operator 3rd Shift MILWAUKEE, WISCONSIN DIVISION. 11200 Heather Avenue, Milwaukee, WI 53224 -Mechanics / Heat Treating & Electrical Experience Preferred -Salt Operators (Entry Level) 2nd Shift. -Sales Manager - Milwaukee -Apply in Person or Email resume to Human Resources at [email protected] ELK GROVE VILLAGE, ILLINOIS DIVISION. 1501 S. Lively Blvd., Elk Grove Village, IL 60007 -Lab Inspector Quality (2nd and 3rd Shift) -Heat Treat Batch Furnace Operators -Information Systems Manager/Network Administrator -Shipper / Material Handling 3rd Shift -Maintenance Mechanic 2nd Shift Heat Treating Experience Preferred ITASCA, ILLINOIS OPERATION. 1501 S. Lively Blvd., Elk Grove Village, IL 60007 -Belt Furnace Operator -Fluent English & Spanish Speaking -Furnace Repair Experience & Inspection Experience Required In return FPM Heat Treating offers a benefits package that includes Good Salary/Hourly Wages, Medical, Dental, Vision, Basic Life and Voluntary Life Insurances, Short-term and Long-Term Disability coverage, and a 401(k), (9) paid holidays and paid vacation time. www.themonty.com Apply in Person or Email resume to Human Resources at [email protected] Item # O260 Job Description for Milwaukee Sales Manager Position To support the growth strategy of FPM Heat Treating, a highly motivational and responsible individual to help lead and develop sales activity in the designated market. This is a key position reporting to the Director of Sales and Marketing. *Develop and Implement a sales activity plan Develop new customers and markets Work closely with management to develop profitable customers Ensure the success of our customers Develop lasting relationships with account base Maintain existing customers *Directly responsible for developing and maintaining the customers base in the designated markets. *Work closely with site management to ensure customer satisfaction levels. *Proactively manage customer’s expectations and relationships between each site management. *Assist in developing marketing strategies to develop new markets and customers *Proactively deal with all customer matters good and bad *Proactively involved in trade organizations and other marketable associations Qualifications and Experience *A successful track record of sales development and strategies. *Knowledge of heat treating or the metals industry a plus. *Bachelors degree or related experience preferred. *Must be motivated by personal and company’s success. *Must be willing to work with and ensure the cohesiveness of the FPM team. *Motivated to enjoy the challenge of working with people at all levels of the organization *Willing to develop and execute sales strategies to gain new customers *Willing to travel and stay away from home as business needs dictate 1501 SOUTH LIVELY BLVD. ELK GROVE VILLAGE, ILLINOIS 60007. PHONE: (847) 228-2525 ~ FAX: (847) 228-5912 Submit Resume To Human Resources at [email protected] Item # O259 Paulo St. Louis, MO. Entry Level SALES ENGINEER. Entry Level SALES ENGINEER is a challenging hands-on position requiring a disciplined, selfstarting individual with the ability to work in a fast-paced, multi-task environment. As the Sales Engineer, you will sell Paulo’s service, not products. That means your www.themonty.com Main Responsibilities This role demands self-motivation, flexibility and energy. The incumbent will manage their own activities; work closely with management and customers to ensure the success of both FPM and its customer base. focus will be on the Customer. You will be in the business of providing superior service to new and existing clients. This position directly impacts Paulo’s quality, service, productivity and profitability. The position is exempt and reports to the Business Development Manager. Paulo offers a competitive benefits package that includes health/life/dental insurance, 401(k), holidays, vacation and sick days- - and a challenging, diverse work environment. The successful candidate will be part of the Sales – Tennessee Team, comprised of Nashville and Murfreesboro, TN Team members; with an office in Nashville. REQUIREMENTS: Business Degree w/ 2-5 years experience in industrial/manufacturing/technical sales or BS, Sales & Marketing. Qualified applicants send resume and state your salary expectation. Visit our website at: www.paulo.com Essential Job Functions: ·Acquire and maintain a working knowledge of the services offered by Paulo and a thorough understanding of their applications. ·Perform all sales and marketing activities as directed by Paulo management. ·Establish and maintain customer communication and relations. ·Seek to expand customer base and expand sales in existing markets. ·Identify and communicate sales opportunities (in new and existing processes) which arise from existing markets. ·Identify and communicate opportunities and problems in maintaining customer satisfaction. ·Generate and follow up sales leads. ·Provide information to assist in pricing, quoting, and management decisions (background history, competitive circumstances, similar jobs and/or situations). ·Provide technical assistance to customers and/or act as a conduit for technical information. ·Know and analyze the competition. ·Travel to participate in job–related meetings, conventions, training, etc. Such travel will involve overnight stays of one or more nights. www.themonty.com You Can Expect: ·First 3 months to be spent out on the shop floor training, learning the business/industry/Customer base. ·Next 3 to 6 months you will ride along with the current Sales Team to visit Customers. You will also get involved in quoting and quote follow up. During this time you will also participate in formal sales training, professional selling skills training. In addition you will meet with other members of our Sales Team. ·After 6 months, you will transition to full time outside sales. Many of those ‘essential functions’ are listed above. No Phone Calls Accepted An Equal Opportunity Employer This position will require the individual to have the ability to travel both domestically and internationally up to 70 percent of the time. The applicant selected will need to have the ability to read and interpret documents and drawings, have experience working with PLC and HMI software, interact comfortably with customers and all levels of company management, solid working knowledge of Microsoft software products and 3-5 years prior experience in the vacuum furnace or related industry. A two year technical degree is preferred. We offer an excellent compensation and benefits package. All individuals interested in this opportunity should apply by sending their résumé and salary requirements to [email protected]. We do not accept unsolicited Agency Resumes. Centorr Vacuum Industries is an equal opportunity employer dedicated to workforce diversity and a drug and smoke-free environment. Drug screening is required. NO PHONE CALLS PLEASE. Item #O177 “Nadcap and You…Achieving Excellence Together.” Performance Review Institute is seeking experienced Aerospace auditors to work as independent contractors for the Nadcap Heat Treating program. As an independent contract auditor for the Nadcap program, you will perform heat treating audits, complete audit reports, and have the opportunity to train associate auditors. Typical auditor qualifications often include: • Bachelor's Degree in a technical field or 10 years heat treating and/or brazing experience. • Understanding of General & Aerospace quality systems (ISO, AS/EN/JISQ9100) • Familiarity with General Consensus specifications and Aerospace Standards • Desire to travel • Strong interpersonal skills The following are specific criteria for Heat Treating: • Bachelor Degree in a technical field OR High School Diploma and 10 years heat treating and/or brazing experience, 5 years of which are "hands-on" experience (preferably in the aerospace industry) with some of the following heat treating www.themonty.com Item # O258 Field Service Technician. Centorr Vacuum Industries Inc. is a technicalleader in the design of high temperature vacuum and controlled atmosphere furnaces. Our web site, www.centorr.com, describes our product offerings in detail. We are seeking an individual to fill a Field Service Technician position. The individual selected for this position will plan and coordinate activities concerned with the testing and installation of vacuum furnaces, training customers, investigating and resolving customer technical problems with equipment, and eliminating further operational service difficulties. In addition, the candidate selected will also be responsible for the in-house testing of furnaces prior to shipment as well as being responsible for the test data sheets, service records and performance reports for furnaces tested. processes: aluminum, titanium, heat resisting alloys, brazing, carburizing and nitriding. • Understanding of AMS2750 or Pyrometry specification See why Nadcap has been attracting & retaining some of the best partners in the industry! Apply on-line today, via our application website, www.eAuditStaff.com. Determine your area of auditor expertise in one or more of these specific disciplines: Chemical Processing, Coatings, Composites, Conventional Machining, Elastomer Seals, Electronics, Fluid Distribution Systems, Heat Treating, Materials Testing, NonMetallic Materials Testing and Manufacturing, Nondestructive Testing, Nonconventional Machining, Sealants, Surface Enhancement and Welding. For more information on PRI and the Nadcap program, visit our website, www.prinetwork.org. Nadcap is administered by the Performance Review Institute, an equal opportunity organization. www.themonty.com As an independent contract auditor, you will enjoy: • A Flexible Schedule • Competitive Daily Rate • Skills Workshop • Ability to work from the location of your choice Seeking Employment See something you need, click on the link or scroll through all the items for sale. Searching for something we don’t have listed, fill out our Contact Form. Outside Technical Sales Project Manager / Engineer Heat Treat Process Engineer Consultant Auditors Graduate Metallurgical Engineer Metallurgist/Heat Treat Specialist Item # E127 Seeking Outside Technical Sales position: Immediately qualified for technical sales in heat treating, capital equipment, or other related industry. Seventeen (17) years experience in steel manufacturing with focus on heat treating and chemical treatment processes. Nine (9) years experience in industrial technical sales. Exceptional verbal, written, and interpersonal skills. Very proficient in PC usage including MS Office, PowerPoint, Excel, Word, and Outlook. Very experienced with industrial heating, steel processing equipment at all levels including thermal process, combustion tuning, and industrial application. Two (2) Master’s Degrees, one science, one business. Seeking direct hire to a company that wants to maintain the current client base while growing the business. A role in business development for new opportunities is preferred. Proven ability to prospect, negotiate and close deals. Enjoys frequent domestic and international travel, however unwilling to relocate from Mansfield, Ohio. Wynn H. Kearns [email protected] Item # E126 Project Manager / Engineer looking for contract or consulting opportunities in the heat treatment / metals manufacturing sectors: 20 years experience Mechanical Engineer 12 years running a commercial heat treat shop 8 years engineering and project management on major industrial projects globally. Bechtel, SNC Lavalin, WorleyParsons, Alcoa, Orica. Worked in Middle East, Canada, India, China. Based in Australia. Business transformation experience particularly around setting up innovation and product development systems and cultures. Please contact Robert at [email protected] www.themonty.com Item # E124 Heat Treat Process Engineer Looking for a Position. Heat treat process engineer with manufacturing experience for a position. Item #E123 Graduate Metallurgical Engineer with a Masters in Mechanical Engineering and 40 years experience in the metalworking, heat treating, and powdered metal industries covering Automotive, Mining, Construction, Machine Tool and Military segments is seeking contract consulting opportunities, full or part time, in either the domestic or international marketplace. Accomplished in R&D, failure analysis, materials engineering, thermal processing, welding, laboratory testing, heat treat equipment and facility design, process troubleshooting, as well as technical training in metallurgy and heat treating, and six sigma. Extensive experience with annealing, atmosphere carburizing, induction hardening and solution treating of ferrous and non-ferrous alloys to ISO, TS-16949 and CQI-9 quality standards. Immediately available! Please contact me via email at [email protected]. Item # E122 Metallurgist/Heat Treat Specialist: Professional with vast practical on-the-job experience in Commercial and Captive Heat Treating with all different types of Thermal processing as under AIAG (CQI-9_ HTSA). Creative team player with excellent communications, interpersonal and organization skills with working knowledge of MS Word, Excel and other applications. Familiar with ISO 14001 Standards and ISO/TS 16949 Specifications as prepared by IATF. Complete all documentation and charts under AIAG and CQI-9 (PF, CP and HTSA etc). Setup and Maintenance of Metallurgical Laboratory with full complement of metallurgical measuring equipment including cutting and molding, polishing and lapping facility, microscopes and photographic capability, macro and micro hardness testers and access to mechanical testing facilities for analyzing and approving the quality of the finished product by inspecting it's full metallic profile and metallography before and after heat treatment according to customer requirement and specification. Perform PPAP study under APQP and liase with suppliers and customers to review, support, www.themonty.com -Over 35 years providing cost savings by writing and reviewing heat treat processes to reduce scrap due to distortion from current processes. -Experienced with the following processes: Carburize, Carbonitride, Normalize, Nitride, Harden and Temper. -Experienced to perform and train inspectors in lab processes. -Quality Manager familiar with ISO:CQI-9 standards. -Available for short term/long term projects, would consider being placed on a retainer to assist as needed. -Currently located in Reidsville, NC. -Contact info [email protected] -Phone 336 634-1868 interpret and modify the necessary. processes and the design requirements, if Kindly contact me at [email protected] for questions and detailed documentation regarding resume, experience and recommendations. Offers from Southwestern and Central Ontario would be preferred Item #E112 “Nadcap and You…Achieving Excellence Together.” Performance Review Institute is seeking experienced Aerospace auditors to work as independent contractors for the Nadcap Heat Treating program. As an independent contract auditor for the Nadcap program, you will perform heat treating audits, complete audit reports, and have the opportunity to train associate auditors. Typical auditor qualifications often include: • Bachelor's Degree in a technical field or 10 years heat treating and/or brazing experience. • Understanding of General & Aerospace quality systems (ISO, AS/EN/JISQ9100) • Familiarity with General Consensus specifications and Aerospace Standards • Desire to travel • Strong interpersonal skills The following are specific criteria for Heat Treating: • Bachelor Degree in a technical field OR High School Diploma and 10 years heat treating and/or brazing experience, 5 years of which are "hands-on" experience (preferably in the aerospace industry) with some of the following heat treating processes: aluminum, titanium, heat resisting alloys, brazing, carburizing and nitriding. • Understanding of AMS2750 or Pyrometry specification As an independent contract auditor, you will enjoy: • A Flexible Schedule • Competitive Daily Rate • Skills Workshop • Ability to work from the location of your choice See why Nadcap has been attracting & retaining some of the best partners in the industry! Apply on-line today, via our application website, www.eAuditStaff.com. Determine your area of auditor expertise in one or more of these specific disciplines: Chemical Processing, Coatings, Composites, Conventional Machining, Elastomer www.themonty.com CQI-9 Auditor with proficiency as an evaluator, supervisor, coordinator of activities and operations with setting up of processes, procedures, recipes and fixture requirements with respect to specific products for heat treatment accounting for distortion and straightening with reduced costs and efficiency. Proficient in operation, customer relations, problem solving and troubleshooting, servicing and preventive maintenance of equipment, machinery and furnaces. Seals, Electronics, Fluid Distribution Systems, Heat Treating, Materials Testing, NonMetallic Materials Testing and Manufacturing, Nondestructive Testing, Nonconventional Machining, Sealants, Surface Enhancement and Welding. For more information on PRI and the Nadcap program, visit our website, www.prinetwork.org. Nadcap is administered by the Performance Review Institute, an equal opportunity organization. We always enjoy comments, feedback and constructive criticism. Thanks for your feedback and don’t hesitate to let us know your thoughts. Don’t forget to visit us daily at www.themonty.com. Gord Montgomery, W.G. Montgomery Limited Phone: 905 271-0033 Fax: 905 271-9324 Email: [email protected] www.themonty.com In Parting,