Wood Finishing Selection Guide - Kremlin Rexson Sames Worldwide
Transcription
Wood Finishing Selection Guide - Kremlin Rexson Sames Worldwide
Easy-To-Work-With™ Wood Finishing Selection Guide The World Leader In Wood Finishing Equipment Introduction The purpose of this guide is to bring a little science to the marvelous art of wood finishing. We visited many of the best wood finishing shops and interviewed a number of outstanding wood coating suppliers to develop this wood finishing guideline. In each interview, we asked, “What is the best finishing equipment for your shop?”. This guide is their response. We are confident that if you follow the suggestions made in this guide you will likely see an increase in your finish quality and a reduction in your finishing costs. We hope you enjoy reading this guide, as much as we enjoyed creating it. It’s an outstanding reference guide. Index Dye Stains (NGR) NGR, Toner, Shading, SAP, Equalizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 2 - 3 Other Stains Wiping Stain, Glaze, Spray Stain, Spray & Wipe Stain, Filler . . . . . . . . . . .Pages 4 - 5 Sealers & Primers Washcoat, Sealer, Primer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 6 - 7 Topcoats Nitrocellulose (NC), Post-Cat, Pre-Cat, Urethane . . . . . . . . . . . . . . . . . . . . .Pages 8 - 9 Starter Kits The Power of Airmix® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 10 - 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 12 - 13 Accessories Airspray, HVLP, Airmix® and General Accessories . . . . . . . . . . . . . . . . . . .Pages 14 - 19 Special Applications Adhesive, 2K, Automatic Application Equipment, Paint Kitchens . . . . . . . .Page 20 - 21 Dye Stains (NGR) This group of stains can also be called NGR (non-grain raising) stains. It includes toners, shaders, sap and equalizers. They are generally used to equalize the color of furniture either in certain areas or over the entire piece. They are typically 0.5% to 3% dyes and the rest is alcohol or acetone. Although Airmix® is sometimes used with these coatings, it is usually easier to use low pressure spray guns, such as HVLP, LVLP or conventional spray. The dye in this coating will remain suspended without agitation and hence does not need agitation. However, check with your paint supplier. If it contains pigment, you will need to add agitation. Low Volume Shops Gun Nozzle Aircap Air Pressure* Air Hose Gun Only Part Number Solvent Based M22HPAA 15 EN2 40 to 70 psi 1/4” - 25 ft 136-145-212 Solvent Based M22HTIG (LVLP) 15 EP5 40 to 70 psi 1/4” - 25 ft 136-131-114 Water Based M22HTIG (HVLP) 15 E5 45 to 67 psi 5/16” - 25 ft 136-131-104 *At regulator with gun triggered Medium Volume Shops Fluid Pressure Air Hose Gun Nozzle Aircap Air Pressure* M21/2 BASIC LP 12 LP 3 25 to 55 psi 10 to 12 psi Compliant HVLP M22HTIP (HVLP) 12 E3 35 to 67 psi 10 to 12 psi Small Compressor Fluid Hose Feed System System Part Number 1/4” - 25 ft 1/4” - 25 ft Pressure Pot - 2.5 Gallons 668-222-013 5/16” - 25 ft 1/4” - 25 ft Pressure Pot - 2.5 Gallons 668-222-014 *At regulator with gun triggered High Volume Shops Gun Nozzle Aircap Air Pressure* Fluid Pressure Air Hose Fluid Hose Feed System System Part Number High Production Single Color M22HTIP (HVLP) 12 E3 35 to 67 psi 10 to 12 psi 5/16” - 25 ft 1/4” - 25 ft PMP Pail Mount 668-751-022 High Production Single Color M22HTIP (HVLP) 12 E3 35 to 65 psi 10 to 12 psi 5/16” - 25 ft 1/4” - 25 ft PMP Pump 668-751-000 High Production and M22HTIP (HVLP) Fast Color Change 12 E3 35 to 65 psi 10 to 12 psi 5/16” - 25 ft 1/4” - 25 ft 02-75 Pump 668-763-200 *At regulator with gun triggered ALL PACKAGES INCLUDE ONE (1) GUN ONLY. Very High Volume Shops These shops will require a detailed review of fluid handling methods before recommendations can be made. Please contact a Kremlin representative. M22HPAA Siphon Feed Gun M22HTIG E5 (HVLP Compliant) M22HTIG EP5 (LVLP) Gravity Guns M21/2 LP Basic Gun PMP-150 System (Cart Extra) DYE STAINS (NGR) M22HTIP Gun (HVLP Compliant) 02-75 System (Cart Extra) Pressure Pot System 3 Other Stains This group is all non-dye stains such as glaze, spray, spray and wipe, wiping stains and filler. They give the wood its beautiful color. They are typically a combination of dye, binder, pigment and solvent. The solids content can vary from as low as 4% for spray stains to as high as 65% for fillers. Airmix® is highly recommended for these coatings since it delivers a uniform coat with minimal overspray and waste. This coating will settle quickly and requires, as a minimum, agitation and ideally, circulation. 1. Always wipe the fillers across the grain to maximize the effect. 2. Always wipe stains in a circular motion and end by wiping with the grain. Low Volume Shops Gun Pressure Tip (see page 15) Aircap Air (at regulator) Fluid Pressure Air Hose Fluid Hose Feed System One Gun System Part Number Wipe Stain Airmix® MVX 09 - 094 BX 16 2 to 6 psi 200 to 400 psi 1/4” - 16 ft 3/16” - 16 ft EZMix Pump 668-665-625 Spray Stain Airmix® MVX 04 - 074 BX 16 15 to 30 psi 200 to 400 psi 1/4” - 16 ft 3/16” - 16 ft EZMix Pump 668-665-625* *You must specify the proper tip for your applilcation when ordering the EZMix system. System comes standard with 09-094 tip. Medium Volume Shops Pressure Tip (see page 15) Aircap Air (at regulator) Fluid Pressure Air Hose Wipe Stain ® Airmix MVX 12 - 094 VX 14 2 to 6 psi 200 to 400 psi Spray Stain Airmix® MVX 04 - 074 VX 14 15 to 30 psi 200 to 400 psi Gun Fluid Hose Feed System One Gun System Part Number 1/4” - 25 ft 3/16” - 25 ft 10-14 Pump 668-665-005 1/4” - 25 ft 3/16” - 25 ft 10-14 Pump 668-665-006 Fluid Hose Feed System One Gun System Part Number High Volume Shops Gun Pressure Tip (see page 15) Aircap Air (at regulator) Fluid Pressure Air Hose Airmix® MVX 14 -094 VX 14 2 to 6 psi 200 to 400 psi 1/4” - 25 ft 3/16” - 25 ft 10-25 Pump 668-668-512 Airmix® MVX 14 -094 VX 14 2 to 6 psi 200 to 400 psi 1/4” - 25 ft 3/16” - 25 ft 17A Pump 668-730-502 Spray Stain 1 Gun Airmix® MVX 04 -074 VX 14 15 to 30 psi 200 to 400 psi 1/4” - 25 ft 3/16” - 25 ft 10-25 Pump 668-668-510 Spray Stain 1 to 2 Guns Airmix® MVX 04 -074 VX 14 15 to 30 psi 200 to 400 psi 1/4” - 25 ft 3/16” - 25 ft 17A Pump 668-730-504 Wipe Stain 1 Gun Wipe Stain 1 to 2 Guns ALL PACKAGES INCLUDE ONE (1) GUN ONLY. Very High Volume Shops These shops will require a detailed review of fluid handling methods before recommendations can be made. Please contact a Kremlin representative. 1. For agitation see page 18. 2. For circulation see page 16. 10-14 & EZMix are not designed for circulation. 3. For two gun manifold see page 17. 4. For two-way or three-way suction manifolds see page 19. 5. For cart mount options see page 19. 6. For 55 gallon suction rod options see page 19. 7. If stain is abrasive use stainless steel seat insert in Airmix® Gun, see page 15. EZMix System OTHER STAINS MVX Gun (HVLP Compliant) 10-25 System (Cart Extra) 10-14 System (Cart Extra) 17A System (Cart Extra) 5 Sealers & Primers These coatings consist of sealers, primers and washcoats. The washcoat seals the dye stains from the wiping stains and is typically a reduced topcoat. The sealer typically seals the wiping stains and is also a reduced topcoat with sanding aids. The primers are used to seal the wood and usually contain pigment and sanding agents. 1. Airmix® is highly recommended for these coatings since it delivers a uniform coat with minimal overspray, sanding and waste. 2. This coating will settle quickly and requires agitation. 3. If your facility cannot deliver a consistent minimum 70οF (20οC) paint temperature to the guns, we recommend circulating with paint heaters. Low Volume Shops Gun Tip Aircap Air Pressure Fluid Pressure Air Hose Fluid Hose Coating Feed System System Part Number (at regulator) (see page 15) Sealers Airmix® MVX 09 - 094 BX 16 8 to 15 psi 400 to 700 psi 1/4” - 16 ft 3/16” - 16 ft Solvent EZMix Pump 668-665-625 Primers Airmix® MVX 09 - 094 BX 16 12 to 20 psi 600 to 700 psi 1/4” - 16 ft 3/16” - 16 ft Solvent EZMix Pump 668-665-625 Washcoats Airmix® MVX 09 - 094 BX 16 4 to 10 psi 300 to 600 psi 1/4” - 16 ft 3/16” - 16 ft Solvent EZMix Pump 668-665-625 Medium Volume Shops Gun Tip Aircap Air Pressure Fluid Pressure (see page 15) Air Hose Fluid Hose Coating Feed System System Part Number (at regulator) Sealers - 1 Gun Airmix® MVX 09 - 094 VX 14 8 to 15 psi 400 to 870 psi 1/4” - 25 ft 3/16” - 25 ft Solvent / Water 10-14 Pump 668-665-000 Sealers - 1 or 2 Guns Airmix® MVX 09 - 094 VX 14 8 to 15 psi 400 to 1000 psi 1/4” - 25 ft 3/16” - 25 ft Solvent / Water 20-25 Pump 668-770-100 Primers - 1 Gun Airmix® MVX 09 - 094 VX 14 12 to 20 psi 600 to 870 psi 1/4” - 25 ft 3/16” - 25 ft Solvent / Water 10-14 Pump 668-665-000 Primers - 1 or 2 Guns Airmix® MVX 09 - 094 VX 14 12 to 20 psi 600 to 1000 psi 1/4” - 25 ft 3/16” - 25 ft Solvent / Water 20-25 Pump 668-770-100 Washcoats - 1 Gun Airmix® MVX 09 - 094 VX 14 4 to 10 psi 300 to 600 psi 1/4” - 25 ft 3/16” - 25 ft Solvent / Water 10-14 Pump 668-665-000 Washcoats - 1 or 2 Guns Airmix MVX 09 - 094 VX 14 4 to 10 psi 300 to 600 psi 1/4” - 25 ft 3/16” - 25 ft Solvent / Water 20-25 Pump 668-770-100 ® High Volume Shops Gun Tip Aircap Air Pressure Fluid Pressure (see page 15) Air Hose Fluid Hose Coating Feed System System Part Number (at regulator) Sealers - 1 Gun Airmix® MVX 09 - 094 VX 14 8 to 15 psi 400 to 1000 psi 1/4” - 25 ft 3/16” - 25 ft Solvent / Water 17A Pump 151-730-200 Sealers - 1 or 2 Guns Airmix® MVX 09 - 094 VX 14 8 to 15 psi 400 to 1000 psi 1/4” - 25 ft 3/16” - 25 ft Solvent / Water 20-50 Pump 668-780-200 Primers - 1 Gun Airmix® MVX 09 - 094 VX 14 12 to 20 psi 600 to 1000 psi 1/4” - 25 ft 3/16” - 25 ft Solvent / Water 17A Pump 151-730-200 Primers - 1 or 2 Guns Airmix® MVX 09 - 094 VX 14 12 to 20 psi 600 to 1000 psi 1/4” - 25 ft 3/16” - 25 ft Solvent / Water 20-50 Pump 668-780-200 Washcoats - 1 Gun Airmix® MVX 09 - 094 VX 14 4 to 10 psi 300 to 600 psi 1/4” - 25 ft 3/16” - 25 ft Solvent / Water 17A Pump 151-730-200 Washcoats - 1 or 2 Guns Airmix MVX 09 - 094 VX 14 4 to 10 psi 300 to 600 psi 1/4” - 25 ft 3/16” - 25 ft Solvent / Water 20-50 Pump 668-780-200 ® ALL PACKAGES INCLUDE ONE (1) GUN ONLY. Very High Volume Shops 1. For agitation see page 18. These shops will require a detailed review of fluid handling methods 2. For circulation and heaters see page 16. before recommendations can be made. Please contact a Kremlin 3. For two gun manifold see page 17. representative. 4. For two-way or three-way suction manifolds see page 19. 5. For cart mount options see page 19. 6. For 55 gallon suction rod options see page 19. (Cart Extra) EZMix System MVX Gun (HVLP Compliant) 20-25 System (Cart Extra) 10-14 System (Cart Extra) 17A System (Cart Extra) SEALERS & PRIMERS 20-50 System 7 Topcoats There are a number of different topcoats that one can apply. However, the most common are NC (Nitrocellulose), pre-catalyzed, post-catalyzed and polyurethanes. The solids content of these coatings range from as low as 24% for the NC coatings to as high as 78% for the post catalyzed coatings. Postcatalyzed coatings must be flushed every night. 1. Airmix® is highly recommended for these coatings since it delivers a uniform coat with minimal overspray and waste. In addition, Airmix® increases productivity since it can apply more coating per pass. 2. This coating requires agitation. 3. If your facility cannot deliver a consistent minimum 70οF (20οC) paint temperature to the guns, we recommend circulating with paint heaters. Low Volume Shops Gun Tip Aircap (see page 15) Air Pressure Fluid Pressure Air Hose Fluid Hose Coating Feed System System Part Number (at regulator) NC, Pre-cat Airmix® MVX 06 - 094 BX 16 8 to 20 psi 400 to 700 psi 1/4”- 16 ft 3/16”- 16 ft Solvent EZMix Pump 668-665-625* Urethane Airmix MVX 06 - 094 BX 16 20 to 35 psi 600 to 700 psi 1/4”- 16 ft 3/16”- 16 ft Solvent EZMix Pump 668-665-625* ® *You must specify the proper tip for your applilcation when ordering the EZMix system. System comes standard with 09-094 tip. Medium Volume Shops Gun Tip Aircap (see page 15) NC, Post-cat, Pre-cat, Waterborne,1 Gun Air Pressure Fluid Pressure Air Hose Fluid Hose Coating Feed SystemOne Gun System Part Number (at regulator) Airmix® MVX 09 - 094 VX 14 8 to 20 psi 400 to 870 psi 1/4”- 25 ft 3/16”- 25 ft Solvent/Water 10-14 Pump 668-665-000 NC, Pre-cat, ® Waterborne,1 or 2 Guns Airmix MVX 09 - 094 VX 14 8 to 20 psi 400 to 1000 psi 1/4”- 25 ft 3/16”- 25 ft Solvent/Water 20-25 Pump 668-770-100 Post-cat,1 or 2 Guns Airmix® MVX 09 - 094 VX 14 8 to 20 psi 400 to 1000 psi 1/4”- 25 ft 3/16”- 25 ft Solvent/Water 17A Pump Urethane 1 Gun Airmix® MVX 09 - 094 VX 14 20 to 35 psi 600 to 870 psi 1/4”- 25 ft 3/16”- 25 ft Solvent/water 10-14 Pump 668-665-000 Urethane 1 or 2 Guns Airmix® MVX 09 - 094 VX 14 20 to 35 psi 600 to 1200 psi 1/4”- 25 ft 3/16”- 25 ft Solvent/Water 20-25 Pump 668-770-100 151-730-200 High Volume Shops Gun Tip Aircap (see page 15) NC, Post-cat, Pre-cat, Waterborne, 2 Guns Air Pressure Fluid Pressure Air Hose Fluid Hose Coating (at regulator) Feed System One Gun System Part Number Airmix® MVX 09 - 094 VX 14 8 to 20 psi 400 to 1000 psi 1/4”- 25 ft 3/16”- 25 ft Solvent/Water 17A Pump 151-730-200 NC, Pre-cat, Waterborne, Airmix® MVX 09 - 094 2 to 3 Guns VX 14 8 to 20 psi 400 to 1000 psi 1/4”- 25 ft 3/16”- 25 ft Solvent/Water 20-50 Pump 668-780-200 Airmix® MVX 09 - 094 VX 14 8 to 20 psi 400 to 1000 psi 1/4”- 25 ft 3/16”- 25 ft Solvent/Water 20-50F Pump 668-781-200 Airmix® MVX 09 - 094 VX 14 20 to 35 psi 600 to 1200 psi 1/4”- 25 ft 3/16”- 25 ft Solvent/Water 17A Pump 151-730-200 Airmix® MVX 09 - 094 VX 14 20 to 35 psi 600 to 1200 psi 1/4”- 25 ft 3/16”- 25 ft Solvent/Water 20-50 Pump 668-780-200 Post-cat 2 to 3 Guns Urethane 1 to 2 Guns Urethane 2 to 3 Guns ALL PACKAGES INCLUDE ONE (1) GUN ONLY. Very High Volume Shops 1. For agitation see page 18. These shops will require a detailed review of fluid handling methods before 2. For circulation and heaters see page 16. recommendations can be made. Please contact a Kremlin representative. 3. For two gun manifold see page 17. 4. For two-way or three-way suction manifolds see page 19. 5. For cart mount options see page 19. 6. For 55 gallon suction rod options see page 19. (Cart Extra) EZMix System MVX Gun (HVLP Compliant) TOPCOATS 20-50 System 20-25 System (Cart Extra) 10-14 System (Cart Extra) 17A System (Cart Extra) 9 Starter Kits Sometimes, we are asked how we should equip an ideal shop to do all coatings. This is our answer to that question. Low Volume Shops Gun Feed System Kit Part Number Dye Stains M22HTIG 15E5 (HVLP) None 136-131-104 Other Coatings Airmix MVX with tip 09-094 EZMix Pump 668-665-625 ® Recommended Accessories 1. Lower Fluid Delivery Spare Tip: 134-506-094 for solvent based coatings. 1. XtraTM Fine finish style Tip: 134-506-092 for water-based, high solids, and polyurethane coatings. Medium Volume Shops Gun Feed System Kit Part Number Dye Stains M22HTIP 12E3 (HVLP) Pressure Pot - 2.5 Gallons 668-222-014 Other Coatings Airmix® MVX with tip 09-094 10-14 Pump 668-665-000 Recommended Accessories 1. Three-way suction manifold for topcoat, sealer and solvent: 669-669-025 2. Two additional suction rods for the three-way manifolds: 049-596-010 (x2) 3. 5 gallon agitator: 668-668-806 (x2) 4. High delivery spare tip: 134-512-114 for solvent based coatings. 5. XtraTM Fine finish style tip: 134-512-112 for water-based, high solids, and polyurethane coatings. High Volume Shops Gun Feed System Kit Part Number Dye Stains M22HTIP 12E3 (HVLP) PMP-150 668-751-000 Other Coatings Airmix MVX with tip 09-094 17A Pump 151-730-200 ® Recommended Accessories 1. Three-way suction manifold for topcoat, sealer and solvent: 669-669-027 2. Two additional suction rods for the three-way manifold: 049-596-110 (x2) 3. Circulation kit and heater for consistent high quality finish and high productivity see page 16. 4. 5 gallon agitator: 668-668-806 (x2) 5. High delivery spare tip: 134-514-114 6. XtraTM Fine finish style tip: 134-512-112 for water-based, high solids, and polyurethane coatings. STARTER KITS EZMix System HTIG H5 Gun (HVLP Compliant) MVX Gun (HVLP Compliant) 10-14 System (Cart Extra) Pressure Pot HTIP H3 Gun (HVLP Compliant) MVX Gun (HVLP Compliant) PMP System (Cart Extra) 17A System (Cart Extra) HTIP H3 Gun (HVLP Compliant) MVX Gun (HVLP Compliant) 11 The Power of AIRMIX® Imagine a spray painting system that eliminates excess overspray, turbulence and bounceback. A system that applies an outstanding finish to your parts, not your spray booth. AIRMIX® virtually eliminates the wasted coatings clogging your spray booth filtration system and collecting on your conveyor. AIRMIX® is made for industrial users who require a world class finish and demand high application transfer efficiency. AIRMIX® is a medium pressure spray process. The key to its success is its unique atomization technology as shown in the two diagrams. This uniqueness delivers a high quality finish and uniform film build that is not available from other medium pressure technologies such as air-assisted airless. HVLP Compliant With Airmix®, atomization air is blended with the fluid at the locus of atomization, which delivers a very controlled balanced spray that produces a uniform build. With other medium pressure systems, such as air-assisted airless, air injected directly into or beyond the locus of atomization creates excessive turbulence, overspray, coarse particles and a very uneven film build requiring additional finishing steps. Xtra™ Series Fine Finish Tips These tips are specially designed to improve atomization of polyurethanes, water-based, & high solid coatings. The Xtra™ tips have been tested and proven at many customer locations & received great results. On standard coatings, these tips may also help to further reduce the amount of atomizing air needed at the gun. Airmix has become a standard in the industry by The Benefits providing better atomization, producing lower paint ® of AIRMIX velocities, requiring much lower air consumption and ® Airmix® - superior to conventional, HVLP, air-assisted airless and airless spraying. Paint Velocity - Reduces booth maintenance The paint velocity has a direct impact on performance: the higher the velocity, the greater the amount of overspray and bounceback, which combine to quickly pollute the booth. As can be seen from the graph on the right, the particle speed with AIRMIX® is much lower than with all other systems. Transfer Efficiency - Saves on paint costs Users of Airmix® achieve the highest transfer efficiency available. Efficiencies on different types of manual spray equipment are: Air Consumption - Lower energy costs AIRMIX® uses less air for atomization air than any other high quality spray system. AIRMIX® works well with smaller air compressors, lower production air pressure and lower compressed air volumes. This generates major savings in compressed air cost and reduces air compressor maintenance. Fine Atomization - Excellent finish AIRMIX® uses a specially designed aircap to provide a smooth and even finish every time. The aircap helps to evenly atomize the paint as it leaves the fluid tip. This even atomization allows the paint to be broken down into smaller particles which provides the best coat with minimal defects or orange peel. ADVANTAGES OF AIRMIX® • Controlled atomization and high quality finish • Cleaner environment • Lower solvent emissions • Higher application efficiency for fast production • Enthusiastic operator acceptance • Transfer efficiency eliminates waste and needless finishing steps PLU unp S: New ara llele MVX G dp atte un off er rn c ont s rol • Quick payback period • Outstanding reliability • Easy Maintenance • Material Savings of up to 35% and more • Up to 50% savings in spray booth waste • Conforms to virutally all regulations • Fast color changes THE POWER OF AIRMIX® offering extremely high transfer efficiencies. 13 Accessories Airspray / HVLP Accessories A Miscellaneous Accessories Part Description M21Part Numbers A Inline Filter for Product Inlet 129-020-060 129-140-030 Pack of 10 Replacement Screens 151-399-902 151-399-902 Pack of 10 Seals 149-949-901 149-949-901 Wall or Table mounting Kit for Gravity Fed Gun 049-221-800 049-221-900 M22 Part Numbers B B Gravity Cups A Item Description Part Number A 0.6 Quart Plastic Cup (Standard) 139-270-200 B 0.6 Quart “Gray” Plastic Cup (Optional) 139-270-250 C 0.25 Quart Plastic Cup (Optional) 139-280-200 D Pack of 5 Non-Drip Plugs 139-270-210 E Pack of 5 Screens for 0.25 qt and 0.6 qt Plastic Cups 139-270-220 B Gun Seal & Repair Kits Description Kit Part Number M21 & M21/2 Series Seal Kit (Pack of 3) 129-029-902 M21 & M21/2 Series Repair Kit 129-029-901 M21HTI Series Seal Kit (Pack of 3) 129-080-902 M21HTI Series Repair Kit 129-080-901 M22 Series Seal Kit 129-130-901 M22 Series Repair Kit 129-130-902 Airspray & Airmix® Pump Seal & Repair Kits Description Air Motor Seal Kit Air Motor Repair Kit Fluid Section Seal Kit Fluid Section Repair Kit PMP-150 Pump 144-931-091 Not Available* 144-931-095 Not Available** 02-75 Pump Not Available 144-850-150 144-941-490 144-941-495 EZMix & 10-14 Pumps Not Available 144-850-150 144-850-190 144-850-191 10-25 Pump 146-260-991 146-260-996 144-950-097 144-950-098 20-25 Pump 146-260-990 146-260-995 144-950-091 144-950-096 20-50 Pump 146-270-991 146-270-995 144-960-091 144-960-096 17A Pump 144-919-904 144-919-914 144-919-905 144-919-912 * PMP-150 Distribution Seal Kit Part Number is 144-931-094 ** PMP-150 Diaphragm Kit Part Number is 144-931-090 Standard Airmix® Tips To order a standard Airmix tip, replace the crosses in 134-5xx-xx4 with the corresponding number read from the table below (for example, order 134-506-094 for a 06-09 tip). Special 02, 45, 64 and 100 Tips Available Upon Request. Xtra™ Series Airmix® Tips - For use with water-based, high solids & polyurethane coatings To order a Xtra™ Airmix tip, replace the crosses in 134-5xx-xx2 with the corresponding number read from the table below (for Maximum Pattern Width at 10” Gun Filter Pump Filter Narrow Parts 9 cm 03 2.6 77 4.1 121 .007 0.18 140 4 270 2 03-03 03-05 03-07 04 3.4 101 5.4 160 .009 0.23 140 4 270 2 04-03 04-05 04-07 04-09 04-11 04-13 06 5.1 151 8.1 240 .011 0.28 140 4 140 4 06-03 06-05 06-07 06-09 06-11 06-13 06-15 09 7.7 228 12.1 358 .013 0.33 80 6 80 6 09-03 09-05 09-07 09-09 09-11 09-13 09-15 12 10.3 305 16.2 479 .015 0.38 50 12 70 8 12-07 12-09 12-11 12-13 12-15 12-17 14 12 355 18.9 559 .016 0.41 50 12 70 8 14-07 14-09 14-11 14-13 14-15 14-17 18 15.3 452 24.2 716 .018 0.46 50 12 50 12 18-13 18-15 18-17 20 17 503 27 798 .019 0.48 50 12 50 12 20-13 20-15 20-17 20-19 25 20 591 30 887 .022 0.56 50 12 30 20 30 25.5 754 40.5 1198 .024 0.61 50 12 30 20 30-15 30-17 30-19 Aircaps for Airmix® Spray Guns Fits MVX Mesh Filter # Wide Parts Mesh Mid Range Filter # Dia. mm cm3./min. 600 psi 41 bar oz./min. cm3./min. oz./min. Tip Size 300 psi 20 bar Dia. Inches example, order 134-506-092 for a 06-09 tip). NOTE: Only tip numbers shown in yellow boxes are available as Xtra™ tips. VX14 K HVLP 3.5” 5” 7” 9” 10” 12” 13” 13 cm 18 cm 23 cm 25 cm 30 cm 33 cm 14-03 20-07 30-07 20-11 30-11 30-13 VX114 132-670-940 Excellent Excellent Yes No Transfer efficiency Very good Very good Non-stick coating No No Adjustable fan 20-09 18” 25-13 132-670-920 Quality of spray 14-05 15” 38 cm 46 cm Airmix® Gun Seat Inserts ACCESSORIES Airmix® Gun Accessories HVLP Compliance Test Aircaps w/ gauges Model Part Number VX14 K HVLP aircap w/ 2 gauges 668-668-587 VX114 K HVLP aircap w/ 1 gauge 668-670-940 Tip Seals (Pack of 10) Description MVX Gun MXLT Gun Part Description Part Number Delrin (Pack of 10) 129-679-904 129-609-911 A For tip sizes 03, 04 and 06 129-609-901 Stainless Steel (Pack of 2) 129-679-905 129-629-923 B For tip sizes 09 and above 129-529-903 Carbide (Pack of 2) 129-679-906 129-659-904 Seals (Pack of 10) 129-629-922 129-629-922 A B Part A for tip sizes 03,04 and 06 are 140 mesh * Delrin is recommended for most non-pigmented wood coatings. ** Stainless steel and carbide are recommended for more abrasive wood coatings 15 Accessories Airmix® Gun Accessories Continued Gun Filter - Pack of 5 Screen Number Tip Number Mesh (Microns) Part Number 4 2-3-4-6 140 (99µ) 129-609-907 6 9 85 (168µ) 129-609-908 12 12+up 60 (280µ) 129-609-909 Unclogging Needles - Pack of 12 Description Part Number For 03 to 09 tips 000-094-000 For 12 to 100 tips 000-094-002 Unclogging Needle Holder 669-094-000 Airmix® Gun Seal and Repair Kit Description Part Number MVX Seal Kit (Pack of 3) 129-679-901 MVX Repair Kit 129-679-902 MXLT Seal Kit (Pack of 3) 129-659-901 MXLT Air Valve Kit 129-659-902 Circulation Kits and Heaters Heating your coating is an often forgotten secret to consistent quality and lower coating costs. Without heat the viscosity changes with the temperature, resulting in inconsistent finish quality and lower efficiency as you raise the atomization pressure to break up thicker paint. By adding a circulation kit and heater, set at 90°F (25°C), you deliver the same quality all year round. Do not exceed 90°F (25°C) with polyurethanes and acid cure coatings since a higher temperature shortens their pot life. Stainless Steel Paint Heaters Circulating Kits For 20.25, 20.50 & 17A Pumps Part Number Voltage Construction Part Number Aluminum Circulation Valve 668-314-010 110V Explosion Proof 056-146-050 Each Kit Contains: 1. 3ft Whip Hose 2. 10ft Fluid Hose for Heater 3. 25ft Fluid Hose 4. Y-Fitting (Non-Stainless) 5. Circulation Valve or Back Pressure Regulator (See Photo) 220V Explosion Proof 056-146-000 Parts Models Construction Inlet Outlet Pressure Rating Part Number A 10-14 Stainless Steel 1/4 NPT (M) #5 J.I.C. (M) 900 psi 155-580-510 B 10-25, 20-25, 20-50 and 17A Stainless Steel 1/4 NPT (F) #5 J.I.C. (M) 3500 psi 055-580-100 Superfilter Screen Tip Size Screen Size (Mesh) n° Part Number 03/04 200 2 000-161-102 06 140 4 000-161-104 09 85 6 000-161-106 12/14 70 8 000-161-108 20 60 12 000-161-112 B A Stainless Steel Two Gun Manifold Description Part Number Two Gun Manifold for All Airmix Pumps except EZMix & 10-14 ® 669-669-017 Two Gun Manifold General Accessories Hoses Maximum Pressure Hose Inside Diameter Fittings Length 16’ Length 25’ Length 50’ HVLP & LP Fluid Hose 750 psi 1/4” F 3/8” NPS 668-362-116 668-362-125 668-362-150 Airmix® Fluid Hose 3000 psi 3/16” F #5 JIC 050-450-604 050-450-605 050-450-607 Stainless Airmix® Fluid Hose 3000 psi 3/16” F #5 JIC 050-450-652 050-450-653 668-455-850 Airmix® and LP - Air Hose 150 psi 1/4” F 1/4” NPS 050-382-209 050-382-214 050-382-216 HVLP Air Hose 150 psi 5/16” F 1/4” NPS 050-389-101 050-389-103 668-395-150 Air Fluid Description ACCESSORIES Superfilters - Come with #6 filter screen Hose Protection Sleeve Description Part Number Hose Sleeve - 16’ 669-990-101 Hose Sleeve - 25’ 669-990-102 Hose Sleeve - 32’ 669-990-103 Hose Sleeve - 50’ 669-990-106 Hose Sleeve - 100’ 669-990-104 Hose Sleeve - 1000’ 669-990-105 17 Accessories General Accessories Continued Viscosity Cup - AFNOR4 Plastic cup for calculating the viscosity of a liquid. The time it takes the liquid to pass through the cup in seconds corresponds to the AFNOR4 scale. Description Viscosity cup n°4 CA4 Part Number 049-221-400 Viscosity Cup Conversion Chart AFNOR 4 (CA4) Centipoises Ford 4 (CF4) DIN 4 (D°) ZAHN (n°2) 12 20 10 11 18 14 25 12 12 19 16 30 14 14 20 20 40 18 16 22 25 50 22 20 24 29 60 25 23 27 32 70 28 25 30 34 80 30 26 34 37 90 33 28 37 10 40 100 35 30 41 12 45 120 40 34 49 14 50 140 44 38 58 16 56 160 50 42 66 18 61 180 54 45 74 20 66 200 58 49 82 23 Wet Film Thickness Gauge Instrument for reading the thickness of a wet film. Description Part Number Thickness Gauge 999-400-025 Agitators for 5 Gallon Pail and 55 Gallon Drum All covers are stainless steel Part Description Part Number A 5 Gallon Agitator and Cover (Nylon Blade) 668-668-806 B 55 Gallon Agitator and Cover (Nylon Blades) 668-668-320 C 55 Gallon Agitator and Elevator 668-900-125 M3R-55E Gear reduced Agitator and Elevator 668-999-610 A B C ZAHN 3 B Description Pump A Part Number Fits 10.14 & PMP pumps 051-730-110 One Arm Cart (A) Two Arm Cart with wall plate (required for cart mounted heated systems) Fits all listed pumps 668-221-000 Four Wheel Cart with 5 gallon pail support (B) 668-668-599 Fits all listed pumps Suction Manifolds Great for spraying sealers and topcoats with one pump. Larger Manifolds (4 or More Suction Rods) Available upon Request Parts Description A B Pump B Part Number S/S Number 2-Way Suction Manifold w/o Suction Rods 10-14, PMP-150 669-669-024 668-668-449 2-Way Suction Manifold w/o Suction Rods 20-25, 20-50 and 17A 669-669-026 N/A 3-Way Suction Manifold w/o Suction Rods 10-14, PMP-150 669-669-025 668-668-450 3-Way Suction Manifold w/o Suction Rods 20-25, 20-50 and 17A 669-669-027 N/A A For stainless steel or other sizes call a Kremlin representative. Stainless Steel Suction Assemblies Description Pump Part Number 5 Gallon PMP-150, 02-75 and 10-14 049-596-010 5 Gallon 20-25, 20-50 and 17A 049-596-110 55 Gallon PMP-150, 02-75 and 10-14 668-668-201 55 Gallon 20-25, 20-50 and 17A 668-595-100 Gun & Pump Lubricants Protects the paint guns and pumps from wearing prematurely. Lubricants P & T are used in the lubricating cup located on the pump fluid section. Description Part Number A .33 oz. Tube of Techni Lub 560-440-101 B Can of Techni Lub (15.5 oz.) 560-440-001 C Lubricant T - for solvent based paints (1 Gallon/3.78 liters) 668-990-001 D Lubricant P - for Polyurethanes (1 Gallon/3.78 liters) 668-990-021 Item A C ACCESSORIES Carts B Protective Cream Thick white paste for the hands and face. It guarantees full protection for half a day and is easily removed by rinsing. Free from silicone and colorings. Description Part Number Protective Cream - pack of 36 Tubes 143-039-912 Protective Cream - pack of 6 Tubes 143-039-913 Protective Cream - 1 Tube 043-039-912 19 Special Applications Manual Airspray Guns, Pumps & Systems Kremlin offers a complete line of airspray equipment to service all industries. From a standard conventional siphon feed gun to a complete multi-gun system, Kremlin has what you need. For more information please refer to the Manual Airspray Catalog. Mechanical & Electronic Plural Component Systems For the best in plural component systems, look to Kremlin. The PU2120 and PU2120 Cyclomix™ PU2200 mechanical systems provide a simple solution to accurate mixing, while the Cyclomix™, Cyclomix™ Multi and Cyclomat™ offer very precise electronic control of the mixing process for standard and acid catalyzed coatings. For more information, please refer to the Plural Component Systems Catalog. PU2200 Cyclomat™ Cyclomix™ Multi Automatic Guns for Flatline Systems Kremlin’s AVX automatic Airmix® and A25HTI Automatic HVLP guns provide the premium finish required by users of flatline systems. Kremlin guns are designed with detachable base assemblies to make cleaning and maintenance easy. For more information, please refer to the Automatic Spray Catalog. A25 HTI Gun AVX Gun Fluid Delivery Equipment - For Very High Volume Shops Kremlin has a wide variety of large pumps for very high volume wood finishing shops that require special fluid delivery and control equipment. Please refer to the Fluid Delivery Catalog for more information. Piston Pumps Color Changers K-Series Double Diaphragm Pumps Extrusion Systems for Adhesives & Sealants Kremlin Rexson makes a complete line of single and plural component extrusion equipment and accessories. These systems can easily extrude caulkings, adhesives and sealants from 5 or 55 gallon drums through manual or automatic extrusion guns. For more information, please refer to the 1K Extrusion Equipment Selection Guide. Automatic Extrusion Valves Manual Extrusion Valves Single Post Ram Extrusion Pump 21 Your Solution & Service Center is: EXEL North America, Inc. North American Headquarters 45001 5 Mile Road Plymouth, MI 48170 Toll Free: (800) 573-5554 Phone: (734) 979-0100 Fax: (734) 927-0064 EXEL North America, Inc Canadian Branch 931 Progress Ave., Unit 7 Scarborough, Ontario M1G 3V5 Toll Free: (800) 450-0655 Phone: (416) 431-5017 Fax: (416) 431-9171 EXEL-NA, S.A. DE C.V. Mexico Branch Moisés Sáenz 1510, Col. Leones Monterrey, N. L. México, CP 64600 Phone: (81) 1257-1111 Fax: (81) 1352-8316 July, 2008 Revision #4 Catalog # LT 999-200-015