StAiNLESS StEEL - HGH Hardware Supply

Transcription

StAiNLESS StEEL - HGH Hardware Supply
Making Manufacturers More Competitive™
Selection Guide
▪ AIRMIX® manual
spray equipment
www.exel-na.com
EXEL North america
EXEL North America, located in Plymouth, Michigan is the
leader of high value added custom and standard solutions
for controlled applications of powders and thick or thin
fluids in the industrial and automotive markets.
We are committed to complete
customer satisfaction! We vow
to develop the latest innovations, maintain close relationships with key
influential's in the industry and deliver
the best solutions for our customers.
Our success is possible because of our strong
commitment to the growth of our employees, who are
carefully chosen for their integrity and mission-to-serve
with a sense-of-urgency attitude.
John Patry
President
EXEL North America
EXEL history dates back to 1925 with
the introduction of the first airspray
gun from KREMLIN. SAMES was
founded in 1947 and REXSON in
1954. EXEL expanded into North
America in 1978.
EXEL North America consists of nearly 100 employees with
offices in Plymouth, Michigan; Scarborough, Ontario, Canada;
and Monterrey, Mexico. We have two distinct sales and
service teams for our Wood & General Industry markets and
our Tier 1 & Automotive markets.
EXEL North America is a wholly owned subsidiary of EXEL
INDUSTRIES, a Global company with 21 manufacturing
centers, two in the US, and 23 subsidiaries, three in North
America. For more information go to www.exel-industries.com.
People:
• Integrity
• Solution
• Service
Products:
• Quality
• Innovation
• Performance
Delivering Controlled Applications
Liquid Finishing - Powder Coating - Sealants - Adhesives
Lubricants - Mold Release Agents - Potting - Plural Component Materials
2
Making Manufacturers More Competitive™
Making Manufacturers More Competitive™
CONTENTS
TABLE OF CONTENTS
AIRMIX® world class finishing since 1975
4
Characteristics of spraying technologies
5
AIRMIX® spraying
6-7
Hot spraying
8-9
Xcite™ AIRMIX® guns
10 - 11
MVX AIRMIX® guns
12
AIRMIX® aircaps
13
Accessories for AIRMIX® guns
Selection Table - AIRMIX® Pumps
14 - 17
18
Intensive™ AIRMIX® Pumps
19 - 23
Selection Table - Flowmax® Pumps
24 - 25
Flowmax® Pumps
26 - 34
Recommendations - Advice
Heaters
35
36 - 37
Accessories for hot spraying
38
EXEL Advanced Technology
40
Training
41
EXEL Industries... An International Presence
42
EXEL ... A North American Presence
43
www.exel-na.com
3
AIRMIX® World Class Finishing since 1975
Creator of the Airmix® technology 35 years ago, KREMLIN REXSON
always proved its ability to stay innovative.
Pioneer of environmental protection as early as 1975, KREMLIN REXSON has been developing technology capable of
combining quality of spraying and productivity, altogether with a very high transfer efficiency, to achieve
a minimal overspray. Moreover, the protection and comfort of the operator have always been major concerns
of our teams.
Very present at its inception on the wood market, AIRMIX® progressively proved itself in markets as
demanding as Railways, Aeronautics or Rolling equipment.
Well ahead regarding respect for the environment, AIRMIX® now imposes itself naturally on green
markets like that of windmills, by considerably reducing their grey energy levels on application of
paints, thanks to a very high transfer efficiency and a remarkable application quality.
Others technologies
Transfer Efficiency
Particle speed
Air consumption
AIRMIX®

0%
AIRMIX
0
100%
86%
Others technologies
®

O.7m/s
AIRMIX®
10m/s
Others technologies

0
30m³/h
3m³/h
with AIRMIX
®
The additional air is injected before the locus of atomization, it results
in a very stable fan and a perfectly even build on all sorts of parts to be
sprayed.
without AIRMIX
®

With the other medium pressure systems, the additional air is injected into
or beyond the locus of atomization, which leads to turbulent air flows, more
overspray and less finish quality.
MIX®
AI
1975
ED

R
E
R
Various generations of the KREMLIN REXSON
AIRMIX® gun honor this philosophy. The MR,
MRX, MX and the MVX each contributed to
the development of this brand in its different
global markets.
R
GISTE
Xcite
TM
AIRMIX® GUN
4
characteristics of spraying
technologies
The Benefits Of AIRMIX
®
®
Airmix has become a standard in the industry by providing better atomization, low paint
particle velocities, low air consumption and extremely high transfer efficiencies.
®
Airmix - Superior to conventional, low pressure, and airless spraying.
Paint Velocity - Reduces booth maintenance
The paint velocity has a direct impact on performance: the higher the
velocity, the greater the amount of overspray and bounceback, which
combine to quickly pollute the booth. As can be seen from the graph on
the right, the particle speed with Airmix is much lower than with all other
systems.
®
Slow
AIRMIX®
Air-Assisted Airless
Airless
HVLP
Fast
Conventional
Transfer Efficiency - Saves on paint costs
Users of Airmix achieve the highest transfer efficiency available.
Efficiencies on different types of manual spray equipment are:
Low
Conventional
Airless
®
HVLP
Air-Assisted Airless
AIRMIX®
Electrostatic AIRMIX®
Air Consumption - Lower energy costs
Airmix uses less air for atomization air than any other high quality
spray system. Airmix works well with smaller air compressors,
lower production air pressure and lower compressed air volumes.
This generates major savings in compressed air cost and reduces air
compressor maintenance.
®
®
High
Low
AIRMIX®
Air-Assisted Airless
Airless
Conventional
HVLP
Fine Atomization - Excellent finish
Airmix uses a specially designed aircap to provide a smooth and
even finish every time. The aircap helps to evenly atomize the paint
as it leaves the fluid tip. This even atomization allows the paint to be
broken down into smaller particles which provides the best coat with
minimal defects or orange peel.
High
HVLP
®
Airless
Air-Assisted Airless
AIRMIX®
5
AIRMIX® spraying with fan
adjustment
Principle
AIRMIX ® (1) was designed to create a new spraying technology which combines the advantages of the conventional
and AIRLESS spraying technologies.
In order to do this, AIRMIX® associates middle pressure spraying and an indirect addition of atomization air (at a very low
pressure), which leads to outstanding fan control. The outcome of this association is a supercharge of air at the locus of
atomization, right after the outflow from the tip, which results in a perfectly controlled and adjustable fan.
(1) AIRMIX® is a registered trademark of KREMLIN.
New AIRMIX® spraying
The new AIRMIX® spraying technology optimizes even more the
advantages of conventional and AIRLESS spraying.
with AIRMIX®
The additional air is injected before the locus
of atomization, it results in a very stable fan
and a perfectly even build on all sorts of
parts to be sprayed.
without AIRMIX®
With the other medium pressure systems,
the additional air is injected into or beyond
the locus of atomization, which leads to
turbulent air flows, more overspray and less
finish quality.
The equipment
The AIRMIX® range is designed for manual, automatic and electrostatic spraying. The use of AIRMIX® systems is optimized in a pressure range between 30 and 200 bar, which implies the use of pumps with a pressure ratio between
8 and 40.
Cold Airmix®
A standard AIRMIX® equipment consists of a pump, a gun and two hoses.
The pump is equipped with a suction
rod, that is suitable for any container
The gun is connected up to the pump
by two hoses:
• a small diameter, flexible, solventresistant fluid hose,
• an antistatic rubber air hose for the
atomization air.
6
Hot Airmix®
KREMLIN, creator of the AIRMIX® technology launches its next generation AIRMIX® guns, which eliminate more than
80 % of overspray, reduce coating consumption by up to 50 % and offer an outstanding spraying quality. The new AIRMIX®
concept was developed, bearing customers needs in mind, bringing many new benefits to the end-user. In addition to
the exceptional adaptability offered by the fan adjustment system, KREMLIN has taken particular care over the ergonomics
of the new MVX: a user-friendly grip on the handle, a light weight gun, a more flexible trigger, better visual control
on your application.
The MVX features a fan adjusting system to
keep the same powerful and unsurpassed
atomization quality whatever the shape of
the part to be painted.
86%
TRANSFE
R
EFFICIENCY
!
The advantages of AIRMIX

 Outstanding finish quality
 Paint savings by 35% and more
 Higher efficiency of application for
higher productivity
 Reduced overspray and particles
rebounds
 Reduced spray booth maintenance
 Reduced solvents emission
 Outstanding
working conditions
 A wide range of
products adaptable
to production needs
 Quick payback
Products
rec o mmended
®
 Solvent or water-based products
Varnishes


Lacquers

Polyurethanes

Two-component products


High solids
Stains

UV-curing
Feeding pumps
The MVX gun can be fed by various pumps from the KREMLIN range
10.14/10.14S
20.15
17.A2 FLOWMAX®
PU 2160F
CYCLOMIXtm MULTI
7
Hot spraying
Hot spraying
The advantages of hot paint spraying

Regularity of efficiency

Better finish quality

Solvent savings

Reduction of the rejects due to dirt

Reduction of the risk of runs

Faster preparation
Viscosity
Principle
By raising the temperature of a fluid, you
reduce its viscosity: for instance, heating
paint up to 60° or 80° C will have the
same result as using solvent.
Hot paint spraying is also a good
solution to maintain paints at a regular
temperature, preserving them from the
variations of temperature in a workshop
all and every day.
Temperature
Diagram 1
Apply more paint per pass
As the discharged paint exits the gun, two factors raise the viscosity of the paints.
The accelerated evaporation of the hot solvents and the cooling of the resin. The net
effect is the ability to apply more paint per pass without runs.

KREMLIN’s advice
The speed of circulation is usually adjusted to renew the content of each
hose section every 30 seconds. Given a hose with a diameter of 10mm :
Its internal volume is about 80 cm3 per metre. Now, if we use a pump having a
capacity of 20 cm3, we will have to operate valve on 7 or 9 to obtain a rhythm
of the pump of four strokes every 30 seconds, that is to say eight strokes per
minute.
8
Cold paint is discharged into the heater (4) under
the action of pressure. It is instantly warmed to the
selected heat and reaches the spray gun (3) after
passing through the filter (8) at a similar temperature.
Example 1
Configuration with One-Pass hot spraying
Under pressure, the heated paint goes back to the
suction valve through the Y-fitting (5) and the fluid
hose (6), which leads to the continuous circulation
of the heated paint throughout the installation.
This circulation process can be controlled by operating the circulation valve (7) or the back pressure regulator (9). However, using circulation too
intensively is useless and might also damage the
packings ensuring the pump tightness. Do not forget that their lifespan is based on the total volume
of paint that has circulated throughout the pump.
It is always the same volume of paint, inside the
hoses, that is heated. The paint in the container (2)
remains cold.
Hot spraying
Process
Example 2
Configuration with HP, BD and AD hot spraying
As soon as the operator presses the trigger of
the gun, hot paint flows out from the tip, which
increases the flow rate: the pump (1) automatically sucks an equivalent unit of cold paint to be
heated. But the temperature on the level of the
gun remains unchanged since this unit of paint is
instantly heated while passing through the heater
(4). Whether the operator uses the system or not,
it will ensure the delivery of hot paint to the gun.
Examples of hot paint application
1. Thick coating material -
2. Medium diluted paint
3. Medium diluted paint
Hot spraying between 60°C (140°F)
and 70° C (158°F)
Hot spraying between 60°C (140°F)
and 70° C (158°F)
Hot spraying between 30°C (86°F) and
40° C (104°F)
It makes it possible to spray paint without
diluting it. It cools as soon as it leaves
the gun and regain it original thicker
consistency when deposited.
Paint becomes extremely fluid.
The viscosity of the paint is slightly
reduced.
Only one pass is necessary, even when
you apply thicker materials, which
implies: lesser risk of runs - a glossier
film - a less porous covering - no dilution
costs - less pollution due to the use of
solvents - greater facility to keep the film
dust free - the ideal system to use when
the operator lacks experience.
Therefore it can be sprayed at very low
pressure. Besides, a major part of the
solvents evaporates as the paint leaves
the gun: its viscosity increases when
it is deposited on the part at ambient
temperature.
Less overspray - less loss of paint- lesser
risk of runs - greater facility to keep the
film dust-free - improved healthiness in
the workshop - better temperature regulation - greater security of application.
A lesser quantity of the solvents evaporates. Paint begins to cool as it leaves
the gun.
There is more security with this sort of
application, because the temperature
of the heated paint remains unchanged
whatever the time in the day or the season may be - Keeping the film dust-free
is also highly facilitated.
9
Xcite
TM
STRENGTHES
New AIRMIX®
aircap for superior
finish quality
The following materials may
be sprayed with
the new Xcite™ Airmix® gun
Precise large fan
width adjustment
Choice of Fine
or Xtra™ Fine
Finish series tip
Ultralight and
comfortable trigger
Ergonomic design
for comfort fit
and feel
Stainless steel
fluid passage
Swivel fitting
for improved
maneuverability
A complete
Airmix® package
A great Airmix® gun requires additional equipment
working together to deliver exceptional performance
that our customers expect.
KREMLIN REXSON pumps are carefully
crafted to minimize pulsation, maintenance at
just the right pressure and flowrate.
Our exclusive Flowmax Superlife™
technology provides unparalleled
advantages in terms of reliability
and performance.
10
Solvent or water
based materials
Lacquers, varnishes
Polyurethanes
Two components
High solids
Stains
UV curing
WB glues
◄
◄
◄
◄
◄
◄
◄
◄
◄
Choose your own Xcite™
Aircap
Tip
Maximum fluid
VX 24 K HVLP type size inches / (mm) pressure psi / (bar)
1740 psi
(120 bar)
To be ordered separately (see table)
2900 psi
(200 bar)
Xcite™ 120
Xcite™ 200
Seat
Part number
Stainless steel
129.720.100
Carbide
129.720.200
VX 24 K HVLP Aircap
132.720.020
AIRMIX® FINE FINISH AND XTRA™ FINE FINISH TIPS
Water output oz/mn (l/mn)
Screen marking
Tip
size
02
03
04
06
09
12
14
18
20
25
30
40
45
inches
(mm)
0.006”
0.15mm
0.007”
0.18
0.009”
0.23mm
0.011”
0.28mm
0.013”
0.33mm
0.015”
0.38mm
0.016”
0.41mm
0.018”
0.48mm
0.019”
0.50mm
0.022”
0.56mm
0.024”
0.61mm
0.028”
0.72mm
0.029”
0.76mm
507 psi
(35 bar)
0.002”
0.07mm
0.004”
0.11mm
0.006”
0.16mm
0.009”
0.23mm
0.012”
0.32mm
0.016”
0.42mm
0.020”
0.51mm
0.026”
0.67mm
0.029”
0.75mm
0.037”
0.94mm
0.044”
1.13mm
0.060”
1.54mm
0.066”
1.68mm
Pressure psi / (bar)
1015 psi 1740 psi 2900 psi
(70 bar) (120 bar) (200 bar)
0.003”
0.005”
0.006”
0.10mm 0.13mm
0.17mm
0.006”
0.007”
0.01”
0.15mm 0.20mm
0.26mm
0.008”
0.011”
0.014”
0.22mm 0.29mm
0.38mm
0.013”
0.016”
0.022”
0.33mm 0.43mm
0.57mm
0.017”
0.023”
0.030”
0.45mm 0.59mm
0.77mm
0.023”
0.031”
0.041”
0.60mm 0.79mm
1.03mm
0.028”
0.037”
0.048”
0.72mm 0.94mm
1.23mm
0.037”
0.048”
0.064”
0.95mm 1.24mm
1.63mm
0.041”
0.054”
0.072”
1.06mm 1.39mm
1.82mm
0.052”
0.068”
0.089”
1.33mm 1.74mm
2.28mm
0.063”
0.082”
0.107”
1.60mm 2.09mm
2.74mm
0.086”
0.112”
0.147”
2.18mm 2.85mm
3.73mm
0.094”
0.122”
0.161”
2.38mm 3.12mm
4.08mm
Average width of fan at a distance of 9.9 inches (25cm)
for filter
Gun
Pump
9
12
4
2
4
2
4
2 or 4
4
4 or 6
6
6 or 8
0.79”
(2.03 cm)
1.19”
(3.03 cm)
1.58”
(4.03 cm)
2.37”
(6.03 cm)
3.55”
(9.03 cm)
0.81”
(2.05 cm)
1.02”
(3.05 cm)
1.59”
(4.05 cm)
2.38”
(6.05 cm)
3.56”
(9.05 cm)
6
8 or 12
12
8 or 12
12
12
12
12
12
15
12
15
12
20
12
20
17
1.20”
(3.07 cm)
1.60”
(4.07 cm)
2.38”
(6.07 cm)
3.57”
(9.07 cm)
4.75”
(12.07 cm)
5.53”
5.534
(14.05 cm) (14.07 cm)
21
25
1.61”
(4.09 cm)
2.39”
(6.09 cm)
3.57”
(9.09 cm)
4.75”
(12.09 cm)
5.54”
(14.09 cm)
1.62”
(4.11 cm)
2.4”
(6.11 cm)
3.58”
(9.11 cm)
4.76”
(12.11 cm)
5.55”
(14.11 cm)
29
1.62”
(4.13 cm)
2.41”
(6.13 cm)
3.59”
(9.13 cm)
4.77”
(12.13 cm)
5.56”
(14.13 cm)
7.13”
(18.13 cm)
7.9”
7.91”
7.91”
7.92”
(20.07 cm) (20.09 cm) (20.11 cm) (20.13 cm)
9.89”
(25.13 cm)
11.85”
11.86”
(30.11 cm) (30.13 cm)
17.76”
(45.11 cm)
33
37
44
2.42”
(6.15 cm)
3.60”
(9.15 cm)
4.78”
(12.15 cm)
5.75”
(14.15 cm)
7.14”
(18.15 cm)
7.93”
(20.15 cm)
4.79”
(12.17 cm)
5.75”
(14.17 cm)
7.15”
(18.17 cm)
7.94”
(20.17 cm)
7.95”
(20.19 cm)
11.87”
(30.15 cm)
17.77”
(45.15 cm)
11.87”
(30.17 cm)
15.81”
(40.17 cm)
17.78”
(45.17 cm)
11.88”
(30.19 cm)
17.79”
(45.19 cm)
Xcite™ Spray Guns
Xcite™ spray gun with fluid swivel fitting
Gun type
Tips highlighted in yellow are also available as Xtra™ Fine Finish series type, which are designed to improve atomization of polyurethanes, waterbased and HS coatings.
To order a tip, replaces the crosses read in the table, in 134.5xx.xx4 for a Fine Finish or 135.5xx.xx2 for an Xtra™ Fine Finish tip.
For example: order 134.509.094 (Fine Finish) or 134.509.092 (Xtra™ Fine Finish) for a 09.09 tip.
KITS FOR AIRMIX® Xcite™ SPRAY GUNS WITH SWIVEL FITTINGS
Aircap
Description
Type
Xcite™ 120
VX 24 K HVLP
Xcite™ 200
VX 24 K HVLP
Tip
To be ordered separately
(see table)
To be ordered separately
(see table)
Diameter
Fluid hose
Conductive air hose
feet / (mm)
inches / (mm)
Gun type
Aircap
Kit part number
15’ 7”
/
(4.8 m)
0.27
/
(7 mm)
24’ 6”
/
(7.5 m)
151.260.960
15’ 7”
/
(4.8 m)
.027
/
(7 mm)
24’ 6”
/
(7.5 m)
151.260.961
PUMP KITS FOR AIRMIX® Xcite™ SPRAY GUNS WITH SWIVEL FITTINGS
Kit description
Hoses Length
feet / (m)
Tip
Hose
Length
steel One- Filter pump
Suction rod Stainless
pass heater
outlet
Wall-mounted 10.14 Kit
Portable 10.14 Kit
-
-
-
-
-
Yes
-
Yes
Portable 10.14 kit with funnel
Wall-mounted 20.15 Kit
Xcite™ 120
Wall-mounted 20.15F Kit
VX 24 K
HVLP
Wall-mounted 20.25 Kit
Wall-mounted stainless steel 17.A2 Kit
Wall-mounted 40.25 Kit
Hot spraying wall-mounted
40.25 Kit
Wall-mounted stainless steel
34A2 Kit
Xcite™ 200
Xcite™200
To be ordered
separately
(see table)
24’ 6”
(7.5 m)
Yes
Yes
-
Yes
Yes
Kit part number
151.260.962
151.260.963
151.260.964
151.260.965
151.260.971
151.260.966
151.260.967
151.260.968
151.260.969
151.260.970
-
11
AIRMIX® MVX Spray Guns
MVX GUN
The AIRMIX® guns and is now the standard in the industry. It has superior ergonomic design and uses the
highest quality components for long lasting reliable performance. Most importantly, it opens a whole new
world to users by putting in the hands of an Airmix® sprayer the ability to significantly vary the pattern
without changing the tip while using minimal compressed air.
Features
Benefits
Ergonomic design and light trigger
Quick fan adjustment
Less operator fatigue and improved productivity
Ability to adjust the fan width to the shape of the
part to be painted leads to higher efficiency and
productivity
User friendly
Handle swivel fitting
Flexible air hose
Product fluid passages in stainless steel
Compatible with most coatings including waterbased, two components materials
Outstanding spraying quality with reduced overspray
New aircap and tip design
SPECIFICATIONS
Sprayed materials
Polyurethanes, water-based products, high solids, twocomponents products, stains, lacquers, varnishes, etc...
Forged aluminum
300-3000 psi
/ (20 - 200 bar)
90 psi / (6 bar)
1.2 - 45 psi / (0.8 - 3 bar)
Depends on the tip used
20.1 oz /
(575 g)
Body of the gun
Fluid Pressure Range
Maximum air inlet pressure
Recommended atomization air pressure
Fluid output (l/mn)
Weight
Maximum Fluid Temperature
Air consumption
Wetted parts
Safety
Filter (fitted on fluid tube)
122 °F
/
(50 °C)
2.9 - 4.4 cfm / (5 - 7.5 m3/h)
Stainless steel, PTFE
Trigger lock
#6 - 85 mesh/ 168µ
SWIVEL FITTINGS
Fitting
Air Inlet
Fluid Inlet
6 x 8 (+ 6 x 8/F 1/4 NPS # air reg.)
M 1/2" JIC
Air Inlet
Fluid Inlet
M 1/4 NPS
M 1/2" JIC
STANDARD FITTINGS
Fitting
CONFIGURATION OF THE AIRMIX® MVX SPRAY GUNS WITH SWIVEL FLUID AND QUICK AIR FITTINGS
Gun type
MVX 60
MVX 120
MVX 200
Aircap
Type
Tip
size
To be ordered separately (see table)
Maximum fluid
pressure
900 psi / (60 bar)
1800 psi / (120 bar)
3000 psi / (200 bar)
Seat
Part number
Polyacetal
Stainless steel
Carbide
129.670.300
129.670.400
129.670.500
SEAL KITS
Part number
129.679.901
129.679.902
Description
Seal kit for MVX spray gun
Repair kit for MVX spray gun (seal kit included)
KITS FOR AIRMIX® MVX SPRAY GUNS WITH SWIVEL FITTINGS
Description
MVX 60
MVX 120
MVX 200
12
Aircap
Type
VX 14
VX 14
VX 14
Diameter
Hose Length
conductive fluid hose non conductive fluid hose
To be ordered 1.8” / (4.8 mm) 0.2” x 0.3” / (6 x 8 mm) 24’ 6” / (7.5 m)
separately
1.8” / (4.8 mm) 0.2” x 0.3” / (6 x 8 mm) 24’ 6” / (7.5 m)
(see table)
1.8” / (4.8 mm) 0.2” x 0.3” / (6 x 8 mm) 24’ 6” / (7.5 m)
Tip
Kit part number
151.260.882
151.260.883
151.260.884
l Aircaps for AIRMIX® spray guns
For MVX spray guns
Adjustable fan
Spraying quality
Transfer efficiency
Non-stick coating
VX14
VX54
132.670.920
Yes
Excellent
Excellent
No
132.670.030
No
Good
Excellent
Yes
AIRCAPS FOR MX SPRAY GUNS (Ø 40 mm)
BX 16
For MX, MRX, SX or JX
spray gun
For MR spray gun
Spraying quality
BX 36
BX 56 (non stick)
BX 86
132.650.450
132.650.200
132.650.300
132.650.100
132.600.900
Excellent
132.600.300
Very good
132.600.700
Good
132.600.200
Very good
l AIRMIX® tips
# 134.5xx.xxx (replace the crosses by numbers read in the table)
TABLE OF TIPS FOR SOLVENT-BASED MATERIALS
Size
02
03
04
06
09
12
14
18
20
25
30
45
Ø
(mm)
0.18
0.23
0.28
0.33
0.38
0.41
0.48
0.50
0.56
0.61
0.73
Water Water
output output Marking Marking
at 35 at 70 on gun on pump
bar in bar in
filter
filter
l/mn
l/min
0.10
0.15
0.20
0.30
0.35
0.40
0.45
0.50
0.65
0.75
1.15
0.15
0.20
0.33
0.45
0.60
0.72
0.85
1.06
1.33
1.6
2.3
4
4
4
6
6
12
12
12
12
12
12
2
2 ou 4
4 ou 6
6 ou 8
8 ou 12
8 ou 12
12
12
15
15
20
Theoretical fan width at 25 cm
Min. (VX14
aircap)
Min.(BX16
aircap)
7
7
10
13
17
21
25
29
33
38
Max. (VX14
aircap)
Max. (BX16
aircap)
9
12
17
21
25
29
33
37
44
9
12
17
21
25
29
29
37
44
02.034
03.034
04.034
06.034
09.034
02.054
03.054
04.054
06.054
09.054
03.074
04.074
06.074
09.074
12.074
14.074
04.094(1)
06.094(1)
09.094(1)
12.094(1)
14.094(1)
04.114(1)
06.114(1)
09.114(1)
12.114(1)
14.114(1)
20.074
20.094
20.114
04.134(1)
06.134(1)
09.134(1)
12.134(1)
14.134(1)
18.134(1)
20.134
25.134
30.134
Number
engraved on
the tip
10
14.054
13
8
8
9
30.114
45.114
10
11
38
06.154(1)
09.154(1)
12.154(1) 12.174(1)
14.154(1) 14.174(1)
18.154(1) 18.174(1)
20.154 20.174 20.194
30.154
45.154
30.174
45.174
30.194
45.194
TABLE OF TIPS FOR WATER-BASED MATERIALS
Size
04
06
09
12
14
Min. (VX14
aircap)
Water Water
output output Marking Marking Min. (BX16
aircap)
Ø (mm) at 35 at 70 on gun on pump
bar in bar in
filter
filter
Max. (VX14
l/mn
l/mn
aircap)
Max. (BX16
aircap)
0.23
0.15
0.20
4
2 ou 4
0.28
0.20
0.33
4
4 ou 6
Number
engraved on
0.33
0.30
0.45
6
6 ou 8
the tip
0.38
0.35
0.60
6
8 ou 12
0.41
0.40
0.72
12
8 ou 12
Theoretical fan width at 25 cm
7
10
13
8
8
9
10
11
7
10
13
17
21
25
29
33
9
12
17
21
25
29
33
37
9
12
17
21
29
29
37
04.032
06.032
09.032
04.052
06.052
09.052
04.072
06.072
09.072
12.072
14.072
04.092
06.092(1)
09.092(1)
12.092(1)
14.092(1)
06.132(1)
09.132(1)
12.132(1)
14.132(1)
06.152(1)
09.152(1)
12.152(1)
14.152(1)
12.172(1)
14.172(1)
(1) Tips recommended for an optimum fan adjustment with a VX14 aircap
14.052
25
(1)
04.112
06.112(1)
09.112(1)
12.112(1)
14.112(1)
Aircaps and tips for AIRMIX® spray guns
AIRCAPS FOR MVX SPRAY GUNS (Ø 35 mm)
(1)
13
Accessories
l Gun fluid filter screen
Accessories
PART NUMBERS
Stainless steel screen
for filter
N° 4
N° 6
N° 12
Size (µ)
Quantity
Part number
100
168
280
5
129.609.907
129.609.908
129.609.909
lM
anual gun covers
manual gun covers
Part number
668.668.602
Description
Protective gun covers - pack of 4
l Adjusting needles valves
For air adjustment.
ADJUSTING NEEDLE VALVES
Part number
050.070.190
Description
Adjusting needle for MVX, MXLT (MF 1/4") spray guns
l Extensions for Airmix® spray guns
AIRMIX® spray guns can be fitted with extensions in order to spray inaccessible areas.
EXTENSIONS FOR MXLT SPRAY GUNS
Description
Straight extension
Straight extension
Extension, elbow 45°
10”
15.7”
10”
Length
/ (250 mm)
/ (400 mm)
/ (250 mm)
Part number
075.800.001
075.800.002
075.850.001
Length
/ (250 mm)
/ (400 mm)
/ (250 mm)
Part number
075.800.011
075.800.012
075.850.011
EXTENSIONS FOR MVX SPRAY GUNS
Description
Straight extension
Straight extension
Elbow extension (45° angle)
10”
15.7”
10”
lT
wo gun manifold (Stainless Steel)
To supply 2 guns with air and solvent-based paint including shut-off valves and an
extra-port to fit a third gun.
ADAPTOR TO FEED TWO OR THREE GUNS
Part number
669.669.017
Description
Two guns manifold for Airmix® guns
l Stainless steel suction hose & rod assemblies
Suction hoses & rods
Description
1 to 5 gallon suction hose & tube assembly
5 gallon suction hoses & rod assembly
55 gallon suction hoses & rod assembly
55 gallon suction hoses & rod assembly
55 gallon suction hoses & rod assembly
14
Inlet fitting
EZMix™
18-125
26-125
18-125
26-125
Part number
051.665.620
049.596.010
049.596.110
668.668.201
668.595.100
l Hose sleeve
Part number
669.990.101
669-990-102
669-990-103
669-990-106
669-990-104
669-990-105
l Microscreens and tip seals for Airmix® guns
PART NUMBERS
Tip size
02-03-04-06 (140 mesh)
09 and above
Microscreen (99 µ) (pack of 10)
129.609.901
-
PTFE O-ring seals (pack of 10)
129.529.903
l Aircap seals
Accessories
PART NUMBERS
Description
Hose sleeve - 16 ft / (5m)
Hose sleeve - 25 ft / (7.5m)
Hose sleeve - 32 ft / (10m)
Hose sleeve - 50 ft / (15m)
Hose sleeve - 100 ft / (30m)
Hose sleeve - 1000 ft / (300m)
PACKS PART NUMBER
Description
Easy-adjust seals for MVX spray guns
Aircap ring seals for MVX spray guns
Aircap ring seals for MXLT spray guns
Part number
129.670.075
150.040.330
150.040.309
Quantity
x2
x 10
x 10
l Tip Cleaning Needles
PART NUMBERS
Description
Unclogging needles
Nozzles
Size
0.02” / (0.6 - 0.9 mm)
0.03”
/
(0.9 mm)
Quantity
Part number
12
000.094.000
000.094.002
l Seats for spray guns
SEATS FOR MVX SPRAY GUNS
Type
Polyacetal seats
Stainless steel seats and seals
Carbide seats and seals
Quantity
10
2
2
Part number
129.679.904
129.679.905
129.679.906
Quantity
10
2
2
10
Part number
129.609.911
129.629.923
129.659.904
129.629.922
Quantity
10
Part number
129.629.922
SEATS FOR MXLT SPRAY GUNS
Type
Polyacetal seats
Stainless steel seats and seals
Carbide seats and seals
Seals for stainless steel and carbide seats
SEALS FOR AIRMIX® GUN SEATS
Description
Seals for stainless steel and carbide seats
swivel Extensions for airmix spray guns
Description
90º Angle elbow extension - 7" (178 mm)
90º Angle elbow extension - 10" (254 mm)
90º Angle elbow extension - 16" (406 mm)
90º Angle elbow extension - 22" (559 mm)
90º Angle elbow extension - 28" (711 mm)
MXLT Part Number
668-668-902
668-668-252
668-668-903
668-668-892
668-668-893
MVX Part Number
668-668-891
668-668-896
668-668-912
668-668-925
668-668-926
15
Accessories
Accessories
TEST aircap with GAUGES for hvlp spray gun compliance
Fits Gun Series
M22
M22
M21 or M21/2
M21 or M21/2
M21 or M21/2
M21 or M21/2
Description
E3 K HVLP aircap with test gauges
E5 K HVLP aircap with test gauges
H3 HVLP aircap with test gauges
H5 HVLP aircap with test gauges
VLP3 HVLP aircap with test gauges
VLP5 HVLP aircap with test gauges
techni lub - PTFE Grease
Description
(1) 0.33 oz tube of Techni lub
(1) 15.5 oz can of Techni lub
Part number
668.668.596
668.668.597
668.668.610
668.668.585
132.065.110
132.056.110
Part number
560.440.101
560.440.001
siphon hose inlet manifolds
Description
Two-way suction manifold for PMP-150 pump (siphon hoses not included)
Two-way suction manifold for 02.75 pump (siphon hoses not included)
Two-way S/S suction manifold for 02.75 pump (siphon hoses not included)
Three-way suction manifold for 02.75 pump (siphon hoses not included)
Three-way S/S suction manifold for 02.75 pump (siphon hoses not included)
Part number
669.669.040
669.669.024
668.668.449
669.669.025
668.668.450
AIRMIX® FLUID PRESSURE REGULATORS
Description
Airmix fluid regulator, 150 - 1025 psi (10 - 70 bar)
Airmix fluid regulator, 150 - 1740 psi (10 - 120 bar)
Airmix fluid regulator PH, 150 - 1740 psi (10 - 200 bar)
Airmix fluid regulator with gauge kit, 150 - 1025 psi (10 - 70 bar)
Airmix fluid regulator with gauge kit, 150 - 1740 psi (10 - 120 bar)
Fluid filter and regulator kit with bracket, 150 - 1025 psi (10 - 70 bar)
Fluid filter and regulator kit with bracket, 150 - 1740 psi (10 - 120 bar)
Airmix back pressure regulator, 150 - 1740 psi (10 - 120 bar)
S/S Circulation kit, c/w drain rod, fits 26-125 inlet (for use with 155-271-835)
Fluid regulator bracket and screws
Part Number
155-271-730
155-271-735
155-271-770
668-271-730
668-271-735
668-271-750
668-271-755
155-271-835
051-314-030
155-484-010
Pump carts
Description
Single post cart (Used for 10.14 and 20.15 pumps)
Two arm cart w/ wall plate (Used for all other pumps)
Part Number
051-730-110
668-221-000
Circulating kits
Description
Aluminum circulating kit
Stainless Steel valve circulating kit
(Back pressure regulator is used in place of circulation valve)
Airmix® back pressure regulator
Part Number
668-314-010
668-314-030
155-271-835
MVX Filter Bowl
Description
MVX Filter bowl, 1/4” NPS
16
Part Number
669-520-372
1/4" air hose assemblies, conductive
Part Number
668-385-105
668-385-110
050-382-109
050-382-114
668-385-128
050-382-110
050-382-116
Description
5 ft. long air hose with 1/4˝ F NPS fittings
10 ft. long air hose with 1/4˝ F NPS fittings
16 ft. long air hose with 1/4˝ F NPS fittings
25 ft. long air hose with 1/4˝ F NPS fittings
28 ft. long air hose with 1/4˝ F NPS fittings
32 ft. long air hose with 1/4˝ F NPS fittings
50 ft. long air hose with 1/4˝ F NPS fittings
3/16" AIRMIX® CONDUCTIVE FLUID HOSE
Description
10 ft. long fluid hose with #5 JIC fittings
16 ft. long fluid hose with #5 JIC fittings
25 ft. long fluid hose with #5 JIC fittings
32 ft. long fluid hose with #5 JIC fittings
50 ft. long fluid hose with #5 JIC fittings
S/S Fittings
Part Number
668-455-810
050-450-652
050-450-653
668-455-832
668-455-850
Plated Fittings
Part Number
050-450-603
050-450-604
050-450-605
050-450-606
050-450-607
5 AND 55 GALLON DIRECT DRIVE AGITATORS
Description
G5 - 5 Gallon agitator with side-mount bracket
G5 - 5 Gallon S/S agitator with cover and nylon blade
G55 - 55 Gallon S/S agitator with cover and nylon blades
Accessories
Accessories
Part Number
049-220-710
668-668-806
668-668-320
aGITATOR/ELEVATOR SYSTEM FOR 55 GALLON DRUMS
Description
M3R55E - Gear drive agitator w/elevator and S/S 55 gallon drum cover
G55E - Direct drive agitator w/elevator and S/S 55 gallon drum cover
Part Number
668-999-610
668-900-125
PUmp lubricant
Description
Lubricant T (1/4L) for solvent-based paints
Lubricant T (1 quart) for solvent-based paints
Lubricant T (1 gallon) for solvent-based paints
Lubricant P (1 quart) for polyurethanes
Lubricant P (1 gallon) for polyurethanes
Part Number
149-990-020
668-990-002
668-990-001
668-990-022
668-990-021
Protective cream
Description
Protective cream - Pack of 36
Protective cream - Pack of 6
Protective cream - Pack of 1
Part Number
143-039-912
143-039-913
043-039-912
viscosity cup & wet film thickness gauge
Description
Viscosity cup number 4 (CA4)
Wet film build thickness test gauge
Part Number
049-221-400
999-400-025
17
Selection table - Airmix® Pumps
Intensive™ AIRMIX® pumps
SELECTION TABLE
Type of pump
IntensivesTM
10.14
20.15
20.25
20.50
Yes
Yes
Yes
Yes
Wall-mounted
Yes
Yes
Yes
Yes
Cart-mounted
Yes
Yes
Yes
Yes
Portable
Yes
Yes
Opt.
Opt.
For hot circulation
Opt.
Opt.
Yes
Opt.
Construction
Stainless steel
Mounting
Dimensions (wall-mounted pump without filter or suction rod)
Height
16”
/
(410 mm)
Width
11.4”
/
Depth
6.7”
/
Weight
12 lb
16.9””
/
(430 mm)
32.3”
/
(820 mm)
33.1”
/
(840 mm)
(292 mm)
9.4””
/
(240 mm)
13.8”
/
(350 mm)
18.5”
/
(470 mm)
(170 mm)
10.6”
/
(270 mm)
8.3”
/
(210 mm)
10.6”
/
(270 mm)
/
(5.,5 kg)
19.8 lb
/
(9 lb)
48 lb
/
(22 kg)
66 lb
/
Type of motor air / fluid section
Air motor
Stroke of motor
340-2
1.7” ”
/
Hydraulic section
700-2
(45 mm)
2.1”
/
500-4
(55 mm)
3.9”
/
1000-4
(100 mm)
3.9”
/
(100 mm)
14
15
25
50
10/1
20/1
20/1
20/1
Characteristics
Pressure ratio
Output per cycle (cc)
Number of cycles
0.6 oz
/
14.5 gal
(18 cc)
/
(55 per liter)
.74 oz
/
11.9 gal
(22 cc)
/
(45 per liter)
1.69 oz
5.3 gal
/
/
Output at 30 cycles/mn.
0.14 gal
/
(0.53 L)
.39 gal
/
(0.66 L)
0.39 gal
Free output per minute
37.2 oz
/
(1.1 L)
44.6 oz
/
(1.32 L)
101.4 oz
1800 psi
/
(120 bar)
Max. fluid pressure
900 psi
/
(60 bar)
Max. paint temperature
140°F
/
(60°C)
Operating air pressure
15-90 psi
/
(1-6 bar)
Max. air cons. at 30cycles/mn
and 60 psi (4 bar)
1.1 cfm
/
(1.9 Nm3/h) (1)
140°F
/
(60°C)
15-90 psi
/
(1-6 bar)
2.8 cfm
/
(4.8 Nm3/h) (1)
1800 psi
(50 cc)
(20 per liter)
/
/
/
(100 oz)
/
(10 per liter)
0.7p gal
/
(3 L)
(3 L)
202.8 oz.
/
( 6 L)
(120 bar)
/
(60°C)
15-90 psi
/
(1-6 bar)
/
2.6 gal
/
(1.5 L)
140°F
6.3 cfm
3.38 oz
1800 psi
/
(120 bar)
140°F
/
(60°C)
15-90 psi
/
(1-6 bar)
(10.8 Nm3/h) (1 12.7 cfm
(1) Air consumption (Nm3/h) = (1,2 x (output at 20 or 30 cycles in l/mn) x (compression ratio) x (air motor pressure + 1 bar) x 60) / 1000
18
(30 kg)
(21.6 Nm3/h) (1
This is the new entry level Airmix® pump. It uses the same high efficiency and environmentally friendly technology that is found on the 10.14 pump. This pump is ideal for small to hobbyist shops that can benefit from
the power of Airmix®.
Features
Benefits
Small fluid section and suction rod
The gun/pump kit works with a compressor of 1.5 HP
Simple design, reduced number of spare parts
Compact design
Less product loss during color-changing
and pump flushing
Reduction of operational costs
Easy maintenance
Fits in small working areas
SPECIFICATIONS
Pressure ratio
Fluid volume per cycle (cm3)
Number of cycles per liter of products
Fluid Output at 30 cycles/mn (l/mn)
Air consumption at 30 cycles/mn at 60 psi (4 bar)
Free flow rate (L/mn)
Maximum air inlet pressure
Maximum fluid pressure
Maximum Fluid Temperature
Sound level (dBA)
Sealing Packings
Upper sealing
10/1
18
55
0.53
1.1 cfm / (1.9 m3/h)
1.1
90 psi / (6 bar)
900 psi / (60 bar)
140°F
/ (60°C)
80
Stainless steel cartridge
with GT sealing
PFA seals
11.7 lb / (5.30 kg)
Stainless steel
15.5” / (40.5 cm)
12” / (30.5 cm)
7”
/
(17.8 cm)
Lower sealing
Weight (w/o support or rods)
Wetted parts
Height
Width
Depth
FITTINGS
Fitting
Air inlet (valve)
Air outlet (atomization air)
Fluid Inlet
Fluid Outlet
F 3/8" BSP
M 1/4" NPS
M 18 x 125
M 1/2 JIC
Pump supplied with MVX gun and hoses
(not shown on the photo)
SEAL KITS
Part number
144.850.190
144.850.191
144.850.150
Description
Seal kit for H14
Repair kit for H14
Repair kit for 340/2 air motor
Intensive™ AIRMIX® 10.14 pump
AIRMIX® 10.14 - "START PUMP"
AIRMIX® 10.14 PUMP - "START" KIT with standard fitting MVX and 5 M air and fluid HOSES
Set-up
10.14S
Aircap
Type
VX 14
Tip
Suction rod
Drain rod
To be ordered
separately
Air adjusting
needle valve
Yes
-
Yes
Fluid pressure air Pump output filter
regulator
Yes
-
Part number
151.260.290
19
AIRMIX® 10.14 - STAINLESS STEEL
IntensiveTM AIRMIX® 10.14 pump
Feeding of one gun for intensive works. High efficiency and environmentally friendly technology.
Ideal for wood, metal and plastics markets.
Features
Benefits
Optimized fluid section and suction rod
The gun/pump kit works with a compressor of 1.5 HP
Simple design, reduced number of spare parts
Compact design
Less product loss during color-changing and pump
flushing
Reduction of operational costs
Easy maintenance
Fits in small working areas
SPECIFICATIONS
Pressure ratio
Fluid volume per cycle (cm3)
Number of cycles per liter of products
Fluid Output at 30 cycles/mn (l/mn)
Air consumption at 30 cycles/mn at 60 psi (4 bar)
Free flow rate
Maximum air inlet pressure
Maximum fluid pressure
Maximum Fluid Temperature
Sound level (dBA)
Sealing Packings
Upper sealing
Lower sealing
Weight
(w/o support or rods)
Wetted parts
Height
Width
Depth
10/1
18
55
0.53
1.1 cfm / (1.9 m3/h)
0.29 gal/mn (1.1 L/mn)
900 psi / (60 bar)
900 psi / (60 bar)
140°F
/ (60°C)
80
Stainless steel cartridge with GT sealing
PFA seals
12 lb
/
(5.45 kg)
(wall mounted without rod)
Stainless steel
16” / (40.5 cm)
12” / (30.5 cm)
7” / (17.8 cm)
FITTINGS
Fitting
Air inlet (valve)
Air outlet (atomization air)
Fluid Inlet
Fluid Outlet
F 3/8" BSP
M 1/4" NPS
M 18 x 125
M 1/2 JIC
Portable version
CONFIGURATION OF THE AIRMIX® 10.14 PUMP - STAINLESS STEEL
Set-up
Wall mounted
On one-arm cart
Portable(1)
Suction rod
Drain rod
Atomization air
regulator
Fluid pressure
air regulator
Filter pump outlet
Part number
Yes
-
Yes
Yes
-
051.665.000
051.665.200
151.662.300
(1) Option : 2 liters gravity funnel and support : 151.665.630
SEAL KITS
Part number
144.850.190
144.850.191
144.850.150
Description
Seal kit for H14
repair kit for H14
Repair kit for 340/2 air motor
AIRMIX® 10.14 PUMP KITS with swivel fitting MVX
20
Aircap
Kit description
Gun type
10.14 wallmounted
10.14 wallmounted
10.14 wallmounted
MVX 60
VX 14
MVX 60
VX 14
MVX 60
VX 14
Type
Tip
To be ordered
separately
To be ordered
separately
To be ordered
separately
Hoses
Length
Suction
rod
Pump output
filter
Funnel
Part number
Yes
24’ 6”
/
(7.5 m)
-
-
151.260.885
Yes
24’ 6”
/
(7.5 m)
-
-
151.260.886
Yes
24’ 6”
/
(7.5 m)
-
Yes
151.260.887
AIRMIX® 20.15 PUMP - STAINLESS STEEL
Features
Benefits
All stainless steel construction
Large diameter suction rod and high compression ratio
The gun/pump kits work with a compressor of 2 HP
Simple design, reduced number of spare parts
Compact design
Compatible with water-based materials
Use with a large number of materials
Reduction of operational costs
Easy maintenance
Fits in small working areas
SPECIFICATIONS
Pressure ratio
Fluid volume per cycle (cm3)
Number of cycles per liter of products
Fluid Output at 30 cycles/mn (l/mn)
Free flow rate (L/mn)
Air consumption at 30 cycles/mn at 4 bar
Maximum air inlet pressure
Maximum fluid pressure
Maximum Fluid Temperature
Sound level (dBA)
Sealing Packings
20/1
22
45
0.66
0.34 gal/mn / (1.32 L/mn)
2.8 cfm / (4.8 m3/h)
90 psi / (6 bar)
1,800 psi / (120 bar)
140°F
/ (60°C)
82
GT cartridge with
polyethylene packing
PFA sealing
19.8 lb / (9 kg)
Stainless steel
18” /
(45.7 cm)
14” / (35.6 cm)
8” / (20.3 cm)
Upper sealing
Lower sealing
Weight - wall-mounted pump w/o rods
Wetted parts
Height
Width
Depth
FITTINGS
Fitting
Air inlet (valve)
Air outlet (atomization air)
Fluid Inlet
Fluid Outlet
F 3/8 BSP
M 1/4 NPS
M 26 x 125
M 1/2 JIC
(with 6 L funnel as
an option)
CONFIGURATION OF THE AIRMIX® 20.15 PUMPS
Set-up
Wall mounted
Wall mounted
On one arm cart
Portable
Suction rod
Drain rod
Yes
Yes
Yes
Atomization air
regulator
Fluid pressure
air regulator
Pump output filter
Part number
Yes
Yes
-
151.890.150
151.890.060
151.890.250
151.890.200
-
6L FUNNEL
Part number
151.890.300
Designation
6l funnel (26x125 inlet) - for mounting on one-arm cart
Intensive™ AIRMIX® 20.15 pump
A multi-purpose, very quiet pump designed to deliver thicker coatings (up to 9000 cps) to a single spray gun in
either wood, metal, or plastic finishing applications.
SEAL KITS
Part number
144.030.091
144.030.092
144.030.093
144.030.090
Description
H15 Seal kit
H15 Maintenance kit
H15 Rebuilding kit
Repair kit for 700-2 air motor
KIT FOR AIRMIX® 20.15 PUMPS with swivel fitting MVX
Aircap
Type
Stainless steel
One-pass heater
Tip
Suction rod
MVX 120
VX 14
-
Yes
24’ 6”
/
MVX 120
VX14
Yes
To be ordered
separately
To be ordered
separately
Yes
24’ 6”
/
Kit description
Gun type
20.15 wall-mounted
20.15 hot spraying
wall-mounted
Hoses
Length
Filter
Part number
(7.5 m)
-
151.260.888
(7.5 m)
-
151.260.816
21
AIRMIX® 20.25 PUMP - STAINLESS STEEL
Ideal for feeding one or two Airmix® spray guns or one gun in a heated circulation loop for small to medium
production shop, the 20.25 can pump a variety of coatings. The pump comes with the pump regulator,
Intensive™ AIRMIX® 20.25 pump
atomization regulator, and filter.
Features
Benefits
Large diameter suction rod and high compression ratio Use with a large number of materials
All stainless steel construction
Compatible with water-based materials
Simple design, reduced number of spare parts
Easy maintenance
SPECIFICATIONS
Pressure ratio
Fluid volume per cycle (cm3)
Number of cycles per liter of products
Fluid Output at 30 cycles/mn (l/mn)
Free flow rate (L/mn)
Air consumption at 30 cycles/mn at 60 psi (4 bar)
Maximum air inlet pressure
Maximum fluid pressure
Maximum Fluid Temperature
Sound level (dBA)
Sealing Packings
Upper sealing
Lower sealing
Weight
Wetted parts
Height
Width
Depth
20/1
50
20
1.5
0.79 gal/mn / (3 L/mn)
6.3 cfm / (10.8 m3/h)
90 psi / (6 bar)
1800psi / (120 bar)
140°F
/ (60°C)
78
Polyfluid + PTFE G
GT sealing
37.5 lb / (17 kg)
Stainless steel
33” /
(83.8 cm)
14” / (35.6 cm)
7” / (17.8 cm)
FITTINGS
Fitting
Air inlet (valve)
Air outlet (atomization air)
Fluid Inlet
Fluid output (filter)
F 3/8" BSP
M 1/4" NPS
M 26 x 125
M 1/2" JIC
Model shown on a two-arm cart
CONFIGURATION OF AIRMIX® 20.25 PUMPS
Set-up
Wall mounted
Wall mounted
1 arm cart-mounted
Suction rod
Drain rod
Yes
Yes
Yes
Atomization air
regulator
Fluid pressure
air regulator
Yes
Yes
Pump output filter
Part number
Yes
Yes
151.773.100
151.773.200
151.773.150
SEAL KITS
Part number
144.950.097
144.950.098
146.260.990
146.260.995
Description
H25 GT seal kit
H25 GT repair kit
Seal kit for 500-4 air motor
Repair kit for 500-4 air motor
KITS FOR AIRMIX® 20.25 PUMPS with swivel fitting MVX
22
Kit designation
Gun type
20.25 Wall-mounted
20.25 Wall-mounted
Hot spraying
MVX 120
MVX 120
Aircap
Type
Tip
Heater
VX14
To be ordered
separately
Yes
(AD60)
Hoses Length
24’ 6”
/
(7.5 m)
Pump output filter
Part number
Yes
151.260.889
Yes
151.260.890
AIRMIX® 20.50 PUMP - STAINLESS STEEL
Features
Benefits
Simple design, reduced number of spare parts
Easy maintenance
Large diameter suction rod and high compression ratio Use with a large number of materials
All stainless steel construction
Compatible with water-based products
SPECIFICATIONS
Pressure ratio
Fluid volume per cycle (cm3)
Number of cycles per liter of products
Fluid Output at 30 cycles/mn (l/mn)
Free flow rate (L/mn)
Air consumption at 30 cycles/mn at 60 psi (4 bar)
Maximum air inlet pressure
Maximum fluid pressure
Maximum Fluid Temperature
Sound level (dBA)
Sealing Packings
Upper sealing
Lower sealing
Weight
Wetted parts
Height
Width
Depth
20/1
100
10
0.79 gal/mn / (3 L/mn)
1.58 gal/mn / (6 L/mn)
12.7 cfm / (21.6 m3/h)
90 psi / (6 bar)
1800psi / (120 bar)
140°F
/ (60°C)
78
Polyfluid + PTFE G
GT
22
Stainless steel
34” / (86.4 cm)
14” / (35.6 cm)
11” / (28 cm)
FITTINGS
Fitting
Air inlet (valve)
Air outlet (atomization air)
Fluid Inlet
Fluid output (filter)
F 3/8" BSP
M 1/4" NPS
M 26 x 125
M 1/2" JIC
CONFIGURATION OF AIRMIX® 20.50 PUMPS
Set-up
Wall mounted
Wall mounted
On one-arm cart
Suction rod
Drain rod
Yes
Yes
Yes
Atomization air
regulator
Fluid pressure
air regulator
Yes
Yes
Pump output filter
Part number
Yes
Yes
151.780.200
151.780.100
151.780.400
SEAL KITS
Description
H50 GT seal kit
H50 GT repair kit
Seal kit for 1000-4 air motor
Repair kit for 1000-4 air motor
Intensive™ AIRMIX® 20.50 pump
The 20.50 pump is ideal for large production shops where medium to heavy bodied materials will be fed to
multiple guns from one fluid supply.
Part number
144.960.091
144.960.096
146.270.991
146.270.995
23
SELECTION TABLE - FLOWMAX® PUMPS
Flowmax® pumps
•
•
•
•
•
•
•
Exclusive precisely machined SuperLife™ Bellows replaces the traditional
leaky packings
Delivers a wide range of pressures without the use of fluid regulators
The fluid inlet is located on the upper end of the fluid section making the
pump easier to service
Contains single lip seals with automatic wear take-up for high up-time and
minimal maintenance
Unique SuperQuiet air motor changeover with very high and reliable performance
All stainless steel fluid sections suitable for a wide variety of fluids
Easy access to wearing parts due to a tie rod free design
The exclusive Flowmax® SuperLife™ Technology is available only with Kremlin. Nothing of similar pressure and
fluid output in the piston pump design outperforms the Flowmax® SuperLife™ technology. Flowmax® pumps
substantially outlast standard piston pumps using self-adjusting seals. In addition there is no lubricant cup, thus
eliminating packings. In sum, this is a packing-free pump that performs quietly with minimal service. Nothing compares to the Power of Airmix®!
SELECTION TABLE
Pump type
Flowmax® Bellow SuperLifeTM
17.A2
20.15 F
20.25 F
20.50 F
Yes
Yes
Yes
Yes
Wall-mounted
Yes
Yes
Yes
Yes
Cart-mounted
Yes
Opt.
Yes
Yes
Construction
Stainless steel
Configuration
Dimensions (wall-mounted pump
without filter or suction rod)
Height
24.5”
/
(622 mm)
Width
13”
/
Depth
8.3”
/
Weight
44.1 lb
22.4”
/
(570 mm)
38.2”
/
(970 mm)
382”
/
( 975 mm)
(330 mm)
13.4”
/
(240 mm)
13.8”
/
(350 mm)
18.5”
/
(470 mm)
(211 mm)
11.2”
/
(285 mm)
8.3”
(210 mm)
10.6”
/
(270 mm)
/
(20 kg)
25.4 lb
/
(11.5 kg)
/
66.1 lb
/
(30 kg)
77.2 lb
/
(35 kg)
Air motor/fluid section
Air motor
Stroke of air motor
1 000-2
1.9”
Fluid section
/
700-2
(50 mm)
2.2”
/
500-4
(55 mm)
3.9”
/
1 000-4
(100 mm)
3.9”
/
(100 mm)
30 S
15 F
25 F
50 F
17/1
20/1
20/1
20/1
Specifications
Pressure ratio
Output per cycles
2.02 oz
Number of cycles (per gallon / per liter)
4.22 gal
Output at 30 cycles/mn.
.47 gal
/
(1.8 L)
0.17 gal
Free output per minute
.95 gal
/
(3.6 L)
1530 psi
/
(102 bar)
Max. paint temperature
122°F
/
(50°C)
Operating air pressure
15-90 psi
/
(1-6 bar)
Max. air consumption at 30 cycles/mn
under 4 bar (Nm3/h)(1)
6.47 cfm
Max. fluid pressure
/
/
/
(60 cc)
0.74 oz
(16 L)
11.88 gal
(11 Nm3/h)
/
(22 cc)
/
(45 L)
5.28 gal
/
(0.66 L)
0.39 gal
.34 gal
/
(1.32 L)
.79 gal
900 psi
/
(60 bar)
122°F
/
(50°C)
30-90 psi
/
(2-6 bar)
2.8 cfm
/
/
1.69 oz
(4.8 Nm3/h)
(50 cc)
/
/
/
(1.5 L)
0.79 gal
/
(3 L)
(3 L)
1.6 gal
/
(6 L)
(120 bar)
122°F
/
(50°C)
15-90 psi
/
(1-6 bar)
(10.8 Nm3/h)
/
(10 L)
1800 psi
/
(120 bar)
122°F
/
(50°C)
15-90 psi
/
(1-6 bar)
12.7 cfm
/
(1) Air consumption (Nm3/h) = (1,2 x (output at 20 or 30 cycles in l/mn) x (compression ratio) x (air motor pressure + 1 bar) x 60) / 1000
24
(100 cc)
2.64 gal
/
/
/
(20 L)
1800 psi
6.4 cfm
3.38 oz
(21.6 Nm3/h)
34.A2
40.25 F
40.50 F
Yes
Yes
Yes
Wall-mounted
Yes
Yes
Yes
Cart-mounted
Yes
Yes
Yes
Pump Type
Construction
Stainless steel
Configuration
Dimensions (wall-mounted pump without filter or rod)
Height
24”
/
(610 mm)
38”
Width
16”
/
(410 mm)
15.8”
Depth
9.8”
/
(250 mm)
11”
Weight
59.5 lb
/
(27 kg)
/
(970 mm)
/
(400 mm)
/
(280 mm)
81.6 lb
/
(37 kg)
38”
/
(970 mm)
15.8”
11”
/
(400 mm)
/
(280 mm)
92.6 lb
/
(42 kg)
Air motor/fluid section
Air motor
2000-2
Stroke of air motor
1.9”
Fluid section
/
1000-4
(50 mm)
3.9”
/
2000-4
(100 mm)
3.9”
/
(100 mm)
30
25 F
50 F
34/1
40/1
40/1
Characteristics
Pressure ratio
Output per cycle
Number of cycles (per gal
/
per liter)
2.02 oz
/
(60 cc)
1.69 oz
/
(50 cc)
3.38 oz
/
(100 cc)
4.22 gal
/
(16 liter)
5.28 gal
/
(20 liter)
2.64 gal
/
(10 liter)
0.39 gal
/
(1.5 L)
0.79 gal
/
( 3 L)
(3 L)
1.58 gal
/
(6 L)
Output at 30 cycles/mn
.478 gal
/
(1.8 L)
Free output per minute
.95 gal
/
(3.6 L)
Max. product pressure
3000 psi
/
(200 bar)
122°F
/
(50°C)
Operating air pressure
15-90 psi
/
(1-6 bar)
Max. air consumption(1)
12.9 cfm
/
(22 m3/h)
Max. paint temperature
0.79 gal
/
3600 psi
/
(240 bar)
122°F
/
(50°C)
15-90 psi
/
(1-6 bar)
12.7 cfm
/
(21.6 m3/h)
3600 psi
/
(240 bar)
122°F
/
(50°C)
15-90 psi
/
(1-6 bar)
25.4 fm
/
Flowmax® pumps
SELECTION TABLE
FLOWMAX® PUMPS
43.2 m3/h)
(1) Air consumption (Nm3/h) = (1,2 x (output at 20 or 30 cycles in l/mn) x (compression ratio) x (air motor pressure + 1 bar) x 60) / 1000
25
Flowmax® 17.A2 pump
FLOWMAX® 17.A2 PUMP STAINLESS STEEL
Unique design with external valves for an easy maintenance. Flowmax® technology ensures total sealing.
Quick inversion of this pump allows for a perfectly stable fan shape at the gun.
Performance, extended lifetime, reliability.
Features
Benefits
External valves assembly
Floating piston
Sealing ensured by a SuperlifeTM bellow seal
Easy maintenance
Fast inversions and very high efficiency
High reliability
No more lubricant cups
Leak free
Total sealing between pump and its environment,
ideal to work with isocyanates catalysts
Compatible with UV and pre-catalyzed products
Compatible with water-based materials
Fluid discharge without retention of a wide range of
coating materials
Constant fluid output pressure
All stainless steel construction
Large and smooth fluid passages
Balanced fluid section
SPECIFICATIONS
Pressure ratio
Fluid volume per cycle (cm3)
Number of cycles per liter of products
Fluid Output at 30 cycles/mn (l/mn)
Free flow rate (L/mn)
Air consumption at 30 cycles/mn at 60 psi (4 bar)
Maximum air inlet pressure
Maximum fluid pressure
Maximum Fluid Temperature
Sound level (dBA)
Sealing packing
Bellows
Upper and lower
Weight - wall-mounted
Wetted parts
Height
Width
Depth
17/1
60
16
1.8
0.95 Gal/mn / (3.6 L/mn)
6.5 cfm / (11 m3/h)
90 psi
/
(6 bar)
1500 psi / (100 bar)
122 °F /
(50 °C)
74
Polyethylene
GT polyethylene
44 lb / (20 kg)
Stainless steel
24.5” / (62.2 cm)
13” / (33 cm)
8.3” / (21 cm)
FITTINGS
Fitting
Air inlet (valve)
Air outlet (atomization air)
Fluid Inlet
Fluid output (filter)
F 3/8" BSP
M 1/4" NPS
M 26 x 125
M 1/2 JIC
CONFIGURATION OF THE FLOWMAX® AIRMIX® 17.A2 PUMP
Set-up
Wall-mounted
17.A2 Flowmax®
pump
1 arm cart 17.A2
Flowmax® pump
Suction rod
Drain rod
Atomization air
regulator
Fluid pressure
air regulator
Pump output filter
Part number
Yes
Yes
Yes
Yes
Yes
151.730.700
Yes
Yes
Yes
Yes
Yes
151.730.750
SEAL KITS
Part number
144.910.799
144.910.797
144.910.798
144.919.904
144.919.914
Description
Seal kit for A2 fluid section
Repair kit for A2 fluid section
Seal kit for external valves
Seal kit for 1000-2 air motor
Repair kit for 1000-2 air motor
KITS FOR FLOWMAX® AIRMIX® 17.A2 PUMPS with swivel fitting MVX
Kit designation
Gun type
Tip
Flowmax 17.A2
Wall-mounted
MVX 120
To be ordered
separately
®
26
Supplied with
aircap
Suction rod
VX14
Yes
Hoses Length
24’ 6”
/
(7.5 m)
Filter
Part number
Yes
151.260.892
FLOWMAX® 20.15F PUMP STAINLESS STEEL
Features
Flowmax® 20.15F pump
The new generation of AIRMIX® pump, benefiting of the Flowmax® technology.
Designed for fluid to semi-fluid materials.
Benefits
Sealing done by one bellow
High reliability
Total sealing between pump and its environment,
ideal to work with isocyanates catalysts
No fluid leakages
Ideal for UV and pre-catalyzed materials
No lubricant needed
Stainless steel design
Compatible with water-based materials
Large diameter suction rod and high compression ratio Use with a large number of materials
The gun/pump kits work with a compressor of 2 HP
Reduction of operational costs
Simple design, reduced number of spare parts
Easy maintenance
Compact design
Fits in small working areas
SPECIFICATIONS
Pressure ratio
Fluid volume per cycle (cm3)
Number of cycles per liter of products
Fluid Output at 30 cycles/mn (l/mn)
Free flow rate (L/mn)
Air consumption at 30 cycles/mn at 60 psi (4 bar)
Maximum air inlet pressure
Maximum fluid pressure
Maximum Fluid Temperature
Sound level (dBA)
Sealing packing
20/1
22
45
0.66
0.34 Gal/mn / ( 1.32 L/mn)
2.8 cfm / (4.8 m3/h)
90 psi
1800 psi
122 °F
/
(6 bar)
/ (120 bar)
/
(50 °C)
80
Polyethylene
GT cartridge with polyethylene
packing. PFA seal.
25.3 lb / (11.5 kg)
Hard chrome stainless steel,
stainless steel
22.4 lb / (57 cm)
9.4” / (24 cm)
11.2 / (28.5 cm)
Bellows
Upper and lower
Weight - wall-mounted pump w/o rods
Wetted parts
Height
Width
Depth
FITTINGS
Fitting
Air inlet (valve)
Air outlet (atomization air)
Fluid Inlet
Fluid Outlet
F 3/8" BSP
M 1/4" NPS
M 18 x 125
M 1/2 JIC
CONFIGURATION OF THE AIRMIX® 20.15 F PUMPS
Set-up
Wall-mounted
Wall-mounted
On one arm cart(1)
Suction rod
Drain rod
Yes
Yes
-
Atomization air
regulator
Yes
Yes
Yes
Fluid pressure
air regulator
Yes
Yes
Yes
Filter pump outlet
Part number
-
151.890.500
151.890.550
151.890.560
6L FUNNEL
Part number
151.890.350
Designation
6l funnel (18x125 inlet) - for mounting on 1 arm cart
SEAL KITS
Part number
144.030.420
144.030.421
144.030.090
Description
Seal kit H15F
Repair kit H15F
Repair kit for 700-2 air motor
(1) As an option : 6 liter funnel
KIT FOR AIRMIX® 20.15F PUMPS with swivel fitting MVX
Kit designation
20.15F Wall-mounted
Gun type
MVX 120
Aircap
Type
VX 14
Tip
To be ordered
separately
Suction rod
Hoses Length
Filter
Funnel
Part number
Yes
24’ 6” /
(7.5 m)
-
-
151.260.950
27
FLOWMAX® 20.25F PUMP STAINLESS STEEL
Flowmax® 20.25F pump
Universal AIRMIX® pump for use with all materials, including water-based and high solids.
Features
Benefits
Sealing done by one large stroke bellow
High reliability
No more lubricant cups
No fluid leakages
Total sealing between pump and its environment,
ideal to work with isocyanates catalysts
Ideal for UV and pre-catalyzed materials
Fluid discharge without retention of a wide range of
coating materials
Compatible with water-based materials
Constant fluid output pressure
Excellent suction capacity
Ergonomic design of fluid passages
All stainless steel construction
Balanced fluid section
Mobile piston seal
SPECIFICATIONS
Pressure ratio
Fluid volume per cycle (cm3)
Number of cycles per liter of products
Fluid Output at 30 cycles/mn
Free flow rate
Air consumption at 30 cycles/mn at 60 psi (4 bar)
Maximum air inlet pressure
Maximum fluid pressure
Maximum Fluid Temperature
Sound level (dBA)
Sealing packing
20/1
50
20
0.39 Gal / (1.5 L)
0.79 Gal / (3 L)
6.5 cfm / (10.8 m3/h)
90 psi
/
(6 bar)
1800 psi / (120 bar)
122 °F
/
(50 °C)
80
Polyethylene
GT Polyethylene
48.5 lb / (22 kg)
Stainless steel
39” / (99,1 cm)
19” / (48.3 cm)
11” / (28 cm)
Bellows
Upper and lower
Weight - wall-mounted
Wetted parts
Height
Width
Depth
FITTINGS
Fitting
Air inlet (valve)
Air outlet (atomization air)
Fluid Inlet
Fluid output (filter)
F 3/8" BSP
M 1/4" NPS
M 26 x 125
M 1/2" JIC
CONFIGURATION OF THE FLOWMAX® AIRMIX® 20.25F - STAINLESS STEEL
Set-up
Wall mounted
Wall mounted
2 arms Cartmounted
Suction rod
Drain rod
Yes
Yes
Atomization air
regulator
Fluid pressure
air regulator
Yes
Yes
Pump output filter
Part number
Yes
151.771.100
151.771.200
Yes
151.771.400
Yes
SEAL KITS
Part number
144.950.291
144.950.292
146.260.990
146.260.995
Description
Seal kit H25F
Repair kit H25F
Seal kit for 500-4 air motor
Repair kit for 500-4 air motor
KIT FOR FLOWMAX® AIRMIX® 20.25 F PUMPS with swivel fitting MVX
Kit designation
20.25 F wallmounted
28
Gun type
MVX 120
Supplied with
aircap
VX 14
Tip
Suction rod
To be ordered
separately
Yes
Hose Length
24’ 6”
/
(7.5 m)
Filter
Part number
Yes
151.260.893
FLOWMAX® 20.50F PUMP STAINLESS STEEL
Features
Flowmax® 20.50F pump
Universal AIRMIX® pump for use with all materials, including water-based and high solids.
Benefits
Sealing done by one large stroke bellow
High reliability
No more lubricant cups
No fluid leakages
Total sealing between pump and its environment,
ideal to work with isocyanates catalysts
Ideal for UV and pre-catalyzed materials
Fluid discharge without retention of a wide range of
coating materials
Compatible with water-based materials
Constant fluid output pressure
Excellent suction capacity
Ergonomic design of fluid passages
All stainless steel construction
Balanced fluid section
Mobile piston seal
SPECIFICATIONS
Pressure ratio
Fluid volume per cycle (cm3)
Number of cycles per liter of products
Fluid Output at 30 cycles/mn
Free flow rate
Air consumption at 30 cycles/mn at 60 psi (4 bar)
Maximum air inlet pressure
Maximum fluid pressure
Maximum fluid Temperature
Sound level (dBA)
Sealing packing
Bellows
Upper and lower
Weight - wall-mounted
Wetted parts
Height
Width
Depth
20/1
100
10
0.79 Gal / (3 L)
1.58 Gal/mn / (6 L/mn)
12.7 cfm
/ (21.6 m3/h)
90 psi / (6 bar)
1800 psi / (120 bar)
122 °F /
(50 °C)
76
Polyethylene
GT Polyethylene
59.5 lb / (27 kg)
Stainless steel
38.4” / (97.5 cm)
18.5” / (47 cm)
10.6” / (27 cm)
FITTINGS
Fitting
Air inlet (valve)
Air outlet (atomization air)
Fluid Inlet
Fluid output (filter)
F 3/8" BSP
M 1/4" NPS
M 26 x 125
M 1/2" JIC
Model shown : 20.25 F
CONFIGURATION OF THE FLOWMAX® AIRMIX® 20.50F - STAINLESS STEEL
Set-up
Wall mounted
Wall mounted
2 arms Cartmounted
Fluid pressure
air regulator
Yes
Yes
Pump output filter
Part number
Yes
Atomization air
regulator
Yes
Yes
Yes
151.781.100
151.781.200
Yes
Yes
Yes
Yes
151.781.400
Suction rod
Drain rod
Yes
SEALS KITS
Description
Seal kit H 50F
Repair kit H 50F
Seal kit for 1000-4 air motor
Repair kit for 1000-4 air motor
Part number
144.960.291
144.960.292
146.270.991
146.270.995
29
FLOWMAX® 34.A2 PUMP
Flowmax® 34.A2 pump
Unique design with external valves for an easy maintenance. Flowmax® technology ensures total sealing. Quick
inversion of this pump allows for a perfectly stable fan shape at the gun.
Performance, extended lifetime, reliability.
Features
Benefits
External valves assemby
Floating piston
Sealing done by one bellow
Easy maintenance
Fast inversions and very high efficiency
High reliability
No more lubricant cups
No fluid leakages
Total sealing between pump and its environment,
ideal to work with isocyanates catalysts
Ideal for UV and pre-catalyzed materials
Fluid discharge without retention of a wide range of
coating materials
Compatible with water-based materials
Constant fluid output pressure
Large and smooth fluid passages
All stainless steel construction
Balanced fluid section
SPECIFICATIONS
Pressure ratio
Fluid volume per cycle (cm3)
Number of cycles per liter of products
Fluid Output at 30 cycles/mn
Air consumption at 30 cycles/mn at 60 psi (4 bar)
Free flow rate
Maximum air inlet pressure
Maximum fluid pressure
Maximum Fluid Temperature
Sound level (dBA)
Sealing packing
Bellows
Upper and lower
Wetted parts
Weight (kg) - wall-mounted
Height (cm)
Width (cm)
Depth (cm)
34/1
60
16
0.47 Gal/mn / (1.8 L/mn)
12.9 cfm / (22 m3/h)
0.92 Gla/mn / (3.6L/mn)
90 psi / (6 bar)
3000 psi / (200 bar)
122°F / (50°C)
71
Polyethylene
GT Polyethylene
Stainless steel
58.4 lb / (26.5 kg)
24” / (61 cm)
16.1”
/
(41 cm)
9.8”
/ (25 cm)
FITTINGS
Fitting
Air inlet (valve)
Air outlet (option atomization air kit)
Fluid Inlet
Fluid output (filter)
F 3/4" BSP
M 1/4" NPS
M 26 x 125
M 1/2 JIC
CONFIGURATION OF THE FLOWMAX® 34.A2 PUMP
Set-up
Suction rod
Drain rod
Fluid pressure
air regulator
Pump output filter
Part number
Yes
Yes
Yes
Yes
151.740.700
Yes
Yes
Yes
Yes
151.740.750
Wall-mounted
Flowmax® 34.A2
1 arm cart Flowmax®
34.A2
ATOMIZATION AIR KIT WITH REGULATOR
Part number
151.740.200
Description
Atomization air kit with regulator (for MVX200 spray guns)
SEAL KITS
Part number
144.910.799
144.910.797
144.910.798
144.929.902
144.929.912
Description
Seal kit for A2 fluid section
Repair kit for A2 fluid section
Seal kit for external valves
Seal kit for 2000-2 air motor
Repair kit for 2000-2 air motor
KITS FOR FLOWMAX® 34.A2 PUMPS with swivel fitting GUNS
Kit designation
Wall-mounted
Flowmax® 34.A2
Wall-mounted
Flowmax® 34.A2
30
Gun type
Suction rod
Atomization air
regulator
M250
Yes
-
MVX 200, VX14
aircap
Yes
Yes
Pump output filter
Kit part number
(10 m)
Yes
151.260.870
(7.5 m)
Yes
151.260.897
Hoses Length
33’
24’ 6”
/
/
40.25 PUMP - STAINLESS STEEL
Ideal for outputs up to 1.5 liter/mn
Features
Benefits
Intensive™ 40.25 pump stainless steel
Large diameter suction rod and high compression ratio Use with a large number of materials
All stainless steel construction
Compatible with water-based products
Simple design, reduced number of spare parts
Easy maintenance
SPECIFICATIONS
Pressure ratio
Fluid volume per cycle (cm )
Number of cycles per liter of products
Fluid Output at 30 cycles/mn
Air consumption at 30 cycles/mn at 60 psi (4 bar)
Free flow rate
Maximum air inlet pressure
Maximum fluid pressure
Maximum Fluid Temperature
Sound level (dBA)
Sealing Packings
Upper sealing
Lower sealing
Wetted parts
Weight - wall-mounted
Height
Width
Depth
40/1
50
20
0.39 Gal / (1.5 L)
12.7 cfm / (21.6 m3/h)
0.79 Gal /mn / (3 L/mn)
90 psi / (6 bar)
3600 psi / (240 bar)
140 °F /
(60 °C)
77
Polyfluid + PTFE G
GT seal
Stainless steel
48.5 lb / (22 kg)
31.5” / (80 cm)
15.7” / (40 cm)
11” / (28 cm)
FITTINGS
Fitting
Air inlet (valve)
Air outlet (option atomization air kit)
Fluid Inlet
Fluid output (filter)
F 3/4" BSP
M 1/4" NPS
M 26x125
M 1/2" JIC
CONFIGURATION OF THE AIRLESS 40.25 PUMP -STAINLESS STEEL
Set-up
Suction rod
Drain rod
Yes
Yes
Yes
Wall mounted
Wall mounted
2 arms cart mounted
Fluid pressure
air regulator
Pump output filter
Part number
Yes
Yes
151.775.100
151.775.200
151.775.400
Yes
ATOMIZATION AIR KIT WITH REGULATOR
Part number
151.740.200
Description
Atomization air kit with regulator (for MVX200 spray guns)
SEAL KITS
Part number
144.950.091
144.950.096
146.270.991
146.270.995
Description
H25 GT seal kit
H25 GT repair kit
Seal kit for 1000-4 air motor
Repair kit for 1000-4 air motor
KITS FOR AIRLESS 40.25 PUMPS with swivel fitting GUNS
Kit designation
Gun type
40.25 wall-mounted MVX 200, tête VX14
M350, with 517
40.25 wall mounted
reversible tip
Heater
-
Suction rod
Yes
Atomization air
regulator
Yes
-
Hoses Length
24’ 6”
33’
/
/
(7.5 m)
(10 m)
Pump output
filter
Yes
Kit part number
151.260.894
151.249.440
31
Flowmax® 40.25F pump stainless steel
FLOWMAX® 40.25F PUMP STAINLESS STEEL
New generation Flowmax® pump for low volume applications
Features
Benefits
Sealing done by one large stroke bellow
High reliability
No more lubricant cups
No fluid leakages
Total sealing - ideal for isocyanates
Ideal for UV and pre-catalyzed materials
Fluid discharge without retention of a wide range of
coating materials
Compatible with water-based materials
Constant fluid output pressure
Excellent suction capacity
Ergonomic design of fluid passages
All stainless steel construction
Balanced fluid section
Mobile piston seal
SPECIFICATIONS
Pressure ratio
Fluid volume per cycle (cm3)
Number of cycles per liter of products
Air consumption at 30 cycles/mn at 4 bar
Fluid Output at 30 cycles/mn
Free flow rate
Maximum fluid pressure
Maximum fluid temperature
Maximum air inlet pressure
Sound level (dBA)
Sealing packing
40/1
50
20
12.7 cfm / (21.6 m3/h)
0.39 Gal/mn / (1.5 L/mn)
45 psi / (3 bar)
3600 psi / (240 bar)
122°F / (50°C)
6
72
Polyethylene
GT polyethylene
stainless steel
81.5 lb / (37 kg)
38” / (97 cm)
15.7” / (40 cm)
11” / (28 cm)
Bellows
Upper and lower
Wetted parts
Weight - wall-mounted
Height
Width
Depth
FITTINGS
Fitting
Air inlet (valve)
Air outlet (option atomization air kit)
Fluid Inlet
Fluid Outlet
F 3/4" BSP
M1/4" NPS
M 26 x 125
M 1/2" JIC
CONFIGURATION OF THE FLOWMAX® 40.25F PUMP - STAINLESS STEEL
Set-up
Suction rod
Drain rod
Yes
Yes
Yes
Wall mounted
Wall mounted
Cart mounted
Fluid pressure
air regulator
Pump output filter
Part number
Yes
Yes
151.776.200
151.776.100
151.776.400
Yes
ATOMIZATION AIR KIT
Part number
151.740.200
Description
Atomization air kit with regulator (for MVX200 spray guns)
SEAL KITS
Kit part number
144.950.291
144.950.292
146.270.991
146.270.995
Description
Seal kit H25F
Repair kit H25F
Seal kit for 1000-4 air motor
Repair kit for 1000-4 air motor
PUMP KITS FOR FLOWMAX® 40.25F with swivel fitting GUNS
Kit designation
40.25F Wall-mounted
40.25F Wall-mounted
32
Gun type
MVX 200, VX14
aircap
M350
Suction rod
Atomization air
regulator
Yes
Yes
Yes
-
Pump output filter
Part number
(7.5 m)
Yes
151.260.898
(10 m)
-
151.249.460
Hoses Length
24’ 6”
33’
/
/
40.50 PUMP - STAINLESS STEEL
Features
Benefits
Simple design, reduced number of spare parts
Large diameter suction rod and high compression ratio
Easy maintenance
Use with a large number of materials
SPECIFICATIONS
Pressure ratio
Fluid volume per cycle
Number of cycles per liter of products
Fluid Output at 30 cycles/mn
Free flow rate
Air consumption at 30 cycles/mn at 60 psi /
Maximum air inlet pressure
Maximum fluid pressure
Maximum Fluid Temperature
Sound level (dBA)
Sealing Packings
(4 bar)
Upper sealing
Lower sealing
Wetted parts
Weight - wall-mounted
Height
Width
Depth
40/1
100 cm3
10
0.79 Gal / (3 L)
1.58 Gal/mn / (6 L/mn)
24.4 cfm / (43.2 m3/h)
90 psi / (6 bar)
3600 psi / (240 bar)
140°F / (60°C)
80
Polyfluid + PTFE G
GT sealing
Stainless steel
48.5 lbs / (22 kg)
31.5” / (80 cm)
15.7” / (40 cm)
11” / (28 cm)
FITTINGS
Fitting
Air inlet (valve)
Air outlet (option atomization air kit)
Fluid Inlet
Fluid output (filter)
F 3/4" BSP
M 1/4" NPS
M 26 x 125
M 1/2" JIC
CONFIGURATION OF THE AIRLESS 40.50 PUMP - STAINLESS STEEL
Set-up
Suction rod
Wall mounted
Wall mounted
Two arms cart-mounted
Drain rod
-
Yes
Yes
Fluid pressure
air regulator
Yes
Pump output filter
Part number
-
151.785.100
151.785.200
151.785.400
Yes
40.50 pump stainless steel
Ideal for feeding two guns
ATOMIZATION AIR KIT WITH REGULATOR
Description
Atomization air kit with regulator (for MVX200 spray guns)
Part number
151.740.200
SEAL KITS
Description
H50 GT seal kit
H50 GT repair kit
Seal kit for 2000-4 air motor
Repair kit for 2000-4 air motor
Part number
144.960.091
144.960.096
146.270.990
146.270.996
33
Flowmax® 40.50F pump
FLOWMAX® 40.50F PUMP STAINLESS STEEL
New generation Flowmax® pump, ideal for feeding two guns
Features
Benefits
Sealing done by one large stroke bellow
High reliability
No more lubricant cups
No fluid leakages
Total sealing between pump and its environment,
ideal to work with isocyanates catalysts
Ideal for UV and pre-catalyzed materials
Fluid discharge without retention of a wide range of
coating materials
Compatible with water-based materials
Constant fluid output pressure
Excellent suction capacity
Ergonomic design of fluid passages
All stainless steel construction
Balanced fluid section
Mobile piston seal
SPECIFICATIONS
Pressure ratio
Fluid volume per cycle (cm3)
Number of cycles per liter of products
Fluid Output at 30 cycles/mn
Air consumption at 30 cycles/mn at 60 psi
Free flow rate
Maximum fluid pressure
Maximum fluid temperature
Maximum air inlet pressure
Sound level (dBA)
Sealing packing
/
(4 bar)
Bellows
Upper and lower
Wetted parts
Weight - wall-mounted
Height
Width
Depth
40/1
100
10
0.79 gal/mn / (3 L/mn)
25.4 cfm / (43.2 m3/h)
1.58 gal/mn / (6 L/mn)
3600 psi / (240 bar)
122°F / (50°C)
90 psi / (6 bar)
77
Polyethylene
GT Polyethylene
Stainless steel
92.6 lb / (42 kg)
38” / (97 cm)
15.7” / (40 cm)
11” / (28 cm)
FITTINGS
Fitting
Air inlet (valve)
Air outlet (option atomization air kit)
Fluid Inlet
Fluid Outlet
F 3/4" BSP
M 1/4" NPS
M 26x125
M 1/2" JIC
CONFIGURATION OF THE FLOWMAX® 40.50F PUMPS- STAINLESS STEEL
Set-up
Suction rod
Drain rod
Yes
Yes
-
Wall-mounted
Wall-mounted
Cart-mounted
(on a 2-arms cart)
Yes
Fluid pressure
air regulator
Yes
Pump output filter
Part number
Yes
-
151.786.200
151.786.100
Yes
151.786.400
ATOMIZATION AIR KIT
Description
Atomization air kit with regulator (for MVX200 spray guns)
Part number
151.740.200
SEALS KITS
Description
Seal kit H 50F
Repair kit H 50F
Seal kit for 2000-4 air motor
Repair kit for 2000-4 air motor
34
Part number
144.960.291
144.960.292
146.270.990
146.270.996
your flowmax® applications
AREAS OF COMPETENCE OF THE FLOWMAX® PUMPS
INTENSIVETM pumps
Yes
Yes
140°F / (60°C)
Frequent color changes
2K materials (manual or booster pump)
Pre-catalyzed materials
Circulating/circulation
High volume applications
Charged materials
Max. product temperature
FLOWMAX® pump
Yes
Yes
Yes
Yes
122°F / (50°C)
lR
ecommendations for airmix® filtration
To avoid any tip unplugging, it is necessary to opt for filtration by stages.
RECOMMENDATIONS FOR AIRMIX® PUMPS FILTRATION
Pump
10.14
20.15
20.25 / 20.50 /
20.25F/20.50F/17.A2
Strainer
Ø suction tube
16,5
25
25
filtration
Pump filter
300 microns
Optional
1000 microns
4
6
8
12
Gun filter
4
6
12
4
6
12
12
Tip filter
Micro screen
O' ring seal
Micro screen
'O' ring seal
Tip size
02 - 03 - 04
06
9 - 12 - 14
02 - 03 - 04
06
09 - 12
14
Recommendations and Advice
lR
ecommendations to optimize
35
AD 60/61 HEATERS : NON-EXPLOSIVE
Heaters
Original design ensuring optimum heat transfer with no risk of burning the paint in the heater.
To be used in zone 1 and 2 according to ATEX.
Agreement INERIS 03ATEX 0079X
Ex II 2 G - EEx d II AT3
Features
Benefits
Available in stainless steel version
A thermometer is integrated into the
command box
Modular design
Compatible with water-based materials
No pressure loss when working with high
viscosity materials
Easy maintenance
SPECIFICATIONS
Thermostat type
Thermal fuse
Thermometer
Temperature range
Pressure
Weight
By fluid extension and dry contact
Cut at 249.8°F / (121°C)
Graduation 32 - 212 °F / (0 - 100°C)
59 - 176 °F
/ (15 - 80°C)
maximum 3600 psi / (240 bar)
Aluminum : 34.2 lb / (15.5 kg)
Stainless steel : 55.1 lb /
(25 kg)
Aluminum : aluminum body,
galvanized chrome fittings
Wetted parts
Stainless steel : stainless steel
body and fittings
maximum 104°F / (40°C)
Room temperature
AD HEATERS - ALUMINUM VERSION (SOLVENT BASE MATERIALS)
Aluminum heater
Voltage / Power
Volt
Watt
AD60
230
1500
AD61
115
1500
Temperature
59-176°F
(15 - 80°C)
59-176°F
(15 - 80°C)
Cable length
w/o plug
Inlet
Fitting
Outlet
Part number
32’ 10”
/
(10 m)
M 1/2 JIC
M 1/2 JIC
056.126.000
16’ 5”
/
(5 m)
M 1/2 JIC
M 1/2 JIC
056.126.050
AD HEATERS - STAINLESS STEEL VERSIONS
Stainless steel
heater
AD60
AD61
AD60
36
Voltage / Power
Volt
Watt
230
1500
115
1500
480
1500

Temperature (°C)
59-176°F
(15 - 80°C)
Cable length
w/o plug
32’ 10” / (10 m
16’ 5” / (5 m)
16’ 5” / (5 m)
Inlet
M 1/2 JIC
M 1/2 JIC
M 1/2 JIC
KREMLIN's advice
If you want to set your heater on your cart mount pump
assembly, please select a two arm cart.
Fitting
Outlet
M 1/2 JIC
M 1/2 JIC
M 1/2 JIC
Part number
056.146.000
056.146.050
056.146.800
The economical and reliable solution for a constant spraying quality to reduce the viscosity of paints without adding solvents.
The heating of the product is done in one single passage in the One-passTM heater thanks to the new design
and the optimized thermal exchange efficiency.
This innovative design offers the possibility to install directly the One-pass™ heater directly between the
pump and the gun without recirculation. Its dimensions and reduced weight allow to fit it on a mobile pump
(2 arms cart and mounting plate)
To be used in zone 1 and 2 according to ATEX
Heaters
ONE-PASS HEATER™
Agreement ISSeP 05ATEX031
Ex II 2 G - Ex d IIA T3
Features
Benefits
Standard stainless steel version
A thermometer is integrated into the command
box
Reduced dimensions
Modular design
t max : 68°F (20°C) at an ouput of 800 cc/mn
Compatible with water-based materials
No pressure loss when working with high
viscosity materials
Mounting on mobile versions
Quick and easy maintenance
Optimised performances in most applications
SPECIFICATIONS
Thermostat type
Thermal fuse
Thermometer
Temperature range
Pressure
Weight
Wetted parts
Room temperature
By fluid expansion and dry contact
Cut at 161.6°F / (72°C)
Graduation 32 - 140°F / (0 - 60°C)
59-113 °F / (15 - 45°C)
1800 psi / (120 bar)
36.4 lb / (16.5 kg)
Stainless steel and PTFE
maximum 104°F / (40°C)
ONE-PASS™ HEATER PART NUMBERS - stainless steel versions
Stainless steel
One-pass heater
Voltage / Power
Volt
Watt
One-pass 230V
230
1400
One-pass 115V
115
1400

Temperature
59-113 °F
(15 - 45°C)
59-113 °F
(15 - 45°C)
Cable length
w/o plug
Inlet
Fitting
Outlet
Part number
16’ 5”
/
(5 m)
M 1/2 JIC
M 1/2 JIC
056.152.110
16’ 5”
/
(5 m)
M 1/2 JIC
M 1/2 JIC
056.151.110
KREMLIN's advice
If you want to set your heater on your cart mount pump
assembly, please select a two arm cart
37
Accessories for hot spraying
accessories for hot spraying
l Y- fitting - stainless steel
Allowing paint circulation on the gun while maintaining ease of use.
Remote set-up possible using an additional hose.
Y-FITTING PART NUMBERS
Description
Stainless steel Y-fitting for airspray guns
Stainless steel Y-fitting for AIRMIX® guns
Fittings on gun
Hoses thread
Part number
F 3/8" NPS
M 1/4" NPS
129.029.915
F 1/2" JIC
M 1/2" JIC
029.520.500
lC
irculation valve
(for all types of spraying)
Allows you to set the perfect output for circulation.
Max. fluid pressure : 3600 psi (240 bar)
CIRCULATION VALVES PART NUMBERS
Thread
Pump intake
F 26 x 125
M 1"G
Rod
M 26 x 125
M 35 x 150
Back fitting
Flushing valve
M 1/2 JIC
M 3/4 JIC
Yes
Yes
Flushing rod
M 18 x 125
Yes
Yes
Part number
051.314.010
051.341.100
lA
irmix® back pressure regulator
Assures a constant pressure in the fluid circuit.
Regulation pressure : 0-1050 psi (0 - 70 bar)
AIRMIX® BACK PRESSURE REGULATOR PART NUMBERS
Version
Wall-mounted
38
Thread
Pump intake
Rod
F 26 x 125
M 26 x 125
Back fitting
M 1/2 JIC
Flushing Flushing rod
valve
M 18 x 125
Yes
Yes
Part number
051.314.030
Notes
39
EXEL Advanced
Technology
systems with a guarantee
Why do most finishing systems only come with a 1
year manufacturers warranty on the product not the
process? Its because most systems
integrators or distributors do not control the
entire process.
What makes EXEL ADVANCED
TECHNOLOGY Group different?
It is because we believe in our process and products.
our specialities
•
•
•
•
•
•
•
Robotic Applications
- Multi axis robots
- Robotic integration
Reciprocation
Paint Kitchens
Process Control
PLC Control
UV Finishing
Color Changers
•
•
•
•
•
•
Speciality Gun Movers
Fluid Delivery
Electrostatics
- Liquid
- Powder
Electronic Proportioning
Powder Booths
Process Evaluations
OUR GUARANTEE
The EXEL ADVANCED TECHNOLOGY Group will provide a system performance guarantee based
on the mutual acceptance of performance criteria before & after the installation for 6 months.
All other equipment other than wear parts are guaranteed for 2 years one shift.
OUR PROCESS
•
•
•
•
•
•
•
40
Market Specialists
Design Engineering
Process Engineering
Controls Engineering
State of the Art Lab
CAD Layouts
Project Management
•
•
•
•
•
Installation Teams
Site Supervision
Training Department
Large Solution & Service Network
In House Repair

Making Manufacturers More Competitive™

At your service
A worldwide network
Training centres all over the world : Paris, Detroit, Barcelona,
Düsseldorf, Shanghaï, Mumbay, Sao Paulo...
Advanced Technology Lab 1
Plymouth, MI
Advanced Technology Lab 2

Plymouth, MI
Visit our website
Plymouth, MI
www.exel-na.com
41
EXEL Industries...
An International Presence
Canada
EXEL North America, consisting of our American, Canadian and Mexican subsidiaries, is a wholly owned subsidiary of
EXEL Industries. They bring four finishing, fluid handling and dispensing brands under one company banner.
The four brands offer the widest range of controlled application equipment for finishing and dispensing in the world.
Our Vision
To remain the global leader in high value added custom and standard solutions for controlled applications of
powders and fluids, thick or thin, in the industrial and automotive markets.
Our Values
We are a team of people with integrity that have a mission-to-serve with a sense of urgency in delivering the
right solution and service through our network of Solution and Service Centers.
Our Mission
Making Manufacturers More Competitive™
Finishing • Fluid Handling • Dispensing
42
EXEL
A north american Presence
Precision Finishing, Fluid Handling and Dispensing Brands
Non-electrostatic guns, pumps and
accessories for thin fluids
Dispense heads, pumps
and accessories for thick fluids
Electrostatic application equipment
for liquid and powder
Full Range of Equipment
Manual
Airspray
Manual
Airmix®
Manual
Liquid
Electrostatic
Automatic
Liquid
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Automatic
Powder
Fluid Delivery
Pumps &
Accessories
Manual
Powder
Extrusion (RAM)
Pumps
& Accessories
Automatic
Non-Electrostatic
Plural Component
Systems &
Accessories
Manufacturing Markets Served
Wood
Plymouth, Michigan
Scarborough, Ontario
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Industrial
Plymouth, Michigan
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Plymouth, Michigan
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EXEL R&D, Testing, Training, Distribution and Manufacturing Locations
Over 100 North American
Solution and Service Centers for
Customer Sales and Service
43
Making Manufacturers More Competitive™
EXEL North America, Inc.
North American Headquarters
45001 5 Mile Road
Plymouth, MI 48170
Toll Free: (800) 573-5554
Phone: (734) 979-0100
Fax: (734) 927-0064
General Catalog
Manual Powder
EXEL North America, Inc.
EXEL-NA, S.A. de C.V.
Canadian Branch
931 Progress Ave., Unit 7
Scarborough, Ontario M1G 3V5
Toll Free: (800) 450-0655
Phone: (416) 431-5017
Fax: (416) 431-9171
Manual Airspray
Automatic Spray
Mexico Branch
Bernardo Garza Treviño # 1715
Col. Del Maestro,
Monterrey, N.L. Mexico CP 64180
Phone: (81) 1257-1111
Fax: (81) 1352-8316
Manual Airmix
®
Automatic Electrostatic
Plural Components
Making Manufacturers More Competitive™
Finishing
●
Fluid Handling
●
Dispensing
© 2009 EXEL North America, Inc.
www.exel-na.com
Manual Electrostatic
Fluid Delivery
Selection Guide
Hose & Accessory
Selection Guide
LT 999-100-200