Full and Compact Height Nitrogen Gas Springs 90.10 / 90.8
Transcription
Full and Compact Height Nitrogen Gas Springs 90.10 / 90.8
Catalog No. C10108C ® Full and Compact Height Nitrogen Gas Springs 90.10 Series Full Height / Matches ISO Standards 90.10 / 90.8 Series 90.8 Series Compact Height Alternative PED 97/23/EC COMPLIANT 90.10 and 90.8 Series Nitrogen Gas Springs Introduction Customer Satisfaction ® The global leader in nitrogen gas spring technology Introduction DADCO produces top quality products at competitive prices and provides a superior level of customer service. Founded in 1958, DADCO is the highest volume producer of gas springs for press tools. DADCO’s products are widely approved and used in global operations for many industries including metal stamping, automotive and plastic injection molding. 90.10 and 90.8 Series DADCO’s full height 90.10 Series matches the ISO Standard specifications and offers the widest choice of sizes, stroke lengths and accessories available. All international automotive standard mounts (welded and attachable) are offered, as well as legacy mounts for replacement of older springs, see pages 4-20. DADCO’s compact 90.8 Series is 25 mm – 50 mm (0.98˝ – 1.97˝ ) shorter than ISO Standard Nitrogen Gas Springs. It is available in several models with stroke lengths up to 250 mm. Can 90.10 Series Diameter Model Overall Length (mm) (mm) 32 44.5 50 75 95 120 150 195 00170 00500 00750 01500 03000 05000 07500 10000 90.8 Series Maximum Overall Length Force on Contact (mm) 2 x Stroke + 50 N/A 2 x Stroke + 85 N/A 2 x Stroke + 95 2 x Stroke + 70 2 x Stroke + 110 2 x Stroke + 85 2 x Stroke + 120 2 x Stroke + 95 2 x Stroke + 140 2 x Stroke + 102.5 2 x Stroke +155 2 x Stroke +105 2 x Stroke +160 N/A High Quality Construction 1.7 kN 5 kN 7.5 kN 15 kN 30 kN 50 kN 75 kN 100 kN DADCO’s 90.10 and 90.8 Series Gas Springs feature: a one-piece body (base-to-tube welding process verified ultrasonically); impact fatigue-resistant alloy steel super finished piston rod; rod cartridge with a proprietary doublelip rod seal; low friction rod bearings; a glass-filled, nylon guide ring on the piston retainer and special high temperature synthetic lubricant. The result of this combination is a superior design that ensures low friction, sealability and excellent wear characteristics essential for optimum gas spring life. 2 DADCO’s motto is “Whatever It Takes To Satisfy Our Customers.” DADCO will assist in any way possible to ensure that customers are completely satisfied. DADCO’s salespeople and distributors are solutionoriented, product-knowledgeable and eager to assist customers. DADCO’s engineers are available to help customers with specific applications. Numerous Piping Options With DADCO’s 90.10 and 90.8 Series, piping gas springs is easy because every necessary tool or component is readily available. For more information, refer to DADCO’s Nitrogen Gas Spring Linked System Components Catalog. Training and technical assistance are also offered by DADCO. SMS® For those instances when a customer prefers to have DADCO provide a finished system, several options are available. A popular option, DADCO’s Sectional Mounting System (SMS®) includes cylinders mounted to a SMS® plate and linked using hose, fittings and a control panel. Shipped ready to install, customers find the SMS® to be a trouble free, cost-effective option. For additional information, refer to catalog C13106A. SMS-i® Another option is the Sectional Mounting SystemInternal (SMS-i®). The SMS-i® consists of an internally piped plate with mounted cylinders. DADCO recommends using the SMS-i® as a cost- effective alternative to traditional manifold systems. For more information, request catalog C13106A. Guaranteed Long Life In factory testing and field experience, the service life of DADCO’s 90.10 and 90.8 Series Gas Springs consistently exceeds one million strokes. This is supported by DADCO’s written One Year/One Million Stroke Gold Guarantee. Contact DADCO for more information. Warranty DADCO warrants its products to be free from defects in workmanship or materials for a period of one year from date of manufacture. CAD Templates DADCO’s entire product line is available on-line in solid models and 2D CAD formats. For more information, visit our website, www.dadco.net, or contact DADCO. 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® Application Examples 90.10 and 90.8 Series Nitrogen Gas Springs DADCO offers a variety of mount options to meet specific customer applications. Installation and fastening of the gas springs should take into consideration load support, fastener selection and torque values. For additional information on installation requirements see page 23. Cylinder and mount dimensions are shown on pages 4-20. øD ød C > C/2 > 25.4 (1.00) +.3 (.012) øD +.8 (.031) øD Drain < øD/2 Hole TO Basic Model in a flat bottom pocket. The pocket must be bored with a flat bottom, or a spacer must be used to create a flat surface. TO Basic Model mounted inverted requires back-up to support the full load. Retain inverted cylinders tight in the pocket with the appropriate length cap screw to eliminate movement. TO Basic Model mounted to a plate. Linked cylinders require clearance for the hose and fittings. ød H + d/2 H B12/B312 mounts must be fastened to the bottom groove only. Back-up is required to support the full load. TFM/TSW/B11 mounts may be attached from the top or base. Back-up is required to support the full load. NOTE: Mount 90.11.07500 from top only. B19/B319V/B26 mounts require back-up to support the load. C > .5 > D+1 (.020) (.040) > ¾C +.3 (.012) øD +.8 (.031) øD B21/B25 mounts must be fastened to the top groove only. The wire ring supplied with mounts supports the full load. TO Basic Model mounted in a horizontal pocket. Allow clearance in the rod pocket to avoid contacting the body of the cylinder during operation. Allow the rod to locate freely. SMS® / SMS-i® DADCO offers customized Sectional Mounting Systems (SMS® and SMS-i®) which are fabricated to customer specifications, pressure tested and shipped ready to install. DADCO SMS-i® with (6) 90.10.05000 gas springs plumbed internally and connected to a control panel. DADCO SMS® with (4) 90.10.03000 gas springs linked using 90.400 (Y-400) hose, fittings and a control panel. 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® 3 90.10 and 90.8 Series Nitrogen Gas Springs 1.7 kN / 0.17 ton ø12 .47 S M6 Model Not Available in 90.8 Series 12.5 .49 90.10.00170 S Part No. L mm L C ±0.25 ±.010 inch 2 .08 R1 10 60 70 0.39 2.36 2.756 12.7 62.7 75.4 0.50 2.47 2.969 • 90.10.00170.010 90.10.00170.013 .04 C • 90.10.00170.016 • 90.10.00170.025 90.10.00170.038 M6 3.5 .14 ø27 .16 90.10.00170.063 1.06 18 540 2 x M6 233 12 Deep 213 480 193 460 100 3.937 38 88 126 1.50 3.46 4.961 150 5.906 63.5 113.5 177 2.50 4.47 6.969 90.10.00170.125 .47 Force (daN) Force (lb) 500 75 2.95 100 253 520 25 0.98 3.94 90.10.00170.100 .709 82 3.228 50 • 90.10.00170.080 ø32 1.259 90.10.00180 Force Chart 66 2.60 1.97 • 90.10.00170.050 4 16 0.63 80 130 210 3.15 5.12 8.268 100 150 250 3.94 5.91 9.843 125 175 300 4.92 6.89 11.811 • ISO standard stroke lengths 173 TO – Basic Model153 440 420 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 133 100% % Travel .10.00180 90.10.00180 Force Chart Force Charts 242 Force On-Contact 351 307 200 daN 263 175 88 44 FORCE (lb.) 2000 215 1750 206 1500 197 1000 188 500 50 60 70 80 90 100 250 460 205 178 FORCE (daN) psi 233 lb. 2175 224 381 380 169 170 daN 360 160 10 20 30 40 50 60 70 80 90 100 Based on charge of 2175 psi 440 196 420 187 381 lb. 400 0 MAXIMUM RECOMMENDED TRAVEL 90% TRAVEL (%) Ordering Example: bar 150 125 100 75 50 25 20 daN 170 141 113 85 57 28 23 1500 1400 1300 1200 1100 1000 90.10.00170.025. TO. C. 150 Charging Pressure: 15-150 bar (220-2175 psi). When not specified, default is 150 bar. Part Number: Includes Series (90.10), Model and Stroke Length. Mount Option: TO = Basic Model. When not specified, default is TO. Mounts ordered with cylinder will be attached at the factory. 4 On-Contact Force Operating System: C = Self-contained, F = Open Flow Fitting. When not specified, default is C, self-contained. 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® 0 10 20 90.10 and 90.8 Series Nitrogen Gas Springs 1.7 kN / 0.17 ton B12 90.12.0400 B21 C250-RF 4 x M6 SHCS ø50 BOLT CIRCLE 1/4 1.969 50 1.97 4 x M6 SHCS 1/4 35.4 35 1.394 1.378 ø60 2.36 7 17 9 .28 .67 .35 90.25.0400 B25 B319V 90.319V.0400 2X M8x50 mm SHCS SUPPLIED 4 x M6 SHCS 1/4 68 50 2.68 1.968 35 1.378 45 10 1.77 .39 9 .35 20.9 17 .82 .67 20 .79 10 .39 48 1.89 Ordering Example: Cylinder with Mount: 90.10.00170.025.B21.C.150Mount Only: C250-RF 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® 5 90.10 and 90.8 Series Nitrogen Gas Springs 5 kN / 0.5 ton ø20 S .79 M8 Model Not Available in 90.8 Series 16.5 90.10.00500 .65 S Part No. 90.10.00500.013 .04 • 90.10.00500.025 L C 90.10.00500.038 • 90.10.00500.050 90.10.00500.063 4 .16 • 90.10.00500.080 G 1/8 4 ø40 .16 90.10.00500.100 1.57 ø44.5 1.750 90.10.00500.125 20 .787 L C ±0.25 ±.010 inch 2 .08 R1 mm 90.10.00500.160 2 x M8 12 Deep .47 90.10.00500.200 12.5 97.5 110 0.49 3.84 4.331 25 110 135 0.98 4.33 5.315 37.5 122.5 160 1.48 4.82 6.299 50 135 185 1.97 5.31 7.283 62.5 147.5 210 2.46 5.81 8.268 80 165 245 3.15 6.50 9.646 100 185 285 3.94 7.28 11.220 125 210 335 4.92 8.27 13.189 160 245 405 6.30 9.65 15.945 200 285 485 7.87 11.22 19.094 • ISO standard stroke lengths TO – Basic Model Force Charts On-Contact Force 1500 FORCE (lb.) lb. 1059 974 852 730 487 243 122 1400 625 1300 580 1200 535 1059 lb. 1100 490 1000 445 0 10 20 30 40 50 60 70 80 90 100 bar 150 125 100 75 50 25 20 daN 471 393 314 236 157 79 63 90.10.00500.025. TO. C. 150 Charging Pressure: 15-150 bar (220-2175 psi). When not specified, default is 150 bar. Part Number: Includes Series (90.10), Model and Stroke Length. Mount Option: TO = Basic Model. When not specified, default is TO. Mounts ordered with cylinder will be attached at the factory. 6 471 daN MAXIMUM RECOMMENDED TRAVEL 90% TRAVEL (%) Ordering Example: On-Contact Force 665 Based on charge of 2175 psi FORCE (daN) psi 2175 2000 1750 1500 1000 500 250 Operating System: C = Self-contained, F = Open Flow Fitting. When not specified, default is C, self-contained. 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® 5 kN / 0.5 ton 90.11.00500 B11 B312 90.312.00500 90.10 and 90.8 Series Nitrogen Gas Springs B21 MOUNT FROM TOP OR BASE 20 90.21.00500 ø70.7 BOLT CIRCLE 4 x M8 SHCS 2.783 5/16 .79 70 2.75 4 x M8 SHCS 5/16 50 50 1.968 1.968 ø86 3.38 7 23 13 .27 .91 .51 4 x M8 SHCS 70 2.75 5/16 2 x M8 SHCS 50 1.968 90.25.00500 B25 B19 90.19.00500 90.319V.0800 B319V 2X M8x50 mm SHCS SUPPLIED 30 1.18 46 4 x M8 SHCS 5/16 1.81 82 100 3.94 3.228 37 80 60 3.15 2.362 1.457 50 1.968 64 18 2.52 .71 23 13 .91 10 2 x M8 SHCS .39 5/16 27.5 1.08 M8 .51 60 2.36 22 20 .87 .79 60 15 2.36 .59 30 1.18 Ordering Example: Cylinder with Mount: 90.10.00500.025.B21.C.150Mount Only: 90.21.00500 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® 7 90.10 and 90.8 Series Nitrogen Gas Springs 7.5 kN / 0.75 ton 25 mm shorter! 90.10.00750 .98 M8 • 90. 17.5 90. .69 • 90. 3 90. .12 R2 .08 90. L • 90. C 90. • 90. 90. 7 .28 8 • 90. G 1/8 ø43 90. 1.69 .31 ø50 90. 1.968 20 • 90. .787 .00750.013 S ø25 2 x M8 12 Deep 90. .00750.025 .00750.038 .00750.050 .00750.063 .00750.075 .00750.088 .00750.100 .00750.113 .00750.125 90. 90. TO – Basic Model 90. 90. 90. .00750.150 lb. 1655 1522 1331 1141 761 380 190 FORCE (lb.) 2382 daN .00750.175 .00750.200 .00750.300 95 120 3.74 4.724 120 145 37.5 132.5 5.709 170 107.5 145 1.48 5.22 6.693 4.23 5.709 120 170 1.97 62.5 5.71 157.5 7.677 220 4.72 6.693 132.5 195 2.46 6.20 8.661 5.22 7.677 2.95 6.69 9.646 145 220 5.71 8.661 145 170 195 245 80 175 255 150 230 3.15 87.5 6.89 182.5 10.039 270 5.91 9.055 157.5 245 3.44 100 7.19 195 10.630 6.20 9.646 170 270 3.94 112.5 7.68 207.5 11.614 320 6.69 10.630 182.5 295 4.43 8.17 12.598 345 7.19 11.614 195 320 4.92 137.5 8.66 232.5 13.583 370 7.68 12.598 207.5 345 5.41 9.15 14.567 8.17 13.583 220 370 5.91 9.65 15.551 8.66 14.567 230 390 6.30 10.04 16.339 9.06 15.354 245 420 6.89 10.63 17.520 9.65 16.535 270 470 7.87 11.61 19.488 10.63 18.504 295 520 8.86 12.60 21.457 11.61 20.472 9.84 13.58 23.425 320 570 12.60 22.441 N/A N/A N/A N/A 250 .00750.275 3.740 4.72 225 .00750.250 95 3.25 25 200 .00750.225 ±.010 82.5 0.98 175 220 245 255 270 295 320 345 295 395 415 445 495 545 595 275 370 645 10.83 14.57 25.394 300 395 695 11.81 15.55 27.362 1155 Based on charge of 2175 psi 2400 1070 980 2200 2000 1800 1600 890 1655 lb. 800 710 0 736 daN MAXIMUM RECOMMENDED TRAVEL 90% TRAVEL (%) 90.10.01500 4950 On-Contact Force 10 20 30 40 50 60 70 80 90 100 bar 4600 150 4250 125 100 3900 75 3550 50 3200 25 0 20 daN 736 614 491 368 245 123 10 20 30 40 50 60 7 98 TRAVEL (%) Ordering Example: TRAVEL (%) 90.10.00750.025. TO. C. 150 Part Number: Includes Series (90.10 or 90.8), Model and Stroke Length. Mount Option: TO = Basic Model. 10200When not specified, default is TO. Mounts ordered with cylinder will be attached9400 at the factory. 8 4.724 FORCE (daN) 2560 4.23 160 2600 On-Contact Force 2780 0.49 150 .00750.160 ±0.25 • ISO standard stroke lengths (90.10.00750 only) 90.10.00750 Force Charts psi 2175 2000 1750 1500 1000 500 250 120 125 .00750.138 L C ±.010 107.5 75 .00750.080 L ±0.25 12.5 50 .47 3000 2340 C mm inch 90. 3450 3220 S Part No. 90.8.00750 Charging Pressure: 15-150 bar (220-217590.10.05000 psi). When not specified, default is 150 bar. 90.10.03000 18500 4535 Operating System: C = Self-contained, F = Open Flow Fitting. When not specified, 17000 4180 default is C, self-contained. 8600 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • 3825 www.dadco.net 7800 ® 3470 15500 14000 90.10 and 90.8 Series Nitrogen Gas Springs 7.5 kN / 0.75 ton TFM Welded ø88.9 BOLT CIRCLE TSW Welded TR2 Welded 3.500 3/8 3.500 TNF1 Welded ø88.9 BOLT CIRCLE 4 x M10 SHCS 3 x M10 SHCS 4 x M10 SHCS 3/8 3/8 4 x M10 SHCS 3/8 56.5 15.7 2.224 62.9 ø108 .62 80 2.475 53.8 2.120 76.2 3.00 4.25 3.15 ø108 4.25 6.3 19 .25 19 19 .75 .75 .75 25.4 1.00 B11 90.11.00750 90.12.00750 B12 MOUNT FROM TOP OR BASE 20 .79 4 x M8 SHCS ø80 BOLT CIRCLE 5/16 75 90.25.00750 B25 90.21.00750 B21 4 x M8 SHCS 3.150 5/16 4 x M8 SHCS 2.95 5/16 70 ø95 13 .47 4 x M8 SHCS 75 2.224 2.224 2.224 12 56.5 56.5 56.5 3.74 2.76 24 .94 .51 24 13 .94 .51 5/16 2.95 2 x M8 SHCS 56.5 2.224 B26 90.26.00750 90.19.00750 B19 4 x M10 65 SHCS 2.56 3/8 44 68 2.677 B319V 90.319V.1000 2X M10x60 mm SHCS SUPPLIED 30 1.18 1.732 60 2.36 90 110 130 3.54 5.12 4.331 50 90 68 3.54 2.677 1.968 13 15 28.5 .591 1.12 C 30 1.181 10 .394 30 1.18 .51 20 .79 70 2.76 28 15 2 x M8 SHCS .59 5/16 30 1.18 M8 1.102 80 3.15 30 1.18 25 .98 70 20 2.76 .79 40 1.57 Ordering Example: Cylinder with Mount: 90.10.00750.025.B21.C.150Mount Only: 90.21.00750 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® 9 90.10 and 90.8 Series Nitrogen Gas Springs 15 kN / 1.5 ton 25 mm shorter! 90.10.01500 S Part No. M8 ø36 90. 21 • 90. .83 90. 3 • 90. .12 R2.5 90. .10 L 90. C • 90. 90. • 90. 90. 7 G 1/8 ø67 8 .28 • 90. 2.64 .31 ø75 2.953 4 x M8 12 Deep 90. ø40 1.575 90. 28.3 1.114 .47 • 90. 90. 90. 90. TO – Basic Model 90. 90. 90. 1155 EL (%) 97.5 110 0.49 4.82 5.315 3.84 4.331 110 135 0.98 37.5 5.31 147.5 6.299 185 4.33 5.315 122.5 160 1.48 5.81 7.283 4.82 6.299 135 185 1.97 62.5 6.30 172.5 8.268 235 5.32 7.283 147.5 210 2.46 6.79 9.252 5.81 8.268 2.95 7.28 10.236 160 235 6.30 9.252 80 190 270 165 245 3.15 87.5 7.48 197.5 10.630 285 6.50 9.646 172.5 260 3.44 100 7.78 210 11.220 6.79 10.236 185 285 3.94 112.5 8.27 222.5 12.205 335 7.28 11.220 197.5 310 4.43 8.76 13.189 360 7.78 12.205 210 335 4.92 137.5 9.25 247.5 14.173 385 8.27 13.189 222.5 360 5.41 150 9.74 260 15.157 8.76 14.173 235 385 5.91 10.24 16.142 9.25 15.157 245 405 6.30 10.63 16.929 9.65 15.945 260 435 6.89 11.22 18.110 10.24 17.126 285 485 7.87 12.20 20.079 11.22 19.094 310 535 8.86 13.19 22.047 12.21 21.063 9.84 14.17 24.016 335 585 13.19 23.031 N/A N/A N/A N/A 50 .01500.063 .01500.075 75 .01500.080 .01500.088 .01500.100 .01500.113 .01500.125 125 .01500.138 .01500.150 .01500.160 160 .01500.175 175 .01500.200 200 .01500.225 225 .01500.250 250 .01500.275 .01500.300 135 160 185 235 270 285 310 335 360 160 210 260 310 410 430 460 510 560 610 275 385 660 10.83 15.16 25.984 300 410 710 11.81 16.14 27.953 2200 Based on charge of 2175 psi 4600 2045 4250 1890 3900 1735 3432 lb. 3550 1580 3200 1425 0 10 20 30 40 50 60 70 80 90 100 1527 daN MAXIMUM RECOMMENDED TRAVEL 90% TRAVEL (%) On-Contact Force bar daN 150 1527 125 1272 100 1018 75 763 50 509 25 254 20 204 TRAVEL (%) 90.10.01500.025. TO. C. 150 Part Number: Includes Series (90.10 or 90.8), Model and Stroke Length. 18500When not Mount 4535 Option: TO = Basic Model. specified, default is TO. Mounts ordered with 17000 4180 cylinder will be attached at the factory. 10 .01500.050 ±.010 135 25 .01500.038 ±.010 L ±0.25 122.5 4950 Ordering Example: 000 .01500.025 C 12.5 FORCE (daN) On-Contact Force psi1070 lb. 2175980 3432 2000 3155 890 1750 2761 1500800 2367 1000710 736 1578daN 789 60 70 80 90 500 100 250 394 .01500.013 L ±0.25 • ISO standard stroke lengths (90.10.01500 only) 90.10.01500 Force Charts FORCE (lb.) 750 C inch S 1.42 mm 90.8.01500 Charging Pressure: 15-150 bar (220-2175 psi). When not specified, default is 150 bar. 90.10.05000 8230 Operating System: C = Self-contained, F = Open Flow Fitting. When not specified, 7560 default is C, self-contained. 3825 15500 6895 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net 3470 14000 ® 6230 90.10 and 90.8 Series Nitrogen Gas Springs 15 kN / 1.5 ton TFM Welded ø120.6 BOLT CIRCLE TSW Welded TR2 Welded ø120.6 BOLT CIRCLE 1/2 4.750 TNF1 Welded 4 x M12 SHCS 4.750 3 x M12 SHCS 4 x M12 SHCS 1/2 4 x M10 SHCS 1/2 3/8 73.5 85.3 3.000 ø150.9 1.12 100 3.358 76.2 28.4 2.894 101.6 5.94 4.00 3.94 ø150.9 5.94 6.3 19 .25 19 19 .75 .75 .75 25.4 1.00 B11 90.11.01500 90.12.01500 B12 MOUNT FROM TOP OR BASE 20 .79 4 x M10 SHCS ø104 BOLT CIRCLE 3/8 100 90.25.01500 B25 90.21.01500 B21 4 x M10 SHCS 4.094 3/8 4 x M10 SHCS 3.94 3/8 M20 90 ø122 16 .47 4 x M10 SHCS 100 2.894 2.894 2.894 12 73.5 73.5 73.5 4.80 3.54 29 1.14 .63 29 16 1.14 .63 3/8 3.94 4 x M8 SHCS 73.5 2.894 B26 90.26.01500 B19 90.19.01500 4 x M12 80 SHCS 3.15 1/2 57 100 3.937 B319V 90.319V.2600 2X M12x80 mm SHCS SUPPLIED 30 1.18 2.244 75 2.95 125 137 160 4.92 6.30 5.394 63.5 125 100 4.92 3.937 2.50 12 15 30 .591 1.18 C 30 .47 22.5 .89 94 1.181 10 .394 42 3.70 28 15 2 x M10 SHCS .59 3/8 42 1.65 M10 1.102 30 1.18 32 1.26 1.65 105 4.13 94 20 3.70 .79 52.5 2.06 Ordering Example: Cylinder with Mount: 90.10.01500.025.B21.C.150Mount Only: 90.21.01500 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® 11 90.10 and 90.8 Series Nitrogen Gas Springs 25 mm shorter! 90.10.03000 S Part No. ø50 24 90. • 90. .94 90. 3 • 90. .12 90. R2.5 .10 L 90. C • 90. 90. • 90. 7 .28 8 • 90. 3.43 .31 ø95 3.740 2600 .47 3000 2780 • 90. 42.4 2400 1.670 90. 2200 2560 90. 2000 2382 daN 1800 TO – Basic Model 1600 0 .03000.013 .03000.025 .03000.038 .03000.050 .03000.063 .03000.075 .03000.080 .03000.088 .03000.100 .03000.125 ±.010 170 120 145 37.5 157.5 6.693 195 4.72 5.709 132.5 170 1.48 6.20 7.677 5.22 6.693 145 195 1.97 62.5 6.69 182.5 8.661 245 5.71 7.677 157.5 220 2.46 75 7.19 195 9.646 6.20 8.661 2.95 7.68 10.630 170 245 6.69 9.646 80 200 280 175 255 3.15 87.5 7.87 207.5 11.024 295 6.89 10.039 182.5 270 3.44 8.17 11.614 320 7.19 10.630 195 295 3.94 112.5 8.66 232.5 12.598 345 7.68 11.614 207.5 320 4.43 9.15 13.583 8.17 12.598 220 345 4.92 137.5 9.65 257.5 14.567 395 8.66 13.583 232.5 5.41 10.14 15.551 9.15 5.91 1155 10.63 16.535 9.65 1070 6.30 11.02 17.323 4600 10.04 16.339 980 6.89 11.61 18.504 4250 10.63 17.520 12.60 20.472 3900 11.61 19.488 13.58 736 daN 22.441 12.60 21.457 14.57 24.409 0 10 20 23.425 30 40 50 60 13.58 170 220 245 270 280 295 320 345 370 220 270 370 420 440 245 4950 470 520 295 570 3550 320 620 3200 345 275 395 670 15.55 26.378 300 420 720 11.81 16.54 28.346 FORCE (lb.) 3825 8600 7800 3470 6619 lb. 7000 3115 6200 2760 10 20 30 40 50 60 70 80 90 100 0 FORCE (daN) 4180 2945 daN MAXIMUM RECOMMENDED TRAVEL 90% TRAVEL (%) 370 14.567 90.10.01500 395 15.551 415 445 495 545 595 N/A N/A N/A N/A TRAVEL (%) 90.10.05000 18500 On-Contact Force bar daN 17000 150 2945 15500 125 2454 14000 100 1963 75 1473 12500 50 982 11000 25 491 0 10 20 30 40 50 60 7 20 393 TRAVEL (%) TRAVEL (%) Ordering Example: 255 270 10.83 4535 9400 4.724 145 • ISO standard stroke lengths (90.10.03000 only) 90.10.03000 Based on charge of 2175 psi 120 4.23 5.71 200 890 10200 107.5 25 175 .03000.200 L ±0.25 0.98 7.87 800 90. .03000.225 225 8.86 710 90. .03000.250 250 10 20 30 40 50 60 70 80 90 100 9.84 Force Charts 90.10.03000.025. TO. C. 150 Part Number: Includes Series (90.10 or 90.8), Model and Stroke Length. Mount Option: TO = Basic Model. When not 26500 specified, default is TO. Mounts ordered with cylinder will be attached24500 at the factory. 12 5.709 160 90. .03000.275 TRAVEL (%) 90. .03000.300 On-Contact Force psi lb. 2175 6619 2000 6087 1750 5326 1500 4565 1000 3043 500 1522 250 761 145 5.22 150 .03000.175 C ±.010 132.5 125 .03000.160 L 0.49 100 .03000.113 90.8.03000 ±0.25 12.5 50 90. .03000.138 90.10.00750 90. .03000.150 ø60 2.362 4 x M8 12 Deep 3220 90. G 1/8 ø87 C mm inch S 1.97 M8 3450 2340 30 kN / 3 ton Charging Pressure: 15-150 bar (220-2175 psi). When not specified, default is 150 bar. 90.10.10000 Operating System: C = Self-contained, 11790 F = Open Flow Fitting. When not specified, 33000 default is C, self-contained. 10900 90.10.07500 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 •10010 www.dadco.net 22500 ® 20500 9120 31000 29000 90.10 and 90.8 Series Nitrogen Gas Springs 30 kN / 3 ton TFM Welded ø139.7 BOLT CIRCLE TSW Welded TR2 Welded ø139.7 BOLT CIRCLE 1/2 5.500 TNF1 Welded 4 x M12 SHCS 5.500 3 x M12 SHCS 4 x M12 SHCS 1/2 4 x M12 SHCS 1/2 1/2 92 98.8 3.870 ø171.4 1.62 120 3.889 98.3 41.1 3.622 127 6.75 5.00 4.72 ø171.4 6.75 6.3 25.4 .25 25 25 1.00 .98 .98 25.4 1.00 B11 90.11.03000 90.12.03000 B12 MOUNT FROM TOP OR BASE 20 .79 4 x M12 SHCS ø130 BOLT CIRCLE 1/2 120 90.25.03000 B25 90.21.03000 B21 4 x M12 SHCS 5.118 1/2 4 x M12 SHCS 4.72 1/2 M20 110 ø150 18 .47 5.90 4.33 33 1.30 .71 4 x M12 SHCS 120 3.622 3.622 3.622 12 92 92 92 33 18 1.30 .71 1/2 4.72 4 x M8 SHCS 92 3.622 B26 90.26.03000 4 x M12 SHCS 115 4.528 1/2 B19 90.19.03000 95 B319V 90.319V.4600 2X M12x100 mm SHCS SUPPLIED 30 3.74 1.18 70 2.756 92.5 3.64 140 170 195 5.51 7.68 6.693 80 140 115 5.51 4.528 3.15 15 15 33 .59 1.30 C 30 .59 25 .98 115 1.181 10 4.53 .394 15 2 x M12 SHCS .59 1/2 52.5 M12 28 1.102 2.07 30 1.18 33 1.30 52.5 2.07 125 4.92 115 20 4.53 .79 62.5 2.46 Ordering Example: Cylinder with Mount: 90.10.03000.025.B21.C.150Mount Only: 90.21.03000 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® 13 90.10 and 90.8 Series Nitrogen Gas Springs 50 kN / 5 ton 37.5 mm shorter! 90.10.05000 S Part No. ø65 inch S 2.56 M8 25.5 1.00 L C 90. .05000.038 • 90. .05000.050 50 90. .05000.063 62.5 7.97 10.433 6.50 8.957 90. .05000.075 75 290 177.5 252.5 2.95 215 8.46 11.417 6.99 9.941 • 90. .05000.080 80 300 182.5 262.5 3.15 220 8.66 11.811 7.19 10.335 90. .05000.088 87.5 227.5 315 190 277.5 8.96 12.402 7.48 10.925 • 90. 90. 127.5 0.98 190 6.50 7.480 5.02 6.004 37.5 177.5 215 140 177.5 6.99 8.465 5.51 6.988 190 240 152.5 202.5 7.48 9.449 6.00 7.972 202.5 265 165 227.5 ø112 8 .28 ø120 4.724 90. ø80 90. 90.10.01500 .63 1155 4950 1070 4600 980 4250 890 3900 800 3550 710 736TO daN– • 90. 56.6 3200 60 70 80 90 100 0 202.5 302.5 7.97 11.909 112.5 252.5 365 215 327.5 9.94 14.370 8.47 12.894 .05000.125 265 390 227.5 352.5 4.92 10.43 15.354 8.96 13.878 137.5 277.5 415 240 377.5 10.93 16.339 9.45 14.862 290 440 252.5 402.5 11.42 17.323 9.94 15.846 125 .05000.138 .05000.150 150 5.91 .05000.160 2200 6.30 300 460 262.5 422.5 11.81 18.110 10.34 16.634 315 490 277.5 452.5 12.40 19.291 10.93 17.815 540 302.5 502.5 7.87 1735 340 13.39 21.260 11.91 19.783 590 327.5 552.5 8.86 1580 365 14.37 1527 daN 23.228 12.89 21.752 390 640 352.5 602.5 15.35 25.197 13.88 23.720 N/A N/A N/A N/A 160 .05000.175 90. .05000.200 90. .05000.225 225 .05000.250 250 1425 9.84 10 20 30 40 50 60 70 80 90 100 90. .05000.275 275 10.83 90.(%).05000.300 TRAVEL 300 11.81 415 690 16.34 27.165 440 740 17.32 29.134 • ISO standard stroke lengths (90.10.05000 only) 90.10.05000 Force Charts FORCE (lb.) 18500 8230 Based on charge of 2175 psi 17000 15500 6895 14000 12500 11000 0 10010 9120 5560 10 20 30 40 50 60 70 80 90 100 4895 4977 daN MAXIMUM RECOMMENDED TRAVEL 90% TRAVEL (%) TRAVEL (%) On-Contact Force bar daN 150 4977 125 4148 100 3318 75 2489 50 1659 25 830 20 664 90.10.05000.025. TO. C. 150 Part Number: Includes Series (90.10 or 90.8), Model and Stroke Length. Mount Option: TO = Basic Model. When not 11790 specified, default is TO. Mounts ordered with cylinder will be attached33000 at the factory. 10900 14 6230 11187 lb. Ordering Example: 500 7560 FORCE (daN) 4535 On-Contact Force psi4180 lb. 2175 11187 3825 2000 10287 3470 9001 1750 1500 3115 7715 2945 1000 5143daN 2760 500 2572 60 70 80 90 100 250 1286 L (%) 340 13.386 175 2045 6.89 1890 200 90. EL (%) 000 90. 2.227 Basic Model 240 9.45 100 .05000.113 152.5 3.94 5.41 3.150 4 x M10 16 Deep 750 • 90. 4.41 .31 .05000.100 4.43 G 1/8 ±.010 165 3.44 7 ±.010 L ±0.25 25 2.46 R2.5 C .05000.025 1.97 3 .12 L ±0.25 • 90. 1.48 .10 C mm 90.8.05000 Charging Pressure: 15-150 bar (220-2175 psi). When not specified, default is 150 bar. 90.10.10000 Operating System: C = Self-contained, F = Open Flow Fitting. When not specified, 14680 is C, self-contained. default 31000 13790 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net 29000 ® 12900 90.10 and 90.8 Series Nitrogen Gas Springs 50 kN / 5 ton TFM TSW Welded ø165.1 BOLT CIRCLE Welded TR2 Welded ø165.1 BOLT CIRCLE 5/8 6.500 TNF1 Welded 4 x M16 SHCS 6.500 3 x M16 SHCS 4 x M12 SHCS 5/8 4 x M12 SHCS 1/2 1/2 109.5 116.7 4.500 ø196.8 2.12 140 4.596 114.3 53.8 4.311 139.7 7.75 5.50 5.51 ø196.8 7.75 6.3 25.4 .25 25 25 1.00 .98 .98 25.4 1.00 B11 90.11.05000 90.12.05000 B12 MOUNT FROM TOP OR BASE 20 .79 90.21.05000 B21 4 x M12 SHCS ø155 BOLT CIRCLE 1/2 140 90.25.05000 B25 4 x M12 SHCS 6.102 1/2 4 x M12 SHCS 5.51 1/2 M20 12 109.5 4.311 ø175 109.5 4.311 4.311 6.89 21 .47 4 x M12 SHCS 140 109.5 130 5.12 36 1.42 .83 36 21 1.42 .83 1/2 5.51 4 x M10 SHCS 109.5 4.311 B19 90.19.05000 90.319V.6600 B319V 2X M12x100 mm SHCS SUPPLIED 30 1.18 105 4.13 170 195 220 8.66 145 6.69 7.677 92.5 5.709 3.64 15 27.5 1.08 .59 2 x M12 SHCS 1/2 65 2.56 M12 148 5.83 20 .79 30 1.18 58 2.28 140 5.51 74 2.91 Ordering Example: Cylinder with Mount: 90.10.05000.025.B21.C.150Mount Only: 90.21.05000 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® 15 90.10 and 90.8 Series Nitrogen Gas Springs 75 kN / 7.5 ton 50 mm shorter! 90.10.07500 ø80 27.5 M8 mm • 90. .07500.025 90. .07500.038 180 37.5 192.5 1.48 • 90. 3 .12 R2.5 2600 .10 3000 2400 2780 C 90. L • 90. 2200 2560 2382 daN 2000 90. 1800 • 90. 1600 7 .28 0 ø142 8 5.906 ø100 • 90. 70.7 90. 2.783 8600 90. 7800 90. 7000 6200 TO – Basic Model 0 9.55 255 736 daN 10.04 267.5 11.52 305 12.01 315 12.40 3825 6.89 12.99 330 355 13.98 .07500.225 380 225 3115 daN 8.86 2945 14.96 2760 90. .07500.250 405 250 10 20 30 40 50 60 70 80 90 100 9.84 15.94 430 180 9.055 255 12.402 4250 7.28 10.433 185 315 330 3900192.5 12.992 7.58 355 3550 205 13.976 380 3200 8.07 8.56 230 9.06 430 242.5 455 255 16.929 17.913 265 280 11.024 305 12.008 217.5 330 0 10 20 30 40 50 60 15.945 9.55 10.04 475 18500 265 18.7011700010.43 505 280 555 305 19.88215500 11.02 21.8501400012.01 12.992 355 13.976TRAVEL (%) 380 14.961 90.10.05000 405 15.945 425 16.732 455 17.913 505 19.882 555 605 12500 330 23.819 12.99 21.850 605 655 11000 355 0 10 2023.819 30 40 50 60 25.787 13.98 705 16.93 27.756 300 455 755 17.91 6.59 205 8.071 90.10.01500 230 10.039 10.83 11.81 4950 180 7.087 12.008 4600 7.09 405 6.30 4180 275 167.5 280 292.5 3470 7.87 280 14.961 137.5 200 6.10 10.53 11.02 175 .07500.200 242.5 4.92 150 .07500.175 235 9.25 155 10.039 155 6.102 29.724 N/A N/A N/A N/A TRAVEL (%) • ISO standard stroke lengths (90.10.07500 only) 90.10.07500 Force Charts 11790 Based on charge of 2175 psi 24500 10900 10010 22500 20500 9120 16946 lb. 8230 18500 16500 0 10 20 30 40 50 60 70 80 90 100 7340 FORCE (daN) FORCE (lb.) 26500 7540 daN MAXIMUM RECOMMENDED TRAVEL 90% TRAVEL (%) TRAVEL (%) Ordering Example: 90.10.10000 On-Contact Force 33000 bar daN 31000 150 7540 125 6283 29000 100 5027 27000 75 3770 50 2513 25000 25 1257 23000 20 0 1005 10 20 30 40 50 60 TRAVEL (%) 90.10.07500.025. TO. C. 150 Charging Pressure: 15-150 bar (220-2175 psi). When not specified, default is 150 bar. Part Number: Includes Series (90.10 or 90.8), Model and Stroke Length. Mount Option: TO = Basic Model. When not specified, default is TO. Mounts ordered with cylinder will be attached at the factory. 16 305 5.91 4535 160 90. .07500.275 TRAVEL (%) 90. .07500.300 On-Contact Force psi lb. 2175 16946 2000 15582 1750 13635 1500 11687 1000 7791 500 3896 250 1948 230 9.06 5.61 255 75 125 .07500.160 142.5 11.024 100 90.10.03000 90. .07500.150 10200 9400 .07500.100 230 9.055 8.56 80 980 3.15 890 87.5 3.44 800 .07500.088 205 5.12 217.5 1070 2.95 .07500.080 7.58 L ±0.25 ±.010 130 8.071 62.5 5.41 3.937 .63 .07500.075 7.09 8.07 2.46 1155 • 90. .07500.125 TRAVEL (%) 90. .07500.138 ø150 4 x M10 16 Deep 50 C 205 1.97 3.94 710 112.5 10 20 30 40 5090.60 .07500.113 70 80 90 100 G 1/8 4.43 5.59 .31 .07500.050 90.10.00750 90. .07500.063 L ±0.25 ±.010 25 0.98 1.08 3220 C inch S 3.15 3450 2340 S Part No. 90.8.07500 Operating System: C = Self-contained, F = Open Flow Fitting. When not specified, 90.10.00500 default is C, self-contained. 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® 1500 1400 90.10 and 90.8 Series Nitrogen Gas Springs 75 kN / 7.5 ton TFM TSW Welded ø195.2 BOLT CIRCLE Welded TR2 Welded ø196.9 BOLT CIRCLE 3/4 7.685 TNF1 Welded 4 x M20 SHCS 7.750 3 x M16 SHCS 4 x M16 SHCS 5/8 4 x M16 SHCS 5/8 5/8 138 138 5.500 ø228.6 2.68 190 5.433 139.7 68.2 5.433 177.8 9.00 7.00 7.48 ø233.7 9.20 7.3 25.4 .29 25 30 1.00 .98 1.18 25.4 1.00 B11 90.11.07500 90.12.07500 B12 MOUNT FROM TOP ONLY 20 .79 90.21.07500 B21 4 x M16 SHCS 90.25.07500 ø195 BOLT CIRCLE 5/8 190 B25 4 x M16 SHCS 7.677 5/8 4 x M16 SHCS 7.48 5/8 M20 12 190 5.433 5.433 5.433 ø220 8.66 27 .47 4 x M16 SHCS 138 138 138 162 6.38 41 1.61 1.06 41 27 1.61 1.06 5/8 7.48 4 x M10 SHCS NOTE: See page 20 for ISO version 138 5.433 B19 90.19.07500 90.319V.9600 B319V 2X M12x120 mm SHCS SUPPLIED 30 1.18 125 4.92 200 230 260 10.24 110 175 7.87 9.055 6.890 4.33 15 30 1.18 .59 2 x M12 SHCS 1/2 80 3.15 M12 200 7.87 20 .79 30 1.18 68 2.68 170 6.69 100 3.94 Ordering Example: Cylinder with Mount: 90.10.07500.025.B21.C.150Mount Only: 90.21.07500 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® 17 90.10 and 90.8 Series Nitrogen Gas Springs 100 kN / 10 ton ø95 33.5 M10 1.32 Model Not Available in 90.8 Series S 3.74 90.10.10000 750 3 R2.5 .10 .12 1155 4950 1070 4600 980 4250 890 3900 800 710 60 70 80 90 100 8 .31 8 3200 ø187 C L 2045 1890 1425 10 20G 1/8 30 40 50 60 70 •8090.10.10000.080 90 100 7.677 TRAVEL (%) 18500 4180 17000 3825 15500 90.10.05000 2760 60 70 80 90 100 11000 TO – Basic Model 37.5 197.5 235 7.78 9.252 1.48 50 210 260 1.97 8.27 10.236 2.46 3.341 6895 • 90.10.10000.250 6230 222.5 285 8.76 11.220 80 240 320 3.15 9.45 12.598 100 260 360 3.94 10.24 14.173 125 285 410 4.92 11.22 16.142 • 90.10.10000.160 • 90.10.10000.200 7560 84.9 160 320 480 6.30 12.60 18.898 200 360 560 7.87 14.17 22.047 250 410 660 9.84 16.14 25.984 • ISO standard stroke lengths 5560 12500 2945 daN 8.268 • 90.10.10000.100 8230 14000 3470 210 7.28 0.98 • 90.10.10000.125 4.724 ±.010 185 1580 90.10.10000.063 62.5 1527 daN ø195 L ±0.25 25 • 90.10.10000.050 1735 0 C inch 90.10.10000.025 7.36 4 x M12 17 Deep .67 4535 3115 S mm 90.10.10000.038 ø120 000 Part No. 2200 3550 736 daN .31 EL (%) 90.10.01500 0 4895 10 20 30 40 50 60 70 80 90 100 4977 daN TRAVEL (%) L (%) 500 90.10.10000 11790 Force Charts psi lb. 10010 2175 23896 9120 21974 2000 1750 8230 19227 1500 7540 16480 daN 7340 1000 10987 60 70 80 90 100 500 5493 250 2747 L (%) 31000 FORCE (lb.) 33000 14680 Based on charge of 2175 psi 29000 12900 27000 12010 23896 lb. 25000 11120 23000 10230 10 20 30 40 50 60 70 80 90 100 0 On-Contact Force 10632 daN MAXIMUM RECOMMENDED TRAVEL 90% TRAVEL (%) bar 150 125 100 75 50 25 20 daN 10632 8860 7088 5316 3544 1772 1418 TRAVEL (%) Ordering Example: 90.10.10000.025. TO. C. 150 Part Number: Includes Series (90.10), Model and Stroke Length. Mount Option: TO = Basic Model. When not specified, default is TO. Mounts ordered with cylinder will be attached1500 at the factory. 18 13790 FORCE (daN) On-Contact 10900 Force Charging Pressure: 15-150 bar (220-2175 psi). When not specified, default is 150 bar. Operating System: C = Self-contained, F = Open Flow Fitting. When not specified, default is C, self-contained. 665 90.10.00500 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net 1400 625 ® 1300 580 90.10 and 90.8 Series Nitrogen Gas Springs 100 kN / 10 ton B11 90.11.10000 B12 90.12.10000 MOUNT FROM TOP OR BASE 25 B21 90.21.10000 4 x M16 SHCS ø240.4 BOLT CIRCLE 5/8 .98 9.465 210 8.27 4 x M16 SHCS 5/8 170 170 6.693 6.693 ø290 11.41 M20 27 13 .51 47 1.85 1.06 4 x M16 SHCS 210 8.27 1/2 4 x M12 SHCS 170 6.69 B25 90.25.10000 B19 90.19.10000 30 1.18 4 x M16 SHCS 150 5.91 5/8 280 310 12.20 11.02 135 5.31 170 6.693 210 30 8.27 1.18 47 27 1.85 2 x M12 SHCS 1/2 M12 1.06 250 9.84 20 .79 125 4.92 Ordering Example: Cylinder with Mount: 90.10.10000.050.B21.C.150Mount Only: 90.21.10000 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® 19 90.10 and 90.8 Series Nitrogen Gas Springs 90.10 Miscellaneous Mounts Special WDX Mounts F11 90.911.00750 90.912.00750 F12 MOUNT FROM TOP OR BASE 20 .79 F21 90.921.00750 4 x M10 SHCS 3/8 80 F11 ø80 BOLT CIRCLE 90.911.07500 MOUNT FROM TOP OR BASE 25 3.150 .98 4 x M10 SHCS 3.15 3/8 56.5 56.5 12 ø95 3.74 13 .47 4 x M10 SHCS 80 2.224 2.224 M20 24 .94 .51 3/8 3.15 4 x M16 SHCS 190 5/8 7.48 4 x M10 SHCS 2 x M8 SHCS 138 56.5 5.433 2.224 Special WDX Mounts (Continued) B31 Alternative Mounts 90.14. B14 90.31. B 4xA 01500 M10 M10 M12 M12 M16 3/8 3/8 1/2 1/2 5/8 56.5 73.5 92 109.5 138 2.224 2.894 3.622 4.311 5.433 80 100 120 140 190 3.94 4.72 5.51 7.48 A B B C 30 10 00750 C 3.15 03000 05000 07500 1.18 00750 01500 03000 05000 2xA D C C 24.3 M10 M12 M12 M12 108 152.4 177.8 196.8 3/8 B .96 .39 A 1/2 1/2 1/2 4.25 6.00 7.00 7.75 88.9 120.6 146 165.1 3.500 4.750 5.750 6.500 31.7 38.1 38.1 38.1 1.25 1.50 1.50 1.50 D Alternative Mounts (Continued) TK – 00750 Model 35.8 1.41 4 x M10 SHCS 3/8 Welded Welded TK – 01500-07500 Models 4xA SHCS D 12.7 .50 E B 50.8 2.00 31.8 31.8 C 1.250 11.2 .44 22.4 11.2 .44 22.4 .88 .88 12.7 .50 C 1.250 Cylinder Thrust Key Backup Required* 14.2 .56 28.4 1.12 19 .75 01500 14.2 .56 Cylinder Thrust Key Backup Required* 28.4 1.12 B D E 37.6 1.48 F F 19 31.7 .75 50.8 50.8 2.00 2.00 20 A 1.25 50.8 50.8 2.00 2.00 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® 03000 05000 07500 M12 M12 M16 1/2 1/2 5/8 M16 5/8 76.2 95.2 120.6 152.4 3.00 3.75 4.75 6.00 47.6 63.5 88.9 120.7 1.875 2.500 3.500 4.750 19 25.4 31.7 38.1 .75 1.00 1.25 1.50 56.5 66.5 79 94 2.62 3.11 3.70 2.22 * Thrust Key not supplied. Repair Tools and Accessories Cartridge Starter Kit 90.335. (00500, 00750, 01500, 03000, 05000, 07500, 10000) 90.10 and 90.8 Series Nitrogen Gas Springs Removal Sleeve 90.340. (00400, 00500, 00750, 01500, 03000, 05000, 07500) The Cartridge Starter Kit includes an Assembly Cap (90.330.__) and an Assembly Cone (90.331.__). The Assembly Cone is used to start the cartridge assembly onto the rod without damaging the seal, the Assembly Cap is used to set the cartridge at a proper depth for C-Ring installation. 90.330. To position the cartridge below the C-ring groove when assembling or disassembling a gas spring. 90.331. C-Ring Installation Tool 90.351.00400 (00170 Model) 90.351.00500 (00500 Model) 90.350.00750 (00750 Model) C-Ring Installation Tool 90.352 (01500 – 07500 Models) 90.352.10000 (10000 Model) To insert the C-Style Retaining Ring into the retaining ring groove of 01500 – 10000 Models. For more information request bulletin B01101C. To insert the C-Style Retaining Ring into the retaining ring groove of 170, 500 and 750 Models. C-Ring Removal Tool 90.355 (00170 – 03000 Models) 90.356 (00750 – 10000 Models) T-Handle 90.320.1 – M6 Thread 90.320.2 – M8 Thread 90.320.10 – M10 Thread To remove the C-Style Retaining Ring safely in a single controlled motion. 90.355 To remove the piston rod when disassembling and position correctly when reassembling. 90.356 Patented Patented Quick Disconnect Charging Assembly 90.310.040 Use the DADCO Quick Disconnect Charging Assembly, 90.310.040, with the 90.310.111 Charging Nipple or 90.315.5 Pressure Analyzer to charge self-contained gas springs. The 90.310.040 can also be used with a DADCO control panel to charge linked systems. The 90.310.040 includes the 90.310.201 Pressure Regulator, 90.310.252 Hose Assembly and the 90.310.338 Quick Disconnect Filling Assembly. Quick Disconnect Charging Nipple 90.310.143 – M6 Thread 90.310.111 – G 1/8 Port Use the DADCO Quick Disconnect Charging Nipple to charge the 90.10 and 90.8 Series gas springs. For more information, contact DADCO. Pressure Regulator 90.310.201 Hose Assembly 3m (10 ft) 90.310.252 Quick Disconnect Filling Assembly 90.310.338 90.310.143 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® 90.310.111 21 90.10 and 90.8 Series Nitrogen Gas Springs Repair Tools and Accessories Standard Load Cell 90.300. (00500, 00750, 01500, 03000, 05000, 07500, 10000) Digital Load Cell 90.305.BGA (Meter) 90.305.LC.05A (22.2 kN Load Cell) 90.305.LC.50A (222 kN Load Cell) The Standard Load Cell gives precise measurement of gas spring charging pressure. Each model requires its specified load cell. Load cells for 00500 – 07500 Models may be used with the Portable Test Stand; the load cell for the 90.10.10000 may be used with an arbor press. The 90.305.BGA meter can display force in N, Kg or lbs. When paired with the 90.305.LC.05A Load Cell it may 90.305.LC.05A be used to measure gas spring force up to 5,000 lbs. When paired with the 90.305.LC.50A Load Cell gas spring force can be measured up to 50,000 lbs. For more information request bulletin 90.305.BGA 90.305.LC.50A B04106C. DADCO Pressure Analyzer 90.315.5 Portable Test Stand 90.305.2 / 2D (00170) 90.305.3 (00500 – 07500) DADCO’s Pressure Analyzer includes two interchangeable bits to easily charge, discharge and gauge the pressure in any DADCO Nitrogen Gas Spring. For more information request bulletin B01133D. Use the Portable Test Stand in conjunction with a Standard Load Cell for precise measurement of gas spring force. Excludes use with 90.10.10000. For more information request bulletin 97B121. 90.305.2 DADCO Electronic Pressure Monitors DADCO’s Electrical Pressure Monitors indicate if pressure drops below a preset level, alerting the press controller to shut down the press. They are available in a variety of configurations to suit a variety of applications. For more information request bulletin B10105A or contact DADCO. Valve Bleed Tool 90.360.4 Use the DADCO Valve Bleed Tool to slowly discharge a spring to the desired pressure. For more information contact DADCO. DADCO Repair Tool Kits Port Servicing Tool 90.320.8 To perform all necessary servicing to the valve compartment. 22 90.305.3 DADCO’s most popular repair tools are now available in boxed sets for each of our three main classifications of nitrogen gas springs: Micro, Mini and Large Series. Kits may include DADCO load cells, charging nipples and various repair tools. Separate repair tool and load cell sets are also available. For more information request bulletin B05143A. 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® Parts List 90.10 Series Parts List 90.10 and 90.8 Series Nitrogen Gas Springs 90.8 Series Parts List Piston Rod 90.215.10. . Piston Rod 90.215.8. . Model Stroke Rod Wiper Dust Cover 90.246.10. Model Stroke C-Style Retaining Ring 90.285. Model Dust Cover 90.246.8. Model Model O-ring Backup Ring Cartridge Assembly 90.230.10. Cartridge Assembly 90.230.8. O-ring Model Model Rod Safety Ring 90.284. Tube Assembly 90.205.10. . Retainer Wear Ring 90.242. Alternative Compact Valve 90.10 / 90.8 Model Stroke Model Rod Retainer 90.225A. Model Compact Valve 90.260 Tube Assembly 90.205.8. . Model Model Stroke Cartridge Valve 90.265 Cartridge Valve 90.265 Port Plug 90.505.110 Port Plug 90.505.110 Replacement Part Ordering Example: Piston Rod: 90.215. 10. 00750. 025 Stroke (mm) Model: 00170, 00500, 00750, 01500, 03000, 05000, 07500, 10000 Part Number Series: 90.10 = 10 or 90.8 = 8 (00170, 00500 and 10000 models available in 90.10 Series only) NOTE: DADCO’s 90.10 and 90.8 Series Nitrogen Gas Springs are permanently marked with model number, serial number and repair kit number. Please refer to these when ordering replacement parts. Repair Kits Include a fully assembled cartridge, dust cover, bottle of assembly oil and a maintenance manual. 90.10 Series Model Repair Kit No. 90.10.00170 90.201.00170 90.10.00500 90.201A.00500 90.10.00750 90.201.00750 90.10.01500 90.201.01500 90.10.03000 90.201.03000 90.10.05000 90.201.05000 90.10.07500 90.201.07500 90.10.10000 90.201.10000 90.8 Series Model Repair Kit No. 90.8.00750 90.208.00750 90.8.01500 90.208.01500 90.8.03000 90.208.03000 90.8.05000 90.208.05000 90.8.07500 90.208.07500 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® 23 Operating and Technical Data CAUTION DO NOT attempt maintenance on spring until internal pressure is exhausted. Self-contained to Linked Operation • Always wear safety glasses when maintaining gas springs. When exhausting pressure, place the gas spring horizontally with the port up for safety. • Remove port plug, 90.607.110 or 90.505.110 (F.1). • With the cylinder in the horizontal position, depress the valve stem using the appropriate tool (F.2). Cover the port with a cloth to absorb discharge. • After all of the gas pressure is exhausted, be sure that the piston rod will retract into the tube manually. If not, try depressing the valve again. If still unsuccessful, stop and contact your DADCO Service Representative. • Remove the valve using the appropriate tool (F.3). Lubricate the threads and o-ring of the port adapter being installed (F.4). • Install port adapter in open port (F.4). A wide variety of port adapters are available, refer to DADCO’s Nitrogen Gas Spring Linked System Components Catalog. • DADCO surge tanks are used with open-flow systems to increase the volume in the system thereby reducing the pressure rise when cylinders are stroked. Refer the the Linked Systems Catalog for more information. F.1 F.3 100% R.1 90% S Operating Specifications Charging Medium: Nitrogen Gas Charging Pressure Range: 15 – 150 bar (220 – 2175 psi) Operating Temperature: 4°C – 71°C (40°F – 160°F)* Maximum Speed: 1.6 m/sec (63 in/sec) *For extended range applications contact DADCO. ≤S*0.9 Recharging Self-contained Gas Spring • Hold the spring vertically at all times during filling. Never compress the gas spring in a vice or clamp outside of the die or application as damage to the gas spring can result. • Never fill a gas spring unless the rod is in the fully extended position (R.1). Filling a gas spring with its rod down can result in improper retaining ring seating (R.2). Thread the T-handle 90.302.1, 90.320.2 or 90.320.10 into the rod end and depress the valve stem with the appropriate tool, then pull the rod cartridge assembly up until it is seated firmly against the retaining ring (R.1). • Charge thes spring to the desired pressure. Refer to DADCO’s 90.8/90.10 Series Maintenance Instructions B06124D for complete step-by-step instruction. Provide Stroke Reserve • DADCO’s 90.8 and 90.10 Series Gas Springs will permit travel of the full nominal stroke; however, at least a 10% stroke reserve is recommended to achieve optimal performance and safety (S.1, S.2). • Overstroking the rod or impacting the top of the gas spring will cause permanent damage. S.1 Avoid Side Loading • Side loading resulting from press action or die construction causes increased wear on bearing, seal and piston rod (S.4). Therefore, avoid side loading when possible (S.3). S.3 Rod End Thread • The end of the piston rod has a construction thread intended for assembly and disassembly only and should never be used to mount or secure the gas spring (S.4). Die vibration and/or misalignment will damage the spring. S.5 Drain Hole Protect From Fluids • Direct contact with certain die lubricants and cleaners should be avoided (S.6). Protect gas springs by providing adequate drainage in gas spring pockets (S.5). F.2 F.4 R.2 >S*0.9 S S.2 >1˚ S.4 S.6 The global leader in nitrogen gas spring technology ® 43850 Plymouth Oaks Blvd. • Plymouth, Michigan • 48170 • USA 734.207.1100 • 800.DADCO.USA • fax 734.207.2222 • www.dadco.net Printed in USA ©DADCO, Inc. 2015 All Rights Reserved Product changes may occur during the life of this catalog without prior notice, but products supplied will remain functionally interchangeable.
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