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Catalog No. C14104 ® Ultra Force Extended® Nitrogen Gas Springs UX Series Now with Longer Stroke Lengths! • • • • Reduce die construction costs Long stroke lengths – up to 300 mm Directly upgrade ISO 500-10000 models Variety of attachable and welded mounts Patented PED 97/23/EC COMPLIANT Ultra Force Extended® Nitrogen Gas Springs Introduction ® The global leader in nitrogen gas spring technology Introduction UltraPak® Technology DADCO produces top quality products at competitive prices and provides a superior level of customer service. Founded in 1958, DADCO is the highest volume producer of gas springs for press tools. DADCO’s products are widely approved and used in global operations for many industries including metal stamping, automotive, and plastic injection molding. The UX Series uses the same superior UltraPak® cartridge as the popular Ultra Force® Series. The UltraPak® employs advanced materials to reduce the rod cartridge profile while increasing performance. The UltraPak® is comprised of a rod wiper, rod seal and guide arranged to extend life, retain lubrication, exclude contaminants, and provide excellent wear characteristics. When coupled with DADCO’s superior finished piston rod, the UltraPak® is the ultimate sealing system. Numerous Piping Options With DADCO’s Ultra Force Extended® Series, piping gas springs is easy because every necessary tool or component is readily available (e.g. reliable and costeffective fittings, various hoses and couplings, control panels, solid fittings, crimping equipment). For additional information, refer to DADCO’s Nitrogen Gas Spring Linked System Components Catalog. High Force + ISO Envelope = UX Series DADCO’s Ultra Force Extended® Series fits the standard full height gas spring envelope with more force on contact, making it ideal for use with high strength steel. It also means cost savings in die construction and maintenance. The UX Series is available in extended stroke lengths with a variety of welded and attachable mounts. New! Model Diameter Maximum Force on Contact UX.0800 44.5 mm (1.750˝ ) 7.3 kN (0.7 ton) UX.1000 / UX.1000V 50 mm (1.968˝ ) 9.2 kN (1.0 ton) UX.1600 63 mm (2.480˝ ) 15 kN (1.7 ton) UX.2600 / UX.2600V 75 mm (2.953˝ ) 24 kN (2.6 ton) UX.4600 95 mm (3.740˝ ) 42 kN (4.7 ton) UX.6600 120 mm (4.724˝ ) 66 kN (7.4 ton) UX.9600 150 mm (5.906˝ ) 95 kN (10.7 ton) UX.20000 195 mm (7.677˝ ) 199 kN (22 ton) Rapid Delivery DADCO’s modern 13,500 m2 main production facility as well as satellite facilities permit the fastest deliveries in the industry. Products are available both directly and through a network of stocking distributors, providing worldwide support. 2 SMS® For those instances when a customer prefers to have DADCO provide a finished system, several options are available. A popular option, DADCO’s Sectional Mounting System (SMS®) includes cylinders mounted to a SMS® plate and linked using hose, fittings and a control panel. Shipped ready to install, customers find the SMS® to be a trouble free, cost-effective option. For additional information, refer to catalog C13105. SMS-i® Another option is the Sectional Mounting System - Internal (SMS-i®). The SMS-i® consists of an internally piped plate with mounted cylinders. DADCO recommends using the SMS-i® as a cost effective alternative to traditional manifold systems. For more information, request catalog C13105. Customer Satisfaction DADCO’s motto is “Whatever It Takes To Satisfy Our Customers.” DADCO will assist in any way possible to ensure that customers are completely satisfied. DADCO’s salespeople and distributors are solution-oriented, product-knowledgeable and eager to assist customers. DADCO’s engineers are available to help customers with specific applications. Warranty DADCO warrants its UX Series Nitrogen Gas Springs to be free from defects in workmanship or materials for a period of one year from date of manufacture. CAD Templates On-line DADCO’s entire product line is available on-line in solid models and 2D CAD formats. For more information, visit our website, www.dadco.net, or contact DADCO. 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® Installation Examples Ultra Force Extended® Nitrogen Gas Springs DADCO offers a variety of mount options to meet specific customer applications. Installation and fastening of the gas springs should take into consideration load support, fastener selection and torque values. For additional information on installation requirements see page 24. Cylinder and mount dimensions are shown on pages 4-21. øD ød > C/2 C > 25.4 Drain Hole (1.00) < øD/2 +.3 (.012) øD +.8 (.031) TO Basic Model in a flat bottom pocket. The pocket must be bored with a flat bottom, or a spacer must be used to create a flat surface. > D+1 (.040) > .5 (.020) C > ¾C TO Basic Model mounted inverted requires back-up to support the full load. Retain inverted cylinders tight in the pocket with the appropriate length cap screw to eliminate movement. TO Basic Model mounted to a plate. Linked cylinders require clearance for the hose and fittings. +.3 (.012) øD +.8 (.031) TO Basic Model mounted in a horizontal pocket. Allow clearance in the rod pocket to avoid contacting the body of the cylinder during operation. Allow the rod to locate freely. B19/B319V/B26 mounts require back-up to support the load. For long stroke models use two mounts to secure the cylinder. TFM/TSW/B11 mounts may be attached from the top or base. Back-up is required to support the full load. NOTE: Mount 90.11.07500 from top only. Pad extensions or die shoe spacers and striker plates may be used. Never secure anything to the rod end; the rod end has a construction thead intended only for assembly purposes. B12 mounts must be fastened to the bottom groove only. Back-up is required to support the full load. B21/B25 mounts must be fastened to the top groove only. Back-up is required to support the full load. Do not mount from the bottom side of the mount. 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® 3 Ultra Force Extended® Nitrogen Gas Springs UX.0800 – 7.3 kN / 0.7 ton ø25 New! .98 M8 Part No. S mm C 12.5 97.5 110 0.49 3.84 4.331 inch UX.0800.013 S 16.5 .65 • UX.0800.025 2 • UX.0800.038 .08 • UX.0800.050 UX.0800.063 L R1 UX.0800.075 .04 • UX.0800.080 • UX.0800.100 • UX.0800.125 C UX.0800.150 • UX.0800.160 G 1/8 UX.0800.175 UX.0800.200 4 .16 ø40 4 1.57 20 ±.010 25 110 135 0.98 4.33 5.315 37.5 122.5 160 1.48 4.82 6.299 50 135 185 1.97 5.31 7.283 62.5 147.5 210 2.46 5.81 8.268 75 160 235 2.95 6.30 9.252 80 165 245 3.15 6.50 9.646 100 185 285 3.94 7.28 11.220 125 210 335 4.92 8.27 13.189 150 235 385 5.91 9.25 15.157 160 245 405 6.30 9.65 15.945 175 260 435 6.89 10.24 17.126 200 285 485 7.87 11.22 19.094 • Preferred Sizes .16 ø44.5 1.750 .787 L ±0.25 2 x M8 12 Deep .47 TO – Basic Model Ordering Example: UX.0800.080. TO. C. 150 Part Number: Includes Series, Model and Stroke Length. Charging Pressure: 15–150 bar (220–2175 psi). When not specified, default is 150 bar. Mount Option: TO = Basic Model. When not specified, default is TO. Mounts ordered with cylinder will be attached at the factory. Mount Only Ordering Example: 90.21.00500 4 Operating System: C = Self-contained, F = Open Flow Fitting. When not specified, default is C, self-contained. 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® 50 60 70 80 90 100 Ultra Force Extended® Nitrogen Gas Springs UX.0800 – 7.3 kN / 0.7 ton X.9600 UX.800 Force Charts On-Contact Force 50 60 70 80 90 100 2100 129.00 1655 2000 1522 1331 1141 111.20 761 102.30 380 190 95.43 kN 93.40 120.10 FORCE (lb.) lb. 9.35 Based on charge of 2175 psi 8.90 1900 8.45 1800 8.00 1655 lb. 1700 1600 7.55 7.10 0 10 20 30 40 50 60 70 TRAVEL (%) 90 80 90.11.00500 90.312.00500 B312 .79 100 B21 90.21.00500 4 x M8 SHCS MOUNT FROM TOP OR BASE 20 7.36 kN kN 7.36 6.14 4.91 3.68 2.45 1.23 0.98 MAXIMUM RECOMMENDED TRAVEL 90% Mount Options B11 bar 150 125 100 75 50 25 20 FORCE (kN) psi 2175 2000 1750 1500 1000 500 250 On-Contact Force 137.90 ø70.7 BOLT CIRCLE 5/16 70 2.783 4 x M8 SHCS 2.76 5/16 50 1.968 50 ø86 1.968 23 13 7 4 x M8 SHCS 70 3.38 .91 .51 .28 5/16 2.75 2 x M8 SHCS 50 1.968 B25 90.25.00500 B319V 90.319V.0800 B19 Mount, see page 22. 2X M8x50 mm SHCS SUPPLIED 4 x M8 SHCS 5/16 80 60 3.15 2.362 50 1.968 10 64 .39 2.52 27.5 23 13 .91 1.08 20 .79 22 .87 .51 60 2.36 DADCO offers a wide variety of mounts. If the mounts above are not suitable for the application, contact DADCO. 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® 5 Ultra Force Extended® Nitrogen Gas Springs UX.1000 – 9.2 kN / 1.0 ton ø28 1.10 M8 Refer to page 20 for model matching European Standards. Part No. S mm C 12.5 105.5 118 .49 4.15 4.646 inch UX.1000.013 • UX.1000.025 S 15.5 .61 • UX.1000.038 1 .04 • UX.1000.050 UX.1000.063 R2 UX.1000.075 .08 • UX.1000.080 L • UX.1000.100 • UX.1000.125 C UX.1000.150 • UX.1000.160 G 1/8 UX.1000.175 UX.1000.200 ø43 7 .28 ø50 8 .31 UX.1000.225 1.69 1.968 UX.1000.250 20 .787 2 x M8 12 Deep UX.1000.275 .47 UX.1000.300 25 118 143 0.98 4.65 5.630 37.5 130.5 168 1.48 5.14 6.614 50 143 193 1.97 5.63 7.598 62.5 155.5 218 2.46 6.12 8.583 75 168 243 2.95 6.61 9.567 80 173 253 3.15 6.81 9.961 100 193 293 3.94 7.60 11.535 125 218 343 4.92 8.58 13.504 150 243 393 5.91 9.57 15.472 160 253 413 6.30 9.96 16.260 175 268 443 6.89 10.55 17.441 200 293 493 7.87 11.54 19.409 225 318 543 8.86 12.52 21.378 250 343 593 9.84 13.50 23.346 275 368 643 10.83 14.49 25.315 300 393 693 11.81 15.47 27.283 UX.1000.080. TO. C. 150 Part Number: Includes Series, Model and Stroke Length. Charging Pressure: 15–150 bar (220–2175 psi). When not specified, default is 150 bar. Mount Option: TO = Basic Model. When not specified, default is TO. Mounts ordered with cylinder will be attached at the factory. Mount Only Ordering Example: 90.21.00750 6 ±.010 • Preferred Sizes TO – Basic Model Ordering Example: L ±0.25 Operating System: C = Self-contained, F = Open Flow Fitting. When not specified, default is C, self-contained. 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® 32.20 Ultra Force Extended® Nitrogen Gas Springs 30.00 UX.1000 – 9.2 kN / 1.0 ton 27.80 25.60 50 Force Charts 60 70 80 90 psi 2175 2000 1750 1500 1000 500 250 Mount 60 70 lb. 2076 1909 64.50 1670 1432 59.60 954 54.70 477 239 2.475 ø108 6019 70 .75 80 12.20 2500 11.10 2076 lb. 2250 0 10 10.00 20 30 40 50 60 70 bar 150 125 100 75 50 25 20 9.24 kN 8.90 90 100 80 kN 9.24 7.70 6.16 4.62 3.08 1.54 1.23 MAXIMUM RECOMMENDED TRAVEL 90% TRAVEL (%) UX.1000 3250 TSW 14.50 B11 Welded 90.11.00750 3000 3/8 62.9 13.30 2750 4 x M10 SHCS 3.500 Based on charge of 2175 psi 2000 Welded On-Contact Force 14.50 3000 49.80 ø88.9 BOLT UX.6600 CIRCLE 50 UX.1000 3250 44.90 42.41 kN 40.00 Options 80 90 100 TFM 40 23.82 kN FORCE (kN) 50 23.40 On-Contact Force UX.4600 40 100 FORCE (lb.) 40 2500 89.00 2250 82.30 2000 FROM TOP OR BASE 12.20 20 2750 95.60 90.12.00750 B12 13.30 MOUNT .79 11.10 4 x M10 SHCS 3/8 0 10 20 56.5 75.60 2.224 68.90 3.15 30 40 75 50 60 70 5/16 9.24 kN 8.90 90 100 80 56.5 2.224 80 66.27 kN 4.25 62.30 90 100 4 x M8 SHCS 2.95 10.00 19 75 .75 12 4 x M8 SHCS .47 5/16 2.95 2 x M8 SHCS 56.5 2.224 B21 90.21.00750 B25 90.25.00750 UX.800 UX.9600 4 x M8 SHCS 5/16 137.90 ø80 BOLT CIRCLE 3.150 129.00 2100 4 x M8 SHCS 2000 5/16 120.10 1900 60 70 111.20 56.5 1800 ø95 1700 95.43 kN 93.40 22 8013 90 100 .51 9.35 8.90 90 68 .87 1600 2.677 8.45 8.00 56.5 2.224 15 70 .59 2.76 3.74 50 90.319V.1000 2X M10x60 mm SHCS SUPPLIED 3.54 2.224 102.30 40 B319V B19 Mount, see page 22. 0 10 20 30 30 22 13 .87 40 50 60 .51 1.18 70 80 90 7.55 7.36 kN 25 7.10 30 .98 100 1.18 70 2.76 DADCO offers a wide variety of mounts. If the mounts above are not suitable for the application, contact DADCO. 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® 7 Ultra Force Extended® Nitrogen Gas Springs UX.1600 – 15 kN / 1.7 ton ø36 1.42 M8 Part No. S mm C 12.5 107.5 120 0.49 4.23 4.724 inch UX.1600.013 • UX.1600.025 S 20 • UX.1600.038 .79 • UX.1600.050 UX.1600.063 R2 L .08 UX.1600.075 • UX.1600.080 • UX.1600.100 • UX.1600.125 C UX.1600.150 • UX.1600.160 13 8 .51 .31 UX.1600.175 ø56 2.20 UX.1600.200 G 1/8 UX.1600.225 ø63 4 x M8 12 Deep .47 UX.1600.250 28.3 25 120 145 4.72 5.709 37.5 132.5 170 1.48 5.22 6.693 50 145 195 1.97 5.71 7.677 62.5 157.5 220 2.46 6.20 8.661 75 170 245 2.95 6.69 9.646 80 175 255 3.15 6.89 10.039 100 195 295 3.94 7.68 11.614 125 220 345 4.92 8.66 13.583 150 245 395 5.91 9.65 15.551 160 255 415 6.30 10.04 16.339 175 270 445 6.89 10.63 17.520 200 295 495 7.87 11.61 19.488 225 250 9.84 1.114 UX.1600.275 275 10.83 ø40 UX.1600.300 1.575 Ordering Example: 320 12.60 345 13.58 370 14.57 395 15.55 545 21.457 595 23.425 645 25.394 695 27.362 • Preferred Sizes UX.1600.080. TO. C. 150 Part Number: Includes Series, Model and Stroke Length. Charging Pressure: 15–150 bar (220–2175 psi). When not specified, default is 150 bar. Mount Option: TO = Basic Model. When not specified, default is TO. Mounts ordered with cylinder will be attached at the factory. Mount Only Ordering Example: 90.21.1600 8 300 11.81 TO – Basic Model ±.010 0.98 8.86 2.480 L ±0.25 Operating System: C = Self-contained, F = Open Flow Fitting. When not specified, default is C, self-contained. 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® Ultra Force Extended® Nitrogen Gas Springs UX.1600 – 15 kN / 1.7 ton Force Charts UX.1600 On-Contact Force lb. 3432 3155 2761 2367 1578 789 394 Based on charge of 2175 psi FORCE (lb.) 4700 20.90 19.35 4350 17.80 4000 3432 lb. 3650 3300 0 16.25 10 20 30 40 50 60 70 80 90 TRAVEL (%) Mount Options TRAVEL (%) B212 / 90.212.1600 B112 / 90.112.1600 4 x M10 SHCS 15.27 kN 14.70 100 kN 15.27 12.72 10.18 7.63 5.09 2.54 2.04 90.21.1600 ø85 BOLT CIRCLE 4 x M10 SHCS A bar 150 125 100 75 50 25 20 MAXIMUM RECOMMENDED TRAVEL 90% B21 B A FORCE (kN) psi 2175 2000 1750 1500 1000 500 250 On-Contact Force 22.45 5050 3.346 3/8 3/8 B 60 Part No. 90.212.1600 90.112.1600 12 .47 B325/B25 90.325.1600/ 90.25.1600 A 100 B 73.5 3.94 2.894 85 60 3.35 2.362 B319 2.362 ø105 4.13 90.319.1600 B319V 90.319V.1600 2X M10x70 mm SHCS SUPPLIED 30 1.18 3/8 52.5 108 2.07 80 105 B 1.06 .63 4 x M10 SHCS 84 4.25 3.307 3.150 4.13 A 27 16 40 1.57 27 16 1.06 15 2 x M10 SHCS .63 36.5 3/8 1.44 .59 30 1.18 27 1.06 80 3.15 82 40 3.23 1.57 Part No. 90.325.1600 90.25.1600 A 64 B 80 2.520 3.54 73.5 90 2.894 3.54 DADCO offers a wide variety of mounts. If the mounts above are not suitable for the application, contact DADCO. 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® 9 Ultra Force Extended® Nitrogen Gas Springs UX.2600 – 24 kN / 2.6 ton ø45 1.77 M8 Refer to page 21 for model matching European Standards. Part No. S mm C inch S • UX.2600.025 • UX.2600.038 20 1 .79 • UX.2600.050 .04 UX.2600.063 UX.2600.075 • UX.2600.080 R2.5 .10 • UX.2600.100 L C • UX.2600.125 UX.2600.150 • UX.2600.160 7 UX.2600.175 .28 8 .31 UX.2600.200 ø67 2.64 UX.2600.225 G 1/8 UX.2600.250 ø75 4 x M8 12 Deep .47 25 133 158 5.24 6.220 37.5 145.5 183 1.48 5.73 7.205 50 158 208 1.97 6.22 8.189 62.5 170.5 233 2.46 6.71 9.173 75 183 258 2.95 7.20 10.157 80 188 268 3.15 7.40 10.551 100 208 308 3.94 8.19 12.126 125 233 358 4.92 9.17 14.094 150 258 408 5.91 10.16 16.063 160 268 428 6.30 10.55 16.850 175 283 458 6.89 11.14 18.031 200 308 508 7.87 12.13 20.000 225 250 9.84 UX.2600.275 275 10.83 28.3 1.114 UX.2600.300 ±.010 0.98 8.86 2.953 L ±0.25 300 11.81 333 13.11 358 14.09 383 15.08 408 16.06 558 21.968 608 23.937 658 25.906 708 27.874 • Preferred Sizes ø40 1.575 TO – Basic Model Ordering Example: UX.2600.080. TO. C. 150 Part Number: Includes Series, Model and Stroke Length. Charging Pressure: 15–150 bar (220–2175 psi). When not specified, default is 150 bar. Mount Option: TO = Basic Model. When not specified, default is TO. Mounts ordered with cylinder will be attached at the factory. Mount Only Ordering Example: 90.21.01500 10 Operating System: C = Self-contained, F = Open Flow Fitting. When not specified, default is C, self-contained. 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® Ultra Force Extended® Nitrogen Gas Springs UX.2600 – 24 kN / 2.6 ton Force Charts On-Contact Force Based on charge of 2175 psi 7250 FORCE (lb.) lb. 5362 4930 4314 3698 2465 1233 616 34.50 32.20 6750 30.00 6250 27.80 5362 lb. 5750 5250 0 10 25.60 20 30 40 50 60 70 90 80 Mount Options Welded ø120.6 BOLT CIRCLE 4 x M12 SHCS 1/2 4.750 90.11.01500 13400 59.60 OR BASE 9000 85.3 .79 3.358 73.5 10 2.894 20 100 30 40 50 60 70 80 90 M20 5.94 19 19 4 x M10 SHCS 100 .75 .75 3/8 3.94 UX.6600 21500 73.5 20000 2.894 15500 ø104 BOLT CIRCLE 14000 4.094 3/8 B325 0 90.325.2600 10 20 30 40 B319V 73.5 60 UX.1000 2.894 3250 12 3000 .47 2500 89.00 2250 2000 0 90.319V.2600 4 x M10 50SHCS 60 70 10 20 30 40 50 60 66.27 kN 62.30 90 100 80 125 100 4.92 3.937 73.5 73.5 2.894 ø122 3.54 2.894 15 90 4.80 16 4 x M10 30 SHCS 40 50 B19 Mount, 2X M12x80 mm SHCS see page 22. 68.90 SUPPLIED 3/8 .63 20 3/8 4 x M8 SHCS 95.60 75.60 10 2750 82.30 18500 90.21.01500 17000 3.94 0 44.90 42.41 kN 40.00 100 3.94 ø150.9 2500 100 2000 49.80 3/8 90.12.01500 2250 54.70 4 x M10 SHCS 0 3250 MOUNT FROM TOP 20 10100 UX.1000 B12 2750 64.50 11200 4 x M10 SHCS 23.82 kN 14500 12300 B21 23.40 kN 23.86 19.88 15.90 11.93 7.95 3.98 3.18 3000 UX.4600 Welded B11 TSW 100 MAXIMUM RECOMMENDED TRAVEL 90% TRAVEL (%) TFM bar 150 125 100 75 50 25 20 FORCE (kN) psi 2175 2000 1750 1500 1000 500 250 On-Contact Force UX.2600 7750 27 1.06 UX.9600 42 29 16 1.14 10 .59 .63 .39 30 1.65 1.18 32 137.90 2100 129.00 2000 27000 120.10 1900 25000 111.20 1800 23000 102.30 1700 31000 29000 94 3.70 21000 0 10 20 30 40 50 60 70 80 90 100 93.40 95.43 kN UX.800 1.26 1600 0 10 20 DADCO offers a wide variety of mounts. If the mounts above are not suitable for the application, contact DADCO.30 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® 11 40 50 Ultra Force Extended® Nitrogen Gas Springs UX.4600 – 42 kN / 4.7 ton ø60 M8 2.36 Part No. S mm C inch • UX.4600.025 S 24 • UX.4600.038 3 .94 .12 • UX.4600.050 UX.4600.063 UX.4600.075 R2.5 L .10 • UX.4600.080 • UX.4600.100 • UX.4600.125 C UX.4600.150 • UX.4600.160 7 .28 8 UX.4600.175 .31 UX.4600.200 ø87 UX.4600.225 G 1/8 ø95 3.740 4 x M8 12 Deep UX.4600.250 42.4 UX.4600.275 UX.4600.300 37.5 157.5 195 1.48 6.20 7.677 50 170 220 1.97 6.69 8.661 62.5 182.5 245 2.46 7.19 9.646 75 195 270 2.95 7.68 10.630 80 200 280 3.15 7.87 11.024 100 220 320 3.94 8.66 12.598 125 245 370 4.92 9.65 14.567 150 270 420 5.91 10.63 16.535 160 280 440 6.30 11.02 17.323 175 295 470 6.89 11.61 18.504 200 320 520 7.87 12.60 20.472 225 250 275 300 345 13.58 370 14.57 395 15.55 420 16.54 570 22.441 620 24.409 670 26.378 720 28.346 • Preferred Sizes TO – Basic Model UX.4600.080. TO. C. 150 Part Number: Includes Series, Model and Stroke Length. Charging Pressure: 15–150 bar (220–2175 psi). When not specified, default is 150 bar. Mount Option: TO = Basic Model. When not specified, default is TO. Mounts ordered with cylinder will be attached at the factory. Mount Only Ordering Example: 90.21.03000 12 170 6.693 11.81 ø60 Ordering Example: 145 5.71 10.83 .47 2.362 25 9.84 1.670 ±.010 0.98 8.86 3.43 L ±0.25 Operating System: C = Self-contained, F = Open Flow Fitting. When not specified, default is C, self-contained. 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® 6250 27.80 Ultra Force Extended® 23.82 kN 5250UX.4600 – 42 kN / 4.7 ton 23.40Nitrogen Gas Springs 0 10 20 30 40 50 60 70 80 90 100 5750 25.60 UX.1000 3250 Force Charts On-Contact Force On-Contact Force lb. 9532 8765 7669 6574 4383 2191 1096 64.50 FORCE (lb.) 14500 Based on charge of 2175 psi 13400 59.60 54.70 12300 11200 49.80 9532 lb. 9000 0 10 20 30 40 50 60 70 80 90 ø139.7 BOLT CIRCLE 4 x M12 SHCS 1/2 5.500 UX.6600 B11 Welded TSW 90.11.03000 21500 .79 18500 4 x M12 SHCS 17000 14000 98.8 3.889 0 92 10 20 120 3.622 30 40 6.75 50 60 2750 B12 2500 OR BASE 89.00 2250 82.30 2000 120 0 60 90.12.03000 10 4.72 20 30 40 50 4 x M12 SHCS 70 60 1/2 66.27 kN 62.30 80 90 100 M20 92 3.622 12 4 x M12 SHCS 120 .98 .47 1/2 4.72 .98 50 UX.1000 68.90 25 25 40 3000 95.60 MOUNT 4.72 ø171.4 kN 42.41 35.34 28.27 21.21 20 30 14.14 7.07 5.65 3250 75.60 1/2 15500 2000 bar 150 125 100 75 0 5010 25 20 FROM TOP 20 20000 2250 MAXIMUM RECOMMENDED TRAVEL 90% Mount Options Welded 2500 44.90 42.41 kN 40.00 100 10100 TRAVEL (%) TFM 2750 FORCE (kN) psi 2175 2000 1750 1500 1000 500 250 3000 UX.4600 4 x M8 SHCS 92 UX.9600 B21 B25 90.21.03000 31000 90.25.03000 29000 ø130 BOLT CIRCLE 4 x M12 SHCS 1/2 1/2 25000 21000 ø150 140 .71 0 10 20 30 92 403.622 50 110 60 70 80 90 100 33 1.30 90.319V.4600 2100 2X M12x100 mm SHCS 2000 SUPPLIED 120.10 1900 111.20 1800 102.30 93.40 1700 95.43 kN 1600 115 4.528 0 10 20 30 15 4.33 5.90 18 B19 Mount, 22. see page 129.00 5.51 23000 92 B319V137.90 4 x M12 SHCS 270005.118 3.622 UX.800 3.622 .59 52.5 33 18 1.30 2.07 .71 30 1.18 33 1.30 115 4.53 DADCO offers a wide variety of mounts. If the mounts above are not suitable for the application, contact DADCO. 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® 13 40 50 Ultra Force Extended® Nitrogen Gas Springs UX.6600 – 66 kN / 7.4 ton ø75 M8 2.95 Part No. S mm C inch S 25.5 • UX.6600.025 • UX.6600.038 3 1.00 .12 • UX.6600.050 UX.6600.063 R2.5 UX.6600.075 L .10 • UX.6600.080 • UX.6600.100 C • UX.6600.125 UX.6600.150 • UX.6600.160 7 .28 8 UX.6600.175 .31 UX.6600.200 ø112 G 1/8 UX.6600.225 4.41 4.724 UX.6600.250 .63 25 165 190 6.50 7.480 37.5 177.5 215 1.48 6.99 8.465 50 190 240 1.97 7.48 9.449 62.5 202.5 265 2.46 7.97 10.433 75 215 290 2.95 8.46 11.417 80 220 300 3.15 8.66 11.811 100 240 340 3.94 9.45 13.386 125 265 390 4.92 10.43 15.354 150 290 440 5.91 11.42 17.323 160 300 460 6.30 11.81 18.110 175 315 490 6.89 12.40 19.291 200 340 540 7.87 13.39 21.260 225 250 9.84 4 x M10 16 Deep UX.6600.275 275 10.83 56.6 UX.6600.300 2.227 300 11.81 ø80 ±.010 0.98 8.86 ø120 L ±0.25 365 14.37 390 15.35 415 16.34 440 17.32 590 23.228 640 25.197 690 27.165 740 29.134 • Preferred Sizes 3.150 TO – Basic Model Ordering Example: UX.6600.080. TO. C. 150 Part Number: Includes Series, Model and Stroke Length. Charging Pressure: 15–150 bar (220–2175 psi). When not specified, default is 150 bar. Mount Option: TO = Basic Model. When not specified, default is TO. Mounts ordered with cylinder will be attached at the factory. Mount Only Ordering Example: 90.21.05000 14 Operating System: C = Self-contained, F = Open Flow Fitting. When not specified, default is C, self-contained. 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® 0 10 20 30 – 40 60 / 70 90 UX.6600 6650kN 7.480ton UX.6600 2750 On-Contact 20000 89.00 18500 82.30 17000 75.60 14894 lb. 0 10 20 30 TSW 40 50 Welded 4 x M16 SHCS 60 70 80 30 40 90.11.05000 20 .79 109.5 4.311 25000 4.596 ø196.8 M20 140 5.51 23000 7.75 25 21000.98 25 0 .98 140 10 20 30 40 50 kN 66.27 55.22 44.18 20 30 33.13 22.09 11.04 8.84 40 2100 140 60 5.51 70 80 90 100 4 x M12 SHCS 5.51 2000 120.10 1900 111.20 1800 102.30 4 x M12 SHCS 95.43 kN 93.40 1/2 1/2 109.5 4.311 1700 12 .47 1600 0 10 20 30 109.5 4.311 90.21.05000 4 x M12 SHCS B25 90.25.05000 ø155 BOLT CIRCLE 1/2 90.319V.6600 B319V B19 Mount, see page 22. 2X M12x100 mm SHCS SUPPLIED 4 x M12 SHCS 6.102 1/2 170 145 6.69 5.709 109.5 109.5 4.311 4.311 15 130 ø175 .59 5.12 6.89 36 1.42 60 90.12.05000 4 x M10 SHCS B21 50 UX.800 129.00 1/2 27000 bar 150 125 100 0 10 75 50 25 20 B12 137.90 4 x M12 SHCS 29000 .83 60 Force MOUNT FROM TOP OR BASE 31000 21 50 MAXIMUM RECOMMENDED TRAVEL 90% B11 UX.9600 5/8 116.7 2000 66.27 kN 62.30 90 100 Mount Options Welded 2250 68.90 15500 14000 2500 95.60 Based on charge of 2175 psi FORCE (kN) FORCE (lb.) 21500 TRAVEL (%) 6.500 20 3000 On-Contact Force psi lb. 2175 14894 2000 13695 1750 11983 1500 10272 1000 6848 500 3424 250 1712 ø165.1 BOLT CIRCLE 10 Ultra Force Extended® Nitrogen Gas SpringsUX.1000 3250 Force Charts TFM 0 44.90 42.41 kN 40.00 100 10100 9000 2000 49.80 11200 65 36 21 1.42 2.56 .83 30 1.18 58 2.28 140 5.51 DADCO offers a wide variety of mounts. If the mounts above are not suitable for the application, contact DADCO. 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® 15 40 50 Ultra Force Extended® Nitrogen Gas Springs UX.9600 – 95 kN / 10.7 ton ø90 M8 3.54 Part No. • UX.9600.025 3 1.08 UX.9600.038 .12 • UX.9600.050 UX.9600.063 R2.5 L .10 UX.9600.075 • UX.9600.080 • UX.9600.100 C • UX.9600.125 UX.9600.150 7 • UX.9600.160 8 .28 .31 UX.9600.175 ø142 5.59 UX.9600.200 G 1/8 ø150 UX.9600.225 5.906 UX.9600.250 UX.9600.275 70.7 180 205 7.09 8.071 37.5 192.5 230 1.48 7.58 9.055 50 205 255 1.97 8.07 10.039 62.5 217.5 280 2.46 8.56 11.024 75 230 305 2.95 9.06 12.008 80 235 315 3.15 9.25 12.402 100 255 355 3.94 10.04 13.976 125 280 405 4.92 11.02 15.945 150 305 455 5.91 12.01 17.913 160 315 475 6.30 12.40 18.701 175 330 505 6.89 12.99 19.882 200 355 555 7.87 13.98 21.850 225 250 275 10.83 UX.9600.300 300 11.81 4 x M10 16 Deep .63 Ordering Example: 380 14.96 405 15.94 430 16.93 455 17.91 605 23.819 655 25.787 705 27.756 755 29.724 • Preferred Sizes TO – Basic Model UX.9600.080. TO. C. 150 Part Number: Includes Series, Model and Stroke Length. Charging Pressure: 15–150 bar (220–2175 psi). When not specified, default is 150 bar. Mount Option: TO = Basic Model. When not specified, default is TO. Mounts ordered with cylinder will be attached at the factory. Mount Only Ordering Example: 90.21.07500 16 ±.010 25 9.84 2.783 L ±0.25 0.98 8.86 ø100 3.937 C inch S 27.5 S mm Operating System: C = Self-contained, F = Open Flow Fitting. When not specified, default is C, self-contained. 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® 14000 0 10 20 30 40 50 60 70 80 90 100 Ultra Force Extended® Nitrogen Gas Springs UX.9600 – 95 kN / 10.7 ton Force Charts UX.800 UX.9600 On-Contact Force FORCE (lb.) lb. 21447 19721 17256 14791 9861 4930 2465 Based on charge of 2175 psi 29000 120.10 111.20 25000 21447 lb. 23000 0 10 20 102.30 30 40 50 60 70 80 TSW ø195.2 BOLT CIRCLE Welded B11 4 x M20 SHCS 125 1900 100 75 1800 50 1700 25 20 95.43 kN 90.11.07500 1600 0 10 20 30 .79 90.12.07500 B12 190 4 x M16 SHCS 4 x M16 SHCS 7.48 5/8 5/8 138 138 5.433 ø233.7 7.48 138 9.20 25 30 5.433 M20 190 5.433 4 x M16 SHCS 190 .98 5/8 7.48 1.18 12 .47 4 x M10 SHCS 138 5.433 B21 90.21.07500 4 x M16 SHCS B25 90.25.07500 ø195 BOLT CIRCLE 5/8 90.319V.9600 B319V B19 Mount, see page 22. 2X M12x120 mm SHCS SUPPLIED 4 x M16 SHCS 7.677 5/8 200 175 7.87 5.433 ø220 6.38 1.06 15 162 8.66 27 6.890 138 138 5.433 41 1.61 40 MOUNT FROM TOP ONLY 20 3/4 7.685 kN 95.43 79.52 63.62 47.71 31.81 15.90 12.72 150 2000 MAXIMUM RECOMMENDED TRAVEL 90% Mount Options Welded 93.40 90 100 TRAVEL (%) TFM 2100 bar 129.00 27000 21000 On-Contact Force 137.90 31000 FORCE (kN) psi 2175 2000 1750 1500 1000 500 250 80 41 27 1.61 .59 3.15 30 1.18 68 2.68 1.06 170 6.69 DADCO offers a wide variety of mounts. If the mounts above are not suitable for the application, contact DADCO. 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® 17 50 Ultra Force Extended® Nitrogen Gas Springs UX.20000 – 199 kN / 22 ton ø130 5.12 M10 Part No. S mm C inch 33.5 3 1.32 • UX.20000.025 S .12 UX.20000.038 • UX.20000.050 L UX.20000.063 R2.5 UX.20000.075 .10 • UX.20000.080 C • UX.20000.100 • UX.20000.125 8 .31 UX.20000.150 8 .31 • UX.20000.160 UX.20000.175 G 1/8 ø187 7.36 UX.20000.200 ø195 7.677 UX.20000.225 UX.20000.250 25 185 210 7.28 8.268 37.5 197.5 235 1.48 7.78 9.252 50 210 260 1.97 8.27 10.236 62.5 222.5 285 2.46 8.76 11.220 75 235 310 2.95 9.25 12.205 80 240 320 3.15 9.45 12.598 100 260 360 3.94 10.24 14.173 125 285 410 4.92 11.22 16.142 150 310 460 5.91 12.20 18.110 160 320 480 6.30 12.60 18.898 175 335 510 6.89 13.19 20.079 200 360 560 7.87 14.17 22.047 225 250 9.84 .67 UX.20000.275 84.9 275 10.83 3.341 UX.20000.300 300 11.81 ø120 ±.010 0.98 8.86 4 x M12 17 Deep L ±0.25 385 15.16 410 16.14 435 17.13 460 18.11 610 24.016 660 25.984 710 27.953 760 29.921 • Preferred Sizes 4.724 TO – Basic Model Ordering Example: UX.20000.080. TO. C. 150 Part Number: Includes Series, Model and Stroke Length. Charging Pressure: 15–150 bar (220–2175 psi). When not specified, default is 150 bar. Mount Option: TO = Basic Model. When not specified, default is TO. Mounts ordered with cylinder will be attached at the factory. Mount Only Ordering Example: 90.21.10000 18 Operating System: C = Self-contained, F = Open Flow Fitting. When not specified, default is C, self-contained. 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® Ultra Force Extended® Nitrogen Gas Springs UX.20000 – 199 kN / 22 ton Force Charts UX.20000 On-Contact Force FORCE (lb.) lb. 44747 41147 36004 30860 20574 10287 5143 On-Contact Force 80000 355.85 Based on charge of 2175 psi 72000 320.25 64000 284.70 56000 249.10 44747 lb. 48000 213.50 40000 177.95 100 0 10 20 30 40 50 60 70 80 90 TRAVEL (%) Mount Options 90.11.10000 25 .98 B12 90.12.10000 UX.1000 MOUNT 3250 1440 FROM TOP OR BASE 210 3000 B21 90.21.10000 4 x M16 SHCS ø240.4 BOLT CIRCLE 5/8 9.465 1330 8.27 4 x M16 1220SHCS 2750 5/8 2500 1110 170 2250 0 10 210 8.27 20 30 4 x M16 SHCS 40 50 13 60.51 70 80 170 6.693 6.693 ø290 1000 M20 2000 199.10 kN kN 199.10 165.92 132.73 99.55 66.37 33.18 26.55 MAXIMUM RECOMMENDED TRAVEL 90% TRAVEL (%) B11 bar 150 125 100 75 50 25 20 FORCE (kN) psi 2175 2000 1750 1500 1000 500 250 923 daN 890 90 100 11.41 27 47 1.85 1.06 UX.20000 1/2 FORCE (daN) 4 x M12 SHCS 170 6.69 B25 90.25.10000 B19 90.19.10000 0 10 30 TRAVEL (%) 1.18 4 x M16 SHCS 5/8 20 30 40 50 60 70 80 90 100 150 5.91 280 310 12.20 11.02 135 5.31 170 6.693 210 30 8.27 1.18 2 x M12 SHCS 1/2 M12 47 27 1.85 1.06 250 9.84 20 .79 125 4.92 DADCO offers a wide variety of mounts. If the mounts above are not suitable for the application, contact DADCO. 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® 19 Ultra Force Extended® Nitrogen Gas Springs UX.1000V – 9.2 kN / 1.0 ton ø28 1.10 M8 Matches European Standards Part No. S mm C 12.5 107.5 120 .49 4.23 4.724 inch UX.1000V.013 UX.1000V.025 S 17.5 .69 3 25 UX.1000V.038 .12 37.5 132.5 50 62.5 157.5 L 80 UX.1000V.100 UX.1000V.125 100 195 125 UX.1000V.160 160 6.30 UX.1000V.200 200 7.87 G 1/8 UX.1000V.250 250 9.84 UX.1000V.300 300 11.81 ø43 7 .28 ø50 8 .31 1.69 psi 2175 2000 1750 1500 1000 500 250 20 2 x M8 12 Deep .47 TO – Basic Model Ordering Example: 7.68 220 8.66 255 10.04 295 11.61 345 13.58 395 15.55 195 7.677 220 8.661 255 10.039 295 11.614 345 13.583 415 16.339 495 19.488 595 23.425 695 27.362 lb. 2076 1909 1670 1432 954 477 239 bar 150 125 100 75 50 25 20 kN 9.24 7.70 6.16 4.62 3.08 1.54 1.23 UX.1000V.080. TO. C. 150 Part Number: Includes Series, Model and Stroke Length. Charging Pressure: 15–150 bar (220–2175 psi). When not specified, default is 150 bar. Mount Option: TO = Basic Model. Refer to page 7 for mount options. When not specified, default is TO. Mounts ordered with cylinder will be attached at the factory. 20 170 6.693 On-Contact Force 1.968 .787 175 6.89 4.92 C 6.20 3.15 3.94 145 5.709 145 5.71 UX.1000V.080 .08 5.22 1.97 2.46 R2 120 4.72 UX.1000V.050 UX.1000V.063 ±.010 0.98 1.48 L ±0.25 Operating System: C = Self-contained, F = Open Flow Fitting. When not specified, default is C, self-contained. 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® Ultra Force Extended® Nitrogen Gas Springs UX.2600V – 24 kN / 2.6 ton ø45 1.77 M8 Matches European Standards Part No. S mm UX.2600V.025 UX.2600V.038 3 .83 UX.2600V.050 .12 UX.2600V.063 UX.2600V.080 R2.5 UX.2600V.100 .10 L UX.2600V.125 C UX.2600V.160 UX.2600V.200 UX.2600V.250 ±.010 25 135 160 0.98 5.31 6.299 37.5 147.5 185 1.48 5.81 7.283 50 160 210 1.97 6.30 8.267 62.5 172.5 235 2.46 6.80 9.251 80 190 270 3.15 7.48 10.629 100 210 310 3.94 8.27 12.204 125 235 360 4.92 9.25 14.173 160 270 430 6.30 10.63 16.929 200 310 510 7.87 12.20 20.079 250 360 14.17 9.84 7 .28 UX.2600V.300 8 300 ø67 G 1/8 2.953 .47 psi 2175 2000 1750 1500 1000 500 250 28.3 1.114 ø40 1.575 Ordering Example: 410 710 27.953 On-Contact Force ø75 4 x M8 12 Deep 610 24.016 16.14 11.81 .31 2.64 L ±0.25 inch S 21 C TO – Basic Model lb. 5362 4930 4314 3698 2465 1233 616 bar 150 125 100 75 50 25 20 kN 23.86 19.88 15.90 11.93 7.95 3.98 3.18 UX.2600V.080. TO. C. 150 Part Number: Includes Series, Model and Stroke Length. Mount Option: TO = Basic Model. Refer to page 11 for mount options. When not specified, default is TO. Mounts ordered with cylinder will be attached at the factory. Charging Pressure: 15–150 bar (220–2175 psi). When not specified, default is 150 bar. Operating System: C = Self-contained, F = Open Flow Fitting. When not specified, default is C, self-contained. 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® 21 Ultra Force Extended® Nitrogen Gas Springs B19 Alternative Mount & Accessories 90.19._____ 30 1.18 Model Part No. B A E A B D D E F 2xG SHCS H F G SLIDE MOUNT INTO DESIRED LOCATION AND LOCK J M H J K M K 0800 00500 100 1000 00750 130 2600 01500 160 4600 03000 195 6600 05000 220 9600 07500 260 3.94 5.12 46 60 6.30 7.68 8.66 10.24 75 92.5 105 1.81 125 2.36 2.95 3.64 4.13 4.92 37 50 63.5 80 92.5 110 1.46 1.97 2.50 3.15 3.64 4.33 82 110 137 170 195 230 3.228 4.331 5.394 6.693 7.677 9.055 18 20 22.5 25 27.5 30 .71 .79 .89 .98 1.08 1.18 M12 M8 M8 M10 M12 M12 5/16 5/16 3/8 1/2 1/2 1/2 M8 M8 M10 M12 M12 M12 200 60 80 105 125 148 2.36 3.15 4.13 4.92 5.83 7.87 30 40 52.5 62.5 74 100 1.18 1.57 2.06 2.46 2.91 3.94 15 20 20 20 20 20 .59 .79 .79 .79 .79 .79 Accessories T-Handle 90.320.2 (M8: UX.0800 − UX.9600) 90.320.10 (M10: UX.20000) To remove the piston rod when disassembling and position correctly when reassembling. Port Servicing Tool 90.320.8 To perform all necessary servicing to the valve compartment. C-Ring Removal Tool 90.355 (UX.0800-UX.4600) 90.356 (UX.1000-UX.20000) To remove the C-Style Retaining Ring safely in a single controlled motion. For more information contact DADCO. Valve Bleed Tool 90.360.4 Use the DADCO Valve Bleed Tool to slowly discharge a spring to the desired pressure. For more information contact DADCO. 90.356 90.355 C-Ring Installation Tool 90.352 (UX.2600 − UX.9600) 90.352.10000 (UX.20000) To insert the C-Style Retaining Ring into the retaining ring groove. C-Ring Installation Tool 90.351.00500 (UX.0800) 90.351.00750 (UX.1000) 90.351.01600 (UX.1600) To insert the C-Style Retaining Ring into the retaining ring groove. 90.351.01600 22 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® Ultra Force Extended® Nitrogen Gas Springs Tools & Accessories Quick Disconnect Charging Nipple 90.310.111 Use the DADCO Quick Disconnect Charging Nipple to charge the UX Series gas springs. For more information, contact DADCO. Removal Sleeve 90.340.00750 (UX.0800) 90.340.01200 (UX.1000) 90.340.01600 (UX.1600) 90.340.01500 (UX.2600) 90.340.03000 (UX.4600) 90.340.05000 (UX.6600) 90.340.07500 (UX.9600) G 1/8 Thread To position the cartridge below the C-ring groove when assembling or disassembling a gas spring. DADCO Pressure Analyzer 90.315.5 Portable Test Stand 90.305.3 Use the Portable Test Stand in conjunction with a Standard Load Cell for precise measurement of gas spring force. For use with UX.0800 – UX.6600 models only. For more information request bulletin 97B121. DADCO’s Pressure Analyzer includes two interchangeable bits to easily charge, discharge and gauge the pressure in any DADCO Nitrogen Gas Spring; request bulletin B01133D. Standard Load Cell 90.300.0750 (UX.0800) 90.300.1000 (UX.1000) 90.300.01500 (UX.1600) 90.300.2600 (UX.2600) 90.300.6600 (UX.6600) 90.300.4600 (UX.4600) 90.300.9600 (UX.9600) 90.300.20000 (UX.20000) The Standard Load Cell gives precise measurement of gas spring charging pressure. Each model requires its specified load cell; request bulletin 97B119G. Quick Disconnect Charging Assembly 90.310.040 Pressure Regulator 90.310.201 Use the DADCO Quick Disconnect Charging Assembly, 90.310.040, with the 90.310.111 Charging Nipple or 90.315.5 Pressure Analyzer to charge self-contained gas springs. The 90.310.040 can also be used with a DADCO control panel to charge linked systems. The 90.310.040 includes the 90.310.201 Pressure Regulator, 90.310.252 Hose Assembly and the 90.310.338 Quick Disconnect Filling Assembly. UX Series Repair Kits The UX Series repair kit includes a fully assembled cartridge, dust cover, bottle of assembly oil and maintenance manual. Model UX.0800 UX.1000 UX.1000V UX.1600 UX.2600 Hose Assembly 90.310.252 3 m / 10 ft Quick Disconnect Filling Assembly 90.310.338 Kit Number 90.108.00800 90.108.01000 90.108V.01000 90.108.01600 90.108.02600 Model UX.2600V UX.4600 UX.6600 UX.9600 UX.20000 734.207.1100 • 800.DADCO.USA • f a x 734.207.2222 • www.dadco.net ® Kit Number 90.108V.02600 90.108.04600 90.108.06600 90.108.09600 90.108.20000 23 Ultra Force Extended® Technical Data Operating Specifications Charging Medium: Nitrogen Gas Charging Pressure Range: 15 – 150 bar (220 – 2175 psi) Operating Temperature: -6°C – 71°C (20°F – 160°F)* Maximum Speed: .5 m/sec (20 in/sec) *For extended range applications contact DADCO. CAUTION! DO NOT attempt maintenance on spring until internal pressure is exhausted. F.1 Self-contained to Linked Operation • Always wear safety glasses when maintaining gas springs. When exhausting pressure, place the gas spring horizontally with the port up for safety. • Remove port plug, 90.505.110 (F.1). • With the cylinder in the horizontal position, depress the valve stem using the appropriate tool (F.2). Cover the port with a cloth to absorb discharge. • After all of the gas pressure is exhausted, be sure that the piston rod will retract into the tube manually. If not, try depressing the valve again. If still unsuccessful, stop and contact your DADCO Service Representative. • Remove the valve using the appropriate tool (F.3). Lubricate the threads and o-ring of the port adapter being installed (F.4). • Install port adapter in open port (F.4). A wide variety of port adapters are available, refer to DADCO’s Nitrogen Gas Spring Linked System Catalog. F.3 100% R.1 90% ≤S*0.9 S S.1 Recharging Self-contained Gas Spring • Hold the spring vertically at all times during filling. Never compress the gas spring in a vice or clamp outside of the die or application as damage to the gas spring can result. • Never fill a gas spring unless the rod is in the fully extended position (R.1). Filling a gas spring with its rod down can result in improper retaining ring seating (R.2). Thread the T-handle, 90.320.2 or 90.320.10, into the rod end and depress the valve stem with the appropriate tool, then pull the rod cartridge assembly up until it is seated firmly against the retaining ring (R.1). • Charge the gas spring to the desired pressure. Refer to DADCO’s UX Series Maintenance Instructions for complete step-by-step instruction. Provide Stroke Reserve • DADCO’s UX Series Gas Springs will permit travel of the full nominal stroke; however, at least a 10% stroke reserve is recommended to achieve optimal performance and safety (S.1, S.2). • Overstroking the rod or impacting the top of the gas spring will cause permanent damage. Avoid Side Loading • Side loading resulting from press action or die construction causes increased wear on bearing, seal and piston rod (S.4). Therefore, avoid side loading when possible (S.3). Rod End Thread • The end of the piston rod has a construction thread intended for assembly and disassembly only and should never be used to mount or secure the gas spring (S.4). Die vibration and/or misalignment will damage the spring. S.3 Drain Hole S.5 Protect From Fluids • Direct contact with certain die lubricants and cleaners should be avoided (S.6). Protect gas springs by providing adequate drainage in gas spring pockets (S.5). F.2 F.4 R.2 >S*0.9 S S.2 >1˚ S.4 S.6 The global leader in nitrogen gas spring technology 43850 Plymouth Oaks Blvd. • Plymouth, Michigan • 48170 • USA • 800.DADCO.USA • fax 734.207.2222 • www.dadco.net ® 734.207.1100 Printed in USA ©DADCO, Inc. 2014 • All Rights Reserved Product changes may occur during the life of this catalog without prior notice, but products supplied will remain functionally interchangeable.
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