Mas-Con Single.qxd

Mas-Con
®
IDC Mass Terminated Connector Systems,
.100” and .156” for 28 AWG through 18 AWG
www.itwpancon.com
®
Mas-Con
I
TW Pancon has been manufacturing
and marketing electronic connectors
for more than 25 years, including:
HI-CON Eurocard DIN connectors,
LAT-CON .050” flat cable connectors,
MAS-CON IDC connectors, and I/O connectors. Along with these, ITW Pancon
makes available a full range of accessories, plus installation tooling from simple hand tools to automatic systems for
high volume applications, all designed to
help the user increase productivity. In
addition, ITW Pancon markets .050”,
.0100”, and .156” flat cable, making us a
convenient single source for electronics
manufacturing.
®
Mas-Con
Electronic Connectors
LAT-CON
TM
Flat Cable Connector System
MAS-CON
®
IDC Connector System
HI-CON
TM
Printed Circuit Connectors
1
®
Mas-Con
Notes
2
®
Mas-Con
Index
Type
Description
CE
CT
EC
MFAS
MFSS
MLAS
MLSS
MPAS
MPSS
SCC
TC
End Connector
Through Connector
Snap-on Cover for CE
Right Angled Flat Header
Straight Flat Header
R/A Locking Header
Straight Locking Header
R/A Polarizing Header
Straight Polarizing Header
Strain Relief Cover for CE and CT
Snap-on Cover for CT
Page
Type
Description
CTD
CTM...-...FA
CTM...-...FR
ECT
FCS
HTFB
MCP
MCT
MMIT
MRT
PCP
PCT
PK
PPHT-...F
PPHT-...FC
PPHT-...FE
PPHT-...FT
PAN-FLEX
Nose Section
Automatic Track Fed Tool
Pneumatic Reel Fed Tool
Electric Single Wire Termination Tool
Flat Cable Shear
Bases for Mounting Fixtures
Manual Press
Manual Tool
Manual Tool
Hand Tool
Pneumatic Press
Pneumatic Tool
Polarising Key
Pneumatic Hand Tool
Fixtures for Through Connector select cut off
Fixtures for End Connector cut off
Fixtures for Through Connector no cut off
Flat Cable
Tooling and Accessories
.100" Connectors and Header
8
8
8
9
9
9
9
9
9
8
8
.156" Connectors and Header
CE
CEH
CT
CTH
EC
MFAS
MFSS
MLAS
MLSS
MPAS
MPSS
SCC
TC
End Connector
Hi-Power End Connector
Through Connector
Hi-Power Through Connector
Snap-on Cover for CE
Right Angled Flat Header
Straight Flat Header
R/A Locking Header
Straight Locking Header
RA Polarizing Header
Straight Polarizing Header
Strain Relief Cover
Snap-on Cover for CT
Page
12
13
12
13
13
14
14
14
14
14
14
13
13
18
20
20
20
24
21
19
17
17
17
19
18
16
21
21
21
21
23
Reel Packaging
Part No. Example CE156F18-5-R, CE100F22-5-R
22
3
®
Mas-Con
IDC Connectors
1
.100" C
L
2
.100" C
L
.100" and .156" CL IDC
Connector Selection Guide
Through connector dust
cover Type TC
. . . . . . . . . . Page 8
2
4
1
In-line wire-to-wire splice
Type MWWS
. . . . . . . . . Page 16
3
.100" C
L
Flat header Type MFSS
. . . . . . . . . . Page 9
4
.100" C
L
End connector Type CE
and polarizing header
Type MPSS
. . . . . . . . Page 8, 9
5
.156" C
L
End connector Hi-Power
Type CEH
. . . . . . . . . Page 13
6
.156" C
L
Strain Relief combination
cover Type SCC
. . . . . . Page 12, 13
7
.156" C
L
End connector Type CE
. . . . . . . . . Page 12
8
.156" C
L
In-line wire-to-wire splice
Type MWWS
. . . . . . . . . Page 16
9
.156" C
L
End connector Type CE
. . . . . . . . . Page 12
10 .156" C
L
Locking header right
angle post Type MLAS
. . . . . . . . . Page 14
3
18
17
16
15
14
4
®
Mas-Con
.100" and .156" IDC
Connector Selection Guide
IDC Connectors
5
11 .156" C
L
Through connector Type
CTH Hi-Power daisy
chain termination
. . . . . . . . . Page 13
12 .156" C
L
PAN-FLEX™ Flat cable
. . . . . . . . . Page 22
13 .156" C
L
Polarizing header right
angle post Type MPAS
. . . . . . . . . Page 14
14 .100" C
L
Flat header right angle
post Type MFAS
. . . . . . . . . Page 14
15 .100" C
L
End connector Type CE
. . . . . . . . . . Page 8
16 .100" C
L
End connector dust cover
Type EC
. . . . . . . . . . Page 8
17 .100" C
L
Locking header Type MLSS
. . . . . . . . . . Page 9
18 .100" C
L
Through connector Type
CT showing daisy chain
termination
. . . . . . . . . . Page 8
6
7
8
9
10
12
11
13
5
®
Mas-Con
Mass Terminated Connector
System reduces Installed
Costs Due to Pre-Loaded IDC
Contacts & Superior
Application Tooling
Mass Terminated
Connectors
MAS-CON Connectors
1
1
2
3
4
11
5
6
10
7
9
8
Spacing/.156" CL
3,96 mm
Spacing/.100" CL
2,54 mm
Female
2 to 28
Circuits
AWG
28
26
24
22
20
18
6
Female
Optional SNAP-ON covers; End (EC), through (TC), or strain
relief combination cover (SCC) protect contacts and provide
additional strain relief. (Cover type SCC shown)
2 Retainers hold wires prior to termination
3 Closed end (CE Type only)
4 Four gas tight connections per wire
5 Dual wipe connection to header post
6 Spring action contact design compensates for misalignment
between header posts and connectors (3 points of contact)
7 Dimples (.156CL) assure sufficient mating force and 3 points of
contact
8 Contrasting dots indicate through connectors type CT (Shown
for reference only)
9 Color coded ribs for wire gauge identification
10 Contacts matched to wire gauge for optimum connections
11 Numbered circuit positions
End and Through Connectors
MAS-CON – pre-loaded insulation displacement contacts… eliminate wire stripping, crimping and hand loading contacts into housing – reducing overall installed costs.
Part Numbers System:
2 to 24
Circuits
CE
CT
= End Connector
= Through Connector
CE
100
156
= 0.100" spacing (2.54 mm)
= 0.156" spacing (3.96 mm)
100
F
= Female
F
AWG Size (See above Table)
24
No. of circuits
12
Packaging quantity (Page 7)
R
= Reels (available upon request)
D
Contact Plating
Blank = Tin Plating
B
= 15µ" Gold over Nickel
.
®
Mas-Con
Mass Terminated Connector
System Male Headers Mate
With Female Connectors
Headers
Headers/Part Numbers System:
MAS-CON headers are breakable molded wafers, dimensionally
more accurate than extruded, proven to be very cost effective for
prototyping or small production runs.
Part Numbers System:
M
= Male
M
F
L
P
= Standard
= Locking
= Polarizing
F
S
A
= Straight Post
= Angled Post
S
S
= Square Pin
S
100
156
= 0.100" spacing (2.54 mm)
= 0.156" spacing (3.96 mm)
100
No. of circuits (See table below)
10
Packaging quantity (See table below)
D
Contact Plating
Blank = Tin Plating
B
= 15µmin Gold over Nickel
.
Packaging Quantity
Standard Packs
Spacing
No. of Circuits
Spacing
No. of Circuits
Code
Qty Pcs.
0.100"
2–5
0.156"
2–5
D
500
(2.54 mm)
6 – 36
(3.96 mm)
6 – 24
C
100
7
®
Mas-Con
0.100" (2.54 mm) End and
Through Connectors
Available in 2-28 Circuits
with Optional Cover
Series CE/CT
Connectors .100"
.57
(14.5)
Dimensions
.100
(2.54)
Snap-on Covers EC
Snap-on Covers TC
Strain Relief Combination Cover SCC
.30
(7.6)
.17
(4.3)
Dimensions - Dual Dims
b
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
.100
(2.54)
.200
(5.08)
.300
(7.62)
.400
(10.16)
.500
(12.70)
.600
(15.24)
.700
(17.78)
.800
(20.32)
.900
(22.86)
1.000
(25.40)
1.100
(27.94)
1.200
(30.48)
1.300
(33.02)
1.400
(35.56)
1.500
(38.10)
1.600
(40.64)
1.700
(43.18)
1.800
(45.72)
1.900
(48.25)
2.000
(50.80)
2.100
(53.34)
2.200
(55.88)
2.300
(58.42)
2.400
(60.96)
2.500
(63.50)
2.600
(66.04)
2.700
(68.58)
a
Dim. in
in. / (mm)
3
.200
(5.08)
.300
(7.62)
.400
(10.16)
.500
(12.70)
.600
(15.24)
.700
(17.78)
.800
(20.32)
.900
(22.86)
1.000
(25.40)
1.100
(27.94)
1.200
(30.48)
1.300
(33.02)
1.400
(35.56)
1.500
(38.10)
1.600
(40.64)
1.700
(43.18)
1.800
(45.72)
1.900
(48.25)
2.000
(50.80)
2.100
(53.34)
2.200
(55.88)
2.300
(58.42)
2.400
(60.96)
2.500
(63.50)
2.600
(66.04)
2.700
(68.58)
2.800
(71.12)
No. of Circuits 2
■ ■ = Number of Circuits
No. of Circuits 2-28 *(Contact Factory For Circuit Availability)
Version
Wire Size
AWG 28
AWG 26
AWG 24
AWG 22
■
■
■
■
■
■
End Connector
CE100F28CE100F26CE100F24CE100F22- ■ ■
Through Connector
CT100F28- ■ ■
CT100F26- ■ ■
CT100F24- ■ ■
CT100F22- ■ ■
AWG Identification
Green
Blue
Black
Red
Color
Snap-on Cover for End connectors
Snap-on Cover for Through connectors
Strain Relief Combination Cover
8
EC 100F-■ ■
TC 100F-■ ■
SCC100F-■ ■
Dimension
c inches (mm)
.27 (6.9)
.30 (7.6)
®
Mas-Con
Series MF/ML/MP
.100" Headers
.100" (2.54 mm) Headers
Available in 2-36 Circuits
Right Angled MFAS...
Right Angled Locking MLAS * See Page 11....
Straight MFSS...
Right Angled Polarizing MPAS...
Straight, Locking MLSS...
See Page 15 For Tabbed Polar
Printed Circuit Layout...
Straight, Polarizing MPSS...
No. of Circuits
2 3 4 5 6
Dimensions
.200 (5.08)
.300 (7.62)
.400 (10.16)
.500 (12.70)
.600 (15.24)
.700 (17.78)
.800 (20.32)
.900 (22.86)
1.000 (25.40)
1.100 (27.94)
1.200 (30.48)
1.300 (33.02)
1.400 (35.56)
1.500 (38.10)
1.600 (40.64)
1.700 (43.18)
1.800 (45.72)
1.900 (48.26)
2.000 (50.80)
2.100 (53.34)
2.200 (55.88)
2.300 (58.42)
2.400 (60.96)
2.500 (63.50)
2.600 (66.04)
2.700 (68.58)
2.800 (71.12)
2.900 (73.66)
3.000 (76.20)
3.100 (78.74)
3.200 (81.28)
3.300 (83.82)
3.400 (86.83)
3.500 (88.90)
3.600 (91.44)
Dimensions
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
Part Number
No. of Circuits 2-36 (Contact Factory For Circuit Availability)
Straight
MFSS100- ■ ■
Straight Locking
MLSS100- ■ ■
Description
Straight Polarizing
Angled
MPSS100- ■ ■
MFAS100- ■ ■
■ ■ = Number of Circuits
Angled Locking
MLAS100- ■ ■
Angled Polarizing
MPAS100- ■ ■
9
®
Mas-Con
2.54 mm (0.100”) End and
Through Connectors
Available in 2-28 Circuits
with Optional Cover
Series CEP/CTP
Polarized
Connectors
Dimensions
b
a
Snap-on Covers EC
Snap-on Covers TC
Strain Relief Combination Cover SCC
Dimensions - Dual Dims
b
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
.100
(2.54)
.200
(5.08)
.300
(7.62)
.400
(10.16)
.500
(12.70)
.600
(15.24)
.700
(17.78)
.800
(20.32)
.900
(22.86)
1.000
(25.40)
1.100
(27.94)
1.200
(30.48)
1.300
(33.02)
1.400
(35.56)
1.500
(38.10)
1.600
(40.64)
1.700
(43.18)
1.800
(45.72)
1.900
(48.25)
2.000
(50.80)
2.100
(53.34)
2.200
(55.88)
2.300
(58.42)
2.400
(60.96)
2.500
(63.50)
2.600
(66.04)
2.700
(68.58)
a
Dim. in
in. / (mm)
3
.200
(5.08)
.300
(7.62)
.400
(10.16)
.500
(12.70)
.600
(15.24)
.700
(17.78)
.800
(20.32)
.900
(22.86)
1.000
(25.40)
1.100
(27.94)
1.200
(30.48)
1.300
(33.02)
1.400
(35.56)
1.500
(38.10)
1.600
(40.64)
1.700
(43.18)
1.800
(45.72)
1.900
(48.25)
2.000
(50.80)
2.100
(53.34)
2.200
(55.88)
2.300
(58.42)
2.400
(60.96)
2.500
(63.50)
2.600
(66.04)
2.700
(68.58)
2.800
(71.12)
No. of Circuits 2
Part Number
No. of Circuits 2-28
■ ■ = Number of Circuits
(Contact Factory For Circuit Availability)
Version
Wire Size
AWG 28
AWG 26
AWG 24
AWG 22
End Connector
CEP100F28- ■ ■
CEP100F26- ■ ■
CEP100F24- ■ ■
CEP100F22- ■ ■
Through Connector
CTP100F28- ■ ■
CTP100F26- ■ ■
CTP100F24- ■ ■
CTP100F22- ■ ■
Green
Blue
Black
Red
AWG Identification Color
Snap-on Cover for End connectors
Snap-on Cover for Through connectors
Strain Relief Combination Cover
10
EC 100F- ■ ■
TC 100F- ■ ■
SCC100F- ■ ■
®
Mas-Con
2.54 mm Headers Available
in 2-12, 14 Circuits
Series MLSS/MLAS
Tab Polarized
Headers
Dimensions
MLAS 100
MLSS 100
4
5
6
7
8
9
10
11
12
14
.500
(12.70)
.600
(15.24)
.700
(17.78)
.800
(20.32)
.900
(22.86)
1.000
(25.40)
1.100
(27.94)
1.200
(30.48)
1.400
(35.56)
a
3
.400
(10.16)
Dimensions
in mm
2
.200
(5.08)
No. of Circuits
.300
(7.62)
Dimensions
Part Number
No. of Circuits 2-12, 14
(Contact Factory For Circuit Availability)
■ ■ = Number of Circuits
Description
Straight Polarizing
Angled Polarizing
MLSS100- ■ ■
MLAS100- ■ ■
11
®
Mas-Con
0.156" (3.96 mm) End and
Through Connectors
Available in 2-24 Cicuits
with Optional Cover
Series CE/CT
.156" Connectors
Dimensions
Snap-on Covers EC
Snap-on Covers TC
Strain Relief Combination Cover SCC
Dimensions
2.340
(59.44)
2.496
(63.40)
2.652
(67.36)
2.808
(71.32)
2.964
(75.29)
3.120
(79.25)
3.276
(83.21)
2.028
(51.51)
2.184
(55.47)
2.340
(59.44)
2.496
(63.40)
2.652
(67.36)
2.808
(71.32)
2.964
(75.29)
3.120
(79.25)
3.744
(95.10)
2.184
(55.47)
1.872
(47.55)
3.588
(91.14)
2.028
(51.51)
1.716
(43.59)
3.588
(91.14)
1.872
(47.55)
1.560
(39.62)
3.432
(87.17)
1.716
(43.59)
1.404
(35.66)
24
3.432
(87.17)
1.560
(39.62)
b
23
3.276
(83.21)
a
1.404
(35.66)
21 22
1.248
(31.70)
20
1.248
(31.70)
19
1.092
(27.74)
16 17 18
1.092
(27.74)
13 14 15
.936
(23.77)
12
.936
(23.77)
10 11
.780
(19.81)
9
.780
(19.81)
8
.624
(15.85)
7
.624
(15.85)
6
.468
(11.89)
5
.468
(11.89)
4
.312
(7.92)
3
.312
(7.92)
Dim. in
in. / (mm)
2
.156
(3.96)
No. of Circuits
Part Number
No. of Circuits 2-24
Version
End Connector
Through Connector
AWG Identification
Color
Wire Size
Dimensions
AWG 24
CE156F24- ■ ■
CT156F24- ■ ■
AWG 22
CE156F22- ■ ■
CT156F22- ■ ■
AWG 20
CE156F20- ■ ■
CT156F20- ■ ■
AWG 18
CE156F18- ■ ■
CT156F18- ■ ■
Black
Red
Brown
Orange
Snap-on Cover for End connectors
Snap-on Cover for Through connectors
Strain Relief Combination Cover
12
■ ■ = Number of Circuits
(Contact Factory For Circuit Availability)
EC 156F- ■ ■
TC 156F- ■ ■
SCC156F- ■ ■
c inches (mm)
.33 (8.4)
.35 (9.0)
®
Mas-Con
0.156” (3.96 mm) End and
Through Hi-Power
Connectors Available in 2-12
Cicuits with Optional Cover
Series CEH/CTH
High Power
Connectors
Dimensions
Snap-on Covers EC
• Provides high current capacity,
18AWG - 12.5 A (75° C)
• Dimpled contact increases hertz stress
• UL 94V-0 rated black housing
Strain Relief Combination Cover SCC
9
10
1.248 1.404
(31.70) (35.66)
1.404 1.560
(35.66) (39.62)
11
12
1.716 1.872
(43.59) (47.55)
8
1.560 1.716
(39.62) (43.59)
7
1.092 1.248
(27.74) (31.70)
.624
.780
(15.85) (19.81)
6
.936
1.092
(23.77) (27.74)
5
.780
.936
(19.81) (23.77)
4
.468
.624
(11.89) (15.85)
b
3
.312
(7.92)
a
.312
(7.92)
Dim. in
in. / (mm)
2
.156
(3.96)
No. of Circuits
.468
(11.89)
Dimensions
Part Number
No. of Circuits 2-12
Version
(Contact Factory For Circuit Availability)
End Connector
Through Connector
AWG Identification
Snap-on Cover for End connectors
Strain Relief Combination Cover
Wire Size
AWG 18
(0.8 - 0.9 mm2)
CEH156F18- ■ ■
CTH156F18- ■ ■
none
■ ■ = Number of Circuits
Dimensions
c inches (mm)
.33 (8.4)
.35 (9.0)
EC 156F- ■ ■
SCC156F- ■ ■
13
®
Mas-Con
.156" (3.96 mm) Headers
Available in 2-24 Circuits
Series MF/ML/MP
.156" Headers
Right Angled Flat MFAS...
Right Angled, Locking MLAS...
Right Angled, Polarizing MPAS...
Straight MFSS...
Straight Polarizing MPSS...
Straight, Locking MLSS...
Printed Circuit layout...
Dimensions
Dimensions
Part Number
2
3
4
5
6
7
8
9
10
11
12
13
14 15
16
17
18
19
20
21
22
23
24
.312
(7.92)
.468
(11.89)
.624
(15.85)
.780
(19.81)
.936
(23.77)
1.092
(27.74)
1.248
(31.70)
1.404
(35.66)
1.560
(39.62)
1.716
(43.59)
1.872
(47.55)
2.028
(51.51)
2.184
(55.47)
2.340
(59.44)
2.496
(63.40)
2.652
(67.36)
2.808
(71.32)
2.964
(75.29)
3.120
(79.25)
3.276
(83.21)
3.432
(87.17)
3.588
(91.14)
3.744
(95.10)
No. of Circuits
(Contact Factory For Circuit Availability)
No. of Circuits 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24 ■ ■ = Number of Circuits
Version
Style
Straight
Straight Locking Straight Polarizing
Angled
Angled Locking Angled Polarising
■
■
■
■
■
■
■
■
Square Post
MFSS156MLSS156MPSS156MFAS156MLAS156- ■ ■
MPAS156- ■ ■
14
®
Mas-Con
Technical Data
Spacing
mm
No. of Circuits
.100" (2.54 mm)
.156" (3.96 mm)
.156" (3.96) Hi-Power
Female 2-28, Male 2-36
2-24
Hi-Power 2-12
Termination Method
Insulation Displacement Contact
AWG Size
AWG
28
26
24
22
26
24
Outside Diameter Range in (mm) min. .030" (0.76) - max. .055" (1.4)
Wire
22
20
18
18
min. .040" (1.0) - max. .090" (2.28)
Solid or stranded
UL style 1061/1095
MIL-W-1687 8
Recommended UL Type wire
Polarization
UL style 1007/1061/1095
MIL-W-1687 8D
Integral Polarization
Coding
with Coding key (see next page)
Current Rating
A
Creepage and Clearance
Distances
see derating curve (below)
inches
(mm)
Voltage Rating
V
Temperature Range
°C
.06" (1.6)
.10" (2.5)
acc. to VDE 0110 b/2.79 table 4
-67° F to 185° F (-55 C° to + 85C°) Connectors / -67° F to 221° F (-55 C° to + 105C°) Headers
Material
Contact Material Female
Copper Alloy
Contact Plating Female
Tin or Gold over Nickel
Housing Material Female
6/6 Nylon UL94-2
Heat Stabilized / Nylon, UL 94 V-0
Contact Material Headers
Copper Alloy
High Tensile Copper Alloy
Contact Plating Headers
Tin or Gold over Nickel
Wafer Material Header
Thermoplastic UL 94 V-0
Covers
EC & TCBlack Thermoplastic UL 94 V-0 EC & TC / SCC Natural Nylon 6/6 UL 94 V-2
(Product Specifications Available Upon Request)
Current Derating Curve Against Ambient Temperature.
Female 3.96 mm Spacing
Female 2.54 mm Spacing
16
A
14
I
I
12
12
10
10
8
8
6
6
4
16
A
I 14
12,5
10
AWG 18
AWG 20
AWG 22
8
6
4
4
AWG 26
2
20
AWG 18
AWG 24
AWG 22
AWG 24/26
AWG 28
2
0
Hi-Power Female 3.96 mm Spacing
16
A
14
40
60
80
C° 105
t
0
2
20
40
60
80
C° 105
t
0
20
40
60
75 80 C° 105
t
15
®
Mas-Con
Accessories
Polarizing keys assures correct orientation between connector and
header. Carrier facilitates insertion and handling.
Material: Natural Nylon 6/6, UL94V-2
Polarizing Key
Version
PK 100-D
PK 156-D
Packaging Qty
Connector Spacing
.100" (2.54 mm)
.156" (3.96 mm)
500
In-Line Splice
• Forms an in-line splice, mating two Mas-Con female connectors.
• Locking feature built into side of the header.
• Breakable molded wafers are available in oth .100 and 156 centerlines.
Part Number System
MWWS
156
-
10
-
D
Pkg Qty
D = 500
2-5 Circuits
C = 100
6-36
Molded
Wire-To-Wire
Splice
Spacing
156 = .156"
100 = .100"
16
No. of Circuits
.156"-2 Thru 24
.100"-2 Thru 36
®
Mas-Con
Hand Assembly Tools
Tooling
• Hand Tool – ideal for maintenance, repair or prototyping.
• Low Volume
Hand Tool MRT
Part No.
•
•
•
•
Connector Spacing
MRT-100F
.100" (2.54mm)
MRT-156F
.156" (3.96 mm)
Terminates discrete wire into end and through connectors.
Operator friendly
Robust construction
Low Volume
Manual Tool MMIT
Part No.
Connector Spacing
Weight
MMIT-100F
.100" (2.54 mm)
.3 lbs. (0.15 kg)
MMIT-156F
.156" (3.96 mm)
.3 lbs. (0.15 kg)
• Lightweight – easy to use.
• Automatically indexes to next circuit position.
• Medium Volume
Manual Tool MCT
Part No.
MCT*
Description
Weight
Manual Hand Tool
.6 lbs. (0.28 kg)
* For use with interchangeable nose sections – CTD.
Order nose sections separately. (See page 18)
17
®
Mas-Con
Hand Assembly Tools
Tooling
• Operates on 85 PSI air pressure.
• Includes filter regulator and hose.
Pneumatic Tool PCT
Part No.
PCT*
PCT BM
Description
Weight
Pneumatic Hand Tool
.7 lbs. (0.31 kg)
Bench Mount with Foot Pedal 5.0 lbs. (2.25 kg)
* For use with interchangeable nose sections – CTD.
Order nose sections separately.
•
•
•
•
For End connectors – type CE, CEH.
For single wire.
For use with discrete wire.
Use with MCT, PCT or PCTM Tools.
Interchangeable Nose Section CTD
Part No.
18
Spacing
Tool
CTD-100F
.100" (2.54 mm)
MCT, PCT
CTD-156F
.156" (3.96 mm)
MCT, PCT
®
Mas-Con
Tooling
Manual And
Pneumatic Presses
• Easy to operate manual press.
• Pneumatic press with safe two button actuation, operates on
85 PSI air pressure.
• Quick easy die changeover on both presses.
Pneumatic Tool PCT
Part No.
Description
MCP 10*
Manual Press
Dimensions
6.89" x 18.11" x 1.20"
Weight
(B x T x H) 14.3 lbs.
(175 x 460 x 310 mm) (W x L x H) (6.5 kg)
PCP 10*
Pneumatic Press
6.89" x 13.78" x 13.19" (B x T x H) 20.9 lbs.
(175 x 350 x 335 mm) (W x L x H) (9.5 kg)
* Order Die sets separately. (See below)
Mass Termination Die Set
Part No.
Description
CPD28-100F** Mass terminates 2 to 28 circuit .100" centerline
End and Through connectors*
CPD24-156F** Mass terminates 2 to 28 circuit .100" centerline
End and Through connectors*
Flat Cable Notching Die Set
Part No.
Description
CPD28-100C** Notches or notches and cuts .100" centerline
2 to 28 conductor flat cable*
CPD24-156C** Notches or notches and cuts .156" centerline
2 to 24 conductor flat cable*
* Can be used with either MCP10 or PCP10.
**Contact factory for availability
19
®
Mas-Con
Termination Tools
Tooling
• for use with discrete wire
• controlled cycle head automatically indexes to next circuit position
• connectors can be loaded at any point in feed track
• operated by foot pedal
Manual Tool
Part No.
ECT-220
ECT-100F
ECT-156F
Description
Motor, track and foot pedal
.100" (2.54 mm) termination nose and track insert
.156" (3.96 mm) termination nose and track insert
• automatic track fed machine
• connectors are loaded onto the track and automatically fed into
termination area
• for MAS-CON end connectors with
2.54 mm spacing
• quick termination of flat cable
• operated by foot pedal
• Operates on 85 PSI air
Manual Tool
Spacing
.100" (2.54 mm)
Part No.
CTM28F-100FA
• for use with MAS-CON End connectors on reels
• connectors on reels are automatically fed into the
termination apress
• supplied with foot pedal and hose assembly
• Operates on 85 PSI air
Pneumatic Reel Fed Tool CTM
20
Spacing
.100" (2.54 mm)
.156" (3.96 mm)
Part No.
CTM28F-100FR
CTM24F-156FR
®
Mas-Con
On-Board Harness System for
High Volume Requirements
Tooling
Connectors in 2.54 mm and 3.96 mm spacing. Lightest tool in the
industry. Connectors are snapped into the fixtures, the harness is
constructed by inserting wires into retention fingers of each circuit,
apply the PPHT tool to each fixture and mass terminate in one
operation. For use with discrete wire and flat cable applications.
Pneumatic harness board hand tool for MAS-CON
End and Through – PPHT
Part No.
PPHT-100F
PPHT-156F
Spacing
Description
.100"
(2.54 mm)
Pneumatic Hand Tool
.156"
(3.96 mm)
Color
Red
White
Weight
2.9 lbs
(1.3 kg)
2.9 lbs
(1.3 kg)
Harness board fixtures hold connectors in place and provide
locking posts for the PPHT tool during termination.
The two piece fixture/base concept provides maximum utilization
of your harness system investment.
FE – End Connector, cuts off wire flush
FT – Through Connector, no cut off
FC – Through Connector, selection cut off
Harness Board Fixtures
Description
Spacing
Fixture with base
for End connectors cut off
.100" (2.54 mm)
.156" (3.96 mm)
PPHT-100FE
PPHT-156FE
For Through connectors no cut off
.100" (2.54 mm) .156" (3.96 mm)
PPHT-100FT
PPHT-156FT
For Through connectors select cut off
.100" (2.54 mm)
.156" (3.96 mm)
PPHT-100FC
PPHT-156FC
Extra bases (two provided with each fixture). Boards can be prepared with these low cost bases in place and stored. Each board
is then ready for instant installation of fixtures to meet current
production requirements.
Bases for Mounting Fixtures
Part Number
HTFB-X
Packaging Qty
10 pieces
21
PAN-FLEX
TM
Packaging Reel
.100" and .156" C
L End
Connectors Reels Packaging
— Type CE and CETL
High-volume reel-fed system, capable of approximately 2000 termination per hour.
.100" Series
End Connectors Reel Packaging – Type CE and CETL, Pieces per Reel
No. of Circuits Connector quantity No. of Circuits Connector quantity
2
5000
16
425
3
3500
17
400
4
2625
18
375
5
2100
19
350
6
1750
20
350
7
1500
21
325
8
1300
22
300
9
1150
23
300
10
1050
24
275
11
950
25
275
12
875
26
250
13
800
27
250
14
750
28
250
15
700
Part No. Example: CE100F22-5-R
.156" Series
End Connectors Reel Packaging – Type CE, Pieces per Reel
No. of Circuits Connector quantity No. of Circuits Connector quantity
2
3500
14
255
3
2300
15
240
4
1750
16
225
5
1400
17
210
6
1150
18
200
7
1000
19
190
8
875
20
180
9
775
21
170
10
700
22
165
11
325
23
155
12
300
24
150
13
275
Part No. Example: CE156F16-5-R
22
PAN-FLEX
TM
PAN-FLEX™ Flat Cable
• in 2.54 mm and 3.96 mm spacing with color identification circuit
position 1.
• flexible PVC coated cable, tinned (7 strands) to UL style 2651.
• PVC insulation – grey RAL 7032
• Temperature Range -20° / +105° C
• U.L. Flammability VW-1
Part Number
No. of Circuits
Flat cable
Version
2 – 28
2 – 24
.100", (2.54 mm)
.156", (3.96 mm)
AWG 22
AWG 24
AWG 26
AWG18
AWG 20
AWG 22
Non pre-bonded**
100F22V ■ ■CR*
100F24V ■ ■CR*
100F26V ■ ■CR*
156F18V ■ ■CR*
156F20V ■ ■CR*
156F22V ■ ■CR*
Pre-bonded***
100PF22V ■ ■CR* 100PF24V ■ ■CR* 100PF26V ■ ■CR*
Color Code
Red
Black
Blue
156PF20V ■ ■CR* 156PF22V ■ ■CR*
orange
Brown
Red
*
Roll length = CR = 100 ft (6-24 Ckt) DR = 500 ft (2-5 Ckt)
** designed for connector/connector applications
*** designed for connector/board applications
(no pre-tinning)
AWG 18, No. of conductors 2 to 16
■ ■ Complete part number with number of circuits
Spacing
.100 (2.54 mm)
.156 (3.96 mm)
mm
.625 (15.88)
.700 (17.78)
Available in increments of 1'' (25.4 mm) spacing to 12'' (304.8
mm) spacing, with only one spacing interval per roll.
Other notched spacing intervals available upon request.
Part Number Example
Increments N1 to N12
N1
N2
N3
N11
N12
=
=
=
=
=
1'' (25.4 mm)
2'' (50.8 mm)
3'' (76.2 mm)
11'' (279.4 mm)
12'' (304.8 mm)
100PF24V ■ ■N3-CR
■ ■= Number of Circuits
23
®
Mas-Con
Flat Cable
Accessories
• For cable up to 3.20" (81.5 mm)
• Anvil action shears with broad cutter plate to support and align
cable during cut.
Flat Cable Shears FCS
Flat cable cutters Replacement cutter blade Replacement cutter plate
FCS
24
FCS-RC
FCS-RP
®
Mas-Con
Notes
Pancon USA
NOTE: The information contained in this catalogue is based on our experience to date and is believed to be reliable. It is
intended as a guide for use by persons having technical skill at their own discretion and risk. We do not guarantee
favourable results or assume any liability in connection with its use. Dimensions contained herein are for reference purposes only. For specific dimensional requirements consult the factory. This publication is not to be taken as a license to
operate under, or a recommendation to infringe any existing patents. This supersedes and voids all previous literature,
etc. On all orders with special arrangements we reserve the right to over- or short supply of 5% of the quantity ordered.
309 East Crossroads Parkway
Bolingbrook, IL 60440
1-888-515-2100
INTERNET
www.itwpancon.com