Grinnell Grooved Products Catalogue
Transcription
Grinnell Grooved Products Catalogue
78410 Tyco TYCENMECH 0811 Omslag v3_77847 Tyco TYCENMECH catalogue-Omslag Mech 03/01/2012 10:01 Page 1 Mechanical Grooved Products Mechanical Grooved Products • Flame Free Jointing Method • Reduced HVAC Installation Time & Cost • Accommodates Pipeline Thermal Movement • Increase Productivity - Optimise Skills & Labour Austria (Vienna) Tel: +43 (0)1 271 0049 Fax: +43 (0)1 271 0142 Germany (Rodgau) Tel: +49 (0)6106 84455 Fax: +49 (0)6106 18177 Norway (Lørenskog) Tel: +47 6791 7700 Fax: +47 6791 7715 United Arab Emirates (Dubai) Tel: +971 (0)4 883 8689 Fax: +971 (0)4 883 8674 Belgium (Mechelen) Tel: +32 (0)15 285 555 Fax: +32 (0)15 206 076 Hungary (Budapest) Tel: +36 (0)1481 1383 Fax: +36 (0)1203 4427 Spain (Madrid) Tel: +34 91 380 7460 Fax: +34 91 380 7461 United Kingdom & Ireland (Manchester) Tel: +44 (0)161 875 0400 Fax: +44 (0)161 875 0491 France (Paris) Tel: +33 (0)1 4817 8727 Fax: +33 (0)1 4817 8720 Italy (Nerviano) Tel: +39 (0)331 583 000 Fax: +39 (0)331 583 030 Sweden (Lammhult) Tel: +46 (0)472 269 980 Fax: +46 (0)472 269 989 www.tyco-fsbp.com ENGLISH TYCENMECH 0811 Europe/ Middle East / Africa (EMEA) The Netherlands Enschede Tel: +31 (0)53 428 4444 Fax: +31 (0)53 428 3377 www.tyco-fsbp.com 78410 Tyco TYCENMECH 0811 H0 v2_GRI-0664#Mech H4.qxd 08/12/2011 17:34 Page 2 Index 1 General P. 1.000-1.012 Couplings, Fittings & Flanges 2 P. 2.000-2.060 Branch Outlets 3 P. 3.000-3.007 Stainless Steel Couplings, Fittings & Flanges 4 P. 4.000-4.010 Miscellaneous 5 P. 5.000-5.037 HDPE Systems 6 P. 6.000-6.004 G-MINE PVC Systems 7 P. 7.000-7.024 Pipe Preparation Tools 8 P. 8.000-8.004 Design Data 9 P. 9.000-9.012 Installation Instructions 10 P. 10.000-10.012 TYCENMECH-0811 Tyco reserves the right to change the contents without notice 78410 Tyco TYCENMECH 0811 H1 v5_77847 Tyco TYCENMECH catalogue-Mech H1 v1 20/12/2011 14:19 Page 1 General 1 General TYCENMECH 0811 P. 1.000 - 1.013 Tyco reserves the right to change the contents without notice 1.000 78410 Tyco TYCENMECH 0811 H1 v5_77847 Tyco TYCENMECH catalogue-Mech H1 v1 20/12/2011 14:19 Page 2 General, The GRINNELL Coupling 1 GRINNELL Grooved Products are designed for use within grooved end pipe systems and are available in nominal sizes of 25mm (1") to 600mm (24") depending on the coupling figure number. GRINNELL Couplings provide several cost advantages over welded or flanged systems. They also provide a universal means for the connection of pipe, fittings and pipe system components. GRINNELL Couplings and Gaskets permit the selection of suitable combinations for specific applications. Field modifications are easily accommodated with GRINNELL Grooved Couplings as the couplings can be rotated, added or removed, to allow necessary modifications. * Flexible Couplings act as an "expansion joint", allowing linear and angular movement of the pipe. They are designed so the coupling keys engage the pipe without gripping on the bottom of the grooves, yet they still provide a restrained mechanical joint. This is particularly useful to allow for pipe expansion or contraction and piping misalignment. * Rigid Couplings provide rigid fitting of the pipe. They are designed to bring the pipe ends closer together. The coupling clamps firmly onto the pipe OD and also onto the bottom of the grooves. Because Rigid Couplings clamp around the entire pipe surface, they provide resistance to flexural loads and therefore permit longer spacing to ASME/ANSI B31.1 (Power Piping) and ASME/ANSI B39.1 (Building Services) requirements as well as NFPA 13 (Sprinkler Systems). Bolts and nuts Coupling bolts and nuts are heat treated carbon steel, oval-neck track head bolts and heavy hex nuts, conforming to ASTM A-183 minimum tensile strength of 110,000 psi. Bolts and nuts are Zinc electroplated to ASTM B633. The oval neck design prevents turning off the bolt while tightening the hex nut with a single wrench. The metric bolts and nuts are made out of zinc electroplated carbon steel. Gaskets Grade “E” EPDM with green colour code identification conforms to ASTM D-2000 for service temperature from -34°C (-30° F) to 110°C (230° F). These gaskets are recommended for hot water not to exceed 110°C (230° F), plus a variety of diluted acids, oil free air and many chemical services. They are not recommended for petroleum services. For dry pipe and freezer systems a Tri-Seal Grade “E” Gasket with rigid couplings is recommended. For details of special gaskets, Grade “T” Nitrile, Grade “EN” EPDM (for potable water services), Grade “O” Fluoro Elastomer and Grade “L” Silicone, see chapter 7. Coatings All housings are standard coated with a lead-free water based red coloured enamel paint. Hot dipped zinc galvanized, epoxy or other coatings are optional. For detailed information contact your local sales office. First seal C-shape rubber gasket naturally seals on pipe ends. Third seal The system pressure or vacuum will then maximize the leak-tight seal. TYCENMECH 0811 Second seal The housings compress the gasket to increase the sealing capacity. Tyco reserves the right to change the contents without notice 1.001 78410 Tyco TYCENMECH 0811 H1 v5_77847 Tyco TYCENMECH catalogue-Mech H1 v1 20/12/2011 14:19 Page 3 General, The GRINNELL Coupling Expansion and contraction GRINNELL Flexible couplings are able to absorb linear movement of the pipework due to temperature changes. This eliminates or minimises the need for expansion joints. 1 Maintenance The GRINNELL Grooved System method allows for quick economical changes as necessary for field retrofit, with the ability to isolate equipment and piping systems for modifications and system repair. Noise and vibration The use of GRINNELL couplings reduces noise and vibration in pipe systems. Self restraining The coupling housings are designed to engage into the grooves and provide a secure joint. The pipe ends are sealed by a pressure responsive gasket which is encapsulated by the ductile iron housing. Misalignment The GRINNELL flexible couplings will accommodate misalignments. The maximum deflection per coupling can be found in this catalogue. Joint deflection GRINNELL flexible couplings are within reason able to absorb pipe deflection, for further details contact your sales office. This is a great advantage in tunnel, bridge and mine applications. Rigid Connection The Figure 577 and 772 couplings have a patented design that allows the coupling housings to grip along the full 360º circumference of the pipe groove. This means a more rigid and stronger connection through a range of pipe tolerances. The coupling design eliminates distortion of the gasket as the housing sections come together. Trouble Free Design The patented universal tongue and groove design of the coupling housings assures trouble free installation. Potential misalignment of the coupling housings that could lead to a joint failure is a thing of the past. Quick Installation The GRINNELL Figure 577, 772 and 705 Coupling in sizes up to 8" features a clamshell design that allows for an easy one bolt installation thus saving time in the field. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 1.002 78410 Tyco TYCENMECH 0811 H1 v5_77847 Tyco TYCENMECH catalogue-Mech H1 v1 20/12/2011 14:19 Page 4 Advantages of GRINNELL Grooved Piping Products 1 • GRINNELL Grooved can reduce installation time for your piping by 50%. • GRINNELL Grooved only requires wrenches for installation. • GRINNELL Grooved reduces the cost of your installation. • GRINNELL Grooved is backed up by a 10 year limited warranty. • GRINNELL Grooved is dependable; it is tested and approved by the major classification societies. • GRINNELL Grooved is safe, no hot work is required. • GRINNELL Grooved can be used in hazardous areas, without special precautions. • GRINNELL Grooved reduces noise and vibration in pipe systems. • GRINNELL Grooved requires far less space than traditional flanged system. • GRINNELL Grooved is a self restraining joint. • GRINNELL Grooved reduces welding contamination. • GRINNELL Grooved is healthy. It does not lead to hazardous fumes in working area. • GRINNELL Grooved will accommodate misalignment. • GRINNELL Grooved can absorb deflection to a certain value. • GRINNELL Grooved is green. The products are made of 90% recycled materials. • GRINNELL Grooved is a renowned quality product; it is manufactured according to the ISO 9001 QA standard. • GRINNELL Grooved is able to tolerate linear movement of the piping system. • GRINNELL Grooved is not only a product, it provides a complete piping solution of couplings, fittings and valves 10 years Limited Warranty on GRINNELL Products Products manufactured by Tyco International (Tyco) under the GRINNELL brand are warranted solely to the original Buyer for ten (10) years from date of shipment by Tyco against defects in material and workmanship when paid for and properly installed and maintained under normal use and service, except for the G-MINE line of products, which are warranted solely to the original Buyer for six (6) months from date of shipment by Tyco against defects in material and workmanship when paid for and properly installed and maintained under normal use and service. No warranty is given for products or components manufactured by companies not affiliated by ownership with Tyco or for products and components which have been subject to misuse, improper installation or maintenance, corrosion, or other external sources of damage. Materials found by Tyco TYCENMECH 0811 to be defective shall be either repaired or replaced, at Tyco’s sole option. Tyco neither assumes, nor authorizes any person to assume for it, any other obligation in connection with the sale of products or parts of products. Tyco shall not be responsible for system design errors or inaccurate or incomplete information supplied by Buyer or Buyer’s representatives. IN NO EVENT SHALL TYCO BE LIABLE, IN CONTRACT, TORT, STRICT LIABILITY OR UNDER ANY OTHER LEGAL THEORY, FOR INCIDENTAL, INDIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO LABOR CHARGES, REGARDLESS OF WHETHER TYCO WAS INFORMED ABOUT THE POSSIBILITY OF SUCH DAMAGES, AND IN NO EVENT SHALL TYCO’S LIABILITY EXCEED AN AMOUNT EQUAL TO THE SALES PRICE. Tyco reserves the right to change the contents without notice The foregoing warranty is made in lieu of any and all other warranties, express or implied, including warranties of merchantability and fitness for a particular purpose. This limited warranty sets forth the exclusive remedy for claims based on failure of or defect in products, materials or components, whether the claim is made in contract, tort, strict liability or any other legal theory. This warranty will apply to the full extent permitted by law. The invalidity, in whole or part, of any portion of this warranty will not affect the remainder. 1.003 78410 Tyco TYCENMECH 0811 H1 v5_77847 Tyco TYCENMECH catalogue-Mech H1 v1 20/12/2011 14:19 Page 5 General, The GRINNELL grooved catalogue The Approvals 1 Assessed to ISO 9001:2000 Certificate number 169 ACS ARPA 97/23/EC (for details contact us) Note: Not all products in this catalogue have all above mentioned approvals. For specific information on Mechanical and Fire Protection approvals and details on pressure ratings and listings please contact Tyco Fire Protection Products (FPP). DISCLAIMER Every effort has been made to ensure the accuracy of the information included in this catalogue. However, GRINNELL makes no express or implied warranty of any kind with respect to this information. GRINNELL further accepts no responsibility or liability resulting from the use of the information contained herein. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 1.004 78410 Tyco TYCENMECH 0811 H1 v5_77847 Tyco TYCENMECH catalogue-Mech H1 v1 20/12/2011 14:19 Page 6 General, Applications 1 Heating, ventilation and air conditioning The Comfort Factor Using GRINNELL couplings and fittings in comfort piping systems combines a number of advantages. The ease and swiftness of installation reduces the actual time needed on the jobsite. Furthermore, any “on the spot” changes in the piping system can be handled with GRINNELL. An air duct where your heating line should be? Using some extra 45° elbows takes you around any obstacle. Even mistakes in prefab can be corrected easily. By loosening the bolts and nuts, fittings can be simply rotated in the required direction, prior to filling the system and pressurizing. TYCENMECH 0811 GRINNELL flexible couplings can also take care of misalignment. These extra degrees of angular deflection help you to compensate when needed. Thermal expansion? The use of flexible couplings offers you a few millimetres of movement per coupling. When correctly designed, you can save on the use of expansion joints. The noise and vibration that is generated by pumps and chillers is reduced by GRINNELL couplings. Tyco reserves the right to change the contents without notice So by using GRINNELL grooved products you do a lot more than you think. Not only have you just connected pipe, you have taken care of thermal expansion and contraction, misalignment and noise reduction. Working in confined spaces all of a sudden has become very easy. No longer do you have to move heavy equipment, or be afraid of welding sparks creating potential fires. Now, all you need is the space to operate a wrench and you have done it in the fastest possible way. Saving time and money! 1.005 78410 Tyco TYCENMECH 0811 H1 v5_77847 Tyco TYCENMECH catalogue-Mech H1 v1 20/12/2011 14:19 Page 7 General, Applications 1 Fire Protection, Saving Lives and Property All over the world, approval bodies have recognized the advantages that GRINNELL couplings and fittings offer to the Fire Protection industry. When installing a system that is engineered and designed to fight fires, you do not want to use an installation method which creates a potential fire hazard. Installing GRINNELL grooved products only requires a ratchet wrench. No open flames or TYCENMECH 0811 torches are needed, no sparks are seen when GRINNELL couplings are installed. This feature has led to authorities accepting and approving GRINNELL grooved products for Fire Protection systems all over the world. For wet and dry sprinkler systems, for deluge systems and foam installations. GRINNELL grooved products are used on galvanized or stainless steel pipework. Tyco reserves the right to change the contents without notice GRINNELL couplings, fittings and valves have a track-record going back many decades. Combining advantages of rapid installation, prefabrication, ease of maintenance, de and safety brings the Fire Protection industry the product they need: GRINNELL, the grooved concept. 1.006 78410 Tyco TYCENMECH 0811 H1 v5_77847 Tyco TYCENMECH catalogue-Mech H1 v1 20/12/2011 14:19 Page 8 General, Applications 1 Tunnels, Bridges and Mines, Under and Over The construction of tunnels and bridges always requires a great deal of temporary piping needed to provide compressed air and water for drilling equipment. With GRINNELL couplings and fittings, a quick method is offered to erect and dismantle great distances of piping quickly. Slurry drain lines to transport sand, rock and water are often concrete lined to prevent premature wear of the piping system. By using GRINNELL couplings, rotation of the pipework to ensure maximum use of the available lining has become very easy. Just loosening the bolts and nuts on two couplings offers the ability to rotate the pipe (never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system). TYCENMECH 0811 In tunnels or on bridges, GRINNELL grooved products are used for drainage, drinking water, compressed air and fire protection. Here, flexible couplings are used to enable pipework to follow changes in direction and the general course of the tunnel or bridge. hazardous environment. Here too, flexible couplings offer the ability to follow the terrain, without having to use special fittings to compensate for misalignment. By loosening two couplings, pipe lines can be replaced or modified and segments can be added without increased down time. In mining, safety is the number one issue. GRINNELL grooved products can be installed without having to use welding equipment or torches in a potentially Tyco reserves the right to change the contents without notice 1.007 78410 Tyco TYCENMECH 0811 H1 v5_77847 Tyco TYCENMECH catalogue-Mech H1 v1 20/12/2011 14:19 Page 9 General, Applications 1 Industrial Applications, Safety First! There are many reasons why GRINNELL grooved products are so widely used in Industrial applications. One of the main reasons is that GRINNELL couplings, fittings and valves can be installed without risk of fire or explosion. When conducting maintenance, the down time for system cleaning or changes to pipework is reduced to a minimum. By removing two couplings, entire sections of pipe can be replaced or altered. In abrasive systems where lined piping is used, the loosening of two couplings (in many cases just 4 bolts and nuts) enables the rotation of pipe segments. By then rotating the pipe 45° optimal use can be made of the remaining inner protection. In tank storage areas, GRINNELL grooved products are often used to compensate ground settlement. The use of a number of flexible couplings in line offers the ability to deal with vertical movement of the pipe lines. TYCENMECH 0811 Temporary pipe lines can be quickly installed and disconnected, providing an easy and secure solution. steel piping. GRINNELL offers a full range of stainless steel fittings, available in different qualities. GRINNELL grooved products can be used with all carbon steel piping, including galvanized pipe. Furthermore there is an increased use of GRINNELL grooved products on stainless To prevent metallic corrosion, GRINNELL couplings are either supplied galvanized, stainless steel or coated with a special material preventing contact between pipe coupling. Tyco reserves the right to change the contents without notice 1.008 78410 Tyco TYCENMECH 0811 H1 v5_77847 Tyco TYCENMECH catalogue-Mech H1 v1 20/12/2011 14:19 Page 10 General, Applications 1 Snow-Making, the Cold Facts In many ski resorts you will find GRINNELL grooved products being used on the distribution pipes feeding snow cannons. The advantages of quick installation, easy maintenance and most of all the ability to use flexible couplings that will follow the course of the terrain make GRINNELL grooved products the “Number One Solution” for pipe connections. Automotive, Mobility in Piping In the automotive industry GRINNELL couplings are used on virtually all systems. In addition to heating and air-conditioning systems, couplings, valves and fittings are used on compressed air lines, drain and process lines and for fire protection. Using GRINNELL products greatly reduces down-time when systems need to be serviced. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 1.009 78410 Tyco TYCENMECH 0811 H1 v5_77847 Tyco TYCENMECH catalogue-Mech H1 v1 20/12/2011 14:19 Page 11 General, Applications 1 Water Treatment, Clean and Quick All areas of water treatment such as water pipelines, reverse osmosis and ultra filtration installations, have discovered the advantages of GRINNELL grooved products. In small diameters, even on galvanized and stainless steel piping, GRINNELL stainless steel or coated couplings offer a much better technical solution for TYCENMECH 0811 pipe connections. In complex industrial sites, GRINNELL couplings are used on up to 609.6 mm / 24” piping. When compared to flanged systems, GRINNELL grooved products use far less space and offer increased time savings by reducing the number of nuts and bolts to be tightened. This is a huge advantage during Tyco reserves the right to change the contents without notice installation, but increasingly important during maintenance and system changes. 1.010 78410 Tyco TYCENMECH 0811 H1 v5_77847 Tyco TYCENMECH catalogue-Mech H1 v1 20/12/2011 14:19 Page 12 Index 1 DESCRIPTION FIGURE NUMBER PAGE NUMBER DESCRIPTION FIGURE NUMBER PAGE NUMBER Standard Weight Flexible Coupling 705 2.002 Welding branchlet threaded --- 2.060 Standard Weight Rigid Coupling 577 2.003 Mechanical Tee -Threaded 730 THR 3.002 Flexible Coupling 707 2.004 Mechanical Tee - Grooved 730 GRV 3.004 Rigid Coupling 772 2.005 Mechanical Fitting - Threaded 522 3.006 Reducing Flexible Coupling 716 2.006 Spare gaskets Mechanical Tee/Fitting --- 3.007 High Pressure Rigid Coupling 770 2.007 Stainless Steel Rigid Coupling 472 4.001 Plain End Coupling 909 2.008 Stainless Steel Flexible Coupling 405 4.002 Grooved Snap Couplings 780 2.009 Rilsan® coated Flexible Couplings 705R 4.003 Spare Coupling Gaskets ---- 2.010 Stainless Steel 90° Elbow 410 4.004 Split Flange DIN PN10/16 71 2.013 Stainless Steel 45° Elbow 401 4.005 Split Flange ANSI 125/150lb 71 2.014 Stainless Steel Equal Tee 419 4.006 Flange Adapter Insert 71 DIN/ANSI 2.016 Stainless Steel End cap 460 4.007 90° Elbow 210 2.019 Stainless Steel Flange adaptors PN16 443 4.008 90° Long Radius Elbow 1.5D 210LR 2.020 Stainless Steel Flange adaptors PN10 444 4.008 45° Elbow 201 2.022 Stainless Steel Reducing Tee 421 4.009 45° Elbow 301 2.023 Stainless Steel Concentric Reducer 450 4.010 22.1/2° Elbow 212 2.024 Butterfly Valve - UL/FM/VdS/LPCB 39109S 5.002 22.1/2° Elbow 312 2.025 Butterfly Valve - APSAD 39109A 5.003 11.1/4° Elbow 211 2.026 Butterfly Valve 300psi - UL/FM BFV-N 5.004 11 1/4˚ Elbow 311 2.027 Butterfly Valve / Lever - Potable Water 39101 5.005 Equal Tee 219 2.028 Butterfly Valve / Lever- Nitrile disc 39101N 5.006 Equal Tee 319 2.029 Butterfly Valve / Gear - Potable Water 39107 5.007 Reducing Tee 221 2.030 Butterfly Valve / Lever - HVAC 39101HV 5.008 Reducing Tee 321 2.032 Check Valve CV-1 5.009 Hydrant Tee 222 2.034 WYE-Strainer 760 5.011 Reducing Tee with BSP branch - Fabricated 322 2.035 Ball Valve 835 5.012 Cross 227 2.036 Gate Valves, OS&Y, Flanged-Grooved TMRT 5.013 Concentric Reducer 250 2.037 Gate Valves, OS&Y, Grooved-Grooved TMRG 5.014 Concentric Reducer 350 2.039 Gate Valves, NRS, Flanged-Grooved TMCT 5.015 Eccentric Reducer 251 2.041 Gate Valves, NRS, Grooved-Grooved TMCG 5.016 Eccentric Reducer 351 2.042 Flow Meter Venturi 5.017 90° Short Radius Elbows 510S 2.044 Circuit Balancing Valves CB800 5.018 Short Radius Equal Tee 519S 2.045 Expansion Joints RXAG 5.023 End Cap 260 2.046 Expansion Joints ALG 5.024 End Cap 360 2.047 Expansion Joints ANS 5.025 End Cap with 1.1/2” BSP Drain 361 2.048 Rubber Bellow, Threaded FTU 5.026 End Cap with 2” BSP Drain 362 2.048 Rubber Bellow, Flanged FSF 5.027 End Cap with 3/4” BSP Drain 363 2.049 Flexible Hoses UFBX 5.028 End Cap with 1” BSP Drain 364 2.049 Fix Point Hercules 5.030 Flange Adaptor ANSI 150lb 341 2.051 Control Valve RAF [Globe] 5.031 Flange Adaptor DIN PN16 343 2.052 Control Valve RAF [Angle] 5.032 Flange Adaptor DIN PN10 344 2.052 Control Valve RAF 60/62 5.033 Pipe Nipple - Male Threaded / Grooved 304 2.054 Control Valve RAF 80/82 5.034 Pipe Nipple - Female Threaded / Grooved 305 2.055 Control Valve RAF 31/33 5.035 Lateral 45° 314 2.056 Control Valve RAF 13 5.036 Reducing lateral 45° 325 2.057 Lubricant ---- 5.037 Dielectric Waterway 407 2.058 HPDE Systems 9095 6.001 Welding branchlet threaded --- 2.059 HPDE Systems 9097 6.002 * GRINNELL Grooved series 300 fittings are fabricated, series 200 cast TYCENMECH 0811 Tyco reserves the right to change the contents without notice 1.011 78410 Tyco TYCENMECH 0811 H1 v5_77847 Tyco TYCENMECH catalogue-Mech H1 v1 20/12/2011 14:19 Page 13 DESCRIPTION FIGURE NUMBER PAGE NUMBER DESCRIPTION FIGURE NUMBER PAGE NUMBER HPDE Systems 9094 6.003 45˚ Sweep Elbows (Spline x Spline) 72914 7.016 SDR Pipe (Spline x Spline) 72900 7.002 Caps & Plugs (Spline) 72915 7.017 Couplings (Spline x Spline) 72904 7.003 Flange Adapters (Spline x Flange) 72916 7.018 Couplings (Spline x Solvent Weld) 72905 7.004 Tees (Spline x Spline x Spline) 72917 7.019 Reducing Couplings (M Spline x F Spline) 72919 7.005 Reducing Tees (Spline x Spline x Spline) 72918 7.020 Outlet Couplings 72940 7.006 G-Mine Butterfly Valves B8200 7.021 Outlet Couplings 72930 7.007 Splines 72999 7.022 Nipples (Spline x Plain End) 72906 7.008 ITGM Insertion Tools ITGM 7.023 Nipples (Spline x Groove) 72907 7.009 Replacement Gaskets 72899 7.023 Nipples (Spline x Male Thread) 72908 7.010 Pipe preparation tools Nipples (Plain End x Male Thread) 72909 7.011 Pipe preparation tools HCTOOL 8.002 Nipples (Spline x Spline) 72911 7.012 Pipe measuring tape Measuring Tape 8.003 90˚ Elbows (Spline x Spline) 72910 7.013 Pipe preparation tools Centre Punch 8.003 45˚ Elbows (Spline x Spline) 72912 7.014 Pipe preparation tools Gauges 8.004 90˚ Sweep Elbows (Spline x Spline) 72913 7.015 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 8.001 1.012 1 78410 Tyco TYCENMECH 0811 H1 v5_77847 Tyco TYCENMECH catalogue-Mech H1 v1 20/12/2011 14:19 Page 14 General, Identification Article Numbers GRINNELL Grooved 1 Digit Digit Digit Digit Digit 01 02 03 04 05 Figure number Figure number Figure number Internal Code Gasket: E for C-style EPDM (Grade E) T for Tri-Seal EPDM (Grade E) B for C-style Nitrile/Buna-N Digit Digit Digit Digit Digit 06 07 08 09 10 (Grade T) D for C-style EPDM (Grade EN, ACS/WRAS/ARPA approved) V for C-style Fluoro Elastomer Size Size Size Size Finish: 0 for Painted orange 1 for Painted red 2 for Galvanized 3 for Unpainted 4 for Stainless Steel 316 R for Rilsan (Grade O) S for C-style Silicone (Grade L) Inches (mm) Sizes for clamp-T and reducers Digit 06-07-08-09 Example: 4” x 2” 4220 (Biggest size first) Sizes for couplings and fittings Digit 06-07-08-09 1/2 05 n/a 3/4 07 n/a 1 10 0034 1 1/4 12 0042 1 1/2 15 0048 2 20 0060 2 1/2 (73.0) 25 0073 2 1/2 (76.0) 26 0076 3 30 0089 4 (108.0) 41 0108 4 42 0114 5 (133.0) 51 0133 5 (139.7) 52 0139 5 (141.3) 53 0141 6 (159.0) 61 0159 6 (165.1) 62 0165 6 (168.3) 63 0168 8 80 0219 10 11 0273 12 13 0324 14 14 0355 16 16 0406 18 18 0457 20 21 0508 24 24 0610 Size CLAMP-T · DIGIT 05 T = BSP thread N = NPT thread G = grooved Standard Figure Numbers Standard Figure Numbers Example #1: Example #2: 577ME00891: Fig. number Internal Code Gasket Size 730AG63261: Finish Figure number: 577 · Rigid Lightweight Coupling Internal Code: M Gasket: E · EPDM C-style Size: 0089 · 3”, 88.9mm Finish: 1 · Painted Red Fig. number Internal Code Outlet Size Finish Figure number: 730 · Mechanical Tee Internal Code: A Outlet: G · Grooved (T for BSP Thread; N for NPT Thread) Size: 6326 · 6” x 2 1/2”, 168.3 x 76.1mm Finish: 1 · Painted Red “All Mechanical Tees have standard EPDM Gaskets. Nitrile (Buna-N) optional” TYCENMECH 0811 Tyco reserves the right to change the contents without notice 1.013 Couplings, Fittings & Flanges 2 Couplings, Fittings & Flanges TYCENMECH 0811 Tyco reserves the right to change the contents without notice P. 2.000 - 2.060 2.000 Couplings, Fittings & Flanges, Material specification 2 Material specifications: GRINNELL Grooved Products are manufactured in modern, state of the art ductile iron foundries. The following applicable material specifications for ductile iron, galvanizing and rubber-injection apply: Housing & Fitting specifications Cast: • ASTM A-536 - Standard specifications for Ductile Iron Castings Grade 65-45-12 • Tensile Strength, minimum 65,000 psi • Yield Strength, minimum 45,000 psi • Elongation minimum 12% • ASTM A-153 Standard Specification for Hot Dip Galvanizing Fabricated: Carbon steel according DIN/BS/ASTM Standard. ASTM A-153 or DIN EN10240 [Previous DIN2444] Standard Specification for Hot Dip Galvanizing Gasket Specifications Grade ‘E’ EPDM gaskets have a green colour code identification and conform to ASTM D-2000 for service temperatures from -34°C [-30°F] to +110°C [+230°F]. They are recommended for hot water not to exceeding the +110°C [+230°F], plus a variety of dilute acids, oil free air and many chemical services. They are not recommended for petroleum services. Grade ‘EN’ EPDM gaskets have a green/yellow colour code identification and conform to ASTM D-2000 for service temperatures from -29°C [-20°F] to +90°C [+193°F]. They are ACS/WRAS/ARPA approved and recommended for potable water services. Grade ‘O’ Fluoro Elastomer gaskets have a blue colour code identification and suitable for service temperatures from -7°C [+20°F] to +149°C [+300°F]. They are high temperature resistance to oxidizing acids, petroleum oils, hydraulic fluids, halogenated hydrocarbons and lubricants. Grade ‘L’ Silicone is a red gasket and suitable for service temperatures from -40°C [-40°F] to +177°C [+350°F]. They are recommended for dry hot air and some high temperature chemical services. Bolt specifications ANSI/Metric: Heat treated Carbon Steel Track Head Bolts conform to the physical properties of ASTM A-183 minimum Tensile Strength of 758,340 kPa (110,000 psi). Bolts and Nuts are zinc electroplated. Paint Specifications: Standard: - Red Paint Non Lead Optional: - Hot Dip Zinc Galvanized - White Paint Non Lead Nut size M10 M12 M16 M20 M22 M24 Wrench sizes 17mm 22mm 27mm 32mm 36mm 41mm “For torque figures please refer to page 10.011” Note: All dimensions in this catalogue are nominal sizes. Grade ‘T’ Nitrile gaskets have a orange colour code identification and conform to ASTM D-2000 for service temperatures from -29°C [-20°F] to +82°C [+180°F]. They are recommended for petroleum products, vegetable oils, mineral oils and air with oil vapours. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.001 Couplings, Fittings & Flanges, Standard Weight Flexible Coupling B C 2 A FIG. 705 TFPP Article Number 705ME0034* 705ME0042* 705ME0048* 705ME0060* 705ME0073* 705ME0076* 705ME0089* 705ME0108* 705ME0114* 705ME0133* 705ME0139* 705ME0141* 705ME0159* 705ME0165* 705ME0168* 705ME0219* 705ME0273* 705ME0324* Nominal Size Pipe OD mm Inches mm 25 1 32 1 1/4 40 1 1/2 50 2 65 2 1/2 65 2 1/2 80 3 100 4 100 4 125 5 125 5 125 5 150 6 150 6 150 6 200 8 250 10 300 12 33.7 42.4 48.3 60.3 73.0 76.1 88.9 108.0 114.3 133.0 139.7 141.3 159.0 165.1 168.3 219.1 273.0 323.9 Max. Wk Pressure † Bar Psi 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 31.0 450 31.0 450 31.0 450 31.0 450 31.0 450 31.0 450 31.0 450 24.1 350 24.1 350 Max. End Load † Range of Pipe End Separation ‡ Deflection Per Pipe Coupling mm/ Degrees mtrs Coupling Dimensions A B C kN mm 3.01 0-3.3 5°26’ 95.1 60 100 4.81 0-3.3 4°19' 75.0 6.30 0-3.3 3°46' 9.85 0-3.3 14.43 mm mm mm Coupling Bolts Size Qnt Approx Weight mm mm Kg 46 2 M10x57 0.6 65 106 46 2 M10x57 0.7 65.8 70 113 46 2 M10x57 0.7 3°01' 52.5 83 124 48 2 M10x57 0.8 0-3.3 2°29' 43.3 94 140 48 2 M10x57 0.9 15.72 0-3.3 2°23' 41.7 102 146 48 2 M12x76 1.4 21.34 0-3.3 2°03' 35.8 111 165 48 2 M12x76 1.4 31.55 0-6.4 3°22' 58.3 140 191 52 2 M12x76 1.9 35.35 0-6.4 3°11' 55.8 145 197 52 2 M12x76 1.8 43.33 0-6.4 2°44' 46.7 167 241 52 2 M16x83 3.3 47.56 0-6.4 2°36' 45.5 173 248 52 2 M16x83 3.3 48.63 0-6.4 2°35' 45.0 175 248 52 2 M16x83 3.2 61.44 0-6.4 2°17' 40.0 192 262 52 2 M16x83 3.4 66.36 0-6.4 2°12' 38.3 197 272 52 2 M16x83 3.2 68.97 0-6.4 2°10' 37.5 202 272 52 2 M16x83 3.2 116.89 0-6.4 1°40' 29.2 259 344 64 2 M20x121 6.6 141.31 0-6.4 1°20' 23.3 322 416 67 2 M24x165 12.7 198.78 0-6.4 1°07' 19.2 380 480 67 2 M24x165 16.6 * = 1 for red paint finish, 2 for hot dipped galvanized finish and 5 for White Paint finish 705MD0***2 couplings for potable water ACS ARPA General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. †: Maximum pressure and end load are total from all loads based on standard weight steel pipe. Pressure ratings and end loads may differ on pipe materials and/or wall thickness. Contact Tyco FPP for details. For fire protection equipment listing and approval pressure ratings contact Tyco FPP. ‡: Maximum range of pipe end separation is for cut grooved standard weight pipe. Values for roll grooved will be 1/2 that of cut grooved. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.002 Couplings, Fittings & Flanges, Standard Weight Rigid Coupling B C A 2 FIG. 577 TFPP Article Number 577ME0034* 577ME0042* 577ME0048* 577ME0060* 577ME0073* 577ME0076* 577ME0089* 577ME0114* 577ME0139* 577ME0141* 577ME0165* 577ME0168* 577ME0219* Nominal Size Pipe OD mm Inches mm 25 1 32 1 1/4 40 1 1/2 50 2 65 2 1/2 65 2 1/2 80 3 100 4 125 5 125 5 150 6 150 6 200 8 33.7 42.4 48.3 60.3 73.0 76.1 88.9 114.3 139.7 141.3 165.1 168.3 219.1 Max. Wk Pressure † Bar Psi 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 Max. End Load † Range of Pipe End Separation ‡ Coupling Dimensions A B C kN mm mm mm mm 1.81 0-1.5 59 95 2.89 0-1.5 3.78 Coupling Bolts Size Qnt Approx Weight mm mm Kg 42 2 M10x57 0.5 68 107 42 2 M10x57 0.6 0-1.5 74 113 42 2 M10x57 0.7 5.91 0-1.5 86 127 43 2 M10x57 0.8 8.66 0-1.5 99 138 45 2 M10x57 0.9 9.41 0-1.5 101 142 45 2 M10x57 0.9 12.84 0-1.5 114 156 45 2 M10x57 1.5 21.22 0-4.8 145 191 47 2 M10x57 1.5 31.70 0-4.8 173 222 49 2 M12x76 2.4 32.44 0-4.8 174 224 49 2 M12x76 2.4 44.28 0-4.8 198 248 49 2 M12x76 2.6 46.00 0-4.8 201 251 49 2 M12x76 2.7 77.97 0-4.8 260 325 61 2 M16x83 5.3 * = 1 for red paint finish, 2 for hot dipped galvanized finish and 5 for white paint finish Note: The Fig. 577 Lightweight Rigid Coupling does not provide compensation for pipe system expansion and/or contraction associated with pipe system temperature changes. 577MD0***2 couplings for potable water ACS ARPA 577MT0***2 couplings with EPDM Tri-Seal gasket for dry pipe sprinkler installations General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. †: Maximum pressure and end load are total from all loads based on standard weight steel pipe. Pressure ratings and end loads may differ on pipe materials and/or wall thickness. Contact Tyco FPP for details. For fire protection equipment listing and approval pressure ratings contact Tyco FPP. ‡: Maximum pipe end separation is for cut grooved standard weight pipe. Values for roll grooved will be 1/2 that of cut grooved. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.003 Couplings, Fittings & Flanges, Flexible Coupling B C B C ØA ØA B C 2 A FIG. 707 TFPP Article Number 707AE0034* 707ME0042* 707AE0048* 707AE0060* 707AE0073* 707AE0076* 707AE0089* 707AE0114* 707AE0139* 707AE0141* 707AE0165* 707AE0168* 707AE0219* 707AE0273* 707AE0324* 707AE0355* 707AE0406* 707AE0457* 707AE0508* 707AE0610* Nominal Size Pipe OD mm Inches mm 25 1 32 1 1/4 40 1 1/2 50 2 65 2 1/2 65 2 1/2 80 3 100 4 125 5 125 5 150 6 150 6 200 8 250 10 300 12 350 14 400 16 450 18 500 20 600 24 33.7 42.4 48.3 60.3 73.0 76.1 88.9 114.3 139.7 141.3 165.1 168.3 219.1 273.0 323.9 355.6 406.4 457.2 508.0 609.6 Max. Wk Pressure † Bar Psi 69.0 1000 69.0 1000 69.0 1000 69.0 1000 69.0 1000 69.0 1000 69.0 1000 69.0 1000 69.0 1000 69.0 1000 69.0 1000 69.0 1000 55.1 800 55.1 800 55.1 800 20.7 300 20.7 300 20.7 300 20.7 300 17.2 250 Max. Range of End Pipe End Load † Separation ‡ Deflection Per Pipe Coupling mm/ Degrees mtrs Coupling Dimensions A B C kN mm mm mm mm 6.03 0-3.3 5°26' 95.1 61 102 9.63 0-3.3 4°19' 75.0 12.61 0-3.3 3°46' 19.71 0-3.3 28.88 Coupling Bolts Qnt Size Approx Weight mm mm Kg 46 2 M12x76 0.9 70 111 46 2 M12x76 1.0 65.8 75 118 46 2 M12x76 1.1 3°01' 52.5 90 133 48 2 M12x76 1.4 0-3.3 2°29' 43.3 103 146 48 2 M12x76 1.6 31.44 0-3.3 2°23' 41.7 106 146 48 2 M12x76 1.7 42.80 0-3.3 2°03' 35.8 119 162 48 2 M12x76 1.8 70.75 0-6.4 3°11' 55.8 151 210 52 2 M16x83 3.2 105.68 0-6.4 2°36' 45.5 178 254 52 2 M20x121 4.7 108.12 0-6.4 2°35' 45.0 180 254 52 2 M20x121 4.8 147.61 0-6.4 2°12' 38.3 208 286 52 2 M20x121 5.7 152.34 0-6.4 2°10' 37.5 211 286 52 2 M20x121 5.7 207.41 0-6.4 1°40' 29.2 271 356 63 2 M22x165 10.7 322.99 0-6.4 1°20' 23.3 332 418 67 2 M24x165 15.0 454.35 0-6.4 1°07' 19.2 391 479 67 2 M24x165 16.8 205.43 0-6.4 1°02' 18.3 423 518 75 3# 1” x 5 1/2 20.0 268.31 0-6.4 0°54' 15.8 478 575 75 3 1” x 5 1/2 23.6 339.58 0-6.4 0°48' 14.2 541 638 78 3 1” x 5 1/2 30.8 419.23 0-6.4 0°43' 12.5 596 708 78 4 1 1/8”x5 3/4 40.4 503.08 0-6.4 0°36' 10.8 701 813 78 4 1 1/8”x5 3/4 43.5 * = 1 for red paint finish, 2 for hot dipped galvanized finish Note: For coupling sizes above 12” bolt sizes only available in ANSI. # Article number 707AE2355* is a 2 piece 14" coupling design General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. †: Maximum pressure and end load are total from all loads based on standard weight steel pipe. Pressure ratings and end loads may differ on pipe materials and/or wall thickness. Contact Tyco FPP for details. For fire protection equipment listing and approval pressure ratings contact Tyco FPP. ‡: Maximum pipe end separation is for cut grooved standard weight pipe. Values for roll grooved will be 1/2 that of cut grooved. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.004 Couplings, Fittings & Flanges, Rigid Coupling B C A 2 FIG. 772 Tyco BSP Article Number 772ME0042* 772ME0048* 772ME0060* 772ME0073* 772ME0076* 772ME0089* 772ME0114* 772ME0139* 772ME0141* 772ME0165* 772ME0168* 772ME0219* 772ME0273* 772ME0324* 772AE0355* 772AE0406* 772AE0457* 772AE0508* 772AE0610* Nominal Size Pipe OD mm Inches mm 32 1 1/4 40 1 1/2 50 2 65 2 1/2 65 2 1/2 80 3 100 4 125 5 125 5 150 6 150 6 200 8 250 10 300 12 350 14 400 16 450 18 500 20 600 24 42.4 48.3 60.3 73.0 76.1 88.9 114.3 139.7 141.3 165.1 168.3 219.1 273.0 323.9 355.6 406.4 457.2 508.0 609.6 Max. Wk Pressure † Bar Psi 51.7 750 51.7 750 51.7 750 51.7 750 51.7 750 51.7 750 51.7 750 51.7 750 51.7 750 48.2 700 48.2 700 41.4 600 34.5 500 27.6 400 20.7 300 20.7 300 20.7 300 20.7 300 17.2 250 Max. End Load † Range of Pipe End Separation ‡ Coupling Dimensions A B C Coupling Bolts Size Qnt mm mm Approx Weight kN mm mm mm mm 7.22 0-1.5 70 111 46 2 M10x57 0.5 9.46 0-2.0 76 117 46 2 M10x57 0.5 14.78 0-3.3 87 130 48 2 M10x57 0.7 21.66 0-3.3 99 143 48 2 M10x57 1.1 23.58 0-3.3 106 145 51 2 M10x57 1.2 32.10 0-3.3 118 159 48 2 M10x57 1.2 53.06 0-4.8 148 191 50 2 M10x57 1.6 79.26 0-4.8 178 247 52 2 M16x83 3.4 81.09 0-4.8 180 247 52 2 M16x83 3.4 103.18 0-4.8 206 268 54 2 M16x83 3.4 107.34 0-4.8 206 268 54 2 M16x83 3.4 155.44 0-4.8 268 344 67 2 M20x121 8.2 201.87 0-3.3 326 417 67 2 M24x165 11.2 227.17 0-3.3 391 479 67 2 M24x165 19.1 205.43 0-3.3 424 518 74 2 1 x 5.1/2” 21.7 268.31 0-3.3 470 575 74 3 1 x 5.1/2” 23.6 339.58 0-6.4 541 638 78 3 1 x 5.1/2” 30.8 419.23 0-6.4 597 708 78 4 1.1/8 x,5.3/4” 40.4 503.08 0-6.4 702 813 81 4 1.1/8 x 5.3/4” 43.5 Kg * = 1 for red paint finish, 2 for hot dipped galvanized finish Note: The Fig. 772 Heavy Duty Rigid Coupling does not provide compensation for pipe system expansion and/or contraction associated with pipe system temperature changes. 772MD0***2 couplings for potable water ACS ARPA General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. †: Maximum pressure and end load are total from all loads based on standard weight steel pipe. Pressure ratings and end loads may differ on pipe materials and/or wall thickness. Contact Tyco FPP for details. For fire protection equipment listing and approval pressure ratings contact Tyco FPP. ‡: Maximum pipe end separation is for cut grooved standard weight pipe. Values for roll grooved will be 1/2 that of cut grooved. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.005 Couplings, Fittings & Flanges, Reducing Flexible Coupling B C A 2 FIG. 716 Nominal TFPP Size Article Number mm Inches 716AE2015* 716AE2520* 716ME2620* 716AE3020* 716AE3025* 716ME3026* 716AE4220* 716AE4225* 716ME4226* 716AE4230* 716ME5242* 716AE5342* 716ME6242* 716AE6342* 716AE6353* 716AE8063* 50x40 2x1 1/2 65x50 2 1/2x2 65x50 2 1/2x2 80x50 3x2 80x65 3x2 1/2 80x65 3x2 1/2 100x50 4x2 100x65 4x2 1/2 100x65 4x2 1/2 100x80 4x3 125x100 5x4 125x100 5x4 150x100 6x4 150x100 6x4 150x125 6x5 200x150 8x6 Pipe OD mm 60.3x48.3 73.0x60.3 76.1x60.3 88.9x60.3 88.9x73.0 88.9x76.1 114.3x60.3 114.3x73.0 114.3x76.1 114.3x88.9 139.7x114.3 141.3x114.3 165.1x114.3 168.3x114.3 168.3x141.3 219.1x168.3 Max. Max. Wk End Pressure † Load † Bar kN Psi 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 27.5 400 27.5 400 27.5 400 27.5 400 Range of Deflection Per Pipe Pipe End Separation ‡ Coupling mm/ Degrees mtrs mm Coupling Dimensions A B C mm mm mm Coupling Bolts Qnt Size Approx Weight mm mm Kg 6.31 0-3.3 1°53' 32.5 89 129 48 2 M10x57 0.9 9.85 0-3.3 1°33' 26.7 102 140 48 2 M10x57 1.1 9.85 0-3.3 1°34' 26.7 107 149 48 2 M12x76 1.4 9.85 0-3.3 1°17' 22.5 119 165 48 2 M12x76 2.0 14.44 0-3.3 1°17' 22.5 119 165 48 2 M12x76 2.1 15.72 0-3.3 1°17' 22.5 119 165 48 2 M12x76 2.0 9.85 0-4.8 2°38' 45.8 152 207 51 2 M16x83 3.2 14.44 0-4.8 2°38' 45.8 152 207 51 2 M16x83 2.8 15.72 0-4.8 2°38' 45.8 152 207 51 2 M16x83 2.8 21.40 0-4.8 2°38' 45.8 152 207 51 2 M16x83 2.8 35.37 0-6.4 2°38' 45.8 179 241 52 2 M20x121 5.0 35.37 0-6.4 2°05' 36.7 181 243 52 2 M20x121 4.6 28.30 0-6.4 1°50' 31.7 208 275 52 2 M20x121 5.7 28.30 0-6.4 1°44' 30.6 213 276 52 2 M20x121 5.7 43.25 0-6.4 1°44' 30.5 213 276 52 2 M20x121 5.3 61.33 0-6.4 1°15' 21.7 272 349 57 2 M22x165 10.7 * = 1 for red paint finish, 2 for hot dipped galvanized finish General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. †: Maximum pressure and end load are total from all loads based on standard weight steel pipe. Pressure ratings and end loads may differ on pipe materials and/or wall thickness. Contact Tyco FPP for details. For fire protection equipment listing and approval pressure ratings contact Tyco FPP. ‡: Maximum pipe end separation is for cut grooved standard weight pipe. Values for roll grooved will be 1/2 that of cut grooved. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.006 Couplings, Fittings & Flanges, High Pressure Rigid Coupling C B A 2 FIG. 770 TFPP Article Number 770AE0060* 770AE0073* 770AE0089* 770AE0114* 770AE0168* 770AE0219* 770AE0273* 770AE0324* Nominal Size Pipe OD mm Inches mm 50 2 65 2 1/2 80 3 100 4 150 6 200 8 250 10 300 12 60.3 73.0 88.9 114.3 168.3 219.1 273.0 323.9 Max. Wk Pressure † Bar Psi 69.0 1000 69.0 1000 69.0 1000 69.0 1000 69.0 1000 55.1 800 55.1 800 55.1 800 Max. End Load † Range of Pipe End Separation ‡ Coupling Dimensions A B C kN mm mm mm mm 19.71 0-3.3 90 145 28.88 0-3.3 42.80 Coupling Bolts Qnt Size Approx Weight mm mm Kg 48 2 16x70 2.0 103 152 48 2 16x89 2.3 0-3.3 121 172 48 2 16x89 2.4 70.75 0-6.4 151 216 53 2 20x108 3.5 152.34 0-6.4 216 286 59 2 22x190 7.3 207.41 0-6.4 278 349 66 2 24x140 10.9 322.99 0-6.4 342 406 66 2 24x165 14.5 454.35 0-6.4 394 457 66 2 24x165 18.1 * = 1 for red paint finish, 2 for hot dipped galvanized finish General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. †: Maximum pressure and end load are total from all loads based on standard weight steel pipe. Pressure ratings and end loads may differ on pipe materials and/or wall thickness. Contact Tyco FPP for details. For fire protection equipment listing and approval pressure ratings contact Tyco FPP. ‡: Maximum pipe end separation is for cut grooved standard weight pipe. Values for roll grooved will be 1/2 that of cut grooved. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.007 Couplings, Fittings & Flanges, Plain End Coupling B B C A C A 2 FIG. 909 TFPP Article Number 909AE0060* 909AE0073* 909AE0076* 909AE0089* 909AE0114* 909AE0165* 909AE0168* 909AE0219* 909AE0273* Nominal Size Pipe OD Max. Wk Pressure † mm Inches mm Bar Psi 50 2 65 2 1/2 65 2 1/2 80 3 100 4 150 6 150 6 200 8 250 10 60.3 73.0 76.1 88.9 114.3 165.1 168.3 219.1 273.0 51.7 750 41.4 600 41.4 600 41.4 600 31.0 450 13.8 200 20.7 300 17.2 250 17.2 250 Max. End Load † Coupling Dimensions A B C Coupling Bolts Qnt Size Bolt Torque Approx Weight kN mm mm mm mm mm Nm Kg 14.78 93.7 146.1 84.1 2 M16x90 203 2.4 17.33 105.9 158.8 84.1 2 M16x90 203 2.7 23.00 111.9 181.1 98.6 2 M20X121 203 2.1 25.68 122.2 192.0 84.1 2 M20x121 271 4.1 31.83 150.6 219.2 98.6 2 M20x121 271 6.1 44.3 203.7 293.7 293.6 2 M24x165 407 9.8 46.00 208.0 296.7 108.0 2 M24x165 339 10.7 64.97 271.5 346.2 124.7 4 M22x140 339 15.9 100.93 333.5 403.4 124.7 4 M22x140 407 22.0 * = 1 for red paint finish, 2 for hot dipped galvanized finish General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. †: Maximum pressure and end load are total from all loads based on standard weight steel pipe. Pressure ratings and end loads may differ on pipe materials and/or wall thickness. Contact Tyco FPP for details. For fire protection equipment listing and approval pressure ratings contact Tyco FPP. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.008 Grooved Snap Couplings B 2 C A FIG. 780 TFPP Nominal Pipe Size Article Number mm Inches 780AE0048* 780AE0060* 780AE0073* 780AE0076* 780AE0089* 780AE0114* 780AE0139* 780AE0141* 780AE0165* 780AE0168* 780AE0219* 40 1-1/2 50 2 65 2-1/2 65 80 3 100 4 125 150 5 150 150 6 200 8 O.D. mm 48.3 60.3 73.0 76.1 88.9 114.3 139.7 141.3 165.1 168.3 219.1 Normal Dimensions C B A Max. Wk Pressure † Psi bar Max. End Load † Max End Gap kN mm mm mm 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 3.8 1.6 75.0 5.9 1.6 8.7 Deflection Approx Weight mm Per Coupling Degrees mtrs 118.0 47.0 3˚48’ 0.80 1.0 86.0 121.0 48.0 3˚31’ 0.74 1.1 1.6 92.0 150.0 48.0 2˚30’ 0.52 1.4 9.4 1.6 92.0 150.0 48.0 2˚24’ 0.50 1.4 12.8 1.6 119.0 163.0 48.0 2˚24’ 0.50 1.8 21.2 3.2 165.0 205.0 52.0 3˚12’ 0.67 2.7 31.7 3.2 189.0 253.0 52.0 2˚37’ 0.55 4.9 32.4 3.2 189.0 253.0 52.0 2˚36’ 0.54 4.9 44.3 3.2 213.0 278.0 52.0 2˚14’ 0.47 5.8 46.0 3.2 216.0 281.0 52.0 2˚10’ 0.45 5.8 78.0 3.2 278.0 356.0 62.0 1˚40’ 0.35 9.3 Pipe Kg * = 1 for black paint finish, 2 for hot dipped galvanized finish General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. †: pressure ratings listed are cold water pressure or maximum working pressure within the service temperature range of the gasket used in the coupling. ‡: Maximum working pressures and end loads listed are total of internal and external pressures and loads based on Sch. 40 steel pipe grooved in accordance with Standard Cut Groove or Roll Groove Specifications. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.009 Couplings, Fittings & Flanges, Spare gaskets for Fig 705, 577, 707, 770 and 772 Nominal Pipe Size Pipe OD mm Inches mm EPDM Grade E C-Style EPDM Grade E Tri-Seal Nitrile Grade T C-Style Fluoro Elastomer Grade O C-Style Silicone Grade L C-Style 33.7 10EPDM 10EPDM-TRI 10BUNA 10VITON 10SILICONE 42.4 12EPDM 12EPDM-TRI 12BUNA 12VITON 12SILICONE 48.3 15EPDM 15EPDM-TRI 15BUNA 15VITON 15SILICONE 60.3 20EPDM 20EPDM-TRI 20BUNA 20VITON 20SILICONE 73.0 25EPDM 25EPDM-TRI 25BUNA 25VITON 25SILICONE 76.1 26EPDM 26EPDM-TRI 26BUNA 26VITON 26SILICONE 88.9 30EPDM 30EPDM-TRI 30BUNA 30VITON 30SILICONE 108.0 41EPDM - 41BUNA - - 114.3 42EPDM 42EPDM-TRI 42BUNA 42VITON 42SILICONE 133.0 51EPDM - 51BUNA - - 139.7 52EPDM 52EPDM-TRI 52BUNA 52VITON 52SILICONE 141.3 52EPDM 52EPDM-TRI 52BUNA 52VITON 52SILICONE 159.0 61EPDM - 61BUNA - - 165.1 62EPDM 62EPDM-TRI 62BUNA 62VITON 62SILICONE 168.3 63EPDM 63EPDM-TRI 63BUNA 63VITON 63SILICONE 219.1 80EPDM 80EPDM-TRI 80BUNA 80VITON 80SILICONE 273.0 11EPDM 11EPDM-TRI 11BUNA 11VITON 11SILICONE 323.9 13EPDM 13EPDM-TRI 13BUNA 13VITON 13SILICONE 355.6 14EPDM - - 14VITON 14SILICONE 406.4 16EPDM - - 16VITON 16SILICONE 457.2 18EPDM - - 18VITON - 508.0 21EPDM - - 21VITON - 609.6 24EPDM - - - - 25 1 32 1 1/4 40 1 1/2 50 2 65 2 1/2 65 2 1/2 80 3 100 4 100 4 125 5 125 5 125 5 150 6 150 6 150 6 200 8 250 10 300 12 350 14 400 16 450 18 500 20 600 24 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.010 2 Couplings, Fittings & Flanges, Special gaskets 2 Nominal Pipe Size Pipe OD mm Inches mm EPDM Grade EN* C-Style EPDM Grade E 909-Style Nitrile Grade T 909-Style EPDM Grade E 780-Style Nitrile Grade T 780-Style EPDM Grade E 71-Style Nitrile Grade T 71-Style 33.7 10EPDM-PW - - - - - - 42.4 12EPDM-PW - - - - - - 48.3 15EPDM-PW - - 15EPDM780 15BUNA780 - - 60.3 20EPDM-PW 20EPDM909 20BUNA909 20EPDM780 20BUNA780 20EPDM71 20BUNA71 73.0 25EPDM-PW 25EPDM909 25BUNA909 25EPDM780 25BUNA780 25EPDM71 25BUNA71 76.1 26EPDM-PW - - 26EPDM780 26BUNA780 26EPDM71 26BUNA71 88.9 30EPDM-PW 30EPDM909 30BUNA909 30EPDM780 30BUNA780 30EPDM71 30BUNA71 108.0 - - - - - - - 114.3 42EPDM-PW 42EPDM909 42BUNA909 42EPDM780 42BUNA780 42EPDM71 42BUNA71 133.0 - - - - - - - 139.7 52EPDM-PW - - 52EPDM780 52BUNA780 52EPDM71 52BUNA71 141.3 52EPDM-PW - - 53EPDM780 53BUNA780 52EPDM71 52BUNA71 159.0 - - - - - - - 165.1 62EPDM-PW - - 62EPDM780 62BUNA780 62EPDM71 62BUNA71 168.3 63EPDM-PW 63EPDM909 63BUNA909 63EPDM780 63BUNA780 63EPDM71 63BUNA71 219.1 80EPDM-PW 80EPDM909 80BUNA909 80EPDM780 80BUNA780 80EPDM71 80BUNA71 273.0 11EPDM-PW 11EPDM909 11BUNA909 11EPDM71 11BUNA71 323.9 13EPDM-PW - - 13EPDM71 13BUNA71 25 1 32 1 1/4 40 1 1/2 50 2 65 2 1/2 65 2 1/2 80 3 100 4 100 4 125 5 125 5 125 5 150 6 150 6 150 6 200 8 250 10 300 12 * = EPDM-PW is ACS TYCENMECH 0811 Tyco reserves the right to change the contents without notice ARPA - - approved for potable water applications 2.011 Couplings, Fittings & Flanges, Spare gaskets for Fig 716 Nominal Size Pipe OD mm Inches mm EPDM Grade E 716-Style Nitrile Grade T 716-Style 60.3x48.3 EPDM2015 BUNA2015 73.0x60.3 EPDM2520 BUNA2520 76.1x60.3 EPDM2620 BUNA2620 88.9x60.3 EPDM3020 BUNA3020 88.9x73.0 EPDM3025 BUNA3025 88.9x76.1 EPDM3026 BUNA3026 114.3x60.3 EPDM4220 BUNA4220 114.3x73.0 EPDM4225 BUNA4225 114.3x76.1 EPDM4226 BUNA4226 114.3x88.9 EPDM4230 BUNA4230 139.7x114.3 EPDM5242 BUNA5242 141.3x114.3 EPDM5342 BUNA5342 165.1x114.3 EPDM6242 BUNA6242 168.3x114.3 EPDM6342 BUNA6342 168.3x141.3 EPDM6553 BUNA6553 219.1x168.3 EPDM8063 BUNA8063 50x40 2x1 1/2 65x50 2 1/2x2 65x50 2 1/2x2 80x50 3x2 80x65 3x2 1/2 80x65 3x2 1/2 100x50 4x2 100x65 4x2 1/2 100x65 4x2 1/2 100x80 4x3 125x100 5x4 125x100 5x4 150x100 6x4 150x100 6x4 150x125 6x5 200x150 8x6 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2 2.012 Couplings, Fittings & Flanges, DIN PN10/16 BS4504 Flange Adapter A C F 2 B E D FIG. 71 TFPP Article Number Nominal Size mm Inches 71DAE0060* 71DAE0076* 71DAE0089* 71DAE0114* 71DME0139* 71DAE0165* 71DAE0168* 71DME8219* 71DAE8273* 71DME8324* 71DME0219* 71DAE0273* 71DME0324* 50 2 65 2 1/2 80 3 100 4 125 5 150 6 150 6 200 / PN10 8 250 / PN10 10 300 / PN10 12 200 / PN16 8 250 / PN16 10 300 / PN16 12 Pipe OD Max. Wk Pressure † mm Bar Psi 60.3 76.1 88.9 114.3 139.7 165.1 168.3 219.1 273.0 323.9 219.1 273.0 323.9 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 Max. End Load † kN Dimensions A B C D E F mm mm mm mm mm mm Mating Flange Bolts** Qnt Size Approx Weight mm mm Kg 5.91 162 125 19 61 87 184 4 M16 x 80 1.4 9.43 185 145 22 72 102 205 4 M16 x 80 2.5 12.84 200 160 24 89 115 222 8 M16 x 80 3.0 21.22 229 180 24 114 141 252 8 M16 x 80 3.2 31.71 250 210 25 140 166 272 8 M16 x 80 4.2 44.28 286 240 25 165 191 308 8 M20 x 90 4.5 46.00 279 241 25 168 198 302 8 M20 x 90 4.5 77.97 340 295 29 219 252 365 8 M20 x 90 7.5 121.12 406 350 30 273 313 429 12 M20 x 90 9.9 170.39 460 400 32 324 365 486 12 M20 x 90 12.7 77.97 340 295 29 219 253 364 12 M20 x 90 7.5 121.12 406 355 30 273 313 429 12 M22 x 100 9.9 170.39 460 410 32 324 364 487 12 M24 x 100 12.7 * = 1 for red paint finish, 2 for hot dipped galvanized finish ** = Bolts are not supplied. Bolt lengths shown are standard; it is the responsibility of the purchaser to verify correct lengths for intended applications Note: The effective sealing area of the mating flange must be free from gouges, undulations or deformities of any type to ensure proper sealing of the gasket. The Fig. 71 Flange provides a rigid joint when used on standard grooved pipe in accordance with GRINNELL specifications, therefore, no linear or angular movement at the joint is allowed. Dimension D and E represent minimum and maximum sealing area. General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. †: Maximum pressure and end load are total from all loads based on standard weight steel pipe. Pressure ratings and end loads may differ on pipe materials and/or wall thickness. Contact Tyco FPP for details. For fire protection equipment listing and approval pressure ratings contact Tyco FPP. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.013 Couplings, Fittings & Flanges, ANSI Class 125/150 Flange Adapter A C F B E D 2 FIG. 71 TFPP Article Number Nominal Size mm Inches 71AAE0060* 71AAE0073* 71AAE0089* 71AAE0114* 71AAE0141* 71AAE0168* 71AAE0219* 71AAE0273* 71AAE0324* 71AAE0355* 71AAE0406* 71AAE0457* 71AAE0508* 71AAE0609* 50 2 65 2 1/2 80 3 100 4 125 5 150 6 200 8 250 10 300 12 350 14 400 16 450 18 500 20 600 24 Pipe OD Max. Wk Pressure † mm Bar Psi 60.3 73.0 88.9 114.3 141.3 168.3 219.1 273.0 323.9 355.6 406.9 457.2 508.0 609.6 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 17.2 250 Max. End Load † kN Dimensions A B C D E F mm mm mm mm mm mm Mating Flange Bolts** Qnt Size Approx Weight mm Inches Kg 5.91 162 121 19 61 87 184 4 5/8 x 3 1.4 8.66 178 140 22 73 99 200 4 5/8 x 3 2.3 12.84 191 152 24 89 115 251 4 5/8 x 3 2.5 21.22 229 191 24 114 141 252 8 5/8 x 3 3.2 32.44 254 216 25 141 171 289 8 3/4 x 3 1/2 4.2 46.02 279 241 25 168 198 302 8 3/4 x 3 1/2 4.5 77.99 343 299 29 219 253 365 8 3/4 x 3 1/2 7.5 121.08 406 362 30 273 313 429 12 7/8 x 4 9.9 170.44 483 432 32 324 364 508 12 7/8 x 4 11.0 205.42 533 477 37 356 382 610 12 1 x 41/4 11.3 268.29 597 540 38 406 432 673 16 1 x 41/4 14.0 340.09 635 578 41 472 483 737 16 15.8 419.22 699 635 45 508 534 800 20 603.71 813 749 49 610 636 914 20 1 1/8 x 4 3/4 1 1/8 x 4 3/4 1 1/4 x 5 1/2 20.4 26.8 * = 1 for red paint finish, 2 for hot dipped galvanized finish ** = Bolts are not supplied. Bolt lengths shown are standard; it is the responsibility of the purchaser to verify correct lengths for intended applications Note: The effective sealing area of the mating flange must be free from gouges, undulations or deformities of any type to ensure proper sealing of the gasket. The Fig. 71 Flange provides a rigid joint when used on standard grooved pipe in accordance with GRINNELL specifications, therefore, no linear or angular movement at the joint is allowed. Dimension D and E represent minimum and maximum sealing area. General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. †: Maximum pressure and end load are total from all loads based on standard weight steel pipe. Pressure ratings and end loads may differ on pipe materials and/or wall thickness. Contact Tyco FPP for details. For fire protection equipment listing and approval pressure ratings contact Tyco FPP. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.014 Couplings, Fittings & Flanges, Technical Data 2 Fig 71 GRINNELL Flange Notes: A. Fig 71 Flange Adapters have an anti-rotational feature or “Gripping Teeth” cast inside the shoulder. B. GRINNELL grooved Flanges are to be assembled on butterfly valves so as not to interfere with actuator, or handle operation. The Flange might not fit all Grooved butterfly valve sizes. Contact Tyco FPP for details C. Figure 71 Flange Adapters are not recommended for application which incorporate tierods for anchoring or on a standard fitting within 90° of each other. Contact Tyco FPP for recommendations prior to using with plastic pipe. D. Fig 71 GRINNELL Flange sealing gaskets require a hard flat surface for adequate sealing. The use of a metal adaptor insert is required for applications against rubber faced valves or other equipment. The adaptor insert is installed between the GRINNELL Flange sealing gasket and the mating flange or surface to provide an effective sealing surface area. GRINNELL Fig. 71 Mating Flange Component Grooved Pipe Rubber Surface Metal Flange Adapter Insert EXHIBIT A Serrated Face Mating Flange GRINNELL Fig. 71 Flange Metal Flange Washer Adapters are required when Figure 71 Flange Adapter is used against surfaces such as: 1. Rubber Surfaces (see exhibit A) 2. Adapting AWWA Cast Flanges 3. Rubber Faced Wafer Valves 4. Serrated Flange Surfaces (see exhibit B) Grooved Pipe Full Face Gasket Metal Flange Adapter Insert EXHIBIT B Special attention required during installation to ensure that the gasket is installed correctly with the small side on the inside. See the picture on the left side. General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.015 Couplings, Fittings & Flanges, Flange Adaptor Insert A 2 B C FIG. 71 DIN/ANSI TFPP Article Number Mating Flange Nominal Size mm Inches Pipe OD Dimensions mm A mm B mm C mm 60.3 100 57 3.0 73.0 119 70 3.0 88.9 132 86 3.0 114.3 170 111 3.0 141.3 192 137 3.0 168.3 217 164 3.0 219.1 275 214 3.0 273.0 335 267 3.0 323.9 405 318 3.0 355.6 445 343 3.2 INS060M ANSI 150LB INS073M ANSI 150LB INS089M ANSI 150LB INS114M ANSI 150LB INS141M ANSI 150LB INS168M ANSI 150LB INS219M ANSI 150LB INS273M ANSI 150LB INS324M ANSI 150LB INS355M ANSI 150LB 50 2 65 2 1/2 80 3 100 4 125 5 150 6 200 8 250 10 300 12 14 INS406M ANSI 150LB 16 406.4 508 394 3.2 INS457M ANSI 150LB 18 457.2 543 45 3.2 INS508M ANSI 150LB 20 508.0 600 495 3.2 INS069M ANSI 150LB 24 609.6 711 597 3.2 INSDIN060M DIN PN16 60.3 100 57 3.0 INSDIN076M DIN PN16 76.1 124 73 3.0 INSDIN089M DIN PN16 88.9 139 86 3.0 INSDIN114M DIN PN16 114.3 159 111 3.0 INSDIN139M DIN PN16 139.7 189 135 3.0 INSDIN165M DIN PN16 165.1 215 161 3.0 INSDIN168M DIN PN16 168.3 217 164 3.0 INSDIN219M DIN PN16 219.1 270 214 3.0 INSDIN273M DIN PN16 273.0 326 267 3.0 INSDIN324M DIN PN16 323.9 381 318 3.0 50 2 65 2 1/2 80 3 100 4 125 5 150 6 150 6 200 8 250 10 300 12 Plate material: stainless steel ASTM A666 Type 304-2B TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.016 Couplings, Fittings & Flanges, General 2 GRINNELL Grooved Fittings provide a cost effective and efficient method of changing direction, adding an outlet, reducing, or capping grooved piping systems. GRINNELL Grooved Fittings are rated at the same pressure rating of the coupling being used. Pressure ratings of GRINNELL standard casted fittings conform to those of Figure 707 GRINNELL couplings. General notes: Those size fabricated fittings that are not mentioned in this catalogue, are available upon request TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.017 Couplings, Fittings & Flanges, Flow Data 2 FRICTION RESISTANCE (EXPRESSED AS EQUIVALENT STRAIGHT PIPE) Nominal Size mm Inches 25 1 32 1 1/4 40 1 1/2 50 2 65 2 1/2 65 2 1/2 80 3 100 4 100 4 125 5 125 5 125 5 150 6 150 6 150 6 200 8 250 10 300 12 350 14 400 16 450 18 500 20 600 24 Pipe OD Pipe Wall Thickness mm Elbows 90° Elbows 45° Tee Branch Tee Run mtrs mtrs mtrs mtrs 33.7 3.4 0.5 0.2 1.3 0.5 42.4 3.6 0.6 0.3 1.5 0.6 48.3 3.7 0.7 0.4 1.8 0.7 60.3 3.9 1.0 0.5 2.5 1.0 73.0 5.2 1.2 0.6 3.0 1.2 76.1 5.0 1.2 0.6 3.1 1.2 88.9 5.5 1.5 0.7 3.7 1.5 108.0 5.6 2.0 1.0 5.0 2.0 114.3 6.3 2.0 1.0 5.0 2.0 133.0 6.3 2.4 1.3 6.1 2.4 139.7 6.3 2.4 1.3 6.1 2.4 141.3 6.6 2.5 1.3 6.3 2.5 159.0 7.1 2.9 1.4 7.2 2.9 165.1 7.1 2.9 1.4 7.2 2.9 168.3 7.1 3.0 1.5 7.6 3.0 219.1 8.2 4.0 2.0 10.0 4.0 273.0 9.3 5.0 2.5 12.6 5.0 323.9 9.5 6.1 3.0 15.1 6.1 355.6 9.5 7.0 5.5 20.7 7.0 406.4 9.5 7.9 6.1 23.8 7.9 457.2 9.5 8.8 7.0 25.9 8.8 508.0 9.5 10.1 7.9 30.5 10.1 609.6 9.5 12.2 9.1 35.1 12.2 For the reducing tee and branches, use the value that is corresponding to the branch size. Example: For 6"x6"x3" tee, the branch value of 3" is 3.7 metres of standard weight straight pipe. For sizes not listed, interpolate from the values shown. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.018 Couplings, Fittings & Flanges, Elbow 90° C to E 2 C to E CAST FITTING FIG. 210 TFPP Article Number 210M00034* 210M00042* 210M00048* 210M00060* 210M00073* 210M00076* 210M00089* 210M00108* 210M00114* 210M00133* 210M00139* 210M00141* 210M00159* 210M00165* 210M00168* 210M00219* 210M00273* 210M00324* Nominal Size Pipe OD C to E Approx. Weight mm Inches mm mm Kg 33.7 57 0.4 42.4 70 0.5 48.3 70 0.6 60.3 83 0.9 73.0 95 1.4 76.1 95 1.4 88.9 108 2.0 108.0 121 3.9 114.3 127 3.9 133.0 133 5.1 139.7 140 5.1 141.3 140 6.1 159.0 152 6.6 165.1 165 8.4 168.3 165 8.4 219.1 197 16.6 273.0 229 27.2 323.0 254 30.4 25 1 32 1 1/4 40 1 1/2 50 2 65 2 1/2 65 2 1/2 80 3 100 4 100 4 125 5 125 5 125 5 150 6 150 6 150 6 200 8 250 10 300 12 * = 1 for red paint finish, 2 for hot dipped galvanized finish General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.019 Couplings, Fittings & Flanges, Long Radius Elbow 90°, 1.5D C to E 2 C to E CAST FITTING FIG. 210LR TFPP Article Number 210LR0060* 210LR0073* 210LR0076* 210LR0089* 210LR0114* 210LR0139* 210LR0141* 210LR0165* 210LR0168* 210LR0219* 210LR0273* 210LR0324* 210LR0355* 210LR0406* Nominal Size Pipe OD C to E Approx. Weight mm Inches mm mm Kg 60.3 111 1.1 73.0 127 1.8 76.1 127 1.8 88.9 149 2.5 114.3 191 4.7 139.7 241 8.3 141.3 241 8.3 165.1 273 11.5 168.3 273 11.5 219.1 362 22.0 273.0 438 27.2 323.9 521 30.4 355.6 533 35.0 406.9 610 43.0 50 2 65 2 1/2 65 2 1/2 80 3 100 4 125 5 125 5 150 6 150 6 200 8 250 10 300 12 350 14 400 16 * = 1 for red paint finish, 2 for hot dipped galvanized finish General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.020 Couplings, Fittings & Flanges, Long Radius Elbow 90˚, 1.5D 2 C to E FABRICATED FITTING (FULL FLOW) FIG. 310LR TFPP Article Number 310T00457* 310T00508* 310T00610* Nominal Size Pipe OD Full Flow C to E Approx. Weight mm Inches mm mm Kg 457.2 750 127.0 508.0 826 156.0 609.6 979 222.3 450 18 500 20 600 24 * = 1 for red paint finish, 2 for hot dipped galvanized finish Note: Fabricated, full flow 1.5d. C to E dimension differ from DIN 2605/1 to allow for insulation General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.021 Couplings, Fittings & Flanges, Elbow 45° C to E 2 C to E CAST FITTING FIG. 201 TFPP Article Number 201M00034* 201M00042* 201M00048* 201M00060* 201M00073* 201M00076* 201M00089* 201M00108* 201M00114* 201M00133* 201M00139* 201M00141* 201M00159* 201M00165* 201M00168* 201M00219* 201M00273* 201M00324* Nominal Size Pipe OD C to E Approx. Weight mm Inches mm mm Kg 33.7 45 0.3 42.4 45 0.4 48.3 45 0.5 60.3 51 0.8 73.0 57 1.0 76.1 57 1.0 88.9 64 1.6 108.0 73 2.5 114.3 76 2.4 133.0 83 3.5 139.7 83 3.5 141.3 83 3.9 159.0 89 5.4 165.1 89 5.4 168.3 89 5.4 219.1 108 10.4 273.0 121 14.1 323.9 133 18.1 25 1 32 1 1/4 40 1 1/2 50 2 65 2 1/2 65 2 1/2 80 3 100 4 100 4 125 5 125 5 125 5 150 6 150 6 150 6 200 8 250 10 300 12 * = 1 for red paint finish, 2 for hot dipped galvanized finish and 5 for white paint finish General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.022 Couplings, Fittings & Flanges, Elbow 45° C to E C to E 2 C to E CAST FITTING 14” & 16” FIG. 301 TFPP Article Number 301T00457* 301T00508* 301T00610* 201LR00355* 201LR00406* FABRICATED FITTING (FULL FLOW) 18”-24” Nominal Size Pipe OD Full Flow C to E Approx. Weight mm Inches mm mm Kg 457.2 348 66.2 508.0 380 81.2 609.6 444 115.7 355.6 379 40.1 406.4 434 47.9 450 18 500 20 600 24 350 14 400 16 * = 1 for red paint finish, 2 for hot dipped galvanized finish Note: Fabricated Full Flow 1.5D. C to E Dimensions differ from DIN 2605/01 to allow for insulation. General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.023 Couplings, Fittings & Flanges, Elbow 22 1/2° C to E 2 C to E CAST FITTING FIG. 212 TFPP Article Number 212A00042* 212A00048* 212A00060* 212A00073* 212M00076* 212A00089* 212A00114* 212M00139* 212A00141* 212A00168* 212A00219* Nominal Size Pipe OD C to E Approx. Weight mm Inches mm mm Kg 42.4 44.5 0.4 48.3 44.5 0.5 60.3 47.8 0.6 73.0 50.8 0.9 76.1 50.8 1.0 88.9 57.2 1.4 114.3 66.8 2.3 139.7 73.2 3.4 141.3 73.2 3.5 168.3 79.5 4.7 219.1 98.6 8.5 32 1 1/4 40 1 1/2 50 2 65 2 1/2 65 2 1/2 80 3 100 4 125 5 125 5 150 6 200 8 * = 1 for red paint finish, 2 for hot dipped galvanized finish General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.024 Couplings, Fittings & Flanges, Elbow 22 1/2° C to E 2 FABRICATED FITTING (SEGMENT WELDED) FIG. 312 TFPP Article Number 312F00165* 312F00273* 312F00324* 312T00355* 312T00406* 312T00457* 312T00508* 312T00610* Nominal Size Pipe OD C to E Approx. Weight mm Inches mm mm Kg 165.1 79.5 3.9 273.0 111.1 13.6 323.9 123.8 18.3 355.6 127.0 20.9 406.4 127.0 23.7 457.2 139.7 29.5 508.0 152.4 36.3 609.6 177.8 50.8 150 6 250 10 300 12 350 14 400 16 450 18 500 20 600 24 * = 1 for red paint finish, 2 for hot dipped galvanized finish General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.025 Couplings, Fittings & Flanges, Elbow 11 1/4° C to E 2 C to E CAST FITTING FIG. 211 TFPP Article Number 211A00042* 211A00048* 211A00060* 211A00073* 211M00076* 211A00089* 211A00114* 211M00139* 211A00141* 211M00165* 211A00168* 211A00219* Nominal Size Pipe OD C to E Approx. Weight mm Inches mm mm Kg 42.4 35.1 0.3 48.3 35.1 0.4 60.3 35.1 0.5 73.0 38.1 0.8 76.1 38.1 0.8 88.9 38.1 1.1 114.3 44.5 1.6 139.7 50.8 2.3 141.3 50.8 2.4 165.1 50.8 3.0 168.3 50.8 3.1 219.1 50.8 4.6 32 1 1/4 40 1 1/2 50 2 65 2 1/2 65 2 1/2 80 3 100 4 125 5 125 5 150 6 150 6 200 8 * = 1 for red paint finish, 2 for hot dipped galvanized finish General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.026 Couplings, Fittings & Flanges, Elbow 11 1/4° C to E 2 FABRICATED FITTING (SEGMENT WELDED) FIG. 311 TFPP Article Number 311F00273* 311F00324* 311F00355* 311F00406* 311F00457* 311F00508* 311F00610* Nominal Size Pipe OD C to E Approx. Weight mm Inches mm mm Kg 273.0 54.1 4.1 232.9 57.2 7.6 355.6 88.9 14.6 406.4 101.6 19.1 457.2 114.3 24.2 508.0 127.0 29.8 609.6 152.4 43.5 250 10 300 12 350 14 400 16 450 18 500 20 600 24 * = 1 for red paint finish, 2 for hot dipped galvanized finish General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.027 Couplings, Fittings & Flanges, Equal Tee C to E 2 C to E CAST FITTING FIG. 219 TFPP Article Number 219M00034* 219M00042* 219M00048* 219M00060* 219M00073* 219M00076* 219M00089* 219M00108* 219M00114* 219M00133* 219M00139* 219M00141* 219M00159* 219M00165* 219M00168* 219M00219* 219M00273* 219M00324* 219M00355* 219M00406* Nominal Size Pipe OD C to E Approx. Weight mm Inches mm mm Kg 33.7 57 0.5 42.4 70 0.6 48.3 70 0.8 60.3 83 1.2 73.0 95 2.6 76.1 95 2.6 88.9 108 3.2 108.0 121 5.2 114.3 127 5.4 133.0 133 4.8 139.7 140 6.9 141.3 140 7.7 159.0 152 6.3 165.1 165 11.8 168.3 165 11.8 219.1 197 20.4 273.0 229 32.7 323.9 254 42.0 355.6 279 52.4 406.4 305 64.5 25 1 32 1 1/4 40 1 1/2 50 2 65 2 1/2 65 2 1/2 80 3 100 4 100 4 125 5 125 5 125 5 150 6 150 6 150 6 200 8 250 10 300 12 350 14 400 16 * = 1 for red paint finish, 2 for hot dipped galvanized finish and 5 for white paint finish General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.028 Couplings, Fittings & Flanges, Equal Tee C to E 2 C to E FABRICATED FITTING (SEGMENT WELDED) FIG. 319 TFPP Article Number 319T00457* 319T00508* 319T00610* Nominal Size Pipe OD C to E Approx. Weight mm Inches mm mm Kg 457.2 394 99.0 508.0 438 125.0 609.6 508 172.0 450 18 500 20 600 24 * = 1 red paint finish, 2 for hot dipped galvanized finish General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.029 Couplings, Fittings & Flanges, Reducing Tee C to E 2 C to E CAST FITTING FIG. 221 TFPP Article Number 221M02015* 221M02520* 221M02615* 221M02620* 221M03010* 221A03015* 221M03020* 221M03025* 221M03026* 221M04220* 221M04225* 221M04226* 221M04230* 221M05230* 221M05242* 221A05325* 221A05330* Nominal Size Pipe OD C to E Approx. Weight mm Inches mm mm Kg 60.3 x 48.3 x 60.3 82.6 1.2 73.0 x 60.3 x 73.0 95.2 2.0 76.1 x 48.3 x 76.1 95.2 2.7 76.1 x 60.3 x 76.1 95.2 2.0 88.9 x 33.7 x 88.9 108.0 3.2 88.9 x 48.3 x 88.9 108.2 3.7 88.9 x 60.3 x 88.9 108.0 2.5 88.9 x 73.0 x 88.9 108.2 2.6 88.9 x 76.1 x 88.9 108.2 2.6 114.3 x 60.3 x 114.3 127.0 4.6 114.3 x 73.0 x 114.3 127.0 5.1 114.3 x 76.1 x 114.3 127.0 5.1 114.3 x 88.9 x 114.3 127.0 5.2 139.7 x 88.9 x 139.7 139.7 7.5 139.7 x 114.3 x 139.7 139.7 8.0 141.3 x 73.0 x 141.3 139.7 7.3 141.3 x 88.9 x141.3 139.7 8.0 50 x 40 x 50 2 x 1 1/2 x 2 65 x 50 x 65 2 1/2 x 2 x 2 1/2 65 x 40 x 65 2 1/2 x 1 1/2 x 2 1/2 65 x 50 x 65 2 1/2 x 2 x 2 1/2 80 x 25 x 80 3x1x3 80 x 40 x 80 3 x 1 1/2 x 3 80 x 50 x 80 3x2x3 80 x 65 x 80 3 x 2 1/2 x 3 80 x 65 x 80 3 x 2 1/2 x 3 100 x 50 x 100 4x2x4 100 x 65 x 100 4 x 2 1/2 x 4 100 x 65 x 100 4 x 2 1/2 x 4 100 x 80 x 100 4x3x4 125 x 80 x 125 5x3x5 125 x 100 x 125 5x4x5 125 x 65 x 125 5 x 2 1/2 x 5 125 x 80 x 125 5x3x5 * = 1 for red paint finish, 2 for hot dipped galvanized finish General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.030 Couplings, Fittings & Flanges, Reducing Tee C to E 2 C to E CAST FITTING FIG. 221 TFPP Article Number 221A05342* 221M06230* 221M06242* 221M06320* 221M06325* 221M06326* 221M06330* 221M06342* 221M06352* 221A08042* 221M08052* 221M08062* 221A08063* 221M01142* 221M01163* 221M01180* Nominal Size Pipe OD C to E Approx. Weight mm Inches mm mm Kg 141.3 x 114.3 x 141.3 139.7 8.0 165.1 x 88.9 x 165.1 165.1 12.6 165.1 x 114.3 x 165.1 165.1 13.0 168.3 x 60.3 x 168.3 165.1 12.0 168.3 x 73.0 x 168.3 165.1 12.0 168.3 x 76.1 x 168.3 165.1 12.0 168.3 x 88.9 x 168.3 165.1 12.0 168.3 x 114.3 x 168.3 165.1 12.0 168.3 x 139.7 x 168.3 165.1 12.5 219.1 x 114.3 x 219.1 196.8 18.0 219.1 x 139.7 x 219.1 196.8 19.9 219.1 x 165.1 x 219.1 196.8 19.6 219.1 x 168.3 x 219.1 196.8 19.4 273.0 x 114.3 x 273.0 228.6 29.9 273.0 x 168.3 x 273.0 228.6 30.8 273.0 x 219.1 x 273.0 228.6 31.8 125 x 100 x 125 5x4x5 150 x 80 x 150 6x3x6 150 x 100 x 150 6x4x6 150 x 50 x 150 6x2x6 150 x 65 x 150 6 x 2 1/2 x 6 150 x 65 x 150 6 x 2 1/2 x 6 150 x 80 x 150 6x3x6 150 x 100 x 150 6x4x6 150 x 125 x 150 6x5x6 200 x 100 x 200 8x4x8 200 x 125 x 200 8x5x8 200 x 150 x 200 8x6x8 200 x 150 x 200 8x6x8 250 x 100 x 250 10 x 4 x 10 250 x 150 x 250 10 x 6 x 10 250 x 200 x 250 10 x 8 x 10 * = 1 for red paint finish, 2 for hot dipped galvanized finish General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.031 Couplings, Fittings & Flanges, Reducing Tee C to E 2 C to E FABRICATED FITTING (SEGMENT WELDED) FIG. 321 TFPP Article Number 321F02010* 321F05226* 321F06220* 321F06226* 321F01152* 321F01162* 321F01330* 321F01342* 321F01352* 321F01362* 321F01363* 321F01380* 321F01311* 321T01442* 321T01463* 321T01480* 321T01411* 321T01413* 321T01642* 321T01663* 321T01680* Nominal Size Pipe OD C to E Approx. Weight mm Inches mm mm Kg 60.3 x 33.7 x 60.3 82.6 1.2 139.7 x 76.1 x 139.7 139.7 6.6 165.1 x 60.3 x 165.1 165.1 11.9 165.1 x 76.1 x 165.1 165.1 12.1 273.0 x 139.7 x 273.0 228.6 26.2 273.0 x 165.1 x 273.0 228.6 26.2 323.9 x 323.9 x 88.9 254.0 40 323.9 x 323.9 x 114.1 254.0 40 323.9 x 323.9 x 139.7 254.0 40 323.9 x 323.9 x 165.1 254.0 40 323.9 x 323.9 x 168.3 254.0 40 323.9 x 323.9 x 219.1 254.0 41.4 323.9 x 323.9 x 273.0 254.0 43 355.6 x 355.6 x 114.3 279.4 45.2 355.6 x 355.6 x 168.3 279.4 45.2 355.6 x 355.6 x 219.1 279.4 45.2 355.6 x 355.6 x 273.0 279.4 45.2 355.6 x 355.6 x 323.9 279.4 45.2 406.4 x 406.4 x 114.3 304.8 59.2 406.4 x 406.4 x 168.3 304.8 59.2 406.4 x 406.4 x 219.1 304.8 59.2 50 x 25 x 50 2x1x2 125 x 65 x 125 5 x 2 1/2 x 5 150 x 50 x 150 6x2x6 150 x 65 x 150 6 x 2 1/2 x 6 250 x 125 x 250 10 x 5 x 10 250 x 150 x 250 10 x 6 x 10 300 x 300 x 80 12 x 12 x 3 300 x 300 x 100 12 x 12 x 4 300 x 300 x 125 12 x 12 x 5 300 x 300 x 150 12 x 12 x 6 300 x 300 x 150 12 x 12 x6 300 x 300 x 200 12 x 12 x 8 300 x 300 x 250 12 x 12 x 10 350 x 350 x 100 14 x 14 x 4 350 x 350 x 150 14 x 14 x 6 350 x 350 x 200 14 x 14 x 8 350 x 350 x 250 14 x 14 x 10 350 x 350 x300 14 x 14 x 12 400 x 400 x 100 16 x 16 x 4 400 x 400 x 150 16 x 16 x 6 400 x 400 x 200 16 x 16 x 8 * = 1 for red paint finish, 2 for hot dipped galvanized finish General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.032 Couplings, Fittings & Flanges, Reducing Tee TFPP Article Number 321T01611* 321T01613* 2 321T01614* 321T01863* 321T01880* 321T01811* 321T01813* 321T01814* 321T01816* 321T02163* 321T02180* 321T02111* 321T02113* 321T02114* 321T02116* 321T02118* 321T02480* 321T02411* 321T02413* 321T02414* 321T02416* 321T02418* 321T02421* Nominal Size Pipe OD C to E Approx. Weight mm Inches mm mm Kg 406.4 x 406.4 x 273.0 304.8 59.2 406.4 x 406.4 x 323.9 304.8 59.2 406.4 x 406.4 x 355.6 304.8 59.2 457.2 x 457.2 x 168.3 304.8 85 457.2 x 457.2 x 219.1 393.7 85 457.2 x 457.2 x 273.0 393.7 85 457.2 x 457.2 x 323.9 393.7 85 457.2 x 457.2 x 355.6 393.7 85 457.2 x 457.2 x 406.4 393.7 85 508.0 x 508.0 x 168.3 450.9 120 508.0 x 508.0 x 219.1 450.9 120 508.0 x 508.0 x 273.0 450.9 120 508.0 x 508.0 x 323.9 450.9 120 508.0 x 508.0 x 355.6 450.9 120 508.0 x 508.0 x 406.4 450.9 120 508.0 x 508.0 x 457.2 450.9 120 609.6 x 609.6 x 219.1 508.0 162 609.6 x 609.6 x 273.0 508.0 162 609.6 x 609.6 x 323.9 508.0 162 609.6 x 609.6 x 355.6 508.0 162 609.6 x 609.6 x 406.4 508.0 162 609.6 x 609.6 x 457.2 508.0 162 609.6 x 609.6 x 508.0 508.0 162 400 x 400 x 250 16 x 16 x 10 400 x 400 x 300 16 x 16 x 12 400 x 400 x 350 16 x 16 x 14 450 x 450 x 150 18 x 18 x 6 450 x 450 x 200 18 x 18 x 8 450 x 450 x 250 18 x 18 x 10 450 x 450 x 300 18 x 18 x 12 450 x 450 x 350 18 x 18 x 14 450 x 450 x 400 18 x 18 x 16 500 x 500 x 150 20 x 20 x 6 500 x 500 x 200 20 x 20 x 8 500 x 500 x 250 20 x 20 x 10 500 x 500 x 300 20 x 20 x 12 500 x 500 x 350 20 x 20 x 14 500 x 500 x400 20 x 20 x 16 500 x 500 x 450 20 x 20 x 18 600 x 600 x 200 24 x 24 x 8 600 x 600 x 250 24 x 24 x 10 600 x 600 x 300 24 x 24 x 12 600 x 600 x 350 24 x 24 x 14 600 x 600 x 400 24 x 24 x 16 600 x 600 x 450 24 x 24 x 18 600 x 600 x 500 24 x 24 x 20 * = 1 for red paint finish, 2 for hot dipped galvanized finish General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.033 Couplings, Fittings & Flanges, Hydrant Tee C B 2 A FIG. 222 TFPP Article Number 222V42262 CAST FITTING Nominal Size Pipe OD Hydrant Outlet Max. Working Pressure mm Inches mm ISO Bar Psi 114.3 R7 DN65 20.7 300 100 4 A B C Approx. Weight mm mm mm Kg 190.0 70.0 133.0 4.6 Available in hot dipped galvanizing only. General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.034 Couplings, Fittings & Flanges, Reducing Tee with Female BSP Threaded Branch C to E 2 C to E FABRICATED FITTING (SEGMENT WELDED) FIG. 322 TFPP Article Number 322F020202 322F026202 322F026252 322F030202 322F030252 322F042202 322F042262 Nominal Size Pipe OD C to E Approx. Weight mm Inches mm mm Kg 60.3 x 2” ISO R7 x 60.3 82.6 1.2 76.1 x 2” ISO R7 x 76.1 95.2 1.8 76.1 x 2 1/2” ISO R7 x 76.1 95.2 1.9 88.9 x 2” ISO R7 x 88.9 108.0 2.2 88.9 x 2 1/2” ISO R7 x 88.9 108.0 2.3 114.3 x 2” ISO R7 x 114.3 127.0 2.6 114.3 x 2 1/2” ISO R7 x 114.3 127.0 2.8 50 x 50 x 50 2x2x2 65 x 50 x 65 2 1/2 x 2 x 2 1/2 65 x 65 x 65 2 1/2 x 2 1/2 x 2 1/2 80 x 50 x 80 3x2x3 80 x 65 x 80 3 x 2 1/2 x 3 100 x 50 x 100 4x2x4 100 x 65 x 100 4 x 2 1/2 x 4 Only available in galvanized finish Other sizes upon request. General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.035 Couplings, Fittings & Flanges, Cross C to E 2 C to E FIG. 227 TFPP Article Number 227M00042* 227M00048* 227M00060* 227M00073* 227M00076* 227M00089* 227M00108* 227M00114* 222M0139* 327F00141* 327F00165* 227M00168* 227M00219* 227M002732 227M003242 CAST FITTING Nominal Size Pipe OD C to E Approx. Weight mm Inches mm mm Kg 42.4 69.9 1.0 48.3 69.9 1.1 60.3 82.6 1.2 73.0 95.3 2.4 76.1 95.3 1.8 88.9 108.0 3.4 108.0 121.0 5.3 114.3 127.0 5.5 139.7 139.7 6.8 141.3 139.7 8.0 159.0 165.1 10.2 168.3 165.1 12.8 219.1 196.9 21.8 273.0 229.0 9.9 323.9 254.0 24.7 32 1 1/4 40 1 1/2 50 2 65 2 1/2 65 2 1/2 80 3 100 4 100 4 125 5 125 5 150 6 150 6 200 8 250 10 300 12 * = 1 for red paint finish, 2 for hot dipped galvanized finish General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.036 Couplings, Fittings & Flanges, Concentric Reducer E to E 2 CAST FITTING FIG. 250 TFPP Article Number Nominal Size Pipe OD C to E Approx. Weight mm Inches mm mm Kg 250M01210* 32 x 25 1 1/4 x 1 42.4 x 33.7 63.5 0.5 250A01512* 40 x 32 1 1/2 x 1 1/4 40 x 25 1 1/2 x 1 50 x 25 2x1 50 x 32 2 x 1 1/4 50 x 40 2 x 1 1/2 65 x 50 2 1/2 x 2 65 x 32 2 1/2 x 1 1/4 65 x 40 2 1/2 x 1 1/2 65 x 50 2 1/2 x 2 80 x 40 3 x 1 1/2 80 x 50 3x2 80 x 65 3 x 2 1/2 80 x 65 3 x 2 1/2 100 x 50 4x2 100 x 65 4 x 2 1/2 100 x 65 4 x 2 1/2 100 x 80 4x3 125 x 80 5x3 125 x 100 5x4 125 x 100 5x4 48.3 x 42.4 63.5 0.6 48.3 x 33.7 63.5 0.3 60.3 x 33.7 63.5 0.4 60.3 x 42.4 63.5 0.5 60.3 x 48.3 63.5 0.6 73.0 x 60.3 63.5 0.5 76.1 x 42.4 63.5 0.9 76.1 x 48.3 63.5 0.7 76.1 x 60.3 63.5 0.8 88.9 x 48.3 63.5 1.3 88.9 x 60.3 63.5 0.6 88.9 x 73.0 63.5 0.7 88.9 x 76.1 63.5 0.9 114.3 x 60.3 76.2 1.0 114.3 x 73.0 76.2 1.1 114.3 x 76.1 76.2 1.5 114.3 x 88.9 76.2 1.4 139.7 x 88.9 89.0 1.9 139.7 x 114.3 89.0 2.0 141.3 x 114.3 89.0 2.0 250M01510* 250M02010* 250M02012* 250M02015* 250M02520* 250M02612* 250M02615* 250M02620* 250A03015* 250M03020* 250M03025* 250M03026* 250M04220* 250M04225* 250M04226* 250M04230* 250M05230* 250M05242* 250M05342* * = 1 for red paint finish, 2 for hot dipped galvanized finish and 5 for white paint finish General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.037 Couplings, Fittings & Flanges, Concentric Reducer E to E 2 CAST FITTING FIG. 250 TFPP Article Number 250M06230* 250M06242* 250M06252* 250M06320* 250M06326* 250A06330* 250M06342* 250M06352* 250M06353* 250A08042* 250M08052* 250A08063* 250M08062* 250M01162* 250A01163* 250A01180* 250A01342* 250A01363* 250A01380* 250A01311* Nominal Size Pipe OD C to E Approx. Weight mm Inches mm mm Kg 165.1 x 88.9 102.0 2.5 165.1 x 114.3 102.0 2.7 165.1 x 139.7 102.0 2.5 168.3 x 60.3 102.0 2.7 168.3 x 76.1 102.0 2.7 168.3 x 88.9 102.0 3.4 168.3 x 114.3 102.0 2.7 168.3 x 139.7 102.0 2.7 168.3 x 141.3 102.0 2.9 219.1 x 114.3 127.0 6.1 219.1 x 139.7 127.0 5.0 219.1 x 168.3 127.0 6.6 219.1 x 165.1 127.0 6.6 273.0 x 165.1 152.4 9.6 273.0 x 168.3 152.4 9.6 273.0 x 219.1 152.4 10.4 323.9 x 114.3 177.8 13.7 323.9 x 168.3 177.8 15.0 323.9 x 219.7 177.8 13.7 323.9 x 273.0 177.8 15.0 150 x 80 6x3 150 x 100 6x4 150 x 125 6x5 150 x 50 6x2 150 x 65 6 x 2 1/2 150 x 80 6x3 150 x 100 6x4 150 x 125 6x5 150 x 125 6x5 200 x 100 8x4 200 x 125 8x5 200 x 150 8x6 200 x 150 8x6 250 x 150 10 x 6 250 x 150 10 x 6 250 x 200 10 x 8 300 x 100 12 x 4 300 x 150 12 x 6 300 x 200 12 x 8 300 x 250 12 x 10 * = 1 for red paint finish, 2 for hot dipped galvanized finish and 5 for white paint finish General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.038 Couplings, Fittings & Flanges, Concentric Reducer E to E 2 FABRICATED FITTING (SEGMENT WELDED) FIG. 350 TFPP Article Number Nominal Size Pipe OD E to E Approx. Weight mm Inches mm mm Kg 65 x 25 76.1 x 33.7 190.0 0.6 2 1/2 x 1 100 x 100 114.3 x 108.0 140.0 1.5 350F04241* 4x4 150 x 150 168.3 x 159.0 140.0 3.2 350F06361* 6x6 150 x 150 168.3 x 165.1 102 1.9 350F06362* 6x6 200 x 125 219.1 x 141.3 250.0 4.7 350F08053* 8x5 250 x 100 273.0 x 114.3 278.0 7.0 350F01142* 10 x 4 300 x 150 323.9 x 165.1 303.0 11.3 350F01362* 12 x 6 350 x 150 355.6 x 165.1 330.0 26.4 350T01462* 14 x 6 350 x 150 355.6 x 168.3 330.0 26.4 350T01463* 14 x 6 350 x 200 355.6 x 219.1 330.0 26.5 350T01480* 14 x 8 350 x 250 355.6 x 273.0 330.0 27.0 350T01411* 14 x 10 350 x 300 355.6 x 323.9 330.0 27.3 350T01413* 14 x 12 400 x 200 406.4 x 219.1 356.0 31.1 350T01680* 16 x 8 400 x 250 406.4 x 273.0 356.0 31.1 350T01611* 16 x 10 400 x 300 406.4 x 323.9 356.0 31.8 350T01613* 16 x 12 400 x 350 406.4 x 355.6 356.0 32.3 350T01614* 16 x 14 450 x 300 457.2 x 323.9 381.0 37.7 350T01813* 18 x 12 450 x 350 457.2 x 355.6 381.0 38.2 350T01814* 18 x 14 450 x 400 457.2 x 406.4 381.0 38.6 350T01816* 18 x 16 500 x 250 508.0 x 273.0 508.0 52.3 350T02111* 20 x 10 500 x 300 508.0 x 323.9 508.0 54.5 350T02113* 20 x 12 500 x 350 508.0 x 355.6 508.0 55.5 350T02114* 20 x 14 500 x 400 508.0 x 406.4 508.0 56.4 350T02116* 20 x 16 * = 1 for red paint finish, 2 for hot dipped galvanized finish General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. 350F02610* TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.039 Couplings, Fittings & Flanges, Concentric Reducer TFPP Article Number 350T02118* 350T02411* 350T02413* 350T02414* 350T02416* 350T02418* 350T02421* Nominal Size Pipe OD E to E Approx. Weight mm Inches mm mm Kg 508.0 x 457.2 356.0 56.8 609.6 x 273.0 356.0 66.8 609.6 x 323.9 356.0 62.7 609.6 x 355.6 356.0 63.6 609.6 x 406.4 356.0 65.9 609.6 x 457.2 330.0 67.3 609.6 x 508.0 330.0 21.8 500 20 600 24 600 24 600 24 600 24 600 24 600 24 x x x x x x x x x x x x x x 450 18 250 10 300 12 350 14 400 16 450 18 500 20 * = 1 for painted red paint finish, 2 for hot dipped galvanized finish General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.040 2 Couplings, Fittings & Flanges, Eccentric Reducer E to E 2 CAST FITTING FIG. 251 TFPP Article Number 251A03020* 251A03025* 251A04220* 251A04225* 251A04230* 251A05342* 251A06330* 251A06342* 251A06353* Nominal Size Pipe OD E to E Approx. Weight mm Inches mm mm Kg 88.9 x 60.3 88.9 0.8 88.9 x 73.0 88.9 1.0 114.3 x 60.3 101.6 1.3 114.3 x 73.0 101.6 1.4 114.3 x 88.9 101.6 1.5 141.3 x 114.3 127.5 2.6 168.3 x 88.9 139.7 3.0 168.3 x 114.3 139.7 3.3 168.3 x 141.3 139.7 3.7 80 x 50 3x2 80 x 65 3 x 2 1/2 100 x 50 4x2 100 x 65 4 x 2 1/2 100 x 80 4x3 125 x 100 5x4 150 x 80 6x3 150 x 100 6x4 130 x 125 6x5 * = 1 for red paint finish, 2 for hot dipped galvanized finish General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.041 Couplings, Fittings & Flanges, Eccentric Reducer E to E 2 FABRICATED FITTING (SEGMENT WELDED) FIG. 351 TFPP Article Number 351F02010* 351F02012* 351F02015* 351F02615* 351F02620* 351F03026* 351F04226* 351F05230* 351F05242* 351F06220* 351F06230* 351F06242* 351F06252* 351F06320* 351F06352* 351F08030* 351F08042* 351F08052* 351F08053* 351F08063* 351F08062* 351F01142* Nominal Size Pipe OD C to E Approx. Weight mm Inches mm mm Kg 60.3 x 33.7 241.3 1.2 60.3 x 42.4 241.3 1.2 60.3 x 48.3 241.3 1.8 76.1 x 48.3 241.3 1.9 76.1 x 60.3 241.3 2.0 88.9 x 76.1 241.3 2.8 114.3 x 76.1 254.0 3.7 139.7 x 88.9 279.4 5.7 139.7 x 114.3 279.4 5.9 165.1 x 60.3 292.1 6.7 165.1 x 88.9 292.1 6.9 165.1 x 114.3 292.1 7.1 165.1 x 139.7 292.1 7.2 168.3 x 60.3 292.1 6.7 168.3 x 139.7 292.1 7.2 291.1 x 88.9 304.8 8.1 219.1 x 114.3 304.8 8.9 219.1 x 139.7 304.8 9.7 291.1 x 141.3 304.8 9.7 219.1 x 168.3 304.8 10.9 219.1 x 165.1 304.8 10.9 273.0 x 114.3 330.2 13.5 50 x 25 2x1 50 x 32 2 x 1 1/4 50 x 40 2 x 1 1/2 65 x 40 2 1/2 x 1 1/2 65 x 50 2 1/2 x 2 80 x 65 3 x 2 1/2 100 x 65 4 x 2 1/2 125 x 80 5x3 125 x 100 5x4 150 x 50 6x2 150 x 80 6x3 150 x 100 6x4 150 x 125 6x5 150 x 50 6x2 150 x 125 6x5 200 x 80 8x3 200 x 100 8x4 200 x 125 8x5 200 x 125 8x5 200 x 150 8x6 200 x 150 8x6 250 x 100 10 x 4 * = 1 for red paint finish, 2 for hot dipped galvanized finish General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.042 Couplings, Fittings & Flanges, Eccentric Reducer TFPP Article Number 351F01152* 351F01153* 2 351F01162* 351F01163* 351F01180* 351F01342* 351F01362* 351F01363* 351F01380* 351F01411* 351T01462* 351T01463* 351T01480* 351T01411* 351T01413* 351T01680* 351T01611* 351T01613* 351T01614* 351T01813* 351T01814* 351T01816* 351T02111* 351T02113* 351T02114* 351T02116* 351T02118* 351T02411* 351T02413* 351T02414* 351T02416* 351T02418* 351T02421* Nominal Size mm Inches Pipe OD mm C to E mm Approx. Weight Kg 250 x 125 10 x 5 250 x 125 10 x 5 250 x 125 10 x 5 250 x 150 10 x 6 250 x 200 10 x 8 300 x 100 12 x 4 300 x 150 12 x 6 300 x 150 12 x 6 300 x 200 12 x 8 300 x 250 12 x 10 350 x 150 14 x 6 350 x 150 14 x 6 350 x 200 14 x 8 350 x 250 14 x 10 350 x 300 14 x 12 400 x 200 16 x 8 400 x 250 16 x 10 400 x 300 16 x 12 400 x 350 16 x 4 450 x 300 18 x 12 450 x 350 18 x 14 450 x 400 18 x 16 500 x 250 20 x 10 500 x 300 20 x 12 500 x 350 20 x 14 500 x 400 20 x 16 500 x 450 20 x 18 600 x 250 24 x 10 600 x 300 24 x 12 600 x 350 24 x 14 600 x 400 24 x 16 600 x 450 24 x 8 600 x 500 24 x 20 273.0 x 139.7 330.2 14.4 273.0 x 141.3 330.2 14.4 273.0 x 165.1 330.2 15.4 273.0 x 168.3 330.2 15.4 273.0 x 219.1 330.2 16.8 323.9 x 114.3 356.0 21.8 323.9 x 165.1 356.0 22.7 323.9 x 168.3 356.0 22.7 323.9 x 219.1 356.0 24.3 323.9 x 273.0 356.0 25.9 355.6 x 165.1 330.0 26.4 355.6 x 168.3 330.0 26.4 355.6 x 219.1 330.0 26.5 355.6 x 273.0 330.0 27.0 355.6 x 323.9 330.0 27.3 406.4 x 219.1 356.0 31.1 406.4 x 273.0 356.0 31.1 406.4 x 323.9 356.0 31.8 406.4 x 355.6 356.0 32.3 457.2 x 323.9 381.0 37.7 457.2 x 355.6 381.0 38.2 457.2 x 406.4 381.0 38.6 508.0 x 273.0 508.0 52.3 508.0 x 323.9 508.0 54.5 508.0 x 355.6 508.0 55.5 508.0 x 406.4 508.0 56.4 508.0 x 457.2 508.0 56.8 609.6 x 273.0 508.0 66.8 609.6 x 323.9 508.0 62.7 609.6 x 355.6 508.0 63.6 609.6 x 406.4 508.0 65.9 609.6 x 457.2 508.0 67.3 609.6 x 508.0 508.0 68.2 * = 1 for red paint finish, 2 for hot dipped galvanized finish TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.043 Couplings, Fittings & Flanges, Short Radius Elbow 90° C to E 2 C to E CAST FITTING FIG. 510S TFPP Article Number 510M00060* 510M00073* 510M00076* 510M00089* 510M00114* 510M00139* 510M00141* 510M00165* 510M00168* 510M00219* Nominal Size Pipe OD C to E Approx. Weight Friction Resistance** mm Inches mm mm Kg Mtrs. 60.3 70 0.7 1.0 73.0 76 1.0 1.2 76.1 76 1.0 1.2 88.9 86 1.3 1.5 114.3 102 2.6 2.0 139.7 124 3.9 2.4 141.3 124 3.9 2.5 165.1 140 5.0 2.9 168.3 140 5.1 3.0 219.1 175 10.6 4.0 50 2 65 2 1/2 65 2 1/2 80 3 100 4 125 5 125 5 150 6 150 6 200 8 * = 1 for red paint finish, 2 for hot dipped galvanized finish and 5 for white paint finish ** = Equivalent meter of straight pipe based upon pressure drop of schedule 40 pipe. Note: Figure 510S and 519S fittings are special short radius fittings with smaller centre to end dimensions than standard grooved fittings. Depending on the size and coupling used, there may be interferences at the bolt pads which requires repositioning of the coupling orientation. The use of flange adapters is not recommended with figures 510S and 519S fittings. Contact Tyco FPP for details. General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.044 Couplings, Fittings & Flanges, Short Radius Equal Tee C to E 2 C to E CAST FITTING FIG. 519S TFPP Article Number Nominal Size mm Inches 519M00060* 519M00073* 519M00076* 519M00089* 519M00114* 519M00139* 519M00141* 519M00165* 519M00168* 519M00219* 50 2 65 2 1/2 65 2 1/2 80 3 100 4 125 5 125 5 150 6 150 6 200 8 Pipe OD C to E Approx. Weight Friction Resistance** Branch Run mm mm Kg Mtrs. Mtrs. 60.3 70 1.0 2.5 1.0 73.0 76 1.4 3.0 1.2 76.1 76 1.4 3.1 1.2 88.9 86 1.9 3.7 1.5 114.3 102 3.5 5.0 2.0 139.7 124 5.4 6.1 2.4 141.3 124 5.4 6.3 2.5 165.1 140 6.8 7.2 2.9 168.3 140 6.9 7.6 3.0 219.1 175 14.2 10.0 4.0 * = 1 for red paint finish, 2 for hot dipped galvanized finish and 5 for white paint finish ** = Equivalent meter of straight pipe based upon pressure drop of schedule 40 pipe. Note: Figure 510S and 519S fittings are special short radius fittings with smaller centre to end dimensions than standard grooved fittings. Depending on the size and coupling used, there may be interferences at the bolt pads which requires repositioning of the coupling orientation. The use of flange adapters is not recommended with figures 510S and 519S fittings. Contact Tyco FPP for details. General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.045 Couplings, Fittings & Flanges, End Cap 2 E to E CAST FITTING FIG. 260 TFPP Article Number 260M00034* 260M00042* 260M00048* 260M00060* 260M00073* 260M00076* 260M00089* 260M00114* 260M00139* 260M00141* 260M00159* 260M00165* 260M00168* 260M00219* 260M00273* 260M00324* Nominal Size Pipe OD E to E Approx. Weight mm Inches mm mm Kg 33.7 22 0.1 42.4 22 0.2 48.3 22 0.3 60.3 22 0.4 73.0 22 0.4 76.1 24 0.5 88.9 22 0.5 114.3 25 1.2 139.7 23 2.1 141.3 25 2.3 159.0 25 3.8 165.1 25 3.4 168.3 25 3.4 219.1 30 5.8 273.0 32 9.1 323.9 32 16.3 25 1 32 1 1/4 40 1 1/2 50 2 65 2 1/2 65 2 1/2 80 3 100 4 125 5 125 5 125 5 150 6 150 6 200 8 250 10 300 12 * = 1 for red paint finish, 2 for hot dipped galvanized finish and 5 for white paint finish General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.046 Couplings, Fittings & Flanges, End Cap E to E 2 FABRICATED FITTING FIG. 360 TFPP Article Number 360T00355* 360T00406* 360T00457* 360T00508* 360T00610* Nominal Size Pipe OD C to E Approx. Weight mm Inches mm mm Kg 355.6 254.0 16.6 406.4 280.0 19.7 457.2 318.0 25.6 508.0 127.0 34.3 609.6 152.04 45.8 350 14 400 16 450 18 500 20 600 24 * = 1 for red paint finish, 2 for hot dipped galvanized finish TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.047 Couplings, Fittings & Flanges, End Cap with ISO R7 Threaded Outlet E to E 2 C FIG. 361/362 TFPP Article Number 361M00060* 361M00076* 361M00089* 361M00114* 361M00139* 361M00141* 361M00165* 361M00168* 361M00219* 361M00273* 362M00076* 362M00089* 362M00114* 362M00139* 362M00141* 362M00165* 362M00168* 362M00219* 362M00273* FABRICATED FITTING Nominal Size Pipe OD E to E C Outlet size Approx. Weight mm Inches mm mm mm ISO R7 Kg 60.3 25 0 DN40 (1 1/2”) 0.2 76.1 25 9 DN40 (1 1/2”) 0.4 88.9 25 15 DN40 (1 1/2”) 0.5 114.3 25 28 DN40 (1 1/2”) 1.3 139.7 25 40 DN40 (1 1/2”) 1.8 141.3 25 41 DN40 (1 1/2”) 1.8 165.1 25 53 DN40 (1 1/2”) 2.7 168.3 25 54 DN40 (1 1/2”) 2.7 219.1 31 79 DN40 (1 1/2”) 5.0 273.0 31 90 DN40 (1 1/2”) 7.2 76.1 25 4 DN50 (2”) 0.3 88.9 25 9 DN50(2”) 1.3 114.3 25 22 DN50 (2”) 1.3 139.7 25 34 DN50 (2”) 1.8 141.3 25 34 DN50 (2”) 1.8 165.1 25 47 DN50 (2”) 2.7 168.3 25 48 DN50 (2”) 2.7 219.1 31 73 DN50 (2”) 5.0 273.0 31 90 DN50 (2”) 7.2 50 2 65 2 1/2 80 3 100 4 125 5 125 5 150 6 150 6 200 8 250 10 65 2 1/2 80 3 100 4 125 5 125 5 150 6 150 6 200 8 250 10 * = 1 for red paint finish, 2 for hot dipped galvanized finish General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.048 Couplings, Fittings & Flanges, End Cap with ISO R7 Threaded Outlet E to E 2 C FIG. 363/364/365 TFPP Article Number 363M00060* 363M00076* 363M00089* 363M00114* 363M00139* 363M00141* 363M00165* 363M00168* 363M00219* 364M00060* 364M00076* 364M00089* 364M00114* 364M00139* 364M00141* 364M00165* 364M00168* 364M00219* FABRICATED FITTING Nominal Size Pipe OD E to E C Outlet size Approx. Weight mm Inches mm mm mm ISO R7 Kg 60.3 25 0 DN20 (3/4”) 0.2 76.1 25 9 DN20 (3/4”) 0.4 88.9 25 15 DN20 (3/4”) 0.5 114.3 25 28 DN20 (3/4”) 1.3 139.7 25 40 DN20 (3/4”) 1.8 141.3 25 41 DN20 (3/4”) 1.8 165.1 25 53 DN20 (3/4”) 2.7 168.3 25 54 DN20 (3/4”) 2.7 219.1 31 79 DN20 (3/4”) 5.0 60.3 25 0 DN25 (1”) 0.2 76.1 25 9 DN25 (1”) 0.4 88.9 25 15 DN25 (1”) 0.5 114.3 25 28 DN25 (1”) 1.3 139.7 25 40 DN25 (1”) 1.8 141.3 25 41 DN25 (1”) 1.8 165.1 25 53 DN25 (1”) 2.7 168.3 25 54 DN25 (1”) 2.7 219.1 31 79 DN25 (1”) 5.0 50 2 65 2 1/2 80 3 100 4 125 5 125 5 150 6 150 6 200 8 50 2 65 2 1/2 80 3 100 4 125 5 125 5 150 6 150 6 200 8 * = 1 for red paint finish, 2 for hot dipped galvanized finish General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.049 Couplings, Fittings & Flanges, End Cap with ISO R7 Threaded Outlet TFPP Article Number 365M00060* 365M00076* 365M00089* 365M00114* 365M00139* 365M00165* 365M00168* 365M00219* Nominal Size Pipe OD E to E C Outlet size Approx. Weight mm Inches mm mm mm ISO R7 Kg 60.3 25 0 DN32 (1 1/4”) 0.2 76.1 25 9 DN32 (1 1/4”) 0.4 88.9 25 15 DN32 (1 1/4”) 0.5 114.3 25 28 DN32 (1 1/4”) 1.3 139.7 25 40 DN32 (1 1/4”) 1.8 165.1 25 53 DN32 (1 1/4”) 2.7 168.3 25 54 DN32 (1 1/4”) 2.7 219.1 31 79 DN32 (1 1/4”) 5.0 50 2 65 2 1/2 80 3 100 4 125 5 150 6 150 6 200 8 * = 1 for red paint finish, 2 for hot dipped galvanized finish General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.050 2 Couplings, Fittings & Flanges, Flange Adaptor, ANSI Class 150 lbs E to E 2 FABRICATED FITTING FIG. 341 TFPP Article Number 341F00060* 341F00073* 341F00089* 341F00114* 341F00141* 341F00168* 341F00219* 341F00273* 341F00324* 341T00355* 341T00406* 341T00457* 341T00508* 341T00610* Nominal Size Pipe OD E to E Mating Flange Bolt Mating Flange Bolt Size Approx. Weight mm Inches mm mm Qnt mm Kg 60.3 95.0 4 5/8 x 2 3/4 2.3 73.0 95.0 4 5/8 x 2 3/4 3.3 88.9 100.0 4 5/8 x 2 3/4 4.0 114.3 102.0 8 5/8 x 2 3/4 4.6 141.3 105.0 8 3/4 x 2 7/8 6.0 168.3 105.0 8 3/4 x 3 1/8 7.2 219.1 112.0 8 3/4 x 3 1/4 10.2 273.0 138.0 12 7/8 x 3 1/2 18.0 323.9 203.2 12 7/8 x 3 3/4 22.4 355.6 203.2 12 1 x 4 1/2 55.3 406.4 203.2 16 1 x 4 3/4 68.5 457.2 203.2 16 1 1/8 x 5 74.8 508.0 203.2 20 1 1/8 x 5 1/2 93.0 609.6 203.2 20 1 1/4 x 6 120.2 50 2 65 2 1/2 80 3 100 4 125 5 150 6 200 8 250 10 300 12 350 14 400 16 450 18 500 20 600 24 * = 1 for red paint finish, 2 for hot dipped galvanized finish General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.051 Couplings, Fittings & Flanges, Flange Adaptor, DIN PN10/PN16 BS4504 E to E 2 FABRICATED FITTING FIG. 343 & 344 TFPP Article Number Nominal Size Flange Drilling Pipe OD E to E Mating Flange Bolt Size Approx. Weight mm mm mm Kg PN10/16 60.3 95.0 M16 x 65 2.3 PN10/16 76.1 95.0 M16 x 65 3.3 PN10/16 88.9 100.0 M16 x 70 4.0 PN10/16 108.0 102.0 M16 x 70 4.5 PN10/16 114.3 102.0 M16 x 70 4.6 PN10/16 133.0 105.0 M16 x 75 5.9 PN10/16 139.7 105.0 M16 x 75 6.0 PN10/16 159.0 105.0 M16 x 75 7.1 PN10/16 165.1 105.0 M20 x 80 7.2 PN10/16 168.3 105.0 M20 x 80 7.2 PN16 219.1 112.0 M20 x 90 10.2 PN16 273.0 138.0 M24 x 100 18.0 PN16 323.9 138.0 M24 x 100 22.4 PN16 355.6 203.2 M24 x 115 55.3 PN16 406.4 203.2 M27 x 125 61.7 PN16 457.2 203.2 M27 x 140 76.2 PN16 508.0 203.2 M30 x 160 94.3 PN16 609.6 203.2 M33 x 180 124.3 mm Inches 343F00060* 343F00076* 343F00089* 343F00108* 343F00114* 343F00133* 343F00139* 343F00159* 343F00165* 343F00168* 343F00219* 343F00273* 343F00324* 343T00355* 343T00406* 343T00457* 343T00508* 343T00610* 50 2 65 2 1/2 80 3 100 4 100 4 125 5 125 5 125 5 150 6 150 6 200 8 250 10 300 12 350 14 400 16 450 18 500 20 600 24 * = 1 for red paint finish, 2 for hot dipped galvanized finish TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.052 Fittings, Flange Adaptor, DIN PN10 BS 4504 TFPP Article Number Nominal Size Pipe OD E to E Mating Flange Bolt Size Approx. Weight mm mm mm Kg PN10 219.1 112.0 M20 x 80 10.2 PN10 273.0 138.0 M20 x 90 18.0 PN10 323.9 138.0 M20 x 90 22.4 PN10 355.6 203.2 M20 x 100 55.3 PN10 406.4 203.2 M24 x 110 61.7 PN10 457.2 203.2 M24 x 115 76.2 PN10 508.0 203.2 M24 x 115 94.3 PN10 609.6 203.2 M27 x 120 124.3 Flange Drilling mm Inches 2 344F00219* 344F00273* 344F00324* 344T00355* 344T00406* 344T00457* 344T00508* 344T00610* 200 8 250 10 300 12 350 14 400 16 450 18 500 20 600 24 * = 1 for red paint finish, 2 for hot dipped galvanized finish General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.053 Couplings, Fittings & Flanges, Pipe Nipple grv x thr (bsp Male), Machined L B A FABRICATED FITTING FIG. 304 TFPP Article Number Nominal Size mm Inches 304H000342 304H000422 304H000482 304H000602 304H000762 304H000892 2 25 1 32 1 1/4 40 1 1/2 50 2 65 2 1/2 80 3 ØA B L Approx. Weight mm mm mm Kg 33.7 33.2 55.0 0.1 42.4 41.9 63.0 0.2 48.3 47.8 59.0 0.3 60.3 59.6 68.0 0.5 76.1 75.2 75.0 0.8 88.9 87.9 80.0 1.4 Only available in galvanised finish. General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.054 Couplings, Fittings & Flanges, Pipe Nipple grv x thr (bsp Female), Machined L B 2 A FABRICATED FITTING FIG. 305 TFPP Article Number Nominal Size mm Inches 305H000342 305H000422 305H000482 305H000602 305H000762 305H000892 25 1 32 1 1/4 40 1 1/2 50 2 65 2 1/2 80 3 ØA B L Approx. Weight mm mm mm Kg 33.7 33.2 50.0 0.1 42.4 41.9 50.0 0.2 48.3 47.8 50.0 0.3 60.3 59.6 100.0 0.5 76.1 75.1 100.0 0.8 88.9 88.5 100.0 1.2 Only available in galvanised finish. General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.055 Couplings, Fittings & Flanges, 45° Lateral C to LE 2 C to LE C to SE FABRICATED FITTING (SEGMENT WELDED) FIG. 314 TFPP Article Number 314F00034* 314F00042* 314F00048* 314F00060* 314F00076* 314F00089* 314F00114* 314F00139* 314F00165* 314F00168* 314F00219* 314F00273* 314F00324* Nominal Size Pipe OD C to LE C to SE Approx. Weight mm Inches mm mm mm Kg 33.7 127.0 57.0 0.7 42.4 146.0 64.0 1.1 48.3 159.0 70.0 1.6 60.3 178.0 70.0 2.0 76.1 197.0 76.0 4.5 88.9 216.0 83.0 5.0 114.3 267.0 95.0 8.3 139.7 318.0 102.0 13.6 165.0 356.0 114.0 21.1 168.3 356.0 114.0 21.1 219.1 457.0 152.0 37.6 273.0 521.0 165.0 57.4 323.9 584.0 178.0 74.8 25 1 32 1 1/4 40 1 1/2 50 2 65 2 1/2 80 3 100 4 125 5 150 6 150 6 200 8 250 10 300 12 * = 1 for red paint finish, 2 for hot dipped galvanized finish General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.056 Couplings, Fittings & Flanges, 45° Reducing Lateral C to LE 2 C to LE C to SE FABRICATED FITTING (SEGMENT WELDED) FIG. 325 TFPP Article Number Run Size Pipe OD Branch OD C to LE C to SE Approx. Weight DN mm DN mm mm mm Kg 325F03020* 80 88.9 50 60.3 216.0 83.0 4.4 325F03026* 80 88.9 65 76.1 216.0 83.0 5.2 325F04220* 100 114.3 50 60.3 267.0 95.0 7.0 325F04226* 100 114.3 65 76.1 267.0 95.0 7.7 325F04230* 100 114.3 80 88.9 267.0 95.0 8.4 325F05220* 125 139.7 50 60.3 318.0 102.0 10.2 325F05230* 125 139.7 80 88.9 318.0 102.0 12.0 325F05242* 125 139.7 100 114.3 318.0 102.0 13.8 325F06220* 150 165.1 50 60.3 356.0 114.0 15.0 325F06230* 150 165.1 80 88.9 356.0 114.0 16.8 325F06242* 150 165.1 100 114.3 356.0 114.0 18.1 325F06252* 150 165.1 125 139.7 356.0 114.0 20.4 325F06320* 150 168.3 50 60.3 356.0 114.0 15.0 325F06330* 150 168.3 80 88.9 356.0 114.0 16.8 325F06342* 150 168.3 100 114.3 356.0 114.0 18.1 325F06352* 150 168.3 125 139.7 356.0 114.0 20.4 325F08042* 200 219.1 100 114.3 457.0 152.0 27.0 325F08052* 200 219.1 125 139.7 457.0 152.0 30.8 325F08063* 200 219.1 150 168.3 457.0 152.0 34.0 325F01042* 250 273.0 100 114.3 521.0 165.0 37.6 325F01052* 250 273.0 125 139.7 521.0 165.0 45.4 325F01063* 250 273.0 150 168.3 521.0 165.0 47.6 325F01080* 250 273.0 200 219.1 521.0 165.0 52.6 325F01242* 300 323.9 100 114.3 584.0 178.0 62.1 325F01263* 300 323.9 150 168.3 584.0 178.0 63.5 325F01280* 300 323.9 200 219.1 584.0 178.0 66.7 * = 1 for red paint finish, 2 for hot dipped galvanized finish TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.057 Couplings, Fittings & Flanges, Clearflow® Dielectric Waterway 2 FIG. 407GT & FIG. 407T Clearflow® fittings protect plumbing systems through an innovative steel-to-plastic design that establishes a dielectric waterway. The Clearflow line of dielectric fittings separates dissimilar metals in the electrolyte (waterway) eliminating the local galvanic cell. Clearflow’s metal-to-metal joint design maintains external electrical continuity, thereby preventing stray current corrosion. This feature is critical when stray current is present due to intentional ornon-intentional grounding of direct current (DC) sources, such as phone systems and appliances. Clearflow fittings meet the requirements of ASTM standard F-492 for continuous use at temperatures up to 110°C (230°F). Test Data/Results and Listings: Test data provided by Pittsburgh Testing Laboratory can be provided upon request. Figure 407GT TFPP Article Number Nominal Size mm Inches Pipe OD mm 32 1 1/4 40 1 1/2 50 2 65 2 1/2 80 3 100 4 407GT00422 407GT00482 407GT00602 407GT00732 407GT00892 407GT01142 407GT Grooved x Threaded Approx. Nominal Weight End to End Kg mm 42.4 101.6 0.3 48.3 101.6 0.4 60.3 101.6 0.5 73.0 152.4 0.7 88.9 152.4 0.9 114.3 152.4 2.0 Figure 407T TFPP Article Number 407T000212 407T000262 407T000342 407T000422 407T000482 407T000602 407T000732 407T000892 407T001142 TYCENMECH 0811 Nominal Size mm Inches 15 1/2 20 3/4 25 1 32 1 1/4 40 1 1/2 50 2 65 2 1/2 80 3 100 4 Tyco reserves the right to change the contents without notice Pipe OD mm 407T Threaded Approx. Nominal Weight End to End Kg mm 21.3 76.2 0.1 26.7 76.2 0.1 33.7 101.6 0.1 42.4 101.6 0.1 48.3 101.6 0.4 60.3 101.6 0.4 73.0 152.4 0.7 88.9 152.4 0.9 114.3 152.4 2.0 2.058 Couplings, Fittings & Flanges, Welding Branchlets, Grooved E C F 2 D WELDING BRANCHLET GRV TFPP Article Number 13580 13585 13590 13600 13605 13610 13615 13625 13630 13635 13645 13650 13655M 13660M 13665M 13675M 13680M 13685 13695 13705 13710 13715 13725 13730 Grooved Outlet Size inch mm 1 1/4 32 1 1/2 40 2 50 2 1/2 65 3 80 4 100 Header for Pipe Size inch mm C D E F Approx. Weight mm mm mm mm Kg 76 35 42 3.6 0.125 76 41 48 3.7 0.200 76 53 60 3.9 0.350 76 67 76 5.2 0.700 76 78 89 5.5 0.900 102 102 114 6.0 1.00 2 - 2 1/2 50 - 65 3-4 80 - 100 5-8 125 - 200 2 50 2 1/2 65 3-4 80 - 100 5-8 125 - 200 2 1/2 65 3 80 4 100 6 150 8 200 2 1/2 65 3 80 4 100 6 150 8 200 3 80 4 100 6 150 8 200 4 100 6 150 8 200 Pressure rating: 20.7 Bar (300 PSI) Material: Black Steel to ASTM A-53 General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.059 Couplings, Fittings & Flanges, Welding Branchlets, Threaded C M 2 D WELDING BRANCHLET THR TFPP Article Number 02042U 02047U 02050U 02070U 02074U 02075U 02090BU 02097BU 02102BU 02105BU 02120BU 02125BU 02130BU 02135BU 02150BU 02155BU 02160BU 02165BU 02180BU 02185BU 02190BU 02200BU 02205BU 02210BU 02215BU 02235BU 02240BU 02245BU 02260BU 02265BU Outlet Size Female inch mm *1/2 15 *3/4 20 1 25 1 1/4 32 1 1/2 40 2 50 2 1/2 65 Header for Pipe Size inch mm 1 1/4 - 1 1/2 32 - 40 2 - 2 1/2 50 - 65 2 1/2 - 8 65 - 200 1 1/4 - 1 1/2 32 - 40 2 - 2 1/2 50 - 65 2 1/2 - 8 65 - 200 1 1/4 - 1 1/2 32 - 40 2 - 2 1/2 50 - 65 3-4 80 - 100 5-8 125 - 200 1 1/2 - 2 40 - 50 2 - 2 1/2 50 - 65 3-4 80 - 100 5-8 125 - 200 2 50 2 1/2 65 3-4 80 - 100 5-8 125 - 200 2 50 2 1/2 65 3 80 4 100 5 125 6 150 8 200 2 1/2 80 3 100 4 125 6 150 8 200 C D M Approx. Weight mm mm mm Kg 27 18 13 0.050 29 23 13 0.075 32 29 13 0.100 35 38 16 0.125 41 41 22 0.200 44 53 22 0.350 54 63 29 0.700 *Branchlets with a 1/2” or 3/4” outer are threaded NPT. All larger outlet sizes are threaded ISO R7 (BSP). Pressure rating: 20.7 Bar (300 PSI) Material: Black Steel to ASTM A-53 General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 2.060 2 UK and Ireland Branch Outlets 3 Branch Outlets TYCENMECH 0811 Tyco reserves the right to change the contents without notice P. 3.000 - 3.007 3.000 Branch Outlets, Mechanical Tee Threaded & Grooved B B D Takeout C C A D Takeout E D Takeout FIG. 730 THR 3 connection, or a welded outlet where a threaded or grooved outlet is needed. The Mechanical Tee is ideal for use in retrofit or equipment hookup The GRINNELL figure 730 Mechanical Tees are rated at 34.5 Bar (500 psi) on standard weight steel pipe and can be used in place of a tee, a cross B C A E installations, as it can be positioned along the pipe at the correct location in the field, ensuring exact alignment of the branch outlet connection. B C A A FIG. 730 GRV stability, rigidity, and inhibits damage to the pipe during tightening, as compared to UBolts provided by other manufacturers. In addition, all All GRINNELL Mechanical Tees are provided with a ductile iron lower housing section for increased strength and dependability. This provides sizes can be made into a cross configuration, threaded x threaded, grooved x grooved, grooved x threaded. Fig. 730 Bolt Dimensions Run Size Inches Bolt Size 2, 2 1/2 M10 x 57 3, 4 M12 x 76 5, 6 M16 x 83 8 M20 x 121 General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 3.001 Branch Outlets, Mechanical Tee with ISO R7 Female Threaded Branch C B A D Takeout E FIG. 730 THR 3 TFPP Article Number 730AT2005* 730AT2007* 730AT2010* 730AT2012* 730AT2015* 730AT2505* 730AT2507* 730AT2510* 730AT2512* 730AT2515* 730MT2520* 730AT2605* 730AT2607* 730AT2610* 730MT2612* 730MT2615* 730MT2620* 730MT3005* 730MT3007* 730MT3010* 730MT3012* 730MT3015* 730MT3020* 730MT4205* Nominal Pipe Size Run x Branch mm Inches 50 x 15 2 x 1/2 50 x 20 2 x 3/4 50 x 25 2x1 50 x 32 2 x 1 1/4 50 x 40 2 x 1 1/2 65 x 15 2 1/2 x 1/2 65 x 20 2 1/2 x 3/4 65 x 25 2 1/2 x 1 65 x 32 2 1/2 x 1 1/4 65 x 40 2 1/2 x 1 1/2 65 x 50 2 1/2 x 2 65 x 15 2 1/2 x 1/2 65 x 20 2 1/2 x 3/4 65 x 25 2 1/2 x 1 65 x 32 2 1/2 x 1 1/4 65 x 40 2 1/2 x 1 1/2 65 x 50 2 1/2 x 2 80 x 15 3 x 1/2 80 x 20 3 x 3/4 80 x 25 3x1 80 x 32 3 x 1 1/4 80 x 40 3 x 1 1/2 80 x 50 3x2 100 x 15 4 x 1/2 Pipe OD Max. End Load Branch ‡ Hole Diameter † A B C D E Approx Weight mm x inch kN min. mm max. mm mm mm mm mm mm Kg 60.3 x 1/2 1.2 38.1 41.3 66.5 124.0 78.0 53.8 40.4 1.0 60.3 x 3/4 1.9 38.1 41.3 66.5 124.0 78.0 53.8 40.4 1.0 60.3 x 1 3.0 38.1 41.3 66.5 124.0 78.0 53.8 40.4 1.0 60.3 x 1 1/4 4.8 44.5 47.6 70.6 124.0 84.3 49.0 40.4 1.1 60.3 x 1 1/2 6.3 44.5 47.6 69.9 124.0 84.3 49.0 40.4 1.1 73.0 x 1/2 1.2 38.1 41.3 73.2 133.4 78.0 60.5 46.0 1.2 73.0 x 3/4 1.9 38.1 41.3 73.2 133.4 78.0 60.5 46.0 1.2 73.0 x 1 3.0 38.1 41.3 73.2 133.4 78.0 60.5 46.0 1.2 73.0 x 1 1/4 4.8 50.8 54.0 76.2 133.4 90.4 55.6 46.0 1.4 73.0 x 1 1/2 6.3 50.8 54.0 78.0 133.4 91.2 55.1 46.0 1.5 73.0 x 2 9.9 50.8 54.0 81.0 133.4 101.6 62.0 46.0 1.6 76.1 x 1/2 1.2 38.1 41.3 74.5 142.7 78.0 62.0 47.5 1.2 76.1 x 3/4 1.9 38.1 41.3 74.5 142.7 78.0 62.0 47.5 1.2 76.1 x 1 3.0 38.1 41.3 74.5 142.7 78.0 62.0 47.5 1.2 76.1 x 1 1/4 4.8 50.8 54.0 77.7 142.7 90.4 57.2 47.5 1.4 76.1 x 1 1/2 6.3 50.8 54.0 79.5 142.7 90.4 57.2 47.5 1.5 76.1 x 2 9.9 50.8 54.0 82.6 142.7 101.6 63.5 47.5 1.9 88.9 x 1/2 1.2 38.1 41.3 81.0 155.7 78.0 65.0 56.1 1.7 88.9 x 3/4 1.9 38.1 41.3 81.0 155.7 78.0 65.0 56.1 1.7 88.9 x 1 3.0 38.1 41.3 81.0 155.7 78.0 65.0 56.1 1.7 88.9 x 1 1/4 4.8 44.5 47.6 84.8 155.7 84.3 63.5 56.1 1.8 88.9 x 1 1/2 6.3 50.8 54.0 85.9 155.7 90.4 63.0 56.1 1.9 88.9 x 2 9.9 63.5 66.7 88.9 155.7 103.9 69.9 56.1 2.1 114.3 x 1/2 1.2 38.1 41.3 93.7 181.1 78.0 77.7 70.6 2.5 * = 1 for red paint finish, 2 for hot dipped galvanized finish TYCENMECH 0811 Tyco reserves the right to change the contents without notice 3.002 Branch Outlets, Mechanical Tee with ISO R7 Female Threaded Branch TFPP Article Number 730MT4207* 730MT4210* 730AT4212* 730AT4215* 730MT4220* 3 730MT4226* 730MT4230* 730MT5315* 730MT5320* 730MT5326* 730MT5330* 730AT6212* 730AT6215* 730AT6220* 730AT6226* 730AT6230* 730MT6312* 730AT6315* 730AT6320* 730AT6326* 730AT6330* 730AT8020* 730AT8026* 730AT8030* Nominal Pipe Size Run x Branch mm Inches 100 x 20 4 x 3/4 100 x 25 4x1 100 x 32 4 x 1 1/4 100 x 40 4 x 1 1/2 100 x 50 4x2 100 x 65 4 x 2 1/2 100 x 80 4x3 125 x 40 5 x 1 1/2 125 x 50 5x2 125 x 65 5 x 2 1/2 125 x 80 5x3 150 x 32 6 x 1 1/4 150 x 40 6 x 1 1/2 150 x 50 6x2 150 x 65 6 x 2 1/2 150 x 80 6x3 150 x 32 6 x 1 1/4 150 x 40 6 x 1 1/2 150 x 50 6x2 150 x 65 6 x 2 1/2 150 x 80 6x3 200 x 50 8x2 200 x 65 8 x 2 1/2 200 x 80 8x3 Hole Diameter † Pipe OD Max. End Load Branch ‡ A B C D E Approx Weight mm x inch kN min. mm max. mm mm mm mm mm mm Kg 114.3 x 3/4 1.9 38.1 41.3 93.7 181.1 78.0 77.7 70.6 2.5 114.3 x 1 3.0 38.1 41.3 93.7 181.1 78.0 77.7 70.6 2.5 114.3 x 1 1/4 4.8 44.5 47.6 99.6 181.1 84.3 76.2 70.6 2.5 114.3 x 1 1/2 6.3 50.8 54.0 101.6 181.1 90.4 75.7 70.6 2.5 114.3 x 2 9.9 63.5 66.7 101.6 181.1 103.1 82.6 70.6 2.7 114.3 x 2 1/2 14.4 69.9 73.0 101.6 181.1 111.3 79.2 70.6 2.7 114.3 x 3 21.4 88.9 92.1 104.9 181.1 130.3 84.1 70.6 3.2 139.7/141.3 x 1 1/2 6.3 50.8 54.0 117.6 206.5 90.4 101.6 85.6 2.9 139.7/141.3 x 2 9.9 63.5 66.7 117.6 206.5 103.1 98.6 85.6 3.2 139.7/141.3 x 2 1/2 14.4 69.9 73.0 120.7 206.5 111.3 98.6 85.6 3.3 139.7/141.3 x 3 21.4 88.9 92.1 127.0 206.5 130.3 103.1 85.6 3.4 168.3 x 1 1/4 4.8 50.8 54.0 130.3 235.0 90.4 108.0 99.1 3.4 165.1 x 1 1/2 6.3 50.8 54.0 130.3 235.0 90.4 102.6 99.1 3.4 165.1 x 2 9.9 63.5 66.7 130.3 235.0 103.1 109.5 99.1 3.4 165.1 x 2 1/2 14.4 69.9 73.0 130.3 235.0 111.3 106.2 99.1 3.4 165.1 x 3 21.4 88.9 92.1 139.7 235.0 130.3 111.0 99.1 4.3 168.3 x 1 1/4 4.8 50.8 54.0 130.3 235.0 90.4 108.0 99.1 3.4 168.3 x 1 1/2 6.3 50.8 54.0 130.3 235.0 90.4 102.6 99.1 3.4 168.3 x 2 9.9 63.5 66.7 130.3 235.0 103.1 109.5 99.1 3.4 168.3 x 2 1/2 14.4 69.9 73.0 130.3 235.0 111.3 106.2 99.1 3.4 168.3 x 3 21.4 88.9 92.1 139.7 235.0 130.3 111.0 99.1 4.3 219.1 x 60.3 9.9 63.5 66.7 158.8 317.5 103.1 127.0 124.5 4.6 219.1 x 2 1/2 14.4 69.9 73.0 158.8 317.5 113.3 130.0 124.5 4.6 219.1 x 3 21.4 88.9 92.1 165.1 317.5 130.3 136.4 124.5 5.7 * = 1 for red paint finish, 2 for hot dipped galvanized finish If 5th digit [730AN..... or 730MN.....] of the article code is changed in N, the product will be supplied with NPT threads, orange painted and with imperial bolts and nuts. General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. †: Proper hole preparation is required for effective sealing and performance. Check the pipe seal surface within 15.9 mm (5/8”) of the hole to be certain it is free from conditions which would affect proper gasket sealing. Remove any sharp or rough edges from the hole or upper housing contact area, which might affect assembly, adequate seating of the locating collar or flow from the outlet. For crosses, ensure double outlet holes are aligned on opposite sides of the pipe. The use of threaded products other than steel pipe, such as dry pendents, etc. may not be compatible with the female threaded outlet on the Mechanical Tee. Always confirm compatibility by contacting Tyco FPP. ‡: Maximum pressure and end load are total from all loads based on standard weight steel pipe. Pressure ratings and end loads may differ on other pipe materials and/or wall thicknesses. Contact Tyco FPP for details. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 3.003 Branch Outlets, Mechanical Tee with Grooved Branch B C A E FIG. 730 GRV 3 TFPP Article Number 730AG2012* 730AG2015* 730AG2512* 730MG2520* 730MG2612* 730MG2615* 730MG2620* 730MG3012* 730MG3015* 730MG3020* 730AG4212* 730AG4215* 730MG4220* 730MG4225* 730MG4226* 730MG4230* 730MG5315* 730MG5320* 730MG5325* 730MG5326* 730MG5330* 730MG6212* 730MG6215* 730AG6220* Nominal Pipe Size Run x Branch mm Inches 50 x 32 2 x 1 1/4 50 x 40 2 x 1 1/2 65 x 32 2 1/2 x 1 1/4 65 x 50 2 1/2 x 2 65 x 32 2 1/2 x 1 1/4 65 x 40 2 1/2 x 1 1/2 65 x 50 2 1/2 x 2 80 x 32 3 x 1 1/4 80 x 40 3 x 1 1/2 80 x 50 3x2 100 x 32 4 x 1 1/4 100 x 40 4 x 1 1/2 100 x 50 4x2 100 x 65 4 x 2 1/2 100 x 65 4 x 2 1/2 100 x 80 4x3 125 x 40 5 x 1 1/2 125 x 50 5x2 125 x 65 5 x 2 1/2 125 x 65 5 x 2 1/2 125 x 80 5x3 150 x 32 6 x 1 1/4 150 x 40 6 x 1 1/2 150 x 50 6x2 Pipe OD Max. End Load Branch ‡ Hole Diameter † A B C E Approx Weight mm x mm kN min. mm max. mm mm mm mm mm Kg 60.3 x 42.4 4.8 44.5 47.6 70.6 124.0 84.3 40.4 1.1 60.3 x 48.3 6.3 44.5 47.6 66.5 124.0 84.3 40.4 1.1 73.0 x 42.4 4.8 50.8 54.0 76.2 133.4 90.4 46.0 1.4 73.0 x 60.3 9.9 50.8 54.0 81.0 133.4 101.6 46.0 2.0 76.1 x 42.4 4.8 50.8 54.0 77.7 142.7 90.4 47.5 1.4 76.1 x 48.3 6.3 50.8 54.0 79.5 142.7 90.4 47.5 1.5 76.1 x 60.3 9.9 50.8 54.0 82.6 142.7 101.6 47.5 1.9 88.9 x 42.4 4.8 44.5 47.6 84.8 155.7 84.3 56.1 1.8 88.9 x 48.3 6.3 50.8 54.0 85.9 155.7 90.4 56.1 1.9 88.9 x 60.3 9.9 63.5 66.7 88.9 155.7 103.9 56.1 2.1 114.3 x 42.4 4.8 44.5 47.6 99.6 181.1 84.3 70.6 2.5 114.3 x 48.3 6.3 50.8 54.0 101.6 181.1 90.4 70.6 2.5 114.3 x 60.3 9.9 63.5 66.7 101.6 181.1 103.1 70.6 2.7 114.3 x 73.0 14.4 69.9 73.0 101.6 181.1 111.3 70.6 2.7 114.3 x 76.1 15.7 69.9 73.0 101.6 181.1 111.3 70.6 2.7 114.3 x 88.9 21.4 88.9 92.1 104.9 181.1 130.3 70.6 3.2 139.7/141.3 x 48.3 6.3 50.8 54.0 117.6 206.5 90.4 85.6 2.9 139.7/141.3 x 60.3 9.9 63.5 66.7 117.6 206.5 103.1 85.6 3.2 139.7/141.3 x 73.0 14.4 69.9 73.0 120.7 206.5 111.3 85.6 3.3 139.7/141.3 x 76.1 15.7 69.9 73.0 120.7 206.5 111.3 85.6 3.3 139.7/141.3 x 88.9 21.4 88.9 92.1 127.0 206.5 130.3 85.6 3.4 165.1 x 42.4 4.8 50.8 54.0 130.3 235.0 90.4 99.1 3.6 165.1 x 48.3 6.3 50.8 54.0 130.3 235.0 90.4 99.1 4.0 165.1 x 60.3 9.9 63.5 66.7 130.3 235.0 103.1 99.1 3.4 * = 1 for red paint finish, 2 for hot dipped galvanized finish TYCENMECH 0811 Tyco reserves the right to change the contents without notice 3.004 Branch Outlets, Mechanical Tee with Grooved Branch TFPP Article Number 730AG6225* 730AG6226* 730AG6242* 730MG6312* 730AG6315* 3 730AG6320* 730AG6325* 730AG6326* 730AG6330* 730AG6342* 730AG8020* 730AG8025* 730AG8026* 730AG8030* 730AG8042* Nominal Pipe Size Run x Branch mm Inches 150 x 65 6 x 2 1/2 150 x 65 6 x 2 1/2 150 x 100 6x4 150 x 32 6 x 1 1/4 150 x 40 6 x 1 1/2 Hole Diameter † Pipe OD Max. End Load Branch ‡ A B C E Approx Weight mm x mm kN min. mm max. mm mm mm mm mm Kg 165.1 x 73.0 14.4 69.9 73.0 130.3 235.0 111.3 99.1 3.4 165.1 x 76.1 15.7 69.9 73.0 130.3 235.0 111.3 99.1 3.4 165.1 x 114.3 35.4 114.3 117.5 136.7 235.0 155.7 99.1 4.5 168.3 x 42.4 4.8 50.8 54.0 130.3 235.0 90.4 99.1 3.1 168.3 x 48.3 6.3 50.8 54.0 130.3 235.0 90.4 99.1 3.4 168.3 x 60.3 9.9 63.5 66.7 130.3 235.0 103.1 99.1 3.4 168.3 x 73.0 14.4 69.9 73.0 130.3 235.0 111.3 99.1 3.4 168.3 x 76.1 15.7 69.9 73.0 130.3 235.0 111.3 99.1 3.4 150 x 50 6x2 150 x 65 6 x 2 1/2 150 x 65 6 x 2 1/2 150 x 80 6x3 150 x 100 6x4 200 x 50 8x2 200 x 65 8 x 2 1/2 200 x 65 8x 2 1/2 200 x 80 8x3 168.3 x 88.9 21.4 88.9 92.1 139.7 235.0 130.3 99.1 4.3 168.3 x 114.3 35.4 114.3 117.5 136.7 235.0 155.7 99.1 4.5 219.1 x 60.3 9.9 63.5 66.7 158.8 317.5 103.1 124.5 5.5 219.1 x 73.0 14.4 69.9 73.0 158.8 317.5 111.3 124.5 5.5 219.1 x 76.1 15.7 69.9 73.0 158.8 317.5 111.3 124.5 5.5 219.1 x 88.9 21.4 88.9 92.1 165.1 317.5 130.3 124.5 5.7 200 x 100 8x4 219.1 x 114.3 35.4 114.3 117.5 162.1 317.5 155.7 124.5 5.7 * = 1 for red paint finish, 2 for hot dipped galvanized finish General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. †: Proper hole preparation is required for effective sealing and performance. Check the pipe seal surface within 15.9 mm (5/8”) of the hole to be certain it is free from conditions which would affect proper gasket sealing. Remove any sharp or rough edges from the hole or upper housing contact area, which might affect assembly, adequate seating of the locating collar or flow from the outlet. For crosses, ensure double outlet holes are aligned on opposite sides of the pipe. The use of threaded products other than steel pipe, such as dry pendents, etc. may not be compatible with the female threaded outlet on the Mechanical Tee. Always confirm compatibility by contacting Tyco FPP. ‡: Maximum pressure and end load are total from all loads based on standard weight steel pipe. Pressure ratings and end loads may differ on other pipe materials and/or wall thicknesses. Contact Tyco FPP for details. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 3.005 Branch Outlets, Mechanical Fitting B C A D Takeout E FIG. 522 3 Article Number 522F1005* 522F1007* 522F1010* 522F1203* 522F1205* 522F1207* 522F1210* 522F1505* 522F1507* 522F1510* 522F2005* 522F2007* 522F2010* 522F2605* 522F2607* 522F2610* Nominal Size Run x Branch Max. Pressure mm Inches Bar PSI 25 x 15 1 x 1/2 25 x 20 1 x 3/4 25 x 25 1x1 32 x 10 1 1/4 x 3/8 32 x 15 1 1/4 x 1/2 32 x 20 1 1/4 x 3/4 32 x 25 1 1/4 x 1 40 x 15 1 1/2 x 1/2 40 x 20 1 1/2 x 3/4 40 x 25 1 1/2 x1 50 x 15 2 x 1/2 50 x 20 2 x 3/4 50 x 25 2x1 65 x 15 76.1 mm x 1/2 65 x 20 76.1 mm x 3/4 65 x 25 76.1 mm x 1 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 Max. End Load (Branch) Approx. Weight A B C D (ISO) E N mm mm mm mm mm Kg. 738 26.2 83.6 49.3 11.2 24.1 0.4 1.156 41.7 83.6 49.3 25.4 24.1 0.5 1.156 41.7 83.6 49.3 25.4 24.1 0.5 738 31.0 96.0 56.9 16.0 28.2 0.4 738 31.0 96.0 56.9 16.0 28.2 0.4 1.156 46.5 96.0 56.9 30.2 28.2 0.5 1.810 51.1 96.0 56.9 32.0 28.2 0.6 738 33.5 100.6 56.9 18.5 31.5 0.5 1.156 4.90 100.6 56.9 32.8 31.5 0.5 1.810 53.6 100.6 56.9 34.5 31.5 0.6 738 39.6 113.3 56.9 24.6 38.9 0.6 1.156 55.1 113.3 56.9 38.9 38.9 0.7 1.810 59.7 113.3 63.5 40.6 38.9 0.7 738 52.1 130.0 56.9 37.1 49.5 0.7 1.156 65.6 130.0 56.9 49.3 49.5 0.8 1.810 70.1 130.0 63.5 51.1 49.5 0.8 * = 1 for red paint finish, 2 for electro zinc plated finish Each branch connection can be made by drilling a one size hole: 24.0mm; +0.5mm/-0.0mm, with the exception of 2” x 1” and 76.1 mm x 1” which requires an hole with diameter 34.9 mm; +0.5 / -0.0 mm. General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. Material Specification Housing: Ductile Iron Gasket: EPDM Grade E Bolt: DIN 933 M8 x 30 mm Class 8.8 Flange nut:DIN 934 Class 8 TYCENMECH 0811 Bolt/Nut Finish: Zinc electroplated followed by yellow chromate dip Tyco reserves the right to change the contents without notice Coating: Zinc electroplated conforming to ASTM B633 Type III Service 2 Alternative RAL3000 Coated 3.006 Branch Outlets, Mechanical Fitting, Spare Gaskets 3 Run Size Outlet Size Inches Inches EPDM Grade E 730-Style Nitrile Grade T 730-Style 2, 2 1/2, 3, 4 1/2, 3/4, 1 1EPDM730 1BUNA730 2, 3, 4 1 1/4 2EPDM730 2BUNA730 2 1 1/2 2EPDM730 2BUNA730 2 1/2, 3, 4, 5, 6 1 1/2 3EPDM730 3BUNA730 2 1/2 1 1/4 3EPDM730 3BUNA730 6 1 1/4 3EPDM730 3BUNA730 2 1/2 2 3EPDM730 3BUNA730 3, 4, 5, 6, 8 2 4EPDM730 4BUNA730 4, 5 2 1/2 5EPDM730 5BUNA730 6, 8 2 1/2 6EPDM730 6BUNA730 4, 5 3 7EPDM730 7BUNA730 6, 8 3 8EPDM730 8BUNA730 6, 8 4 9EPDM730 9BUNA730 Run Size Outlet Size Inches Inches EPDM Grade E 522-Style 1 1/4 3/8 976-001 1, 1 1/4, 1 1/2 1/2, 3/4, 1 976-001 2 1/2, 3/4 976-001 2 1/2 1/2, 3/4 976-001 1 1/2, 3/4, 1 976-290 2 1 976-304 2 1/2 1 976-304 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 3.007 Stainless Steel Couplings, Fittings & Flanges 4 Stainless Steel Couplings, Fittings & Flanges P. 4.000 - 4.010 4.000 Stainless Steel Couplings, Fittings & Flanges, Rigid Coupling ACS ARPA B C A FIG. 472 TFPP Article Number 472MD00424 4 472MD00484 472MD00604 472MD00734 472MD00764 472MD00894 472MD01144 472MD01394 472MD01414 472MD01684 472MD02194 472MD02734 472MD03244 Nominal Size Pipe OD Max. Wk Pressure † mm Inches mm Bar Psi 32 1 1/4 40 1 1/2 50 2 65 2 1/2 65 2 1/2 80 3 100 4 125 5 125 5 150 6 200 8 250 10 300 12 42.4 48.3 60.3 73.0 76.1 88.9 114.3 139.7 141.3 168.3 219.1 273.0 323.9 41.4 600 41.4 600 41.4 600 41.4 600 41.4 600 41.4 600 41.4 600 41.4 600 41.4 600 41.4 600 41.4 600 41.4 600 41.4 600 Max. End Load † Range of Pipe End Separation ‡ Coupling Dimensions A B C Coupling Bolts Size Qnt Approx Weight kN mm mm mm mm mm mm Kg 5.78 0-1.5 70 111 46 2 M10 x 57 0.5 7.58 0-2.0 76 117 46 2 M10 x 57 0.5 11.82 0-3.3 87 130 48 2 M10 x 57 0.7 17.34 0-3.3 99 143 48 2 M10 x 57 1.1 18.88 0-3.3 106 145 48 2 M10 x 57 1.2 25.68 0-3.3 118 159 48 2 M12 x 76 1.2 42.46 0-4.8 148 191 50 2 M12 x 76 1.6 63.42 0-4.8 178 247 52 2 M16 x 83 3.4 64.88 0-4.8 180 247 52 2 M16 x 83 3.4 92.00 0-4.8 206 268 54 2 M16 x 83 3.4 155.94 0-4.8 268 344 67 2 M20 x 121 8.2 242.24 0-3.3 326 417 67 2 M24 x 165 11.2 388.76 0-3.3 391 479 67 2 M24 x 165 19.1 Note: The Fig. 472 Stainless Steel Heavy Duty Rigid Coupling does not provide compensation for pipe system expansion and/or contraction associated with pipe system temperature changes. General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. †: Maximum pressure and end load are total from all loads based on standard weight steel pipe. Pressure ratings and end loads may differ on pipe materials and/or wall thickness. Please refer to page 7.007 for Stainless Steel pressure ratings or contact your local sales office. ‡: Maximum pipe end separation is for cut grooved standard weight pipe. Values for roll grooved will be 1/2 that of cut grooved. Material Specification Housing: ASTM A-743/A-743M - Standard Specification for Castings, IronChromium, Iron-Chromium-Nickle, Corrosion Resistant, for General Application Grade CF-8M: Tensile Strength, minimum MPa-485 (psi-70,000) Yield Strength, minimum MPa-205 (psi-30,000) Elongation in 50mm (2"), minimum 30% Bolt / Nut: Stainless Steel bolts are metric track head bolts conforming to ASTM A-193M 138M Class 2, Type 316, Grade B8M, Class 2. Stainless Steel nuts are heavy hex nuts conforming to A-194M Grade 8M ASTM, Type 316, Grade 8M. 4.001 Stainless Steel Couplings, Fittings & Flanges, Flexible Coupling ACS ARPA B C A FIG. 405 TFPP Article Number 405MD00344 405MD00424 405MD00484 405MD00604 405MD00734 405MD00764 405MD00894 405MD01144 405MD01394 405MD01414 405MD01684 405MD02194 Nominal Size Pipe OD Max. Wk Pressure † mm Inches mm Bar Psi 25 1 32 1 1/4 40 1 1/2 50 2 65 2 1/2 65 2 1/2 80 3 100 4 125 5 125 5 150 6 200 8 33.7 42.4 48.3 60.3 73.0 76.1 88.9 114.3 139.7 141.3 168.3 219.1 51.7 750 51.7 750 51.7 750 34.5 500 34.5 500 34.5 500 34.5 500 22.4 325 13.8 200 13.8 200 13.8 200 13.8 200 Max. End Load † Range of Pipe End Separation ‡ Deflection Per Pipe Coupling mm/ Degrees mtrs t Coupling Dimensions A B C kN mm 3.02 0-3.3 5°26' 95.1 56 97 4.88 0-3.3 4°19' 75.0 6.30 0-3.3 3°46' 9.85 0-3.3 14.43 mm mm mm Coupling Bolts Qnt Size Approx Weight mm mm Kg 46 2 M10 x 57 0.6 65 106 46 2 M10 x 57 0.7 65.8 70 113 46 2 M10 x 57 0.7 3°01' 52.5 83 124 48 2 M10 x 57 0.8 0-3.3 2°29' 43.3 94 140 48 2 M10 x 57 0.9 15.71 0-3.3 2°23' 41.7 102 146 48 2 M12 x 76 1.4 21.38 0-3.3 2°03' 35.8 111 165 48 2 M12 x 76 1.4 21.21 0-6.4 3°11' 55.8 145 197 52 2 M12 x 76 1.8 31.67 0-6.4 2°36' 45.5 173 248 52 2 M16 x 83 3.3 32.42 0-6.4 2°35' 45.0 175 248 52 2 M16 x 83 3.2 45.98 0-6.4 2°10' 37.5 202 271 52 2 M16 x 83 3.2 77.92 0-6.4 1°40' 29.2 259 344 64 2 M20 x 121 6.6 General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. †: Maximum pressure and end load are total from all loads based on standard weight steel pipe. Pressure ratings and end loads may differ on pipe materials and/or wall thickness. Please refer to page 7.007 for Stainless Steel pressure ratings or contact your local sales office. For fire protection equipment listing and approval pressure ratings contact Tyco FPP. ‡: Maximum pipe end separation is for cut grooved standard weight pipe. Values for roll grooved will be 1/2 that of cut grooved. Material Specification Housing ASTM A-743/A-743M - Standard Specification for Castings, IronChromium, Iron-Chromium-Nickle, Corrosion Resistant, for General Application Grade CF-8M: Tensile Strength, minimum MPa-485 (psi-70,000) Yield Strength, minimum MPa-205 (psi-30,000) Elongation in 50mm (2"), minimum 30% Bolt / Nut Stainless Steel bolts are metric track head bolts conforming to ASTM A-193M 138M Class 2, Type 316, Grade B8M, Class 2. Stainless Steel nuts are heavy hex nuts conforming to A-194M Grade 8M ASTM, Type 316, Grade 8M. 4.002 4 Stainless Steel Couplings, Fittings & Flanges, Rilsan Coated Flexible Coupling B C A FIG. 705R TFPP Article Number 705MES042R 4 705MES048R 705MES060R 705MES076R 705MES089R 705MES114R 705MES139R 705MES141R 705MES165R 705MES168R 705MES219R Note: Nominal Size Pipe OD Max. Wk Pressure † mm Inches mm Bar Psi 32 1 1/4 40 1 1/2 50 2 65 2 1/2 80 3 100 4 125 5 125 5 150 6 150 6 200 8 42.4 48.3 60.3 76.1 88.9 114.3 139.7 141.3 165.1 168.3 219.1 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 Max. End Load † Range of Pipe End Separation ‡ Deflection Per Pipe Coupling mm/ Degrees mtrs Coupling Dimensions A B C kN mm 2.21 0-3.3 4°19' 75.0 65 106 2.90 0-3.3 3°46' 65.8 4.53 0-3.3 3°01' 7.23 0-3.3 9.84 mm mm mm Coupling Bolts Size Qnt Approx Weight mm mm Kg 46 2 M10x60 0.7 70 113 46 2 M10x60 0.7 52.5 83 124 48 2 M10x60 0.8 2°23' 41.7 102 146 48 2 M12x80 1.4 0-3.3 2°03' 35.8 111 165 48 2 M12x80 1.4 16.27 0-6.4 3°11' 55.8 145 197 52 2 M12x80 1.8 24.31 0-6.4 2°36' 45.0 173 248 52 2 M16x90 3.3 24.87 0-6.4 2°35' 45.0 175 248 52 2 M16x90 3.2 33.95 0-6.4 2°12' 38.3 197 272 52 2 M16x90 3.2 35.27 0-6.4 2°10' 37.5 202 272 52 2 M16x90 3.2 59.78 0-6.4 1°40' 29.2 259 344 64 2 M20x120 6.6 Standard Stainless Steel 316 Bolt, Nuts and Washer. Always use washers in combination with Fig 705R Rilsan Coated Couplings Because of the Rilsan coating FM/UL/VDS/LPC approvals do not apply. Also available with zinc plated bolts and nuts. Part code: 705ME...R (e.g. 705ME114R) General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. †: Maximum pressure and end load are total from all loads based on standard weight steel pipe. Pressure ratings and end loads may differ on pipe materials and/or wall thickness. Contact Tyco FPP for details. For fire protection equipment listing and approval pressure ratings contact Tyco FPP. ‡: Maximum pipe end separation is for cut grooved standard weight pipe. Values for roll grooved will be 1/2 that of cut grooved. 4.003 Stainless Steel Couplings, Fittings & Flanges, (fabricated), Elbow 90° C to E FIG. 410 TFPP Article Number 410H000344 410H000424 410H000484 410H000604 410H000764 410H000894 410H001144 410H001394 410H001684 410H002194 410H002734 410H003244 Nominal Size Pipe OD Max. Wk Pressure mm Inches mm Bar Psi 25 1 32 1 1/4 40 1 1/2 50 2 65 2 1/2 80 3 100 4 125 5 150 6 200 8 250 10 300 12 33.7 42.4 48.3 60.3 76.1 88.9 114.3 139.7 168.3 219.1 273.0 323 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 C to E Approx. Weight mm Kg 73 0.5 83 0.5 92 0.5 111 0.9 130 1.4 149 2.0 187 3.9 225 6.1 263 8.4 345 16.6 421 27.2 437 30.4 General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. Pipe wall thickness in groove area of standard stainless steel fittings are 2.0mm for sizes 1” till 4”, 3.0mm for 5” till 8” and 4.0mm for 10” and 12”. Fittings are fabricated from SS316Ti / 1.4571 4.004 4 Stainless Steel Couplings, Fittings & Flanges, (fabricated), Elbow 45° C to E FIG. 401 TFPP Article Number 401H000344 4 401H000424 401H000484 401H000604 401H000764 401H000894 401H001144 401H001394 401H001684 401H002194 401H002734 401H003244 Nominal Size Pipe OD Max. Wk Pressure mm Inches mm Bar Psi 25 1 32 1 1/4 40 1 1/2 50 2 65 2 1/2 80 3 100 4 125 5 150 6 200 8 250 10 300 12 33.7 42.4 48.3 60.3 76.1 88.9 114.3 139.7 168.3 219.1 273.0 323.9 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 C to E Approx. Weight mm Kg 50 0.5 54 0.5 58 0.5 65 0.9 73 1.4 80 2.0 95 3.9 110 6.1 125 8.4 160 16.6 190 27.2 220 30.4 General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. Pipe wall thickness in groove area of standard stainless steel fittings are 2.0mm for sizes 1” till 4”, 3.0mm for 5” till 8” and 4.0mm for 10” and 12”. Fittings are fabricated from SS316Ti / 1.4571 4.005 Stainless Steel Couplings, Fittings & Flanges, (fabricated), Equal Tee C to E C to E FIG. 419 TFPP Article Number 419H000344 419H000424 419H000484 419H000604 419H000764 419H000894 419H001144 419H001394 419H001684 419H002194 419H002734 419H003244 Nominal Size Pipe OD Max. Wk Pressure mm Inches mm Bar Psi 25 1 32 1 1/4 40 1 1/2 50 2 65 2 1/2 80 3 100 4 125 5 150 6 200 8 250 10 300 12 33.7 42.4 48.3 60.3 76.1 88.9 114.3 139.7 168.3 219.1 273.0 323.9 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 C to E Approx. Weight mm Kg 73 0.5 60 0.5 62 0.5 68 0.9 76 1.4 86 2.0 105 3.9 160 6.1 178 8.4 218 16.6 256 27.2 294 30.4 General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. Pipe wall thickness in groove area of standard stainless steel fittings are 2.0mm for sizes 1” till 4”, 3.0mm for 5” till 8” and 4.0mm for 10” and 12”.Fittings are fabricated from SS316Ti / 1.4571 4.006 4 Stainless Steel Couplings, Fittings & Flanges, (fabricated), End Cap E to E FIG. 460 TFPP Article Number 460H000344 4 460H000424 460H000484 460H000604 460H000764 460H000894 460H001144 460H001394 460H001684 460H002194 460H002734 460H003244 Nominal Size Pipe OD Max. Wk Pressure mm Inches mm Bar Psi 25 1 32 1 1/4 40 1 1/2 50 2 65 2 1/2 80 3 100 4 125 5 150 6 200 8 250 10 300 12 33.7 42.4 48.3 60.3 76.1 88.9 114.3 139.7 168.3 219.1 273.0 323.9 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 E to E Approx. Weight mm Kg 58 0.5 58 0.5 58 0.5 58 0.9 60 1.4 60 2.0 60 3.9 60 6.1 66 8.4 81 16.6 81 27.2 81 30.4 General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. Pipe wall thickness in groove area of standard stainless steel fittings are 2.0mm for sizes 1” till 4”, 3.0mm for 5” till 8” and 4.0mm for 10” and 12”. Fittings are fabricated from SS316Ti / 1.4571 4.007 Stainless Steel Couplings, Fittings & Flanges, (fabricated), Flange Adaptor PN10/16 BS4504d E to E FIG. 443/444 TFPP Article Number 443H000424 443H000484 443H000604 443H000764 443H000894 443H001144 443H001394 443H001684 Nominal Size Pipe OD E to E Mating Flange Bolt Size* Approx. Weight mm Inches mm mm mm Kg 42.4 90.0 M16 x 65 1.8 48.3 92.0 M16 x 65 2.0 60.3 95.0 M16 x 65 2.7 76.1 95.0 M16 x 65 3.3 88.9 100.0 M16 x 70 4.0 114.3 102.0 M16 x 70 4.6 139.7 105.0 M16 x 75 6.0 168.3 105.0 M20 x 80 7.2 32 1 1/4 40 1 1/2 50 2 65 2 1/2 80 3 100 4 125 5 150 6 4 * = Bolts are not supplied. Bolt lengths shown are standard; it is the responsibility of the purchaser to verify correct lengths for intended applications Stainless Steel Fittings (fabricated), Flange Adaptor, DIN PN10 BS 4504 TFPP Article Number 444H002194 444H002734 444H003244 Nominal Size Pipe OD E to E Mating Flange Bolt Size* Approx. Weight mm Inches mm mm mm Kg 219.1 112.0 M20 x 80 10.2 273.0 138.0 M20 x 90 18.0 323.9 138.0 M20 x 90 22.4 200 PN10 8 250 PN10 10 300 PN10 12 * = Bolts are not supplied. Bolt lengths shown are standard; it is the responsibility of the purchaser to verify correct lengths for intended applications General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. Pipe wall thickness in groove area of standard stainless steel fittings are 2.0mm for sizes 1” till 4”, 3.0mm for 5” till 8” and 4.0mm for 10” and 12”. Fittings are fabricated from SS316Ti / 1.4571 4.008 Stainless Steel Couplings, Fittings & Flanges, (fabricated), Reducing Tee A B FIG. 421 TFPP Article Number Pipe OD Max. Wk Pressure mm Inches mm Bar Psi 50x25x50 2x1x2 50x32x50 2 x 1 1/4 x 2 50x40x50 2x1 1/2x2 65x40x65 2 1/2x1 1/2x2 1/2 65x50x65 2 1/2x2x2 1/2 80x50x80 421H020104 421H020124 4 Nominal Size 421H020154 421H026154 421H026204 421H030204 3x2x3 80x65x80 3x2 1/2x3 100x50x100 4x2x4 100x65x100 4x2 1/2x4 100x80x100 4x3x4 125x80x125 5x3x5 125x100x125 5x4x5 150x50x150 6x2x6 150x65x150 6x2 1/2x6 150x80x150 421H030264 421H042204 421H042264 421H042304 421H052304 421H052424 421H063204 421H063264 421H063304 6x3x6 150x100x150 6x4x6 150x125x150 6x5x6 200x100x200 8x4x8 200x125x200 8x5x8 200x150x200 8x6x8 250x150x250 10x6x10 250x200x250 10x8x10 300x200x300 12x8x12 300x250x300 12x10x12 421H063424 421H063524 421H080424 421H080524 421H080634 421H011634 421H011804 421H013804 421H013114 60.3x33.7x60.3 60.3x42.4x60.3 60.3x48.3x60.3 76.1x48.3x76.1 76.1x60.3x76.1 88.9x60.3x88.9 88.9x76.1x88.9 114.3x60.3x114.3 114.3x76.1x114.3 114.3x88.9x114.3 139.7x88.9x139.7 139.7x114.3x139.7 168.3x60.3x168.3 168.3x76.1x168.3 168.3x88.9x168.3 168.3x114.3x168.3 168.3x139.7x168.3 219.1x114.3x219.1 219.1x139.7x219.1 219.1x168.3x219.1 273.0x168.3x273.0 273.0x219.1x273.0 323.9x219.1x323.9 323.9x273.0x323.9 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 Dimensions Approx. Weight A mm B mm Kg 68 68 1.0 68 68 1.1 68 68 1.1 76 76 1.2 76 76 2.0 83 86 2.5 83 86 2.6 95 105 4.6 95 105 5.1 95 105 5.2 108 124 6.7 108 124 6.7 122 143 11.8 122 143 12.0 122 143 12.1 122 143 12.2 122 143 12.2 148 178 24.2 148 178 24.2 148 178 24.2 194 216 30.1 204 216 30.1 229 254 35.6 242 254 35.6 General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. Pipe wall thickness in groove area of standard stainless steel fittings are 2.0mm for sizes 1” till 4”, 3.0mm for 5” till 8” and 4.0mm for 10” and 12”. Fittings are fabricated from SS316Ti / 1.4571 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 4.009 Stainless Steel Couplings, Fittings & Flanges, (fabricated), Concentric Reducer E to E FIG. 450 TFPP Article Number 450H012104 450H015104 450H015124 450H020154 450H026154 450H026204 450H030154 450H030204 450H030264 450H042204 450H042264 450H042304 450H052304 450H052424 450H063424 450H063524 450H080424 450H080524 450H080634 450H011634 450H011804 450H013804 450H013114 Nominal Size Pipe OD Max. Wk Pressure mm Inches mm Bar Psi 32 x 25 1 1/4 x 1 40 x 25 1 1/2 x 1 40 x 32 1 1/2 x 1 1/4 50 x 40 2 x 1 1/2 65 x 40 2 1/2 x 1 1/2 65 x 50 2 1/2 x 2 80 x 40 3 x 1 1/2 80 x 50 3x2 80 x 65 3 x 2 1/2 100 x 50 4x2 100 x 65 4 x 2 1/2 100 x 80 4x3 125 x 80 5x3 125 x 100 5x4 150 x 100 6x4 150 x 125 6x5 200 x 100 8x4 200 x 125 8x5 200 x 150 8x6 250 x 150 10 x 6 250 x 200 10 x 8 300 x 200 12 x 8 300 x 250 12 x 10 42.2 x 33.7 48.3 x 33.7 48.3 x 42.4 60.3 x 48.3 76.1 x 48.3 76.1 x 60.3 88.9 x 48.3 88.9 x 60.3 88.9 x 76.1 114.3 x 60.3 114.3 x 76.1 114.3 x 88.9 139.7 x 88.9 139.7 x 114.3 168.3 x 114.3 168.3 x 139.7 219.1 x 114.3 219.1 x 139.7 219.1 x 168.3 273.0 x 168.3 273.0 x 219.1 323.9 x 219.1 323.9 x 273.0 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 E to E Approx. Weight mm Kg 120 0.5 134 0.5 99 0.5 111 1.0 125 1.0 125 1.1 125 1.1 125 1.1 125 1.1 135 1.1 135 1.3 135 1.3 162 1.3 162 1.6 175 1.6 210 1.7 227 1.7 227 2.5 227 2.5 278 2.5 278 3.4 300 4.7 300 5.2 General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. Pipe wall thickness in groove area of standard stainless steel fittings are 2.0mm for sizes 1” till 4”, 3.0mm for 5” till 8” and 4.0mm for 10” and 12”. Fittings are fabricated from SS316Ti / 1.4571 4.010 4 Miscellaneous 5 Miscellaneous TYCENMECH 0811 Tyco reserves the right to change the contents without notice P. 5.000 - 5.037 5.000 Miscellaneous, Valves Grooved Butterfly Valve The uniqueness of the grooved valve begins with the spherical bore of the disc seat area which facilitates a constant disc to seat loading that maintains a leak tight stem seal regardless of disc position. Because seal force is constant throughout the full disc cycle, operating torques are kept low thus increasing valve life. The grooved butterfly valve is the grooved end valve with the lowest pressure loss. This is accomplished by combining the best features of ball valve and butterfly designs. Utilizing the spherical bore of a ball valve design enables the use of a thin profile disc with much narrower leading edges which, while providing a bubble tight seal affords the advantage of minimal flow turbulence through the valve. This reduces pressure loss and allows more precise flow control over a wider range of flow conditions and disc positions. Also designed with the contractor in mind, the valve body is a rugged one-piece casting with integral mounting base for either manual operated or remote controlled actuation while providing room for vital pipe system insulation. 5 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 5.001 Miscellaneous, Valves, Butterfly Valves, UL / FM / VdS / LPCB Approved G K N Fmax M ØV P E A OD B R FIG. 39109S TFPP Article Number* (including Switches) Nominal Size Pipe OD Max. Wk Pressure mm Inches mm Bar Psi 39109SC060 50 2 65 2 1/2 65 2 1/2 80 3 100 4 125 5 125 5 1/2 150 6 150 6 200 8 250 10 300 12 39109SC073 39109SC076 39109SC089 5 39109SC114 39109SC139 39109SC141 39109SC165 39109SC168 39109SC219 39109SC273 39109SC324 60.3 73.0 76.1 88.9 114.3 139.7 141.3 165.1 168.3 219.1 273.0 323.9 12.1 175 12.1 175 12.1 175 12.1 175 12.1 175 12.1 175 12.1 175 12.1 175 12.1 175 12.1 175 12.1 175 12.1 175 C A B C E F G K M N P ØV Approx Weight mm mm mm mm mm mm mm mm mm mm mm Kg 100 77.5 81 130 208 111 75 60 75 225 150 8.4 105 82 97 135 208 111 75 60 75 232 150 9.5 105 82 97 135 208 111 75 60 75 232 150 9.5 112 90 97 142 208 111 75 60 75 232 150 9.9 135 107 116 165 208 111 75 60 75 239 150 11.6 147 121 148 177 208 111 75 60 75 262 150 14.8 147 121 148 177 208 111 75 60 75 262 150 14.8 180 150 148 210 215 111 75 60 75 274 225 18.2 180 150 148 210 215 111 75 60 75 274 225 18.2 204 172 133 234 215 111 75 60 75 274 225 20.5 250 233 159 301 276 179 138 104 132 307 300 46.3 275 258 165 326 276 179 138 104 132 307 300 55.0 * = for valves without switch replace SC by S. Note: recommended for mounting with GRINNELL Rigid couplings working temperature range is -15°C to 80°C Option: Silicon free valves for automotive industry. Because of the special grease, the agency approvals do not apply. General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and seat selection should be verified to be compatible for the specific application. Material Specification Body: Ductile iron ASTM A-395 Spindle: Stainless Steel AISI-420 O-ring: Nitrile NBR. Disc: Ductile iron / EPDM coating Bushing: PTFE bronze sintered on steel Locking ring: Spring steel. Control shaft: Stainless Steel AISI-420 Retainer plug: Plated steel ASTM A-283 Gr B TYCENMECH 0811 Tyco reserves the right to change the contents without notice 5.002 Miscellaneous, Valves, Butterfly Valves, APSAD Approved G N M 100 K Fmax ØV P E A OD B FIG. 39109A tTFPP Article Number including Switches 39109AC060 39109AC076 39109AC089 39109AC114 39109AC139 39109AC168 39109AC219 39109AC273 39109AC324 C Nominal Size Pipe OD Max. Wk Pressure mm Inches mm Bar Psi 50 2 65 2 1/2 80 3 100 4 125 5 150 6 200 8 250 10 300 12 60.3 76.1 88.9 114.3 139.7 168.3 219.1 273.0 323.9 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 10.0 145 10.0 145 A B C E F G K M N P ØV Approx Weight mm mm mm mm mm mm mm mm mm mm mm Kg 100 77.5 81 130 208 111 75 60 75 226 150 8.4 105 82 97 135 208 111 75 60 75 231 150 9.5 112 90 97 142 208 111 75 60 75 238 150 9.9 135 107 116 165 208 111 75 60 75 239 150 11.6 147 121 148 177 208 111 75 60 75 273 150 14.8 180 150 148 210 215 111 75 60 75 306 225 18.2 204 172 133 234 215 111 75 60 75 330 225 20.5 250 233 159 301 276 179 132 104 132 417 300 46.3 275 258 165 326 276 179 132 104 132 442 300 55.0 Note: recommended for mounting with GRINNELL Rigid couplings working temperature range is -18°C to 80°C General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and seat selection should be verified to be compatible for the specific application. Material Specification Body: Ductile iron ASTM A-395 Spindle: Stainless Steel AISI-420 O-ring: Nitrile NBR. Disc: Ductile iron / EPDM coating Bushing: PTFE bronze sintered on steel Locking ring: Spring steel. Control shaft: Stainless Steel AISI-420 Retainer plug: Plated steel ASTM A-283 Gr B TYCENMECH 0811 Tyco reserves the right to change the contents without notice 5.003 5 Miscellaneous, Valves, Butterfly Valves UL/FM approved BFV-N TFPP Article Number (including Switches) 59300F025N 59300F076N 59300F030N 59300F040N 5 59300F165N 59300F060N 59300F080N 59300F100N Please refer to technical datasheet TFP1510 Nominal Size Pipe OD Max. Wk Pressure mm Inches mm Bar Psi 65 2 1/2 65 2 1/2 80 3 100 4 150 6 150 6 200 8 250 10 73.0 76.1 88.9 114.3 165.1 168.3 219.1 273.0 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 12.1 175 A B C E F G H Approx Weight mm mm mm mm mm mm mm Kg 98 297 83 138 152 198 0 10.0 98 297 83 138 152 198 0 10.0 98 311 90 144 152 198 0 10.4 116 354 110 167 152 198 0 12.7 149 440 151 212 152 198 17 18.6 149 440 151 212 152 198 17 18.6 134 489 174 236 152 198 149 24.1 160 638 233 292 229 195 188 40.0 Note: recommended for mounting with GRINNELL Rigid couplings maximum working temperature is 80°C. General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation instructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and seat selection should be verified to be compatible for the specific application. Material Specification Body: Ductile iron ASTM A-536 Disc: Ductile iron ASTM A-536 Upper & lower stem: Stainless Steel 416 to ASTM 582 Body Coating: Polyamide Disc seal: Grade EPDM “E” Encapsulated rubber to ASTM D-200 Lower Plug: PVC TYCENMECH 0811 Tyco reserves the right to change the contents without notice 5.004 Miscellaneous, Valves, Butterfly Valves, Lever Operated for Potable Water Applications F D ACS E A C B FIG. 39101 TFPP Article Number 39101-060 39101-073 39101-076 39101-089 39101-114 39101-139 39101-141 39101-165 39101-168 39101-219 Nominal Size Pipe OD Max. Wk Pressure mm Inches mm Bar Psi 50 2 65 2 1/2 65 2 1/2 80 3 100 4 125 5 125 5 150 6 150 6 200 8 60.3 73 76.1 88.9 114.3 139.7 141.3 165.1 168.3 219.1 16 230 16 230 16 230 16 230 16 230 16 230 16 230 16 230 16 230 16 230 A B C D E F Lever Type Approx Weight mm mm mm mm mm mm 100 77.5 81 230 70 45 LC 4 1.9 105 82 97 230 70 45 LC 4 2.9 105 82 97 230 70 45 LC 4 2.9 112 90 97 230 70 45 LC 4 3.4 135 107 116 320 76 50 LC 12 5.3 147 121 148 320 76 50 LC 12 8.5 147 121 148 320 76 50 LC 12 8.5 180 150 148 420 76 50 LC 20 12.1 180 150 148 420 76 50 LC 20 12.1 204 172 133 420 76 50 LC 20 14.7 Kg Note: recommended for mounting with GRINNELL Rigid couplings working temperature range is -15°C to 80°C Option: silicon free valves for automotive industry. Because of the special grease, the agency approvals do not apply. General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and seat selection should be verified to be compatible for the specific application. Material Specification Body: Ductile iron ASTM A-395 Spindle: Stainless Steel AISI-420 O-ring: Nitrile NBR. Disc: Ductile iron / EPDM coating Bushing: PTFE bronze sintered on steel Locking ring: Spring steel. Control shaft: Stainless Steel AISI-420 Retainer plug: Plated steel ASTM A-283 Gr B TYCENMECH 0811 Tyco reserves the right to change the contents without notice 5.005 5 Miscellaneous, Valves, Butterfly Valves, Lever Operated with Nitrile Disc F D E A C B FIG. 39101N TFPP Article Number 39101N-060 39101N-073 39101N-076 39101N-089 5 39101N-114 39101N-139 39101N-141 39101N-165 39101N-168 39101N-219 Nominal Size Pipe OD Max. Wk Pressure mm Inches mm Bar Psi 50 2 65 2 1/2 65 2 1/2 80 3 100 4 125 5 125 5 150 6 150 6 200 8 60.3 73 76.1 88.9 114.3 139.7 141.3 165.1 168.3 219.1 16 230 16 230 16 230 16 230 16 230 16 230 16 230 16 230 16 230 16 230 A B C D E F Lever Type Approx Weight mm mm mm mm mm mm 100 77.5 81 230 70 45 LC 4 1.9 105 82 97 230 70 45 LC 4 2.9 105 82 97 230 70 45 LC 4 2.9 112 90 97 230 70 45 LC 4 3.4 135 107 116 320 76 50 LC 12 5.3 147 121 148 320 76 50 LC 12 8.5 147 121 148 320 76 50 LC 12 8.5 180 150 148 420 76 50 LC 20 12.1 180 150 148 420 76 50 LC 20 12.1 204 172 133 420 76 50 LC 20 14.7 Kg Note: recommended for mounting with GRINNELL Rigid couplings working temperature range is -15°C to 80°C General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and seat selection should be verified to be compatible for the specific application. Material Specification Body: Ductile iron ASTM A-395 Spindle: Stainless Steel AISI-420 O-ring: Nitrile NBR. Disc: Ductile iron / Nitrile NBR Bushing: PTFE bronze sintered on steel Locking ring: Spring steel. Control shaft: Stainless Steel AISI-420 Retainer plug: Plated steel ASTM A-283 Gr B TYCENMECH 0811 Tyco reserves the right to change the contents without notice 5.006 Miscellaneous, Valves, Butterfly Valves, Gear Operated for Potable Water Applications ACS ØV E B A N L C K P FIG. 39107 TFPP Article Number 39107-089 39107-114 39107-139 39107-141 39107-165 39107-168 39107-219 39107-273 39107-324 Nominal Size Pipe OD Max. Wk Pressure mm Inches mm Bar Psi 80 3 100 4 125 5 125 5 150 6 150 6 200 8 250 10 300 12 88.9 114.3 139.7 141.3 165.1 168.3 219.1 273.0 323.9 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 12.7 175 12.7 175 G ØD M A B C E G K L M N P ØV Approx Weight mm mm mm mm mm mm mm mm mm mm mm Kg 112 90 97 137 72 53 185 55 45 172 150 7.4 135 107 116 170 101 79 228 77 67 216 300 15.0 147 121 148 182 101 79 228 77 67 228 300 18.3 147 121 148 182 101 79 228 77 67 228 300 18.5 180 150 148 215 101 79 228 77 67 261 300 21.4 180 150 148 215 101 79 228 77 67 261 300 21.7 204 172 133 239 101 79 228 77 67 285 300 24.0 250 233 159 288 118 82 228 79 80 332 300 40.0 275 258 165 313 118 82 228 79 80 357 300 49.0 Note: recommended for mounting with GRINNELL Rigid couplings working temperature range is -15°C to 80°C General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and seat selection should be verified to be compatible for the specific application. Material Specification Body: Ductile iron ASTM A-395 Spindle: Stainless Steel AISI-420 O-ring: Nitrile NBR. Disc: Ductile iron / EPDM coating Bushing: PTFE bronze sintered on steel Locking ring: Spring steel. Control shaft: Stainless Steel AISI-420 Retainer plug: Plated steel ASTM A-283 Gr B TYCENMECH 0811 Tyco reserves the right to change the contents without notice 5.007 5 Miscellaneous, Valves, Butterfly Valves, 10 position hand lever operated for HVAC applications F D E A C B FIG. 39101HV TFPP Article Number Nominal Size Pipe OD Max. Wk Pressure mm Inches mm Bar Psi 50 2 65 2 1/2 65 2 1/2 80 3 100 4 125 5 125 5 150 6 150 6 200 8 39101HV060 39101HV073 39101HV076 39101HV089 5 39101HV114 39101HV139 39101HV141 39101HV165 39101HV168 39101HV219 16 230 16 230 16 230 16 230 16 230 16 230 16 230 16 230 16 230 16 230 60.3 73 76.1 88.9 114.3 139.7 141.3 165.1 168.3 219.1 A B C D E F Lever Type Approx Weight mm mm mm mm mm mm 100 77.5 81 230 69 45 LC 4 1.9 105 82 97 230 69 45 LC 4 2.9 105 82 97 230 69 45 LC 4 2.9 112 90 97 230 69 45 LC 4 3.4 135 107 116 320 77 50 LC 12 5.3 147 121 148 320 77 50 LC 12 8.5 147 121 148 320 77 50 LC 12 8.5 180 150 148 420 77 50 LC 20 12.1 180 150 148 420 77 50 LC 20 12.1 204 172 133 420 77 50 LC 20 14.7 Kg Note: maximum working temperature 110°C (230°F), recommended for mounting with GRINNELL Rigid Couplings. General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and seat selection should be verified to be compatible for the specific application. Flow Characteristics Kv values in L/min for Fig. 39109, 39101 and 39107 butterfly valves DN Size OD 20° 30° 40° 50° 60° 70° 80° 90° 50 2” 60.3 57 135 315 628 1100 1643 1767 1850 65 2.1/2” 73.0 82 200 457 885 1600 2300 2600 2717 65 2.1/2” 76.1 82 200 457 885 1600 2300 2600 2717 80 3” 88.9 128 315 657 1315 2400 3500 4050 4150 100 4” 114.3 215 500 1085 2150 3767 6283 8133 8567 125 5” 139.7 415 915 1850 3417 6033 9433 12750 13717 125 5” 141.3 415 915 1850 3417 6033 9433 12750 13717 150 6” 165.1 628 1400 3067 6150 10567 16067 19933 21433 150 6” 168.3 628 1400 3067 6150 10567 16067 19933 21433 200 8” 219.1 1172 2750 5650 11283 20500 33367 47500 52150 250 10” 273.0 2000 5717 12217 20717 36650 56067 77350 81433 300 12” 323.9 3067 8717 18567 31717 55933 93217 118000 124283 The relation between Cv and Kv is: Cv = 7 Kv 6 Material Specification Body: Painted by electrolysis process Disc: Ductile iron / EPDM coating TYCENMECH 0811 Control shaft: Stainless Steel AISI-420 Spindle: Stainless Steel AISI-420 Tyco reserves the right to change the contents without notice Retainer plug: Plated steel ASTM A-283 Gr B O-ring: EPDM 5.008 Miscellaneous, Valves, Check Valves A B C D 1/2” NPT J E 1/2” NPT F FIG. CV-1 TFPP Article Number Nominal Size mm Inches 595900020 50 2 65 2 1/2 65 2 1/2 80 3 100 4 125 5 125 5 150 6 150 6 200 8 250 10 300 12 595900025 595900076 595900030 595900040 595900139 595900050 595900165 595900060 595900080 595900100 595900120 Detail 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part Pipe OD mm 60.3 73.0 76.1 88.9 114.3 139.7 141.3 165.1 168.3 219.1 273.0 323.9 Max. Wk Pressure Bar Psi 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 Material Body Ductile Iron Cap Ductile Iron Gasket Synthetic Fibre Hex Cap Screw Steel, Zinc Plated Clapper Stainless Steel or Ductile Iron Seal Facing EPDM Grade “E” Spring Stainless Steel Hinge Shaft Stainless Steel Retaining Ring Stainless Steel Washer Teflon Retention Bolt Stainless Steel Seal Ring Neoprene Retaining Disc Stainless Steel Locknut Stainless Steel Plug-1/2”-14 NPT Cast Iron Adhesive Thread Sealer Nameplate Aluminium Rivet Steel Spacer Stainless Steel A B C D E F J Approx Weight mm mm mm mm mm mm mm Kg 171.5 111.2 64.8 65.3 82.3 120.7 41.5 4.5 203.2 147.3 86.6 86.4 98.6 152.4 43.2 4.5 203.2 147.3 86.6 86.4 98.6 152.4 43.2 4.5 212.6 146.3 91.4 86.4 98.6 152.4 43.2 5.0 244.6 171.2 117.1 92.2 115.1 181.1 46.7 11.3 266.7 190.5 134.4 106.7 124.5 193.0 48.3 13.2 266.7 190.5 134.4 106.7 124.5 193.0 48.3 13.2 292.1 204.5 146.1 114.3 127.0 193.0 37.6 21.3 292.1 204.5 146.1 114.3 127.0 193.0 37.6 21.3 355.6 260.4 196.9 142.7 138.4 213.4 58.9 29.9 457.2 330.2 259.3 162.1 190.5 266.7 76.2 49.4 533.4 362.7 287.2 184.4 193.5 269.7 69.9 68.0 4,16 Qty. 1 1 1 AR 1 1 1 1 AR 2 1 1 1 1 2 AR 1 2 1 18 2 17 SEE VIEW A 3 SEE DETAIL B 15 1 8 8 5 9 2 2-1/2" - 8" (DN65-DN200) 9 7 2 VIEW A 10" (DN250) 7 5 13 5 13 11,16 11 14,16 19 12 6 5 2-1/2" - 8" (DN65-DN200) DETAIL B TYCENMECH 0811 Tyco reserves the right to change the contents without notice 10" (DN250) 6 5.009 5 Miscellaneous, Valves, Check Valves Model CV-1 pressure loss data TFPP Article Number Size Spare Content 97562801 DN65 - 2 1/2” KIT 59025EPDM DN65 - 2 1/2” single part Claper facing 97561801 DN65 - 2 1/2” single part Cover Gasket 97562201 DN80 - 3” KIT 59030EPDM DN80 - 3” single part Claper facing 957561801 DN80 - 3” single part Cover Gasket 97549001 DN100 - 4” KIT 59040EPDM DN100 - 4” single part Claper facing 97512001 DN100 - 4” single part Cover Gasket 97565501 DN125 - 5” KIT 59050EPDM DN125 - 5” single part Claper facing 97512001 DN125 - 5” single part Cover Gasket 97524101 DN150 - 6” KIT 59060EPDM DN150 - 6” single part Claper facing 97521801 DN150 - 6” single part Cover Gasket 97592201 DN200 - 8” KIT 59080EPDM DN200 - 8” single part Claper facing 97547901 DN200 - 8” single part Cover Gasket 97598001 DN250 - 10” KIT 59010EPDM DN250 - 10” single part Claper facing 97600001 DN250 - 10” single part Cover Gasket 5 TYCENMECH 0811 Claper assembly/ complete with cover, clapper & gaskets Claper assembly/ complete with cover, clapper & gaskets Claper assembly/ complete with cover, clapper & gaskets Claper assembly/ complete with cover, clapper & gaskets Claper assembly/ complete with cover, clapper & gaskets Claper assembly/ complete with cover, clapper & gaskets Claper assembly/ complete with cover, clapper & gaskets Tyco reserves the right to change the contents without notice 5.010 Miscellaneous, Strainers, WYE-Strainer A B FIG. 760 TFPP Article Number Nominal Size mm Inches 760F00060* 760F00073* 760F00076* 760F00088* 760F00114* 760F00139* 760F00165* 760F00168* 760F00219* 760F00273* 760F00324* 50 2 65 2 1/2 65 2 1/2 80 3 100 4 125 5 150 6 150 6 200 8 250 10 300 12 Pipe OD Max. Wk Pressure* Bar Psi mm 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 20.7 300 60.3 73.0 76.1 88.9 114.3 139.7 165.1 168.3 219.1 273.0 323.9 A B Drain Plug Size Cv Values** Kv Values** Approx Weight mm mm inch NPT L/min m3/h Kg 248.0 192.0 1/2 52 45 4.5 173.0 211.0 1/2 83 72 5.9 273.0 211.0 1/2 83 72 5.9 299.0 231.0 1 149 129 8.2 362.0 281.0 1 273 236 12.7 419 330 1 419 363 22.0 470.0 367.0 1 1/2 718 621 31.8 470.0 367.0 1 1/2 718 621 31.8 610.0 467.0 1 1/2 946 818 52.3 686.0 559.0 1 1/2 1709 1478 90.0 762.0 629.0 1 1/2 2680 2318 120.0 * Maximum working pressure is based upon the performance capability of the GRINNELL WYE-Strainer. Maximum system working pressure is dependant upon the rigid couplings used for installation and the pressure capacity of the system components. ** Cv values are for flow of water at +16° C (+60° F) General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material should be verified to be compatible for the specific application. Material Specification Body: Ductile iron conforming to ASTM A-536, Grade 65-45-12. Colour: Red Strainer Basket: Stainless steel 304 bar and woven wire screen. Mesh sizes; 1.6 mm in sizes 2" through 3"; 3.2mm in sizes 4" through 12" For other mesh sizes contact GRINNELL. TYCENMECH 0811 Access Coupling & End Cap: Ductile iron conforming to ASTM A-536, Grade 65-45-12. Bolts/Nuts: Heat treated, oval-neck track head bolts and heavy hex nuts conforming to ASTM A-183 with a minimum tensile 110,000 PSI. Zinc electroplated as standard. Coupling Gasket: Grade E EPDM (Designed in accordance with ASTM D-2000). Tyco reserves the right to change the contents without notice Service temperature -40°C to +110°C (-40°F to +230°F). Recommended for water services, dilute acids, alkalies, oil free air and many chemical services. NOT FOR USE IN PETROLEUM SERVICES. Other gasket materials on request. Drain Plug: Carbon steel according ANSI B-16.11. 5.011 5 Miscellaneous, Ball Valves, Grooved End Valve with Lever Handle C B D A FIG. 835 TFPP Article Number BV835-0060 BV835-0073 BV835-0089 BV835-0114 BV835-0168 Pipe OD Max WK Pressure mm Inches mm Bar PSI 50 2 65 2 1/2 80 3 100 4 150 6 69.0 1000 69.0 1000 69.0 1000 55.1 800 41.4 600 60.3 73.0 88.9 114.3 168.3 Model BV835 grooved end ball valve pressure loss data A B C D Approx Weight mm mm mm mm Kg 140.0 95.0 178.0 38.1 2.9 159.0 132.0 265.0 51.0 4.8 167.0 143.0 265.0 63.5 6.1 240.0 94.0 265.0 90.0 25.0 258.0 220.5 600.0 125.0 36.0 Performance 110 100 90 PRESSURE (Bar) 5 Nominal Size 80 70 60 50 40 30 20 10 0 -18 10 38 66 93 121 149 177 204 232 260 TEMPERATURE (°C) Material Specification Body: Ductile iron conforming to ASTM A-536, Grade 65-45-12 Body Coating: Black Enamel TYCENMECH 0811 Ball: 304SS Upper Stem: Carbon Steel Nickel Plated Ball Seal: Teflon Operator: Lever with locking device Tyco reserves the right to change the contents without notice 5.012 Shut Off Valves, Gate Valves, Outside Screw & Yoke FLANGE-GROOVE MODEL TMRT GRV-PN16 Nominal Size mm Inches Pipe OD mm 50 2 65 2.1/2 80 3 100 4 125 5 150 6 200 8 250 10 300 12 TMRT0060T TMRT0076T TMRT0089T TMRT0114T TMRT0139T TMRT0168T TMRT0219T TMRT0273T TMRT0324T 60.3 76.1 88.9 114.3 139.7 168.3 219.1 273.0 323.9 Max WK Pressure Bar PSI 16 232 16 232 16 232 16 232 16 232 16 232 16 232 16 232 16 232 Dimension table L CL1 CL2 Turns to open Approx Weight mm mm mm mm Kg 178 395 332 12 16 190 410 338 16 18 203 480 380 20 21 229 573 450 20 30 254 638 508 25 48 267 750 592 25 54 292 956 748 34 67 330 1175 888 42 99 356 1318 1005 50 138 Parts list Nr. Description Material 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Wedge, Rubber Encapsulated Wedge Nut Stem Pin Sealing Gasket Sealing O Rings Stem Guide Stem Gland Compression Washer Top Gland Bearings Top Nut Hand Wheel Yoke Stem Gland Stud Gland Nut Gland Washers Bonnet Casting Screw Grouting Bonnet Screws Body Casting Ductile Iron EN-GJS-450-10 Copper Alloy CW602N-H070 Stainless Steel 1.4034 EPDM NBR Copper Alloy CW602N-H070 NBR Stainless Steel 1.4034 Ductile Iron EN-GJS-450-10 Copper Alloy CW602N-H070 Copper Alloy CW602N-H070 Ductile Iron EN-GJS-450-10 Ductile Iron EN-GJS-450-10 Stainless Steel 1.4034 Carbon Steel Carbon Steel Carbon Steel Ductile Iron EN-GJS-450-10 Activated resin Carbon Steel Ductile Iron EN-GJS-450-10 Technical data Size range Max. test pressure Manufacturing Standard DN50-DN300 (2”-12”) 24 Bar (Type tested to 80 Bar) AWWA C606/FM TYCENMECH 0811 Tyco reserves the right to change the contents without notice 5.013 5 Shut Off Valves, Gate Valves, Outside Screw & Yoke MODEL TMRG GRV-PN16 Nominal Size mm Inches Pipe OD mm 50 2 65 2.1/2 65 2.1/2 80 3 100 4 125 4 125 5 150 6 150 6 200 8 250 10 300 12 TMRG0060G TMRG0073G TMRG0076G TMRG0089G TMRG0114G 5 GROOVE-GROOVE TMRG0141G TMRG0139G TMRG0165G TMRG0168G TMRG0219G TMRG0273G TMRG0324G 60.3 73.0 76.1 88.9 114.3 141.3 139.7 165.1 168.3 219.1 273.0 323.9 Max WK Pressure Bar PSI 16 232 16 232 16 232 16 232 16 232 16 232 16 232 16 232 16 232 16 232 16 232 16 232 Dimension table L CL1 CL2 Turns to open Approx Weight mm mm mm mm Kg 178 395 332 12 15 190 410 228 16 16 190 410 228 16 16 203 480 338 20 19 229 573 380 20 27 254 638 508 25 43 254 638 508 25 43 267 750 592 25 47 267 750 592 25 47 292 956 748 34 53 330 1175 888 42 89 356 1318 1005 50 126 Parts list Nr. Description Material 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Wedge, Rubber Encapsulated Wedge Nut Stem Pin Sealing Gasket Sealing O Rings Stem Guide Stem Gland Compression Washer Top Gland Bearings Top Nut Hand Wheel Yoke Stem Gland Stud Gland Nut Gland Washers Bonnet Casting Screw Grouting Bonnet Screws Body Casting Ductile Iron EN-GJS-450-10 Copper Alloy CW602N-H070 Stainless Steel 1.4034 EPDM NBR Copper Alloy CW602N-H070 NBR Stainless Steel 1.4034 Ductile Iron EN-GJS-450-10 Copper Alloy CW602N-H070 Copper Alloy CW602N-H070 Ductile Iron EN-GJS-450-10 Ductile Iron EN-GJS-450-10 Stainless Steel 1.4034 Carbon Steel Carbon Steel Carbon Steel Ductile Iron EN-GJS-450-10 Activated resin Carbon Steel Ductile Iron EN-GJS-450-10 Technical data Size range Manufacturing Standard DN50-DN300 (2”-12”) AWWA C606/FM TYCENMECH 0811 Tyco reserves the right to change the contents without notice 5.014 Shut Off Valves, Gate Valves, Non Rising Stem FLANGE-GROOVE MODEL TMCT GRV-PN16 TMCT0060T TMCT0076T TMCT0089T TMCT0114T TMCT0139T TMCT0168T TMCT0219T TMCT0273T TMCT0324T Nominal Size mm Inches Pipe OD mm 50 2 65 2.1/2 80 3 100 4 125 5 150 6 200 8 250 10 300 12 60.3 76.1 88.9 114.3 139.7 168.3 219.1 273.0 323.9 Max WK Pressure Bar PSI Dimension table Ø (DN) 16 232 16 232 16 232 16 232 16 232 16 232 16 232 16 232 16 232 Face to face (L) Centre height (CL) Approx Weight mm mm mm Kg 50 178 335 12 65 190 360 15 80 203 385 17 100 229 425 22 125 254 465 27 150 267 500 33 200 292 610 48 250 330 705 70 300 356 775 93 Parts list Nr. Description Material 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Screw Hand Wheel Dust Guard Sealing O Rings Bush Cover Sealing O Ring Cover Screw Fix Washer Sealing O Rings Screw Grouting Bonnet Sealing Gasket Bonnet Screw Stem Wedge Nut Wedge ,Rubber Encapsulated Body Switch Bracket Bolt Switch Flake Signal Nut Screw Signal Pointer Signal Cover Bolt Microswitch Signal Line Carbon Steel Ductile Iron EN-GJS-450-10 NBR NBR Plastic Ductile Iron EN-GJS-450-10 NBR Carbon Steel Copper Alloy CW602N-H070 NBR Activated Resin Ductile Iron EN-GJS-450-10 EPDM Carbon Steel Stainless Steel 1.4034 Copper Alloy CW602N-H070 Ductile Iron EN-GJS-450-10 Ductile Iron EN-GJS-450-10 Stainless Steel 1.4034 Carbon Steel Stainless Steel 1.4034 Copper Alloy CW602N-H070 Carbon Steel Aluminium Plastic Carbon Steel AO Zippy Rubber-insulated copper wire TYCENMECH 0811 Tyco reserves the right to change the contents without notice Technical data Size range Manufacturing Standard DN50-DN300 (2”-12”) AWWA C606/FM 5.015 5 Shut Off Valves, Gate Valves, Non Rising Stem MODEL TMCG GRV-PN16 TMCG0060G TMCG0073G TMCG0076G TMCG0089G TMCG0114G 5 TMCG0139G TMCG0141G TMCG0165G TMCG0168G TMCG0219G TMCG0273G TMCG0324G Nominal Size mm Inches GROOVE-GROOVE Pipe OD mm 50 2 65 2.1/2 65 2.1/2 80 3 100 4 125 5 125 5 150 6 150 6 200 8 250 10 300 12 60.3 73.0 76.1 88.9 114.3 139.7 141.3 165.1 168.3 219.1 273.0 323.9 Max WK Pressure Bar PSI Dimension table Ø (DN) 16 232 16 232 16 232 16 232 16 232 16 232 16 232 16 232 16 232 16 232 16 232 16 232 Face to face (L) Centre height (CL) Approx Weight mm mm mm Kg 50 178 335 11 65 190 360 13 65 190 360 13 80 203 385 15 100 229 425 21 125 254 465 24 125 254 465 24 150 267 500 29 150 267 500 29 200 292 610 42 250 330 705 60 300 356 775 81 Parts list Nr. Description Material 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Screw Hand Wheel Dust Guard Sealing O Rings Bush Cover Sealing O Ring Cover Screw Fix Washer Sealing O Rings Screw Grouting Bonnet Sealing Gasket Bonnet Screw Stem Wedge Nut Wedge ,Rubber Encapsulated Body Switch Bracket Bolt Switch Flake Signal Nut Screw Signal Pointer Signal Cover Bolt Microswitch Signal Line Carbon Steel Ductile Iron EN-GJS-450-10 NBR NBR Plastic Ductile Iron EN-GJS-450-10 NBR Carbon Steel Copper Alloy CW602N-H070 NBR Activated Resin Ductile Iron EN-GJS-450-10 EPDM Carbon Steel Stainless Steel 1.4034 Copper Alloy CW602N-H070 Ductile Iron EN-GJS-450-10 Ductile Iron EN-GJS-450-10 Stainless Steel 1.4034 Carbon Steel Stainless Steel 1.4034 Copper Alloy CW602N-H070 Carbon Steel Aluminium Plastic Carbon Steel AO Zippy Rubber-insulated copper wire TYCENMECH 0811 Tyco reserves the right to change the contents without notice Technical data Size range Manufacturing Standard DN50-DN300 (2”-12”) AWWA C606/FM 5.016 Miscellaneous, Flow Meters, Butt Weld / Grooved Ends GERAND Metal Identification Tag A FIG. VENTURI TFPP Article Number K010000734 K015000894 K020000894 K025001144 K030001144 K045001144 K050001414 K075001684 K100001684 K125001684 K150002194 K200002194 K250002194 K300002194 K350002734 K400002734 K450002734 K500003244 Nominal Size Pipe OD Max. Wk Pressure Pump Capacity mm Inches mm Bar Psi (GPM) LPM GPM mm Before mm After mm Kg 100 189-757 50-200 101.6 365 146 4.0 150 284-1135 75-300 111.1 445 178 8.0 200 378-1514 100-400 111.1 445 178 8.0 250 473-1892 125-500 95.3 570 228 8.0 300 567-2271 150-600 95.3 570 228 8.0 450 851-3406 225-900 95.3 570 228 8.0 500 946-3785 250-1000 127.0 695 278 8.5 750 1419-5677 375-1500 152.4 840 336 8.5 1000 1892-7570 500-2000 152.4 840 336 8.5 1250 2365-9462 625-2500 152.4 840 336 8.5 1500 2838-11355 750-3000 177.8 1095 438 10.5 2000 3785-15140 1000-4000 177.8 1095 438 10.5 2500 4731-18925 1250-5000 177.8 1095 438 10.5 3000 5677-22710 1500-6000 177.8 1095 438 10.5 3500 6623-26495 1750-7000 203.2 1365 546 13.0 4000 7570-30280 2000-8000 203.2 1365 546 13.0 4500 8516-34065 2250-9000 203.2 1365 546 13.0 5000 9462-37850 2500-10000 304.8 1620 648 18.0 65 2 1/2 80 3 80 3 100 4 100 4 100 4 125 5 150 6 150 6 150 6 200 8 200 8 200 8 200 8 250 10 250 10 250 10 300 12 73.0 88.9 88.9 114.3 114.3 114.3 141.3 168.3 168.3 168.3 219.1 219.1 219.1 219.1 273.0 273.0 273.0 323.9 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 34.5 500 Flow Range A Required straight pipe length Approx Weight Note: End Connections: provided with butt weld and grooved ends Gauge: 114mm (41/2”) dual scale LPM/GPM Body material: Steel Approval: FM General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material should be verified to be compatible for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 5.017 5 CB800 Circuit Balancing Valves GRINNEL Model CB800 Circuit Balancing Valves are designed to achieve accurate and efficient balancing of hydronic heating or cooling systems. Circuit Balancing Valves provide superior accuracy in measuring flows rather than ball type circuit setters. The CB800 valve serves 5 functions: • Throttling • Measuring differential pressure • Draining • Filling • Positive shutoff These valves are rated at 2,068 kPa (300psi) at 150˚C (300˚F). FIG. CB800 The valve is made of dezincification-resistant brass and bronze components. Threaded and solder connections are available for sizes 15mm – 50mm (½" – 2") sizes with bronze bodies. Flanged (125#) and grooved connections are available for sizes 65mm – 300mm (2½" – 12") with cast iron bodies. The Y-Pattern style provides low pressure drop. The globe style valve allows for precise throttling. The easy-to-adjust digital/vernier handwheel provides a minimum of 70 unique handwheel positions. The handwheel and test ports are located on one side for easy access. A built-in memory stop ensures the setting can be returned to a balanced position after shutoff. The self-sealing pressure/temperature test ports use standard insertion probes to eliminate additional components. The GRINNELL Circuit Balancing Valve is installed with flow in the direction of the arrow, and may be in the horizontal or vertical position. The handwheel can be positioned up or down, or on either side. Grooved end flow metering stations can be used to obtain flow measurements in heating and cooling systems. Further information on these metering stations is available upon request. 5 Valve Sizing All balancing valves are sized to perform in a normal operation range between 25% and 100% of the full open position, at a minimum differential pressure between 0.3m– 0.9m (1 – 3 ft.) of water. It is recommended that for improved accuracy, the valve is set to open 70%+. When maximum flow is known but a pressure drop through the balancing valve is unknown, select a balancing valve for a maximum pressure drop of 0.6m (2 ft.) water 5.7 kPa (0.8 psi) in the full open position as shown in the table to the right. Accurate flow measurement requires that the velocity distribution near the balancing valve remains constant, regardless of the total flow through the pipe. Fittings, such as elbows and tees, disturb the normal flow profile which is established through straight pipe. Pumps create even greater disturbances. Failure to allow water flows around fittings and pumps to normalise can affect measuring accuracy by as much as 20% when the valve is in the fully open position. Minimum lengths (diameters, D) of straight pipe before and after the balancing valve prevent these errors. Valves are designed for vertical, horizontal, or inclined installation. Material Specification Body: •Sizes 15mm - 50mm (1/2” - 2”) solder or NPT threaded connection: bass-resistant to dezincification (DZR) •Sizes 65mm - 300mm (2 1/2” - 12”), grooved or flanged connections: Cast Iron conforming to ASME ANSI B16.5 Valve Stem & Disc: •Brass resistant to dezincification (DZR) O Ring: •EPDM E Handwheel: •Thermoplastic Size Flow Rate mm Inches LPH GPM 15 1/2 20 3/4 25 1 32 1-1/4 40 1 1/2 50 2 65 2-1/2 80 3 100 4 125 5 150 6 200 8 250 10 300 12 100 - 1000 0.5 - 4.1 1.0k - 1.5k 4.1 -6.1 1.5k - 1.3k 6.1 - 9.2 2.3k - 5.0k 9.2 - 20 5.0k - 7.2k 20 - 29 7.2k - 10k 29 - 40 10k - 25k 40 - 102 25k - 31k 102 - 125 31k - 50k 125 - 120 50k - 76k 210 - 300 76k - 108k 300 - 430 108k - 190k 430 - 760 190k - 340k 760 - 1350 340k - 377k 1350 - 1500 Connection Type Kg Thread Thread Thread Thread Thread Thread Flanged or Grooved Flanged or Grooved Flanged or Grooved Flanged or Grooved Flanged or Grooved Flanged or Grooved Flanged or Grooved Flanged or Grooved For accessories and replacement parts contact GRINNELL Mechanical Products for details. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 5.018 Model CB800 Circuit Balancing Valves Grooved Ends OD L FIG. CB800 TFPP Article Number CB8002504 CB8007604 CB8003004 CB8004004 CB8001394 CB8005004 CB8001654 CB8006004 CB8008004 CB8001104 CB8001204 Nominal H Pipe Size O.D. Approx. Weight Limits Handwheel Turns mm Inches mm Inches L H kg Bar/˚C 65 2-1/2 65 2-1/2 80 3 100 4 125 5 125 5 150 6 150 6 200 8 250 10 300 12 73.0 290.6 187.5 8.5 16/150 8 76.1 290.6 187.5 8.5 16/150 8 88.9 311.2 203.2 12.5 16/150 8 114.3 349.3 239.8 20.5 16/150 8 139.7 400.0 282.7 32.0 16/150 8 141.3 400.0 282.7 32.0 16/150 8 165.1 479.6 285.8 43.5 16/150 8 168.3 479.6 258.8 43.5 16/150 8 219.1 600.2 468.4 116.0 16/150 12 273.0 730.3 479.6 171.0 16/150 12 323.9 849.4 514.4 235.5 16/150 12 5 For information on larger sizes, contact GRINNELL Mechanical Products. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 5.019 Model CB800 Circuit Balancing Valves Threaded Ends H L FIG. CB800 TFPP Article Number CB8000505 CB8000755 CB8001005 CB8001255 5 CB8001505 CB8002005 Nominal Pipe Size O.D. Approx. Weight Limits Handwheel Turns mm Inches mm Inches L H kg Bar/˚C 15 1/2 20 3/4 25 1 32 1 1/4 40 1 1/2 50 2 21.3 79.5 104.9 0.6 16/150 7 26.7 84.1 115.8 0.6 16/150 7 33.7 85.6 119.1 1.0 16/150 7 42.4 111.3 136.7 1.4 16/150 10 48.3 120.7 138.2 1.7 16/150 10 60.3 150.9 147.6 2.6 16/150 10 For information on larger sizes, contact GRINNELL Mechanical Products. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 5.020 Model CB800 Circuit Balancing Valves Flanged Ends, ANSI Class 125# D L FIG. CB800 TFPP Article Number CB8002503 CB8003003 CB8004003 CB8005003 CB8006003 CB8008003 CB8001103 CB8001203 TYCENMECH 0811 H Pipe Size Nominal Approx. Weight Limits Handwheel Turns mm Inches L H kg Bar/˚C 65 2-1/2 80 3 100 4 125 5 150 6 200 8 250 10 300 12 290.6 187.5 13.5 16/150 8 311.2 203.2 18.0 16/150 8 349.3 239.8 28.0 16/150 8 400.0 282.7 40.5 16/150 8 479.6 285.8 51.5 16/150 8 600.2 468.4 129.5 16/150 12 730.3 479.6 196.0 16/150 12 849.4 514.4 264.0 16/150 12 Tyco reserves the right to change the contents without notice 5 5.021 Model CB800 Circuit Balancing Valves Flanged Ends, PN16/PN10 D L FIG. CB800 TFPP Article Number CB8002506 CB8003006 CB8004006 CB8005006 5 CB8006006 CB8008006 CB8001106 CB8001206 TYCENMECH 0811 H Pipe Size Nominal Approx. Weight Limits Handwheel Turns mm Inches L H kg Bar/˚C 65 2-1/2 80 3 100 4 125 5 150 6 200 8 250 10 300 12 290.6 187.5 13.5 16/150 8 311.2 203.2 18.0 16/150 8 349.3 239.8 28.0 16/150 8 400.0 282.7 40.5 16/150 8 479.6 285.8 51.5 16/150 8 600.2 468.4 129.5 16/150 12 730.3 479.6 196.0 16/150 12 849.4 514.4 264.0 16/150 12 Tyco reserves the right to change the contents without notice 5.022 Miscellaneous, Expansion Joints A B OD FIG. RXAG TFPP Article Number Painted Nominal Size mm Inches RXAG034 RXAG042 RXAG048 RXAG060 RXAG073 RXAG076 RXAG089 RXAG114 RXAG139 RXAG141 RXAG165 RXAG168 RXAG219 RXAG273 25 1 32 1 1/4 40 1 1/2 50 2 65 2 1/2 65 2 1/2 80 3 100 4 125 5 125 5 150 6 150 6 200 8 250 10 Pipe OD mm 33.7 42.4 48.3 60.3 73.0 76.1 88.9 114.3 139.7 141.3 165.1 168.3 219.1 273.30 Max. Wk Pressure Bar Psi 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 A B Rated Movement L Spring Rate Approx. Weight mm mm mm N/mm Kg 525 88.9 +10 / -70 12.2 4.8 525 101.6 +10 / -70 12.5 6.0 525 114.3 +10 / -70 5.2 7.3 525 114.3 +10 / -70 15.2 7.8 525 127.0 +10 / -70 22.1 10.3 525 127.0 +10 / -70 22.1 10.3 525 168.3 +10 / -70 28.5 14.6 525 177.8 +10 / -70 40.2 16.3 525 219.1 +10 / -70 49.5 22.3 525 219.1 +10 / -70 49.5 22.3 525 273.0 +10 / -70 59.4 30.6 525 273.0 +10 / -70 59.4 30.6 525 323.9 +10 / -70 117.3 44.4 525 Note: recommended for mounting with GRINNELL Rigid couplings General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material should be verified to be compatible for the specific application. Material Specification Body: Carbon steel - ST 38.8 TYCENMECH 0811 Bellow: Stainless Steel Tyco reserves the right to change the contents without notice 5.023 5 Miscellaneous, Expansion Joints A B OD FIG. ALG TFPP Article Number Painted Nominal Size mm Inches ALG0034 ALG0042 ALG0048 ALG0060 5 ALG0073 ALG0076 25 1 32 1 1/4 40 1 1/2 50 2 65 2 1/2 65 2 1/2 Pipe OD mm 33.7 42.4 48.3 60.3 73.0 76.1 Max. Wk Pressure Bar Psi 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 A B Rated Movement L Spring Rate Approx. Weight mm mm mm N/mm Kg 200 39 +20 / -20 14 0.41 205 46 +20 / -20 16 0.53 234 58 +25 / -25 26 0.79 276 69 +30 / -30 22 1.25 261 87 +30 / -30 24 1.55 261 87 +30 / -30 24 1.55 Note: recommended for mounting with GRINNELL Rigid couplings General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material should be verified to be compatible for the specific application. Material Specification Bellow: Stainless steel AISI 321/Ws No 1.4541 TYCENMECH 0811 Pipe ends: Carbon steel - ST 35.8 Tyco reserves the right to change the contents without notice Internal sleeve: Stainless steel AISI 304/Ws No 1.4301 5.024 Miscellaneous, Expansion Joints A B OD FIG. ANS TFPP Article Number Painted Nominal Size mm Inches ANS0089 ANS0114 ANS0139 ANS0141 ANS0165 ANS0168 ANS0219 80 3 100 4 125 5 125 5 150 6 150 6 200 8 Pipe OD mm 88.9 114.3 139.7 141.3 165.1 168.3 219.1 Max. Wk Pressure Bar Psi 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 A B Rated Movement L Spring Rate Approx. Weight mm mm mm N/mm Kg 205 104 +20 / -20 46 1.85 200 127 +20 / -20 49 2.40 210 155 +25 / -25 93 3.20 210 155 +25 / -25 93 3.20 245 184 +25 / -25 83 5.00 245 184 +25 / -25 83 5.00 275 235 +25 / -25 89 8.65 Note: recommended for mounting with GRINNELL Rigid couplings General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material should be verified to be compatible for the specific application. Material Specification Bellow: Stainless steel AISI 321/Ws No 1.4541 TYCENMECH 0811 Pipe ends: Carbon steel - ST 35.8 Tyco reserves the right to change the contents without notice 5.025 5 Miscellaneous, ISO R7 Threaded Rubber Bellows A FIG. FTU TFPP Article Number Nominal Size mm Inches FTU020E FTU025E FTU032E FTU040E 5 20 4/5 25 1 32 1 1/4 40 1 1/2 Pipe OD mm 26.9 33.7 42.4 48.3 Max. Wk Pressure Bar Psi 10.0 150 10.0 150 10.0 150 10.0 150 A Axial Movement L Lateral Movement Max. Deflection Approx. Weight mm mm mm 200 +6 / -22 +22 45° 2.1 200 +6 / -22 +22 45° 2.5 200 +6 / -22 +22 45° 3.2 200 +6 / -22 +22 45° 3.5 Kg Note: max. working temperature: +90° C maximum Vacuum: 405 mm Hg General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material should be verified to be compatible for the specific application. Material Specification Bellow: EPDM with Nylon ropes TYCENMECH 0811 Coupling: Galvanized carbon steel - ST 35.8 Tyco reserves the right to change the contents without notice 5.026 Miscellaneous, Flanged Rubber Bellows A FIG. FSF TFPP Article Number FSF0050E FSF0065E FSF0080E FSF0100E FSF0125E FSF0150E FSF0200E FSF0250E FSF0300E FSF1200E FSF1250E FSF1300E Nominal Size Max. Wk Pressure mm Inches Bar Psi 50 2 65 2 1/2 80 3 100 4 125 5 150 6 200 8 250 10 300 12 200 8 250 10 300 12 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 16.0 230 10.0 150 10.0 150 10.0 150 16.0 230 16.0 230 16.0 230 Flange dimension A Axial Movement L Lateral Movement Max. Deflection mm mm mm PN10/16 130 +20 / -30 +20 35° 3.8 PN10/16 130 +20 / -30 +20 35° 4.7 PN10/16 130 +20 / -30 +20 35° 5.1 PN10/16 130 +20 / -30 +20 35° 7.0 PN10/16 130 +20 / -30 +20 35° 8.9 PN10/16 130 +20 / -30 +20 35° 10.6 PN10 130 +20 / -30 +20 35° 15.2 PN10 130 +20 / -30 +20 35° 31.5 PN10 130 +20 / -30 +20 35° 98.6 PN16 130 +20 / -30 +20 35° 15.2 PN16 130 +20 / -30 +20 35° 31.5 PN16 130 +20 / -30 +20 35° 98.6 Approx. Weight Kg Note: max. working temperature: +104° C maximum Vacuum: 400 mm Hg Reactionforce FSF rubber expansion joints DN300 10000 7500 kg DN250 DN200 5000 DN150 2500 DN125 DN100 DN80 1000 750 500 DN65 250 DN50 100 2 3 4 5 6 10 16 20 bar 25 Material Specification Flange: Galvanized carbon steel - ST 35.8, TYCENMECH 0811 with hardened steel flange ring. Bellow: EPDM, nylon reinforced. Tyco reserves the right to change the contents without notice 5.027 5 Miscellaneous, Flexible Hoses (1) Specifically designed to meet the requirements of ISO 10380 flexibility class 1. Applications: - Static installations (connect pipework out of alignment) - Occasional flexing - Constant flexing - Vibration (high frequency, low amplitude movement - compressor or pump) These products are not approved for Sprinkler applications FIG. UFBX TFPP Article Number ISO 10380 DN 5 UFBX1-034 25 UFBX1-042 32 UFBX1-048 40 UFBX1-060 50 UFBX1-076 65 UFBX1-089 80 UFBX1-114 100 UFBX1-139 125 UFBX1-168 150 UFBX1-219 200 UFBX1-273 250 Hose Type PN 4 50 63 2.5 25 50 0.5 25 50 0.5 25 40 0.5 25 40 0.5 20 40 0.5 16 25 0.5 10 20 0.5 10 20 6 10 6 - UFBX0 UFBX1 UFBX2 UFBX0 UFBX1 UFBX2 UFBX0 UFBX1 UFBX2 UFBX0 UFBX1 UFBX2 UFBX0 UFBX1 UFBX2 UFBX0 UFBX1 UFBX2 UFBX0 UFBX1 UFBX2 UFBX0 UFBX1 UFBX2 UFBX0 UFBX1 UFBX2 UFBX0 UFBX1 UFBX2 UFBX0 UFBX1 UFBX2 Max. OD Bend Radius mm Static mm Flexing mm 33.7 35.8 37.9 41.4 43.2 45.3 47.9 50.0 52.2 62.1 64.2 66.3 76.5 78.6 80.7 89.8 91.9 94.1 126 129 132 151 153 156 178 180 183 232 235 237 287 292 - 44 85 85 55 105 105 70 127 127 90 160 160 110 200 200 130 230 230 200 230 230 250 280 280 290 320 320 40 435 435 490 560 - 200 200 200 250 250 250 250 250 250 350 350 350 410 410 410 450 450 450 560 560 560 710 710 710 815 815 815 1015 1015 1015 1220 1220 - Maximum Pressure Working Test Bar Bar 4.1 50 76 3.4 39 57 2.4 35 55 1.0 30 44 1.0 26 46 1.0 22 40 0.69 18.4 33.0 0.69 11.5 20.7 0.55 11.2 20.0 0.31 7.0 10 0.25 9.6 - 6.2 75 114 5.1 59 85 3.6 53 82 1.5 45 66 1.5 39 69 1.5 33 60 1.04 27.6 49.5 1.04 17.3 31.0 0.83 16.8 30.0 0.46 11.0 15 0.37 14.4 - Approx. Weight Burst Bar Kg/Mtr 16.4 200 304 13.6 156 228 9.6 140 220 4.0 120 176 4.0 104 184 4.0 88 160 2.8 73.6 132 2.8 46.0 82.8 2.2 44.8 80.0 1.24 28.0 40.0 1.0 38.4 - 0.32 0.70 1.1 0.40 0.86 1.3 0.67 1.2 1.7 0.82 1.5 2.3 1.9 2.8 3.7 2.3 3.4 4.5 2.8 4.6 6.4 4.7 6.6 8.5 5.5 7.7 9.9 7.3 10 13 9.2 14.7 - Note: The values given above are for factory braided and assembled units and are given as an aid to hose selection. For unbraided applications or if the hose is to form an assembly used at the extreme of one or more of the characteristics below, please discuss the application with our application engineering department. General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material should be verified to be compatible for the specific application. Material Specification Tube: BS1449 Part 2 (1983) 321S31 or 316S11, EN 10088-2 1.4541 or 14401 Monel 400 nickel alloy or bronze TYCENMECH 0811 Disc: 304 or BS154 (1990) 304S31 or 316S19 Tyco reserves the right to change the contents without notice Shaft: Carbon Steel 5.028 Miscellaneous, Flexible Hoses (2) Construction The hoses are annularly corrugated formed from butt weld rigid tube. Depending on the application, required working pressure and conditions of operation, a single or double layer of wire braid is applied externally to the hose restrain to it, increasing its ability to withstand the pressure, increasing hoop strength and protection from abrasion. The extent of braiding, gauge and angle of lay is calculated carefully to maximize performance. Pressure Loss To achieve the same pressure loss as in steel pipes, the diameter of the corrugated hose should be increased by 15%. Design and Installation Considerations Flexing is usually in accordance with one or a combination of the types of motion shown below. The formula given are provide to help determine the length of hose required to prevent flexing below the minimum bend radius, thereby ensuring maximum reliability. Shock pressure pulsating, surge of shock pressures considerably affect hose longevity and if encountered, peak pressure must not exceed 50% of the maximum working pressure. Double braided UFBX2 Single braided UFBX1 Unbraided UFBX0 M R L Design Avoid sharp bends and torsional twisting. Keep flexing in one plane. L = Minimum live length excluding end fitting R = minimum bend radius M = Movement π = 3.142 X = Extra non-flexed length of hose (given below) 5 Vertical loop - Vertical travel · L = X + √ R + 1/2M ID 6 10 15 20 25 32 40 50 65 80 X 50 75 100 125 150 175 200 250 275 300 M Offset or lateral movement C ·L=X+ R √ (R x M x N) N for static offset = 5 N for dynamic one way = 10 N for dynamic two way = 20 (see right drawing) L R L Vertical loop - Vertical travel · L = X + πR + 1/2M · L = 1/2L + 1/2πR + R TYCENMECH 0811 Tyco reserves the right to change the contents without notice M M 5.029 Miscellaneous, Fix Point L SW T B Fmax D W 2x FAZ G D1 H FIG. HERCULES TFPP Article Number T < +120° C 5 TFPP Article Number T < +220° C 1501151 1502151 1501181 1502181 1501221 1502221 1501281 1502281 1501352 1502352 1501422 1502422 1501483 1502483 1501543 1502543 1501573 1502573 1501603 1502603 1501764 1502764 1501894 1502894 1501145 1502145 1501405 1502405 1501686 1502686 1501197 1502197 150738 1502738 Nominal Size mm Inches 15 18 3/8 22 1/2 28 3/4 35 1 42 1 1/4 48 1 1/2 54 57 60 2 76 2 1/2 89 3 114 4 140 5 150 6 200 8 250 10 Fmax H W L B D1 SW T kN mm mm mm mm mm Type Qty 5 72 140 120 115 74 FAZ 12/10 2 5 15 5 72 140 120 115 74 FAZ 12/10 2 5 15 5 72 140 120 115 74 FAZ 12/10 2 5 15 5 72 140 120 115 74 FAZ 12/10 2 5 15 5 85 140 140 135 92 FAZ 12/10 2 5 15 5 85 140 140 135 92 FAZ 12/10 2 5 15 8 100 160 175 170 125 FAZ 16/20 2 6 30 8 100 160 175 170 125 FAZ 16/20 2 6 30 8 100 160 175 170 125 FAZ 16/20 2 6 30 8 100 160 175 170 125 FAZ 16/20 2 6 30 11 115 180 205 190 150 FAZ 16/20 2 6 30 11 115 180 205 190 150 FAZ 16/20 2 6 30 10 158 200 280 260 205 FAZ 16/20 2 8 60 10 158 200 280 260 205 FAZ 16/20 2 8 60 30 310 200 355 - 275 FAZ 20/60 2 - - 30 330 200 404 - 324 FAZ 20/60 2 - - 30 370 200 487 - 407 FAZ 20/60 2 - - Nm Miscellaneous, FAZ Anchor FIG. FAZ Tyco BSP Article Number Type Approx. Weight Kg 1761201 FAZ 12/10 0.096 1761602 FAZ 16/20 0.223 1772003 FAZ 20/60 0.421 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 5.030 Miscellaneous, RAF Control Valves H h L B RAF (GLOBE) Hydraulic control valves type RAF are used for general water supply, HVAC, and irrigation systems. The RAF valves are made of only three parts, each one is made of durable materials. The inner flow passages are streamlined and coated with TFPP Article Number RAF-G048 RAF-G060 RAF-G076 RAF-G089D RAF-G089 RAF-G114D RAF-G114 RAF-G139 RAF-G168D RAF-G168 RAF-G219 RAF-G273 RAF-G324 low-fiction materials. This provides quiet flow in both directions, low head-loss and minimal wear. RAF valves operate with a patented reinforced diaphragm which eliminates the need for a retaining Nominal Size Pipe OD Min. Inlet Pressure Max. Inlet Pressure mm Inches mm (Bar) (Bar) 48.3 0.8 16 60.3 0.7 76.1 40 1 1/2 50 2 65 2 1/2 80D 3D 80 3 100D 4D 100 4 125 5 150D 6D 150 6 200 8 250 10 300 12 Kv. factor (Open Valve) RAF metal spring. The special elastic design enables gradual and precise opening or closing of the valve. By eliminating the metal spring, the RAF valve is virtually maintenance free. Control Chamber Volume L H B h Approx. Weight Litre mm mm mm mm Kg 40 0.06 159 80 96 29 1.8 16 70 0.08 190 100 125 38 3.9 0.7 16 100 0.16 216 110 125 46 6.7 88.9 0.7 16 130 0.16 244 127 138 50 5.4 88.9 0.6 16 170 0.3 290 138 200 50 10.4 114.3 0.6 16 170 0.3 244 283 222 50 11.1 114.3 0.4 16 290 0.7 346 220 230 60 16.5 139.7 0.4 16 290 0.7 305 167 230 60 16.0 168.3 0.4 16 300 0.7 325 285 285 143 35.8 168.3 0.4 16 490 1.5 406 240 300 85 30.4 219.1 0.4 16 790 3.5 470 332 354 110 45.6 273.0 0.3 16 1400 7.6 635 374 464 137 75.6 323.9 0.3 16 1800 7.6 749 402 464 162 90.0 Also available in sizes 73.0, 141.3 & 165.1 mm. General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material should be verified to be compatible for the specific application. Material Specification Body: Cast Iron Rilsan blue coated Cover: Cast Iron Rilsan blue coated Diaphragm: TYCENMECH 0811 Natural NR Bolts, Nuts & Washers: Zinc Plated Steel Working Pressure: Up to 16 Bar Working Temperature: Tyco reserves the right to change the contents without notice -10° C to 80° C Pilots & Control Accessories: Forged Brass with stainless Steel internals Piping & Fitting: Parker tubing / Brass fitting 5.031 5 Miscellaneous, RAF Control Valves H h L B RAF (ANGLE) TFPP Article Number Nominal Size Pipe OD Min. Inlet Pressure Max. Inlet Pressure mm Inches mm (Bar) (Bar) 60.3 0.7 16 76.1 0.7 88.9 RAF-A076 RAF-A089D 80 3 100D 4D RAF-A089 L H B h Approx. Weight Litre mm mm mm mm Kg 62 0.08 90 150 125 81 4.2 16 90 0.16 117 160 125 83 7.0 0.7 16 100 0.16 130 170 140 86 6.2 88.9 0.6 16 155 0.3 148 205 200 107 12.0 RAF-A114D 114.3 0.6 16 155 0.3 155 225 220 110 21.0 100 4 150 6 RAF-A114 114.3 0.4 16 200 0.7 150 227 230 118 15.9 RAF-A168 168.3 0.4 16 470 1.5 218 315 300 148 48.7 0.2 0.1 0.08 0.06 0.04 0.02 10” 5.0 4.0 3.0 12” 0.4 8” 14.0 6”A 6” Psi 1.0 0.8 0.6 4” 6”D Bar 2 1/2” 3”D 4 AD 3”A 3” 4”D 4”A Flow Chart 2”A 2” Also available in sizes 73.0, 141.3 & 165.1 mm. General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material should be verified to be compatible for the specific application. 1 1/2” 5 Control Chamber Volume 50 2 65 2 1/2 80D 3D RAF-A060 Kv. factor (Open Valve) RAF-A 7.0 2.0 1.4 0.7 0.5 0.4 0.3 0.2 40 60 10 100 20 200 40 400 60 80 100 600 1000 200 2000 400 4000 6000 600 800 1000 10000 2000 20000 4000 40000 6000 8000 GPM M3/H Material Specification Body: Cast Iron Rilsan blue coated Cover: Cast Iron Rilsan blue coated Diaphragm: Natural NR TYCENMECH 0811 Bolts, Nuts & Washers: Zinc Plated Steel Working Pressure: Up to 16 Bar Working Temperature: -10° C to 80° C Tyco reserves the right to change the contents without notice Pilots & Control Accessories: Forged Brass with stainless Steel internals Piping & Fitting: Parker tubing / Brass fitting 5.032 Miscellaneous, Pressure Reducing Trim for RAF Control Valves RAF60/62 RAF60 pressure. The pilot's spring is preset to a desirable reduced pressure. The pilot valve maintains a constant down-stream pressure by RAF 60 and RAF 62 are piloted hydraulic valves activated by line pressure. The pilot valve has a spring-loaded membrane which is sensitive to downstream TFPP Article Number (Trim only) RAF62 Nominal Size gradually opening and closing of the main valve. The pressure is maintained constant regardless of changes in the flow rate. Description mm Inches TRIM-RAF62 40-125 1 1/2 - 5 150-300 6 - 12 TRIM-RAF60 General Application two-way Pressure reducing valve with metal pilot with a built-in needle valve. General Application two-way Pressure reducing valve with a high precision, quick response metal pilot. Recommended Flow Spring Setup (in Bar) Flow Rate m3/h DN mm Inches Min. Max. Red RAF 62 Green Std. 40 1 1/2 1 25 0.5 - 8 2 - 12 50 2 1 45 65 2 1/2 3 70 80D 3D 3 70 80 3 5 90 100D 4D 5 90 100 4 15 150 125 5 15 150 150D 6D 15 150 150 6 15 320 200 8 40 550 250 10 80 950 300 12 100 1200 Yellow Blue 3 - 16 0.5 - 4 RAF 60 Green Red Std. 0.5 - 6 2 - 10 Yellow 3 - 16 General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material should be verified to be compatible for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 5.033 5 Miscellaneous, Pressure Relief Trim for RAF Control Valves RAF80/82 RAF80 RAF 80 and RAF82 are piloted hydraulic valves activated by line pressure. The pilot valve has a spring- loaded membrane which is exposed to the upstream TFPP Article Number (Trim only) RAF82 pressure. The valve is normally closed. Only when the line pressure rises above a preset point, the RAF 80/82 opens to relieve the excessive pressure Nominal Size downstream without causing surge hazards. When the line pressure drops the RAF closes. Description mm Inches 40-125 1 1/2 - 5 150-300 6 - 12 TRIM-RAF82 5 TRIM-RAF80 General Application two-way Pressure sustaining/ relief valve with built-in needle valve General Application two-way Pressure sustaining/ relief valve Recommended Flow Spring Setup (in Bar) Flow Rate m3/h DN mm Inches Min. Max. Red RAF 82 Green Std. 40 1 1/2 1 25 0.5 - 8 2 - 12 50 2 1 45 65 2 1/2 3 70 80D 3D 3 70 80 3 5 90 100D 4D 5 90 100 4 15 150 125 5 15 150 150D 6D 15 150 150 6 15 320 200 8 40 550 250 10 80 950 300 12 100 1200 Yellow Blue 3 - 16 0.5 - 4 RAF 80 Green Red Std. 0.5 - 6 2 - 10 Yellow 3 - 16 General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material should be verified to be compatible for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 5.034 Miscellaneous, Electric Operated Trim for RAF Control Valves RAF31 Control Valve is normally closed RAF33 Control Valve is normally open selection of 24V DC solenoid valves. The solenoid opens or closes the RAF as it is energized by an electric pulse. The electric pulse that commands the valves is generated by a controller, timer, sensor or an electric control device. RAF31/33 RAF 30 through RAF 33 valves are activated by line pressure. The valves open or close by electric command through a TFPP Article Number (Trim only) Nominal Size Description mm Inches 40-125 1 1/2 - 5 150-300 6 - 12 40-125 1 1/2 - 5 150-300 6 - 12 TRIM-RAF31 TR-RAF31X TRIM-RAF33 TR-RAF33X RAF31 (3W N.C) - 3 way Normally Close operated valve. RAF31 (3W N.C) - 3 way Normally Close operated valve. 5 RAF33 (3W N.O) - 3 way Normally Open operated valve. RAF33 (3W N.O) - 3 way Normally Open operated valve. Recommended Flow Flow Rate m3/h DN mm Inches Max. Intermittent 40 1 1/2 25 35 50 2 45 60 65 2 1/2 70 80 80D 3D 70 100 80 3 90 120 100D 4D 90 120 100 4 150 180 125 5 150 200 150D 6D 150 200 150 6 320 400 200 8 550 750 250 10 950 1150 300 12 1200 1700 General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material should be verified to be compatible for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 5.035 Miscellaneous, Float Trim for RAF Control Valves RAF13 TFPP Article Number (Trim only) Nominal Size Description mm Inches TRIM-RAF13 40-125 1 1/2 - 5 TR-RAF13X 150-300 6 - 12 RAF 13 is used to control the filling of water reservoirs and tanks. The RAF 13 is a non modulating service valve, operating as an on/off valve. The RAF valve is activated by the line pressure only and controlled by a float pilot. The valve will open at a low preset water level and close at a preset high water level, which must be different than the opening [i.e. lower] level. The RAF 13 allows filling and draining of a reservoir or a water tank in a level range that can be easily changed. The RAF13 stays in its last position (fully open or fully closed) as long as the water level is in between minimum and maximum preset levels. Recommended Flow 5 Flow Rate m3/h DN mm Inches Max. Intermittent 40 1 1/2 25 35 50 2 45 60 65 2 1/2 70 80 80D 3D 70 100 80 3 90 120 100D 4D 90 120 100 4 150 180 125 5 150 200 150D 6D 150 200 150 6 320 400 200 8 550 750 250 10 950 1150 300 12 1200 1700 General notes: It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material should be verified to be compatible for the specific application. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 5.036 Miscellaneous, Lubricant LUBRICANT TFPP Article Number TRADITIONAL LUBRICANT Approx Weight Kg TFPP Article Number QUICK DRY LUBRICANT Approx Weight Kg 70006E English Label 0.5 70006B English Label 0.5 70008E English Label 1.0 70008B English Label 1.0 70009E German Label 1.0 70009B German Label 1.0 70010E French Label 1.0 70010B French Label 1.0 70011E Dutch Label 1.0 70011B Dutch Label 1.0 70013E Spanish Label 1.0 70013B Spanish Label 1.0 70015E Swedish Label 1.0 70015B Swedish Label 1.0 TFPP Article Number GETL LUBRICANT Approx Weight Kg TFPP Article Number LUBRICANT FOR POTABLE WATER Approx Weight Kg 8000B English Label 0.5 VR69-252 With KTW certificate 1.0 The below table will give an indication on the number of gaskets which can be lubricated with 1 kg lubricant Application Traditional Lubricant • Fire Protection Quick Dry Lubricant GETL (GRINNELL Extreme Temperature Lubricant) • • • Chilled Water • Heating • • Compressed Air • • • Drainage • • • Sewage • • Process < 66°C (150°F) • • Process > 66°C (150°F) • TYCENMECH 0811 Tyco reserves the right to change the contents without notice Gasket Size Traditional Lubricant Quick Dry Lubricant GETL (GRINNELL Extreme Temperature Lubricant) 440 440 1000 300 300 700 220 220 500 135 135 300 110 110 250 85 85 200 65 65 160 55 55 140 50 50 120 38 38 90 33 33 80 20 20 50 mm Inches 50 2 80 3 100 4 150 6 200 8 250 10 300 12 350 14 400 16 450 18 500 20 600 24 5.037 5 HDPE Systems 6 HDPE Systems TYCENMECH 0811 Tyco reserves the right to change the contents without notice P. 6.000 - 6.004 6.000 Figure 9095 HDPE Couplings C B A FIG. 9095 The GRINNELL Figure 9095 HDPE Coupling is specially designed for joining sections of high-density polyethylene (HDPE) piping. The GRINNELL Figure 9095 features a four-bolt coupling design with machined gripping teeth to positively secure high-density polyethylene piping and create a leak-tight joint. The contoured housing features an integrated ramp design that helps avoid obstacles while relocating pipe runs. This coupling is ideal for mining, irrigation, and tunnelling applications. TFPP Article Number 909520ES 909530ES 909540ES 909560ES 909580ES 909510ES 909512ES 909514ES 909516ES 909518ES 909521ES Nominal Size Pipe OD A mm Inches mm mm 60.3 50 2 80 3 100 4 150 6 200 8 250 10 300 12 350 14 400 16 450 18 500 20 Dimensions B C Coupling Bolt Size Approx Weight mm mm Inches Kg 86.0 133.0 117.0 1/2 x 2 3/8 2.6 88.9 117.0 165.0 102.0 1/2 x 2 3/4 3.6 114.3 146.0 203.0 146.0 1/2 x 3 5.2 168.3 200.0 273.0 149.0 5/8 x 3 1/2 8.2 219.1 264.0 333.0 152.0 5/8 x 3 1/2 12.5 273.0 318.0 397.0 165.0 3/4 x 4 3/4 20.0 323.9 365.0 448.0 200.0 3/4 x 4 3/4 25.5 355.6 413.0 492.0 257.0 1x6 41.2 406.4 467.0 543.0 257.0 1x6 44.2 457.2 515.0 595.0 260.0 1x6 50.5 508.0 568.0 651.0 260.0 1x6 61.8 Note: For products in ISO dimensions please contact Tyco FPP General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. Material Specifications Coupling Ductile Iron Housing Specifications: ASTM A 536 – Standard specification for ductile iron castings, Grade 65-45-12 Bolt/Nut Specifications: ANSI: Carbon steel oval neck bolts & nuts are heat-treated and conform to the physical properties of ASTM A 183 Grade 2 and SAE J429 Grade 5 with a minimum tensile strength of 110,000 psi (7584.2 bar). Carbon Steel heavy hex nuts conform to the physical properties of ASTM A 183 Grade 2 and SAE J995 Grade 5. Bolts and nuts are zincelectroplated conforming to ASTM B 633. Metric: Carbon steel oval neck track head bolts (Gold colour coded) are heat treated and TYCENMECH 0811 conform to the physical properties of ASTM F 568 M with a minimum tensile strength of 760 MPa. Carbon Steel heavy hex nuts conform to the physical properties of ASTM A 563 M Class 9. Bolts and nuts are zinc-electroplated conforming to ASTM B 633. Stainless steel bolts and nuts are available upon request. Gasket Specifications Grade “E” EPDM gaskets have a Green colour code identification and conform to ASTM D 2000 for service temperatures from -30°F to 230°F (-34°C to 110°C). They are recommended for hot water not to exceed 230°F (110°C), plus a variety of dilute acids, oil free air, and many chemical services. They Tyco reserves the right to change the contents without notice are not recommended for petroleum services. Grade “T” Nitrile (Colour code: Orange stripe) Recommended for petroleum products, air with oil vapors, vegetable and mineral oils within the specified temperature range. Also good for water services under 150°F (66°C). Temperature range: -20°F to +180°F (-29°C to +82°C).Do not use for HOT WATER above 150°F (66°C) or HOT DRY AIR above 140°F (60°C). Coatings • Orange – Non-lead paint (standard) • Red – Non-lead paint (Optional, Regional) • Hot-Dipped, Zinc galvanized (optional) 6.001 6 Figure 9097 HDPE Transition Couplings C B A FIG. 9097 The GRINNELL Figure 9097 HDPE Transition Coupling provides for an efficient transition from grooved piping systems to high-density polyethylene (HDPE) piping. The GRINNELL Figure 9097 features a four-bolt coupling design with one side of machine gripping teeth and a grooved end creating a leak-tight joint between high-density polyethylene and grooved piping systems. The contoured housing features the same integrated ramp design as the GRINNELL Figure 9095, which helps avoid obstacles while relocating pipe runs. This coupling is ideal for mining, irrigation, and tunnelling applications. TFPP Article Number 909720ES 909730ES 909740ES 909760ES 6 909780ES 909710ES 909712ES Nominal Size Pipe OD A mm Inches mm mm 60.3 50 2 80 3 100 4 150 6 200 8 250 10 300 12 Dimensions B C Coupling Bolt Size Approx Weight mm mm Inches Kg 86.0 152.0 79.0 1/2 x 2 3/8 88.9 114.0 181.0 79.0 1/2 x 3 114.3 146.0 216.0 95.0 1/2 x 3 168.3 203.0 286.0 95.0 5/8 x 3 1/2 219.1 267.0 346.0 108.0 5/8 x 3 1/2 273.0 321.0 432.0 127.0 3/4 x 4 3/4 323.9 375.0 495.0 127.0 3/4 x 4 3/4 2.0 2.7 3.8 5.7 9.7 16.0 19.6 Note: For products in ISO dimensions please contact Tyco FPP General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. Material Specifications Coupling Ductile Iron Housing Specifications: ASTM A 536 – Standard specification for ductile iron castings, Grade 65-45-12 Bolt/Nut Specifications: ANSI: Carbon steel oval neck bolts & nuts are heat-treated and conform to the physical properties of ASTM A 183 Grade 2 and SAE J429 Grade 5 with a minimum tensile strength of 110,000 psi (7584.2 bar). Carbon Steel heavy hex nuts conform to the physical properties of ASTM A 183 Grade 2 and SAE J995 Grade 5. Bolts and nuts are zincelectroplated conforming to ASTM B 633. Metric: Carbon steel oval neck track head bolts (Gold colour coded) are heat treated and TYCENMECH 0811 conform to the physical properties of ASTM F 568 M with a minimum tensile strength of 760 MPa. Carbon Steel heavy hex nuts conform to the physical properties of ASTM A 563 M Class 9. Bolts and nuts are zinc-electroplated conforming to ASTM B 633. Stainless steel bolts and nuts are available upon request. Gasket Specifications Grade “E” EPDM gaskets have a Green colour code identification and conform to ASTM D 2000 for service temperatures from -30°F to 230°F (-34°C to 110°C). They are recommended for hot water not to exceed 230°F (110°C), plus a variety of dilute acids, oil free air, and many chemical services. They Tyco reserves the right to change the contents without notice are not recommended for petroleum services. Grade “T” Nitrile (Colour code: Orange stripe) Recommended for petroleum products, air with oil vapors, vegetable and mineral oils within the specified temperature range. Also good for water services under 150°F (66°C). Temperature range: -20°F to +180°F (-29°C to +82°C).Do not use for HOT WATER above 150°F (66°C) or HOT DRY AIR above 140°F (60°C). Coatings • Orange – Non-lead paint (standard) • Red – Non-lead paint (Optional, Regional) • Hot-Dipped, Zinc galvanized (optional) 6.002 Figure 9094 HDPE Flange Couplings B C A FIG. 9094 The GRINNELL Figure 9094 HDPE Flange Coupling provides for an efficient transition from high-density polyethylene (HDPE) piping to ANSI class 125# or 150# flanged piping system. This coupling is ideal for mining, irrigation, and tunnelling applications. TFPP Article Number 909440ES 909460ES 909480ES Coupling Bolts† Nominal Size Pipe OD A Dimensions B C mm Inches mm mm mm mm Quantity Bolt Size Inches 114.3 229.0 260.0 79.0 8 5/8 x 3 1/4 168.3 279.0 311.0 95.0 8 3/4 x 3 1/2 219.1 343.0 375.0 87.0 8 3/4 x 3 3/4 100 4 150 6 200 8 Approx Weight Kg 6.8 9.8 13.1 Note: For products in ISO dimensions please contact Tyco FPP General notes: Additional information is included in our data sheets and is available upon request. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Always read and understand the installation constructions. Never remove any piping components nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified with the gasket recommendation listing for the specific application. Material Specifications Coupling Ductile Iron Housing Specifications: ASTM A 536 – Standard specification for ductile iron castings, Grade 65-45-12 Bolt/Nut Specifications: ANSI: Carbon steel oval neck bolts & nuts are heat-treated and conform to the physical properties of ASTM A 183 Grade 2 and SAE J429 Grade 5 with a minimum tensile strength of 110,000 psi (7584.2 bar). Carbon Steel heavy hex nuts conform to the physical properties of ASTM A 183 Grade 2 and SAE J995 Grade 5. Bolts and nuts are zincelectroplated conforming to ASTM B 633. Metric: Carbon steel oval neck track head bolts (Gold colour coded) are heat treated and TYCENMECH 0811 conform to the physical properties of ASTM F 568 M with a minimum tensile strength of 760 MPa. Carbon Steel heavy hex nuts conform to the physical properties of ASTM A 563 M Class 9. Bolts and nuts are zinc-electroplated conforming to ASTM B 633. Stainless steel bolts and nuts are available upon request. Gasket Specifications Grade “E” EPDM gaskets have a Green colour code identification and conform to ASTM D 2000 for service temperatures from -30°F to 230°F (-34°C to 110°C). They are recommended for hot water not to exceed 230°F (110°C), plus a variety of dilute acids, oil free air, and many chemical services. They Tyco reserves the right to change the contents without notice are not recommended for petroleum services. Grade “T” Nitrile (Colour code: Orange stripe) Recommended for petroleum products, air with oil vapors, vegetable and mineral oils within the specified temperature range. Also good for water services under 150°F (66°C). Temperature range: -20°F to +180°F (-29°C to +82°C).Do not use for HOT WATER above 150°F (66°C) or HOT DRY AIR above 140°F (60°C). Coatings • Orange – Non-lead paint (standard) • Red – Non-lead paint (Optional, Regional) • Hot-Dipped, Zinc galvanized (optional) 6.003 6 HDPE Pipe Wall Thickness and standard Dimension Ratios Pipe Size Nominal Size mm Inches 50 2 80 3 100 4 150 6 200 8 250 10 300 12 Pipe Wall Thickness and Standard Dimension Ratio OD mm Tol. +/mm Max. Pipe Ovality +/mm 60.3 0.15 0.89 8.3 6.7 5.5 3.9 3.6 2.9 - 88.9 0.41 1.02 12.2 9.9 8.1 5.7 5.2 4.2 2.7 114.3 0.51 1.02 15.6 12.7 10.4 7.4 6.7 5.4 3.5 168.3 0.76 1.27 23.1 18.7 15.3 10.8 8.3 6.7 5.2 219.1 0.99 1.91 30.0 24.3 19.9 14.1 12.9 8.6 6.7 273.0 1.22 1.91 37.4 30.3 24.8 17.6 16.1 13.0 8.4 323.9 1.45 1.91 44.4 36.0 29.4 20.9 19.1 15.4 10.0 SDR 7.3 mm SDR 9 mm SDR 11 mm SDR 15.5 mm SDR 17 mm SDR 21 mm SDR 32.5 mm Per Specification for Polyethylene (P.E.) Plastic Pipe ASTMF714, D2447, D3035. 6 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 6.004 G-MINE PVC Systems 77 G-MINE PVC Systems TYCENMECH 0811 Tyco reserves the right to change the contents without notice P. 7.000 - 7.023 7.000 G-MINE PVC Systems Pipe Specifications Nominal Property Values Pipe Impact Strength Production Specification Nominal Size Inches Pipe Property Test Method Value Izod Impact ASTM D 256 1.15 Ft.-Lbs./In. of Notch (16.8 N/m) 2 Tensile Strength ASTM D 638 7,000 psi (482 bar) 3 Modulus of Elasticity ASTM D 638 400,000 psi (27579 bar) Deflection Temperature ASTM D 648 158˚F (70˚C) Flammability ASTM D 635 Self-Extinguishing 4 6 8 SDR21 (Ft. - Lbs.) N/m SDR17 (Ft. - Lbs.) N/m SDR13.5* (Ft. - Lbs.) N/m 255 3721 380 5545 495 7223 170 2480 245 3575 320 4670 470 6859 610 8902 170 2480 245 3575 320 4670 470 6859 610 8902 PVC SERVICE FACTOR *High-pressure pipe 7 1.00 1.00 0.88 0.75 0.80 0.62 0.60 0.50 0.40 0.40 0.30 0.20 0 0.22 70 80 90 100 110 120 130 140 TEMPERATURE, °F FIGURE 1 PVC TEMPERATURE SERVICE FACTOR Specifications Approvals: All G-MINE Pipe and Fittings are NSF-14 Compliant except for SDR 13.5 which is NSF-61. Materials: • • Pipe and fittings are made of highstrength PVC (Poly Vinyl Chloride) conforming to ASTM D 1784. G-MINE PVC Joints meet the requirements of ASTM D 3139. TYCENMECH 0811 • • O-rings are Teflon-coated, Nitrile Butadiene Rubber (NBR) or Polyisoprene Rubber conforming to ASTM F 477. Spline is Nylon. Available in Acidresistant Polyvinylidene Fluoride. PVC Temperature Service Factor • All pressure ratings for PVC pipe are determined in a water environment of 73.4°F (23°C) ( (±3.6°F). As the temperature of the environment Tyco reserves the right to change the contents without notice increases, PVC Pipe becomes more ductile. This is represented by the graph (Figure 1). • The PVC material’s impact strength increases and the tensile strength decreases as the temperature rises. Because of this effect, the pressure rating of the pipe and fittings must be decreased to allow for safe operation of the line at elevated temperatures. 7.001 SDR Pipe (Spline x Spline) C G1 PIPE LENGTH, 19'-0" G2 O.D. O.D. 15° SEE GROOVE DETAIL P GROOVE DETAIL FIG. 72900 The GRINNELL Figure 72900 G-MINE PVC Pipe provides a flexible piping system that is non-corrosive and resistant to harsh environments, acids, and most chemicals. Its specially formulated compound contains impact modifiers and UV (Ultraviolet) inhibitors that provide higher impact strength over an extended period of time. Pipe is available in 19 foot (5.8m) laying lengths. TFPP Article Number Nominal Size Pipe OD SDR Approx Weight Max. Pressure Rating P C G1 Width bar mm mm mm mm mm Kg/M G2 Depth Min. Wall Thk. mm 7290020E 7290030E 7290040LE 7290040E 7290040HE 7290060LE 7290060E 7290060HE 7290080LE 7290080E 7290080HE Inches mm 50 2 80 3 100 4L 100 4 100 4H 150 6L 150 6 150 6H 200 8L 200 8 200 8H 60.3 SDR 17 17.2 4.8 44.5 6.4 2.5 3.6 0.3 88.9 SDR 17 17.2 4.8 63.5 9.5 3.4 5.2 0.6 114.3 SDR 21 13.8 4.8 76.2 9.5 3.4 5.4 0.8 114.3 SDR 17 17.2 4.8 76.2 9.5 3.4 6.7 1.0 114.3 SDR 13.5 21.7 4.8 76.2 9.5 3.4 8.5 1.3 168.3 SDR 21 13.8 8.0 76.2 9.5 3.4 8.0 1.8 168.3 SDR 17 17.2 8.0 76.2 9.5 3.4 9.9 2.2 168.3 SDR 13.5 21.7 8.0 76.2 9.5 3.4 12.5 2.8 219.1 SDR 21 13.8 16.7 80.3 12.7 3.7 10.4 3.0 219.1 SDR 17 17.2 16.7 80.3 12.7 3.7 12.9 3.7 219.1 SDR 13.5 21.7 16.7 80.3 12.7 3.7 16.2 4.7 Laying length is 19 feet (5.8m) G-MINE Pipe is produced with thickened ends to accommodate the G-MINE groove while maintaining their designed pressure rating. Grooving the non-thickened pipe body will result in less-than-designed pressure rating for the new joint and ultimately the entire system. When fabrication is required for non-thickened end products, apply a Figure 72905 G-MINE x Solvent Weld Transition Coupling. 10" and 12" (250 and 300mm) are available upon request. Contact Tyco FPP. See G-MINE specifications on page 7.001 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 7.002 77 Couplings (Spline x Spline) L B.O.D. FIG. 72904 The GRINNELL Figure 72904 G-MINE Coupling provides a connection between two pieces of G-MINE PVC Pipe. G-MINE Couplings are designed for non-permanent use applications and are supplied with O-rings (gaskets) for ease of assembly and disassembly. TFPP Article Number Nominal Size mm Inches 7290420 7290430 7290440 7290440H 7290460 7290460H 7290480 7290480H 7 2 50 3 80 4 100 4H 100 6 150 6H 150 8 200 8H 200 B.O.D. L Max. Pressure Rating Approx Weight mm mm bar Kg/M 81 133.4 17.2 0.5 111 184.2 17.2 1.0 139 209.6 17.2 2.2 151 209.6 21.7 2.3 199 209.6 17.2 2.8 213 209.6 21.7 4.7 259 257.3 17.2 5.0 278 257.3 21.7 9.1 G-MINE Gaskets (O-rings) and Splines included. 10" and 12" (250 and 300mm) are available upon request. Contact Tyco FPP. See G-MINE specifications on page 7.001 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 7.003 Couplings (Spline x Solvent Weld) L1 L2 B.O.D. FIG. 72905 The GRINNELL Figure 72905 G-MINE Transition Coupling (Female x Solvent Weld) provides an efficient transition from G-MINE PVC Pipe to plain-end PVC pipe. TFPP Article Number 7290520 7290530 7290540 7290560 7290580 Nominal Size Max. Pressure Rating L1 L2 Approx Weight mm Inches bar mm mm Kg/M 17.2 139.7 60.5 0.5 17.2 203.2 88.9 1.0 17.2 228.6 101.6 1.6 17.2 228.6 101.6 2.9 17.2 257.3 114.3 5.1 2 50 3 80 4 100 6 150 8 200 G-MINE Gasket O-ring and Spline included. See G-MINE specifications on page 7.001 77 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 7.004 Reducing Couplings (Male Spline x Female Spline) L O.D. B.O.D. FIG. 72919 The GRINNELL Figure 72919 G-MINE Reducing Coupling (Female x Male) allows for a direct transition between two different pipe sizes. TFPP Article Number Nominal Size mm Inches 729194020 729194030 729196020 729196030 729196040 729198020 729198040 729198060 100 x 50 4x2 100 x 8 4x3 150 x 50 6x2 150 x 80 6x3 150 x 100 6x4 200 x 50 8x2 200 x 100 8x4 200 x 150 8x6 O.D B.O.D Max. Pressure Rating L Approx Weight mm mm bar mm Kg/M 60.3 139 17.2 387.4 2.3 88.9 139 17.2 420.6 2.6 60.3 199 17.2 400.1 4.7 88.9 199 17.2 419.1 5.0 114.3 199 17.2 441.5 5.0 60.3 259 17.2 431.8 5.0 114.3 259 17.2 397.0 10.9 168.3 259 17.2 469.9 11.2 G-MINE Gasket (O-ring) and Spline included. See G-MINE specifications on page 7.001 7 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 7.005 Outlet Couplings (Male Spline x Female Spline x Female Thread) L1 NPT O.D. B.O.D. FIG. 72940 The GRINNELL Figure 72940 G-MINE Threaded Outlet Coupling (Female x Male x Female NPT) provides a threaded branch outlet connection. TFPP Article Number Nominal Size Run x Outlet Inches x NPT 729402075 729402010 729403015 729404015 729406015 729408020 - 2 x 3/4 50 x 20 2x1 50 x 25 3 x 1 1/2 80 x 40 4 x 1 1/2 100 x 40 6 x 1 1/2 150 x 40 6x2 150 x 50 8 x 1 1/2 200 x 40 8x2 200 x 50 O.D B.O.D Max. Pressure Rating L Approx Weight mm mm bar mm Kg/M 60.3 81 17.2 257.3 0.7 60.3 81 17.2 257.3 0.7 88.9 111 17.2 342.9 1.6 114.3 139 17.2 381.0 2.6 168.3 199 17.2 431.8 5.2 168.3 199 17.2 431.8 5.2 219.1 259 17.2 482.6 9.3 219.1 259 17.2 482.6 9.7 G-MINE Gasket (O-ring) and Spline included. See G-MINE specifications on page 7.001 77 7.006 Outlet Couplings (Spline x Spline x Female Thread) L NPT B.O.D. FIG. 72930 The GRINNELL Figure 72930 G-MINE Threaded Outlet Coupling (Female x Female x Female NPT) provides a connection between two pieces of G-MINE PVC Pipe and includes a threaded branch connection. TFPP Article Number Nominal Size Run x Outlet Inches x NPT 729302075 729302010 729303075 729303010 729303015 729304075 729304010 729304015 729306075 729306010 7 729306015 729308010 729308015 2 x 3/4 50 x 20 2x1 50 x 25 3 x 3/4 80 x 20 3x1 80 x 25 3 x 1 1/2 80 x 40 4 x 3/4 100 x 20 4x1 100 x 25 4 x 1 1/2 100 x 40 6 x 3/4 150 x 20 6x1 150 x 25 6 x 1/2 150 x 40 8x1 200 x 25 8 x 1/2 200 x 40 B.O.D Max. Pressure Rating L Approx Weight mm bar mm Kg 81 13.8 177.8 0.7 81 13.8 177.8 0.6 111 13.8 241.3 1.2 111 13.8 241.3 1.3 111 11.0 241.3 1.2 139 13.8 266.7 1.9 139 13.8 266.7 1.9 139 11.0 266.7 1.8 199 13.8 285.8 3.6 199 13.8 285.8 3.6 199 13.8 285.8 3.6 259 13.8 317.5 6.8 259 13.8 317.5 6.8 G-MINE Gasket (O-ring) and Spline included. See G-MINE specifications on page 7.001 7.007 Nipples (Spline x Plain End) L O.D. FIG. 72906 The GRINNELL Figure 72906 G-MINE Nipple (Male x Plain-End) provides an economical and efficient method of converting a solvent weld-end pipe run to a G-MINE grooved connection. TFPP Article Number Nominal Size mm Inches 7290620 7290630 7290640 7290660 7290680 50 2 80 3 4 100 150 6 200 8 O.D Max. Pressure Rating L Approx Weight mm bar mm Kg 60.3 17.2 177.8 0.3 88.9 17.2 228.6 0.6 114.3 17.2 245 1.0 168.3 17.2 304.8 2.4 219.1 17.2 330.2 4.4 See G-MINE specifications on page 7.001 77 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 7.008 Nipples (Spline x Groove) L O.D. FIG. 72907 The GRINNELL Figure 72907 G-MINE Transition Coupling (G-MINE X Grooved) provides an efficient transition from G-MINE PVC Pipe to grooved steel pipe that meets AWWA C-606 IPS Groove Standards. TFPP Article Number Nominal Size mm Inches 7290720 7290730 7290740 7290740H 7290760 7290760H 7290780 50 2 80 3 4 100 4H 100 6 150 6H 150 8 200 O.D Max. Pressure Rating L Approx Weight mm bar mm Kg 60.3 17.2 177.8 0.3 88.9 17.2 228.6 0.7 114.3 17.2 254 1.1 114.3 17.2 254 1.4 168.3 17.2 304.8 2.4 168.3 17.2 304.8 3.3 219.1 17.2 342.9 4.1 Requires thrust blocking to eliminate end loads; use only with GRINNELL Flexible Couplings only. See G-MINE specifications on page 7.001 7 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 7.009 Nipples (Spline x Male Thread) L O.D. FIG. 72908 The GRINNELL Figure 72908 G-MINE Threaded Nipple (Male x Male NPT) provides an economical and efficient method of connecting a G-MINE piping system to a female threaded adapter or device. TFPP Article Number Nominal Size mm Inches 7290820 7290830 7290840 7290860 7290880 50 2 80 3 4 100 6 150 8 200 O.D Max. Pressure Rating L Approx Weight mm bar mm Kg 60.3 17.2 177.8 0.3 88.9 17.2 228.6 0.6 114.3 17.2 254 1.1 168.3 17.2 304.8 2.4 219.1 17.2 342.9 4.1 See G-MINE specifications on page 7.001 77 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 7.010 Nipples (Plain End x Male Thread) L O.D. FIG. 72909 The GRINNELL Figure 72909 G-MINE Threaded Nipple (Plain-end x Male NPT) provides an economical and efficient method of connecting a solvent weld-end pipe run to a female threaded adapter or device. TFPP Article Number Nominal Size mm Inches 7290920 7290930 7290940 7290960 7290980 50 2 80 3 4 100 6 150 8 200 O.D Max. Pressure Rating L Approx Weight mm bar mm Kg 60.3 13.8 133.4 0.3 88.9 13.1 165.1 0.6 114.3 11.0 177.8 1.1 168.3 9.7 228.6 2.6 219.1 8.3 248.9 4.7 See G-MINE specifications on page 7.001 7 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 7.011 Nipples (Spline x Spline) L O.D. FIG. 72911 The GRINNELL Figure 72911 G-MINE Nipple (Male x Male) provides an economical and efficient method of connecting two female G-MINE components. TFPP Article Number Nominal Size mm Inches 7291140 7291160 7291180 100 4 150 6 200 8 O.D Max. Pressure Rating L Approx Weight mm bar mm Kg 114.3 17.2 254 1.0 168.3 17.2 304.8 2.4 219.1 17.2 330.2 4.4 See G-MINE specifications on page 7.001 77 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 7.012 90˚ Elbows (Spline x Spline) L L O.D. FIG. 72910 The GRINNELL Figure 72910 G-MINE 90° Degree Elbow (Male x Male) provides an economical and efficient method of changing pipe direction. TFPP Article Number Nominal Size mm Inches 7291020 7291030 7291040 72910460 7291080 50 2 80 3 100 4 150 6 200 8 O.D Max. Pressure Rating L Approx Weight mm bar mm Kg 60.3 17.2 203.2 0.8 88.9 17.2 258.6 1.9 114.3 17.2 314.5 3.4 168.3 17.2 397.0 7.9 219.1 17.2 457.2 15.3 See G-MINE specifications on page 7.001 7 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 7.013 45˚ Elbows (Spline x Spline) L L O.D. FIG. 72912 The GRINNELL Figure 72912 G-MINE 45° Degree Elbow (Male x Male) provides an economical and efficient method of changing pipe direction. TFPP Article Number Nominal Size mm Inches 7291220 7291230 7291240 7291260 7291280 50 2 80 3 100 4 150 6 200 8 O.D Max. Pressure Rating L Approx Weight mm bar mm Kg 60.3 17.2 196.9 0.7 88.9 17.2 247.7 1.8 114.3 17.2 285.8 3.2 168.3 17.2 330.2 7.3 219.1 17.2 381 14.0 See G-MINE specifications on page 7.001 77 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 7.014 90˚ Sweep Elbows (Spline x Spline) W 90° L FIG. 72913 O.D. The GRINNELL Figure 72913 G-MINE 90° Degree Sweep Elbow provides an economical and efficient method of changing pipe direction. TFPP Article Number Nominal Size mm Inches 7291320 7291330 7291340 72913240H 7291360 7291360H 7291380 50 2 80 3 100 4 100 4H 150 6 150 6H 200 8 O.D Max. Pressure Rating L W Approx Weight mm bar mm mm Kg 60.3 17.2 408 408 1.1 88.9 17.2 587.4 587.4 2.9 114.3 17.2 408 408 5.8 114.3 21.7 768.4 768.4 6.8 168.3 17.2 1066.8 1066.8 14.1 168.3 21.7 1066.8 1066.8 20.6 219.1 17.2 1184.3 1184.3 26.8 See G-MINE specifications on page 7.001 7 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 7.015 45˚ Sweep Elbows (Spline x Spline) W 45° L O.D. FIG. 72914 The GRINNELL Figure 72914 G-MINE 45° Degree Sweep Elbow provides an economical and efficient method of changing pipe direction. TFPP Article Number Nominal Size mm Inches 7291420 7291430 7291440 7291440H 7291460 7291460H 7291480 50 2 80 3 100 4 100 4H 150 6 150 6H 200 8 O.D Max. Pressure Rating L W Approx Weight mm bar mm mm Kg 60.3 17.2 406.4 190.5 0.9 88.9 17.2 652.5 273.1 2.2 114.3 17.2 730.3 301.6 3.4 114.3 21.7 730.3 301.6 5.3 168.3 17.2 995.4 412.8 8.3 168.3 21.7 995.4 412.8 11.9 219.1 17.2 1320.8 547.7 15.9 See G-MINE specifications on page 7.001 77 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 7.016 Caps & Plugs (Spline) L L B.O.D. O.D. FIG. 72915 The GRINNELL Figure 72915 G-MINE End Plug and End Cap provide an economical and efficient method of capping a piping system. Figure 72915 End Plug TFPP 72915 End Plug Nominal Figure Size Article Number mm Inches 50 2 80 3 7291520 7291530 O.D Max. Pressure Rating L Approx Weight mm bar mm Kg 60 17.2 190.5 0.4 89 17.2 254 0.9 B.O.D Max. Pressure Rating L Approx Weight mm bar mm Kg 139 17.2 228.6 1.9 199 17.2 228.6 4.1 259 17.2 257.3 7.7 Figure 72915 End Cap* TFPP Article Number Nominal Size mm Inches 7291540 7291560 7291580 7 100 4 150 6 200 8 * G-MINE Gasket (O-ring) and Spline included) See G-MINE specifications on page 7.001 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 7.017 Flange Adapters (Spline x Flange 150psi) L R O.D. 2 O.D. 1 BOLT SIZE A FIG. 72916 The GRINNELL Figure 72916 G-MINE Flange Adapter provides a direct transition from flanged components to G-MINE PVC piping components. TFPP Article Number L Flange2 O.D. R Bolt Circle Diameter mm Max. Pressure Rating psi bar mm mm mm mm 60.3 10.3 182.6 152.4 20.6 120.7 5/8 4 0.7 88.9 10.3 235 190.5 26.9 152.4 5/8 4 1.5 114.3 10.3 260.4 228.6 28.7 190.5 5/8 8 2.3 168.3 10.3 316 279.4 32.5 241.3 3/4 8 4.1 219.1 10.3 339.9 342.9 35.1 298.5 3/4 8 7.3 Nominal Size Outlet1 O.D. mm Inches 7291620 7291630 7291640 7291660 7291680 50 2 80 3 100 4 150 6 200 8 Bolt Size Bolt h Approx Weight Kg All flanges are Van Stone style with glass-filled PVC ring. ANSI Class 125 and 150 bolt pattern See G-MINE specifications on page 7.001 77 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 7.018 Tees (Spline x Spline x Spline) O.D. F O.D. L FIG. 72917 The GRINNELL Figure 72917 G-MINE Tee (Male) provides an economical and efficient method of adding a G-MINE PVC Branch Run to a piping system. TFPP Article Number Nominal Size mm Inches 7291720 7291730 7291740 7291760 7291780 50 2 80 3 100 4 150 6 200 8 O.D. Max. Pressure Rating L F Approx Weight mm bar mm mm Kg 60.3 17.2 419.1 276.4 1.0 88.9 17.2 546.1 280.0 2.6 114.3 17.2 628.7 314.5 4.9 168.3 17.2 787.4 393.7 11.3 219.1 17.2 920.8 450.9 21.8 See G-MINE specifications on page 7.001 7 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 7.019 Reducing Tees (Spline x Spline x Spline) O.D.2 F O.D.1 L FIG. 72918 The GRINNELL Figure 72918 G-MINE Reducing Tee (Male) provides an economical and efficient method of adding a reduced diameter G-MINE PVC Branch Run to a piping system. TFPP Article Number 729183020 729184020 729184030 729186020 729186030 729186040 729188060 Nominal Size Run O.D. 1 Outlet O.D. 2 Max. Pressure Rating L F Approx Weight mm Inches mm mm bar mm mm Kg 88.9 60.3 17.2 533.4 224.5 2.3 114.3 60.3 17.2 581.2 240.5 4.6 114.3 88.9 17.2 614.4 296.2 4.9 168.3 60.3 17.2 714.5 298.5 10.4 168.3 88.9 17.2 714.5 323.9 11.0 168.3 114.3 17.2 741.4 349.3 11.1 219.1 168.3 17.2 850.9 427.0 23.1 80 x 50 3x2 100 x 50 4x2 100 x 80 4x3 150 x 50 6x2 150 x 80 6x3 150 x 100 6x4 200 x 150 8x6 See G-MINE specifications on page 7.001 77 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 7.020 G-Mine Butterfly Valves (Spline x Spline) A HANDLE STEM SEALS STEM B DISC O.D. DISC SEAL T/O L MODEL B8200 BODY GRINNELL Model B8200 Butterfly Valves are designed for use with the G-MINE PVC Piping System. Available sizes include 2" to 8" (50 to 200mm) diameters. Precision machined grooves in the valve body provide easy alignment of the valve and G-MINE Coupling, allowing for the insertion of the spline to connect the GRINNELL Model B8200 Valve to the G-MINE PVC System. Flow may enter the valve from either direction and valve can be orientated in any direction. TFPP Article Number ANSI Size O.D. Size A B L Approx Weight Inches DN mm mm mm mm Kg 60.3 202 131 191.1 4.0 88.9 202 146 233.2 8.0 114.3 202 179 258.6 12.0 168.3 261 213 264.6 23.0 219.1 315 238 278.5 34.0 2 DN50 3 DN80 4 DN100 6 DN100 8 DN200 B820020 B820030 B820040 B820060 B820080 See G-MINE specifications on page 7.001 7 Material Specifications Maximum Working Pressure: • 350 psi (24,1 bar) Working Temperature Range: • 32˚F to 140˚F (0˚C to 60˚C) Body: • Ductile iron conforming to ASTM A 536, Grade 65-45-12 Body Coating: TYCENMECH 0811 • Black epoxy-coated • Disc: • Ductile iron conforming to ASTM A 536, Grade 65-45-12 Disc Seal: • Grade “T” Nitrile encapsulated rubber Two-piece Type 316 Stainless Steel Splines Stem Seal: • EPDM O-rings, upper and lower stem Handle: • Zinc-plated carbon steel Stem: Tyco reserves the right to change the contents without notice 7.021 Figure 72999 Splines C.S. DIA. L INSERTION END The GRINNELL Figure 72999 G-MINE Spline securely locks the coupling or fitting to the pipe. The spline is made of Nylon and is also available in Acid-Resistant Polypropylene. TFPP Article Number Nominal Size mm Inches 7299920 7299930 7299940 7299940H 7299960 7299960H 7299980 50 2 80 3 100 4 100 4H 150 6 150 6H 200 8 Configuration L Cross section Diameter C.S. mm mm 266.7 4.8 ROUND 406.4 6.4 ROUND 457.2 6.4 ROUND 457.2 6.4 SQUARE 609.6 6.4 ROUND 609.6 6.4 SQUARE 812.8 8.0 SQUARE See G-MINE specifications on page 7.001 77 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 7.022 Figure ITGM Insertion Tools SPLINE (NOT INCLUDED WITH TOOL) PLUNGER HANDLE FLANGE POINTED INSERTION END OF SPLINE BARREL LOAD SPLINE INTO BARREL The GRINNELL Figure ITGM G-MINE Spline Insertion Tool assists with the insertion of the spline into the groove, locking the fitting to the pipe. TFPP Article Number Nominal Size mm Inches 80-150 3-6 200 8 ITGM 36 ITGM 8 See G-MINE specifications on page 7.001 Figure 72899 Replacement Gaskets C.S. DIA. O.D. 7 The GRINNELL Figure 72899 G-MINE Gasket (O-ring) provides a hydraulic seal. Most G-MINE Fittings and Couplings are manufactured to include an O-ring, a flexible elastomeric seal. G-MINE O-rings are Teflon-coated, Nitrile Butadiene Rubber (NBR) or Polyisoprene Rubber conforming to ASTM F 477 (Solvent weld and plain end fittings are designed for use without o-ring). TFPP Article Number Nominal Size mm Inches 7289920 7289930 7289940 7289960 7289980 50 2 80 3 100 4 6 150 200 8 O.D. Cross Section Diameter C.S. mm mm 70.4 5.3 98.9 5.3 124.3 5.3 182.3 7.0 237.5 9.5 Material Teflon®-Coated Nitrile Butadiene Rubber Nitrile Butadiene Rubber Nitrile Butadiene Rubber Nitrile Butadiene Rubber Polyisoprene Rubber See G-MINE specifications on page 7.001 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 7.023 Pipe Preparation Tools 8 Pipe Preparation Tools TYCENMECH 0811 Tyco reserves the right to change the contents without notice P. 8.000 - 8.005 8.000 Pipe Preparation Tools GROOVER 01 TFPP Article Number Nominal Size GROOVER 02 Power Supply* GROOVER 10A Description mm Inches GROOVER 01 GROOVER 02 GROOVER 10A GROO10A-UK 42.4-457.2 1 1/4-18 42.4-457.2 1 1/4-18 33.7-219.1 1-8 33.7-219.1 1-8 Approx Weight Kg 380VAC 50HZ Portable Groover with Pipestand 207 380VAC 50HZ Automatic Groover with Pipestand 297 220VAC 50Hz Portable Groover with Pipestand 107 110VAC 50Hz Portable Groover with Pipestand 107 *Note: Other voltages on request. STAND 8 TFPP Article Number RJ-624 Description Approx Weight Kg STAND Pipestand for pipes 1” (33.7 mm) till 8” (219.1 mm) 15 RJ-624 Pipestand for pipes 6” (168.3 mm) till 24” (609.6 mm) 40 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 8.001 Pipe Preparation Tools HCTOOL TFPP Article Number HCTOOL Drill not included Pipe Size Max. Hole Ø Supply mm Inches mm Inches 21.0-273.0 1/2-10 125 5 Description Approx Weight Kg Hole cutting Tool 8.0 Note: The HCT Hole Cutting Tool is a great help when drilling holes in pipe. Almost any standard hole saw machine [i.e. electric drill] can be mounted on the HCT. With the HCT the hole saw can be fixed, secured and used as a leveling tool to ensure accurate hole alignment. For pipes of 12 mm through 250 mm (1/2" through 12"). With the optional base and beam adapter, the support can also be attached to standard steel beams. Pipe Preparation Tools, Holesaw D HOLESAW Note: Available in the size as mentioned in below table. TFPP Article Number HOLESAWCP Note: For dia. 14.3 to 30.2mm. HOLESAWCP5 Note: For dia. 31.8 to 152.4mm. D HOLESAWDP Note: Drive plate for sizes 76.2mm to 152.4mm. Use with Hole Drill HOLESAWCD Note: Spare drill for HOLESAWCP & HOLESAWCP5. Use with Drive Plate mm 8 HOLESAW22 22.2 HOLESAWCP HOLESAW24 23.8 HOLESAWCP HOLESAW25 25.4 HOLESAWCP HOLESAW35 34.9 HOLESAWCP5 HOLESAW38 38.1 HOLESAWCP5 HOLESAW44 44.5 HOLESAWCP5 HOLESAW50 50.8 HOLESAWCP5 HOLESAW63 63.5 HOLESAWCP5 HOLESAW70 69.9 HOLESAWCP5 HOLESAW89 88.9 HOLESAWCP5 HOLESAWDP HOLESAW114 114.3 HOLESAWCP5 HOLESAWDP TYCENMECH 0811 Tyco reserves the right to change the contents without notice 8.002 Pipe Preparation Tools, GRINNELL Groove Measurement Tape PIPE MEASURING TAPE TFPP Article Number Size Description Hole Drill Use with Drive Plate GRINTAPE 33.7-323.9 [1-12] Pipe Measuring Tape 0.100 ZKLM024 33.7-609.6 [1-24”] Pipe Measuring Tape 0.100 mm This dimensional measurement tape has been developed to check the groove diameter (C-size) of grooved pipe from 1” up to 12”. The loop extending from the metal housing consist of a clear-view plastic window with an indicator line and a metal measuring tape. Through the window one can see the various markings (groove tolerance areas) on the tape. First, verify which size pipe is to be checked. As shown on the drawing, the metal tape will show the diameter of a particular steel pipe size. Slide the loop over the grooved end of the pipe and place the tape in the groove. Please note: Check whether the tape is placed in the groove over the entire circumference of the pipe! Pull the tape tightly on the pipe. Through the clear view window one should see the indicator line and a small ‘block’ showing the tolerance area for the groove. The indicator line in the window must fall within the dark coloured block or groove tolerance area. If the indicator line is not within the groove tolerance area, first check if the tape is pulled back tightly, and whether the tape is correctly placed in the groove. If the tape is placed properly, this particular groove is not correct. Make sure that the settings on the GRINNELL grooving tool are corrected to obtain the correct groove dimensions. Please note: This tape is not a calibrated tool and is to be used for reference only. To ensure accuracy, always check grooved end pipe with calibrated gauges or calibers. Pipe Preparation Tools, Center Punch 8 CENTER PUNCH TFPP article number: PUNCH TYCENMECH 0811 Tyco reserves the right to change the contents without notice 8.003 Pipe Preparation Tools, GRINNELL Gauges 8-12 1-6 1-1.5 A-DIM OK Dimension A A-DIM NOT OK 8-12 TFPP Article Number Size GAUGE 33.7-323.9 [1-12] 2-6 8-12 B-DIM OK Dimension B B-DIM NOT OK 1-1.5 1-6 2-6 8-12 Description Hole Drill Use with Drive Plate Gauge 0.250 mm This dimensional gauge is developed to check the A dimension (gasket seat) and B dimension (groove width) of grooved pipe. gauge fits the groove should be acceptable. If the DIM A NOT OK side fits the grooved end, this groove is not made in accordance with GRINNELL specifications. the groove should be acceptable. If the DIM B NOT OK side fits the groove, this groove is not made in accordance with GRINNELL specifications. A Dimension - Gasket seat Select the proper size of pipe on the gauge. Place the gauge with the DIM A OK side on the grooved end of the pipe as shown on the drawing. If the B Dimension - Groove width Select the proper size of the pipe on the gauge. Place the gauge with the DIM B OK side in the groove of the pipe as shown on the drawing. If the gauge fits, Please note: This gauge is not a calibrated tool and is to be used for reference only. To ensure accuracy, always check grooved end pipe with calibrated gauges or calibers. 8 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 8.004 Unistrut Support Solutions 8 8 UNISTRUT analysis Software: A user friendly, two dimensional calculation program to analyze UNISTRUT channel sections utilized as beams and cantilevers. The program provides instantaneous results of geometries containing multiple spans with single or multiple static load conditions TYCENMECH 0811 Tyco reserves the right to change the contents without notice 8.005 Design Data 9 Design Data TYCENMECH 0811 Tyco reserves the right to change the contents without notice P. 9.000 - 9.028 9.000 Design Data, Gaskets Pressure responsive gaskets are offered in a variety of types. Although they each serve a specific function they all utilize the same sealing design. Installation of the gasket over the outside sealing surface of the pipe compresses the lip seal thus forming the initial seal. The installation of the housing segments around the gasket and into the pipe groove accurately positions the gasket. Tightening of the housing segments forms the gasket to the inside of the housing and compresses it around the pipe-sealing surface thus increasing the gaskets sealing against the pipe. The introduction of the system pressure energizes the pressure responsive seal of the gasket and further enhances the sealing action. Standard Type Reducing Coupling Mechanical Tee and Branch Tee The standard type gasket, which is of the “C” configuration, is the most commonly used. It is the gasket type provided as the standard in the Figure 705, 707, 577, 770, 772, 405 and 472 GRINNELL Couplings. The gasket is available in all types of material grades. The Reducing Coupling gasket is provided with ribs used to position the larger pipe so that the sealing lip is located on the sealing surface of the pipe. This gasket is used only with the Figure 716 GRINNELL Reducing Coupling and is available in Grade E EPDM and Grade T Nitrile. The gasket provides a compression type seal, which is designed to conform to the exterior curve (OD) of the pipe. This design is unique to both the Figure 730 Mechanical Tee (threaded and grooved) and Figure 522 Branch Tee. The gasket is available in EPDM Grade E and Nitrile Grade T. Note when used for dry pipe and freezer applications use a petroleum-free silicone based lubricant other wise no lubricant is required. Tri-Seal Flange Adapter 9 The Tri-Seal gasket is designed to close off the gap or gasket cavity. This is accomplished by positioning the center “rib” of the gasket over the gap between the pipes. The Tri-Seal gasket has two tapered sealing edges in addition to the center rib for additional strength and sealing. The Tri-Seal gasket can be used with the Figure 705, 707, 577, 772, 405 and 472 GRINNELL Couplings. It is recommended for use in dry pipe, freezer and vacuum service (greater than 10" Hg) applications. Note only a petroleum-free silicone based lubricant is recommended for dry pipe and freezer applications. The gasket is available in Grade E EPDM and Grade T Nitrile. TYCENMECH 0811 This gasket is specifically designed for the Figure 71 Flange Adapter. The gasket has an optimum amount of rubber to provide a dependable seal between both the pipe and mating surface and to avoid overfilling of the gasket pocket, which causes assembly difficulties. The gasket is available in EPDM Grade E and Nitrile Grade T. Tyco reserves the right to change the contents without notice 9.001 Design Data, Gaskets GRINNELL Gasket Grade Index and Recommendations The Gasket Recommendation Tables have been developed to assure maximum service life. The tables have been developed from information supplied by the material manufacturers of the elastomer, technical reference literature and testing conducted by GRINNELL. In evaluating the gasket grade for intended service applications consideration must be given to the following: system Grade E Temperature Range -34°C to + 110°C (-30°F to +230°F) apply to GRINNELL gaskets only. These listings do not apply for GRINNELL Butterfly Valves. operating temperature, fluid or solution concentration, and duration of service. All gasket recommendations are based on a temperature of 21°C (70°F) unless otherwise noted. Tyco Fire Protection Products should be consulted if combinations of service solutions are being considered. Contact Tyco Fire Protection Products for recommendations for services not listed. Gasket recommendations Compound EPDM Colour Code General Service Application Green Hot water, dilute acids, alkalies and many chemical services not involving petroleum products. Excellent oxidation resistance. NOT FOR USE WITH HYDROCARBONS -34°C to + 110°C (-30°F to +230°F) EPDM Green Hot water, dilute acids, alkalies and many chemical services not involving petroleum products. Excellent oxidation resistance. NOT FOR USE WITH HYDROCARBONS Recommended for low temperature and vacuum services T -29°C to + 82°C (-20°F to +180°F) Nitrile (Buna-N) Orange Petroleum products, vegetable oils, mineral oils and air with oil vapors NOT RECOMMENDED FOR USE IN HOT WATER SYSTEMS NOT RECOMMENDED FOR HOT DRY AIR SYSTEMS EN -29°C to + 90°C (-20°F to +193°F) EPDM Green/Yellow O -7°C to +149°C (+20°F to +300°F) Fluoro Elastomer Blue High temperature resistance to oxidizing acids, petroleum oils, hydraulic fluids, halogenated hydrocarbons and lubricants L -34°C to + 177°C (-30°F to +350°F) Silicone Red Gasket Dry hot air and some high temperature chemical services E Tri-seal Potable Water Services Tri-Seal freezer gasket The Tri-Seal Grade E freezer gasket is used primarily for dry pipe fire protection systems, vacuum service, and freezer applications. The Tri-Seal freezer gasket differs from standard gaskets by closing off the gap of TYCENMECH 0811 ACS gasket cavity. This is accomplished by positioning the center “rib” of the gasket over the gap between the pipes. The Tri-Seal freezer gasket has two tapered sealing edges in addition to the center rib for additional strength and sealing. The Tri-Seal freezer gasket is available in sizes 32mm to 300mm and is designed for use with GRINNELL Figure 705, 705R, 707, 577, 772, 405 and 472 Couplings. A petroleum-free Tyco reserves the right to change the contents without notice ARPA silicone based lubricant is recommended for all dry pipe systems. For low temperature services or dry systems in cold storage or freezer applications, use Tri-Seal freezer gaskets. For vacuum services > 381mm Hg, Tri-Seal gaskets should be used for couplings in sizes 8” and above. Note: Rigid couplings are preferred for vacuum, dry pipe and freezer applications. 9.002 9 Design Data, Gasket, Gasket Recommendation Listing • Contact Tyco FPP for an Engineering evaluation and recommendation where the gasket grade is shown in parenthesis. • Specify gasket grade when ordering. • For dry pipe systems or freezer systems, use Tri-Seal freezer gasket and petroleum free silicone lubricant. • Check gasket colour code to be certain it is suitable for the service intended. • Unless otherwise noted, all gasket listings are based upon a temperature of 21°C (70°F). • For services not listed contact Tyco FPP for recommendation. • Where more than one gasket is shown, the preferred gasket grade is listed first. WATER & AIR Service Gasket Grade Air, (no oil vapors), Temp. -34°C to +110°C (-30°F to +230°F) E Air, with oil vapors, Temp. -29°C to +66°C (-20°F to +150°F) T Water, Temperature to +110°C (230°F) E Water, Acid Mine Water, Chlorine E/T Water, Deionized Water, Seawater E E E Water, Waste (no petroleum products) E Water, Potable EN Service Gasket Grade Crude Oil - Sour T Diesel Oil T Fuel Oil T Gasoline, Leaded Hydraulic Oil T Kerosene Lube Oil, to 66°C (150°F) T Motor Oil T Tar and Tar Oil T PETROLEUM PRODUCTS T T 9 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 9.003 Design Data, Gasket, Gasket Recommendations Chemical Composition ASTM #3 Oil Acetaldehyde Acetamide Acetic Acid up to 10% 100°C/38°C Acetic Acid up to 10-50% 100°C/38°C Acetic Acid, Glacial 100°C/38°C Acetic Anhydride Acetone Acetonitrile Acetylene Adipic Acid Alkalis Allyl Alcohol to 96% Alum Sulphuric Acid Alums Aluminium Chloride Aluminium Fluoride Aluminium Hydroxide Aluminium Nitrate Aluminium Oxychloride Aluminium Phosphate Aluminium Salts Aluminium Sulfate Ammonia Gas, Cold Ammonia, Liquid Aluminium Bifluoride Aluminium Carbonate Aluminium Chloride Aluminium Fluoride Aluminium Hydroxide Aluminium Metaphosphate Aluminium Nitrate Aluminium Nitrite Aluminium Persulfate, to 10% Aluminium Phosphate Aluminium Sulfamate Aluminium Sulfate Aluminium Sulfide Aluminium Thiocyanate Amyl Acetate Amyl Alcohol Amyl Chloronaphthalene Anderol Aniline Aniline Dyes Aniline Hydrochloride Aniline Oil Antimony Chloride Antimony Trichloride Argon Gas Aroclor(S) Arsenic Acid, to 75% Barium Carbonate Barium Chloride Barium Hydroxide Barium Sulfide Benzaldehyde Benzene Benzine (see Petroleum Ether) Benzoic Acid Benzol Benzyl Alcohol Benzyl Benzoate Black Sulfate Liquor Blast Furnace Gas Bleach,12% Active Borax Solutions Bordeaux Mixture Boric Acid Bromine Butane Gas Butanol (see Butyl Alcohol) Butyl Acetate Ricinoleate Butyl Alcohol Butyl “Cellosolve Adipate” Butyl Phenol Butyl Stearate Butylene Butylene Glycol Calcium Acetate Calcium Bisulphite Calcium Chloride Calcium Hydroxide Calcium Hypochlorite Calcium Hypochloride Calcium Nitrate Calcium Sulfate Calcium Sulfide Caliche Liquors Carbitol Carbonic Acid, Phenol Carbon Bisulphide Carbon Dioxide, Dry Carbon Dioxide, Wet Carbon Disulphide Carbon Monoxide Carbon Tetrachloride Caustic Potash Cellosolve Acetate Cellosolve (Alcohol Ether) Cellulose Acetate Cellulube 220 (Tri-Aryl-Phosphate) Cellulube Hydraulic Fluids China Wood Oil, Tung Oil Chloric Acid to 20% Chlorine, Dry Chlorine, Water 4000 PPM (max.) Chlorinated Paraffin (Chlorocosane) Chloroacetic Acid Chloroacetone Gasket Grade T E T E L L E E T E/T T E E O E/T E/T E/T E E/T T E T E/T E E T E E/T E E E T E E T T E/T E E E E T O E E E E E E E/O O T E E/T E/T T E O O E O E E T T E E E E/T O T E/T E E/T E/T E T T E T T E/T E/T E E E/T E/T E/T T E/T O O E/T E/T O E O E/T E E E E E T E O E T E E Chemical Composition Chlorobenzene Chloroform Chrome Alum Chrome Plating Solutions Chromic Acid, to 25% Citric Acid Coke Oven Gas Copper Chloride Copper Cyanide Copper Fluoride Copper Nitrate Copper Sulfate Creosol, Cresylic Acid Creosote, Coal Tar Creosote, Wood Cupric Fluoride Cupric Sulfate Cyclohexane (Alicyclic Hydrocarbon) Cyclohexanone Deionized Water Dextrim Dibutyl Phthalate Dichloro Difloro Methane Dicyclohexylamine Diesel Oil Diethyl Ether Diethyl Sebacate Diethylamine Diethylene Glycol Digester Gas Dimethylamine Dioctyl Phthalate Dioxane Dipentene (Terpene-Hydrocarbon) Dipropylene Glycol Dowtherm A Dowtherm E Dowtherm SR-1 Ethane Ethanolamine Ethyl Acetoacetate Ethyl Acrylate Ethyl Alcohol Ethyl Cellulose Ethyl “Cellusolve” Ethyl Chloride Ethyl Ether Ethyl Oxalate Ethyl Silicate Ethylene Chlorohydrin Ethylene Diamine Ethylene Dichloride (Dichloroethane) Ethylene Glycol Ferric Chloride, to 35% Ferric Chloride, Saturated Ferric Hydroxide Ferric Sulfate Fluboric Acid Fly Ash Fog Oil Formaldehyde Formamide Formic Acid Freon 11, 130°F/54°C Freon 12, 130°F/54°C Freon 113 130°F/54°C Freon 114,130°F/54°C Freon 134a,176°/80°C Fructose Fuel Oil Fumaric Acid Furfuryl Alcohol Gasoline, Refined Gasoline, Refined, Unleaded Glue Glycerin Glycerol Glycol Glycolic Acid Grease Green Sulfate Liquor Halon 1301 Heptane Hexaldehyde Hexane Hexanol Tertiary Hexyl Alcohol Hexylene Glycol Hydrobromic Acid, to 40% Hydrochloric Acid, to 36%, 75°F/24°C Hydrochloric Acid, to 36%,158°F/70°C Hydrocyanic Acid Hydrofluoric Acid, to 75%, 75°F/24°C Hydrofluosilicic Acid Hydrogen Gas, Cold Hydrogen Gas, Hot Hydrogen Peroxide, to 50% Hydrogen Peroxide, to 90% Hydrogen Sulfide Hydroquinone Hydroxylamine Sulfate Hypochlorous Acid, Dilute Iso Octane, 100°F/38°C Isobutyl Alcohol Isopropyl Acetate Isopropyl Alcohol Isopropyl Ether JP-3 JP-4 JP-5, 6, 7, 8 Gasket Grade O O T O O E/T T/O T E/T E E/T E/T O O O T T O E E T E T T T T E T E/T T T E E T T O O T/E E E E L E E E E T E T E T O E/T E/T E E T E/T E T E/T E/T E T T T T E/T E/T T E E T O E/T E/T E/T E/T E T T E T E T T T T E E O E O E E/T E L O E T E E T E E E T T T T Chemical Composition Gasket Grade Kerosene Ketones Latex (1% Styrene & Butadiene) Lauric Acid Lavender Oil Lead Acetate Lead Chloride Lead Sulfate Lime and H2O Linoleic Acid Lithium Bromide Lithium Chloride Lubricating Oil, Refined Lubricating Oil, Sour Lubricating Oil, to 150°F/66°C Magnesium Chloride Magnesium Hydroxide Magnesium Sulfate Maleic Acid Malic Acid Mercuric Chloride Mercuric Cyanide Mercurous Nitrate Mercury Methane Methyl Alcohol, Methanol Methyl Chloride Methyl Ethyl Ketone Methyl Isobutyl Carbinol Methylene Chloride Methylene Dichloride 100°F/38°C MIL-L7808 MIL-05606 MIL-08515 Mineral Oils Naptha, 160°F/71°C Napthenic Acid Natural Gas Nevoil Nickel Chloride Nickel Plating Solution 125°F/52°C Nickel Sulfate Nitric Acid to 10%, 75°F/24°C Nitric Acid, 10-50%, 75°F/24°C Nitric Acid, 50-86%, 75°F/24°C Nitric Acid, Red Fuming Nitromethane Nitrous Oxide Ogisogiric Acid, to 75%, 150°F/66°C Oil, Crude Sour Oil, Motor Oleic Acid Oronite 8200 Silicate Ester Fluid Orthodichlorobenzene OS-45 Silicate Ester Fluid OS-45-1 Oxalic Acid Oxygen, Cold Ozone Palmitic Acid Pentane Perchloroethylene Petroleum Ether (see Benzene) Petroleum Oils Phenol (Carbolic Acid) Phenylhydrazine Phenylhydrazine Hydrochloride Phosphate Ester Phosphoric Acid, to 75% and 70°F Phosphoric Acid, to 85% and 200°F Photographic Solutions Phthalic Anhydride Polybutene Polyvinyl Acetate, Solid (In Liquid State is 50% solution of Methanol or 60% solution of H2O) Potassium Alum Potassium Bicarbonate Potassium Bichromate Potassium Borate Potassium Bromate Potassium Bromide Potassium Carbonate Potassium Chlorate Potassium Chloride Potassium Chromate Potassium Cyanide Potassium Dichromate Potassium Ferricyanide Potassium Ferrocyanide Potassium Fluoride Potassium Hydroxide Potassium Nitrate Potassium Perborate Potassium Perchlorate Potassium Permanganate, Saturated to 10% Potassium Permaganate, Saturate 10-25% Potassium Persulfate Potassium Silicate Potassium Sulfate Prestone Propane Gas Propanol Propargyl Alcohol Propyl Alcohol Propylene Dichloride Propylene Glycol Pyranol 1467 Pyranol 1476 Pyroguard “C” Pyroguard “D” T E O T T T E T E/T O T T T T T E/T E/T E/T T T E/T T E/T T T E/T O E E O O O O O T O T T E E/T E/T E/T E O O O E E O T T T O O O O E E E T T O O T O E E E E/T O T E T E E/T E/T E/T E E E/T E/T E E T E/T E E E E T T E T E E T E/T T T T E E T L E T T T T Chemical Composition Gasket Grade Pyroguard 55 Pyrrole Ref. Fuel (70 ISO Octane, 30 Toluene) Rosin Oil Salicylic Acid Secondary Butyl Alcohol Sewage Silver Nitrate Silver Sulfate Skydrol, 200°F/93°C Skydrol 500 Phosphate Ester Soap Solutions Soda Ash, Sodium Carbonate Sodium Acetate Sodium Alum Sodium Benzoate Sodium Bicarbonate Sodium Bisulfate Sodium Bisulfite (Black Liquor) Sodium Bromide Sodium Carbonate Sodium Chlorate Sodium Chloride Sodium Cyanide Sodium Dichromate, to 20% Sodium Ferricyanide Sodium Ferrocyanide Sodium Fluoride Sodium Hydro Sulfide Sodium Hydroxide to 50% Sodium Hypochlorite, to 20% Sodium Metaphosphate Sodium Nitrate Sodium Nitrite Sodium Perborate Sodium Peroxide Sodium Phosphate, Dibasic Sodium Phosphate, Monobasic Sodium Phosphate, Tribasic Sodium Silicate Sodium Sulfate Sodium Sulfide Sodium Sulfite Solution, to 20% Sodium Thiosulfate, “Hypo” Sohovis 47 Sohovis 78 Solvasol #1 Solvasol #2 Solvasol #3 Solvasol #73 Spindle Oil Stannic Chloride Stannous Chloride, to 15% Starch Stearic Acid Stoddard Solvent Styrene Sulfonic Acid Sulphite Acid Liquor Sulphur Sulphur Chloride Sulphur Dioxide, Dry Sulphur Dioxide, Liquid Sulphur Trioxide, Dry Sulphuric Acid, to 25%, 150°F/66°C Sulphuric Acid, 25-50%, 200°F/93°C Sulphuric Acid, 50-95%, 150°F/66°C Sulphuric Acid, Fuming Sulphuric Acid, Oleum Sulphurous Acid Tall Oil Tanning Liquors (50g. alum. solution, 50g. dichromate Tartaric Acid Tertiary Butyl Alcohol Tetrabutyl Titanate Tetrachloroethylene Thionyl Chloride Terpineol Toluene, 30% Transmission Fluid, Type A Triacetin Trichloroethane Trichloroethylene, to 200°F/93° Tricresyl Phosphate Triethanolamine Trisodium Phosphate Tung Oil Turbo Oil #15 Diester Lubricant Turpentine Urea Vegetable Oils Vinyl Acetate Vi-Pex Water, to 150°F/66°C Water, to 200°F/93°C Water, to 230°F/110°C Water, Acid Mine Water, Chlorine Water, Deionized Water, Potable Water, Seawater Water, Waste White Liquor Wood Oil Xylene Zinc Chloride, to 50% Zinc Nitrate Zinc Sulfate E E T T E T E/T E E L E E/T E/T E T E E/T E/T E/T E/T E/T E E/T E/T E/T E/T E/T E/T T E E T E E/T E E T T T T E/T T T T T T T T T T T T T T T T O E E E O E/T E O E O O O O O T T E E/T E O T T T O T O O E E/T E T O T T T E T E/T E E E/T E E EN E E/T E T O E E E/T Note: Contact Tyco FPP for an Engineering evaluation and recommendation where the gasket grade is shown in parenthesis. For dry pipe systems or freezer systems, use Tri-Seal freezer gasket and petroleum free silicone lubricant. Check gasket colour code to be certain it is recommended for the service intended. Unless otherwise noted, all gasket listings are based upon a temperature of 70° F (21° C). For services not listed contact Tyco FPP for recommendation. Where more than one gasket is shown, the preferred gasket grade is listed first. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 9.004 9 Design Data, Pressure Performance Data GRINNELL Coupling Working Pressure Ratings (Bar) on Roll Grooved ISO Size Steel Pipe. Maximum Working Pressure Bar** Nom. Pipe Size Inches DN/mm 9 Pipe Outside Diameter Nominal Wall Thickness mm 1 25 33.7 1 1/4 32 42.4 1 1/2 40 48.3 2 50 60.3 2 1/2 65 73.0 2 1/2 65 76.1 3 80 88.9 4 100 114.3 4 100 108.0 5 125 141.3 5 125 133.0 5 125 139.7 6 150 168.3 6 150 159.0 6 150 165.1 8 200 219.1 10 250 273.0 12 300 323.9 14 350 355.6 16 400 406.4 18 450 457.2 20 500 508.0 24 600 609.6 mm Fig. 705 Flexible Max. Work Pressure Bar Fig. 577 Rigid Max. Work Pressure Bar Fig. 707 Flexible Max. Work Pressure Bar Fig. 772 Rigid Max. Work Pressure Bar Fig. 770 Rigid Max. Work Pressure Bar Fig. 716 Reducing Max. Work Pressure Bar Fig. 71 Flange Max. Work Pressure Bar 1.8 2.9 3.2 1.8 2.9 3.6 1.8 2.9 3.6 1.8 2.9 3.6 2.0 3.2 5.0 2.0 3.2 5.0 2.0 3.2 5.6 2.0 3.2 5.6 2.0 3.2 5.6 2.9 3.6 6.3 2.9 3.6 6.3 2.9 3.6 6.3 2.9 3.6 7.1 2.9 3.6 7.1 2.9 3.6 7.1 2.9 5.0 8.0 3.6 5.0 8.0 4.0 5.0 8.0 4.0 6.3 8.8 4.0 6.3 8.8 5.0 6.3 8.8 5.0 6.3 8.8 5.0 6.3 8.8 20.7 34.5 34.5 34.5 34.5 34.5 34.5 34.5 34.5 34.5 34.5 34.5 34.5 34.5 34.5 34.5 34.5 34.5 27.6 34.5 34.5 27.6 34.5 34.5 24.1 31.0 31.0 24.1 31.0 31.0 24.1 31.0 31.0 24.1 31.0 31.0 24.1 31.0 31.0 24.1 31.0 31.0 17.2 20.7 31.0 20.7 24.1 24.1 20.7 24.1 24.1 - 20.7 20.7 20.7 20.7 20.7 20.7 20.7 20.7 20.7 20.7 20.7 20.7 20.7 20.7 20.7 20.7 20.7 20.7 20.7 20.7 20.7 20.7 20.7 20.7 20.7 20.7 20.7 20.7 20.7 20.7 20.7 20.7 20.7 20.7 20.7 20.7 17.2 20.7 20.7 - 34.5 51.7 69.0 34.5 51.7 69.0 34.5 41.3 69.0 34.5 41.3 69.0 34.5 41.3 69.0 27.6 41.3 69.0 24.1 34.5 69.0 24.1 31.0 69.0 24.1 31.0 69.0 17.2 20.7 55.1 17.2 20.7 34.5 13.8 20.7 34.5 8.6 17.2 20.7 6.9 12.1 20.7 5.2 6.9 20.7 3.4 6.9 20.7 1.7 5.2 17.2 51.7 51.7 51.7 34.5 51.7 51.7 34.5 51.7 51.7 34.5 41.3 51.7 34.5 41.3 51.7 34.5 41.3 51.7 27.6 41.3 51.7 24.1 31.0 51.7 24.1 31.0 51.7 24.1 34.5 48.2 24.1 34.5 48.2 17.2 20.7 41.3 17.2 20.7 27.6 13.8 13.8 27.6 - 34.5 51.7 69.0 34.5 41.3 69.0 34.5 41.3 69.0 27.6 41.3 69.0 24.1 34.5 69.0 17.2 20.7 55.1 17.2 20.7 55.1 13.8 13.8 55.1 - 24.1 24.1 24.1 24.1 24.1 24.1 24.1 24.1 24.1 24.1 24.1 24.1 24.1 24.1 24.1 24.1 24.1 24.1 24.1 24.1 24.1 17.2 24.1 24.1 17.2 24.1 24.1 - 13.8 17.2 20.7 13.8 17.2 20.7 13.8 17.2 20.7 13.8 17.2 20.7 13.8 17.2 20.7 13.8 17.2 20.7 13.8 17.2 20.7 13.8 17.2 20.7 13.8 17.2 20.7 13.8 13.8 20.7 13.8 13.8 17.2 13.8 13.8 17.2 - **Maximum line pressure, including surge, to which a joint should be subjected on pipe roll grooved to standard roll grooving specification with coupling properly assembled TYCENMECH 0811 Tyco reserves the right to change the contents without notice 9.005 Design Data, Pressure Performance Data Light Wall, Roll Grooved Steel Pipe GRINNELL Coupling Working Pressure Ratings (PSI) on Light Wall Roll Grooved Steel Pipe. Maximum Working Pressure PSI* Nom. Pipe Size Inches DN/mm Pipe Outside Diameter Pipe Schedule Nominal Wall Thickness mm Fig. 705 Flexible Max. Work Pressure Psi Fig. 577 Rigid Max. Work Pressure Psi Fig. 707 Flexible Max. Work Pressure Psi Fig. 772 Rigid Max. Work Pressure Psi Fig. 716 Reducing Max. Work Pressure Psi Fig. 71 Flange Max. Work Pressure Psi mm number 1 25 1.315 5 10 0.065 0.109 - 300 300 - - - - 1 1/4 32 1.660 5 10 0.065 0.109 300 500 300 300 - 750 750 - - 1 1/2 40 1.900 5 10 0.065 0.109 500 500 300 300 500 750 500 750 350 350 - 2 50 2.375 5 10 0.065 0.109 500 500 300 300 500 750 500 750 350 350 200 250 2 1/2 65 2.875 5 10 0.083 0.120 500 500 300 300 500 600 500 600 350 350 200 250 3 80 3.500 5 10 0.083 0.120 500 500 300 300 500 600 500 600 350 350 200 250 4 100 4.500 5 10 0.083 0.120 400 500 300 300 400 600 400 600 350 350 200 250 5 125 5.563 5 10 0.109 0.134 350 450 300 300 350 500 350 450 350 350 200 250 6 150 6.625 5 10 0.109 0.134 350 450 300 300 350 450 350 500 - 200 250 8 200 8.625 5 10 0.109 0.148 250 300 250 300 250 300 250 300 - 200 200 10 250 10.750 5 10 0.134 0.165 300 350 - 250 300 250 300 - 200 200 12 300 12.750 5 10 0.156 0.180 300 350 - 200 300 200 200 - 200 200 14 350 14.000 16 400 16.000 5 10 20 5 10 20 0.156 0.250 0.312 0.165 0.250 0.312 - - 125 250 275 100 175 275 - - - 18 450 18.000 10 20 0.250 0.312 - - 100 175 - - - 20 500 20.000 10 20 (Std.) 0.250 0.375 - - 100 300 - - - 24 600 24.000 10 20 (Std.) 0.250 0.375 - - 75 250 - - - *Maximum line pressure, including surge, to which a joint should be subjected on pipe roll grooved to standard roll grooving specification with coupling properly assembled 9 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 9.006 Design Data, Pressure Performance Data Roll Grooved Stainless Steel Pipe GRINNELL Coupling Working Pressure Ratings (Bar) on Roll Grooved ISO Size 304/316 Stainless Steel Pipe. Maximum Working Pressure Bar** Nom. Pipe Size Inches DN/mm Pipe Outside Diameter Nominal Wall Thickness mm mm Fig. 705 Flexible Max. Work Pressure Bar 1 25 33.7 2.0 2.8 3.4 - 21 21 21 - - 1 1/4 32 42.4 2.0 2.8 3.6 22 34 34 21 21 21 28 34 52 1 1/2 40 48.3 2.0 2.8 3.7 22 34 34 21 21 21 2 50 60.3 2.0 2.8 3.9 17 34 34 2 1/2 65 73.0 2.0 3.0 5.2 3 65.0 76.1 3 80 88.9 4 100 114.3 5 125 139.7 5 125 141.3 6 150 165.1 6 150 168.3 8 200 219.1 10 250 273 12 300 323.9 Fig. 577 Fig. 707 Rigid Flexible Max. Work Max. Work Pressure Pressure Bar Bar Fig. 472 Rigid Max. Work Pressure Bar Fig. 770 Rigid Max. Work Pressure Bar Fig. 71 Flange Max. Work Pressure Bar 22 34 34 - - - 28 34 52 22 34 52 14 21 41 - - 28 34 52 28 34 52 22 34 52 14 21 41 - - 17 21 21 22 34 52 22 34 52 16 24 34 14 21 41 22 34 52 12 19 19 17 28 34 17 21 21 22 34 52 22 34 52 16 24 34 14 21 41 22 34 52 12 19 19 2.0 3.0 5.2 17 21 34 17 21 21 22 34 34 22 34 52 16 24 34 14 21 41 - 12 19 19 2.0 3.0 5.5 17 21 34 17 21 21 22 34 34 22 34 52 16 24 34 14 21 41 22 34 52 12 19 19 2.0 3.0 6.0 14 21 34 14 21 21 17 28 52 17 34 52 14 21 22 14 21 41 17 28 52 12 19 19 3.0 5.1 6.4 14 21 34 14 21 21 - 17 34 52 14 21 22 14 21 41 - 12 19 19 3.0 5.1 6.4 9 14 21 9 14 21 14 21 34 14 21 34 9 14 14 14 21 41 - 9 14 17 3.0 5.1 6.4 9 14 21 9 14 21 14 21 34 14 21 34 9 14 14 14 21 41 - 9 14 17 3.0 5.1 6.4 5 14 21 5 14 21 9 14 34 14 14 31 9 14 14 14 21 41 21 21 52 5 9 10 3.0 3.8 8.2 3 5 21 3 5 21 9 9 28 9 9 28 3 5 4 21 21 41 N/R 5 9 3.0 4.2 9.3 3.0 4.6 9.5 5 5 5 3 3 3 5 9 22 5 9 7 5 9 22 5 9 7 17 21 41 14 21 41 14 21 41 21 21 41 17 21 41 N/R 5 9 N/R 3 9 - Fig. 772 Fig. 405 Rigid Flexible Max. Work Max. Work Pressure Pressure Bar Bar - **Maximum line pressure, including surge, to which a joint should be subjected on 304/316 stainless steel pipe roll grooved to standard roll grooving specification with coupling properly assembled. For sizes above 12” consult Tyco FPP. 9 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 9.007 Design Data, Pipe Data Conversion table - Pipe ANSI B36.10 - Wall thickness in mm Nom. Pipe Size mm Inches OD Pipe Nom. Schedule 5 Schedule 10 Schedule 20 Schedule 30 Schedule 40 Schedule 80 mm mm mm mm mm mm mm 20 3/4 30.1 1.65 2.77 2.87 3.91 25 1 33.7 1.65 2.77 3.38 32 1 1/4 42.4 1.65 2.77 40 11/2 48.3 1.65 50 2 60.3 65 2 1/2 Conversion table - Pipe DIN Norm - Wall thickness in mm OD Pipe Nom. DIN 2440 DIN 2448 DIN 2458 mm mm mm mm 20 3/4 26.7 2.65 2.3 2.0 4.55 25 1 33.7 3.25 2.6 2.0 3.56 4.83 32 1 1/4 42.4 3.25 2.6 2.3 2.77 3.68 5.08 40 1 1/2 48.3 3.25 2.6 2.3 1.65 2.77 3.91 5.54 50 2 60.3 3.65 2.9 2.6 73.0 2.11 3.05 5.16 7.01 65 2 1/2 76.1 3.65 2.9 2.6 80 3 88.9 2.11 3.05 5.49 7.61 80 3 88.9 4.05 3.2 2.9 100 4 114.3 2.11 3.05 6.02 8.56 100 4 108.0 3.6 2.9 125 5 141.3 2.77 3.40 6.55 9.53 100 4 114.3 3.6 3.2 150 6 168.3 2.77 3.40 7.11 10.97 125 5 133.0 4.0 3.6 200 8 219.1 2.77 3.76 6.35 7.04 8.18 12.70 125 5 139.7 - - 250 10 273.0 3.40 4.19 6.35 7.80 9.27 15.06 150 6 159.0 4.5 4.0 300 12 323.9 3.96 4.57 6.35 8.38 10.31 17.45 150 6 165.1 4.5 4.0 350 14 355.6 4.19 6.35 7.94 9.53 11.10 19.05 150 6 168.3 4.5 4.5 400 16 406.4 6.35 7.94 9.53 12.70 21.41 200 8 219.1 6.3 4.5 450 18 457.2 6.35 7.94 11.13 14.28 23.80 250 10 273.0 6.3 5.0 500 20 508.0 6.35 9.53 12.70 15.06 26.19 300 12 323.9 7.1 5.6 600 24 609.6 6.35 9.53 14.28 17.45 30.94 350 14 355.6 8.0 5.6 400 16 406.4 8.8 6.3 450 18 457.2 10.0 6.3 500 20 508.0 11.0 6.3 600 24 609.6 12.5 6.3 TYCENMECH 0811 Tyco reserves the right to change the contents without notice Nom. Pipe Size mm Inches 4.50 4.85 4.85 9.008 9 Design Data, Roll Groove Specifications-Metric A B T OD C D Nominal Pipe Size mm Inches 9 25 1 32 1 1/4 40 1 1/2 50 2 65 2 1/2 65 2 1/2 80 3 100 4 100 4 125 5 125 5 125 5 150 6 150 6 150 6 200 8 250 10 300 12 350 14 400 16 450 18 500 20 600 24 Pipe Outside diameter mm Nom: Tolerance + Groove Width A ±0.76 mm B ±0.76 mm Actual Tolerance +0.00 Groove Diameter C mm Groove Depth D (Ref. only) Max. Flare Dia. mm Min. Allow. Wall Thick T mm mm 33.7 0.33 0.33 15.88 7.14 30.23 -0.38 1.60 1.65 36.32 42.4 0.41 0.41 15.88 7.14 38.99 -0.38 1.60 1.65 44.96 48.3 0.48 0.48 15.88 7.14 45.09 -0.38 1.60 1.65 51.05 60.3 0.61 0.61 15.88 8.74 57.15 -0.38 1.60 1.65 62.99 73.0 0.74 0.74 15.88 8.74 69.09 -0.46 1.98 2.11 75.69 76.1 0.76 0.76 15.88 8.74 72.26 -0.46 1.93 2.11 78.74 88.9 0.89 0.79 15.88 8.74 84.94 -0.46 1.98 2.11 91.44 108.0 1.09 0.79 15.88 8.74 103.73 -0.51 2.11 2.11 110.50 114.3 1.14 0.79 15.88 8.74 110.08 -0.51 2.11 2.11 116.84 133.0 1.35 0.79 15.88 8.74 129.13 -0.56 2.11 2.77 135.90 139.7 1.42 0.79 15.88 8.74 135.48 -0.56 2.11 2.77 142.24 141.3 1.42 0.79 15.88 8.74 137.03 -0.56 2.13 2.77 143.76 159.0 1.60 0.79 15.88 8.74 154.54 -0.76 2.16 2.77 161.30 165.1 1.60 0.79 15.88 8.74 160.78 -0.56 2.16 2.77 167.64 168.3 1.60 0.79 15.88 8.74 163.96 -0.56 2.16 2.77 170.94 219.1 1.60 0.79 19.05 11.91 214.40 -0.64 2.39 2.77 223.52 273.0 1.60 0.79 19.05 11.91 268.27 -0.69 2.39 3.40 277.37 323.9 1.60 0.79 19.05 11.91 318.29 -0.76 2.77 3.96 328.17 355.6 1.60 0.79 23.83 11.91 350.04 -0.76 2.77 3.96 358.14 406.4 1.60 0.79 23.83 11.91 400.84 -0.76 2.77 4.19 408.94 457.2 1.60 0.79 25.40 11.91 451.64 -0.76 2.77 4.19 461.26 508.0 1.60 0.79 25.40 11.91 502.44 -0.76 2.77 4.78 512.06 609.6 1.60 0.79 25.40 12.70 600.86 -0.76 4.37 5.54 614.68 1. The maximum allowable tolerances for IPS pipe from square cut ends is 0.76 mm (0.030”) for sizes 1”-3”; 1.14 mm (0.045”) for sizes 4”-6”; and above 1.52 mm (0.060”) for sizes 8” and above. 2. Gasket Seating Surface ’A’ must be free from score marks, ridges, indentations, projections, loose paint, scale, dirt, TYCENMECH 0811 Gasket Seat chips, grease, rust, etc. that would prevent a positive seal. 3. Groove diameter ’C’ must be of uniform depth around the circumference of the pipe. 4. Groove depth ’D’ is a reference dimension only. The Groove Diameter ’C’ must be maintained. Tyco reserves the right to change the contents without notice 5. Minimum Wall Thickness ’T’ is the minimum pipe wall thickness that should be roll grooved. 6. Maximum allowable pipe end flare diameter is measured at the pipe end diameter. 9.009 Design Data, Cut Groove Specifications-Metric A B T OD C D Nominal Pipe Size mm Inches 25 1 32 1 1/4 40 1 1/2 50 2 65 2 1/2 65 2 1/2 80 3 100 4 100 4 125 5 125 5 125 5 150 6 150 6 150 6 200 8 250 10 300 12 350 14 400 16 450 18 500 20 600 24 Pipe Outside diameter mm Nom: Tolerance + Gasket Seat Groove Width A ±0.76 mm B ±0.76 mm Actual Tolerance +0.00 mm Min. Allow. Wall Thick T mm Groove Diameter C mm Groove Depth D (Ref. only) 33.7 0.33 0.33 15.88 7.95 30.23 -0.38 1.57 3.38 42.4 0.41 0.41 15.88 7.95 38.95 -0.38 1.57 3.56 48.3 0.48 0.48 15.88 7.95 45.09 -0.38 1.57 3.68 60.3 0.61 0.61 15.88 7.95 57.15 -0.38 1.57 3.91 73.0 0.74 0.74 15.88 7.95 69.09 -0.46 1.98 4.78 76.1 0.76 0.76 15.88 7.95 72.26 -0.46 1.93 4.78 88.9 0.89 0.79 15.88 7.95 84.94 -0.46 1.98 4.78 108.0 1.09 0.79 15.88 9.53 103.73 -0.51 2.11 5.16 114.3 1.14 0.79 15.88 9.53 110.08 -0.51 2.11 5.16 133.0 1.35 0.79 15.88 9.53 129.13 -0.51 2.11 5.16 139.7 1.42 0.79 15.88 9.53 135.48 -0.51 2.11 5.16 141.3 1.42 0.79 15.88 9.53 137.03 -0.56 2.13 5.16 159.0 1.60 0.79 15.88 9.53 154.54 -0.56 2.21 5.56 165.1 1.60 0.79 15.88 9.53 160.78 -0.56 2.16 5.56 168.3 1.60 0.79 15.88 9.53 163.96 -0.56 2.16 5.56 219.1 1.60 0.79 19.05 11.13 214.40 -0.64 2.34 6.05 273.0 1.60 0.79 19.05 12.70 268.27 -0.69 2.39 6.35 323.9 1.60 0.79 19.05 12.70 318.29 -0.76 2.77 7.10 355.6 1.60 0.79 23.83 12.70 350.04 -0.76 2.77 7.14 406.4 1.60 0.79 23.83 12.70 400.84 -0.76 2.77 7.92 457.2 1.60 0.79 25.40 12.70 451.64 -0.76 2.77 7.92 508.0 1.60 0.79 25.40 12.70 502.44 -0.76 2.77 7.92 609.6 1.60 0.79 25.40 14.30 600.86 -0.76 4.37 9.53 Note: For grooving pipe with wall thickness less than ‘T’ (column 7), see Roll Grooving Specifications. Out of roundness: Difference between maximum OD and minimum OD measured at 90° must not exceed total OD tolerance listed. All tolerances not shown are to comply with latest API or ASTM specification applicable to material being used. 1. The maximum allowable tolerances for IPS pipe from square cut ends is 0.76 mm (0.030”) for sizes 1”-3”; 1.14 mm (0.045”) for sizes 4”-6”; and above 1.52 mm (0.060”) for sizes 8” and above. 2. Gasket Seating Surface ’A’ must be free TYCENMECH 0811 from score marks, ridges, indentations, projections, loose paint, scale, dirt, chips, grease, rust, etc. that would prevent a positive seal. 3. Groove diameter ’C’ must be of uniform depth around the circumference of the pipe. Tyco reserves the right to change the contents without notice 4. Groove depth ’D’ is a reference dimension only. The Groove Diameter ’C’ must be maintained. 5. Minimum Wall Thickness ’T’ is the minimum pipe wall thickness that should be roll grooved. 9.010 9 Design Data, Roll Groove Specifications-Imperial A B T OD C D Nominal Pipe Size mm Inches 9 25 1 32 1 1/4 40 1 1/2 50 2 65 2 1/2 65 2 1/2 80 3 100 4 100 4 125 5 125 5 125 5 150 6 150 6 150 6 200 8 250 10 300 12 350 14 400 16 450 18 500 20 600 24 Gasket Seat Groove Width Inches Min. Allow. Wall Thick T Inches Nom: Tolerance + A ±0.030 Inches B ±0.030` Inches Actual Tolerance +0.000 Inches 1.315 0.013 0.013 0.625 0.281 1.190 -0.015 0.063 0.065 1.43 1.660 0.016 0.016 0.625 0.281 1.535 -0.015 0.063 0.065 1.77 1.900 0.019 0.019 0.625 0.281 1.775 -0.015 0.063 0.065 2.01 2.375 0.024 0.024 0.625 0.344 2.250 -0.015 0.063 0.065 2.48 2.875 0.029 0.029 0.625 0.344 2.720 -0.018 0.078 0.083 2.98 3.000 0.030 0.030 0.625 0.344 2.845 -0.018 0.076 0.083 3.10 3.500 0.035 0.031 0.625 0.344 3.344 -0.018 0.078 0.083 3.60 4.250 0.043 0.031 0.625 0.344 4.084 -0.020 0.083 0.083 4.35 4.500 0.045 0.031 0.625 0.344 4.334 -0.020 0.083 0.083 4.60 5.250 0.053 0.031 0.625 0.344 5.084 -0.022 0.083 0.109 5.35 5.500 0.056 0.031 0.625 0.344 5.334 -0.022 0.083 0.109 5.60 5.563 0.056 0.031 0.625 0.344 5.395 -0.022 0.084 0.109 5.66 6.252 0.063 0.031 0.625 0.344 6.084 -0.030 0.083 0.109 6.35 6.500 0.063 0.031 0.625 0.344 6.330 -0.022 0.085 0.109 6.60 6.625 0.063 0.031 0.625 0.344 6.455 -0.022 0.085 0.109 6.73 8.625 0.063 0.031 0.750 0.469 8.441 -0.025 0.092 0.109 8.80 10.750 0.063 0.031 0.750 0.469 10.562 -0.027 0.094 0.134 10.92 12.750 0.063 0.031 0.750 0.469 12.531 -0.030 0.109 0.156 12.92 14.000 0.063 0.031 0.938 0.469 13.781 -0.030 0.109 0.156 14.10 16.000 0.063 0.031 0.938 0.469 15.781 -0.030 0.109 0.165 16.10 18.000 0.063 0.031 1.000 0.469 17.781 -0.030 0.109 0.165 18.16 20.000 0.063 0.031 1.000 0.469 19.781 -0.030 0.109 0.188 20.16 24.000 0.063 0.031 1.000 0.500 23.656 -0.030 1.172 0.218 24.20 Pipe Outside diameter mm 1. The maximum allowable tolerances for IPS pipe from square cut ends is 0.76 mm (0.030”) for sizes 1”-3”; 1.14 mm (0.045”) for sizes 4”-6”; and above 1.52 mm (0.060”) for sizes 8” and above. 2. Gasket Seating Surface ’A’ must be free from score marks, ridges, indentations, projections, loose paint, scale, dirt, TYCENMECH 0811 Groove Diameter C mm chips, grease, rust, etc. that would prevent a positive seal. 3. Groove diameter ’C’ must be of uniform depth around the circumference of the pipe. 4. Groove depth ’D’ is a reference dimension only. The Groove Diameter ’C’ must be maintained. Tyco reserves the right to change the contents without notice Groove Depth D (Ref. only) Max. Flare Dia. 5. Minimum Wall Thickness ’T’ is the minimum pipe wall thickness that should be roll grooved. 6. Maximum allowable pipe end flare diameter is measured at the pipe end diameter. 9.011 Design Data, Cut Groove Specifications-Imperial A B T OD C D Nominal Pipe Size mm Inches 25 1 32 1 1/4 40 1 1/2 50 2 65 2 1/2 65 2 1/2 80 3 100 4 100 4 125 5 125 5 125 5 150 6 150 6 150 6 200 8 250 10 300 12 350 14 400 16 450 18 500 20 600 24 Pipe Outside diameter mm Nom: Tolerance + Gasket Seat Groove Width A ±0.8 mm B ±0.8 mm Actual Tolerance +0.000 mm Min. Allow. Wall Thick T mm Groove Diameter C mm Groove Depth D (Ref. only) 1.315 0.013 0.013 0.625 0.313 1.190 -0.015 0.062 0.133 1.660 0.016 0.016 0.625 0.313 1.535 -0.015 0.063 0.140 1.900 0.019 0.019 0.625 0.313 1.775 -0.015 0.063 0.145 2.375 0.024 0.024 0.625 0.313 2.250 -0.015 0.063 0.154 2.875 0.029 0.029 0.625 0.313 2.720 -0.018 0.078 0.188 3.000 0.030 0.030 0.625 0.313 2.845 -0.018 0.076 0.188 3.500 0.035 0.031 0.625 0.313 3.344 -0.018 0.078 0.188 4.250 0.042 0.031 0.625 0.375 4.084 -0.020 0.083 0.203 4.500 0.045 0.031 0.625 0.375 4.334 -0.020 0.083 0.203 5.250 0.056 0.031 0.625 0.375 5.084 -0.020 0.083 0.203 5.500 0.056 0.031 0.625 0.375 5.334 -0.020 0.083 0.203 5.563 0.056 0.031 0.625 0.375 5.395 -0.022 0.084 0.203 6.250 0.063 0.031 0.625 0.375 6.084 -0.022 0.083 0.219 6.500 0.063 0.031 0.625 0.375 6.330 -0.022 0.085 0.219 6.625 0.063 0.031 0.625 0.375 6.455 -0.022 0.085 0.219 8.625 0.063 0.031 0.750 0.438 8.441 -0.025 0.092 0.238 10.750 0.063 0.031 0.750 0.500 10.562 -0.027 0.094 0.250 12.750 0.063 0.031 0.750 0.500 12.531 -0.030 0.109 0.279 14.000 0.063 0.031 0.938 0.500 13.781 -0.030 0.109 0.281 16.000 0.063 0.031 0.938 0.500 15.781 -0.030 0.109 0.312 18.000 0.063 0.031 1.000 0.500 17.781 -0.030 0.109 0.312 20.000 0.063 0.031 1.000 0.500 19.781 -0.030 0.109 0.312 24.000 0.063 0.031 1.000 0.563 23.656 -0.030 1.172 0.375 Note: For grooving pipe with wall thickness less than ‘T’ (column 7), see Roll Grooving Specifications. Out of roundness: Difference between maximum OD and minimum OD measured at 90° must not exceed total OD tolerance listed. All tolerances not shown are to comply with latest API or ASTM specification applicable to material being used. 1. The maximum allowable tolerances for IPS pipe from square cut ends is 0.76 mm (0.030”) for sizes 1”-3”; 1.14 mm (0.045”) for sizes 4”-6”; and above 1.52 mm (0.060”) for sizes 8” and above. 2. Gasket Seating Surface ’A’ must be free TYCENMECH 0811 from score marks, ridges, indentations, projections, loose paint, scale, dirt, chips, grease, rust, etc. that would prevent a positive seal. 3. Groove diameter ’C’ must be of uniform depth around the circumference of the pipe. Tyco reserves the right to change the contents without notice 4. Groove depth ’D’ is a reference dimension only. The Groove Diameter ’C’ must be maintained. 5. Minimum Wall Thickness ’T’ is the minimum pipe wall thickness that should be roll grooved. 9.012 9 Design Data, General Rigid Joints Flexible Joints GRINNELL Rigid Couplings provide rigid gripping of the pipe. They are designed to bring the pipe ends closely together and the coupling clamps firmly onto the pipe OD and also onto the bottom of the grooves. Because Rigid Couplings clamp around the entire pipe surface, they provide resistance to flexural and torsional loads and therefore permit longer spacing to ASME/ANSI B31.1 (Power Piping) and ASME/ANSI B39.1 (Building Services) requirements as well as NFPA 13 (Sprinkler Systems). GRINNELL Flexible Couplings act as an “expansion joint”, allowing linear and angular movement of the pipe. They are designed with the coupling keys engaging the pipe without gripping on the bottom of the grooves, while still providing for a restrained mechanical joint. This is particularly useful to allow for pipe expansion / contraction and piping misalignment. Linear Movement (Flexible Joints) For thermal expansion the pipe ends at each joint should be fully gapped to the maximum end gap. This can be accomplished by pressurizing the system and then anchoring the system. Pipe Ends Gapped for Expansion For thermal contraction with flexible couplings, the pipe ends at each joint should be fully butted. The system can then be anchored in place to prevent the pipe ends from opening up to the maximum end gap when pressurized. Pipe Ends Butted for Contraction For design purposes, the maximum pipe end gap should be reduced to account for field practices as follows: End Gap Reduction Maximum Pipe End Gap Reduction Pipe Size Inches mm 1 1/4 - 3 42.4 - 88.9 4 - 24 114.3 609.6 9 Therefore the following values should be used as available pipe end movements for GRINNELL Figure 705, 705R, 707, 716 and 405 Flexible Couplings: 50% 25% Pipe End Movements Pipe Size Inches mm Cut Grooved Inches mm Roll Grooved* Inches mm 1 1/4 - 3 42.4 - 88.9 4 - 24 114.3 - 609.6 0 - 0.063 0 - 1.6 0 - 0.188 0 - 4.8 0 - 0.031 0 - 0.8 0 - 0.094 0 - 2.4 * Roll grooved joints provide 1/2 the available movement of cut grooved joints. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 9.013 Design Data, General Angular Deflection GRINNELL Flexible Couplings are capable of accommodating angular deflection. The deflection published in our literature is a maximum value. For design purposes the maximum deflection should be reduced to account for field practices as shown: Deflection Pipe Size Inches mm 1 1/4 - 3 42.4 - 88.9 4 - 24 114.3 609.6 Maximum Pipe Deflection Reduction 50% 25% Expansion / Contraction GRINNELL Flexible Couplings are capable of accommodating pipe thermal movements provided they are properly gapped and a sufficient quantity of flexible couplings are used. Note that flexible couplings will not accommodate both full maximum linear movement and the maximum available angular deflection concurrently at the same joint. If it is desired to have both deflection and linear movement available, then the system should have sufficient flexible joints to accommodate the requirement. 9 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 9.014 Design Data, General Thermal Movement The following guidelines are similar to any expansion joint: Its is recommended that anchors be installed at changes of direction on the pipe lines to control the pipe movement. The thermal expansion/contraction in the piping system can be accommodated utilizing GRINNELL Flexible Couplings. In designing anchoring systems. It is suggested that the following be taken into consideration as a minimum: • Pressure thrusts • Frictional resistance of any guides or supports • Centrifugal thrust due to velocity at changes of direction • Activation force required to compress or expand a flexible coupling Activation Force Pipe Size Inches mm Activation Force Lbs. N 1 1/4 42.4 1 1/2 48.3 2 60.3 2 1/2 73.0 35 156 45 200 70 311 100 645 110 489 145 645 240 1068 375 1668 500 2224 520 2313 880 3914 1365 6072 1915 8518 76.1 3 88.9 4 114.3 5 139.7/141.3 165.1 6 168.3 8 219.1 10 273.0 12 323.9 Three methods are available as examples to accommodate thermal expansion/contraction: 1) Design the system with rigid couplings and place expansion joints at the relevant locations. Expansion joints may be a series of flexible grooved couplings of a sufficient quantity to accommodate the movement. 9 Expansion Joint Anchors Intermediate Guides 2) Design the system with flexible and/or rigid couplings and allow the pipe to move in directions desired, with the use of anchors and guides if so required. With this method, it is important to ensure that movement at branch connections, changes of direction, equipment hookup, etc., will not cause damage or excessive stresses. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 9.015 Design Data, General 3) Design the system with flexible couplings utilizing the expansion/contraction capabilities of these products. The following example illustrates this method: • 150mm Schedule 40 Steel Pipe, Roll Grooved, 45.7m long, anchored at each end. • Maximum Temperature = 93°C • Minimum Temperature = 4°C • Install Temperature = 27°C 3a) Thermal Expansion Utilizing the Thermal Expansion Table, the following calculations are performed: 3b) Allowance for installation temperature to the minimum temperature, in this case 26.7°C to 4.4°C is calculated as: Expansion/contraction factor steel = 1.2 mm per mtr/100° C 26.7-4.4 ( T) x 1.2/100 = 0.264 mm/mtr Flexible Couplings Intermediate Guides Anchors Temperature °C -40 -30 -20 -10 0 10 20 30 40 mm/mtr -0.48 -0.36 -0.24 -0.12 0 0.12 0.24 0.36 0.48 Temperature °C 50 60 70 80 90 100 110 120 130 mm/mtr 0.60 0.72 0.84 0.96 1.08 1.20 1.32 1.44 1.56 3c) Allowance for installation temperature to the maximum temperature, in this case 26.7°C to 93.3°C is calculated as: 93.3-26.7 ( T) x 1.2/100 = 0.8 mm/mtr Total expansion = 0.8 x 45.7 = 36.56 mm per 45.73 mtr 3d) Couplings Required Available linear movement for a 150 mm Figure 707 on roll grooved pipe = 2.4 mm per coupling, therefore the number of flexible Figure 707 Couplings required is: Maximum Gap for Expansion Only Minimum Gap for Contraction Only Installation temperature to minimum temperature: 36.6 mm Installation temperature to minimum temperature: 12.1 mm 2.4 mm per coupling 2.4 mm per coupling = 5.1 Use 6 Figure 707 Couplings for pipe contraction with pipe ends fully butted together. TYCENMECH 0811 9 = 15.3 Use 16 Figure 707 Couplings for pipe expansion with pipe ends fully gapped apart. Tyco reserves the right to change the contents without notice 9.016 Design Data, General Misalignment and Deflection GRINNELL flexible couplings provide for restrained joints and allow for deflection to aid where the pipe or equipments is misaligned. Note that flexible couplings will not accommodate both full maximum linear movement and the maximum available angular deflection concurrently at the same joint. If it is desired to have both deflection and linear movement available, then the system should have sufficient flexible joints to accommodate the requirement. Flexible couplings are also useful in designing curved piping systems. R = L/(2)(Sin Ø/2) L = 2R(Sin Ø/2) N = T/Ø N = Number of flexible couplings needed R = Radius of curve L = Pipe length Ø = Deflection from centerline, in degrees, for each coupling (see table) T = Total deflection in degrees required This table represents the design deflection for roll grooved pipe and incorporates the recommended safety factor reduction for field practices (50% for sizes 25mm - 80mm and 25% for sizes 100mm 600mm). L O T=Nx0 R R R Deflection Ø (Roll Grooved Pipe) Pipe Size Inches mm 1 1/4 42.4 1 1/2 48.3 2 60.3 2 1/2 73.0 76.1 3 88.9 4 114.3 5 139.7/141.3 9 165.1 6 168.3 8 219.1 10 273.0 12 323.9 TYCENMECH 0811 Tyco reserves the right to change the contents without notice Figures 705 and 707 Degrees 1.08 0.94 0.75 0.62 0.60 0.51 1.19 0.97 0.83 0.81 0.63 0.50 0.42 9.017 Design Data, General Pipe Support All piping systems require that the support system accommodate the weight of the pipe, joint connections, fluid and other system components. In addition, consideration may be necessary in reducing stresses, Flexible Joints For pipe runs when linear movement is accommodated by the flexible coupling: accommodation thermal expansion or contraction, building settlement, seismic movement, etc. The following table provides guidelines for grooved steel piping products without concentrated loads between supports. Number of hangers per pipe length Pipe Size Inches mm 2 50 2 1/2 - 4 65 - 100 5 - 24 125 - 600 For pipe runs when linear movement is not required: Note: The requirements of NFPA, ANSI, ASME or other code groups may require additional supports. Pipe length in meters 3.3 3.7 4.6 6.7 7.6 9.1 10. 12.2 2 2 2 3 4 4 5 6 1 2 2 2 2 3 4 4 1 1 2 2 2 3 3 3 Distance between Supports Pipe Size Inches mm 1 1/4 42.4 2-8 60.3 - 219.1 10 - 12 273.0 - 323.9 14 - 16 355.6 - 406.4 18 - 24 457.2 - 609.6 Maximum Distance between supports mtr 3.7 4.6 4.9 5.5 6.1 9 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 9.018 Design Data, General Rigid Joints For pipe runs with rigid couplings: Suggested Maximum Span Between Supports Meters Pipe Size I II III Water Service Air Service Inches mm I II III I II III 1 25 1 1/4 32 1 1/2 40 2 50 2 1/2 65 3 65 3 80 4 100 5 125 5 1/4 125 5 1/2 125 6 150 6 1/2 150 7 2.1 7 2.1 7 2.1 10 3.0 11 3.4 11 3.4 12 3.7 14 4.3 16 4.9 15 4.6 16 4.9 17 5.2 17 5.2 9 2.7 11 3.4 12 3.7 13 4.0 14 4.3 14 4.3 15 4.6 17 5.2 19 5.8 18 5.5 19 5.8 20 6.1 20 6.1 12 3.7 12 3.7 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 9 2.7 9 2.7 9 2.7 13 4.0 14 4.3 14 4.3 15 4.6 17 5.2 20 6.1 19 5.2 20 6.1 21 6.4 21 6.4 9 2.7 11 3.4 13 4.0 15 4.6 16 4.9 16 4.9 17 5.2 21 6.4 24 7.3 23 7 24 7.3 25 7.6 25 7.6 12 3.7 12 3.7 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 8 200 10 250 12 300 14 350 16 400 18 450 20 500 24 600 19 5.8 19 5.8 23 7 23 7 27 8.2 27 8.2 30 9.1 32 9.8 21 6.4 21 6.4 21 6.4 21 6.4 21 6.4 21 6.4 21 6.4 21 6.4 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 24 7.3 24 7.3 30 9.1 30 9.1 35 10.7 35 10.7 39 11.9 42 12.8 28 8.5 31 9.4 33 10.1 33 10.1 33 10.1 33 10.1 33 10.1 33 10.1 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 15 4.6 - Spacing by ANSI B31.1 Power Piping Code - Spacing by ANSI B39.1 Building Piping Code - Spacing by NFPA 13 Sprinkler Systems (Steel Pipe except Threaded Lightwall) 9 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 9.019 Design Data, General Rotational Movement GRINNELL flexible couplings are suitable for use in seismic as well as mining applications. The inherent capability of the flexible coupling to allow for linear movement, angular deflection, and rotational movement, make it an excellent choice for reducing stresses in a piping system and to increase pipe life in slurry applications. For mining applications where the pipe needs to be rotated, the system should be depressurized. The pipe couplings bolts/nuts can be loosened, pipe rotated and the bolts/nuts re-tightened and the system be put back in service. Even distribution of pipe wear can be achieved with this method on the inner surface of the pipe. Note: Precautions are necessary to monitor pipe wall thickness to evaluate pressure capability of the pipe with reduced wall. Linear Movement Flexible couplings are designed with the couplings keys engaging the pipe without gripping on the bottom of the groove while still providing for a restrained mechanical joint. The inherent flexibility of the coupling must be considered when deciding on support arrangements for the piping system as movement can occur in more than one plane (linear movement, angular deflection and rotational movement). 9 Upon system pressurization, each pipe end within the flexible couplings will expand to the maximum published value. The coupling keys make contact with the face of the groove and restrain the joint. In piping systems, this movement will be cumulative. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 9.020 Design Data, General Angular Movement System movement can be accommodated by providing for sufficient offset lengths. Temperature increases/decreases can further increase this movement. When systems are anchored with partially deflected joints, the system can move to the fully deflected condition upon pressurization resulting in the “snaking” of the piping system. Light weight hangers may not be suitable to prevent the lateral motion. Pipe Support Pipe hanger positioning is important when considering pipe “sagging” due to the flexible nature of the piping system. Proper positioning of hangers at regions near the elbow, for example, should be considered. The use of spring hangers or other methods can be considered to accommodate vibrations. Base supports, pressure thrust anchors and pipe offsets can be used to direct pipe movement. The use of rigid couplings can be considered to reduce the movement available with flexible couplings. Consideration to other methods of accommodation pipe movements may be required. 9 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 9.021 Design Data, General Vertical Piping Risers comprised of rigid couplings can be considered similar to welded or flanged systems. Where thermal movement exists, expansion joints and/or flexible couplings with offsets may be required. When using flexible couplings, the movement that occurs in long lengths of piping needs to be considered. Each joint can move up to the maximum pipe end separation published. This movement can accumulate and result in the growth of the piping system, for example, at the top. Offsets may be necessary. Should the riser contain branch connections, the movement which occurs at these locations with flexible couplings, will also need to be considered. One solution would be to anchor the vertical piping at appropriate locations to prevent movement which can cause stresses at the branches or equipment. The use of rigid couplings can be an advantage. As always, good piping practice should prevail. It is the Designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data is not exceeded. Never remove any piping component nor correct or modify any piping deficiencies without first depressurizing and draining the system. Material and gasket selection should be verified to be compatible for the specific application. 9 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 9.022 Electrical Continuity Couplings in painted finish Earth bonding of the Grinnell couplings in painted finish can be made in steel pipework systems with an electrical continuity clip. This clip, manufactured from 301-grade stainless steel, is designed to ensure electrical continuity in situations of high current loading and/or corrosive environments, providing equipotential bonding of the conductive parts. It is recommended that the pipework is assembled and installed as recommended and that the pipework is bonded to the electrical earth and tested in accordance with the I.E.E. regulations for bonding (earthing). Installation should be regularly checked for equipotential bonding (earthing) in case of accidental damage or unauthorised pipework modifications. Following any future modification, electrical continuity clips must be used and the installation re-tested for equipotential bonding. Tyco FPP Article Number Suitable for size Coupling Inches Approx Weight kg CLIP0103 1-3 0.005 CLIP0406 4-6 0.005 CLIP0812 8 - 12 0.005 Couplings in Galvanised finish The GRINNELL grooved couplings in galvanised finish comply to the electric conductivity according to clause 11.1.2 of EN 61537-2007. Tests were performed by TÜV Rheinland® and test reports are available upon request. 9 Test pipe at TÜV Rheinland® TYCENMECH 0811 Tyco reserves the right to change the contents without notice 9.023 Typical general specification (CSI - Div. 15, Section A Info., Methods, & Instructions) SECTION 1 - GROOVED PIPING METHOD GRINNELL grooved pipe couplings, grooved end fittings, grooved end butterfly and check valves, and other system components as manufactured or supplied by Tyco Fire Protection Products shall be used to install piping systems and make mechanical equipment connections in systems within specified operating conditions and working pressures as shown in the coupling manufacturer’s product specification. GRINNELL grooved pipe couplings shall be used for the following systems (subject to applicable local code approval). Heating / air conditioning Chilled Water Hot Water Condenser Water Heating Cooling Tower Dual Temperature Machinery Room Utility Water Plumbing Domestic Hot Water Domestic Cold Water Roof Drains/Storm Drains Other Vacuum Air Lubrication Pneumatic Conveyor Elevator Hydraulic Low Temperature Typical guide specification Basic Materials & Methods (CSI - Div. 15 Section 15050) SECTION 1 - MATERIALS - PIPE & PIPE FITTINGS 1.1 Pipe - Pipe shall conform to GRINNELL published tolerance specifications. Steel pipe shall be black or galvanized, conforming to ASTM A-135, A-795 or A-53. 1.2 Couplings - Couplings shall be GRINNELL Figures 705, 707, 772 and 716 cast in ductile iron as specified in ASTM A-536. Couplings shall have nuts and bolts. Couplings shall be coated with a lead free paint as standard, or hot-dipped galvanized in accordance with ASTM A-153 as an option. Couplings shall be GRINNELL Figures 405 and 472 cast in Stainless Steel as specified in ASTM A-743/A-743M. Couplings shall have nuts and bolts. 1.2.1 Gaskets - Gaskets shall be a pressure responsive design, moulded of synthetic elastomer as designated by ASTM D-2000, and shall conform to the coupling housing and pipe outside diameter. Reference shall be made to the latest published GRINNELL gasket selection guide for proper gasket selection for the intended service. 1.2.1.1 Water Service - Gasket shall be Grade “E” EPDM with green colour code identification, for service temperatures from 30°F (- 34°C) to 230°F (110°C). Recommended for hot water not to exceed 230°F (110°C), plus a variety of dilute acids, oil free air and many chemical services. Not TYCENMECH 0811 recommended for petroleum services or steam. 1.2.1.2 Oil Service - Gasket shall be grade “T” Nitrile with orange colour code identification, for service temperatures from -20°F (-29°C) to 180°F (82°C). Recommended for petroleum products, vegetable oils, mineral oils, and air with oil vapors 1.2.1.3 Other Services - Refer to the latest published GRINNELL gasket selection guide for other service recommendations. 1.2.2 Bolts and Nuts - Shall be heat treated carbon steel, ovalneck track head bolts and heavy hex nuts, conforming to the physical properties of ASTM A-183 with a minimum tensile strength of 110,000 psi. Bolts and nuts shall be zinc electroplated. 1.3 Flanges - Shall be GRINNELL Figure 71 Flange, casting in ductile iron in accordance with ASTM A-536. Flange shall conform to ANSI Class 125 and 150 bolt patterns and shall be coated with a lead-free paint as standard, or hot dipped galvanized in accordance to ASTM A-153. 1.4 Fittings - Shall be ASTM A536 ductile iron or fabricated from steel pipe, 11/4" (32mm) 24" (600mm). All fittings shall be coated with a lead-free paint as standard, or hot-dipped galvanized as an option in accordance to ASTM A-153. Tyco reserves the right to change the contents without notice 1.5 Branch Outlets - Shall be GRINNELL Figure 730 mechanical tees or crosses with integral gasket. Figure 730 shall be coated with a lead-free paint as standard, or hot-dipped galvanized as an option. 1.6 Butterfly Valves - Shall be with grooved ends. Valves shall have encapsulated Grade “E” EPDM or Grade “T” Nitrile disc and rated at 300 psi bubble-tightshut-off. Reference shall be made to the latest published GRINNELL gasket selection guide for proper disc seal selection for the intended service. Valve bodies shall be ductile iron, and upper stems shall be stainless steel. 1.7 Check Valves - Shall be with grooved ends. Valves shall have a resilient elastomer seal Grade “E” EPDM or Grade “T” Nitrile and rated at 300 psi. Reference shall be made to the latest published GRINNELL gasket selection guide for proper seal selection for the intended service. Valve bodies shall be ductile iron with a nickel seat. The caps shall be ductile iron with an attached stainless steel clapper assembly for 2" (60.3mm) - 8" (219.1mm) and a ductile iron clapper assembly for 10" (273.0mm) - 12" (323.9mm). All bodies and caps shall be coated with a lead-free paint as standard. 9.024 9 Typical guide specification Basic Materials & Methods (CSI - Div. 15 Section 15050) SECTION 2 - MATERIALS - PIPE PREPARATION Pipe shall be prepared according to GRINNELL published specifications, ANSI/AWWA C-606, or other applicable standards. 2.1 Pipe Ends - Shall be clean and free from indentations, projections, burrs, rust or roll marks in the area from pipe end to groove. 2.1.1 Standard Weight Pipe Shall be roll grooved without removing metal, or cut grooved in accordance with GRINNELL published standard roll groove or standard cut groove specifications. 2.1.2 Lightwall Pipe - Shall be roll grooved without metal removal in accordance with GRINNELL published standard roll groove specifications. SECTION 3 - ASSEMBLY 3.1 GRINNELL couplings, fittings, flanges and valves shall be assembled in accordance with instructions published by Tyco Fire Protection Products. 3.1.1 Pipe - Ends shall be clean and free from indentations, projections, burrs, roll marks, etc., in the area from pipe end to groove. Pipe ends shall be square cut and prepared in accordance with standard GRINNELL specifications. 3.1.2 Gasket - Shall be of pressure responsive design verified as proper style and grade suitable for the intended service as published in the latest GRINNELL gasket recommendation technical literature. 3.1.3 Lubrication - A thin, uniform coat of GRINNELL lubricant shall be applied to the entire exterior of the gasket, including the gasket lips. Complete lubrication is essential to prevent gasket pinching and to ease installation and alignment. Petroleum-free silicone gasket lubricant is recommended when gaskets are subject to low temperature conditions. Petroleum lubricants shall not be used for EPDM gaskets. SECTION 4 - SUPPORT 4.1 Horizontal Piping: (contact Tyco Fire Protection Products for support recommendations) 4.1.1 Flexible Connections - No pipe length shall be left unsupported between any two couplings, nor shall any pipe be left unsupported whenever a change in direction of line flow takes place. Supports shall meet the requirements stated above, but in no case shall the distance between supports exceed the following for systems where linear movement is not required: Pipe Size Inches mm Span Feet Meters 1 1/4 - 1 1/2 42.4 - 48.3 2-8 60.3 - 219.1 10 - 12 273.0 - 323.9 14 - 16 355.6 - 406.4 18 - 24 457.2 - 609.6 12 3.7 15 4.6 16 4.9 18 5.5 20 6.1 4.1.2 Rigid Connections - Pipe connections formed with the Figure 772 shall be supported in accordance with applicable ANSI B31.1, Power Piping Code; ANSI B31.9, Building Service Pipe Code. 9 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 9.025 Typical specifications Building Service Systems - Plumbing Plumbing Specifications (CSI - Div. 15 Section 15-E Plumbing) SECTION 1 - DOMESTIC WATER SYSTEMS (CSI - Div. 15, Section 15-E Water Supply Systems) GRINNELL Mechanical Grooved Pipe couplings, fittings and butterfly valves as manufactured or supplied by Tyco Fire Protection Products shall be used for all water supply systems under operating conditions not to exceed 230°F (110°C) temperature. The coupling gasket and encapsulated disc on butterfly valves shall be Grade “E” EPDM. 1.1 Materials: 1.1.1 Pipe - Pipe shall be galvanized steel pipe, conforming to ASTM A-135, A795 or A-53. All pipe shall be prepared according to GRINNELL published specifications, or to ANSI/AWWA C-606 grooved end pipe. Pipe ends shall be prepared as detailed in Basic Materials and Methods and to the latest GRINNELL published specifications. 1.1.2 Couplings - All GRINNELL grooved couplings and fittings shall be painted or galvanized Figure 705, 707, 772 or 716 with Grade “E” EPDM gaskets and zinc plated bolts and nuts. 1.1.3 Branch Connections - Shall be made with Figure 730 and/or Figure 522. 1.1.4 Flange Connections Flange connections shall be GRINNELL Figure 71 Flanges incorporating Grade “E” EPDM gasket. 1.1.5 Fittings - Fittings shall be painted or galvanized GRINNELL standard ductile iron or TYCENMECH 0811 segmentally welded steel fittings, with grooved ends. 1.1.6 Butterfly Valves - Shall be of grooved end design with a Grade “E” EPDM encapsulated disc. Upper stem shall be stainless steel. Valves shall have pressure assisted double seal and be capable of 300 psi, bubble-tight-shutoff. Butterfly valves shall be with gear actuator or hand lever. Operating conditions not to exceed -30°F (-34°C) to 230°F (110°C). 1.1.7 Check Valves - Shall be of grooved end design with a clapper seal of Grade “E” EPDM. Valves shall be capable of pressures of 300 psi. The valves shall have a spring loaded clapper to ensure a leak tight seal and a nonsticking operation. The clapper seat in the valve body shall be nickel. Operating conditions not to exceed -30°F (-34°C) to 230°F (110°C). SECTION 2 - STORM DRAINS / ROOF DRAINS GRINNELL mechanical grooved pipe couplings and fittings as manufactured by Tyco Fire Protection Products shall be used for all storm and roof drainage systems. 2.1.2 Couplings - Couplings shall be galvanized Figure 705, 707, 772 or 716 with Grade “E” EPDM gaskets and zinc plated bolts and nuts. 2.1.3 Flange Connections Flange connections shall be galvanized GRINNELL Figure 71 Flanges incorporating Grade “E” EPDM gasket. 2.1.4 Fittings - Fittings shall be galvanized GRINNELL standard ductile iron or segmentally welded steel fittings, with grooved ends. 2.2 Plastic Pipe Systems 2.2.1 Pipe - Pipe with material and dimensions conforming to ASTM D-1785 Type 1, Grade 1 with cut grooves and joint pressure ratings conforming to grooved manufacturer’s specifications or recommendations; or Type 2, Grade 1 with rolled or radius cut grooves and joint ratings conforming to grooved manufacturer’s specifications and recommendations. 2.2.2 Couplings - Flexible type couplings shall be used. 2.2.3 Flange Connections Same as in 2.1.3 2.1 Materials: 2.1.1 Pipe - Pipe shall be galvanized steel pipe, conforming to ASTM A-135, A795 or A-53. All pipe shall be prepared according to GRINNELL published specifications, or to ANSI/AWWA grooved end pipe. Pipe ends shall be prepared as detailed in Basic Materials and Methods and to the latest GRINNELL published specifications. Tyco reserves the right to change the contents without notice 2.2.4 Fittings - Same as in 2.1.4 SECTION 3 - VENT PIPING (Same as in Section 2 Storm Drains / Roof Drains) 9 9.026 Typical specifications Building Service Systems - Cooling Cooling System Specifications (CSI - Div. 15 Section 15-N Refrigeration Systems) SECTION 1 - CHILLED WATER SUPPLY & RETURN GRINNELL Mechanical Grooved Pipe couplings, fittings and butterfly and check valves as manufactured or supplied by Tyco Fire Protection Products shall be used for cooling system chilled water piping, including risers, mains, equipment connection, branches, supply and return lines under operating conditions not to exceed -30°F (34°C) -230°F (110°C) temperature. Calculations shall be made based on coupling manufacturers latest literature to determine expansion/ contraction allowance available, enabling elimination of special movement compensators, swing joints, flexible connections and vibration isolators where possible. 1.1.2 Couplings - All flexible couplings shall be GRINNELL Figure 705 and 707 with Grade “E” EPDM gaskets and zinc plated bolts and nuts. All rigid couplings shall be GRINNELL Figure 772 with Grade “E” EPDM gaskets and zinc plated bolts and nuts. 1.1.3 Branch Connections Branch stub-in connections shall be made with Figure 730 with Grade “E” EPDM gaskets and zinc plated bolts and nuts. 1.1.4 Flange Connections - Shall be GRINNELL Figure 71 Flange incorporating Grade “E” EPDM gasket. 1.1.5 Fittings - Shall be GRINNELL ductile iron or segmentally welded steel fittings, with grooved ends. 1.1.7 Check Valves - Shall be of grooved end design with a clapper seal of EPDM. The valves shall have a spring loaded clapper to ensure a leak tight seal and a nonsticking operation. The clapper seat in the valve body shall be nickel. Valves shall be capable of pressures of 300 psi. SECTION 2 - COOLING TOWER PIPING Same as Section 1, except pipe, couplings and fittings shall be galvanized. SECTION 3 - DUAL TEMPERATURE SYSTEMS PIPING Same as Section 1. SECTION 4 - CONDENSER WATER PIPING Same as Section 1. 1.1 Materials: 1.1.1 Pipe - Shall be steel pipe, conforming to ASTM A-135, A795 or A-53. All pipe shall be prepared according to GRINNELL published specifications, or to ANSI/AWWA C-606 grooved end pipe. Pipe ends shall be prepared as detailed in Basic Materials and Methods. 1.1.6 Butterfly Valves - Shall be of grooved end design with EPDM encapsulated disc. Neck design shall readily accommodate insulation. Valves shall have pressure assisted double seal and stainless steel upper stems, and be capable of 300 psi, bubbletight-shut-off, with an actuator or hand lever. 9 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 9.027 Typical specifications Building Service Systems - Heating Heating System Specifications (CSI - Div. 15 Section 15-L Water Piping) SECTION 1 - HOT WATER HEATING SYSTEMS - SUPPLY & RETURN GRINNELL Mechanical Grooved Pipe couplings, fittings and butterfly and check valves as manufactured or supplied by Tyco Fire Protection Products shall be used for hot water systems , including boiler manifolds, mains, risers, branches, supply and return lines, under operating conditions not to exceed 230°F (110°C). Calculations shall be based on coupling manufacturers latest literature to determine expansion allowance available, enabling elimination of special expansion compensators, swing joints, flexible connections and vibration isolators where possible. specifications, or to ANSI/AWWA C-606 grooved end pipe. Pipe ends shall be prepared as detailed in Basic Materials and Methods. 1.1.2 Couplings - All flexible couplings shall be GRINNELL Figure 705 and 707 with Grade “E” EPDM gaskets and zinc plated bolts and nuts. All rigid couplings shall be GRINNELL Figure 772 with Grade “E” EPDM gaskets and zinc plated bolts and nuts. All reducing couplings shall be GRINNELL Figure 716 with Grade “E” EPDM gaskets and zinc plated bolts and nuts. 1.1 Materials: 1.1.3 Branch Connections Branch stub-in connections shall be made with GRINNELL Figure 730 with Grade “E” EPDM gaskets and zinc plated bolts and nuts. 1.1.1 Pipe - Shall be steel pipe, conforming to ASTM A-135, A795 or A-53. All pipe shall be prepared according to GRINNELL published 1.1.4 Flange Connections Flange connections shall be GRINNELL Figure 71 Flange incorporating Grade “E” EPDM gasket. 1.1.5 Fittings - Fittings shall be GRINNELL ductile iron or segmentally welded steel fittings, with grooved ends. 1.1.6 Butterfly Valves - Shall be of grooved end design with EPDM encapsulated disc. Neck design shall readily accommodate insulation. Valves shall have pressure assisted double seal and stainless steel upper stems, and be capable of 300 psi, bubble-tight-shut-off, with an actuator or hand lever. 1.1.7 Check Valves - Shall be of grooved end design with a clapper seal of EPDM. The valves shall have a spring loaded clapper to ensure a leak tight seal and a nonsticking operation. Valves shall be capable of pressures of 300 psi. 9 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 9.028 Installation Instructions 10 Installation Instructions TYCENMECH 0811 Tyco reserves the right to change the contents without notice P. 10.000 - 10.012 10.000 Installation Instructions, Figure 577, 772, 770 & 472 Installation / Assembly Instructions Always read and understand the instructions. Never remove any piping component without verifying that the system is depressurizing and drained. Rigid Couplings with Tri-Seal gaskets are preferred for dry pipe and freezer applications. The following instructions apply to Figure 577, 770, 772 and 472 Rigid Couplings. The installation is based on pipe grooved in accordance with Standard Cut Groove or Roll Groove Specifications. Step 1. Inspect exterior groove and ends of the pipe to verify all loose debris, dirt, chips, paint and any other foreign material such as grease are removed. Pipe ends sealing surfaces must be free from projections, indentations, or other markings. Step 2. Verify that the coupling and gasket grade are correct for the application intended. Please refer to “Gaskets” section of this catalogue for additional information. The edges and outer surfaces of the gasket should be covered with a fine layer of petroleum-free silicon lubricant or equivalent. Petroleum lubricant should not be used on Grade “E” “EPDM” gaskets to prevent deterioration of the gasket material. Tri-seal gaskets are recommended for freezer applications. Note: Silicone lubricant recommended in Dry Pipe and Freezer Applications. Step 3. Install the gasket by placing the gasket over the pipe, which is to be fastened by the rigid coupling and ensure that the gasket lip does not extend beyond the end of the pipe. Step 4. Bring both pipe ends together, ensure proper alignment and slide the gasket into position, properly centering it between the grooved portions of each pipe. Note: the gasket should not protrude into the grooves on either pipe segments or extend between the pipe ends. Step 5. Step 6. Insert the other bolt into the coupling and rotate the nuts until finger tight. Verify that the bolt heads are fully recessed in the housing. Step 7. Alternate between bolts when tightening nuts until properly torqued as shown on page 10.011. Note: uneven tightening can cause the gasket to pinch or bind. Note that on the 1" - 8" Fig. 577 and 472 and 11⁄4" 12" 772, 770 couplings there is an intended gap of up to 1.6 mm at each pad to allow for positive rigid gripping onto the pipe. With one nut and bolt removed, “swing around” as shown. Verify that the housings are over the gasket and that the housing keys are fully engaged into the grooves Note: Sizes 1" - 12" Figure 577 and sizes 32mm - 300mm, 772, 770 and 472 utilise a tongue and recess arrangement, which must be mated properly for the coupling to function according to design. These pictures show the patented “Universal Tongue and Recess” arrangement. These coupling housings have identical tongue/ recess pairs at each end, which allow an engagement fit no matter which end of the housing is brought together. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 10 10.001 Installation Instructions, Figure 705, 707 & 405 Installation / Assembly Instructions Always read and understand the instructions. Never remove any piping component without verifying that the system is depressurizing and drained. Rigid Couplings with Tri-Seal gaskets are preferred for dry pipe and freezer applications. The following instructions apply to Figures 705, 707 & 405 Flexible Couplings. The installation is based on pipe grooved in accordance with Standard Cut Groove or Roll Groove Specifications. Step 1. Inspect exterior groove and ends of the pipe to verify all loose debris, dirt, chips, paint and any other foreign material such as grease are removed. Pipe ends sealing surfaces must be free from projections, indentations, and/or other markings. Step 3. Install the gasket by placing the gasket over the pipe, which is to be fastened by the flexible coupling and ensure that the gasket lip does not extend beyond the end of the pipe. Step 6. Insert the other bolt into the coupling and rotate the nuts until finger tight. Verify that the bolt heads are fully recessed in the housing. Step 7. Step 4. Step 2. Verify that the coupling and gasket grade are correct for the application intended. Please refer to “Gasket” section of this catalogue for additional information. The edges and outer surfaces of the gasket should be covered with a fine layer of lubrication. The edges and outer surfaces of the gasket should be covered with a fine layer of petroleum-free silicon lubricant or equivalent. Petroleum lubricant should not be used on Grade “E” “EPDM” gaskets to prevent deterioration of the gasket material. Tri-seal gaskets are recommended for freezer applications. Bring both pipe ends together, ensure proper alignment and slide the gasket into position, properly centering it between the grooved portions of each pipe. Note: the gasket should not protrude into the grooves on either pipe segments or extend between the pipe ends. Alternate between bolts when tightening nuts until properly torqued to bring housing in contact with the bolt pads. Note: uneven tightening can cause the gasket to pinch or bind. For proper bolt torques please refer to the table listed on page 10.011. Note: Figures 705, 707 and 405 Coupling Housing bolt pads must be in contact metal to metal. Step 5. With one nut and bolt removed, “swing around” as shown. Verify that the housings are over the gasket and that the housing keys are fully engaged into the grooves. 10 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 10.002 Installation Instructions, Figure 909 Installation / Assembly Instructions The following instructions apply to figure 909 Plain End Couplings for installation on plain end or beveled standard wall steel, stainless steel or aluminium pipe. Always read and understand the instructions. Never remove any piping component without verifying that the system is depressurized and drained. Step 1. Square cut the pipe ends. Maximum variation from perpendicular (see drawing) 1/32” (0.8mm) for 2”-6”, 1/16” (0.60mm) for 8” and larger. Inspect the pipe ends to verify all burrs, loose debris, dirt, chips, paint and any other foreign material such as grease are removed. The sealing surfaces of the pipe ends must be free from projections, indentations, or other markings. Step 4. Verify that the gasket grade is correct for the application intended. Please refer to Data Sheet G610 for additional gasket information. The edges and outer surfaces of the gasket must be covered with a fine layer of lubricant. To prevent deterioration of the gasket material, a petroleum lubricant should not be used of any gasket. Step 7. With both bolts removed, place the coupling housings are over the gasket and that the tongue-andgroove features are properly engaged. Ensure that the housings are properly centered between the two outer marks made in Step 3. Step 8. Step 5. Step 2. Using a ruler or tape measure and a bright coloured marking pen, make a mark 1” (25.4mm) from the pipe ends. It is recommended to make a minimum of 4 marks equally spaced around the pipe. Install the gasket by placing it over one of the pipe ends, that is to be joined by the coupling, and ensure that the gasket lip does not extend beyond the end of the pipe. Insert the bolts into the coupling and rotate the nuts until finger tight. Verify that the bolt heads are fully recessed in the housing. Step 9. Step 6. Step 3. Make a set of second marks, measuring from the pipe ends, as per Table B (Coupling Centering Marks). Make these marks parallel to the previous marks from Step 2. Bring both pipe ends together, ensure proper alignment and slide the gasket into position over the second pipe end, properly centering between the two closest marks made in Step 2. Check to ensure that the gasket has remained in the proper position from Step 5. Alternate when tightening the nuts until properly tightened to the required bolt torque. For recommended bolt torque values, refer to Table A. Use of a torque wrench is recommended to ensure proper installation and that the correct bolt torque values are achieved. Caution The coupling bolts must be tightened to the recommended torque to achieve the specified performance of the Figure 909 coupling. Excessive torque may damage the bolts and pipe end and cause separation under pressure. Insufficient torque may result in lower pressure performance, joint leakage or pipe separation. See the table on page 2.008 recommended bolt torque values. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 10.003 10 Installation Instructions, Figure 71 Flanges Installation / Assembly Instructions Always read and understand the instructions. Never remove any piping component without verifying that the system is depressurizing and drained. The following instructions apply to Figure 71 Flange Adapter. The installation is based on pipe grooved in accordance with Standard Cut Groove or Roll Groove Specifications. Step 1. Inspect exterior groove and ends of the pipe to verify all loose debris, dirt, chips, paint and any other foreign material such as grease are removed. Pipe ends sealing surfaces must be free from projections, indentations, and/or other markings. Step 3. Close the flange with another bolt. To ease in the closure of the flange, two tabs are provided. Take an adjustable wrench and place it over the two tabs as shown. Move the wrench parallel to the pipe until the holes align. Once the holes align insert a bolt. Verify that the housing keys are fully engaged into the groove. Step 6. Bring both the Figure 71 Flange and the opposite Flange together. Ensure proper alignment and slide each of the remaining flange bolts (not supplied) in each of the remaining bolt holes. Tighten all nuts uniformly to bring the flange faces firmly together and ensure that the nuts are sufficiently torqued. (see torque values on page 10.011) Step 2. Step 4. Verify that the gasket selection is correct for the application intended. Please refer to “Gasket” section of this catalogue for additional information. Insert one flange bolt (not supplied) in hinge section of Figure 71 Flange Adapter. Place the hinged assembly into the groove on the pipe. Note: Metal flange washer adapters are required when the Figure 71 Flange Adapter is used against surfaces such as: 1. 2. 3. 4. The edges and outer surface of the gasket should be covered with a fine layer of petroleum-free silicon lubricant or equivalent. Petroleum lubricant should not be used on Grade “E” EPDM gaskets to prevent deterioration of the gasket material Rubber surfaces Adapting to AWWA cast flanges Rubber faced wafer valves Serrated flange surfaces Figure 71 Flange Adapters are not recommended for applications which incorporate tie rods for anchoring or on a standard fitting within 90° of each other. Contact Tyco Fire Protection Products for recommendations prior to using with plastic pipe. Step 5. Place the gasket into the gasket pocket with the gasket marking side in first. 10 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 10.004 Installation Instructions, Figure 716 Installation / Assembly Instructions Always read and understand the instructions. Never remove any piping component without verifying that the system is depressurizing and drained. Note: Reducing Couplings are not recommended for freezer applications. The following instructions apply to Figure 716 Flexible Reducing Couplings. The installation is based on pipe grooved in accordance with Standard Cut Groove or Roll Groove Specifications. Step 1. Inspect exterior groove and ends of the pipe to verify all loose debris, dirt, chips, paint and any other foreign material such as grease are removed. Pipe ends sealing surfaces must be free from projections, indentations, and/or other markings. Step 3. Install the gasket by placing the gasket over the pipe which has the larger diameter. Bring the smaller pipe end into alignment and slide the pipe into position, properly centering it between the grooved portions of each pipe. Step 5. Insert the bolts into the coupling and rotate the nuts until finger tight. Verify that the bolt heads are fully recessed in the housing. Step 6. Step 2. Note: the gasket should not protrude into the grooves on either pipe segment. Step 4. Verify that the coupling and gasket grade are correct for the application intended. Please refer to “Gasket” section of this catalogue for additional information. The edges and outer surfaces of the gasket should be covered with a fine layer of petroleum-free silicon lubricant or equivalent. Petroleum lubricant should not be used on Grade “E” “EPDM” gaskets to prevent deterioration of the gasket material. With both bolts removed place the coupling housings over the gasket. Verify that the housings are over the gasket and that the housing keys are fully engaged into the grooves. Alternate between bolts when tightening nuts until properly torqued to bring housing in contact with the bolt pads. Note: uneven tightening can cause the gasket to pinch or bind. For proper bolt torques please refer to the table listed on page 10.011. Note: Figure 716 Coupling Housings bolt pads must be in contact metal to metal. 10 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 10.005 Installation Instructions, Figure 730 Pipe Preparation Step 1. The hole size should be verified in the table below. ‡ Proper hole preparation is required for effective sealing and performance. Check the pipe seal surface within 15.9mm of the hole to be certain it is free from conditions which would affect proper gasket sealing. Remove any sharp or rough edges from the hole or upper housing contact area, which might affect assembly, adequate seating of the locating collar or flow from the outlet. Check gasket grade to be certain it is suitable for the service. For crosses, ensure double outlet holes are aligned on opposite sides of the pipe. The use of threaded products other than steel pipe, such as dry pendents, etc. may not be compatible with the female threaded outlet on the Mechanical Tee. Step 3. Always confirm compatability by contacting Tyco FPP. Step 2. Holes should be de-burred. The gasket seating surface on the pipe should be examined to verify all loose debris, dirt, chips, paint and any other foreign material such as grease are removed. Hole must be drilled on the pipe centerline. For crosses, ensure double outlet holes are aligned. Installation / Assembly Instructions The following instructions apply to Figure 730 Mechanical Outlet Tee and Cross with threaded and grooved outlets. If a cross configuration is desired the lower housing is replaced with an upper outlet housing. Verify that the gasket grade is correct for the application intended. Please refer to “Gaskets” section of this catalogue for additional information. Step 1. Step 3. Hole Dia. ‡ Hole Max. mm mm Inches Inches Nominal Size Run x Branch Inches 2,2 1/2,3,4x1/2,3/4,1 2x1 1/4,1 1/2 Check for proper gasket positioning in housing. The alignment tabs on the gasket should fit into the recesses of the housing. Verify that the housing outlet spike is positioned in the hole. Insert the other bolt into the housing and rotate the nuts clockwise until finger tight. Verify that the bolt heads are fully recessed in the housing. Step 2. 2 1/2x1 1/4,1 1/2 3,4x1 1/4 3,4,5,6,x1 1/2 3,4,5,6,x2 4,5,6,8x2 1/2 4,5,6,8x3 Step 4. 6,8x4 With one nut and bolt removed, “swing around” as shown. Alternate between bolts when tightening nuts until adequately torqued with even gaps between the bolt pads. Note: uneven tightening can cause the gasket to pinch or bind. For applicable bolt torques please refer to the table listed below. 10 TYCENMECH 0811 Tyco reserves the right to change the contents without notice Run Size mm Bolt Size Nm 60 73.0 76.1 88.9 114.3 139.7 141.3 165.0 168.3 219.3 M10 x 57 M10 x 57 M10 x 57 M12 x 76 M12 x 76 M16 x 121 M16 x 121 M16 x 121 M16 x 121 M20 x 121 38.1 1 1/2 44.5 1 3/4 50.8 2 44.5 1 3/4 50.8 2 63.5 2 1/2 69.9 2 3/4 88.9 3 1/2 114.3 4 1/2 41.3 1 5/8 47.6 1 7/8 54.0 2 1/8 47.6 1 7/8 54.0 2 1/8 66.7 2 5/8 73.0 2 7/8 92.1 3 5/8 117.5 4 5/8 Bolt Torque Nm Lbs-ft 41 41 41 68 68 68 68 95 95 95 30 30 30 50 50 50 50 70 70 70 10.006 Installation Instructions, Figure 522 Always read and understand the instructions. Never remove any piping component without verifying that the system is depressurizing and drained. Pipe Preparation Step 1: The hole size should be verified in the table below ‡ Proper hole preparation is required for effective sealing and performance. Check the pipe seal surface within 15.9mm (5/8”) of the hole to be certain it is free from conditions which would affect proper gasket sealing. Remove any sharp or rough edges from the hole or upper housing contact area, which might affect assembly, proper seating of the locating collar or flow from the outlet. Check gasket grade to be certain it is suitable for the service. The use of threaded products other than steel pipe, such as dry pendents, etc. may not be compatible with the female threaded outlet on the Sprinkler Branch Tee. Always confirm compatibility by contacting Tyco FPP. Nominal Size Run x Branch Inches 1, 1 1/4, 1 1/2, 2, 2 1/2 x 1/2, 3/4 1 1/4, 1 1/2 x 1 2, 2 1/2 x 1 Step 2. Hole must be drilled on the pipe centerline. Hole Dia. ‡ Hole Max. mm mm Inches Inches 24.0 0.94 24.0 0.94 34.9 1.38 0.5 0.02 0.5 0.02 0.5 0.02 Step 3. Holes should be de-burred. The gasket seating surface on the pipe should be examined to verify all loose debris, dirt, chips, paint and any other foreign material such as grease are removed. Installation / Assembly Instructions Verify that the gasket grade is correct for the application intended. Please refer to “Gaskets” section of this catalogue for additional information. Step 1: Check for proper gasket positioning in housing. The alignment tabs on the gasket should fit into the recesses of the housing. Gasket lubrication is not required on this product. Check sealing surface for cuts or imperfections that would affect sealing. When used for Dry Pipe and Freezer applications use a petroleum-free silicon based lubricant. For Wet Based applications no lubricant is required. Step 3: Verify that the housing outlet spike is positioned in the hole. Insert the other bolt into the housing and rotate the nuts clockwise until finger tight. Verify that the bolt heads are fully seated in the housing. Make the gap between the housing and clamp as equal as possible. Step 4: Alternate between bolts when tightening nuts until properly torqued to 20 Nm (15 Lbs-Ft) with even gaps between the bolt pads. Over torqueing can damage the product or thin wall pipe and will not increase sealing efficiency. Step 2: 10 With one nut removed and the other nut threaded out flush with the end of the screw, “swing” the housing over the hole in the pipe. TYCENMECH 0811 Tyco reserves the right to change the contents without notice 10.007 Installation Instructions, Fig. RXAG Installation Instructions Prior to installation: Ensure the anchors have been mounted in the correct place and are adequate for the thrust generated by the Expansion Joint. There must be no offset or change of direction in a pipe run between anchors and only one Axial Expansion Joint between anchors. RXAG Expansion Joint Fixed point 12 D L max. 1st Guide All Other Guides Fixed point Are there sufficient pipe guides installed? The first pipe guide should be installed as below. Allow 1.5 - 3.0mm play between the pipe and the guide. Fitting Instructions: Use GRINNELL Rigidlok couplings. Remove tab-lock device after installation. If required, drain connection may be fitted at point marked by ‘X’. If drain is fitted, ensure orientation is at bottom of unit when installed. 10 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 10.008 Installation Instructions, Fig. ANS/ALS Installation Instructions Prior to installation: Ensure the anchors have been mounted in the correct place and are adequate for the thrust generated by the Expansion Joint? [There must be no offset or change of direction in a pipe run between anchors and only one Axial Expansion Joint between anchors]. ANS or ALG Expansion Joint 4D Fixed point 14 D L max. 1st Guide 2st Guide All Other Guides Fixed point Are there sufficient pipe guides installed? The first two pipe guides should be installed as below. Allow 1.5 - 3.0mm play between the pipe and the guide. Fitting Instructions: Expansion Joints must be installed with GRINNELL rigid couplings. Joints must be adequately protected against mechanical damage from weld-spatters. These can irreparably damage the Expansion Joint. When an inner sleeve is mounted ensure that the Expansion Joint is installed according the flow indicator. 10 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 10.009 Installation Instructions, Fig. FSF Installation Instructions Before installing the connector be certain that all surfaces are clean and there are no sharp edges of any kind on the steel flanges. No gasket is required. Check pressures to see if control rods are required. Although the expansion joints will readily adjust themselves to misaligned flanges within the specified amounts of movements, they should not be installed where there is more than 3mm of initial misalignment or any deviation assess to expansion joints. Slide the connector into position and insert all the flange bolts. The rubber face must be centred exactly on the opening. Poor centering can cause rubber pull out. Be sure that the bolts are inserted with the heads facing the rubber and the nuts on the outside of the mating flange. If it is impossible to insert the bolts in this direction because of obstructions you must be absolutely sure that the tightened end of the bolt does not protrude more than 3mm beyond the inside nut. Larger protrusions may result in the bolt cutting into the rubber cover. All rubber materials tend to relax over a period of time, therefor it is good practice to check the tightness of the bolts for the 80% torque about two weeks after installation, and in extreme cases, particularly when a line is repeatedly heated up and allowed to cool. It is advisable to continue to check bolt tightness on a monthly basis until such time as the last check shows no further tightening is required. Allowing the bolts to lose tightness may cause leaks and can be a cause of major failure where the rubber Careful assembly - correct bolt lengths will prolong service life. flange comes free of the slip on steel flange. If the connector is to be installed in a system where the operating pressures do not dictate the use of control rods, but the connector is to be pre-extended to allow for growth under pressure, the gap between the piping flanges should be large enough to allow for the growth as indicated on the operating pressure chart. If the connector is being installed for expansion and compression applications it should be installed at normal length. Check allowable movements against design requirements. Caution: Do not install any of the products in this leaflet at pressures or temperatures higher than the published ratings. It is very important that the rubber face of the connector bears against a surface that is no larger in diameter than the O.D. of the mating pipe size. This means that the expansion joint can mate with a standard slip on or weld neck flange, or any flat full faced flange where the I.D. of the flange does not exceed the O.D. of standard pipe of the same size. Extreme caution must be taken so as never to mate the connector with a GRINNELL Fig 71 flange, or any check valve or valve where the I.D. of the fitting exceeds the dimensions above. It is also important not to mate the connector with any face that has projections (other than a raised face flange) to ensure that a smooth surface is not presented to the rubber. Check for chemical compatibility with the ordered material. Do not weld near the expansion joints or weld the steel flanges to the piping after the expansion joints are installed. This will either burn or seriously damage the expansion joints. 10 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 10.010 Installation Instructions, Bolt Torques Installation Instructions On all GRINNELL Couplings, with standard ANSI or Metric bolts & nuts*, bolts of the same size should be torqued equally, unless otherwise mentioned. The recommended torque for each bolt size is shown to the right. Bolt Size Metric Bolt Size Imperial Inches x Inches Bolt Torque Nm Lbs-ft M10 x 57 M12 x 76 M16 x 83 M20 x 121 M22 x 165 M24 x 165 - 3/8 x 2 1/4 1/2 x 3 5/8 x 3 1/4 3/4 x 4 3/4 7/8 x 6 1/2 1 x 6 1/2 1 x 5 1/2 1 1/8 x 5 3/4 41 68 122 203 271 271 271 339 30 50 90 150 200 200 200 250 10 TYCENMECH 0811 Tyco reserves the right to change the contents without notice 10.011 Installation Instructions, Repair Instruction, Fig. CV-1 Repair Instruction All replacement parts must be obtained from Tyco FPP to assure proper operation of the valve. When ordering parts please specify model number and size. Step 1. Remove the bolts from the cap. Step 4. Inspect new replacement clapper subassembly. Step 6. Insert replacement clapper sub assembly into check valve body. Step 2. Inspect the nickel seating surface to verify the there is no evidence of mechanical damage. The seat also needs to be free of all loose debris. If the seat is damaged the entire valve will need to be replaced. Step 3. Step 5. Step 7. Remove the old bonnet gasket material and clean the facing surfaces. Place a new gasket on the cleaned surface. Apply Loctite #242 to bolts. Tighten all nuts uniformly bring the cap and gasket faces firmly together and ensure that the nuts are torqued properly. IMPORTANT: All replacement parts must be obtained from the manufacturer to assure proper operation of the valve. Never remove any piping component without verifying that the system is depressurized and drained. The owner is responsible for the proper operating condition of all fire protection devices and accessories. The NFPA Standard 25 entitled, "Care and Maintenance of Sprinkler Systems" contains guidelines and minimum maintenance requirements. Furthermore, the Authority Having Jurisdiction may have additional regulations and requirements for maintenance, testing and inspection that must be obeyed. Inspect the elastomer seal facing the spring loaded clapper to verify that there is no evidence of mechanical damage. If there is damage to the elastomer seal and you have a clapper repair kit then proceed to Step 4. Maintenance Kit for Figure CV-1 Check Valve 10 The Maintenance Check Valve Kit is specially designed to allow the maintenance procedure of backflushing through the fire department connection. The maintenance kit is intended to ease the task of backflushing without removing the Figure CV-1 Check Valve from the pipe line. This is accomplished by replacing the cap / clapper assembly with the maintenance kit (see Installation section for full procedure). TYCENMECH 0811 Tyco reserves the right to change the contents without notice 10.012 Notes TYCENMECH 0811 Tyco reserves the right to change the contents without notice