ZARGES Aluminum Systems

www.zarges.com
ZARGES Aluminum Systems
→
System supplier – complete range
of tower internals
COMPETENCE FOR
EVERYTHING –
THROUGH AND
THROUGH.
Wind power as a renewable energy source is of increasing importance – and this generates a need
for innovation and constant further development.
ZARGES supports manufacturers of wind power
plants worldwide, functioning both as a general
contractor and consultant.
The ZARGES principle: As our client, you get
complete , state of the art tower internals in
compliance with all relevant safety regulations
and standards.
Our experts are there to support you every step
of the way – from development and manufacture
right up to installation. As a result , you don't have
to worry about coordinating orders from several
suppliers for individual components.
ZARGES can supply the entire range of components
for wind turbine towers:
 Fixed ladders including fall arrester systems,
wall mountings and intermediate platforms
 Service lift including control system
 Modular platform and railing systems
 Modular access steps and overhead walkways
 Tower Doors
 E-technology equipment
 Documentation
 Logistics
 Supervising or carrying out installation
ZARGES
YOUR PARTNER FOR
INNOVATIVE SOLUTIONS …
STEPS FOR
SUCCESS …
INITIAL CONTACT:
COMMON SITUATION:
 You describe your situation to us and
define your specific requirements
 Many different suppliers and models,
leading to complications when fitting out
the towers and with regard to warranty
 We present you with our service portfolio:
construction, production, installation
 Organization is complex, leading to
high costs
 Together, we analyze your requirements,
define the goal and how best to achieve it
 Warranty is a problem with products from
so many trades and manufacturers
 Kick-off for the prototype phase
 No tested systems
 You want an all-in-one solution ...
1. A N A LYSIS
DETAIL PLANNING AND ORDERING:
SERVICES OFFERED BY ZARGES
 Technical alignment
 Design and planning
 Cost listing
 System extension tailored to your
specific requirements
 Order development
 One stop for all components
and services
 Project support
 Our experts work closely together
with you every step of the way
 Standardized and tested system
 Comprehensive service
2. PROTOT Y PE PH ASE
LOGISTICS CENTER:
PRODUCTION:
 ZARGES product range – the high quality
of each individual component ensures
long service life for the overall system:
1. Fixed ladder system
2. Service lift
3. Modular platforms and railings
4. Access steps and overhead walkways
5. Electrotechnical equipment
 Perfect logistics system ensures faster
delivery and assembly
 Global competence in distribution
 We have our own logistics center especially for wind turbine towers, ensuring
high delivery capacity
 Cases are packed for optimum ease of
installation and by section
 Punctual and smooth delivery
6. Tower Doors
3. RE A LIZ ATION PH ASE
PRODUC TION
BUDGE T CONTROL
DELI V ERY
GOAL AND RESULT:
INSTALLATION / SUPERVISING:
 Training and supervising worldwide
 System partnership between
you and ZARGES
 Our professional ZARGES assembly
teams perform on-site installation
 Standardized tower fittings
 Ensures constant high quality
 Project and process safety
 Punctual and smooth commissioning
of the unit
 Constant quality assurance
 Customization
 Optimization of costs
 Series delivery
IMPROV EMENT PROCES S
INSTA LL ATION
PRODUC TION SEQUENCE
SERV ICE
TOWER INTERNAL
SYSTEMS …
YOUR ADVANTAGES WITH ZARGES  High-quality, standardized system extension
 Standardized and tested solutions
 Flexible and economical through standardization
 Prefabricated, ready-to-install construction elements
 Low maintenance requirements through standardized
installation
 The expertise of an experienced specialist supplier
 Only one interface between you and ZARGES
 Construction, production and installation as an
all-in-one package
 Warranty for all trades from a single source
FIXED LADDERS –
ALWAYS THE
BEST WAY UP …
YOUR ADVANTAGES WITH ZARGES  A tested system offering a high degree of safety
with static analysis (ladder holders, fixed ladders,
fall arrester systems)
 Flexible and economical through the combination
of standardized systems
 Special sizes also possible
 Fall arrestors: designed to customer standards
 Fixed ladders made of aluminum are corrosionresistant, easy to install and extremely strong
 Ready to install, including wall mountings
 Optimum safety: ZARGES guarantees adherence
to all standards and safety regulations
 Manufactured to comply with all relevant standards
and safety regulations
 US standards: OSHA 1910.27 – Occupational Safety and
Health Standards-Fixed Ladders, OSHA 1926.1053 – Safety
and Health Regulations for Construction-Ladders
 EU standards: DIN EN 50 308, DIN EN ISO 14 122 T2
(access to mechanical units) DIN 18 800 T1 + T2
(steel constructions)
SERVICE LIFT –
QUICK & SAFE …
YOUR ADVANTAGES WITH ZARGES  Tower access lift and fixed ladder form a complete,
tested system
 Ascent or descent possible, important for assembly
and in emergencies
 Simple assembly
 Quick maintenance as a result of faster ascent
and descent
 Ability to transport heavy loads
 Technical data:
Payload 240 kg
Dimensions:
h × w × l = 90.55’ × 28.74’ × 36.61’
Operating speed: 11.81’/s
 Manufactured to comply with all relevant standards
and safety regulations
 US standards: ASME A17.1 – Safety Code for Elevators
and Escalators, ASME A17.7 – Performance-Based
Safety Code for Elevators and Escalators, NEC 2008
 EU standards / tests:
DIN EN 1808
BetrSichV
Machinery directive 98/37/EG Appendix IIa
EU Structural Analysis
PLATFORMS –
FIRM GROUND
UNDER YOUR
FEET...
YOUR ADVANTAGES WITH ZARGES  Light alloy construction, aluminum
 Modular platform concept with variable diameter
 Easy to assemble, flexible and economical
 Maintenance via directly accessible wall joints
above the platform
 Manufactured to comply with all relevant standards
and safety regulations
 US standards: OSHA 1910.269 – Electrical Power
Generation, Transmission and Distribution, and OSHA
1910.24 – Occupational Safety and Health StandardsFixed Industrial Stairs
 EU standards: DIN EN 50 308, DIN EN ISO 14 122 T2
(access to mechanical units) DIN 18 800 T1 + T2
(steel constructions)
RAILINGS –
SAFETY
YOU CAN
HOLD ON TO …
YOUR ADVANTAGES WITH ZARGES  Modular design allows a wide variety of combinations
 Static analysis for the entire system
 No sharp edges: ZARGES railing design is a
“well-rounded” concept
 Made of aluminum and therefore weatherproof
 Low weight for easy assembly
 High degree of safety ensured through adherence to
all standards and safety regulations
 US standards: OSHA 1910.27 – Occupational Safety and
Health Standards-Fixed Ladders, OSHA 1926.1053 –
Safety and Health Regulations for Construction-Ladders
and OSHA 1910.23 – Guarding floor, wall openings, and
holes
 EU standards: DIN EN 50 308, DIN EN ISO 14 122 T3
(access to mechanical units) DIN 18 800 T1 + T2
(steel constructions)
ELECTRICAL
EQUIPMENT –
SUPPLY FROM TOP
TO BOTTOM …
YOUR ADVANTAGES WITH ZARGES  The company has its own engineering division, ensuring
optimum cooperation with our clients and continuous
further development of our product range
 One-stop, tested complete systems
 We use high-quality, licensed components made by
the leading manufacturers
 End-to-end documentation, right through to the
final user
 Optimum packaging ensures protection of the highquality components
 Optimum transportation along the entire logistics chain
 Receipt and dispatch of goods can be monitored
continuously
Range of delivery
 E-material set with small parts
 Lighting
 Cables and wiring
 Sub-distribution systems with sockets
 Cable routing and attachment systems
ACCESS STEPS –
BECAUSE FIRST
IMPRESSIONS
COUNT …
YOUR ADVANTAGES WITH ZARGES  Wide selection of standardized access solutions –
modular design
 Economical, through the use of ZARGES standardized
products
 Can be adapted to suit your individual requirements
 Long service life, weatherproof aluminum construction
 Static analysis for the entire system
 High degree of safety ensured through adherence to
all standards and safety regulations
 US standards: OSHA 1910.24 – Occupational Safety
and Health Standards-Fixed Industrial Stairs and
OSHA 1910.23 – Guarding floor, wall openings,
and holes
 EU standards: DIN EN 50 308, DIN EN ISO 14 122 T3
(access to mechanical units) DIN 18 800 T1 + T2
(steel constructions)
TOWERS DOORS
YOUR ADVANTAGES WITH ZARGES  Tower door consisting of two parts, door frame and
door leaf
 Tower door is fitted to the tower frame
 Tower door with CE certification
 Can be fitted to open on the left or right as required
 Proved facade construction profile system with
corresponding rubber seals
 Optionaly with/without ventilation louver
 Louvers can be selected to suit requirements
 Panic lock with various lock functions
 Optional: Panic push bar / panic bar handle / knob
 Top door provides resistance to wind and lock open
with latch
 US standards: ANSI / BHMA A156.3-2001 Am. Nat.
Standard for exit devices, OSHA 1910.36 (d) Design
and Requirements for exit routes, NEC 110.26 (C)
paragraph 3 (Panic bars require, IBC 1008.1.9.1 + 2
International Building Code
 EU standards: EN ISO 50 308 wind power plants –
protective measures, DIN EN 179 emergency exit locks
with knob or push plate, DIN EN 1125 panic locks with
horizontal actuating rod for doors along rescue routes
DOCUMENTATION –
ALL THE
INFORMATION AT
YOUR FINGERTIPS …
YOUR ADVANTAGES WITH ZARGES  High degree of transparency for all involved
 Complete overview of all system components and
technical data such as:
–
–
–
–
–
–
–
–
Drawings of weld sockets
Technical drawings and parts lists
Delivery lists
Assembly instructions
Operating and maintenance instructions
Electrical circuit diagrams for the service lift
Data sheets
Static calculations
 Easy and precise identification of spare and wear parts
 Easy-to-follow instructions facilitate every step from
assembly to maintenance
 Documentation of all relevant safety analyzes
ZARGES STANDARDIZED
TOWER FITTINGS
TAILORED TO YOUR
REQUIREMENTS
YOUR ADVANTAGES WITH ZARGES  Customer-specific solutions guaranteed to be identical
– worldwide
 We can cater to your special requirements with solutions
guaranteed to adhere to all safety regulations
 Standardized maintenance
 Individualization possible with a comprehensive range
of accessories. e. g.:
–
–
–
–
–
Loop guides
Cable deflection
Cable brackets
Lamp brackets
Dividers
 Subsequent serial production tailored to your specific
requirements
LOGISTICS –
PACK IT,
SEND IT OFF,
SET IT UP …
YOUR ADVANTAGES WITH ZARGES  Profit from the competence and experience of our
own logistics center
 Selection of packaging and containers depending
on shape and size of the components
 Low costs
 Clarity through seamless documentation
 Packaging:
–
–
–
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Main components by section
Long and large-size containers by section
Loose parts by section
Electrical equipment by tower
 Lorry or container freight lists
 Consignments packed and delivered as required
 Just in Time
SUPERVISING –
OUR EYES
ARE ON THE
PROJECT …
With ZARGES, the partnership doesn't end with
delivery. Our experts are on-site during assembly
and explain each step of the tower fitting process
in detail to construction staff.
Supervising begins with a short theoretical introduction to procedure and work safety aspects.
Then, staff are trained directly at the tower sections
on the following:
 Deployment of packaging cases to the
corresponding sections
 Allocation of tools and materials
 Installation of the mechanical and electrical
components – if necessary, we can provide
practical support
 Inspection using checklists including
documentation of inspections
 Prescribed maintenance work
YOUR ADVANTAGES WITH ZARGES
 As the manufacturer of the wind turbine tower
or steel tower, you can concentrate on your
areas of core competence while we take care of
installation
 We are on-site to ensure smooth installation
 We have representatives all over the world
 We are familiar with the relevant safety
regulations and standards
ZARGES – BECAUSE I WANT MORE …
The ZARGES product range combines the many advantages of lightweight aluminum alloy, such as its high stability
yet light weight, its resistance to corrosion and its flexibility of use. ZARGES has the right product for every application
and can also offer individual solutions.
THE ALUMINUM SYSTEMS DIVISION
Here, individual solutions from the following areas,
tailored to the wishes and requirements of our customers,
are designed and produced:
INDUSTRY
Customer-specific access technology:
 Work platforms for machinery and plants
 Mobile, height-adjustable work platforms
 Radio link and satellite antennas
 Radar and navigational guide components
 Containers for aviation and defence
 Projection domes for civilian and
military applications
AIRPORTTECHNOLOGY
We manufacture maintenance and assembly platforms for
work on aircraft, tailored to the specific aircraft design:
 Maintenance docks
 For maintenance or repairs this field is covered by
ZACHER, a company of the ZARGES-Tubesca group.
ZACHER – Leiter- und Steigtechnik GmbH
www.zacher.biz
WIND
ZARGES supplies a full range of internal equipment for
wind turbine towers, from engeneering to installation and
commissioning.
 Fixed ladders including fall arrester systems,
wall mountings and intermediate platforms
 Service lift including control system
 Modular platform and railing systems
 Modular access steps and overhead walkways
 E-technology equipment
 Documentation
 Logistics
 Supervising or carrying out installation
FURTHER INFORMATION AT: WWW.ZARGES.COM
ACCESS TECHNOLOGY DIVISION
 ZARGES ladders.
Our range comprises approx. 500 ladders for professional applications in industry and the trades.
 ZARGES mobile platform towers.
ZARGES offers a comprehensive range of mobile platform
towers.
 ZARGES Industrial equipment.
Specially tailored to the specific needs of industry, the
industrial equipment range comprises mobile platform
steps, over-head walkways and steps in modular design.
 ZARGES lifts and construction hoists.
In the product range lifts and construction hoists,
ZARGES offers many different models providing the
perfect solution for every application. Ideal wherever
work has to be performed quickly and at great heights.
 ZARGES shaft equipment
For civil and environmental engineering applications,
ZARGES offers a range of high-quality products tailored
to the specific requirements of this branch of industry.
 ZARGES access ladders
A rational and economical system in modular design,
with individual matched components which can be combined flexibly to suit any application.
LOGISTICS EQUIPMENT DIVISION
 Systems and system components in light
alloy ensuring rationalised material flows
in companies, the administrative sector
and defence.
 Re-usable transport packaging ensuring
safe transport, storage and packaging.
 Also available as UN-approved packaging
for the transport of hazardous materials.
 ZARGES Boxes for hobby and craftwork,
sport, expeditions and travel.
 Complete supply and waste disposal systems.
 Individual solutions upon request.
FURTHER INFORMATION AT: WWW.ZARGES.COM
ZARGES – System supplier –
complete range of tower internals!
Ident-Nr. 107US.07/10, ee-ZUS10003
References:
We reserve the right to make technical
modifications without prior notice.
All dimensions and weights are approximate.
Version: Date of printing. This document
may not be reproduced, in whole or in part,
without obtaining the prior permission of
ZARGES Aluminium Systeme GmbH.
ZARGES Aluminum Systems LLC
ZARGES Aluminium Systeme GmbH
600 S Tyler, Suite 908
Amarillo TX, 79101, USA
Tel.: +1.806.350.6400 • Fax: +1.806.350.6450
Internet: www.zargestubesca.com
Zargesstraße 7
D-82362 Weilheim, Germany
Tel.: + 49-(0) 881-687-461 • Fax: + 49-(0) 881-687-421
E-Mail: [email protected]
Internet: www.zargestubesca.com