Flow Control Nozzles

Transcription

Flow Control
Nozzles
(FCN)
Mechanical
Mechanical
Gear
Gear
Knit
Knit Line
Line
Placement
Placement
(Manual Mechanical
Mold Flow)
n
o
i
t
a
v
o
n
Where In
Family
Family
Mold
Mold
s
w
Flo
Family
Family
Mold
Mold
FCN
Family
Family
Mold
Mold
INDEX
Flow Control Nozzles (FCN)
Page
✩ 50 Series
• FCA – 50
• FCB – 50
• FCF – 50
1
2
3
✩ 100 Series
• FCA – 100
• FCB – 100
• FCF – 100
4
5
6
✩ 200 Series
• FCA – 200
• FCB – 200
• FCF – 200
7
8
9
✩ Gear Box Boring
10
Index
✩ Features and Benefits
Flow Control Nozzle - (FCN)
OSCO's patented Flow Control System "FCN" is so simple and so effective, it's just
fantastic! The "FCN" allows the molder flexibility in the cavity’s filling pattern which
previously did not exist without manipulating heat, gate sizes or runner diameters.
Now from press side, during the initial mold tryout, the optimum fill rate can be
achieved through the manual Flow Control System.
Independent
Nozzle
Control
MANUALLY
ADJUST
INTERNAL
VALVE PRESS SIDE!
Optimizes
Fill
Rate
Increase (or) Decrease Resin Output through Each Nozzle
WITHOUT - Raising or Lowering Temperatures
- Opening or Welding Gate Diameters
Adjusting the Fill Rate
Just
Fantastic!
1. Injecting a Short Shot into the Cavity (or Cavities).
2. Inspecting the fill pattern.
3. Adjusting the Flow Valve for Optimum Fill Rate into Each Cavity.
Family Mold Battery Case and Lid
Family Mold Automotive Components
(800) 499-OSCO • www.oscosystems.com
Worm Gear Assembly
• The gear box provides a 50:1
ratio between the control rod
and the valve pin. One
revolution of the rod will
advance the pin .002" into
or out of the valve seat
the nozzle tip. The gear
box assembly easily fits
into a clearance pocket in
the mold’s top clamp plate.
Tip Styles
Absolute Flow
Mechanical
Mechanical
Gear
Gear
Full Body
Field Serviceable
GEAR BOX
PIN BUSHING
RETAINER
Body Less
VALVE PIN
PIN BUSHING
MANIFOLD
LPT - Low Profile
SEAL RING
PIN SEAT
NOZZLE
MAIN BODY
THERMOCOUPLE
NOZZLE
TIMING DOWEL
NOZZLE BODY
HEATER
TIPS & NEEDLES
GNT
GNF
BLT
FBT
RGT - Recessed
Gate
AFT
FBTX
AFTX
STANDARD
COMPONENTS
IN STOCK
(800) 499-OSCO • www.oscosystems.com
FCA-50
FLOW CONTROL ABSOLUTE FLOW NOZZLE SYSTEM, "FCA" SERIES 50
NOZZLE DESCRIPTION: The "FCA" Absolute Flow Type Flow Control Nozzle is designed for use with an OSCO Manifold System.
The "FCA" is engineered to feed directly into the part or runner with an unrestricted channel, permitting faster fills and better quality
molded parts. It is an ideal choice when a small sprue vestige and the circular nozzle tip "T" diameter witness mark is allowable.
FLOW CONTROL GEAR BOX
ADJUSTMENT ROD
1.375 MIN.
Ø.250
FLOW
.500 MIN.
FLOW CONTROL
VALVE PIN
STACK
HEIGHT
1.750
MANIFOLD
1216 SEAL RING
1.000 HEAD
HEIGHT
"A" DIM.
STD. FIT
.750
OPTIONAL
EXTRA
STOCK
.250
MIN.
FLEXIBLE HEATER
AND T/C LEADS
Ø1.501
HEAD
Ø.080 STD. AND RADIUS FLOW
Ø.125 HI-FLOW
NOZZLE BODY
HEATER
"A" DIM.
"T" DIA.
6°
"L" DIM.
Ø1.62
CLEARANCE
.125
CONTACT
C'BORE
DEPTH
"AA" DIM.
WIRE SLOT - .500 WIDE
CONTACT
LAND
30°
Ø1.501 +- .001
.000
“AA” DIM.
Ø1.000
CLEARANCE
"T" DIA. BORE
“T” BORE DIA.
CONTACT
LAND
THERMAL EXPANSION NOTE
"AA" DIM. = "A" DIM. + THERMAL EXPANSION
EXPANSION = "A" DIM. X .00000633 X (PROCESSING TEMP. - 68°F)
HOW TO ORDER
CATALOG #
"A" DIM.
FCA-0520
FCA-0525
FCA-0530
FCA-0535
FCA-0540
FCA-0545
FCA-0550
FCA-0560
2.000
2.500
3.000
3.500
4.000
4.500
5.000
6.000
Specify:
● Nozzle Catalog Number
● "A" Dimension
“T” DIA.
“L” DIM.
BORING INFORMATION
“T” DIA.
BORE
+.0005
-.0000
CONTACT
LAND
● "T" Diameter
Ø.500
.160
Ø.5005
.080
Ø.750
.150
Ø.7505
.150
● Resin to be processed
Ø1.000
.150
Ø1.0005
.150
NOTE: For sizes other than shown, please contact Osco Tech Service.
1.0
TIP INFORMATION
OSCO° inc.
RUNNERLESS MOLDING SYSTEMS
Note: The information given here should be used as a guide. A variation in growth of any nozzle from the
* formulation
is possible due to cooling conditions or mold configuration. It is advisable to allow a margin of
safety. For some very critical applications, an empirical factor may have to be obtained.
FCB-50
FLOW CONTROL BODY LESS NOZZLE SYSTEM, "FCB" SERIES 50
NOZZLE DESCRIPTION: The "FCB" Body Less Type Flow Control Nozzle is designed for use with an OSCO manifold system. The
"FCB" is engineered to feed directly into the molded part. It is an ideal choice when a small gate vestige and the circular nozzle tip "T"
diameter witness mark is not allowable.
ADJUSTMENT ROD
1.375 MIN.
.500 MIN.
FLOW CONTROL
VALVE PIN
1.750
MANIFOLD
STACK
HEIGHT
"A" DIM.
1216 SEAL RING
1.000 HEAD
HEIGHT
.250
MIN.
Ø1.500
HEAD
FLEXIBLE HEATER
AND T/C LEADS
GATE "O" DIA.
"A" DIM.
NOZZLE BODY
HEATER
"T" DIA.
.125
CONTACT
Ø1.62
CLEARANCE
C'BORE
DEPTH
+ .0005
n.3755 .0000 C'BORE
R.141
60°
.001
Ø1.501 +- .000
.180
.100
.020 @
TANGENT
30° "AA" DIM.
Ø1.000
CLEARANCE
“AA” DIM.
.005 LAND
GATE "O" DIA.
"AA" DIM. = "A" DIM. (Due to the Body Less Nozzle Design, thermal
expansion does not need to be considered.)
HOW TO ORDER
CATALOG #
"A" DIM.
FCB-0520
FCB-0525
FCB-0530
FCB-0535
FCB-0540
FCB-0545
FCB-0550
FCB-0560
2.000
2.500
3.000
3.500
4.000
4.500
5.000
6.000
Specify:
GATE "O" DIAMETER
● "A" Dimension
MIN.
Ø.040
MAX.
Ø.080
*
*
formulation is possible due to cooling conditions or mold configuration. It is advisable to allow a margin of
OSCO° inc.
2.0
FCF-50
FLOW CONTROL FULL BODY NOZZLE SYSTEM, "FCF" SERIES 50
NOZZLE DESCRIPTION: The "FCF" Full Body Type Flow Control Nozzle is designed for use with an OSCO manifold system. The
"FCF" is engineered to feed directly into the molded part. It is an ideal choice when a small gate vestige and the circular nozzle tip "T"
diameter witness mark is allowable.
ADJUSTMENT ROD
1.375 MIN.
.500 MIN.
FLOW CONTROL
VALVE PIN
1.750
MANIFOLD
"A" DIM.
1216 SEAL RING
STACK
HEIGHT
.750
OPTIONAL
EXTRA
STOCK
STD. FIT
1.000 HEAD
HEIGHT
.250
MIN.
FLIXIBLE HEATER
AND T/C LEADS
Ø1.500
HEAD
GATE "O" DIA.
NOZZLE BODY
HEATER
"A" DIM.
6°
"T" DIA.
"L" DIM.
.125
CONTACT
Ø1.62
CLEARANCE
C'BORE
DEPTH
"AA" DIM.
CONTACT
LAND
30°
Ø1.501 +- .001
.000
“AA” DIM.
Ø1.000
CLEARANCE
"T" DIA. BORE
“T” BORE DIA.
CONTACT
LAND
HOW TO ORDER
CATALOG #
"A" DIM.
Specify:
2.000
FCF-0520
● "A" Dimension
2.500
FCF-0525
● "O" Diameter
3.000
FCF-0530
● "T" Diameter
FCF-0535
3.500
4.000
FCF-0540
4.500
FCF-0545
5.000
FCF-0550
6.000
FCF-0560
3.0
OSCO° inc.
GATE "O" DIAMETER
04 = Ø.040
TIP INFORMATION
*
“T” DIA. +.0005 CONTACT
LAND
BORE -.0000
“T” DIA.
“L” DIM.
Ø.500
.160
Ø.5005
.080
Ø.750
.160
Ø.7505
.150
Ø1.000
.150
Ø1.0005
.150
06 = Ø.060
08 = Ø.080
BORING INFORMATION
FCA-100
ADJUSTMENT ROD
1.375 MIN.
.500 MIN.
FLOW CONTROL
VALVE PIN
1.125 HEAD
HEIGHT
.375
FLOW
2.000
MANIFOLD
1216 SEAL RING
"A" DIM.
STACK
HEIGHT
STD. FIT
.250
MIN.
.750
OPTIONAL
EXTRA
STOCK
FLEXIBLE HEATER
AND T/C LEADS
Ø2.000
HEAD
"A" DIM.
Ø.125 STD. & RAD. FLOW
Ø.187 HI-FLOW
NOZZLE BODY
HEATER
6°
"T" DIA.
"L" DIM.
Ø2.13
CLEARANCE
.125
CONTACT
C'BORE
DEPTH
Ø2.001 +- .001
.000
Ø1.250
CLEARANCE
“AA” DIM.
"AA" DIM.
CONTACT
LAND
30°
30°
CONTACT
LAND
“T” BORE DIA.
"T" DIA. BORE
HOW TO ORDER
CATALOG #
"A" DIM.
FCA-1020
FCA-1025
FCA-1030
FCA-1035
FCA-1040
FCA-1045
FCA-1050
FCA-1060
FCA-1070
2.000
2.500
3.000
3.500
4.000
4.500
5.000
6.000
7.000
Specify:
TIP INFORMATION
● "A" Dimension
“T” DIA.
“L” DIM.
BORING INFORMATION
LAND
BORE -.0000
● "T" Diameter
Ø.500
.125
Ø.5005
Ø.750
.230
Ø.7505
.080
Ø1.000
.187
Ø1.0005
.080
The information given here should be used as a guide. A variation in growth of any nozzle from the
* Note:
.060
OSCO° inc.
4.0
FCB-100
ADJUSTMENT ROD
1.375 MIN.
.500 MIN.
Ø.375
FLOW
FLOW CONTROL
VALVE PIN
STACK
HEIGHT
1.125 HEAD
HEIGHT
2.000
MANIFOLD
1216 SEAL RING
"A" DIM.
.125 TIP
SET BACK
.250
MIN.
Ø2.000
HEAD
FLEXIBLE HEATER
AND T/C LEADS
PARTING LINE
NOZZLE BODY
HEATER
"A" DIM.
.010 NEEDLE
SET BACK
GATE "O" DIA.
+ .0005
n.5005 .0000 C'BORE
"T" DIA.
.125
CONTACT
R.250
Ø2.13
CLEARANCE
60°
"AA" DIM.
C'BORE
DEPTH
30°
.020 @
TANGENT
Ø2.001
“AA” DIM.
.180
+ .001
- .000
Ø1.250
CLEARANCE
.100
.005 LAND
GATE "O" DIA.
HOW TO ORDER
CATALOG #
"A" DIM.
Specify:
FCB-1020
2.000
2.500
FCB-1025
● "A" Dimension
3.000
FCB-1030
3.500
FCB-1035
4.000
FCB-1040
4.500
FCB-1045
FCB-1050
5.000
6.000
FCB-1060
7.000
FCB-1070
5.0
OSCO° inc.
GATE "O" DIAMETER
MIN.
Ø.050
MAX.
Ø.125
*
* formulation
FCF-100
ADJUSTMENT ROD
1.375 MIN.
n.375
FLOW
.500 MIN.
FLOW CONTROL
VALVE PIN
STACK
HEIGHT
2.000
MANIFOLD
STD. FIT
"A" DIM.
1216 SEAL RING
1.125 HEAD
HEIGHT
.750
OPTIONAL
EXTRA
STOCK
.250
MIN.
FLEXIBLE HEATER
AND T/C LEADS
Ø2.000
HEAD
GATE "O" DIA.
"A" DIM.
NOZZLE BODY
HEATER
.125
CONTACT
6°
"T" DIA.
"L" DIM.
Ø2.13
CLEARANCE
"AA" DIM.
C'BORE
DEPTH
Ø2.001
CONTACT
LAND
30°
+ .001
- .000
Ø1.250
CLEARANCE
“AA” DIM.
30°
"T" DIA. BORE
“T” BORE DIA.
CONTACT
LAND
HOW TO ORDER
CATALOG #
"A" DIM.
FCF-1020
FCF-1025
FCF-1030
FCF-1035
FCF-1040
FCF-1045
FCF-1050
FCF-1060
FCF-1070
2.000
2.500
3.000
3.500
4.000
4.500
5.000
6.000
7.000
Specify:
GATE "O" DIAMETER
● "A" Dimension
05 = Ø.050
● "O" Diameter
08 = Ø.080
● "T" Diameter
12 = Ø.125
TIP INFORMATION
“T” DIA.
BORING INFORMATION
“L” DIM.
LAND
BORE -.0000
Ø.500
.160
Ø.5005
.080
Ø.750
.150
Ø.7505
.150
Ø1.000
.150
Ø1.0005
.150
* formulation
OSCO° inc.
6.0
FCA-200
ADJUSTMENT ROD
1.375 MIN.
Ø.500
FLOW
.500 MIN.
FLOW CONTROL
VALVE PIN
2.250
MANIFOLD
"A" DIM.
STD. FIT
1516 SEAL RING
STACK
HEIGHT
1.250 HEAD
HEIGHT
.750
OPTIONAL
EXTRA
STOCK
.375 MIN.
FLEXIBLE HEATER
AND T/C LEADS
n.187 STD. AND RADIUS FLOW
Ø.250 HI-FLOW
Ø3.000
HEAD
"A" DIM.
6°
NOZZLE BODY
HEATER
"L" DIM.
"T" DIA.
.125
CONTACT
Ø3.13
CLEARANCE
"AA" DIM.
CONTACT
LAND
30°
C'BORE DEPTH
Ø3.001 +- .001
.000
Ø2.500 BAND HEATER CLEARANCE
Ø2.000 COIL HEATER CLEARANCE
“AA” DIM.
"T" DIA. BORE
30°
“T” BORE DIA.
CONTACT
LAND
HOW TO ORDER
CATALOG #
"A" DIM.
FCA-2040
FCA-2050
FCA-2060
FCA-2070
FCA-2080
FCA-2090
FCA-2100
4.000
5.000
6.000
7.000
8.000
9.000
10.000
Specify:
TIP INFORMATION
● "A" Dimension
“T” DIA.
● "T" Diameter
Ø.750
Ø1.000
7.0
OSCO° inc.
BORING INFORMATION
“L” DIM.
LAND
BORE -.0000
.187
Ø.7505
.100
.250
Ø1.0005
.150
* formulation
FCB-200
ADJUSTMENT ROD
Ø.500
FLOW
1.375 MIN.
.500 MIN.
"A" DIM.
FLOW CONTROL
VALVE PIN
STACK
HEIGHT
1516 SEAL RING
1.250 HEAD
HEIGHT
.150 TIP
SET BACK
2.250
MANIFOLD
.375 MIN.
PARTING LINE
.010 NEEDLE
SET BACK
GATE "O" DIA.
FLEXIBLE HEATER
AND T/C LEADS
Ø3.000
HEAD
"A" DIM.
NOZZLE BODY
HEATER
n.7505 +- .0005
.0000 C'BORE
R.344
60°
.125
CONTACT
Ø3.13
CLEARANCE
.250
.020 @
TANGENT
"AA" DIM.
30°
.001
Ø3.001 +- .000
C'BORE
DEPTH
.125
“AA” DIM.
.005 LAND
GATE "O" DIA.
HOW TO ORDER
CATALOG #
"A" DIM.
FCB-2040
FCB-2050
FCB-2060
FCB-2070
FCB-2080
FCB-2090
FCB-2100
4.000
5.000
6.000
7.000
8.000
9.000
10.000
Specify:
GATE "O" DIAMETER
● "A" Dimension
MIN.
Ø.080
MAX.
Ø.200
* Note:
*
OSCO° inc.
8.0
FCF-200
1.375 MIN.
.500 MIN.
FLOW CONTROL
VALVE PIN
2.250
MANIFOLD
"A" DIM.
STD. FIT.
1516 SEAL RING
STACK
HEIGHT
1.250 HEAD
HEIGHT
.750
OPTIONAL
EXTRA
STOCK
.375 MIN.
FLEXIBLE HEATER
AND T/C LEADS
Ø3.000
HEAD
"A" DIM.
GATE "O" DIA.
NOZZLE BODY
HEATER
6°
"L" DIM.
"T" DIA.
.125
CONTACT
Ø3.13
CLEARANCE
C'BORE DEPTH
"AA" DIM.
CONTACT
LAND
30°
Ø3.001 +- .001
.000
“AA” DIM.
30°
"T" DIA. BORE
“T” BORE DIA.
CONTACT
LAND
HOW TO ORDER
CATALOG #
"A" DIM.
FCF-2040
FCF-2050
FCF-2060
FCF-2070
FCF-2080
FCF-2090
FCF-2100
4.000
5.000
6.000
7.000
8.000
9.000
10.000
Specify:
12 = Ø.120
TIP INFORMATION
BORING INFORMATION
LAND
BORE -.0000
“T” DIA.
“L” DIM.
● "O" Diameter
Ø.750
.187
Ø.7505
.100
● "T" Diameter
Ø1.000
.250
Ø1.0005
.150
● "A" Dimension
15 = Ø.150
9.0
GATE "O" DIAMETER
OSCO° inc.
* Note:
GEAR BOX - BORING
.444
.667
.750 SLOT ON B'FACE
OF CLAMP-PLATE
(IN DIRECTION TO SUIT)
A
A
CLAMP PLATE
n2.312 `.001
n2.187 `.001
.595
SLOT
.380
1.375
MIN.
+ .000
.620 - .002
REF.
.667 OFFSET SLOT
IN BOTTOM OF PLATE
SECTION A-A
OSCO° inc.
10.0

Flow Control Nozzles

Transcription

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