Closed-Loop Cooling for Electronics

Transcription

Closed-Loop Cooling for Electronics &
Communications Enclosures
Contents
I.
Dantherm Product Index
II.
Understanding Dantherm Model Identification
III.
IV.
....................................................................
...............................
3
4
Classic Series Air-Conditioners
Classic 20 Air-conditioner
2,000 BTU / Hr
............................
5-9
4,000 BTU / Hr
............................
10 - 16
7,500 BTU / Hr
............................
10 - 16
10,000 BTU / Hr
............................
17 - 21
12,500 BTU / Hr
............................
22 - 27
13,000 BTU / Hr
............................
22 - 27
19,000 BTU / Hr
............................
28 - 32
Classic Top-Mount Air-Conditioners ....................................................................
33 - 35
Class 1 Div 1 Hazardous Duty Air-Conditioner .....................................................
36
Pinnacle Series Air-to-Air Heat Exchangers
o
............................
............................
37 - 42
37 - 42
o
............................
............................
37 - 42
37 - 42
55 W / F
o
100 W / F
o
............................
............................
37 - 42
37 - 42
V.
Custom Products and Design Capabilities
.......................................
VI.
Dantherm Technologies and Innovations & Summary
23” Pinnacle Heat Exchanger
11 W / F
o
15 W / F
35 W / F
o
45 W / F
Focus.
Trust.
2
Initiative.
..............
43
44 -46
Dantherm Standard Product Index
Classic Series Air-Conditioners
Product
Model #
Performance
Voltages
Refrigerant
Classic 20
CS020020
2,000 BTU / Hr
A, B5, B6
134a
Classic 30
CS030040
4,000 BTU / Hr
A, B
134a
7,500 BTU / Hr
A, B5, B6
R-22
10,000 BTU / Hr
B
R-22
Classic 30
Classic 47
CS030075
(previously CS030060)
CS047100
(previously CS047120)
Classic 50
CS050125
12,500 BTU / Hr
B
R-22
Classic 50
CS050130
13,000 BTU / Hr
B
R-22
Classic 53
CS053190
19,000 BTU / Hr
B
134a
Rack/Top Mount
CS012035
3,500 BTU / Hr
A, B
134a
Rack/Top Mount
CS016055
5,500 BTU / Hr
A, B
R-22
A = 115V 1 Ph 50/60 Hz
B = 208/ 230V 1 Ph 50/60 Hz
B5 = 230V 1 Ph 50 Hz
B6 = 230V 1 Ph 60 Hz
Pinnacle Series Heat Exchangers
Product
Model #
Performance
Voltages
Refrigerant
23" Pinnacle
PS023011
11W / F
o
A, B, Z
N/A
Pinnacle 2"
PS035015
15W / F
o
A, B, Z
N/A
Pinnacle 6"
PS035035
35 W / F
o
A, B, Z
N/A
Pinnacle 6"
PS035045
45 W / F
o
A, B, Z
N/A
Pinnacle 8"
PS035055
55 W / F
o
A, B, Z
N/A
60" Pinnacle
PS060100
100 W / F
B
N/A
o
A = 115V 1 Ph 50/60 Hz
3
B =
230V 1 Ph 50/60 Hz
Z =
48V DC
Understanding Dantherm Model Identification
Dantherm Classic Series Air-Conditioners
C=Classic
S= Standard Configuration
X= Custom Configuration
020 = 2000 BTU/Hr
040 = 4000 BTU/Hr
060 = 6000 BTU/Hr
030 = Height Of Unit 30”
CS030040A-H004
Example Number Translation
Classic 30 with Standard Construction
4,000 BTU/Hr 115 V 1Ph 50-60Hz
Includes a 400 Watt Heater Option
Option Codes
H_ _ _ = Heater.
Requires an additional
3 digits to refer to heater
rating. ex: H004=400W
A = 115Volt/1Ph/50-60 Hz
B = 230Volt/1Ph/50-60Hz
B5 = 220Volt/1Ph/50Hz
B6 = 230V/1Ph/60Hz
Z = 48v DC
Dantherm Pinnacle Series Heat Exchangers
P=Pinnacle
S= Standard Configuration
X= Custom Configuration
023 = Height Of Unit 23”
PS023011A-T1
Example Number Translation
Pinnacle with Standard
Construction
35 Watts per degree F
115V 1Ph 50-60Hz
Includes a 400 Watt Heater Option
011 = Watts per degree F
A = 115Volt/1Phase/50-60 Hz
Option Codes
–T= Thermostat
–GR = Designed for
GR testing
–S = Speed Controller
–M= Stainless Steel
Cover
–P= Cover Color option
4
B = 230Volt/1Phase/50-60Hz
Z = 48v DC
Dantherm CLASSIC 20 Air-Conditioner
Model CS020020
2,000 BTU / Hr.
DANTHERM’S CLASSIC Line of Air-conditioners is specifically designed for the removal of heat
from cabinets containing temperature-sensitive electrical, electronic, or telecommunications
equipment. Closed-loop cooling maintains a clean, sealed internal environment to insure
optimum performance and maximum life of the enclosed electronics, while protecting against
the intrusion of airborne contaminants and humidity.
Dantherm Part Number
Product Description
2,000 BTU / Hr
CS020020 A or B
115V or 230V 1 Ph, 50-60 Hz
Dimensions: 20”H X 10”W X 9”D
-H005
Optional: Integrated 500 Watt Heater
Standard Features:
Advanced Printed Circuit Control Board
Built-in Lead Lag Controller
Integral Return Air Thermostat
Integrated Self Test Switch
Infrared Diagnostic Connection Port
Hot Spot Sensor Input
Failure Alarm Output
Variable Heating and Cooling Settings
Condenser Fan on/off Controlled
Coated Condenser Coil
UL \ cUL Recognized
Outdoor Rated to UL 484
o
o
-40 F to +113 F Operating Range
High Pressure Switch
Low Pressure Switch (inc. bypass timer)
Low Ambient Operation
Short Cycle Protection
High Quality Powder-coated Cover
5
Dimensional Diagram – Mounting Interface
6
Classic Air-flow Diagram
Component Locations
General Performance Data
Dantherm
Model
BTU/Hr
Watts
Removal
Voltage
Hz
Ph
Full Load
Amps
Breaker /
Fuse Size
Approx Wt.
lbs. / Kg.
CS020020A
2,000
586
115V
50 / 60
1
8.0
15
55 / 25
CS020020B5
1,667
488
230V
50
1
3.5
10
55 / 25
CS020020B6
2,000
586
230V
60
1
4.0
10
55 / 25
o
o
Capacity ratings shown above are based on 95 F (35 C) return air temperature to cabinet in
o
o
95 F (35 C) ambient conditions at nominal voltage and unimpeded resistance to air flow.
7
ACG2 Controller
LED Trip Indicator
Microprocessor
Infra-Red LED
Alarm Contacts
Self-Test Button
Cooling Dial
Heating Dial
Settings from 68°F (20°C)
to
104°F (40°C)
to
59°F (15°C)
ACG2 Self-Test Button Function
A self-test button is provided on the control board of each Classic panel-mount air-conditioner. Simply pressing
and holding this button for 6 seconds will activate the self-test sequence as shown in the chart below. During this
test, the installer or technician may observe the air-conditioner for the expected function and duration, indicating
that all are operating properly. On completion of the self-test, the air-conditioner automatically returns to normal
running condition.
The control board is also outfitted with an Infrared LED diagnostic port. Optional software and an infrared / RS232
Interface cable are available from Dantherm, enabling the unit to be connected to a portable laptop computer. In
this manner, comprehensive and detailed real-time operational data may be observed, diagnostics run, and data
imported onto the laptop. Call for more details.
Sequence
Description
Evaporator
Fan
Heater
Compressor
Condenser
Fan
Duration
1
Internal Fan only
ON
OFF
OFF
OFF
30 Seconds
2
Heater
ON
ON
OFF
OFF
35 Seconds
3
Internal Fan only
ON
OFF
OFF
OFF
20 Seconds
4
Compressor &
Condenser fan
ON
OFF
ON
ON
75 Seconds
5
Internal Fan only
ON
OFF
OFF
OFF
30 Seconds
8
Alarm Capabilities
All Dantherm Classic units have built-in alarm capabilities programmed into the control board.
Failure Modes
The following conditions will activate the failure alarm output on terminals 7 and 8:
•
•
•
•
•
•
Loss of supply voltage
Low Pressure (< 10 psi for 300 seconds)
High Pressure (> 400 / 500 psi)
Low or no current to compressor (less than 1 amp)
o
o
High Return Air Temperature (18 F / 10 C higher than cooling set point)
o
o
Low Return Air Temperature (9 F / 5 C lower than heater set point)
Alarm Connections
The alarm cable consists of four wires:
•
•
•
•
Black wire:
Red wire:
White wire:
Green wire:
connected to terminal 7 on the control board
not used
not used
Alarm Description
Only the red and black wires are used and are connected to terminals 7 and 8 of the control board.
Terminals 7 and 8 operate as a normally closed contactor and open upon failure. During normal operation, a
relay is energized, providing continuity between terminals 7 and 8. When a failure is detected, the relay is deenergized such that there is no continuity between terminals 7 and 8. A low voltage signal (up to 50V DC and
0.1 amps) may be connected to the contactors for external alarm capabilities.
Performance Curves
9
Dantherm CLASSIC 30 Air-Conditioners
Model CS030040
4,000 BTU / Hr.
and
Model CS030075
7,500 BTU / Hr.
Product Description
4,000 BTU / Hr
CS030040 A or B
115V or 230V 1 Ph, 50-60 Hz
7,500 BTU / Hr
CS030075 A or B
115V or 230V 1 Ph, 50-60 Hz
-H004
-H008
-H012
10
Dantherm CLASSIC 30 Air-Conditioners
Standard Features:
UL \ cUL Recognized
o
o
Options for GR-487-CORE modifications
Classic Air-flow Diagram
Inside View
11
Dantherm
Model
BTU/Hr
Watts
Removal
Voltage
Hz
Ph
Full Load
Amps
Breaker /
Fuse Size
Approx Wt.
lbs. / Kg.
CS030040A
4,000
1,172
115V
50 / 60
1
12.2
25
100 / 45
CS030040B
4,000
1,172
230V
50 / 60
1
6.7
15
100 / 45
CS030075A
7,500
2,196
115V
50 / 60
1
9.5
20
105 / 48
CS030075B
7,500
2,196
230V
50 / 60
1
5.0
10
105 / 48
o
o
o
o
ACG2 Controller
LED Trip Indicator
Microprocessor
Infra-Red LED
Alarm Contacts
Self-Test Button
Cooling Dial
Heating Dial
to
104°F (40°C)
to
59°F (15°C)
12
running condition.
Sequence
Description
Evaporator
Fan
Heater
1
Internal Fan only
ON
OFF
2
Heater
ON
ON
3
Internal Fan only
Compressor &
Condenser fan
Internal Fan only
ON
OFF
ON
ON
4
5
Condenser
Fan
Duration
OFF
OFF
30 Seconds
OFF
OFF
35 Seconds
OFF
OFF
20 Seconds
OFF
ON
ON
75 Seconds
OFF
OFF
OFF
30 Seconds
Compressor
Alarm Capabilities
Failure Modes
•
•
•
•
•
•
o
o
o
o
Alarm Connections
•
•
•
•
Black wire:
Red wire:
White wire:
Green wire:
not used
not used
Alarm Description
13
4,000 BTU CLASSIC 30 Air-Conditioner
**Mounting pattern for GR version only, call or email to request the standard version.
14
15
Performance Curves
7, 500 BTU CLASSIC 30 Air- Conditioner
16
Model CS047100B
10,000 BTU / Hr.
Product Description
10,000 BTU / Hr
CS047100B
230V 1 Ph, 50-60 Hz
-H008, H012, H015, H030
Optional: Integrated 800W, 1200W, or 1500W Heater
Standard Features:
UL \ cUL Recognized
o
o
Short Cycle Protection Options for GR-487-CORE
modifications
17
CLASSIC Air-Flow Diagram
18
Dantherm
Model
BTU/Hr
Watts
Removal
Voltage
Hz
Ph
Full Load
Amps
Breaker /
Fuse Size
Approx Wt.
lbs. / Kg.
CS047100B
10,000
3,516
230V
60
1
9.0
15
154 / 70
CS047100B
9,000
2,930
208V
50
1
8.8
15
154 / 70
o
o
o
o
ACG2 Controller
LED Trip Indicator
Microprocessor
Infra-Red LED
Alarm Contacts
Self-Test Button
Cooling Dial
Heating Dial
to
104°F (40°C)
to
59°F (15°C)
19
running condition.
Sequence
Description
Evaporator
Fan
Heater
Compressor
Condenser
Fan
Duration
1
Internal Fan only
ON
OFF
OFF
OFF
30 Seconds
2
Heater
ON
ON
OFF
OFF
35 Seconds
3
Internal Fan only
ON
OFF
OFF
OFF
20 Seconds
4
Compressor &
Condenser fan
ON
OFF
ON
ON
75 Seconds
5
Internal Fan only
ON
OFF
OFF
OFF
30 Seconds
Alarm Capabilities
Failure Modes
•
•
•
•
•
•
o
o
o
o
Alarm Connections
•
•
•
•
Black wire:
Red wire:
White wire:
Green wire:
not used
not used
Alarm Description
20
Performance Curves
21
Model CS050125B
12,500 BTU / Hr.
and
Model CS050130B
13,000 BTU / Hr.
Product Description
12,500 BTU / Hr
CS050125B
230V 1 Ph, 50-60 Hz
-H015 or -H030
Optional: 1500W or 3000W Heater
13,000 BTU / Hr
CS050130B
230V 1 Ph, 50-60 Hz
-H015 or -H030
Optional: 1500W or 3000W Heater
22
Standard Features:
UL \ cUL Recognized
o
o
23
Dantherm
Model
BTU/Hr
Watts
Removal
Voltage
Hz
Ph
Full Load
Amps
Breaker /
Fuse Size
Approx Wt.
lbs. / Kg.
CS050125B
12,500
3,663
230V
50 / 60
1
9.0
*15 / 20
154 / 70
CS050130B
13,000
3,809
230V
50 / 60
1
9.0
*15 / 20
154 / 70
o
o
o
o
* NOTE:
• Breaker / Fuse requirement with no heater and 1500W heater: 15 amp.
• Breaker / Fuse requirement with 3000W heater: 20 amp.
ACG2 Controller
LED Trip Indicator
Microprocessor
Infra-Red LED
Alarm Contacts
Self-Test Button
Cooling Dial
Heating Dial
to
104°F (40°C)
to
59°F (15°C)
24
running condition.
Sequence
Description
Evaporator
Fan
Heater
Compressor
Condenser
Fan
Duration
1
Internal Fan only
ON
OFF
OFF
OFF
30 Seconds
2
Heater
ON
ON
OFF
OFF
35 Seconds
3
Internal Fan only
ON
OFF
OFF
OFF
20 Seconds
4
Compressor &
Condenser fan
ON
OFF
ON
ON
75 Seconds
5
Internal Fan only
ON
OFF
OFF
OFF
30 Seconds
Alarm Capabilities
Failure Modes
•
•
•
•
•
•
o
o
o
o
Alarm Connections
•
•
•
•
Black wire:
Red wire:
White wire:
Green wire:
not used
not used
Alarm Description
25
26
Performance Curves
27
Model CS053190B
19,000 BTU / Hr.
Product Description
19,000 BTU / Hr
CS053190B
230V 1 Ph, 60 Hz
Dimensions: 53”H X 23”W X 16.5”D
-H030
3000W Heater
Standard Features:
UL \ cUL Recognized
o
o
28
29
Dantherm
Model
BTU/Hr
Watts
Removal
Voltage
Hz
Ph
Full Load
Amps
Breaker /
Fuse Size
Approx Wt.
lbs. / Kg.
CS053190B
19,000
5,787
230V
60
1
TBC
20
250/113
o
o
o
o
ACG2 Controller
LED Trip Indicator
Microprocessor
Infra-Red LED
Alarm Contacts
Self-Test Button
Cooling Dial
Heating Dial
to
104°F (40°C)
to
59°F (15°C)
30
running condition.
Sequence
Description
Evaporator
Fan
Heater
Compressor
Condenser
Fan
Duration
1
Internal Fan only
ON
OFF
OFF
OFF
30 Seconds
2
Heater
ON
ON
OFF
OFF
35 Seconds
3
Internal Fan only
ON
OFF
OFF
OFF
20 Seconds
4
Compressor &
Condenser fan
ON
OFF
ON
ON
75 Seconds
5
Internal Fan only
ON
OFF
OFF
OFF
30 Seconds
Alarm Capabilities
Failure Modes
•
•
•
•
•
•
o
o
o
o
Alarm Connections
•
•
•
•
Black wire:
Red wire:
White wire:
Green wire:
not used
not used
Alarm Description
31
Performance Curves
Capacity Curve
19K - November 30, 2007
25000
20000
Load Btu/hr
15000
35ºC Ambient
45ºC Ambient
55ºC Ambient
10000
5000
0
0
10
20
30
40
Internal Temperature (Return) ºC
32
50
60
Dantherm CLASSIC Top-Mount Air-Conditioner
Model CS012035
3,500 BTU / Hr.
Model CS016055
5,500 BTU / Hr.
DANTHERM’S CLASSIC Line of Air-conditioners is specifically designed for the removal of heat from
cabinets containing temperature-sensitive electrical, electronic, or telecommunications equipment.
Closed-loop cooling maintains a clean, sealed internal environment to insure optimum performance and
maximum life of the enclosed electronics, while protecting against the intrusion of airborne contaminants
and humidity.
Product Description
3,500 BTU / Hr
CS012035 A or B
115V or 230V 1 Ph, 50-60 Hz
Dimensions: 12-1/4”H X 17-1/4”W X 22”D
5,500 BTU / Hr
CS016055 A or B
115V or 230V 1 Ph, 50-60 Hz
Dimensions: 16-1/4”H X 17-1/4”W X 22”D
-H004 or -H008
Optional: Integrated 400W or 800W Heater
33
Dantherm
Model
BTU/Hr
Watts
Removal
Voltage
Hz
Ph
Full Load
Amps
Breaker /
Fuse Size
Approx Wt.
lbs. / Kg.
CS012035A
3,500
1025
115V
50 / 60
1
13.2
20
127 / 58
CS012035B
3,500
1025
230V
50 / 60
1
6.0
10
127 / 58
CS016055A
5,500
1610
115V
50 / 60
1
13.0
20
143 / 65
CS016055B
5,500
1610
230V
50 / 60
1
6.2
10
143 / 65
o
o
o
Capacity ratings shown above are based on 95 F (35 C) return air temperature to cabinet in 95 F
o
(35 C) ambient conditions at nominal voltage and unimpeded resistance to air flow.
Standard Features
Closed Loop Cooling
Rated for Outdoor Use to UL 484
o
o
Condensation Removal System
High Performance Fans
UL \ cUL Recognized
Product Diagram
Component Locations
34
Classic Top-Mount Air-flow Diagram
Introducing….
35
Hazardous Duty Cooling At Its Best
Completely New Design for “explosive” environments
Cooling unit specifically designed for Class 1, Division 1 hazardous locations
All electrical components / connections located on internal loop
Operational capacity of 10,000 BTU / hr
Available in 480-Volt and 230-Volt 1 Phase
High and low pressure switches w/ Lock-out Relay
Compressor overload protection w/ Lock-out Relay
No electronic controls…. simple on / off control
Operational temperature up to 131 F
Efficient Rotary Compressor
Low ambient control
Ambient air filter
Alarm output
o
36
Pinnacle Series
Air-to-Air Heat Exchangers
* Efficient
COOLING for indoor & outdoor electronics cabinets & enclosures *
DANTHERM’S PINNACLE Heat Exchangers are specifically designed for the removal of heat from cabinets
containing temperature-sensitive electrical, electronic, or telecommunications equipment. Closed-loop
cooling maintains a clean, sealed internal environment to insure optimum performance and maximum life
of the enclosed electronics, while protecting against the intrusion of airborne contaminants and humidity.
Quality
•
•
•
•
•
•
•
•
•
•
•
Efficiency
Durability
Versatility
Simplicity
Available in 48V DC and 115V and 230V AC Voltages.
Closed-loop cooling removes heat and protects electronics from humidity &
contaminants.
Options for GR-487-CORE compliance for corrosion resistance and wind-driven rain.
Compact design allows for wide variety of mounting configurations and applications.
Units mount quickly and easily to outside of cabinet or enclosure.
Longest standard warrantee in the industry at 18 months.
UL Recognized or Listed to UL 484 for outdoor use.
Optional temperature control and alarm strategies.
Units are manufactured here in the United States.
Efficient coated aluminum heat-transfer core.
Low maintenance; CFC and refrigerant free.
37
Every Pinnacle Series Heat Exchanger incorporates an efficient and durable epoxy-coated
aluminum heat-transfer core manufactured on state-of-the-art equipment exclusive to
Dantherm.
Model
Number
Voltage
Performance
o
in Watts / F
Performance
o
in Watts / C
Dimensions
Full Load
Amps.
Breaker /
Fuse
Weight
(lbs.)
PS023011A
115V AC
11
20
23"H x 12"W x 5"D
0.5
0.75
21
PS023011B
230V AC
11
20
23"H x 12"W x 5"D
0.3
0.5
21
PS023011Z
48V DC
11
20
23"H x 12"W x 5"D
1.0
1.5
21
PS035015A
115V AC
15
27
36"H x 18"W x 3.6"D
1.1
3
37
PS035015B
230V AC
15
27
0.87
2
37
PS035015Z
48V DC
15
27
0.84
2
37
36"H x 18"W x 3.6"D
36"H x 18"W x 3.6"D
PS035035A
115V AC
35
63
36"H x 18"W x 6.8"D
1.7
6
59
PS035035B
230V AC
35
63
36"H x 18"W x 6.8"D
0.86
3
59
PS035035Z
48V DC
35
63
36"H x 18"W x 6.8"D
3.96
9
59
PS035045A
115V AC
45
81
36"H x 18"W x 6.8"D
3.4
5
60
PS035045B
230V AC
45
81
36"H x 18"W x 6.8"D
1.86
2
60
PS035045Z
48V DC
45
81
36"H x 18"W x 6.8"D
5.1
6
60
PS035055A
115V AC
55
99
36"H x 18"W x 8.8"D
3.4
5
70
PS035055B
230V AC
55
99
36"H x 18"W x 8.8"D
1.86
2
70
PS035055Z
48V DC
55
99
36"H x 18"W x 8.8"D
5.12
6
70
PS060100B
230V AC
100
180
60"H x 24W" x 14"D
1.0
3
135
38
Dimensional Diagrams – Mounting Interfaces
Pinnacle PS023011 Models
39
Pinnacle PS0350XX Models
Pinnacle PS060100B Model
40
Pinnacle PS060100 Models
41
Heat Exchanger Performance Curves
4500
4000
Total Heat Dissipation (Watts)
3500
3000
2500
2000
1500
1000
500
0
0
5
10
15
20
25
30
35
0
Temperature Delta in F
PS023011
PS035015
PS035035
42
PS035045
PS035055
PS060100
40
Dantherm Custom Products
Air-Conditioners & Heat Exchangers
Ask about…
Dantherm Global Design Capabilities
43
Introducing….
Dantherm New Technologies & Innovations
Plastic Foil Heat Exchanger Solutions
Improved fuel cell technologies
Pressurized ventilation systems
Others in development
44
♦
Global Expertise, Resources, and Capabilities.
♦
Local Commitment to Quality Products and
Exceptional Customer Service.
Focus.
Trust.
45
Initiative.
For Personal Assistance or Ordering:
The information contained in this document is subject to
change without notification. For personal assistance in
product sizing, pricing, or model selection, call, fax, or
email your questions, specifications, or requirements to:
Dantherm Contact Responsibility
Rick Gromlovits
Commercial
Rick Schmidt
Technical
Lourdes Sisk
Customer
Service &
Marketing
Title
Direct Phone
Email Address
Sales Manager (704) 574-9541
Electronics
[email protected]
Cooling
Engineering
Manager
(864) 699-1066
[email protected]
Customer Service (864) 699-1058
& Marketing
[email protected]
Manager
Dantherm Air Handling, Inc.
4260 Orchard Park Blvd.
Spartanburg, SC 29303
Phone: (864) 595-9800
Fax: (864) 595-9810
www.dantherm-air-handling.com
[email protected]
46

Closed-Loop Cooling for Electronics

Transcription

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