May 2005 - American Bonanza Society
Transcription
May 2005 - American Bonanza Society
HI ;\ { ~I r' C owned Ouir.plbf'esslcmal staff has decades of experience in aviation insurance, and we are uniquely qna\lfied to provide ADS members a little "plane talk" about their individual insurance requirements. The ASS Program is one of the most comprehensive insurance programs available in the industry today and fea tures expanded coverages, access to a variety of underwriters and competitive rates. The professional Falcon staff is dedicated to serving ABS members with an insurance program that is setting the standard for the industry. Call today for same day quotes and coverage. Falcon Insurance Agency is the Insurance Program Manager for the ABS INSURANCE PROGRAM 1-800-259-4ABS (4227) www.fa lconinsurance.com Fax: 830-792-1144 P.O. Box 291388· Kerrville, Texas 78029 Vo lume 05 Number 5 M AY ON THE COVER 8988 BEECHCRAFT 8999 ADVENTURES IN N6251V, MY 56TC OF THE MONTH By LillIl KaSfcm N79X. John Burke's 56TC. 9001 DEAR 56TC OWNERS ... FEATURES By John M. M iller 8988 ABS CONVENTION : 9003 BPPP: HYPOXIA HEADED TO DALLAS! CALL FOR SPEAKERS By Gregory F Ricca. M D 9007 COLEMILL 8990 THE 56TC: WE DID IT.. . CONVERSION BECAUSE WE COULD By G. Radford Moellel; MD By Larry A. Ball 9011 WINDOW WISDOM 8992 THE BARON 56TC: By Dennis Woller SOUD RIDE IN TURBUUENCE 9014 SAFETY IN NUMBERS By Chris Bedell ABS MEMBERSHIP CAMPAIGN HIGHLY UNDERRATED By Kip Yean vood 9018 A GEAR-UP PERSONAL BEAUTIFUL FLEXIBLE & FAST EXPERIENCE By ROil HUller By Laurence A. Hirsh 9022 B20SH XVI FAST. SAFE. COMFORTABLE. RELIABLE-AND FUN TO FLY! By P. James Nugent By Elliott Schiffman POWER, SPEED & UNMATCHED PERFORMANCE! By Bill Cammack ' _. 8S85 PRESIDENT'S COMMENTS DEPARTMENTS 9015 8006A AD SECTION by Craig Bailey 8003 BPPP SCHEDULE 9004 TECH TIPS/TECH NOTES br Neil Polxm: a"lId Arky Foulk AEROMEDICAL NEWS by Charles Davidsoll . M.D. 9010 SERVICE CLINICS Send articles/letters to: ABS Magazine Publication Office PO. Box 12888. Wichita. KS 67277 Tel: 316-945-1700 Fa x: 316-945-1710 E-mail: bonanza1 @bonanza.org Website: http://www.bonanza.org Cop~' and phol~raph§ submitted for I'ublicalion btcome tht proptrly of the Sodf'ly and shall not bt murllfd. ArtM:k!, \IIbmintd .. IIh plCIu~ ~i'·r publicauon pref~ EDITOR-IN-CH IEF: Nancy Johnson. ADS Executive Director ART DIREcrOR : Jim Simpson EDITORIAL CONSULTANT: Pmric Rowley 9025 CURRENTS by Lelll Gage 9009 EDITOR : BellY Rowley AIRCRAFT TECHNICAL EDITOR : Thomas P. Turner · 9020 Fa/col/Insurance AVIONICS by Jim H ughes 9028 INSURANCE by Johll AI/ell 9028 GROUND CONTROL by Nallcy ) oh"soll REGIONAL NEWS 9027 CALENDAR ABS M... GAZIXE{lSS ~ IS38·9960) is publi5hcd monthly by the Amcric;w Bocwua Soctdy JI thr V.~w:hiu. ~hd·Coounetll Aupon. 1922 MJdfl£'kI Road. " -ICIuu.. KS 6720\1. Tht prICe of I ~cart) wbsropoon is Llll;11Ided ilIlhI: -w dots 1S50) of SocICl,. members. PenodICalS posllge paid II V.~w:hilil. KIn)&). and 1Il addillollai mailinlt offices. Display. Ad vertising Direc to r John Shoemaker 2779 Aero Pork Drive. PO. Box 968. Traverse City. M149684 1-800-773-7798. ext 3317 Fox: 231-946-9588 No put of th,s publklllioa rna) be rt'pIln.ro or duplkaleel "",!bout tJxo ""nurn pomi14lOll 01 thr Edilor III Cbid The Soi."Id) and Publlshrr tanQOl acapc respon~ibllJl,. for !he COfI'CC1IlC» or IC'tIIf3Cy of tlk mane,.,. prinled Mrelll or for any Ofllll ions e.\pressed. Opimoos of thr Editor or ronuibulur< 00 not nt«SS:lrily ftPrescru !he- po<ition of !be Sockly. Articles or O!hcr m3Ien.tls by ..xl abod OfJan~aoons other IlwI ASS art' priDled 11\ !be ABS MIl~JM as I~) and mmiIer <a.·itt, E\cqJI. nreul) $&aICd Ihrir ~ in llui.-,· aziDe- doe!; IlOl romtil lllC' M mcloricmmt by ADS of !he ~ <tnicrs ott"o~ of soch OfJllllrotion. Pubb;.her ~'e-lhe right 10 ftJCC' iIIl) malmal ~,~ for pWlicatioo. A." Sl:AL DUES: liS- SSO. Canad" & Mc.\.ro--SSO (l'S). FottIga---S8S (US1. LLfr mcmbmtup-S UXX) COOl¥l ADS lk-'quanm for dewls. POSTMASTER: Send :lddtess clLllnges to ABS \fAGAZl.W:. P.O. \\"Il-lu!l. KS 67277-2888. C Coronaht 200S 80~ 12888. 1922 MIDFIELD ROAD P.O. BOX 12888 . WICHITA. KS 67277 TEL: 316-945-1 700 FAX 316-945-1710 E-MAIl: ABSmail @bananza .org OFFICE HOURS: M-F 8:30 am - 5 pm (Central Time) www.bononzo.org ABS exists to promote aviation safety and flying enjoyment through education and information-sharing among owners and operotors of Bonanzas. Barons and Travel Airs throughout the world. ABS MEMBERSHIP SERVICES Monthly ASS Magazine ' One-on·One Aircraft Advice ' Recurrent Trainmg through Beechcraft Pilot HELP MAKE THIS YOUR MAGAZIN E. 2005 EDITORIAL CALENDAR Consider what experiences you hove hod that you could share with your fellow members. Then get busy with your pencil. typewriter or computer. Send your contribution by mail. fax or e-mail. JULY TOPICS 2005 CONVENTION :Y'ALL COME! Proficiency Program · Aircraft Service Clinics ' Air Safety Foundation Research & Development Projects ' Regulatory & Industry Representation ' Annual Convention & Trade Shaw ' Affiliated Aircraft Insurance with Falcon Insurance ' Members-only Website Section ' Educational Books. Videos & Logo Merchandise ' ABS MasterCard (with RAPID Discounts) • Prafessionally Staffed Headquarters ' Tool Rental Program. Term exp ires • Second and final term PRESIDENT CRAIG R. BAILEY (Area 4) ' 2007 2518 Colony Ave" lindenhurst.IL 60046 phone: 847-64~866 . lax: 847-646-7768 e-mail: [email protected] VICE PRESIDENT JON LUYJArea 7) 2005 B.J. McClanahan. MD 1967-1971 Fronk G. Ross 1971 - 1973 Russell W. Rink 1973- 1975 Hypolite T.landry. Jr" MD 1975-1976 Calvin B. Early. MD. PhD 1976-1977 Copt.Jesse EAdams. USN(R) 1977-1978 GLASS COCKPIT TRANSITION TRAINING 205 Arne or Road, Sutter Creek. CA 95685 David P. Barton 1978-1979 e-mail: jdebona [email protected] Alden C. Barrios 1979-1980 SECRETARY CHARLES S. DAVIDSON. M.D. (Area 3) 2006 1605 Wood Duck Ln" Kill Devil Hills. NC 27948 phone: 252441-5698. lax: 252441-5853 Fred A. Driscoll. Jr. 1980-1981 E.M. Anderson, Jr. 1981-1983 MONTH Donald l. Monday 1983-1984 e-mail: [email protected] AUG E-series engines: tips for flying and Harry G. Hadler 19B4-1985 maintaining a classic John E. Pixton 1985-1986 Charles R. Gibbs Oxygen options Deadline July 1 1986-1987 EHTloil: jsok:@ptd.net Jaseph McClain. III 1987-19B8 ASST. TREASURER ARTHUR W. BROCK (Area 8) 2006 2831 Colt Rd" Rancho Palos Verdes. CA 90275 phone: 310-548·8507. lax: 310-548-3767 lee larson 198B-1989 Will iam H. Bush 1989-1990 Ray l. leadabrand 1990-1991 James C. GosselL III 1991-1992 Warren E. Hoffner 1992-1993 phone: 209-267-0167. lax: 209·267-0247 TREASURER JAMES E.SOK (Area 1) ' 2007 9 Spruce Dr" PO Box 1895. Lakeville. CT 06039 phone: 610-530-1759 e-mail: [email protected] GEORGE GIRTON (Area 2) 3701 Murvihill Rd. Valparaiso. IN 46383 phone: 219-464-9956 2007 John H. Kilbourne 1993-1994 e-mail: [email protected] Barrie Hiern, MD 1994-1996 JACK THREADGILL (Area 5) '2005 1602 Brook Hollow Drive. Bryan. TX 77802 phone: 979-779-7155. lax: 979-775-7432 Ron Vickrey 1996-1997 Willis Hawkins 1997-1998 e-mail: threadgl@tca .net William C. Carter 199B-1999 Tilden D. Richards 1999-2000 BILL STOVALL (Area 6) 2006 32675 Woodside Dr.• Evergreen. CO 80439 Jan Raadleldl 2000-2001 e-mail: [email protected] Harald 8os1 2001·2002 JOHN D. HASTINGS. M.D. (At-Large) ' 2005 1432 S. Newport Ave.Tulsa. OK 74120-5601 phone: 918-747-7517. lax: 918-742·7947 Jack Threadgill 2002·2003 Jack Haslings.MD 2003·2004 phone: 303-670-2244. lax: 303-670-3385 e-mail: [email protected] DEADLINE JUNE SEP 1 ~ Hord-workin9 Beechcraft: Bonanzas and Barons 10 commercial and military service Nexf-generotion Beech mechanics Deadline Augusl 1 OCT Most comman Tech Tips questions Auxiliary fuel systems Deadline September 1 NOV Downtime projects: what members do with Iheir airplanes when Ihe weather's bad Gone in a flash : the Beech 38P Lighlning Deadline Oclober 1 DEC Slale 01 the Industry Healer basics Deadline November 1 PRESIDENT'S COMMENTS Study the NTSB report on 2004 accidents pring has finally arrived on the calendar, bUl here in The National Transportation Chicago sometimes it is hard to tell! During the early Safety Board recently reponed genweeks. we can have snow one day and 70-degree weatheral aviation accidents in 2004 were er the next. I have gonen the lawn mower ready for the the lowest on record. We should all season.. . butl have not yet PUt the snow blower away. feel good about this trend, but we must continue to do our pan This past weekend provided an example of perfect spring to ensure we don 't have an accident or incident. During 2004. weather in Chicago with temperatures in the low 70s. low there were 190 reponed Beechcraft pi ston mishaps. humidity, calm winds and no bugs yet to clean off the plane after Using the "useful links" on the ABS website. you can find the flight. The airpon where I am based was a beehive of activa link to "Beechcraft Weekly Accident Update and Other ity. Many hangar doors were up for the first time in months. Safety Information." This is a summary and analysis of acciWinter weekends are a time for many of us to nestle in, snug dents by Mastery Flight Training, Inc, a company owned and and wann by the fireplace to watch our favorite spons teams operated by Tom Turner, ABS Technical Services Manager. play. As the temperatures dip, our enthusiasm lessens for braving This site offers a tremendous amount of accident and incident the elements to go flying . With the coming of spring, thoughts of information on pi ston Beechcrafts. stretching our wings and enjoying the free- You may have a current fIi ht I am a believer that we can learn dam of flight grow stronger. g much by looking at accident data and review. but have you done using that information to help us avoid Are we ready to fly? three takeoffs and landings the same fate. Of the 190 mishaps reportAs pilots we are charged with ensur- in the last 90 days so you are ed last year. 64 (34 percent) had substaning the safety of our flights. We must look legal to carry passengers? tial damage, and there were 26 fataliti es. at fuel requirements, runway lengths, curReported mishaps and reponed fatalities rent and forecast weather. takeoff and landing distance inforwere both down from 2003. But it is clear to me that each of mation and any known traffic delay. In addition to looking us can and should do more lO maintain and illljJmve our fl ying carefully at these items. we need to ensure the plane is airworskills. which should help to fUl1her reduce the number of thy and that the pi lot is also ready to go. accidents and incidents. Perhaps the mOSt important part of a safe flight is the pilot. yet we probably spend the least amount of time on ourInvest in recurrent flight training selves. At the end of last fall, many of us had flown regularly One of the cheapest things you can do to improve your during the year and we were in top form. But as the winter fl ying skills is to get rec urrent training to practice those things months dragged on. we fl ew less and less. we do rarely-<:rosswind landings. stalls. steep turns, sh0l1 and soft field takeoffs and landings. partial panel work. etc. We may have a current flight review, but have we done Recurrent training, if well planned. pays great dividends in three takeoffs and landings in the last 90 days so we are legal bringing our skills back to top fornt for the flying season. In to carry passengers? Are we instrument-current? Do we feel many ways, it is like going to the doctor for a physical. comfortable with the inevitable crosswind landings we will Oftentimes we don't want to go, but afterwards, we know it have to make with the strong spring winds? was the right thing to do and we feel much better about it. Being legally carrem and feeling cOlllfortable alld COIIIMake a commitment to do your pan to make 2005 the petem are frequently two different things. Our competence safest year yet for general aviation. goes down on a much more rapid slope than our confidence Keep your wings level. -Craig r_~_-..:a~bo"Ul our flyin g skills. j "'..", I..&.:.J". ) WANT TO SEE YOUR AIRPLANE ON THE ABS COVER? The honor of displaying your airplane at the ABS tent at AirVenture 2005, July 25-31 AND on the cover of the July ABS Magazine is up for grabs! See pg. 8948 of the April issue for details or visit www.bonanza .org. ABS May 2005 www.bonanza .org HURRY! DEADLINE FOR ENTRY IS MAY 15. Page 8985 •. - John Burke Rumson, New Jersey 56TC: A RARE, FAST & POWERFUL TWIN ' ve owned 79X for almost a year now and I must say it has been a very pleasurable experience. She has met my expectations in terms of perform· ance and maintenance costs, while exceeding my expectations as to the ease of flying a fast powerful twin. The primary reason I chose a 56TC was for its speed. It all came crystal clear to me one day in the summer of 2003 as I was flying a Piper Warrior into a strong headwind on a long trip and making relatively trivial progress versus cars going my direction on the highway. That was the precise moment I knew I needed to get my own plane, a much faster one. Having been a pilot for 12 years, I had naturally spent many hours doing recreational research on what type of plane I would get if I were to make the I'lunge into aircraft ownership. After countless hours going through issues of I Colltroller, performance databases and speaking with owners and instructors, I tended to favor Barons. I particularly admired that rare little hotrod, the 56TC with the big 380-hp Duke engines. Its performance specs of a 247-kt cruise, 2,020-fpm climb, and 32,200-ft. service ceiling make it the highest-performing production piston aircraft, even exceeding those of a King Air C90 turboprop. Only 93 56TCs were produced and you don't often see them for sale. I felt fortunate to fmd two as I began looking in earnest. It didn 't take long to zoom in on 79X. The combination of a trustworthy and fanatical owner and an attractive price were hard to resist I put the plane through a thorough weeklong inspection at a Beech service facility recommended by ABS , When it became clear that 79X was in fact a good solid plane, the deal was done and the inspection became my first annual. In terms of performance, 79X will cruise at an indicated 217 kts at 10,500 ft. with 79 percent power. I set manifold pressure to 34" and rpm to 2,750. At that rate she consumes a thirsty 50 gph. Taken up to the flight levels, she' ll supposedly cruise at 247 kts at those settings-but I have yet to try that. Dialed back to 30" and 2,650, she loses 12 kts but saves 12 gph. That works out to be about 25 percent more efficient, and she cruises along so nicely at these settings that this is where I do most of my flying. Range at that setting with a 45-minute reserve is 860 miles. Pulled all the way back to 24 squared, she'll burn 28 gph and cruise at 172 kts with a range just over 1,000 miles. The big 380-hp Lycomings generate so much thrust that I only use full power (41 "J taking off out of a short runway. What a sound those big Duke engines make at full power and 2,900 rpm! For normal takeoff, I set power at 35". For cruise climb, l set powerto 33" and climb out at 160 kts and 1,300 fpm. The thing about a powerful twin is reacting to the loss of an engine on takeoff. Minimum controllable airspeed on a single engine is 83 kts. Below that "N79X has exceeded my expectations as to the ease of flying a fast powerful twin. .. speed the rudder does not have enough authority to overcome the yaw from asymmetric thrust. I make it a point to always rotate 10 kts above Vmca or 95 kts. Any problem before rotation, and throttles are chopped and we' re staying on the ground. Once in the air I stay above 120 kts in all situations except for short final. This gives me a nice margin over the 106-kt Vy-se, should there be a problem. Once feathered and trimmed out. the plane flies nicely on one engine and will climb at 400 fpm, which exceeds the single-engine performance of any other piston twin. 79X has VGs, which really must significantly improve the plane's lowspeed handling characteristics. In power-off stalls, she'll maintain good manners way below the published stall speed of 73 kts. and finall y buffets around 50 kts. Power-on stalls are likewise surprisingly difficult to induce and mi Id-mannered. The 56TC is a rare animal, and that can make it difficult to get some parts. Fortunatel y though, the 380-hp Lycoming TIO 541 engines and sturdier landing gear are shared with the Duke. Both the Coll ins Flight Director 112A and Beech H 14 autopilot in 79X are unusual items for a piston engine plane. They were more commonl y found on King Airs of the time. They are sturdy units and both still function nicely. Many conventional modifications for Barons have not been STC'd for 56TCs and consequently require a little more care and research when doing modifications. Previous mods to 79X include the long-style speedslope windshield conversion, American intercoolers. GEM and Shadin fuel flow. Since owni ng the plane. I have upgraded the avionics to include a G S 480 GPS with remote GTX 33 transponder. MX20 MFD with Jeppesen chartview and uplinked Nexrad weather and T.I.S . traffic. This combination has increased my situational awareness tremendously over the previous MI N79X EQUIPMENT LIST Garmin GNS 480 GPSlCOM Garmin MX 20 multifunction display Garmin GTX 33 remote trans· ponder w/T.l.S traffic uplink WSI AV200 weather datalink Jeppesen chartview Collins FD112A flight director 1) 2) 3) 4) KMA 24 audio ponel KX155 NAVICOM KT· 76A transponder GEM 1200 twin·engine monitor Shod in fuel flow 8eech H14 autopilot WX10A stormscope BEECH BARON 56TC GOOD POINTS: Speed! Sturdy Duke landing gear Ease of flying Pride in ownership. kind of like owning a rare hotrod. BAD POINTS: 1) Fuel consumption 2) No pressurization - oxygen bottle 3) Rare model so it can be difficult to get ports. Many mods are not STC'd for the 56TC loran . I always know exactly where I am with respect to airspace, traffic and weather. The units all function very well together and slave to the Beech HI4 autopilot with a roll steering interface. I have also added electric engine heaters on the crankcases and cyl inders to keep the oil warm during the cold northeast winters. I couldn' t stand thinking about how many rotations the cams would make before the thick Aeroshell AD I00 made it up there on a cold day, even with a pre-heat. low-thrust detector system Inflatable door seal De-ice boots & prop heat long·style speedslope windshield American intercoolers Vortex generators Next on my list of upgrades are strobes. Now that 1 can see everyone else better, I want to make sure they also have a better chance of seeing me. The interior and paint on 79X are nice but aging. I like the plane so much I'll probably treat her to a new interior and paint at rebuild time. Aside from the fuel consumption, probably the biggest drawback to a 56TC is the lack of pressuri zation for a plane that can fly this high. She has sixplace built-in oxygen with a 114-cu ft tank, but the oxygen masks can be a little disconcerting to some passengers. A 56TC is certainly not for everyone. and that's probably why Beech only built 93 of them. But for me, there is no substitute. I am happy and proud to own 79X, and I will take very J900d care of her. EDITOR'S NOTE :Several sources tell us that partial power takeoffs can have on adverse effect on engine life. and certainly it can affect pertormance data as for as runway length requirements and initial climb. Orlando '04 got swept away by the hurricanes, so Dallas '05 will be doubly good to make up for it! Dust off your boots, polish up the spurs and mosey to the lone Star State for the best convention ever! Sck4ukoJE~ Wednesday. september 7 Rootin' Tootin' Texas Welcome J Thursday, September 8 tfJaIcon J:,cu!J~! J Seminars & general-aviation sessions, • Right-Seaters program - A full schedule of lively activities Trade Show .i1I\ J Hangar Party , Cavanaugh Flight Museum J • BBQ by Sonny Bryan's (best spread in Texas!) • J J Daily Door Prize Drawings Ice Cream Social J saturday, September 10 tfJaIcon J:,cu!J~/ Daily Door Prize Drawings Awards Reception & Banquet • Jay Apt, Keynote Speaker *Optional events not included in full-registration package. Register with the form in the middle of this magazine, or go cnline at www,bonanZB.org to sign up and make your hotel reservations. Cavanaugh Flight Museum You won't want to miss Thursday night's Hangar Party at this wonderfu l museum - and the chance to win a "Stearman flight experience" whi le there! Aircraft, artwork and artifacts from World War I through the Vietnam conflict. Rare and significant aircraft in airworthy condition, with the majority still flown regularly. (For more on the museum, go to www.cavanaughflightmuseum.com). "Orbit: This View of Earth" *Nonpilots Companion Course Trade Show • Silent Auction & Sweepstakes - Bring your offerings J Seminars *Women Pilots' Luncheon for five-person teams! (This will be a hoot; more later,) and let the bidding begin! J Seminars Trade Show for open-air sessions, tours & much more! • What's wrong with this airplane - A "find-the-flaws" contest , Formation Fly-over tfJaIcon J:,cu!J~/ Annual Meeting for the nonpilot attendees, • Afternoon at the Airport (Thursday) - We're headin' to ADS Afternoon at the Airport Friday, September 9 a surprise or two. • Educational tracks - An excellent mix of model-specific Companion Luncheon Daily Door Prize Drawings • Rootin'Tootin'Texos Welcome - Come party BIG in Texas! • Falcon DayBreakers! - Tasty vittles, hangar flying & maybe J J J J Astranaut ..lay Apt Saturday A\Nards Banquet Dr. Jay Apt - astronaut, author and award-winning photographer - takes us on an exciting tour of Earth as viewed through the photography from Earth orbit. He shares the experience of looking at Earth in a poetic and ,; emotional way. Dr. Apt spent nearly 850 hours in space on four Shuttle missions, performed two space walks and visited the Russion space station Mir. He is the recipient of NASA's highest honor, the Distinguished Service Medal. Guidelinee for educetlon programs are aa fallowa: • The subjects listed to the left are general education rather than prod· uct·specific. (A product·specific track will be available for vendor promotion.! Presenters in the gen· eral·ed tracks can be vendors, but cannot focus on their own products and services. • Programs should be In PowerPoint or similar computer· projected for· mat when possible. • In advance. presenters are to send a detailed outline that ABS will copy and make available at the convention. Call for ABS Convention Speakers • Member and vendor presentations are made on a volunteer basis with· out compensation. We appreCiate your willingness to share knowledge with your fellow ABS members. "To promote and encourage interest in the operation and maintenance of Beechcraft Bonanza, Baron and Travel Air aircraft and to collect from and disseminate to the members ideas, experience and data in relation to such aircraft and the safe flying of the same. "-from the bylaws of the American Bonanza Society Submit outlin .... for proposed program no later th..n .June 1, e005 to the Manager of Technical Services at [email protected]. PLEASE INCLUDE IN YOUR PROPOSAL: IIB$~~~~~~ ~~~attkeIlB$ • A brief biography, including aviation· speCific information; • Your photograph for publicity use; e~, :b~, 7~, $~ 7-11. • Your credentials as a speaker, includ· ing a list of some previous presenta· tions (ABS and non·ABS); Presentations are requested on the following topics: • IFR procedures and regulations .J • The Convention seminar dates (September 8 through 10> you·1I be available. • Risk management for pilots • Human factors hazards avoidance • Engine management The Convention Committee will notify per .. on.. selected to pre .. ent educatlon .. 1 programs no later than .June • Aviation weather • Flying technically advanced airplanes and glass cockpits 30, e005. • Obtaining local FAA Form 337 approvals • Control surface maintenance and balancing • Maintenance and compliance issues in older airplanes • Propeller, window and/or landing gear servicing and repair • Selling your airplane. and estate planning related to aircraft • Your ideas? • The handout outline of your pro· posed seminar; ..J Thank you for offering your time and expertise to your fellow ABS members! 32,200 feet. Single-engine service ceiling (again at gross) was l he Model 60 Duke was well along in development 18.600 feet. With an absolute ceiling of 33,100 feet, there when someone-some say it was then Beech weren't many mountains around to fear. President Frank Hedrick-wondered what those For a few discerning customers-93 of them, to be exact. powerful Lycoming engines wou ld do for the Beech over a 5-year period worldwide-the 56TC was their cup of Baron. When told it would produce the fastest turbocharged tea. ABS charter member Captain John M. Miller was one of twin-engine airplane on the market. Hedrick readily signed off those 93 owners. John wrote an extensive article about the on the project. 56TC in the December 2002 ABS Magazine. He wrote glowThe engine to be used would be the Lycoming 380-hp ingly of his experience with TG-20. TIO-541-EIB4, which was a slight variation from the engine The photo John provided to ABS with him flying clearly to be used on the Duke (TlO-541-EIA4). but both produced shows he is wearing a headset-a practice I heartily recom380 hp. A side benefit of no small consequence would be the mend. I found tbe airplane to be very noisy for a Beechcraft! accumulation of some experience with an engine (prior to Back then. few if any of us in Beech marketing ever wore Duke production) that we were totally unfamiliar with, and thus. the 56TC was born. headsets. I look one trip in a 56TC (from Wichita to Philadelphia) and didn't care if T ever got in one again. An E55 was taken off the production line and retrofitted Because of the pressurization, cabin shape, additional strucwith the big Lycomings and essentially what were to become ture and soundproofing, the Duke proved to be much quieter. the Duke's engine cowlings. The additional power accomAs we gained experience with the airplane, numerous plished what was expected: We had the fastest twin available changes were made to accommodate the higher power and highand we gained valuable experience with the big Lycomings. They had to be handled with care. er altitudes it was capable of reaching. Just for kicks (and because it was capable of doing it). we even took it to 35,000 feet lt was a sexy brute with those big three-blade Hartzell propellers. It actually would have in an elTon 10 produce contrails. '/;.111 , ,II, .Iw. ~._.... '- We were highly successful, and been even faster with two-blade propellers. but vibration was mft' lIul'l::;"'1/ propt'llt'I'.~, II U('lllftl the photo chase plane (another higher and we didn't have the III/I d 1/(/1'/' hl'l'Il "1'1'1/ fa sf I'r wit fI 111'1156TC) got some great pictures. ground clearance we wanted. An engineer, Virgil Razak, InI I' 111'1111('III'/'s. bill ['ilil'lllillll WI ~ was riding in the back seat ofthe The service ce iling with 56TC at 35.000 feet as an both engines operating, and at a • ::ftcr fllld II" ditfl/'I /tare tfle /frum gross weight of 5,990 Ibs .. was • 'l'Url/m'I' 1/ I' 1I/1I1/nl. observer. After the shoot was Page 8990 www.bonanza .org ABS May 2004 over, he decided to move to the copilot's seat for the rest of the night. This proved difficult (if not impossible) with his oxygen mask on, so he removed it. But by the time he was settled in the front seat, he had passed out cold. The pilot put a front seat oxygen mask on him and made a rapid descent. Virgil didn't come to until they were on the ground and he was stretched out on the ramp in front of the experimental night-test hangar. Although only 93 units were manufactured. many changes were made over this 5-year period. The more significant changes are listed in my book, "From Travel Air 10 Baroll ... HolV Beech Created a Classic!" so [ won't repeat them here. We did learn some things about high-altitude flying. I'm also certain we learned things that helped us with development of the Duke. TG-I (the development airplane) was a nonconforming night-test vehicle. It was no longer an E55 and didn't have all the changes made to TG-2, the certification airplane. Our heart being in the right place, we donated it. as is, to an industrial training school in some city just north of us in Kansas. But in any event, no good deed goes unpunished, as the old saying goes. And many years later (presumably the school had tired of it), TG-I fell into the hands of a pilot who wanted to certificate it. Many expensive engineeri ng manhours were spent trying to convince this fellow that it just wasn't practical. He wanted engineering drawings (which is against our policy to release). But even had this policy not existed, we didn't know what drawings he would need to satisfy the local GADO. TG-I was really a pile of aluminum that resembled a Baron. It wasn't as if we hadn't known better. This had occurred in the past with other prototypes. That is why the prefert'ed policy is to destroy them. But we forget, and then they come back to haunt us. Production run of the 56TC Turbo Baron: 1967 TG-2 through TG-51 50 units 1968 TG-52 through TG71 20 units 1969 TG 72 through TG-83 12 units At this time it became painfully obvious we were running out of "adventurous" prospects, so a model change was called for and the A56TC Turbo Baron was introduced: 1970 TG-84 through TG-92 9 units 1971 TG-93 and TG 94 2 units That's a total of 93 airplanes. ECO TFUE There is little doubt that the introduction of the Duke in 1968 caused the very limited market ABS May 2005 for the Turbo Baron to disappear. For only $70,550 more, you could have pressurization, plus a cabin-class airplane. I don't recall any programs at Beech that were amortized over less than 200 unilS. So I'm on safe ground when [ say it is highly unlikely that we made any money on this program. I had only one flight in the Turbo Baron, but I became very familiar with TG-94: I was program manager for the Bonanzas and Barons during 1971. TG-94 moved to the end of the production line at Plant 11 and then just stopped. We didn't have a complete ship-set of parts to finish the airplane (at least in production stock). So it just sat there at the end of the Baron production line-gathering dust, day after day. Other Barons moved around it and out the door to night test. but TG-94 was an orphan. [n spite of my lack of fondness for the Turbo Baron, T began to feel sorry for it as the dust piled higher. There was no distributor/dealer order for it (and obviously no retail sale), so it just stayed put. Finally, I decided to induce birth. T took it as a personal embarrassment and called in procurement and production planning to get the parts to finish the airplane. It took several more weeks. but we did get it out the door and up to flight test. Then, as I recall , our export sales department sold it to an overseas customer. As I write this. T notice a 1967 56TC for sale in Trade-APlalle. If, above all else, you want to go high and fast. this may be your airpl ane. Just wear a headset! -@EDITOR'S NOTE: Larry Bali's book, "From Travel Air ta Boron ... How Beech Created a Classic!" is available tram the ABS Company Store. 56TC: SOLID RIDE IN TURBULENCE BY CHRIS BEDELL DE BEQUE. COLORADO have tlown my 56TC for only a couple of years. but have found it a capable and versatile airplane. Having owned Bonanzas and a Duke, I was already impressed with Beechcraft design and quality. But this airplane is really quite different in that it easily shifts duties between scenic vacation trips and serious business cross·countries. Soon after buying the airplane I took a trip with my friend Dave and his family. flying a borrowed old Cessna 180 instead of his B36TC (which was getting topped). Well. the 56TC quite happily joined up in formation with the 180 for hours at a time. at a reasonable fuel bum (about II gphlside) without getling hot or otherwi se fussing in any way. while the family enjoyed the sites at 8· 12,000 ft and we putted along at 135 kts. My typical use of 56TC. however. is to fly at FL210 - FL240 at 65 percent power. At these settings. cruise is 226 kts for a range of 1,000 nm with reserves. This can be done with four 160·lb. adults and 150·lbs. of baggage. But I am usually by myself or with one other person. which yields fantastic cl imb rates right up through the flight levels. (Still 1700 ftlmin at 20,000 ft at 500 Ibs. shy of gross weight.) Fuel bum on takeoff is right up there; figure 36·38 gph with a full power takeoff. (I will often use 35" instead of 41" on takeoff if I' m light, and still have good performance.) Then in climb, each engine burns 30 gph until I reach altitude, which may not be very long. At cru ise altitude, 65 percent power works out to about 18·20 gph per engine. The Baron takes off in a hurry. mostly because of all the acceleration it delivers. But on landing, it is both fairly fast-approach is about 97 ktsand fairly heavy. So it is important to I 1'{1' 1969 561'C easi(r s!t~/is dllties b('tll ,(,(!11 scenic cacation trips alld seriolls tJllsilless cross- collntries. ~l' wife likes /taring tll'O of those big ('fIgilles. ABSMay2005 www.bonanza.org Page 8993 hit your mark so you're not usmg the brakes at the other end. The weight of the plane, gross at 5,990, delivers a very solid ride in turbulence. This is something my wife really likes, as well as "that other big engine out there." J will remark, though, that those huge engines hinder the view below for the pilot and copilot. For a twin-engine, fairly complex aircraft, this Baron has been quite trouble-free. I hate to even say that, but everything seems to work smoothly. My rebuilds are at 450 hours, but a few years old, so I had the wastegate controllers rebuilt. The engines now match up perfectly and are remarkabl y smooth. I have been spending money yearly on upgrades like noise insulation, new interior, stainless fasteners, etc. I flew a good friend, also a pilot, to SLC from Eagle and back a while ago. On approach to Eagle, we were 10 miles out at 11,000 descending out of FL 200. It was smooth and J hadn 't touched the throttles much. We were moving right along. My friend remarked, laughing, "Well, I suppose if we don 't get her slowed down enough to land at Eagle, we could always land at leffco!" (100 nm distant.) I guess he was used to more subdued speeds in his Malibu ! -@- HIGHLY UNDERRATED BY KIP YEARWOOD SANGER. TEXAS he 56TC was manufactured from September 1967 through December 197 1, with only 93 built. Of the 61 surviving, many are in poor condition from age, and combined with high fuel consumption and engines with historically soft camshafts, they have received a bad reputation among the outstanding line of Baron aircraft. However, if you enjoy getting invol ved with maintaining and caring for these hotrods, they will provide a cruise speed and single-engine service ceiling unattainable in most light twins for a fraction of the cost of those that will keep up. We purchased our 56TC in May 200 I and have flown it approximately 400 hours. It had been refurbished with paint, leather and engines overhauled by G&N. Tomlinson Avionics of Gainesville, Texas, installed a Garmin 340 audio panel and wired the seats for Bose headsets. They also installed a Garmin 430, KX 165A, KD6A and RDR 150 radar. We have replaced, repaired or overhauled all components to include most instruments, all accessories, ex haust Tes are highly ulld('rral('d and probabLy offer knots for Ih(' dollar ill aviatiun tuday. Interior of Kip Yearwood's 56 Te. and exhaust clamps, turbo blankets, brake hose, disc and pads, resealed struts, gear motor and rigging, night controls, door and window seals, props, even the battery and wiring! Preventive maintenance is essential to the safety of these aircraft and in the end, the total cost is sti ll far less than most any aircraft in its class. These are interesting aircraft in that they have comparatively few ADs. They do have the spar web crack AD, as do all the others. But in my opinion, the cracks Tomlinson AVIoniCS instolled a Garmin 340 audio ponel and wired the seals for Bose headsets. They also installed a Garmin 430, KX165A. KT76A and ROR 150 radar. are reduced on Ihe 56TC because of Ihe much larger main landing gear strut housing, brace and forward and afl columns. This may dissipate more of Lhe landing shock, raLher Ihan Lransfer Lhe load 10 the forward wing spar carrythru Slructure. They also have Ihe recurring landing gear uplock roller AD. Other expensive ADs, such as on the heater, do nol apply by model number 10 the 56TC. The engines are the majorily of Ihe cosl, maintenance and reputation. They muSI be monitored constanlly during all phases of flighl. The large cowl flaps and large amounts of fuel during climb are needed-as well as power on descents from Ihe lower fli ght levelsto ensure proper cooling and engine life. Lycoming Tech support recommends removing Ihe hydraulic liflers at every annual to ensure they are rotating and polished. If Ihey freeze, Ihey will gall the camshaft in just a few hours. This happened 10 one engine 300 hours after overhaul by G& . We sent Ihe engine 10 Kline Aviation, Brooklyn, Michigan. and are very salisfied wilh Ihe quick !Urnaround. honesty and desire 10 build a good, reliable engine. Allhough we use our Baron on grass strips, Ihi s is nol a short-field airplane. The takeoff roll is longer than other Barons because of the Hartzell HC ABS May 2005 series props similar to those used on the Duke, which maximizes speed at high altitude. We can easily live with this since they are nol yel subjeci 10 ADs, which is another big positive factor. They do, however, make a lot of noi se aL 2750 cruise rpm, so one needs noisecanceling headsels. We have lots of Baron time, and 1 have to say I do miss the double doors of the 58 Baron. It obviously is the mosl versatile, comfortable and cost-efficienl of the Baron line. However. with the cosIoI' the 56TC about a third that of an early 58. a cru ise speed 40 to 60 knots higher, and even compared 10 some turboprops, the 56TCs are highly underrated and probably offer the most knots for the dollar in avialion loday. -@- 56TC: COMFORTABLE, FAST, SAFE-AND FUN TO FLY! BY P JAMES NUGENT FRESNO. CALIFORNIA really enjoy owning and fl ying my 56. I It is the fastesl. safesl. most comfortable and reliable airplane I know of. I fly moslly in Ihe weSlern US and Mexico, bUI IWO or Lhree Limes a year 1 fly 10 the Midwesl or 10 Ihe east coasl. At 65 percent power and >200 knots, www.bonanza .org this is really fun. 1 usually fl y 12,000 to 15,000 feel with a 02-canula. r have enjoyed the opportunity to get into the jet stream at FL 3 I0 and see a ground speed of 385 mph. My 56, TG-48, was manufactured in 1967. The ai rframe has a litLle over 3,200 Lolal hours since new. The cabin interior is visually pleasing, comfortable and efficiently designed. The large baggage door allows passengers into Lhe rear seal easily. The 380-hp, 1600-hour TBO TI0541 -E engines are mid-time and burn about 2 quarts of oil every 50 hours. The de-icing boots and electric hal propellers have been life-saving necessities, and I would not buy an airplane that did nol have Lhese. There are vortex generaLors Lhat provide an additional margin of safety. The aircrafl sysLems and engi nes are meLiculously mainlained by BCH aviation in Fresno. I enjoy the updaled navigation and electronics that were installed by Executive AUlopilots in Sacramento. The Garmin GMA 340 audio panel provides a greaLsix-place intercom. The PS Engineering CD/MP3 player and Bose noise-canceling headsets make flying enjoyable and relaxing. An lFR-cel1ified Garmin 530 GPS and 430 GPS, WiLh the GPS coupled Page 8995 steering STEC-50. make navigation, safe. easy and fun . They are both interfaced with the Shadin fuel flow computer, WSI and Garmin GTX 330 transponder. This provides instantaneous and accurate fuel consumption measurements and incomparable weather and collision avoidance. There are two drawbacks to this airplane. The first is that the lineman fueling the airplane needs to be instructed to fill the outboard wing-tanks first. secure the caps, and then fill the inboard nace lle tanks. If this procedure is reversed, the outboard tanks will overflow when the caps are removed. This has happened to me more than once. The second drawback is the airplane's forward center of gravity. If this were shifted more aft, it would make the loading more functional and effortless. I really think I own the nicest, fastest, safest and most fun airplane ever built. I can't imagine a better airplane. restored inside and out with an updated custom panel (includi ng tricolor radar, stormscope and Avidyne), intercoolers, Colemill tip tanks and winglets. It is now a beautiful airplane and boasts many fine features. The loadbearing capabilities are very generous and allow great flexibility for any type of trip. The takeoff and climb characteristics are very strong, allowing me to use a variety of airports and cruise altitudes. Once at altitude, the average cruise speeds are quite fast. I have experienced no problems with the no 541 engines despite their horrible reputation. However, I do pay close attemion to all the operating conditions of the engines. The one drawback is fuel consumption. I love the plane. but it is expensive to fly. -@- -@- 56TC: BEAUTIFUL, FLEXIBLE &FAST BY RON HUTTER. CHARDON, OHIO bought my 56TC in late fall of 1987 as a "basket case." In retrospect, it probably should not even have been flown home! It has been completely I Instrument panel in Ron Hutte(s B56TC Avidyne 750 with coupled KNX 56 radar WX5000 stormscape S Tec 50 autopilot wlall hold & vertical speed Shod in fuel totalizer Insight Graphic engine monitor Digital oil temp w/over temp warning American Aviation intercoolers Colemill wet winglets Six·place 0' Gop seals Vortex generators When I look at the maintenance bills and the upcoming engine overhauls, I think that maybe it is more airplane than I need. But when I toke off and climb 01 on initial rote of 2.000 fpm and then throttle bock to cruise easily at almost any altitude or speed. I realize that it is the airplane I wont. MY 56TC: POWER, SPEED & UNMATCHED PERFORMANCE! BY BILL CAMMACK ST. PAUL MINNESOTA M any years as an amateur race car driver carried over to flying, and I was ready for more power and speed. My panner Bob Hilton and I purchased the 56TC after owning a very practical and economical B55 for 10 years. He lusted for a Duke's looks and performance. but I had heard 100 many slOries of maintenance complexities with that model. So we compromised and got the performance of the Duke (and then some) and the reliability of the Baron airframe. The Duke has been described as "doggy" on the runway, but a good performer above 10.000 ft. The 56TCwith 1,000 pounds less weight and the same horsepower-jumps off the runway and easily climbs to the mid-20s. where it offers performance that more than matches the Duke. I have seen true airspeeds as high as 250 knots, altitudes as high as 31,000. climbs to 25,000 in as shan as 15 minutes, and endurance that can exceed 5 hours with reserves. The tradeoff is that you don't see all of those on the same flight. If you can afford the fuel.you can make an entire flight at full throttle, but beware: Its 176 gallons will be gone in 2. 1 hours I (82 gph) Fuel flow can be all-controlling as to perABS May 2005 formance, but the flexibility of the airplane is probably unmatched. If I want to fly quickly and economicall y from St. Pau l. Minnesota, to Worcester, Massachusetts (60 miles west of Boston, where my son went to college). J fly at 23-25,000 ft. where I get the best performance and range. With no headwi nd, I can make the trip nonstop. I will take off at full power of 2900 rpm and 41" mp (fuel flow 82 gph) and quickly pull the power back to the cruise climb setting 33.5" mp and 2750 rpm (fuel flow 62 gph). On one trip with a few altitude holds as ATC worked my route, I was at 23.000 ft in 20 minutes. I then pulled the power back uillil the GPS told me that J would arrive in Worcester about an hour before my Shadin was telling me J would run out of gas. I pulled it back to 2350 rpm and 19" mp, which gave me an indicated ai rspeed in the mid-120s, true airspeed in the 170s, an endurance of slightly over 6 hours (no reserve) at 25 .8 gph, and a very quiet ride. Flight time to Worcester was 4:51 with 149 gallons burned. for an average of under 31 gph and an average groundspeed of 192 knols, thanks to a 20-knot tailwind at altitude. If you want to go fast. you wi ll pay for it at the pumps. and the trip will be much shaner. On one trip to Chicago, 1 was tight on time so decided that the fuel cost was not as imponant as time. I made the trip in 1:25 but burned almost 100 gallons of fuel! The return trip. also in a rush but www.bonanza.org with a headwind, took I:35 and burned sl ightly over 100 gallons. By comparison, a Boeing 757 makes the trip in 1:05 down and 1:1 0 back, but required over an hour more in door-to-door time, and that was before 9-11. My fastest groundspeed and my highest cruise altitude was on a trip from Alliance, Nebraska, to St. Paul. The winds were progressively stronger at higher altitudes and all directly behind me (a rare occurrence for any pilot). So I decided to climb to take advantage of the tailwinds and test the high-altitude performance. The climb to 23.000 ft. was normal and quick. As I passed 23,000 I was climbing at my normal 140 knots ind icated, which was giving me a TAS of 200 and I was climbing at 900 fpm. (Some Barons can fl y at 200 knots at 23,000 ft but not many can do it while cl imbing at 900 fpm !) By 27,000 ft. , my climb slowed to 600 fpm as the turbochargers weren't able to hold the full climb power of 33". The climb from 30,000 to 31,000' ft took 3 minutes. When I leveled out at 31,000 I was getting only 26.5" mp at full thronle, but my true airspeed was about 235 knots and my groundspeed was steadily above 330 knots with a peak of about 340 knots. Descent planning takes on a whole new meaning at that altitude and speed. I was still well into South Dakota when I needed to stan my descent. I landed in SI. Paul after only I :42 for a block groundspeed of about 270 knots or 310 mph! Page 8997 This high-altitude trip was done with an oxygen mask alld a canula feeding me from two separate outlets of the built-in oxygen system. I also had another mask connected to a portable tank read y for quick-donni ng in case of a problem. I routinely use a pulse oximeter and at 31,000 fl. I tested in the 90s. High altitude is something to be approached with care, and I want to become an "old" pi lot. So I try to keep my "bold"' well in check. The 56TC is also very comfortable at lower altitudes, although its performance advantage over other Barons decreases. It will cruise comfortably at 8,000 ft at 172 knots and 32 gph. Of course, if you are in a hurry, you can crank it up to 215 knots at 64 gph, but if you do the math you will find that that extra speed is very expensive. I have used that performance when " I want to be there now" and the winds, or my passenger's altitude tolerance aren't conducive to higher altitudes. But my normal crui se is under 40 gph. Maintenance has been an occasional problem with my bird, but not excessive given that I have an airplane that can keep up wi th most 90 and 100series King Airs. I once lost fi ve months wailing for a wastegate assembly, and the turbochargers are made out of this rare alloy that I've determined to be "un-obtain-ium" (sound it OUI. .. ). Lycoming hasn't had any new turbos for thi s engine since the 1970s or 1980s. I was able to purchase a good slightly used one and put it on the shelf as a spare, which was fortuitous because at the very next annual we found some significant cracks in one turbo that were beyond repair. I sent the bad core to a turbo shop, and after two years, they still haven' t been able to send it back. There is a possible fix in convert ing to the late-model Duke exhaust system. It uses a larger turbocharger and wastegate and a different exhaust ouLiet pipe, but that conversion wi ll require an STC or a substanti al 337. The boost pressure, controllers and horsepower are the same Page 8998 in both engines, so the conversion makes sense. But it requires a mountain of paperwork and a bunch of parts ranging from small mounting brackets to turbochargers. Other than the exhaust system, my engines have been very reliable. They are high-time. with 1530 TTSN on the left and 1925 TSO H on the right. The cylinders have never been off and they still produce mid-70s compressions. I am concerned about a well-publicized problem with the camshafts coming from Lycoming, so I am holding off on overhauling the engines, hoping to hear about a proven solution. One of the fun thi ngs about the 56 is that very few traffic controllers know what it is, so they glance at the type and then make a guess. The most frequent exchange is, " Bonanza 18LL, please verify type aircraft. It appears to be a typo on your plan." This opens a fun discussion and gives me lots of opportunities to brag. depending on how busy the controller is. One of the highlights was the call, " Beechjet 18LL. descend and maintain FL270." "Roger, BARON 18LL out of 290 for 270." A KOTE ON THE NLMBERS ... Much of my fl ying is solc>-no passengers, just me and my bags for a week of travel and sometimes some samples or display merchandise. So I am frequently below gross weight by 8 to 10 percent (gross weight is 5,990). The block speeds mentioned are based on my GPS 's time, which includes the time above 30 knots ground speed. A few years ago my partner's business required his capi tal, so I now own the Baron by myself. When I look at the maintenance bills and the upcoming engine overhauls, I think that maybe it is more airplane than I Ileed. But when I take off and climb at an initial rate of 2,000 fpm and then throttle back to cruise easily at almost any altitude or speed. I realize that it is the airplane I 1V01l1. [email protected] HIGH ALTITUDE OXYGHi USE Oxygen use in 56 res while al altitude is a frequently discussed issue. so the following is detailed information from the AOPA website. - Editor A continuous-flow oxygen system provides adequate oxygen up to 25,000 ft. A typical continuous-flow system uses a high pressure cylinder and a regulator, which reduces the oxygen to a lower pressure. Pilots and passengers plug their oxygen masks into cabin outlets (permanent system) or into the regulator (portable). An oxygen mask has a rebreather bag, flow indicofor, and plug-in connector. Oxygen flows continuously and accumulates in the bag so the user has something to breath when inhaling. Some exhaled breath returns to the bag and mixes with the pure oxygen. A calibrated orifice or fiberglass packing in the connector contrals how much oxygen (usually measured in liters per minute) flows into the mask. Because pilots require more oxygen (a higher flow) fhan passengers, color-coded bands - usually red - denofe a pilot's mask. Passenger masks usually are mar1<ed with a gold band. The diluter-demand oxygen system uses virtually the same cylinder, regulator and plumbing as a continuous-flow system. but the masks are different. Instead of a rebreather bag. the mask has a regulator that provides oxygen on demand when the pilot inhales. Alever on the mask allows the user to select a normal mixture-IOO percent oxygen diluted with ambient air-or 100 percent undiluted oxygen. The diluter-demand system wastes less oxygen than a continuaus flow system, and with a tighter fitting maSk, a pilot can use it up to 35,000 feet. When you fly above 35,000 feet. 100 percent oxygen isn't enough because the low ambient pressure can't force the oxygen through the lungs' membranes and inta the bloodstream. A pressure-demand oxygen system is necessary because it gives the user on-demand, 100-percent oxygen at a slightly positive pressure. In other words. the system inflates the lungs like a balloon, and the user must force the air from his lungs to exhale. ---@-- ABS May 2005 -----... '" ADVENTURES IN ~ '"- N6251V, MY 56TC BY LINN KASTAN RANCHO SANTA FE, CALIFORNIA have owned many airplanes and, like most pilots, had many adventures. But in 32 years and 4,000 •• hours of flying, only a few incidents have really raised my blood pressure. They occurred in N6251 V, a pristi ne 56TC I owned for three years. One I I. _ _ _ - ._,c happened on the first day I owned 51 V and one when I sold it. Press clipping from AERO magazine shows Linn with his 56TC In February 1979 I noticed an ad for a 1968 56TC in a local aviation publicaArnold told me not to worry, just watch the TIT gauge and tion. Thi s rare Baron model had fascinated me for a long time. remember that the throttles are "in the middle." He said I Being from a motor.racing background, I was of the firm would have no problems. He said that it would true out at 200 belief that yo u could never have too much power. 1 had never knots at 10,000 feet on 40/gph, but that the throttles would flown a Baron, but my 1970 3 I OQ shared the same engines as the B55 and had similar gross weight. So 1 could imagine onl y be half open I what it would be like to have another 120 hp per side-and This took some thought. After an extensive "cockpit check out," it was nearly dusk. I was leaving the next day for turbocharged to boot! The only 56TC I had ever seen was parked outside the a month in Japan and I wanted to get this airplane back to my tower at Van NuysAirport. Neglected for years, sitting there with new hangar in Van Nuys before I left. In hindsight, it was not flat tires and glazed windows, it was a real mess. I was amazed very smart, and it would have made my insurance man anyone could leave such a machine to waste away like that. grumpy, had he known. But [ was young and brave. [ decided 1 answered the ad for the 1968 56TC and flew to Santa to take it home. Maria to meet the owner, Arnold Nixon. of Nixon's Machine Shop. Arnold specialized in the repair of aircraft crankcases and Incident No. 1 was a big fan of those large Lycomi ng engines. The TlO-54 1-E, I'll never forget sitting on that runway. facing nOI1hwest according to Arnold, was the only hOlizontally opposed piston into the setting sun and thinking, "This may nO! be one of my engine that was originally designed to produce its maximum smartest moves." My knees were knocking like they did rated power. All the others, he said, were "hopped up." before my first solo. This Baron, TG-47. had 950 hours total time and only 53 [ advanced the throttles extra slowly (after all. this was hours on new Hagland engines. It had six new fuel cells, new my first takeoff), and when I hit the stops it was li ke hitting paint, a red leather (Roll s Royce-Connoly) interior and a great the second four-barrel in an old Corvette. It actually pinned panel. It also had full de-ice and carried 263 gallons of fuel! me back in the seat! FuJI power takeoffs were a thrill, but the This was obtai ned through the "wet leading edge' tanks and cost was 90 gphl an STC'd 52-gallon tank in the baggage compartment that had Flying solo and with only about half fue l in the tanks, its own outside filler tube and spring-loaded door. onl y those who have flown them would understand what it Arnold took me for a ride to San Jose and back and made was like. First, the 80-kt. rotation speed that Arnold used came three or four landings. It was tight and felt very solid. I was up very quickly. But unlike anything I had ever flown before, sold. Arnold also owned a Queen Air with the eight-cylinder the nose did not feel like it was ready to rise. Lycoming engines in very similar condition. He said I could I remember thinking the elevator gust lock might st ill be have either one for the same price. I chose the Baron and gave in place, but after a firm tug on the yoke [ was soon climbing quickl y. [ had just discovered Olle of the little quirks of the him a deposit that day. 56TC. Those big engines are heavy and you have to pull hard A month later, I went to pick it up and was concerned to find that Arnold had lost his medical ·and could not fly. to rotate with no weight in the rear. (Later, I would put a His friend and doctor, who also flew the airplane, was out of 50-pound bag of lead shot in the baggage companment when town and there was no one available to check me out ! I flew alone.) I 0 ABS May 2005 www.bonanza.org Page 8999 Suddenly. as I climbed straight ahead through 300 feet. it happened. A missile, trail ing a lot of flame. appeared right in front on the nose! I thought this was a preny severe penalty for my little infraction, but soon realized it had to be from Vandenberg Air Force Base a few miles away. It turned out to be a regularly schedu led test firing down the Pacific range. The rest of the one-hour flight home was beautiful and uneventful. Incident No.2 I was doing quite a bit of flying by 1982 and I needed a plane with more room. I looked at a Duke, but it didn't have enough cabin space and I didn't like how it felt just after rotation. The 56TC and Duke share the same engines and wing, but the Duke, being 1,000 pounds heavier, seemed just about as under-powered as the Baron was over-powered. I found a beautiful 421 that had just been totally reconditioned with new engines, paint, interior and a great panel. It also had a full Robertson STOL kit, which I thought would come in very handy. I listed the Baron in Trade-A-Plane and immediately started getting calls. The first man 10 see it was a short, very stocky fellow with very red hair who lived just outside Houston. He asked a few questions and then said, "I'll take it." He gave me a considerable deposit and said he would be back in a couple of weeks to pick it up. When a month passed and I didn't hear from the buyer, I called the number he gave me and his wife told me he was out of the country but would be back in a few days. After a week had passed with no word, I called her again and she gave me the same story. I was getting worried. A month later, he called and said he was ready to pick up the Baron. He arrived the next day and paid me the balance in cash. We went to my bank where we paid off the note and withered under the accusing stare of the bank manager. I remember thinking that at least I knew the deal is linal! When we got back to the airport-remember that he had never even sat in the airplane, let alone had it inspected-I asked him if he needed to know anything about it. His reply was, "Yeah, where's the key?" I'll never forget the sight and sound of that airplane leaving Van Nuys that day in June 1982. Fast forward three years: On January 7, 1985, my secretary buzzed me over the intercom. There was a Federal agent on the line who wanted to speak with me. He told me that Robert Jones (not his real name) had been under surveillance for several months. It turned out that an agent flying one of their avajos had sponed 51 V across the Gulf of Mexico. He had tried to follow it, Page 9000 J spellt (( /ot of titf/(' a/olll' ;11 this Naroll - f'(1erred to b.l-lIl/lII,l· (IS "tlte poor 1II((11:~ Lemjet. " but couldn't keep up. The agent wanted to know about Mr. Jones and the Baron I had sold him! What was it? Why was it so fast? How much fuel did it hold? I told him the story, after which he asked, ''When he paid cash, didn't that raise any suspicion?" "Well," I said, "I knew the cash wouldn 't bounce and that the sale was final." The agent was not amused. He then asked me to come to Albuquerque later in the week to testify before the grand jury. He went on to say that if I refused to come voluntarily, they would subpoena me. I never heard from them again, but the story didn't end there. Several years later _.. I sold the 421 in 1988 and was out of flying for the next five years while I built a bicycle manufacturing plant in Mexico. Then I got the itch again and started thinking about that Baron. I found a man in Florida who had established an owners and enthusiasts group for 56TCs, and asked if he knew of any good ones that may be available. He said he could check and asked if I knew anything about them. When I told him I had owned TG-47 for several years a decade before, he said. "Give me a few days and I' ll see what I can find. Who knows, maybe old TG-47 is available." About a week passed and he called back. He said he had good news and bad news. The good news was that myoId Baron was still going strong. The bad news was that it was not for sale. It had been owned and operated by the same organization for 8 years. The DEA I Oh yeah, remember that old decrepit S6Te I had seen at Van Nuys years ago? It turns out that Arnold bought it and gave it an extreme makeover like he gave myoid 51 V. P. S. Looking over my logbook, I find that I spent a lot of time alone in that Baron. I had several long nonstop nights at rather high altitudes. Among them were Van Nuys to Austin, Texas, at FL 210, Van Nuys to Seattle at FL 200 and Mexicali to La Paz at 16.500. The 56TC was not inexpensive to maintain, but the engines were absolutely bulletproof. They were so smooth that many people commented they seemed more like turbines than piston engines. They started like a car, hot or cold. I truly miss that plane refelTed to by many as "the poor man's Lealjel." -@-EDITOR'S NOTE: When linn sold his 421 and started looking for another ptone. he found a C55 in Baja that had been siUing on the ramp for about a year. He then owned a 58. He now flies an F35. www.bonanza.org ABS May 2004 DEAR 56TC OTTWERS. • • However, Beech thought that the threeblade propellers looked better when the plane BY JOHN MILLER. POUGHKEEPSIE. NEW YORK pellers would have had to have special blades Some lime back I received a leMer from on ASS member who requesled answers 10 anum· designed to provide the required thrust and ground clearance. but some prop-failure acci- ber of specific queslions oboullhe 56 TC. Sui before I gal Ihe informalion assembled and dents probably would not have occurred. back 10 Ihe member. my com puler died and Ilosllhe person's name.The ASS edilor Ihoughl Ihe informolion I prepared mighl be useful in Ihis issue dedicoled specifically 10 Ihe 56TC. COWL FLAPS. The cowl naps were origi· nally operated by a short and small diameter It is very difficult to get the broken piece of the bolt ou t, using a right-angle drill att,lchment to drill them to accept an strut containing a very smail electric motor, appearing almost like a hydraulic actuator. easy·out tool. I nearly had to remove both When the cowl flaps are opened in flight against the slipstream and propeller blast, they can be overloaded and the motor may engines to gel lhem out. The mechanic who installed the engines in Albuquerque over· bum QUI. The motors are unobtainable now. There was, for a lime. a Beech kit to replace them with hand-operated controls. The kits were discontinued and now must be made home (0 Poughkeepsie with the turbochargers unsupported. unknowingly. If the easy· torqued the bolts. and I new all the way Out had broken off in the stub, I would have had a bigger problem. lip from the pans list. If a plane is still equipped wi th electric actuators, in night, PROPELLER OVERIIAUL. The Hartzell use them only in shan bursts. with plenty of propellers 11I11ST be inspected and overhauled time between actuations for the motor armalures to cool. on schedule, for safety. The blades are under greal ten sion when running at the high take- off rpms. I was told at the Lycoming factory TIT LI~IITS. There is a large, heavy, stainless steel casting in the exhaust system that service hangar that they had conducted the flight tests on bOlh three-blade and two· has two cast-in vanes for the hOI exhaust gases to be guided around a sharp lum. If blade propellers. They said the two-blade propellers provided 7 mph more top air· speed than the three·blade propellers. That means that the crui sing speed would be roughly 5 mph more. In 1.000 hours of nying. that would provide 5,000 miles of distance covered. free' In 10.000 hours, that the engines are operared near maximum TIT, those very necessary guides will be burned and gradually disappear. That would cause back pressure and excessively high temperalure of the casting where it is bolted to the exhaust waste gate, withou t any gas· ket. Those flat surfaces will become distort· would be 50.000 miles. or more than two trips around the equator. ed and will allow leakage of exhaust. reduc- was on the ground. Also, two-blade pro- OIL ACCESS DOORS. There are little oil filler access doors in the top surfaces of the engine cowls. Due to the high air pressure within the upper cowlings in flight, those doors be nd outward. Finally, one of mine popped open. I then made entirely new doors with two latches instead of only one. CA M LUB RICATION. The Lycoming TIO·541·E engines are a tine design. but in my view have one fault: The cam shafts are located in the upper part of the crankcase, so after the engine is shut down, the oil drains off the cams and the cam followers. leavin!! little or no lubrication at the next start. "Lycoming advises a special Shell Oil additive for the oil that leaves a lubrication film on the cams and followers after the normal oil has drained off. It is important to use that additive. If an engine has stood for a long lime without running, I would fill the crankcase with oil to the very top to cover the cams and followers with oil, then drain the oil 10 normal level. before staning. DIGINE ~IO:-l ITORS. It is essential to have six·cylinder EGT/CHT instruments on the panel. On cross·country flighlS. I almost invariably leaned to the lean side of peak EGT on all cylinders and had fine results, flying far past the TBO of only 1.600 hours due to the lower temperatures of EGT and CHT. ing power and creating a dangerous tire haz· ard. The castings will have to be taken to a ~ machine shop and have the surfaces ground ~ nat. It is important to run the engines well iii below maximum TIT, about 15 degrees, to ~ avoid this type of damage. It is also impor- § tant to have the TIT instruments and their 0 probes periodically checked for accuracy. ~ ~ TLRBO CAP SCRE\\ There is a long cap screw that screws into the back end of the crankcase to hold a 90-degree bracket. or shelf. which supports the weight of the tur· bocharger. Either excessive or insufficient torque of that screw can result in it breaking ofr in its threads. just below the surface of the crankcase casting. ABS May 2005 I oll'lIed II ,i6TC hotrod .(or:]O .I'{'(II'S, I slIr(' dOli/iss it, www.bonanza .org Page 9001 Instead of burning 40 gph in the two engines, I usually got about 34 gph, and longer engine life as well as range. I usually cruised at 65 percent power and would get TAS of about 240 kts. TAS at Flight Level 210 to 250. I have been flying on the back side of lean ever since Lindbergh did so in his famous night in 1927. His engine was lhe Wright J-5 Whirlwind, with three separate carburetor jets (0 get even fuel mixture for the nine cylinders. T laler flew that type engine many hundreds of hours on back side of lean. BATTERY. The original battery was replaced by a lead acid type. Very much less troublesome. AUTOPILOT. The original autopilot was operated by air pressure and entirely too weak and unsatisfactory for flying the heavy and fast 56TC. I replaced it with a Century 10. Problems solved. FLAP CABLE INSTALLATION. Make absolutely sure that the flap cable controls are properly installed on the gear box under the front seal. Once my right-hand cable came off just as Jwas flaring for landing. The right full flap instantly retracted. Only by instantly using full power on right engine, full left aileron and full left rudder, did T avoid cartwheeling. Competent witness pilots on the ground said that they thought my right wingtip dragged on the runway and had to come out to look to find that it had not touched. Close call! I'd had the airplane painted and took the word of the mechanic in charge that the cables had been properly installed. Bad mistake! GEA R WARN ING SYSTEMS. Have extra landing-gear warnings installed. A gear-up on the 56TC is very expensive, and always remember that there are those who have done it and those who have nOl- yet! AVOIDI NG CORROSION. Store the 56TC in a hangar and keep 100-wall lamps attached to the cowl flaps burning continuously, winter and summer, and blankets over the cowlings to keep the engines slightly above ambient air temperature and prevent moisture condensation and corrosion. Also, little 4-watt or 7-watt plug-in Page 9002 night lamps leaning on the brake discs prevent them from rusting and keep them shiny as mirrors. That will save brake pucks and discs. These precautions make it possible to store the engines without periodically running them. I did so for 30 years and ran the engines beyond specified TBO without any trouble. AVOID ICE. The faster an airplane is flying, the faster it will take on a load of ice. So it is good policy to use the 180-turn right soon, to live a long and happy life. In airline flying, I got a lot of icing experience. Even wi th fully approved icing protection, the anti-icing system can fail, right when you depend on it. WATER 1:'>1 FUEL. Always fill the fuel tanks before putting the plane back in the hangar to avoid liner trouble and moisture condensation in the tanks. In cold wimer air or cold high-altitude air, any moisture can freeze in a fuel line and cause engine stoppage. Check the tank drains and lhe fuel strainer for traces of water. 1 had a friend who lost his Baron when he flew it from Florida to very cold New York weather, due to water in the fuel. EXHAUST CORROSION. It is important to have at least a 6-inch extension on the exhaust pipes. Otherwise the exhaust fumes corrode the aluminum underside of the wi ngs. EXHAuST SYSTEM II\SPECTIOI\. It is very irnponant to make thorough inspections of all the exhaust system for cracks or bulges due to excessive heat, or for actual leaks. Such leaks get bigger in flight and can cause real trouble. GENERATOR FA ILURE WARN ING. I had a warning system installed to warn me of an internal failure of the generators, before the voltage went down to warn me. It saved me from making a takeoff in very bad weather at night. The field wi nd ings were severely burned. I do not know whether they are available now. The original supplier discontinued offering them because of poor sales. STRUTS AND TIRES. The proper strut extensions and tire pressures are important for the heavy 56TC. DOOR OPEN IN FLI GHT. Make doubly sure that the cabin door is really securely www.bonanza.org latched before takeoff. If it is not, it comes open just after liftoff, and makes the loudest noise in the world, besides blowing maps overboard. Positively do not attempt to close the door in flight. Just keep calm, go around and land. It is not necessary 10 land straight ahead. You can tell the tower, but due to the loud noise, it is doubtful thaI your call will be understood. The airplane willily OK. but the noise will make it impossible to talk to passengers. There will be a little tail buffeting during landing flare. DOOR SEAL. The cabin door really must have an approved seal installed. The leakage is cold and noisy. NOSE HEAVINESS. A 114-cu. ft. , very heavy oxygen cylinder is installed in the front baggage compartment. Too much other load in that compartment will make the airplane very nose-heavy for landings. Avoid it. OXYGEN FLOWMETERS. Be sure to have oxygen flow indicators in each line leading to a mask and frequently check to make sure each pa%enger is actually getting a flow. If you fail to do so, you may have an unconscious passenger without knowing it. A Illere kink in the line or a detached hose can stop flow. Don't forgel to turn open the main oxygen valve on the cylinder before takeoff and turn it off again promptly after final landing, or the oxygen will leak down to zero. PRACTICE' Get plenty of instrument practice with full-stop landings. The 56TC lands faster than most Beechcraft and is more like an airliner, so it is easy to land too far down the runway. I witnessed such an overshoot and crash of a Baron on a 5,000 ft runway at POU last year. Conditions were not bad, with only a lillie rain, but he was floating much too fast and fai.led to go around. He evidently had "getdownitis." John we/comes comments. Write him of 201 Kingwood Pork, Poughkeepsie. NY 12601. - - - For stones about John. his 56TC and the many other planes he has flown. purchase a copy of his book "Flying Stones If is available through the ABS Company Store <W'WW.bonanza.org> w. ABS May 2005 HYPOXIA: "A state of oxygen deficiency sufficient to impair functions of the brain and other organs" (AIM 8-2-1). BY GREGORY F. RICCA. MD. FACS. CFII. MEL BPPP INSTRUCTOR ur bodies do 1101 slOre oxygen, and therefore we require an uninterrupted supply to function and sustain life. Our nervous system is remarkably susceptible to hypoxia. Hypoxia impairs one's judgment, O memory. alertness, vision, coordination, as well as the ability 10 concentrate and perform mental gymnastics. Symptoms of hypox ia include drowsiness, headache. euphoria, belligerence, agi tation. chest pain, air hunger, loss of time sense, dizziness and hot/cold sensations. Visual sympIOms include night blindness, tunnel vision. grey-out and black-out. Untreated. hypoxia can lead to a loss of consciousness and uhimately, death. To understand hypoxia, we must first understand how ox ygen gets from the air we breathe to the cell that finally consumes it. After oxygen is drawn into the lungs. it crosses into the blood to be carried by a large protein molecule called hemoglobin . Hemoglobinrich red blood cells travel in the blood vessels to deliver their precious payload. Finally, our cells absorb and use the oxygen. a"emic or hypemic hypoxia. Carbon monoxide (CO) has an affinity for hemoglobin 250 times stronger than that of oxygen and is the most common cause of anemic hypoxia. If a person survives carbon monox ide poi soning, it often takes more than 24 hours 10 rid the body of this recalcitrant gas. We have had two incidents of CO poisoning within 12 months at BPPP clinics. The second incident was identified prior to takeoff because of proper use of a carbon monoxide detector. The third type of hypox ia is staglIalil or ischemic hypoxia. This is caused by inadequate blood flow, such as that seen under high G loads. The last type, hystotoxic or cylOtoxic h)I)Oxia finds our cells unable 10 process the absorbed oxygen. Alcohol and cyanide cause this. Effects of hypoxia The effects of hypoxia in a healthy individual are first seen at 5,000 feet, with impaired night vision. At 12,000 feet, we see many of the insidious and life-threatening symptoms stated above. The effects of hypoxia are also cumulative- flying at 8,000 feet for several BPPP sequence oxygen delivery is interrupt- ed. The first location where oxygen can be blocked is within the lungs. Inadequate oxygen pressure there causes hypoxic or altitude hypoxia. The second type of hypoxia comes from an inadequate number of hemoglobin molecules and is called Use supplemental oxygen The FARs are an absolute minimum. I personally follow much stricter criteria. I begin using supplemental oxygen during night flights at 5,000 feet and in day flying at 8,000 feet. I adjust my supplemental oxygen consumption to keep my oxygen saturation above 95 pencent. At the end of a crosscountry fl ight, hypoxia is often the cause of your fati gue, poor radio phraseology, poor memory and poor landing. The average smoker suffers a penalty of 3,000 to 7,000 feet of altitude tolerance and has a 20 percent loss of night vision at sea level! Alcohol and many medications have profound effects on our nervous system when coupled with hypoxia. This a small excerpt from my hypoxia lecture at the BPPP Mountain Flying Clinic. I would love to share much more information with you, but space here precludes this. Please join us at the BPPP Mountain Flying Clinic in June for one of the best and most enjoyable fl ying courses you'll ever take! -@-- SCHEDULE DATE May 13-15 LOCATION Columbus. Ohio AIRPORT CMH June 10-12 Colorado sWings. Colorado (Mountain lying Course) Milwaukee. Wisconsin Little Rock. Arkansas Manchester. New Hampshire Fresno. California Norfolk. Virginia COS Four types of hypoxia Hypoxia is clas ified into four types based on where in the above hours, for instance, has the same effect as 16,000 feet for half an hour' Sept. 16-18 Sept. 23-25 Oct. 7-9 Oct. 21-23 Nov. 4-6 MWC LIT MHT FAT ORF Bononzas/Barons/Travel Airs at all locations. Subject to change. Cockpit Companion course available everywhere. CALL THE BPPP REGISTRATION OFFICE TO MAKE ARRANGEMENTS 970-377-1877 or fax 970-377-1512 Some questions have been answered by ASS Manager of Technical SelVices Tom Turner. They are indicated by n Sticky tachometer Dovid Ross Amherst. New Hampshire Q: I have a problem with my B55's tach gauge (dual with synchonoscope). Sometimes the left pointer fails and sometimes the right. At times, neither will work on startup, Ihen after a few minutes they will work. After failing in flight. one of them will come up and be normal for a month. I've had the oauoe overhauled four times in the last five years. The tach generators seem normal. Switching leads on the gauge doesn't seem to provide any help. ~ ~ A: I really suspect the wire in the plug ends, probably at the engine side. The vibration can, over time, get to them. When plugs come apart, you can redo the connections and clean them up. perature; however. it may slow the rate of increase. I turn the heater off before it gets hot enough to activate the over-temp cutoff. After leuing it cool some. I tum it back on. Then it sometimes works, while other times it must be used on minimum heat. Should r Iroubleshoot this with my mechanic or bite the bullet for a rebuilt or new heater? Any suggestions on vendors? Lang Sligh San Diego. California Q: I'm look ing for sources to overhaul my 1991 A36 factory-installed standby generator. A: Ai rcraft Accessories of Oklahoma (800-255-9924) had pans for the 24volt standby generator, the last I knew. I believe you would be better off installing a B&C Specialty (316-2837400) standby alternator, which is what new A36s have used since about 1998. Erratic Baron heat Dan Magruder Gulfport. Mississippi Q: My Baron's heater has begun to conlfol temperature erratically. The airplane was 27 years old when I bought it. and it is the first plane I owned with a combustion heater, so 1 am not sure how hOi the heat should be. Early in a flight the healer works normally. Later in many of the fl ights the temperature starts increasing. Moving the conlfol to minimum does not moderate the tem- Equipment list Harry Bush Bismarck. Missouri Q: Is the equipment list for my A: I don't believe this is in the heater E33A a requ ired pan of the aircraft doc- itself. It's likely either a duct valve is o moving or a thermostat is deterioratin 0' neither of which you would get with an exchange heater. In your area, contact John Whimpee in Mobile (25 1-433083 1). New engine mounts John Wheeler Standby generator A: Ai rborne Electronics (707-5426053) can help you. This number might only be answered evenings California time. Cruiseair in Ramona (760-7898020) and Barber Aviation in Madera, (559-675-0183) may also be able to help. Jocksonville, Florida Q: We are having trouble locating engine mounts for our 1947 Bonanza's E225 engine. The plane was convened from the E-185 to the E-225. We had the engine rebuilt by the group in Illinois, but need new mounts for the install. Could you give us some names and numbers? A: The Lord mount number is 1380426. API (800-950-0 III ) doesn't sell retail. but lists them for your supplier. Electric prop circuitry Daniel Bruzzone Camorillo, California Q: I have a '47 model 35 with a 2258 and electric prop with sol id-state governor. Recently the "down rpm" circuit has been working intermittently. The integrity and conducti vity of all connections and wiring have been verified from the motor to the solenoids. I suspect that the solenoid is either worn or has some sort of obstruction (although we tried some contact cleaner and shop air, wh ich helped but did not completely resolve the problem). Any tho ughts? uments and, if so, can I generate a new one? The one for our plane has been written on and crossed out so many times, it's hard to make much sense of it. A: Beech can provide a copy of the original, which you could then neatly update with your changes. You might want to keep the old one to maintain the paper trail. Call Beech Tech Support (800-625-7043 extension 4, option I). Club seating Tim Hardage Plainview. Texas Q: l'm curious about the A36 with club seating. Is it possible to simply remove the 3rd and 4th seats and turn them forward, eliminating the club-seating arrangement? I want to move from the V35 to the A36, but I only want four seats. all forward facing. A: Yes, you can aher an A36 if it has the optional club seating, reversing the middle-row seats so all face forward (four seats facing forward has always been the "standard" configuration). Early 365 and A36s required additional structure to accommodate the kit and very few have been so modified. Reversing the seats is not an involved process, but narrow clearance beneath the seats makes it a bit of a chore to turn them around. Entry to the middle seats would be the same as in your V35. The POH provides separate loading information to allow you to calculate the weight and balance with the different seat location. (They are further forward when facing rearward.) The rearmost seats can be easily removed, but since they are included in the basic empty weight on aircraft weight and balance documents, you'll need an A&P to sign off a new weight and balance sheet for operation without the back seats. It's permissible to retain two equipment lists (one with the seats in. another with the seats removed) and refer to whichever list appl ies to the seating configuration on a specific flight. -IT Windshield scratches Darwin Engen Spokane. Washington Q: I have some scratches on my 58P's windshield caused by a canvas cabin cover flapping in the wind. There is also some minor "crazing" in a couple of areas. The hot plate is badly crazed and needs replacement. I am debating whether to try to polish out the scratches or have the windshield replaced. My mechanic here (who is terrific) suggested having it polished, but said use someone with a lot of experience. Flightcraft in Portland gave an estimate for polishing at $1,600, which seems high. Should [ be concerned about windshield crazing on a pressurized aircraft? Replacing the windshield would be very expensive. but if I choose to do so, can you recommend anyone in Washington or Oregon? My local mechanic is reluctant to do it, saying it is a difficult job. Would it be reasonable to try to polish it and replace the hot plate. or would it be worth the extra cost to replace the windshield? A: It takes special FAA approval to polish windows on pressurized airplanes. The windshield and windows have dimensions and processes that are structural limitations for pressurized flight. That's why the high price from Flightcraft. They could also change the wi ndows, which is a difficult job and should be done by someone with experience in pressurized airplanes. The hot plate might be repairable by PPG (256859-2500) in Huntsville, Alabama. V-tails in crosswinds Michael Nagle Saven Mile. Ohio Q: [ am considering purchasing either an F33 or a V35 and am concerned about controllability of the V-tail in strong crosswind landings. A: Comparable V-tail and straighttail Bonanzas (in this case, the S35 and F33A) share a common 17-k not maximum demonstrated crosswind component. At first this suggests there are no differences in crosswind handling related to the tail configuration. The reality is that the Model 33 (straight tail) line was certified as a modification to the Model 35 (V-tail), and therefore much of the certification flight-testing was not re-f1 own when the 33 series came to be. Note also that the maximum demonstrated crosswind component is not an airframe limitation. It's the maximum that was demonstrated during certification flight-testing. It's quite likely that the airplane can be safely landed in much higher crosswinds, with proper pil ot technique. The mishap record shows, however. that control is sometimes lost at much lower crosswind components - meaning that pilot experience and recency with crosswinds, not airplane certification, is the main determinant of success. Given all that. a properly trained and current pilot should have no trouble landing either airplane in a 17-knot crosswind. As the wind strengthens beyond that, the pilot of the V-tail should find it progressively more difficult when compared to the straight-tail. for the straight-tail has more fixed fin for longitudinal stability and, with its rudder aligned perpendicular to the crosswi nd , it has greater authority to counter that wind. I've personally landed an A36 in a 30-knot direct crosswind when I'm pretty sure [ would have had to find a run way more aligned with the wind in a V-tail. For virtually all operations. however, the pilot-not the airplane-is the deciding factor on the ability to handle crosswinds. - IT Alternator upgrade Richard Grossmann Overland Pork, Kansas Q: My P35 has a Continental [0470N that I am replacing with a fac tory reman 10-470N. The plane originally came with a generator and has been modified with an Interav 50-amp alternator. [ want to order the reman with a 70-amp Continental alternator. In my Beech shop manual, pages 6-49, the wiring diagram shows an optional 85amp alternator installati on. It also shows a 70-amp circuit breaker. I do not see the associated parts for this in my Beech pans manual. To make the upgrade to the 70-arnp alternator, what Beech pans do I need to purchase? Since this apparently came originally as a Beech option, is the modification a minor or major modification? My lA thinks a logbook entry will suffice. A: If you duplicate a Beech optional item from the type certificate data sheet. a logbook entry is sufficient. ational (800-7 13- 1111) makes a 70-amp alternator by STC. The type certificate shows a 60-amp under item 30 lg 33380009 per drawing #33-300 I. I het the National STC would be easier to obtain than trying to piece together kit pans. Neil Pobanz, ABS technical consultant, IS a refired U.S. Army civilian pilot and maintenance manager. He has been an A&P and IA for 45 years. Glen "AIIy- Foulk ..vase business is Della S/rut. has been on ASS ossistanf technical con$ultont since 1986. N ElL'S INSTRUME T AIR PUMP CHANGEs-ABS has long recommended 500-hour dry pressure pump changes, unless you have the Rapco or Sigmatek pumps wh ich are warranted fo r 1,000 hours. Wet pumps have essentially unlimited life. Beech has recommended dropping life on dry pumps from 600 hours to 400 hours, required for maintaining known ice qualification. Install new filters and clean out lines when changing pumps. CYLI DER CHANGES-Remember to pull out the lifters one at a time and deflate them, then reinstall prior to cylinder installation. Inspect cam shaft lobe whi le in this process. Make sure the bearings don't tum while the studs are loose (some are through bolts) FLOTORP PROPS-To prevent bulkhead cracking. use AS hardware to mount the bulkhead instead of AN hardware. DETECTfNG CYLINDER CRACKS-Spray brake cleaner "aerosol" into the exhaust pon or on the interior head surface through a spark plug hole and watch the exterior cylinder surface. CYLI NDER CRACKS-We have been asked if you could keep flying with small cracks in the cylinder that blow soot. It's our bel ief you shou ld not fl y the airplane in that condition. If a head comes off or the crack enlarges, you could be in for an offairpon landing. NOT E S INJECTOR AND PLUG TORQUES-Spark plugs are 29-foot pounds. Injectors are 55-inch pounds. MASTER CYLINDER REPAlR-Arky Foulk wrote on page 4681, March 1997. about how to reseal master cylinders without removing them from the airplane. SEAT TRACK J-BOLTS- For those that come loose in the spar, Beech has a repair using Maxibolts in place of a broken one. Seek assistance before doing any drilling or cutting. LOOSE RIVETS IN KEEL TUNNEL-We have recently heard of loose rivets in the keel tunnel by the rear engine mounts on 550 conversions of earl y serial number aircraft. Multiple aircraft have been found. Share this with your mechanic. SWAMP COOLER- Replacement evaporative cooler wicks have been available through WW Grainger (1 -888-36 1-8649), a hardware supply store. They are called autoflow humidifier plates (PIN 2E539). You will need 27 plates. Grainger sells fi ve per carton for S12.86. According to Grainger'S website <www.grai nger.com>. the part has been discontinued, but suggests local Grainger stores may still have some in stock. There is a store locator on Grainger's website. - T.T. --@--- SOME GARMIN 430S BARRED FROM IFR; DME arc warning for some GNS430/530 installations GARMIN Service Alert: 050321 AFFECTED PRODUCT: GNS 430 and GNS 430A units manutactured between Feb. 23. 2005 and Morch 21 . 2005. Serial numbers: GNS430 sin 97125747 through 97126193 GNS430 sin 96303169. 97107697. 97123197.97123079 GNS430A sin 46150016 through 46150024 IMMEDIATE ACTION REQUIRED: • Pilots. Operators and Avionics Installers. do NOT fly IFR operations using the affected product(s). 1 • Pilots. Operators and Avionics Installers: CORRECTIVE ACTION: If you have on affected Notify all customers and pilots who may have GNS 430 unit, please contact your local on affected product(s). Gormin Authorized Service Center immediately to arrange for modification or exchange • Avionics Installers: Hold all affected inventoof the subject GNS 430 unit. ry until corrective action is accomplished. • Avionics Installers: Do not approve installa- ADDITIONAL INFORMATION: Please contact tions with affected product(s) until corrective Garmin Product Support for additional assistance. action is accomplished. DESCRIPTION: Gormin has discovered on ABS NOTE: This Alert is in addjJian 10 an issue with the above listed GNS 430 units. earlier GNS 430/530 Alert prohibiting use 01 This issue may result in the GNS 430 unit certain units (with differenf serial number tripping the aircraft circuit breaker, rendering breaks) lor DME arc operafions. the unit inoperative. All other Garmin prod- Thomas P. Turner, Manager 01 Technical ucts except for those specifically listed above Services, American Bonanza Society ore unaffected. Recommend a shop to your fellow ABS members. Go to Shops & Mechanics Recommendations on the members-only page of ~. Page 9006 www. bona nza .org ABS May 2005 I Khaki BIG OFF While ends 06130105 • -., 1100 Golf Shirts ~ ool , casual comfort, on the links or in the air! Three-airplane logo mbroidered on a shape-holding 60/40 POlylcotton blend shirt. Four matching buttons. Colors: Navy, Burgundy, Light blue, Wh ite. Sizes S-2XL. No. 1300 $32.00 Brushed Twill Shirts 100% Cotton. Standard: Khaki, Navy, Natural, Forest; Special order: Sage, Cranberry, White, Black, Yellow, Cobalt. Sizes S-2XL. NOTE: Special colors not available in every size; call ABS Company Store for details. No. 1100 Short-Sleeve w,oo SALE $35.00 No. 1150 Long-Sleeve $45,00 SALE $38.00 \ • Jacquard-Knit Short-Sleeve Men's Shirt Bird 's-eye jacquard knit in white and navy threads. 100% cotton. 5-buttons, pewter colored and solid navy knit collar and cuffs. No. 1200 $39.00 r ABS Logo T-Shirt in Grey with blue logo. Colors: White, Grey. Sizes S-2XL No. 1404 $10.00 Baron on White No. 1410 $12 .00 Straight Line No. 1409 $15 .00 ABS Tees! Casual , comfortable - and a great way to show your (aviation) heart belongs to Beechcraft! Sizes adult M-XXL. Phone: 316-945-1700 FAX: 316-945-1710 Web site: www.bonanza.org E-mail: [email protected] Dr. Radford Moeller and his wife Wenay wIth their children, Cameron, Thayer, Chandler and Carrie.They fi ll all the seats in 51 M. MAY 1988- u lVe're having a baby! " With those words spoken by my wife into my sleep-deprived brain at 4 a.m., I celebrated the promise of a new playmate for our then 5-year-old daughter and 3-year-old son. However, the pilot side of me realized our family would probably need more space than was available in our 1969 Mooney M20F. My plaintive phone call to the Raleigh FSDO confirmed that suspicion: "No! The FAA will not allow the addition of an infant seat to the behind-the-rear-seat cargo area." After consulting my trusted aviation friends about wh ich type of airplane to purchase, our search narrowed to the Beechcraft family and specifically twins. Only a twin appeared capable of carrying six people. full fuel and adequate baggage. (Yes! Two years later we added a fourth child to fill all available seats.) After several false stuns, a 1979 B55 with 1500 hours, new factory-remanufactured Continental engines, fresh prop overhauls and radar-as well as most of the items on our avionics wish list-was located for us by George Johnson at Carolina Aircraft. The prebuy inspection by the local Beech dealer found no major deficiencies. A sight to remember! I will never forget the sight and sound of NI951M entering the pattern at New Bern (EWN) as I waited like an expectant father on August 8, 1988. According to the records, 51 M was one of the most extensively optioned 55s--except for the intentional omission of de-ice boots by the original owner. We soon realized the value of the increased speed. range, load-carrying capacity and evident quality of 51M compared to our Mooney. In fact, during more than 1,000 hours of operation, we have only cancelled two flights due to unscheduled maintenance. and those delays lasted less than 24 hours. Along the way, we added GEMs, a WX-lOOO storrnscope, a six-place NAT intercom and music system, the Advanced Aero Systems Low Thrust Detector system, new Stevens Aviation paint and King Air interior, and many other improve- Page 9007 ments. In 1998, a complete avionics panel upgrade was performed at Stevens Aviation-new KFC 200 FD/AP/yaw damper, AlliedSignal avionics with an IFR approach-certified KLN-90B, and new flight instruments and gauges. MOVING TOWARD PRESENT DAY-While religiously adhering to 25-hour oil changes with Shell 15-50 oil. we never had to add oil to either engine between oil changes. Yet with each annual inspection after 2002, cylinder compressions started their inevitable decline so that those measured at annual in October 2004 had reached an average of 60/80. With the knowledge that most of the accessories, and all 12 cylinder ', had more than 16 years of service behind themcoupled with the fact that my business flights were more often requiring hard IFR to minimums- I started to have nagging thoughts about engine reliability that only an airplane owner can appreciate. Another decision time A decision to replace the engines with factory-new Continentals was quickly reached, with the new vs. reman question settled immediately based on my desire for all new (rather than rebuilt) accessories. With a new vacation house high in the orth Carolina mountains at Elk River (NC06), J also wanted to improve performance, particularly emergency Single-engine climb rate. Colemi ll's President n conversion. featuring 10-550E engines that fit into the B55 airframe wilhout modification, was the most obvious method to accomplish all our goals, making NJ 951 M a reliable, better-performing airplane for years to come. A lack of fuel at Elk River made the extra 30-gallon (total) tanks and stability-enhancing wing lets of the Colemill conversion a must to make our weekend round trip without refueling, while ensuring adequate IFR reserves. 51 M remains missioncapable, even though the useful load of our Baron has been decreased over the years by all of our projects-and would www.bonanza.org ABS May 2004 decrease again with the Colemill conversion as fuel capacity increased from 136 to 166 gallons. Ralph Peeler, Karl Crist, Doug Colbert and the other patient folks at Colemill Enterprises quickly answered all my preliminary questions. So on November 26. I was on my way to Comelia Fort Airpark in Nashville (M88) on a simply gorgeous day with a true airspeed at 10,000-l'eet of 178 knots burning a total of 27 gph. 51 M was pulled into the maintenance hangar there within minutes of arrival. and the President J] conversion work was underway. After hundreds of Baron conversions, the mechanics at Colemill know these airframes as well as anyone on eanh! During the weeks that followed, [ was treated to regular emails and digital photos that detailed the successful progress of the conversion. flight home, [ verified true airspeeds between [98 and 205 kts at 75-80 percent power burning 32-35 total gph. The descent into New Bern was an eye-opener as 51 M did not want to slow down! Thank goodness for the generous approach flap/gear operating speeds. The wing lets clearly do three beneficial things in night: improve climb rate; improve stability with a further reduction in the famous B55 Dutch roll in turbulence tendency (already noticeably decreased by the yaw damper): and significantly stabilize slow-speed approach to landing characteristics, forcing the use of a lO-knot slower target speed immediately prior to touchdown to avoid long floats down the runway. The cruise airspeeds are averaging 25 kts faster, with 20plus knots coming from the more powerful engines and wing lets and another few knots from Colemill correcting two minor problems involving the trim/rigging of the airframe. The most spectacular improvements, however, are in the dramatically improved climb rates and the fact that the plane now leaves the runway much more quickly. The Colemill President II conversion STC only guarantees that the airplane wi ll perform at least as well as when it originally left the factory. So the real fun has been in relearning and experimenting to discover the ideal operating regimes in each phase of flight. This process has been made much easier by having nearly 17 years experience in flying the "old" 51 M in its original version. Flying the SIMCOM Baron simulator in Orlando while the Colemill conversion was in Recently installed ponel (1998) with newest addition: Shodin Digiflo-L fuel computer. progress gave me an idea of the impact the 10-550 upgrade would bring to 51 M. However. the excitement of the flight home from Nashville after the converSimultaneously. 5 [M was upgraded to the Shadin Digiflosion could not be anticipated until it was experienced! L system to interface with the KLN-90B, and JPI EDM 700 Doug Colbert was right when he commented as I was getrecording monitors replaced our aging GEMs. Throughout the ting into the Baron, "Everyone who has this conversion says it process, the folks at Co[emill could not have been more takes at least a month for the silly grin to disappear after that knowledgeable and professional. first flight home." I can testify that Doug was correct. As the accompanying photographs aHest, 51 M [eft All in all. having the Colemill President II conversion and Co[emill with new firewall-forward engines, props, accesrelearning how to operate afterwards has been immensely sories and spinners as well as aux tanks/winglets. The new enjoyable and rewarding-and worth every penny! -@--empty weight is 3,715 Ibs. with gross weight 5, 121 [bs. yielding a new useful load of [,406 [bs. The return flight from Nashville in [ate December was on a showery day with an 1,800r foot ceiling but 10-mile visibility. Doug Colbert had previously made several test flights and the engines had been broken in/rings seated. Taking off with 166 gaUons fuel and only me on board, initial climb was 2300 fpm at 130 kts with full throHlel2Soo rpm. As I leveled off at 7,000 feet, the climb was still 1300 fpm at 150 kts indicated airspeed with full throttlel2500 rpm. With varying high-power settings during the 51 M after modifications, ready for flight home. ABS May 2005 www.bonanza .org Page 9008 THENCE .. . a single-word instruction on a 21 st century aviation chart aster weekend found a stationary front drifting up from Georgia into the Carolinas with layered clouds and low ceilings across middle and western North Carolina. I was taking my son back to college and was fly ing along between layers en route to Concord, orth Carol ina. Concord is a nice little airport situated under the class B airspace northeast of Charlotte. As expected, I got the NASCR I arrival procedure. This is a heading otf the Liberty VOR near Raleigh toward Charlotte. I reviewed the procedure description on the NOS chart that ends with "to NASCR, thence .. '-' Thence? Even though I have made the arrival many times, the use of this word jumped out at me for the first time. "Thence ... ·' Somehow the use of a Shakespearian-era term for What if we aviators and controllers used similar language? Should I expect the controller to come on and say, ''Turn thee to a heading of 270 degrees and maintaineth 2,800 feet ti ll thee be so established on the localizer." Later I looked up thence in Webster's Dietiollary. The first definition is: "From that place." OK. That makes sense. And I suppose the dol. dot, dot is "Expect further instructions." So the author of the arrival description did pick the correct adverb. Still it amused me. Olde English language describing 21st century airborne directions fo r flying machines I E umyz tlzee to a Izeadt/& (!/270 dg1reeo and/!la/ataineLli 2, &Oefiet tilltAce oe <f0 e<ftaoklzed on tlie Iocalizo~ seemed strange. What's the connection here? Well, it may be a stretch, but a letter from a member about my article on colon cancer screening seemed to imply that the medical system for special issuance may also be somewhat dated in this 21st century time of computers, data storage and GPS . This member related a long process of documenting and explaining medical issues and diagnoses, some of which he says he never had! He is correct in saying that I have repeatedly advised to be sure you submit everything available when the AM CD requests records for review. My experience in helping pilots with special-issuance projects has been that we often end up with further delay if one sends only the summary of a cond ition, or the treating doctor's statement but not the hospital reports. The other side of the coin-that this writer describes-is that records can sometimes raise issues of cenification that were not even considered before the pilot started the specialIssuance process. Consider this scenario: A pilot enters the hospital with chest pain. In the process of diagnosing the chest pain he has an X-ray to test for acid reflux . This test shows a small stomach ulcer. The next day his cardiac tests show evidence of coronary artery blockages and he eventually gets a coronary artery stent inserted to open the artery. Then the pilot dutifully waits his six months after the stent placement and passes all of the subsequent cardiac tests requested by the FAA. In the meantime, his family doctor has treated his stomach ulcer with medication. The airman is not aware that an active ulcer is also a disqualifying condition and sends in his records, only to find that a sharp-eyed reviewer notes that the ulcer was never documented as healed (by another X-ray or scope examination). The pilot gets a letter from AMCD asking him to "Please send evidence that the ulcer is no longer a problem. " This further delays the spec ial issuance for h.is medical. What is a pilot to do? How does Joe (or Jane) Pilot avoid these situations? The ABS member mentioned that his AME did not review the records before sending them on to the AMCD. Obviously, the pilot expected such a review. is this a reasonable expectation? Maybe. Even though I often extol members to consult their AME as the first step in dealing with an issuance problem, yo u may receive varied responses when it comes to the degree of assistance a particular AME is willing to provide. This is not because some AMEs are good guys and some are jerks. It is more related to the type of practice the AME conducts, the experience of the AME and the AME's personal interest in the certification process. The number of FAA medical examinations done by an individual AME varies greatly. Some do very few; others do hundreds. Some AMEs may not feel comfortable in the consuitant role. The AME is required onl y to detemline via the examination process whether you should be issued a certificate. If you do not meet the standards for issuance or you have some condition that is di squalifying or needs further clarification, the AME defers the final decision to the AMCD or the Federal Air Surgeon. That is the extent of what he is requi red to do. If your AME feels that is as far as he is willing to go wilh you on a medical issue in question, you may be on your own, or you need to search elsewhere for assistance. Be thorough Carefull y look over any lener from the FAA medical branch that requests information andlor records. Be sure that you have all the information that is requested. If you are doi ng lhi s yourself, review the record before sending it. You are the one with the most at stake and the one who should be concerned that the records are accurate and complete. Charles S. Davidson, M.D. holds board certification in family medicine ond emergency medicine. He has been an aviation medical examiner since 1978 Qnd serves as a senior AME. He holds a private pi/of license with muffi-engine and instrument rating. He is an active pi/of using general aviation for business and pleasure for 23 years and is also an ABS board member. He flies an A36 and is a member of AOPA and fAA . IF YOU HAVE A MEDICAL QUESTION, SEND ITTO · American Bonanza Society, Attn: Aeromedical News, P.O. Box 12888, Wichita, KS 67277 Fax: 316-945-1710 or e-mail to <[email protected]> Where do you go? General infonnation can be obtained from AOPA's medical advisory section, from the EAA medical advisory board and from those of us here at the ABS medical advisory committee. Assistance of a more individuali zed nature may be obtai ned from one of the companies ad verti sing assistance for medical certification problems. To my knowledge, there are aboul fo ur of these companies. They generall y charge a fee to assist in your cert.ificati on. I think these services should be equipped to review your records beJore forwarding them to the AM CD and hopefully detect any omissions or errors beforehand. The plllpose here is to clari- fy allY issues and acquire more complete information to send with the requested information. You might also ask fellow pilots in your area aboUl any AMEs who have been helpful with special issuances. If AME # I cannot heip you, AME #2 might be willing, even though he did not do your most recent examination. One goal I hope we at the ABS medical advisory com mittee can accomplish in the near future is a review of the services and costs of using companies for assistance. I also hope we could list among the ABS/AME members those who are willing to help an ABS member who needs assistance. These would be catalogued geographically so the airman might find an AM E nearby. ABS DATE SERVICE CLINIC LOCATION May 12-15 Hagarstown, Maryland SCHEDULE HOST Hagarstown Aircraft Services (HGR) June 2-5 Tullahoma, Tennessee Bonanza/Baron Museum (THA) July 14-17 Gig Harbor, Washington Assoc. Aviation Enterprises (TIW) Aug. 18-21 Sioux City. Iowa Jetsun Aviation Centre (SUX) Oct. 6-9 Greeley, Colora do Harns Aviation (GXY) Nov. 3-6 Gainesville. Texas Tomlinson Aircraft Services (GLE) Dec. 1-4 Ramona. Ca tifornia Cruiseair Aviation (RNM) Registe r online at <www. bonanza .org> or contact ABS headquarters 316-945-1700 . WINDOW WISDOM, WRAP-UP BY DENNIS WOLTER, AIR MOD, CINCINNATI, OHIO AFTER WRITING THE FOURTH- and what I had planned would be the final-installment on windows for the January 2005 issue, I really thought the subject had been thoroughly covered, But in the months following that last article, numerous phone calls with questions have come my way, So I decided to devote some time to the most common MOST Of THE QUESTIONS fALL INTO THE fOlLOWING CATEGORIES: Standard versus maditied installations Thickness Tinted versus clear framed versus unframed Average installation times STANDARD INSTALLATIONS Ear~ nons loped Iwo-piece windshield with center post ADVANTAGES , costs less , Iwo-piece framed easiest to install , reduced crack risk with a framed window , can be enhanced thickness , retains classic look of stock plane , structural benefit of center post • compass is mounted on center post away from radio and panel magnetic interterence DISADVANTAGES , no removable glareshield , less impact-resistant due to more acute angle , less sound reduction due to more acute angle , visual obstruction of post MODIFIED INSTALLATIONS Sloped single-piece windshield with no center post ADVANTAGES , increased speed - sloped is more aerodynamic ' less acute angle more readily deflects impocting object , removable glareshield for panel access , as much as 2 db quieter for 3/8' or thicker • better visibility with no center post DISADVANTAGES , 6-8 Ibs heavier than nonsloped windshield , higher cost • some conversions must be frameless (mounting holes in window's edge increase crack potential) , additional cost of gloreshieldldefroster conversion , glareshield,mounted compass is closer to magnetic interterence of radios and panel components Page 9011 THICKER GLASS ADVANTAGES , stronger , as much as 2 db quieter ' more UV reflection in tinted installations DISADVANTAGES , higher cost , additional weight 3/8"sloped windshield with glare shield and defroster 9 Ibs heavier than original 3116" 2-piece 3/8"pilot & copilot vented side windows opprox 4 Ibs heavier than 1'16' standard two 1/4" center-opening windows more than 21bs heavier than originall/S" standard , thicker 3rd or 4th windows don't appreciably reduce sound level , 1/2' windows can have lensing effect prodUCing peculiar reflections at night , 1/2' windows can allow inner trim to stand off enough to look bad at window's edge CLEAR GLASS ADVANTAGES , will last longer DISADVANTAGES , can allow more heat build-up in cabin, on radios, etc, , increased UV light contributes to upholstery degradation , increased UV light can couse eye stroin TINTED GLASS ADVANTAGES , reduces UV damage to eyes and interior , reduces heat build,up in cabin and on avionics , the right tint can complement aircraft's color scheme DISADVANTAGES , UV light degrades tinted gloss more quickly FRAMED WINDOWS ADVANTAGES , greatly reduces potenlial for cracking • retains original appearance , gives more pleasing appearance to window's edge and interior trim finish-out questions involving windows, I will also cover the protection and maintenance of acrylic windows, as well as suggest some effective techniques and processes that can be used to extend the life of your existing windows, If my phone quiets down, I'll assume this article was probably a needed wrap-up to our 'Window Wisdom' series, , mounting hardware can be safely removed and reinstalled , Window can be safely removed and reinstalled • mounts with screws or rivets DISADVANTAGES , about 1/2 Ib additional weight of frame (admittedly, this isn't tremendous) , 3/8" and 1/2' milled-edge windows cast more , can require more fitling and trim, ming on some installations UNFRAMED WINDOWS ADVANTAGES , no need for costlier milled-edge on 3/8' and 1/2' windows , less weight without frame . less trimming time on some installations , mounting hardware accommodates full thickness of 3/8' or 1/2' windows for some strength enhancement DISADVANTAGES , every hole at edge of gloss is possible source for a crack , mounting hardware cannot be disturbed once sealer cures , often an unsightly edge trim-out without installation of outer trim frame , the reality is thai this is only on option if original retainer frames are not available INSTALLATION TIMES - Installation times quoted include all inner and outer pointing, re-installing the outer frame trim and stress,relieving and polishing all mounnng holes on frameless windows, A reoli~ check: The time required to property install a framed versus an unframed window is approximately the same, Correctly stress-relieving all 117 windshield mounting holes requires about the same amount of time as it takes to cleon and fit the anginal mounting frome, WINDSHiElD - Stock, standard thickness or 3/8' milled edge two-piece nonsloped framed stock-type 1946-67 12,14 hrs one-piece nonsloped framed 1968-69 19-22 hrs one'piece sloped tramed 1970 & newer 24 hrs WINDSHIELDS-CONVERTED, 1/4',3/8' or 1/2' one-piece Beryl D'Shonnon (includes in,house glare,shield upholstery & new defroster) 24 hrs Older nonslope windshield converted to factory sloped, using all factory ports to eliminate the use of D'Shannon cuff: looks and is exactly like later factory-sloped installation (requires opprox S800 in Beech factory parts) unframed 48 hrs framed (must acquire 0 used frame trom salvage yard) 50 hrs Pilot's early-style oulward-opening vented Window with mounting frame,3/16', 1/4', 3/8',orl/2' 11 hrs CopilOt's early-style framed door window 3/16' , 1/4' , 3/8' or 1/2' 10 hrs Pilot's 10te-s~le fromeless window with inword-opening vent, includes filling in lower forward carner of outer trim frame 12 hrs Copilot's fromeless door window - 1/4',3/8' or 1/2" Two center opening windows -1 /4',3/8" or 1/2' Two fixed center windows in early Debanolrs Two eorly-style small 3rd windows any thickness Two 1961 & newer long 3rd windows any thickness www,bonanza,org 10 hrs 12 hrs 8 hrs 8 hrs 4 hrs ABS May 2004 • • • A MAJOR CONTRIBUTOR TO THE PREMATURE FAILURE of plexiglos is improper maintenance, cleaning and protection of these acrylic windows. The problem is offen as simple as using the wrong type of rag or the wrong polish. Let's start with what you're trying to protect your windows from- the three big enemies of plexiglas: (1) ultraviolet light (primarily sunlight), (2) surlace abrasion that causes scratches and (3) chemical attack. ULTRAVIOLET LIGHT Since the most pervasive of the three is ultraviolet light (sunlight), it's important to make every effort to protect your windows from this degrading energy. The most effective tool is a good hangar for your aircraff. When on a trip, use quality UV-reflective external covers to keep sunlight from getting on the glass to begin with. It is very important that these external covers be made of a breathable nonabrasive, UVreflective fabric that will not allow moisture to be trapped between the cover and the plexiglas.Trapped moisture can cause crazing on the outer surlace of the window. It is also important that these covers not be made of material that contains any PVCs (polyvinylchloride), specifically, vinyl covers. I know they're waterproof, and we all wont to keep water out of the cabin because the doors tend to leak, but condensation wilt build under the vinyl cover and react with the PVC in the vinyl. In a very short time the result will be severe crazing of even the newest windows.The message here is: Buy a professionally made cover manufactured by a reputable company. For years we have been using Bruce's Custom Covers (available through Sporty's Pilot Shop) . These are easy-to-install, durable UVreflective covers that fit securely on the aircraff without scratching the paint or flopping about and abrading the windows. For those of you who live in or visit desert areas where blowing sand is common, the use of exteriar covers is not a good idea. No ABS May 2005 matter how careful you are, sand wilt wark its way under the cover and cause scratches on the windows. In this situation, the only real solution is a hangar. A lot of owners are justifiably concerned about heat and sun damage to the interior of their airplanes, and choose to use interior sunshields that are temporarily installed an the inner side of the windows when the airplane is parked outside.These are an ideal way to protect the interior and rodios when the aircraff must be temporarily stored outside. I do not, however, recommend continuous use of these interior sunshields for airplanes that are permanently stored outside. They do not protect the windows from sunlight. and in fact octualty accelerate the ultraviolet degradation of the plexiglas by reflecting a great percentage of the sun's energy back through the plexiglas, giving the window a double whammy. When plastics manufacturing companies want to test the sun's ability to damage a clear plastic material. they set up the material on the roof of a building in the sunny southwest and put a very highquality mirror underneath the test sample. This exposes the plastic to several years' worth of ultraviolet light in a year or less. You are doing the some thing with an interior reflective sunshield. The point here is, with most things in aviation, you make an intelligent compromise. Use the sunshields when you have to if you're in a desert area with blowing sand .This will protect the interior and radios for the few days the airplane will be stored in this hostile environment. SURFACE ABRASION This problem can be easily managed with the right techniques and cleaning materials. Most scratches that we find on acrylic windows were caused by improper cleaning techniques. Correctly done, the cleaning process involves three steps: First, for lack of a better term, is grit removal; second, applying the polish; and third, buffing off the dried polish. Before you begin polishing a window, make sure there is no grit www.bonanza.org Page 9012 on it or impregnated in any of the rags you plan to useTo ensure this, I strongly suggest you use only virgin soff cotton rags (T-shirt material) or special synthetic towels made specifically for cleaning acrylic windows, These are available from Sporty's Pilot Shop, lP Aero Plastics and other aircraff supply houses. Such things as red shop towels are recycled and could contain small metal shavings or other contaminants leff over from the previous user. When used with window polishes and cleaners, you will not notice the fine scratches you are putting on the surtoce of your new window until the polish is buffed off and the damage is done. Many paper towels ore made from a pulp that is very abrasive to acrylic surfaces and will, over time, couse what appears to be a haze on the surtace of the windows that is actually an intricate pottern of very fine scratches. Before you start polishing the window, toke the aforementioned cleaning rag, dampen it with water and wipe all the grit off the windshield, With that removed, take another fresh towel and use on approved polish that will help remove scratches and leave a protective wax-like finish on the window that aids in resisting future scratches. Sporty's Pilot Shop sells a complete Windshield Care Kit (product #6182A) for cleaning and polishing acrylic windows. The antistatic windshield cleaner and polisher is ideal for both grit removal and polishing. The polish is thin enough to be used for initially removing the grit with the first towel and polishing with the second. One spray can and two rags ore all you need to clean your windows in the field. The kit also contains another product that I will cover in a minute. lP Aero's Acrylic Polish & Sealant is both a light scratch remover and a protective coating, and dries to a light powder that is then buffed much like cor wax. However, it's too thick to be used as an effect we grit remover, so you'll have to use water for the first step. Aword of caution: Never use a rag that has been dropped on the ground, hangar floor or even just the wing walk. All it takes is one minuscule piece of grit and it's scratch time, Most window manufacturers caution against using the all-popular Pledge on plexiglas, as it contains some unknown chemistry. (I will admit to having used it in a pinch!) TREATMENT FOR OLDER WINDOWS For older windows that have moderate scratches, lP Aero and Sporty's both sell a buffing compound coiled 210-Plus Plastic Scratch Remover that does a great job of removing some fairly pronounced scratches. For those of you whose windows have attained 'senior" status, with heavy scratching and light crazing, there's a system available known as micro-mesh. This method employs the use of several grades of sandpaper and water in progressive steps, going from rough to fine. Once the scratches are sanded out, a liquid buffing polish is used to restore the acrylic's surtace to like-new. Properly done, this system will remove scratches that are deep enough to be felt with your fingernail. Page 9013 It's important to follow the instructions carefully to avoid creating a visual distortion in the window. If too much material is removed in too small an area, you will end up with a concave surtace that will cause distortion.You need to be patient with this system; it works well but takes time. CRAZING So much for scratches, what about crazing? I don't think it's a good idea to continue flying with a windshield that has begun to craze.The small cracks that identify crazing ore an indication that the acrylic has become brittle. Remember, the windshield must be able to flex in order to deflect an impacting object (bird). Crazing is a sure sign that the window has lost a substantial amount of its ability to flex, Since side windows ore not vulnerable to this impact threat, it's OK to micro-mesh out the crazing and keep these windows in service as long as they don't impoir the pilot's vision. As plexiglas ages, the material itself begins to break down and can take on a milky appearance. Milky is actually a very accurate term to describe the phenomenon, because pouring a few drops of milk in a glass of water produces the same visual effect as the cloudy appearance of a UV-degraded window. This cloudiness goes completely through the plastic. Many people have tried to no avail to polish this out. If your windows are in this condition, the only fix is replacement. This is especially important in the case of a windshield, because when the glass is cloudy, it's also brmle. Several times a yeor I get a phone call from a distraught owner whose new windows have been damaged by a maintenance technician. The best advice I have is ask these people in advance to be careful with your windows. Most offen the damage is the result of working behind the panel during avionics maintenance and installations. Request that the inside of the windshield be covered with 2" wide masking tope.An ounce of prevention is worth a pound of cure. Also, a mechanic's drop light containing anything more than a 2S-watt bulb spells trouble for an acrylic window. leave a drop light near a window for more than about 10 minutes and you will warp the window. I've replaced two of them at our expense aver the past 30 years. (Ouch!) Ask your maintenance facility to use fluorescent shop lights when working near your windows, CHEMICAL ArrACK Acrylic plastiC is easily damaged by direct contact with or the vapors from certain chemicals such as aviation fuels, some engine cleaning solvents, paint solvents and ammonia. (FYI, ammonia is an active ingredient in Windex, so while it may do a great job at your house, don't even begin to consider it for your airplane.) It is important to cover the windshield with a plastic torp when the engine is going to be sprayed down with degreasers. Never remove paint overspray or other tenacious contaminants with lacquer or point thinners. I know, you'll be able to rub off the offending overspray with www,bonanza .org ABS May 2004 2005 ABS MEMBERSHIP CAMPAIGN the paint thinner, and you're going to say that I'm fult of hot air, as you won't see any immediate signs of damage. But over time that chemistry stowly breaks down the surface of the acrylic and shows up months later as crazing. The strongest thing thot should be used to remove paint overspray from ocrylic windows is isopropyl alcohol ond a clean soff rag. Just be persistent; it wilt do the job. The 'safe versus unsafe" chemistry question can be summed up in this list of the good and the bad stuff to use on or around your acrylic windows. GOOD STUFF BAD STUFF • 100% mineral spirits • denatured alcohol • organic solvents • pure kerosene (don't use jet fuel - it's mixed (methel-ethel-ketone, with other ingredients) lacquer thinner, ammonia) • isopropyl alcohol The safest bet is ta buy only acrylic plastic polish. Read the labels and follow the instructions. I practice what I preach and have used the techniques described here for 25 years on my own Cessna 172 (sorry about thot!).The cabin windows in my airplane are original 1973, and stilt look almost new. I should also say that this airplane was stored outside for the first 20 years of its life, so I knaw the realities of outside storage and plexiglas. What this all odds up to is that your windows con lost a long time with proper core; mine ore at 32 yeors and counting. ONE FINAL NOTE . For those of you who have (or are considering purchasing) aftermarket inner windows, a bit of advice: These inner windows do perform as advertised, reducing cabin noise levels and heat build-up. I would definitely, however, recommend the instaltation of alt clear inner windows. Dorker aft inner windows wilt trap heat between the two plexiglas surfaces when the aircraft is parked outside in very hot weather. We have more than once replaced perfectly good outer windows that had become distorted by that intense heat build-up. Clear inner windows wilt not trap as much heat between the two windows. If you have the darker inner windows and are based in a hot climate, I suggest religious use of UV-reflective outer covers. Here's to blue skies and tailwinds-and great windows to help you enjoy the view! ABS member Dennis Wolfer started Air Mod in 1973 to bring innovative design and high quality renovations to the general aviation market. Dennis, his wife Cynthia Dnd 10 dedicated employees complete about 40 renovations each year at their facility on the east side of Cincinnati. Dennis has a degree in industrial design from the University o( Cincinnati. He is on A&P, IA and a 3,OOO-hour instrument·rated pilot. P;" IN THE AMERICAN BONANZA SOCIETY Membershjp is open to anyone who owns or has an avid interest in Bonanzas, Barons and Travel Airs, wo heads are better than one; grassroots support; safety in numbers-ali time-honored concepts! When you help grow ABS membershi p, you help guarantee that the Society is better able to support you, ABS exists to promote aviation safety and flying enjoyment through education and information- sharing among owners and operators of Bonanzas, Barons and Travel Airs throughout the world, These missions are more fully realized because of the size and health of the SOCiety. The larger we become, the better the SOCiety is able to serve the membership, So, truly there is "Safety in Numbers," T TWO WAYS TO WIN IN THE 2005 MEMBERSHIP DRIVE! 1) Each time you recruit a new ABS member, your name will be placed in the Grand Prize drawing, AND NEW TH IS YEAR: 2) Your ABS membership will be extended one month every time you recruit a new member, If you are already an ABS life Member, you will receive $20 of Bonanza Bucks for each new member you recruit. Use Bonanza Bucks for the Company Store, Annual Convention Registration, Service Clinics or BPPP clinics, (Expiration date is 12/31 /2006, nontransferable,) Call the ABS o""ice "or a "axed or Inailed Inelnber.hip "orin Or get one online at _ _ _ .bonanza. org . Grand Prize' Aircraft inspection at an ABS/ASF Service Clinic, good through March 31,2007, (lwt tndlvldualGrand Prizes · Grand Prizes are transferable,) PROCEDURE FOR TIMING MAGNETOS ON Ip ENGINES Pressing on with some of the necessary skills and knowledge a mechanic needs to do the mamtenance on the E-powered airplanes, I will take up the procedure for timing the engine magnetos. (This is an update of a column from Feb. '95 ADS Magazine.) ince the magnetos should be removed every 500 hours and the beari ngs lubricated as well as the internal timing of the magnetos checked (E gap check and points set), being able to accurately time the mags during the installation becomes a necessary skill. This differs somewhat from the procedure used on later model Continental engines and requires the mechanic to have several dedicated tools and the ability to do simple math. Anyone holding a powerplant rating on their mechanics certificate shou ld be able to do the work as should an owner who has spent the necessary time to learn the procedure and collected the necessary tools. This work requires engine logbook signoff by a rated mechanic. S These engines were from a time when men were Illen and women were glad of it. No sissy reference marks for those old timers (no pun intended). Just give 'um the engine and they'll figure it out. But apparently some mechanics doing mag work on these engines never did quite tigure it out. judging from some phone conver ations I've had. The problem begins with not being able to accl/rately find the exact point at which the ignition event should take place. People try using pencils insened into the top spark plug hole and noting when the piston is at top center (TC). Attempts using dial gauges to see the last thousandths of an inch of piston travel are used, together with match marks on the spinner and cowl. I've also been told, "I just stand in front of the airplane and look at the prop position. That's close enough." Not so. A hypothetical example: Let's assume that both mags have been removed from the en2ine and the replacement mags are correctly assembled regarding internal timing point adjustment, lubrication. etc. Our job is to get these units installed correctl y with regard to present timing and for future re-time. The required dedicated tools. as well as the normal hand tools. must be on hand to properly perform the work. Although substitute tools such as using an ohmmeter in place of the buzzer unit may be used, the optimum tool assonment needed is a degree wheel with bubble level or weighted venical pointer, a piston stop rod and a twin buzzer mag timing unit (see photo). The degree wheel pictured was fabricated from a 3600 protractor obtainable at any stationery store, a replacement carpenter's level bubble vial from the hardware store, a small "C" clamp and a ball swivel from an air conditioning damper blade set. The ball swivel is an item used by most sheet metal shops to link the blades of multi-bladed damper sets. Squeeze the ball joint in a vice so it will still swivel when adjusted by the mechanic, but will remain in the position to which the adjustment is made. Attach the degree wheel with pointer and bubble vial assembled to the swivel and the swivel to the "C" clamp with the necessary brackets formed from aluminum stock. all pop-riveted together in a workman like manner. Commercially manufactured units which fasten over the prop spinner or the prop blades are also available. The pictured device may also be used to check control surface or flap deflection movements in degrees. The piston stop rod is fabricated from an old spark plug and aluminum rod. The rod should have a rounded end and be locked into the spark plug shell with a set screw. The rod Defining the problem Without proper ignition, the engine will either not produce rated power and/or will suffer damage. Ignition using a fixed, as opposed to variable, firing point is satisfactory for relatively slow speed engines. Yes. power output could be increased with spark advance as rpm increases. However. the complexity of such devices compared to the reliability of the existing systems is not considered a wonhwhile tradeoff, at least not by the folks who obtained certification of these engines. A properly maintained magneto system wi ll provide very reliable service for very long periods of time. Even neglected magnetos will still run the engine smoothly. You just don't know how much longer a borderline mag will continue to do so. The photo shows the mag timing buzzer unit. the piston bump rod, the homebrew degree wheel described in fhe text and the Bendix and Slick mag lock lools, There is also a spinner-mounted. degree-marked. grovily-operated pointer wheel available at tool supply houses such as Aircraft Spruce or Chief Aircraft, should extend 2 inches to 2 112 inches beyond the spark plug gasket surface. NECESSARYTOOLS All tools required to do the procedure described in this article may be obtained from Aircraft Spruce (877·477·7823), Chief Aircraft (800·447·3408) or Sacramento Sky Ranch (800-433·3564) as well as other tool supply houses. After you have gathered all the tools you need, remove all top spark plugs. Be sure the loose plug wire ends are grounded to the engine. Hold a thumb overthe # I spark plug hole and rotate the engine in its normal direction ( DR) to detect the beginning of the compression stroke. Rotate the engine in the opposite direction (CNDR) about 30°. Install the piston stop rod using a spark plug gasket. Affix the degree wheel to the top propeller blade about 6 inches from the tip with the wheel face to the rear. Slowly rotate the engine in NDR until the piston gently bumps the stop rod. Adjust lhe pointer on the degree wheel until the bubble indicates level and read the pointer to closest one-half degree. The number doesn't matter, j ust take and record the reading. Rotate the engine in C DR until the piston again gently bumps the stop rod . Agai n, adj uslthe pointer to level and take the reading. Remove the stop rod. See the Piston Position Indicators article excerpted from FAA pllblication EA-AC 65·/2A , which details "'hy it is impracticaf to try to lise the TC of the piston to determine the TDC of the crankshaft, hence, the lise of the stop rod and degree ",heef. Using the "bump or stop rod " readings. we determine the followi ng: These are actual readings from an example engine used to illustrate the math used in the procedure. FAA PUBLICATION ARTICLE EA·AC65·12A PISTON POSITION IN DICATORS Any given piston position, whelher it is to be used for ignition, valve or injection pump timing, is referenced to a piston position called top dead center (TOC) . This piston position is not to be confused with a rather hazily defined piston position called top center. A piston in top center has liftle value from a timing standpoint because the corresponding crankshaft position may vary from 1" to 5" for this piston pOSition. This is illustrated in Figure 4·31 , which is exaggerated to emphasize the "no travel" zone of the piston. Notice that the piston does not move while the crankshaft describes the small arc from position A to pOSition 8. This "no travel" zone occurs between the time the crankshaft and connecting rod stop pushing the piston upward and continues until the crankshaft has swung the lower end of the connecting rod into a pOSition where the crankshaft can start pulling the piston downward. Top dead center is a piston and cran kshaft position from which all other piston and crankshaft locations are referenced. When a piston is in the top dead center posi· tion, it will be a maximum distance from the center of the crankshaft and also in the cen ter of the "no trove I" zone. This places the piston in a position where a straight line can be drawn through the center of the crankshaft journal. the crankpin and the piston pin, as shown in the right hand diagram of Figure 4·31. With such on alignment, a force applied to the piston could not move the crankshaft. Bump reading # 1 = 285" Bump reading #2 = ·197" 88"/ 2 = 44" 285° :44" 241 " ill" 267" rQr C[NTEII: TOP {)[AD C£1'If(R = TOC required advance = mag point opening The numbers obtai ned during the two stop rod readings are reference numbers only. What we are after is being able to establish the mid-point between the two stop rod readings which is TDC of the crankpin (not necessarily coincidental with piston top center). By adding the advance of 26° and setting the degree wheel pointer to the 267° mark (in this example) and leaving it there during the remainder of our timing procedure, we have a reference point for the mag firing event which is accurate within one-half degree of crankshaft rotation. Prepare each magneto by rotating the mag in the CNDR until '-r'r.-"~- - - - - - - - - - - - - - - - -I-L-;=I--' Figure 4-31 . Illustrating the difference between top center and cop dead center. the beveled. color-coded tooth of the mag distributor gear is centered in the mag tinting plug hole and install the mag lock tool. Do //01 allow the impulse coupling to wind up and release unless the mag points are grounded to the mag housing through the "P" lead connection. Damage to the coil , points and condense r will result if the mag has no discharge path for the hi gh voltage spark current. Do //01 allow any force to be appl ied to rotate the mag with the lock tool in place or damage to the distributor gear will result. Set the pointer to the 267' (in thi s example) mark on the degree wheel. Hold a thumb over the # I spark plug hole and rotate the engine in NDR until the compression stroke begins. Conti nue to rotate in DR until the degree wheel bubble centers. This will position the crankshaft at the 26' BTDC #1 cyl inder firing position. Install the drive gear on the mag using new drive rubber segments. The drive rubbers should grip the gear snugly. Install a new gasket on the studs and insen mag drive gear into the mounting pad opening and over the gear pivot post. Attempt to engage the gear with the studs at the center of the adj ustment slot or rotate the mag in a clockwise (as viewed from the rear of the engine) direction from center of the slot to the first tooth that allows the mag to slide in against the gasket. lnstall the special 5116 flat washers and nuts. Leave the nut. loose enough so the mag will rotate, but snug enough to hold it in alignment. Repeat for the other mag. Remove the mag locks. Attach the buzzer unit per instructions with the unit. Rotate the mags until the points just open per the indications of the buzzer. Rotate the engine 10' C DR. Each 3/4-inch of blade tip movement equals one degree, so 8 inches of blade tip movement will suffice. Rotate the engine in NDR until the buzzer indicates poi nt opening, which should correspond to the bubble on the degree wheel showing center (26' BTDC). Adjust the mags as necessary if the initial setting was slightly off. The mag armature and point cam rotate the same direction as the crankshaft, so move the mags with the crank rotation to retard the mags or agai/lsi crankshaft rotation to advance them . Do /lot move the propeller more than the I0' CND R or more than TDC in the NDR to accomplish this final setting and checking of the mag position. If more rotation is used, impulse pawl engagement may result. Tighten the mag hold-down nuts. Attach the wiring harness caps to the mags. Slowly pull the engine through in NDR two revolutions and listen for two distinct clicks of the impulse couplings as each cylinder reaches TDC. The impulse couplings retard the timing to TDC and also provide a rapid rotation of the mag armature to ensure sufficient current output at engine cranking speed. When the # 1 cylinder is coming up on compression stroke at the end of the two revolutions, allow the impulse couplings to release or snap. Stop rotation at that spot and rotate the engine CNDR to about 10' before the 26' BTDC position. Page 9017 Turn on the buzzer unit and recheck the mag point opening again, using the still attached degree wheel. The latest production impulse couplings have small spri ngs that move the engagement pawls so they will catch the stop pins and wind the coupling to the release point. Older coupl ings rely on gravity to extend the pawls, and if the pawls become slightly magnetized from the rotor magnets or gunked up from engine oil sludge, they will fail to extend and catch the stop pins. If the pawls failed to extend, the mag could fire 26' BTDC instead of TDC. Since the mags turn at I 1/2 engi ne speed, a good mag will fire without the aid of the impu lse coupling at cranking engine rpm, resulting in engine kickback. Stat1er damage may result. NOTE: Bendix would like 10 get all of Ihe old imputse couptings taken out of service.There have been severot ADs on the old couptings and the new units incorporole several improvemenls in design and manufacture which produce a be"er quality, more reli· able coupling. These new style couplings run about $ 120 eoch, plus a core charge of $60. The old cores are scropped. the high core charge being the incentive 10 tum them in. Di sconnect the buzzer unit. Check the "P" leads before hooking them to the mags. Using an ohmmeter or the buzzer unit. the lead should show a connection to ground in all but the "both" and respective "L" or "R" detents. Any other indication should be checked for a faulty lead or mag switch. This check is a vel)' imporlOlll procedure concern ing SAFETY. A "hot" mag condition cou ld result in serious injury whi le moving the propeller by hand if one did not expect the engine to be able to fire. Install the top spark plugs using the proper thread lubricant and new or serviceable gaskets. Test run the engine. Although felt-tip pen match marks may be made on the cowl and spinner backing plate as reference to 26' BTDC, the only accurate method to determine the exacl timing of the engine ignition system is the "piston bump" method described here. Also, factory timing marks on other than "E" engines may also be confirmed to be correct using the same procedure. Mag riming should be checked at least every 200 hours or whenever an out-of-limits run-up mag check occurs. Point rubbing block wear, contact point pitting and wear and other factors wi ll change the breaking of the point circuit, resulting in retarding the spark and decreasing engine power output. Although archaic and clunky by today's computer generated digital environment, the Bendix mags used on most Continental engi nes are still the most reliable and lightest weight approved system available-and wi ll remain so for years to come. ASS member Lewis C. Gage has ATP multiengine fand with Boeing 701n201747JAirbus-310 ratings. Commercial single engine land; flight instructor MEUSfL airplanes and instruments; ground instructor advanced and instrument; flight navigator; flight engineer; mechanic-airplane and engine; and FA4 ports manufacturing authorization. Flight time: 15JJOO-plu5 hours. Lew may be conlacled of 2255 Sunrise Dr.. Rena. NV 89509. Phane/Fax: 775·826·7184. E-mail: [email protected] www.bona nza .org ABS May 2004 LESSONS LEARNED A gear-up perso1)al experIence BY LAURENCE A. HIRSH HARRISBURG, PENNSYLVANIA ike all pilots, I want to share my experiences with others in the interest of safe flying. Returning home to Capital City Airport (CXY) in Harrisburg from a trip to Des Moines. Iowa, I had one last stop to make in Grove City, Pennsylvania (290 ). Flying with my 9-year-old on Max, we had made a most enjoyable stop in Dayton, Ohio, to visit the US Air Force Museum earlier in the day- a tri p I recommend for all pilots. Immediately after takeoff fro m Grove City, I raised the landi ng gear on my Baron 58, and heard one of the L lorry Hirsh's Baron sits on the runway 01 Capitol City Airport (Cxy) after emergency landing. This decision also gave me time to further evaluate the situation, attempt to identify a solution and locate and review my checklists. I also used the time to have ATC call ahead to CXY (1 50 nm) and have services available as well as my mechanic, who I hoped could offer a trick that would extend the nose gear. A "high G" turn didn 't work. After realizi ng that the nose gear wasn't going to function mechanically or manually, I made some well-thought-out decisions with the assistance of all the wonderful people at my service. These included: Should I land on the mains or the worst sounds in fl ying: metal breaking. belly'} A fter several low passes , the After Max and I gave each other that look that says . "that doesn't sound right. " I notice-through the mirror on the inboard side of the left engine-that the nose gear was hanging limp in lhe Slipstream through the mirror on the inboard side of the left engine. I showed Max the problem and we went about developing a solution. First, Max asked if we were going to land. I began assessing the situation by evaluating my resources and asked Max to check that all the engine instruments were "in the green." Not only did this confinn that our engines were running well but got Max thinking about what was working as opposed to what wasn't. Upon informing ATC, they suggested I fl y 25 mil es west where Youngstown, Ohio (YNG), had emergency services available. I declined since my airplane was running well. had plenty of fuel and it was a beautiful day, surmising that a problem at home was easier (0 deal with assuming the situation wouldn't deteriorate. tower still wasn't sure my mains were full y extended. So rather than risk a gear collapse, we decided to leave the main gear in the well s. ABS Ma y 2005 Should we land on the rul1\\a, or on the gra~~ adjacent to it? The grass offered the potential for a softer landing with less damage, but also the possibility of sinkholes, bumps and rough spots that could flip the airplane. The run way was it. • Should the run"" be foamed') It was concluded that foam could increase the risk of an uncontrolled skid compared to a level, smooth surface of concrete. a foam. After making these decisions, it merely became an issue of landing the airplane. While I had never practiced belly landi ngs. I knew that most walked away from them. I planned in advance to turn everything off (throttle_ props, mixture, fuel, mags and battery) as soon as I made the run way. That was the busiest 10 seconds of my fl ying career! I had decided to land fl ap-up to keep www.bonanza.org the angle of descent as shallow as possible, because despite the higher approach speed. I had 5.000 feet of ru nway. After telling Max to open the door just before touchdown, we landed the airplane. Despite my expectations of a ro ugh ride. it cou ldn't have been smoother. Though smoke fro m the "shotgun" marri age of meta] and con- crete entered the cockpit, I was confident we had avoided a fire- but we didn't wait around to find out. Max and I were unhurt and the airplane will be back in service after some belly repairs and new props. I replaced the engines during the repair period with factory remans. They had 1,000 hours on them. used too much oil (though within spec) and I saw no reason to spend the insurance money for teardown and inspection on old engines. WHAT DID I LEARN FROM THIS EXPERIENCE" \firror... are g:reat to \ buall\ confirm landing geM position. I might have been wondering what that noise was the whole way home and landed with a collapsed nose gear. The \ alue of good trall1l11g cannot be meremph(l\ized. As a yearl y visitor to SlM COM , I have practiced procedure and have learned during 23 years of flyi ng never to react too quickl y. Take your time. You always wonder if your training will "kick in " when you need it most. Mine did and I was never scared and kept my son from being scared. (He was a rock.) Since the accident, (1999) I have also attended BPPP clinics on four occasions and highly recommend it. EniJuHlc \our a......et ... \\-hen \OU !!ct into a difficult ,ituation. While certainly you want to fi x the problem, Page 9018 remember to fl y the airplane and use all the resources. Don't focus on what is /l0l available; focus on what is. People on the ground can really help. Having verification of what was up and what was down made my decisions much easier because there was no guessing. Take advantage of the available services and use ai rports where people can help in an emergency. Go some" here \\ ith a tower if po'''ble. J love small, uncontrolled airports, but in an emergency long fun ways and emergency services increase your chances of surviving a fire (our worst fear) and, it's easier to get home after the experience. [n my case. I was lucky to have all those things at my home base. Airplane, can be fi.\ed or replaced . Pilots and their children cannot. It's nice to do things to save the plane and we were fortunate to be able to keep damage to a minimum. However, all our decisions were made with self-preservation as the only moti ve. All you have to do is look at your child next to you to understand that. While dealing with repairs, diffi cult insurance adjusters and the inconvenience of not having my airplane, this experience presented many gifts. Having been videotaped by local news organizations, I got to show how safe flying can be (even with a problem) and experienced the kind wishes of many in my community who shared the experience on television. My experience happened soon after the highly publicized Kennedy crash and attitudes about general aviation were very apprehensive. It was most gratifying when my son- asked by a reporter if he' d ever fly again-gave a quick and decisive, " YES!" The phone call s, cards, letters and e-mails were also gratifying and made me feel good that people cared about me. To know my extensive training kicked in when it was most needed is a great feeling of self-satisfaction. While I hope I never need it again, it's nice to know it's there. Laurence A. Hirsh, a real estate appraiser and consultant. is president of Hirsh Valuation Group and its divisions Golf Property AnalysIs and Aviation Property Analysts. He is a commercial pilot with instrument and mulfiengine ratings and has about 2,500 hours in more than 29 years of flying. He now owns a 1982 Boron 58~ NOTE: The author of this piece expertly used all the resources at his command and mode same very goad decisions in dealing with this incident. with goad lessons for us all. The mishap record shows (as Mr. Hirsh decided) that landing an a paved surface is generally much safer than landing gear-up on grass. Also, runway foam is not meant to cushion the landing. it is a fire retardant; in fact. since foam is very costly and when used is nat spread along the entire runway. the object is to land short of the foam and come to a stop where the fire retardant surrounds and protects the aircraft and its occupants. - Tom Turner. ABS Manager of Technical Services JOINT REGIONAL SOCIETY EXPERIENCE - JUNE 2-5 All ABS members are invited to attend and bring guests. There will be ... • Service Clin ic - Call ABS HQ (316-945-1700) to partiCipate • Introduction to Beechcraft Pilot Proficiency Program (BPPP) • Tour: BonanzoJBaron. Staggerwing & Beech 18 Museums • Tour: Arnold Air Force Base Experimental & Diagnostic Center • Tour: Jack Daniels Distillery For Registration Form or more information, call Harold Bast (770-719-0638) or e-mail ([email protected]). For details. see <www.stoggerwing.com> Click on Events; then click on this Event. Or see page 8929 of March ABS Magazine. Page 9019 www.bonanza.org ABS May 2004 GYRO-LESS ATIITUDE INSTRUMENTS ABS member Herbert Vonhof e-mailed for information on how the g yro-less altitude instruments work. Thank you. Mr. Vonhof. I was scratching my head and winding my watch, trying to come up with a good subject for this month 's column. By the time you get to the end of this, you may feel like the man who asked for the time and received a lecture on how to build a Rolex. Nevertheless, here goes... GYROS You probably know my feelings aboUl the reliability of electrically powered versus pneumatically powered gyros. Think about it: Since the 1920s we've been trusti ng our ability to stay rightside up in the clouds to gyroscopic instruments that suck or blow air across a paddlewheelthat spins at a fast rate of speed, thereby providing a stable platform in space. hopefully aligned to the sky/earth horizon. At flfst we used venturis, mounted on the side or underside of the airplane. to provide the required vacuum source. These venturis were simple and highly reliable. except when we encountered icing conditions. T --+ remember seeing some venturis mounted on the belly of early Cessnas and Stinsons inullediately behind the exhaust stack to counter icing. Unfortunately, they tended to create an "exhaust soot" problem. --+ --+ --+ ~ ~ - - Flow poNern inSide a venturr tube. ext, in the 1940s engine manufacturers began to include provisions for driving an accessory vacuum pump on their engines. We all know how those work. The early ones, which were engine-oi l lubricated, seemed to last forever. The downside was that the inline oi l fi lter-designed to filter the oi l out of the gyro's air lines-frequently deteriorated and let oil seep into the gyro instruments, gumming them up. The solution was "dry vacuum pumps" that most of us have in our airplanes today. One problem solved, others created Dry vacuum pumps solved the oil-in-the-gyros problem but created problems of their own. First, of cour e, was their tendency toward a short life (like 300 hours or so) and their habit of failing catastrophically and suddenly. The pump part uses carbon paddles, rotating on a shaft inside a steel or aluminum housing. As the carbon paddles began to wear out, they shed pieces, which either get into the pneumatic system. causing a blockage, or cause the rotating drive shaft to seize and shear at the drive coupling. That's what 90 percent of our Bonanzas and Barons are using today. Enter the electric gyros. Obviously, the airlines got them first, partly because they had two, three or four en2i nes. each with at least one electrical generator. perhaps an alternator or two th rown in for good measure, and an Auxiliary Power Unit (A PU) to dri ve electrical, hydraulic and ai r-conditioning duties on the ground. The APUs mayor may not have been certified for operation in the air if needed. At any rate. the airliners have plenty of horsepower, so much in fact that it is virtually impossible to create a total electrical failure in one. Bonanzas roUline ly come equipped with one pneumatic pump and one alternator or generator, although some of the latest models have two alternators. A crafty pilot who flies a lot of hard IFR can create redundancy in his airplane by adding an electrically powered gyro horizon. There are even some on the market that have their own standby battery, independent of the ship's electric system. Another option is an electrically driven pneumatic pump, or a vacuum system that uses engine manifold pressure as a vacuum source. Finally, there is the RAT. o. I'm not talking about an airborne --+ rodent. RAT stands for Ram Air ~ --+ Turbine. and they are avai lable --+ for Bonanzas. Every military jet I ~ ~ --+ flew had one, and I used them more than T would have liked, especially in single-engine jets. They are a small electrical generator that is housed in a popout panel on the underside of the wing. When extended, the generator is slipstream-driven and provides a modest amount of electric power. Have you noticed I have mentioned not one word about flying partial panel. using the turn coordinator or needlelball and the magnetic compass? That's a really good exercise when doing an instrument proficiency check on a clear day, or to do in a simulator. However, unless you have a Bonanza simulator in your garage and practice partial-panel flying a lot of hours, your chances of executing a successful partialpanel approach to a landing in low IFR minimums are slim. When you throw in turbulence. maybe a little icing. some rain, sleet or snow. and perhaps the problem that caused your loss of gyros in the first place-the deck will be highly stacked against you! / Baron owners have it somewhat easier. They carry around two alternators and two air pumps! (Maybe that's why many of you drag around that extra engine.) However. Barons (and the other multiengine Beech airplanes) are not completely inunune to total electric or pneumatic source failure. In one of my chamled-life experiences. I've had an engine failure in a Baron, followed in short order by an alternator failure on the other engi ne. I won't relate the whole adventure here-just mentioning it to prove I know that it can happen. On to AHRS & ADAHRS On the way to Attitude/Heading Reference Systems (AHRS), the airlines and military used some very sophisticated gyros, but they were still gyros. There were some laser-ring gyros. which are virtually precession-proof. Instead of a wheel spinning on bearings, which produced at least some friction, these gyros were friction-less. These are still used extensively in submarines. One of these, tradenamed LASEREF by Coll ins Radio, is still in use by a large number of corporate jet airplanes. They are a little too pricey and large for use in BonanzaslBarons. Finally. after all this, we in light planes have arrived at AHRS. One manufacturer, Meggitt (maker of S-Tec autopilot systems) calls their system the Air-Data Attitude Headi ng Reference System (ADAHRS). All the difference means is that Meggitt combined in one box what the others do with a couple of separate boxes. To describe precisely what AHRS is, my best source is the Chelton Flight Systems Pilot Operating Handbook from which I'm quoting excerpts. "The AHRS is a high-performance, solid-state attitude and heading reference system (A HRS). This high reliability, strap-down inertial system provides attitude and heading measuremenlS using MEMS (micro-electromechanical sensors) gyros and accelerometers. The information provided by the AHRS is used to drive the Attitude Indicator (Artificial Horizon) and Directional Gyro ( laved) indicator. Thus the AHRS provides the same functions traditionally provided by these two spinning gyros and slaved magnetometer (compass)."' Layman's terms To break down the above description in layman's terms. it's all done with Chips. There have been pressure-altitude sensing microchips and tiny accelerometers (mounted in a three-axis array) available for a couple of years. Thesetogether with a micro-high-speed processor and fed through a kalman filter for smoothing---<lo the job of a couple of the old Chelton. Meggitt. Avidyne and Garmin There are four manufacturers of AHRS systems that either are or will be available for Bonanzas and Barons: Chelton Flight Systems of Boise, Idaho: Meggitt Avionics/S-Tec of Mineral Wells, Texas; Avidyne Corporat ion of Lincoln, Massachu etts: and Garmin International of Olathe. Kansas. Chelton and Meggitt have systems already certified for retrofit in Bonanzas and Barons, as well as a long list of other general aviation ai rcraft. At the present time, Garmin is only offering their systems in certain newly manufactured airplanes. The Raytheon/Beech line of Bonanzas and Barons are tentatively slated to get the Garmin 1000 series AHRS commencing with the 2006 models. In other words, to get the Garmin 1000 AHRS system, you have to invest in a whole new airplane. The Avidyne FlightMax Entegra ADAHRS system also is only available in a couple of newly built airplanes at the moment. but Avidyne assures me that a retrofit package for existing airplanes is "in the engineering mix:' The fact that Garmin is only offerin g its AHRS 1000 system in new airplanes and Avidyne is on ly putting theirs in new airplanes is not an attempt at aloofness. In my opinion. it is a step toward engineering cOnlro\. All of these systems would be easier to install if we were able to build the ai rplane around the system instead of trying to retrofit it into existing airframes. The output from these AHRS is digital in format. Our Bonanzas provide pitot/static information in analog. We sti ll need the information provided by our static ports and pitot tube, but for everything in the system to be on the same page, an air data computer must be provided to convert the information. The Meggitt system combines both the air data and the AHRS functions in one box. thereby making it an ADAHRS. It would be a crying shame to rip out all the old plumbing from our air-driven gyros and just install the AHRS. After all. the AHRS sends out position updates and system status 20 times a second! While we have our Bonanzas all tom up, we should install the complete Electronic Flight Information System (EFlS) and the Engine Instrument Display System (ElDS). Both Chelton and Meggitt have designed state-of-the-art autopilots to take advantage of the capabilities of the AHRS. Finally, both offer a WAAS-capable GPS receiver embedded in the system to provide navigational guidance. In other words. yes. you can have a glass COCkpit in your Bonanza or Baron without having to buy a whole new airplane to get the Garmin 1000AHRS. spinning gyros. How much will it cost? Unlike the old gyros. however, which began coming up to speed as soon as the engine is started, the AHRS needs a minute or so to initialize and self-test itself, during which time the airplane should not be moved. (The AHRS can also be initialized in night during steady-state, unaccelerated night.) Obviously. these packages don't come cheap. It probably wouldn't make sense to put it all in an older airplane. (How you define older is up to the beholder!) The 2004 list prices for the Chelton Flight Systems-including a multifunction display. "crossbow" AHRS, ai r data computer, WAAS GPS. an age 9021 _ _ _ _ _ _ _ _ _ _ _ www.bonanza.org _ _ _ _ _ _ _ _ _ ABS Ma¥-2Q05.-J integral FMS , autopilot rOil-steering. fuel totalizer. voice warni ng system, flight performance recorder, Class C TAWS (Later anicle about TAWS) and the complete installation kitstarts at $54,000! The comparable Meggiu system is a liule higher. If you were to call for an installed price quote, even with the sharpest penci l and an ABS discount, it would take about three weeks and two installers to do it right. Without figuring it up exactly. my guess is you would probably not get much change back from $75,000! By comparison. if you order a new Diamond Star or Cessna Skylane, the price difference between the AHRS-equipped one and the steam gauge-equipped one is only about $40,000. And why is thai? Because the factory workers don't have to tear out the old stuff before they can put in the new stuff. So, one more time. following the lead of the airlines and the military. integrated airframe/avionics is definitely coming to general aviation. A $75,000 to $ 125,000 investment in "glassing" a late model BonanzalBaron you intend to keep still makes it cost less than half that of a new one 10 yield the same performance. Think about it. More cool stuff next month I'm off to gather info at the many displays at Sun-'n-Fun and at the Aircraft Electron ics Convention. More on items Stich as Control Vision Corporation 's "Anywhere Auitude." a portable AHRS that plays an EFIS display on a COMPAQ iPAQ Pocket PC, and other cool stuff next issue. See ya. NOTE: I received permission from Chelton Flight Systems to quote informotion from Iheir Pilol Operating Hondbook in this article. Jim Hughes is the chief pilof, corporate aviation of Embry- Riddle Aeronautical Umversity, flying a Citotion fl. He also heads Marketing and Professional Services, a consulting firm specializmg in flight fest and avionics integration. His ratmgs Include AJP and A&P licenses, and type ratmgs ranging from Boemgs to Sikorsky helicopters. He has more than 21.000 hours, including over 3.000 hours In the Bonanza, Baron. Duke and King Air. 2005 Bonanza!5 to O!5hkO!5h XVI Bonanza pilote; continue gathering at locatione; around the country to practice their formation e;kills for the annual "Bonanzas to Oshkosh" arrival at EAA AirVenture. Pilots of average flying abil ity feel sufficiently competent by the end of our practice sese;ione; to be comfortable with the formation flight, But it ie; not for e;omeone who hae; not had that practice. B20e;h hae; become e;o popular that we expect regie;tratione; to exceed our 100-aircraft limit. If you are interee;ted in joining ue; thie; year, regie;ter now for a practice event and the B20e;h experience. We welcome newcomere; who make up about a third of our group each year. One need not commit to B20e;h to join one of our practice e;ee;e;ione;. We encourage everyone with an interee;t to e;ee what it ie; like. We are cone;ie;tently the largee;t gathering of Bonanzae; other than the ABS convention. Moe;t cone;ider it to be the bee;t and e;afee;t way to arrive at Oe;hkoe;h . More important ie; the renewal of friende;hipe;. While the formation flight ie; an exhilarating experience, nothing comparee; with 100 Bonanzae; parked together at AirVenture-partying together. e;haring experiencee;. The formation flight is schedu led for Saturday, July 23, with a mandalory noon briefing. We will again party at RFD before prior to the flight and at OSHthe day after the fligh!. (The annual cruise is sold out.) Our website <www.b20sh .org> is updated regularly with complete informalion, photographs, notices, articles and regis' Iralion forms. Requirements for pilots remain a minimum of three hours farmotion practice in the six months preceding the fligh!. Regional training and practice sessions are posted on the web. Post participanls receive regular updales, provided Iheir e-mail address is curren!. Others wishing to receive informalion should notify me <[email protected]>. If you have not received a communication in the posl three monlhs, contact me with your e-mail address. If you do nol have computer access and e-mail, let me know if you wish to receive information aboul this year's flight. -Elliott Schiffman (781-749-9610) or 15 Seal Cove Rood, Hingham, MA 02043. REGIONAL NEWS ----------------------- RMBS members on the steps of La Porroquio Rocky Mountain Bonanza Society San Miguel de Allende, Mexico, was the destination for our RMBS members in February to study Spanish. A spectacular 17th century, seven-suite counyard home was our residence and classroom, as Warren Hardy Spanish instruclOrs empowered us with enough of the language 10 feel comfortable communicating at a basic level. With 50 great restaurants to choose from, as well as shops and museums. there was plenty to do to occupy our time when we were not studying or flying. Late-winter Mexican weather was a pleasure 10 fly, as always. The little aeropueno above town was adequate for our Bonanzas, a Duchess and a Travel Air. -Bill Stovall --- - - -- - ----- Founeen Bonanzas and Barons carried participants from Idaho, Washington and California to Mexico to begin a relaxing long weekend. The weather was fabulous as we flew along miles of shoreline on the Sea of Conez. The Mexican officials at San Felipe were extremely courteous. and clearing customs and immigration was effortless. After fueling. we were off again with the cordial Tower salutation, "Thank you for your visit, (tai/llllmber). Enjoy your stay in Mexico. Have a safe flight." Our accommodations were at the exquisite, all-inclusive Posada de las Flores, "The Jewel of the Desert" on the c1ilfs of Punta Chivato, overlooking the gorgeous blue Sea of Cortez. The reSOl1 is positioned where one can enjoy both sunrises and sunsets. By 3:30 we had all touched down on the 4,000 ft. dil1 strip and were settled in our Mexican colonial-style rooms. For several of our group. it was their firstllight into Mexico and their first dirt-strip landing! We enjoyed a tasty dinner, and watched the sun as it settled into the sea. Beautiful! Saturday morning, we watched pelicans glide inches away while we ate breakfast. This was an open day for deep sea fishing, swimming. snorkeling, kayaking, walking, hiking in the hills.... whatever. That evening we enjoyed a great meal of fresh ceviche caught by our members ... There's nothing like fresh ceviche! The excitement was brewing; tomorrow was the day everyone had been waiting for! Sunday morning we flew over Baja, destination, Laguna San Ignacio. We landed on a 5,000 ft. shell-packed strip alongside the lagoon. A van took us to Kuyima, a small facility on the shores of the lagoon where we were briefed on the conservation of the gray whale, history, etiquette, regulation and safety issues. As we were bobbing around in this little boat in the middle of a huge, quiet lagoon, all of a sudden a huge whale surfaced about 100 yards away, swimming gently toward us. Her baby Pacific Bonanza Society WHALE WATCH - Every year for a few weeks in the winter, hundreds of whales find sanctuary and frolic in San Ignacio Lagoon while their newborns gain weight and strength before migrating to their Alaskan feeding grounds. Within hours of announcing the third PBS Mexico Whale Watch for March 1114 in Punta Chivato, it was fully booked-including a stand-by list of II planes. So we arranged a second weekend 10 accommodate stand-bys the next weekend in Mulege. Page 9023 PBS members enjoying the wholes near Punta Chivolo. www.bonanza.org ABS May 2005 8,040 feet) for an unobstructed view of appeared next to her side. swimming in the most memorable scenery. tandem. On Sunday we travel to The Mom swam right up to the boat, Fairmont Chateau lake louise to see turned and glided alongside us. Then some of the most spectacular views the seawater bubbled like boiling water imaginable, We're sure to take home on the stove. As the bubbles hit the surwonderful memories when we depart face, the water blew into the air and Monday morning. Looking forward to doused everyone I She wanted to play! seeing you on this trip! Rolling onto her back. she turned For full details and reservations, and swam gently under the boat-lightvisit <www.pacificbonanza.org> or call ly rubbing her back along the hull for a our fl y-in chairman for this evem, Phil little back scratch. Completing her jourHitchings, (9 16660-9643). ney, she surfaced and gave us a huge spout. Wonderful whale snot; time to North East Bonanza Group clean the carnera lenses! Our NEBG March 19 fly-in to The calf came straight to the boat Taxiway Papa at the Hagerstown, and lifted its head toward me. I leaned Maryland Airport (HGR) was a great over and ki ssed its forehead ... three educational success. More than 40 peotimes! Mom and baby swam around and The whale-walch trips provide memorable experiences. under the boat for about 20 minutes, ple arrived in at least 35 airplanes. Our touching the sides with their snouts and fins . We extended our host, Tracey Potter, owner of Hagerstown Aircraft Services, treated us to a nice deli and fruit lunch. arms and experienced the thrill of a lifetime-stroking the HAS . chief test pilot Joe presented a slide show of his gentle giants of the ocean. For more information about future PBS events-and huntime a a missionary pilot in Zaire. Joe and Tracey showed how dreds of photos of past ones-visit <www.pacificbonanza.org>. to remove a wheels-up landed Beechcraft from the runway -Kathi Blythe without incurring any more damage. (Often more damage is incurred during removal than from the wheels-up landing.) BANFF, CANADA (JULY 22-25) - The Pacific Bonanza HAS. is a major aircraft facility, frequently performing Society will explore Canada's Rocky Mountain playground at major repairs after aircraft accidents and incidents. Tracey and Banff, Canada. With an elevation of 4,537 feet. Banff is the Joe discussed Beech repairs, including fuselage, wing. highest town in Canada. Banff National Park covers 2,564 engine/prop and control surfaces. square miles and has more than 1,000 glaciers . The scenery i Joe discussed huck bolt removal and reinstallation (do's breathtaking ! <www.banff.com> and don' ts) and the need to use a Beechcraft jig. He also told We will land and clear customs at Springbank Airport some horror stories-such as using 3M 1300l adhesive to (CYBW), 15 miles west of Calgary. Then it's off to the Banff bond components together in the huck bolt area. Park lodge Resort Hotel <www.banffparklodge.com>c lose to Discussions included the new Raytheon Aircraft Services downtown shoppi ng and restaurants where we will start our (RAS) Service Bulletin (SB) on wing spar cracks and the 35, weekend with a no-host cocktail party and dinner. In the mornA35 and B35 AD. ing we depart for lake Minnewanka for a magnificent boat We learned a lot and a few people decided to join NEBG, cruise, lunch and an interpretive tour of the area. Then we wi ll given what they saw at this fly-in event. -Sreven OXlllan ---@ride the Banff gondola to the top of Sulphur Mountain (e\. A lorge NEBG group arrived 01 Hagerstown, Maryland Airport to lake pari in a great educational opportunity. ABS May 2005 www.bonanza .org Page 9024 HULL INSURANCE Underinsuring your aircrafl is a bad idea because if the repair estimmes get 100 close to the insured value, the insurance Lost month I wrate about aircraft liability insurance. I hope my companies may decide 10 declare Ihe aircraft a tOlal loss. At comments helped in dealing with insurance jargon and other that poi nt, all equipment installed in Ihe aircraft al the lime elements. Now I'll explain the other side: hull insurance. of Ihe accident, along with the airframe, would belong to Ihe insurance carrier and Ihe policyholder would gel a check for ave you ever wondered why coverage for physical Ihe insured value. damage 10 your airplane is called "hull insurance"? Think aboul it: If you've put a Iremendous amount of The answer goes back to when aircrafl insurance money inlo upgrades. you may be requi red to subslantiale was created. In Ihe earl y 1900s, when post-WWI airplanes the value of your aircraft. The value can be juslified by were being sold by the U.S . government as surplus, many getting an appraisal or by providing the carrier with an were bought for use on mail roules and as early crop dusters. equipment lisl and receipts fro m work you've had done. Although Ihese airplanes weren'l very expensive, banks slill Hull insurance can normally be arranged al Ihree levels: were involved in their financing. so insurance became a Ground-Only (not in motion), Ground (i ncluding laxi) and necessity. Underwriting was handled by marine (ship) Full Coverage (ground, taxi and flight). Regardless insurance underwriters. so they applied the __-~-::::!'_~ of which level you purchase, hull insurance ter.ms they commonly used. A short is referred to as "all risks," which lerm was "hulJ" when referring 10 means all possible causes of loss the value of Ihe ai rcraft. And that have not otherwise been today we still refer 10 the physiexcluded in the policy. cal damage pan of aircraft poliThe premium you pay for cies as hull insurance. Ihese di fferent levels depends The average insurance polon Ihe coverage selecled and Ihe icy premium is roughly 30 perrates used by the carrier. 01 all cenl liability and 70 percent hull , companies will sell Ihe fu ll array which varies depending on the type and Opl only to provide broader coverof aircraft and ils value. This being the age of ground, taxi and in-flight. You case, it is important 10 understand what hull should fu lly discuss all coverage with your insurance covers and how changes in it can affeci whal Falcon representative when you buy your hull insurance. you pay for. When you insure your aircraft in Ihe American Bonanza Unl ike many olher types of insurance, hull coverage is Sociely Aircrafl Insurance Plan , Falcon will work with you based on Ihe amount "agreed" 10 when the policy is wrinen, 10 make sure you know all your options. Our mission is to which is also the amount "stated" on the Declarations Page. make sure you gel Ihe righl coverage al the besl price and 10 This means if your airplane is destroyed. the insurance provide you with outslanding service. Call loday and lalk company will pay the "agreed" or "staled" amount. less any with one of the Falcon Insurance Specialists who handles Ihe applicable deduclible. ABS Plan (800-259-4227). If you have any aircraft insurance lopics you would like A SPECIAL NOTE: When you buy your insurance, it is addressed in future anicles, let me know at <jallen@ extremely important that you insure your oircroH for the marfalconinsurance.com>. ket value or slighlly higher. I've heard owners soy they are - - - - - - -Falcon Insurance is the agency for the official ABS insurance program. John trying to save money by reducing the value of their aircraft Allen may be reached al 1·800·259·4ABS (4227). Falcon 's website is on their policy. We do not recommend this course of action. <WWVI.fo/coninsurance. com>. H ABS welcomes these new Life Members: Grant lane, Rosenberg, Texas (Member since 1996. has 0 1998 58) Hiwon No. Glen Cove, New York (Member since 2003, has a 1988 F33A) I LOVE A GOOD CONVENTION! ast month I was in Chica£o for a convention about conventions. Odd as that sounds, 11 was really worth- L while-semj nars on making your event irresistible; forums on site selection. hotel negotiations and legal issues; panels on budgeting, marketing, food-and-beverage, speak- ers, enlel1ainment and much more. When I wasn' t in a session, I was talking to vendors in the 300-booth trade show-hotels, convention & visitors bureaus, meeting management companies, speakers bureaus. and many makers of trophies & badges & bags, oh my. I had a great time and got plenty of exercise walking 10 and from the conference center, traversing the maize of hallways from seminar to seminar. traipsing up and down the 14 long exhibitor aisles. I estimate eight to 10 miles a day. making me very glad I remembered my comfortable walking shoes. In one seminar, the speaker as ked us to raise our hands for the number of years we had been meeting planners. Most of the 300+ attendees were newcomers; I was one of only two in the room with over three decades of experience. The young woman sitting next to me asked bluntly, "What are YOII doing here?" Well, I'm a firm believer in lifelong learning and always get something out of a seminar, even if it's just a reminder of an idea I hadn't used for a long time. Granted, my learni ng curve has sort of Ilattened out as the years have advanced, but that just makes the occasional new idea or insight more precious. In this instance, I came away with at least six fresh thoughts. Now that 's a bonanza! What's in it for me? Actually, the most useful tips were not about convention plal/I/il/g, but convention allelldil/ghow to get the most for your money before. during and after. One speaker asked us to write down why we had come to this conference. Of course, there were the inevitable jokers who wrote. "To get out of the office" or "Free trip." But most of us were in it for the information and networking. Which made me ponder (for the umpteenth time) what draws you 10 the ABS Convention. Certainly for some members it's a vacation. which is why we try for destinations that serve that purpose. And because many of yo u like to Ily your planes to the convention , we move it around the country to make that possible for different segments of the membership. But frankly. you can vacation or go Ilying without the ABS Convention being in the picture. So we have to be very concerned about what other value we can offer, to compete for your time and interest. That's where education, information and networking come in . And we have done a whole lot of wo rk addressi ng those wants and needs. Last year's hurricanes blew away our Orlando convention and the opportunity to introduce you 10 the new seminar "track" plan. at to worry-we just moved the introduction forward a year. So at Dallas '05 you' ll have the abi lity to focu s your attention on a PUl1icular di scipline-operations, maintenance, vendor-specific sessions-or you can mix it up. And watch for news about the Aftemooll at the Ail]Jort. when we move out of the hotel to the place you really want to be. This year we're also inaugurating a much-expanded Right-searer program-a full schedule of enjoyable ac ti vities for companions and guests. most of whom are nonpilots. This is primarily for women. so fema le pilots have a double advantage-pick fro m either the aviation or companion activities. How much more fun for the lady in your life to attend the convention when there's so much for her to do, too! Over the next three months. the ABS Maga:ille wi ll build the details abo ut the convention. But before you start reviewing the offerings, think about what wou ld make it worthwhi le specifically for you. Set three goals you want to achieve from the convention. Then as you familiarize yourself with the schedule of events, seminar tracks and special events (for you and your spouse), you'll see that the ABS Convention & Trade Show will be well worth your while. ~ ~~JJoo" Another valuable ~:...,'" ASS resource ~ Since I' m writing this several weeks before you get thi s issue of the magazine, I'm mak ing a leap of faith that the 2005 ABS Directory & Buyers Guide is included in the polybag. It's a massive project. so thanks to ABS's Paula Tomlinson and Village Press's Luana Dueweke and John Shoemaker for pu lling it all together and making it happen. The real value of the directory is the Buyers Guide. staJ1ing on page 145 with a categorical li sting of directory and magazi ne advert isers and known product-service suppliers, followed by a tremendously useful display-adve rtisi ng section . You will want to keep this reference handy. The membership listings were compiled in March. so already we have many new members who aren' t included. For the most up-to-date li st of ABS members, go to the directory in the members-only section at www.bonanza.org. When a new member signs up. his or her record appears there within a day or two. ---@- AY 12-15 - ABS Service Clinic. Hagarstown, Maryland (HGR). Hagarstown Aircraff Services. Schedule, pg. 8962. 23-26 - Southeasl Bonanza Society Fly-in . Churchill Downs, Kentucky. Contact: Troy Branning 305-378-8669 or <www.sebs.org>. .JULY 12-15 - Midwest Bonanza Society Fly-in. Rough River Dam State Park. Falls of Rough, Kentucky (213). Contact: Carol Dison 727-3919156 or <[email protected]>. 9-23 - Australian Bonanza Society Fly-in. South Pacific Safari. Contact: Murray +61 -39761-9745 or e-mail Doc Green <docgreen @mira.neb. 13-15 - BPPP Clinic. Columbus, Dhio (CMH). Schedule, pg. 8972. 14-17 - ABS Service Clinic. Gig Harbor, Washington (TIW). Associated Aviation Enterprises. Schedule, pg. 8962. 21 - North East Bonanza Group Fly-in. Theatre & Touring. Hampton Roads, Virginia (PVG). Contact: Fred Schoenfeld 757-393-4383. 15-17 - Southwest Bonanza Society Fly-in. 2005 Colorado Springs, Colorado. Contact: James Stiles 918-486-5553. SEPTEMBER 4-11 - Pacific Bonanza Society Fly-in. West Coast Romantic Getaways. SOLO OUT! 7-11 - A8S Annual Convenlion & Trade Show. Dallas, Texas. <www.bonanzaorg>. 12-18 - North East Bonanza Group Fly-in ABS Annual Convention . Dallas , Texas. Contact: Steven Oxman 410-956-3080. 12-18 - Reno Championship Air Races. Canadian Snow Birds on the 14th. U.S.A.F. Thunderbirds throughout the activity period. 16-18 - BPPP Clinic. Milwaukee, Wisconsin (MWC). Schedule, pg. 6972. 18-21 - Pacific Bonanza Society Fly-in. Proficiency Air Race. Hayward, California to Laughlin, Nevada. Contact: Bob Hecocks 530273-6423, or visit <www.pacificbonanza.org>. 16 - North Easl Bonanza Group Fly-in. Island Getaway. Block Island, Rhode Island (BID). Contact: Herman Hassinger 401-466-5796. 17 - North East 80nanza Group Fly-in. Ocean City, New Jersey (26N). Contact: Mike McNamara 856-768-6730. .JUNE 22-25 - Pacific Bonanza Society Fly-in. Banff, Canada. Banff Park Lodge. Contact: Phil Hitchings 916-660-9643, or <WWW.pacificbonanza.org>. 23-25 - BPPP Clinic. Little Rock, Arkansas (LIT). Schedule, pg. 6972. 25-31 - EM AirVenture. Oshkosh, Wisconsin. Wittman Airport. 29 - Oct. 3 - Pacilic Bonanza Society Fly-in . Sedona, Arizona & Albuquerque Balioon Festival. Contact Steve Walker 425-883-1964, or visit <www.pacificbonanza.org>. 2-5 - A8S Service Clinic. Tullahoma, Tennessee. Bonanza/Baron Museum. Schedule, pg. 8962. 2-5 - 80nanzai1laron Museum ' Joint Regional " Event. Tullahoma, Tennessee (THA). NEBG & WBS CONTACT: Steven Oxman 410956-3080. SWBS CONTACT: Harold Bast 770·719-063B or <[email protected]>. MBS CONTACT: Carol Olson 727-391-9156 or <[email protected]>. 4 - Beechcraff Fly-in. BBO. Vista Field (S98). Kennewick, Washington. Contact: Chep Gauntt 509-582-3222 or <[email protected]>. 4-7 - NCAMSISATS Fly-in. Danville, Virginia. Hosled by NASAIFAA. Contact: Fred Brooks 757-403-5355. AUGUST 7-11 - North East Bonanza Group Fly-in. Jefferson Landing Resort, with SEBS. Ashe, North carolina (GVE) . Contact: John Sell mer. 770-487-8386 or <[email protected]>. 59 - Beech Party 2005. Tullahoma, Tennessee (THA). 11-14 - Midwest Bonanza Society Fly-in. Sault Ste. Marie, Michigan. Sanderson Field (ANJ). Contact: Carol Olson <mbsvp@tampabay 5-9 - North East 80nanza Group Fly-in. Beech Party 2005. Tullahoma, Tennessee (THA). Contact: Steven Oxman 410-956-3080. .rLcom>. 10-12 - BPPP Clinic. Colorado Springs, Colorado (COS). Schedule, pg. 8972. 10-12- North East Bonanza Group Fly-in. Rockland, Maine (RKD). Samoset Resort. Contact: Paul Damiano 860-646-3383. 18-21 - ASS Service Clinic. Sioux City, Iowa (SUX). Jetsun Aviation Centre. Schedule, pg. 8962. 11-12- Bonanzas-to-Oshkosh Formalion Practice. SWF Airport, Newburgh, New York. Contact: Robert Mark 631-32"'217. 18-21 - Pacific Bonanza Society Fly-in. Durango, Colorado. Durango & Silverton Railroad. Contact: Dean Eldridge 360-6596641 , or visit <www.pacificbonanza.org>. June 18-July 3 - Pacific Bonanza Society Flyin. Historic Lodges Air Safari. Cave Junction, Oregon (S03) to Mariposa, California (068). Contact: Steve Walker 425-883-1984, or visit <www.pacificbonanza.org>. Page 9027 OCTOBER 11-14 - Southeast Bonanza Society Fly-in. John Sellmer's summer place. Contact: Troy Branning 305 -378-8669 or <www.sebs.org>. 12-14 - Rocky Mounlain Bonanza Society Fly-in. Glacier National Park. Contact: Mike Crump <[email protected]>. 17-19 - Rocky Mountain Bonanza Society fly-In . Ruby's Inn. Bryce Canyon, Utah. Contact: Bob Humphrey <[email protected]>. 3D-Oct 2 - North East Bonanza Group Fly-in. Beaver Falls, Pennsylvania (BVI). Contact: Tom Johnston 717-761-0195. 21 - North East Bonanza Group Fly-In. Flying Circus. Warrington, Virginia (W66). Contact: Richard Dykes 540-629-6288. 24 - ASS Live Chat. Topic: TBA. www.bonanza .org 6-9 - ASS Service Clinic. Greeley, Colorado (GXY). Harris Aviation. Schedule, pg. 8962 . 6-9 - Southeast Bonanza Society Fly-in . Dayton, Ohio, USAF Museum. Contact: Troy Branning 305-378-6669 or <WI'Iw.sebs.org>. 7-9 - BPPP Clinic. Manchester, New Hampshire (MHT) . Schedule, pg . 6972. 7-9 - North East 80nanza Group Fly-in . MountainView Grand Resort & Spa. Whitefield, New Hampshire (HIE). Contact: Paul Damiano 860-646-3363 FOR FURTHER DETAil and more evenls, visl! the NEWS AND EVENTS link on the ABS we~~l!e <www.bon?~zo . org> . ABS May 2005 - - _.- -~~-=- ~ - III••• JIlFW••1 .....tr.-a ca~'.t. I........ I' him' way 18 redUCB J •• r ClckJ!i1 .uPk'a.dJb•• with PD.1Pl1!lk.~ FADEC.- -- - -~ ~-==:-~ :-.,...,.. . -..... , ••rllel 1.1111.1 au I••IU.I . . ,"clllfJ ClDlPtIIl' " aleclpanlc (8cIiIDII., IImll'I'-II I.... y'l lul ••uU.. Ind --Ilpc,.II.....nl.k F.IRJ. CIPI!IIiI, -- ----IIl1lal!llJLl••• a.I, c.rm... lIltarl, Xl-f,IIV1PII ..,.......111 ...- ~ IlPtta IIrcr.1t .... '11"l1li-11......, ....... lit. 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