manual - Contractors Direct

Transcription

OPERATION AND PARTS MANUAL
SERIES
MODEL MVH306GH
REVERSIBLE PLATE COMPACTOR
(HONDA GX270K1SMX2 GASOLINE ENGINE)
Revision #8 (01/31/14)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
PROPOSITION 65 WARNING
PAGE 2 — MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14)
NOTES
MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 3
TABLE OF CONTENTS
MIKASA MVH306GH
REVERSIBLE PLATE
COMPACTOR
Proposition 65 Warning ..............................................2
Table Of Contents ......................................................4
Parts Ordering Procedures ........................................5
Safety Information ................................................ 6-10
Specifications ...........................................................11
Dimensions ..............................................................12
General Information .................................................13
Components.............................................................14
Inspection ........................................................... 16-17
Operation ........................................................... 18-21
Maintenance ...................................................... 22-25
Troubleshooting (Engine) .........................................26
Troubleshooting (Compactor) ..................................27
PARTS ILLUSTRATIONS
Explanation Of Code In Remarks Column ...............28
Suggested Spare Parts ............................................29
Nameplate and Decals....................................... 30-31
Vibrating Plate Assembly ................................... 32-33
Base and Engine Assembly ............................... 34-37
Vibrator Assembly .............................................. 38-39
Control Handle Assembly .................................. 40-43
Hand Pump Assembly........................................ 44-45
HONDA GX270K1SMX2 GASOLINE ENGINE
Air Cleaner Assembly......................................... 46-47
Camshaft Assembly ........................................... 48-49
Carburetor Assembly ......................................... 50-51
Control Assembly ............................................... 52-53
Crankcase Cover Assembly ............................... 54-55
Crankshaft Assembly ......................................... 56-57
Cylinder Barrel Assembly ................................... 58-59
Cylinder Head Assembly .................................... 60-61
Fan Cover Assembly .......................................... 62-63
Flywheel Assembly ............................................ 64-65
Fuel Tank Assembly ........................................... 66-67
Ignition Coil Assembly ........................................ 68-69
Muffler Assembly ............................................... 70-71
Piston Assembly ................................................. 72-73
Recoil Starter Assembly..................................... 74-75
Labels Assembly ................................................ 76-77
Terms and Conditions Of Sale — Parts .................. 78
NOTICE
Specification and part number are subject to
change without notice.
www.multiquip.com
PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Order via Internet (Dealers Only):
Best Deal!
Effective:
January 1st, 2006
If you have an MQ Account, to obtain a Username
and Password, E-mail us at: parts@multiquip.
com.
Order parts on-line using Multiquip’s SmartEquip website!
■ View Parts Diagrams
■ Order Parts
■ Print Specification Information
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
Goto www.multiquip.com and click on
Order Parts to log in and save!
Note: Discounts Are Subject To Change
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Fax your order in and qualify for a 2% Discount
Order via Phone: Domestic (US) Dealers Call:
1-800-427-1244
Non-Dealer Customers:
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
When ordering parts, please supply:
❒
❒
❒
❒
❒
❒
Dealer Account Number
Dealer Name and Address
Shipping Address (if different than billing address)
Return Fax Number
Applicable Model Number
Quantity, Part Number and Description of Each Part
❒
Specify Preferred Method of Shipment:
✓ UPS/Fed Ex
✓ DHL
■ Priority One
✓ Truck
■ Ground
■ Next Day
■ Second/Third Day
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
SAFETY INFORMATION
Do not operate or service the equipment before reading
the entire manual. Safety precautions should be followed
at all times when operating this equipment.
Failure to read and understand the safety
messages and operating instructions could
result in injury to yourself and others.
Potential hazards associated with the operation of this
equipment will be referenced with hazard symbols which
may appear throughout this manual in conjunction with
safety messages.
SAFETY MESSAGES
The four safety messages shown below will inform you
about potential hazards that could injure you or others. The
safety messages specifically address the level of exposure
to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
COULD result in DEATH or SERIOUS INJURY.
CAUTION
COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
SAFETY INFORMATION
GENERAL SAFETY
CAUTION
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.
NEVER operate this equipment under the influence of
drugs or alcohol.
ALWAYS check the equipment for loosened threads or
bolts before starting.
DO NOT use the equipment for any purpose other than
its intended purposes or applications.
NOTICE
This equipment should only be operated by trained and
qualified personnel 18 years of age and older.
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized
equipment modification will void all warranties.
NEVER use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
ALWAYS know the location of the nearest
fire extinguisher.
first aid kit.
ALWAYS know the location of the nearest phone or keep
a phone on the job site. Also, know the phone numbers
of the nearest ambulance, doctor and fire department.
This information will be invaluable in the case of an
emergency.
ALWAYS clear the work area of any debris, tools, etc.
that would constitute a hazard while the equipment is
in operation.
SAFETY INFORMATION
COMPACTOR SAFETY
DANGER
NEVER operate the equipment in an explosive
atmosphere or near combustible materials. An
explosion or fire could result causing severe
bodily harm or even death.
WARNING
NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death. Disconnection of any of these
devices will void all warranties.
CAUTION
NEVER lubricate components or attempt service on a
running machine.
NOTICE
ALWAYS keep the machine in proper running condition.
Fix damage to machine and replace any broken parts
immediately.
ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel.
ENGINE SAFETY
DANGER
The engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can
cause death if inhaled.
The engine of this equipment requires an adequate
free flow of cooling air. NEVER operate this equipment
in any enclosed or narrow
area where free flow of the
air is restricted. If the air
flow is restricted it will cause
injury to people and property
and serious damage to the
equipment or engine.
WARNING
DO NOT place hands or fingers inside engine
compartment when engine is running.
NEVER operate the engine with heat shields or
guards removed.
Keep fingers, hands hair and clothing away
from all moving parts to prevent injury.
DO NOT remove the radiator cap while the
engine is hot. High pressure boiling water will gush out
of the radiator and severely scald any persons in the
general area of the compactor.
DO NOT remove the coolant drain plug
while the engine is hot. Hot coolant will
gush out of the coolant tank and severely
scald any persons in the general area of
the compactor.
DO NOT remove the engine oil drain plug while the
engine is hot. Hot oil will gush out of the oil tank and
severely scald any persons in the general area of the
compactor.
CAUTION
NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to cool
before servicing equipment.
NOTICE
NEVER run engine without an air filter or with a dirty air
filter. Severe engine damage may occur. Service air filter
frequently to prevent engine malfunction.
NEVER tamper with the factory settings
of the engine or engine governor. Damage
to the engine or equipment can result
if operating in speed ranges above the
maximum allowable.
NEVER tip the engine to extreme angles during lifting as
it may cause oil to gravitate into the cylinder head, making
the engine start difficult.
SAFETY INFORMATION
FUEL SAFETY
BATTERY SAFETY (ELECTRIC START ONLY)
DANGER
DANGER
DO NOT add fuel to equipment if it is placed inside truck
bed with plastic liner. Possibility exists of explosion or
fire due to static electricity.
FUEL
DO NOT drop the battery. There is a possibility that the
battery will explode.
DO NOT expose the battery to open flames,
sparks, cigarettes, etc. The battery contains
combustible gases and liquids. If these
gases and liquids come into contact with a
flame or spark, an explosion could occur.
WARNING
FUEL
ALWAYS wear safety glasses when
handling the battery to avoid eye irritation.
The battery contains acids that can cause
injury to the eyes and skin.
Use well-insulated gloves when picking up
the battery.
DO NOT start the engine near spilled fuel or combustible
fluids. Diesel fuel is extremely flammable and its vapors
can cause an explosion if ignited.
ALWAYS refuel in a well-ventilated area, away from
sparks and open flames.
ALWAYS use extreme caution when working with
flammable liquids.
DO NOT fill the fuel tank while the engine is running
or hot.
DO NOT overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from
the ignition system.
Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and flames.
NEVER use fuel as a cleaning agent.
DO NOT smoke around or near the
equipment. Fire or explosion could result
from fuel vapors or if fuel is spilled on a
hot engine.
ALWAYS keep the battery charged. If the battery is not
charged, combustible gas will build up.
DO NOT charge battery if frozen. Battery can explode.
When frozen, warm the battery to at least 61°F (16°C).
ALWAYS recharge the battery in a well-ventilated
environment to avoid the risk of a dangerous concentration
of combustible gases.
If the battery liquid (dilute sulfuric acid)
comes into contact with clothing or skin,
rinse skin or clothing immediately with
plenty of water.
If the battery liquid (dilute sulfuric acid) comes into
contact with eyes, rinse eyes immediately with plenty
of water and contact the nearest doctor or hospital to
seek medical attention.
CAUTION
ALWAYS disconnect the NEGATIVE battery terminal
before performing service on the equipment.
ALWAYS keep battery cables in good working condition.
Repair or replace all worn cables.
SAFETY INFORMATION
TRANSPORTING SAFETY
CAUTION
NEVER allow any person or animal to stand underneath
the equipment while lifting.
NOTICE
Before lifting, make sure that the equipment parts (hook
and vibration insulator) are not damaged and screws are
not loose or missing.
Always make sure crane or lifitng device has been
properly secured to the lifting bail (hook) of the
equipment.
ALWAYS shutdown engine before transporting.
NEVER lift the equipment while the engine is running.
Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.
Use adequate lifting cable (wire or rope) of sufficient
strength.
Use one point suspension hook and lift straight
upwards.
DO NOT lift machine to unnecessary heights.
ALWAYS tie down equipment during transport by
securing the equipment with rope.
ENVIRONMENTAL SAFETY
NOTICE
Dispose of hazardous waste properly.
Examples of potentially hazardous waste
are used motor oil, fuel and fuel filters.
DO NOT use food or plastic containers to dispose of
hazardous waste.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
SPECIFICATIONS
Table 1. MVH-306GH Reversible Plate
Compactor Specifications
Centrifugal Force
10,125 lb (4,602 kg)
Vibration Frequency
4,400 vpm (70 Hz)
Traveling Speed
0 to 75 ft/min (0 to 23 m/min)
Plate Size (L x W)
18 x 34 in (45.72 x 86.36 cm)
With External Plate Size (L x W)
24 x 34 in (60.96 x 86.36 cm)
Max. Area of Compaction (no extensions)
6,750 sq. ft. (2,057 sq. meters)
Overall Length
61.8 in (1570 mm)
Overall Width
18.0 in (457 mm)
Overall Height (with handle)
44.1 in (1120 mm)
Overall Height (without handle)
31.7 in (805 mm)
Operating Weight D/DS
673 lbs. ( 306 kg)
Operating Weight (with extension plates)
706 lbs. (321kg)
Table 2. Engine Specifications
Engine
Model
HONDA GX270K1SMX2
Type
4-Stroke, Single Cylinder,
OHV, Gasoline Engine
Bore X Stroke
3.0 in. X 2.3 in.
(77 mm x 58 mm.)
Displacement
16.5 cu-in (270 cm3)
Max Output
Fuel Tank Capacity
Fuel
Lube Oil Capacity
Speed Control Method
Star ting Method
Dimension
(L x W x H)
Dry Net Weight
9.0 H.P. (6.7 KW) @ 3600 R.P.M.
1.59 gallons (6.0 liters)
Unleaded Automobile Gasoline
1.16 quar ts (1.1 liters)
Centrifugal Fly-weight Type
Recoil Star t
14.0 x 16.9 X 16.1 in.
(355 X 430 X 410 mm.)
55.1 lbs (25 Kg.)
DIMENSIONS
Figure 3. MVH306GH Reversible Plate Compactor Dimensions
Table 3. Dimensions
REF.
DIMENSIONS
A
53 in. (134.6 cm.)
B
18 in. (46 cm.)
C
34 in. (86 cm.)
D
63.8 in. (162 cm.)
E
31.7 (80.5 cm.)
GENERAL INFORMATION
Plate Compactor
Frequency/Speed
The Mikasa MVH306GH is a walk behind, reversible plate
compactor designed for the compaction of sand, clay and
asphalt. This plate compactor is a powerful compacting tool
capable of applying a tremendous force in consecutive high
frequency vibrations to a soil surface. Its applications include
soil compacting for road, embankments and reservoirs as well
as backfilling for gas pipelines, water pipelines and cable
installation work.
The compactor's vibrating plate maximum frequency is 4400
vpm (vibrations per minute). The forward and reverse travel speed
of the compactor is approximately 75 ft./minute (23 meters/
minute).
Vibratory Plates
Controls
The vibratory plates of the MVH306GH produce low amplitude
high frequency vibrations, designed to compact granular soils.
Before starting the MVH306GH Plate Compactor, identify and
understand the function of the controls and components as
indicated in Figure 4.
The resulting vibrations cause forward motion. The engine and
handle are vibration isolated from the vibrating plate. The heavier
the plate, the more compaction force it generates.
Engine
The Mikasa MVH306GH Plate Compactor is equipped with a
GX270K1-SMX2 (recoil start) gasoline engine.
Reversible Vibratory Plates
Reversible vibratory plates have two eccentric weights that allow
a smooth transition for forward and reverse travel, plus increased
compaction force as the result of dual weights.
Due to their weight and force, reversible plates are ideal for
semi-cohesive soils.
COMPONENTS
Figure 4. MVH306GH Reversible Plate
Compactor Components
Figure 4 illustrates the location of the major components for the
MVH306GH Reversible Plate Compactor. The function of each
component is described below:
1.
Hand Grip – When operating the compactor use this hand
grip to maneuver the compactor.
2.
Forward & Reverse Lever – Push the lever forward, the
compactor will move in a forward direction, pull the lever
backwards, the compactor will move in backwards direction.
Placing the lever in the middle (midway) will cause the
compactor not to move (neutral).
3.
Handle Bar – When operating the compactor, this handle
is to be in the downward position. When the compactor is
to be stored, move the handle bar to the upright position.
4.
Guard Hook - Used to lift the machine with crane or other
lifting device.
5.
Stopper - Locks the handle in place in the upward position
for stowing.
6.
Engine – This plate compactor uses a GX270K1-SMX2
gasoline engine. Refer to the owner’s manual for engine
information and related topics.
7.
Belt Cover – Remove this cover to gain access to the Vbelts. NEVER run the compactor without the V-belt cover. If
the V-belt cover is not installed, the possibility exist that
your hand may get caught between the V-belt and clutch,
thus causing serious injury and bodily harm.
8.
Base Plate – Designed to compact sand, clay, and asphalt.
9.
Oil Reservoir – Fill with Shell Tellus Oil 46 or equivalent
grade hydraulic oil.
10. Vibration Case – Encloses the eccentric, gears and
counter weights.
11. Hydraulic Cylinder – Activated by moving the travel lever.
The cylinder controls the direction of movement by the plate
compactor.
12. Shock Absorber – Protects plate compactor from damage
by absorbing vibration during operation.
13. Throttle Lever – Controls speed of the plate compactor.
Place straight vertically to start, push fully counterclockwise
for full throttle and fully clockwise to stop plate compactor.
14. Rubber Cover – Lift this rubber cover to gain access to
the fuel tank.
BASIC ENGINE
Figure 5. Honda GX270 Engine Components
INITIAL SERVICING
The engine (Figure 5) must be checked for proper lubrication and 6.
filled with fuel prior to operation. Refer to the manufacturers engine
manual for instructions & details of operation and servicing. The
engine shown above is a HONDA engine, operation for other 7.
types of engines may vary somewhat.
1.
2.
3.
4.
5.
Choke Lever – Used in the starting of a cold engine, or in
cold weather conditions. The choke enriches the fuel
mixture.
Air Cleaner – Prevents dirt and other debris from entering
the fuel system. Remove wing-nut on top of air filter
cannister to gain access to filter element.
Fuel Filler Cap – Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened
NOTICE
securely. DO NOT over fill.
WARNING
Operating the engine without an air filter, with a damaged air
DANGER
filter, or a filter in need of replacement will allow dirt to enter
Add fuel to the tank only when the engine is
the engine, causing rapid engine wear.
stopped and has cooled down. In the event
of a fuel spill, DO NOT attempt to start the
engine until the fuel residue has been
8. Spark Plug – Provides spark to the ignition system. Set
spark plug gap to 0.6 - 0.7 mm (0.028 - 0.031 inch) Clean
completely wiped up and the area
spark plug once a week.
surrounding the engine is dry.
9. Muffler – Used to reduce noise and emissions.
Throttle Lever – Used to adjust engine RPM speed (lever
advanced forward SLOW, lever back toward operator
WARNING
FAST).
Engine components can generate extreme
Engine ON/OFF Switch – ON position permits engine
heat.To prevent burns, DO NOT touch these
starting, OFF position stops engine operations.
areas while the engine is running or
Recoil Starter (pull rope) – Manual-starting method. Pull
immediately after operating. NEVER operate
the starter grip until resistance is felt, then pull briskly and
the engine with the muffler removed.
smoothly.
Fuel Valve Lever – OPEN to let fuel flow, CLOSE to stop 10. Fuel Tank – Holds unleaded gasoline. For additional
information refer to engine owner's manual.
the flow of fuel.
INSPECTION
CAUTION
NEVER operate the compactor in a
confined area or enclosed area structure
that does not provide ample free flow of
air.
4. If the oil level is low (Figure 7), fill to the edge of the oil filler
hole with the recommended oil type (Table 4). Maximum oil
capacity is 1.16 quarts (1.10 liters).
CAUTION
ALWAYS wear approved eye and hearing
protection before operating the compactor.
Before Starting
1.
Read safety instructions at the beginning
of manual.
2.
Familiarize yourself with the operating
and control elements of the machine
and the working environment. This includes obstacles in
the working area, bearing capacity of the ground and the
necessary safety provisions.
3.
4.
Figure 7. Engine Oil Level
Table 4. Oil Type
Check the air filter for dirt and dust. If air filter is dirty, replace
air filter with a new one as required.
Check fastening nuts and bolts for tightness. Loose threads
may cause damage to the machine when vibrating.
Season
Temperature
Oil Type
Summer
25°C or Higher
SAE 10W-30
Spring/Fall
25°C~10°C
SAE 10W-30/20
Winter
0°C or Lower
SAE 10W-10
Checking the Hydraulic Oil Level
5.
Understand the geographical features and regulations of
the job site.
1.
To check the engine oil level, place the compactor on secure
level ground with the engine stopped.
6.
Clean the compactor, removing dirt and dust. Particularly,
the bottom of the plate, engine cooling air inlet.
2.
Remove the hydraulic oil breather cap located at the top of the
hydraulic oil tank (Figure 8).
Checking Engine Oil Level
3.
Using a 24 mm wrench, remove the hydraulic oil filler plug.
1.
To check the engine oil level, place the compactor on secure
level ground with the engine stopped.
3.
2.
Remove the dipstick from the engine oil filler hole (Figure 6)
and wipe it clean.
Visually inspect to determine if hydraulic oil level is low. If oil
level is low add Shell Tellus 46 hydraulic oil or equivalent
through the hand pump oil filler port.
3.
Insert and remove the dipstick without screwing it into the
filler neck. Check the oil level shown on the dipstick.
Figure 6. Engine Oil Dipstick Removal
Figure 8. Hydraulic Oil Filler Plug Removal
INSPECTION
CAUTION
DO NOT overfill hydraulic oil tank. This could cause oil
leaks and sluggish operation. Clean cap and surrounding
area before opening to prevent dirt from entering oil tank.
4.
When adding hydraulic oil, only fill to the specified oil level as
marked on the front of the hydraulic oil tank (Figure 9). DO
NOT overfill.
DANGER
EXPLOSIVE FUEL!
Motor fuels are highly flammable and can
be dangerous if mishandled. DO NOT
smoke while refueling. DO NOT attempt to
refuel if the engine is hot or running.
Checking The Fuel
1. Remove the fuel cap located on top of fuel tank.
2. Visually inspect to see if fuel level is low. If fuel is low, replenish
with unleaded gasoline. (Figure 11).
3. When refueling, be sure to use a strainer for filtration. DO NOT
top-off fuel. Wipe up any spilled fuel.
Figure 9. Oil Tank (Front View)
Checking the Air Cleaner
1.
Loosen the wing nut and remove the air cleaner cover as
shown in Figure 10.
2. Remove the paper filter element and inspect it for signs of
wear or dirt. If paper filter element is dirty, clean or replace
element.
Figure 11. Refueling
Figure 10. Air Cleaner Element
OPERATION
CAUTION
DO NOT attempt to operate the
compactor until the Safety, General
Information and Inspection sections of this
manual have been read and
thoroughly understood.
This section is intended to assist the operator with the initial
start-up of the compactor. It is extremely important that this
section be read carefully before attempting to use the compactor
in the field.
Refer to Figure 4 for the location of controls and components.
Figure 13. Handle Adjustment
STARTING THE ENGINE
Releasing the Handle
Starting the Engine (HONDA engine)
1. Pull the handle release pin, (Figure 12) then push down on
the hand grip to release the handle.
1. Place the engine fuel valve lever (Figure 14) to the "ON"
position.
Figure 14. Engine Fuel Valve Lever (ON Position)
2.
Move the throttle lever to the START position (Figure 15).
Figure 12. Handle Release Pin
Adjusting Handle Height
The height of the handle is adjustable for your comfort .
1. Loosen the butterfly screw (Figure 13).
2. Turn the grip clockwise to raise the handle or counterclockwise to lower the handle.
3. When the handle is raised to the desired height, tighten the
butterfly screw.
Figure 15. Throttle Lever (Start Position)
OPERATION
3. Place the choke lever (Figure 16) in the "OPEN " position
if starting a cold engine.
Figure 16. Engine Choke Lever (Open)
4. Place the choke lever (Figure 17) in the "CLOSED " position
if starting a warm engine or the temperature is warm.
Figure 19. Starter Grip
7. If the engine has started, slowly return the choke lever
(Figure 17) to the CLOSED position. If the engine has not
started repeat steps 1 through 6.
8. Before the compactor is placed into operation, run the engine
for several minutes. Check for fuel leaks, and noises that
would be associated with a loose component.
TRAVELING
1. Grasp the compactor's hand grip (Figure 20), and move the
engine throttle lever (Figure 20) quickly to the fast position.
2. With the throttle lever in the fast position, the engine speed
should be around 3,600 RPM, therefore engaging the centrifugal clutch.
Figure 17. Engine Choke Lever (Closed)
5. Place the engine ON/OFF switch (Figure 18) in the "ON "
position.
Figure 20. Throttle Lever (Fast)
NOTICE
ALWAYS move the throttle lever quickly without hesitation,
because increasing the engine speed slowly causes the
clutch to slip.
Figure 18. Engine ON/OFF Switch (ON Position)
6. Grasp the starter grip (Figure 19) and slowly pull it out. The
resistance becomes the hardest at a certain position, corresponding to the compression point. Pull the starter grip briskly
and smoothly for starting.
OPERATION
3. To make the compactor move in the forward direction push
the travel lever ( Figure 21) forward.
Figure 23. Engine ON/OFF Switch (OFF)
Figure 21. Travel Lever
4. To make the compactor move in the reverse direction pull the
travel lever ( Figure 21) backwards.
5. Firmly gasp the compactor's hand grip, the compactor will
begin moving in the desired position when the direction lever
has been placed in the desired position.
6. Slowly walk behind the compactor and be on the lookout for
any large objects or foreign matter that might cause damage
to the compactor or bodily injury.
7. If travel lever is placed in the neutral position, the machine will
vibrate in place.
8. To move the compactor laterally, hold the hand grip firmly and
swing compactor. DO NOT swing compactor while gripping
the travel lever.
Normal Shutdown
1.
Return the throttle lever to the START position (Figure 15).
Allow the machine to cool down for 2 to 3 minutes.
2.
Place the travel lever in the NEUTRAL position.
3.
Place the throttle lever in the STOP position (Figure 22) to stop
the engine.
Figure 24. Fuel Valve Lever (OFF)
Emergency Shutdown
1. For a recoil start type engine, move the throttle lever quickly
to the STOP position.
STOWING THE HANDLE
1.
Push up the handle upward (Figure 25) until the handle locks
in place.
4. Turn the engine ON/OFF switch to the “OFF” position (Figure 23).
5. Place the fuel shut-off lever (Figure 24) in the OFF
position.
Figure 22. Throttle Lever (Stop)
Figure 25. Stowing the Handle
MAINTENANCE
Inspection and other services should always be carried out on
hard and level ground with the engine shut down.
NOTICE
Fuel piping and connections should be replaced every 2
years.
Inspection and Maintenance Service Tables.
1. To make sure your plate compactor is always in good
working condition before using, carry out the maintenance
inspection in accordance with Tables 5 through 7.
TABLE 6. MVH-306GH Engine Check
TABLE 5. MVH-306GH MACHINE INSPECTION
ITEM
HOURS OF
OPERATION
Loose or Missing
Screws
Every 8 hours
(every day)
Damaged Par ts
Every 8 hours
(every day)
REMARKS
Function of Controlling Every 8 hours
System Par t
(every day)
ITEM
HOURS OF OPERATION
Spark Plug Check
Every 40 hours (every week)
Oil or Fuel Leak
Every 8 hours (every day)
Tightness of Fastening
Threads
Engine Oil Check and
Replenishment
(Replenish to specified maximum
level)
Engine Oil Replacement
After first 25 hours then every 50 to
100 hours
Every 100 hours
Hydraulic System Leak Every 100 hours
See page 21
Air Filter Cleaning
Vibrator Oil Check
Every 100 hours
See page 23
See separate engine manual for details on engine check.
Vibrator Oil
Replacement
Every 300 hours
See page 23
Hydraulic Oil Check
Every 100 hours
Hydraulic Oil
Replacement
First after 200
hours, then every See page 23
1,000 hours
V-belt (clutch) Check
Every 200 hours
See page 22
Battery Check
Every 100 hours
See page 24
Daily Service
 Check for leakage of fuel or oil.
See page 23
NOTICE
These inspection intervals are for operation under normal
conditions. Adjust your inspection intervals based on the
number hours plate compactor is in use, and particular
working conditions.
 Check for loose screws including tightness. See Table 7
below (tightening torque ), for retightening:
TABLE 7. TIGHTENING TORQUE
(in. kg/cm) Diameter
Material 6mm 8mm 10mm 12mm
14mm
16mm
18mm
20mm
4T
70
150
300
500
750
1,100
1,400
2 ,0 0 0
6-8T
100
250
500
800
1,300
2,000
2,700
3 ,8 0 0
11T
150
400
800
1,200
2,000
2,900
4,200
5 ,6 0 0
*
100
300~ 650 ~
350 700
* (In case counter-par t is of aluminum)
(Threads in use with this machine are all right handed)
Material and quality of material is marked on each bolt, and screw.
 Remove soil and clean the bottom of compaction plate.
 Check hand pump, piping and hose for any leakage. A
loosened hydraulic hose can be a cause for leakage. Check
hydraulic hose connections with wrench applied for
tightness.
 Check engine oil.
MAINTENANCE
Spark Plug
Air Filter
1. Remove and clean the spark plug (Figure 26).
1. Remove the air cleaner cover and foam filter element as
shown in Figure 28.
2. Adjust the spark gap to 0.028 ~0.031 inch (0.6~0.7 mm). This
unit has electronic ignition, which requires no adjustments.
2. Tap the paper filter element (Figure 28) several times on a
hard surface to remove dirt, or blow compressed air [not
exceeding 30 psi (207 kPa, 2.1 kgf/cm2)] through the filter
element from the air cleaner case side. NEVER brush off dirt.
Brushing will force dirt into the fibers. Replace the paper filter
element if it is excessively dirty.
3. Clean foam element in warm, soapy water or nonflammable
solvent. Rinse and dry thoroughly. Dip the element in clean
engine oil and completely squeeze out the excess oil from the
element before installing.
Figure 26. Spark Plug Gap
1. Replace engine oil, first in 25 hours of operation and every
50 to 100 hours afterwards.
2. Drain the engine oil when the oil is warm as shown in
Figure 27.
3. Remove the oil drain bolt and sealing washer and allow
the oil to drain into a suitable container.
4. Replace engine oil with recommended type oil as listed
in Table 4. Engine oil capacity is 1.16 quarts (1.1 liters).
DO NOT overfill.
5. Install drain bolt with sealing washer and tighten securely.
Figure 28. Engine Air Filter
CAUTION
NEVER attempt to check the V-belt with the engine running.
Severe injury can occur if your hand gets caught between the
V-belt and the clutch (Figure 29). Always use safety gloves.
CLUTCH
PULLEY
Figure 27. Engine Oil (Draining)
VIBRATOR
PULLEY
Figure 29. V-Belt Hazard
MAINTENANCE
Checking and Replacing the V-Belt and Clutch
1. After 200 hours of operation, remove the belt cover to check
the V-belt tension (Figure 30). Tension is proper if the belt
bends about 3/8”(10 mm) when depressed strongly with
finger between shafts. Loose or worn V-belts reduces power
transmission efficiency, causing weak compaction and
reduces the life of the belt itself.
Vibrator Oil Level Check
NOTICE
Always clean the area around the vibrator oil level check plug
before removing oil check plug. This will prevent dirt and
debris from entering the system.
1. In every 100 hours of operation, with the machine positioned
horizontally, use a 3/4” (19 mm) wrench and remove vibrator
oil level check plug (Figure 31). Visually inspect and see if
vibrator oil level is up to filler port. Be sure to clean area
around check hole to prevent dirt and dust from entering.
Figure 30. V-Belt Check
 Replacing the V-belt
Remove the belt cover. Engage an offset wrench 3/4”(19 mm) or
the like to vibrator pulley (lower) fastening bolt. Engage waste
cloth or the like at midway of V-belt on the left side and while
Figure 31. Vibrator Oil Drain and Check Plugs
pulling it back strongly, rotate the offset wrench clockwise so that
the V-belt will come off.
Draining Vibrator Oil
1. Replace vibrator oil after first 200 hours and in every 1,000
 Reinstalling the V-belt
hours of operation.
Engage V-belt to lower vibrator pulley and push the V-belt to left
side of upper clutch and, in the same manner as in removal, 2. Position handle bar vertically (storage position).
rotate offset wrench clockwise so that the V-belt goes back on. 3. Using a 14 mm wrench remove the vibrator oil drain plug
(Figure 31) from the vibrating plate assembly.
 Checking Clutch
Check the clutch simultaneously with V-belt checking. With belt
cover removed, check outer drum of the clutch for seizure and
"V" groove for wear or damage with your eyes. Clean the "V"
groove as necessary. Wear of lining or shoe should be checked
with running check. If the shoe is worn, power transmission
becomes deficient and slipping will result.
 Replacing Clutch
Remove V-belt. Remove bolt at engine power output by giving a
shock to an engaged wrench (tapping with hammer or the
like)and rotating bolt counterclockwise. Remove clutch with a
pulley extractor. To reinstall, reverse the procedure.
CAUTION
Whenever the compactor's vibration becomes weak or lost
during normal operation regardless of operation hours,
check the V-belt and clutch immediately.
NOTICE
For draining oil through level check hole, have the machine
inclined with a sleeper or the like placed under the compaction
plate on opposite side.
4. After vibrator oil has been completely drained from machine,
fill with 10W-30 motor oil to the appropriate safe operating
level (Figure 31).
5. Reinstall drain plug into vibrating plate assembly. Apply seal
tape or Loctite #575 to thread portion of drain plug.
Draining Hydraulic Oil
1. Disconnect the hydraulic hose connected to the hydraulic
oil cylinder (Figure 32).
MAINTENANCE
CAUTION
Make sure hydraulic oil is at a normal safe operating level.
DO NOT over fill. Over filling (excessive oil) will cause
excess oil to blow out of breather plug.
Figure 32. Hydraulic Oil Cylinder
2. Push the travel lever back and forth to drain the hydraulic oil
from the hand pump (hydraulic oil reservoir).
3. After draining hydraulic oil, reconnect hydraulic oil hose to
cylinder.
3. Loosen bleeder plug located at top of hydraulic cylinder on
side of vibrator (Figure 35). Air remaining in the circuit will
be forced out of the bleeder plug. Once all air has been
purged from the hydraulic system, tighten bleeder plug
securely
4. Re-insert oil plug into hydraulic oil tank and tighten securely.
Re-install breather cap.
4. Place handle in upright position. Pull travel lever all the way
back (reverse), and using a rope, secure travel lever to hand
grip.
Adding Hydraulic Oil
1. Remove the breather cap and oil plug (Figure 33) from the
hydraulic oil tank using a 24mm hex socket.
Figure 35. Bleeder Plug
LONG TERM STORAGE
When storing your compactor for long periods do the following:
 Run the engine at idle speed for 3-5 minutes.
 Stop the engine. Drain the engine crankcase oil while the
engine is still warm. Fill engine crankcase with fresh oil.
Figure 33. Hydraulic Oil Tank
 Wipe any oil or dirt that may have accumulated on the
2. Using a funnel, add Shell Tellus Oil #46 or equivalent to the
compactor.
hydraulic oil tank through the oil filler port (Figure 34). Oil
 Store compactor in a cool dry place out of reach of children
tank capacity is 50.7 fl. oz (1500 cc)
and unauthorized personnel..
Troubleshooting
See Tables 8 (engine) and 9 (plate compactor) on proceeding
pages for engine and plate compactor troubleshooting guide.
Figure 34. Hydraulic Oil Maintenance
TROUBLESHOOTING
Practically all breakdowns can be prevented by proper diagnosis based on the Engine Troubleshooting (Table 8)
handling and maintenance inspections, but in the event of a information shown below. If the problem cannot be remedied,
please leave the unit just as it is and consult our company's
breakdown, please take a remedial action following the
business office or service plant.
TABLE 8. ENGINE TROUBLESHOOTING
SYMPTOM
Difficult to star t, "fuel is available, but no
SPARK at spark plug".
POSSIBLE CAUSE
Spark plug bridging?
Check gap, insulation or
replace spark plug.
Carbon deposit on spark plug?
Clean or replace spark plug.
Shor t circuit due to deficient spark plug
insulation?
Check spark plug insulation,
replace if worn.
Improper spark plug gap?
Set to proper gap.
ON/OFF switch is shor ted?
Check switch wiring, replace
switch.
Ignition coil defective?
Replace ignition coil.
Difficult to star t, "fuel is available, and Improper spark gap, points dir try?
SPARK is present at the spark plug".
Difficult to star t, "fuel is available, spark
is present and compression is normal"
Difficult to star t, "fuel is available, spark
is present and compression is low"
No fuel present at carburetor.
SOLUTION
Set correct spark gap and
clean points.
Condenser insulation worn or shor t
circuiting?
Replace condenser.
Spark plug wire broken or shor t circuiting?
R e p l a c e d e fe c t i ve s p a r k p l u g
wiring.
Wrong fuel type?
Flush fuel system, and replace
with correct type of fuel.
Water or dust in fuel system?
Flush fuel system.
Air cleaner dir ty?
Clean or replace air cleaner.
Suction/exhaust valve stuck or protruded?
Re-seat valves.
Piston ring and/or cylinder worn?
Replace piston rings and or
piston.
Cylinder head and/or spark plug not
tightened properly?
Torque cylinder head bolts and
spark plug.
Head gasket and/or spark plug gasket
damaged?
Replace head and spar k plug
gaskets.
Fuel not available in fuel tank?
Fill with correct type of fuel.
Fuel cock does not open properly?
Apply lubr icant to loosen fuel
cock lever, replace if necessary.
Fuel filter clogged?
Replace fuel filter.
Fuel tank cap breather hole clogged?
Clean or replace fuel tank cap.
Air in fuel line?
Bleed fuel line.
TROUBLESHOOTING
MVH306GH—TROUBLESHOOTING
TABLE 8. ENGINE TROUBLESHOOTING (CONTINUED)
SYMPTOM
"Weak in power" compression is proper
and does not misfire.
POSSIBLE CAUSE
SOLUTION
Air cleaner not clean?
Clean or replace air cleaner
Improper level in carburetor?
Check float adjustment, re-build
carbureator.
Defective Spark plug?
Defective Spark plug?
"Weak in power" compression is proper
but misfires.
Engine overheats.
Rotational speed fluctuates.
Recoil starter malfunction.
Water in fuel system?
Flush fuel system, and replace
with correct type of fuel.
Dirty spark plug?
Ignition coil defective?
Replace ignition coil.
Spark plug heat value improper?
Replace with correct type of
spark plug.
Correct type of fuel?
Replace with correct type of fuel
Cooling fins dirty?
Clean cooling fins.
Governor adjusted correctly?
Adjust governor.
Governor spring defective?
Replace governor spring.
Fuel flow restricted?
Check entire fuel system for leaks
or clogs.
R e c o i l me c h a n i s m c l o g g e d w i t h d u s t a n d
dirt?
Clean recoil assembly with soap
and water.
Sprial spring loose?
Replace sprial spring.
TROUBLESHOOTING
MVH306GH—TROUBLESHOOTING
Practically all breakdowns can be prevented by proper diagnosis based on the Compactor Troubleshooting (Table 9)
handling and maintenance inspections, but in the event of a information shown below. If the problem cannot be remedied,
please leave the unit just as it is and consult our company's
breakdown, please take a remedial action following the
business office or service plant.
TABLE 9. TROUBLESHOOTING COMPACTOR
SYMPTOM
Travel speed low and vibration weak.
POSSIBLE CAUSE
Clutch slips?
Adjust or replace clutch.
V-belt slips?
Adjust or replace V-belt.
Excessive Oil in vibrator?
Fill to correct level..
Trouble in vibrator internals?
Check vibrator assembly for any worn or
defective par ts, replace any defective
par ts.
Aeration in hydraulic oil for for travel
reversing syste.?
Purge air in hydraulic oil. (Bleed plug)
Engine speed incorrect?
Set engine speed to correct RPM.
Travel reversing system inoperative.?
Check entire travel system.
Reversing lever installation correct?
Clean installation of reversing lever.
Broken or defective oil hose?
Replace oil hose.
Travels forward or backward but unable Aeration in hydraulic oil for for travel
reversing syste.?
to switch direction.
Does not travel in forward or reverse.
Reversing lever operating resistance
great.
SOLUTION
Purge air in hydraulic oil. (Bleed plug)
Excessive oil in reversing system?
Fill to correct level..
Selector valve clogged with trash?
Clean selector valve.
Cylinder piston bearing failure?
Check piston bearing in cylinder for
leakage at USH packing.
V-belt dis-engaged or slips?
Engage V-belt, adjust or replace.
Clutch slips?
Adjust clutch, replace if necessary.
Pump input shat key or adapter key-way
damaged?
Replace input shatkey or adapter key-way
Cylinder piston bearing failure?
Check piston bearing in cylinder for
leakage at USH packing.
Excessive hydraulic oil?
Fill to correct level.
EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and
remarks used in the Parts section of this manual. Use the
help numbers found on the back page of the manual if there
are any questions.
NOTICE
The contents and part numbers listed in the parts
section are subject to change without notice. Multiquip
does not guarantee the availability of the parts listed.
SAMPLE PARTS LIST
NO.
1
2%
2%
3
4
PART NO. PART NAME
QTY. REMARKS
12345
BOLT......................1 .....INCLUDES ITEMS W/%
WASHER, 1/4 IN............NOT SOLD SEPARATELY
12347
WASHER, 3/8 IN....1 .....MQ-45T ONLY
12348
HOSE ..................A/R ...MAKE LOCALLY
12349
BEARING ..............1 .....S/N 2345B AND ABOVE
NO. Column
QTY. Column
Numbers Used — Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other
parts that are sold in bulk and cut to length.
A blank entry generally indicates that the item is not sold
separately. Other entries will be clarified in the “Remarks”
Column.
REMARKS Column
Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed
to describe the item can also be shown.
Assembly/Kit — All items on the parts list with the
same unique symbol will be included when this item is
purchased.
Unique Symbols — All items with same unique
symbol
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
(@, #, +, %, or >) in the number column belong to the
same assembly or kit, which is indicated by a note in the
“Remarks” column.
Serial Number Break — Used to list an effective serial
number range where a particular part is used.
Duplicate Item Numbers — Duplicate numbers indicate
multiple part numbers, which are in effect for the same
general item, such as different size saw blade guards in
use or a part that has been updated on newer versions
of the same machine.
NOTICE
When ordering a part that has more than one item
number listed, check the remarks column for help in
determining the proper part to order.
PART NO. Column
Numbers Used — Part numbers can be indicated by a
number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a
part that has not been assigned a formal part number
at the time of publication.
separately or is not sold by Multiquip. Other entries will
be clarified in the “Remarks” Column.
Indicated by:
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXX TO S/N XXX”
Specific Model Number Use — Indicates that the part
is used only with the specific model number or model
number variant listed. It can also be used to show a
part is NOT used on a specific model or model number
variant.
Indicated by:
“XXXXX ONLY”
“NOT USED ON XXXX”
“Make/Obtain Locally” — Indicates that the part can
be purchased at any hardware shop or made out of
available items. Examples include battery cables, shims,
and certain washers and nuts.
“Not Sold Separately” — Indicates that an item cannot
be purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available
for sale through Multiquip.
SUGGESTED SPARE PARTS
MVH-306 WITH HONDA GX270K1SMX2 ENGINE
1 to 3 Units
Qty. ... P/N ...................... Description
1 ....... 956100055 .......... THROTTLE WIRE
2 ....... 070200363 .......... V-BELT
3 ....... 9807955846 ......... SPARK PLUG
3 ....... 17210ZE2822 ...... ELEMENT, AIR CLEANER (DUAL)
1 ....... 17620Z0T814 ...... CAP, FUEL TANK
1 ....... 28462ZE2W11 ..... ROPE, RECOIL
NAMEPLATE AND DECALS
5
Shell Tellus Oil
46
NPA-748 J
OPERATIONAL CAUTION
Do not move travel lever
if engine stops
6
8
NPA-1106
10
11
V BELT HDPF-5370
NPA-537 J
4
0PERATIONAL CAUTION
Prior to OPERATION, check the engine oil and fuel levels. If not enough, add to proper levels.
Warm up engine at low speed for 3-5 minutes.
3
Operate machine at full throttle speed. (incorrect clutch engagement causes clutch to burn.)
Use travel lever for forward & reverse motion. Do not push or pull travel lever strongly.
NPA-962 J
MVH-306
7
DCL333 J
9
Serial No.
Model No.
SAE 10W-30
MOTOR OIL
1
NPA-195 J
NO.
1
3
4
5
6
7
8
9
10
11
PART NO.
920201950
920110370
920209620
920207480
920204580
920203330
920211060
920201580
920211010
PART NAME
QTY.
REMARKS
DECAL: OIL SAE 10W-30 ........................... 1......... NPA-195
DECAL: MODEL LOGO
1
DECAL: CAUTION ...................................... 1......... NPA-962
DECAL: SHELL TELLUS OIL 46 ................ 1......... NPA-748
DECAL: FULL THROTTLE .......................... 1......... NPA-458
DECAL: EAR PROTECTION ...................... 1......... DCL333
DECAL: CAUTION (TRAVEL LEVER) ........ 1......... NPA-1106
DECAL: SERIAL NO. .................................. 1......... CONTACT MQ PARTS DEPT.
DECAL: MQ LOGO
1
DECAL: V-BELT HDPF-5370 ...................... 1......... NPA-537
VIBRATING PLATE ASSY.
NO.
PART NO.
1
464117840
2
953405840
3
953402930
4
953400270
5
953405260
6
939010260
7
020316130
8
030216400
9
001221635
10
001221830
11
58407
12
030216400
15
939010010
16
020310080
17
031110160
18
030210250
19
464343730
20
011008015
21
030208200
31
52993
32
012218050
33
58407
PART NAME
VIBRATING PLATE
DRAIN PLUG MI8 (H)
COPPER PACKING 19X30X1
PLUG 1/4X14 10L
PACKING 1/4 (CU)
SHOCK ABSORBER 110X60H
NUT M16
WASHER, LOCK M16
BOLT 16X35 T
BOLT 18X30 T
WASHER, LOCK M18
WASHER, LOCK M16
SHOCK ABSORBER, STOPPER 45
NUT M10
WASHER, FLAT M10
WASHER, LOCK M10
COVER, VIBRATING PLATE
BOLT 8X15 T
WASHER, LOCK M8
EXTENSION PLATE
BOLT 18X50 T
WASHER, LOCK M18
QTY.
1
1
1
1
1
4
4
4
4
8
8
4
4
4
4
4
2
8
8
2
8
8
REMARKS
BASE AND ENGINE ASSY.
BASE & ENGINE ASSY.
NO.
PART NO.
1
464117850
2
912227003
3
0105051045
4
030210250
5
031110160
6
464216580
7
001121025
8
030210250
9
031110160
10
464343670
11
464457360
12
456343340
13
951400110
14
952400690
15
001220830
16
030208200
17
464216640
18
092006010
19
464343660
20
464216590
21
001521050
26
464457430
35
464117920
36
456449950
37
011208030
38
030208200
39
031108160
40
022710809
PART NAME
BASE
ENGINE ASSY., GX270K1SMX2 (HONDA)
BOLT 10X45 T
WASHER, LOCK M10
WASHER, FLAT M10
BELT COVER (IN)
BOLT 8X25 T
WASHER, LOCK M10
WASHER, FLAT M10
DUST-PROOF SPONGE (IN)
SPACER
CLUTCH ASSY./CHM03/W.FAN
KEY 7X7X35
WASHER 9X35X4.5
BOLT 8X30 T
WASHER, LOCK M8
DUST-PROOF COVER
FLAT HEAD SCREW 6X10
DUST-PROOF SPONGE (OUT)
BELT COVER (OUT)
SOCKET HEAD BOLT 10X50 T
SPACER, ENGINE
RUBBER COVER (GUARD FRAME)
PLATE, COVER
BOLT 8X30 T
WASHER, LOCK M8
WASHER, FLAT M8
NYLON NUT M8
QTY.
1
1
4
4
4
1
4
4
4
1
1
1
1
1
1
1
1
3
1
1
4
2
1
1
1
3
3
3
REMARKS
MVH306GH — BASE ANDBASE
ENGINE
ASSY.
(CONTINUED)
AND
ENGINE
ASSY.
BASE AND ENGINE ASSY. (CONTINUED)
AND
ENGINE
ASSY.
MVH306GH — BASE ANDBASE
ENGINE
ASSY.
(CONTINUED)
NO.
41
42
43
44
45
46
47
48
51
52
53
59
60
61
62
63
64
70
71
72
PART NO.
459010060
459010070
459010090
459010080
0401140030
464457380
014208020
030208200
464117900
012214030
030214350
90131ZE3790
9410912000
070200363
0830000010
151010680
58151
959407260
001221015
030210250
PART NAME
UNION TIP, DRAIN
DRAIN HOSE
HOSE BAND
GASKET(OIL DRAIN)
PLUG
DRAIN JOINT
BOLT 8X20 T
WASHER, LOCK M8
GUARD HOOK
BOLT 14X30 T
WASHER, LOCK M14
DRAIN JOINT
WASHER, DRAIN PLUG M12
V-BELT
COIL SPRING
CLAMP CP.
WASHER, FLAT M5
CLIP D6 (FOR M10)
BOLT 10X15 T
WASHER, LOCK M10
QTY.
1
1
2
2
1
1
1
1
1
4
4
1
1
1
1
1
1
1
1
1
REMARKS
VIBRATOR ASSY.
VIBRATOR ASSY.
VIBRATOR ASSY.
VIBRATOR ASSY.
NO.
PART NO.
1#
464117880
2
001221470
3
001221450
4
030214350
5#
047920120
6#
457212410
8#
951405370
9#
456327150
10#
080200550
11#
060105030
12#
951404970
13#
464343700
14#
009120301
15#
456337670
16#
009120302
17#
456337380
18#
456010010
19#
464343720
20#
040006911
21#
953010030
25#
042506000
26#
080200100
27#
455435051
28#
455010070
29#
080100260
30#
456327130
31#
456210636
33#
050101050
34#
0012221025
35#
030210250
36#
011008015
37#
953404600
38#
455010020
39#
031110160
43#
952405470
46#
464343710
47#
464457370
48#
012212030
49#
030212300
51
464216600
52
001520852
53
464910020
PART NAME
QTY.
REMARKS
VIBRATING CASE
1
BOLT 14X150 T
6
BOLT 14X50 T
4
WASHER, LOCK M14
10
ROLLER BEARING NJ310EMC4
4
ROTARY SHAFT, DRIVE
1
KEY 15X10X39 RR
1
GEAR, DRIVE
1
STOP RING S-55
2
OIL SEAL SB-50729
1
KEY 12X8X30 R
1
ECCENTRIC ROTATOR
4
2
ROTARY SHAFT, DRIVEN
1
2
PISTON ROD
1
KNOCK PIN 10X70
1
GEAR (DRIVEN)
1
BEARING 6911
2
SEAL CAP/SC72-8N
1
BEARING 6000ZZSG
2
STOP RING S-10
1
PISTON, 22.4D
1
PACKING USH-22.4X30X5
1
STOP RING R-26
1
BEARING COVER
1
CYLINDER (L)/(AC)
1
O-RING G-105
2
BOLT 10X25 T
8
WASHER, LOCK M10
8
BOLT 8X12 T
1
COPPER PACKING 8X16X2
1
ELBOW 45 DEG. 15-0404
1
WASHER, FLAT M10
4
SHIM 90X110X0.5
2
PULLEY
1
WASHER
1
BOLT 12X30 T
1
WASHER, LOCK M12
1
BELT COVER (LOWER)
1
5
VIBRATOR ASSY ................................................1 ............. INCLUDES ITEMS W/#
CONTROL HANDLE ASSY.
NO.
PART NO.
1
464343680
2
456336420
3
012212035
4
030212300
5
031112230
7
456336400
8
456449940
9
456449930
10
001221681
11
032124400
12
025306016
13
0401450160
14
020316130
15
020416100
18
455434950
19
455010030
20
939010060
21
020310080
22
020412070
23
022411635
25
954404230
26
011206020
27
030206150
28
952404470
29
020106050
34
501402870
35
501402880
36
959403460
37
020310080
38
456449980
39
953405260
40
031110160
43
464343690
44
0105050616
45
030206150
46
952404470
47
464457710
48
464457720
49
454010020
PART NAME
HANDLE BRACKET
HANDLE BRACKET (R)
BOLT 12X35 T
WASHER, LOCK M12
WASHER, FLAT M12
RUBBER COUPLING
SHOCK ABSORBER
RUBBER PLATE
BOLT 16X250 T
CONICAL SPRING WASHER M24
SPRING PIN 6X16
WASHER, FLAT M16
NUT M16
NUT M16, H=10
SPINDLE
KNOB
SHOCK ABSORBER
NUT M10, H=6
NUT M12, H=7
WING NUT M16
CLAMP SA120-18
BOLT 6X20 T
WASHER, LOCK M6
WASHER, FLAT M6
NUT M6
HANDLE STOPPER
SPRING/HANDLE (1.4X18X44)
BALL GRIP 32D-M10
NUT M10, H=6
RUBBER PACKING 9D-20D-5T
PACKING 1/4 (CU)
WASHER, FLAT M10
HANDLE COVER
BOLT 6X15 T
WASHER, LOCK M6
WASHER, FLAT M6
PACKING A, HANDLE COVER
PACKING B, HANDLE COVER
CLAMP TC-100
QTY.
1
1
4
4
4
2
2
2
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
6
6
1
1
1
REMARKS
NO.
PART NO.
61
464117890
64
464216630
65
464457400
66
012010030
67
030210250
68
464216620
69
030210250
70
031110160
71
020310080
72
011208025
73
030208200
80
464457340
81
959403840
82
464457420
83
464457350
84
001520820
85
031116260
86
458460660
87
033910080
88
464457440
89
464010010
90
001220625
91
020306050
93
464010020
94
001520520
95
031105080
96
20305040
99
954002270
101
956100055
103
454010020
104
959021815
104
959021810
PART NAME
COLUMN, HANDLE
TRAVEL LEVER
HANDLE BOSS
BOLT 10X30 T
WASHER, LOCK M10
HANDLE W/RUBBER GRIP
WASHER, LOCK M10
WASHER, FLAT M10
NUT M10
BOLT 8X25 T
WASHER, LOCK
THROTTLE LEVER
BAR GRIP I.D. 12 MM
COVER, THROTTLE
ARM, THROTTLE
WASHER, FLAT
WASHER 16.4-35-0.6
CONICAL SW 16.3 X 31.5 X 1.2
STEEL BALL D6 (SUJ)
DRY BUSHING/ LBF-1620
BOLT 6X25 T
NUT M6
ROD END M5
WASHER, FLAT M5
NUT M5
OIL HOSE W/SPRING 1/4 X 920
THROTTLE WIRE
CLAMP TC-100
SPRIAL TUBE 6D-330L
SPRIAL TUBE KEP6/ L=500
QTY.
1
1
1
2
2
1
2
2
2
2
2
1
1
1
1
1
1
2
3
1
1
2
2
1
1
1
1
1
1
1
1
1
REMARKS
HAND PUMP ASSY.
HAND PUMP ASSY.
84
O-RING
SET
C
HAND PUMP ASSY.
HAND PUMP ASSY.
NO.
B
*
C
*
2
*
3
*
4
*
9
*
10
*
11
*
12
*
13
*
14
*
15
*
16#
*
17#
*
19#
*
22
*
22
*
26#
*
27#
*
28#
*
48#
*
49#
*
81
82
83
84
PART NO.
4649-10040
464910080
464010040
464010050
464010060
464010070
099205005
464010080
464010090
464010100
458010080
001520620
050200200
050200220
050200180
464010110
464010111
050300400
050200150
050100400
069904010
069901010
984010030
984010040
984010050
464216721
PART NAME
QTY.
REMARKS
ACCUMLATOR
1
O-RING DUST,SEAL,SET ......................1 ............. INCLUDES ITEMS W/#
CONTROL SHAFT
1
BUSH
2
CAM
1
STOPPER
2
SOCKET HEAD SCREW 5X5 T
2
PLUG
1
PIN,STOPPER
2
PLUG
2
BREATHER
1
1
O-RING P-20
2
O-RING P-22
2
O-RING P-18
1
ACCUMULATOR CASE ..........................1 ............. S/N N2418 AND BELOW
ACCUMULATOR CASE ..........................1 ............. S/N N2419 AND ABOVE
O-RING S-40
1
O-RING P-15
1
O-RING G-40
1
DUST SEAL SER-40 ..............................1 ............. S/N N2419 AND ABOVE
DUST SEAL SER-15 ..............................1 ............. S/N N2419 AND ABOVE
SPRG.COMPRESSION TOOL
1
DISASSEMBLING TOOL A
1
DISASSEMBLING TOOL B
1
HAND PUMP ASSY ...............................1 ............. INCLUDES ITEMS W/
*
GX270K1SMX2 — AIR CLEANER ASSY.
AIR CLEANER ASSY.
GX270K1SMX2 — AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO.
PART NO.
1
16271ZE2010
2
17210ZE2822
3
17218ZE2821
* 17231ZH9820
5
6
* 17232891000
7+
17238ZE2310
8+
17239ZE1000
9
17410ZE2020
12
90325044000
13
90009ZE2003
14
9405006000
15
17235ZE2820
PART NAME
QTY.
REMARKS
PACKING, ELBOW
1
ELEMENT,AIR CLEANER(DUAL) .............. 1 ...................... INCLUDES ITEM W/
*
FILTER, OUTER
1
COVER, AIR CLEANER
1
GROMET,AIR CLEANER
1
COLLAR,AIR CLEANER
2
COLLAR(B),AIR CLEANER
1
ELBOW COMP.,AIR CLEANER ................ 1 ...................... INCLUDES ITEM W/+
NUT
1
BOLT-WASHER 6X22
1
FLANGE NUT 6MM
2
NOSE, SILENCER
1
GX270K1SMX2 — CAMSHAFT ASSY.
CAMSHAFT ASSY.
GX270K1SMX2 — CAMSHAFT ASSY.
CAMSHAFT ASSY.
NO.
PART NO.
1
14100ZE3020
2
14410ZE2013
3
14431ZE2010
4
14441ZE2000
5
14451ZE1013
6
14568ZE1000
*
7
14711ZE2000
8
14721ZE2000
9
14751ZE2003
10
14771ZE2000
11
14773ZE2000
12
14781ZE2000
13
14791ZE2010
14
90012ZE0010
15
90206ZE1000
16
12209ZE8003
PART NAME
QTY.
REMARKS
CAMSHAFT ASSY .................................... 1 ...................... INCLUDES ITEM W/
*
ROD,PUSH
2
ARM,VALVE ROCKER
2
LIFTER,VALVE
2
PIBOT,ROCKER ARM
2
SPRING,WEIGHT RETURN
1
VALVE, IN.
1
VALVE, EX.
1
SPRING,VALVE
2
RETAINER,IN.VALVE SPRING
1
RETAINER,EX.VALVE SPRING
1
ROTATOR,VALVE
1
PLATE,PUSH ROD GUIDE
1
PIBOT BOLT 8MM
2
NUT,PIBOT ADJUSTING
2
SEAL, VALVE STEM
1
GX270K1SMX2 — CARBURETOR ASSY.
CARBURETOR ASSY.
GX270K1SMX2 — CARBURETOR ASSY.
CARBURETOR ASSY.
NO.
PART NO.
1 % 16010ZE2812
* 16011ZA0931
2
*
3
16013ZA0931
*
5
* 16015ZE8005
8
* 16028ZE0005
9
16044ZE2005
*
10
16100ZH9W21
11
16124ZE0005
* 16166ZH9W20
13
* 16173001004
14
* 16211ZE2000
15
16
16220ZA0702
17
16221ZA0800
18
16223ZA0800
19
16610ZE1000
20
16953ZE1812
21
16954ZE1812
*
23
* 16956ZE1811
24
16957ZE1812
*
25
* 16967ZE0811
26
* 93500030061H
27+
9430520122
28
* 99101ZH80800
29
* 99204ZE20400
30
16016ZH7W01
*
31 % 16024ZE1811
* 16172ZE3W10
32
*
PART NAME
QTY.
REMARKS
GASKET SET
1
VALVE SET,FLOAT
1
FLOAT SET
1
CHAMBER SET,FLOAT ............................. 1 ...................... INCLUDES ITEM W/%
SCREW SET
1
CHOKE SET
1
CARBURETOR ASSY. (BE75B) ................ 1 ...................... INCLUDES ITEM W/
*
SCREW, THROTTLE STOP
1
NOZZLE, MAINE
1
PACKING,CUP
1
INSULATOR, CARBURETOR
1
SPACER COMP.,CARBURETOR
1
PACKING, CARBURETOR
1
PACKING, INSULATOR
1
CHOKE LEVER COMP. ............................. 1 ...................... INCLUDES ITEM W/+
LEVER,COCK
1
PLATE,LEVER SETTING
1
SPRING,COCK LEVER
1
PACKING,FUEL COCK
1
CUP,FUEL STRAINER
1
SCREW 3X6
2
SPRING PIN 2X12
1
JET, MAIN, #80
1
JET SET,PILOT, #40
1
SCREW SET
1
DRAIN SCREW SET
1
COLLAR SET
1
GX270K1SMX2 — CONTROL ASSY.
CONTROL ASSY.
GX270K1SMX2 — CONTROL ASSY.
CONTROL ASSY.
NO.
PART NO.
1
16551ZE2000
2
16555ZE2000
3
16561ZE2000
4
16562ZE2000
6
16570ZE2W10
10
* 16571ZE2W00
11
16574ZE1000
*
12
* 16575ZE2W00
13
16576891000
*
15
* 16578ZE1000
16
* 16581ZE2W00
17
16584883300
*
19
* 16592883310
20
* 16594883010
24
90013883000
25
90015ZE5010
27
90114SA0000
* 90605230000
28
* 93500040060H
30
* 93500050280A
32
* 93500050160A
33
* 9405006000
35
PART NAME
QTY.
REMARKS
ARM, GOVERNOR
1
ROD, GOVERNOR
1
SPRING, GOVERNOR
1
SPRING, THROTTLE RETURN
1
CONTROL ASSY.(REMOTE) ..................... 1 ...................... INCLUDES ITEM W/
*
LEVER, CONTROL
1
LEVER SPRING
1
WASHER,CONTROL LEVER
1
HOLDER,CABLE
1
SPACER,CONTROL LEVER
1
BASE COMP.,CONTROL
1
ADJUSTING SPRING
1
SPRING,CABLE RETURN
1
HOLDER, WIRE
1
FLANGE BOLT 6X12
2
BOLT, GOVERNOR ARM
1
LOCK NUT 6MM
1
CIR CLIP
1
SCREW 4X6
1
SCREW, PAN 5X28
1
SCREW 5X16
1
FLANGE NUT 6MM
1
GX270K1SMX2 — CRANKCASE COVER ASSY.
CRANKCASE COVER ASSY.
GX270K1SMX2 — CRANKCASE COVER ASSY.
CRANKCASE COVER ASSY.
NO.
PART NO.
2
11300ZH9S50
3
11381ZE2801
4
15600735003
6
15600ZG4003
8%
15625ZE1003
9
16510ZE2000
*
10 + 16511ZE2000
*
11 + 16512ZE2000
*
12 + 16513ZE2000
* 16531Z0A000
13
* 90602ZE1000
15
* 90701HC4000
16
17
* 91201890003
9410106800
18
*
19
957010803500
20
961006206000
*
PART NAME
QTY.
REMARKS
COVER ASSY., CRANKCASE .................. 1 ...................... INCULDES ITEM W/
*
PACKINNG,CASE COVER
1
CAP ASSY.,OIL FILLER ........................... 1 ...................... INCLUDES ITEM W/%
OIL PLUG .................................................. 1 ...................... INCLUDES ITEM W/%
PACKING, OIL FILLER CAP
2
GOVERNOR ASSY. ................................... 1 ...................... INCLUDES ITEM W/+
WEIGHT, GOVERNOR
2
HOLDER, GOVERNOR WEIGHT
1
PIN,GOVERNOR WEIGHT
2
SLIDER, GOVERNOR
1
CLIP, GOVERNOR HOLDER
1
PIN,DOWEL 8X12
2
OIL SEAL, 30X46X8
1
PLAIN WASHER 6MM
1
FLANGE BOLT 8X35
7
BALL BEARING 6206
1
GX270K1SMX2 — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
GX270K1SMX2 — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
NO.
PART NO.
1
13310ZH9000
9
92101080250A
11
90534706010
12
951400110
13
91001ZH9003
*
PART NAME
QTY.
REMARKS
CRANK SHAFT COMP. ............................. 1 ...................... INCULDES ITEM W/
*
BOLT 8X25
1
WASHER,LOCK 8MM
1
KEY 7X7X35
1
BEARING, BALL (6206 SH)
1
GX270K1SMX2 — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
GX270K1SMX2 — CYLINDER BARREL ASSY.
CYLINDER BARREL ASSY.
NO.
PART NO.
1
12000ZH9406
2
15510ZE2043
3
16541ZE2010
6
90131883000
7
90446KE1000
9
91201890003
*
10
91353671004
11
9405010000
12
9410912000
13
9425110000
14
957010601200
16
34150ZH7003
17
90013883000
19
90131ZE3790
20
9280012000
PART NAME
QTY.
REMARKS
BARREL ASSY.,CYLINDER ...................... 1 ...................... INCULDES ITEM W/
*
SWITCH ASSY,OIL LEVEL
1
SHAFT,GOVERNOR ARM
1
BOLT,DRAIN PLUG
2
WASHER 8.2X17X0.8
1
OIL SEAL, 30X46X8
1
O-RING 14MM
1
FLANGE NUT M10
1
WASHER,DRAIN PLUG M12
2
PIN,LOCK 10MM
1
FLANGE BOLT 6X12
2
ALERT UNIT, OIL
1
FLANGE BOLT 6X12
1
DRAIN JOINT
1
BOLT, DRAIN PLUG 12MM
1
GX270K1SMX2 — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
GX270K1SMX2 — CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
NO.
PART NO.
1
12200ZH9000
2
* 12204ZE2306
3
* 12205ZE2305
4
12216ZE2300
*
5
12251ZH9000
6
12310ZE2020
7
950051110030
8
12391ZE2020
9
14775ZE2010
11
90014ZE2000
12
90042ZE2000
13
92900080320E
14
90441ZE2010
15
9430112200
16
957251008000
17
9807955846
PART NAME
QTY.
REMARKS
HEAD COMP.,CYLINDER ......................... 1 ...................... INCULDES ITEM W/
*
GUIDE,IN.VALVE(OVERSIZE)
1
GUIDE,EX.VALVE(OVERSIZE)
1
CLIP,VALVE GUIDE
1
GASKET, CYLINDER HEAD
1
COVER COMP.,HEAD
1
TUBE,11X100
1
PACKING,HEAD COVER
1
SEAT,VALVE SPRING
1
BOLT,HEAD COVER
1
BOLT,STUD 8X123
2
BOLT,STUD 8X32
2
WASHER COMP.,HEAD COVER
1
PIN,DOWEL 12X20
2
BOLT,FLANGE 10X80
4
PLUG, SPARK (BPR5ES)
1
GX270K1SMX2 — FAN COVER ASSY.
FAN COVER ASSY.
GX270K1SMX2 — FAN COVER ASSY.
FAN COVER ASSY.
NO.
PART NO.
3
16731ZE2003
5
19610ZE2010ZC
7
19631ZE2D00
11
36100ZH7003
17
90013883000
18
90013883000
22
90684ZA0601
PART NAME
CLIP,TUBE
COVER COMP.,FAN /BLACK
SHROUD
STOP SWITCH ASSY.
FLANGE BOLT 6X12
FLANGE BOLT 6X12
CLIP, HARNESS
QTY.
1
1
1
1
5
1
1
REMARKS
GX270K1SMX2 — FLYWHEEL ASSY.
FLYWHEEL ASSY.
GX270K1SMX2 — FLYWHEEL ASSY.
FLYWHEEL ASSY.
NO.
PART NO.
1
19511ZE2000
4
28451ZE2W01
5
31100ZE2010
8
90201ZE3V00
9
90741ZE2000
PART NAME
FAN, COOLING
PULLEY, STARTER
FLYWHEEL COMP.
NUT,SPECIAL 16MM
KEY,SPECIAL WOODRUFF25X18
QTY.
1
1
1
1
1
REMARKS
GX270K1SMX2 — FUEL TANK ASSY.
FUEL TANK ASSY.
GX270K1SMX2 — FUEL TANK ASSY.
FUEL TANK ASSY.
NO.
PART NO.
1
16854ZH8000
2
16955ZE1000
5
17510ZE2020ZD
7
17620Z0T814
9
17672ZE2W01
12
91353671004
14
9405008000
15
950014522240
16
9500202080
17
957010802500
22
17631Z0T812
*
PART NAME
QTY.
REMARKS
RUBBER,SUPPORT(107MM)
1
JOINT,FUEL TANK
1
TANK COMP., FUEL NH1
1
CAP COMP., FUEL FILLER ...................... 1 ...................... INCLUDES ITEM W/
*
FUEL FILTER
1
O-RING 14MM
1
FLANGE NUT M8
2
TUBE, FUEEL 4.5X222
1
CLIP, TUBE
2
FLANGE BOLT 8X25
2
PAKING, FUEL FILLER CAP
1
GX270K1SMX2 — IGNITION COIL ASSY.
IGNITION COIL ASSY.
GX270K1SMX2 — IGNITION COIL ASSY.
IGNITION COIL ASSY.
NO.
PART NO.
1
30500-ZF6-W02
4
30700-ZE1-013
8
31512-ZE2-000
10
36101-ZE1-010
13
90015-883-000
PART NAME
COIL AY,IGNITION/GX390
CAP ASSY.
GROMMET,CORD
CORD,STOP SWITCH 370MM
FLANGE BOLT 6X28
QTY.
1
1
1
1
1
REMARKS
GX270K1SMX2 — MUFFLER ASSY.
MUFFLER ASSY.
GX270K1SMX2 — MUFFLER ASSY.
MUFFLER ASSY.
NO.
PART NO.
2
18310ZE2W00
3
18320ZE2W01
4
18323ZE2W00
5
18330ZE2W00
7
18333ZE3800
8
18355ZE2010
9
18381ZE2W10
18
90013883000
19
90050ZE1000
26
9405008000
29
90050ZE1000
PART NAME
MUFFLER COMP.
PROTECTOR COMP.,MUFFLER
PROTECTOR, EXHAUST PIPE
PIPE,EXHAUST
GASKET
ARRESTER, SPARK
GASKET,MUFFLER(ARRESTER)
FLANGE BOLT 6X12
TAPPING SCREW 5X8
FLANGE NUT M8
TAPPING SCREW 5X8
QTY.
1
1
1
1
1
1
1
1
6
3
1
REMARKS
GX270K1SMX2 — PISTON ASSY.
PISTON ASSY.
GX270K1SMX2 — PISTON ASSY.
PISTON ASSY.
NO.
PART NO.
1
13010ZE8601
2
13101ZH9000
3
13111ZE2000
4
13200E2010
5
90001E8000
* 90551E1000
6
PART NAME
QTY.
REMARKS
RING SET, PISTON (STD)
1
PISTON (STD)
1
PIN ,PISTON
1
ROD ASSY., CONNECTING (STD) ........... 1 ...................... INCLUDES ITEM W/
*
BOLT, CONNECTING ROD
2
CLIP, PISTON PIN 18MM
2
GX270K1SMX2
— RECOIL
STARTER
GX270K1-SMX2
ENGINE
— RECOIL
STARTERASSY.
ASSY.
RECOIL STARTER ASSY.
GX270K1SMX2
— RECOIL
STARTER
GX270K1-SMX2
ENGINE
— RECOIL
STARTERASSY.
ASSY.
RECOIL STARTER ASSY.
NO.
PART NO.
1
28400ZE2W01ZB
2
28410ZE2W01ZB
*
3
* 28421ZE2W01
4
* 28422ZE2W01
5
28441ZE2W01
*
6
* 28442ZE2W01
7
* 28443ZE2W01
8
28444ZE2W01
*
10
* 28461ZE2W02
11
28462ZE2W11
*
13
* 90004ZE2W01
14
90008ZE2003
PART NAME
QTY.
REMARKS
RECOIL STARTER AY/GX240,B ............... 1 .....................INCLUDES ITEM W/
*
CASE COMP.,RECOIL STARTER
1
PULLEY,RECOIL STARTER
1
RATCHET,STARTER
2
SPRING,FRICTION
1
SPRING,STARTER RETURN
1
SPRING,RATCHET
2
RETAINER,SPRING
1
GRIP,STARTER
1
ROPE, RECOIL STARTER
1
SCREW,CENTER
1
BOLT,FLANGE 6X10
3
GX270K1SMX2 — LABELS ASSY.
LABELS ASSY.
GX270K1SMX2 — LABELS ASSY.
LABELS ASSY.
NO.
PART NO.
3
87521ZH9030
7
87522ZH9010
10
87528ZE2810
17
87532ZH8810
PART NAME
EMBLEM
RABEL /GX120K1
MARK,CHOKE(ORANGE)
LABEL
QTY.
1
1
1
1
REMARKS
TERMS AND CONDITION OF SALE — PARTS
PAYMENT TERMS
5.
Parts must be in new and resalable
condition, in the original Multiquip
package (if any), and with Multiquip part
numbers clearly marked.
6.
The following items are not returnable:
Multiquip reserves the right to quote and
sell direct to Government agencies, and to
Original Equipment Manufacturer accounts
who use our products as integral parts of their
own products.
a.
SPECIAL EXPEDITING SERVICE
Terms of payment for parts are net 30 days.
FREIGHT POLICY
All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a
signed manifest has been obtained from the
carrier, and any claim for shortage or damage
must be settled between the consignee and
the carrier.
b.
MINIMUM ORDER
The minimum charge for orders from Multiquip
is $15.00 net. Customers will be asked for
instructions regarding handling of orders not
meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and
credit will be allowed, subject to the following
provisions:
1.
2.
A Returned Material Authorization
must be approved by Multiquip prior to
shipment.
Obsolete parts. (If an item is in the
price book and shows as being
replaced by another item, it is
obsolete.)
Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
and other rubber parts) that were
purchased more than six months
prior to the return date.
c.
Any line item with an extended
dealer net price of less than
$5.00.
d.
Special order items.
e.
Electrical components.
f.
Paint, chemicals, and lubricants.
g.
Decals and paper products.
h.
Items purchased in kits.
7.
The sender will be notified of any material
received that is not acceptable.
To obtain a Return Material Authorization,
a list must be provided to Multiquip
Parts Sales that defines item numbers,
quantities, and descriptions of the items
to be returned.
8.
Such material will be held for five
working days from notification, pending
instructions. If a reply is not received
within five days, the material will be
returned to the sender at his expense.
a.
The parts numbers and descriptions
must match the current parts price
list.
9.
b.
The list must be typed or computer
generated.
Credit on returned parts will be issued
at dealer net price at time of the original
purchase, less a 15% restocking
charge.
c.
The list must state the reason(s)
for the return.
d.
The list must reference the sales
order(s) or invoice (s) under
which the items were originally
purchased.
e.
The list must include the name
and phone number of the person
requesting the RMA.
3.
A copy of the Return Material Authorization
must accompany the return shipment.
4.
Freight is at the sender’s expense. All
parts must be returned freight prepaid to
Multiquip’s designated receiving point.
10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.
A $35.00 surcharge will be added to the
invoice for special handling including bus
shipments, insured parcel post or in cases
where Multiquip must personally deliver the
parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for
damages in excess of the purchase price of
the item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental
damages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are
made in connection with the sale of parts or
trade accessories nor as to any engine not
manufactured by Multiquip. Such warranties
made in connection with the sale of new,
complete units are made exclusively by a
statement of warranty packaged with such
units, and Multiquip neither assumes nor
authorizes any person to assume for it
any other obligation or liability whatever in
connection with the sale of its products. Apart
from such written statement of warranty,
there are no warranties, express, implied or
statutory, which extend beyond the description
of the products on the face hereof.
Effective: February 22, 2006
11. Credit issued will be applied to future
purchases only.
PRICING AND REBATES
Prices are subject to change without prior
notice. Price changes are effective on a
specific date and all orders received on or
after that date will be billed at the revised price.
Rebates for price declines and added charges
for price increases will not be made for stock
on hand at the time of any price change.
NOTES
NOTES
OPERATION AND PARTS MANUAL
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Office
18910 Wilmington Ave.
Carson, CA 90746
Contact: [email protected]
MQ Parts Department
Tel. (800) 421-1244
Fax (310) 537-3927
Service Department
800-421-1244
310-537-3700
800-427-1244
310-537-3700
Fax: 800-672-7877
Fax: 310-637-3284
Warranty Department
Fax: 310-537-4259
800-421-1244
310-537-3700
Fax: 310-943-2249
Technical Assistance
800-478-1244
Fax: 310-943-2238
CANADA
UNITED KINGDOM
Multiquip
Multiquip (UK) Limited Head Office
4110 Industriel Boul.
Laval, Quebec, Canada H7L 6V3
Tel: (450) 625-2244
Tel: (877) 963-4411
Fax: (450) 625-8664
Unit 2, Northpoint Industrial Estate,
Globe Lane,
Dukinfield, Cheshire SK16 4UJ
Tel: 0161 339 2223
Fax: 0161 339 3226
© COPYRIGHT 2014, MULTIQUIP INC.
Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property
of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in
this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published
in this publication at any time without notice and without incurring any obligations.
Your Local Dealer is:
Operation and Parts Manual
SERIES
MODEL MVH306DS2/
MVH306DSCPAS
REVERSIBLE PLATE COMPACTOR
(YANMAR L70V6GJ1R1AAS5 DIESEL ENGINE)
Revision #7 (02/04/14)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
pROPOSITION 65 WARNING
Diesel engine exhaust and some of
page 2 — mvh306ds2/dsCPAs pLATE COMPACTOR • operation and parts manual — rev. #7 (02/04/14)
NOTES
mvh306ds2/dsCPAs pLATE COMPACTOR • operation and parts manual — rev. #7 (02/04/14) — page 3
Table of Contents
MVH306DS2/MVH306DSCPAS
Reversible Plate Compactors
Proposition 65 Warning............................................ 2
Table Of Contents..................................................... 4
Parts Ordering Procedures.................................. 5-10
Specifications......................................................... 11
Dimensions............................................................. 12
General Nformation................................................ 13
Components........................................................... 14
Basic Engine........................................................... 15
Inspection.......................................................... 16-17
Operation........................................................... 18-23
Maintenance...................................................... 24-29
Explanation Of Code In Remarks Column............. 30
Suggested Spare Parts.......................................... 31
Yanmar L70V6 Diesel Engine
Electric Device Assembly ................................. 52-53
Cylinder Block Assembly................................... 54-55
Cylinder Head Assembly................................... 56-57
Air Cleaner Assembly........................................ 58-59
Muffler Assembly............................................... 60-61
Crankshaft And Camshaft Assembly................. 62-63
Piston Assembly................................................ 64-65
Lub Oil Pump And Governor Assembly............. 66-67
Cooling And Starting Device Assembly............. 68-69
Fuel Injection Pump Assembly.......................... 70-71
Fuel Tank And Fuel Line Assembly................... 72-73
Starting Motor And Dynamo Assembly............. 74-75
Tool, Label, And Gasket Assembly.................... 76-77
Terms And Conditions Of Sale — Parts................. 78
Compactor Component Drawings
Nameplate And Decals...................................... 32-33
Vibrating Plate Assembly................................... 34-35
Base And Engine Assembly.............................. 36-39
Vibrator Assembly............................................. 40-41
Control Handle Assy. ........................................ 42-45
Hand Pump Assembly....................................... 46-47
Battery Assembly.............................................. 48-49
Compaction Analyzing System Assembly............ 50-51
NOTICE
Specifications and part numbers are subject to change
without notice.
www.multiquip.com
Parts Ordering Procedures
Ordering parts has never been easier!
Choose from three easy options:
Order via internet (dealers Only):
Best deal!
Effective:
January 1st, 2006
If you have an MQ Account, to obtain a Username
and Password, E-mail us at: parts@multiquip.
com.
Order parts on-line using Multiquip’s SmartEquip website!
■ View Parts Diagrams
■ Order Parts
■ Print Specification Information
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the internet and qualify for a 5% discount
Goto www.multiquip.com and click on
Order Parts to log in and save!
Order via Fax (dealers Only):
All customers are welcome to order parts via Fax.
domestic (us) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Fax your order in and qualify for a 2% discount
Order via phone: domestic (us) dealers Call:
1-800-427-1244
non-dealer Customers:
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
When ordering parts, please supply:
❒
❒
❒
❒
❒
❒
dealer account number
dealer name and address
shipping address (if different than billing address)
Return Fax number
applicable model number
Quantity, part number and description of each part
❒
specify preferred method of shipment:
✓ UPS/Fed Ex
✓ DHL
■ Priority One
✓ Truck
■ Ground
■ Next Day
■ Second/Third Day
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
We aCCepT aLL maJOR CRediT CaRds!
Safety Information
Do not operate or service the equipment before reading
the entire manual. Safety precautions should be followed
at all times when operating this equipment.
Failure to read and understand the safety
messages and operating instructions could
result in injury to yourself and others.
Potential hazards associated with the operation of this
equipment will be referenced with hazard symbols which
may appear throughout this manual in conjunction with
safety messages.
SAFETY MESSAGES
The four safety messages shown below will inform you
about potential hazards that could injure you or others. The
safety messages specifically address the level of exposure
to the operator and are preceded by one of four words:
dangeR, WaRning, CauTiOn or nOTiCe.
SAFETY SYMBOLS
dangeR
WiLL result in DEATH or seRiOus inJuRY.
WaRning
COuLd result in DEATH or seRiOus inJuRY.
CauTiOn
COuLd result in minOR or mOdeRaTe inJuRY.
NOTICE
Addresses practices not related to personal injury.
Safety Information
geneRaL saFeTY
CauTiOn
neveR operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.
neveR operate this equipment when not
feeling well due to fatigue, illness or when
under medication.
neveR operate this equipment under the influence of
drugs or alcohol.
ALWAYS check the equipment for loosened threads or
bolts before starting.
dO nOT use the equipment for any purpose other than
its intended purposes or applications.
NOTICE
This equipment should only be operated by trained and
qualified personnel 18 years of age and older.
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized
equipment modification will void all warranties.
neveR use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
fire extinguisher.
first aid kit.
ALWAYS know the location of the nearest phone or keep
a phone on the job site. Also, know the phone numbers
of the nearest ambulance, doctor and fire department.
This information will be invaluable in the case of an
emergency.
ALWAYS clear the work area of any debris, tools, etc.
that would constitute a hazard while the equipment is
in operation.
Safety Information
COMPACTOR SAFETY
WaRning
dangeR
neveR operate the equipment in an explosive
atmosphere or near combustible materials. An
explosion or fire could result causing severe
bodily harm or even death.
WaRning
neveR disconnect any emergency or safety devices.
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death. Disconnection of any of these
devices will void all warranties.
CauTiOn
neveR lubricate components or attempt service on a
running machine.
NOTICE
ALWAYS keep the machine in proper running condition.
Fix damage to machine and replace any broken parts
immediately.
ALWAYS store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel.
engine saFeTY
dO nOT place hands or fingers inside engine
compartment when engine is running.
neveR operate the engine with heat shields or
guards removed.
Keep fingers, hands hair and clothing away
from all moving parts to prevent injury.
dO nOT remove the radiator cap while the
engine is hot. High pressure boiling water will gush out
of the radiator and severely scald any persons in the
general area of the compactor.
dO nOT remove the coolant drain plug
while the engine is hot. Hot coolant will
gush out of the coolant tank and severely
scald any persons in the general area of
the compactor.
dO nOT remove the engine oil drain plug while the
engine is hot. Hot oil will gush out of the oil tank and
severely scald any persons in the general area of the
compactor.
CauTiOn
neveR touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to cool
before servicing equipment.
NOTICE
dangeR
The engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can
cause death if inhaled.
The engine of this equipment requires an adequate
free flow of cooling air. neveR operate this equipment
in any enclosed or narrow
area where free flow of the
air is restricted. If the air
flow is restricted it will cause
injury to people and property
and serious damage to the
equipment or engine.
MVH-306
neveR run engine without an air filter or with a dirty air
filter. Severe engine damage may occur. Service air filter
frequently to prevent engine malfunction.
neveR tamper with the factory settings
of the engine or engine governor. Damage
to the engine or equipment can result
if operating in speed ranges above the
maximum allowable.
neveR tip the engine to extreme angles during lifting as
it may cause oil to gravitate into the cylinder head, making
the engine start difficult.
Safety Information
FueL saFeTY
BaTTeRY saFeTY (eLeCTRiC sTaRT OnLY)
dangeR
dangeR
dO nOT add fuel to equipment if it is placed inside truck
bed with plastic liner. Possibility exists of explosion or
fire due to static electricity.
MVH-306
dO nOT drop the battery. There is a possibility that the
battery will explode.
dO nOT expose the battery to open flames,
sparks, cigarettes, etc. The battery contains
combustible gases and liquids. If these
gases and liquids come into contact with a
flame or spark, an explosion could occur.
WaRning
MVH-306
ALWAYS wear safety glasses when
handling the battery to avoid eye irritation.
The battery contains acids that can cause
injury to the eyes and skin.
Use well-insulated gloves when picking up
the battery.
dO nOT start the engine near spilled fuel or combustible
fluids. Diesel fuel is extremely flammable and its vapors
can cause an explosion if ignited.
ALWAYS refuel in a well-ventilated area, away from
sparks and open flames.
ALWAYS use extreme caution when working with
flammable liquids.
dO nOT fill the fuel tank while the engine is running
or hot.
dO nOT overfill tank, since spilled fuel could ignite if it
comes into contact with hot engine parts or sparks from
the ignition system.
Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and flames.
neveR use fuel as a cleaning agent.
dO nOT smoke around or near the
equipment. Fire or explosion could result
from fuel vapors or if fuel is spilled on a
hot engine.
ALWAYS keep the battery charged. If the battery is not
charged, combustible gas will build up.
dO nOT charge battery if frozen. Battery can explode.
When frozen, warm the battery to at least 61°F (16°C).
ALWAYS recharge the battery in a well-ventilated
environment to avoid the risk of a dangerous concentration
of combustible gases.
If the battery liquid (dilute sulfuric acid)
comes into contact with clothing or skin,
rinse skin or clothing immediately with
plenty of water.
If the battery liquid (dilute sulfuric acid) comes into
contact with eyes, rinse eyes immediately with plenty
of water and contact the nearest doctor or hospital to
seek medical attention.
CauTiOn
ALWAYS disconnect the negaTive battery terminal
before performing service on the equipment.
ALWAYS keep battery cables in good working condition.
Repair or replace all worn cables.
Safety Information
TRanspORTing saFeTY
CauTiOn
NEVER allow any person or animal to stand underneath
the equipment while lifting.
NOTICE
When the life cycle of this equipment is over, remove
battery and bring to appropriate facility for lead
reclamation. Use safety precautions when handling
batteries that contain sulfuric acid.
When the life cycle of this equipment is over, it is
recommended that the trowel frame and all other metal
parts be sent to a recycling center.
Before lifting, make sure that the equipment parts (hook
and vibration insulator) are not damaged and screws are
not loose or missing.
Metal recycling involves the collection of metal from
discarded products and its transformation into raw
materials to use in manufacturing a new product.
Always make sure crane or lifitng device has been
properly secured to the lifting bail (hook) of the
equipment.
Recyclers and manufacturers alike promote the process
of recycling metal. Using a metal recycling center
promotes energy cost savings.
ALWAYS shutdown engine before transporting.
neveR lift the equipment while the engine is running.
Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.
Use adequate lifting cable (wire or rope) of sufficient
strength.
Use one point suspension hook and lift straight
upwards.
dO nOT lift machine to unnecessary heights.
ALWAYS tie down equipment during transport by
securing the equipment with rope.
enviROnmenTaL saFeTY/deCOmmissiOning
NOTICE
Decommissioning is a controlled process used to safely
retire a piece of equipment that is no longer serviceable.
If the equipment poses an unacceptable and unrepairable
safety risk due to wear or damage or is no longer cost
effective to maintain (beyond life-cycle reliability) and is to
be decommissioned (demolition and dismantlement),be
sure to follow rules below:
emissiOns inFORmaTiOn
NOTICE
The diesel engine used in this equipment has been
designed to reduce harmful levels of carbon monoxide
(CO), hydrocarbons (HC) and nitrogen oxides (NOx)
contained in diesel exhaust emissions.
This engine has been certified to meet US EPA Evaporative
emissions requirements in the installed configuration.
Attempting to modify or make adjustments to the engine
emission system by unauthorized personnel without proper
training could damage the equipment or create an unsafe
condition.
Additionally, modifying the fuel system may adversely affect
evaporative emissions, resulting in fines or other penalties.
emission Control Label
The emission control label is an integral part of the emission
system and is strictly controlled by regulations.
The label must remain with the engine for its entire life.
If a replacement emission label is needed, please contact
your authorized Kohler Engine Distributor.
dO nOT pour waste or oil directly onto the ground, down
a drain or into any water source.
Contact your country's Department of
Public Works or recycling agency in your
area and arrange for proper disposal of
any electrical components, waste or oil
associated with this equipment.
SPECIFICATIONS
Table 1. MVH306DS2/DSCPAS Reversible
Plate Compactor Specifications
Centrifugal Force
10,116 lbs. (4,588 kg)
Vibration Frequency
3,600 vpm (60 Hz)
Traveling Speed
0 to 75 ft/min (0 to 23 m/min)
Plate Size (L x W)
18 x 34 in (45.72 x 86.36 cm)
External Plate Size (L x W)
24 x 34 in (60.96 x 86.36 cm)
Max. Area of Compaction (no extensions)
6,750 sq. ft. (2,057 sq. meters)
Overall Length
62 in (1,575 mm)
Overall Width
18.0 in (457 mm )
Overall Height (with handle)
55 in (1,397 mm )
Overall Height (without handle)
34 in (864 mm )
Operating Weight
725 lbs. (329 kg.)
Operating Weight (extension plates)
824 lbs. (374 kg.)
Lubricating Oil in Vibration Case
20.28 fl. oz. (600 cc)
Table 2. Engine Specifications
Engine Make
Engine Model
Engine Type
Cylinder Bore X Stroke
Displacement
Maximum Ouput
Fuel Tank Capacity
Oil Capacity
Starting Method D/DS
Dry Net Weight Recoil/Electric
Dimensions (L x W x H)
YANMAR
L70V6GJ1R1AAS5
Air-cooled 4-cycle Diesel Engine
3.07 x 2.51 in (78 x 64 mm)
10.34 fl oz (306 cm3)
6.5 HP @3,600 RPM
3.5 quarts (3.31 liters)
1.16 quarts (1.10 liters)
Recoil/Electric
72.75 lbs. (33 kg)/83.77 lbs. (38 kg)
15.11 x 16.57 x 17.71 in (384 x 421 x 450 mm)
dimensions
MVH-306
A
E
C
B
D
Figure 1. MVH306DS2/DSCPAS Reversible Plate
Compactor Dimensions
Table 3. Dimensions
A
55 in. (1,387 mm.)
B
18 in. (445 mm.)
C
34 in. (860 mm.)
D
62 in. (1570 mm.)
E
34 in. (856 mm.)
general nformation
Plate Compactor
Frequency/Speed
The Mikasa MVH306DS2/DSCPAS is a walk behind,
reversible plate compactor designed for the compaction of
sand, clay and asphalt. This plate compactor is a powerful
compacting tool capable of applying a tremendous force in
consecutive high frequency vibrations to a soil surface. Its
applications include soil compacting for road, embankments
and reservoirs as well as backfilling for gas pipelines, water
pipelines and cable installation work.
The compactor's vibrating plate maximum frequency is
4400 vpm (vibrations per minute). The forward and reverse
travel speed of the compactor is approximately 75 ft./minute
(23 meters/minute).
Vibratory Plates
Controls
The vibratory plates of this plate compactor produce low
amplitude high frequency vibrations, designed to compact
granular soils.
Before starting this plate compactor, identify and understand
the function of the controls and all components.
Engine
This plate compactor is equipped with a YANMAR
L70V6GJ1R1AAS5 diesel engine.
The resulting vibrations cause forward motion. The engine
and handle are vibration isolated from the vibrating plate.
The heavier the plate, the more compaction force it
generates.
Reversible Vibratory Plates
Reversible vibratory plates have two eccentric weights that
allow a smooth transition for forward and reverse travel, plus
increased compaction force as the result of dual weights.
Due to their weight and force, reversible plates are ideal
for semi-cohesive soils.
components
16
2
10
1
4
14
12
15
MVH-306
3
6
5
9
7
13
12
11
8
Figure 2. MVH306DS2/DSCPAS Reversible Plate Compactor Components
Figure 2 illustrates the location of the major components for
the MVH306DS2/DS2CPAS Reversible Plate Compactor.
The function of each component is described below:
1. Hand Grip – When operating the compactor use this
hand grip to maneuver the compactor.
2. Forward & Reverse Lever – Push the lever forward,
the compactor will move in a forward direction, pull the
lever backwards, the compactor will move in backwards
direction. Placing the lever in the middle (midway) will
cause the compactor not to move (neutral).
3. Handle Bar – When operating the compactor, this
handle is to be in the downward position. When the
compactor is to be stored, move the handle bar to
the upright position.
4. Guard Hook - Used to lift the machine with crane or
other lifting device.
5. Stopper - Locks the handle in place in the upward
position for stowing.
6. Engine – This plate compactor uses a YANMAR
L-70V6 diesel engine. Refer to the owner’s manual for
engine information and related topics.
7. Battery (Option) - This unit uses a 12-volt battery. See
maintenance of this manual for proper care of battery.
8. Belt Cover – Remove this cover to gain access to the
V-belts. NEVER run the compactor without the V-belt
cover. If the V-belt cover is not installed, the possibility
exist that your hand may get caught between the V-belt
and clutch, thus causing serious injury and bodily harm.
9. Base Plate – Designed to compact sand, clay, and
asphalt.
10. Oil Reservoir – Fill with Shell Tellus Oil 46 or
equivalent grade hydraulic oil.
11. Vibration Case – Encloses the eccentric, gears and
counter weights.
12. Hydraulic Cylinder – Activated by moving the travel
lever. The cylinder controls the direction of movement
by the plate compactor.
13. Shock Absorber – Protects plate compactor from
damage by absorbing vibration during operation.
14. Throttle Lever – Controls speed of the plate
compactor. Place straight vertically to start, push fully
counterclockwise for full throttle and fully clockwise to
stop plate compactor.
15. Ignition Switch (Option) – Provided for electric start
models only.
16. COMPAS – Compaction Analysing System, monitors
soil stiffness. Available only on the MVH306DSCPAS.
basic engine
9
3
4
1
2
10
5
7
8
6
Figure 3. Yanmar L70V6 Engine Components
ENGINE COMPONENTS
Figure 3 illustrates the location of the major components
for the Yanmar L70V6 diesel engine. The function of each
component is described below
6. Recoil Starter – Manual-starting method. Pull the
starter grip until resistance is felt, then pull briskly and
smoothly.
1. Fuel Filler Cap – Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tighten
securely. DO NOT over fill.
7. Oil Filler Cap / Dipstick – Remove this cap to add oil
to the engine crankcase. Read dipstick to determine if
oil level is low. DO NOT over fill.
2. Fuel Tank – Capacity is 3.5 quarts (3.31 liters) of
diesel fuel.
8. Oil Drain Plug – Unscrew plug to drain oil from engine
crankcase. Dispose of oil in a safe manner.
3. Air Cleaner – Prevents dirt and other debris from
entering the fuel system. Remove wing-nut on top of
air filter cannister to gain access to filter element.
9. Decompression Lever – Press down before starting
engine. To prevent damage to engine, DO NOT use for
any other purpose.
4. Muffler – Used to reduce noise and emissions.
10. Fuel Cock – Controls the flow of diesel fuel to the
carburetor. Must be in the ON position when starting
and running the engine.
5. Recoil Starting Handle (pull rope) – Type of engine
starting method. Alternate type would be electric start
(ignition key).
INSPECTION
Before Starting
UPPER
LEVEL
1. Read safety instructions at the beginning
of manual.
2. Familiarize yourself with the operating and control
elements of the machine and the working environment.
This includes obstacles in the working area, bearing
capacity of the ground and the necessary safety
provisions.
3. Check the air filter for dirt and dust. If air filter is dirty,
replace air filter with a new one as required.
4. Check fastening nuts and bolts for tightness. Loose
threads may cause damage to the machine when
vibrating.
LOWER
LEVEL
Figure 5. Engine Oil Level
Table 4. Oil Tyoe
Season
Temperature
Oil Type
5. Understand the geographical features and regulations
of the job site.
Summer
25°C or Higher
SAE 10W-30
6. Clean the compactor, removing dirt and dust.
Particularly, the bottom of the plate, engine cooling
air inlet.
Spring/Fall
25°C~10°C
SAE 10W30/20
Winter
0°C or Lower
SAE 10W-10
Checking Engine Oil Level
1. To check the engine oil level, place the compactor on
secure level ground with the engine stopped.
2. Remove the dipstick from the engine oil filler hole
(Figure 4) and wipe it clean.
3. Insert and remove the dipstick without screwing it into
the filler neck. Check the oil level shown on the dipstick.
Checking the Hydraulic Oil Level
2. Remove the hydraulic oil breather cap located at the
top of the hydraulic oil tank (Figure 6).
3. Using a 24 mm wrench, remove the hydraulic oil filler
plug.
4. Visually inspect to determine if hydraulic oil level is
low. If oil level is low add Shell Tellus 46 hydraulic oil or
equivalent through the hand pump oil filler port.
BREATHER
CAP
OIL
TANK
Figure 4. Engine Oil Dipstick Removal
4. If the oil level is low (Figure 5), fill to the edge of the
oil filler hole with the recommended oil type (Table 4).
Maximum oil capacity is 1.16 quarts (1.10 liters).
HYDRAULIC
OIL PLUG
(24 MM WRENCH)
Figure 6. Hydraulic Oil Filler Plug Removal
INSPECTION
CAUTION
DO NOT overfill hydraulic oil tank. This could cause
oil leaks and sluggish operation. Clean cap and
surrounding area before opening to prevent dirt from
entering oil tank.
3. Remove the air cleaner element (Figure 9) and inspect
it for signs of wear or dirt. If air cleaner element is dirty,
clean or replace element.
ELEMENT
5. When adding hydraulic oil, only fill to the specified oil
level as marked on the front of the hydraulic oil tank
(Figure 7). DO NOT overfill.
OIL
TANK
Figure 9. Air Cleaner Element
DANGER
OIL LEVEL
EXPLOSIVE FUEL!
Figure 7. Oil Tank (Front View)
Motor fuels are highly flammable and can
be dangerous if mishandled. DO NOT
smoke while refueling. DO NOT attempt
to refuel if the engine is hot or running.
Checking the Air Cleaner
Checking The Fuel
1. Remove the fuel cap located on top of fuel tank.
2. Loosen the wing nut (Figure 8), remove the air cleaner
cover.
AIR
CLEANER
2. Visually inspect to see if fuel level is low. If fuel is low,
replenish with diesel fuel (Figure 10 ).
3. When refueling, be sure to use a strainer for filtration.
DO NOT top-off fuel. Wipe up any spilled fuel.
WING
NUT
Figure 8. Checking the Air Cleaner
Figure 10. Refueling
operation
CAUTION
DO NOT attempt to operate the compactor
until the Safety, General Information and
Inspection sections of this manual have
been read and thoroughly understood.
This section is intended to assist the operator with the initial
start-up of the compactor. It is extremely important that
this section be read carefully before attempting to use the
compactor in the field.
Refer to Figure 3 for the location of controls and components.
Releasing the Handle
1. Pull the handle release pin, (Figure 11) then push down
on the hand grip to release the handle.
3. When the handle is raised to the desired height, tighten
the butterfly screw.
Figure 12. Handle Adjustment
STARTING THE ENGINE
Electric Start (Option)
1. Place the fuel cock (Figure 13) in the open position.
MVH-306
Figure 13. Fuel Cock Open Position)
2. Place the throttle lever (Figure 14) in the START
position (center). Place the travel lever in the neutral
position (center)
HANDLE
RELEASE
PIN
TRAVEL
LEVER
PULL UP
TO RELEASE
HANDLE
NEUTRAL
REVERSE
FORWARD
Figure 11. Handle Release Pin
Adjusting Handle Height
The height of the handle is adjustable for your comfort .
1. Loosen the butterfly screw (Figure 12).
2. Turn the grip clockwise to raise the handle or
counterclockwise to lower the handle.
THROTTLE
LEVER
START
(CENTER POSITION)
Figure 14. Travel/Throttle Lever
(Start Position)
operation
Recoil Start
NOTICE
When starting a unit with an electric strart capability, a
decompressor is not normally required. However, when
ambient temperature or battery charger level is low, use
of a decompressor will help make the start-up easier.
3. Insert the ignition key into the ignition switch and turn
it to the RUN position (Figure 15). The buzzer should
sound at this time.
1. Place the fuel cock in the OPEN position (Figure 13).
2. Move the throttle lever to the START position
(Figure 14).
3. Grasp the starter grip (Figure 16) and slowly pull it
out. The resistance becomes the hardest at a certain
position, corresponding to the compression point. Pull
the starter grip briskly and smoothly for starting.
4. Turn the ignition key further to the right to the START
position to start the engine. Buzzer stops sounding and
the engine starts.
5. If the engine fails to start, DO NOT continue to rotate
the ignition key for more than 5 seconds. Return the
key to the RUN position and wait 10 seconds before
starting again
Figure 16. Engine Start Handle
STOP
RUN
4. Push down decompression lever (Figure 17) and
release.
START
Figure 15. Starter Switch (Option)
;
CAUTION
While the engine is running, never try to turn the ignition
key to the START position.
6. After starting the engine, continue to warm up the
engine for about 3 to 10 seconds especially in cold
weather.
7. If the buzzer does not stop sounding after the engine
has started, shutdown engine immediately and check
engine oil level. The buzzer functions as a engine oil
level alarm warning device.
Figure 17. Decompression Lever
5. If the engine does not start, repeat steps 1 thru 4
operation
TRAVELING
4. To make the compactor move in the reverse direction
pull the travel lever ( Figure 19) backwards.
CAUTION
Make sure to follow all safety rules referenced in
the safety section of this manual before operating
compactor. Keep work area clear of debris and other
objects that could cause damage to the compactor or
bodily harm.
5. Firmly gasp the compactor's hand grip, the compactor
will begin moving in the desired position when the
direction lever has been placed in the desired position.
6. Slowly walk behind the compactor and be on the
lookout for any large objects or foreign matter that
might cause damage to the compactor or bodily injury.
1. Grasp the compactor's hand grip, and move the engine
throttle lever (Figure 18) quickly to the fast position.
7. If travel lever is placed in the neutral position, the
machine will vibrate in place.
2. With the throttle lever in the fast position, the engine
speed should be around 3,600 RPM, therefore
engaging the centrifugal clutch.
8. To move the compactor laterally, hold the hand grip
firmly and swing compactor. DO NOT swing compactor
while gripping the travel lever.
HAND
GRIP
Normal Shutdown
1. Return the throttle lever to the START position
(Figure 14). Allow the machine to cool down for 2 to
3 minutes.
FULL THROTTLE
POSITION
Figure 18. Throttle Lever (Fast)
2. Place the travel lever in the NEUTRAL position (Figure 20).
3. Place the throttle lever in the STOP position (Figure 20)
to stop the engine.
NOTICE
ALWAYS move the throttle lever quickly without
hesitation, because increasing the engine speed slowly
causes the clutch to slip.
TRAVEL
LEVER
NEUTRAL
POSITION
3. To make the compactor move in the forward direction
push the travel lever ( Figure 19) forward.
STOP
POSITION
TRAVEL
LEVER
NEUTRAL
REVERSE
THROTTLE
LEVER
Figure 20. Throttle Lever (Stop)
FORWARD
Figure 19. Travel Lever
operation
4. If using an electric start unit, return the key switch to the
STOP position (Figure 21) as soon as the engine stops.
Emergency Shutdown
1. For a recoil start type engine, move the throttle lever
quickly to the STOP position.
2. For an electric start type engine, place the engine
ignition switch in the OFF position.
STOWING THE HANDLE
Figure 21. Starter Switch (STOP)
1. Push up the handle upward (Figure 23) until the handle
locks in place.
5. Place the fuel cock (Figure 22) in the closed position.
MVH-306
Figure 22. Fuel Cock (Closed Position)
Figure 23. Stowing The Handle
operation
COMPACTION SENSOR (MVH306 DSCPAS Only)
Compaction Analyzing System (COMPAS) is a system that
uses an acceleration sensor to show real-time soil stiffness
via LED's (light-emitting diode) turning on with each pass
of the compactor.
This COMPAS improves compaction work efficiency
because it can prevent an already properly compacted area
from being compacted more than necessary and identify
an area where more compaction is needed.
COMPAS also has a function to detect abnormalities such
as vibration trouble (insufficient vibration frequency), ground
trouble (soft soil) and other functional issues (Figure 24).
NORMAL OPERATION
(GREEN LED ON)
VIBRATION ABNORMALITY
(GREEN LED FLASHING)
When the plate compactor is in idle mode the green LED
will begin flashing and the red LED will turn on. As the
engine RPM's are increased and compaction begins, the
green LED will stop flashing and turn on (solid). The red
LED will turn off and the #1 yellow LED will turn on. As
compaction progresses the number of yellow LEDs, 2 thru
8 will turn on (Figure 25).
The number of yellow status LEDs that will turn on is soil
dependent.
NORMAL OPERATION
(GREEN LED ON)
COMPACTION LIMIT
LED’S 1 THRU 8 ON
PLUS RED LED ON
SOIL PROBLEM,
GREEN, AND RED
LED’S ON
INITIAL COMPACTION YELLOW LED#1 ON
COMPACTION PROGRESSION LED’S 2 THRU 8 ON
COMPACTION PROGRESSION LED’S 1 THRU 8 ON
Figure 24. Compaction Sensor (COMPAS)
NOTICE
COMPAS can only show progression of the soil stiffness
and is not meant to measure absolute soil density.
When using COMPAS always calculate appropriate soil
density by conducting proper testing such as plate load
test and dynamic load test to best compliment the LED
lighting progression with the actual measurement value.
Normal Compaction (Compaction Progression)
Figure 25. Compaction Progression
Normal Compaction (Compaction Limit)
The compaction limit (Figure 26) is achieved when all the
yellow LED's 1 thru 8 including the red LED are all on,
depending on type of soil being compacted . At this point
the machine cannot compact any further. If the compaction
results are not satisfactory then check and make sure the
soil type, moisture content, lift and number of passes are
proper for this machine.
DURING COMPACTION YELLOW
LED’S 1 THRU 8 ON
NOTICE
Not all yellow status LEDs will turn on. The progression
of the yellow status LEDs depends on the type of
soil being compacted. If compacting gravel (stiff soil)
potentially all status LEDs will turn ON.
If compacting sand (soft soil), fewer status LED's will
turn ON. Remember DO NOT over compact.
RED LED ON
Figure 26. Compaction Limit
operation
System Diagnostics to Detect Operational
Abnormalities
Detection of ground trouble and soft ground
VIBRATION ABNORMALITY DUE TO
IMPROPER ENGINE RPM
GREEN LED
FLASHING
1. For a case of unstable ground or soft ground (soil
containing high clay content) for which the use of this
machine is not suitable, only the green and red LEDs
will be on (Figure 27), with no yellow LED's on.
If this occurs it would be challenging to achieve the
desired compaction results. Check to make sure the
ground conditions are prepared to specification before
proceeding with the compaction process.
GREEN
LED ON
GROUND TROUBLE
OR
SOFT GROUND
RED
LED ON
Figure 28. Vibration Abnormality
Improper Engine RPM's
Function to Detect Electric System Abnormality
Sensor wire disconnection (between acceleration
sensor and sensor panel)
3. If red and green LEDs are flashing alternately as shown
in Figure 29 then please check the sensor wire because
there is a possibility that it is disconnected.
RED LED
FLASHING
Figure 27. Ground Trouble or Soft Ground
Detection of Vibration Abnormality
2. When appropriate vibration frequency cannot be
achieved during operation due to improper engine
RPMs (Figure 28) the green LED will flash. When this
occurs check the engine RPMs and the V-belt tension
as it could be loose.
GREEN LED
FLASHING
Figure 29. Sensor Wire Disconnection
Power cable disconnection (between battery and
sensor panel)
4. If there are no LEDs on or flashing even when the key
switch is turned on then please check the power cable
because there is a possibility it is disconnnected.
maintenance
Table 6. MVH-306DS2/DSCPAS Engine Check
CAUTION
Item
Inspection and other services should always be carried
out on hard and level ground with the engine shutdown.
Inspection and Maintenance Service Tables.
To make sure your plate compactor is always in good
working condition before using, carry out the maintenance
inspection in accordance with Table 5 thru Table 7.
Table 5. MVH-306DS2/DSCPAS Machine Inspection
Item
Hours of Operation
Hours of Operation
Oil or Fuel Leak
Tightness of Fastening
Threads
Engine Oil Check and Replenishment
Air Filter Cleaning Every
Loose or Missing Screws
Every 8 hours (every day) (Replenish to specified maximum
level)
After first 25 hours then every 50
to 100 hours
100 hours
See separate engine manual for details on engine check.
Damaged Parts
Function of Controlling
System Part
Check for leakage of fuel or oil.
Hydraulic System Leak
Every 100 hours
Check for loose screws including tightness. See Table 7
below (tightening torque ), for retightening:
Vibrator Oil Check Every
Every 100 hours
Vibrator Oil Replacement
Every 300 hours
Hydraulic Oil Check Every
Every 100 hours
Hydraulic Oil Replacement
First after 200 hours, then every
1,000 hours
V-belt (clutch) Check
Every 200 hours
Battery Check
Every 100 hours
CAUTION
These inspection intervals are for operation under
normal conditions. Adjust your inspection intervals
based on the number hours plate compactor is in use,
and particular working conditions.
NOTICE
Daily Service
Table 7. Tightening Torque
(in. kg/cm) Diameter
Material 6mm 8mm
10mm 12mm
14mm
16mm
18mm
20mm
4T
70
150
300
500
750
1,100 1,400 2,000
6-8T
100 250
500
800
1,300 2,000 2,700 3,800
11T
150 400
800
1,200 2,000 2,900 4,200 5,600
*
100
300~ 650~
350 700
* (In case counter-part is of aluminum)
(Threads in use with this machine are all right handed)
Material and quality of material is marked on each bolt, and screw.
Remove soil and clean the bottom of compaction plate.
Check hand pump, piping and hose for any leakage. A
loosened hydraulic hose can be a cause for leakage.
Check hydraulic hose connections with wrench applied
for tightness.
Check engine oil.
Fuel piping and connections should be replaced every
2 years.
maintenance
Engine Oil Replacement:
1. Replace engine oil, in first 25 hours of operation and
every 50 to 100 hours afterwards.
CLUTCH
2. Oil may be drained more easily when it is warm
afteroperation (For more details, see separate engine
Owner's Manual).
V-BELT
VIBRATOR PULLEY
Air Filter (Every 6 Months or 400 Hours)
1. The air filter element (Figure 30) should be cleaned
because a clogged air cleaner can cause poor
engine starting, lack of power and shorten engine life
substantially.
BELT COVER
Figure 32. V-Belt Check
Replacing the V-belt
Remove the belt cover (Figure 32). Engage an offset
wrench 3/4”(19 mm) or the like to vibrator pulley (lower)
fastening bolt. Engage wastecloth or the like at midway
of V-belt on the left side and whilepulling it back strongly,
rotate the offset wrench clockwise so that the V-belt will
come off.
Reinstalling the V-belt
Figure 30. Engine Air Filter and Element
2. To clean or replace air filter loosen the wing nut on the
air filter housing (Figure 30) remove the cover and take
out air filter cartridge. If only cleaning of the air filter
is desired blow through the air filter cartridge from the
inside, moving a jet of dry compressed air up and down
until all dust is removed.
CAUTION
NEVER attempt to check the V-belt with the engine
running. Severe injury can occur if your hand gets
caught between the V-belt and the clutch (Figure 31).
Always use safety gloves.
Engage V-belt to lower vibrator pulley and push the V-belt
to leftside of upper clutch and, in the same manner as
in removal, rotate offset wrench clockwise so that the
V-belt goes back on.
Checking Clutch
Check the clutch simultaneously with V-belt checking.
With belt cover removed, check outer drum of the clutch
for seizure and "V" groove for wear or damage with your
eyes. Clean the "V" groove as necessary. If the shoe is
worn, power transmission becomes deficient and slipping
will result.
Replacing Clutch
Remove V-belt. Remove bolt at engine power output by
giving a light tap with a hammer to an engaged wrench
and rotate bolt counterclockwise. Remove clutch with a
pulley extractor. To reinstall, reverse the procedure.
CAUTION
CLUTCH
PULLEY
VIBRATOR
PULLEY
When ever the compactor's vibration becomes weak
or lost during normal operation regardless of operation
hours, check the V-belt and clutch immediately.
Figure 31. V-Belt Hazard
maintenance
Vibrator Oil Level Check
4. After hydraulic oil has been completely drained from
machine, fill with 10W-30 motor oil to the appropriate
safe operating level (Figure 33).
NOTICE
ALWAYS clean the area around the vibrator oil level
check plug before removing oil check plug. This will
prevent dirt and debris from entering the system.
1. In every 100 hours of operation, with the machine
positioned horizontally, use a 3/4” (19 mm) wrench and
remove vibratoroil level check plug (Figure 33). Visually
inspect and see if vibrator oil level is up to filler port.
Be sure to clean area around check hole to prevent
dirt and dust from entering.
5. Reinstall drain plug into vibrating plate assembly. Apply
seal tape or Loctite #575 to thread portion of drain plug.
Draining Hydraulic Oil
1. Disconnect the hydraulic hose (Figure 34) connected
to the hydraulic oil cylinder.
2. Push the travel lever back and forth to drain the hydraulic
oil from the hand pump (hydraulic oil reservoir).
HYDRAULIC
HOSE
OILGAUGE/
DIPSTICK
ADD 10W-30 WT.
MOTOR OIL
HERE
DRAIN
BOLT
CORRECT
DRAIN
BOLT
HYDRAULIC
CYLINDER
OILGAUGE/
DIPSTICK
Figure 34. Hydraulic Oil Cylinder/Hose
EXCITER OIL LEVEL CASING NORMAL
FILL TO 600CC
MAXIMUM
INCORRECT
EXCITER OIL LEVEL CASING OVERFILLED
Figure 33. Vibrator Oil Drain and Check Plugs
Draining Vibrator Oil
1. Replace vibrator oil after first 200 hours and in every
1,000 hours of operation. Oil capacity is 600 cc.
2. Position handle bar vertically (storage position).
3. After draining hydraulic oil, reconnect hydraulic oil
hose to cylinder.
4. Place handle in upright position. Pull travel lever all the
way back (reverse), and using a rope, secure travel
lever to hand grip.
Adding Hydraulic Oil
1. Remove the breather cap and oil plug (Figure 35) from
thehydraulic oil tank using a 24mm hex socket.
BREATHER
CAP
OIL
TANK
3. Using a 14 mm wrench remove the vibrator oil drain
plug (Figure 33) from the vibrating plate assembly.
NOTICE
For draining oil through level check hole, have the
machine inclined with a sleeper or the like placed under
the compaction plate on opposite side.
HYDRAULIC
OIL PLUG
(24 MM WRENCH)
Figure 35. Hydraulic Oil Tank
maintenance
2. Using a funnel, add Shell Tellus Oil #32 or equivalent
to the hydraulic oil tank through the oil filler port
(Figure 36). Oil tank capacity is 18.7 fl. oz (550 cc).
SH
TE EL
L
0I LLU
L
#4 S
6
ALWAYS wear safety glasses or face mask, protective
clothes, and rubber gloves when working with battery.
BATTERY MAINTENANCE (Option)
HYDRAULIC
OIL TANK
FILL TO
THIS LEVEL
OIL LEVEL
REAR VIEW
FRONT VIEW
CAUTION
Figure 36. Adding Hydraulic Oil
CAUTION
Make sure hydraulic oil is at a normal safe operating
level. DO NOT over fill. Over filling (excessive oil) will
cause excess oil to blow out of breather plug.
3. Loosen bleeder plug located at top of hydraulic cylinder
on side of vibrator (Figure 37). Air remaining in the
circuit will be forced out of the bleeder plug. Once all
air has been purged from the hydraulic system, tighten
bleeder plug securely
4. Reinsert oil plug into hydraulic oil tank and tighten
securely. Reinstall breather cap.
NOTICE
The bleeder plug should only be loosened, but not
removed.
Mishandling of the battery shortens the service life of the
battery and adds to maintenance cost. When handling the
battery do the following:
The battery electrolyte contains sulfuric acid, be careful
not to let the battery electrolyte come in contact with your
body or clothing.
Always check the battery terminals periodically to ensure
that they are in good condition.
Always wear eye protection and rubber gloves, since the
battery contains sulfuric acid which burns skin and eats
through clothing. In case of contact, flush thoroughly with
water and contact a doctor immediately.
Use wire brush or sand paper to clean the battery
terminals.
Always check battery for cracks or any other damage.
If white pattern appears inside the battery or paste has
accumulated at the bottom, replace the battery.
If the compactor will not be in operation for a long period
of time, store in cool dry place and check the battery
charge level every month to maintain the performance
of the battery.
Check the battery regularly and make sure that each
electrolyte level is to the bottom of the vent well (Figure 38).
If necessary add only distilled water in a well-ventilated area.
BLEEDER
PLUG
HYDRAULIC
CYLINDER
Figure 37. Bleeder Plug
Figure 38. Battery Electrolyte Levels
maintenance
BATTERY CHARGING
BATTERY CABLE CONNECTION (Option)
DO NOT charge battery with the battery cables
connected to the compactor. The diodes will be damage
by the high voltage.
1. Take off the battery cover by removing the M6 nuts that
secure the battery holder to the cover.
Batteries generate hydrogen gas which
can be highly explosive. DO NOT smoke
or allow flames or sparks near the battery,
especially during charging of the battery.
2. When removing battery cables, disconnect the ground
side (normally negative) first (Figure 39).
3. When installing battery cable connect the ground side
(normally negative) last.
Charge the battery in a open air environment (plenty of
ventilation).
Before charging , remove the cap from each cell of the
battery.
Connect the positive (+) lead of the charger to the
positive (+) terminal of the battery and the negative (-)
lead of the charger to the negative (-) terminal of the
battery. DO NOT reverse the polarity when charging.
Reverse polarity will damage the charger rectifier or
the battery.
Battery fluid will be lost through continuous charging
and discharging.
Discontinue charging if the electrolyte temperature
exceeds 117° F (45° C).
NOTICE
During summer much more battery fluid is lost than in
winter. Before starting, check battery electrolyte levels
and replenish with distilled water to the upper mark on
the battery.
Figure 39. Removing Battery Cover
CHECKING FUEL FILTER
1. Clean the fuel filter every 3 months or 200 hours.
2. Replace fuel filter every 6 months or 400 hours.
3. To clean the fuel filter, loosen the nuts (Figure 40) of
the fuel cock and pull out the filter from the F.O. tank
filler port. Wash the filter thoroughly with diesel fuel oil.
4. Reinstall fuel filter and connect all associated hardware
DRAIN
PLUG
NUTS
maintenance
Figure 40. Fuel Filter
LONG TERM STORAGE
When storing your compactor for long periods do the
following:
1. Run the engine at idle speed for 3-5 minutes.
2. Stop the engine. Drain the engine crankcase oil while
the engine is still warm. Fill Engine crankcase with
fresh oil.
3. Remove the rubber plug (Figure 41) on the rocker
arm cover and add about 2 cc of lube oil. Reinstall
rubber plug.
RUBBER
PLUG
Figure 42. Recoil Starter Grip
5. For electric start type compactors, turn the engine for
2 or 3 seconds with the decompression lever set in the
non-decompression position, and the starter key at the
START position. DO NOT start the engine.
6. Pull the decompression lever up. Pull the recoil starter
grip slowly. STOP when it feels tight. This closes the
intake and exhaust valves (compression position) , and
helps prevents ruts from forming.
7. Wipe any oil or dirt that may have accumulated on the
compactor.
8. Store compactor in a cool dry place out of the reach
of children or unauthorized personnel
DECOMPRESSION
LEVER
Figure 41. Decompression Lever
4. For recoil type compactors, push the decompression
down (non-decompression position) and hold it while
you pull the recoil starter grip (Figure 42) rope 2 or 3
times. DO NOT start the engine.
STARTER
GRIP
Explanation of Code in Remarks Column
The following section explains the different symbols and
remarks used in the Parts section of this manual. Use the
help numbers found on the back page of the manual if there
are any questions.
NOTICE
The contents and part numbers listed in the parts
section are subject to change without notice. Multiquip
does not guarantee the availability of the parts listed.
sampLe paRTs LisT
nO.
1
2%
2%
3
4
paRT nO. paRT name
QTY. REMARKS
12345
BOLT .....................1 .....INCLUDES ITEMS W/%
WASHER, 1/4 IN. ..........NOT SOLD SEPARATELY
12347
WASHER, 3/8 IN. ..1 .....MQ-45T ONLY
12348
HOSE ..................A/R ...MAKE LOCALLY
12349
BEARING ..............1 .....S/N 2345B AND ABOVE
nO. Column
unique symbols — All items with same unique symbol
(@, #, +, %, or >) in the number column belong to the
same assembly or kit, which is indicated by a note in the
“Remarks” column.
duplicate item numbers — Duplicate numbers indicate
multiple part numbers, which are in effect for the same
general item, such as different size saw blade guards in
use or a part that has been updated on newer versions
of the same machine.
NOTICE
When ordering a part that has more than one item
number listed, check the remarks column for help in
determining the proper part to order.
paRT nO. Column
numbers used — Part numbers can be indicated by a
number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a
part that has not been assigned a formal part number
at the time of publication.
separately or is not sold by Multiquip. Other entries will
be clarified in the “Remarks” Column.
QTY. Column
numbers used — Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other
parts that are sold in bulk and cut to length.
separately. Other entries will be clarified in the “Remarks”
Column.
REMARKS Column
Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed
to describe the item can also be shown.
assembly/Kit — All items on the parts list with the
same unique symbol will be included when this item is
purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
serial number Break — Used to list an effective serial
number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXX TO S/N XXX”
specific model number use — Indicates that the part
is used only with the specific model number or model
number variant listed. It can also be used to show a
part is NOT used on a specific model or model number
variant.
Indicated by:
“XXXXX ONLY”
“NOT USED ON XXXX”
“make/Obtain Locally” — Indicates that the part can
be purchased at any hardware shop or made out of
available items. Examples include battery cables, shims,
and certain washers and nuts.
“not sold separately” — Indicates that an item cannot
be purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available
for sale through Multiquip.
Suggested Spare Parts
MVH306DS2/DSCPAS W/YANMAR L70V6 DIESEL ENGINE
1 to 3 Units
Qty.P/NDescription
1............956100054.............THROTTLE WIRE
2............070200373.............V-BELT
3............11425012580.........ELEMENT W/ PRE-FILTER
1............16081076630.........STARTER ROPE
2............11425055121.........FUEL FILTER W/GASKET
1............11428855010.........CAP, FUEL TANK W/GASKET
1............11425035110.........LUBE OIL STRAINER
1............11425055100.........FUEL STRAINER
1............955300680.............IGNITION SWITCH W/ KEY
3............955000010.............KEY, IGNITION SWITCH
NOTICE
Part numbers on this Suggested Spare Parts list may
supersede/replace the part numbers shown in the
following parts lists.
nameplates and decals
nameplates and decals
NO.
1
2
3
4
5
6
7
8
9
9
10 11 12 14 15 PART NO.
920201950 920105070
920110370 920209620 920211090 920204580 920203330 920211060 920213920
920216620
920201580 920211010 920106760 920214100 920216610 PART NAME
QTY.
REMARKS
DECAL: OIL SAE 10W-30 1
DECAL: MIKASA LOGO.....................................1................ELECT. START MODEL ONLY
DECAL: MODEL LOGO MVH-306 1
DECAL: CAUTION 1
DECAL: SHELL TELLUS OIL 32 1
DECAL: FULL THROTTLE 1
DECAL: EAR PROTECTION
1
DECAL: CAUTION (TRAVEL LEVER)
1
DECAL: SERIAL NO. .........................................1................CONTACT MQ PARTS DEPT.
DECAL: SERIAL NO. (PAS)................................1................CONTACT MQ PARTS DEPT.
DECAL: MQ LOGO 1
DECAL: V-BELT HDPF-5370 1
DECAL: STOP-RUN-START 1
DECAL: E/G FIRE WARNING 1
DECAL: CAUTION (FOR WASHING) 1
NO.
1
2
3
4
5
6
7
8
9
10 11 12 15 16 17 18 19 20 21 31 32 33 PART NO.
464117840 464460660 953402930 953400270 953405260 939010260 020316130 030216400 001221635 001221830 58407 030216400 939010010 020310080 031110160 030210250 464343730 011008015 030208200 52993 012218050
58407
PART NAME
QTY.
REMARKS
VIBRATING PLATE 1
DRAIN PLUG
1
COPPER PACKING 19X30X1 1
PLUG 1/4X14 10L 1
PACKING 1/4 (CU) 1
SHOCK ABSORBER 110X60H 4
NUT M16 4
WASHER, LOCK M16 4
BOLT 16X35 T 4
BOLT 18X30 T 8
WASHER, LOCK M18 .......................................8................REPLACES P/N 030218460
WASHER, LOCK M16 4
SHOCK ABSORBER, STOPPER 45 4
NUT M10 4
WASHER, FLAT M10 4
WASHER, LOCK M10 4
COVER, VIBRATING PLATE 2
BOLT 8X15 T .....................................................8................REPLACES P/N 001220815
WASHER, LOCK M8 8
EXTENSION PLATE ..........................................2................REPLACES P/N 456210690
BOLT 18X50 T ...................................................8................REPLACES P/N 001221850
WASHER, LOCK M18 .......................................8................REPLACES P/N 030218460
NO.
1
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17 18 19 20 21 35 36 37 38 39 40 PART NO.
464117850 914410026 012210040
030210250 031110160 464216560 011208025
030208200 0401450080
464343670 464457360 456343340 951406790 952400690 011208030
030208200 464216640 092006010 464343660 464216590 001521050 464117920 456449950 011208030
030208200 0401450080
022710809
PART NAME
QTY.
REMARKS
BASE 1
ENGINE ASSY. L70V6 (YANMAR) 1
WASHER, LOCK M10 4
WASHER, FLAT M10 4
BELT COVER (IN) 1
WASHER, LOCK M8 4
WASHER, FLAT M8 ...........................................4................REPLACES P/N 031108160
DUST-PROOF SPONGE (IN) 1
SPACER/MVH-306 1
CLUTCH ASSY./CHM03/W.FAN 1
KEY 7X7X36 RR ................................................1................REPLACES P/N 22512070360
WASHER 9X35X4.5 1
WASHER, LOCK M8 1
DUST-PROOF COVER 1
FLAT HEAD SCREW 6X10 3
DUST-PROOF SPONGE (OUT) 1
BELT COVER (OUT) 1
SOCKET HEAD BOLT 10X50 T 4
RUBBER COVER (GUARD FRAME) 1
PLATE, COVER 1
WASHER, LOCK M8 3
NYLON NUT M8 3
NO.
41 42 43 44 45 46 47 48 49 51 52 53 59 60 61 62 63 64 65 66 70 71 72 PART NO.
2556390111
2556380103
0091720000
0211140020
R0401140030
464457380 014208020
030208200 454010020 464118780 012214030
030214350 459455560 459010110 070200373 459000020 2067550101
58151
020406040 959406800 959407260 012210015
030210250 PART NAME
QTY.
REMARKS
UNION TIP, DRAIN ............................................1................REPLACES P/N 459010060
DRAIN HOSE .....................................................1................REPLACES P/N 459010070
HOSE BAND ......................................................2................REPLACES P/N 459010090
GASKET (OIL DRAIN) .......................................2................REPLACES P/N 459010080
PLUG .................................................................1................REPLACES P/N 459010100
DRAIN JOINT 1
WASHER, LOCK M8 1
CLAMP TC-100 1
GUARD HOOK 1
WASHER, LOCK M14 4
UNION, OIL DRAIN 1
SEAL WASHER 16S 1
V-BELT 1
RETURN SPRING 1
CLAMP CP. ........................................................1................REPLACES P/N 151010680
NUT M6, H=4.2 1
NUT M6 (SPECIAL-L10) 1
CLIP D6 (FOR M10) 1
WASHER, LOCK M10 1
VIBRATOR ASSY.
VIBRATOR ASSY.
NO.
A
1# 2
3
4
5# 6# 8# 9# 10# 11# 12# 13# 14# 15# 16# 17# 18# 19# 20# 21# 25# 26# 27# 28# 29# 30# 31# 33# 34# 35# 36# 37# 38# 39# 43# 46# 47# 48# 49# 51 52 PART NO.
464910020
464117880 001221470 001221450 030214350 047920120 457212410 951405370 456327150 080200550 060105030 951404970 464343700 009120301 456337670 009120302 456337380 456010010 464343720 040306911 953010030 042506000 0080000010 455435051 455010070 080100260 456327130 456210636 050101050 0105091025
030210250 011008015
953404600 455010020 031110160 952405470 464343710 464457370 012012030
030212300 464216600 001520852 PART NAME
QTY.
REMARKS
VIBRATING ASSY...............................................1................INCLUDES ITEMS W/ #
VIBRATING CASE 1
BOLT 14X150 T 6
BOLT 14X50 T 4
WASHER, LOCK M14 10
ROLLER BEARING NJ310EMC4 4
ROTARY SHAFT, DRIVE 1
KEY 15X10X39 RR 1
GEAR, DRIVE 1
STOP RING S-55 2
OIL SEAL SB-50729 1
KEY 12X8X30 R 1
ECCENTRIC ROTATOR 4
ROTARY SHAFT, DRIVEN 1
PISTON ROD 1
KNOCK PIN 10X70 1
GEAR (DRIVEN) 1
BEARING 6911 2
SEAL CAP/SC72-8N 1
BEARING 6000ZZSG 2
STOP RING S-10 ...............................................1................REPLACES P/N 080200100
PISTON, 22.4D 1
PACKING USH-22.4X30X5 1
STOP RING R-26 1
BEARING COVER 1
CYLINDER (L)/(AC) 1
O-RING G-105 2
WASHER, LOCK M10 8
COPPER PACKING 8X16X2 1
ELBOW 45 DEG. 15-0404 1
WASHER, FLAT M10 8
SHIM 90X110X0.5 2
PULLEY 1
WASHER 1
WASHER, LOCK M12 1
BELT COVER (LOWER) 1
NO.
1
2
3
4
5
7
8
9
10 11 12 13 14 15 18 19 20 21 22 23 25 26 27 28 29 34 35 36 37 38 39 40 43 44 45 46 47 48 PART NO.
464343680 456336420 012212035
030212300 031112230 456336400 456449940 456449930 001221681 032124400 025306016
0401450160
020316130 020416100 455434950 455010030 939010060 020310080
020412070 022411635 954404230 011206020
030206150 031106100 020106050
501402870 501402880 959403460 020310080
456449980 953405260 031110160 464343690 0105050616
030206150 031106100 464457710 464457720 PART NAME
QTY.
REMARKS
HANDLE BRACKET 1
HANDLE BRACKET (R) 1
WASHER, LOCK M12 4
WASHER, FLAT M12 4
RUBBER COUPLING 2
SHOCK ABSORBER 2
RUBBER PLATE 2
BOLT 16X250 T 1
CONICAL SPRING WASHER M24 2
SPRING PIN 6X16 .............................................2................REPLACES P/N 025406016
WASHER, FLAT M16 .........................................2................REPLACES P/N 031116260
NUT M16 1
NUT M16, H=10 1
SPINDLE 1
KNOB 1
SHOCK ABSORBER 1
NUT M10, H=6 ...................................................1................REPLACES P/N 020410060
NUT M12, H=7 1
WING NUT M16 1
CLAMP SA120-18 1
WASHER, LOCK M6 1
WASHER, FLAT M6 1
NUT M6 ..............................................................1................REPLACES P/N 020306050
HANDLE STOPPER 1
SPRING/HANDLE (1.4X18X44) 1
BALL GRIP 32D-M10 1
NUT M10, H=6 ...................................................1................REPLACES P/N 020410060
RUBBER PACKING 9D-20D-5T 1
PACKING 1/4 (CU) 1
WASHER, FLAT M10 1
HANDLE COVER 1
WASHER, LOCK M6 6
WASHER, FLAT M6 6
PACKING A, HANDLE COVER 1
PACKING B, HANDLE COVER 1
CONTROL HANDLE ASSY. (CONTINUED)
CONTROL HANDLE ASSY. (CONTINUED)
NO.
61 64 65 66 67 68 69 70 71 72 73 80 81 82 83 84 85 86 87 88 89 90 91 93 94 95 96 99 101 103 104 104 PART NO.
464117890 464216630 464457400 012010030
030210250 464216620 030210250 031110160 020310080 011208025
030208200 464457340 959403840 464457420 464457350 014208020
0401450160
458450660 033910080 464457440 464010010 011606025
020106050
464010020 001520520 58151
020305040 954002270 956100054 454010020 959021815 959021810
PART NAME
QTY.
REMARKS
COLUMN, HANDLE 1
TRAVEL LEVER 1
HANDLE BOSS 1
WASHER, LOCK M10 2
HANDLE W/GRIP RUBBER
1
WASHER, LOCK M10 2
WASHER, FLAT M10 2
NUT M10 2
WASHER, LOCK M8 2
THROTTLE LEVER 1
BAR GRIP I.D. 12 MM 1
COVER, THROTTLE 1
ARM, THROTTLE 1
SOCKET HEAD BOLT 8X20 T ...........................1................REPLACES P/N 001520820
WASHER, FLAT M16 .........................................1................REPLACES P/N 031116260
WASHER 16.4-35-0.6 2
CONICAL SW 16.3 X 31.5 X 1.2 3
STEEL BALL D6 (SUJ) 1
DRY BUSHING/ LBF-1620 1
NUT M6 ..............................................................2................REPLACES P/N 020306050
ROD END M5 1
NUT M5 1
OIL HOSE W/SPRING 1/4 X 920 1
THROTTLE WIRE 1
CLAMP TC-100 1
SPIRAL TUBE 6D-330L 1
SPIRAL TUBE KEP6/ L=500 .............................1................REPLACES P/N 959021810
HAND PUMP ASSY.
HAND PUMP ASSY.
NO.
B%
C%
2%
3%
4%
9%
10%
11%
12%
13%
14%
15%
16#%
17#%
18#% 19# 22%
26#%
27#%
28#% 50%
51%
52#%
53#% 81%
82%
83% 84 PART NO.
464910040 464910080
464010040 464010050 464010060 464010070 099205005 464010080 464010090 464010100 458010080 014206020
050200200 050210220
050300380 050200180 464010111 050300400 050200150 050100400 464010120 458451630 069904010 069901010 984010060 984010040 984010050 464216721 PART NAME
QTY.
REMARKS
ACCUMLATOR 1
O-RING DUST, SEAL, SET................................1................ INCLUDES ITEMS W/#
CONTROL SHAFT 1
BUSH 2
CAM 1
STOPPER 2
SOCKET HEAD SCREW 5X5 T 2
PLUG 1
PIN,STOPPER 2
PLUG 2
BREATHER 1
SOCKET HEAD BOLT 6X20 T ...........................1................REPLACES P/N 001520620
O-RING P-20 2
O-RING P-22 .....................................................2................REPLACES P/N 050200220
O-RING S-38 1
O-RING P-18 1
ACCUMULATOR CASE......................................1................S/N N2419 AND ABOVE
O-RING S-40 1
O-RING P-15 1
O-RING G-40 1
SPRING PLUG 1
BREATHER CAP 1
DUST SEAL SER-40..........................................1................S/N N2419 AND ABOVE
DUST SEAL SER-15
1
S/N N2419 AND ABOVE
SPRING COMPRESSION TOOL 1
DISASSEMBLING TOOL A 1
DISASSEMBLING TOOL B 1
HAND PUMP ASSY............................................1................INCLUDES ITEMS W/%
BATTERY ASSY.
BATTERY ASSY.
NO.
1
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17 18 19 20 PART NO.
464457460 464457470 464216660 456447590 456447600 012210020
030210250 955010090 955300490 955300470 955300480 955300460 464021020 464457410 011208025
030208200 464457390 022710809 0401450080
464343740 PART NAME
QTY.
REMARKS
BATTERY CORD (-) 400L 1
BATTERY CORD (+) 550L 1
CRADLE, BATTERY 1
RUBBER PLATE (E) 28X240X5 1
RUBBER PLATE 50X240X10 2
SOCKET HEAD BOLT 10X20 T .........................2................REPLACES P/N 001221020
WASHER, LOCK M10 2
BATTERY 55B24L 1
BATTERY TERMINAL (-) 1
TERMINAL COVER (-) 1
BATTERY TERMINAL (+) 1
TERMINAL COVER (+) 1
COVER, BATTERY 1
FIXED PLATE, BATTERY COVER 2
WASHER, LOCK M8 4
BATTERY BOLT 2
NYLON NUT M8 2
HOLDER, BATTERY 1
cOMPACTION ANALYZING SYSTEM ASSY. (mVH3O6DSCPAS)
24
BATTERY CRADLE
23
25
cOMPACTION ANALYZING SYSTEM ASSY. (mVH3O6DSCPAS)
NO. PART NO.
1
465350490
2464350510
3
009110062
4
952404470 5
030206150
6
022710607
7
464350500
8
464464350
9
H5HB051000
10
030205130
11# 959021812
12
464350390
13
515450380
14
464464520
15% 464010140
16
506010070
17464022020
18
001521030
19
959408330
20
030210250
21
0105091025
22
031110160
23
464457410 24 030208200 25 011208025
PART NAME
QTY.
REMARKS
COMPACTION SENSOR PANEL
1
PACKING,SENSOR
1
SOCKET HEAD SCREW 6X20
4
WASHER, FLAT M6............................................4................REPLACES P/N 031106100
WASHER, LOCK M6
4
NYLON NUT M6
4
ACCELERATION SENSOR ASSY......................1................INCLUDES ITEMS W/ #
SENSOR HOLDER COVER
1
SOCKET HEAD BOLT 5X10 T............................2................REPLACES P/N 001520510
WASHER, LOCK M5
2
SPIRAL TUBE 6D-800L
1
WIRE HARNESS, SENSOR
1
WIRE HARNESS
1
FUSE HOLDER, SENSOR.................................1................INCLUDES ITEMS W/ %
FUSE 2 AMP.......................................................1................MVH306DSCPAS
CLAMP TC-150
7
COVER,BATTERY..............................................1................MVH306DSCPAS ONLY
2
WIRE CLIP,SENSOR
1
WASHER, LOCK M10
3
BOLT 10X25 T....................................................1................REPLACES P/N 001221025
WASHER, FLAT M10
1
FIXED PLATE, BATTERY COVER 2
WASHER, LOCK M8 4
ELECTRIC DEVICE ASSY.
ELECTRIC DEVICE ASSY.
NO.
1
2
24 26 28 30 41
41A# 44 PART NO.
464457460 464457470 464459260 454010020 955300400 506010070 955300680
955000010 10519878570 PART NAME
QTY.
REMARKS
BATTERY CORD (-) 400L 1
BATTERY CORD (+) 550L 1
WIRE CP 1
CLAMP TC-100 3
BUZZER (EBL) 1
CLAMP TC-150 1
IGNITION SWITCH ASSY...................................1................INCLUDES ITEMS W/ #
IGNITION KEY 1
HARNESS (C), WIRE
1
YANMAR L70V6 — CYLINDER BLOCK ASSY.
YANMAR L70V6 — CYLINDER BLOCK ASSY.
NO.
1
5
11 12 23 24 25 26 27 28 29 30 31 32 35$ 37 38 39 40 42# 43 44 45 46 47 48 49 50 51 52 PART NO.
11421001010 11439501330 11435001380 11429901800 11429901830 11425001841 22312040080 23875020000 11429901600 26226060182 26226060222 26366060002 11435001412 11421001460 11435002100 11429935150 26106080352 10542501690 11469901760 24311000180 22190160002 11429902030 11435002113 16011002220 16011002220 24162152116 26106080122 11435002200 11435002210 12125239450 PART NAME
QTY.
REMARKS
CYLINDER BLOCK ASSY. 1
CYLINDER HEAD GASKET ASSY. 1
O-RING 1
SHIM SET 1
COVER (FO PUMP) 1
GASKET 1
PIN 4X8 STRAIGHT 2
PLUG PT 1/4 STEEL 1
PIN, 8X12 2
STUD M6X18 PLATED 1
STUD M6X22 PLATED 2
NUT M6 3
CRANKCASE GASKET 1
CRANKCASE COVER D....................................1................INCLUDES ITEMS W/ $
MAIN BEARING US=STD. 1
L.O. INLET PIPE 1
BOLT M 8X35 PLATED 15
PLUG M16 2
OIL GAUGE CAP, W/LUB...................................2................INCLUDES ITEMS W/ #
O-RING 2
SEAL WASHER 16S 2
RETAINER 1
BALL BEARING 1
OIL SEAL 1
OIL SEAL 1
NEEDLE BEARING 1
BOLT M8X12 PLATED 1
MAIN BEARING US=0.25...................................1................UNDERSIZED PART
MAIN BEARING US=0.50...................................1................UNDERSIZED PART
OIL PRESSURE SENDER 1
YANMAR L70V6 — CYLINDER head ASSY.
YANMAR L70V6 — CYLINDER head ASSY.
NO.
1
2
3
7
8
9
10 11 13 14# 15# 16# 18#+ 19#+ 20# 22#$ 23#$ 24 25 26 27
28
29 30 31 32 33 34 35
37% 40%
42%
45 PART NO.
11421001200 11421001210 11421011020 11421011100 11421011110 11421011120 11421011180 11421011930 11421011250 11421011260 11421011280 11421011650 11429911240 26856060002 11421011660 11429911240 26856060002 11435011340 11477111461 11429511470 10501011490
11429911600
11421011900 22351040008 26106060402 26226060552 26366060002 11421011310 11421011950 11421003590 11429903640 22312030160 26106060552 PART NAME
QTY.
REMARKS
CYLINDER HEAD A BOLT 2
CYLINDER HEAD B BOLT 2
CYLINDER HEAD ASSY. 1
INTAKE VALVE 1
EXHAUST VALVE 1
VALVE SPRING 2
SPRING RETAINER 2
COTTER ASSY. 2
SUPPORT ASSY. ROCKER...............................1................INCLUDES ITEMS W/ #
ROCKER ARM SUPPORT 1
C TYPE RETAINING PIN 2
INTAKE ARM ASSY. ..........................................1................INCLUDES ITEMS W/ +
ADJUSTING SCREW 1
LOCK NUT 6 1
EXHAUST ARM ASSY. ......................................1................INCLUDES ITEMS W/ $
ADJUSTING SCREW 1
LOCK NUT 6 1
VALVE STEM SEAL 2
NOZZLE GASKET 1
NOZZLE SPACER 1
VALVE CAP
2
VALVE SPRING WASHER
2
NOZZLE RETAINER 1
SPRING PIN 4X8 1
BOLT M6X40 PLATED 2
STUD M6X55 2
NUT M6 2
BONNET GASKET 1
BONNET HEAD ASSY........................................1................INCLUDES ITEMS W/ %
DECOMP SHAFT ASSY. 1
DECOMP SPRING 1
PARALLEL PIN 3X16 1
BOLT M6X55 PLATED 1
YANMAR L70V6 — air cleaner ASSY.
YANMAR L70V6 — air cleaner ASSY.
NO.
1
2# 3#
4#
6#
7#
10# 11 12 13 14 PART NO.
11421012511 11421012020 11421012520 11421012560 11421012580 11421012590 11421012600 11429912300 11421012210 26106060202 26226060302 PART NAME
QTY.
REMARKS
AIR CLEANER ASSY..........................................1................INCLUDES ITEMS W/#
AIR CLEANER BODY 1
AIR CLEANER COVER 1
WING NUT 1
STUD BOLT 1
ELEMENT ASSY. 1
KNOCKING KNOB 1
U-NUT 3
AIR CLEANER GASKET 1
BOLT M6X20 PLATED 1
STUD M6X30 3
YANMAR L70V6 — MUFFLER ASSY.
YANMAR L70V6 — MUFFLER ASSY.
NO.
15 16 22 23 24 25 26 PART NO.
11429913200 11439913520 26106060142 26216080182 26366080002 11424913600 11425213910 PART NAME
MUFFLER GASKET MUFFLER ASSY. BOLT M6X14 PLATED STUD M8X18 PLATED NUT M8 CLAMP
EXHAUST DEFECTOR QTY.
1
1
2
2
2
1
1
REMARKS
YANMAR L70V6 — CRANKSHAFT AND CAMSHAFT ASSY.
YANMAR L70V6 — CRANKSHAFT AND CAMSHAFT ASSY.
NO.
1
6
7
12 13 21 22 25# 26 27 45 62 63 64 65 PART NO.
71421014580 11421014200 11421014300 11421014400 71421021740 11429921220 11439921590 11436221600 11429921550 22512040120 71421028510 26106080202 16031014550 22512070360 24101062030 PART NAME
QTY.
REMARKS
CAMSHAFT ASSY. 1
TAPPET 2
ROLLER TAPPET ASSY. 1
PUSH ROD ASSY. 2
CRANKSHAFT (D) ASSY. 1
NUT 1
FLYWHEEL (DE) ASSY.......................................1................INCLUDES ITEM W/ #
RING GEAR 1
FLYWHEEL WASHER 1
KEY 4X12 1
BALANCER SHAFT ASSY. 1
WASHER 1
KEY 7X36 RR 1
BEARING 2
YANMAR L70V6 — PISTON ASSY.
YANMAR L70V6 — PISTON ASSY.
NO.
28 28 28 30# 30$ 30% 36 37 38 41@
42@
42 42 44@
PART NO.
71421022720 71421022620 71421022580 71487022502 11487222140 11487222150 11439922300 22252000210 71421023701 11820023200 11421023600 11421023610 11421023620 11438023910 PART NAME
QTY.
REMARKS
PISTON W/ RINGS STD.....................................1................INCLUDES ITEMS W/#
PISTON W/RINGS OS = 0.25 ............................1................INCLUDES ITEMS W/$
PISTON W/RINGS OS = 0.50 ............................1................INCLUDES ITEMS W/%
PISTON RINGS SET = STD. 1
PISTON RING SET OS = 0.25 1
PISTON RING SET OS = 0.50 1
PISTON PIN 1
CIRCLIP 21 2
CONNECTING ROD ASSY.................................1................INCLUDES ITEMS W/@
ROD BOLT 2
CRANK PIN BEARING STD. 1
CRANK BEARING PIN U.S. = 0.25....................1................UNDERSIZED PART
CRANK BEARING PIN U.S. = 0.50....................1................UNDERSIZED PART
PISTON PIN BUSH 1
YANMAR L70V6 — LUB OIL PUMP AND GOVERNOR ASSY.
YANMAR L70V6 — LUB OIL PUMP AND GOVERNOR ASSY.
NO.
1
7
8
9
10 11 13$
14 15 27# 32# 35 36+ 41 42 43 44 45 46 47 48 49 50 51 52 54 55 56 57 58 59 60 61 62 63 65% 66% PART NO.
11425032010 11429932070 11429932570 22312030160 26106060122 11425035110 24341000224 26106060162 11421061500 22322030200 22322030200 71421061700 11421061290 11429961600 11477061610 11429961190 11477161810 11477161830 11429561940 11477166600 11477166690 11478061090 22451060000 11477061520 11425266051 18336066110 11429966250 11429966440 10522566990 26106060142 26106060202 26756060002 11421066010 11429966200 11477161890 11477161960 24311000180 PART NAME
QTY.
REMARKS
LUB. OIL PUMP ASSY. 1
LUB. OIL PUMP COVER 1
O-RING COVER 1
PARALLEL PIN 3X16 1
LUBE OIL FILTER COMPLETE..........................1................INCLUDES ITEMS W/ $
O-RING 1A S- 22.4 1
LEVER ASSY. ....................................................1................INCLUDES ITEMS W/ #
TAPER PIN 3X20 1
TAPER PIN 3X20 1
GOVERNOR ASSY. ...........................................1................NCLUDES ITEMS W/ +
GOVERNOR WEIGHT ASSY. 1
OIL SEAL 1
THRUST WASHER 1
GOVERNOR WASHER 1
PLAIN WASHER 14 1
PLATE 1
NUT 1
FUEL LIMITER ASSY. 1
NUT M14 1
LEAD 1
WIRE 0.6 1
NEEDLE BEARING 2
REGULATOR HANDLE 1
REGULATOR BRACKET 1
RETURN SPRING 1
ADJUSTING BOLT 1
SCREW 1
LOCK NUT M6 PLATED 1
REGULATOR SPRING 1
RETURN SPRING 1
PROTECTOR COMPLETE.................................1................INCLUDES ITEMS W/ %
SPACER 1
O-RING 1A P- 18.0 1
YANMAR L70V6 — COOLING AND STARTING DEVICE ASSY.
YANMAR L70V6 — COOLING AND STARTING DEVICE ASSY.
NO.
1
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17 19 20# 21#
22#
23#
24#
25#
26#
27#
28#
29#
30 31 32 PART NO.
11429945220 11421045260 11421045270 11421045300 11421045310 11439945320 11435045340 11421045350 26106060082 26106060202 26226060852 26366060002 11421045100 11429945300 11429945310 11429945330 11429945350 11439976251 11439976510 11439976521 11439976530 11439976540 11439976550 11439976560 11439976570 11439976580 11439976620 11439976630 11439976590 26106060082 26106060122 PART NAME
QTY.
REMARKS
TANK GROMMET 5
SIDE COVER B (13) 1
SIDE COVER A (13) 1
TOP COVER, BLACK (13) 1
DAMPER 1
SEAL RUBBER 1
CYLINDER COLLAR COVER 5
TOP COVER SPACER 1
BOLT M 6X 8 PLATED 4
BOLT STUD 6X85 1
NUT M 6 1
FAN CASE (SILVER) (17) 1
CUSHION RUBBER 4
FAN CASE COLLAR 4
FAN CASE SEAL 1
FAN CASE BOLT 4
RECOIL STARTER (D) ASSY.............................1................ INCLUDES ITEMS W/ #
STARTER CASE 1
RECOIL REEL 1
RATCHET 1
SPIRAL SPRING 1
RATCHET COVER 1
SPRING 1
RETURN SPRING 1
SCREW 1
STARTER KNOB 1
STARTER ROPE 1
STARTER PULLEY 1
YANMAR L70V6 — FUEL INJECTION PUMP ASSY.
YANMAR L70V6 — FUEL INJECTION PUMP ASSY.
NO.
1
18 19$ 21$ 23$ 24$ 25$ 26$ 27$ 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 PART NO.
71424951400 71421053100 11421053000 11421053080 11421053330 11421053120 11421053130 11421053140 11421053410 11421053420 11421053430 11421053440 11421053450 11421053460 11421053470 11421053480 11421053490 11421053500 11421053510 11421053520 11421053530 11421053540 11421053550 11421053560 11421053570 11421053580 11421053590 11421053600 11421053610 PART NAME
QTY.
REMARKS
FUEL INJECTION PUMP ASSY.........................1................INCLUDES ITEMS W/*
FUEL INJECTOR................................................1................INCLUDES ITEMS W/$
NOZZLE ASSY.
1
NOZZLE NUT 1
PIN 1
NOZZLE SPRING 1
SPRING SEAT 1
VALVE SPACER ASSY. 1
SHIM (T=1.00) 1
SHIM (T=1.05) 1
SHIM (T=1.10) 1
SHIM (T=1.15) 1
SHIM (T=1.20) 1
SHIM (T=1.25) 1
SHIM (T=1.30) 1
SHIM (T=1.35) 1
SHIM (T=1.40) 1
SHIM (T=1.45) 1
SHIM (T=1.50) 1
SHIM (T=1.55) 1
SHIM (T=1.60) 1
SHIM (T=1.65) 1
SHIM (T=1.70) 1
SHIM (T=1.75) 1
SHIM (T=1.80) 1
SHIM (T=1.85) 1
SHIM (T=1.90) 1
SHIM (T=1.95) 1
SHIM (T=2.00) 1
YANMAR L70V6 — FUEL TANK AND FUEL LINE ASSY.
SEE FUEL
INJECTION ASSY.
SEE FUEL
INJECTION ASSY.
YANMAR L70V6 — FUEL TANK AND FUEL LINE ASSY.
NO. PART NO.
PART NAME
QTY.
REMARKS
1
71424955020 FUEL TANK, BLACK...........................................1................INCLUDES ITEMS W/@
3@ 11429955080 DRAIN PLUG 1
4@ 23414080000 PACKING 8 1
5@ 11428855041 FUEL TANK CAP ASSY......................................1................INCLUDES ITEMS W/+
7@+ 11428855081 CAP VALVE 1
8
11425055100 FILTER, FUEL 1
10
11435055150
PIPE GUAGE
1
1110385455220CLAMP
2
12 11425055201 FUEL TANK DAMPER 4
13 11423955120 FUEL FILTER......................................................1................INCLUDES ITEMS W/#
14# 11425055130 GASKET 1
15 11421055210 FUEL TANK STAY A 1
16 11421055230 FUEL TANK STAY B 1
17 11424055300 FUEL COCK ASSY.............................................1................INCLUDES ITEMS W/ $
18$ 24341000150 O-RING 1A S- 15.0 1
19 11421055810 LIFTING BOLT 1
20 22117080000 WASHER 8 1
21 26106060162 BOLT M 6X 16 PLATED 2
22 26106080452 BOLT M 8X 45 PLATED 1
23 26366060002 NUT M6 2
25> 11478059060 FUEL OIL PIPE
1
26> 23080014000 CLAMP 14 2
27 11423959300 RETURN PIPE ASSY..........................................1................INCLUDES ITEMS W/%
28% 12472259050 CLAMP 9 1
29% 11465059060 FUEL RETURN PIPE 1
30
12406659100
CLAMP 8
1
31% 11465259310 PROTECT TUBE 1
32% 12175059890 RETAINER 1
33 11421059800 FUEL INJECTION PIPE 1
39 11421059850 INJECTION PIPE SUPPORT 1
YANMAR L70V6 — STARTING MOTOR AND DYNAMO ASSY.
YANMAR L70V6 — STARTING MOTOR AND DYNAMO ASSY.
NO.
1
2 $
3 $
4 $
5 $
6 $
7 $
8 $# 9 $# 10 $# 11 $
12 $
13 $
14 $
15$
16 $ 17 $
18 $
19 20 22 23 24 25 26 27 30 31 32 33% 34 35 36 37 PART NO.
71436277011
11438177110 X2114811000 X2114715500 11438177130 11438177140 11437177160 11437179040 11437179050 11437179060 X211445508 11438177151 11437177170 11437177180 12969877020 11926077260 11437179070 12125477810 26106100302 26716080002 11439978730 11439978740 16026078700 26106060122 26106060202 26577060152 11434077400 26023040102 11435177540 29411200000 11434077710 26106060182 26106060202 11435177520 PART NAME
QTY.
REMARKS
STARTER............................................................1................INCLUDES ITEMS W/ $
ARMATURE 1
THRUST WASHER KIT 1
PINION STOPPER SET 1
FIELD COIL ASSY. 1
REAR COVER 1
BRUSH HOLDER ASSY......................................1................INCLUDES ITEMS W/#
BRUSH (-) 2
BRUSH (+) 1
BRUSH SPRING 4
PINION ASSY. 1
GEAR HOUSING ASSY. 1
DUST COVER KIT 1
SHIFT LEVER KIT 1
MAGNET SWITCH 1
THROUGH BOLT 2
BOLT M6X37 2
TERMINAL COVER 1
BOLT M10X30 PLATED 2
NUT M8 1
STATOR ASSY. 1
DYNAMO WHEEL 1
CORD CLAMP 1
BOLT M6X12 PLATED 1
BOLT M6X20 PLATED 3
SCREW M6X15 3
HARNESS BRACKET 1
SCREW M4X10 2
WIRE HARNESS ...............................................1................INCLUDES ITEMS W/ %
CARTRIDGE FUSE 20A 2
REGULATOR 1
BOLT M6X18 PLATED 2
BOLT M6X20 PLATED 2
JOINT 1
YANMAR L70V6 — TOOL, LABEL, AND GASKET ASSY.
YANMAR L70V6 — TOOL, LABEL, AND GASKET ASSY.
NO.
3
4
5
6
7
8
11 12%
13%
14%
15%
16%
17 18# 24# 25# 26# 27# 28# 29# 30# 31# 32# 33# 34# 35# 36# 37# 38# PART NO.
11429907100 11429907110 11421007120 11421007130 11429907160 11421007200 11429992590 11429992600 11429992710 11429992720 11429992730 11429992740 71421092600 11439501330 11435001380 11435001412 24311000180 11425001841 22190160002 11435011340 11477111461 11421011310 11421012210 11429913200 11429932570 24341000100 23414080000 24341000224 24341000150 PART NAME
QTY.
REMARKS
AIR COOLED LABEL 1
YANMAR LABEL 1
CAUTION LABEL 1
HOW TO START- E LABEL 1
DIESEL LABEL 1
DECOMPRESSION LABEL 1
TOOL ASSY. ......................................................1................INCLUDES ITEMS W/ %
TOOL BAG 1
WRENCH, BOX
1
WRENCH, BOX
1
DRIVER 1
FUEL FITTING 1
GASKET SET (NON- ASB).................................1................INCLUDES ITEMS W/ #
CYLINDER HEAD GASKET ASSY. 1
O-RING 1
CRANK CASE GASKET 1
O-RING 2
GASKET 1
WASHER SEAL 16S 2
VALVE STEM SEAL 2
NOZZLE GASKET 1
BONNET GASKET 1
AIR CLEANER GASKET 1
MUFFLER GASKET 1
O-RING COVER 1
O-RING 1A S- 10.0 1
PACKING 8 1
O-RING 1A S- 22.4 1
O-RING 1A S-15.0 1
Terms and Conditions of Sale — Parts
paYmenT TeRms
5.
Parts must be in new and resalable
condition, in the original Multiquip
package (if any), and with Multiquip part
numbers clearly marked.
6.
The following items are not returnable:
Multiquip reserves the right to quote and
sell direct to Government agencies, and to
Original Equipment Manufacturer accounts
who use our products as integral parts of their
own products.
a.
speCiaL eXpediTing seRviCe
Terms of payment for parts are net 30 days.
FReighT pOLiCY
All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a
signed manifest has been obtained from the
carrier, and any claim for shortage or damage
must be settled between the consignee and
the carrier.
b.
minimum ORdeR
The minimum charge for orders from Multiquip
is $15.00 net. Customers will be asked for
instructions regarding handling of orders not
meeting this requirement.
ReTuRned gOOds pOLiCY
Return shipments will be accepted and
credit will be allowed, subject to the following
provisions:
1.
A Returned Material Authorization
must be approved by Multiquip prior to
shipment.
2.
Obsolete parts. (If an item is in the
price book and shows as being
replaced by another item, it is
obsolete.)
Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
and other rubber parts) that were
purchased more than six months
prior to the return date.
c.
Any line item with an extended
dealer net price of less than
$5.00.
d.
Special order items.
e.
Electrical components.
f.
Paint, chemicals, and lubricants.
g.
Decals and paper products.
h.
Items purchased in kits.
7.
The sender will be notified of any material
received that is not acceptable.
To obtain a Return Material Authorization,
a list must be provided to Multiquip
Parts Sales that defines item numbers,
quantities, and descriptions of the items
to be returned.
8.
Such material will be held for five
working days from notification, pending
instructions. If a reply is not received
within five days, the material will be
returned to the sender at his expense.
a.
The parts numbers and descriptions
must match the current parts price
list.
9.
b.
The list must be typed or computer
generated.
Credit on returned parts will be issued
at dealer net price at time of the original
purchase, less a 15% restocking
charge.
c.
The list must state the reason(s)
for the return.
d.
The list must reference the sales
order(s) or invoice (s) under
which the items were originally
purchased.
e.
The list must include the name
and phone number of the person
requesting the RMA.
3.
A copy of the Return Material Authorization
must accompany the return shipment.
4.
Freight is at the sender’s expense. All
parts must be returned freight prepaid to
Multiquip’s designated receiving point.
10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.
A $35.00 surcharge will be added to the
invoice for special handling including bus
shipments, insured parcel post or in cases
where Multiquip must personally deliver the
parts to the carrier.
LimiTaTiOns OF seLLeR’s LiaBiLiTY
Multiquip shall not be liable hereunder for
damages in excess of the purchase price of
the item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental
damages.
LimiTaTiOn OF WaRRanTies
No warranties, express or implied, are
made in connection with the sale of parts or
trade accessories nor as to any engine not
manufactured by Multiquip. Such warranties
made in connection with the sale of new,
complete units are made exclusively by a
statement of warranty packaged with such
units, and Multiquip neither assumes nor
authorizes any person to assume for it
any other obligation or liability whatever in
connection with the sale of its products. Apart
from such written statement of warranty,
there are no warranties, express, implied or
statutory, which extend beyond the description
of the products on the face hereof.
Effective: February 22, 2006
11. Credit issued will be applied to future
purchases only.
pRiCing and ReBaTes
Prices are subject to change without prior
notice. Price changes are effective on a
specific date and all orders received on or
after that date will be billed at the revised price.
Rebates for price declines and added charges
for price increases will not be made for stock
on hand at the time of any price change.
notes
Operation and Parts Manual
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Office
18910 Wilmington Ave.
Carson, CA 90746
MQ Parts Department
Tel. (800) 421-1244
Fax (310) 537-3927
Service Department
800-421-1244
310-537-3700
800-427-1244
310-537-3700
Fax: 800-672-7877
Fax: 310-637-3284
Warranty Department
Fax: 310-537-4259
800-421-1244
310-537-3700
Fax: 310-943-2249
Technical Assistance
800-478-1244
Fax: 310-943-2238
CANADA
UNITED KINGDOM
Multiquip
Multiquip (UK) Limited Head Office
4110 Industriel Boul.
Laval, Quebec, Canada H7L 6V3
Tel: (450) 625-2244
Tel: (877) 963-4411
Fax: (450) 625-8664
Unit 2, Northpoint Industrial Estate,
Globe Lane,
Dukinfield, Cheshire SK16 4UJ
Tel: 0161 339 2223
Fax: 0161 339 3226
© COPYRIGHT 2014, MULTIQUIP INC.
Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property
of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in
this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published
in this publication at any time without notice and without incurring any obligations.
Your Local Dealer is:

manual - Contractors Direct

Transcription

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