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Schade Stahl Deutschland Polen Indien s3 Produktion Handel Logistik s3 Produktion Handel Logistik Our Company The Schade group is a highly efficient, midsized company which has been globally acting for over 40 years with a staff of about 200 employees. Schade Stahl Deutschland Polen Indien At our manufacturing locations in Poland and India we produce: CNC processed machine parts We succeed in business as a manufacturer of custom steel parts for all kinds of industries. Our clients appreciate the high flexibility and reliability of an owner-managed family business. Weldments up to 5 t overall weight Individual assemblies - ready-to-mount Flanges and stub ends acc. to DIN / EN / ANSI standard SCHNEIDRING 1.4571 s3 Produktion Handel Logistik Our Company Schade Stahl Deutschland Polen Indien Our new logistics center in Germany with a storage capacity of 6,000 wire mash crate spaces enables us to offer a customer-oriented logistics concept. Due to our Polish site with a warehousing of about 2000t of metal sheets and pipes, we are able to quickly react on short lead times. Our Indian site enables us to offer the best prices for medium-term deliveries to important markets. DIN FLANSCH ANSI FLANSCH EN FLANSCH s3 Produktion Handel Logistik Certificates: DIN EN ISO 9001:2008 Welding of rail vehicles and rail vehicle parts according to DIN EN 15085-2 Schade Stahl Deutschland Polen Indien Penetrant testing tier 2 Pt2 Certificate DIN EN ISO 3834-2 QM system according to EN764-5 AD2000-fact sheet W0 Certificate of qualification for the manufacturer to weld steel constructions according to DIN188007:2008-11 class E Pressure equipment RL97/23/EG/AD2000-fact sheet HPO Further certificates and audit reports of well-known companies are available. HYDRAULIK BLOCK Hasteloy C s3 Produktion Handel Logistik Pipeline engineering Schade Stahl Deutschland Polen Indien DIN / EN / ANSI - Flanges and Fittings We forge close relationships with TÜV-audited suppliers from all over the world that hold their own extensive stocks. We profit from long-lasting contacts in Europe as well as in Asia, here especially in China. We receive 300t of DIN / EN / ANSI-flanges and fittings, on a monthly basis, which are being controlled extensively in our QS before being stored. Fixed flanges, weld neck flanges, loose flanges, threaded flanges and stub ends in accordance with DIN, EN and ANSI standards DIN 2605 pipe elbows, series 1 and 3 as well as individual manufactures Reducers, T-pieces and pipe fittings Conventional as well as CNC-operated lathes for reworking of Norm-flanges Whole range of products is stored in Germany DIN FLANSCH 2633 PN16 1.4571 s3 Produktion Handel Logistik Special-Purpose Flanges Round flanges, oval flanges and square flanges Schade Stahl Deutschland Polen Indien Our materials store inventory with W.A.Z. 3.1 certificate CNC-operated lathes up to max. DM 2,000 mm CNC-operated drill and milling centers with a max. travel path of 3,500 mm CNC-operated oxy fuel cutting machines S235JRG2 S355JRG3 16Mo3 1.4541 1.4571 Other materials according to customer requirements FLANSCHWELLE s3 Produktion Handel Logistik Engineering Weldments up to 8t Our core competence lies in the manufacturing and subsequent machining of weldments. In this division we employ: welding engineers, welding specialists and mechanical engineers. We use all the common welding techniques: MAG, MIG and TIG. Weldments in S 235JRG2, S355JRG3, 1.4541 and 1.4571 Schade Stahl Deutschland Polen Indien Welding robot CNC-operated bending machine Automated sandblaster Certificate / welding of rail vehicles and rail vehicle parts acc. to DIN EN 15085-2 Special proof of suitability acc. to DIN 18.800 Class E proof of suitability acc. to DIN 15018 medium-sized cranes Pressure Equipment Directive HP 0, HP 100R, TRD201 and DIN EN ISO 3834 PUMPENUNTERKONSTRUKTION S235JR s3 Produktion Handel Logistik Assemblies Continuous improvement of our production conditions in our own production plants enable us to realize all-round processing in our assembly production. A large-scale sheet metal warehouse and pipe warehouse as well as weekly factory traffic of at least 3 deliveries from Poland to Germany ensure short lead times. Proprietary installation unit Our materials store inventory with W.A.Z. 3.1 certificate: S235JRG2 S355JRG3 16Mo3 1.4541 1.4571 Customized painting Hot galvanizing in cooperation with partner companies Schade Stahl Deutschland Polen Indien QUADRATFLANSCH 42CrMo4 Q+T s3 Produktion Handel Logistik Drawing Parts The core competences of our production plant in India are lathe components and milling components made of forgings, investment castings, steel castings and gray iron castings for an attractive price while maintaining the highest quality. Miscellaneous machine components according to individual requirements and materials. Schade Stahl Deutschland Polen Indien CNC-Operated lathes and grinding machines CNC-operated drill and milling centers Our own material laboratory run by our graduate metallurgist combined with the 3D-measuring center of our QS assures our standard of quality. SPEZIAL FLANSCH 1.4571 s3 Produktion Handel Logistik Machinen Park SSP Polen Fermat CNC Bearbeitungszentren WFT-11 3500 x 2000 x 1250 Ibarmia Fräs- u. Drehzentrum Schade Stahl Deutschland Polen Indien 3.000 x 1.000 x 1.000 Doosan Bearbeitungszentrum Mynx 510 x 1.020 x 625 KaoMing Bearbeitungszentrum KMC-3000 3200 x 2000 x 750 KaoMing Bearbeitungszentrum KMC-2000 2230 x 2000 x 750 TKR – 25 CNC Drehmachine Wagner CNC Drehmaschine 1.200 C Wagner CNC Drehmaschine 600 C Deckel Maho Bearbeitungszentrum DMF 220L 540x 2000 x 720 Wagner Bearbeitungszentrum WMC 1100 1100 x 600 x 600 DRM 2500 1.100 x 2.700 600 x 1.000 Mori-Seiki CNC Drehmaschine SL400 650 x 800 Doosan CNC Drehmaschine Mx2.500 360 x 700 ... GRUNDPLATTE S355 s3 Produktion Handel Logistik Machinen Park SSP Polen Doosan CNC Drehmaschine 400 520 x 750 Bandsäge max DRM 420 Doosan CNC Drehmaschine 240 350 x 300 Bandsäge max DRM 250 HTC 200 CNC Drehmaschine 400 x 700 Guillotine max 3000m Okuma CNC Drehmaschine 360 x 300 Hydraulikpressen, Biegemaschine, Faro Messarm PowerGage 1200 Drehmaschine VDF 250 x 1000 Drehmaschine Schaerer 900 x 1500 Spektralanalysegerät Belec 3D Messmachine VIVA 800 1600 x 800 x 600 Schade Stahl Deutschland Polen Indien BRENNTEILE S235 s3 Produktion Handel Logistik Machine Park SSI India CNC Vertical machining centre 1260, 2 Machines JYOTI ( SIEMENS) TABLE X AXIS 1220MM, Y AXIS 600MM, Z AXIS 610MM, TABLE SIZE: 1400*630MM, BT 40 CNC Turning Centre , Model DX 350, JYOTI ( SIEMENS) MAX.TURNING LENGTH 550MM & MAX.TURNING DIAMETER 470MM CNC Vertical machining centre 850, 2 Machines JYOTI ( SIEMENS) TABLE X AXIS 820MM, Y AXIS 510MM, Z AXIS 510MM,Table size 1000*530MM,BT 40 Radial drilling machine, BATLIBOI BR 6 15/18/24 Dual speed CNC Turning Centre , Model LC40, 3 Machines LMW (FANUC) MAX.TURNING LENGTH 400MM & MAX.TURNING DIAMETER 450MM Schade Stahl Deutschland Polen Indien Rotary table vertical spindle Surface grinding machine 2 Machines ALEX Magnet table dia 1000MM,Segmental wheel dia. 550m,Max wheel clearance 250M CNC Vertical Machining Centre, Model CHAKRA BMV 60 TC 24 2 BFW (FANUC) TABLE X AXIS 1050MM Y AXIS 610MM Z AXIS 610MM ADAPTER 1.4462 s3 Produktion Handel Logistik Machine Park SSI India CNC Vertical Drill Tap Centre JYOTI ( SIEMENS) TABLE X AXIS 500MM, Y AXIS 400MM, Z AXIS 400MM Coordinate Measuring Machine (C.M.M.) MITUTOYO TABLE X AXIS 700MM, Y AXIS 700MM, Z AXIS 600MM Schade Stahl Deutschland Polen Indien Spectro machine (Spark analyser Pro mobile version 1.04.0001) 1 Spectrotest TXC03 Part no: 76004718 S/N: 13002501 Instrument No: 136282 DOT PIN MARKING MACHINE MARKS PRYOR BROACHING MACHINE HAHNDORF BAHNHOFSTRABE Internal Keway 6mm to 16mm EACHING MACHINE YUGMA Ultrasonic M/C 1 Electronic Engineering BANDSAW MACHINE (DCA 340) 2 STEELTECH AUTOMATION MAX.CUTTING DIA. 340MM Portable Hardeness Tester Franscis Klein we check hardness on steel, cold work tool steel, St Steel, cast iron, Al, Copperzinc alloys in HV, HB, HRC, HS, HRB FRÄSTEIL 16Mo3 Schade Stahl Deutschland Polen Indien Am Walzwerk 6 45527 Hattingen T. 02324 96090 F.02324 960930 [email protected] www.schade-stahl.com SSPpolska Schade Stal Polska Sp. z o.o. ul. Kolska Szosa 60, 62-700 TUREK Tel.: +48 63 289 87 20 Fax.: +48 63 278 47 68 SSIindia Artur Schade Steel Products India Pvt. Ltd. Ghotawade Phata, Village Pirangut, Taluka Mulshi, Dist-Pune 412108 India. Tel - +91 20 67909000 Fax - +91 20 67909044 / 45 s3 Produktion Handel Logistik