IN THE NAME OF GOD

Transcription

IN THE NAME OF GOD

IN THE NAME OF GOD
CONTENTS
MAHSHAHR 7
Introduction 4
Khuzestan Province 8
Tourist Attractions 9
Mahshahr Port 10
Imam Khomeini Port 11
Petrochemical Special Economic Zone (MAHSHAHR) 13
Bandar Imam petrochemical Co. 14
Kharazmi Bandar Imam Co. 15
Faravaresh Bandar Imam Co. 16
Kimia Bandar Imam Co. 18
Basparan Bandar Imam Co. 20
Ab Niroo Bandar Imam Co. 22
Arvand Petrochemical Co. 24
Amirkabir Petrochemical Co. 26
Buali Sina Petrochemical Co. 30
ASSALUYEH 59
Tondguyan Petrochemical Co. 32
Bushehr Province 60
Khuzestan Petrochemical Co. 36
Assaluyeh Port 63
Fajr Petrochemical Co. 38
Pars Special Economic / Energy Zone (Assaluyeh) 64
Karoon Petrochemical Co. 40
Pardis Petrochemical Co. 66
Fanavaran Petrochemical Co. 42
Nouri (Borzuyeh) Petrochemical Co. 68
Razi Petrochemical Co. 44
Pars Petrochemical Co. 70
Marun Petrochemical Co. 46
Arya Sasol Polymer Co. 72
Laleh Petrochemical Co. 48
Mobin Petrochemical Co. 74
Farabi Petrochemical Co. 49
Zagros Petrochemical Co. 76
Ghadir Petrochemical Co. 51
Mehr Petrochemical Co. 77
Shimi Baft Co. 52
Jam Petrochemical Co. 78
Navid Zar Shimi Co. 53
Morvarid Petrochemical Co. 80
Shahid Rasouli Petrochemical Co. 54
Kavian Petrochemical Co. 81
Shimi Tex Arya Co. 55
Farsa Shimi Petrochemical Co. 82
Arya Phosphoric Jonoub Co. 56
Jam Poly Propylene Co. 83
Rejal Petrochemical Co. 57
Jam Ehtemam Co. 84
OTHER REGIONS 85
Shazand (Arak) Petrochemical Co. 87
Esfahan Petrochemical Co. 91
Kharg Petrochemical Co. 94
Tabriz Petrochemical Co. 97
Shiraz Petrochemical Co. 101
Khorasan Petrochemical Co. 106
Kermanshah Petrochemical Co. 108
Bisotoon Petrochemical Co. 110
Kermanshah Polymer Co. 112
Orumiyeh Petrochemical Co. 114
Ilam Petrochemical Co. 116
Poly Nar Co. 117
Abadan Petrochemical Co. 118
Iran Carbon Co. 120
Ghaed Basir Petrochemical Co. 121
Gameron Petro Sanat Co. 122
PETROCHEMICAL TERMINALS & TANKS 124
Pars Petrochemical Port 125
Mahshahr Petrochemical Port 126
Mahshahr Tank Yard 127
INTRODUCTION
Petrochemical is a major industry in Iran. Being an important source of non-oil
revenues, it plays a significant role in the expansion of local industries, the development
and localization of technologies and the growth of its downstream industries. It is
also important for the industry’s research and development activities. Diversity of
feedstocks, access to international waters and specialist workforce are among the
major advantages of the industry.
The genesis of Iran’s petrochemical industry goes to 1963 when a fertilizer plant was built
in the city of Shiraz. One year later, the state-owned National Petrochemical Company was
established to spearhead the development and policy-making for the industry. During 19641977, Razi (ex-Shahpour), Abadan, Pazargad, Ahwaz Carbon Black (ex-Iran Carbon),
Kharg, Farabi (ex-Iran-Nippon) and Shiraz expansion projects were built. During this period,
a large portion of Bandar Imam Petrochemical Co. (ex-Iran and Japan Petrochemical Co.)
was completed.
This growth trend was, however, disrupted after Iraq invaded Iran in early 1980s.
When the war came to an end, Iran implemented its first five-year development plan
(1989- 1994) after the victory of its Islamic Revolution.
Under the plan, NPC reconstructed its war-damaged facilities and built two new
plants in Esfahan and Shazand (Arak).In 1997, NPC’s output reached 5.2 million
tons and in 2013 it rose to 60 million tons.
By implementing more than 67 approved projects, the output capacity continued to
surge and reach more than 120 million tons.
PETROCHEMICAL COMPLEXES
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Iran’s Petrochemical Complexes (Based on 2014 approval)
Total number: 53
Location
Region
No.
Capacity (million/tons per year)
Mahshahr
21
25.6
Assaluyeh
13
24.3
Other regions
19
9.1
Total output capacity
59 million/tons per year
Including Bandar Imam 3rd NF 61.6 million/tons per year
Total NO. of Mahshahr & Assaluyeh Complexes include Fajr & Mobin
Petrochemical Companies.
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Petrochemical Sp
ecial Economic Zo
ne
MAHSHAHR
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Khuzestan Province
The southwestern Khuzestan Province spreads over an area of
64,057km2. It is bordered by Lurestan, Chaharmahal-va-Bakhtiari,
Kohkiloyeh-va-Boyerahmad and Ilam provinces. On its south is
located the Persian Gulf and it has Iraq on its west. According to a
2011 census, it had a population of over 4.5 million of which about
67 percent of the population lives in urban areas.
In summer time, Khuzestan and its coasts are extremely hot.
According to the census, the annual average temperature was
26.3º C and annual precipitation in the center of province was
around 184.3 millimeters. The census also showed that the majority
of people in the province speak Farsi.
Other ethnic languages including Arabic, Lori Bakhtiari, Dezfooli
and Shooshtari are also spoken. Khuzestan is home to one of the
man’s most ancient civilizations.
About six thousand years ago, a civilization
emerged in the city of Shoosh or Susa.
Which, two thousand years later, led to the
formation of the powerful kingdom of Elam.
The kingdom was vastly developed under
the Achaemenian, Arsacides and Sassanids
dynasties. Khuzestan is very important to
the Iranian Economy. The province contains
enormous oil and gas resources. Due to
the availability of well-developed marine,
air and land connections as well as access
to the international waterways, Khuzestan
offers lucrative investment opportunities.
The province consists of 53 cities, 61 towns,
55 districts and 130 villages. The provincial
capital is Ahwaz.
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Tourist attractions:
The most attractive historical and natural places of interest in Khuzestan are:
Abadan: Museum, Minoo Island, Arvand Rood (River).
Andimeshk: Dehloran mineral water springs, Ein-e-Khosh Fountain and Karkhe
protected zone.
Ahwaz: Suspension Bridge (also known as White Bridge), Karoon River and its
riverside parks.
Izeh and Bagh-e-Malek: Eshkaft-e-Salman (Salman Chasm), Bard Nebeshteh
(Stone
Inscription), Kol Fareh Carvings and Hani Inscription.
Behbahan: Zohre River, Jarahi (Maroon) River, Arjan Castel, Tang-e-Tak Ab
Inscription.
Khoramshahr: Arvand Rood (River) and its riversides, Grand Mosque and
Yaghoob-e-Leis Tomb.
Dezful: Dez Dam lake, Dezful Caravansary, The city’s ancient bridge, Vazir (vizier)
bath, Jondi Shahpour ancient city, Grand Mosque and Yaghoob-e-Leis Mausoleum.
Ramhormoz: Jarahi (Maroon) River, Ghal-e-Dokhtar (The Girl’s Castle).
Soosangerd: Hoor-al-Azim marshland.
Shadegan: Shadegan Lagoon.
Shoosh: Choghazanbil Ziggurat, Apadana Palace, Acropol Castle, Karkh-e- Porch,
Ardeshir Palace, Prophet Daniel’s Shrine and Shoosh Museum.
Shooshtar: Waterfalls, ancient water mills, Gorab mineral waters, Grand Mosque,
Shooshtar Caravansary, and Seyed Mohammad Mahroo Mausoleum.
Mahshahr: Osk ancient city, Salak ancient village, Basif ancient castle.
Masjed-Soleiman: Karoon Dam Lake, Ghal-e-Bardi (Stone Castle) and Bard
Neshandeh (stone inscription) Temple.
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Mahshahr port
Mahshahr port is located at the extreme northeast of Khuzestan province near the
Mousa Estuary. It is bounded in the north by Ahwaz and Ramhormoz cities; in the
east by the city of Behbahan; in the west by the city of Khoramshahr and in the south
by the Persian Gulf. Mahshahr covers an area of over 7304km and its altitude is 3m
above the sea level. It consists of 3 districts: Central, Bandar Imam and Hendijan.
Its distance from Tehran is 1032km, from Ahwaz is 151km, from Abadan is 95km,
from Aghajari is 72km and from the nearby Bandar Imam Khomeini is 18km.
It has humid weather and maximum summer temperature is as high as 50ºC. The
average annual temperature is about 25ºC. Average humidity is 65% at 06:30am and
40% at 06:30pm. Average annual precipitation in Mahshahr is about 196mm.
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Zohreh and Jarahi (Maroon) Rivers run
is home to the majority of the population,
through the city outskirts. Mahshahr,
is 3km from the new one. Most of the
literally meaning ‘the moon city’, is one
government organizations and institutions
of the most ancient ports on the Persian
are located in this section.
Gulf. Formerly called Mashoor, the city
In 1991, NPC unfolded a new development
consists of two districts; the old and the
plan for the petrochemical industry in the
new Mahshahr.
region, which has boosted its economy.
The new Mahshahr came into existence
In addition to its oil and gas export
when an oil-exporting port was constructed.
installations, Mahshahr is notably important
It was the country’s largest oil-exporting port
for its petrochemical industry. Bandar Imam
before the Kharg Island oil export terminal
Khomeini, one of Iran’s major ports, is
was built. The old section of the city, which
located 20km from Mahshahr.
Imam Khomeini Port
The port lies at the extreme northwest part of the Persian Gulf. It is bordered in
the east by the cities of Abadan and Khoramshahr and in the southeast by the
provincial capital Ahwaz. Imam Khomeini Port is connected to the Persian Gulf via
Mousa Estuary. It is one of the world’s most important natural canals. Vessels of
up to 100,000 tonne capacity ought to pass through this canal en route to Bandar
Imam Khomeini and Mahshahr.In 1973, the residents of Bandar Imam Khomeini were
relocated to the nearby Sar Bandar.
Imam Khomeini Port is currently Iran’s largest marine terminal. It has an annual loading/
unloading capacity of over 50 million tonnes. The development of the petrochemical
industry in the region in the past recent years has spelled considerable growth of the
port. Currently, the port annually operates about 35 million tons of various goods.
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Petrochemical Special Economic Zone (MAHSHAHR)
The Petrochemical Special Economic Zone is located in the southwest of Mahshahr
city, in Khuzestan province, southern Iran, near the northern coast of the Persian Gulf.
The Zone now covers an area of 2,600 hectares. When it was first established, it only
encompassed an area of 1,700 hectares.The expansion came after Bandar Imam,
Razi and Farabi Petrochemical Complexes were annexed to the Zone, which is linked
to international waterways via Bandar Imam Port and has access to Turkey, Europe
and Central Asian countries via Iran’s national railroad.
The main reason behind establishing the Zone was to bring about industrial
development especially in the petrochemical sector and its downstream industries.
The zone offers a wide range of economic and social benefits at local and national
levels including the attracting state-of-the-art technologies
and generating job
opportunities.The Organization of Petrochemical Special Economic Zone, which is
a subsidiary of NPC, is responsible for promoting and developing the Zone. It began
its activities in 1997 after receiving the respective sanction from the nation’s High
Council for Free Trade and Industrial Zones. Among its major activities are developing
the infrastructural facilities with the aim of attracting domestic and foreign investors.
It is the gateway to Iran’s abundant oil and gas resources.
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BANDAR IMAM Petrochemical Complex (BIPC)
BIPC located at a 270-hectares area in the southern province of Khuzestan.
It is 160km away from Ahwaz and 84km from Abadan.
Management Structure
In 2002, in line with non-centralized directorate, BIPC restructured its
management organization by establishing five independent subsidiaries
each responsible for a number of plants to boost its productivity and to
have a better improvement potentiality.
Area: 270 hectares
Founded in: 1971 (two years later a joint venture with five Japanese companies was
signed)
Ownership: Persian Gulf Petrochemical Co. (69.27%), Justice Shares Broker Co.
(0.37%), Preferred Stock (0.73%).
BIPC’s subsidiaries include:
Kharazmi Kimiya Faravaresh
Basparan Abniroo
Process Block Diagram
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Kharazmi Bandar Imam Co.
Kharazmi Company is responsible for projects, maintenance and
services management.
Projects management: scopecovers supervising, planning and progress
control of projects.
Maintenance management: includes maintenance services, main
workshop, instrument, electricity, telecommunication and critical machine
services.
Services management: includes social welfare services,
transportation, general and specialized services and housing and
maintenance services.
Standard certificates
ISO 9000
ISO 14000
OHSAS 18000
QCC
EFQM
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Faravaresh Bandar Imam Co.
Location: Petrochemical Special Economic Zone
Area: 120 hectares
Founded in: 1999
Ownership: BIPC
Product
Ethane
Propane
Final ( ‘000 t/y)
Feed
Licensor
565
NGL
Parsons
Production date
1,090
NF2 (1990)
Butane
908
NF1 (1995)
C5+
768
Ethylene
411
Propylene (chemical grade)
117
C4 Cut
Ethane,
C5+
Lummus
1993
Parsons
NF2 (1990)
NF1 (1995)
Naphtha
Engel Hard,
UOP, HRI
1996
Mixed Xylenes
IFP
2000
80
Pyrolysis gasoline
113.5
Fuel oil
21.6
Benzene
230
Mixed xylenes
140
Raffinate
241
Paraxylene
180
* The 3rd NF plant of BIPC with annual production capacity 443,000 tons of Ethane, 870,000 tone of Propane,
688,000 tone of Butane, 649,000 tons of C5+ and 35,000 tons of gas fuel is on stream.
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Products application
NF plant products such as C2, Butane and C5 provide the feedstock for olefins &
fuels. Output from the olefin plant provides the main feedstock for the BIPC’s polymer
plants. Output from Aromatic plants like Benzene, mixed xylenes & paraxylenes are
used in the production of paints and plastic industries as well as the production of
PTA and chemical industries solvents.
Input feed
Amount (‘000 t/y)
Source
NGL
3,200
NIOC
Naphtha
1,000
Abadan refinery
Mixed xylenes
74
import
ISO-9001
ISO 18001
ISO-14001
QCC
EFQM
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Kimiya Bandar Imam Co.
Area: 31 hectares (process plants), 1550 hectares salt lake
Founded in: 1999
Ownership: BIPC
Product
Final ( ‘000 t/y)
Feed
Licensor
Production date
Sodium chloride (Salt)
520
Sea water
Technocell
1994
Caustic Soda
250
Salt
Denora
63.3
Chlorine / hydrogen
Lorrian,
Carbon+SGL
6.6
Denora
HCL (33%)
Sodium
hypochlorite
EDC (DC)
300
Chlorine, Caustic
Soda
Chlorine, Ethylene
EDC (OXY)
140
HCL, ethylene
VCM
180
EDC
MTBE
500
Methanol, Butane
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Tosoh
UOP
2002
Detergents, industrial solvents, PVC, sugar industry, paper industry, unleaded gasoline,
water and sewage treatment
Input feed
Amount (M3/y)
Source
Sea water
21,000,000
Persian Gulf
DM water
159,135
Abniroo Co.
Input feed
Butane
Amount (‘000 t/y)
Source
382
Faravaresh Co.
Ethylene
126
Faravaresh Co.
Methanol
176
Fanavaran petrochemical Co.
OHSAS-18001:1999
ISO-14001:2004
ISO-9001:2000
QCC
EFQM
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Basparan Bandar Imam Co.
Founded in: 1999
Ownership: BIPC
Product
Final ( ‘000 t/y)
Feed
HPDE
150
Ethylene
LDPE
2*50
Licensor
Production date
Mitsui
1994
Tosoh Corp.
LD-1(1995), LD-2(1994)
Mitsui, Toatsu
1994
Polypropylene
50
(polymer grade)
Propylene (polymer grade)
64
Propylene
PVC
175
VCM
HULS (Germany)
1995
C4 raffinate
62.6
C4 cut
BASF (Germany)
1994
(Chemical grade)
1,3 Butadiene
26
C4 cut
Synthetic rubber
40
1,3 Butadiene &
Styrene
JSR (Japan)
According to National Petrochemical Company board of directors approval, production of this unit has been
stopped from early 2006 and produced propylene are sending to Rejal Petrochemical Company.
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HDPE: pipes, cables, various plastic bags, food & chemical containers
LDPE: Cable covering, various nylon films, plastic bags, household appliances,
pipes, sport goods and laboratory equipment
PP: kitchen ware, stationary, toys, food packing, auto parts, cereal bags, bottles
PVC: cable coverings, transparent films, pipes and joints door & window panes,
shoe industry, electronic industry
SBR: auto parts tires, floor covering, shoe soles, floor covering, toys
Input feed
Amount (‘000 t/y)
Source
Ethylene (HD plant)
155
Ethylene (LD plant)
115
Propylene (PP plant)
117
VCM (PVC plant)
180
Kimiya Bandar Imam Co.
C4Cut (SBR plant)
80
Styrene (SBR plant)
8
Pars Petrochemical Co.
HSE
OHSAS 18001:99
ISO 9001:2000
ISO 14001:2004
QCC
EFQM
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Ab Niroo Bandar Imam Co.
Area: 22 hectares
Founded in: 1999
Ownership: BIPC
Product
Final
DM water
Steam
Power
Production date
2,500 m3/h
Raw water
Kurita
1990
1,500 t/h
DM water, Return
condensate
Kawazaki
260 mw
Fuel
Toshiba/ABB
92,000 m3/h
Air
Mitsui
Nitrogen
18,000 Nm3/h
Compressed air
Kobe, Airproduct
Edition
Licensor
Industrial Air
Liquid Nitrogen
9 th
Feed
22
1,500 kg/h
Utilities for BIPC plants
Amount (m m3/y)
Input feed
Source
Fuel Gas
1,100
NIGC
Raw water (Karoon River)
36,5
Water Organization
ISO 9000
ISO 14000
OHSAS 9001
QCC
EFQM
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Arvand Petrochemical Co.
Area: 108 hectares
Founded in: 2000
Ownership: Persian Gulf Petrochemical company (80%), Petroleum
Ministry Retirement & Welfare Fund (20%)
Product
Final (‘000 t/y)
Feed
PVC (Suspension)
300
VCM
PVC (Emulsion)
40
VCM
Licensor Production date
VENOLIT
(GERMANY)
2011
EDC
890
Chlorine, ethylene
2010
VCM
343
EDC
2011
Chlorine
585
DM Water,Salt
Caustic Soda
660
Sodium Hypochlorite
16.2
Udeh
2010
Chlorine, Caustic Soda
Production of detergents, industrial solvents, paper & sugar industries, sewage and water treatment, antiseptic . . .
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Input feed
Amount (‘000 t/y)
Ethylene
Source
252
Salt
West Ethylene Pipeline
1,300
Chloridric acid
Local Sources
50
DM water
Karoon Petrochemical Co.
1400
Fajr Petrochemical Co.
ISO 9000
ISO 14000
OHSAS 18000
Salt
DM water
Hydrogen
Chlor
Chlor Alkali Unit
Caustic Soda
DC
Reactor
Caustic Soda
EDC
Purification
EDC Unit
EDC
Oxygen
Reactor
Chlor Purification
Sodium Hypochlorite
Sodium
Hypochlorite
Ethylene
Chloridric
acid
EDC
VCM
Unit
VCM
S-PVC Unit
S-PVC
E-PV
E-PVC
Ethylene
Oxygen
Chloridric acid
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Amir Kabir Petrochemical Co.
Location: Petrochemical Special Economic Zone (Mahshahr)
Area: 55 hectares
Founded in: 1998
Ownership: Private sector
Product
Final (‘000 t/y)
Ethylene
520
Propylene
154
C4 Cut
104
Pyrolysis gasoline
134.2
Fuel oil
23.5
Edition
Ethane/LPG
Licensor
Production date
Linde
2005
IFP
2002
Raffinate/
light ends
Butane/ pentane
Butene-1
20
HDPE
140
Hoechst
LLDPE
260
B.P. (Innovene)
LDPE
300
Butadiene
51
C4 Raffinate
52
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26
Ethylene
C4Cut
2005
Basell
2010
Lurgi
2005
Lurgi
HDPE: pipes, cables, plastic bags, containers, barrels for holding chemicals
and foodstuffs
LLDPE: packing, films, foodstuff container, water and sewage canals, oil,
milk & juice packages, containers for holding chemicals
LDPE: Cable Covering, packing, films, general applications for different
kinds of films
Butadiene: production of synthetic rubber and other resistant polymers
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Input feed
Amount (‘000 t/y)
Ethane
233
Raffinate
210
Butane
117
Raffinate
199
Light ends
350
C5
21
Liquid gas
39
Ethylene
200
Source
BIPC
Buali Sina Petrochemical Co.
Local Sources
ISO 9001:2000
ISO 14001:2004
ISO 29001:2003
OHSAS 18001:1999
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EFQM
Ethylene
Butene-1
Propylene
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Buali Sina Petrochemical Co.
Area: 36 hectares
Founded in: 1998
Ownership: Persian Gulf Petrochemical company (70%), Justice Shares
Broker Co.(30%)
Product
Final ( ‘000 t/y)
Benzene
180
Paraxylene
400
Orthoxylene
30
Light cuts naphta
350
Raffinate
199
LPG
39
C5 cuts
21
Heavy cuts naphtha
488
Heavy cuts pyrolysis
gasoline
Heavy aromatics
Licensor
Licensor
Condensates,
Axens,
Pyrolysis Gasoline Uhde,Sinopec
Production date
2004
2003
11
23
2004
Paraxylene: production of terephthalic acid or dimethyl terephthalic as well as
intermediate material for polyesters and fibers.
Benzene: production of styrene, 2-decylbenzene for producing detergents,
cyclohexene for producing nylons, phenol and nitrobenzene for producing aniline
and solvents.
Orthoxylene: production of softeners, pharmaceuticals, pesticides, paints
and phthalic anhydride (PA).
Input feed
Amount (‘000 t/y)
Condensate
1,718
Pyrolysis gasoline
139
Source
South Oil fields (Pazanan)
Amir Kabir Petrochemical Co.
ISO 9000
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ISO 14000
OHSAS 18000
cuts
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Shahid Tondguyan Petrochemical Co.
Area: 34 hectares
Founded in: 1998
Ownership: Persian Gulf Petrochemical company (75%), Petroleum Ministry
Retirement & Welfare Fund (15%), Justice Shares Broker Co.
(10%)
Phase - 1
Product
PTA
Edition
350
Feed
Licensor
Paraxylen ,
Tecnimont (Italy)
Acetic Acid
MEG , PTA Lurgi Zimmer (Germany)
Production date
2005
PET-A (bottle grade)
60
PET-B (fiber grade)
117.5
2005
PET-C (fiber grade)
117.5
2005
PET-D (bottle grade)
117.5
2005
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Final( ‘000 t/y)
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2004
Phase - 2
Product
Final ( ‘000 t/y)
Feed
Licensor
Productio date
PTA
350
PET-F (bottle grade)
132
Paraxylen,Acetic Acid
MHI
2006
MEG , PTA
Noyvallesina
2007
PET-G (fiber grade)
132
Under Commissioning
PET (stapel grade)
66
2011
PET (POY grade)
66
2011
PET (bottle grade): Production of various bottles (for mineral water and
other beverages), cans, packing for food and pharmaceutical products,
photography and radiology films, solid food packing.
PET (fiber grade): Production of various fibers for textile, cotton and
artificial thread.
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Input feed
Amount (‘000 t/y)
Paraxylene
468
Source
Acetic acid
37
BIPC & Buali Sina
Petrochemical Co.
Fanavaran Petrochemical Co.
MEG
273
Marun Petrochemical Co.
ISO 9001
ISO 14001
OHSAS 18000
EFQM
Process Block Diagram-Phase 1
MEG
PET(POLY-A)
MEG
PET(POLY-B)
SSP-A
PET Bottle Grade
PET Fiber Grade
P-Xylene
Acetic Acid
CTA
PTA
MEG
PET Fiber Grade
PET(POLY-C)
MEG
PET(POLY-D)
H2
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SSP-D
PET Bottle Grade
Process Block Diagram-Phase 2
MEG
P-Xylene
PET(POLY-F)
CTA
Acetic Acid
Solid State
PET Bottle Grade
Polycondensation-F
PTA
MEG
PET Fiber Chip
PET(POLY-G)
MEG
H2
PET(POLY-H)
Staple
Unit
PST
POY Spinning
Unit
POY
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Khuzestan Petrochemical Co.
Area: 10 hectares
Founded in: 1997
Ownership: Persian Gulf Petrochemical company (70%),Justice Shares
Broker Co.(30%)
Product
Final (‘000t/y)
Feed
Licensor
Production date
Liquid epoxy
resin
5
Epichlorohydrin,
Bisphenol A
Salzgitter
2003
Solid epoxy resin
5
Polycarbonates
25
Bisplenol A
30
2003
Phosgene,
Bisphenol A
Phenol, Aceton
2007
2003
Epoxy resin: Interior protective coatings of oil and gas pipes to prevent corrosion,
in production of paints, adhesive, floor covering, reinforced containers and polymer
cements used for buildings & bridges construction.
Polycarbonate: In auto industry, hygienic & pharmaceutical industry, medical &
Industrial eye glasses, contact lens, dialysis equipments..., and electricity & computer
industries.
9 th
Edition
36
Input feed
Amount (‘000 t/y)
Caustic soda (100%)
Source
40
BIPC
Acetone
8.3
Imported
Phenol
26.1
Epichlorohydrin
5.2
Chlorine
10
BIPC
ISO 9000
ISO 14000
OHSAS 18000
EFQM
37
9 th
Edition
Location: 2nd & 4th Site of Petrochemical Special Economic Zone
Area: 54 hectares
Founded in: 1999
Ownership: Persian Gulf Petrochemical Co. (70%), Justice Shares Broker
Co.(30%)
Product
Final
Feed
Electricity
1483 MW-H
Natural gas, gas oil
1688 T/h
DM water
51,000 nm3/h
Air
Steam
Nitrogen (gas)
Nitrogen (liquid)
Oxygen (gas)
Oxygen (liquid)
3 T/h
Edition
Air Product
Air Liquid
2006 (Train 3)
2.4 t/h
(3rd train)
Service air
31,500 nm3/h
375 kg/h
RO water
10,530 m3/h
DM water
Air Product
2002
Air Liquid
2006
Vatech
2006
Service water
34,30 m3/h
RO water
Service water
800 m3/h
Clarified water
Clarified water
16,800 m3/h
Karoon River
Potable water
375 m3/h
Mixed RO+DM Water
Boilers water
2784 m3/h
DM water
Firefighting Water
14,630 m3/h
DM water
38
2003
40,500 nm3/h
Sewage treatment capacity is 980 m3/h
9 th
Alstom
2002 (Train 1&2)
42,500 nm3/h
Production date
(1st & 2nd train);
Instrument air
Argon (liquid)
Licensor
Supply of utilities required by the process plants in Petrochemical Special
Economic Zone.
Input feed
Amount
Source
Raw water (Karoon River)
7,000 m3/h
Water Organization
Natural gas
12 mm3/d
NIGC
IMS
ISO 9001-2000
ISO 14001-1996
OHSAS 18001-1999
EFQM
Fajr - Phase 1
Raw Water
DM Water
Fuel Gas
Power Plant
Air (Atmosphere)
Air Seperation Unit
Sewages
1st & 2nd Sewage
Treatment
RO Water
DM Water
Service Water
Firefighting Water
Steam
Electricity
B.F.W
Oxygen & Nitrogen
Instrument & Service Air
Argon
Service Water
Purified Sewages
Fajr - Phase 2
Raw Water
Water Treatment
Fuel Gas
Power Plant
RO Water
DM Water
Service Water
Firefighting Water
Steam
Electricity
B.F.W
Oxygen & Nitrogen
Air (Atmosphere)
Air Seperation Unit
Instrument & Service Air
39
9 th
Edition
Karoon Petrochemical Co. - Phase 1
Area: 34 hectares
Founded in: 2001
Ownership: BIPC (40.82%), Chematur of Sweden (30.61%), Petrochemical
Industries Investment Co.(20.41%), PCC (8.16%)
Product
Final ( ‘000 t/y)
Feed
40
Chlorine, CO, Hydrogen,
Chloridric Acid (33%)
116/4
Toluene Nitric Acid
Sodiom Hypochlorite
4
Caustic Soda, Chlorine
Nitric Acid
88
Ammonia
TDI
Licensor
Production date
Chematur
2008
2011
Raw material for production of various kinds of polyurethanes, construction industry,
auto industry, insulations, false ceilings, sponges, adhesives, refrigerator parts.
9 th
Edition
40
Input feed
Amount (‘000 t/y)
Source
Toluene
25.3
Esfahan Petrochemical Co.
Chlorine
36.6
BIPC
Hydrogen
4.3
CO
15.3
Ammonia
17.1
Razi & Kermanshah Petrochemical Co.
Caustic Soda (48.5%)
14.1
Process Block Diagram Phase -1
Ammonia
Nitric Acid Unit
Toluene
Nitric Acid
DNT Unit
MTD Unit
CDC Unit
TDI Unit
Hydrogen
Co
Chlorine
Caustic Soda
Chlorine Purification
& Sodiom Hypochlorite
Production Unit
TDI
Chloridric Acid
Sodiom Hypochlorite
41
9 th
Edition
Area: 25 hectares
Founded in: 1998
Ownership: Private Sector
Product
Final (‘000 t/y)
Feed
Licensor
Production date
Methanol
1,000
Natural gas, CO2
Haldor Topsoe
2004
CO
140
Natural gas
Acetic acid
150
Methanol, CO
(Denmark)
2006
Khimteknologia
(Ukraine)
2006
Methanol: Acetic acid, formaldehyde, MTBE, solvent for organic materials
CO: Acetic acid, phosgene
Acetic acid: VAM, purification of terephthalic acid, cellulose acetate,
solvents, pharmaceutical products, paints
9 th
Edition
42
Input feed
Amount (mn m3/y)
Natural Gas
824
Source
NIGC
CO2
90
Razi Petrochemical Co.
CO2
46
Includes feedstock & fuel
ISO 9001
ISO 14000
OHSAS 18000
43
9 th
Edition
Razi Petrochemical Co. (RPC)
Area: 100 hectares
Founded in: 1965
Ownership: Gubre Fabrikalari Anonim (47.81%), Energy Asia (23.91%),
others (28.28%)
Product
Final (‘000 t/y)
Feed
Licensor
Production date
2×313
Liquid sulfur
Sim-Chem
1977
Phosphoric acid
255
Sulfuric acid & phosphate rock
Prayon
1970
DAP (plant 1)
210
Phosphoric acid & ammonia
DAP (plant 2)
240
Urea
594
Ammonia & CO2
H.F.T & Stamicarbon
Ammonia 1
(plant 1)
Ammonia 2
(plant 2)
Ammonia 3
(plant 3)
Sulfur
330
Natural gas
Keliogg
Sulfuric acid
(plant 1&2)
T.V.A
Stamicarbon
330
676
620
1990
1970
1977
Natural Gas & Hydrogen Ammonia Casale
Sour gas
Ralph Parsons
2007
1970
Ammonia: Production of fertilizers & refrigrant fluid
Urea: Production of fertilizers, resins, formaldehyde urea and melamines
Sulphur: Production of sulphuric acid and raw material for sulphuric producitons
Sulphuric Acid: Chemical industries & phosphoric acid production
Di Ammonium Phosphate: fertilizers
Phosphoric Acid: production of di-ammonium phosphate fertilizer and
industrial usage
Input feed
Sour gas
Natural gas
9 th
Edition
44
Amount (mn m3/y)
1,419
800
Source
Masjid-Soleiman sour gas wells
NIGC
Input feed
Amount (‘000 m3/y)
Phosphate rock
816
Phosphoric acid
If required
Hydrogen (for 3rd Ammonia)
132
Source
Import
Arya Phosphoric Co. & Import
Petrochemical Special Economic Zone
ISO 9001-2000
ISO 14001-2004
OHSAS 18001-1999
ISO 29001
QCC
EFQM
acid
acid
45
9 th
Edition
Location: Ahwaz & Petrochemical Special Economic Zone
Area: 102.5 hectares (93 hectares in Petrochemical Special Economic
Zone located in Site 2 and 9.5 hectares in Ahwaz located in
Kritcamp area, 15km from Ahwaz)
Founded in: 1998
Product
Final ( ‘000 t/y)
Feed
Licensor
Production date
C2+
1,900
Natural gas
Linde (Germany)
2005
Ethylene
1,100
C2+
Propylene
200
C3+
168
Pyrolysis gasoline
83
Ethylene glycols
443
HDPE
300
Ethylene
Polypropylene
300
Propylene
2006
Ethylene & oxygen Shell (Netherlands)
Basell (Germany)
2005
2006
Production of plastics including; cable cover, films and tapes, bottle box, auto battery
coverage, liquid containers, pharmaceutical equipments, pipes, as well as feedstock
for downstream industries, production of anti-oxide, anti-freeze, textile and synthetic
fibers, adhesives, wire insulation, print ink & cosmetics.
9 th
Edition
46
,
( 000 t/y)
Input feed
Butene-1
Source
5
Oxygen
275
Propylene
100
Rich gas
25 mn m
Jam Petrochemical Co., import
Local sources, import
3/d
Khuzestan oil & gas grids
ISO 9000
ISO 14000
OHSAS 18000
EFQM
Rich gas
NG
Oxygen
Oxide
47
9 th
Edition
Laleh Petrochemical Co.
Area: 12 hectares
Founded in: 2002
Ownership: Marun Petrochemical Co.(64%), Pushineh
Polymer Industrial Group (36%)
Product
LDPE
Final ( ‘000 t/y)
Feed
Licensor
Production date
300
Ethylene
Sabtec
2007
Various nylon films, plastic bags & packaging industries
Input feed
Ethylene
Propylene
9 th
Edition
48
Amount (‘000 t/y)
303
5
Source
Local Sources
Farabi Petrochemical Co.
Area: 15 hectares
Founded in: 1973
Product
Final (‘000 t/y)
dioctyl phethalat (DEP)
55
Phethalic anhydride (PA)
34.5
Feed
Licensor
Liquid PA, 2EH Von-Heyden
Liquid PA
Production date
1977
Lurgi
Production of plastics, resin & paints industry
49
9 th
Edition
Input feed
Amount (‘000 t/y)
2EH
28
OX
29.8
Source
Shazand (Arak) Petrochemical Co./Import
Esfahan & Buali Sina Petrochemical Companies
ISO 9001-ISO 14001
TS29001
OHSAS 18001
Orthaxylene
Oxygen
PA
PA Unit
DOP
DOP Unit
2EH
9 th
Edition
50
Ghadir Petrochemical Co.
Area: 15.2 hectares
Founded in: 2002
Ownership: Social Security Investment Co. (90%), Bandar Imam Khomeini
Investment Co. (10%).
Phase - 1
Product
Capacity ( ‘000 t/y)
Feed
Licensor
Production date
PVC
120
Ethylene
BF-Goodrich
2009
VCM
150
Chlorine
Mitsui
Raw material for hoses, pipes, auto industry.
Input feed
Amount (‘000 t/y)
Source
Ethylene
70
Marun, West Ethylene Pipeline
Chlorine
90
ISO 9001:2008
OHSAS 18001
ISO 14001
ISO/TS 2900
ISO 9001
EFQM
VCM
Oxygen
VC
Unit
Ethylene
PVC
Unit
PVC
EDC
Color Gas
DC
Unit
51
9 th
Edition
Shimi Baft Petrochemical Co.
Area: 5 hectares
Founded in: 1994
Ownership: Private sector (100%)
Product
Feed
MTBE
90
C4 raffinate,
methanol
C4 raffinate - 2
62
Hulse
2002
MTBE is used as additive in gasoline production (octane booster)
C4 raffinate 2 is used as feed for MEK production.
Input feed
Amount (‘000 t/y)
Source
Methanol
33
Raffinate 1
122
Bandar Imam, Amirkabir, Tabriz &
Shazand Petrochemical Cos, Abadan Refinery
ISO 9001
OHSAS 18001
ISO14001
ISO/TS 29001
HSE - MS
Methanol
Separation
methanol from
Butane
Methanol
Extraction
Raffinate II
Methanol
Raffinate I
Reaction
Section
Butane
Separation
Azeotrope Methanol & MTBE
9 th
Edition
52
MTBE
Separation
MTBE
Navid Zar Shimi Co.
Area: 5.7 hectares
Founded in: 1999
Product
Polypropylene
Feed
160
Ethylene, propylene,
butane-1, hydrogen
Basell
2004
Raw material for plastic industry, textile, manufacture of parts, packing
films, water pipes.
Input feed
Amount (‘000 t/y)
Propylene
160
Ethylene
2
Hydrogen
0.05
Butane
Source
Amirkabir Petrochemical Co.
1
ISO 9001:2008
OHSAS 18001: 2007
ISO14000:2004
ISO/TS 29001: 2007
Propylene
Ethylene
Polypropylene Unit
Polypropylene
53
9 th
Edition
Shahid Rasouli Petrochemical Co.
Area: 8.6 hectares
Founded in: 2001
Product
Feed
Licensor
66
Methanol
Wonjin
Formaldehyde
Input feed
Methanol
Production date
2006
Amount (‘000 t/y)
30
Source
Medical Industry, adhesives & production of Formaldehyele resins.
9 th
Edition
54
Methanol
Formaldehyele
Production Unit
Formaldehyele
Shimi Tex Arya Co.
Area: 5 hectares
Founded in: 2006
Product
Methyl ethyl
Ketone (MEK)
50
Raffinate-3
2.5
Feed
Raffinate-2 & Sulphu- Edeleanu
(Germany)
ric Acid (98%)
2013
Commercial - Industrial Solvent with widespread use in base oil production
refineries, resin industry, print & imitation leather.
Input feed
Amount (‘000 t/y)
Source
Raffinate-2
8
Shimi Baft Co.
Sulphuric Acid (98%)
7
Sulphuric Acid
Raffinate
MEK
Production
Unit
MEK
55
9 th
Edition
Arya Phosphoric Jonoub Co.
Location: Razi Petrochemical
Area: 7844 m2
Founded in: 2004
Ownership: Private Sector (100%)
Product
Phosphoric Acid
Feed
125
Phosphate soil-Sulphuric
Acid
Parayon
2009
Phosphate fertilizer, Livestock and Poultry feed supplementaries, domestic
and industrial detergents, Paper, Plating, Loom and Photography industries.
Input feed
Amount (‘000 t/y)
Sulphuric Acid
375
Phosphate Soil
450
Internal and external sources
Phosphate Soil
Sulphuric Acid
9 th
Edition
Source
56
Phosphoric
Acid Unit
Phosphoric Acid
Rejal Petrochemical Co.
Area: 12.3 hectares
Founded in: 2002
Product
Feed
160
Propylene
Polypropylene
A.B.B
2006 & 2012
Tubing Industry, Sacks, disposable Containers & Film industry.
Input feed
Propylene
Amount (‘000 t/y)
160
Source
BIPC & other resources
OHSAS 18001: 2007
ISO 10002: 2005
ISO 14001: 2004
ISO 9001:2008
Calibration Laboratory Accreditation
Propylene
Propylene Unit
Polypropylene
57
9 th
Edition
9 th
Edition
58
ASSALUYEH
Pars Special Econo
mic
/ Energy Zone
59
9 th
Edition
Bushehr Province
The Province of Bushehr is located at 27°16’-30°18’ North, 50°06’-52°56’
East. Situated on the southern coast of Iran, the Province stretches over an
area of 22,743sq km. It is bordered in the north by Khuzestan and Kohkiloyehva-Boyerahmad Provinces; in the east by Fars Province; in the northeast by
Hormozgan Province and in the south and the west by the Persian Gulf. The
population of the province is about 886,267 of whom 468,062 are male and
418,205 are female. About 65% of the population is urban. Close to 25.7%
of the population are less than 15-year old, 70.25% are between 15-65 and
the remaining 4.06% are over 65 years old. Farsi is the dominant language
in the region. Some residents speak Arabic while the nomads speak Turkish.
Average temperature is 23.1° C and average humidity stands at 67%-75%
during 6:30 - 12:30 am. The history of Bushehr goes back to the ancient Elam
when the Elamite kings used it as a naval base and a port city. Having a 600km
border with the Persian Gulf, Bushehr enjoys a strategic location. Resisting
foreign intervention is a major part of the contemporary history of Bushehr.
With a host of different huge industrial project underway in the province,
including Bushehr Nuclear Power Plant and Pars Special Economic/Energy
Zone, it has attracted a large workforce from other provinces.
9 th
Edition
60
Major industries and economic sectors in the region
Oil, gas, petrochemical, fishing and agriculture (date palm groves) are the
staple industries in the province. The geographical advantages of Bushehr
including its vicinity to the Persian Gulf plus its fishing and date industry play
an important role in its economy. But, its huge hydrocarbon reserves have
considerably boosted its economy. Bushehr consists of 9 cities, 29 towns, 22
districts and 43 villages.
The major natural, archeological and historical places of interest in the
province are as follows:
Bushehr: (in central region) the ancient Siraf region, Qavam ancient
underground water reservoir , Malek Building, Shaqab Cemetery, Sheikh
Sadoon Mosque, Holy Christ Church, (in Kharg Island) the Dutch Castle,
Pozeidon Temple, Mir Mohammad Hanifeh mausoleum, Kharg ancient church
Tangestan: Ahrom, Mir Ahmad and Khanik hot springs, Zar Khezerkhan Castle, Kalat
Castle and Rais Ali Delvari’s house.
Borazjan: Dalaki, Borazjan and Khanik hot springs, Bardak Siah Castle, Kooroush
Castle, Derakht underground water reservoir, Tooz ancient area, Telesmi and Khandaq
hills, Forty-Houses Cave
Bandar Dayyer (Dayyer Port): Bardestan Mosque, Bardestan Castle, islands and
seashore, riverside park, Emamzadeh SeyyedJamaludin shrine
Khormooj: Mand Fortress, Dukhtaar Castle, Shirineh Building, Shahzadeh Mohammad,
Ganoyeh hot spring, Seyyed Mohammad Amin
Bandar Genaveh (Genaveh Port): Gonbad hills, Toodeev, Bi Mareh Mausoleum,
Khan Hosseiniyeh, Holleh lagoon, seaside
Bandar Deilam (Deilam Port): Emamzadeh Soleiman, Seeniz Port, Ememzadeh
Hassan, seaside
Kangan
Kangan port is the center of the Town of Kangan. It lies on the southwest of
the province on the Persian Gulf coast nearby Bandar Dayer. It covers an
area of 3,083 sq km and has a population of over 95,000 people.
It has an ancient history which goes back to 350 BC. During the Safavid
period, it was named Kunaga. After the Safavid, the name was changed to
Kangan. At the early Islamic period it was named Bandar (port) Siraf. In the
sixteenth century, Kangan was divided in two regions. The division is still
valid ever since despite some minor changes.
61
9 th
Edition
Poshtkooh region:
Jam district is located in this region which consists of Jam
and Riz villages with 129 small hamlets.
Sheibkooh region:
The central section of the Town of Kangan is situated in this region.
The region covers the coast of Kangan and its suburbs. It consists of 70 villages
and 3 hamlets namely Assaluyeh, Nai Band and Taheri.Taheri Castle in Bandar
Taheri, Mianloo hot spring and Seyyed Gharib Mausoleum in Kangan, Jam
palm trees and the beautiful Bandar Kangan and Bandar Taheri seashores are
the most captivating places of interest in the area.The exploration of huge gas
reserves in Kangan has given a boost to the region’s role in Iran’s economy.
Explorations of Kangan, Nar, South and North Pars fields have led to enormous
investment in Kangan. Fajr Refinery in Kangan and South Pars refinery, which
is already under construction, are among the world’s largest refineries. Pars
region has attracted Iran’s largest domestic investment.
9 th
Edition
62
Assaluyeh Port
It is located on the northern coast of the Persian Gulf, 70 km southeast of
Kangan Port. There is no consensus about the origin and the meaning of the
word Assaluyeh. Some say that the fresh water that flew down from Bid Khoon
to a nearby valley was very tasty and refreshing. As a result, the locals called it
‘Asal’, meaning honey in Farsi. Some others say the word has originated from
the Elamite language and was written ‘aslaviyeh’ meaning port. And another
interpretation is that the word has its roots in the word ‘asl’ which means ‘pond’.
In 1998, Pars Special Economic /Energy Zone was established based on
a cabinet authorization to utilize the gas from the South Pars field in a bid to
develop the oil, gas, petrochemical and their related downstream industries.
Covering an area of 30,000 hectares, the Zone lies on east of Bushehr province. It
is 105km away from the offshore South Pars Gas field. The Zone is bounded in the
west by Shirino village, in the south by the Persian Gulf, in the north by the Zagros
Range and in the east by Chah Mobarak village. Its temperature ranges between
5-50 degrees centigrade in the course of the year. The average humidity ranges
between 59-88 percent. Average annual precipitation is about 180 millimeters.
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Pars Special Economic/Energy Zone (Assaluyeh)
The Pars Special Economic / Energy Zone Organization on behalf of Iran’s
Petroleum Ministry and National Iranian Oil Company (NIOC) manages and
develops the South and North oil and gas fields in the region. The Zone
consists of three regions; Pars 1 (South Pars) with an area of 14.000 hectares,
Pars 2 (Pars Kangan) with an area of 16.000 hectares and Pars 3 (North Pars)
with an area of 16.000 hectares.
The Organization was established in 1999 to support the development of South
Pars Gas Field, the world’s largest gas field, through establishing, approving,
planning, implementing, utilizing and maintaining of public infrastructures like
roads, rail ways, ports, airports, power plants and drinking water facilities.
The availibility of proper infrastructures in the up, middle and down streams of
oil and gas industry, Pars Complex Port, the International Persian Gulf Airport,
water and power facilities, communication, roads and available natural tourist
attractions have made the region an ideal place for local and foreign investors.
Lying on the coast of the Persian Gulf, the Zone has access to the rich
hydrocarbon resources in the region providing suitable conditions for foreign
investment. It is the hub of development activities underway at South Pars
gas field. With its reserves estimated at 14 trillion cubic meters of gas and
18 billion barrels of condensates, the field is the world’s largest gas field. It
represents 6.8% of the global gas reserves. Given the field’s capacity, 28
development phases and 3 giant LNG projects have so far been planned to
be built in Assaluyeh and Kangan in an area of 30,000 hectares. Currently,
the first ten phases are onstream. On average, $1.5bn has been invested for
each phase.
The implementation work of phases 11 - 24 have been started and are
underway.
Several word-scale petrochemical plants are being constructed in assaluyeh
Zone as part of the country`s 3rd, 4th & 5th development plants.
9 th
Edition
64
Investment advantages and incentives
Availability of abundant gas reservoir
Access to international waters and markets in south of the Persian Gulf and
the Far East
Availability of airport
Deep navigable waterways
Well-developed ports for export of petrochemicals and LPG with a loading
capacity of 30 million tonnes per year, service port with an annual loading
capacity of 10 million tonnes which is equipped with warehouses & other
required services including customs clearance
Availability of an independent power plant and a desalination unit
Availability of both skilled and unskilled workforce
Vicinity to tourist attractions and commercial and industrial facilities in Kish,
Qeshm, Shiraz and Esfahan
Availability of independent communication networks facilitating communications
and data transmission
Access to the mainland and central Asian markets via local transport networks
Tax exemption for any industrial investment
100 percent repatriation of capital
Exemption from customs duties & commercial interests for imports of raw
material, machinery, equipment and spare parts
Possibility of using Foreign Reserves Fund
Up to 100% foreign joint investment and ownership
(with the exception of land)
Industrial Projects
Access to international waters and mainland and central Asian markets, the South
Pars (Assaluyeh) with enjoying 6.8% of worldwide reserved gas became pivotal
Energy hub for the country. In the first stage, 24 phases of gas refineries and
17 worldwide petrochemical complexes as well as many downstream industrial
plants implemented.
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Pardis Petrochemical Co.
Location: Pars Special Economic/Energy Zone
Area: 64.6 hectares
Founded: 2001
Phase - 1
Product
Final ( ‘000 t/y)
Feed
Licensor
Production date
Ammonia
680
Natural gas
M. W. Kellogg
2009
1,075
CO2,
ammonia
Stami Carbon,
H.F.T
Product
Final ( ‘000 t/y)
Feed
Licensor
Production date
Ammonia
680
Natural gas
M. W. Kellogg
2009
1.075
CO2,
ammonia
Stami Carbon,
H.F.T
2010
Granular urea
Phase - 2
Granular urea
9 th
Edition
66
Urea: Production of chemical fertilizers for agricultural purposes; raw
material of melamine
Ammonia: Raw material for industrial and agricultural purposes
Input feed
Natural gas
Amount (mn m3/y)
2×670
Source
South Pars Gas Field
(Through Mobin Petrochemical Co.)
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Edition
Nouri (Borzuyeh) Petrochemical Co.
Area: 61 hectares
Founded: 2001
Ownership: Persian Gulf Petrochemical Co. (76.55%); Tamin Chemical &
Petrochemical Industry Co. (17%), National Pension
Investment Co. (6.45%)
Product
Final ( ‘000 t/y)
Feed
Licensor
Paraxylene
750
Benzene
430
Orthoxylene
100
Heavy ends
2,000
Condensates,
16
Pyrolysis
Raffinate
380
gasoline
Light ends
680
Heavy aromatics
LPG
76
C5 cut
47
IFP(France)
Toray (Japan)
July 2007
Uhde
(Germany)
Input feed
Amount (‘000 t/y)
Condensates
4,500
Pyrolysis gasoline
Production date
Source
South pars phases
270
Jam Petrochemical Co.
Paraxylene is used in the production of PTA, DME as well as intermediate feedstock
for polyester & fiber
Benzene is used in the production of Styrene, Dodecyl Benzen for detergents, Cyclohexene
(for Nylon), Phenol and Nitrobenzene (for Anylene production) and solvents
Orthoxylene is used for the production of softeners & pharmaceuticals, pesticides,
paints and anhydrid phethalic
ISO 9000
9 th
Edition
68
ISO 14000
OHSAS 18000
EFQM
cuts
Unit 950
Purified
69
9 th
Edition
Area: 23 hectares + 14 hectares for EB/SM
Founded: 1998
Ownership: Persian Gulf Petrochemical Co. (60%), SATA (40%)
Product
Ethane
Final (‘000t/y)
Feed
Licensor
Production date
1,600
Riched gas
Linde
2006
snamprogetti
2009
Propane
980
Butane
C5+
570
Ethyl benzene
645
Ethylene / Benzene
Styrene Monomer
600
Ethyl Benzene
86
2009
Ethane: olefins & fuel
Propane: olefin units, raw material for industrial applications as well as
refrigrant fluid
Butane: olefin units, main material for industrial usage & fuels
Pentane: olefin plants, main material for industrial usage & fuel
Styrene Monomer: styrene, rubber, resins, adhesives, solvents,
textiles, ABS, SBR, SAN
9 th
Edition
70
Input feed
Riched gas
Amount
Source
mm3/d
South Pars phases (1,2,3 phases)
75
Ethylene
175.000 t/y
Arya Sasol Polymer Co.
Benzene
470.000 t/y
Nouri & Buali Sina Petrochemical Companies
EFQM
ISO-9001
ISO-9001
ISO-14001
ISO-14001
OHSAS 18001
EFQM
OHSAS 18001
Ethylene
Benzene
Ethyl
Benzene
Unit
Ethyl Benzene
Styrene
Monomer
Unit
Styrene
Toluene
71
9 th
Edition
Arya Sasol Polymer Co.
Area: 72 hectares
Founded: 2003
Ownership: Pars Petrochemical Co.(50%), Sasol Polymer Co. of Germany
(50%)
Product
Final ( ‘000 t/y)
Feed
Licensor
Production date
Ethylene
1,000
Ethane
Technip
2007
C3+
90
LDPE
300
HDPE/MD
300
2007
Ethylene
Sabtec
2008
Basell
2008
LDPE: films, bags, containers, cable coverage and industrial parts
HDPE & MD: home appliances, films, industrial parts, containers, pipes, plastic
bottles
Ethylene: feedstock for polymer plants
9 th
Edition
72
Input feed
Amount (,000t/y)
Ethane
Propane
Source
1,267.5
56
Hexene-1
7.2
Import
Propylene
4.2
Hexane
87
Import
ISO 9000
ISO 14001
OHSAS 18001
EFQM
73
9 th
Edition
Mobin Centralized Utility
Area: 110 hectares
Founded: 2000
Ownership: Persian Gulf Petrochemical Co. (100%)
Product
Final
Feed
Licensor
Production date
Electricity
990 MW
Steam
2865 t/h
Natural gas
GE
2004 & 2009
DM water
Foster Wheeler
2005
2004
Fresh water
1,560 m3/h
Sea water
Sidem
DM & condense
water
2,700 m3/h
Fresh water;
Returned condense
Sidem/Comar
Potable water
100 m3/h
Fresh water
Oxygen
(44 bar)
Oxygen
(29 bar)
Nitrogen
160,000 nm3/h
Atmosphere
Linde
2005 & 2009
Service air
17,000 nm3/h
Instrument air
44,000 nm3/h
Service water
330 m3/h
Water
Bamag
2007
Cooling water
386,000 m3/h
Sea water
Sadra
2006
Ready for start-up
50,400 nm3/h
96,000 nm3/h
Supply of utilities for petrochemical plants at Pars Special Economic/
Energy Zone
9 th
Edition
74
Input feed
Amount (m m3/d)
Natural Gas
22.5
Sea Water
Source
South Pars Oil & Gas Co.
-
Persian Gulf
ISO 9000
ISO 14000
OHSAS 18000
EFQM
Sea Water
Closed tube
pages
Converters
Sea Water
Sea Water
Pool
Hot Water
Cold Water
Open loop converters
Sea Water
MED Unit
Fresh Water
Fresh Water
Returned Condense
DM Treatment
DM Water
DM Water
Fuel Gas
Air (Atmosphere)
Industrial Sewages
Power Plant
Steam
Electricity
B.F.W
Air Seperation
Oxygen
Nitrogen
Instrument Air
Service Air
Water
Treatment
Service Water
75
9 th
Edition
Zagros Petrochemical Co.
Area: 31 hectares
Founded: 2000
Phase - 1
Product
Final (‘000 t/y)
Feed
Licensor
Production date
Methanol
1,650
Natural gas
& Oxygen
Lurgi
2006
Product
Final (‘000 t/y)
Feed
Licensor
Production date
Methanol
1,650
Natural gas
& Oxygen
Lurgi
2006
Phase - 2
Input feed
Amount (mn m3/y)
Natural gas
2×1500
2×670
Mobin Petrochemical Co.
Oxygen
Source
Production of MTBE, acetic acid, formaldehyde and as solvent in chemical
industries
ISO 9000
9 th
Edition
76
ISO 14000
OHSAS 18000
Mehr Petrochemical Co.
Location: Pars Special Economic/ Energy Zone (Site No. 2)
Area: 13 hectares
Founded: 2005
Ownership: NPC International (40%), Singapore Petrochemical Investment
Ettehad Co. (59.99%)
Product
HDPE
Final(،000t/y)
Feed
License
Production Date
300
Ethylene
Mitsui(MCI)
2009
Production of plastics like pipes, cable coverage, film, ...
Input Feed
Amunt(،000t/y)
Source
Ethylene
310
Jam and other petrochemical complexes
Butene-1
2.4
import / Jam Petrochemical Co.
Ethylene
Butene-1
HDPE Unit
HDPE
77
9 th
Edition
Location: Pars Special Economic/ Energy Zone
Area: 77 hectares + 22 hectares in phase 2
Founded in: 2000
Ownership: Tamin oil, gas & Petrocheamical investment Co. (22.70%),
National Retirement Investment Fund (23.19%), National Pension Fund
(22.85%), Justice Shares Broker Co. (15%), Others (16.26%)
Product
Final ( ‘000 t/y)
Ethylene
1321
Propylene
305
Raw Pyrolysis Gasoline
216
Feed
Ethane, Light cuts,
C3+, C5+,
Condensates,
Heavy Aromatics
Technip
2007
Basell
2008
CFO
40
C4+
245
LLDPE/HDPF
300
Ethylene
Ethylene
HDPE
300
Butadiene 1&3
115
C4 Raffinates
130
Butene-1
100
2007
C4 cut
BASF
2009
Ethylene
Axens
2012
Feedstock for Acrylic rugs, fibers, acrylic, solvents, paints, lubricants, antifreeze, textiles & adhesives as well as various plastic products such as
cable coats, films, containers and pipes. Industrial parts like: audio visual
appliances, inner auto parts,...
Input feed
Light cuts
687
Raffinates
384
C5 cut
55
Condensates
84
Edition
Source
Nouri (Borzuyeh) Petrochemical Co.
Heavy Aromatics
16
Ethane
707
South Pars Gas Field
Ethane
267
C3+
88
C5 cut
91
9 th
Amount (‘000 t/y)
78
ISO 9000
ISO 14000
OHSAS 18000
EFQM
Acrylonitryl
Styrene
ABS
79
9 th
Edition
Morvarid Petrochemical Co.
Location: Pars Special Economic/ Energy Zone (Site No.2)
Area: 7.8 hectares
Founded: 2005
Ownership: Teachers Reserve Fund (46.55%), Petrochemical Industries Investment
Co. (17%) Petroleum Ministry Retiremet Welfare Fund (17%), Petroleum ministry Retirement
investment Fund (17%).
Product
،
Final( 000t/y)
Feed
License
Production Date
Ehylene
500
Ethane
Technip
2010
C3+
44
Ethane
Technip
2010
Raw material for production of polyethylene and ethylene glycols
Input Feed
Ethane
Amount (،000t/y)
Source
650
Pars Oil & Gas Co.
EFQM
9 th
Edition
80
IMS
Ethane
Ethylene
Olefin Unit
C3+
Kavian Petrochemical Co. (Phase 1)
Location: Pars Special Economic/ Energy Zone (Site No. 2)
Area: 43 hectares
Founded in: 2006
Ownership: Petroleum Ministry Pension & Welfare Fund (17.5%), Bakhtar
Petrochemical Co. (56.5%) ,Lorestan Petrochemical Co. (6.5%), Kermanshah Polymer
Co. (6.5%), Kordestan Petrochemical Co. (6.5%), Mahabad Petrochemical Co. (6.5%)
Phase - 1
Product
Ehylene
C3+
،
Final( 000t/y)
Feed
License
Production Date
1000
Ethane
Technip
2012
90
Ethane
Technip
2012
Final( 000t/y)
Feed
License
Production Date
1000
Ethane
Technip
2012
90
Ethane
Technip
2012
Phase - 2
Product
Ehylene
C3+
،
Phase 2 of Kavian is projected to be operationl in second half of 2014
Raw material for production of polyethylene and ethylene glycols
Input Feed
Ethane
Amount (،000t/y)
2×1300
Ethane
Source
Ethylene
Olefin Unit
C3+
81
9 th
Edition
Farsa Shimi Co.
Area: 7 hectares
Founded: 2002
Product
،
Capacity ( 000t/y)
Feed
License
Production Date
MEG
400
Ethylene & Oxygen
Shell
2007
DEG
40
TEG
3
Input Feed
Amount (،000t/y)
Source
Ethylene
260
Oxygen
300
Mobin Petrochemical Co.
OHSAS 18001: 2007
ISO 14001: 2004
ISO 2001: 2007
Production of polyester fibers, anti-freeze, solvents
MEG
Ethylene
Oxygen
9 th
Edition
82
Oxcid Ethylene Unit
Ethylene Glycol
Unit
OEG
TEG
Jam Poly Propylene Co.
Area: 8 hectares
Founded: 2004
Product
Polypropylene
،
Final( 000t/y)
Feed
License
Production Date
300
Propylene
Basell
2008
Production of rugs, fibers, acrylic, films, audio visual appliances, auto parts, ...
Input Feed
Propylene
Amount (،000t/y)
300
Source
ISO 14001: 2004
ISO9001: 2008
Propylene
BSOHSAS 18001: 2007
Poly Propylene
Unit
Poly Propylene
83
9 th
Edition
Jam Ehtemam Co.
Area: 2 hectares
Founded: 2004
،
Product
Capacity ( 000t/y)
Feed
License
Production Date
Formaldehyde
40
Methanol
Alder (Italy)
2011
UFC
25
Formaldehyde,
urea & Soda
Formaldehyele: In production of adhesives, auto and textile industry,
Sanitary & Medical products, urea Formaldehyde resins & ...
UFC: Consists of 60% Formaldehyde & 25% urea and is used in production
of melamine resins & urea Formaldehyde & ...
Input Feed
Amount (،000t/y)
Methanol
Urea
Caustic Soda
Source
19.1
Zagros Petrochemical Co.
6
Pardis Petrochemical Co.
0.1
ABiCert
Caustic Soda
Methanol
Formaldehyde
Unit
Urea
9 th
Edition
84
Formaldehyde
UFC Unit
Formaldehyde Urea
OTHER REGION
S
85
9 th
Edition
Arak city
The city of Arak is bordered by
Tafresh in the north, Hamadan
and Malayer in the west, Mahalat
in the east and Khomein and
Sarband in the south. It has an
average altitude of 1700 m. Arak
has relatively moderate summers
and cold winters.
Carpet weaving is the major
handicraft in the city and its
Saroogh carpets are well-known
throughout Iran.
9 th
Edition
86
Shazand (Arak) Petrochemical Co.
Location: Arak, 22km of Arak-Boroojerd Road
Area: 523 hectares
Founded in: 1984
Product
Final (‘000 t/y)
Feed
Ethylene
306
Naphtha
TPL, KTI
Propylene
128
C4Cut
79
169
PGH
IFP, UOP
PP
75
Propylene
Himont
Butene-1
7
Ethylene
IFP
Fuel oil
Pyrolysis gasoline
65
HDPE
85
HOSCHT
LLDPE
60
BP
Butadiene
1993
27.3
C4Cut
1994
NIPPON,
ZEON
Polybutadiene
Rubber
Ethylene oxide
26
Butadiene
113
Ethylene
EG
119
Ethyleneoxide
AA
30
Ethylene
Hochst
VA
30
Ethylene
Bayer
2EH & Butanols
55.7
Propylene
Davy Mckey
Ethanolamines
30
Ethyleneoxide, Ammonia
Oxiteno
1999
Ethoxylates
30
Fatialcohol, nonylphenol, ethyleneoxid
Balestra
2003
Scientific
Design
1995
Production of plastic pipes, paints, adhesives, packing films, fibers, surgical
threads, serum, polyester industries, solvents, detergents, antifreeze, electrical
insulation, shampoos, gas absorbents, pharmaceuticals, cosmetics, oil, gas &
petrochemical industries, cement industry, antiseptics, plastic containers, toys,
household appliances, bags, plastic sheets, water pipes, antifoams.
87
9 th
Edition
Input feed
،
Amount ( 000t/y)
Light and heavy naphtha
925
Source
Arak & Esfahan Refineries
Ammonia
6
Local sources
Propylene
6
Local Sources/Import
Fuel gas
350 mnm3/y
NIGC
ISO -9001
9 th
Edition
88
ISO -14001
OHSAS -18001
EFQM
oxygene
89
9 th
Edition
Esfahan city
The city of Esfahan is located in central Iran at an altitude of 1570 from the
sea level on the coast of Zayande Rood River.
Historical sites
Esfahan is well-known for its historical sites including the widely acclaimed
Naghsh-e-Jahan Square, Si-o-Sepol Bridge, Khajoo Bridge, the Shaking
Minarets, Hasht Behesht, Esfahan Bazaar, Chehelsotoon, Shah Mosque,
Sabz-e-Meidan, Mount Atashgah, Shahrestan Bridge, Alighapoo, Vank and
Beit-ol-lahm churches.The ancient city of Esfahan has been praised as a
symbol of magnificence. The French writer & art historian Andre Malraux
says only Florence and Beijing are comparable to Esfahan. The ancient and
historical sites in the city represent the best examples of various Iranian
architectural schools. Some experts believe these sites are the masterpieces
of post-Islam era in Iran.
9 th
Edition
90
(Public Joint Stock)
Location: 5th km Azadegan Highway, Esfahan
Area: 165 hectares
Founded in: 1989
It is Iran’s first aromatics plant. It was brought onstream in 1992. The plant
enjoys one of the world’s state-of-the-art technologies and was the first plant
in Iran which employed fully computerized DCS technology. It was privatized
in 1997 and was subsequently listed on Tehran’s Stock Exchange in 1990
Product
Final (‘000 t/y)
Feed
Licensor
Production date
Benzene
55.6
Platformate
UOP
1992
Toluene
71.6
Rolechim
2008
Orthoxylene
22
Paraxylene
44
Mixed xylenes
Mixed xylenes
75
Platformate
Phathalic Anhydride
40
orthaxylene
91
9 th
Edition
Benzene: raw material for softeners, detergents, insecticides and paints.
Toluene: raw material for softeners and solvents.
Orthoxylene: raw material for softeners, plastics and resins.
Paraxylene: production of resins, fibers, polyesters and polyacrylics.
Mixed xylenes: pesticides, paints, resins.
Input feed
Amount (‘000 t/y)
Platformate
363
Hydrogen
9 th
Edition
92
1
Source
Esfahan oil Refinery Co.
ISO 9002
ISO 14001
OHSAS 18001
QCC
EFQM
Hydrogen
93
9 th
Edition
Kharg Petrochemical Co.
Location: Kharg Island
Area: 155 hectares
Founded in: 1966
Kharg Island
Kharg coral island spreads over an area of 35 kilometers in northeast of the
Persian Gulf. It is one the world’s major oil terminals. Apart from its industrial
texture, the Island’s sand hills, roaming deer cattle and Mir Mohammad Tomb
are among its distinctive attractions.
Product
Final (‘000 t/y)
Feed
Methanol
660
Sulfur
170
Propane
115
Butane
120
Gasoline
70
Licensor
Production date
Sweet gas
Lurgi
1999
Sour gas
Pritchard
1967
Methanol: raw material for producing MTBE, acetic acid, formaldehyde and
industrial solvents.
Sulfur: raw material for producing sulfuric compounds, sulfuric acid, fertilizers,
electrical insulators, chemical and paper industries, rubber vulcanization, and
medicine.
Propane: raw material in production of olefins and fuel.
Butane: raw material in production of olefins and fuel.
Gasoline: raw material in production of olefins and fuel.
Amount (mn m3/y)
Input feed
Sour gas
1,400
Source
Offshore oil wells
QCC
9 th
Edition
94
OHSAS -18001:1999
ISO -14001:2004
ISO -9001:2000
95
9 th
Edition
Tabriz
Tabriz is the provincial capital of Eastern Azerbaijan. It has an area of 1200
square kilometers and has a population of 1,460,000. It has been an influential city in Iran’s political and economic developments. It was Iran’s
first capital city during the Safavid Dynasty and later during the rule of the
Qajar Dynasty; it was the city where the crown prince used to live. Tabriz
was a populous city during 3-5 centuries B.C. Because of its geographical
characteristic, it has been prone by natural disasters including earthquakes.
Meanwhile, it was frequently invaded by the Byzantine Empire and Armenian
armies. As a result, most of its historical monuments have been destroyed.
Places of interest
Arg-e-Tabriz (Tabriz citadel)
Tabriz Bazaar
Azerbaijan Museum
Elgoli
Tabriz mosques
Constitution Museum Oan-ibn-Ali Tomb
Firefighting Tower (Borj-e-Atashneshani)
Tabriz Petrochemical Co.
In 1988, NPC approved the implementation of Tabriz Petrochemical Co.
(TPC). Design and engineering work on TPC started in late 1989 and
erection activities began in 2002. It is situated in the west of Tabriz Refinery.
The complex located in an area of 391 hectares, 1,362 meters above sea
level. Tabriz Petrochemical complex produces raw plastic materials such as
polyethyene, polystyrene and ABS.
9 th
Edition
96
Location: Southwest of Tabriz, west of Tabriz Refinery
Area: 391 hectares
Founded in: 1988
Ownership: Tabriz Oil Refinery (37.75%), Social Welfare Org. (11.57%),
Justice Shares Broker Co. (10%), Omid Shares management & Investment
Co. (17.89%), others (22.80%)
Product
Final (‘000 t/y)
Feed
Ethylene
Propylene
C4Cut
136
56
34
Naphtha, LPG, ethane
Butane-1
7
Ethylene
IFP (France)
100
BP (England)
Benzene
56
PGH
IFP (France), Krupp
Koppers (Germany)
UOP, UNOCAL, Lummus
Ethyl benzene
100
Ethylene, benzene
UOP, Lumms Monsanto
Styrene
95
Toluene
2
HD/LLDPE
Licensor
Production date
TPL (Italy)
KTI (Netherlands)
1997
1999
UOP, Lumms
Monsanto
Expandable
polystyrene
15
Styrene,
pentane
Sunpor (Austria)
General-purpose
polystyrene
25
Styrene,
mineral oil
Elfatochem (France)
High-impact
polystyrene
40
Styrene,
mineral oil, PBR
High - Impact
polystyrene2
54
Styrene Mineral oil,
PBR
SULZER
2010
Butadiene
16.5
C4Cut
BASF (Germany)
2003
Raffinate C4
15
ABS
35
Styrene, BD, AMS, ACN Samsung (South Korea), Chell
LDPE/HDPE: Liquid containers, bags, plastic films, toys, home appliances
Expandable polystyrene: Ice containers, insulation, packing
General-purpose polystyrene: Pens, tooth brush, light bulb industry, refrigerators,
automobiles, disposable containers
High-impact polystyrene: TV, radio and cassette player cases, refrigerator, washing
machine and auto parts, home appliances, disposable containers
ABS: Monitor and typing machine cases, electronic parts, refrigerators, telephone
handset, auto parts
Propylene: Feed for polymer plants
1-3 Butadiene: Production of PBR, ABS
Toluene: Various chemical solvents
97
9 th
Edition
Input feed
Amount (‘000 t/y)
LSRG
245
HSRG
42.5
Source
Tabriz & Tehran Refineries
LPG
54
BIPC / Tabriz Refinery
Ethane
8
Tabriz Refinery
ACN
8
Import
Mineral Oil
4.7
PBR
8.7
Import, Shazand Petrochemical Co.
AMS
1.1
Import
C6 cuts pyrolysis gasoline
37.5
Shazand Petrochemical Co.
Benzene
23
BIPC/Buali Sina Petrochemical Co.
Styrene Monomer
48
Pars Petchemical Co.
QCC
9 th
Edition
98
OHSAS-18001:1999
ISO-14001:2004
ISO-9001:2000
High-impact PS
Unit 2
High-impact PS
(Vavious grates)
99
9 th
Edition
Shiraz
The city of Shiraz is in southwest of
Iran. It is the capital of Fars province.
Covering an area of 340 km, it is Iran’s
third largest city. Shiraz has a population
of 1,727,331 and is Iran’s fourth most
populous city. It is situated at an altitude
of 1486 at the foot of Zagros mountain
range. It is 919km from Tehran. Shiraz
is one of Iran’s most beautiful and
historical cities.
Places of interest:
Ghavam Citrus Garden
Karim Khan-e-Zand citadel
Quran Gate
Siboyeh Tomb
Haft Tanan Mausoleum
Eram Garden
Hafeziyeh
Kohpaye
Masjid-e-Vakil
Khajuye Kermani Tomb
Bagh-e-Delgosha (Delgosha Garden)
Afif Abad Garden
Shahe Cheragh
Vakil Bazaar
Vakil Bath
Chehel Tanan Mausoleum
Pars Museum
Flower Clock
Shiraz twin cities: Nicosia (Cyprus) Chongqing (China)
9 th
Edition
100
Dushanbe (Tajikistan)
Shiraz Petrochemical Co.
Location: 45km north of Shiraz
Area: 300 hectares
Founded in: 1959
Shiraz Petrochemical Co. was Iran’s first petrochemical complex which was
brought onstream in 1963. It is located near Kor River. The complex lies in an
area of 300 hectares of which 72 hectares are allocated to industrial sites. At
the outset, the complex consists of 4 production plants including ammonia,
urea, nitric acid and ammonium nitrate plus utility unit. Later, the complex
underwent several expansion projects which included soda ash which was
commissioned in 1973 and the complex’s largest expansion project was
launched in 1985.
Product
Final (‘000 t/y)
Ammonia
Feed
Licensor
Production date
432.6
NG, air
ICI (England)
1985
Urea (unit-1)
48
Ammonia, Co2
Monteh Cartini
1963
Urea (unit-2)
495
Ammonia, Co2
Stami Carbon
(Netherlands)
Methanol
84
NG
Lurgi (Germany)
1990
Nitric acid
341.2
Ammonia, air
Grand Paroise
(France)
Ammonium nitrate
214.5
Ammonia,
nitric acid
Kalten Bach
(France
1965
Light Soda ash
80
Lime, salt
Dense soda ash
66
Soda ash
1973
Sodium bicarbonate
20
Industrial
Export/Import
(Romania)
Purge gas
Air Liquid (France)
1994
Salt
Denora (Italy)
1988
CL2, NAOH, lime
Denora (Italy)
1993
Argon
5
Chlorine
20
Caustic
22.4
HCL
Sodium Hypochloride
Perchlorine
20
13.2
5
Chloralkali and perchlorine plants have been put out of service since 2009.
101
9 th
Edition
Soda ash: Production of glass and crystal, food and pharmaceuticals,
paper industry, leather industry
Ammonia: feed for Production of various chemicals and fertilizers
Urea: Production of fertilizers, resins, formaldehydes & melamines
Nitric Acid: Explosives and dairy products
Ammonium nitrate: fertilizer to improve soil; also used in medical, mineral
and military industries
Argon: welding , steel industry and electric light bulbs
Chloralkali: food ,Sanitarian, paper, aluminum, plastic industries as well
as treatment of potable water, production of disinfectants
Methanol: production of acetic acid, MTBE, formaldehydes and organic
solvents melamine
Perchlorine: Production of disinfectants and antiseptics
Input feed
NG
900
NIGC
15,5
Fars Water Org
Edition
Source
Water
Includes Feedstock & Fuel
9 th
Amount (mn m3/y)
102
Input feed
Amount (‘000 t/y)
Source
Salt
220
Maharlo River
Lime
120
Nearby limestone mine
ISO-9001:2000
ISO-14001:2004
HSE MS
OHSAS -18001: 1999
QCC
EFQM
Javel water
103
9 th
Edition
BOJNURD
Bojnurd is the capital city of the northeastern Province of Northern Khorasan which
lies on the border with the Turkmenistan Republic. Bojnurd has common borders
with Shirvan City in the east, Esfarayen and Jajarm in the South and Golestan
Province in the west.
Places of interest:
Masomzadeh Hill
Mirror House
Baba Aman Tourist site
9 th
Edition
104
Sardar Mofakham Building
Mahak Khan Tomb
Ampakhu Fire Temple
Khorasan Petrochemical Co.
Khorasan Petrochemical Co. is located on the 17th kilometer of BojnurdMashhad Road.
It has an altitude of 105 meters. The complex lies on an area of 204 hectares.
Its construction was approved in 1989. Its proximity to the gas-rich Khangiran
region in northern Iran and a growing demand for fertilizers in the northern
parts of Iran were among the major reasons for its construction.
105
9 th
Edition
Khorasan Petrochemical Co.
Location: Bojnurd-Mashhad Road,17km
Area: 204 hectares
Founded in: 1992
Ownership: Tamin oil, gas & petrochemical Investment Co. (41.7%),
Parsian Oil & Gas Expansion (18%), Petro Farhang (19%), Atieh Saba
(12.4%), others (8.9%).
Product
Final (‘000 t/y)
Feed
Licensor
Production date
1996
Ammonia
330
NG
MW Kellogg
Prilled urea
495
Ammonia, Co2
Stami Carbon
Melamine
20
Ammonia &
Urea solution
Eurotechnica
2003
Ammonia: Production of fertilizers, refrigerant fluid in refrigeration systems
Urea: Production of fertilizers, urea-formaldehyde resins and melamine
Melamine: Production of resins
9 th
Edition
106
Amount (mm3/y)
Input feed
NG
478
Source
Khangiran-Sarakhs Refinery
Includes Feedstock & Fuel.
OHSAS -18001
ISO-14001:2004
ISO -9001: 2000
EFQM
107
9 th
Edition
Kermanshah Petrochemical Industry Co.
Location: Harsin Road, Kermanshah
Area: 295.5 hectares
Founded in: 1986
Product
Final (‘000 t/y)
Fee
Licensor
Ammonia
396
Natural Gas
M.W. Kellogg
Granular Urea
660
Ammonia + CO2
Stamicarbon
Production date
2007
Ammonia: Production of fertilizers and material fluid
Urea: Production of fertilizers, resins, formaldehyde urea & melamines
Input feed
Natural Gas
Amount (mn m3/y)
533
Source
Gas Pipeline
Includes Feedstock & Fuel.
ISO 14000
OHSAS 18000
HSE-MS
ISO 9001
ISO/IEC 17025
ISO/TS 29001
Natural gas
9 th
Edition
108
Bisootun
Bisootun is a city located in
the northwestern province of
Kermanshah. It lies at the foot
of a mountain from which it
takes its name. It consists of the
villages of Chehr and Markazi.
Bisootun has numerous ancient and historical monuments including
Bisootun Inscription or Darius Inscription
Balash Inscription
Cave
Farhad Tarash (Farhad Carving)
Shekarchi Cave
Inscription
Hercules Statue
Maraftab Cave
Khosravi Bridge
Martarik
Sheikh Alikhan
Bisootun Stone Lion (Shire Sangi) to name afew.
109
9 th
Edition
Bisootun Petrochemical Co.
Location: 8th KM Kermanshah-Bisootun Road
Area: 63 hectares
Founded in: 1999
Product
Final (‘000 t/y)
LAB
50
HAB
6.5
Input feed
Feed
Licensor
Production date
Benzene & Kerosene IFP (Axens)
1996
Amount (‘000 t/y)
Kerosene
386
Benzene
19
Natural Gas
15(mnm
Source
Kermanshah, Abadan Refineries
Buali Sina, BIPC
3/y)
NIGC
ISO-9001:2000
9 th
Edition
110
OHSAS 18001:1999
ISO-14001:2004
QCC
EFQM
LAB: Raw material for detergents
HAB: Production of industrial oils
111
9 th
Edition
Kermanshah Polymer Co.
Location: Harsin Road, Kermanshah
Area: 55 hectares
Founded in: 1995
Ownership: Bakhtar Petrochemical Co. (100%)
Product
HDPE
،
Final( 000t/y)
Feed
License
Production Date
300
Ethylen
Basell
2012
Production of plastics, pipes, cable coverage, film ...
Input Feed
305
Butane-1
3.3
Local Sources
Edition
Source
Ethane
9 th
Amount (،000t/y)
112
Ethylene
Butene-1
HDPE
HDPE
Orumiyeh
Orumiyeh is the provincial capital of Western Azerbaijan Province. Its history
goes back to 2000 BC. Orumiyeh is situated in a wide and lavish green plateau,
skirted with grapevines, apple orchards and farmlands. Orumiyeh Lake and
Marmishlo Lake are located on east and west part of the city respectively.The
city’s moderate temperature and scenic views attract many visitors.
Other places of interest in the city include:
Sardar Masjid
Sargonbad monument
Azam Masjid
Nane Maryam church
Jame Masjid
the city museum
113
9 th
Edition
Orumiyeh Petrochemical Co
Location: 30 Km of Orumiyeh - Mahabad Road, Orumiyeh
Area: 110 hectares
Founded in: 1991
Ownership: PCC (49%), Justice Shares Broker Co.(30%), Iranian
Petrochemical Investment Co. (21%).
Product
Crystal melamine
Ammonia Sulfate
Sulfuric Acid
Input feed
Urea
Ammonia
Sulfur
9 th
Edition
114
Final (‘000 t/y)
Feed
Licensor
Production date
4.4
Ammonia, urea
CNCCC
1996
Sulfuric acid,
Ammonium
carbonate
Sulfur
KSJ
2013
13.2
50
Amount (‘000 t/y)
15.2
4
6.6
Source
Urea plants
Ammonia plants
Kabudan Phosphate Co.
Crystal melamine: Production of resins
Ammonia sulfate: Production of leather, batteries, paint and agricultural
industries
ISO 9001:2000
ISO 14001:2004
OHSAS 18001:1999
115
9 th
Edition
Ilam Petrochemical Co
Location: Ilam
Area: 108 hectares
Founded in: 2004
Product
HDPE
،
Final( 000t/y)
Feed
License
300
Ethylene
Mitsui(MCI)
Production Date
2013
Plastic production such as pipe, cable coverage, film & ...
Input Feed
Amount (،000t/y)
Source
Ethylene
305
(Before Ilam olefine unit is on stream)
Butane-1
3.3
Local Sources
Ethylene
Butene-1
9 th
Edition
116
HDPE
Unit
HDPE
Poly Nar Co
Location: Tabriz
Area: 19.5 hectares
Founded in: 1992
Product
Polypropylene
،
Final( 000t/y)
Feed
License
60
Propylene
Himont
Production Date
2000
Production of Carpet Fibers, auto & home appliances, Carpet, Packing films & ...
Input Feed
Propylene
Amount (،000t/y)
62.5
Source
ISO 9001: 2008
ISO 14001:2004
Propylene
OHSAS 18001: 2007
Propylene
Unit
Polypropylene
117
9 th
Edition
Abadan Petrochemical Co.
Location: Motahari District, Abadan
Area: 50 hectares
Founded in: 1966
Product
Final (‘000 t/y)
Feed
Licensor
Production date
PVC
110
Ethane,
propane, butane
BF Goodrich
1969
DDB
10
Caustic soda
29
Chevron Research
Salt
Denora
1993
Downstream plastic industries, detergents, hygenic industries, chemicals, refineries
Input feed
Amount
Source
Gas
150-200 t/d
Abadan Refinery
Propane
50-100 t/d
Petrochemical complexes
ISO - 9000
9 th
Edition
118
ISO -14001
Caustic Soda
Sodium Hypochlorite
Chlor Alkali
Unit
EDC/VCM
Unit
PVC
Unit
PVC
EDC
Gas Stock
Propane
Olefin
Unit
Propane
Benzene
HCL
Ethylene
HCL (33%)
Propane +
Propylene
Tetramer
Unit
Dodecyl benzene
Unit
Dodecyl benzene
119
9 th
Edition
Iran Carbon Co.
Location: Karoon Industrial Zone, Ahwaz
Area: 13 hectares
Founded in: 1974
Product
Industrial coke
Final (‘000 t/y)
Feed
Licensor
Production date
36
Aromatic oils
Cabot
1974
Production of tires, plastic parts, paints
Input feed
Amount (000t/y)
Aromatic oils
120
ISO 9001-2000
9 th
Edition
120
ISO 14001-2004
Source
Tar and oil refineries,
petrochemical plants
Ghaed Basir Petrochemical Co.
Location: 10 km Golpayegan - Khomein road, Esfahan
Area: 30 hectares
Founded in: 1997
Product
،
Final( 000t/y)
ABS
35
Feed
License Production Date
StyrenemonomerKumho
Butadiene Acrylonitrile (South Korea)
2003
Auto Parts, Appliances, Electronic device, ...
Input Feed
Amount (،000t/y)
Source
Styrene monomer
18.2
Acrylonitrile
6.8
Import (Taiwan-Turkey)
Butadiene
4.9
Tabriz-Amirkabir Petrochemical Cos.
ISO 9001:2008
OHSAS 18001: 2007
ISO/TS 29001: 2010
ISO 10015: 1999
ISO-14001:2004
Monomer Styrene
Acrylonitrile
ABS
ABS Unit
Butadiene
121
9 th
Edition
Gameron Petro Sanat Co.
Location: Next to industrial park-No1, Bandar Abbas
Area: 6 hectares
Founded in: 2012
Product
Final (‘000 t/y)
Feed
Licensor
Production date
Indo Chem (UK)
2012
Formalin
56
Methanol
Hexamin
5
Methanol & Ammonia
Formaldehyde Urea
10
Urea-Formalin
Adhesive, resin & detergent industry.
Input feed
Amount (000t/y)
Source
Methanol
27
Shiraz, Zagros, Fannavaran
Petrochemical Cos.
Ammonia
3
Shiraz, Kermanshah,
Khozestan Petrochemical Cos.
Urea
2.7
ISO 9001-2000
ISO 14001-2004
Methanol
Ammonia
Urea
9 th
Edition
122
Formalin
Formalin
Unit
Hexamin
Formaldehyde Urea
Petrochemical
Terminals & Tanks
123
9 th
Edition
Petrochemical Terminals & Tanks Co.
Location: Petrochemical Special Economic Zone(Mahshahr) & Pars Special
Economic/ Energy Zone(Assaluyeh)
Founded: 1998
Ownership: NPC(100%)
Petrochemical Terminals & Tanks Co.
Is in charge of operating NPC’s two massive and specialized ports in
Mahshahr (Bandar Imam) and Assaluyeh as well as the petrochemical tank
farm that is located in Bandar Imam. This company handles the export of
petrochemical products, import of raw materials and the storage of these
products and raw materials.
9 th
Edition
124
Pars Petrochemical Port
Total jetties: 15 jetties consisting 6 for liquid products, 7 for solid products
and 2 for LPG
Commissioning Date: The first phase was brought onstream in 2005; the
port became operational in its entirely in 2009.
Total capacity: 35 million tons (29 million tons of liquids & LPG and 6
million tons of solid products)
Breakwater length: 15 to 32 meters
Berthing capacity: 70,000 tons
Total loading/ unloading capacity: 170- 2,250 tons per hour
Anchorage traffic: 800- 1200 vessels per annum
Major exports: Butane, propane, methanol, ammonia, ethylene, benzene,
light ends, heavy ends, styrene, orthoxylene, paraxylene, polyethylene, urea,
polypropylene, ...
125
9 th
Edition
Mahshahr Petrochemical port
Total no. of jetties: 7 jetties consisting 5 for liquid products & LPG and 1 for
solid products - another jetty for liquid products is under pre-commissioning.
Commissioning Date: 1969 (3 jetties), 1990(2 jetties) and one in 2004
Total capacity: 15 million tons
Breakwater length: 11- 13 meters
Berthing capacity: 50,000 tons
Loading/ Unloading capacity: 150- 1600 tons/ hour
Anchorage Traffic: About 1000 vessels per annum
Major exports / imports: propane, butane, heavy ends, methanol, ethylene,
ammonia, C5+, benzene, paraxylene, light cuts, naphtha, pyrolysis gasoline, sulfuric
acid, sulfur, orthoxylene, phenol, aceton, phosphate rock, phosphoric acid, caustic
soda, MC, VCM, EDC,..
9 th
Edition
126
Mahshahr Tank Yard (Bandar Imam)
No. of storage tanks: 19
Total storage capacity: 157,200 m3
Commissioning date: 2004
Storage capacity: 2,000m3- 20,000 m3
Tanks material:carbon steel and stainless steel
Mounted equipment: Some tanks have cooling/ heating systems
Major Exports / Imports: Heavy cuts, Naphtha, Acetic Acid, Raffinate, phenol,
Acetone, VAM, DEG,...
127
9 th
Edition
Published by: NPC PR Dep.
Project Manager: Hadi Zonouzi Asl
Experts: Azimeh Zilaie, Homa Mehraie, Nayereh Mohammadi,
Samira Karimi Pour, Soudeh Maleki, Farzaneh Shahbazi, Marzieh
Salehi, Razieh Hemmati, Hossein Naseri, Seyed Jalaledin Mir
Hashemi, Ghodratollah Faraj Pour, Ali Soleimani Roozbehani,
Seyed Hossein Nouri, Mohsen Gheibi, Seyed Mehdi Rasti
Translators: Mahshid Haji Anzehaie, Reihaneh Rabbani
Language Editor: Mahshid Haji Anzehaie
Photography Manager: Abolghasem Rahmani
Implemented by: Simiahonar Design &
Publication Office
Art Director: Mahdi Haji mohammadi
Graphic Designer: Zeynab Shariati

IN THE NAME OF GOD

Transcription

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