optimum - Sparks Shop
Transcription
optimum - Sparks Shop
OPTIMUM MASCHINEN - GERMANY Operating manual Version 1.3.4 Bench Drill OPTI B17 PRO OPTI B23 PRO Pillar Drill OPTI B26 PRO OPTI B33 PRO Illustration: OPTI B23 PRO GB © 2008 Keep for future reference! 16 / 10 2008 Version 1.3.4 B17 / B23 / B26 / B 33 Pro drilling machine Page 1 OPTIMUM MASCHINEN - GERMANY Table of contents 1 Safety 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13 1.14 2 Technical Specifications 2.1 3 3.5 3.6 Transportation ................................................................................................................................. 17 Scope of Supply .............................................................................................................................. 17 Storage ........................................................................................................................................... 18 Positioning and Assembly ............................................................................................................... 18 3.4.1 Requirements Regarding the Installation Site ...................................................................... 18 3.4.2 Assembly .............................................................................................................................. 18 Positioning ...................................................................................................................................... 21 3.5.1 Assembly drawing ................................................................................................................. 21 First Operation ................................................................................................................................ 24 Operation Safety .............................................................................................................................................. 25 Control and Display Elements ......................................................................................................... 25 © 2008 drilling machine GB 4.1 4.2 Page 2 Electrical Connection ....................................................................................................................... 15 Drilling Capacity ............................................................................................................................... 15 Spindle Insertion .............................................................................................................................. 15 Drilling Machine Table ..................................................................................................................... 15 Dimensions ...................................................................................................................................... 15 Work Space ..................................................................................................................................... 15 Emissions ........................................................................................................................................ 16 Rotational Speed ............................................................................................................................. 16 Ambient Conditions.......................................................................................................................... 16 Assembly 3.1 3.2 3.3 3.4 4 Safety Instructions (warning references) .......................................................................................... 6 1.1.1 Danger Classification .............................................................................................................. 6 Other Symbols .................................................................................................................................. 7 Intended Use ..................................................................................................................................... 7 Dangers which Could Be Caused by the Drilling Machine ................................................................ 8 Qualification of personnel ................................................................................................................. 8 1.5.1 Target Audience ..................................................................................................................... 8 1.5.2 Authorised Persons ................................................................................................................ 9 Workplace ......................................................................................................................................... 9 Safety Devices ................................................................................................................................ 10 1.7.1 ON / OFF - Switch ................................................................................................................ 10 Covering Cap of the Pulley ............................................................................................................. 11 1.8.1 Drilling Machine Table .......................................................................................................... 11 1.8.2 Drill chuck protection ............................................................................................................ 11 1.8.3 Prohibiting, Mandatory and Warning Signs .......................................................................... 11 Safety Check ................................................................................................................................... 12 Equipment for Personal Protection ................................................................................................. 12 Safety During Operation ................................................................................................................. 13 Safety During Maintenance ............................................................................................................. 13 1.12.1Deactivating and Interlocking the Drilling Machine ............................................................... 13 1.12.2Use of Hoisting Devices ........................................................................................................ 14 1.12.3Mechanic Maintenance Works .............................................................................................. 14 Accident Report .............................................................................................................................. 14 Electricity ......................................................................................................................................... 14 B17 / B23 / B26 / B 33 Pro Version 1.3.4 16 / 10 2008 OPTIMUM MASCHINEN 4.3 4.4 4.5 4.6 4.7 4.8 5 6.2 6.3 8 © 2008 GB Table cutting speeds / infeed .......................................................................................................... 33 Speed table ..................................................................................................................................... 33 Examples to calculatory determine the required speed for your drilling machine ........................... 35 Safety .............................................................................................................................................. 36 6.1.1 Preparation ........................................................................................................................... 37 6.1.2 Restart .................................................................................................................................. 37 Inspection and Maintenance ........................................................................................................... 37 Repair ............................................................................................................................................. 39 Ersatzteile - Spare parts B17, B23, B26, B33 PRO (Vario) 7.1 Ersatzteilzeichnung - Parts drawing OPTI B17 PRO ...................................................................... 40 7.1.1 Ersatzteilzeichnung Bohrfutterschutz - Parts drawing drill chuck protection - OPTI B17 PRO 41 7.1.2 Ersatzteilliste - Parts list B17 PRO ....................................................................................... 42 7.2 Ersatzteilzeichnung - Spare parts drawing OPTI B23 PRO (Vario) ................................................ 45 7.2.1 Ersatzteilzeichnung Bohrfutterschutz - Parts drawing drill chuck protection - OPTI B23 PRO 46 7.2.2 Ersatzteilliste - Parts list OPTI B23 PRO (Vario) .................................................................. 47 7.3 Ersatzteilzeichnung - Spare parts drawing OPTI B26 PRO (Vario) ................................................ 50 7.3.1 Ersatzteilzeichnung Bohrfutterschutz - Parts drawing drill chuck protection - OPTI B26 PRO 51 7.3.2 Ersatzteilliste - Spare parts list OPTI B26 PRO (Vario) ........................................................ 52 7.4 Ersatzteilzeichnung - Spare parts drawing OPTI B33 PRO (Vario) ................................................ 55 7.4.1 Ersatzteilzeichnung Bohrfutterschutz - Parts drawing drill chuck protection - OPTI B33 PRO 56 7.4.2 Ersatzteilliste - Spare parts list OPTI B33 PRO (Vario) ........................................................ 57 7.5 7.6 7.7 Schaltplan - Wiring diagram - B17 Pro ........................................................................................... 60 Schaltplan - Wiring diagram - B23, B26, B33 Pro - 230 V .............................................................. 61 Schaltplan - Wiring diagram - B23, B26, B33 Pro - 400 V .............................................................. 62 Failures 8.1 9 4.2.1 Drilling Depth Bit Stop .......................................................................................................... 26 4.2.2 Inclination of the Table ......................................................................................................... 26 Speed Regulation ........................................................................................................................... 26 4.3.1 Speed Table OPTI B17 PRO ................................................................................................ 27 4.3.2 Speed Table OPTI B23 PRO and B26 PRO ........................................................................ 28 4.3.3 Speed Table OPTI B33 PRO ................................................................................................ 29 Standard values for speeds with HSS – Eco – twist drill ................................................................ 29 Quick-Action Drill Chuck ................................................................................................................. 30 4.5.1 Removing the Quick-Action Drill Chuck ................................................................................ 30 4.5.2 Inserting the Quick-Action Drill Chuck .................................................................................. 30 Cooling ............................................................................................................................................ 31 Prior to Drilling ................................................................................................................................ 31 During Operation ............................................................................................................................ 32 Maintenance 6.1 7 GERMANY Determining the cutting speed and the speed 5.1 5.2 5.3 6 - Failure of the drilling machine ......................................................................................................... 63 Appendix 9.1 9.2 9.3 9.4 16 / 10 2008 Copyright ........................................................................................................................................ 64 Terminology/Glossary ..................................................................................................................... 64 Liability claims for defects / warranty .............................................................................................. 65 Disposal .......................................................................................................................................... 65 Version 1.3.4 B17 / B23 / B26 / B 33 Pro drilling machine Page 3 OPTIMUM MASCHINEN 9.5 9.6 9.7 10 - GERMANY RoHS , 2002/95/CE ........................................................................................................................ 66 Product Observation ....................................................................................................................... 66 EEC - Declaration of Conformity ..................................................................................................... 67 Index © 2008 drilling machine B17 / B23 / B26 / B 33 Pro Version 1.3.4 16 / 10 2008 GB Page 4 OPTIMUM Safety MASCHINEN 1 - GERMANY Safety Explanation of the display gives additional indications calls on you to act • Enumerations This section of the operating manual • • • • explains the meaning and use of the warning references contained in the operating manual, states the instructions with regard to the operation of the drilling machine, warns you on the dangers to you and third parties, which could occur in the event the instructions in this manual are not observed, informs you on measures that help prevent hazard. In addition to this operating manual please observe • • • applicable laws and regulations, legal regulations for accident prevention, the danger, warning and mandatory signs such as the warning reference on the drilling machine. During installation, operation, maintenance and repair of the drilling machine the European standards are to be observed. With regard to relevant national legislation which has not yet been adjusted to the European standards, the applicable national legislation is to be observed. If applicable, the relevant precautions, as to be observed in accordance with the national rules and regulations, are to be adhered to, prior to operating the drilling machine. THE DOCUMENTATION IS TO BE KEPT NEAR THE DRILLING MACHINE, FOR POSSIBLE FUTURE REFERENCE. INFORMATION In the event this operating manual does not offer a solution to your problem, please feel free to contact: Optimum Maschinen Germany GmbH Dr. Robert-Pfleger-Str. 26 D- 96103 Hallstadt, Germany 09 00 - 19 68 220 (0,49 €/min.) E-Mail: [email protected] GB © 2008 Telefon: 16 / 10 2008 Version 1.3.4 B17 / B23 / B26 / B 33 Pro drilling machine Page 5 OPTIMUM MASCHINEN - Safety GERMANY 1.1 Safety Instructions (warning references) 1.1.1 Danger Classification We divide the safety instructions in various levels. The following table will present an overview of the allocated symbols and signal words regarding the actual danger and the (possible) results. Pictogram Signal word Definition/Consequences DANGER! Imminent danger that will cause serious injury or death to personnel. WARNING! Hazard: a danger that will cause serious injuries or death to personnel. CAUTION! Danger or unsafe procedure that might cause injury to personnel or damage to property. Situation that could cause damage to the machine and product and other types of damage. ATTENTION! No risk of injury to personnel. Application tips and other important or useful information and warnings. INFORMATION No dangerous or harmful consequences for personnel or objects. In the case of specific dangers, we replace the pictogram or General danger with a warning of injuries to hands, hazardous electrical voltage, rotating parts. © 2008 drilling machine B17 / B23 / B26 / B 33 Pro Version 1.3.4 16 / 10 2008 GB Page 6 OPTIMUM Safety MASCHINEN 1.2 1.3 - GERMANY Other Symbols Warning of automatic start-up! Activation forbidden! Disconnect the plug from the mains! Use protective goggles! Use ear protection! Use protective gloves! Use protective boots! Wear a safety suit! Protect the environment! Contact address Intended Use Application The drilling machine is designed and constructed to produce holes in cold metal or other not health endangering or non-inflammable raw materials, by using a rotating, metal-removing tool in which several chip grooves have been included. The drilling machine is only to be operated in combination with tools the cutting arangement of which form a couple of forces about the axis of rotation. For the tool holding fixture a quick-action chuck is included. The drilling machine should be operated by means of a quick-action chuck only. Operations not in accordance with intended use! If the drilling machine is used for other circumstances and materials as detailed above, and no authorisation has been granted by Optimum Maschinen Germany GmbH, the drilling machine is not operated in accordance with the intended use. We will not be held liable for any damages or injuries resulting from any operation which is not in accordance with the intended use. We explicitely state that the guarantee will be terminated in the event any constructive, technical or process technical modifications have been applied, without the prior written authorisation of Optimum Maschinen Germany GmbH. It is part of the intended use that you • • • “Technical Specifications“ on page 15 observe the limitations of the drilling machine, observe the operating manual, adhere to the inspection and maintenance instructions. WARNING! Severe injuries. GB © 2008 Application of a housing as well as changes of the operating characteristics of the drilling machine are strictly forbidden! This will endanger people and could lead to damages of the drilling machine. 16 / 10 2008 Version 1.3.4 B17 / B23 / B26 / B 33 Pro drilling machine Page 7 OPTIMUM MASCHINEN 1.4 - Safety GERMANY Dangers which Could Be Caused by the Drilling Machine The drilling machine has been subjected to a safety test (danger analysis including risk evaluation). The design and construction based on this analysis is in accordance with the state of the art. However, a certain risk cannot be excluded, for the drilling machine operates based on • • • high speed, rotating parts, electrical voltage and current. Hazard to health of persons from these sources has been minimised by design and safety measures. During the operation and maintenance of the drilling machine by insufficiently qualified personnel, incorrect control or inappropriate maintenance could cause a danger, initiated by the drilling machine. INFORMATION All personnel or individuals who are involved in the assembly, commissioning, operation or maintenance are to • • be in the possession of the required qualification(s), observe the details as specified in this operating manual carefully. If the device is not used in compliance with the intended use, • • • dangerous situations for the personnel involved, could occur, the machine and other assets could be endangered, the function of the drilling machine could be impaired. Always switch the drilling machine off when maintenance or cleaning activities are to be performed. WARNING! The drilling machine may only be operated when the safety devices are functioning. Immediately switch the drilling machine off when you detect that one of the safety “Safety Devices“ on page 10 devices is faulty or has been removed! All auxilliary units installed on site must be provided with the required safety devices. As the company operating this equipment, you are responsible for this! 1.5 Qualification of personnel 1.5.1 Target Audience This manual is addressed to • • • the organisation reponsible for operation machine operators, maintenance personnel. For this reason the warning references refer to the operation as well as to the maintenance of the drilling machine. Ensure correct and clear registration regarding who is responsible for the various activities on the machine (operation, service and maintenance). Vague competences are a safety risk! drilling machine B17 / B23 / B26 / B 33 Pro Version 1.3.4 16 / 10 2008 GB Page 8 © 2008 Always pull the power plug of the drilling machine from the socket. Thereby you will prevent operation of the equipment by unauthorised persons. OPTIMUM Safety MASCHINEN 1.5.2 - GERMANY Authorised Persons WARNING! As a result of inappropriate operation and maintenance of the drilling machine a hazardous situation for people, equipment and the environment may occur. Only authorised personnel should be allowed to operate the drilling machine! Authorised personnel for operation and maintenance are the instructed and trained specialists of the company operating the plant and the manufacturer. The organisation responsible for operation should verify that Duties of the organisation responsible • • • • • • training for the personnel involved is provided, personnel is educated and informed regularly (at least once a year) on - all aspects of the machine with respect to safety precautions, - the operation, - the approved rules of technique, knowledge and skills of the personnel are verified and evaluated, training/instruction is documented, participation in training/instruction is confirmed by a signature, the personnel operates the machine in accordance with the safety and risk-control precautions and observes the operation manual. The operator should observe that Duties of the operator • • • he/she must have been trained/instructed concerning the operation and handling of the drilling machine, he/she must be familiar with the functions and operation process, prior to initial operation - he/she must have read and fully understood the details as described in the operation manual, - additional requirements regarding the qualification 1.6 he/she must be familiar with all safety devices and regulations, For activities as performed on the following machine components, additional requirements are applicable: • Electrical components or operational equipment: Only to be worked on by electricians or when guidance and supervision by an electrician is guaranteed. With respect to work on electrical components or operational equipment the following measures are to be observed. The specified sequence is important. - All-pole shut-down - Protection against reactivation - Testing of voltage-free conditions Workplace The workplace is situated in front of the drilling machine. INFORMATION GB © 2008 The access to the power plug of the drilling machine should be free. 16 / 10 2008 Version 1.3.4 B17 / B23 / B26 / B 33 Pro drilling machine Page 9 OPTIMUM MASCHINEN 1.7 - Safety GERMANY Safety Devices Operate the drilling machine only when the proper safety devices are functioning. The drilling machine is to be switched off immediately as soon as one of the safety devices is faulty or not functioning. You are responsible to do so! As soon as the defect of the safety device has been addressed, the drilling machine is only to be used if • • you solved the cause of the failure, you have consequently checked whether no danger to people or equipment may result thereof. WARNING! If you bridge or remove a safety device or switch the safety device off while using any other means, you will endanger yourself as well as other people working on the drilling machine. The possible effects are • Injuries resulting from workpieces or workpiece components expelled from the machine, • Touching of rotating components, • A fatal electric shock, The drilling machine is provided with the following safety devices: • • • • 1.7.1 An ON/OFF switch with EMERGENCY STOP function A protective cover of the pulleys with micro switch, A drill chuck guard with micro switch, A drilling table with T-shaped grooves to hold the workpiece or a vice ON / OFF - Switch The lockable switch is provided with an EMERGENCY STOP function and an undervoltage circuit breaker. Cover The lockable switch can be protected against unauthorised or unintentional operation by means of a padlock. ON / OFF - switch including EMERGENCY STOP function Illustr. 1-1: On / Off - switch Open the cover of the switch in order to activate the drilling machine. Close the cover as soon as the device has been activated in order to assure the correct functioning of the EMERGENCY STOP. EMERGENCY STOP pressed Illustr. 1-2: EMERGENCY STOP push button The drill spindle will still be turning for several seconds, even after the EMERGENCY STOP push button has been pressed, this depends on the set speed. drilling machine B17 / B23 / B26 / B 33 Pro Version 1.3.4 16 / 10 2008 GB Page 10 © 2008 NOTICE! OPTIMUM Safety MASCHINEN 1.8 - GERMANY Covering Cap of the Pulley A protective cover for the belt pulleys is mounted on the drilling head. A switch is integrated in the protective cover which monitors that the cover is closed. Covering cap INFORMATION YOU CANNOT START THE MACHINE IF THE PROTECTIVE COVER IS NOT CLOSED. Illustr. 1-3: Covering cap 1.8.1 Drilling Machine Table At the drilling machine table, holding fixtures for sliding blocks have been provided. Holding fixture sliding blocks WARNING! Danger of injuries due to components expelled from the machine. Securely fasten the workpiece on the drilling machine table. Illustr. 1-4: Drilling machine table 1.8.2 Drill chuck protection Adjust the protective equipment to the correct height before you start working. To do so, detach the clamping screw, adjust the required height and retighten the clamping screw. A switch is integrated in the fixture of the spindle protection which monitors that the cover is closed. Drill chuck protection INFORMATION YOU CANNOT START THE MACHINE IF THE DRILL CHUCK PROTECTION IS NOT CLOSED. Illustr. 1-5: Drill chuck protection 1.8.3 Prohibiting, Mandatory and Warning Signs INFORMATION GB © 2008 All warning signs should be legible. Inspect these signs regularly. 16 / 10 2008 Version 1.3.4 B17 / B23 / B26 / B 33 Pro drilling machine Page 11 OPTIMUM MASCHINEN 1.9 - Safety GERMANY Safety Check Check the drilling machine at least once per shift. Immediately report failures and changes in operating conditions to the responsible person. Check all safety devices • • • at the beginning of each shift (if operation is interrupted), once a week (if the machine is operated continuously), after each maintenance or repair job. Check that the prohibiting, warning and reference signs, as well as the markings on the drilling machine • • are legible (clean, if required), are complete. INFORMATION Use the following overview to organise the inspections. General Inspection Item Inspection Protection cap Mounted and securely tightened Signs, markings Positioned and legible Date: Inspector (signature): OK Functional Inspection 1.10 Item Inspection OK EMERGENCY STOP push button After pressing the EMERGENCY STOP push button, the drilling machine should deactivate. Drill chuck guard When the drill chuck guard is opened, the drill should switch off automatically. V-belt cover When the V-belt cover is opened, the drill should switch off automatically. Date: Inspector (signature): Equipment for Personal Protection For specific work, equipment for personal protection as protection equipment is required. This includes: • • • • • a safety helmet, safety glasses or face guard, safety gloves, safety shoes with steel toe cap, ear protection. drilling machine B17 / B23 / B26 / B 33 Pro Version 1.3.4 16 / 10 2008 GB Page 12 © 2008 Prior to commencement of the work, check whether the required equipment is available at the workplace. OPTIMUM Safety MASCHINEN - GERMANY CAUTION! Polluted or contaminated equipment for personal protection could cause illness. Clean your equipment for personal protection • each time after it has been used, • regularly, at least once a week. Equipment for personal protection for specific work Protect your face and eyes: During all work, and specifically work during which your face and eyes are exposed to hazard, a safety helmet with a face guard should be worn. Use safety gloves when you lift or handle sharp-edged components manually. Wear safety shoes when you position, dismantle or transport heavy components. 1.11 Safety During Operation This operation manual will alert you to actual danger involved in operating the drilling machine. WARNING! Prior to activating the drilling machine please double-check whether this will • not lead to any danger with respect to people, • will not cause any damage to equipment. Avoid unsafe working practises: • • • • • • • 1.12 Report changes and document these 1.12.1 Safety During Maintenance Inform operators timely on maintenance and repair work. Report all safety relevant changes or performance details of the drilling machine. Document all changes, have the operation manual changed accordingly and train the machine operators. Deactivating and Interlocking the Drilling Machine Prior to the commencement of maintenance and service work, the power plug is to be disconnected from the socket. All components of the machine such as the complete (endangering) voltage and movements have been deactivated. Position warning signs on the machine. © 2008 GB Check that no one can be endangered as a result of the work to be initiated. Always observe the directions as specified in this operating manual when assembling, operating, maintaining or activating the machine. Do not work with the drilling machine if your concentration level, for whatever reason, has diminished. This could f.i. be caused by medicine. Adhere to the accident prevention rules of the professional association or another competent body responsible for your company. Inform the supervisor on all dangers or failures. Use the required and obligatory equipment for personal protection. Wear close-fitting clothing and if required, a hairnet. While drilling, no safety gloves should be used. 16 / 10 2008 Version 1.3.4 B17 / B23 / B26 / B 33 Pro drilling machine Page 13 OPTIMUM MASCHINEN 1.12.2 - Safety GERMANY Use of Hoisting Devices WARNING! Severe or fatal injuries could result when damaged or unsuitable hoisting devices and load suspension devices are used, which collapse due to the too heavy load. Check the hoisting device(s) and load suspension device(s) on • adequate load bearing capacity, • flawless condition. Observe the accident prevention rules of the professional association or another competent body responsible for your company. Fasten the load tightly and secure. Never position yourself below (stand or walk) suspendend loads! 1.12.3 Mechanic Maintenance Works If you have removed protective or safety devices for service or repair work, be sure to reinstall these, for instance: • • • covers, safety references and warning signs, earth cable. If you remove protective or safety devices, these are to be repositioned immediately after completing the work. Check the respective functions! 1.13 Accident Report Inform the superior and Optimum Maschinen Germany GmbH immediately after accidents and near-accidents. „Near“ accidents can have multiple causes. The faster they are being reported, the sooner the causes can be eleminated. INFORMATION On actual dangers occurring while operating the drilling machine, we refer to the desciption of such work / activities. 1.14 Electricity “Maintenance“ on page 36 The electric machine / equipment is to be inspected regularly but as a minimum once every 6 months. Have all defects, such as loose connections, damaged cables etc. rectified immediately. A second person is to be present during all work related to live components. This person can disconnect the power supply if an emergency situation has occurred. In the event a defect with respect to the power supply occurs, the drilling machine is to be switched off immediately ! © 2008 drilling machine B17 / B23 / B26 / B 33 Pro Version 1.3.4 16 / 10 2008 GB Page 14 OPTIMUM Technical Specifications MASCHINEN 2 - GERMANY Technical Specifications The following data refers to measurement and weight indications and the machine specifications as approved by the manufacturer. Electrical Connection OPTI B17 PRO OPTI B23 PRO OPTI B26 PRO OPTI B33 PRO Total connected load 230 V; 50 Hz; 500 W 230 V; 50 Hz; 750 W or 3x400 V; 50 Hz; 750 W 3x400 V; 50 Hz; 750 W 3x400 V; 50 Hz; 1.1 kW Enclosure type IP 54 IP 54 IP 54 IP 54 OPTI B17 PRO OPTI B23 PRO OPTI B26 PRO OPTI B33 PRO Drilling capacity in steel [mm] 16 25 25 30 Working range [mm] 152 180 210 254 OPTI B17 PRO OPTI B23 PRO OPTI B26 PRO OPTI B33 PRO Spindle sleeve hub [mm] 60 80 80 110 Spindle insertion MK2 MK2 MK3 MK4 OPTI B17 PRO OPTI B23 PRO OPTI B26 PRO OPTI B33 PRO Swivelling 45° 45° 45° 45° Rotating 360° 360° 360° 360° Table size [mm] Length x width 230 x 220 280 x 245 330 x 290 475 x 425 T-slots - size [mm] 12 12 14 14 OPTI B17 PRO OPTI B23 PRO OPTI B26 PRO OPTI B33 PRO Height [mm] 860 1010 1670 1720 Depth [mm] 600 650 700 860 Width [mm] 260 320 350 480 Total weight [kg] 39 66 82 135 Pillar diameter [mm] 60 73 80 92 Drilling Capacity Spindle Insertion Drilling Machine Table Dimensions OPTI B17 PRO OPTI B23 PRO OPTI B26 PRO OPTI B33 PRO Height [mm] 2000 2100 2100 2100 Depth [mm] 1800 1800 1900 2100 Width [mm] 1200 1200 1200 1300 GB © 2008 Work Space 16 / 10 2008 Version 1.3.4 B17 / B23 / B26 / B 33 Pro drilling machine Page 15 OPTIMUM MASCHINEN - GERMANY Rotational Speed Spindle revolutions [min-1] Number of steps Ambient Conditions 2.1 Technical Specifications OPTI B17 PRO OPTI B23 PRO OPTI B26 PRO OPTI B33 PRO • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 500 900 1400 1900 2520 200 290 330 440 480 530 890 1040 1180 1480 1770 2440 200 290 330 440 480 530 890 1040 1180 1480 1770 2440 120 210 250 360 400 440 940 1260 1810 5 12 12 9 OPTI B17 PRO OPTI B23 PRO OPTI B26 PRO OPTI B33 PRO Temperature 5 - 35 °C Humidity 25 - 80 % Emissions The development of noise (sound pressure level) of the drilling machine could, at the workplace, exceed the level of 73 dB(A). INFORMATION We recommend the use of sound insulation and ear protection. The duration of the noise pollution, the type and characteristics of the working area, such as other machines which are operated simultaneously, influence the development of noise at the workplace. Since Optimum Maschinen Germany GmbH has no knowledge of the positioning area of the drilling machine, the organisation responsible for the operation is to ensure all noise isolation measurements. © 2008 drilling machine B17 / B23 / B26 / B 33 Pro Version 1.3.4 16 / 10 2008 GB Page 16 OPTIMUM Assembly MASCHINEN 3 - GERMANY Assembly INFORMATION The drilling machine is separated from the packaging. Prior to the operation the drilling machine is to be assembled. 3.1 Transportation WARNING! Severe and fatal injuries could be caused due to falling over or falling down of machine components from the forklift truck or transportation vehicle. Observe the directions and instructions on the transport crate: • Centre of gravity • Stop positions • Weights • Transportation means to be used • Specified handling means WARNING! Severe or fatal injuries could result when damaged or unsuitable hoisting devices and load suspension devices are used, which collapse due to the too heavy load. Check the hoisting device(s) and load suspension device(s) on • adequate carrying capacity, • perfect condition. Observe the accident prevention rules of the professional association or another competent body responsible for your company. Fasten the load securely. Never position yourself below (stand or walk) suspendend loads! 3.2 Scope of Supply Check the drilling machine immediately after the delivery on transportation damage or missing components. Remove all separate parts from the crate and compare these to the following list. Boring head Drilling machine table Base Assembly component - pillar (Table support - pre-assembled) RÖHM quick-action drill chuck Drill chuck protection Clamping lever Crank Lever for feed tool OPERATING MANUAL GB © 2008 • • • • • • • • • • 16 / 10 2008 Version 1.3.4 B17 / B23 / B26 / B 33 Pro drilling machine Page 17 OPTIMUM MASCHINEN 3.3 - Assembly GERMANY Storage NOTICE! Inappropriate storage could damage or ruin important machine components. Store the packed or already unpacked components only when the specified ambient conditions are observed: “Ambient Conditions“ on page 16 Request information from Optimum Maschinen Germany GmbH if the drilling machine and auxilliary units are to be stored for a period longer than 3 months while the ambient conditions differ from the specified ambient conditions. 3.4 Positioning and Assembly 3.4.1 Requirements Regarding the Installation Site Organise the work area so that the drilling machine can function in accordance with the safety precautions. The operating area for operation, maintenance and repair must not be obstructed. INFORMATION The access to the power plug of the drilling machine is to be free. 3.4.2 Assembly WARNING! Danger of jamming when assembling and positioning the machine components. “Qualification of personnel“ on page 8 The positioning of the drilling machine is to be performed by at least 2 persons, because various elements and separate components need to be held in position and joined during assembly. INFORMATION The following description of the assembly relates to the drilling machine Opti B23 Pro. This description is applicable to the devices as described below or the type closest to the drilling machine • • • OPTI B17 Pro OPTI B26 Pro OPTI B33 Pro Mounting of base and drilling pillar Position the base on the floor and attach the drilling pillar to the base. Fastening screws for the drilling pillar have been provided on the base. Screw Retaining ring Loosen the screw on the retaining ring and remove the retaining ring and rack. Rack Drilling pillar Base drilling machine B17 / B23 / B26 / B 33 Pro Version 1.3.4 16 / 10 2008 GB Page 18 © 2008 Illustr. 3-1: Assembly of the base OPTIMUM Assembly MASCHINEN - GERMANY Mounting of the drilling machine table Position the worm gear in the support of the drilling table. Rack Direct the rack, provided in the support of the drilling table, so that the gears engage the rack of the drilling table support. Clamping lever Worm wheel Support of the drilling table Illustr. 3-2: Mounting of the drilling table INFORMATION The longer end without the gears is to be positioned at the upper side. Push the drilling table support including the rack onto the drilling pillar. Push the retaining ring on the pillar and rack. Slightly screw the retaining ring down. Check whether the drilling table support still rotates around the drilling pillar. Attach the clamping lever to the fastenings of the drilling table Mounting of the boring head Position the boring head onto the drilling pillar and turn this until it is aligned with the base. Lock the boring head by means of the two screws as provided within the boring head above the rack. Boring head Screw the 3 levers of the feed tool in and mount the winch and crank handle of the table height setting. Opti B23 Pro Lever feed tool Drilling pillar Illustr. 3-3: Opti B23 Pro Position the drilling machine table in the drilling table support and secure this by means of the clamping lever. Drilling machine table Clamping lever Illustr. 3-4: Opti B23 Pro Mounting of the quick-action drill chuck GB © 2008 “Inserting the Quick-Action Drill Chuck“ on page 30 16 / 10 2008 Version 1.3.4 B17 / B23 / B26 / B 33 Pro drilling machine Page 19 OPTIMUM MASCHINEN - Assembly GERMANY Mounting of drill chuck protection WARNING ! Drilling machines may not be operated without drill chuck protection. Insert the switch plate with micro switch into the guide bearing of the drill chuck protection. Guide bearing Pay attention that the switch plate is inserted correctly into the guide bearing. The spring plate in the guide bearing must be able to operate the micro switch. Switch plate with micro switch Illustr. 3-5: switch drill chuck protection Fasten the guide bearing to the drilling head. At the drilling machines B26 Pro and B33 Pro additionally a spacer plate must be put underneath. Guide bearing Control the function of the drill chuck protection. The drilling machine may switch on only if the drill chuck protection is closed. Arm Drill chuck protection Illustr. 3-6: drill chuck protection B17 Pro B26 Pro B23 Pro B33 Pro © 2008 drilling machine B17 / B23 / B26 / B 33 Pro Version 1.3.4 16 / 10 2008 GB Page 20 OPTIMUM Assembly MASCHINEN 3.5 - GERMANY Positioning Check the horizontal orientation of the base of the drilling machine with a spirit level. Check that the foundation has sufficient floor-load capacity and rigidityt. Position the drilling machine on the intended foundation. Attach the drilling machine using the provided recesses in the machine base. WARNING! The quality of the substructure and the kind of fixture of the machine stand to the substructure has to assimilate the loads of the machine. The substructure needs to be even. Please check the horizontal alignment of the substructure of the machine with a spirit level. Fix the machine to the substructure at the provided recesses at the stand. We recommend the use of shear connector cartridges or heavy-duty bolts. Check the horizontal orientation of the base of the drilling machine with a spirit level. Fix the drilling machine on the provided recesses on the stand with the substructure. The installation site must be designed in accordance with ergonomic workplace requirements. 3.5.1 Assembly drawing Attach the drilling machine to the base using the holes in the foot. ATTENTION! Tighten the setscrews in the drilling machine until it is firmly secured and can neither move during operation nor be overturned. GB © 2008 If the setscrews are too tight and the base is uneven, the geared drill’s foot may break. 16 / 10 2008 Version 1.3.4 B17 / B23 / B26 / B 33 Pro drilling machine Page 21 OPTIMUM MASCHINEN - Assembly GERMANY B17 PRO Illustr.3-7: Assembly drawing B17 PRO B23 PRO drilling machine B17 / B23 / B26 / B 33 Pro Version 1.3.4 16 / 10 2008 GB Page 22 © 2008 Illustr.3-8: Assembly drawing B23 PRO OPTIMUM Assembly MASCHINEN - GERMANY B26 PRO Illustr.3-9: Assembly drawing B26 PRO GB © 2008 B33 PRO Illustr.3-10: Assembly drawing B33 PRO 16 / 10 2008 Version 1.3.4 B17 / B23 / B26 / B 33 Pro drilling machine Page 23 OPTIMUM MASCHINEN 3.6 - Assembly GERMANY First Operation WARNING! When the first operation of the drilling machine is performed by inexperienced personnel, this could result in endangering people as well as equipment. We cannot be held liable for any damages, direct or indirect, occurring as a result of incorrect operation. Power supply “Electrical Connection“ on page 15 Connect the power plug of the drilling machine to the power supply. Check whether the fuse protection (safety fuse) of the power supply is in accordance with the technical specification of the total connected load of the drilling machine. For the electrical connection of the drilling machine with three-phase drive, a CEE-400V-16A plug must be fitted. “Qualification of personnel“ on page 8 NOTICE! Check the sense of rotation of the motor. When the sense of rotation switch is set to righthand rotation (R) on the drilling machines • OPTI B23 Pro • OPTI B26 Pro • OPTI B33 Pro the drill spindle is to turn clockwise. An incorrect sense of rotation could lead to destruction of the drilling machine. © 2008 drilling machine B17 / B23 / B26 / B 33 Pro Version 1.3.4 16 / 10 2008 GB Page 24 OPTIMUM Operation MASCHINEN 4 Operation 4.1 Safety - GERMANY Only operate the drilling machine when the following conditions have been met: • • • • The technical condition of the drilling machine is perfect. The drilling machine will be operated for intended use only. The operating manual is being adhered to. All safety devices are in place and active. Immediately remedy failures or have them remedied. Immediately stop the machine as soon as a failure of the functions occurs and secure the machine against accidental or unauthorised operation. Immediately report any change to the responsible person. 4.2 Control and Display Elements Belt drive including housing Grip for belt tension ON / OFF - switch including EMERGENCY STOP function Lever for spindle sleeve feed Change-over switch including position "Off" Drilling depth bit stop Quick-action drill chuck Scale drilling depth bit stop Drill chuck protection Drilling machine table Table height adjustment Adjustment of the inclination of the table Clamping lever GB © 2008 Illustr.4-1: OPTI Bxx PRO Series 16 / 10 2008 Version 1.3.4 B17 / B23 / B26 / B 33 Pro drilling machine Page 25 OPTIMUM MASCHINEN 4.2.1 - Operation GERMANY Drilling Depth Bit Stop If several holes with identical depth need to be drilled, the drilling depth bit stop can be used. Plug screw drilling depth bit stop Loosen the plug screw and turn the scale pointer until the required drilling depth is selected. Scale Retighten the plug screw. Illustr. 4-2: Scale drilling depth bit stop The spindle will now only move to the set value. 4.2.2 Inclination of the Table The drilling machine table can be tilted to the right-hand or to the left-hand side. Fastening screw Loosen the fastening screw. Set screw Remove (pull out) the set screw. Scale Illustr. 4-3: Set screw for inclination of the table INFORMATION If the set screw cannot be removed (pulled out), the seat can be loosened by turning the nut clockwise. Adjust the scale based on the required inclination. Retighten the set screw. INFORMATION The set screw has been provided for correct horizontal positioning of the drilling table. 4.3 Speed Regulation Disconnect the machine from the electrical supply. Remove the screws on the covering cap. Open the covering cap. Covering cap V-belts Screws of the covering cap Slide rail screws Grip Loosen the slide rail screws, on the right-hand respectively left-hand side of the boring head and slide the motor by holding the grip in the direction of the quick-action chuck. drilling machine B17 / B23 / B26 / B 33 Pro Version 1.3.4 16 / 10 2008 GB Page 26 © 2008 Illustr. 4-4: Belt drive OPTIMUM Operation MASCHINEN - GERMANY INFORMATION On the drilling machine OPTI B17 PRO no grip has been provided, for the motor can be shifted manually in the direction of the drill chuck. The pretensioning of the V-belts is locked thereby. Position the V-belts on the required V-belt pulleys. Close the covering cap and retighten. WARNING! The covering cap is to be opened only if the drilling machine has been disconnected from the power supply. Close and tighten the covering cap after each speed regulation. NOTICE! Check whether the correct tension of the V-belts has been used. Too strong or too weak tensioning of the V-belts can cause damage. The V-belts are tightened properly if they can be depressed (by approximately 1 cm) manually. 4.3.1 Speed Table OPTI B17 PRO Spindle Motor 2520 1900 1400 900 500 GB © 2008 Illustr.4-5: Speed table OPTI B17 Pro 16 / 10 2008 Version 1.3.4 B17 / B23 / B26 / B 33 Pro drilling machine Page 27 OPTIMUM MASCHINEN 4.3.2 - Operation GERMANY Speed Table OPTI B23 PRO and B26 PRO Intermediate pulley Spindle Motor 440 290 200 890 480 330 1480 1040 530 2440 1770 1180 Illustr.4-6: Speed table OPTI B23 Pro / OPTI B26 Pro © 2008 drilling machine B17 / B23 / B26 / B 33 Pro Version 1.3.4 16 / 10 2008 GB Page 28 OPTIMUM Operation MASCHINEN 4.3.3 - GERMANY Speed Table OPTI B33 PRO Motor Intermediate pulley Spindle 360 250 120 940 440 210 1810 1260 400 Illustr.4-7: Speed table OPTI B33 Pro 4.4 Standard values for speeds with HSS – Eco – twist drill cooling 3) drill diameter material 2 3 4 5 6 7 8 9 10 5600 3550 2800 0,04 0,063 0,08 2240 2000 1600 1400 1250 1120 0,10 0,125 0,125 0,16 0,16 0,20 n 3150 2000 1600 1250 1000 900 800 710 630 f 0,032 0,05 0,063 0,08 0,10 0,10 n 2500 1600 1250 1000 800 710 630 f" 0,032 0,04 0,05 0,063 0,08 0,10 0,10 n 2000 1250 1000 800 630 500 500 f 0,032 0,05 0,063 0,08 0,10 0,10 1) f 2) structural steel, alloyed, hardened and tempered, up to 900N/mm2 structural steel, alloyed, hardened and tempered, up to 1200 n/mm2 steel, unalloyed, up to 600 N7mm2 n rustproof steels of up to 900 N/mm2 e.g. X5CrNi18 10 0,125 0,125 560 0,16 E E/Öl 500 0,125 0,125 400 0,125 0,125 Öl 400 0,16 Öl 1): speed [ n ] in r/min 2): feed [ f ] in mm/r 3): cooling: E = emulsion; Öl = cutting oil The preceding specifications are standard values. In some cases, it might be advantageous GB © 2008 to increase or to decrease those values. Never do without coolant or lubricant when drilling. Do not center rust-free materials (e.g. VA – or NIRO sheet metals), as the material will harden and the drills will quickly get blunt. The workpieces must always be tightened rigidly and strongly (vice, screw clamp). 16 / 10 2008 Version 1.3.4 B17 / B23 / B26 / B 33 Pro drilling machine Page 29 OPTIMUM MASCHINEN 4.5 - Operation GERMANY Quick-Action Drill Chuck The drilling machine is provided with a RÖHM quick-action drill chuck. In order to clamp a drill bit, the upper part of the quick-action drill chuck is to be held, after which the lower part can be turned. Drill spindle sleeve Drill drift Upper part quickaction drill chuck Lower part quickaction drill chuck Illustr. 4-8: Quick-Action Drill Chuck NOTICE! Check secure and proper seating of the clamped tool. 4.5.1 Removing the Quick-Action Drill Chuck The quick-action drill chuck and taper mandril are removed from the drift spindle by means of a drill drift. WARNING! Remove the quick-action drill chuck only when the drilling machine has been disconnected from the power supply. Disconnect the drilling machine from the power supply. Move the drill spindle sleeve downwards. Turn the drill spindle until the opening on the drill spindle sleeve and the drill spindle are aligned. Loosen the taper mandril of the quick-action drill chuck by means of a drill drift. 4.5.2 Inserting the Quick-Action Drill Chuck The quick-action drill chuck is secured against torsion in the drill spindle by means of an interlokking connection (driving pin). Drill spindle sleeve Opening for the drill drift A frictionally engaged connection holds and centres the quick-action drill chuck with the taper mandril in the drill spindle. Check, and if required clean, the tapered seating in the drill spindle and on the taper mandril of the tool or the tapered seating of the quick-action drill chuck. Drill spindle Driving pin Taper mandril Illustr. 4-9: Taper mandril Push the taper mandril into the drill spindle. © 2008 drilling machine B17 / B23 / B26 / B 33 Pro Version 1.3.4 16 / 10 2008 GB Page 30 OPTIMUM Operation MASCHINEN 4.6 - GERMANY Cooling Due to the rotational movement a high temperature will occur at the tool reference plane, caused by the occuring friction. During drilling, the tool requires cooling. By cooling with an appropriate coolant and lubricant, the optimum performance and long servicelife of the tool will be ensured. . This is best ensured by a separate coolant system. If a separate coolant system has not been included in the delivery, coolant can be applied by means of a spray gun or spray bottle. NOTICE! Danger of injuries caused by touching or drawing in of the spindle. Please use a spray gun or spray bottle for cooling. INFORMATION As a coolant a water-soluble, environmentally sound drilling emulsion should be used, which can be obtained at specialised shops. Ensure that the coolant is collected. Ensure environmentally sound disposal of the coolant and lubricants used. Observe the instructions on disposal as specified by the manufacturer. 4.7 Prior to Drilling Prior to starting of work, the required speed must be selected. It depends on the diameter to be drilled as well as on the material. “Speed Regulation“ on page 26 WARNING! During all drilling activities the workpiece is to be secured in order to prevent pulling by the drill bit. Suitable gripping tools are a machine vice or clamping jaws. Position a wooden or synthetic plate underneath the workpiece in order to prevent any damage (holes) to the work table, vice etc. Adjust the actual required drilling depth by means of the drilling depth bit stop in order to obtain reproducible results. GB © 2008 During all drilling activities involving wood, appropriate dust extraction is required, since 'wood dust' may be hazardous to health. Always wear the appropriate dust mask when the work involves dust formation. 16 / 10 2008 Version 1.3.4 B17 / B23 / B26 / B 33 Pro drilling machine Page 31 OPTIMUM MASCHINEN 4.8 - Operation GERMANY During Operation The spindle sleeve feed is driven by the star wheel. Be sure to feed the spindle shaft evenly and not too fast. The spindle will be reset by the return spring. WARNING! Safe positioning of clothing and / or hair. • Always wear tight fitting clothing while drilling. • Do not use gloves. • Wear a hair net, if required. CAUTION! Danger of 'bruising' due to the lever on the star wheel. Do not let go of the star wheel while the drill spindle sleeve is moving back up. Smaller drill bits tend to break more easy. Pull the drill bit out more often while drilling deep holes. Thereby the drill chips will be removed from the drill hole. A small quantity of oil drops will diminish friction and stretches the servicelife of the drill. CAUTION! Danger of injuries. Do not position your hands between the boring head and the drill spindle sleeve. © 2008 drilling machine B17 / B23 / B26 / B 33 Pro Version 1.3.4 16 / 10 2008 GB Page 32 OPTIMUM Determining the cutting speed and the speed MASCHINEN 5 Determining the cutting speed and the speed 5.1 Table cutting speeds / infeed - GERMANY Material table Recommended infeed f in mm/revolution Recommended cutting speed Vc in m/min Material to be processed Drill bit diameter d in mm 2...3 >3...6 >6...12 >12...25 >25...50 Unalloyed construction steels < 700 N/mm² 30 - 35 0.05 0.10 0.15 0.25 0.35 Alloyed construction steels > 700 N/mm² 20 - 25 0.04 0.08 0.10 0.15 0.20 Alloyed steels < 1000 N/mm² 20 - 25 0.04 0.08 0.10 0.15 0.20 Steels, low stability < 800 N/mm² 40 0.05 0.10 0.15 0.25 0.35 Steel, high stability > 800 N/mm² 20 0.04 0.08 0.10 0.15 0.20 non-rust steels > 800 N/mm² 12 0.03 0.06 0.08 0.12 0.18 Cast iron < 250 N/mm² 15 - 25 0.10 0.20 0.30 0.40 0.60 Cast iron > 250 N/mm² 10 - 20 0.05 0.15 0.25 0.35 0.55 CuZn alloy brittle 60 - 100 0.10 0.15 0.30 0.40 0.60 CuZn alloy ductile 35 - 60 0.05 0.10 0.25 0.35 0.55 Aluminum alloy up to 11% Si 30 - 50 0.10 0.20 0.30 0.40 0.60 Thermoplastics 20 - 40 0.05 0.10 0.20 0.30 0.40 Thermosetting materials with organic filling 15 - 35 0.05 0.10 0.20 0.30 0.40 Thermosetting materials with anorganic filling 15 - 25 0.05 0.10 0.20 0.30 0.40 5.2 Vc in m/min Speed table 4 6 8 10 12 15 18 GB © 2008 Drill bit Ø in mm 20 25 30 35 40 50 60 80 100 Speed n in rpm 1,0 1274 1911 2548 3185 3822 4777 5732 6369 7962 9554 11146 12739 15924 19108 25478 31847 1,5 849 1274 1699 2123 2548 3185 3822 4246 5308 6369 7431 8493 10616 12739 16985 21231 2,0 637 955 1274 1592 1911 2389 2866 3185 3981 4777 5573 6369 7962 9554 12739 15924 2,5 510 764 1019 1274 1529 1911 2293 2548 3185 3822 4459 5096 6369 7643 10191 12739 3,0 425 637 849 1062 1274 1592 1911 2123 2654 3185 3715 4246 5308 6369 8493 10616 3,5 364 546 728 910 1092 1365 1638 1820 2275 2730 3185 3640 4550 5460 7279 9099 4,0 318 478 637 796 955 1194 1433 1592 1990 2389 2787 3185 3981 4777 6369 7962 16 / 10 / 2008 Version 1.3.4 Drilling machine Page 33 OPTIMUM MASCHINEN Vc in m/min 4 - Determining the cutting speed and the speed GERMANY 6 8 10 12 15 18 Drill bit Ø in mm 20 25 30 35 40 50 60 80 100 Speed n in rpm 283 425 566 708 849 1062 1274 1415 1769 2123 2477 2831 3539 4246 5662 7077 5,0 255 382 510 637 764 955 1146 1274 1592 1911 2229 2548 3185 3822 5096 6369 5,5 232 347 463 579 695 869 1042 1158 1448 1737 2027 2316 2895 3474 4632 5790 6,0 212 318 425 531 637 796 955 1062 1327 1592 1858 2123 2654 3185 4246 5308 6,5 196 294 392 490 588 735 882 980 1225 1470 1715 1960 2450 2940 3920 4900 7,0 182 273 364 455 546 682 819 910 1137 1365 1592 1820 2275 2730 3640 4550 7,5 170 255 340 425 510 637 764 849 1062 1274 1486 1699 2123 2548 3397 4246 8,0 159 239 318 398 478 597 717 796 995 1194 1393 1592 1990 2389 3185 3981 8,5 150 225 300 375 450 562 674 749 937 1124 1311 1499 1873 2248 2997 3747 9,0 142 212 283 354 425 531 637 708 885 1062 1238 1415 1769 2123 2831 3539 9,5 134 201 268 335 402 503 603 670 838 1006 1173 1341 1676 2011 2682 3352 10,0 127 191 255 318 382 478 573 637 796 955 1115 1274 1592 1911 2548 3185 11,0 116 174 232 290 347 434 521 579 724 869 1013 1158 1448 1737 2316 2895 12,0 106 159 212 265 318 398 478 531 663 796 929 1062 1327 1592 2123 2654 13,0 98 147 196 245 294 367 441 490 612 735 857 980 1225 1470 1960 2450 14,0 91 136 182 227 273 341 409 455 569 682 796 910 1137 1365 1820 2275 15,0 85 127 170 212 255 318 382 425 531 637 743 849 1062 1274 1699 2123 16,0 80 119 159 199 239 299 358 398 498 597 697 796 995 1194 1592 1990 17,0 75 112 150 187 225 281 337 375 468 562 656 749 937 1124 1499 1873 18,0 71 106 142 177 212 265 318 354 442 531 619 708 885 1062 1415 1769 19,0 67 101 134 168 201 251 302 335 419 503 587 670 838 1006 1341 1676 20,0 64 96 127 159 191 239 287 318 398 478 557 637 796 955 1274 1592 21,0 61 91 121 152 182 227 273 303 379 455 531 607 758 910 1213 1517 22,0 58 87 116 145 174 217 261 290 362 434 507 579 724 869 1158 1448 23,0 55 83 111 138 166 208 249 277 346 415 485 554 692 831 1108 1385 24,0 53 80 106 133 159 199 239 265 332 398 464 531 663 796 1062 1327 25,0 51 76 102 127 153 191 229 255 318 382 446 510 637 764 1019 1274 26,0 49 73 98 122 147 184 220 245 306 367 429 490 612 735 980 1225 27,0 47 71 94 118 142 177 212 236 295 354 413 472 590 708 944 1180 28,0 45 68 91 114 136 171 205 227 284 341 398 455 569 682 910 1137 29,0 44 66 88 110 132 165 198 220 275 329 384 439 549 659 879 1098 30,0 42 64 85 106 127 159 191 212 265 318 372 425 531 637 849 1062 31,0 41 62 82 103 123 154 185 205 257 308 360 411 514 616 822 1027 32,0 40 60 80 100 119 149 179 199 249 299 348 398 498 597 796 995 33,0 39 58 77 97 116 145 174 193 241 290 338 386 483 579 772 965 34,0 37 56 75 94 112 141 169 187 234 281 328 375 468 562 749 937 35,0 36 55 73 91 109 136 164 182 227 273 318 364 455 546 728 910 36,0 35 53 71 88 106 133 159 177 221 265 310 354 442 531 708 885 37,0 34 52 69 86 103 129 155 172 215 258 301 344 430 516 689 861 38,0 34 50 67 84 101 126 151 168 210 251 293 335 419 503 670 838 Drilling machine Version 1.3.4 Stand 16 / 10 / 2008 GB Page 34 © 2008 4,5 OPTIMUM Determining the cutting speed and the speed MASCHINEN Vc in m/min 4 6 8 10 12 15 18 20 Drill bit Ø in mm 25 - GERMANY 30 35 40 50 60 80 100 Speed n in rpm 39,0 33 49 65 82 98 122 147 163 204 245 286 327 408 490 653 817 40,0 32 48 64 80 96 119 143 159 199 239 279 318 398 478 637 796 41,0 31 47 62 78 93 117 140 155 194 233 272 311 388 466 621 777 42,0 30 45 61 76 91 114 136 152 190 227 265 303 379 455 607 758 43,0 30 44 59 74 89 111 133 148 185 222 259 296 370 444 593 741 44,0 29 43 58 72 87 109 130 145 181 217 253 290 362 434 579 724 45,0 28 42 57 71 85 106 127 142 177 212 248 283 354 425 566 708 46,0 28 42 55 69 83 104 125 138 173 208 242 277 346 415 554 692 47,0 27 41 54 68 81 102 122 136 169 203 237 271 339 407 542 678 48,0 27 40 53 66 80 100 119 133 166 199 232 265 332 398 531 663 49,0 26 39 52 65 78 97 117 130 162 195 227 260 325 390 520 650 50,0 25 38 51 64 76 96 115 127 159 191 223 255 318 382 510 637 5.3 Examples to calculatory determine the required speed for your drilling machine The necessary speed is depending on the diameter of the drill bit, on the material which is being machined as well as on the cutting material of the drill bit. Material which needs to be drilled: St37 Cutting material (drill bit): HSS spiral bit Set point of the cutting speed [vc] according to the table: 40 meters per minute Diameter [d] of your drill bit: 30 mm = 0,03 m [meters] Selected infeed [f] according to the table: about 0.35 mm/rev 40 m ϑc Speed n = ------------ = --------------------------------------------------- = π × d min × 3, 14 × 0, 03m 425 min –1 Set a speed on your drilling machine which is less than the determined speed. INFORMATION In order to facilitate the production of larger drill holes they need to be pre-drilled. This way, you reduce the cutting forces and improve the guiding of the drill bit. The pre-drilling diameter is depending on the length of the chisel edge. The chisel edge does not cut, but it squeezes the material. The chisel edge is positioned at an angle of 55° to the major cutting edge. As a general rule of thumb it applies: The pre-drilling diameter is depending on the length of the chisel edge. Chisel edge length 10% of the drill bit - Ø Recommended working steps for a drilling diameter of 30 mm Example: GB © 2008 1st working step: Pre-drilling with Ø 5 mm. 2nd working step: Pre-drilling with Ø 15 mm. 3rd working step: Drilling with Ø 30 mm. 16 / 10 / 2008 Version 1.3.4 Drilling machine Page 35 OPTIMUM MASCHINEN 6 - Maintenance GERMANY Maintenance In this chapter you will find important information about • • • Inspection Maintenance Repairs of the drilling machine. The following diagram indicates to which activities a reference is made. MAINTENANCE Inspection Maintenance Repairs Measuring Rough cleaning Mending Testing Fine cleaning Replacing Conserving Adjusting Lubricating Completing Replacing Readjusting Illustr.6-1: Maintenance – Definition according to DIN 31051 NOTICE ! Regular, professionally performed maintenance is a crucial requirement for • operating safety, • trouble-free operation, • long servicelife of the drilling machine and • the quality of the products manufactured by you. The equipment and devices by other manufacturers must also be kept in perfect condition. 6.1 Safety WARNING! The results of unprofessional maintenance and repair activities could be: • Severe injuries for those operating the drilling machine , • Damage to the drilling machine. Only qualified personnel is permitted to maintain and repair the drilling machine. © 2008 drilling machine B17 / B23 / B26 / B 33 Pro Version 1.3.4 16 / 10 2008 GB Page 36 OPTIMUM Maintenance MASCHINEN 6.1.1 - GERMANY Preparation WARNING! Maintenance and repair activities are only to be performed on the drilling machine when the power supply has been disconnected. “Deactivating and Interlocking the Drilling Machine“ on page 13 Attach the warning sign. 6.1.2 Restart Prior to restarting, a safety check is to be performed. “Safety Check“ on page 12 WARNING! Before starting the drilling machine, be sure that • no people will be endangered thereby, • the drilling machine will not be damaged. 6.2 Inspection and Maintenance The type and level of wear is highly dependant on the individual application and operational conditions. Start of shift after each maintenance or repair Where? What? How? drilling machine Interval “Safety Check“ on page 12 • Weekly Slide rail screws • In order to assure V-belt tensioning, it is to be checked whether the slide rail screws of the boring head are tightened properly, on the left-hand side respectively right-hand side. Check whether the V-belts have been tensioned properly. Checking of the V-belt tensioning, “Speed Regulation“ on page 26. Loosening Slide rail screws right-hand side GB © 2008 Illustr.6-2: OPTI B23 PRO Belt drive 16 / 10 2008 Version 1.3.4 B17 / B23 / B26 / B 33 Pro drilling machine Page 37 OPTIMUM MASCHINEN Interval - Maintenance GERMANY Where? What? How? • Drilling pillar and rack • Monthly Regularly lubricate the drilling pillar while using common lubrication. Regularly lubricate the rack while using common grease (i.e. friction bearing grease). Drilling pillar Lubricate Rack Illustr.6-3: Semiyearly V-belt at the boring head • Check the V-belts in the boring head. V-belts Visual inspection Electricity Illustr.6-4: Semiyearly OPTI B23 PRO V-belts Check the electrical equipment / components of the drilling machine. Testing “Qualification of personnel“ on page 8 © 2008 drilling machine B17 / B23 / B26 / B 33 Pro Version 1.3.4 16 / 10 2008 GB Page 38 OPTIMUM Maintenance MASCHINEN Interval Where? What? - GERMANY How? • • • Loosen both nuts on the spring housing, approximately 1/4 counter-clockwise rotation. Under no circumstances must the nuts be completely removed from the screw thread! Hold the spring housing with one hand, while using the other hand to slowly remove the housing. Rotate the spring housing about its own axis until the pin snaps into the next notch. Spring housing Drilling depth bit stop Capped nut As required Spindle return spring Nut Illustr.6-5: Spindle return spring INFORMATION If the tension has increased, rotate the housing clockwise and if the tension has decreased rotate the housing counter-clockwise. Ensure that the notch is always snapped into the spring housing properly and subsequently tighten the nut. The second nut secures the first nut (capped nut). When the nuts have been tightened they should not touch the return spring housing. 6.3 Repair For all repairs a technical specialist of the Customer Services of Optimum Maschinen Germany GmbH is to be contacted, or the drilling machine is to be submitted to us. If a trained specialist is to perform the repairs, all instructions and information in this operating manual are to be observed. Optimum Maschinen Germany GmbH will not be held liable for damages and or operational interruptions resulting from not complying to the instructions as specified in this operating manual. For repairs use only suitable tools in perfect working condition, only original parts or the spare parts explicitly approved by the organisation Optimum Maschinen Germany GmbH are to be used. GB © 2008 • • 16 / 10 2008 Version 1.3.4 B17 / B23 / B26 / B 33 Pro drilling machine Page 39 OPTIMUM MASCHINEN - Ersatzteile - Spare parts B17, B23, B26, B33 PRO (Vario) GERMANY 7 Ersatzteile - Spare parts B17, B23, B26, B33 PRO (Vario) 7.1 Ersatzteilzeichnung - Parts drawing OPTI B17 PRO Abb.7-1: OPTI B17 PRO 40 S:\Betriebsanleitungen\drilling_machines\B17_B23_B_26_B33_Pro\B17_B23_B_26_B33_PRO_parts\B17_B23_B26_B33_parts.fm 16.10.08 Ersatzteile - Spare parts B17, B23, B26, B33 PRO (Vario) OPTIMUM MASCHINEN 7.1.1 - GERMANY Ersatzteilzeichnung Bohrfutterschutz - Parts drawing drill chuck protection OPTI B17 PRO Abb.7-2: Bohrfutterschutz B17 Pro - Drill chuck protection B17 Pro 16.10.08 S:\Betriebsanleitungen\drilling_machines\B17_B23_B_26_B33_Pro\B17_B23_B_26_B33_PRO_parts\B17_B23_B26_B33_parts.fm 41 OPTIMUM MASCHINEN 7.1.2 - Ersatzteile - Spare parts B17, B23, B26, B33 PRO (Vario) GERMANY Ersatzteilliste - Parts list B17 PRO B17 PRO Grösse Qty. Size Pos. Menge Bezeichnung Designation 1 2 3 4 5 6 8 9 10 11 12 13 14 15 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 42 43 44 45 46 47 48 49 50 Riemengehäuse CE-Label Typenschild Geschwindigkeitstabelle Warnschild II Schraube M5 x 12 Keilriemen Spindelmutter Riemenscheibe Spindel Mitnehmer Kugellager Distanzscheibe Seegering Kugellager Schraube Riemenscheibe Motor Schraube Unterlegscheibe Zugentlastung Schraube Kabelschelle Hutmutter Mutter Rückholfeder mit Gehäuse Abdeckung Rückholfedersitz Warnschild I Schraube Mutter Schraube Zahnscheibe Schraube Schaltergehäuse Schraube Schraube Bohrfutter Schalter Bohrkopf Gummiring Pinole Kugellager Spindel Kegeldorn Schraube Anzeige Stop-Stift Pulley Cover CE label Name-plate Table - speed Warning sign II Screw V-belt Spindle nut Spindle Pulley Driving pin Ball bearing Spacing screw Circlip Ball bearing Screw Motor Pulley Screw Washer Strain relief Screw Cable clip Capped nut Nut Turbination spring with cover Cover Return spring seat Warning sign Screw Nut Screw Serrated disc Screw Switch housing Screw Screw Chuck Switch Boring head Rubber ring Pinole Ball bearing Spindle Taper mandril Screw Display Stop-pin 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 4 4 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 51 Schaftritzel mit Nabe Shaft pinion with hub 1 52 53 54 55 56 57 Stift Schraube Skalenring Schraube Skala Griff Hebel Aludruckgussgriff Passfeder Alugriff Schraube Alugriff Scheibe Alugriff Stift Klemmschraube Schraube Gummiring Gleitstange Pin Screw Dial Screw Scale Handle Lever Aluminium casting lever Key aluminum handle Screw aluminium handle Washer aluminium handle Pin Clamping screw Screw Rubber ring Slide rod 1 1 1 1 1 3 3 1 1 1 1 2 1 1 4 1 58 59 60 61 62 63 Artikelnummer Item no. 0300317101 0300317102 0300317103 0300317104 0300317105 M5 x 12 10x825 6203.2R 6201.2RS M6 x 10 03003171108 0300317109 0300317110 0300317111 0406203.2R 0300317113 0300317114 0406201.2R 0300317119 M6 x 12 0300317121 0300317122 M6 x 10 1/2"-20 1/2"-20 M8 x 8 M8 M8 x 18 5x3 M5 x 8 0300317124 0300317125 0300317126 0300317127 0300317128 0300317129 0300317130 0300317134 0300317136 M5 x 12 M4,2x12 6005.2RS Mk2B16 5mm alt / old type neu / new type 5x16 M8 x 17 5mm old / old type alt / old type neu / new type 6 x 10 M8 x 17 M8 x 8 42 S:\Betriebsanleitungen\drilling_machines\B17_B23_B_26_B33_Pro\B17_B23_B_26_B33_PRO_parts\B17_B23_B26_B33_parts.fm 3050626 0300317140 0300317142 0300317143 0300317144 0406005.2R 0300317146 3050659 0300317148 0300317149 0300317150 0300317151 0300317151-1 0300317152 0300317153 0300317154 0300317155 0300317156-1 0300317157 0300317158 03003171102 03003171100 0312367 0312368 0300317159 0300317153 0300317162 0300317163 16.10.08 Ersatzteile - Spare parts B17, B23, B26, B33 PRO (Vario) OPTIMUM MASCHINEN - GERMANY Pos. B17 PRO Bezeichnung 64 Feder 65 Schraube 66 Unterlegscheibe 67 Mutter 68 Motorhalteplatte 69 Schraube 70 Unterlegscheibe 71 Mutter 72 Paßfeder 73 Motor 74 Motortypenschild 75 Kabel 76 Säulenring 77 Schraube 78 Bohrtisch 78 Bohrtischhalter + Bohrtisch 79 Schraube 80 Mutter 81 Kegelstift 82 Stift 83 Klemmhebel 83A Unterlegscheibe 84 Schraube 85 Skala für Neigung 86 Antriebsschnecke 87 Zahnrad 88 Kurbel 88 Kurbel 89 Schraube 90 Zahnstange 91 Säule 92 Schraube 93 Maschinenfuss <5 Loch> 93 Maschinenfuss <4 Loch> 94 Inbusschlüssel 95 Inbusschlüssel 96 Inbusschlüssel 97 Austreiber 98 Mutter 99 Federring 100 Unterlegscheibe 101 Schraube 103 Säulenhalterung 161 Reed Kontakt Keilriemendeckel 201 Halter Schutzeinrichtung komplett 201-1 Gehäuse 201-2 Aluminium Profilaufnahme 201-4 Klemmschraube 201-5 Stahlkugel 201-6 Federblech Designation Menge Grösse Qty. Size Spring Screw Washer Nut Motor plate Screw Washer Nut Key Motor Motor name-plate Cable Column ring Screw Drilling table Support + Drilling table Screw Nut Taper pin Pin Clamping lever Washer Screw Scale for inclination Worm drive Gear Crank Crank Screw Rack Column Screw Machine base Machine base Socket head wrench Socket head wrench Socket head wrench Drill drift Nut Lock washer Washer Screw Column flange Reed contact belt cover Support protection device complete Housing Aluminium profile admission Clamping screw Steel ball Spring plate 1 2 2 2 1 4 8 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 201-7 Flachkopfschraube Cheese head screw 2 201-8 201-9 202 203 204 Mikroschalter Deckel Aluminiumprofil Scheibe Scheibe Microswitch Cover Aluminium profile Washer Washer 1 1 1 1 1 205 Flachkopfschraube Cheese head screw 1 206 207 1S1 Senkschraube Schutz Schalter Mikroschalter Reed Kontakt Keilriemendeckel Steuerplatine Countersunk screw Protection Switch Microswitch Reed contact belt cover Control board 2 1 1 1 1 1 Artikelnummer Item no. 0300317164 M8 x 30 8 M8 0300317166 0300317168 M8 x 30 8 M8 0300317170 0300317172 0300317173 0300317174 0300317175 0300317176 M6 x 10 1/2"-12 1/4"-20 10 ab 2004 vor 2004 M6 x 10 0300317178 0300317178-1 0300317179 0300317180 0300317181 0300317182 0300317183 0300317183A 0300317184 0300317185 0300317186 0300317187 0300317188-1 0300317188 0300317190 0300317191 M8 x 20 3mm 4mm 6mm M8 8 8 M8 x 125 SQ2 (PS-3150) ANSI/ASME B18.6.5M - M4x0.7 x 8 SQ1-HY50 275mm GB 955-87 - 10 GB 955-87 - 6 ANSI/ASME B18.6.5M - M6x1 x 13 GB 819-85 - M6x8 135mm SQ1-HY50 PS-3150 16.10.08 S:\Betriebsanleitungen\drilling_machines\B17_B23_B_26_B33_Pro\B17_B23_B_26_B33_PRO_parts\B17_B23_B26_B33_parts.fm 0300317193 03003171106 0300317194 0300317195 0300317196 0300317197 0300317199 03003171100 03003171109 0302024192 03003171201 030031712011 030031712012 030031712014 030031712015 030031712016 030031712017 030031712018 030031712019 03003171202 03003171203 03003171204 03003171206 03003171207 030031711S1 030031712018 0302024192 030031711A1 43 OPTIMUM MASCHINEN - Ersatzteile - Spare parts B17, B23, B26, B33 PRO (Vario) GERMANY Pos. B17 PRO Bezeichnung Designation Menge Grösse Qty. Size Artikelnummer Item no. Teile ohne Abbildung - Parts without illustration Pinole komplett Bohrkopf mit Pinole komplett Pinole complete Drilling head with pinole - complete 1 1 0300317144CPL 03003171107 Komplett-Sätze - Complete sets Kondensator Säule + Halterung Motorklemmkasten Bohrfutterschutz komplett mit Schalter Capacitor Column + Column flange Motor terminal box Drill chuck guard complete with micro switch 1 1 1 12,5 µF 03003171101 03003171103 03003171105 1 24V 03003171125 44 S:\Betriebsanleitungen\drilling_machines\B17_B23_B_26_B33_Pro\B17_B23_B_26_B33_PRO_parts\B17_B23_B26_B33_parts.fm 16.10.08 Ersatzteile - Spare parts B17, B23, B26, B33 PRO (Vario) OPTIMUM MASCHINEN 7.2 - GERMANY Ersatzteilzeichnung - Spare parts drawing OPTI B23 PRO (Vario) Abb.7-3: OPTI B23 PRO 16.10.08 S:\Betriebsanleitungen\drilling_machines\B17_B23_B_26_B33_Pro\B17_B23_B_26_B33_PRO_parts\B17_B23_B26_B33_parts.fm 45 OPTIMUM MASCHINEN 7.2.1 - Ersatzteile - Spare parts B17, B23, B26, B33 PRO (Vario) GERMANY Ersatzteilzeichnung Bohrfutterschutz - Parts drawing drill chuck protection OPTI B23 PRO Abb.7-4: Bohrfutterschutz B23 Pro ; B26 Pro - Drill chuck protection B23 Pro ; B26 Pro 46 S:\Betriebsanleitungen\drilling_machines\B17_B23_B_26_B33_Pro\B17_B23_B_26_B33_PRO_parts\B17_B23_B26_B33_parts.fm 16.10.08 Ersatzteile - Spare parts B17, B23, B26, B33 PRO (Vario) OPTIMUM MASCHINEN 7.2.2 - GERMANY Ersatzteilliste - Parts list OPTI B23 PRO (Vario) B23 PRO Grösse Qty. Size Pos. Menge Bezeichnung Designation 1 2 3 4 5 6 7 8 9 10 11 12 13 Riemengehäuse Schraube Schraube Geschwindigkeitstabelle Schraube Unterlegscheibe Schraube CE Label Typenschild Mitnehmer Seegering Kugellager Ring Pulley cover screw Screw Table - speed Screw Washer Screw CE label Label Driving pin Circlip Ball bearing Ring 1 1 1 1 4 4 2 1 1 1 2 2 1 14 Keilriemen Motor V-belt motor 1 14-1 Keilriemen Spindel V-belt spindle 1 15 16 17 18 19 20 21 22 Kugellager Riemenscheibe Mitte Zentriervorrichtung Paßfeder Riemenscheibe Motor Schraube Spindelmutter Riemenscheibe Spindel Ball bearing Middle Pulley Centring device Key Motor Pulley Screw Spindle nut Spindle Pulley 1 1 1 1 1 1 1 1 Motor Motor 1 Motor mit Frequenzumrichter Motor with frequenci converter 1 23A Typschild Motor Motor name-plate 1 24 25 26 27 28 29 30 31 Schraube Mutter Unterlegscheibe Motorplatte Gleitstange rechts Gleitstange links Unterlegscheibe Mutter Screw Nut Washer Motor plate Sliding rod right Sliding rod left Washer Nut 1 4 2 2 1 1 1 4 32 Kabel Motor Cable motor 1 33 Kabel Cable 1 34 35 36 37 38 39 40 41 42 44 Bohrkopf Stift Warnschild I Klemmschraube Schraube Exzenter Griff Riemenspannung Schraube Griff Hebel Aludruckgussgriff Passfeder Alugriff Schraube Alugriff Scheibe Alugriff Schraube Head Pin Warning sign Clamping screw Screw Eccentric bolt Grip belt tension Screw Handle Lever Aluminium casting lever Key aluminum lever Screw aluminium lever Washer aluminium lever Screw 1 1 2 1 2 1 1 1 3 3 1 1 1 1 3 45 Schaftritzel mit Nabe Shaft pinion with hub 1 46 47 48 49 50 Spannstift Klemmschraube Skalenring Schraube Skala Dowel pin Clamping screw Scale ring Screw Scale 1 1 1 1 2 23 43 Artikelnummer Item no. 0300323101 0300323102 0300323103 0300323104 M6 x 12 6 6204.2R A24,5 13x625 Li 655Lp A24,5 13x610 Li 640Lp 6202.2R 0300323106 0300323107 0300323108 0300323109 0300323110 0300323111 0406204.2R 0300323113 0391500 0391501 0406202.2R 0300323116 0300323117 0300323118 0300323119 M8 x 12 230 V 400 V 400 V 230 V 400V M8 x 30 M12 12 8 M8 230 V 400 V 230 V 400 V M8 x 16 M10 x 12 alt / old type alt / old type neu / new type alt / old type neu / new type Ø 5x20 M8 x 17 5mm 16.10.08 S:\Betriebsanleitungen\drilling_machines\B17_B23_B_26_B33_Pro\B17_B23_B_26_B33_PRO_parts\B17_B23_B26_B33_parts.fm 0300323121 0300323122 0300323123 0300323323 0301123323 0300323123A 0300323323A 0300323126 0300323127 0300323128 0300323129 0300323130 0300323132 0300323332 0300323133 0300323333 0300323134 0300323135 0300323136 0300323137 0300323138 0300323139 0300323140 0300323142 0300323143 03003231102 03003231105 03003231104 03003231103 0300323144 0300323145 0300323145-1 0300323146 0300323147 0300323148 0300323149 0300326350 47 OPTIMUM MASCHINEN - Ersatzteile - Spare parts B17, B23, B26, B33 PRO (Vario) GERMANY Pos. B23 PRO 51 52 53 54 55 56 57 57A 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 72A 73 74 75 76 77 78 79 79A 80 81 82 83 84 85 86 87 88 88A 89 90 91 92 92A 93 95 95A 96 97 98 99 100 101 102 103 104 105 106 107 108 109 161 Bezeichnung Designation Stop-Stift Schraube Anzeiger Schraube Mutter Rückholfedersitz Rückholfeder m. Abdeckung Ring Mutter Hutmutter Schaltergehäuse Schraube Schalter 230 V (ohne R/L) Schalter 400 V (mit R/L) Schraube Schraube Klammer Warnschild II Scheibe Sicherungsblech Zwischenring Kugellager O-Ring Pinole Austreiber Kugellager 6205.2R Spindel Kegeldorn Bohrfutter Säulenring Schraube Bohrtischträger Bohrtischträgerhalter Zahnrad Zahnradwelle 0-Anzeige für Neigungsskala Schraube Neigungsskala Schraube Kegelstift Mutter Klemmhebel Unterlegscheibe Antriebsschnecke Kurbel Schraube Klemmhebel Unterlegscheibe Bohrtisch Säule Säulenhalterung Schraube Zahnstange Maschinenfuss Schraube Inbusschlüssel Inbusschlüssel Schraube Unterlegscheibe 8,4 Federring Ø 8,4 Mutter M8 Zahn-Beilegscheibe Schraube Inbusschlüssel Gummiring Reed Kontakt Keilriemendeckel Stop-pin Screw Pointer Screw Nut Spring seat Turbination spring with cover Ring Nut Capped nut Switch housing Screw Switch 230 V (without R/L) Switch 400 V (with R/L) Screw Screw Clamp Warning sign II Washer Safety plate Ring Ball bearing O-ring Pinole Drill drift Ball bearing Spindle Taper mandril Drill chuck Column ring Screw Support Support holder Gear Gear axle 0-display for scale of inclination Screw Scale of inclination Screw Taper pin Nut Clamping lever Washer Worm drive Crank Screw Clamping lever Washer Drilling table Column Column flange Screw Rack machine base Screw Socket head wrench Socket head wrench Screw Washer 8.4 Lock washer Nut Serrated disc - shim Screw Socket head wrench Rubber ring Reed contact belt cover Menge Grösse Qty. Size 1 1 1 1 1 1 1 1 1 1 1 1 1 3 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1 1 2 2 2 2 3 3 1 4 1 5mm Artikelnummer Item no. 0300323151 0300323152 0300323153 0300323154 M10 1/2"-20 M5 x 16 230 V 400 V M4,2 x 12 M5 x 8 6203.2R MK2 B16 0300323156 0300323157 0300323157A 0300323158 0300323159 0300323160 0300323161 0300323162 0300326362 0300323163 0300323165 0300323166 0300323167 0300323168 0300323169 0406203.2R 0300323171 0300323172 0300323172-1 0406205.2R 0300323174 3050659 3050626 0300323177 M6 x 8 5mm 5/8"-11 1/4"-20 0300323179 0300323179-2 0300333392 0300323181 0313343 0300323183 0300323184 0300323185 0300323186 0300323187 0300323188 300323188A 0300323189 0300323190 M6 x 10 0321610 0300323192A 0300323193 0300323195 0300323195-1 M10x12 0300323197 0300323198 M10x13 3mm 5mm M8x125 8 8 M8 5 M5 x 8 8mm 1/4" PS-3150 48 S:\Betriebsanleitungen\drilling_machines\B17_B23_B_26_B33_Pro\B17_B23_B_26_B33_PRO_parts\B17_B23_B26_B33_parts.fm 03003231100 03003231101 03003231103 03003231104 03003231106 03003231108 03003231109 0302024192 16.10.08 Ersatzteile - Spare parts B17, B23, B26, B33 PRO (Vario) OPTIMUM MASCHINEN - GERMANY Pos. B23 PRO Bezeichnung 201 Halter Schutzeinrichtung komplett 201-1 Gehäuse 201-2 Aluminium Profilaufnahme 201-4 Klemmschraube 201-5 Stahlkugel 201-6 Federblech Designation Menge Grösse Qty. Size Support protection device complete Housing Aluminium profile admission Clamping screw Steel ball Spring plate 1 1 1 1 1 1 201-7 Flachkopfschraube Cheese head screw 2 201-8 201-9 203 204 Mikroschalter Deckel Scheibe Scheibe Microswitch Cover Washer Washer 1 1 1 1 205 Flachkopfschraube Cheese head screw 1 206 208 209 Senkschraube Schutz Aluminiumprofil Steuerplatine Schalter 230V Schaltereinheit 400V Mikroschalter Reed Kontakt Keilriemendeckel Countersunk screw Protection Aluminium profile Control board Switch 230V Switch unit 400V Microswitch Reed contact belt cover 2 1 1 1 1 1 1 1 Artikelnummer Item no. 03003171201 030031712011 030031712012 030031712014 030031712015 030031712016 ANSI/ASME B18.6.5M - M4x0.7 x 8 GB 955-87 - 10 GB 955-87 - 6 ANSI/ASME B18.6.5M - M6x1 x 13 GB 819-85 - M6x8 155mm 340mm KJD18 230V KJD18 400V SQ1-HY50 PS-3150 030031712017 030031712018 030031712019 03003171203 03003171204 03003171205 03003171206 03011233208 03011233209 030032331A1 0300323162 0300323362 030031712018 0302024192 Teile ohne Abbildung - Parts without illustration Kondensator Klemmkasten Motorlüfterdeckel Werkzeugsatz in einer Box Bohrfutterschutz alter Typ Capacitor Motor terminal box Motor fan cover Tool box Drill chuck guard old type 1 1 1 1 1 Pinole cpl. Column complete Middle pulley with centring device Drill chuck guard complete with micro switch 1 1 1 30 µF 03003231106 03003231100 03003231101 03003231110 3003235 Komplett-Sätze - Complete sets Pinole kplt. Säule + Halterung Riemenscheibe Mitte kpl. Bohrfutterschutz komplett mit Schalter 1 0300323172CPL 0300323195CPL 0300323116-1 24V 16.10.08 S:\Betriebsanleitungen\drilling_machines\B17_B23_B_26_B33_Pro\B17_B23_B_26_B33_PRO_parts\B17_B23_B26_B33_parts.fm 03003231104 49 OPTIMUM MASCHINEN 7.3 - Ersatzteile - Spare parts B17, B23, B26, B33 PRO (Vario) GERMANY Ersatzteilzeichnung - Spare parts drawing OPTI B26 PRO (Vario) Abb.7-5: OPTI B26 PRO 50 S:\Betriebsanleitungen\drilling_machines\B17_B23_B_26_B33_Pro\B17_B23_B_26_B33_PRO_parts\B17_B23_B26_B33_parts.fm 16.10.08 Ersatzteile - Spare parts B17, B23, B26, B33 PRO (Vario) OPTIMUM MASCHINEN 7.3.1 - GERMANY Ersatzteilzeichnung Bohrfutterschutz - Parts drawing drill chuck protection OPTI B26 PRO Abb.7-6: Bohrfutterschutz B23 Pro ; B26 Pro - Drill chuck protection B23 Pro ; B26 Pro 16.10.08 S:\Betriebsanleitungen\drilling_machines\B17_B23_B_26_B33_Pro\B17_B23_B_26_B33_PRO_parts\B17_B23_B26_B33_parts.fm 51 OPTIMUM MASCHINEN 7.3.2 - Ersatzteile - Spare parts B17, B23, B26, B33 PRO (Vario) GERMANY Ersatzteilliste - Spare parts list OPTI B26 PRO (Vario) Pos. B26 PRO Bezeichnung Designation 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Riemengehäuse Schraube Schraube Geschwindigkeitstabelle Schraube Unterlegscheibe Schraube CE Label Typenschild Mitnehmer Seegering Kugellager Ring Keilriemen Kugellager Riemenscheibe Mitte Zentriervorrichtung Paßfeder Riemenscheibe Motor Schraube Spindelmutter Riemenscheibe Spindel Pulley cover Screw Screw Table - speed Screw Washer Screw CE label Label Driving pin Circlip Ball bearing Ring V-belt Ball bearing Middle Pulley Centring device Key Motor Pulley Scre Spindle nut Spindle Pulley Motor Motor Schraube Mutter Unterlegscheibe Motorplatte Gleitstange rechts Gleitstange links Unterlegscheibe Mutter Kabel Motor Kabel Bohrkopf Stift Warnschild I Klemmschraube Schraube Exzenter Griff Riemenspannung Schraube Griff Hebel Aludruckgussgriff Passfeder Alugriff Schraube Alugriff Scheibe Alugriff Schraube 45 46 47 48 49 50 51 52 53 54 55 56 57 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 Menge Grösse Qty. Size 1 1 1 1 4 4 2 1 1 1 2 2 Artikelnummer Item no. 0300326301 0300326302 0300323103 0300326304 M6 x 12 6205.2R 2 1 1 1 1 1 1 1 1 1 1 13x750 6202.2R Screw Nut Washer Motor plate Sliding rod right Sliding rod left Washer Nut Cable motor Cable Boring head Pin Warning sign Clamping screw Screw Eccentric bolt Grip belt tension Screw Handle Lever Aluminium casting lever Key aluminum handle Screw aluminium handle Washer aluminium handle Screw 4 2 2 1 1 1 4 4 1 1 1 2 1 2 1 1 1 2 3 3 1 1 1 1 1 M8 x 30 M12 12 Schaftritzel alt Schaftritzel neu Shaft pinion 1 Spannstift Klemmschraube Skalenring Schraube Skala Stop-Stift Schraube Anzeiger Schraube Mutter Rückholfedersitz Rückholfeder mit Abdeckung Dowel pin Clamping screw Scale ring Screw Scale Stop-pin Screw Pointer Screw Nut Spring seat Turbination spring with cover 1 1 1 1 1 1 2 1 1 1 1 1 0300326306 0300326307 0300326308 0300326309 0300326310 0300326311 0406205.2R 0300326313 0391600 0406202.2R 0300323116 0300323117 0300326318 0300323119 M8x12 230V 400 V 8 M8 M8 x 16 M10 x 12 alt / old type alt / old type neu / new type alt neu 5 x 20 M8 x 16 5mm 5mm 0300323121 0300323122 0300323123 0300323323 0300326326 0300323162 0300323128 0300323129 0300326330 0300326332 0300326333 0300326334 0300326335 0300326336 0300323137 0300323138 0300323139 0300326340 0300326342 0300323143 03003231102 0300323105 0300323103 0300323104 0300326344 0300326345 0300326345-1 0300323146 0300323147 0300323148 0300326349 0300326350 0300323151 0300326352 0300326353 0300326354 M10 52 S:\Betriebsanleitungen\drilling_machines\B17_B23_B_26_B33_Pro\B17_B23_B_26_B33_PRO_parts\B17_B23_B26_B33_parts.fm 0300323156 0300323157 16.10.08 Ersatzteile - Spare parts B17, B23, B26, B33 PRO (Vario) OPTIMUM MASCHINEN - GERMANY Pos. B26 PRO 57a 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 72a 73 74 75 76 77 78 79 79a 80 81 82 83 84 85 86 87 88 88a 89 90 91 92 92a 93 95 95a 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 161 201-1 201-2 201-4 201-5 201-6 Bezeichnung Designation Ring Mutter Hutmutter Schaltergehäuse Schraube M5x16 Schalter 230V (ohne R/L) Schalter 400V (mit R/L) Schraube Schraube Klammer Warnschild II Spindelmutter Sicherungsblech Zwischenring Kugellager O-Ring Pinole Austreiber Kugellager Spindel Kegeldorn Bohrfutter Säulenring Schraube Bohrtischträger Bohrtischträgerhalter Zahnrad Zahnradwelle O-Anzeige für Neigungsskala Schraube Neigungsskala Schraube Kegelstift Mutter Klemmhebel Unterlegscheibe Antriebsschnecke Kurbel Schraube Klemmhebel Unterlegscheibe Bohrtisch Säule Säulenhalterung Schraube Zahnstange Maschinenfuss Schraube Inbusschlüssel Inbusschlüssel Schraube Unterlegscheibe Federring 8,4 Mutter Zahn-Beilegscheibe Schraube Inbusschlüssel Gummiring Keilriemen Reed Kontakt Keilriemendeckel Gehäuse Aluminium Profilaufnahme Klemmschraube Stahlkugel Federblech Ring Nut Capped nut Switch housing Screw M5x16 Switch 230 V (without R/L) Switch 400 V (with R/L) Screw Screw Clamp Warning sign II Washer Safety plate Intermediate ring Ball bearing O-ring Pinole Drill drift Ball bearing Spindle Taper mandril Drill chuck Column ring Screw Support Support holder Gear Gear axle O-display for scale of inclination Screw Scale of inclination Screw Taper pin Nut Clamping lever Washer Worm driver Crank Screw Clamping lever Washer Drilling table Column Column flange Screw Rack Machine base Screw Socket head wrenc Socket head wrench Screw Washer Lock washer Nut Serrated disc - shim Screw Socket head wrench Rubber ring V-belt Reed contact belt cover Housing Aluminium profile admission Clamping screw Steel ball Spring plate Menge Grösse Qty. Size 1 1 1 1 2 1 3 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1 1 2 2 2 2 3 3 1 4 1 1 1 1 1 1 1/2"-20 230V 400V M5 x 16 M5 x 8 6203.2R 6206.2R MK3 B16 Artikelnummer Item no. 0300326357 0300323158 0300323159 0300326360 0300326361 0300323162 0300326362 0300323163 0300326365 0300326366 0300326367 0300323168 0300326369 0406203.2R 0300326371 0300326372 0300326372-1 0406206.2R 0300326374 3050660 3050626 0300326377 M6x8 5mm 5/8“-11 1/4"-20 M10 x 12 0300326379 0300326379-1 0300333392 0300323181 0313343 0300326383 0300323184 0300323185 0300323186 0300326387 0300323188 0300326388 0300323189 0300323190 0300326391 0300326392 0300326392a 0300326393 0312603 0300326395 M10 x 12 0300326397 0300326398 M 10 x 30 3mm 5mm M8x125 8 8 M8 5 M5 x 8 8mm 1/4“ 13x600 PS-3150 16.10.08 S:\Betriebsanleitungen\drilling_machines\B17_B23_B_26_B33_Pro\B17_B23_B_26_B33_PRO_parts\B17_B23_B26_B33_parts.fm 03003263100 03003263101 03003263103 03003263104 03003263106 03003263108 03003263109 0391620 0302024192 030031712011 030031712012 030031712014 030031712015 030031712016 53 OPTIMUM MASCHINEN - Ersatzteile - Spare parts B17, B23, B26, B33 PRO (Vario) GERMANY Pos. B26 PRO Bezeichnung Designation Menge Grösse Qty. Size ANSI/ASME B18.6.5M - M4x0.7 x 8 201-7 Flachkopfschraube Cheese head screw 2 201-8 201-9 201-10 203 204 Mikroschalter Deckel Abstandsplatte Scheibe Scheibe Microswitch Cover Distance plate Washer Washer 1 1 1 1 1 205 Flachkopfschraube Cheese head screw 1 206 208 209 Senkschraube Schutz Aluminiumprofil Trafo 24V Relais Schalter 230V Schaltereinheit 400V Mikroschalter Reed Kontakt Keilriemendeckel Steuerplatine Countersunk screw Protection Aluminium profile Transformer 24V Relais Switch 230V Switch unit 400V Microswitch Reed contact belt cover Control board 2 1 1 1 1 1 1 1 1 1 GB 955-87 - 10 GB 955-87 - 6 ANSI/ASME B18.6.5M - M6x1 x 13 GB 819-85 - M6x8 155mm 340mm 24V KM-TV-5 KJD18 230V KJD18 400V SQ1-HY50 PS-3150 Artikelnummer Item no. 030031712017 030031712018 030031712019 0300317120110 03003171203 03003171204 03003171205 03003171206 03011233208 03011233209 03003171104 03003171106 0300323162 0300323362 030031712018 0302024192 030032631A1 Teile ohne Abbildung - Parts without illustration Motorlüfterdeckel Bohrfutterschutz alterTyp Motor fan cover Drill chuck guard old type 03003231101 3003265 1 Komplett-Sätze - Complete sets Pinole kpl. Säule kpl. Riemenscheibe Mitte kpl. Werkzeugsatz in einer Box Bohrfutterschutz komplett mit Schalter Spindle sleeve complete Column complete Middle Pulley complete Tool box Drill chuck guard complete with micro switch 0300326372CPL 0300326395CPL 0300323116-1 03003231110 1 24V 54 S:\Betriebsanleitungen\drilling_machines\B17_B23_B_26_B33_Pro\B17_B23_B_26_B33_PRO_parts\B17_B23_B26_B33_parts.fm 03003231104 16.10.08 Ersatzteile - Spare parts B17, B23, B26, B33 PRO (Vario) OPTIMUM MASCHINEN 7.4 - GERMANY Ersatzteilzeichnung - Spare parts drawing OPTI B33 PRO (Vario) Abb.7-7: OPTI B33 PRO 16.10.08 S:\Betriebsanleitungen\drilling_machines\B17_B23_B_26_B33_Pro\B17_B23_B_26_B33_PRO_parts\B17_B23_B26_B33_parts.fm 55 OPTIMUM MASCHINEN 7.4.1 - Ersatzteile - Spare parts B17, B23, B26, B33 PRO (Vario) GERMANY Ersatzteilzeichnung Bohrfutterschutz - Parts drawing drill chuck protection OPTI B33 PRO Bohrfutterschutz B33 Pro - Drill chuck protection B33 Pro 56 S:\Betriebsanleitungen\drilling_machines\B17_B23_B_26_B33_Pro\B17_B23_B_26_B33_PRO_parts\B17_B23_B26_B33_parts.fm 16.10.08 Ersatzteile - Spare parts B17, B23, B26, B33 PRO (Vario) OPTIMUM MASCHINEN 7.4.2 - GERMANY Ersatzteilliste - Spare parts list OPTI B33 PRO (Vario) Pos. B33 PRO 1 2 3 4 5 6 7 8 9 10 11 12 12 a 13 13 a 14 14 a 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 a 29 30 31 32 32 a 33 34 35 36 36 a 37 38 39 40 41 42a 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 Menge Grösse Bezeichnung Designation Qty. Size Keilriemen Mutter Riemenscheibe Spindel Mitnehmer Sicherungsring Kugellager Distanzbuchse Mutter Zahnscheibe Unterlegscheibe Kugellager Geschwindigkeitstabelle Warnschild II Riemengehäuse CE Label Typenschild Schraub Schraube Kabelklemme Keilriemen Kugellager Riemenscheibe Mitte Zentrierstück Schraube Riemenscheibe Motor Motor V-belt Nut Spindle pulley Driving pin Safety ring Ball bearing Bushing Nut Serrated disc Washer Ball bearing Table - speed Warning sign II Pulley cover CE label Name-plate Screw Screw Cable clamp V-belt Ball bearing Middle Pulley Centring piece Screw Motor Pulley Motor 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 13x750 Mutter Beilegscheibe Schraube Motorhalteplatte Federring Unterlegscheibe Mutter Gleitstange rechts Gleitstange links Schraube Unterlegscheibe Gummiring Schraube Exzenter Bohrkopf Schild Klemmschraube Hebel Ring Niet Warnschild I Mutter Hutmutter Rückholfeder mit Gehäuse Stift Stift Federsitz Mutter Unterlegscheibe Schraube Unterlegscheibe Schraube Schaltergehäuse Schraube Schraube Geschwindigkeitstabelle Schalter Nut Washer Screw Motor plate Lock washer Washer Nut Sliding rod right Sliding rod left Screw Washer Rubber ring Screw Eccentric bolt Boring head Name-plate Clamping screw Lever Ring Rivet Warning sign Nut Capped Nut Return spring with housing Pin Pin Spring seat Nut Washer Screw Washer Screw Switch housing Screw Screw Table - speed Switch 4 8 4 1 2 2 2 1 1 4 4 4 1 1 1 1 2 1 2 4 1 1 1 1 1 1 1 1 1 1 2 2 1 2 2 1 1 6204.2R Artikelnummer Item no. 0393350 0300333302 0300333303 0300333304 0300333305 0300333306 0300333307 0300333308 0300333309 0300333340 0406204.2R 0300333312 0300333312a 0300333313 0300333313 0300333314 M5x10 M 5x8 13x850 6202.2R 0300333316 0393351 0406202.2R 0300333319 0300333320 M 8x12 400V M 10 10 M 10x30 12 12 M12 0300333322 0300333323 0300333325 0300333327 0300333328 0300333328a 0300333330 0300333331 M6 x 16 6 0300333332a 0300333333 M8x16 6x16 25 x 10 0300333335 0300333336 0300333336 0300333337 0300333338 0300333339 0300333340 0300333341 0300333342 0300333342-1 0300333343 0300333344 0300333345 0300333346 M 10 0300333348 M 10x27 0300333350 M5x8 0300333352 M6x16 M6x30 400V 16.10.08 S:\Betriebsanleitungen\drilling_machines\B17_B23_B_26_B33_Pro\B17_B23_B_26_B33_PRO_parts\B17_B23_B26_B33_parts.fm 0300333355 0300326362 57 OPTIMUM MASCHINEN - Ersatzteile - Spare parts B17, B23, B26, B33 PRO (Vario) GERMANY Pos. B33 PRO Bezeichnung Designation 57 58 59 60 62 63 64 65 Schraube Schraube Schraube Stift Stop-Stift Schraube Schraube Zeiger Screw Screw Screw Pin Stop-pin Screw Screw Pointer 66 Schaftritzel Shaft pinion 67 68 69 70 71 Stift Skalenring Klemmschraube Bohrtiefenskala Kerbstift Hebel Aludruckgussgriff Passfeder Alugriff Schraube Alugriff Scheibe Alugriff Griff Keil Gummiring Pinole Kugellager Kugellager Spindel Austreiber Kegeldorn Bohrfutter Bohrtisch Neigungsskala Kerbstift Schraube Bolzen Klemmhebel Bohrtischhalter Antriebsschnecke Zahnrad Schraube 0-Skala Stift Säulenring Schraube Klemmhebel Unterlegscheibe Kurbel Schraube Griff Zahnstange Säule Säulenhalterung Schraube Schraube Inbusschraube Maschinenfuss Kabel Kabel Inbusschlüssel 3mm Inbusschlüssel 4mm Inbusschlüssel 5mm Inbusschlüssel 6mm Reed Kontakt Keilriemendeckel Gehäuse Aluminium Profilaufnahme Klemmschraube Pin Scale ring Clamping screw Scale - drilling depth Fluted pin Lever Aluminium casting lever Key aluminum handle Screw aluminium handle Washer aluminium handle Handle Key Rubber ring Pinole Ball bearing Ball bearing Spindle Drill drift Taper mandril Drill chuck Drilling table Scale of inclination Fluted pin Screw Bolt Clamping lever Support Worm drive Gear-wheel Screw 0-scale Pin Column ring Screw Clamping lever Washer Crank Screw Grip Rack Column Column flange Screw Screw Socket head wrench Machine base Cable Cable Socket head wrench 3mm Socket head wrench 4mm Socket head wrench 5mm Socket head wrench 6mm Reed contact belt cover Housing Aluminium profile admission Clamping screw 72 73 74 75 76 77 78 79 80 81 82 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 98 a 99 100 101 102 103 103 a 104 105 105 106 108 109 115 116 117 118 161 201-1 201-2 201-4 Menge Grösse Qty. Size 2 1 2 2 1 2 1 1 1 1 1 1 1 1 2 3 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 M5x12 M8x25 M10x12 8x25 Artikelnummer Item no. 0300333360 0300333362 M8x30 alt / old type neu / new type 5x20 5mm alt / old type neu / new type alt / old type 6208.2R MK4 B16 5mm 5mm 0300333364 0300333365 0300333366 0300333366-1 0300333367 0300333368 0300333369 0300333370 0300333371 0300333372 03003333104 03003231105 03003231103 03003231104 0300333373 0300333374 0300333375 0300333376 04051208 0406208.2R 0300333379 0300333380 3050661 3050626 0300333384 0300333385 0300333386 0300333387 0300333388 0300333389 0300333390 0300333391 0300333392 0313321 03003333100 0300333395 0300333396 M6x10 12 0300333398 0300333398 0300333399 M 6x10 M 12x45 PS-3150 58 S:\Betriebsanleitungen\drilling_machines\B17_B23_B_26_B33_Pro\B17_B23_B_26_B33_PRO_parts\B17_B23_B26_B33_parts.fm 03003333101 03003333102 03003333103 03003333103-1 03003333104 03003333105 03003333105-1 03003333106 03003333108 03003333109 03003333115 03003333116 03003333117 03003333118 0302024192 030031712011 030031712012 030031712014 16.10.08 Ersatzteile - Spare parts B17, B23, B26, B33 PRO (Vario) OPTIMUM MASCHINEN - GERMANY B33 PRO Grösse Qty. Size Artikelnummer Item no. Pos. Menge Bezeichnung Designation 201-5 201-6 Stahlkugel Federblech Steel ball Spring plate 1 1 201-7 Flachkopfschraube Cheese head screw 2 201-8 201-9 201-10 Mikroschalter Deckel Abstandsplatte Microswitch Cover Distance plate 1 1 1 203 204 Scheibe Scheibe Washer Washer 1 1 205 Flachkopfschraube Cheese head screw 1 206 208 210 Senkschraube Schutz Aluminiumprofil Trafo 24V Relais Schalter 230V Schaltereinheit 400V Mikroschalter Reed Kontakt Keilriemendeckel Steuerplatine Countersunk screw Protection Aluminium profile Transformer 24V Relais Switch 230V Switch unit 400V Microswitch Reed contact belt cover Control board 2 1 1 1 1 1 1 1 1 1 GB 955-87 - 10 03003171203 GB 955-87 - 6 03003171204 ANSI/ASME 03003171205 B18.6.5M - M6x1 x 13 GB 819-85 - M6x8 03003171206 155mm 03011233208 385mm 03003333210 24V 03003171104 KM-TV-5 03003171106 KJD18 230V 0300323162 KJD18 400V 0300323362 SQ1-HY50 030031712018 PS-3150 0302024192 030033331A1 1 1 1 03003333107 3003335 030031712015 030031712016 ANSI/ASME B18.6.5M - M4x0.7 x 8 SQ1-HY50 030031712017 030031712018 030031712019 0300317120110 Teile ohne Abbildung - Parts without illustration Motorlüfterdeckel Klemmkasten Bohrfutterschutz alter Typ Motor fan cover Motor connection box Drill chuck guard old type Komplett-Sätze - Complete sets Pinole kpl. Pinole complete Säule kpl. Column complete Werkzeugsatz in einer Box Bohrfutterschutz mit Schalter komplett Tool box Drill chuck guard with micro switch complete 0300333376CPL 03003333103CP L 0313350 1 24V 16.10.08 S:\Betriebsanleitungen\drilling_machines\B17_B23_B_26_B33_Pro\B17_B23_B_26_B33_PRO_parts\B17_B23_B26_B33_parts.fm 03003333125 59 OPTIMUM MASCHINEN 7.5 - Ersatzteile - Spare parts B17, B23, B26, B33 PRO (Vario) GERMANY Schaltplan - Wiring diagram - B17 Pro 60 S:\Betriebsanleitungen\drilling_machines\B17_B23_B_26_B33_Pro\B17_B23_B_26_B33_PRO_parts\B17_B23_B26_B33_parts.fm 16.10.08 Ersatzteile - Spare parts B17, B23, B26, B33 PRO (Vario) OPTIMUM MASCHINEN 7.6 - GERMANY Schaltplan - Wiring diagram - B23, B26, B33 Pro - 230 V 16.10.08 S:\Betriebsanleitungen\drilling_machines\B17_B23_B_26_B33_Pro\B17_B23_B_26_B33_PRO_parts\B17_B23_B26_B33_parts.fm 61 OPTIMUM MASCHINEN 7.7 - Ersatzteile - Spare parts B17, B23, B26, B33 PRO (Vario) GERMANY Schaltplan - Wiring diagram - B23, B26, B33 Pro - 400 V 62 S:\Betriebsanleitungen\drilling_machines\B17_B23_B_26_B33_Pro\B17_B23_B_26_B33_PRO_parts\B17_B23_B26_B33_parts.fm 16.10.08 OPTIMUM Failures MASCHINEN 8 Failures 8.1 Failure of the drilling machine - GERMANY Cause/ Possible Consequences Solution Noise during operation. • • Spindle runs dry. Tool is blunt or has incorrect tension. • • Lubricate spindle. Use new tool and check tension (Locking of drill bit, drill chuck and taper mandril). Drill bit "burned". • • Incorrect speed Chips will not come from the bore hole. Blunt drill bit. Operation without cooling. • • Select different speed, feed is too fast. Retract the drill bit from the bore hole more often. Sharpen the drill bit or insert new drill bit. Use coolant. • Use a new drill bit. • Hard fibre in wood or length of the cutting twist or the drill bit is uneven. Drill bit is bent. Drill bit defective. • No base / support used. • Place a piece of wood underneath the workpiece and fasten this to the workpiece. Drill bit runs unround or wobbles. • Drill bit is bent . Worn bearing on boring head. Drill bit not correctly tensioned. Drill chuck defective. • • Replace drill bit Have the bearing on the boring head replaced. Set the correct tension to the drill bit. Exchange the drill chuck. Failure • • Drill point runs off, drilled hole is not circular. • • • • • • • • The drill chuck or the taper mandril cannot be inserted. • Dirt, grease or oil on the tapered interior of the drill chuck or on the tapered surface of the drill spindle • • Clean the surfaces accurately Ensure that the surface will remain fat-free. Motor does not run • • Motor not correctly connected Defective (safety) fuse • Have the equipment checked by a trained specialist Motor overheats and has no capacity • • • Motor overloaded Line voltage too low Motor not correctly connected • Disconnect immediately and have the equipment checked by a trained specialist Faulty operational precision • Unbalanced heavy or twisted workpiece Inaccurate horizontal positioning of the workpiece support • Mass balancing of workpiece and stressfree mounting Align workpiece support Spindle return spring • • • ( “ „Spindle return spring“ on page 39) GB © 2008 Drill spindle sleeve will not return • 16 / 10 2008 Version 1.3.4 B17 / B23 / B26 / B 33 Pro drilling machine Page 63 OPTIMUM MASCHINEN - Appendix GERMANY 9 Appendix 9.1 Copyright © 2008 This documentation is protected by copyright. No part of this manual may be translated, reproduced, stored in information retrieval systems, or transmitted, in any form or by any means electronic, mechanical, photocopying, recording, or otherwise - without the prior written permission of the publisher. Subject to technical change without notice. 9.2 Terminology/Glossary Term Explanation Drill spindle sleeve Fixed hollow shaft in which the drill spindle operates. Drill spindle Shaft, driven by the motor Quick-action drill chuck Drill bit positioning, to be manually inserted. Drill chuck Positioning / insertion drill bit Drill drift Tool to loosen the drill bit or the drill chuck from the drill spindle. Taper mandril Drill cone or drill chuck Tool Drill bit, countersink, etc. Workpiece Part to be drilled, to be worked on part. Drilling machine table Supporting surface, clamping surface Boring head Upper part of the drilling machine Star wheel Manual operation for the insertion of the drill bit © 2008 drilling machine B17 / B23 / B26 / B 33 Pro Version 1.3.4 16 / 10 2008 GB Page 64 OPTIMUM Appendix MASCHINEN 9.3 - GERMANY Liability claims for defects / warranty Beside the legal liability claims for defects of the customer towards the seller the manufacturer of the product, OPTIMUM GmbH, Robert-Pfleger-Straße 26, D-96103 Hallstadt, does not grant any further warranties unless they are listed below or had been promised in the frame of a single contractual agreement. The processing of the liability claims or of the warranty is performed as chosen by OPTIMUM GmbH either directly or through one of its dealers. Any defective products or components of such products will either be repaired or replaced by components which are free from defects. The property of replaced products or components passes on to OPTIMUM GmbH. The automatically generated original proof of purchase which shows the date of purchase, the type of machine and the serial number, if applicable, is the precondition in order to assert liability or warranty claims. If the original proof of purchase is not presented, we are not able to perform any services. Defects resulting of the following circumstances are excluded from liability and warranty claims: - Using the product beyond the technical options and proper use, in particular due to overstraining of the machine - Any defects arising by one's own fault due to faulty operations or if the operating manual is disregarded - Inattentive or incorrect handling and use of improper equipment - Non-authorized modifications and repairs - Insufficient installation and safeguarding of the machine - Disregarding the installation requirements and conditions of use - Atmospheric discharges, overvoltage and lightning strokes as well as chemical influences The following items are as well not subject to the liability or warranty claims: - Wearing parts and components which are subject to a standard wear as intended such as e.g. V-belts, ball bearings, illuminants, filters, sealings, etc. - Non reproducible software errors Any services which OPTIMUM GmbH or one of its agents performs in order to fulfill in the frame of an additional guarantee are neither an acceptance of the defects nor an acceptance of its obligation to compensate. Such services do neither delay nor interrupt the warranty period. Place of jurisdiction among traders is Bamberg. If one of the above mentioned agreements is totally or partially inefficient and/or null, it is considered as agreed what is closest to the will of the warrantor and which remains in the framework of the limits of liability and warranty which are predefined by this contract. 9.4 Disposal Disposal of used electric and electronic machines (Applicable in the countries of the European Union and other European countries with a separate collecting system for those devices). GB © 2008 The sign on the product or on its packing indicates that the product must not be handles as common household waist, but that is needs to be delivered to a central collection point for recycling. Your contribution to the correct disposal of this product will protect the environment and the health of your fellow men. The environment and the health are endangered by incorrect disposal. Recycling of material will help to reduce the consumption of raw materials. Your District Office, the municipal waste collection station or the shop where you have bought the product will inform you about the recycling of this product. 16 / 10 2008 Version 1.3.4 B17 / B23 / B26 / B 33 Pro drilling machine Page 65 OPTIMUM MASCHINEN 9.5 - Appendix GERMANY RoHS , 2002/95/CE The sign on the product or on its packing indicates that this product complies with the European guideline 2002/95/EC . 9.6 Product Observation We are obligated to observe our products even after shipment. Please, communicate all which could be of interest to us: • • • Modified settings Experiences with the drilling machine, which could be important to other users Recurring failures Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt, Germany Fax +49 (0) 951 - 96 822 - 22 E-Mail: [email protected] © 2008 drilling machine B17 / B23 / B26 / B 33 Pro Version 1.3.4 16 / 10 2008 GB Page 66 OPTIMUM Appendix MASCHINEN 9.7 - GERMANY EEC - Declaration of Conformity The manufacturer / Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt, Germany Distributor: declares herewith, that the following product, Type of machine: Bench drill Pillar drill Type/Name of the machine: OPTI B17 PRO OPTI B23 PRO OPTI B26 PRO OPTI B33 PRO Relevant EU-directive: Machinery Directive 98/37/EG, Appendix II A EMC-Directive 89/336/EWG Directive on low voltage 73/23/EWG is in accordance with the regulations of the above mentioned directive - including the modifications as applicable at the time of this statement. In order to comply, the following, harmonised standards have been used specifically: EN 12717: 2001 Safety of machine tools - Drilling machines DIN EN 62079:2001 (VDE 0039) IEC 62079:2001 Preparing of instructions, structuring, content and presentation. Thomas Collrep (Managing Director) Kilian Stürmer (Managing Director) GB © 2008 Hallstadt, 16 / 10 2008 16 / 10 2008 Version 1.3.4 B17 / B23 / B26 / B 33 Pro drilling machine Page 67 OPTIMUM MASCHINEN 10 - Index GERMANY Index A Accident report .............................................. 14 Ambient conditions ........................................ 16 Assembly ....................................................... 17 D Danger - Classification .......................................... 6 Declaration of conformity .............................. 67 Drill chuck Insertion .................................................. 30 Removal .................................................. 30 Drilling capacity ............................................. 15 Drilling machine table .................................... 15 Duties Operator .................................................... 9 Organisation responsible .......................... 9 Electrical connection .............................. 15 Emissions ............................................... 16 Rotational speed .............................. 15, 16 Spindle insertion ..................................... 15 Work space ............................................ 15 Tool Insertion .................................................. 30 Removal ................................................. 30 W Warning reference .......................................... 6 Warranty ....................................................... 65 Work space ................................................... 15 Workplaces ..................................................... 9 E EEC -Declaration of conformity ..................... 67 Electrical Connection .................................... 15 Electricity Safety ...................................................... 14 Emissions ...................................................... 16 F Failure - Drilling machine .............................. 63 I Intended use ................................................... 7 P Protection - equipment ............................................. 12 Q Qualification of Personnel Safety ........................................................ 8 R Rotational speed ........................................... 16 S Safety - devices ................................................. 10 - instructions ............................................. 6 During Maintenance ................................ 13 during operation ...................................... 13 Scope of supply ............................................. 17 Speed table ................................................... 27 Spindle insertion ............................................ 15 Storage and packaging ................................. 18 Symbols .......................................................... 7 T drilling machine B17 / B23 / B26 / B 33 Pro Version 1.3.4 16 / 10 2008 GB Page 68 © 2008 Table cutting speeds / infeed ........................ 33 Technical specifications Ambient conditions ...........................15, 16 Dimensions ............................................. 15 Drilling capacity ....................................... 15 Drilling machine table ............................. 15