The Profile Book Third Edition2

Transcription

Woodmaster Tools
BACK RELIEF
The Back Relief found on certain moldings is
discretionary, and is added simply to create a better
fit over irregular surfaces. With less wood contact to
overcome, the molding is free to ’flex’ to match
irregular surfaces more easily. If you desire back
relief, always plan to surface remains on your stock
for the second pass to produce the molding profile as
illustrated in Fig. E.
If you are running knives in the planer head, special
gibs are not required to hold Back Relief knives in
position. Being the same thickness as standard
planer blades, simply use the larger aluminum gibs
supplied with your equipment. If you are using the
special knife holder for the quick-change head, a
properly sized gib will be supplied with the Back
Relief knife.
FIGURE E
PASS ONE
ADD BACK RELIEF, IF DESIRED
PASS TWO
PATTERN KNIFE MOLDS DESIRED PATTERN
BACK KNIVES
Used to machine the relief moldings and flooring these knives are available in a variety of sizes and styles and
are designated in the series shown.
CK370 x 1-1/8"
CK370B x 2-1/4"
THE PROFILE BOOK - FIFTH EDITION
PUBLISHER - Woodmaster Tools, Inc.
WOODMASTER TOOLS, INC.
1431 N. Topping Ave.
Kansas City, MO 64120
www.woodmastertools.com
copyright: 2003
No part of this publication may be
reproduced or transmitted in any form or
by any means without the written
permission of Woodmaster Tools.
5ED-KP100
5
WOODMASTER PICTURE FRAMES
One of the best things about owning a Woodmaster is the ability to create
your own unique (and profitable) custom picture frames. IT’S EASY with the
wide selection of patterns now offered by Woodmaster... Forty-six popular
styles and sizes to fit most any requirement. In addition, we can custom
manufacture knives to match those antique picture frames. You can even
design Your Very Own pattern and we will manufacture a knife just for you.
Picture yourself in the profitable business of molding picture frames... for the
frame shops in your area, for your neighbors, for artists, for your family and
friends, and even for yourself. You can do it... and most important... YOU CAN
DO IT FOR PROFIT!
It’s fun to make money while you enjoy yourself, it’s satisfying to take pride in
your craftsmanship and at the same time... show a profit. Owning a
"Woodmaster Planer/Molder will give you this opportunity. We have many
Woodmaster owners who are doing it right now... Why shouldn’t you be one of
them?
PROFILES SHOWN ARE ACTUAL SIZE
The rabbet cut on the back side of the frames provides space for glass and
backing. The rabbet cuts illustrated in these profiles are only suggestions. You
may wish to vary the depths and widths of these cuts in order to satisfy your
own or your customer’s specific needs. We suggest our stepped rabbet knife
#CK387 S2. This single knife will give you the ability to machine a rabbet up to
1" wide from 1/8" 5/8" deep in your picture frames. Rabbet knives can also be
custom made to suit your requirements - phone for pricing.
CK387 S2
6
Woodmaster Picture Frame Molding Profiles
All profiles shown in full perspective. You see exactly what each pattern looks like in finished form. Plus, plenty of
helpful tips on the best ways to produce molding.
All pattern knives are made from industry-standard, 5/16" High-Speed, M-2 Steel.
THIS BOOK Use this book to choose from the widest selection of picture frame molding knives available anywhere. In addition to
these profiles, Woodmaster also specializes in custom knives for antique reproductions, restoration projects and
specialty products.
ORDERING IS EASY You can place your order by phone or fax. We accept Visa, MasterCard, American Express and Discover. Our
knowledgeable staff can help you find the most efficient and economical way to produce the moldings you want.
Custom knives can be made on short notice and are priced by the inch . Simply send us a scale drawing or sample of
the pattern you want. (see the enclosed price sheet or call us for a quote) Phone 1-800-821-6651 Fax 1-816-920-6041
5/16" STEEL - INDUSTRY STANDARD
Woodmaster profile knives are manufactured from 5/16" thick, M-2, High Speed Tool Steel. This thickness and
hardness is the industry standard established to minimize danger from breakage. Use of profile knives less than 5/16"
thick can not only result in serious injury, it also voids the Woodmaster warranty.
CARBIDE KNIVES These are a must for MDF moldings. Woodmaster can furnish carbide knives in nearly all profiles for Woodmaster,
RBI, Belsaw and Williams & Hussey planer/molders. Call for quote at 1-800-821-6651.
CHOOSING THE CORRECT KNIFE With Woodmaster’s variable feed rate, you can produce most moldings with a single knife place in the 700C Holder or
the Planer Head, depending on the width of the knife. Knives up to 3-1/4" can be used either in the 700C Knife Holder
or the Planer Head. Knives wider than 3-1/4" must be used only in the Planer Head. Larger patterns involving a
substantial amount of wood removal (log cabin siding, for example) will require a matched set of three knives placed in
the planer head. So that we can send you the proper balance weights for each type of knife you order, please specify
the kind of planer you have and whether you will be using the knife in the 700C Knife Holder or the Planer Head.
KNIVES FOR OTHER MACHINES Woodmaster can also make knives to fit molders from Belsaw, RBI, Grizzly and Jet. Knife heights and balance
weights will differ, so please specify which machine you will be using.
CURVED MOLDING It’s easy to make high-profit curved molding on your Woodmaster. Our video on this subject gives detailed, step-bystep instructions. (Call to order @ $29.95). If you are making curved molding, please let us know. This is because
profile knives for curved casing and baseboard are made without the parting legs used for straight molding.
7
Woodmaster
Picture Frame Patterns
PF-1
PF-2
3/4" x 1-3/4"
7/8" x 2-7/16"
PF-4
PF-3
PF-5
1-3/16" x 1-1/2"
3/4" x 1-5/8"
1" x 1-1/16"
PF-7
PF-6
PF8
15/16" x 2-9/16"
1" x 2"
7/8" x 5/8"
PF-9
PF-10
PF-11
15/16" x 1-11/16"
15/16" x 1-1/4"
13/16" x 1-1/4"
PF-12
PF-13
PF-14
7/8" x 13/16"
7/8" x 1-15/16"
1-1/8" x 2-15/16"
8
Woodmaster
PF-15
PF-17
PF-16
1 x 2-1/16"
15/16" x 1-1/16"
3/4" x 1-5/16"
PF-19
PF-18
5/8" x 13/16"
PF-21
PF-20
15/16" x 1-9/16"
7/8" x 2"
PF-24
PF-22
PF-23
15/16" x 13/16"
7/8" x 13/16"
PF-25
7/8" x 1-13/16"
7/8" x 1-1/8"
PF-26
PF-27
7/8" x 1-1/2"
1" x 1-7/16"
1" x 2-7/16"
PF-30
PF-28
PF-29
1" x 1-1/4"
PF-31
1-1/16" x 1-1/16"
1" x 13/16"
9
3/4" x 1-3/8"
Woodmaster
PF-32
PF-33
7/8" x 1-3/8"
PF-35
7/8" x 1-1/2"
1-1/16" x 1-3/4"
PF-36
1" x 1-5/16"
PF-34
1" x 1-7/8"
PF-37
1-1/8" x 2-1/8"
PF-40
PF-38
PF-39
1" x 1-1/8"
PF-41
7/8" x 1-3/8"
PF-44
7/8" x 1-1/8"
1-1/8" x 1-3/4"
PF-42
13/16" x 1-1/8"
PF-45
7/8" x 1-1/2"
10
1-1/8" x 1-1/2"
PF-43
7/8" x 7/8"
PF-46
1" x 1-7/8"
Woodmaster
PF49
PF47
PF48
1/2" x 1-1/8"
3/4" x 1-3/8"
1" x 2-1/8"
PF51
PF50
3/4" x 1-1/2"
3/4" x 2"
PF52
P5
PF53
3/4" x 2-1/2"
7/8" x 1-3/4"
PF54
PF55
PF56
1" x 1"
1" x 1-1/4"
1" x 1-1/2"
PF57
7/8" x 1-1/4"
PF59
PF58
7/8" x 1-1/2"
11
7/8" x 1-3/4"
Woodmaster
PF60
PF61
7/8" x 2"
7/8" x 2-1/4"
PF62
PF63
PF64
7/8" x 2-1/2"
1" x 1-1/4"
1" x 1-1/2"
PF65
PF66
PF67
1" x 1-3/4"
1" x 2"
1" x 2-1/4"
PF69
PF68
1" x 2-3/4"
1" x 2-1/2"
PF70
1-1/4" x 3"
12
Woodmaster
PF71
1-15/16" x 3-1/4"
PF72
1-5/16" x 3-1/2"
PF73
1-5/16" x 3-3/4"
PF74
PF75
1" x 2"
1-5/16" x 4"
PF76
PF77
1" x 2-1/2"
1" x 3"
13
Woodmaster
PF78
PF79
PF80
7/8" x 1-1/2"
7/8" x 1"
7/8" x 2"
PF81
PF82
7/8" x 2-1/2"
7/8" x 3"
PF84
PF83
1-1/16" x 1-1/2"
1-1/16" x 2"
PF86
PF85
1-1/16" x 3"
1-1/16" x 2-1/2"
14
Woodmaster
PF87
PF89
PF88
1-3/16" x 2"
1-1/8" x 1-3/8"
1-3/16" X 2-1/2"
PF90
PF90
PF91
PF9
3/4" x 1-1/2"
3/4" x 2"
PF92
PF92
PF93
PF93
3/4" x 2-1/2"
3/4" x 3"
PF94
PF95
7/8" x 1-3/4"
7/8" x 2"
PF96
PF97
7/8" x 2-1/4"
7/8" x 2-1/2"
15
Woodmaster
PF98
PF99
7/8" x 2-3/4"
7/8" x 3"
PF100
1" x 3-1/4"
PF101
1" x 3-3/4"
PF102
1" x 4-1/4"
PF104
PF103
15/16" x 2-1/2"
15/16" x 2-1/8"
PF105
15/16" x 3"
16
Woodmaster
PF106
3/4" x 1-1/2"
PF107
PF108
3/4" x 2"
3/4" x 2-1/2"
PF109
PF110
3/4" x 3"
3/4" x 3-1/2"
PF111
PF112
PF113
3/4" x 2"
7/8" x 2"
PF114
1" x 1-1/2"
PF115
PF116
1/2" x 3/4"
3/4" x 1-1/2"
3/4" x 2"
PF118
PF117
3/4" x 1-1/4"
1" x 2-1/4"
17
Woodmaster
PF121
PF119
1" x 2-1/4"
1-1/16" x 2-1/2"
PF120
3/4" x 1-1/2"
PF122
PF123
1" x 1-3/4"
1-3/4" x 2-7/8"
PF124
PF125
1-1/4" x 3"
7/8" x 2-7/16"
PF126
1-1/8" x 1-3/8"
PF127
1" x 1-1/2"
18
PF128
7/8" x 13/16"
Woodmaster
PF130
PF129
3/4" x 1-1/2
(2 Knives)
3/4" x 1-15/16"
PF131
1-3/8" x 3-1/8"
F132
PF132
1" x 2-1/2"
PF133
1-5/16" x 3"
PF134
1-5/16" x 3-1/4"
PF135
1-3/4" x 3-3/4"
19
Woodmaster
PF136
1-11/16" x 2-3/4"
PF137
2-1/4" x 3-3/4"
PF138
PF139
PF139
1-1/2" x 3-3/4"
7/8" x 2-1/2"
PF140
PF140PF141
PF141
7/8" x 1-3/4"
1-11/16" x 2-3/4"
20
Woodmaster
PF143
1" x 2-1/2"
PF142
1-3/4" x 4"
PF144
1" x 2-1/8"
PF145
PF146
3/4" x 1-1/4"
3/4" x 1-1/2"
PF147
PF148
1" x 3"
3/4" x 2-3/4"
PF149
PF150
3/4" x 2-1/2"
3/4" x 2-1/4"
PF151
PF152
PF153
3/4" x 2"
3/4" x 1-3/4"
3/4" x 1-1/2"
21
Woodmaster
PF155
PF156
PF154
1" x 2-1/2"
3/4" x 1-3/4"
PF157
PF158
3/4" x 7/8"
13/16" x 1"
7/8" x 1-1/4"
PF159
PF160
1" x 1-1/2"
PF161
PF162
PF163
5/8" x 3/4"
3/4" x 1-1/4"
15/16" x 7/8"
7/8" x 1-1/2"
PF164
1" x 1"
PF167
PF165
PF166
3/4" x 1-1/4"
1-1/8" x 2-1/4"
7/8" x 1-7/8"
PF171
PF168
PF169
PF170
3/4" x 1-1/8"
3/4" x 1"
3/4" x 1"
7/8" x 1-1/2"
PF172
5/8" x 1"
PF174
PF173
13/16" x 1-1/4"
22
7/8" x 1-1/2"
Woodmaster
PF177
PF175
PF176
7/8" x 1-3/4"
7/8" x 2
1" x 1-3/4"
PF180
PF179
PF178
3/4" x 1-1/2"
3/4" x 1-1/4"
1" x 2-1/4"
PF181
PF182
PF183
1" x 2-1/4"
1-3/4" x 1-5/8"
5/8" x 1"
PF185
PF184
5/8" x 1-1/8"
5/8" x 1-3/8"
PF187
PF186
3/4" x 1-1/2"
PF188
1-1/8" x 2-3/4"
1-1/8" x 3"
23
Woodmaster
PF189
PF190
1-1/8" x 2-1/4"
1-1/8" x 2"
PF191
1" x 3-1/4"
PF192
PF193
1" x 3"
1" x 2-3/4"
PF195
PF194
1" x 2-1/4"
1" x 2-1/2"
PF196
PF197
3/4" x 3"
3/4" x 2-1/2"
24
Woodmaster
PF198
3/4" x 2"
PF199
3/4" x 1-1/2"
PF200
1-1/2" x 2-1/2"
PF201
7/8" x 1-3/4"
PF202
PF203
15/16" x 1-1/8"
15/16" x 1-3/8"
25
Woodmaster Tools
CROWN MOLDING
Crown Moldings require two separate passes to produce the finished pattern since the
molding is cut on both top and bottom. Both the Top and Bottom profile knives use the same
set of Steel Gibs and Counterbalances.
As illustrated in Fig. G, pass One is for the Bottom, and creates the bevelled sides which
mount against the wall and ceiling. After all stock has been passed through the bottom knife,
pass Two will create the Top; the decorative profile that remains exposed to the eye once the
molding has been mounted.
FIGURE G
PASS TWO
TOP
BOTTOM
PASS ONE
TO ORDER
CALL 1-800-821-6651
26
Woodmaster Tools
CROWN MOULDINGS
WM49
11/16" X 3-5/8"
WM47
11/16" X 4-5/8"
WM51
11/16" X 3-1/4"
WM48
11/16" X 4-1/4"
27
Woodmaster Tools
CROWN MOULDINGS
WM52
9/16" X 2-3/4"
WM57
9/16" X 3-1/4"
WM53
9/16" X 2-5/8"
WM58
9/16" X 2-3/4"
WM54
9/16" X 2-1/4"
28
Woodmaster Tools
CROWN MOULDINGS
WM59
WM67
9/16" X 2-1/4"
9/16" X 2-1/4"
WM60
WM68
9/16" X 1-3/4"
9/16" X 1-5/8"
29
Woodmaster Tools
CROWN MOULDINGS
WM4100
3/4" X 3-5/8"
WM4101
3/4" X 3-5/8"
30
Woodmaster Tools
CROWNS
WM4020
(11/16" x 5")
WM4021
(11/16" x 5-1/4")
WM4022
(11/16" x 5-1/2")
WM4023
(11/16" x 5-3/4")
WM4024
(11/16" x 6")
31
Woodmaster Tools
CROWNS
WM4025
(3/4" x 5")
WM4026
(3/4" x 4-1/2")
WM4028
(3/4" x 3-1/2")
WM4027
(3/4" x 4")
WM4030
(3/4" x 2-1/2")
WM4029
(3/4" x 3")
32
Woodmaster Tools
CROWNS
WM4032
(3/4" x 4-1/2")
WM4031
(3/4" x 5")
WM4034
(3/4" x 3-1/2")
WM4033
(3/4" x 4")
WM4036
(3/4" x 2-1/2")
WM4035
(3/4" x 3")
33
Woodmaster Tools
CROWNS
WM4037
(3/4" x 4-1/2")
WM4038
(3/4" x 4")
WM4039
(3/4" x 3-1/2")
WM4040
(3/4" x 3")
WM4041
(3/4" x 2-1/2")
34
Woodmaster Tools
CROWNS
WM4042
(3/4" x 5")
WM4043
(3/4" x 4-1/2")
WM4044
(3/4" x 4")
WM4045
(3/4" x 3-1/2")
WM4046
(3/4" x 3")
WM4047
(3/4" x 2-1/2")
35
Woodmaster Tools
CROWNS
WM4048
(3/4" x 5")
WM4049
(3/4" x 4-1/2")
WM4050
(3/4" x 4")
WM4051
(3/4" x 3-1/2")
WM4052
(3/4" x 3")
WM405 3
(3/4" x 2-1/2")
36
Woodmaster Tools
CROWNS
WM4054
(3/4" x 5")
WM4055
(3/4" x 4-1/2")
WM4056
(3/4" x 4")
WM4057
(3/4" x 3-1/2")
WM4058
(3/4" x 3")
WM4059
(3/4" x 2-1/2")
37
Woodmaster Tools
CROWNS
WM4064
(7/8" x 5-1/4")
WM4063
(3/4" x 5-1/4")
WM4062
(3/4" x 4-1/2")
WM4060
(3/4" x 2-1/2")
WM4061
(3/4" x 3-1/2")
38
Woodmaster Tools
BEDS
WM70
9/16" X 2-3/4"
WM75
9/16" X 1-5/8"
WM72
9/16" X 2-1/4"
WM76
9/16" X 1-1/2"
WM74
9/16" X 1-3/4"
39
Woodmaster Tools
COVES
WM85
9/16" X 1-3/4"
WM81
9/16" X 3-1/4"
WM86
9/16" X 1-5/8"
WM82
9/16" X 2-3/4"
WM89
9/16" X 2"
WM84
9/16" X 2-1/4"
40
Woodmaster Tools
COVES
WM90
WM94
1-1/8" X 3/4"
1-1/8" X 11/16"
WM100
11/16" X 11/16"
WM92
WM95
7/8" X 3/4"
7/8" X 11/16"
WM101
1/2" X 1/2"
WM93
WM96
3/4" X 3/4"
3/4" X 5/8"
41
Woodmaster Tools
QUARTER ROUNDS
WM103
1-1/16" X 1-1/16"
WM104
11/16" X 1-3/8"
WM105
WM107
5/8" X 5/8"
WM108
1/2" X 1/2"
WM109
3/4" X 3/4"
3/8" X 3/8"
WM106
11/16" X 11/16"
42
WM110
1/4" X 1/4"
Woodmaster Tools
DOWELING KNIVES
Standard sizes in doweling are usually readily available in Birch or Maple from building
supply stores. BUT what happens when you need a dowel for the Walnut furniture you have
just finished? Where do you find doweling to finish that set of Butternut kitchen cabinets for
that very special customer? Perhaps you need doweling that is a special size, where do
you find it? Now YOU CAN MAKE PERFECT DOWELING on your WOODMASTER,
RIGHT IN YOUR OWN SHOP and chances are you can machine the doweling from the offcuts, those pieces you were going to burn!
Manufacturing doweling with your WOODMASTER is a very simple operation. We
recommend that you use a single 2-up knife in the custom knife holder for doweling from
5/16" up to 1" (Doweling smaller than 5/16" is difficult to machine because the wood is so
flimsy) and a matched set of three knives in the planer head for doweling sizes from 1" to
2-1/4". When manufacturing doweling, two passes are required to accomplish the finished
dowel. The same knife is used for both passes and the bed is adjusted on the second pass to
machine the dowel accurately.
The advantages of using a 2-up knife will be obvious the first time you use it. The 2-up knife
will mold two identical pieces of doweling (top or bottom) with each pass. The molding blank
is much more stable and you will double your production.
TO MAKE DOWELING:
For our sample we will use a WM121 2-UP knife to make
2 pieces of 3/4" dowel.
1. Prepare the molding blanks from CLEAN KILN-DRIED wood. The blank should measure
1-15/16" wide and 13/16" thick. It is very important that all the blanks be exactly the
same width to ensure that they are snugly held by the guides as the doweling is being
machined. Make a few extra blanks to use as test pieces.
2. Center the knife in the custom knife holder and tighten the gib screws to 5 foot pounds.
(This can easily be done with a torque wrench).
3. Position the bedboard guides so the blank fits snugly when fed through them. Make
sure the guides are at exact right angles with the accessory shaft.
4. Position the custom knife holder so the knife is centered on the molding blank. Tighten
the knife holder to the accessory shaft.
5. Set the depth of cut to cut the full profile plus 1/32". When adjustment is correct,
machine all blanks on one side. Keep your blanks butted end to end to avoid tear-out.
6. Turn blanks end for end and adjust depth of cut to make a perfectly round dowel.
Remember to keep blanks butted.
43
Woodmaster Tools
HINTS
Feed stock slowly, especially when starting and finishing the cut. You can increase feed
speed to match the dowel size and the wood species when the blank is in contact with the
outfeed rollers. Stop your machine, disconnect the power and retighten the gib after machining
the first blank.
A WELCOME ADDITION
The most critical part of machining dowelling is to ensure that the blank is centered in
relationship to the knife on the second pass. The simplest way of doing this is to make up a
guide insert as described in drawing C. Our CNC machining center allows WOODMASTER
to make knives which are exact mirror images of the dowelling knife which you order. With
this knife you can make an insert which precisely aligns the blank and makes the machining
operation and life in general a whole lot easier.
B
A
First Cut
Second Cut
C
FINISHED DOWEL
GUIDE
GUIDE
BED BOARD
INSERT
44
Woodmaster Tools
HALF ROUNDS
Half Round Knives will also accomplish doweling and are recommended in 2-up knives.
These knives are available in a great variety of sizes. Check with us!
WM121 2-UP
3/4"
WM120
WM123
WM122
WM124
1"
5/8"
11/16"
1/2"
45
Woodmaster Tools
BASE SHOES
WM126
WM129
3/4" X 1/2"
11/16" X 7/16"
WM127
WM131
3/4" X 7/16"
3/4" X 1/2"
46
Woodmaster Tools
ASTRAGAL
WM133
11/16" X 1-3/4"
WM134
11/16" X 1-3/8"
WM135
7/16" X 3/4"
47
Woodmaster Tools
SHELF EDGE / SCREEN MOULD
WM137
WM141
3/8" X 3/4"
1/4" X 5/8"
WM138
WM142
5/16" X 5/8"
1/4" X 3/4"
WM140
WM144
1/4" X 3/4"
1/4" X 3/4"
48
Woodmaster Tools
GLASS BEAD
WM147
WM148
9/16" X 1/2"
3/8" X 3/8"
49
Woodmaster Tools
BASE CAPS
WM163
WM167
11/16" X 1-3/8"
11/16" X 1-1/8"
WM164
WM172
11/16" X 1-1/8"
5/8" X 3/4"
WM166
11/16" X 1-1/4"
50
Woodmaster Tools
PANEL MOULDINGS
WM182
11/16" X 1-5/8"
WM183
9/16" X 1-1/8"
WM185
9/32" X 1-3/8"
WM186
3/8" X 1"
51
Woodmaster Tools
SHINGLE / PANEL MOLDINGS
WM207
WM213
11/16" X 2-1/2"
9/16" X 2"
WM209
WM217
11/16" X 2"
11/16" X 1-3/4"
WM210
WM218
11/16" X 1-5/8"
11/16" X 1-1/2"
WM212
11/16" X 2-1/2"
52
Woodmaster Tools
BATTENS
WM224
9/16" X 2-1/4"
WM229
11/16" X 1-5/8"
53
Woodmaster Tools
HAND RAILS
2 cuts using the same knife are required to accomplish these moldings.
WM1000
2-3/8" X 1-13/16"
WM1003
2-1/4" X 2-3/8"
WM1001
1-15/16" X 2"
WM1002
2-1/4" X 1-7/8"
54
WM1004
1-15/16" X 2"
Woodmaster Tools
PICTURE MOULDINGS
Front and back knife required for these moldings.
WM276
WM273
11/16" X 1-3/4"
11/16" X 1-3/4"
55
Woodmaster Tools
WAINSCOT / PLYCAP MOLDINGS
WM290
11/16" X 1-3/8"
WM295
1/2" X 1-1/4"
WM292
9/16" X 1-1/8"
WM296
3/4" X 3/4"
WM294
11/16" X 1-1/8"
56
Woodmaster Tools
CHAIR RAILS
WM297
11/16" X 3"
WM298
11/16" X 2-1/2"
WM300
1-1/16" X 3"
WM303
9/16" X 2-1/2"
57
WM304
1/2" X 2-1/4"
WM390
11/16" X 2-5/8"
Woodmaster Tools
CASINGS
These mouldings require a back relief knife.
WM306
WM321
11/16" X 2-1/4"
11/16" X 2-1/4"
WM307
WM324
5/8" X 2-1/4"
11/16" X 2-1/4"
WM315
WM327
11/16" X 2-1/2"
11/16" X 2-1/4"
WM316
WM328
11/16" X 2-1/4"
11/16" X 2-1/4"
58
Woodmaster Tools
CASINGS
WM351
WM329
11/16" X 2-1/2"
11/16" X 2-1/4"
WM356
WM330
11/16" X 2-1/4"
11/16" X 2-1/4"
WM361
WM332
11/16" X 2-1/2"
11/16" X 2-1/4"
WM366
WM346
11/16" X 2-1/4"
5/8" X 2-1/4"
59
Woodmaster Tools
CASINGS
WM371
11/16" X 2-1/2"
WM412
11/16" X 3-1/2"
WM376
11/16" X 2-1/4"
WM413
11/16" X 3-1/4"
WM387
11/16" X 2-1/4"
WM410
11/16" X 4-1/4"
60
Woodmaster Tools
CASINGS
These moldings require a back relief knife.
WM430
9/16" X 4-1/4"
WM442
11/16" X 2-1/4"
WM432
9/16" X 3-1/2"
WM444
11/16" X 3-1/2"
WM433
9/16" X 3-1/4"
WM445
11/16" X 3-1/4"
WM440
11/16" X 2-1/2"
61
Woodmaster Tools
CASINGS
WM448
11/16" X 3-1/2"
WM452
11/16" X 2-1/2"
WM453
11/16" X 2-1/4"
62
Woodmaster Tools
CASINGS
A41
3/4" X 3-1/4"
A42
3/4" X 4-1/4"
63
A43
3/4" X 4-1/4"
Woodmaster Tools
CASINGS
A44
3/4" X 5-1/4"
A45
3/4" X 5-1/4"
64
A46
9/16" X 6"
Woodmaster Tools
CASINGS
WM2000
3/4" X 5"
WM2001
3/4" X 5"
65
WM2002
3/4" X 5"
Woodmaster Tools
CASINGS
WM2003
3/4" X 5"
WM2004
3/4" X 3-1/2"
66
WM2005
1/2" X 2-3/4"
Woodmaster Tools
CASINGS
WM2006
3/4" X 3-1/2"
WM2007
WM2008
11/16" X 2-13/16"
3/4" X 4-1/4"
67
WM2009
11/16" X 3-1/2"
Woodmaster Tools
CASINGS
WM2010
3-5/8" x 3/4"
WM2011
3" x 1/2"
WM2012
3-1/2" x 3/4"
WM2013
3-9/16" x 3/4"
WM2014
3-5/16" x 5/8"
68
Woodmaster Tools
CASINGS
WM2015 (3/4" x 2-1/2")
WM2016 (3/4" x 3")
WM2017 (3/4" x 3-1/2")
WM2018 (3/4" x 4")
WM2019 (3/4" x 4-1/2")
WM2020 (3/4" x 5")
69
Woodmaster Tools
CASINGS
WM2027 (3/4" x 2-1/2")
WM 2028 (3/4" x 3")
WM2029 (3/4" x 3-1/2")
WM2030 (3/4" x 4")
WM2031 (3/4" x 4-1/2")
WM2032 (3/4" x 5")
70
Woodmaster Tools
CASINGS
WM2033 (3/4" x 2-1/2")
WM2034 (3/4" x 3")
WM2035 (3/4" x 3-1/2")
WM2036 (3/4" x 4")
WM2037 (3/4" x 4-1/2")
WM2038 (3/4" x 5")
71
Woodmaster Tools
CASINGS
WM2039 (3/4" x 2-1/2")
WM2040 (3/4" x 3")
WM2041 (3/4" x 3-1/2")
WM2042 (3/4" x 4")
WM2043 (3/4" x 4-1/2")
WM2044 (3/4" x 5")
72
Woodmaster Tools
CASINGS
WM2045 (3/4" x 2-1/2")
WM2046 (3/4" x 3")
WM2047 (3/4" x 3-1/2")
WM2048 (3/4" x 4")
WM2049 (3/4" x 4-1/2")
WM2050 (3/4" x 5")
73
Woodmaster Tools
CASINGS
WM2051 (3/4" x 2-1/2")
WM2052 (3/4" x 3")
WM2053 (3/4" x 3-1/2")
WM2054 (3/4" x 4")
WM2055 (3/4" x 4-1/2")
WM2056 (3/4" x 5")
74
Woodmaster Tools
CASINGS
WM2057 (3/4" x 2-1/2")
WM2058 (3/4" x 3")
WM2059 (3/4" x 3-1/2")
WM2060 (3/4" x 4")
WM2061 (3/4" x 4-1/2")
WM2062 (3/4" x 5")
75
Woodmaster Tools
CASINGS
WM2063 (3/4" x 2_1/2")
WM2064 (3/4" x 3")
WM2065 (3/4" x 2-1/2")
WM2066 (3/4" x 4")
WM2067 (3/4" x 4-1/2")
WM2068 (3/4" x 5")
76
Woodmaster Tools
CASINGS
WM2069 (3/4" x 2-1/2")
WM2070 (3/4" x 3")
WM2071 (3/4" x 3-1/2")
WM2072 (3/4" x 4")
WM2073 (3/4" x 4-1/2")
WM2074 (3/4" x 5")
77
Woodmaster Tools
CASINGS
WM2075 (3/4" x 2-1/2")
WM2076 (3/4" x 3")
WM2077 (3/4" x 3-1/2")
WM2078 (3/4" x 4")
WM2079 (3/4" x 4-1/2")
WM2080 (3/4" x 5")
78
Woodmaster Tools
CASINGS
WM2081 (3/4" x 2-1/2")
WM2082 (3/4" x 3")
WM2083 (3/4" x 3-1/2")
WM2084 (3/4" x 4")
WM2085 (3/4" x 4-1/2")
WM2086 (3/4" x 5")
79
Woodmaster Tools
CASINGS
WM2087 (3/4" x 2-1/2")
WM2088 (3/4" x 3")
WM2089 (3/4" x 3-1/2")
WM2090 (3/4" x 4")
WM2091 (3/4" x 4-1/2")
WM2092 (3/4" x 5")
80
Woodmaster Tools
CASINGS
WM2093 (3/4" x 2-1/2")
WM2094 (3/4" x 3")
WM2095 (3/4" x 3-1/2")
WM2096 (3/4" x 4")
WM2097 (3/4" x 4-1/2")
WM2098 (3/4" x 5")
81
Woodmaster Tools
CASINGS
WM2099 (3/4" x 2-1/2")
WM2100 (3/4" x 3")
WM2101 (3/4" x 3-1/2")
WM2102 (3/4" x 4")
WM2103 (3/4" x 4-1/2")
WM2104 (3/4" x 5")
82
Woodmaster Tools
COLONIAL CASINGS
By Popular Demand
We offer these colonial profiles also available in open-ended for base moldings.
WM501
2-1/2" x 3/4"
WM504
2-1/2" x 3/4"
WM502
2-1/2" x 3/4"
WM506
2-1/2" x 3/4"
WM503
2-1/2" x 3/4"
83
Woodmaster Tools
COLONIAL CASINGS
WM507
2-1/2" x 3/4"
WM510
2-1/2" x 3/4"
WM508
2-1/2" x 3/4"
WM511
2-1/2" x 3/4"
WM509
2-1/2" x 3/8"
WM512
4" x 1/2"
84
Woodmaster Tools
BASE MOULDINGS
WM618
WM620
WM622
WM623
WM624
9/16" X 5-1/4"
9/16" X 4-1/4"
9/16" X 3-1/2"
9/16" X 3-1/4" (Illus.)
9/16" X 3"
WM709
WM710
WM712
WM713
WM714
9/16" X 4-1/2"
9/16" X 4-1/4"
9/16" X 3-1/2"
9/16" X 3-1/4" (Illus.)
9/16" X 3"
WM658
WM660
WM662
WM663
WM664
9/16" X 5-1/4"
9/16" X 4-1/4"
9/16" X 3-1/2"
9/16" X 3-1/4" (Illus.)
9/16" X 3"
WM750
WM752
WM753
9/16" X 4-1/4"
9/16" X 3-1/2"
9/16" X 3-1/4" (Illus.)
85
Woodmaster Tools
BASE MOULDINGS
A11
3/4" X 5-3/4"
A12
3/4" X 5-1/4"
86
A13
3/4" X 4-3/4"
Woodmaster Tools
BASE MOULDINGS
A14
3/4" X 4-3/4"
A15
3/4" X 4-3/4"
87
A16
3/4" X 4-1/4"
Woodmaster Tools
STOPS
88
WM813
WM814
WM815
WM816
WM817
WM818
WM820
7/16" X 2-1/4"
7/16" X 1-3/4"
7/16" X 1-5/8"
7/16" X 1-3/8" (Illus.)
7/16" X 1-1/4"
7/16" X 1-1/8"
7/16" X 7/8"
WM823
WM824
WM825
WM826
WM827
WM828
WM830
WM831
3/8" X 2-1/4"
3/8" X 1-3/4"
3/8" X 1-5/8"
3/8" X 1-3/8" (Illus.)
3/8" X 1-1/4"
3/8" X 1-1/8"
3/8" X 7/8"
3/8" X 3/4"
WM843
WM844
WM845
WM846
WM847
WM848
WM850
WM851
7/16" X 2-1/4"
7/16" X 1-3/4"
7/16" X 1-5/8"
7/16" X 1-3/8" (Illus.)
7/16" X 1-1/4"
7/16" X 1-1/8"
7/16" X 7/8"
7/16" X 3/4"
WM853
WM854
WM855
WM856
WM857
WM858
WM860
WM861
3/8" X 2-1/4"
3/8" X 1-3/4"
3/8" X 1-5/8"
3/8" X 1-3/8" (Illus.)
3/8" X 1-1/4"
3/8" X 1-1/8"
3/8" X 7/8"
3/8" X 3/4"
WM873
WM874
WM875
WM876
WM877
WM878
WM880
WM881
7/16" X 2-1/4"
7/16" X 1-3/4"
7/16" X 1-5/8"
7/16" X 1-3/8" (Illus.)
7/16" X 1-1/4"
7/16" X 1-1/8"
7/16" X 7/8"
7/16" X 3/4"
Woodmaster Tools
STOPS
89
WM883
WM884
WM885
WM886
WM887
WM888
WM890
WM891
3/8" X 2-1/4"
3/8" X 1-3/4"
3/8" X 1-5/8"
3/8" X 1-3/8" (Illus.)
3/8" X 1-1/4"
3/8" X 1-1/8"
3/8" X 7/8"
3/8" X 3/4"
WM903
WM904
WM905
WM906
WM907
WM908
WM910
WM911
7/16" X 2-1/4"
7/16" X 1-3/4"
7/16" X 1-5/8"
7/16" X 1-3/8" (Illus.)
7/16" X 1-1/4"
7/16" X 1-1/8"
7/16" X 7/8"
7/16" X 3/4"
WM913
WM914
WM915
WM916
WM917
WM918
WM920
WM921
3/8" X 2-1/4"
3/8" X 1-3/4"
3/8" X 1-5/8"
3/8" X 1-3/8" (Illus.)
3/8" X 1-1/4"
3/8" X 1-1/8"
3/8" X 7/8"
3/8" X 3/4"
WM933
WM934
WM935
WM936
WM937
WM938
WM940
WM941
7/16" X 2-1/4"
7/16" X 1-3/4"
7/16" X 1-5/8"
7/16" X 1-3/8" (Illus.)
7/16" X 1-1/4"
7/16" X 1-1/8"
7/16" X 7/8"
7/16" X 3/4"
WM943
WM944
WM945
WM946
WM947
WM948
WM950
WM951
3/8" X 2-1/4"
3/8" X 1-3/4"
3/8" X 1-5/8"
3/8" X 1-3/8" (Illus.)
3/8" X 1-1/4"
3/8" X 1-1/8"
3/8" X 7/8"
3/8" X 3/4"
Woodmaster Tools
PANEL STRIPS / MULLION CASINGS
90
WM955
WM956
WM957
3/8" X 2-1/4"
3/8" X 2" (Illus.)
3/8" X 1-3/4"
WM960
WM962
WM963
3/8" X 2-1/4"
3/8" X 2" (Illus.)
3/8" X 1-3/4"
WM965
WM967
WM968
3/8" X 2-1/4"
3/8" X 2" (Illus.)
3/8" X 1-3/4"
WM970
WM972
WM973
3/8" X 2-1/4"
3/8" X 2" (Illus.)
3/8" X 1-3/4"
WM975
WM977
WM978
3/8" X 2-1/4"
3/8" X 2" (Illus.)
3/8" X 1-3/4"
WM980
WM982
WM983
3/8" X 2-1/4"
3/8" X 2" (Illus.)
3/8" X 1-3/4"
WM985
WM987
WM988
3/8" X 2-1/4"
3/8" X 2" (Illus.)
3/8" X 1-3/4"
Woodmaster Tools
BULLNOSE
WM5004 (3/4")
WM5005 (1-1/8")
WM5006 (1-1/2")
BRICK MOLDING
WM180 (1-1/4" x 2")
WM175 (1-1/16" x 2")
91
Woodmaster Tools
PLINTH MOLDING
A48A
A49A
1" X 8"
3/4" X 8"
92
These moldings require
a back relief knife.
A50A
1" X 8"
Woodmaster Tools
WOOD PLANK PANELING
There is a very strong and growing demand for decorative solid plank panel used in
both the restoration and new home market. Solid wood makes a profound statement
-quality! In addition to the warmth and beauty that solid wood radiates it also provides
structural strength and the great majority of woods are friendly to those of us who
suffer from allergies.
Many of the patterns shown will be familiar to experienced builders as they are
industry standards. In addition we have created a number of variations to meet the
growing demand for today’s market. The 5-1/2" pattern shown is by far the most popular width with our customers, however we will be pleased to design and manufacture
knives to meet your requirements. For that special project we can match just about
any pattern you may need for restoration work or custom design.
The manufacturing of wood panel and siding has an added benefit; it is a great way for
sawmillers to add value to the lower grades of sound lumber they produce. In addition to
the existing market for clear wood paneling (rustic) knotty panel and siding is in
demand knotty pine and cedar have long been traditional favorites and a growing number
of builders are now using lower grade hardwoods for interior panel. Sound knots and
color variations in the wood can be very pleasing in the right setting.
You will require a matched set of 3 knives for the pattern face of the panel and an
additional matched set of 3 rabbet knives to machine the rabbet in the back face of each
panel. These knives are to be used in the planer head. In many cases one set of rabbet
knives can be used to machine a variety of different panel designs. Panel and log cabin
siding is very easily machined and can be a real money maker. Remember to use wood
with a moisture content of between 6 and 8% for interior panel. Exterior panel and siding
should be manufactured from wood that has been dried to at least 12% moisture content.
LOG CABIN SIDING
Woodmaster offers a new series of pattern knives to produce a log cabin look.
These knives create a ship-lap pattern allowing pieces to be overlapped or fitted
to shed moisture. Knives are available in three sizes. All require a 1/2" x 1/2" rabbet
knife. Due to large amount of wood removal, 33-knife sets are required.
93
Woodmaster Tools
WOOD PLANK PANELING
PS81
5-1/2" X 3/4"
PS83
5-1/2" X 3/4"
94
Woodmaster Tools
WOOD PLANK PANELING
PS84
5-1/2" X 3/4"
PS85
5-1/2" X 3/4"
95
Woodmaster Tools
WOOD PLANK PANELING
PS86
5-1/2" X 3/4"
96
Woodmaster Tools
WOOD PLANK PANELING
PS87 (5" x 3/4")
PS88 (5-1/2" x 3/4")
PS89 (5-1/2" x 3/4")
PS90 (5-1/2" x 3/4")
PS91 (5-1/2" x ¾")
PS92 (5-1/2" x 3/4")
97
Woodmaster Tools
LOG CABIN SIDING
The knifes below are only offered open-ended.
A matched set of 3 knives must be used for the top profile.
WM3002
(1-1/2" x 5-1/2")
WM3001
(1-1/2" x 6-1/2")
WM3000
(1-1/2" x 7-1/2")
98
Woodmaster Tools
LOG CABIN SIDING
Two styles of knives are offered for log cabin siding. Open-ended and Wrap-around.
Open-ended knives are so labeled. A matched set of 3 knives must be used for the top profile.
WM3010 WRAP-AROUND
1-1/8" X 5-1/2"
WM3011
1-1/4" X 5-1/2"
99
Woodmaster Tools
LOG CABIN SIDING
Two styles of knives are offered for log cabin siding. Open-ended and Wrap-around.
Open-ended knives are so labeled. A matched set of 3 knives must be used for the top profile.
WM3012 OPEN-ENDED
1-1/4" X 5-1/2"
WM3013
1-1/8" X 5-1/2"
100
Woodmaster Tools
LOG CABIN SIDING
WM3014 (5-1/2" x 1-1/2")
WM3014 (5-1/2" x 1-1/2")
101
Woodmaster Tools
TONGUE AND GROOVE
You can easily manufacture T&G for boarding in flooring or panelling on your planer
molder. The accuracy of your T&G will be in direct proportion to the accuracy of your
setup. It is imperative that the work piece is held upright and on center in relationship to
the cutter when being machined. This can be easily accomplished by building guides
that have a raised insert directly under the cutter head. The advantage of the insert
guides will become apparent the first time you use them.
Traditional guides that grip the stock tightly for the full length will quickly spread and jam
when you feed through the first piece of lumber with a slight twist in it. The insert guide
grips the lumber tightly directly under the cutting head for a distance of 4" only, allowing
the stock to feed accurately and smoothly.
The insert can be made from kiln dried maple or other fine grained hardwoods or white
poly (plastic). In the drawings we have used an insert which is 5/16" thick. The guide has
been routed out to a depth of 1/4" to accommodate the inserts width and height. IT IS
EXTREMELY IMPORTANT TO CHAMFER THE LEADING EDGE OF THE INSERT as
shown. The insert now protrudes 1/16" from the guide. It is fastened to the guide with
countersunk screws.
The guides should be approximately 42" long and support the stock to within 3/4" of
the top edge. ( For a 4" wide board build the guide 3 1/4" high). The guides must be
properly aligned in relationship to the head before fastening them to the bedboard.
Before starting production accurately pre-size your stock.
The custom knife holder can be used to accommodate both tongue and groove knives
using the common gib provided. Position both knives in the holder, tighten the gib
securely ( 5-7 ft. lbs.). The custom holder should now be positioned to centre the groove
knife in relationship to the work piece. Run test pieces and when alignment is correct
machine the groove in your entire run. Disconnect power and move the custom holder
into the correct position to machine the tongue. NOTE: You will find it easier to move the
custom holder than your guides. To double production and help prevent premature roller
wear consider using a second custom knife holder and guide setup. This will enable you
to run 2 pieces of groove or 2 pieces of tongue at the same time.
102
Woodmaster Tools
TONGUE AND GROOVE
TOP VIEW
END VIEW
ISO VIEW
103
Woodmaster Tools
TONGUE AND GROOVE
CK384A
(3/4")
(3/4")
CK384 V
CK384VV
CK385
(3/8")
CK385VV
CK386
(3/4")
(3/8")
CK386V
(1/2")
(3/8")
(1/2")
CK386VV
CK385V
(1/2")
104
Woodmaster Tools
TONGUE AND GROOVE
CK388
CK388V
1"
1"
Please note that the 1" tongue and groove knives are actually 3/4"
and the 2" tongue and groove knives are actually 1-1/2".
CK389
CK389V
2"
2"
105
Woodmaster Tools
BAR RAIL
Front and back knife required to accomplish this molding.
WM 4000
106
Woodmaster Tools
DESIGNER KNIFE SERIES
Shown below are some of the many profiles you can create using our new Designer Knife Series.
You are only limited by your imagination.
107
Woodmaster Tools
Add versatility to
your existing
tongue and
groove knives. In
this example the
v-groove was
added using our
DS-13 knife.
108
Woodmaster Tools
109
Woodmaster Tools
110
Woodmaster Tools
All knives below are shown at actual size
111

The Profile Book Third Edition2

Transcription

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Time is Running Out!

Flex Series

October 05.cdr - Oregon Knife Collectors Association

Meet the Warthers: Bound for Glory

David Rosengarten

table of contents

zwilling - The Action Group

Untitled