VariLux
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VariLux
VariLux Saving Street Lighting Energy & Maintenance Costs Jack I. J'maev A. Brooke Jones ReadyTrace, Inc. February 1, 2012 A new technology Street Light Dimmer (SLD) is now available. The new "stepless" dimmer can save 40% or more in electricity costs and pays for itself in about 2 years. The VariLuxTM SLD can be installed in 5 minutes (YES - 5 minutes) and there are no a additional fees beyond the purchase price . The energy savings potential has been demonstrated in Santa Fe Springs, CA and a report of this initial test can be found at "www.varilux4hps.com". Today, as cities across the country try to reconcile the need to maintain night-time safety and the cost of public lighting, new and emerging technologies may hold the solutions. Given that 30% to 40% (or more) of a city's electricity costs are directed toward street lighting, it is no wonder that a fresh look at the entire realm of street light savings technology is so vital. The VariLux device is so affordable, when compared to other technologies, that cities can immediately start saving money on electricity and street light maintenance. Reduction in energy usages also helps cities lower their carbon footprint. Street Light Dimming Dimming street lights is highly effective because the human eye has an extremely large sensitivity range in low level light. In fact, it is hard to perceive the difference between a street light operating at full power and a street light that has been dimmed down by 40%. In Europe, street light dimming is widely applied and is considered the cost effective alternative for saving 40% to 50% on electricity. If that is not enough incentive, the savings created by the VariLux Street Light Dimmer can be realized within a 2 year payback period. The nearest competition, LED streetlights, take almost 10 years to pay for themselves. This means that, after just 2 years, cities can start putting money in the bank. If this sounds like sales hype, well it is - but it is driven by the excitement we have for this new technology. We can thank the Europeans for their extensive study efforts with respect to street light dimming. In fact, the European studies have resulted in new standards and specifications for intelligent street light control. These new concepts for street lighting are all predicated on the concept of "stepless" dimming of street lights. There is a great deal of useful information at "www.e-streetlight.com". Bottom line, street light dimming works and is a viable option for saving electricity. a Additional equipment for programming is necessary, but the costs for such equipment are nominal. Nominal signaling fees may be incurred when a city wants to use custom dimming profiles. Page 1 VariLux Street Light Dimmer www.varilux4hps.com Stepless dimming technology for High Pressure Sodium (HPS) lighting is not a new concept. Using older technology, it takes several hours to install a dimming ballast because the entire light fixture needs to be rewired. Even more time is needed to install and establish the control system that enables cities to specify dimming profiles. Today, all that has changed because the VariLux Street Light Dimmer (SLD) is a "plug-n-play" replacement for the photo controls used on most street lights in the United States. Again, it takes only 5 minutes to install a VariLux Street Light Dimmer. People in cities around the world, especially in more progressive societies, share similar life styles. In our modern society, street lighting is absolutely essential in order to promote safe, night-time passage along arterial highways, collector roads and in residential neighborhoods. The common factor here is that the amount of light needed is a function of how many people are out and about. And, this can vary from city to city and within different sections of a city. Without a doubt, street lighting separates us from the "dark ages" and promotes general safety and discourages criminal activity. American Ingenuity It's a bitter pill, but cities all across the United States are suffering significant financial crisis. In order to reduce electricity usage costs, many cities are actually resorting to turning off selected street lights, for example every other street light. This, of course, is not in the public's best interest. The new VariLux Street Light Dimmer (SLD) installs in 5 minutes and can save cities 40% or more in street light electricity costs. And, the VariLux device helps to extend the life of HPS street light bulbs. This means that the cost of the VariLux SLD is generally recouped by avoiding the labor cost needed to replace just one light bulb. If we consider the lifestyle of our progressive population, it is easy to see that street lights can be operated according to a pre-established dimming profile. For example, the graph (Fig. 1) below shows how one city may choose to dim street lights in an industrial region. As this graph shows, a particular city may choose to turn street lights "FULL ON" at dusk, reduce power to 55% at 9 PM, increase power to 70% at 4 AM and then return to "FULL ON" operation from 5 AM until dawn. Notice that we don't refer to 100% power. This is because the VariLux SLD uses a technique called "depletion curve tracking", which is described later in this paper. Of course, different areas in the city can be programmed with different dimming profiles. This, too, is described later. Page 2 VariLux Street Light Dimmer www.varilux4hps.com DUSK 16:00 17:00 18:00 19:00 20:00 21:00 22:00 23:00 00:00 01:00 02:00 03:00 04:00 05:00 06:00 DAWN Fig. 1 - Typical Dimming Profile “ON” 80% 60% 40% 20% OFF Value Proposition The VariLux Street Light Dimmer pays for itself in about 2 years. Before VariLux, cities had no cost effective way to reduce street light energy usage. Recently, LED street lighting has been installed in many cities, but these installations have only been made possible through Federal and private grants, rebate incentives and special loan programs. Any way you look at it, the cost of LED street lighting is so high that a typical LED street light will only pay for itself after 9 or 10 years. Cities can now choose from three alternative options. The first option is to just do nothing or to turn off a portion of their existing street lights. The second option is to replace the existing HPS street light fixtures with LED light fixtures. This is a costly proposition both in terms of the procurement cost and in terms of the labor needed to replace the fixture. Today, the attractive option is to replace the photocell controller installed on the existing HPS light fixture with the VariLux SLD. Table 1 shows a comparison of energy savings and total cost of operating street lights over a 10 year period. The numbers speak for themselves. Life Cycle Cost (L.C.C.) over this ten-year period is reduced by over 40%. It is important to realize that this cost comparison has been produced on very conservative values and is based on only 31% energy savings. Actual test data shows that 35 % to 40% energy savings is easy to achieve. The data in Table 1 is based on VariLux field test data and compares the VariLux technology against LED street lights relative to existing HPS installations. This comparison also considers non-biased studies that clearly demonstrate that the "equivalent" LED street light fixture does not meet the requirements established in the Page 3 VariLux Street Light Dimmer www.varilux4hps.com American National Standards Institute (ANSI) / Illuminating Engineering Society of North America (IESNA) RP-8-00 standard for roadway lighting. According to studies performed in accordance with the RP-8-00 standard, manufacturer recommend replacements for a given power level HPS street light simply don't get enough light on the ground and fail to meet requirements for uniformity in street light illumination. as such, the comparisons made here are based on using LED street lights that are actual equivalents to their HPS counterparts at varying power levels. These studies are, along with other significant information, identified in the bibliography section of this document. Table 1 - 10 Year Operating Costs 10 YEAR LIFE CYCLE COST VARI LUX LED LIGHTING COMPARISON TO H.P.S. PARAMETER 100 W 150 W 200 W 250 W ENERGY SAVINGS 31 % 31 % 31 % 31 % L.C.C. SAVINGS 44 % 42 % 41 % 40 % P.B.P. 2.3 YR 2.1 YR 1.9 YR 1.8 YR INITIAL COST PER UNIT $165 $165 $165 $165 ENERGY SAVINGS 43 % 43 % 43 % 43 % L.C.C. SAVINGS 1% 4% 6% -3 % P.B.P. 10.5 YR 10.0 YR 9.1 YR 11.0 YR INITIAL COST PER UNIT $890 $940 $1,015 $1,190 5 Minute Installation As hard as it is to believe the VariLux SLD installs in 5 minutes. This is because the VariLux SLD is pin-for-pin compatible with C.136 compliant photocell used to control most street lights used in the United States. This reduces the amount of labor needed for installation. Because of the low procurement cost of a VariLux SLD and the easy installation, the overall cost of operating a street lighting can be reduced by 40% or more. Fig. 2 - "5 Minutes" & VariLux Is There !!! Page 4 VariLux Street Light Dimmer www.varilux4hps.com In order to install the VariLux SLD, the first step is to remove the photocell from the light fixture as shown in the photo below. This is depicted in Fig. 3. Fig. 3 - Removal of Photo Cell Controller After the photocell is removed, the VariLux Street Light Dimmer, with its C.136 compliant connector, installs directly on the street light. This is shown in Fig. 4. Fig. 4 - Installing the VariLux SLD Page 5 VariLux Street Light Dimmer www.varilux4hps.com Programming After the service technician has installed the VariLux Street Light Dimmer onto a street light, the SLD needs to be programmed. The VariLux SLD needs some pretty basic information in order to operate properly. This information is established during the programming phase of the installation. Programming the VariLux SLD takes less than a minute. Programming is accomplished using an inexpensive Initialization Unit (IU), which is shown in Fig. 5. Fig. 5. - Initialization Unit The Initialization Unit loads each newly installed Street Light Dimmer with several parameters including: • • • • • City Identifier Neighborhood Identifier Turn-On Offset Turn-Off Offset Dimming Profile Identifier When the SLD begins operation, it uses the City Identifier and the Neighborhood Identifier in order to receive custom dimming profiles for particular neighborhoods in a TM given city. The SLD receives custom dimming profiles from the InfoMate Network, which is described below. Page 6 VariLux Street Light Dimmer www.varilux4hps.com The InfoMate Network also transmits five different standard dimming profiles. These include: • • • • • Residential Dimming Profile Retail/Commercial Dimming Profile Industrial Dimming Profile Recreational Dimming Profile Major Roadway Dimming Profile All of these standard dimming profiles are provided by the InfoMate Network at no additional cost. This means that cities can use different dimming profiles for residential areas of a city and retail/commercial sections of a city. Major thoroughfare and industrial regions of a city need different dimming profiles as well. Lastly, parks and schools will typically use the Recreational Dimming Profile. Again, all of these standard dimming profiles are provided by the InfoMate Network at no additional cost to the city. The Dimming Profile Identifier that is loaded into the SLD is used to select a particular standard dimming profile from the list of standard dimming profiles listed above. The Dimming Profile Identifier loaded into the SLD uses a dimming profile that is transmitted by the InfoMate Network for the particular city and neighborhood in which the SLD is situated. Each day, the SLD receives the time of "civil sunset" and "civil sunrise" from the InfoMate radio station that is servicing that particular Street Light Dimmer. The SLD then turns on the street light based on the sunset time plus or minus the turn-on offset that is programmed into the SLD by the Initialization Unit. Of course, the Street Light Dimmer shuts off the street light based on the sunrise time, as received from the InfoMate Network and adjusted by the pre-programmed turn-off offset. This alone helps to reduce energy usage when compared to standard photo cell controllers. No longer will street lights burn just because of a cloudy, overcast day. Page 7 VariLux Street Light Dimmer www.varilux4hps.com InfoMate Network The InfoMate Network is a nationwide network of AM radio stations that broadcast the data needed to control VariLux Street Light Dimmers all across the United States. There are over 40 AM radio stations that broadcast this data. The InfoMate signal can be received almost everywhere in the United States, as shown in Fig. 6. For more information about the InfoMate Network, please visit "www.infomateservices.com". Fig. 6. - InfoMate Network Coverage Page 8 VariLux Street Light Dimmer www.varilux4hps.com Management Software Let's face it, a city manager is concerned about one thing - saving money! The InfoMate Network enables sophisticated control of all street lights in a city without the need to maintain a sophisticated control center and the cost associated with it. All the city TM manager needs is a PC running Windows , an Internet connection and the "VariLux Manager" software package. Determining the amount of energy saved using any dimming technology is a balancing act. Some regions in a city need more light at night while others need less. The amount of light needed in a particular section of a city may vary during the night. Different areas in a city may have more powerful street lights than others. All of these factors must be considered before a dimming strategy is approved. VariLux Street Light Dimmers are controlled by AM Radio, which communicates sunset and sunrise times on a daily basis. Standard and custom dimming profiles are delivered in the same way. Custom dimming profiles can be used by cities in order to maximize their energy savings. The energy balancing described above, if done by hand, it would take a city manager hours, days or maybe even weeks of effort to determine just how to balance the lighting requirements across even a moderate sized city. VariLux is supported by a sophisticated street light management software package called "VariLux Manager". Free to cities and other government users, the VariLux Manager interacts with the Initialization Unit, shown in Fig. 5, in order to build a database that represents the number of street lights and their respective power ratings within the city. The VariLux Manager software package uses this database to calculate energy savings potential. This allows the city manager to try different dimming profiles across different areas in the city in order to determine the best energy savings strategy. After the city manager is satisfied with the custom dimming strategy for the entire city, the dimming strategy is uploaded to the InfoMate Network, after which it is communicated by AM radio to the Street Light Dimmers. Fig. 7 shows how the graphical interface provided by the VariLux Manager software package lets users create custom dimming profiles. This graphical interface is called the "Dimming Profile" screen. New dimming profiles can be added using an intuitive TM Windows interface. Various dimming profiles can be specified for monthly or quarterly delivery to the Street Light Dimmers in the city. Each custom dimming profile can be assigned a "turn-on" offset and a "turn-off" offset. During the night, the dimming level can be adjusted for up to four different user-specified time intervals. Another important feature is that each dimming profile can have different specifications for Friday and Saturday nights. This helps promote safety over the weekend when more people are out and about in the evening hours. For special events, when people are likely to be out late at night, an "Event Profile" can be activated. The Event Profile is useful at sporting stadiums, concert venues, parade routes and the like. Page 9 VariLux Street Light Dimmer www.varilux4hps.com Fig. 7 - Dimming Profile Interface Once various custom dimming profiles are defined by the city manager, these custom dimming profiles can be applied to different neighborhoods and sections of the city. Fig. 8 shows the graphical interface provided by the VariLux Manager for assigning different dimming profiles to different regions of the city. Because the VariLux Manager receives street light information from the Initialization Unit, the VariLux Manager knows how many street lights are in each region of the city and how much power they consume. The VariLux Manager lets the city manager partition the city into different zones. For example, there may be several residential zones, one or two commercial zones, and zones for industrial areas and recreational centers. Once these zones are established in the Zone Manager Interface provided by the VariLux Manager, each zone can be assigned to a different dimming profile. Again, because the VariLux Manager knows how many street lights are in each zone and the power rating of each of those street lights, the VariLux Manager is able to estimate a total power savings for the city. Once a dimming strategy for the entire city is deemed acceptable, then the city manager can upload the entire dimming strategy to the InfoMate Network. No additional effort is needed. Page 10 VariLux Street Light Dimmer www.varilux4hps.com Fig. 8 - Zone Manager Interface Emergency Override Life is not without tragedy and there may be situations where dimmed street lights need to be brought to 100% power levels. The VariLux Street Light Dimmer is equipped to handle these emergency situations. As shown in Fig. 9, the Street Light Dimmer is normally controlled by way of AM radio stations that are part of the InfoMate Network. However, there may be emergency situations that require all dimmed lights to be brought to 100% power. This can be accomplished by way of direct city control using a local control system. There may also be situations where street lights in the immediate vicinity of a crime scene need to be shut off. For these types of police emergencies, as depicted in Fig. 9, a remote control can be used to force street lights to a 100% power level or to turn off the street lights within a particular radius of the police officer. A police officer can restore street lights to 100% power or turn off street lights within 100 yards or 300 yards. Page 11 VariLux Street Light Dimmer www.varilux4hps.com Fig. 9 - Emergency Local Override The local override feature requires additional equipment, which can be installed at the city maintenance yard or at city hall or at other strategic locations within the city. The local override system can be useful in situations of urban stress. What About LEDs ??? The most modern and most misunderstood street light technology is Light Emitting Diode (LED). LED street lights have been studies for years and some cities have adopted the technology. Most LED projects have only been implemented through long-term loans and with the support of Federal Grants. Some projects, most notably in the City of Los Angeles, have been co-sponsored by the Clinton Foundation. Page 12 VariLux Street Light Dimmer www.varilux4hps.com There is a great deal of debate about how effective LED street lights are, how they are perceived by the public and their energy efficiency. The United States Department of Energy (DOE) is administering a program (called the "GATEWAY Program") in order to test the efficacy of this emerging technology. In numerous reports, the DOE Gateway Program has attempted to rationalize the use of LEDs for street lighting. The findings in many of there reports appear to be skewed in order to support the expenditure of public monies for this technology. Thus far, the only un-biased reports are those presented by the Lighting Research Center (LRC) at Rensselaer Polytechnic University, Troy, NY. The LRC reports have come under attack by Government and private institutions. In spite of these attacks, the LRC continues to maintain it's position that the cost associated with LED street lights is more than twice as much when compared to HPS street lights. Amazingly, even after attacking the LRC studies, the DOE admits that the pay-back-period for LED street lights is in the range of a decade (yes - 10 years) or more. Bright Lights - Bright Glare LED street lighting may be fashionable, but many cities are now discovering that the harsh white light provided by LED street lights is far from desirable. HPS lighting, with it yellow-orange glow, closely mimics moonlight. Tens of thousands of years of evolution have caused our human eyes to adjust to this type of "moonlight" for night vision. The bright, bluish-white light generated by LED street lights is just not what we are comfortable with at night. To understand the problem, it is important to appreciate how LED street lights generate "white light". When we look at the white light coming from an LED street light, most people immediately notice the "bluish tinge" that comes along for the ride. Although the "bluish tinge" may not be all that of a problem, it does affect night vision and it interferes with police night vision equipment. Both of which pose potential public safety issues. The critical issues here is that when a motorist moves from an area that is lit by LED street lights back into an area that is lit by HPS lights, it takes time for the human eye to readjust for night vision. This is not only uncomfortable, it is also hazardous as the eye takes time to make this readjustment. Another factor is that, because LED street lights are a strong point-source of light, the eye is naturally drawn to the street light fixture itself, rather than paying attention to the road. When considering that it takes higher power LED street lights to illuminate the roadway, when compared to HPS lighting, the discomfort glare and annoyance of LED street lighting can not be ignored. Page 13 VariLux Street Light Dimmer www.varilux4hps.com So, why do LED street lights create a "bluish tinge" ??? The technical reason for this not that difficult to understand. As shown in Fig. 10 above, the most economical way to create a white LED is to use a blue LED chip. The blue LED chip generates blue light, which is filtered through a yellow phosphor. As the blue light moves through the yellow phosphor, a portion is converted to green light and some is converted to red light. This effect, known as the "Stokes Wavelength Shift", is depicted in Fig. 11. Fig. 10 - White LED Structure HEAT PHOSPHOR The combination of the remaining blue light with the red and green light creates a white light. The problem is that the amount of green and red light can not be accurately controlled and any remnant blue light creates the "bluish tinge" that we see in LED street lights today. To make matters worse, this color changing effect, i.e. the Stokes Shift, is inherently inefficient and generates a great deal of heat. This heat eventually causes the phosphor to deteriorate resulting in a street light that will emit more and more blue light as it ages. One of the greatest challenges in the design of LED street light fixtures is to shed the heat generated by the Stokes Shift. The heat generated by the blue LED chip also needs to be dissipated. All of this heat is wasted energy and if it is not dissipated correctly, the phosphor will degenerate over time and more blue light will be created by the LED light fixture. Page 14 VariLux Street Light Dimmer www.varilux4hps.com Fig. 11 - Stokes Wavelength Shift Effect Many research projects are under way to help improve white LED manufacturing techniques in order to obtain a more pure white light, but for now, this remains the most economical method for producing the white LEDs that are used in street lights today. So, for the time being, the "bluish tinge" remains. LED Light Coverage When LED lighting is used to replace High Pressure Sodium (HPS) lamps, it can be done in two ways: • • Existing lamp poles can be used to mount the new LED street lights New lamp poles with the LED street lights can be placed at closer intervals The first method provides insufficient light between the poles when manufacturer "equivalent" LED street lights are used. This means that, in order to have an equivalent amount of light on the ground, brighter (and thus more expensive and power-hungry) LED street lights must be used. The second method of spacing the poles closer together is only economically effective for new construction. Despite the claims made by their manufacturers, the "equivalent" LED street lights are simply not direct replacements for their HPS counterparts. This problem is depicted in Fig. 12. Page 15 VariLux Street Light Dimmer www.varilux4hps.com This problem of insufficient light levels can only be addressed by increasing the power of the LED street lights or by moving the street lights closer to each other. Given that the latter solution is not economically feasible for retrofit applications, this drives the need to use higher powered LED street light fixtures. This, of course, increases the original procurement cost of the LED light fixtures and increases the power consumption. All of these factors are considered in the Value Proposition presented earlier in this paper. Fig. 12 - LED Street Light Spacing EXISTING HPS LIGHT FIXTURES “EQUIVALENT” LED LIGHT FIXTURES Depletion Curve When an HPS light bulb is installed, it typically produces about 40% more light than it does when it reaches the end of its life. Fig. 13 presents a typical depletion curve for a High Pressure Sodium light bulb. Because a brand new HPS light bulb produces much more light than what is actually needed, the VariLux Street Light Dimmer immediately takes advantage of this fact by reducing the power level of the street light in order to conserve energy. Page 16 VariLux Street Light Dimmer www.varilux4hps.com Earlier, we referred to a "FULL ON" power level. The FULL ON power level varies based on the age of the HPS bulb. The VariLux SLD tracks the age of the HPS bulb and uses a well established depletion (a.k.a. depreciation) curve in order to determine the amount of power needed to comply with the requirements of "FULL ON". Considering just a couple of examples from Fig. 13, the first 1,000 hours of bulb life requires only 68% power in order to deliver the requisite 65% of bulb output, which is the minimum required for roadway lighting at the end of a 20,000 hour bulb life. As the HPS bulb continues to age, the VariLux Street Light Dimmer applies more power to the bulb in order to meet the 65% end-of-life target bulb output. So, even after the HPS bulb as served an equivalent 10,000 hours, the power applied to the street light fixture is 86% of the true 100% full on power. This is an immediate savings that contributes to lower energy consumption and reduced life cycle cost. Fig. 13. - HPS Depletion Curve BURN HOURS Page 17 25,000 22,500 20,000 FULL POWER LEVEL 60% 55% 17,500 92% 100% 15,000 70% 65% 12,500 76% 81% 86% 10,000 85% 80% 75% 7,500 68% 72% 5,000 95% 90% 2,500 BULB OUTPUT 100% VariLux Street Light Dimmer www.varilux4hps.com Bibliography: 1. National Lighting Product Information Program (NLPIP), “Streetlights for Collector Roads”, Volume 13 Number 1, September 2010 (Rev. 2, November 2010) http://www.lrc.rpi.edu/nlpip/publicationDetails.asp?id=927&type=1 2. Response sent by Pacific Northwest National Laboratory to the NLPIP regarding the Gateway Program, October 13, 2010. http://www.lrc.rpi.edu/resources/newsroom/pdf/ResponseToPNNL_10-13-10.pdf 3. Response to Correspondence Sent by the Pacific Northwest National Laboratory to the NLPIP Regarding Specifier Reports: Streetlights for Collector Roads, October 29, 2010 http://www.lrc.rpi.edu/programs/NLPIP/pdf/Response_to_PNNL_re_SR_10-2910.pdf 4. Response to Postings: From the Desk of Jim Broderick Regarding Specifier Reports: Streetlights for Collector Roads, November 15, 2010 http://www.lrc.rpi.edu/programs/NLPIP/pdf/Response_to_Brodrick_%20re_Postings _11-15-10.pdf 5. NLPIP Releases Addendum to Street Lighting Report, 7 January 2011, (USA) Additions to Street Lighting Technologies research addresses industry criticism of report that states LED streetlights are not as efficient as HPS streetlights http://www.mondoarc.com/news/720473/nlpip_releases_addendum_to_street_lightin g_report.html 6. Final Report prepared in support of the U.S. DOE Solid-State Lighting Technology Demonstration GATEWAY Program, December 2011 http://apps1.eere.energy.gov/buildings/publications/pdfs/ssl/2011_gateway_fdrdrive.pdf 7. LED Roadway Lighting: Palo Alto Residential and Commercial Streets, DOE Building Technologies Program http://apps1.eere.energy.gov/buildings/publications/pdfs/ssl/ns/led_paloalto_brief.pdf 8. Visibility, Environmental, and Astronomical Issues Associated with Blue-Rich White Outdoor Lighting, May 4, 2010, The International Dark Sky Association http://www.darksky.org/assets/documents/Reports/IDA-Blue-Rich-Light-WhitePaper.pdf 9. Intelligent Road and Street Lighting in Europe (E-Street), 30 Jun 2008, Sofia http://www.estreetlight.com/Documents/WP%20FINAL/WP%20D3.4%20Final%20report_2606 2008.pdf Page 18 VariLux Street Light Dimmer www.varilux4hps.com 10. PG&E Emerging Technology Program, Application Assessment Report #0714, LED Street Lighting, Oakland, CA, January 2008 http://www.cree.com/~/media/Files/Cree/Lighting/Misc%20Tech%20Docs/Emergi ngTechnologyReportforLEDStreetLighting.pdf 11. NLPIP Volume 11, Issue 2, “Dynamic Outdoor Lighting”, September 2010 http://www.lrc.rpi.edu/programs/nlpip/lightingAnswers/dynamicOutdoor/abstract.as p Page 19