thermalboard - Hydronic Alternatives
Transcription
thermalboard - Hydronic Alternatives
Product and Installation Manual THERMALBOARD ™ TB MAN-2012 MODULAR HYDRONIC RADIANT TUBING RETENTION PANELS 9HUJH6WUHHW6SULQJ¿HOG0$SKRQHID[ www.hydronicalternatives.com E-mail : [email protected] Product and Installation Manual THERMALBOARD™ TABLE OF CONTENTS ,QVWDOOHU&DXWLRQ INTRODUCTION 4 :K\,W:RUNV6R:HOO $FFHOHUDWLRQ 7KHUPDOERDUG:DUPFRDW $GYDQWDJHV2I7KHUPDOERDUG RADIANT DESIGN 6 'HWHUPLQLQJ<RXU+HDWLQJ5HTXLUHPHQWV 6 5HTXLUHG+HDW2XWSXW 6 59DOXH2I)ORRU$VVHPEOLHV 6 7\SLFDO59DOXHV2I)ORRULQJ*RRGVDQG0DWHULDOV 6XSSO\:DWHU6XUIDFH7HPSHUDWXUH 8 &DG/D\RXW$QG'HVLJQ6HUYLFHV 8 7KHUPDOERDUG5HTXLUHPHQWV 8 Ǫ´3HUWWXELQJ5HTXLUHPHQWV 8 1XPEHU2I&LUFXLWV 3UHVVXUH'URS&KDUW)RU3HRF3OXV3LSH INSTALLATION 2 10 8QGHUVWDQG7KH3URGXFW 3URGXFW6KLSSLQJ,QIRUPDWLRQ 8QGHUVWDQG+RZ7R6SDFH7KH%RDUGV 6XEÀRRU3UHSDUDWLRQ 0RLVWXUH&RQWHQW6XEÀRRUV &RQFUHWH6ODEV 7KHUPDOERDUG/D\RXW 6HFXULQJ3DQHOV )ORDWLQJ3DQHO,QVWDOODWLRQ )LQDO$OLJQPHQW (TXLSPHQW5HTXLUHG)RU,QVWDOODWLRQ2I7KHUPDOERDUG ,QVWDOOLQJ7KH3(577XELQJ 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Installation Manual THERMALBOARD™ INTRODUCTION 2XWVWDQGLQJ IRU ERWK QHZ FRQVWUXFWLRQ DQG UHWUR¿W 7KHUPDOERDUG DOORZVIRUWKHIDVWDQGHIIHFWLYHLQVWDOODWLRQRI3(57WXELQJLQYLUWXDOO\ HYHU\DSSOLFDWLRQ 1R ORQJHU GRHV RQH KDYH WR GHDO ZLWK H[SHQVLYH RU LPSUDFWLFDO OLJKWZHLJKW FRQFUHWH SRXUV RU WLPHFRQVXPLQJ VWDSOH XS ÀRRU MRLVW LQVWDOODWLRQV ´î´GLPHQVLRQVDOORZVIRUVWUDLJKWIRUZDUGPDWHULDO FDOFXODWLRQV SqFt 5.33 = # of Thermalboard™ $GGVRQO\ǫ´WRH[LVWLQJSODQQHGÀRRUKHLJKW 2SHQFKDQQHOGHVLJQOHDYHVWXELQJIXOO\YLVLEOHDQGDFFHVVLEOH GXULQJLQVWDOODWLRQ /LJKWZHLJKWWLPHVOLJKWHUWKDQFRQFUHWH 7KHÀRRUKHDWLQJV\VWHPLVFORVHUWRWKH¿QLVKÀRRUDOORZLQJEHWWHU KHDWWUDQVIHUDQGORZHUGHOLYHU\ZDWHUWHPSHUDWXUHVSURYLGLQJ WHY IT WORKS SO WELL 1RQVWUXFWXUDO7KHUPDOERDUGLVGHVLJQHGVSHFL¿FDOO\IRUVXEÀRRUDSSOLFDWLRQV 7KHUPDOERDUGLVFRQVWUXFWHGRIDGHQVHFRPSRVLWHERDUGFRYHUHGZLWKDOXPLQXPWKDWVSUHDGVWKHKHDWHYHQO\DQGTXLFNO\IURP WKHK\GURQLFWXELQJ7KHUPDOERDUGKHDWVUDSLGO\DQGLVHDV\WRFRQWUROZLWKWKHSURSHUZHDWKHUUHVSRQVLYHFRQWUROIRUPD[LPXP 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9HUJH6WUHHW6SULQJ¿HOG0$SKRQHID[ www.hydronicalternatives.com E-mail : [email protected] Product and Installation Manual THERMALBOARD™ RADIANT DESIGN THE FOLLOWING STEPS ARE PROVIDED AS A GUIDE IN DESIGNING A RADIANT FLOOR HEATING SYSTEM DETERMINING YOUR HEATING REQUIREMENTS 7KHURRPRUDUHDKHDWLQJUHTXLUHPHQWVPXVWEHGHWHUPLQHGXVLQJDQ$6+5$(RU 0DQXDO-KHDWORVVPHWKRGXWLOL]LQJWKHSURSHU5RU8YDOXHVDQGDLUFKDQJHVSHU KRXU,%5DQGUXOHRIWKXPEKHDWORVVPHWKRGVVKRXOGQRWEHXVHG2QFHWKHSURSHU KHDWORVVFDOFXODWLRQLVGRQHWKHFRUUHFW%78SHUVTXDUHIRRWSHUIRUPDQFHFULWHULDLV GHWHUPLQHG8VLQJWKHFKDUWVSURYLGHG\RXFDQQRZFRQ¿UPWKHFRUUHFWSHUIRUPDQFH RI\RXU7KHUPDOERDUGUDGLDQWÀRRUKHDWLQJV\VWHP ,QDGGLWLRQWR+\GURQLF$OWHUQDWLYHV\RXUORFDOSURGXFWUHSUHVHQWDWLYHVRUZKROHVDOH GLVWULEXWRUFDQDVVLVW\RXLQWKHSURSHUGHVLJQRI\RXUUDGLDQWÀRRUKHDWLQJV\VWHP REQUIRED HEAT OUTPUT 7KH KHDW ORVV RI DQ\ JLYHQ DUHD PXVW EH UHSODFHG ZLWK WKH KHDW RXWSXW SURYLGHG E\WKHUDGLDQWVRXUFHÀRRU,WLVLPSRUWDQWWKDWRQO\³RSHQ´ÀRRUDUHD1HW$UHDEH XWLOL]HG LQ GHWHUPLQLQJ WKH 5HTXLUHG +HDW 2XWSXW 7KH 1HW$UHD LV HVWDEOLVKHG E\ VXEWUDFWLQJ IURP WKH WRWDO VTXDUH IRRWDJH DOO FDELQHWV ¿[WXUHV DQG RWKHU QRQKHDW SURGXFLQJDUHDV ,OOXVWUDWLRQ$FFRXQWIRUDOOKHDWORVVHVRIWKHEXLOGLQJ Heat Loss Required Heat Output BTU/h = Net Area R-VALUE OF FLOOR ASSEMBLIES :KLOH7KHUPDOERDUGZLOOZRUNZLWKDZLGHYDULHW\RIÀRRUFRYHULQJVRYHUWKHWRSRIWKHERDUGVLWLVLPSRUWDQWWRUHDOL]HWKDW DOOÀRRUFRYHULQJVRIIHUDUHVLVWDQFHWRKHDWWUDQVIHUW\SLFDOO\PHDVXUHGE\WKHLU59DOXH$VZLWKDOOUDGLDQWV\VWHPVWKHKLJKHU WKH59DOXHRIWKHÀRRUFRYHULQJWKHKLJKHUWKHDYHUDJHZDWHUWHPSHUDWXUHLWWDNHVWRRYHUFRPHWKLVUHVLVWDQFHDQGWRJHQHUDWH WKHGHVLUHGDPRXQWRIKHDW,IWKH5YDOXHRIDQ\FRYHULQJRQWRSRI7KHUPDOERDUGLVH[FHVVLYHDVZLWKDQ\UDGLDQWKHDWLQJ V\VWHPSHUIRUPDQFHZLOOEHFRPSURPLVHGGXHWRODFNRIKHDWWUDQVIHURUZRXOGUHTXLUHH[FHHGLQJWKH)PD[LPXPVXSSO\ ZDWHUWHPSHUDWXUH7KHPD[LPXPUHFRPPHQGHGVXSSO\ZDWHUWHPSHUDWXUHIRU7KHUPDOERDUGLV) DESIGNER’S NOTE 5HPHPEHUDYHUDJHZDWHUWHPSHUDWXUHPHDQVWKHDYHUDJHRIWKHVXSSO\ 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)RUHVWLPDWLRQSXUSRVHVIDFWRULQRIWKHVTXDUHIRRWDJHIRUDPL[RI8WLOLW\DQG&RPERSLHFHV2QFHWKHYDOXHVRI&RPER(QGVDUH UHDOL]HGUH¿QHPHQWRIWKLVHVWLPDWLRQWHFKQLTXHZLOOEHFRPHFOHDU Ǫ´3(5778%,1*5(48,5(0(176 7KHUPDOERDUGLVGHVLJQHGWRVHFXUHa´$670)3(57WXELQJ%DVHGXSRQWKH7KHUPDOERDUG´RQFHQWHUWXEHVSDFLQJD IDFWRURIVKRXOGEHXVHGWRFDOFXODWHDFORVHDSSUR[LPDWLRQRI\RXUMREWXELQJUHTXLUHPHQWV7RGHWHUPLQHWKHDPRXQWRIWXELQJWKDW ZLOOSK\VLFDOO\¿WLQWRWKHSDQHOVPXOWLSO\WKHVTXDUHIRRWDJHRIWKHDUHDE\7KHIDFWRURILVDFRPIRUWDEOHQXPEHUWRFRPSHQVDWH IRUVXSSO\UHWXUQOHDGHUOHQJWKV,IPDQLIROGORFDWLRQVDUHDJUHDWGLVWDQFHIURPWKHÀRRUKHDWLQJDUHDDWWHQWLRQWRWKHOHQJWKRIWKH supply and returns must be made7KHJUHDWHUWKHGLVWDQFHWRWKHPDQLIROGWKHPRUHWXELQJUHTXLUHGThis is why the factor of 1.6 is for budget purposes only. 8 9HUJH6WUHHW6SULQJ¿HOG0$SKRQHID[ www.hydronicalternatives.com E-mail : [email protected] Product and Installation Manual THERMALBOARD™ NUMBER OF CIRCUITS 0D[LPXPFLUFXLWOHQJWKLVOLQHDUIHHWLQFOXGLQJVXSSO\DQGUHWXUQWDLOV 7RGHWHUPLQHWKHQXPEHURILQGLYLGXDOFLUFXLWVRIWXELQJUHTXLUHGWDNHWKHVTXDUH IRRWDJHRI7KHUPDOERDUGDQGPXOWLSO\E\WRGHWHUPLQHWXELQJOHQJWK7KLVLV WKHSK\VLFDODPRXQWRIWXELQJLQWKHÀRRUAdd in the supply and return tails, not to exceed 300 linear feet.7KLVZLOOGHWHUPLQHWKHDPRXQWRIFLUFXLWVUHTXLUHG Note: shorter circuit lengths will narrow your Delta T and reduce head pressure on your pump. 7KLVGHFLVLRQLVDEDODQFHEHWZHHQPDQLIROGVL]HURRP DUHDDQGMREUHTXLUHPHQWV,I\RXDUHXQVXUHDERXW\RXUFLUFXLWUHTXLUHPHQWVFRQWDFW \RXUGLVWULEXWRUUHSUHVHQWDWLYHRU+\GURQLF$OWHUQDWLYHV Example: )RU VTXDUH IRRW RI ÀRRU DUHD [ DPRXQW RI WXELQJ LQ ÀRRU IHHW RI WXELQJ 7KLV H[FHHGV WKH ¶ PD[LPXP UXQ UHTXLUHPHQW WKLVDUHDVKRXOGEHVSOLWLQWRWZR¶FLUFXLWVLQFOXGLQJ\RXUVXSSO\DQGUHWXUQWDLOV Notice Loop Lengths: 1RWLFHWKDWORRSOHQJWKVVKRXOGQHYHUEH RYHU¶ 7XELQJLV´RQFHQWHUD¶ORRSZLOO FRYHUDPD[LPXPRIVTIW$¶ORRS ZLOOFRYHUVTIW 5HPHPEHUWRDOORZIRUWKHVXSSO\DQG UHWXUQWDLOVWRWKHPDQLIROGORFDWLRQ PRESSURE DROP CHART FOR PEOC-PLUS PIPE 3/8" Pressure Drop Chart 3/8” 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KDUG SDFN PRUWDU PD\ EH DSSOLHGRYHU7KHUPDOERDUG Notes on Sealing: ,OOXVWUDWLRQ±7KLQVHWWLOHRUVWRQHIRUDUHDVOLNHO\WREHVXEMHFWWRPRLVWXUH The aluminum layer on the top of each ThermalboardTM LV KLJKO\ ZDWHUUHVLVWDQW $ VLJQL¿FDQW GHJUHH RI PRLVWXUH protection can be given to ThermalboardIm by using silicone sealant, as a caulk, between the boards. 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KHDW:KHQSURSHUO\GHVLJQHGUDGLDQWZDOOVDQGFHLOLQJVPD\DOVREHXVHGWRSURYLGHDOOWKHKHDWRIDURRPLQFHUWDLQFLUFXPVWDQFHV 7KHKHDWRXWSXWRIUDGLDQWZDOOVDQGFHLOLQJVLVGLIIHUHQWIURPÀRRUVGXHWRGLIIHUHQFHVLQWKHVWUHQJWKRIWKHFRQYHFWLYHFRPSRQHQW RI WKH KHDW ZKLFK LV VWURQJHU LQ UDGLDQW ÀRRU KHDWLQJ WKDQ LQ ZDOOV RU FHLOLQJV +RZHYHU VLQFH ZDOOV DQG FHLOLQJV DUH W\SLFDOO\ FRYHUHGRQO\ZLWKWKHUHODWLYHO\ORZUYDOXHRI´RIVKHHWURFNDQGDFFHSWDEOHVXUIDFHWHPSHUDWXUHVDUHKLJKHUWKHKHDWRXWSXW RIWKHVHV\VWHPVFDQEHTXLWHVXEVWDQWLDO,WLVYHU\LPSRUWDQWQRWWRRYHUKHDWVKHHWURFNRUGLVFRORUDWLRQRUGDPDJHPD\RFFXU )RUGHVLJQSXUSRVHVXVH7DEOHEXWFRUUHFWWKHRXWSXWLQ%78¶VGRZQZDUGIRUZDOOVDQGIRUFHLOLQJV7KLVLVEHFDXVH WKHFRQYHFWLYHFRPSRQHQWRIWKHKHDWRXWSXWLVORZHULQZDOODQGFHLOLQJUDGLDQWKHDWLQJV\VWHPV Thermalboard™ wall and ceiling systems shall be installed as follows: 7KHUPDOERDUGVKDOOEHLQVWDOOHGVTXDUHWRIUDPLQJVFUHZHGWRVWXGVUDIWHUVDQGRUEORFNLQJZLWKDVPDQ\MRLQWVDVSRVVLEOH 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www.hydronicalternatives.com E-mail : [email protected] Product and Installation Manual THERMALBOARD™ INSTALLING THERMALBOARD™ OVER CONCRETE ,QWKHSDVW7KHUPDOERDUGZDVSURPRWHGIRUDSSOLFDWLRQRYHUUDLVHGÀRRUV 7KHUPDOERDUG LV DOVR D JUHDW VODEWRSSLQJ SURGXFW IRU XVH RYHU QHZ VWUXFWXUDOVODEVRUH[LVWLQJVODEVHQFRXQWHUHGLQUHPRGHOSURMHFWV)RUFRQFUHWH VODE DSSOLFDWLRQ DSSO\ ǫ´7KHUPDOERDUG RYHU QHZ RU H[LVWLQJ FRQFUHWH VODE ZLWK HLWKHU D ÀRDWLQJ V\VWHP RU GLUHFW DGKHVLRQ A primary consideration is determination of the current and estimated future moisture conditions of the slab. 7KHUPDOERDUGDQGDQ\VXEÀRRUmust remain dry.7KXVWKHLGHDOLQVWDOODWLRQ GHWDLOLQFOXGHVDYDSRUEDUULHUYDSRUEDUULHUSDLQWRUZDWHUSURR¿QJPHPEUDQH ۠SO\ZRRGDQG7KHUPDOERDUG7KLVÀRDWLQJV\VWHPDYRLGVSHQHWUDWLRQRIWKH ,OOXVWUDWLRQ±&RQFUHWH)ORDWLQJ,QVWDOODWLRQ YDSRUEDUULHURUZDWHUSURR¿QJPHPEUDQH6FKOXWHU',75$'LUHFWDGKHVLRQWRWKHVODEZLWKFRQVWUXFWLRQDGKHVLYHPD\EHXVHG 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Material Applications: 3LSHVIRUKRWDQGFROGZDWHUQRQSRWDEOHV\VWHPVHJ UDGLDWRUFRQQHFWLRQV KHDWLQJFRROLQJDSSOLFDWLRQV Pipe Dimensions and Tolerances 2XWVLGH 'LDPHWHU 2' ,QVLGH 'LDPHWHU ,' DQG :DOO7KLFNQHVV:7 6'5DFFRUGLQJWR$6706WDQGDUG) Tube ´ ´ ´ ´ ´ ´ ´ ´ ´ ´ ´ ´ O.D W.T I.D. 1RPLQDOGLPHQVLRQ LQLQFK LQPP Weight Water Content LQOEIW NJP LQJDOIW LQOP Operating Pressure ** 414.81 372.75 332.14 290.08 248.01 14.30 207.40 Maximum Operating Temperature and Pressure: )DWSVL )DWSVL )DWSVL INTERNATIONAL Oxygen Diffusion Standard: ',1 Chemical Tubing Resistance Chart: ',16WDQGDUG Warranty: \HDU UHSODFHPHQW ZDUUDQW\ FRYHULQJ PDQXIDFWXUHU UHODWHG WXELQJ GHIHFW \HDU SUHSDLG OLDELOLW\ LQVXUDQFH SROLF\ FRYHULQJ RI UHSDLU GXH WR FRQVHTXHQWLDO GDPDJH VLQJOH RFFXUUHQFHUHODWHGWRPDQXIDFWXUHUVGHIHFW Continuous Pipe Dimension Production Testing %\ODVHUVHQVRUVDQGXOWUDVRXQG 5HJXODU PDQXDO WHVWLQJ GXULQJ WKH SLSH H[WUXVLRQ DQG FRLOLQJ SURFHGXUH ® PEOC PE-RT 1/2” [bar] [ psi *] 28.60 25.70 22.90 20.00 17.10 PE-RT 3 R O \ H W K \ O H Q H 5 H V L Q L V D n H W K \ O H Q H R F W H Q H FRSRO\PHUSURGXFHGLQaS U R S U L H W D U \ V R O X W L R Q S U R F H V V .,WKDVDXQLTXHPROHFXODUVWUX FWXUHZ L W K D F R Q W U R O O H G V L G H F K D L Q G L V W U L E X W L R Q Z K L F K S U R Y L G H V H [ F H O OHQWVWUHVVFUDFNUHVLVWDQFHSURSHUWLHVFRPELQHGZLWKR XWVWDQGLQJ/RQJ 7HUP+\GURVWDWLF6WUHQJWK 3(57FRQIRUPVWR$670) 20°C 30°C 40°C 50°C 60°C 70°C 145 68°F 86°F 104°F 122°F 140°F 158°F 73 80°C 176°F 90°C 194°F 11.40 165.34 8.60 psi 218 58 95°C 203°F 44 124.73 110°C 230°F 5.70 29 82.67 7 * 100psi ≈ 6.895bar PEOCDATA-1201 ** rounded values 9HUJH6WUHHW6SULQJ¿HOG0$SKRQHID[ www.hydronicalternatives.com E-mail : [email protected] PEOC Plus pipe Specifications Product Instruction Technical Specifications Physical Properties 'HQVLW\ 7KHUPDO&RQGXFWLYLW\DW) Unit Test Method OEIWñ $670' %WXKIWð)LQ ',1 7KHUPDO([SDQVLRQ&RHI¿FLHQW))WR) Values ',1 2[\JHQ'LIIXVLRQ5DWHZLWK2%DUULHUDW) PJLQðîK ',1 EHWWHUWKDQ 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Pages 57 through 85 and Index
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