Amphenol

Amphenol
1
Table of contents
Topics
Pages
General introduction
3
Standard Modular Jacks
4‐11
High Performance Modular Jacks
12‐22
Integrated vs. Discrete RJ Connectors
23‐28
Market trends and interesting facts
29‐33
Summary-performance chart
34
Appendix
35‐50
2
General Introduction
•
Amphenol’s broad range of I/O registered jacks (RJ) offer
solutions to meet the increasing demand for faster speeds and
greater bandwidth required by telecom & networking markets
for VoIP, Ethernet, WLAN, and other applications
•
With today’s requirements for bigger data transfers, streaming
audio and video, faster networking speeds are required to keep
up. Therefore we keep both Standard Modular Jacks as well as
High Performance Modular Jacks.
Product Strengths
•
•
•
•
•
Product Variety
Competitive Pricing
Global Availability
Innovation
Ability to design and manufacture custom solutions
3
4
Options Include
Tab Orientation
Port Configuration
Shielding
# of Positions
LEDs
Housing Color & Temperature
5
Port Configurations
•
Amphenol’s RJs are available in vertical, R/A and inverted
orientations suitable for all kinds of enclosures.
•
Multi Port and stacked options are available for certain series for
applications requiring more RJs in smaller spaces.
RJE15
RJE23
RJE06
RJSAE
6
Housing
•
Designed with proven reliable materials that cater to specific
requirements including cost, solder processes, strength, and color.
Materials used include:
•
Polybutylene terephthalate (PBT) - thermoplastic polymer, mechanically
strong, acts as an insulator, heat-resistant up to 200 °C making it
compatible for wave solder and cost sensitive applications
•
DSM Stanyl - high temperature polyamide, highest stiffness and strength,
resists deformation up to 290ºC ideal for lead-free soldering, unmatched
creep resistance for superior pin retention, ideal for IR reflow applications
•
Nylon PA4T - Halogen Free, Specific attributes include excellent
dimensional stability, compatibility with lead free soldering, high stiffness
and mechanical strength at elevated temperatures, high melting point.
•
•
All housing materials are UL 94V-0 flame retardant
Housings are available with materials that can withstand higher
temperatures
These housings are suitable for IR Reflow soldering process where the
entire housing body is subjected to heat
•
Housing color options are available for the following series: RJESE and
RJLSE
7
Shielding
•
•
•
•
•
Amphenol’s shielding provides superior protection
with a conductive metal composite shell surrounding
the connector which prevents Electromagnetic
Interference (EMI), current leakage & crosstalk
Amphenol shielding is made of a copper alloy, plated
with matte tin, nickel or stainless steel with tin dipped
tails
Tin dipping mitigates the propagation of tin whiskers,
which can bridge two adjacent leads and form an
electrical short , also improves the solderability of the
shield
Nickel plated or Stainless Steel Shields without tin
dipping can experience solderability issues
Ferrite filtering is also available to protect against high
frequency EMI
8
Contact positions
•
Configuration options include the RJ11, RJ14, RJ45 and RJ50
standards
RJ45, 8P8C connector
• Commonly used in
Ethernet jacks and
networking
• Available in multiple
series including:
RJE56, RJULE,
RJE07, RJESE,
FRJAE and others
RJ50, 10P10C
connector
• Commonly used in
electrical equipment
and data transfer
systems
• Available in multiple
series including
•RJE74, RJE09,
RJE15 and others
RJ11, 6P2C connector
• Commonly used in
telephone devices
• Available in multiple
series including:
RJE01, RJE56,
RJULE, RJE07,
RJESE, FRJAE and
others
RJ14, 6P4C connector
• Commonly used in
telephone devices
• Available in multiple
series including:
RJE01, RJE56,
RJULE, RJE07,
RJESE, FRJAE and
others
9
LEDs
•
Amphenol’s Modular Jacks are available with LEDs in a variety color
options for visual feedback, removing the need for additional space typically
required for indicators and reducing component and labor costs by
incorporating LED’s into the connector
•
As an innovation leader, Amphenol has developed, in partnership with its
supplier, a LED that is more robust and better suited for the high
temperature lead free IR reflow solder process with a smaller failure rate
than common LED’s.
10
High Temp LEDs
•
While being subjected to high temperatures during the IR reflow solder
process, regular LEDs are unable to handle the stress caused by the
extreme heat
•
Metal components and epoxy bodies begin to expand and contract at
different rates, resulting in the breakage of electrical bonds
•
Although these LEDs may continue to work after the soldering process,
they have a failure rate of approximately 5%, and malfunctioning will most
likely occur when the RJs are being used by customers, resulting in the
need for costly field repairs.
•
Amphenol has developed a robust LED solution that is able to withstand
the heat of the IR Reflow soldering process.
11
•
The High Performance products from Amphenol are available in
a variety of configurations, including: ultra-low, low and standard
profile designs, EMI shielding, LED’s and tab up orientation of the
mating face.
•
Our design and manufacturing process enables consistent and
reliable performance at a competitive price.
•
Amphenol’s High Speed RJ products are stand alone spec
compliant.
12
Amphenol’s product advantages
Competition

Less Variety

No LEDs

Typically tab down design

Custom footprint

Additional components
required to achieve intended
performance
Amphenol

Ultra-Low, Low and Standard
Profile Design

Spec compliant w/o additional
components

Incorporated LEDs

Tab Up Design

No Special PCB Requirements

Performance Upgradeable w/o
FP change
13
The Competition
No LEDs
Tab Down Design Only
Custom PCB Design
At this point in time, the product selection from the competition is limited
with regards to available options and configurations. They currently don’t
offer integrated LEDs for link activity verification, tab up design and often
require special PCB design and/or capacitive compensation components
to be added to achieve intended performance.
14
Higher Performance
Same PCB Design
RJE72
CAT5e
RJE71
CAT6
Amphenol’s high performance RJ line can be easily upgraded in
performance and do not require a footprint change, which means
upgrading is easy and cost-effective and there are no special PCB
layout requirements.
15
Amphenol’s High Performance Jacks
We out shine the competition with regards to performance and selection.
16
Standard Height Tab up
RJE58
RJE1B
RJE1C
CAT5E
CAT6
CAT6A
NEW
•
•
•
•
•
•
Single port
Spec compliant stand alone
performance
Tab up design
Standard profile design
Integrated LED’s available in a variety of
colors
Wrap around shield with EMI shield tabs
17
Standard Height Narrow Profile
RJE1A
NEW
CAT6A
•
•
•
•
•
•
•
RJE1A Narrow Profile
CAT6A performance
Single Port
Spec compliant stand alone
performance
Tab up design
Integrated LED’s available in a variety of
colors
Wrap around shield with EMI shield tabs
18
Low Profile Tab up
RJE48
RJE49
RJE50
CAT5E
NEW
CAT6
CAT6A
•
•
•
•
•
•
Low Profile Tab up design
Spec compliant stand alone
performance
Single port or four port connectors
(Recommended CAt6 & CAT6A single
port only)
Available with top and side tabs
Integrated LED’s available in a variety of
colors
Wrap around shield with EMI shield tabs
19
Ultra Low Profile
RJE71
RJE72
CAT6
NEW
CAT5E
•
•
•
•
•
•
•
Available in single and 4 port
configurations
Ultra-Low profile design
Spec compliant stand alone
performance
Tab up orientation
Integrated LED’s available in a variety of
colors
Wrap around shield with EMI shield tabs
Single port or four port connectors
(Recommended CAt6 & CAT6A single
port only)
20
Vertical
RJE45
CAT6
Future
•
•
•
•
Vertical orientation
Spec compliant stand alone CAT6
performance
Integrated LED’s available in a variety
of colors
Available with or without shield with
EMI shield tabs
21
Stacked CAT5E
CAT5E
Future
•
•
•
•
•
Stacked design
Integrated LED’s available in a variety of colors
Spec compliant stand alone CAT5E performance
Integrated LED’s available in a variety of colors
Available with or without wrap around shield with EMI shield tabs
22
Integrated vs. Discrete
RJ Connectors
VS.
+
23
Integrate vs. Discrete
•
Amphenol partnered with Wurth Electronics to conduct a
comparison between discrete connectors with separate magnetics
and integrated RJ products
•
Test results showed that in certain categories, discrete connectors
with separate magnetics outperform integrated connectors.
•
The Discrete 10G Ethernet circuit included:
– Amphenol Cat6 Receptacle: RJE71-188-1411
– Wurth Electronics Magnetics Package: 749-050-010A
24
Connecters
VS.
+
Integrated 1GB Connector
Consists of a standard RJ45
connector and a magnetic
package in the one unit.
Discrete 1GB Connector
Consists of a standard RJ45
connector with a separate
magnetic package located
elsewhere on the board.
25
Test Setup
•
PAN: N5230C
•
Test frequencies: 1MHz – 500MHz
•
Sweep number: 801 IF bandwidth: 300Hz
•
Calibration: SOLT calibration plane is to magnetic
26
10Gbps Performance Comparison
Amphenol’s Cat6 connector with discrete 10G magnetics sees performance
advantages in Crosstalk Attenuation and Common Mode Rejection by 5 dB
27
Benefits of Discrete Connectors
With separate magnetics, discrete connectors offer a number
of benefits including:
•
•
•
•
•
Spec compliant performance
Shorter lead times
Simpler construction
More interface options
Stronger performance in Crosstalk tests which means improved
Signal-to-Noise ratios
28
Market trend
& Interesting facts
29
Interesting Facts
•
As more users enter the internet age, the amount of data gobbled up by the
busiest ones increases as well. By 2015, the top one percent of households
worldwide are on pace to need one terabyte of data each per month, four
times the amount generated by the top one percent in 2010.
Cisco Visual Networking Index: Global Mobile Data Traffic Forecast Update, 2012–2017
30
Interesting Facts
•
According to Cisco IP traffic
increased eightfold over the five
years leading up to 2010 and will
quadruple by 2015, hitting 966
Exabytes for the full year.
•
That will be the equivalent of all
movies ever made crossing IP
networks every four minutes.
http://www.networkworld.com/columnists/2013/060313‐edit.html
Cisco Visual Networking Index: Global Mobile Data Traffic Forecast Update, 2012–2017
31
Interesting Facts
Netflix (31.6%) holds its ground
as the leading downstream
application in North America and
together with YouTube (18.6%)
accounts for over 50% of
downstream traffic on fixed
networks
“Global Internet Phenomena
Report 2H2013”, Sandvine 2013
•
Telecom market research firm TeleGeography.
32
Market trends
•
•
•
The industry is forecast to reach an estimated US $60billion in 2017 with a CAGR
of 4.8% over the next five years (2012‐2017).
Emerging trends of this industry include the use of connectors in the solar photovoltaic industry which increased the use of high power connectors in electric and heavy electric vehicles and high speed connectors for computers and peripherals
Demand for advanced product features, high‐speed, convenience, and connectivity are driving the connector manufacturing industry.
•
Amphenol’s High Performance Modular Jacks will play a significant role in dealing with the expansion of massive Ethernet consumption by offering interconnect solutions that meet the performance requirements.
•
Amphenol’s broad range of I/O registered jacks (RJ) offer solutions to meet the increasing demand for faster speeds and greater bandwidth required by telecom & networking markets for VoIP, Ethernet, WLAN, and other applications •
Lucintel, a leading global management consulting and market research firm, has analyzed the global connector industry and presents its findings in “Global Connector Industry 2012‐2017: Trend, Profit, and Forecast Analysis.”
33
Summary Category Performance Chart
34
Appendix: Series Introduction
35
RJHSE
Available in single (R/A and Vert) and R/A multiport configurations
Inverted (tab up) orientation
Options include LED’s (standard & high temp), Shielding, color keying
Made with high temp housing material. (versions made with standard temp material are available but not suitable for high temp solder processes)
Contacts are PCB through hole design and can be available in varying lengths to accommodate PIH process.
This series is ideal for CAT3 to CAT5 applications but has also been used in CAT5E and CAT6 applications. (For CAT5E and CAT6 applications additional components and design features may be required)
Suitable for lead‐free IR reflow solder process (High temp LED’s are required for High Temp IR Reflow solder process).
36
RJSSE
Available in R/A single, dual and 4 port configurations.
Inverted (tab up) orientation
Other options include light‐pipes, shielding, and color keying.
This series is ideal for CAT3 to CAT5 applications but has also been used in CAT5E applications. (For CAT5E applications additional components and design features may be required) To prevent damage, light‐pipes are installed after the lead‐free IR reflow solder process.
37
RJSBE
Available in R/A single, dual and 4 port configurations.
Standard (Tab Down) Orientation
Other options include LED’s, shielding, color keying, and ferrite filtering.
This series is ideal for CAT3 to CAT5 applications but has also been used in CAT5E applications (For CAT5E applications additional components and design features may be required) Contacts are PCB through hole design and can be available in varying lengths to accommodate PIH process.
Suitable for lead‐free IR reflow solder process (High temp LED’s are required for High Temp IR Reflow solder process).
38
FRJAE
Available in R/A single port and multi‐port
Standard (Tab Down) orientation
Other options include shielding and ferrite filter for EMI sensitive applications.
This series is ideal for CAT3 to CAT5 applications but has also been used in CAT5E applications (For CAT5E applications additional components and design features may be required) No PCB or dimensional changes required to transition to ferrite filter version.
39
RJLSE
Available in R/A single port
Standard (Tab Down) orientation.
Suitable for lead‐free IR reflow solder process and is Pick in Place (PIP) equipment compatible.
Other options include shielding and color keying.
This series is ideal for CAT3 to CAT5 applications but has also been used in CAT5E applications (For CAT5E applications additional components and design features may be required) 40
RJE01
Available in R/A single and dual port configurations
Inverted (Tab up) orientation.
Other options include shielding.
This series has been modified for several customers to Improve the DWV (dielectric withstanding voltage) to withstand 5Kv lightning strike.
This series is ideal for CAT3 applications like fax machines and network printers.
Suitable for lead‐free IR reflow solder process
Contacts are PCB through hole design and can be available in varying lengths to accommodate PIH process.
41
RJE0X Series
RJCSE
RJE05
RJE15
RJE02
RJE07
RJE06
RJE03
RJE09
These series are very common in the market and offered by many competitors.
Within this group are single, multi‐port, R/A and Vertical orientations.
Other options include shielding.
This series is ideal for CAT3 applications
The standard series are not suitable for Lead Free IR reflow solder process but many can be produced using high temperature material as an option
Within this group contact styles are PCB through hole and Surface Mount options.
RJE08
42
RJULE
This series is available in R/A single port configuration.
Standard (Tab Down) orientation with ultra low profile
The ultra low profile design is accomplished by the connector sitting recessed within a PCB cutout. Profile height above PCB is less than 10mm.
Standard and rear mount shield options
Suitable for lead‐free IR reflow solder process.
This series is ideal for CAT3 to CAT5 applications but has also been used in CAT5E applications (For CAT5E applications additional components and design features may be required) 43
RJE56
Available in R/A single port configuration.
Standard (tab down) orientation
Intended to be used as a solder process free solution.
Shielding option
It has press fit contacts eliminating the need to be soldered to the PCB.
44
RJE73
NEW
Available in R/A single port.
Standard (Tab Down) orientation
Small PCB footprint.
Options include shielding and various LED colors.
This series is ideal for CAT3 to CAT5 applications but has also been used in CAT5E applications (For CAT5E applications additional components and design features may be required) Contacts are PCB through hole design and can be available in varying lengths to accommodate PIH process.
Suitable for lead‐free IR reflow solder process (High temp LED’s are required for High Temp IR Reflow solder process).
45
RJE23
NEW
Available in single port vertical
Surface mount modular jack with a small PCB footprint.
Shielded option
Surface mount contacts and a fitting nail bracket assist in speeding up the production process
This series is ideal for CAT3 to CAT5 applications but has also been used in CAT5E applications (For CAT5E applications additional components and design features may be required) 46
RJE74
NEW
Available in Vertical RJ45 and RJ50 configurations.
Options include shielding and a special keying for RJ50 option to prevent mating with a standard RJ45 plug which can cause damage to the contacts.
This series is ideal for CAT3 to CAT5 applications but has also been used in CAT5E applications (For CAT5E applications additional components and design features may be required) Suitable for lead‐free IR reflow solder process
Contacts are PCB through hole design.
Available with optional Mylar cover for automated assembly equipment
47
RJSAE
Available in R/A 2x1, 2x2 and 2x4 configuration.
Other options include LED’s, shielding, and ferrite filtering.
This series is ideal for CAT3 to CAT5 applications but has also been used in CAT5E applications (For CAT5E applications additional components and design features may be required) This connector provides a solution to customers that have an application that utilizes a stacked or single row of Modular Jacks pending their customers specific needs.
With one footprint customers can use either the stacked RJSAE version or the single row RJSBE version.
Suitable for lead‐free IR reflow solder process (High temp LED’s are required for High Temp IR Reflow solder process).
48
RJSNE
Available in R/A 2X4 configuration
The RJSNE is fit, form, and function equivalent to the RJSAE series.
Other options include LED’s, shielding, and ferrite filtering.
This series is ideal for CAT3 to CAT5 applications but has also been used in CAT5E applications (For CAT5E applications additional components and design features may be required) Suitable for lead‐free IR reflow solder process (High temp LED’s are required for High Temp IR Reflow solder process).
Includes an unique inner shield device to reduce the cross talk between top and bottom ports
49
RJE17 Coupler
Available from CAT3 to CAT5E.
These are used to connect a system through a panel or wall plates. 50
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•
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(Ver. 04 – 2014)