Personal guide for: Search Criteria

Transcription

GIFA METEC THERMPROCESS NEWCAST – The
Bright World of Metals.
www.GMTN.de
www.GMTN.de
Personal guide for:
EMail: Product category: gifa.12 - Surface treatment
Search Criteria:
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Company Figures
Company Profile
Contact Persons
Exhibitors with address and hall location
Hall map for each exhibitor
News / Product News
Product groups with descriptions and illustrations
main_prod_no
Messe Düsseldorf GmbH
Postfach 101006
40001 Düsseldorf
Germany
Tel. +49 (0)221 / 45 60-01
Fax +49 (0)221 / 45 60-668
www.messe-duesseldorf.de
© 2011 Messe Düsseldorf GmbH
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Exhibitors
Contents
1 Exhibitors . . . . . . . . . . . . . . . . . . . . . .
1.1
AGTOS GmbH . . . . . . . . . . . . . . . .
1.2
DIAMANT Metallplastic GmbH . . . . . . .
1.3
Eisenwerk Würth - Würth Strahlmittel . . .
1.4
Godfrey & Wing, Inc. . . . . . . . . . . . .
1.5
Henkel AG & Co. KGaA . . . . . . . . . .
1.6
LOI Italimpianti, LOI Thermprocess GmbH
1.7
Rösler Oberflächentechnik GmbH . . . . .
1.8
Ultraseal International . . . . . . . . . . . .
1.9
WISTA s.r.o. . . . . . . . . . . . . . . . . .
1.10 WIWOX GmbH, Surface Systems . . . . .
1.11 ZELEZNIK . . . . . . . . . . . . . . . . . .
2 Fairground Map . . . . . . . . . . . . . . . . . .
3 Hall Maps . . . . . . . . . . . . . . . . . . . . . .
3.1
Hall 09 . . . . . . . . . . . . . . . . . . . .
3.2
Hall 10 . . . . . . . . . . . . . . . . . . . .
3.3
Hall 11 . . . . . . . . . . . . . . . . . . . .
3.4
Hall 15 . . . . . . . . . . . . . . . . . . . .
3.5
Hall 16 . . . . . . . . . . . . . . . . . . . .
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AGTOS GmbH
Address
Gutenbergstr. 14
48282 Emsdetten
Germany
Phone
+49 2572 96026-0
Fax
+49 2572 96026-111
Internet address
www.agtos.de
E-Mail
[email protected]
Stand
Hall 16, A48 (Page 42)
Product Overview
gifa.12.06
AGTOS GmbH
Surface treatment plants
Product Details
gifa.12.06
AGTOS GmbH
Steel mill tumble blast machine
The tumble blast principal has been recognized for decades as
the most effective blasting process for removing sand, scale
and burrs from heavy or sharp-edged mass production parts
that require the robust steel mill design found in our Model
MR tumble blast machines. Mounting screws secure the machine’s steel plates to links in the caterpillar tread. These links
are then joined together with appropriate connecting elements.
The tumbling motion of the mill ensures that work pieces are
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exposed to the abrasive stream during the entire blasting period.
extremely tiny work pieces.
Machines of this kind can be filled and emptied in a variety of ways: with an automated loading device and take-off conveyor, or with other equipment already
integrated in the rest of the production line.
Machines of this kind can be filled and emptied in a variety of ways. These
include an automated loading device and take-off conveyor, manual loading and
unloading in semi-automatic mode, hoisting equipment or direct unloading into
containers provided by the customer.
Hanger-type blast machine
Hanger-type blast machines are among the most flexible
types of blasting equipment. They are used to remove
rust, scale, sand and burrs from many kinds of work pieces.
Hanger-type machines are also used for the finish blasting of
sensitive work pieces or to roughen work piece surfaces for
subsequent coating.
DIAMANT Metallplastic GmbH
As a rule, hanger-type blast machines are offered either for batch or continuous
processing. However, there are many intermediate designs that are oriented
towards different kinds of overhead conveyor systems. In many cases, different
processes such as blasting, painting and subsequent drying can be interconnected via the overhead conveyor system. This makes it possible to tap an
enormous potential for streamlining the process workflow.
Additional processing variants are created by using different kinds of work piece
holders to assist in the process of feeding work pieces to the blasting machine.
In many cases, standard holders such as disks, baskets or rods can solve the
application challenges. However, the increasingly detailed needs of our customers often lead to the creation of tailor-made solutions.
Address
Hontzlarstr. 12-14
41238 Mönchengladbach
Germany
Phone
+49 2166 9836-0
Fax
+49 2166 83025
Internet address
www.diamant.ph
E-Mail
[email protected]
Stand
Hall 10, J54 (Page 36)
Product Overview
gifa.12.03
Impregnation plants
gifa.12.05
Surface treatment materials
Rubber belt tumble blast machine
The tumble blast design has been recognized for decades
as the most effective blasting process for removing scale,
rust and burrs from mass production parts that require the
rubber mill design found in our Model MG tumble blast machines. The tumble blast machine’s endless rubber mill continuously turns the work pieces and exposes them to the
abrasive stream for the entire blasting time. The use of a
rubber mill ensures a relatively gentle tumbling motion. Because clearances are kept small, it is also possible to blast
Product Details
gifa.12.03
Impregnation plants
Polymerwerkstoffe
DIAMANT ist der führende Anbieter von Polymerw-
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erkstoffen für hochwertige Komplettlösungen in der Gießereitechnik. Das attraktive Sortiment reicht von der Herstellung der Druckdichtigkeit
des Bauteils, über die Reparatur von Lunker bis hin zum Verschleißschutz an
Kokillen und der Abdichtung von Feuerungsanlagen.
Product Overview
Eisenwerk Würth - Würth Strahlmittel
gifa.11.03.001
Shot-blasting abrasives, metallic
gifa.11.03.002
Shot-blasting abrasives, inorganic, nonmetallic
Polymerwerkstoffe
gifa.11.03.003
Shot-blasting abrasives, organic
DIAMANT ist der führende Anbieter von Polymerwerkstoffen für hochwertige Komplettlösungen in der Gießereitechnik. Das attraktive Sortiment reicht von der Herstellung der Druckdichtigkeit
des Bauteils, über die Reparatur von Lunker bis hin zum Verschleißschutz an
Kokillen und der Abdichtung von Feuerungsanlagen.
gifa.11.03.004
Shot-blasting abrasives, others
gifa.12.05
newcast.01.04.098
Shotblasting abrasives
gifa.12.05
Product Details
gifa.12.05
Address
+49 7136 9898-0
Fax
+49 7136 25480
Internet address
www.eisenwerk-wuerth.de
E-Mail
[email protected]
Stand
Hall 16, B20 (Page 42)
Stahl-Strahlmittel VERA - Der strahlende Gewinn
für Sie!
Jagstfelder Str. 14
74177 Bad Friedrichshall
Germany
Phone
Länger:
Die Lebensdauer von VERA�® liegt 20–30 % über der Lebensdauer von marktführenden hochgekohlten Stahlstrahlmitteln (Kohlenstoffgehalt größer 0,8 %).
Gegenüber asiatischen Qualitäten realisiert sich so bis zu 50 % Vorteil.
Schneller:
Aufgrund der außergewöhnlichen Haltbarkeit und dem daraus resultierenden
groben Betriebsgemisch sowie der exzellenten Aufhärtung während dem Einsatz erzielt VERA® eine hervorragende Putzleistung auf den Oberflächen.
Besser:
Die Lebensdauer und die Strahlintensität der Strahlmittel werden
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im genormten Verfahren nach DIN 50315 ermittelt und als
end result is an expected across-the-board V6 fuel efficiency improvement of six to eight percent - in addtion to new levels of V6
performance and refinement.
Standzeit in der Anzahl der Strahldurchgänge [Dg] bzw.
als Almen-Intensität (Durchbiegung in mm) angegeben.
Godfrey & Wing’s CFi fully automated vacuum impregnation was selected to
seal the blocks after considering all traditional impregnation options. Given the
highly machined state of the engine block castings after vacuum impregnation, it
was imperiative that the blocks employ the most robust impregnation technology
available while eliminating failure modes common with vacuum impregnation.
With a zero tolerance for contamination and damage, coupled with a leak specification below 2cc/min, the challenge had to be met with the advances found in
the GW CFi.
Hier beweisen sich die eindeutigen Vorteile von VERA�®
gegenüber anderen Stahlstrahlmitteln!
In addition the CFi is fully integrated into the machining line, affording an enormous savings in WIP, transportation and the hidden costs of business.
Godfrey & Wing, Inc.
Address
220 Campus Drive
44202 Aurora, Ohio
USA
Phone
+1 330 562-1440
Fax
+1 330 562-1510
Internet address
www.godfreywing.com
E-Mail
[email protected]
Stand
Hall 15, F12 (Page 40)
Company News
03/24/2011
03/25/2011
Underwriters Laboratories Group has once again
added Imprex 95-1000A.
The Underwriters Laboratories Group has once again
added Imprex 95-1000A, our high performance impregnation sealant, to the UL listing.
UL, as they are commercially known, is a non-profit organization that tests and classifies nearly 20,000 products against their own UL standards which primarily focus on products safety, especially for the safety of our
Imprex 95-1000A, to be used in the impregnation of fuel
components and devices.
The UL group has just completed their product testing of Godfrey & Wing’s Imprex 95-1000A porosity sealant and once again found it in compliance with their
requirements giving our customers a superior product.
For more information contact Godfrey & Wing, Inc.
[email protected].
Continuous Flow Impregnation (CFi)and Imprex
Sealants on the Chrysler V6 PentaStar Engine Block
Godfrey & Wing’s Continuous Flow Impregnation (CFi)
is used on Chrysler’s new DOHC V6 PentaStar cylinder block.
Product Overview
gifa.12.03
via email at process-
Impregnation plants
This new family of V6 engines features an aluminum
die cast block, dual variable valve timing (VVT) and a
two-stage oil pump, among other technologies. The
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lubrication and release properties over the widest range of application temperatures. The Acheson brand also includes ladle coatings, low pressure & gravity
die coatings, hot-spot lubricants, plunger lubricants and a range of other speciality products for the diecaster.
Henkel AG & Co. KGaA
Address
Henkelstr. 67
40589 Düsseldorf
Germany
Phone
+49 211 797-0
Fax
+49 211 798-4008
Internet address
www.henkel.com
Multan® high performance coolants provide for economic metalworking and
forming of light metals, cast iron, steel alloys and non-ferrous metals.
Loctite® offers high-performance adhesives, sealants and chemical products.
For example: the Loctite Kit system allows for the impregnation of light-alloy
castings to overcome issues of porosity.
Alodine® is the ideal corrosion protection for light metals. It ensures the preparation and primer for painting and covers also the etch passivation as pretreatment
for subsequent welding or bonding.
E-Mail
Stand
P3® cleaners are high quality alkali, acid and neutral aqueous cleaners for efficient process-, parts- and maintenance cleaning.
Hall 11, J35 (Page 38)
Ceramishield® is a range of ceramic coatings to replace traditional anti-spatter
in the MigMag welding process.
Product Overview
gifa.12.05
gifa.10.03.004
Release agents for die-casting
gifa.12.03
Impregnation plants
gifa.12.05
gifa.13.02
Welding installations and accessories
Henkel
Product Details
gifa.12.03
Henkel is the manufacturer of many leading brands
used in light-alloy die-casting:
Impregnation plants
Henkel
Multan® high performance coolants provide for economic metalworking and
forming of light metals, cast iron, steel alloys and non-ferrous metals.
Henkel is the manufacturer of many leading brands
used in light-alloy die-casting:
Acheson® die lubricants provide diecasters with the opportunity to achieve the lowest possible process costs by delivering best-in-class
Acheson® die lubricants provide diecasters with the opportunity to achieve the lowest possible process costs by delivering best-in-class
lubrication and release properties over the widest range of application temperatures. The Acheson brand also includes ladle coatings, low pressure & gravity
die coatings, hot-spot lubricants, plunger lubricants and a range of other speciality products for the diecaster.
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Loctite® offers high-performance adhesives, sealants and chemical products.
For example: the Loctite Kit system allows for the impregnation of light-alloy
castings to overcome issues of porosity.
Alodine® is the ideal corrosion protection for light metals. It ensures the prepara-
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tion and primer for painting and covers also the etch passivation as pretreatment
for subsequent welding or bonding.
P3® cleaners are high quality alkali, acid and neutral aqueous cleaners for efficient process-, parts- and maintenance cleaning.
Ceramishield® is a range of ceramic coatings to replace traditional anti-spatter
in the MigMag welding process.
gewählt. Nun bestellte das Unternehmen für die nächste Ausbaustufe einen
weiteren Zweikammer-Schmelzofen TCF bei der LOI Thermprocess, ein Unternehmen der LOI Italimpianti Gruppe.
Das neue Recyclingsystem wird über eine Tagesleistung von 150 Tonnen Flüssigmetall verfügen, das ausschließlich aus Schrott gewonnen wird.
Es werden unterschiedliche Aluminium Blechschrotte eingeschmolzen. Das so
gewonnene Flüssigmetall wird zu neuen Walzbarren verarbeitet.
Die LOI Thermprocess Anlagentechnik wurde von Alunorf aufgrund ihrer herausragenden Leistungsfähigkeit und der umweltverträglichen und energieeffizienten Arbeitsweise gewählt.
Address
Am Lichtbogen 29
45141 Essen
Germany
Kontaminierter Schrott kann ohne Vorbehandlung eingesetzt werden. Die integrierte Abgasbehandlung sorgt für eine sichere und effiziente Verbrennung von
Schadstoffen. Der Recyclingofen ist mit einem Regeneratorsystem ausgestattet, das eine hohe Wärmerückgewinnung aus dem Abgas des Ofens erzielt.
Die verringerte und gekühlte Abgasmenge reduziert die Investitionskosten für
die Filteranlage. Gleichzeitig gewährleistet das LOI-Regeneratorsystem die für
die Umweltverträglichkeit erforderliche schnelle Abkühlung der Abgase.
Phone
+49 201 18911
Die Erweiterung des Alunorf Recycling-Centers wird im Herbst 2011 den Probebetrieb aufnehmen.
Fax
+49 201 1891310
Die LOI Thermprocess Recyclingtechnik TCF ist weltweit mit Erfolg im Einsatz
und produziert insgesamt derzeit täglich ca. 2.000 Tonnen Flüssigmetall.
Internet address
www.loi-italimpianti.de
E-Mail
[email protected]
Product Overview
Stand
10.02.2011
gifa.01
Foundry plants and installations, planning,
construction, engineering
gifa.02.02.005
Hearth-type electric melting and holding furnaces
gifa.02.02.009
Other electric melting and holding furnaces
gifa.02.03.001
Crucible melting and holding furnaces, fuel-heated
Hall 09, C62 (Page 34)
Company News
Aluminium Norf bestellt zweiten
Zweikammer-Schmelzofen (TCF) bei LOI Italimpianti
Aluminium Norf GmbH, Neuss, das weltgrößte AluminiumWalzwerk investiert weiter in hochmoderne Anlagentechnik für das Aluminium-Recycling. Als Herzstück
für sein neues Recyclingzentrum hatte Alunorf im Jahre
2008 die LOI Thermprocess Recycling-Technologie
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gifa.02.03.002
Hearth-type melting and holding furnaces, fuel-heated
thermpro.01.07.013.06 Softening annealing
gifa.02.03.003
Rotary furnaces
thermpro.01.07.013.07 Other annealing processes
gifa.10.01.002
Pouring equipment, dosing
thermpro.01.07.014.01 Heating, Preheating / Non-ferrous metals
gifa.10.01.003
Pouring equipment, heated (pouring furnaces)
thermpro.01.07.014.02 Holding at temperature (solid phase) / Non-ferrous
metals
gifa.10.01.006
Pig casting machines
gifa.10.06.001
Continuous casting machines and plants
gifa.12.04
Galvanizing plants
gifa.14.04
Heat treating furnaces and installations
metec.06.01
Ingot casting
metec.06.02
Continuous casting / non-ferrous metals
metec.07.17
Reheating and heat treating furnaces (steel)
metec.08.08
Reheating and heat treating furnaces (non-ferrous
metals)
thermpro.01.08.009.03 Hardening
thermpro.01.07.003
Pouring / Non-ferrous metals
thermpro.01.08.009.05 Nitriding
thermpro.01.07.014.04 Postheating / Non-ferrous metals
thermpro.01.07.015
Other thermal processes / Non-ferrous metals
thermpro.01.08.002
Tempering / Steel and Iron
thermpro.01.08.003.02 Gas carburizing
thermpro.01.08.004.07 Galvanizing
thermpro.01.08.009.01 Carburizing / Steel and Iron
thermpro.01.08.009.02 Carbonitriding
thermpro.01.07.009.03 Remelting / Non-ferrous metals
thermpro.01.08.009.06 Nitrocarburizing
thermpro.01.07.013.02 Stress-relieving annealing
thermpro.01.08.013
thermpro.01.07.013.03 Homogenization annealing / Non-ferrous metals
thermpro.01.08.015.01 Quenching
thermpro.01.07.013.04 Solution annealing
thermpro.01.08.015.02 Tempering / Steel and Iron
thermpro.01.07.013.05 Artificial ageing
thermpro.01.08.015.03 Case hardening
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Sintering / Steel and Iron
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thermpro.01.08.015.04 Annealing
Rösler Oberflächentechnik GmbH
thermpro.01.08.015.05 Malleablizing
Address
Vorstadt 1
96190 Untermerzbach / Bayern
Germany
thermpro.01.08.016.01 Heating, Preheating / Steel and Iron
Phone
+49 9533 924-0
thermpro.01.08.016.02 Holding at temperature (solid phase) / Steel and Iron
Fax
+49 9533 924-300
thermpro.01.08.016.04 Postheating / Steel and Iron
Internet address
www.rosler.com
thermpro.02.04
E-Mail
[email protected]
Stand
thermpro.01.08.015.06 Quenching and tempering
Quenching equipment
thermpro.03.02.003.01 Burner / Gas firing equipment
thermpro.03.02.003.02 Recuperator burner / Gas firing equipment
Product Overview
thermpro.03.02.004.01 Burner / Oil firing equipment
thermpro.03.02.004.02 Recuperator burner / Oil firing equipment
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Trimming machines for die casting
gifa.11.01.004
Decoring equipment
gifa.11.02.001
Pneumatic blast cleaning machines
gifa.11.02.002
Airless shot-blasting machines
gifa.11.02.003
Pressure water blasting plants
gifa.11.04.001
Deflashing machines
gifa.11.05.006
Grinding technology, others
gifa.12.06
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Product Details
gifa.12.06
Long Life Turbines
At 01.01.2011, Rösler acquires Rutten, a world leader
for over 20 years in the area of Long Life Shotblasting Turbines. Rutten has been a tireless innovator of
shotblast materials and this founded the revolutionary
C-Turbine with curved blades. And now its most recent
research effort, corroborated by intensive testing, has yielded a new concept:
the Gamma-�®-Turbine which is equipped with active double-sided bladings.
The patended Rutten C-Turbines and the patended Rutten Gamma-�®- Turbines stand out for:
Increased abrasive projection speed Exceptional wear resistance (extra strong
alloy) Reduction of energy consumption Extreme long service lives (C-Turbines
8 times, Gamma-�®- Turbines from 8 to 16 times) Adaptable blast image Increasing the shotblasting result (C-Turbines 50% up to 70%, Gamma-�®- Turbines 45% up to 58% higher shotblasting power compared to conventional turbines) Reduced shot consumption Very low consumption of spare parts Reversible turbines, blast pattern regulator and pre-accelerator (Gamma-�®- Turbine)
ponents. These media ensure that the required dimensional tolerances of the
load area of the teeth are maintained, and that the inside surface of the bearing
seat is also smoothed down to the specified value. Another positive side effect
of this particular mass finishing process is the removal of peaks on the parts
surface generated by the preceding manufacturing process. This results in several significant benefits: The parts do not require a special run-in period and the
risk of micro-pitting which usually occurs, when a part is exposed to pressure, is
drastically reduced. At the same time the friction, for example in a transmission,
is reduced increasing the time between service intervals. The Rösler mass finishing process produces surface readings as low as Ra = 0.02 µm. Of course,
the overall processing time required for achieving such surface conditions depends on the surface roughness of the raw parts. For example, with a surface
reading on the raw part of Ra = 0.9 it takes about 2 hours of processing time to
reduce the Ra value down to Ra = 0.35.
This new mass finishing process can, of course, also be used to replace the
manual grinding of the running surface of large bearing rings and the deburring
of brass bearing cages for large bearings. The replacement of manual labor with
this mechanical process not only produces significant cost savings, but it also
results in a significantly improved control of the deburring and grinding process
with absolutely repeatable and consistent finishing results.
Ultraseal International
Address
Godiva Place
CV1 5PN Coventry
United Kingdom
Phone
+44 2476 258444
Fax
+44 2476 551402
Internet address
www.ultraseal.co.uk
E-Mail
[email protected]
Stand
Hall 11, G04 (Page 38)
Mass finishing of large gear and bearing components
The pre-defined surface finishes that are required for
the optimal operation of large gear components are
usually generated with costly and time-consuming CNC
grinding systems. With a mass finishing process specifically developed by Rösler, the costs for such applications can be reduced to about one third of the costs of the CNC grinding process.
The fact that the Rösler system allows the simultaneous finishing of several parts
in one single batch is an additional benefit. Depending on the weight and geometry of the parts to be processed, rotary or tub vibrators may be utilized allowing
the finishing of parts with a weight of up to 3 metric tons (6,600 lbs) and an external diameter of up to 2500 mm (100 inches). Specially developed grinding
media are utilized for finishing the surface of the tooth section of such gear com-
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Company News
03/18/2011
ULTRASEAL INTERNATIONAL OPENS JAPAN OFFICE
Ultraseal International, the world-leading provider of solutions to the eternal problem of porosity in metal castings, has opened an office in Japan.
The company has also been at the forefront of the design of impregnation equipment, developing its own Sealant Recovery System for recycling sealants. It
manufactures a range of both conventional top-loading and innovative frontloading impregnation machines and also offers customers a full support service,
including analysis and quality control from its own laboratories.
Headquartered in Coventry, UK, Ultraseal International is part of the Norman
Hay Group plc and has a global presence with operations in the United States,
China and India as well as a further 20 agents/distributors throughout the world.
The UK-based company with a global reach is expanding
its operations in the Far East to serve the increasing demand for its innovative products. These include its market leading Rexeal 100 recyclable sealant and a range
of front-loading impregnation equipment that can be incorporated into a production line and is ideally suited to
modern lean manufacturing processes.
04/01/2011
The office in Osaka, the historic commercial capital of Japan, is run by newlyappointed General Manager Hiroki Kashiwa who has considerable knowledge
and experience of Ultraseal International’s products as he previously worked for
Ultraseal International’s former long-standing agents in Japan.
Gary Lloyd, Managing Director of Ultraseal International, said: “We are delighted
to open our office in Japan under Mr Kashiwa who already knows our customers
and has a wealth of knowledge about the impregnation process and our products.
“Having our own dedicated Ultraseal International office in Japan will enable us
to support customers throughout the Far East, in particular Japanese manufacturers that are expanding into mainland China where our Rexeal 100 recyclable
sealant is swiftly becoming the solution of choice for reliably and permanently
solving the problem of porosity in castings.”
Officially launched at the Japan Die Casting Congress & Exposition held in late
2010 at Yokohama, Ultraseal International’s Japan office has already won an order from a Japanese company setting up an operation in Thailand and is in negotiations with another that is establishing a manufacturing facility near Shanghai,
China.
Ultraseal International produces a range of methacrylate-based sealants and
was the first in the world to market a recyclable sealant, Ultraseal MX2, which
operates a closed loop cold wash system compared to conventional processes,
in which 90% of the sealant is washed away, along with lots of water.
ULTRASEAL INTERNATIONAL STRENGTHENS ITS
TOP TEAM Three key appointments made
Ultraseal International, the world-leading provider of recyclable sealants that
reliably and permanently solve the problems of porosity in metal castings, has
strengthened its management team.
The UK-headquartered company with a global reach has created three new key
appointments to underpin its drive to bring the environmental benefits of its innovative technology to a wider audience.
Stephen Hynes is Ultraseal International’s first Strategic Marketing Director and
will have global responsibility for promoting the brand.
Tim Butler is Ultraseal International’s new global Sales Director. He also has responsibility for the Lubrolene range of water-free die-casting lubricants for which
Ultraseal International has exclusive European distribution rights . Bob Remler
has been appointed Vice President Sales of Ultraseal America, Inc and is based
at Ann Arbor, MI, will drive Ultraseal’s growth in the Americas.
Ultraseal International has its headquarters in Coventry, UK, and has a global
presence, with operations in the United States, Japan, China and India as well
as a network of more than 20 agents/distributors around the globe.
Its innovative range of recyclable sealants – including the new generation Rexeal
100 – use far less chemicals and water than conventional systems in which 95%
of the sealant is simply washed away. Ultraseal International also produces
a range of ground-breaking, front-loading impregnation equipment that can be
easily incorporated into a production line.
Ultraseal International’s new generation of recyclable sealant, Rexeal 100,
has improved environmental credentials and enhanced effectiveness, operating across a wider temperature range from -50C to 220C.
21
22
02/15/2011
www.GMTN.de
www.GMTN.de
Water-free Release Agent Establishes Hold in
European Automotive Market
Lubrolene’s Water-free Release Agent (WFR) continues to establish its leading position in the European automotive foundry market. After securing business with
some of Japan’s largest automotive OEMs - Toyota, Honda, Nissan, Daihatsu
and Suzuki – Lubrolene usage is now rapidly growing in Europe with a number
of large OEMs changing over parts of their production process and the rate of
trials increasing rapidly with others in the supply chain.
The development of water free solutions in HPDC has been led – almost uniquely
– by Lubrolene of Japan. The proving of the technology and its adoption as
a readily acceptable and production proven solution started in the Japanese
automotive industry but now it is no longer a uniquely Eastern manufacturing
practice.
In partnership with its European distributor - Ultraseal International - Lubrolene
WFR is applied by micro-mist technology and delivers these typical benefits over
the water based lubricants: •Dramatically increases die life due to less heating
and cooling •Allows faster cycle times due to lubricant adhesion at higher temperatures •Eliminates down-time caused by blocked nozzles •Eliminates residual water and reduces porosity rejects •Gives considerable environmental and
cost benefits through spraying 0.1% of current spray volumes
Mr Sharat Nath, Managing Director of Ultraseal India, said “After 25 years, Ultraseal India has built an enviable customer base that includes some of the world’s
best known automotive brands, as well as having established a market leading
product range. This longevity in the market place and first mover advantage has
created competitive advantage in terms of global product approvals, world class
quality and market and product application knowledge that adds great value to
our customers’ business”.
Product Overview
gifa.12.03
Impregnation plants
WISTA s.r.o.
Address
Dlouhé díly 414
763 02 Zlín - Louky
Czech Republic
Phone
+420 577113430-1
Fax
+420 577113436-7
India’s leading supplier of impregnation sealant and equipment is celebrating
Internet address
www.wista.cz
25 years since its inception as a private limited company
in India. A technical and financial collaboration with Ultraseal International of the United Kingdom, Ultraseal India continues to build upon its reputation as a pioneer
in introducing new impregnation technology. After being
first to market with vacuum impregnation technology and
thermo curing impregnation sealant (methacrylate), the
company is now increasingly converting major automotive OEMs in India to the
use of recycling impregnation sealant that not only improves the cost competitiveness of the process but also substantially reduces the environmental impact
- less water usage and up to 90% of the sealant is recovered and reused through
a sealant recovery system (SRS). Rexeal 100, the world leading impregnation
recycling sealant brand, includes benefits such as improved process stability,
increased thermal resistance and increased hydrophobic properties.
E-Mail
[email protected]
Stand
02/15/2011
Ultraseal India Celebrates 25th Years in Business
23
Product Overview
gifa.12.06
WISTA s.r.o.
24
www.GMTN.de
www.GMTN.de
Product Details
gifa.12.06
WISTA s.r.o.
Blast Cleaning Cabinet DUKE
Arc spray gun LD / U 2 with the nozzle for wire diameter 1.6 mm, 2.0 mm or 2.5
mm Wire feed set with DC motor (either on a small console or as a separate
device) which can be used to feed the wire into the nozzle through up to 15m
long loom. Special mobile power source with all control and regulation functions.
Technical data: 100% duty cycle at 300 A, 28 V 400 V, 50 Hz, 11 kVA
Compact DUKE blast cabinets are used for general dry abrasive blast cleaning. The enclosure is made of quality steel,
designed for work efficiency and practicality. Its compact and
practical design provides space saving and favorable work
ergonomic. Maximum working air pressure is 7 bar (102 psi).
Tables
Workpieces are placed either directly onto a rotary table
or into a table mounted fixtures. Wide opening door allow
simple and fast loading.Blast wheels are mounted above
the table on the top of the blast cabinet.Self standing or
integral dust collector unit.
High pressure greatly increases the performance and efficiency of blasting.
Features:
Wire Mesh Belt
Economic system with the blasting cabinet, cyclone separator and dust collector in 1 unit Compact, ergonomic design provides space saving and userfriendliness Easy commissioning - just connect to the compressed air and electrical feed Large glass visor and interior lights ensure high visibility inside the
cabinet
Wire Mesh Belt
Treated parts are placed onto a horizontal wire mesh
belt conveyor which passes through the blast chamber
Blast chamber is lined with special manganese steel
Optional equipment:
Loading cart Turntable Hard fixturing for nozzles Automation Kit Bag dust collector Cartridge dust collector
Suitable for high production rates, can be placed as part of production line without without interupting material flow
Blast wheels are located above and below the conveyor under different angles
to ensure that all workpiece surfaces are exposed to the blast stream - CWB line
Hand Metallization Coating Equipment
Blast wheels are located only above the conveyor, designed for finishing of flat
panels, ceramics and concrete pavers, etc. - TRL line
OSU- Hessler 300A LDU- 2 Push
Multi-purpose equipment with great applicability in corrosion protection. If necessary, the device can be in minutes switched over to coating application of steel, zinc, aluminum, etc.
Set includes:
25
26
www.GMTN.de
www.GMTN.de
WIWOX GmbH, Surface Systems
Address
Product Details
Niermannsweg 3-5
40699 Erkrath
Germany
WIWOX 3CD
Phone
+49 211 159888-0
Mechanical processes
Fax
+49 211 159888-11
Elektrochemische-Entgratanlagen
Internet address
www.wiwox.com
E-Mail
[email protected]
Stand
Hall 16, E03 (Page 42)
Product Overview
gifa.12.06
Precision burr removal using electrochemical processes,
polishing and finishing through controlled removal of layers from metallic surfaces in single work stages, manually or fully automatically within just a few
seconds.
gifa.11.02.001
Pneumatic blast cleaning machines
gifa.11.02.002
Airless shot-blasting machines
gifa.11.02.003
Pressure water blasting plants
gifa.11.03.001
gifa.11.03.002
For all components made of steel, stainless steel, aluminium and brass. Greatest surface purity and minimization of surface roughness as well as on indentations and in concealed holes.
ZELEZNIK
Address
Sopotnica
7244 Zvan Demir Hisar
Former Yugoslav Rep. of Macedonia
Shot-blasting abrasives, inorganic, nonmetallic
Phone
+389 47 272418
gifa.11.03.003
Shot-blasting abrasives, organic
Fax
+389 47 272523
gifa.11.03.004
Shot-blasting abrasives, others
Internet address
www.zeleznik.com.mk
gifa.12.06
E-Mail
[email protected]
gifa.22.03
Dust extraction systems
Stand
Hall 16, H51 (Page 42)
27
28
www.GMTN.de
www.GMTN.de
Product Overview
ZELEZNIK
gifa.11.03.001
gifa.12.05
newcast.01.01.007
Wear-resistant cast iron
newcast.01.02.001.04 Shell moulding (Ferrous castings)
newcast.01.04.006
Building machinery components (Ferrous castings)
newcast.01.04.007
Mining machinery components (Ferrous castings)
newcast.01.04.010
Crusher jaws
newcast.01.04.098
Shotblasting abrasives
Product Details
gifa.12.05
ZELEZNIK
Production Program Steel Shot
Production Program Steel Shot
29
30
www.GMTN.de
The Bright World of Metals
28 June – 2 July 2011 • Düsseldorf, Germany
Rheinbad
CARAVAN CENTER
Hallen/Halls
10 – 13
15 – 17
Hallen/Halls
9 + 10
Hallen/Halls
3+4+5
Hallen/Halls
13 + 14
Nord/North
Autobahn/
Motorway A44
0,5 km
8a
8b
78
U-Bahnhof
Tram Station
(Nord-Ost)*
(North-East)*
Messe Nord
*Nur für Pendelbusse
(nicht bei allen Veranstaltungen geöffnet)
*For shuttle buses only
(not available for all events)
Polizei, Fundbüro
Police, Lost property office
Logistikzentrum
Logistics Center
6
Pendelbusspur
Shuttle bus
7
7a
0
9
5
Messe-Einfahrt/Tor
T 1
Fair entrance/Gate 1
3
r
ame
erd
Rott
17
Be
11
ckb
usc
hst
raß
e
79
Duisburg
e
Ost/East
897
CCD Pavillon
hst
raß
e
Nordpark
78/79
Am
Löbbecke Museum
+ Aquazoo
722
in
Ha
Da n
zig
er S
traß
e
896
CCD Ost/CCD Süd
Kongresse/Congresses
S
to
450 ckume
m r Kirc
4k
m
m
4k
adt km
enst City 4
Inn
722
722
Düsseldorf
Fashion
House 2
896
m
Restaurant
Café
897
B8
1
Halle/Hall 7.0
Verbände/Associations
Institutionen/Institutions
Hochschulen/
Colleges and universities
Kais
ers
rw
ert
her
Stra
ß
722
4k
Congress
Center
Düsseldorf
Congress
Center
Düsseldorf
Magazin
Storeroom
Inn
ens
tad
t
CCD Süd
CCD Ost
Werkstatt
Workshop
City
Cit
y
ße
Stra
15 14
16
2
Süd/South
13
4
CCD Stadthalle
Rhein
R
Rh
hei
he
ein
n
10
Freiligrathplatz
Zoll,
Spediteure
Customs,
Forwarders
722
78
12
0–2
F
Ai lugh
rp af
or e n
t3 3
km km
78
Heinz-Ingenstau-Str.
897
896
Düsseldorf
Fashion
House 1
Thewissen
weg
Messe Düsseldorf GmbH
Postfach 10 10 06
40001 Düsseldorf
Germany
Tel. +49 (0)2 11/45 60-01
Fax +49 (0)2 11/45 60-6 68
www.messe-duesseldorf.de
32
www.GMTN.de
2.1 Hall 09
C62
LOI Italimpianti, LOI Thermprocess
GmbH
34
www.GMTN.de
2.2 Hall 10
J54
36
www.GMTN.de
2.3 Hall 11
G04
J35
38
www.GMTN.de
2.4 Hall 15
F12
40
www.GMTN.de
2.5 Hall 16
A48
AGTOS GmbH
B20
Eisenwerk Würth - Würth
Strahlmittel
C22
WISTA s.r.o.
C35
E03
H51
ZELEZNIK
42

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