Installer`s Guide

Transcription

Installer`s Guide
Parapro 123
Flashing System
Installer’s Guide
Table of Contents
I.
System Overview and Products
1
II.
Personal Protection
1
III.
Storage
2
IV.
Installation Materials, Tools, and Equipment
2
V.
Substrate Preparation and Repair
3
VI. Measuring and Mixing Parapro Resins
5
VII. Pro Primer W, Pro Primer T, and Pro Primer R Resins
7
VIII. Pro Paste Resin and Pro Repair Mortar
8
IX. Pro Fleece
9
X.
9
Parapro Flashing Resin
XI. Surfacing - Siplast No. 11 Granules and Pro Color Finish
10
XII. Coverage and Consumption Rates
11
XIII. Parapro 123 Flashing System Application
12
XIV. Parapro 123 Flashing System lnterply Application
14
Appendix A - Standard Parapro 123 Flashing System Details
18
Appendix B - Parapro 123 Flashing System Fleece Cutting Diagrams
23
I. System Overview and Products
Siplast Parapro 123 Products
The Parapro 123 Flashing System used with
PMMA-based flashing system designed for use in conjunction
Systems
The Siplast Parapro 123 Flashing System is a liquid-applied,
with SBS-modified bitumen and PMMA-based roofing sys-
tems. The Parapro 123 Flashing System is a layered application consisting of one coat of primer (where required
depending on substrate conditions) and waterproofing layers
reinforced with polyester fleece.
Parapro products include Parapro 123 Flashing Resin and
Parapro Roof Membrane Resin. Pro Products, which are used
with both Parapro Systems and Terapro Waterproofing Sys-
tems, include: Pro Primers, Pro Color Finish, Pro Catalyst, and
Pro aggregates. Pro Primers and Pro Color Finish are collectively referred to as Pro Resins in this Installer’s Guide.
Siplast SBS-Modified Bitumen Roof Membrane
The Parapro 123 Flashing System can be applied directly over
standard Siplast SBS-modified bitumen roof systems that are
applied by torch, Type IV asphalt, or SFT Adhesive. Alterna-
tively, the Parapro 123 Flashing System can be installed between plies of Siplast SBS-modified bitumen Roof Systems
applied by torch, hot asphalt, SFT Adhesive or solvent-based
adhesive. Refer to the application instructions beginning on
page 12 of this guide for step-by-step installation procedures.
Contact the Siplast Technical Department at 1-800-922-8800
for information.
Weather Restrictions
Do not apply any Parapro or Pro Resin products if there is a
threat of precipitation, condensation is present on the substrate or the ambient temperature is within 5°F of the dew
point. Ambient and substrate temperatures affect the application of Siplast Parapro and Pro Resin materials. Ambient and
substrate temperature guidelines and restrictions vary by
product, and are noted in the product sections of this guide.
II. Personal Protection
Safety and Protection
Refer to the Material Safety Data Sheet (MSDS) for each Para-
protection as needed to keep exposure below Threshold Limit
pro and Pro Resins are flammable, and are harmful if inhaled,
contact with eyes, skin, and clothing. Wear suitable gloves
pro and Pro Resin product for specific PPE information. Paraswallowed, or absorbed through the skin. They can cause
skin, eye, and respiratory irritation, and may cause skin and
respiratory sensitization.
Do not smoke around Parapro or Pro Products. Keep the
products away from open flame, fire, or any ignition source.
Avoid breathing Parapro or Pro Resin vapor and Pro Catalyst
dust. Use the products with adequate ventilation or respiratory
1
Values (TLV) values. Do not ingest the products, and avoid
and eye/face protection. Wash thoroughly after handling the
products. Keep the products out of reach of children.
First aid information is available on Parapro and Pro Resin
product MSDS documents and product containers.
III. Storage
Storage
Store Parapro and Pro Resin products indoors in closed con-
of 122°F (50°C) or higher can result in self-accelerating de-
sunlight, heat, open fire, any ignition source, oxidizing agents,
is signaled by the presence of bright white smoke, and can
tainers in a well-ventilated, cool, dry area away from direct
strong acids, and strong alkalis. Resin products may auto-
polymerize at temperatures greater than 140°F (60°C). Resin
product shelf life is 6 months from ship date. The shelf life of
resin products will be reduced if the products are stored at
temperatures above 77°F (25°C). Pro Catalyst is extremely
heat sensitive. Proper storage is important to help ensure handling safety and that product quality is not compromised. To
composition of Pro Catalyst. Self-accelerating decomposition
create temperatures in excess of 500°F (260°C), depending
on the environmental conditions and quantity of catalyst present. Such temperatures can be hazardous in the presence of
flammable materials. Therefore, Pro Catalyst should never be
subjected to conditions that can result in self-accelerating decomposition.
maintain product quality, the storage temperature of Pro Cata-
Materials stored on the job site during application should be
ness of Pro Catalyst will decrease progressively when stored
areas, materials should be covered with a white, reflective tarp
lyst should not exceed 77°F (25°C). The reactivity/effective-
under high temperature conditions. Exposure to a temperature
kept on a pallet in a shaded, well-ventilated area. In unshaded
in a manner that allows air circulation beneath the tarp.
IV. Installation Materials, Tools, and Equipment
Substrate Preparation
Application
•
Hand grinder with carbide disk, diamond cup, or other ap-
•
Margin trowel
Shot blaster with dust collector/air pulse compressor
•
Application rollers 4" to 6" wide
•
•
•
•
•
•
Blower, vacuum, & broom
propriate abrasive wheel
Pro Prep
Pro Paste
•
Disposable butyl rubber or nitrile gloves
Pro Repair Mortar
Plastic tarps or sheeting
•
Mixing agitator or stir sticks
•
•
Application brushes - 2-3" wide
•
Pro Prep
•
•
•
Tape (masking, duct or gaffers tape)
Sandpaper
Mixing
•
•
Variable speed drill with 1/2-inch chuck
•
Heavy-duty scissors
Miscellaneous
•
Extension cords
•
Plastic garbage bags
•
•
Clean cotton rags
Box or razor knife
1-tablespoon measure
•
Infrared thermometer
marks in kg/liters)
•
Chalk line
Plastic mixing buckets (2 or 3-liter with volume graduation
Battery operated scale
•
Tape measure
2
V. Substrate Preparation and Repair
General Substrate Preparation
All substrates must be free from gross irregularities, loose ma-
Substrate preparation guidelines appear in the chart below but
snow, water, grease, oil, release agents, lacquers, paint cover-
lar situation. In applications where adhesion to a substrate not
terial, unsound material, foreign material (such as dirt, ice,
ings), or any other condition that would be detrimental to the
adhesion of the catalyzed primer and/or resin to the substrate.
Some surfaces may require shotblasting, scarification followed
by shotblasting, or grinding to achieve a suitable substrate.
Substrate
Aluminum, Copper, Lead, Steel
Stainless Steel
Paint/Coating
Oxidized Mopping Asphalt/ Smooth-Surfaced
SBS-modified bitumen, Hot Rubberized
Asphalt
Concrete (horizontal)
Preparatory
Guidelines
1, 2, 3, 4
Polymer Concrete
Clay, Ceramic Tiles, Brick
Wood
Plywood (ACX)
Mortar
DensDeck, DensDeck Prime and Durock
Paradiene 20
Paradiene 30
Paradiene 20 P
Galvalume Metal (not approved)
nical Department at 1-800-922-8800 for information on testing
such substrates for adhesion by performing a field bond test.
Pro Primer W
Required
Pro Primer T
Required
Pro Primer R
Required
7
1, 10 11
1, 5
•
1, 5
•
1, 6
•
1, 8
1
1
1, 5
1, 9
1
•
•
•
•
•
•
1
Key to Preparation Guideline
ularities, loose material, unsound material, or any foreign
material (such as dirt, ice, snow, water, grease,
bitumen/coal tar, oil, release agents, lacquers, paint coverings), or any other condition that would be detrimental to
the adhesion of the catalyzed primer and/or resin to the
substrate.
2. Remove rust or other oxidation layers.
3. Abrade surface to bright finish prior to cleaning with Pro
Prep.
4. Wipe down thoroughly with Pro Prep prior to coating. Allow
Pro Prep a minimum of 20 minutes drying time after application before continuing. The next application process
should be completed within 60 minutes of cleaning with
Pro Prep.
5. See substrate preparation and repair guidelines on page 4.
6. Grind surface to remove glaze. Tiles must be fully bonded
to a sound foundation. No moisture should be present
12
11
1
1. Substrate must be clean and dry and free from gross irreg-
beneath tiles.
listed in the chart is required, please contact the Siplast Tech-
1, 2, 3, 4, 13
Concrete (vertical)
3
it is important to note that requirements can vary for a particu-
11
7. All paint coverings and coatings must be removed.
8. Refer to polymer concrete manufacturer’s requirements for
suitability as a substrate for waterproofing materials. Prepare by shotblasting or grinding. Contact Siplast for a list
of approved polymer concrete products.
9. Tape all joints between panels and panel edges at all walls,
perimeters, and penetrations using gaffer’s tape before
priming or apply Eternabond® Webseal® after priming.
10. Mopping asphalt residue should be removed from the
primary substrate that will receive the Parapro Flashing
materials.
11. Priming is recommended over raw asphalt if aesthetics is a
concern.
12. While priming of the Paradiene 20 is not required, Pro
Primer R can be applied to maintain a consistent aesthetic
appearance. Pro Primer R cannot be used over concrete
or masonry and is not intended for use over asphalt
contaminated roofing or flashing substrates.
13. A peel test is recommended to ensure that adhesion is
adequate.
Substrate Preparation and Repair
Metal & Rigid Plastic
Cracks, Joints, and Small Indentations
Extend the preparation area a minimum of 1⁄4-inch (7 mm)
Before application of the Parapro Flashing Membrane (and
after priming if required), all joints, cracks, voids, fractures, de-
Lightly abrade and clean metal and rigid plastic substrates.
beyond the termination of the Parapro materials.
pressions, and small indentations in the substrate must be
Siplast Granule-Surfaced Membranes
Primer (if applicable) and Pro Paste for all such substrate re-
pletely removed from the surface of the roof membrane by
filled. Siplast recommends the use of the appropriate Pro
pairs. The Parapro Flashing Membrane may be applied immediately after the Pro Paste sets.
Substrate Leveling & Patching
Following preparation and priming with the appropriate Pro
Primer (if necessary), low areas may be leveled using Pro
All loose granules, dust, and organic debris must be com-
brooming, and/or power vacuuming, low-pressure wash, or
other suitable method prior to application of the Parapro
Flashing Membrane. If a low-pressure wash is used, the sub-
strate must be allowed to dry completely prior to application of
the Parapro Flashing Membrane.
Paste. Pro Repair Mortar may be used for larger areas.
Insulation/Substrate Panels
Concrete & Masonry
DensDeck or DensDeck Prime as substrates for direct applica-
New concrete must be cured a minimum of 28 days in accordance with ACI-308 (or as recommended by the concrete
manufacturer) and meet moisture content guidelines before
the application of the appropriate Pro Primer. New or existing
concrete must be prepared to provide a sound substrate free
from laitance and should be free from materials that may in-
hibit adhesion of the Parapro 123 Flashing System. All spalls
and voids must be repaired and allowed to cure a minimum of
28 days in accordance with ACI-308 (or as recommended by
the concrete manufacturer). Small spalls and voids may be
primed with the appropriate Pro Primer and repaired with Pro
Paste prior to application of the Parapro Flashing Membrane.
Masonry walls should be prepared in the same manner as
concrete substrates. Parapro materials must not be applied
over soft or scaling brick or masonry, faulty mortar joints, or
walls with broken, damaged, or a leaking coping system.
Masonry wall surfaces above the termination of the Parapro
materials should be appropriately treated against moisture
intrusion, and a properly sealed, reglet-anchored counterflash-
ing should be considered. Siplast guarantees exclude from
coverage moisture entry through walls above the Parapro
termination.
Acceptable sheathings include approved cementitious boards,
tion of Parapro flashing materials. Common paper-faced gyp-
sum wall board is not acceptable. Joints between panels must
be covered with 2-inch wide strips of gaffers tape and the
panels/tape must be primed using Pro Primer W prior to application of the Parapro Flashing Membrane. Alternatively, the
panels can be primed followed by application of 2-inch strips
of Eternabond Webseal over the joints. Parapro Flashing
Membrane applied to walls with approved insulation or substrate panels must be adequately counterflashed.
Plywood Sheathing Panels
Plywood should be exterior grade, AC or better. Install panels
with the “A” side to receive the primer. “A” surfaced plywood is
used to eliminate the presence of knots and/or glues, both of
which can contaminate primers. Pressure treated and fire-retardant plywood is typically not produced in a A-grade finish
and is generally wet with chemical treatments. Any such panel
should be tested by Siplast R&D before use to ensure the
chemicals will not affect the primer or primer adhesion. Prior to
application of the Parapro Flashing Membrane, overlay joints
with gaffers tape and prime using Pro Primer W. Alternatively,
panels can be primed using Pro Primer W, including the verti-
cal surfaces at gaps between panels, and joints filled with Pro
Paste and reinforced using a 6-inch (150 mm) wide strip of
Parapro Flashing Resin/Pro Fleece/Parapro Flashing Resin.
Another option is to apply a 4-inch (75 mm) strip of Eternabond Webseal over the joints between primed panels.
4
VI. Measuring and Mixing Parapro Resins
General Guidelines
The Tablespoon Method
catalyzed as needed. Depending on the resin type and ambi-
tablespoon culinary-type measuring spoon can be used to
Parapro and Pro Resins are fast setting and should only be
ent/substrate temperature, the amount of catalyst needed will
vary.
Mixing All Parapro Resins
Thoroughly mix the entire drum of uncatalyzed Parapro or Pro
Resin for 2-3 minutes before each use if pouring off into a second container when batch mixing. This will redistribute liq-
uids/solids that may have separated during storage. Catalyze
only the amount of resin that can be used within the approxi-
mate anticipated pot life. Add premeasured Pro Catalyst Powder to the resin component and stir for 2 minutes using a
slow-speed mechanical agitator or a mixing stick before applying to the substrate.
the weight of the uncatalyzed Parapro or Pro Resins. Resin
products have different volumes for the same measure of
weight. When a scale is not available, the following approxi-
mate liquid measure may be used for Parapro and Pro Resins:
Liquid
Measure per kg
1.0 kg/liter
1.0 kg/liter
1.0 kg/liter
1.4 kg/liter
1.0 liter/kg
1.0 liter/kg
1.0 liter/kg
0.72 liter/kg
1.0 kg/liter
1.0 liter/kg
1.4 kg/liter
0.72 liter/kg
Pro Catalyst is available in 0.1 kg (100 gram) premeasured
bags to simplify the catalyzing and mixing of Parapro resins.
Whenever possible, pre-measured Pro Catalyst should be
used for mixing. When this is not practical, or small quantities
of resin are required, Pro Catalyst may be field measured using
the following methods:
Batch Weighing
The most accurate means for field measuring Pro Catalyst is
with a portable, battery-operated scale.
5
The following table can be used for calculating catalyst quantities per kg of resin.
Catalyst Tablespoon Measurements (per kg resin)
% Catalyst
2%
4%
6%
Tablespoons per kg of resin
2
4
6
Pro Catalyst Mixing Ratios & Measurements
The amount of Pro Catalyst added to Parapro and Pro Resins
the ambient temperature. The amount of Pro Catalyst added
The amount of Pro Catalyst that should be used is based on
Pro Primer R Resin
Pro Primer T Resin
Pro Primer W Resin
Pro Paste Resin
Parapro Roof Membrane and
Flashing Resin
Pro Color Finish
proximately 0.01 kg (10 grams) of Pro Catalyst powder.
used, and varies with the type of Parapro and Pro Resin and
Liquid Measure of Resins
Density
measure Pro Catalyst. A standard level tablespoon equals ap-
is based on the weight (or associated volume) of the resin
Measuring Resins and Catalyst
Resin Type
If a portable, battery-operated scale is not available, a level 1-
to Parapro or Pro Resins should not be less than 2%. If resin
mixed with the minimum required catalyst of 2% does not offer
sufficient pot life, the resin temperature may be too high.
Pro Catalyst Mixing Charts
Pro Primer R Resin, Pro Primer W Resin and Pro Primer T Resin
The amount of Pro Catalyst used with Pro Primer R, Pro Primer W Resin and Pro Primer T Resin varies from a minimum of 2% to 6% maximum by
weight, depending upon the ambient temperature as indicated in the following table:
Resin
Quantity
1.0 kg (1.0 liter)
5.0 kg (5.0 liter)
10.0 kg (10.0 liter)
2% Catalyst
Ambient Temperature 77°F to 95°
(25°C to 35°C)
g
kg
Tblsp.
0.1-kg Bags
0.1
10
1
20
.02
200
0.2
100
2
20
n/a
2
4% Catalyst
Ambient Temperature 41°F to 77°F
(5°C to 25°C)
g
kg
Tblsp.
0.1-kg Bags
0.2
20
2
40
.04
400
0.4
200
4
n/a
40
6% Catalyst
Ambient Temperature 32°F to 41°F
(0°C to 5°C)
g
60
.06
600
0.6
300
4
kg
0.3
Tblsp. 0.1-kg Bags
6
n/a
60
6
30
3
Pro Paste Resin
The amount of Pro Catalyst used with Pro Paste Resin varies from a minimum of 2% to 6% maximum by weight, depending upon the ambient
temperature as indicated in the following table:
Resin
Quantity
1.0 kg (0.72 liter)
5.0 kg (3.6 liter)
2% Catalyst
Ambient Temperature 77°F to 95°F
(25°C to 35°C)
g
20
100
kg
Tblsp.
0.1-kg Bags
0.1
10
1
.02
2
n/a
4% Catalyst
Ambient Temperature 41°F to 77°F
(5°C to 25°C)
6% Catalyst
Ambient Temperature 32°F to 41°F
(0°C to 5°C)
40
60
g
200
kg
Tblsp.
0.1-kg Bags
0.2
20
2
.04
4
n/a
g
300
kg
.06
0.3
Tblsp. 0.1-kg Bags
6
n/a
30
3
Summer Grade Parapro Flashing Resin
The amount of Pro Catalyst used with Summer Grade Parapro Flashing Resin varies from a minimum of 2% to 4% maximum by weight,
depending upon the ambient temperature as indicated in the following table:
Resin
Quantity
1.0 kg (0.72 liter)
5.0 kg (3.6 liter)
10.0 kg (7.2 liter)
Summer Grade
2% Catalyst
Ambient Temperature 68°F to 104°F (20°C to 40°C)
g
kg
Tblsp.
0.1-kg Bags
20
.02
200
0.2
100
0.1
2
n/a
20
2
10
1
Summer Grade
4% Catalyst
Ambient Temperature 59°F to 68°F (15°C to 20°C)
g
kg
Tblsp.
0.1-kg Bags
40
.04
400
0.4
200
0.2
4
n/a
40
4
20
2
Winter Grade Parapro Flashing Resin
The amount of Pro Catalyst used with Winter Grade Parapro Flashing Resin varies from a minimum of 2% to 4% maximum by weight, depending
upon the ambient temperature as indicated in the following table:
Resin
Quantity
1.0 kg (0.72 liter)
5.0 kg (3.6 liter)
10.0 kg (7.2 liter)
Winter Grade
2% Catalyst
Ambient Temperature 59°F to 68°F (15°C to 20°C)
g
kg
Tblsp.
0.1-kg Bags
0.1
10
1
20
.02
200
0.2
100
2
20
n/a
2
g
Winter Grade
4% Catalyst
Ambient Temperature 23°F to 59°F (-5°C to 15°C)
kg
Tblsp.
0.1-kg Bags
0.2
20
2
40
.04
400
0.4
200
4
40
n/a
4
6
VII. Pro Primer W, Pro Primer T, and Pro Primer R Resins
General Application Guidelines
Priming with catalyzed Pro Primer T Resin is required prior to
application of Parapro Flashing Systems where horizontal
catalyzation and prior to application.
areas of concrete are to be treated. Pro Primer W is required
The temperature of the resin itself should be within storage
Deck, DensDeck Prime, or approved cement board. For spe-
that the product maintains a workable pot life. In warm tem-
for concrete in a vertical orientation, plywood, wood, Dens-
cific priming requirements, refer to the substrate preparation
chart on page 3 of this guide.
Priming with catalyzed Pro Primer R Resin is recommended
prior to application of Parapro Flashing Systems over asphaltic
substrates where aesthetics are a concern. For specific priming requirements, refer to the substrate preparation chart on
page 3 of this guide.
Pro Primer T, Pro Primer W, and Pro Primer R may be applied
when the ambient and substrate temperatures are between
32°F (0°C) and 95°F (35°C). The resin itself should be within
storage temperature guidelines at the time of catalyzation to
ensure that the product maintains a workable pot life. Discontinue membrane application when the ambient and/or substrate temperature exceeds 95°F (35°C). In warm
temperatures, the substrate should be shaded for a sufficient
period of time both prior to and during application, as necessary, to maintain substrate temperatures below 95ºF (35ºC).
temperature guidelines at the time of catalyzation to ensure
peratures, the substrate should be shaded for a sufficient pe-
riod of time both prior to and during application, as necessary,
to maintain substrate temperatures below 122ºF (50ºC).
Pro Primer W, Pro Primer T,
and Pro Primer R Coverage Rate
Pro Primer W Coverage Rate for Wood, Plywood, Vertical Concrete,
and Other Substrates Listed on Page 3.
Minimum Consumption: 0.037 kg/sf - 3.7 kg/sq (0.4 kg/m2).
Pro Primer T Coverage Rate —
Concrete Substrates (horizontal)
Minimum Consumption: 0.037 kg/sf - 3.7 kg/sq
(0.4 kg/m2).
Pro Primer R Coverage Rate —
Siplast SBS Smooth Surfaced Sheet
Minimum Consumption: 0.037 kg/sf - 3.7 kg/sq (0.4 kg/m2).
Pro Primer W, Pro Primer T, and Pro Primer R are applied with
NOTE: Application rates vary with substrate type. Primer con-
the primer is cured (generally a minimum of 45 minutes follow-
such as DensDeck and DensDeck Prime and cement boards.
a roller and can be covered with Parapro Flashing Resin after
ing application). Pro Primer W, Pro Primer T, and Pro Primer R
can be exposed for up to 6 months. If work is interrupted for
more than 12 hours, or the surface of the primer becomes
dirty or contaminated from exposure to the elements, thor-
oughly clean the in-place and cured primer with Pro Prep. Pro
Prep should be allowed a minimum of 20 minutes drying time
after application before continuing. Following the Pro Prep drying time, the next application process should be completed
within 60 minutes.
Pro Primer W, Pro Primer T, and
Pro Primer R Pot Life
The pot life of Pro Primer W, Pro Primer T and Pro Primer R is
approximately 15 minutes when the catalyzed liquid is at 68ºF
(20ºC). Pot life will be reduced if the resin is at higher temper-
7
low range of minimum storage temperature during/following
atures. Pot life can be maximized by storing product under
controlled conditions and ensuring that the liquid resin is at the
sumption rate is increased over more absorptive substrates
For DensDeck and DensDeck Prime, the minimum consumption rate is as follows:
Pro Primer W Coverage Rate —
DensDeck and DensDeck Prime
Minimum Consumption: 0.074 kg/sf - 7.4 kg/sq (0.8 kg/m2).
Pro Primer W, Pro Primer T, and
Pro Primer R Set Times
Minimum set times noted below are approximate, and may
vary. The information provided is based on laboratory conditions, and is intended for use as a guideline only. Actual set
(cure) times should be established in the field, based on actual
field conditions.
Rain Proof at 68°F (20°C): 25 minutes
Ready for Next Coat at 68°F (20°C): 45 minutes
VIII. Pro Paste Resin and Pro Repair Mortar
Pro Paste and Pro Repair Mortar Resin
Pro Paste and Pro Repair Mortar are applied with a trowel and
strate surfaces or other irregularities prior to application of the
Paste or Pro Repair Mortar is set.
Pro Paste Resin is used for remediation of depressions in subParapro Flashing System.
Pro Repair Mortar consists of separate resin and aggregate
components that are mixed to create a concrete patching
product. Pro Repair Mortar has a compressive strength similar
to that of structural concrete.
Pro Paste and Pro Repair Mortar
Application Guidelines
can be covered with the Parapro Flashing System after the Pro
Pro Paste and Pro Repair Mortar
Coverage Rates
Pro Paste Thickness and Coverage Rates
Typical Coverage: 0.13 kg/sf per 1 mm of thickness (1.4 kg/m²
per 1 mm layer of thickness)
Maximum Thickness (per lift): 3/16 inch (5 mm)
Pro Paste Resin and Pro Repair Mortar may be applied when
Pro Repair Mortar Thickness
(35ºC). The resin or aggregate/resin mixture itself should be
Maximum Thickness (per lift): 2 inches (50 mm)
the ambient temperature is between 32ºF (0ºC) and 95ºF
Minimum Thickness: 3/16 inch (5 mm)
within storage temperature guidelines at the time of catalyza-
A total thickness greater than 2 inches (50 mm) can be
At the point of application, the substrate temperature should
previous layer has cured.
tion to ensure that the product maintains a workable pot life.
be between 32ºF (0ºC) and 122ºF (50ºC). Discontinue product
achieved by applying Pro Repair Mortar in layers (lifts) after the
application when the ambient temperature exceeds 95ºF
Pro Paste and Pro Repair Mortar Pot Life
(50ºC) maximum. Provide adequate shade over the substrate
mately 15 minutes when the catalyzed liquid or liquid/aggre-
(35ºC) and/or the substrate temperature exceeds the 122ºF
area both prior to and during application as necessary to
maintain surface temperatures below the maximum.
Pro Paste Resin and Pro Repair Mortar, as with all Parapro
and Pro resin products, may require the application of a Pro
Primer product before application. See the table on page 3 for
specific substrate preparation guidelines.
When Pro Paste or Pro Repair Mortar are to be applied over a
Pro or Parapro product, thoroughly clean the surface of the in-
place resin product with Pro Prep. This step is required even if
the Pro or Parapro product has been recently applied. Pro
Prep should be allowed a minimum of 20 minutes of drying
time after application before continuing. Following the Pro
Prep drying time, the Pro Paste or Pro Repair Mortar applica-
The pot life of Pro Paste and Pro Repair Mortar is approxi-
gate mixture is at 68ºF (20ºC). Pot life will be reduced if the
resin or liquid/aggregate mixture is at higher temperatures. Pot
life can be maximized by storing product under controlled conditions and ensuring that the liquid resin and aggregate are at
the low range of minimum storage temperature during/following catalyzation and prior to application.
Pro Paste and Pro Repair
Mortar Set Times
Minimum set times noted below are approximate and may
vary. The information provided is based on laboratory conditions and is intended for use as a guideline only. Actual
set/cure times should be established in the field, based upon
actual field conditions.
tion process should be completed within 1 hour.
Pro Paste Resin
Due to its porosity, catalyzed Pro Repair Mortar should not be
Ready for Next Coat at 68ºF (20ºC): 1 hour
exposed to precipitation or allowed to be exposed overnight. If
Rain Proof at 68ºF (20ºC): 30 minutes
Pro Repair Mortar will not be overlaid with Parapro Flashing or
Pro Repair Mortar
using Pro Primer W or Pro Primer T at a minimum rate of
Stress Resistant at 68ºF (20ºC): 1 hour
Base Resin immediately following application, seal the surface
0.037 kg/sf - 3.7 kg/sq (0.4 kg/m2).
Ready for Next Coat at 68ºF (20ºC): 45 minutes
8
IX. Pro Fleece
Pro Fleece
Pro Fleece Sizes
Parapro 123 Flashing Systems.
41-inch (1050 mm), 25-inch (630 mm), and
Pro Fleece is the reinforcement layer used in
Pro Fleece is available in three widths:
12-inch (315 mm) for Parapro 123 Flashing applications.
X. Parapro Flashing Resin
Parapro Flashing Resin -
An even, generous base coat of catalyzed Parapro Flashing
Parapro Flashing Resin, when catalyzed, is combined with
brush. Pro Fleece reinforcement is worked into the wet, cat-
General Application Guidelines
fleece fabric to form a monolithic, reinforced flashing mem-
brane used for flashing details. Parapro Flashing Resin is available in two formulations: Summer Grade and Winter Grade.
Care should be taken to ensure that the correct formulation of
Parapro Flashing Resin (Summer Grade or Winter Grade) is
chosen for the application based upon the ambient temperature.
Summer Grade Parapro Flashing Resin may be applied when
the ambient temperature is between 59°F (15°C) and 104°F
alyzed Parapro Flashing Resin base coat using an application
roller or brush to fully embed the fleece in the resin and re-
move trapped air. Pro Fleece must be overlapped a minimum
of two inches (51 mm). An additional coat of catalyzed Para-
pro Flashing Resin must be placed between all layers of over-
lapping fleece. Catalyzed Parapro Flashing Resin must extend
a maximum 1⁄4-inch beyond the Pro Fleece reinforcement. An
even, generous top coat of catalyzed Parapro Flashing Resin
is applied immediately following embedment of the fleece to
ensure full saturation of the fleece reinforcement.
(40°C). The resin itself should be within storage temperature
If work is interrupted for more than 12 hours, or the surface of
uct maintains a workable pot life. The substrate temperature
taminated from exposure to the elements, thoroughly clean
guidelines at the time of catalyzation to ensure that the prodshould be between 59°F (15°C) and 122°F (50°C). Discon-
tinue membrane application when the ambient temperature
exceeds 104°F (40°C) and/or the substrate temperature ex-
ceeds the 122°F (50°C) maximum. In warm temperatures, the
substrate should be shaded for a sufficient period of time both
prior to and during application, as necessary, to maintain substrate temperatures below 122ºF (50ºC).
the catalyzed Parapro Flashing Resin becomes dirty or con-
the transition area with Pro Prep. Pro Prep should be allowed
a minimum of 20 minutes evaporation time after application
before continuing work. Following the drying time, the next application process should be completed within 1 hour.
Coverage and Overlap Requirements
•
Maintain a minimum 2-inch (50 mm) fleece overlap at all
Winter Grade Parapro Flashing Resin may be applied when
•
A minimum 4-inch (100 mm) overlap onto the surface of
(20°C). The resin itself should be within storage temperature
•
A minimum 8-inch (200 mm) overlap onto the surface of
the ambient temperature is between 23°F (-5°C) and 68°F
guidelines at the time of catalyzation to ensure that the product maintains a workable pot life. The substrate temperature
should be between 23°F (-5°C) and 77°F (25°C).
All flashing/penetration applications installed in conjunction
with the Parapro Roof System should be completed prior to
the liquid field membrane application.
9
Resin is applied to the substrate with an application roller or
•
•
laps.
the base ply is required in interply Parapro applications.
the finish ply is required when Parapro is applied over an
approved finished roof membrane.
The Parapro Membrane should terminate a minimum of 6
inches (150 mm) above the horizontal when applied on
vertical applications.
Catalyzed Parapro Membrane Resin should extend a maximum 1⁄4-inch beyond the Pro Fleece reinforcement.
Parapro Flashing Resin Pot Life
Parapro Flashing Resin pot life is approximately 15 minutes
when the catalyzed liquid is at 68°F (20°C). Pot life will be re-
Coverage Rate (granule surfaces)
Minimum Total Consumption:
0.4 kg/sf (0.29 liter/sf) (4.3 kg/m²)
duced if the resin is at higher temperatures. Pot life can be
Base Coat Minimum Consumption:
ensuring that the liquid resin is at the low range of minimum
Top Coat Minimum Consumption:
maximized by storing product under controlled conditions and
storage temperature during/following catalyzation and prior to
application.
Parapro Flashing Resin
Coverage Rate (smooth surfaces)
Minimum Total Consumption:
0.31 kg/sf (0.22 liter/sf) (3.3 kg/m²)
Base Coat Minimum Consumption:
0.19 kg/sf (0.13 liter/sf) (2 kg/m²)
Top Coat Minimum Consumption:
0.12 kg/sf (0.09 liter/sf) (1.3 kg/m²)
0.28 kg/sf (0.20 liter/sf) (3 kg/m²)
0.12 kg/sf (0.09 liter/sf) (1.3 kg/m²)
Parapro Flashing Resin Set Times
Minimum set (cure) times noted below are approximate, and
may vary. The information provided is based on laboratory
conditions, and is intended for use as a guideline only. Actual
(cure) times should be established in the field, based on actual
field conditions.
Rain Proof at 68°F (20°C): 30 minutes
Ready for Next Coat at 68°F (20°C): 45 minutes
Ready for Foot Traffic at 68°F (20°C): approximately 2 hours
XI. Surfacing - Siplast No. 11 Granules and Pro Color Finish
Optional Surfacings
Two surfacings are available for Parapro Flashing Systems:
Siplast No. 11 Granules and Pro Color Finish.
Pro Color Finish Resin Pot Life
Pro Color Finish Resin pot life is approximately 15 minutes
when the catalyzed liquid is at 68°F (20°C). Pot life will be re-
Siplast No. 11 Granules
duced if the resin is at higher temperatures. Pot life can be
Parapro Roof Membrane Resin before resin sets (cures).
ensuring that the liquid resin is at the low range of minimum
Parapro Flashing Resin Wearing Layer
application.
Siplast No.11 Granules are broadcast into a wearing coat of
(for embedment of granules to rejection):
maximized by storing product under controlled conditions and
storage temperature during/following catalyzation and prior to
Minimum Consumption: 0.09 kg/sf - 0.06 liter/sf (1.0 kg/m2)
Pro Color Finish over Finished
Ready for Next Coat at 68°F (20°C): 45 minutes
Minimum Consumption: 0.046 kg/sf -
Rain Proof at 68°F (20°C): 30 minutes
Ready for Foot Traffic at 68°F (20°C): approximately 2 hours
Parapro Roof System Coverage Rate
4.6 kg/square (0.5 kg/m2).
Aggregate Surfacing Application Rate
Pro Color Finish Resin Set Times
lb/square
may vary. The information provided is based on laboratory
No. 11 Roofing Granules – 1 lb per square foot - 100
Pro Color Finish - General Application Guidelines
Minimum set (cure) times noted below are approximate, and
conditions, and is intended for use as a guideline only. Actual
set (cure) times should be established in the field, based on
Catalyzed Pro Color Finish Resins are applied using a roller
actual field conditions.
layer. Pro Color Finish layers must not be applied until the wa-
Rain Proof at 68°F (20°C): 30 minutes
and is set (cured).
Ready for Foot Traffic at 68°F (20°C): 2 hours
over the completed Parapro Flashing System to form a color
terproofing layer has been in place for approximately 2 hours,
Ready for Next Coat at 68°F (20°C): 45 minutes
10
XII. Coverage and Consumption Rates
LAYER
Pro Primer T (concrete)
Pro Primer R (smooth substrates)
Pro Primer W (plywood)
Pro Primer W (DensDeck and DensDeck Prime)
Parapro Flashing Base Layer (smooth surfaces)
Reinforcing Fleece - Pro Fleece
Parapro Flashing Top Layer
Parapro Flashing Base Layer (granule surfaces)
sf/unit*
270 sf
(10-kg pail)
135 sf
(5-kg pail)
270 sf
(10-kg pail)
135 sf
(10-kg pail)
32 sf
(10-kg pail)
16 sf
(5-kg pail)
MINIMUM CONSUMPTION
kg/sf
kg/sq
kg/m2
0.037
3.7
0.4
0.037
3.7
0.4
0.037
3.7
0.4
0.074
7.4
0.8
0.19
18.6
2
0.12
12.1
1.3
0.28
27.9
3
0.12
12.1
1.3
Reinforcing Fleece - Pro Fleece
25 sf
(10-kg pail)
12.5 sf
(5-kg pail)
Pro Color Finish (smooth surfaces)
215 sf
(10-kg pail)
0.046
4.6
0.5
Parapro Flashing Resin
(wearing layer for embedment of granule surfacing)
110 sf
(10-kg pail)
0.09
9
1
Parapro Flashing Top Layer
* Does not include waste, overage due to uneven/rough substrates, product needed to treat joints/cracks/overlaps and
material required to saturate roller covers.
11
XIII. Parapro 123 Flashing System Application
Flashing a Penetration: Applications over the finish ply of a Siplast SBS-modified bitumen roof.
1. Ensure that the finish ply of the roof system fits tightly
2. Remove all foreign materials from the penetration, such
3. Using Pro Prep and a clean shop rag, wipe the area of
around the penetration. Any voids where membranes
as dirt, rust, asphalt, coatings, paint, or other substances,
the penetration to be flashed. Allow the Pro Prep a mini-
terminate at penetrations should be filled with Pro Paste.
by grinding. Refer to the substrate preparation chart on
mum of 20 minutes drying time after application before
page 3 for more information.
continuing.
4. Using tape, mask off the termination of the flashing 6
5. Cut the Pro Fleece reinforcement for the penetration
6. Mix the Pro Catalyst and Parapro Flashing Resin as
inches high on the penetration, and extending 8 inches
configuration. Place each piece dry in its designated area
detailed in the mixing instructions.
onto the finished roof membrane in all directions.
to ensure proper fit and laps prior to catalyzation of the
Catalyzed Parapro Flashing Resin must not extend more
Parapro Flashing Resin.
than 1⁄4-inch beyond the Pro Fleece reinforcement, so tape
should be placed accordingly.
7. Apply a base coat of catalyzed Parapro Flashing Resin to
8. Apply the pre-cut Pro Fleece to the vertical penetration
9. Saturate all fleece surfaces to be lapped with catalyzed
the vertical penetration surfaces at a minimum consump-
surfaces by embedding the fleece in the resin, extending
Parapro Flashing Resin at a minimum consumption rate of
tion rate of 0.19 kg/sf (0.13 liter/sf), extending onto the
the fleece a minimum of 2 inches onto the roof membrane.
0.19 kg/sf (0.13 liter/sf) prior to overlapping with addi-
roof membrane a minimum of 2 inches.
Ensure that the resin extends a maximum of 1⁄4-inch be-
tional fleece. Strips of fleece must overlap by at least 2
yond the edge of the fleece, and that no air is trapped be-
inches (50 mm).
neath the fleece.
12
10. Apply a base coat of catalyzed Parapro Flashing Resin
11. Top coat the embedded Parapro Fleece with an addi-
12. Remove the masking tape before the resin sets
to the horizontal surface at the minimum consumption rate
tional layer of catalyzed Parapro Flashing Resin at a mini-
completely. To apply an optional granule surfacing, refer to
of 0.28 kg/sf (0.20 liter/sf) extending a minimum of 8
mum coverage rate of 0.12 kg/sf (0.09 liter/sf).
page 10 of this guide.
inches from the penetration in all directions. Apply the precut Pro Fleece to the horizontal surface by embedding the
fleece in the resin, extending the fleece a minimum of 8
inches onto the horizontal surface. Ensure that the resin
extends a maximum of 1⁄4-inch beyond the edge of the
fleece, and that no air is trapped beneath the fleece.
Flashing an Angle Iron with Bolted Footplate: Application over the finish ply of a Siplast SBS-modified bitumen roof.
13
1. Remove all foreign materials from the penetration, such
2. Using Pro Prep and a clean shop rag, wipe the area of
3. Apply catalyzed Pro Paste over the protruding bolts to
as dirt, rust, asphalt, coatings, paint, or other substances
the angle iron to be flashed. Allow the Pro Prep a minimum
create a smooth surface for the reinforced Parapro flash-
by grinding. Refer to the substrate preparation chart on
of 20 minutes drying time after application before continu-
ing membrane. Allow the Pro Paste a minimum of 60 min-
page 3 for more information.
ing.
utes curing time before continuing.
4.Using tape, mask off the termination of the flashing 6
5. Mix the Pro Catalyst and Parapro Flashing Resin as de-
6. Saturate all fleece surfaces to be lapped with catalyzed
inches high on the projection, and extending 8 inches from
tailed in the mixing instructions. Apply a base coat of cat-
Parapro Membrane Resin at a minimum consumption rate
the base footplate in all directions. Catalyzed Parapro
alyzed Parapro Flashing Resin to the vertical projection at a
of 0.19 kg/sf (0.13 liter/sf) prior to overlapping with addi-
Flashing Resin must extend a maximum 1⁄4-inch beyond
minimum consumption rate of 0.19 kg/sf (0.13 liter/sf), ex-
tional fleece. Strips of fleece must overlap by at least 2
the Pro Fleece reinforcement, so tape should be placed ac-
tending onto the horizontal surface a minimum of 2 inches.
inches. Apply a base coat of catalyzed Parapro Flashing
cordingly. Cut the Pro Fleece reinforcement for the pene-
Apply the pre-cut Pro Fleece to the vertical projection sur-
Resin to the horizontal surface at a minimum consumption
tration configuration. Place each piece dry in its designated
faces by embedding the fleece in the resin, extending the
rate of 0.28 kg/sf (0.20 liter/sf) as above extending a
area to ensure proper fit and laps prior to catalyzation of
fleece a minimum of 2 inches onto the horizontal surface.
minimum of 8 inches from the edge of the footplate in all
the Parapro Flashing Resin.
Ensure that the resin extends a maximum of 1⁄4-inch be-
directions. Apply the pre-cut Pro Fleece to the horizontal
yond the edge of the fleece, and that no air is trapped be-
surface by embedding the fleece in the resin, extending
neath the fleece.
the fleece a minimum of 8 inches onto the horizontal surface. Ensure that the resin extends a maximum 1⁄4-inch
beyond the edge of the fleece, and that no air is trapped
beneath the fleece.
7. Top coat the embedded Pro Fleece with an additional
8. Remove the masking tape before the resin sets com-
layer of catalyzed Parapro Flashing Resin at a minimum
pletely. To apply an optional granule surfacing, refer to
coverage rate of 0.12 kg/sf - 12.1 kg/sq
page 10.
(0.09 liter/sf).
XIV. Parapro 123 Flashing System Interply Application
Flashing a Penetration: Applications between plies of a Siplast SBS-modified bitumen roof.
1. Ensure that the base ply of the roof system fits tightly
2. Using tape, mask off the termination of the flashing 6
3. Cut the Pro Fleece reinforcement for the penetration
around the penetration. Any voids where membranes ter-
inches high on the penetration, and extending 4 inches
configuration. Place each piece dry in its designated area
minate at penetrations should be filled with Pro Paste. Re-
onto the base ply in all directions. Catalyzed Parapro Flash-
to ensure proper fit and laps prior to catalyzation of the
move all foreign materials from the penetration, such as
ing Resin must extend a maximum 1⁄4-inch beyond the
Parapro Flashing Resin. Mix the Pro Catalyst and Parapro
dirt, rust, asphalt, coatings, paint, or other substances by
Pro Fleece reinforcement, so tape should be placed ac-
Flashing Resin as detailed in the mixing instructions.
grinding. Refer to the substrate preparation chart on page
cordingly.
Apply a base coat of catalyzed Parapro Flashing Resin to
3 for more information. Using Pro Prep and a clean shop
the vertical penetration surfaces at a minimum consump-
rag, wipe the area of the penetration to be flashed. Allow
tion rate of 0.19 kg/sf (0.13 liter/sf), extending onto the
the Pro Prep a minimum of 20 minutes drying time after
roof membrane a minimum of 2 inches.
application before continuing.
14
4. Apply the pre-cut Pro Fleece to the vertical penetration
5. Saturate all fleece surfaces to be lapped with catalyzed
6. Top coat the embedded Pro Fleece with an additional
surfaces by embedding the fleece in the resin, extending
Parapro Flashing Resin at a minimum consumption rate of
layer of catalyzed Parapro Flashing Resin at a minimum
the fleece a minimum of 2 inches onto the roof membrane.
0.19 kg/sf (0.13 liter/sf) prior to overlapping with addi-
coverage rate of 0.12 kg/sf (0.09 liter/sf).
Ensure that the resin extends 1⁄4-inch beyond the edge of
tional fleece. Strips of fleece must overlap by at least 2
the fleece, and that no air is trapped beneath the fleece.
inches (5 cm). Apply of base coat of catalyzed Parapro
Flashing Resin to the horizontal surface extending a minimum of 4 inches from the penetration in all directions.
Apply the pre-cut Pro Fleece to the horizontal surface by
embedding the fleece in the resin, extending the fleece a
minimum of 4 inches onto the horizontal surface. Ensure
that the resin extends a maximum 1⁄4-inch beyond the
edge of the fleece, and that no air is trapped beneath the
fleece.
47. Remove the masking tape before the resin sets com-
8. After the resin is set, a target of base ply material is ap-
9. Apply the finish ply of the roof system, ensuring that the
pletely.
plied over the finished Parapro Flashing Membrane if the
finish ply fits tightly around the penetration.
underlying sheet was applied in solvent-based adhesive.
Extend the target a minimum of 4 inches beyond the
Parapro Flashing Membrane in all directions.
10. Apply a bead of PS-304 Elastomeric Sealant around
the base of the penetration to fill any gaps between the
roof membrane system and the penetration.
15
Appendix A
Parapro 123 Flashing System Standard Details
Typical Penetration Detail
Typical Angled Penetration Detail
Typical Penetration Detail (interply)
Typical Drain Detail
18
19
20
21
22
Appendix B
Parapro 123 Flashing System Fleece Cutting Diagrams
Typical Angle Iron Detail 1:
Vertical Surfaces
Typical Angle Iron Detail 2:
Horizontal Surfaces
Typical Angle Iron Detail 3:
Horizontal Surfaces (Interply)
Typical I-Beam Detail 1:
Vertical Surfaces
Typical I-Beam Detail 2:
Horizontal Surfaces
Typical Round Pipe Detail
Typical Round Pipe Detail (Interply)
Outside Corner Detail (bottom)
Inside Corner Detail
23
24
25
26
27
28
29
30
31
32
páéä~ëí=
1000 E. Rochelle Blvd.,
Irving, Texas 75062
469-995-2200
Facsimile: 469-995-2205
In Canada:
201 Bewicke Ave., Suite 210
Vancouver, BC, Canada V7M 3M7
604-929-7687
Customer Service in North America:
Toll Free 1-800-922-8800
www.siplast.com
www.siplastgreen.com
www.siplast.com
www.siplastgreen.com
For information on Siplast Roofing
and Waterproofing Systems, scan
our QR codes.
July 2014