Installer`s Guide
Transcription
Installer`s Guide
Parapro 123 Flashing System Installer’s Guide Table of Contents I. System Overview and Products 1 II. Personal Protection 1 III. Storage 2 IV. Installation Materials, Tools, and Equipment 2 V. Substrate Preparation and Repair 3 VI. Measuring and Mixing Parapro Resins 5 VII. Pro Primer W, Pro Primer T, and Pro Primer R Resins 7 VIII. Pro Paste Resin and Pro Repair Mortar 8 IX. Pro Fleece 9 X. 9 Parapro Flashing Resin XI. Surfacing - Siplast No. 11 Granules and Pro Color Finish 10 XII. Coverage and Consumption Rates 11 XIII. Parapro 123 Flashing System Application 12 XIV. Parapro 123 Flashing System lnterply Application 14 Appendix A - Standard Parapro 123 Flashing System Details 18 Appendix B - Parapro 123 Flashing System Fleece Cutting Diagrams 23 I. System Overview and Products Siplast Parapro 123 Products The Parapro 123 Flashing System used with PMMA-based flashing system designed for use in conjunction Systems The Siplast Parapro 123 Flashing System is a liquid-applied, with SBS-modified bitumen and PMMA-based roofing sys- tems. The Parapro 123 Flashing System is a layered application consisting of one coat of primer (where required depending on substrate conditions) and waterproofing layers reinforced with polyester fleece. Parapro products include Parapro 123 Flashing Resin and Parapro Roof Membrane Resin. Pro Products, which are used with both Parapro Systems and Terapro Waterproofing Sys- tems, include: Pro Primers, Pro Color Finish, Pro Catalyst, and Pro aggregates. Pro Primers and Pro Color Finish are collectively referred to as Pro Resins in this Installer’s Guide. Siplast SBS-Modified Bitumen Roof Membrane The Parapro 123 Flashing System can be applied directly over standard Siplast SBS-modified bitumen roof systems that are applied by torch, Type IV asphalt, or SFT Adhesive. Alterna- tively, the Parapro 123 Flashing System can be installed between plies of Siplast SBS-modified bitumen Roof Systems applied by torch, hot asphalt, SFT Adhesive or solvent-based adhesive. Refer to the application instructions beginning on page 12 of this guide for step-by-step installation procedures. Contact the Siplast Technical Department at 1-800-922-8800 for information. Weather Restrictions Do not apply any Parapro or Pro Resin products if there is a threat of precipitation, condensation is present on the substrate or the ambient temperature is within 5°F of the dew point. Ambient and substrate temperatures affect the application of Siplast Parapro and Pro Resin materials. Ambient and substrate temperature guidelines and restrictions vary by product, and are noted in the product sections of this guide. II. Personal Protection Safety and Protection Refer to the Material Safety Data Sheet (MSDS) for each Para- protection as needed to keep exposure below Threshold Limit pro and Pro Resins are flammable, and are harmful if inhaled, contact with eyes, skin, and clothing. Wear suitable gloves pro and Pro Resin product for specific PPE information. Paraswallowed, or absorbed through the skin. They can cause skin, eye, and respiratory irritation, and may cause skin and respiratory sensitization. Do not smoke around Parapro or Pro Products. Keep the products away from open flame, fire, or any ignition source. Avoid breathing Parapro or Pro Resin vapor and Pro Catalyst dust. Use the products with adequate ventilation or respiratory 1 Values (TLV) values. Do not ingest the products, and avoid and eye/face protection. Wash thoroughly after handling the products. Keep the products out of reach of children. First aid information is available on Parapro and Pro Resin product MSDS documents and product containers. III. Storage Storage Store Parapro and Pro Resin products indoors in closed con- of 122°F (50°C) or higher can result in self-accelerating de- sunlight, heat, open fire, any ignition source, oxidizing agents, is signaled by the presence of bright white smoke, and can tainers in a well-ventilated, cool, dry area away from direct strong acids, and strong alkalis. Resin products may auto- polymerize at temperatures greater than 140°F (60°C). Resin product shelf life is 6 months from ship date. The shelf life of resin products will be reduced if the products are stored at temperatures above 77°F (25°C). Pro Catalyst is extremely heat sensitive. Proper storage is important to help ensure handling safety and that product quality is not compromised. To composition of Pro Catalyst. Self-accelerating decomposition create temperatures in excess of 500°F (260°C), depending on the environmental conditions and quantity of catalyst present. Such temperatures can be hazardous in the presence of flammable materials. Therefore, Pro Catalyst should never be subjected to conditions that can result in self-accelerating decomposition. maintain product quality, the storage temperature of Pro Cata- Materials stored on the job site during application should be ness of Pro Catalyst will decrease progressively when stored areas, materials should be covered with a white, reflective tarp lyst should not exceed 77°F (25°C). The reactivity/effective- under high temperature conditions. Exposure to a temperature kept on a pallet in a shaded, well-ventilated area. In unshaded in a manner that allows air circulation beneath the tarp. IV. Installation Materials, Tools, and Equipment Substrate Preparation Application • Hand grinder with carbide disk, diamond cup, or other ap- • Margin trowel Shot blaster with dust collector/air pulse compressor • Application rollers 4" to 6" wide • • • • • • Blower, vacuum, & broom propriate abrasive wheel Pro Prep Pro Paste • Disposable butyl rubber or nitrile gloves Pro Repair Mortar Plastic tarps or sheeting • Mixing agitator or stir sticks • • Application brushes - 2-3" wide • Pro Prep • • • Tape (masking, duct or gaffers tape) Sandpaper Mixing • • Variable speed drill with 1/2-inch chuck • Heavy-duty scissors Miscellaneous • Extension cords • Plastic garbage bags • • Clean cotton rags Box or razor knife 1-tablespoon measure • Infrared thermometer marks in kg/liters) • Chalk line Plastic mixing buckets (2 or 3-liter with volume graduation Battery operated scale • Tape measure 2 V. Substrate Preparation and Repair General Substrate Preparation All substrates must be free from gross irregularities, loose ma- Substrate preparation guidelines appear in the chart below but snow, water, grease, oil, release agents, lacquers, paint cover- lar situation. In applications where adhesion to a substrate not terial, unsound material, foreign material (such as dirt, ice, ings), or any other condition that would be detrimental to the adhesion of the catalyzed primer and/or resin to the substrate. Some surfaces may require shotblasting, scarification followed by shotblasting, or grinding to achieve a suitable substrate. Substrate Aluminum, Copper, Lead, Steel Stainless Steel Paint/Coating Oxidized Mopping Asphalt/ Smooth-Surfaced SBS-modified bitumen, Hot Rubberized Asphalt Concrete (horizontal) Preparatory Guidelines 1, 2, 3, 4 Polymer Concrete Clay, Ceramic Tiles, Brick Wood Plywood (ACX) Mortar DensDeck, DensDeck Prime and Durock Paradiene 20 Paradiene 30 Paradiene 20 P Galvalume Metal (not approved) nical Department at 1-800-922-8800 for information on testing such substrates for adhesion by performing a field bond test. Pro Primer W Required Pro Primer T Required Pro Primer R Required 7 1, 10 11 1, 5 • 1, 5 • 1, 6 • 1, 8 1 1 1, 5 1, 9 1 • • • • • • 1 Key to Preparation Guideline ularities, loose material, unsound material, or any foreign material (such as dirt, ice, snow, water, grease, bitumen/coal tar, oil, release agents, lacquers, paint coverings), or any other condition that would be detrimental to the adhesion of the catalyzed primer and/or resin to the substrate. 2. Remove rust or other oxidation layers. 3. Abrade surface to bright finish prior to cleaning with Pro Prep. 4. Wipe down thoroughly with Pro Prep prior to coating. Allow Pro Prep a minimum of 20 minutes drying time after application before continuing. The next application process should be completed within 60 minutes of cleaning with Pro Prep. 5. See substrate preparation and repair guidelines on page 4. 6. Grind surface to remove glaze. Tiles must be fully bonded to a sound foundation. No moisture should be present 12 11 1 1. Substrate must be clean and dry and free from gross irreg- beneath tiles. listed in the chart is required, please contact the Siplast Tech- 1, 2, 3, 4, 13 Concrete (vertical) 3 it is important to note that requirements can vary for a particu- 11 7. All paint coverings and coatings must be removed. 8. Refer to polymer concrete manufacturer’s requirements for suitability as a substrate for waterproofing materials. Prepare by shotblasting or grinding. Contact Siplast for a list of approved polymer concrete products. 9. Tape all joints between panels and panel edges at all walls, perimeters, and penetrations using gaffer’s tape before priming or apply Eternabond® Webseal® after priming. 10. Mopping asphalt residue should be removed from the primary substrate that will receive the Parapro Flashing materials. 11. Priming is recommended over raw asphalt if aesthetics is a concern. 12. While priming of the Paradiene 20 is not required, Pro Primer R can be applied to maintain a consistent aesthetic appearance. Pro Primer R cannot be used over concrete or masonry and is not intended for use over asphalt contaminated roofing or flashing substrates. 13. A peel test is recommended to ensure that adhesion is adequate. Substrate Preparation and Repair Metal & Rigid Plastic Cracks, Joints, and Small Indentations Extend the preparation area a minimum of 1⁄4-inch (7 mm) Before application of the Parapro Flashing Membrane (and after priming if required), all joints, cracks, voids, fractures, de- Lightly abrade and clean metal and rigid plastic substrates. beyond the termination of the Parapro materials. pressions, and small indentations in the substrate must be Siplast Granule-Surfaced Membranes Primer (if applicable) and Pro Paste for all such substrate re- pletely removed from the surface of the roof membrane by filled. Siplast recommends the use of the appropriate Pro pairs. The Parapro Flashing Membrane may be applied immediately after the Pro Paste sets. Substrate Leveling & Patching Following preparation and priming with the appropriate Pro Primer (if necessary), low areas may be leveled using Pro All loose granules, dust, and organic debris must be com- brooming, and/or power vacuuming, low-pressure wash, or other suitable method prior to application of the Parapro Flashing Membrane. If a low-pressure wash is used, the sub- strate must be allowed to dry completely prior to application of the Parapro Flashing Membrane. Paste. Pro Repair Mortar may be used for larger areas. Insulation/Substrate Panels Concrete & Masonry DensDeck or DensDeck Prime as substrates for direct applica- New concrete must be cured a minimum of 28 days in accordance with ACI-308 (or as recommended by the concrete manufacturer) and meet moisture content guidelines before the application of the appropriate Pro Primer. New or existing concrete must be prepared to provide a sound substrate free from laitance and should be free from materials that may in- hibit adhesion of the Parapro 123 Flashing System. All spalls and voids must be repaired and allowed to cure a minimum of 28 days in accordance with ACI-308 (or as recommended by the concrete manufacturer). Small spalls and voids may be primed with the appropriate Pro Primer and repaired with Pro Paste prior to application of the Parapro Flashing Membrane. Masonry walls should be prepared in the same manner as concrete substrates. Parapro materials must not be applied over soft or scaling brick or masonry, faulty mortar joints, or walls with broken, damaged, or a leaking coping system. Masonry wall surfaces above the termination of the Parapro materials should be appropriately treated against moisture intrusion, and a properly sealed, reglet-anchored counterflash- ing should be considered. Siplast guarantees exclude from coverage moisture entry through walls above the Parapro termination. Acceptable sheathings include approved cementitious boards, tion of Parapro flashing materials. Common paper-faced gyp- sum wall board is not acceptable. Joints between panels must be covered with 2-inch wide strips of gaffers tape and the panels/tape must be primed using Pro Primer W prior to application of the Parapro Flashing Membrane. Alternatively, the panels can be primed followed by application of 2-inch strips of Eternabond Webseal over the joints. Parapro Flashing Membrane applied to walls with approved insulation or substrate panels must be adequately counterflashed. Plywood Sheathing Panels Plywood should be exterior grade, AC or better. Install panels with the “A” side to receive the primer. “A” surfaced plywood is used to eliminate the presence of knots and/or glues, both of which can contaminate primers. Pressure treated and fire-retardant plywood is typically not produced in a A-grade finish and is generally wet with chemical treatments. Any such panel should be tested by Siplast R&D before use to ensure the chemicals will not affect the primer or primer adhesion. Prior to application of the Parapro Flashing Membrane, overlay joints with gaffers tape and prime using Pro Primer W. Alternatively, panels can be primed using Pro Primer W, including the verti- cal surfaces at gaps between panels, and joints filled with Pro Paste and reinforced using a 6-inch (150 mm) wide strip of Parapro Flashing Resin/Pro Fleece/Parapro Flashing Resin. Another option is to apply a 4-inch (75 mm) strip of Eternabond Webseal over the joints between primed panels. 4 VI. Measuring and Mixing Parapro Resins General Guidelines The Tablespoon Method catalyzed as needed. Depending on the resin type and ambi- tablespoon culinary-type measuring spoon can be used to Parapro and Pro Resins are fast setting and should only be ent/substrate temperature, the amount of catalyst needed will vary. Mixing All Parapro Resins Thoroughly mix the entire drum of uncatalyzed Parapro or Pro Resin for 2-3 minutes before each use if pouring off into a second container when batch mixing. This will redistribute liq- uids/solids that may have separated during storage. Catalyze only the amount of resin that can be used within the approxi- mate anticipated pot life. Add premeasured Pro Catalyst Powder to the resin component and stir for 2 minutes using a slow-speed mechanical agitator or a mixing stick before applying to the substrate. the weight of the uncatalyzed Parapro or Pro Resins. Resin products have different volumes for the same measure of weight. When a scale is not available, the following approxi- mate liquid measure may be used for Parapro and Pro Resins: Liquid Measure per kg 1.0 kg/liter 1.0 kg/liter 1.0 kg/liter 1.4 kg/liter 1.0 liter/kg 1.0 liter/kg 1.0 liter/kg 0.72 liter/kg 1.0 kg/liter 1.0 liter/kg 1.4 kg/liter 0.72 liter/kg Pro Catalyst is available in 0.1 kg (100 gram) premeasured bags to simplify the catalyzing and mixing of Parapro resins. Whenever possible, pre-measured Pro Catalyst should be used for mixing. When this is not practical, or small quantities of resin are required, Pro Catalyst may be field measured using the following methods: Batch Weighing The most accurate means for field measuring Pro Catalyst is with a portable, battery-operated scale. 5 The following table can be used for calculating catalyst quantities per kg of resin. Catalyst Tablespoon Measurements (per kg resin) % Catalyst 2% 4% 6% Tablespoons per kg of resin 2 4 6 Pro Catalyst Mixing Ratios & Measurements The amount of Pro Catalyst added to Parapro and Pro Resins the ambient temperature. The amount of Pro Catalyst added The amount of Pro Catalyst that should be used is based on Pro Primer R Resin Pro Primer T Resin Pro Primer W Resin Pro Paste Resin Parapro Roof Membrane and Flashing Resin Pro Color Finish proximately 0.01 kg (10 grams) of Pro Catalyst powder. used, and varies with the type of Parapro and Pro Resin and Liquid Measure of Resins Density measure Pro Catalyst. A standard level tablespoon equals ap- is based on the weight (or associated volume) of the resin Measuring Resins and Catalyst Resin Type If a portable, battery-operated scale is not available, a level 1- to Parapro or Pro Resins should not be less than 2%. If resin mixed with the minimum required catalyst of 2% does not offer sufficient pot life, the resin temperature may be too high. Pro Catalyst Mixing Charts Pro Primer R Resin, Pro Primer W Resin and Pro Primer T Resin The amount of Pro Catalyst used with Pro Primer R, Pro Primer W Resin and Pro Primer T Resin varies from a minimum of 2% to 6% maximum by weight, depending upon the ambient temperature as indicated in the following table: Resin Quantity 1.0 kg (1.0 liter) 5.0 kg (5.0 liter) 10.0 kg (10.0 liter) 2% Catalyst Ambient Temperature 77°F to 95° (25°C to 35°C) g kg Tblsp. 0.1-kg Bags 0.1 10 1 20 .02 200 0.2 100 2 20 n/a 2 4% Catalyst Ambient Temperature 41°F to 77°F (5°C to 25°C) g kg Tblsp. 0.1-kg Bags 0.2 20 2 40 .04 400 0.4 200 4 n/a 40 6% Catalyst Ambient Temperature 32°F to 41°F (0°C to 5°C) g 60 .06 600 0.6 300 4 kg 0.3 Tblsp. 0.1-kg Bags 6 n/a 60 6 30 3 Pro Paste Resin The amount of Pro Catalyst used with Pro Paste Resin varies from a minimum of 2% to 6% maximum by weight, depending upon the ambient temperature as indicated in the following table: Resin Quantity 1.0 kg (0.72 liter) 5.0 kg (3.6 liter) 2% Catalyst Ambient Temperature 77°F to 95°F (25°C to 35°C) g 20 100 kg Tblsp. 0.1-kg Bags 0.1 10 1 .02 2 n/a 4% Catalyst Ambient Temperature 41°F to 77°F (5°C to 25°C) 6% Catalyst Ambient Temperature 32°F to 41°F (0°C to 5°C) 40 60 g 200 kg Tblsp. 0.1-kg Bags 0.2 20 2 .04 4 n/a g 300 kg .06 0.3 Tblsp. 0.1-kg Bags 6 n/a 30 3 Summer Grade Parapro Flashing Resin The amount of Pro Catalyst used with Summer Grade Parapro Flashing Resin varies from a minimum of 2% to 4% maximum by weight, depending upon the ambient temperature as indicated in the following table: Resin Quantity 1.0 kg (0.72 liter) 5.0 kg (3.6 liter) 10.0 kg (7.2 liter) Summer Grade 2% Catalyst Ambient Temperature 68°F to 104°F (20°C to 40°C) g kg Tblsp. 0.1-kg Bags 20 .02 200 0.2 100 0.1 2 n/a 20 2 10 1 Summer Grade 4% Catalyst Ambient Temperature 59°F to 68°F (15°C to 20°C) g kg Tblsp. 0.1-kg Bags 40 .04 400 0.4 200 0.2 4 n/a 40 4 20 2 Winter Grade Parapro Flashing Resin The amount of Pro Catalyst used with Winter Grade Parapro Flashing Resin varies from a minimum of 2% to 4% maximum by weight, depending upon the ambient temperature as indicated in the following table: Resin Quantity 1.0 kg (0.72 liter) 5.0 kg (3.6 liter) 10.0 kg (7.2 liter) Winter Grade 2% Catalyst Ambient Temperature 59°F to 68°F (15°C to 20°C) g kg Tblsp. 0.1-kg Bags 0.1 10 1 20 .02 200 0.2 100 2 20 n/a 2 g Winter Grade 4% Catalyst Ambient Temperature 23°F to 59°F (-5°C to 15°C) kg Tblsp. 0.1-kg Bags 0.2 20 2 40 .04 400 0.4 200 4 40 n/a 4 6 VII. Pro Primer W, Pro Primer T, and Pro Primer R Resins General Application Guidelines Priming with catalyzed Pro Primer T Resin is required prior to application of Parapro Flashing Systems where horizontal catalyzation and prior to application. areas of concrete are to be treated. Pro Primer W is required The temperature of the resin itself should be within storage Deck, DensDeck Prime, or approved cement board. For spe- that the product maintains a workable pot life. In warm tem- for concrete in a vertical orientation, plywood, wood, Dens- cific priming requirements, refer to the substrate preparation chart on page 3 of this guide. Priming with catalyzed Pro Primer R Resin is recommended prior to application of Parapro Flashing Systems over asphaltic substrates where aesthetics are a concern. For specific priming requirements, refer to the substrate preparation chart on page 3 of this guide. Pro Primer T, Pro Primer W, and Pro Primer R may be applied when the ambient and substrate temperatures are between 32°F (0°C) and 95°F (35°C). The resin itself should be within storage temperature guidelines at the time of catalyzation to ensure that the product maintains a workable pot life. Discontinue membrane application when the ambient and/or substrate temperature exceeds 95°F (35°C). In warm temperatures, the substrate should be shaded for a sufficient period of time both prior to and during application, as necessary, to maintain substrate temperatures below 95ºF (35ºC). temperature guidelines at the time of catalyzation to ensure peratures, the substrate should be shaded for a sufficient pe- riod of time both prior to and during application, as necessary, to maintain substrate temperatures below 122ºF (50ºC). Pro Primer W, Pro Primer T, and Pro Primer R Coverage Rate Pro Primer W Coverage Rate for Wood, Plywood, Vertical Concrete, and Other Substrates Listed on Page 3. Minimum Consumption: 0.037 kg/sf - 3.7 kg/sq (0.4 kg/m2). Pro Primer T Coverage Rate — Concrete Substrates (horizontal) Minimum Consumption: 0.037 kg/sf - 3.7 kg/sq (0.4 kg/m2). Pro Primer R Coverage Rate — Siplast SBS Smooth Surfaced Sheet Minimum Consumption: 0.037 kg/sf - 3.7 kg/sq (0.4 kg/m2). Pro Primer W, Pro Primer T, and Pro Primer R are applied with NOTE: Application rates vary with substrate type. Primer con- the primer is cured (generally a minimum of 45 minutes follow- such as DensDeck and DensDeck Prime and cement boards. a roller and can be covered with Parapro Flashing Resin after ing application). Pro Primer W, Pro Primer T, and Pro Primer R can be exposed for up to 6 months. If work is interrupted for more than 12 hours, or the surface of the primer becomes dirty or contaminated from exposure to the elements, thor- oughly clean the in-place and cured primer with Pro Prep. Pro Prep should be allowed a minimum of 20 minutes drying time after application before continuing. Following the Pro Prep drying time, the next application process should be completed within 60 minutes. Pro Primer W, Pro Primer T, and Pro Primer R Pot Life The pot life of Pro Primer W, Pro Primer T and Pro Primer R is approximately 15 minutes when the catalyzed liquid is at 68ºF (20ºC). Pot life will be reduced if the resin is at higher temper- 7 low range of minimum storage temperature during/following atures. Pot life can be maximized by storing product under controlled conditions and ensuring that the liquid resin is at the sumption rate is increased over more absorptive substrates For DensDeck and DensDeck Prime, the minimum consumption rate is as follows: Pro Primer W Coverage Rate — DensDeck and DensDeck Prime Minimum Consumption: 0.074 kg/sf - 7.4 kg/sq (0.8 kg/m2). Pro Primer W, Pro Primer T, and Pro Primer R Set Times Minimum set times noted below are approximate, and may vary. The information provided is based on laboratory conditions, and is intended for use as a guideline only. Actual set (cure) times should be established in the field, based on actual field conditions. Rain Proof at 68°F (20°C): 25 minutes Ready for Next Coat at 68°F (20°C): 45 minutes VIII. Pro Paste Resin and Pro Repair Mortar Pro Paste and Pro Repair Mortar Resin Pro Paste and Pro Repair Mortar are applied with a trowel and strate surfaces or other irregularities prior to application of the Paste or Pro Repair Mortar is set. Pro Paste Resin is used for remediation of depressions in subParapro Flashing System. Pro Repair Mortar consists of separate resin and aggregate components that are mixed to create a concrete patching product. Pro Repair Mortar has a compressive strength similar to that of structural concrete. Pro Paste and Pro Repair Mortar Application Guidelines can be covered with the Parapro Flashing System after the Pro Pro Paste and Pro Repair Mortar Coverage Rates Pro Paste Thickness and Coverage Rates Typical Coverage: 0.13 kg/sf per 1 mm of thickness (1.4 kg/m² per 1 mm layer of thickness) Maximum Thickness (per lift): 3/16 inch (5 mm) Pro Paste Resin and Pro Repair Mortar may be applied when Pro Repair Mortar Thickness (35ºC). The resin or aggregate/resin mixture itself should be Maximum Thickness (per lift): 2 inches (50 mm) the ambient temperature is between 32ºF (0ºC) and 95ºF Minimum Thickness: 3/16 inch (5 mm) within storage temperature guidelines at the time of catalyza- A total thickness greater than 2 inches (50 mm) can be At the point of application, the substrate temperature should previous layer has cured. tion to ensure that the product maintains a workable pot life. be between 32ºF (0ºC) and 122ºF (50ºC). Discontinue product achieved by applying Pro Repair Mortar in layers (lifts) after the application when the ambient temperature exceeds 95ºF Pro Paste and Pro Repair Mortar Pot Life (50ºC) maximum. Provide adequate shade over the substrate mately 15 minutes when the catalyzed liquid or liquid/aggre- (35ºC) and/or the substrate temperature exceeds the 122ºF area both prior to and during application as necessary to maintain surface temperatures below the maximum. Pro Paste Resin and Pro Repair Mortar, as with all Parapro and Pro resin products, may require the application of a Pro Primer product before application. See the table on page 3 for specific substrate preparation guidelines. When Pro Paste or Pro Repair Mortar are to be applied over a Pro or Parapro product, thoroughly clean the surface of the in- place resin product with Pro Prep. This step is required even if the Pro or Parapro product has been recently applied. Pro Prep should be allowed a minimum of 20 minutes of drying time after application before continuing. Following the Pro Prep drying time, the Pro Paste or Pro Repair Mortar applica- The pot life of Pro Paste and Pro Repair Mortar is approxi- gate mixture is at 68ºF (20ºC). Pot life will be reduced if the resin or liquid/aggregate mixture is at higher temperatures. Pot life can be maximized by storing product under controlled conditions and ensuring that the liquid resin and aggregate are at the low range of minimum storage temperature during/following catalyzation and prior to application. Pro Paste and Pro Repair Mortar Set Times Minimum set times noted below are approximate and may vary. The information provided is based on laboratory conditions and is intended for use as a guideline only. Actual set/cure times should be established in the field, based upon actual field conditions. tion process should be completed within 1 hour. Pro Paste Resin Due to its porosity, catalyzed Pro Repair Mortar should not be Ready for Next Coat at 68ºF (20ºC): 1 hour exposed to precipitation or allowed to be exposed overnight. If Rain Proof at 68ºF (20ºC): 30 minutes Pro Repair Mortar will not be overlaid with Parapro Flashing or Pro Repair Mortar using Pro Primer W or Pro Primer T at a minimum rate of Stress Resistant at 68ºF (20ºC): 1 hour Base Resin immediately following application, seal the surface 0.037 kg/sf - 3.7 kg/sq (0.4 kg/m2). Ready for Next Coat at 68ºF (20ºC): 45 minutes 8 IX. Pro Fleece Pro Fleece Pro Fleece Sizes Parapro 123 Flashing Systems. 41-inch (1050 mm), 25-inch (630 mm), and Pro Fleece is the reinforcement layer used in Pro Fleece is available in three widths: 12-inch (315 mm) for Parapro 123 Flashing applications. X. Parapro Flashing Resin Parapro Flashing Resin - An even, generous base coat of catalyzed Parapro Flashing Parapro Flashing Resin, when catalyzed, is combined with brush. Pro Fleece reinforcement is worked into the wet, cat- General Application Guidelines fleece fabric to form a monolithic, reinforced flashing mem- brane used for flashing details. Parapro Flashing Resin is available in two formulations: Summer Grade and Winter Grade. Care should be taken to ensure that the correct formulation of Parapro Flashing Resin (Summer Grade or Winter Grade) is chosen for the application based upon the ambient temperature. Summer Grade Parapro Flashing Resin may be applied when the ambient temperature is between 59°F (15°C) and 104°F alyzed Parapro Flashing Resin base coat using an application roller or brush to fully embed the fleece in the resin and re- move trapped air. Pro Fleece must be overlapped a minimum of two inches (51 mm). An additional coat of catalyzed Para- pro Flashing Resin must be placed between all layers of over- lapping fleece. Catalyzed Parapro Flashing Resin must extend a maximum 1⁄4-inch beyond the Pro Fleece reinforcement. An even, generous top coat of catalyzed Parapro Flashing Resin is applied immediately following embedment of the fleece to ensure full saturation of the fleece reinforcement. (40°C). The resin itself should be within storage temperature If work is interrupted for more than 12 hours, or the surface of uct maintains a workable pot life. The substrate temperature taminated from exposure to the elements, thoroughly clean guidelines at the time of catalyzation to ensure that the prodshould be between 59°F (15°C) and 122°F (50°C). Discon- tinue membrane application when the ambient temperature exceeds 104°F (40°C) and/or the substrate temperature ex- ceeds the 122°F (50°C) maximum. In warm temperatures, the substrate should be shaded for a sufficient period of time both prior to and during application, as necessary, to maintain substrate temperatures below 122ºF (50ºC). the catalyzed Parapro Flashing Resin becomes dirty or con- the transition area with Pro Prep. Pro Prep should be allowed a minimum of 20 minutes evaporation time after application before continuing work. Following the drying time, the next application process should be completed within 1 hour. Coverage and Overlap Requirements • Maintain a minimum 2-inch (50 mm) fleece overlap at all Winter Grade Parapro Flashing Resin may be applied when • A minimum 4-inch (100 mm) overlap onto the surface of (20°C). The resin itself should be within storage temperature • A minimum 8-inch (200 mm) overlap onto the surface of the ambient temperature is between 23°F (-5°C) and 68°F guidelines at the time of catalyzation to ensure that the product maintains a workable pot life. The substrate temperature should be between 23°F (-5°C) and 77°F (25°C). All flashing/penetration applications installed in conjunction with the Parapro Roof System should be completed prior to the liquid field membrane application. 9 Resin is applied to the substrate with an application roller or • • laps. the base ply is required in interply Parapro applications. the finish ply is required when Parapro is applied over an approved finished roof membrane. The Parapro Membrane should terminate a minimum of 6 inches (150 mm) above the horizontal when applied on vertical applications. Catalyzed Parapro Membrane Resin should extend a maximum 1⁄4-inch beyond the Pro Fleece reinforcement. Parapro Flashing Resin Pot Life Parapro Flashing Resin pot life is approximately 15 minutes when the catalyzed liquid is at 68°F (20°C). Pot life will be re- Coverage Rate (granule surfaces) Minimum Total Consumption: 0.4 kg/sf (0.29 liter/sf) (4.3 kg/m²) duced if the resin is at higher temperatures. Pot life can be Base Coat Minimum Consumption: ensuring that the liquid resin is at the low range of minimum Top Coat Minimum Consumption: maximized by storing product under controlled conditions and storage temperature during/following catalyzation and prior to application. Parapro Flashing Resin Coverage Rate (smooth surfaces) Minimum Total Consumption: 0.31 kg/sf (0.22 liter/sf) (3.3 kg/m²) Base Coat Minimum Consumption: 0.19 kg/sf (0.13 liter/sf) (2 kg/m²) Top Coat Minimum Consumption: 0.12 kg/sf (0.09 liter/sf) (1.3 kg/m²) 0.28 kg/sf (0.20 liter/sf) (3 kg/m²) 0.12 kg/sf (0.09 liter/sf) (1.3 kg/m²) Parapro Flashing Resin Set Times Minimum set (cure) times noted below are approximate, and may vary. The information provided is based on laboratory conditions, and is intended for use as a guideline only. Actual (cure) times should be established in the field, based on actual field conditions. Rain Proof at 68°F (20°C): 30 minutes Ready for Next Coat at 68°F (20°C): 45 minutes Ready for Foot Traffic at 68°F (20°C): approximately 2 hours XI. Surfacing - Siplast No. 11 Granules and Pro Color Finish Optional Surfacings Two surfacings are available for Parapro Flashing Systems: Siplast No. 11 Granules and Pro Color Finish. Pro Color Finish Resin Pot Life Pro Color Finish Resin pot life is approximately 15 minutes when the catalyzed liquid is at 68°F (20°C). Pot life will be re- Siplast No. 11 Granules duced if the resin is at higher temperatures. Pot life can be Parapro Roof Membrane Resin before resin sets (cures). ensuring that the liquid resin is at the low range of minimum Parapro Flashing Resin Wearing Layer application. Siplast No.11 Granules are broadcast into a wearing coat of (for embedment of granules to rejection): maximized by storing product under controlled conditions and storage temperature during/following catalyzation and prior to Minimum Consumption: 0.09 kg/sf - 0.06 liter/sf (1.0 kg/m2) Pro Color Finish over Finished Ready for Next Coat at 68°F (20°C): 45 minutes Minimum Consumption: 0.046 kg/sf - Rain Proof at 68°F (20°C): 30 minutes Ready for Foot Traffic at 68°F (20°C): approximately 2 hours Parapro Roof System Coverage Rate 4.6 kg/square (0.5 kg/m2). Aggregate Surfacing Application Rate Pro Color Finish Resin Set Times lb/square may vary. The information provided is based on laboratory No. 11 Roofing Granules – 1 lb per square foot - 100 Pro Color Finish - General Application Guidelines Minimum set (cure) times noted below are approximate, and conditions, and is intended for use as a guideline only. Actual set (cure) times should be established in the field, based on Catalyzed Pro Color Finish Resins are applied using a roller actual field conditions. layer. Pro Color Finish layers must not be applied until the wa- Rain Proof at 68°F (20°C): 30 minutes and is set (cured). Ready for Foot Traffic at 68°F (20°C): 2 hours over the completed Parapro Flashing System to form a color terproofing layer has been in place for approximately 2 hours, Ready for Next Coat at 68°F (20°C): 45 minutes 10 XII. Coverage and Consumption Rates LAYER Pro Primer T (concrete) Pro Primer R (smooth substrates) Pro Primer W (plywood) Pro Primer W (DensDeck and DensDeck Prime) Parapro Flashing Base Layer (smooth surfaces) Reinforcing Fleece - Pro Fleece Parapro Flashing Top Layer Parapro Flashing Base Layer (granule surfaces) sf/unit* 270 sf (10-kg pail) 135 sf (5-kg pail) 270 sf (10-kg pail) 135 sf (10-kg pail) 32 sf (10-kg pail) 16 sf (5-kg pail) MINIMUM CONSUMPTION kg/sf kg/sq kg/m2 0.037 3.7 0.4 0.037 3.7 0.4 0.037 3.7 0.4 0.074 7.4 0.8 0.19 18.6 2 0.12 12.1 1.3 0.28 27.9 3 0.12 12.1 1.3 Reinforcing Fleece - Pro Fleece 25 sf (10-kg pail) 12.5 sf (5-kg pail) Pro Color Finish (smooth surfaces) 215 sf (10-kg pail) 0.046 4.6 0.5 Parapro Flashing Resin (wearing layer for embedment of granule surfacing) 110 sf (10-kg pail) 0.09 9 1 Parapro Flashing Top Layer * Does not include waste, overage due to uneven/rough substrates, product needed to treat joints/cracks/overlaps and material required to saturate roller covers. 11 XIII. Parapro 123 Flashing System Application Flashing a Penetration: Applications over the finish ply of a Siplast SBS-modified bitumen roof. 1. Ensure that the finish ply of the roof system fits tightly 2. Remove all foreign materials from the penetration, such 3. Using Pro Prep and a clean shop rag, wipe the area of around the penetration. Any voids where membranes as dirt, rust, asphalt, coatings, paint, or other substances, the penetration to be flashed. Allow the Pro Prep a mini- terminate at penetrations should be filled with Pro Paste. by grinding. Refer to the substrate preparation chart on mum of 20 minutes drying time after application before page 3 for more information. continuing. 4. Using tape, mask off the termination of the flashing 6 5. Cut the Pro Fleece reinforcement for the penetration 6. Mix the Pro Catalyst and Parapro Flashing Resin as inches high on the penetration, and extending 8 inches configuration. Place each piece dry in its designated area detailed in the mixing instructions. onto the finished roof membrane in all directions. to ensure proper fit and laps prior to catalyzation of the Catalyzed Parapro Flashing Resin must not extend more Parapro Flashing Resin. than 1⁄4-inch beyond the Pro Fleece reinforcement, so tape should be placed accordingly. 7. Apply a base coat of catalyzed Parapro Flashing Resin to 8. Apply the pre-cut Pro Fleece to the vertical penetration 9. Saturate all fleece surfaces to be lapped with catalyzed the vertical penetration surfaces at a minimum consump- surfaces by embedding the fleece in the resin, extending Parapro Flashing Resin at a minimum consumption rate of tion rate of 0.19 kg/sf (0.13 liter/sf), extending onto the the fleece a minimum of 2 inches onto the roof membrane. 0.19 kg/sf (0.13 liter/sf) prior to overlapping with addi- roof membrane a minimum of 2 inches. Ensure that the resin extends a maximum of 1⁄4-inch be- tional fleece. Strips of fleece must overlap by at least 2 yond the edge of the fleece, and that no air is trapped be- inches (50 mm). neath the fleece. 12 10. Apply a base coat of catalyzed Parapro Flashing Resin 11. Top coat the embedded Parapro Fleece with an addi- 12. Remove the masking tape before the resin sets to the horizontal surface at the minimum consumption rate tional layer of catalyzed Parapro Flashing Resin at a mini- completely. To apply an optional granule surfacing, refer to of 0.28 kg/sf (0.20 liter/sf) extending a minimum of 8 mum coverage rate of 0.12 kg/sf (0.09 liter/sf). page 10 of this guide. inches from the penetration in all directions. Apply the precut Pro Fleece to the horizontal surface by embedding the fleece in the resin, extending the fleece a minimum of 8 inches onto the horizontal surface. Ensure that the resin extends a maximum of 1⁄4-inch beyond the edge of the fleece, and that no air is trapped beneath the fleece. Flashing an Angle Iron with Bolted Footplate: Application over the finish ply of a Siplast SBS-modified bitumen roof. 13 1. Remove all foreign materials from the penetration, such 2. Using Pro Prep and a clean shop rag, wipe the area of 3. Apply catalyzed Pro Paste over the protruding bolts to as dirt, rust, asphalt, coatings, paint, or other substances the angle iron to be flashed. Allow the Pro Prep a minimum create a smooth surface for the reinforced Parapro flash- by grinding. Refer to the substrate preparation chart on of 20 minutes drying time after application before continu- ing membrane. Allow the Pro Paste a minimum of 60 min- page 3 for more information. ing. utes curing time before continuing. 4.Using tape, mask off the termination of the flashing 6 5. Mix the Pro Catalyst and Parapro Flashing Resin as de- 6. Saturate all fleece surfaces to be lapped with catalyzed inches high on the projection, and extending 8 inches from tailed in the mixing instructions. Apply a base coat of cat- Parapro Membrane Resin at a minimum consumption rate the base footplate in all directions. Catalyzed Parapro alyzed Parapro Flashing Resin to the vertical projection at a of 0.19 kg/sf (0.13 liter/sf) prior to overlapping with addi- Flashing Resin must extend a maximum 1⁄4-inch beyond minimum consumption rate of 0.19 kg/sf (0.13 liter/sf), ex- tional fleece. Strips of fleece must overlap by at least 2 the Pro Fleece reinforcement, so tape should be placed ac- tending onto the horizontal surface a minimum of 2 inches. inches. Apply a base coat of catalyzed Parapro Flashing cordingly. Cut the Pro Fleece reinforcement for the pene- Apply the pre-cut Pro Fleece to the vertical projection sur- Resin to the horizontal surface at a minimum consumption tration configuration. Place each piece dry in its designated faces by embedding the fleece in the resin, extending the rate of 0.28 kg/sf (0.20 liter/sf) as above extending a area to ensure proper fit and laps prior to catalyzation of fleece a minimum of 2 inches onto the horizontal surface. minimum of 8 inches from the edge of the footplate in all the Parapro Flashing Resin. Ensure that the resin extends a maximum of 1⁄4-inch be- directions. Apply the pre-cut Pro Fleece to the horizontal yond the edge of the fleece, and that no air is trapped be- surface by embedding the fleece in the resin, extending neath the fleece. the fleece a minimum of 8 inches onto the horizontal surface. Ensure that the resin extends a maximum 1⁄4-inch beyond the edge of the fleece, and that no air is trapped beneath the fleece. 7. Top coat the embedded Pro Fleece with an additional 8. Remove the masking tape before the resin sets com- layer of catalyzed Parapro Flashing Resin at a minimum pletely. To apply an optional granule surfacing, refer to coverage rate of 0.12 kg/sf - 12.1 kg/sq page 10. (0.09 liter/sf). XIV. Parapro 123 Flashing System Interply Application Flashing a Penetration: Applications between plies of a Siplast SBS-modified bitumen roof. 1. Ensure that the base ply of the roof system fits tightly 2. Using tape, mask off the termination of the flashing 6 3. Cut the Pro Fleece reinforcement for the penetration around the penetration. Any voids where membranes ter- inches high on the penetration, and extending 4 inches configuration. Place each piece dry in its designated area minate at penetrations should be filled with Pro Paste. Re- onto the base ply in all directions. Catalyzed Parapro Flash- to ensure proper fit and laps prior to catalyzation of the move all foreign materials from the penetration, such as ing Resin must extend a maximum 1⁄4-inch beyond the Parapro Flashing Resin. Mix the Pro Catalyst and Parapro dirt, rust, asphalt, coatings, paint, or other substances by Pro Fleece reinforcement, so tape should be placed ac- Flashing Resin as detailed in the mixing instructions. grinding. Refer to the substrate preparation chart on page cordingly. Apply a base coat of catalyzed Parapro Flashing Resin to 3 for more information. Using Pro Prep and a clean shop the vertical penetration surfaces at a minimum consump- rag, wipe the area of the penetration to be flashed. Allow tion rate of 0.19 kg/sf (0.13 liter/sf), extending onto the the Pro Prep a minimum of 20 minutes drying time after roof membrane a minimum of 2 inches. application before continuing. 14 4. Apply the pre-cut Pro Fleece to the vertical penetration 5. Saturate all fleece surfaces to be lapped with catalyzed 6. Top coat the embedded Pro Fleece with an additional surfaces by embedding the fleece in the resin, extending Parapro Flashing Resin at a minimum consumption rate of layer of catalyzed Parapro Flashing Resin at a minimum the fleece a minimum of 2 inches onto the roof membrane. 0.19 kg/sf (0.13 liter/sf) prior to overlapping with addi- coverage rate of 0.12 kg/sf (0.09 liter/sf). Ensure that the resin extends 1⁄4-inch beyond the edge of tional fleece. Strips of fleece must overlap by at least 2 the fleece, and that no air is trapped beneath the fleece. inches (5 cm). Apply of base coat of catalyzed Parapro Flashing Resin to the horizontal surface extending a minimum of 4 inches from the penetration in all directions. Apply the pre-cut Pro Fleece to the horizontal surface by embedding the fleece in the resin, extending the fleece a minimum of 4 inches onto the horizontal surface. Ensure that the resin extends a maximum 1⁄4-inch beyond the edge of the fleece, and that no air is trapped beneath the fleece. 47. Remove the masking tape before the resin sets com- 8. After the resin is set, a target of base ply material is ap- 9. Apply the finish ply of the roof system, ensuring that the pletely. plied over the finished Parapro Flashing Membrane if the finish ply fits tightly around the penetration. underlying sheet was applied in solvent-based adhesive. Extend the target a minimum of 4 inches beyond the Parapro Flashing Membrane in all directions. 10. Apply a bead of PS-304 Elastomeric Sealant around the base of the penetration to fill any gaps between the roof membrane system and the penetration. 15 Appendix A Parapro 123 Flashing System Standard Details Typical Penetration Detail Typical Angled Penetration Detail Typical Penetration Detail (interply) Typical Drain Detail 18 19 20 21 22 Appendix B Parapro 123 Flashing System Fleece Cutting Diagrams Typical Angle Iron Detail 1: Vertical Surfaces Typical Angle Iron Detail 2: Horizontal Surfaces Typical Angle Iron Detail 3: Horizontal Surfaces (Interply) Typical I-Beam Detail 1: Vertical Surfaces Typical I-Beam Detail 2: Horizontal Surfaces Typical Round Pipe Detail Typical Round Pipe Detail (Interply) Outside Corner Detail (bottom) Inside Corner Detail 23 24 25 26 27 28 29 30 31 32 páéä~ëí= 1000 E. Rochelle Blvd., Irving, Texas 75062 469-995-2200 Facsimile: 469-995-2205 In Canada: 201 Bewicke Ave., Suite 210 Vancouver, BC, Canada V7M 3M7 604-929-7687 Customer Service in North America: Toll Free 1-800-922-8800 www.siplast.com www.siplastgreen.com www.siplast.com www.siplastgreen.com For information on Siplast Roofing and Waterproofing Systems, scan our QR codes. July 2014