Conveyor system X85

Transcription

Conveyor system X85

Conveyor system X85
PO
Contents
CC
System information...........................................................157
Conveyor modules ............................................................158
Chains – introduction ........................................................159
Chains ...............................................................................160
Chain accessories .............................................................162
Accessories for use with steel chain 5056849...................163
Conveyor beam – introduction ..........................................164
Beams ...............................................................................165
Beam accessories .............................................................165
Slide rails ..........................................................................166
Slide rail in hardened steel ................................................167
Drive and idler units – introduction ...................................169
End drive units, max 1250 N .............................................170
End drive units, max 800 N ...............................................171
End drive units, max 300 N ...............................................171
Double drive units, max 1250 N ........................................172
Wheel bend drive unit, max 200 N ....................................173
Synchronous drive unit X85 ..............................................173
Intermediate drive units, max 200 N .................................174
Intermediate drive unit H, max 875 N................................174
Drive units for wedge conveyors .......................................175
X-bends.............................................................................176
Support components for X-bends .....................................176
Components for wedge track width adjustment ................177
Idler units ..........................................................................178
Bridges..............................................................................179
Wheel bends......................................................................180
Wheel cover for Wheel bend .............................................181
Plain bends........................................................................182
Vertical bends....................................................................183
Angle plates.......................................................................184
Front piece ........................................................................185
Drip trays & drip pans – introduction ................................186
Drip trays ..........................................................................187
Drip pans...........................................................................188
X45
XS
X65
X65P
X85
X85P
XH
XK
System information
XKP
X180
X300
GR
CS
XT
WL
WK
Chain width 83 mm
Technical characteristics
Features
Suitable for a wide range of applications. Includes components for pallet handling (X85P) and vertical wedge
conveyors.
Examples of application areas
Home care products, personal care products, pucks for
filling operations, secondary packages, cartons.
© FlexLink 2016
XC
Beam width ..............................................85 mm
Chain width ..............................................83 mm
Chain pitch...............................................33,5 mm
Drive unit capacity ................................... 300–1250 N
Chain tension limit ...................................1250 N
Item width ................................................20–200 mm
Maximum:
conveyor length .....................................30 m
weight on conveyor ...............................200 kg
load per 100 mm conveyor length .........75 N
item weight, horizontal transport ...........15 kg
item weight, vertical transport ...............10 kg
Vertical wedge conveyor applications
Item width ................................................40–300 mm
Maximum:
conveyor length .....................................8 m
item weight ............................................2 kg
permitted load per link ..........................2,5 kg
System information
157
XF
XD
ELV
CTL
FST
TR
APX
IDX
Conveyor modules
Straight conveyor
Support modules – single and multi-lane
L
R
L1
Support module – single lane *
Conveyor module – straight *
Support module – multi-lane *
5990226
*Use online configurator when ordering
* Use online configurator when ordering
One bend conveyor
L
R
L2
L1
Conveyor module – one bend *
5990230
Two bend conveyor
L
R
L
R
L3
L3
L1
L1
L2
Conveyor module – two bends *
L2
5990237
158
Conveyor modules
© FlexLink 2016
Chains – introduction
PO
CC
X45
XS
X65
X65P
X85
X85P
XH
XK
XKP
Chain types
Configuration of cleated chains
The conveyor chain is designed for smooth running, minimum wear and low noise level at normal speeds. For wet
applications use XBTPX 5A85.
Cleated X85 chains must be ordered using the online
configurator. Specify the desired distance between
cleats. This means the minimum desired c-c distance
between the cleated links. Ensure that enough clearance
is provided in relation to the shape of the cleats. See the
example below.
Chain performance levels
•
•
For most applications: standard chain, available as
plain chain, cleated chain, friction top chain, steelplated chain, and roller top chain.
X300
GR
CS
XT
For special applications: ultra high wear resistance
chain, steel top chain, high temperature chain, conductive chain, semi-conductive chain, smooth top
chain, and wedge top chain.
WL
C-C
WK
Note
In pallet systems where pallets type BR or R are used, it
is necessary to use the plain chain with closed top
XBTP 5A85 A. This will ensure that the pallet surface is
at the correct height with regard to other system components. Do not use this chain with other pallet types. See
catalogue section “X85 pallet system” for more information.
X180
Note
XC
You cannot order cleated chains by specifying the designation given in the catalogue (for example
XBTP 5A85X15 A). It is necessary to use the online con- XF
figurator.
XD
ELV
CTL
FST
TR
APX
IDX
© FlexLink 2016
Chains – introduction
159
Chains
Plain chain
Flat friction top chain
83
83
4
Plain chain
Length 5 m
Standard material
Conductive material
Ultra low wear
Food & Wet applications
Plain link kit *
Standard material
Conductive material
Ultra low wear
Food & Wet applications
5
XBTP 5A85
XBTP 5A85 E
XBTP 5A85 C
XBTPX 5A85
Flat friction top chain
Length 5 m
XBTP 5A85 FA
Friction top link kit *
5110528
* Link kit contains 10 links, 10 pivots, 10 steel pins
5110529
5110527
5110533
5110512
Steel top chain
5
*Link kit contains 10 links, 10 pivots, 10 steel pins
Do not use this chain with pallets type BR or R.
Closed top chain
83
7
Steel top chain
Length 5 m
XBTP 5A85 TF
Steel top link kit *
5110519
Closed top chain
Length 5 m
XBTP 5A85 A
Closed top link kit *
5110513
Top part has steel cover for improved wear resistance.
Cleated chain, Type A
Use this chain in pallet systems with pallets type BR or
R. Not suitable for other pallet types.
h
Friction top chain
2
8
Cleated chain
Type A cleats
Length 5 m
h=15 mm
h=30 mm
4
Friction top chain
Length 5 m
All links are friction type
Every 2nd link is friction type
XBTP 5A85 F
XBTP 5A85 F2
Friction top link kit *
5110518
XBTF 5A85×15 A
XBTF 5A85×30 A
*This product is delivered with plain links between the
cleats. Use the online configurator to specify and order.
Cleated link kit **
h=15 mm
h=30 mm
*Link kit contains 10 friction top links, 10 pivots, 10 steel
pins
160
4
Chains
5110516
5110517
**Link kit contains 10 links, 10 pivots, 10 steel pins
© FlexLink 2016
Chains (continued)
PO
Roller top chain
Flexible cleat chain, Type B
CC
12,5
19
X45
XS
X65
X65P
4
Roller top chain
Length 5 m
X85
XBTR 5A85 P
Use the online configurator to specify and order.
Flexible cleat chain Type B
Length 5 m
Roller top chain
Length 5 m
XBTR 5A85
* This product is delivered with plain links between the
cleats.
5110520
Flexible cleat link kit
Roller top link kit *
XBTE 5A85 B
X85P
XH
5110522
** Link kit contains 10 links, 10 pivots, 10 steel pins
XK
Chain with 23 mm roller cleats
Flexible cleat chain, Type C
XKP
23
26
X180
X300
GR
Ø 20
Chain with 23 mm roller cleats *
Length 5 m
XBTF 5A85×23 R
* This product is delivered with plain links between the
Roller cleat link kit
Flexible cleat chain Type C
Length 5 m
CS
XBTE 5A85 C
XT
Flexible cleat link kit *(link base and
flexible cleat top)
5110363
Flexible cleat top kit (replacement)
5110515
5110521
WL
**Cleat kit contains 10 flexible cleat tops
WK
Chain with 46 mm roller cleats
Flexible cleat chain, Type D
XC
45,5
83
XF
30
XD
ELV
Ø 35
4
4
Chain with roller cleats *
Length 5 m
XBTF 5A85×46 R
Note. This chain requires minimum one plain link
between every cleated link.
Roller cleat link kit **
5110583
Flexible cleat chain Type D
Length 5 m
XBTE 5A85 D
Flexible cleat link assembly Type D*
(link base and flexible cleat top)
5110582
Flexible cleat top (replacement)
Chains
FST
TR
5056311
APX
**Cleat kit contains 10 flexible cleat tops
** Link kit contains 1 link, 1 pivot, 1 steel pin
© FlexLink 2016
CTL
IDX
161
Chains (continued)
Universal chain
Steel chain, X85
50
83
2
3
3
Ø5
Universal chain*
Length 5 m
4
Ø6
XBTF 5A85 U
universal links. Use the online configurator to specify
and order.
The link has a hole for an M5 screw. An M5 nut will fit
inside the link.
Universal link kit **
5110526
V-block chain
16
V-block chain
Length 5 m
5110386
V-block chain kit *
5110577
5056849
Steel link X85 (spare part, 10 pcs)
Including pins and pivots.
5058301
Entire top part is electro-zinc-plated hardened steel
(700HV1). Bottom part is acetal resin.
Rebuilding instructions are included see page 477.
Modification kits are available. See page 163.
Other chains
83
Steel chain X85
Length 5 m
See the Chain guide for a selection of other chains.
Chain installation
See “Appendix D” for installation instructions.
* Link kit contains 10 links, 10 pivots, 10 steel pins
Chain accessories
Plastic pivot for chain
Plastic pivot kit
Pin insertion tool for chain
5111169
Spare parts kit, 25 pcs
Steel pin for chain
Steel pin kit
Spare parts kit, 25 pcs
162
5111172
Pin insertion tool
X85-X180/X300
X85-X180/X300-XH, PRO version*
XMMJ 6
XBMJ 6 P
*This tool is recommended for frequent users
Chain accessories
© FlexLink 2016
Accessories for use with steel chain 5056849
PO
Rebuilding kit for end drive unit
CC
X45
XS
X65
Rebuilding kit for End drive unit H
5058263
X65P
Kit includes support rolls for guidance of chain under
the drive unit. Rebuilding instructions are delivered with
the chain.
X85
Note. Can only be used for chains
without cleats or rollers.
X85P
Rebuilding kit for direct drive
XH
XK
XKP
X180
X300
Rebuilding kit for End drive unit H,
direct drive
5058269
Kit includes support rolls for guidance of chain under
the drive unit, and side plates for replacement. Rebuilding instructions are delivered with the chain.
GR
CS
XT
WL
WK
XC
XF
XD
ELV
CTL
FST
TR
APX
IDX
© FlexLink 2016
Accessories for use with steel chain 5056849
163
Conveyor beam – introduction
Beam design
Three slide rail profiles
The X85 beams are designed for rigidness, smooth running, high speeds and low noise. Features include a flat
top surface and heavy duty T-slots. The T-slots ensure
easy but rigid attachment of accessories such as guide
rail brackets.
Slide rails are available in three profile designs: standard,
wide, and wide with guidance.
Type B
XBCR 25
XBCR 25 H
XBCR 25 P
XBCR 25 E
XBCR 25 U
Cross-section of straight
section conveyor beam
with wide slide rails
Cross-section of plain
bend with narrow slide rails
on the top and an extra
slide rail in the inner part of
the bend.
XBCR 25 B
XBCR 25 HB
XBCR 25 PB
XBCR 25 EB
XBCR 25 UB
Type A
XBCR 3 HA
XBCR 3 EA
XBCR 3 UA
Normally the wide slide rail (type B) is used. For light
loads, and in bends, the narrow width slide rail is suitable.
The slide rail with a side flange (type A) improves appearance and protection.
Slide rails in bends
Slide rail
The slide rails are designed for long service life, smooth
running, low elongation and minimized risk of failure.
They feature increased wear surface thickness. Several
options exist for high performance operation. Slide rail
types include
Special instructions apply for installation of plastic slide
rail in bends. Such instructions are included with the
delivery. The wide slide rails (type A and B) are not suitable for use in bends.
Slide rail in hardened steel
Slide rails in hardened steel are used in applications
where abrasive particles occur. Such slide rails cannot
be bent, and are attached on the top of the conveyor
beam using brass or stainless steel rivets. Pre-bent sections for wheel bends are available. See appendix B for
installation instructions.
•
Standard
•
Type U – low friction
•
Type P – high resistance to chemicals
•
Type H – high wear resistance
•
Steel for ultra high wear resistance
•
ESD – conductive – dissipative for applications sensitive to static electricity
Very high speeds: see Engineering guidelines or contact
FlexLink Systems for more information.
164
Conveyor beam – introduction
© FlexLink 2016
Beams
PO
Conveyor beam
Beam section for chain installation
CC
85
X45
XS
74
X65
Beam
Length 3000 +10/-0 mm
Length to order (30- 3000 mm)
X65P
XBCB 3A85
XBCB LA85
X85
Slide rail: see page 166.
Beam accessories: see below.
160
80
80
Beam section kit
Profile for split conveyor beam
XBCC 85×160 A
Including connection strips and screws
XH
85
Beam clip assembly
XK
74 11
XKP
20
Profile for split conveyor beam
Length 3000 +10/-0 mm
Length to order (30- 3000 mm)
XBCB 3A85 H
XBCB LA85 H
X85P
42
XBCE 42×20 A
Beam clip assembly
Including M8 screw and locking nut. Use minimum 5
clips per meter. Place clips 100 mm from each end.
Note. Must be ordered in multiples of 10.
X180
X300
GR
CS
Beam accessories
XT
Connecting strip with set screws
Cover strip for T-slot, PVC
WL
L
M8
6
a
b
a
WK
h
2,1
h=20, a=30, b=50, L=130
h=20, a=44, b=44, L=160
XSCJ 6×130
XSCJ 6×160
XC
16
XF
Note. Must be ordered in multiples of 10
Cover strip for T-slot
Length 25 m
Grey PVC
Cover strip for T-slot, PVC
Cover strip for T-slot, aluminium
XD
XCAC 25 P
ELV
11,8
10,3
CTL
0,9
0,5
Length 3 m
Grey PVC
Aluminium, anodized
Length 2 m
XCAC 3 P
FST
XCAC 2
TR
Note! Can’t be used with bends
Note! Can’t be used with bends
APX
IDX
© FlexLink 2016
Beams
165
Beam accessories (continued)
Beam spacer
Articulated beam section
h
85
80
37
3m
XS
h=16,0 mm
X65
h=15,9 mm
4
X85/XH
h=10,5 mm
XK
h=0,5 mm
77
Beam spacer
Aluminium, anodized
Length 3 m
77
6
XLCD 3
Articulated beam section vertical
For connection of two conveyor beams side to side. Use
M8 screw and slot nut. Two holes must be drilled, one
through the spacer (9 mm) and one through the beam,
to allow insertion of the screw. The diameter of the second hole depends on the size of the screw head.
XBCH 5 V
Slide rails
Plastic slide rails, narrow
Plastic slide rails, wide with guidance
25
6
2,5
Slide rail
Length 25 m
HDPE (Black)
PA-PE (Grey)
PVDF (Natural white)
PE-UHMW (White)
PE-UHMW conductive (Black)
2,5
XBCR 25
XBCR 25 H
XBCR 25 P
XBCR 25 U
XBCR 25 E
Plastic slide rails, wide
Slide rail
Length 3 m
PA-PE(Grey)
PE-UHMW (White)
XBCR 3 HA
XBCR 3 UA
XBCR 3 EA
Note. The wide slide rails are not suitable for use in
bends.
Mounting tool for slide rail
2,5
Slide rail
Length 25 m
HDPE (Black)
PA-PE (Grey)
PVDF (Natural white)
PE-UHMW (White)
XBCR 25 B
XBCR 25 HB
XBCR 25 PB
XBCR 25 UB
XBCR 25 EB
Note. The wide slide rails are not suitable for use in
bends.
166
Mounting tool for slide rail
Slide rails
XBMR 170
© FlexLink 2016
Slide rails (continued)
PO
Aluminium rivets for anchoring of slide rail
Drill fixture for slide rail
CC
X45
∅ d mm
60
Drill fixture for slide rail
d=4,2 mm
Aluminium rivets 4 mm for XKX180/X300 conveyors, brown
XLAH 4×7
15
XS
3920500
X65
Rivet crimping pliers
X65P
Extra slide rail in plain bends must be anchored using
plastic screws due to lack of space for the rivet crimping
tool.
Note. Must be ordered in multiples of 250.
Plastic screws for anchoring of slide rail
X85
X85P
Rivet crimping pliers
For 4 mm rivets
5051395
XH
Rivet crimping clamp
XK
4 mm
Plastic screws 5 mm
XLAG 5
XKP
Only intended for use with low slide rail in plain bends.
Extra slide rail in plain bends must be anchored using
plastic screws due to lack of space for the rivet crimping
tool.
See mounting instruction “Anchoring slide rail using
plastic screws” on page 470
X180
23
X300
Rivet crimping clamp
For 4 mm rivets
(Allen key not included)
GR
3923005
CS
XT
Steel slide rail, straight
Steel slide rail for wheel bends
WL
3000
20
WK
20
40
45°
365
Slide rail, hardened steel
Length 3 m
Delivered with 9 predrilled holes
2,5
90°
XC
30°
2,5
XBCR 3 TH
80
20
XF
80
Slide rail for bends, hardened steel
Slide rail for bend, 30°
XBCR W30 TH
Slide rail for bend, 45°
XBCR W45 TH
Slide rail for bend, 90° & 180°
XBCR W90 TH
180°: Use 2 pieces of steel slide rail 90°
XD
ELV
CTL
FST
TR
APX
IDX
© FlexLink 2016
167
Slide rail in hardened steel (continued)
Brass rivets
8
4
Brass rivets (100 pcs)
5056167
Rivets for anchoring the slide rails
Stainless steel rivets
Stainless steel rivet, 4 mm
XLAHX 4×6
Rivet for anchoring the slide rails. Must be ordered in
multiples of 100.
Note. Do not use in applications where metal chips
might get stuck in the hole in the rivet.
Cover strip
4
3,4
1,6
3
5112114
5057208
0,5
10
6,5
1,8
Cover strip
Length: 3 m
Material: Plastic PA 12
5112114
Cover the opening on the side between the chain and
beam. Primarily for straight sections and the outer
curves, but can also be mounted on inner curves. Apply
using Glue tape 5057208, see mounting instruction
5497EN in Technical library.
Glue tape 3M
Glue tape (for X65, X85, XH)
Length 30 m
168
5057208
© FlexLink 2016
Drive and idler units – introduction
PO
Drive unit types
The X85 system includes Compact (C), Medium (M), and
Heavy (H) drive units. Drive unit capacities range from
maximum 1250 N for the H types down to maximum
300 N for the C types. The actual capacity depends on
the speed and type of drive unit.
Several configurations are available, including direct
driven units with or without slip clutch. Heavy duty drives
with suspended motor and transmission chain can also
be ordered.
Available motors include variable speed types (V) as
well as fixed speed motors (F).
End drive units
Size
CC
End drive unit, guided chain
Direct drive, no
slip clutch
Direct drive,
slip clutch
Suspended motor,
transmission chain,
slip clutch
Size
Direct drive, no slip clutch
Direct drive, slip clutch
X45
XS
X65
Heavy
F, V
F, V
X65P
Motor specifications
Motors are available for 230/400 V, 50 Hz and 230/460 V
or 330/575 V, 60 Hz. All motors except those for Compact
drive units can be connected for delta or star configuration by means of jumpers.
Variable speed motors are SEW Movimot, 380–500 V.
Note that variable speed motors include a control box
that adds 93 mm to the width of the motor.
X85
Idler unit types
XK
Idler units are available in two versions, Compact and
Heavy.
XKP
X180
X85P
XH
Compact
F
–
Medium
F, V
–
–
–
Ordering information
Heavy
F, V
F, V
F
Heavy,
guided
F, V
F, V
–
Drive units with motors must be specified using the webbased configurator. The configurator provides detailed X300
information and step-by-step guidance in the specification process. A product code string is generated, containing the specification details. See next page for examples GR
of code strings.
Drive units without motors can be ordered using the CS
designations in the catalogue.
Intermediate drive units
Size
Direct drive, no slip clutch Direct drive, slip clutch
XT
Dimension drawings in catalogue
Medium
F, V
F, V
Wheel bend drive units
Size
Note that dimensions relating to drive unit motors depend
on the motor specified during the configuration. In most
cases, the motors shown in the catalogue drawings represent the largest size. If variable speed motors are used,
some dimensions may increase, indicated by dimension
values xxx (V: yyy). V represents the max dimension
using variable speed motor.
WL
WK
XC
Dimension limits – in-line transfer drive units (X-bends) XF
Heavy
F, V
F, V
Double drive units
Size
The dimensions of an in-line drive unit impose restrictions with regard to conveyor geometry. The idler part of
the drive unit may interfere with other parts of the conveyor. The figure shows a typical case, showing typical
minimum dimensions.
Also note the special support arrangements for in-line
transfer units. See page 176.
1110
Heavy
F, V
XD
ELV
CTL
FST
TR
F, V
250
APX
IDX
© FlexLink 2016
Drive and idler units – introduction
169
End drive units, max 1250 N
End drive unit H, suspended motor, slip clutch
242
80
End drive unit H, direct drive, no slip clutch
411
85
74
39
302
292
295
169
708
74
End drive unit
Suspended 3-phase motor. Adjustable slip clutch.
Maximum traction force: up to 1250 N.
Fixed speeds up to 60 m/min.
316
80
85
93
253
SEW Movimot
Transmission on left side:
Fixed speed *
Without motor (ISO)
Without motor (ANSI)
XBEB A85
XBEB 0A85HL
XBEB 0A85HLA
Transmission on right side (not shown):
Fixed speed *
Without motor (ISO)
Without motor (ANSI)
XBEB A85
XBEB 0A85HR
XBEB 0A85HRA
End drive unit
Direct drive. No slip clutch.
Variable speed up to 120 m/min.
Motor on left side:
Fixed/variable speed *
Without motor
*Use online configurator when ordering.
Effective track length: 0,80 m
XBEB A85
XBEB 0A85HNLP
Motor on right side (not shown):
End drive unit H, direct drive, slip clutch
Without motor
411
XBEB A85
XBEB 0A85HNRP
228
295
Support bracket for HNLP/HNRP drive units
74
316
85
80
336
93
SEW Movimot
End drive unit
Direct drive. Adjustable slip clutch.
44
22
94
195,5
Motor on left side:
Without motor
XBEB A85
XBEB 0A85HLP
XBEB A85
XBEB 0A85HRP
170
20
102
Without motor
84
44
Support bracket kit
118
135,4
5111370
Including screw kit: 6 each of M6S M8×12, BRB
8,4×16, XCAN 8.
© FlexLink 2016
End drive unit M, direct drive, no slip clutch
PO
End drive unit C, direct drive, no slip clutch
309
CC
271
X45
212
59
316
212
59
80
85
X65
316
X65P
85
239
80
93
SEW Movimot
SEW Movimot
X85P
XH
XK
Motor on left side:
Fixed speed *
Without motor
Motor on left side:
XBEB A85
XBEB 0A85MNLP
Without motor
X85
93
219
End drive unit
Direct drive. No slip clutch
End drive unit
Without motor
XS
XBEB A85
XBEB 0A85MNRP
XKP
XBEB A85
XBEB 0A85CNLP
X180
Fixed speed ‘
Without motor
X300
XBEB A85
XBEB 0A85CNRP
GR
* Use online configurator when ordering.
Note. The motors for Compact drive units cannot be
reconfigured from star to delta operation.
CS
Drill fixture for drive units C/M
XT
44
WL
WK
XC
44
Drill fixture for X85 drive units
For C and M drive units
Also for X85 idlers.
XF
XD
5057144
ELV
CTL
FST
TR
APX
IDX
© FlexLink 2016
171
Double drive units, max 1250 N
Double drive unit H, slip clutch
Double drive unit H, no slip clutch
411
411
228
295
295
74
316
316
74
80
80
85
85
86 / C-C
C-C / 86
336
93
SEW Movimot
Double drive unit
Motor on left side:
C-C=86 mm
Without motor
XBEB DD A85
XBEB 0A85HLPD86
C-C=130–350 mm
Without motor
XBEB DD A85
XBEB 0A85HLPD–**
C-C=86 mm
Without motor
XBEB DD A85
XBEB 0A85HRPD86
C-C=130–350 mm**
Without motor
XBEB DD A85
XBEB 0A85HRPD–**
93
253
SEW Movimot
Double drive unit
Motor on left side:
C-C=86 mm
Without motor
XBEB DD A85
XBEB0A85HNLPD86
C-C=130–350 mm
Without motor
XBEB DD A85
XBEB 0A85HNLPD–**
C-C=86 mm
Without motor
XBEB DD A85
XBEB0A85HNRPD86
C-C=130–350 mm
Without motor
XBEB DD A85
XBEB 0A85HNRPD–**
**Specify C-C when ordering.
Drawing shows C-C 86 mm version.
**Specify C-C when ordering.
Drawing shows version with customer specified C-C distance.
Effective track length: 0,80 m (each track)
Effective track length: 0,80 m (each track)
172
Double drive units, max 1250 N
© FlexLink 2016
Wheel bend drive unit, max 200 N
Wheel bend drive unit, slip clutch
80
PO
Support adapters for wheel bend drive units
190
(V:205)
80
X45
5110446
5110445
361
CC
XS
320
X65
X65P
473 (V:489)
X85
93
SEW Movimot
Wheel bend drive unit
Without motor
For support beam XCBM..×64 mm
For support beam XCBM..×88 mm
XBEW A85
XBEW 18/0A85HP
Maximum conveyor length: 20 m
5110445
5110446
XH
Including mounting hardware and mounting instructions. Note. XCBL support beams cannot be used.
XK
XKP
Synchronous drive unit X85
X180
Synchronous drive unit for vertical wedge conveyors
max.
max.
215
215
max.
100
max. 282
Wheel bend drive unit, no slip clutch
190
(V:205)
80
X85P
Support adapter for wheel bend drive unit
80
320
80
X300
GR
65
CS
495
XT
320
244
140
WL
473 (V:489)
486
WK
530
Synchronous drive unit
50 Hz 230/400 V
93
SEW Movimot
Wheel bend drive unit
Without motor
XBEW A85
XBEW 18/0A85HNP
XBED A85H
XC
Insert desired speed instead of # in designation:
50 Hz: 5-10-15-18-22-27-35-45-55 m/min.
60 Hz: –
Maximum traction force: 500 N. See page 22.
Including two basic units, two cardan shafts, two gear
reducers, 3-phase motor, two timing belts and reducer
pulleys, motor pulley, transmission cover, mounting
plate
Maximum conveyor length: 20 m
XF
XD
ELV
CTL
FST
TR
APX
IDX
© FlexLink 2016
Wheel bend drive unit, max 200 N
173
Intermediate drive units, max 200 N
Intermediate drive unit M, no slip clutch
525 (V:540)
Intermediate drive unit M, slip clutch
525
80
341
80
341
303
303
616
616
85
85
249
(V:254)
342
93
93
SEW Movimot
SEW Movimot
Intermediate drive unit
Direct drive. slip clutch.
Motor on left side:
Motor on left side:
Without motor
XBER A85
XBER 0A85MNLP
Without motor
Without motor
XBER A85
XBER 0A85MLP
XBER A85
XBER 0A85MNRP
Fixed/variable speed ‘
Without motor
XBER A85
XBER 0A85MRP
Intermediate drive unit H, max 875 N
Intermediate drive unit H, no slip clutch
382
80
488
For plain chain only.
Motor on left side:
49
Without motor
XBER A85
XBER 0A85HNLP
Motor on right side (not shown)
49
650
699
Fixed/variable speed
Without motor *
XBER A85
XBER 0A85HNRP
Effective track length: 2,5m
277
93
SEW Movimot
174
Intermediate drive units, max 200 N
© FlexLink 2016
Drive units for wedge conveyors
PO
End drive unit H, guided chain, slip clutch
End drive unit H, guided chain, no slip clutch
411
CC
411
X45
XS
228
X65
74
316
74
316
80
X65P
85
85
80
X85
249
336
93
93
SEW Movimot
End drive unit
Direct drive with guided chain. Adjustable slip clutch.
SEW Movimot
XBEB A85
XBEB 0A85HLGP
Without motor
XKP
X180
XBEB A85
XBEB 0A85HNLGP
Without motor
Without motor
XBEB A85
XBEB 0A85HRGP
XBEB A85
XBEB 0A85HNRGP
XH
XK
End drive unit
Direct drive with guided chain. No slip clutch.
Motor on left side:
Motor on left side:
Without motor
X85P
X300
GR
CS
XT
WL
WK
XC
XF
XD
ELV
CTL
FST
TR
APX
IDX
© FlexLink 2016
Drive units for wedge conveyors
175
X-bends
X-bend
X-bend
B
B
A
A
(614)
(614)
80
80
860
860
X-bend for top chain
X-bend for return chain
For optional mounting of Idler
end unit or Drive unit at the
end (A) or (B)
end (A) or (B)
XBCX 85 L
XBCX 85 D
Note! Include a special arrangement for connecting
beam support brackets
Effective track length: 3 m
X-bend
Cover plate
A
B
Cover plate
5113482
Note! To avoid pinch points add cover plate in X-bends
when using XBTP 5A85 A. Assembly inst. 5113535.
(614)
Support components for X-bends
X-bends include a special arrangement for connecting
beam support brackets. Instead of connecting the brackets directly to the T-slots in the beams, intermediate Ushaped bracket are used. See figure below.
80
860
X-bend for top chain
end (A) or (B)
XBCX 85 R
Support legs to the transfer must be 82,5 mm shorter
than other legs connected along the conveyor. Use M6S
8×16 screws instead of XLAT 17 when attaching the
beam support bracket to the U-shaped brackets. Read
more about beam support brackets on page 319.
82,5
176
X-bends
© FlexLink 2016
Components for wedge track width adjustment
PO
Note. “Length 3 m” aluminium products are cut to 3000 mm ± 5 mm.
Width adjustment actuator 660 mm
CC
Angle gear unit
X45
XS
X65
278
278
X65P
32 113
120
X85
44
94
660
Angle gear unit
X85P
XCFW 90
XH
Shaft
270–405
5
47
XK
25
88
146
XKP
146
18,5
∅10
Width adjustment actuator
X180
XCLA 660 A
12
Including beam and angle gear unit
X300
Shaft
Aluminium, anodized
Length 3 m
Width adjustment actuator 950 mm
GR
XLFX 3
The shaft is used to connect angle gear units XCFW 90
to synchronize adjustment of the track width. Use
XLAP 28 spring pins to secure the shafts axially.
XT
Handwheel for 10 mm shaft
384
384
CS
WL
172
Æ10
32
164
157
WK
Æ150
88
XC
950
5
125
88
113
Handwheel for 10 mm shaft
216
XF
48
340–545
216
XD
XLAW 160×10
ELV
∅ 10
Width adjustment actuator
XCLA 950 A
CTL
Including beam and angle gear unit
FST
TR
APX
IDX
© FlexLink 2016
Components for wedge track width adjustment
177
Idler units
Idler bend unit, 90°
Idler end unit – Heavy
80
85
85
315
80
318
152
318
Idler end unit
XBEJ A85
Idler end unit – Compact
85
315
80
Idler end unit
44
XBEK 90A85
Note. Cannot be used with return chain
120
140
Idler end unit
Compact version
XBEJ A85 S
Each side plate has T-slots and four unfinished holes for
attachment of accessories. Requires drilling through
side plate. A drill fixture (5057144) is available.
Protective cover for idler end unit H
60
189
39,5
Protective cover for XBEJ A85
XMSJ 189
Suitable for use with standard plain chain and plain
chain with closed top.
Protective cover for idler end unit C
Protective cover for XBEJ A85 S
XMSJ 146
Suitable for use with standard plain chain (not plain
chain with closed top).
Including mounting screws (M8). Requires drilling of
two holes in each side plate on the idler unit. Use drill
fixture 5057144 (page 171).
178
Idler units
© FlexLink 2016
Bridges
PO
Bridge, heavy to compact/medium
Bridge kit, heavy to beam
CC
168
X45
XS
X65
Bridge H to C (see Note)
5111114
138
X65P
93
110
Including roller bridge and mounting hardware.
Suitable for connecting C or M drive units to H idlers, or
C idler to H drive unit.*
102
X85
42
X85P
Bridge, heavy to heavy
XH
173
Bridge kit X85 to beam
5113517
Suitable for connecting H drive units or idlers to beam.
XK
XKP
Bridge kit, compact/medium to beam
X180
X300
Bridge, H to H (see Note)
5111108
GR
Suitable for connecting H drive units to H idlers.*
CS
Bridge, compact/medium to compact
138
90
110
XT
102
163
WL
42
WK
XC
Bridge kit X85 to beam
Bridge C/M to C (see Note)
5111117
Suitable for connecting C or M drive units to C idlers.*
5113566
XF
Suitable for connecting C or M drive units or idlers to
beam.
*Note
XD
ELV
Bridges 5111108, 5111114 and 5111117 can only be
used with plain chain. They cannot be connected to direct
drive units with slip clutch or to drive units with suspended motor.
Idlers: C means compact idler XBEJ A85 S, H means
heavy idler XBEJ A85.
CTL
FST
TR
APX
IDX
© FlexLink 2016
Bridges
179
Wheel bends
Wheel bend, 30°
Wheel bend, 210°
80
Æ275
Æ275
>160
160
80
80
80
160
Wheel bend, 30°
XBBH 30A85R160
Effective track length: 0,25 m 1-way (0,50 m 2-way)
Wheel bend, 210°
XBBH 210A85R160
Wheel bend, 30°– 180°
Wheel bend, 45°
80
E°
>160
Æ275
>160
80
80
Æ275
160
80
Wheel bend, 30°– 180°
160
XBBH EA85R160
The outer bend is cut in the middle to the desired angle
and assembled using connecting strips.
The angle “E” must be specified when ordering.
Wheel bend, 90°
Cover plate
Wheel bend, 45°
XBBH 45A85R160
80
L
>160
R
80
Æ275
Cover plate, left
Cover plate, right
160
Wheel bend, 90°
XBBH 90A85R160
5113480
5113481
Note! To avoid pinch points add cover plate in Wheel
bends or Wheel bend drive units when using XBTP
5A85 A. Assembly instructions 5113535.
Wheel bend, 180°
Æ275
>160
80
80
320
Wheel bend, 180°
XBBH 180A85R160
180
Wheel bends
© FlexLink 2016
Wheel cover for Wheel bend
PO
CC
Wheel cover for X65/XL, XT, X85, XH
X45
XS
Wheel cover for X65/XL, XT, X85, XH
(Including one pair of Wheel cover
5112244 and 2 tap screw ISO 7049
4,2x6,5-C-H-A2K)
X65
5112246
X65P
X85
X65/
XL
X
T
X85 XH
A
X85P
X65/
XL
XH
Markers for cutting
and adjustment to
specific conveyor system.
XK
Example: To fit the wheel cover to a X85 system, cut
the part marked XH (see figure A).
To fit the wheel cover to a XT system, cut
the parts marked X85 and XH.
XKP
X180
X300
GR
CS
XT
WL
WK
XC
XF
XD
ELV
CTL
FST
TR
APX
IDX
© FlexLink 2016
Wheel cover for Wheel bend
181
Plain bends
Plain bend, 30°
Plain bend, 60°
80
80
200
R
R
200
60°
30°
Plain bend, 30°±1°
R=300±10 mm
R=500±10 mm
R=700±10 mm
R=1000±10 mm
XBBP 30A85R3
XBBP 30A85R5
XBBP 30A85R7
XBBP 30A85R10
Effective track lengths:
R300: 0,60 m 1-way (1,15 m 2-way)
R500: 0,70 m 1-way (1,35 m 2-way)
R700: 0,80 m 1-way (1,55 m 2-way)
R1000: 0,95 m 1-way (1,85 m 2-way)
R=500±10 mm
R=700±10 mm
R=1000±10 mm
XBBP 60A85R5
XBBP 60A85R7
XBBP 60A85R10
R500: 0,95 m 1-way (1,85 m 2-way)
R700: 1,15 m 1-way (2,30 m 2-way)
R1000: 1,45 m 1-way (2,90 m 2-way)
Plain bend, 90°
80
Plain bend, 45°
80
R
200
90°
R
200
45°
R=300±10 mm
R=500±10 mm
R=700±10 mm
R=1000±10 mm
XBBP 45A85R3
XBBP 45A85R5
XBBP 45A85R7
XBBP 45A85R10
R300: 0,65 m 1-way (1,30 m 2-way)
R500: 0,80 m 1-way (1,60 m 2-way)
R700: 0,95 m 1-way (1,90 m 2-way)
R1000: 1,20 m 1-way (2,40 m 2-way)
R=300±10 mm
R=500±10 mm
R=700±10 mm
R=1000±10 mm
XBBP 90A85R3
XBBP 90A85R5
XBBP 90A85R7
XBBP 90A85R10
R300: 0,90 m 1-way (1,75 m 2-way)
R500: 1,20 m 1-way (2,40 m 2-way)
R700: 1,50 m 1-way (3,00 m 2-way)
R1000: 2,00 m 1-way (3,95 m 2-way)
Cross-section of plain bend with narrow slide rails on the
top and an extra slide rail in the inner part of the bend.
182
Plain bends
© FlexLink 2016
Vertical bends
PO
Vertical bend, 5°
Vertical bend, 30°
80
CC
80
5°
30°
80
X45
B
80
94
XS
R400
R
X65
X65P
349
A
Vertical bend, 30°
Vertical bend, 5°
R=400, A=195, B=9
R=750*, A=225, B=10
XBBV 5A85R4
XBBV 5A85R750
R400: 0,20 m 1-way (0,40 m 2-way)
R750*: 0,25m 1-way (0,50 m 2-way)
*Note! Combination molded Vertical bend-Wheel bend
is not possible.
XBBV 30A85R4
X85P
Vertical bend, 45°
80
XH
45°
B
XK
80
Vertical bend, 7°
R
7°
80
XKP
80
X180
A
13
Vertical bend, 45°
R= 400, A=419, B=174
R=1000, A=844, B=349
R400
XBBV 45A85R4
XBBV 45A85R10
XBBV 7A85R4
X300
GR
Effective track length:
R400: 0,50 m 1-way (0,95 m 2-way)
R1000: 1,00 m 1-way (1,90 m 2-way)
208
Vertical bend, 7°
X85
CS
Vertical bend, 60°
XT
80
<
60°
Vertical bend, 15°
WL
80
15
269
80
WK
R400
B
80
XC
R
466
Vertical bend, 60°
XF
XBBV 60A85R4
XD
A
Vertical bend, 15°
R=400, A=261, B=34
R=750*, A=351, B=46
ELV
XBBV 15A85R4
XBBV 15A85R750
CTL
R=400: 0,30 m 1-way (0,55 m 2-way)
R=750*: 0,40 m 1-way (0,75 m 2-way)
*Note! Combination molded Vertical bend-Wheel bend
is not possible.
FST
TR
APX
IDX
© FlexLink 2016
Vertical bends
183
Vertical bends (continued)
Vertical bend, 90°
Vertical bend, 5°–90°
80
80
90°
E°
9
R
80
R
80
Vertical bend, 5°–90°
R=400
R=1000
A
Vertical bend, 90°
R= 400, A= 480
R=1000, A=1080
XBBV 90A85R4
XBBV 90A85R10
R400: 0,85 m 1-way (1,60 m 2-way)
R1000: 1,80 m 1-way (3,50 m 2-way)
XBBV EA85R4
XBBV EA85R10
The bend is cut in the middle to the desired angle and
assembled using connecting strips.
The angle “E” must be specified when ordering.
Angle plates
Angle plate, straight
Angle plate for 180° bend
40
40
18
180°
A-A
Angle plate
Length 3 m
XHRP 3
A
80
A
Used with XMBH 180R160 and
XMEW 180/5 H
Inner radius 202,5 mm
XMRM 180
80
40
90°
A-A
Used with XMBH 90R160
Inner radius 202,5 mm
184
A
A
XMRM 90
Angle plates
© FlexLink 2016
Front piece
PO
Front piece
Front piece lower bend
CC
85
X45
80
11
XS
27
R335
Front piece
Length 3 m
XMVF 3
Lower bend, 60°
Sliding strip for front piece
X65
XMVB 60R335
X65P
Includes connecting strip with screws
X85
Linkage kit for front piece
X85P
3
D
XH
XK
15–85
160
Sliding strip for front piece
Length 2 m
XMVG 2
XKP
The sliding strip must be anchored to the front piece.
Rivets and tools for anchoring: see page 103.
Front piece upper bend
X180
80
W
X300
Linkage kit
W=170, D=43
W=270, D=93
XHVK 43
XHVK 93
GR
Kit consists of two support pairs.
R460
CS
Bend support for front piece
XT
30
D
80
WL
Upper bend, 60°
XMVA 60R460
150
WK
9
Includes connecting strip with screws
XC
Bend support
D=43 mm
D=93 mm
XF
XHVS 43
XHVS 93
XD
ELV
CTL
FST
TR
APX
IDX
© FlexLink 2016
Front piece
185
Drip trays & drip pans – introduction
Drip handling
Drip pans
Drip trays serve two purposes:
Item
Designation
Comments
•
Prevent access to the underside of the conveyor, to
eliminate the risk of personal injury, especially in conjunction with cleated chains.
Drip pan for wheel bend 30°
XMDH 30×127 B
With drip outlet
XMDH 45×127 B
With drip outlet
XMDH 90×127 B
With drip outlet
Protect the floor and components against drips when
oily or wet parts are conveyed.
XMDH 180×127 B With drip outlet
•
The drip trays are attached to the conveyor beam by
means of drip tray brackets. The following drip handling
components are suitable for use with the X85 conveyor
system.
Drip tray components
Item
Designation
Drip tray
XMDT 3×127 B Length 3 m
Comments
Drip tray bracket
XLDB 21×100
Drip tray connector
XMDJ 127 B
Drip tray connector with integrated
drip catcher
XMDJ 127 BW With drip outlet
Connecting strip
XLCJ 5×140
End pan for drip tray
XMDE 127 B
End cap for drip tray
XMDC 127 B
Drip pan, lower, for vertical bend XMDV 30×127 BL
Drip pan, upper, for vertical bend XMDV 30×127 BU
End pan for idler end unit
XMDD 127 B
With drip outlet
Important
With drip trays, standard beam support brackets for system XM must be used. Brackets for 127 mm wide drip
trays are suitable. See page 319 for more information.
With drip outlet
With drip outlet
Drip catchers
Item
Designation
Comments
Drip catcher 53 mm
XHDS 3×53
Length 3 m
Drip catcher 83 mm
XHDS 3×83
Length 3 m
Drip catcher bracket assembly
XHDR 23
186
Drip trays & drip pans – introduction
© FlexLink 2016
Drip trays
PO
Drip tray
Drip tray connector with drip catcher
CC
274
127
134
X45
∅21
XS
180
R1/2"
Drip tray
Length 3 m
XMDT 3×127 B
Drip tray bracket
Drip tray connector with integrated
drip catcher
With drip outlet
XMDJ 127 BW
Including screw kit
Connecting strip
XK
35
44
140
20
30
XLDB 21×100
Drip tray connector
X85
XH
5
100
Drip tray bracket
M8
114
∅8,5
X65P
X85P
62
∅9
21,5
X65
XKP
X180
XLCJ 5×140
X300
GR
CS
XT
Drip tray connector
With drip outlet
Including screw kit
XMDJ 127 B
With drip outlet
WL
XMDE 127 B
Including screw kit
WK
XC
74
XF
XD
98 127
ELV
XMDC 127 B
CTL
Including screw kit
FST
TR
APX
IDX
© FlexLink 2016
Drip trays
187
Drip pans
Drip pan, upper, for vertical bend
127
80
127
∅21
160
R1/2"
310
220
α
119
XMDH 30×127 B
Including screw kit
127
∅21
160
Drip pan, upper, for vertical bend
α=30°
α=45°
α=60°
α=90°
XMDV 30×127 BU
XMDV 45×127 BU
XMDV 60×127 BU
XMDV 90×127 BU
Including screw kit
Drip pan, lower, for vertical bend
127
80
α
R1/2"
430
220
119
XMDH 45×127 B
Including screw kit
Drip pan, lower, for vertical bend
α=30°
α=45°
α=60°
α=90°
127
∅21
160
XMDV 30×127 BL
XMDV 45×127 BL
XMDV 60×127 BL
XMDV 90×127 BL
Including screw kit
R1/2"
Drip pan, upper, for 90° vertical bend
127
220
119
XMDH 90×127 B
Including screw kit
310
127
80
∅21
Drip pan, upper, for 90° vertical
bend
With drip outlet
320
R1/2"
XMDV 90×127 B
Including screw kit
127
220
∅21
119
XMDH 180×127 B
Including screw kit
188
Drip pans
© FlexLink 2016
Drip pans (continued)
PO
Drip pan 90° with drip catcher
127
CC
163
X45
127
∅21
160
XS
392 ∅21
X65
R1/2"
R1/2"
220
X65P
145
With drip outlet
With integrated drip catcher
XMDD 127 B
Including screw kit
Including screw kit
127
X85
X85P
XH
127
XK
127
∅21
∅21
160
XMDH 90×127 BW
XKP
320
R1/2"
R1/2"
220
X180
127
145
220
XMDH 30×127 BW
Including screw kit
X300
145
XMDH 180×127 BW GR
Including screw kit
Drip pan, upper, with drip catcher, for vertical bend
CS
XT
274
127
127
WL
∅21
160
WK
R1/2"
220
Including screw kit
310
XC
α
145
80
XMDH 45×127 BW
Drip pan, upper, for vertical
bend
α=30°
α=45°
α=60°
α=90°
XF
XD
XMDV 30×127 BUW
XMDV 45×127 BUW ELV
XMDV 60×127 BUW
XMDV 90×127 BUW
CTL
Including screw kit
FST
TR
APX
IDX
© FlexLink 2016
Drip pans
189
Drip pans (continued)
Drip pan, lower, with drip catcher, for vertical bend
Drip pan, lower, for vertical
bend
α=30°
α=45°
α=60°
α=90°
XMDV 30×127 BLW
XMDV 45×127 BLW
XMDV 60×127 BLW
XMDV 90×127 BLW
Including screw kit
Drip pan, upper, with drip catcher, for 90° vertical bend
274
127
310
21
80
Drip pan, upper, for 90° vertical
bend
and drip outlet
XMDV 90×127 BW
Including screw kit
End pan with drip catcher, for idler end unit
274
188
392
∅21
R1/2"
With integrated drip catcher and
drip outlet
XMDD 127 BW
Including screw kit
190
Drip pans
© FlexLink 2016

Conveyor system X85

Transcription

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